JP2018059313A - Steel floor slab unit with pavement attached and floor slab structure - Google Patents

Steel floor slab unit with pavement attached and floor slab structure Download PDF

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JP2018059313A
JP2018059313A JP2016196783A JP2016196783A JP2018059313A JP 2018059313 A JP2018059313 A JP 2018059313A JP 2016196783 A JP2016196783 A JP 2016196783A JP 2016196783 A JP2016196783 A JP 2016196783A JP 2018059313 A JP2018059313 A JP 2018059313A
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floor slab
steel
pavement
bridge
plate
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JP6673132B2 (en
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貴志 岩川
Takashi Iwakawa
貴志 岩川
健治 阿部
Kenji Abe
健治 阿部
弘明 志賀
Hiroaki Shiga
弘明 志賀
道夫 深谷
Michio Fukaya
道夫 深谷
康文 河村
Yasufumi Kawamura
康文 河村
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JFE Engineering Corp
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JFE Engineering Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a steel floor slab unit with pavement attached and a floor slab structure which can contribute to further reducing traffic restrictions arising from floor slab replacement construction.SOLUTION: A steel floor slab unit with pavement attached comprises a deck plate 22, goose asphalt 30 laid over the whole area of the top face of the deck plate 22, and temporary pavement 32 laid over the whole area of the top face of the goose asphalt 30. A rod-like member 28 with threads cut in at least part of the outer peripheral surface is installed on at least one of both ends of the deck plate 22 in the bridge axial direction at the time of construction on a bridge, such that at least part of the outer peripheral surface with the threads cut therein protrudes further downwards than the bottom face of the deck plate 22.SELECTED DRAWING: Figure 3

Description

本発明は、舗装付き鋼床版ユニットおよび床版構造に関し、詳細には、既設床版の取替え用に好適に用いることができる舗装付き鋼床版ユニットおよび床版構造に関する。   The present invention relates to a paving steel slab unit and a floor slab structure, and more particularly to a paved steel floor slab unit and a floor slab structure that can be suitably used for replacing an existing floor slab.

橋梁の床版は、橋梁を通行する車両等の荷重を直接的に支持する部材であり、その損傷事例が近年数多く報告されるようになってきている。このため、橋梁の床版を取り替えるための技術開発が重要な課題となってきている。   The bridge floor slab is a member that directly supports the load of a vehicle or the like passing through the bridge, and many damage cases have been reported in recent years. For this reason, technological development for replacing bridge decks has become an important issue.

橋梁の床版を取り替える際には、取り替え前後における上部工の重量の変化に十分配慮することが必要であり、損傷した既設RC床版を撤去した後に架設する床版として、上部工の重量軽減の観点から、鋼床版を採用することが有力な選択肢となってきている。例えば、非特許文献1では、既設RC床版を撤去して新設鋼床版を新たに架設した床版取替え工事が報告されている。   When replacing bridge slabs, it is necessary to give due consideration to changes in the weight of the superstructure before and after replacement. As a floor slab to be installed after removing the damaged existing RC slab, the weight of the superstructure will be reduced. From this point of view, the adoption of steel slabs has become a powerful option. For example, Non-Patent Document 1 reports a floor slab replacement work in which an existing RC floor slab is removed and a new steel floor slab is newly installed.

一方、橋梁の床版を取り替える工事の際には、できるだけ周辺の交通への影響を抑えることが求められており、路線によっては、特に昼間の通行規制をできるだけ軽減することが求められている。   On the other hand, when replacing bridge slabs, it is required to suppress the influence on surrounding traffic as much as possible, and some routes are required to reduce daytime traffic restrictions as much as possible.

これに対して、非特許文献2で報告されている床版取替え工事では、下り線2車線(橋長27.1m)の床版取替え工事を行っているが、夜間のみの一時的な通行止め(20:00〜翌6:00)で下り線2車線の既設床版を撤去するとともに、2車線分のプレキャスト床版を架設している。そして、昼間は下り線2車線のうちの1車線および上り線2車線のうちの1車線の交通解放を確保しながらわずか5日間で床版取替えの工程を無事に終えている。   On the other hand, in the floor slab replacement work reported in Non-Patent Document 2, the floor slab replacement work for the 2 lanes on the down line (27.1 m of bridge length) is being carried out, but only temporary closure at night ( From 20:00 to 6:00 the following day, the existing floor slabs of 2 lanes in the down line are removed and precast slabs for 2 lanes are installed. In the daytime, the floor slab replacement process is successfully completed in only five days while ensuring traffic release in one of the two lanes of the down line and one of the two lanes of the up line.

しかしながら、床版取替え工事に伴う通行規制はできるだけ少ないに越したことはなく、また、路線によっては、床版取替え工事における通行規制をさらに軽減することが求められる可能性がある。   However, the traffic regulation associated with the floor slab replacement work has never been as small as possible, and depending on the route, there may be a need to further reduce the traffic regulation in the floor slab replacement work.

藤江剛敏、本野貴史、「美川大橋(供用期間40年を経過した橋梁)の床版取替え工事」、第1回北陸橋梁保全会議、平成25年11月、p.357-362Taketoshi Fujie, Takashi Honno, “Replacement of floor slab of Mikawa Bridge (Bridge after 40 years of service)”, 1st Hokuriku Bridge Conservation Conference, November 2013, p.357-362 光田剛史、外5名、「西名阪自動車道 御幸大橋(下り線)床版取替えII期工事」、橋梁と基礎、株式会社建設図書、2011年9月、p.15-20Takeshi Mitsuda, 5 others, "Nishihan Expressway Miyuki Ohashi (down line) floor slab replacement phase II construction", Bridge and Foundation, Construction Book Co., Ltd., September 2011, p.15-20

本発明は、かかる点に鑑みてなされたものであって、床版取替え工事に伴う通行規制をさらに軽減することに寄与する舗装付き鋼床版ユニットおよび床版構造を提供することを課題とする。   This invention is made in view of this point, Comprising: It aims at providing the steel floor slab unit with a pavement and floor slab structure which contribute to further reducing the traffic regulation accompanying floor slab replacement construction. .

本発明者は、非特許文献2に記載の床版取替え工事の各工程を詳細に検討し、非特許文献2に記載の床版取替え工事においてさらに通行規制を軽減するための方策が存在しないかどうか鋭意検討を行った。   The present inventor examines each step of the floor slab replacement work described in Non-Patent Document 2 in detail, and whether there is a measure for further reducing traffic restrictions in the floor slab replacement work described in Non-Patent Document 2. Please do your best.

その結果、仮舗装を敷設する工程および本舗装を敷設する工程に要する時間については、必要な技術を開発できればさらに短縮することが可能であり、通行規制をさらに軽減することが可能であると判断した。   As a result, the time required for the process of laying temporary pavement and the process of laying main pavement can be further reduced if the necessary technology can be developed, and it is judged that the traffic regulations can be further reduced. did.

本発明は、この観点からなされたものであり、以下の舗装付き鋼床版ユニットおよび床版構造により、前記課題を解決したものである。   This invention is made | formed from this viewpoint, and solves the said subject with the following steel floor slab units and floor slab structures with a pavement.

即ち、本発明に係る舗装付き鋼床版ユニットは、デッキプレートと、前記デッキプレートの上面の全面にわたって敷設されたグースアスファルトと、前記グースアスファルトの上面の全面にわたって敷設された仮舗装と、を備え、橋梁に架設された時の前記デッキプレートの橋軸方向の両端部のうちの少なくとも一方の端部には、外周面の少なくとも一部にねじが切られた棒状部材が、ねじが切られた前記外周面の部位のうちの少なくとも一部の部位が前記デッキプレートの下面よりも下方に突出するように取り付けられていることを特徴とする舗装付き鋼床版ユニットである。   That is, the paved steel floor slab unit according to the present invention includes a deck plate, goose asphalt laid over the entire upper surface of the deck plate, and temporary pavement laid over the entire upper surface of the goose asphalt. At least one of the ends in the bridge axis direction of the deck plate when installed on the bridge is a rod-like member that is threaded on at least a part of the outer peripheral surface. The steel floor slab unit with a pavement is attached so that at least a part of the outer peripheral surface protrudes downward from the lower surface of the deck plate.

ここで、仮舗装とは、本舗装の前に一時的に用いられる舗装のことであり、本舗装を敷設する前に取り除かれる舗装のことである。また、本舗装とは、一時的に設ける舗装ではない本設の舗装のことである。   Here, the temporary pavement is a pavement that is temporarily used before the main pavement, and is a pavement that is removed before laying the main pavement. Moreover, the main pavement is a main pavement that is not temporarily provided.

前記棒状部材がボルトであり、その頭部が前記デッキプレートの上面よりも上方になるように配置されており、かつ、前記デッキプレートの下面よりも下方に突出した前記少なくとも一部の部位がナットで締め付けられて前記デッキプレートに取り付けられているように構成してもよい。   The rod-shaped member is a bolt, the head of the rod-shaped member is disposed above the upper surface of the deck plate, and the at least a portion projecting downward from the lower surface of the deck plate is a nut. It may be configured such that it is fastened with and attached to the deck plate.

前記仮舗装を、前記グースアスファルトの上面に接着剤として樹脂系結合材料を塗布してから硬質骨材を散布して接着させてなる舗装としてもよい。   The temporary pavement may be a pavement formed by applying a resin-based binding material as an adhesive to the upper surface of the goose asphalt and then spraying and bonding a hard aggregate.

また、前記仮舗装を、上面に無機ジンクリッチペイントが塗布された鋼板としてもよい。   Further, the temporary pavement may be a steel plate having an inorganic zinc rich paint applied on the upper surface.

前記舗装付き鋼床版ユニットに、さらに鋼製高欄を設けてもよい。   The steel floor slab unit with paving may be further provided with a steel rail.

本発明に係る床版構造は、橋梁の橋軸方向に隣り合うように配置された複数の前記舗装付き鋼床版ユニットと、前記橋梁の橋軸方向に隣り合うように配置された前記舗装付き鋼床版ユニット同士を連結する連結板と、前記橋梁の橋軸方向に隣り合うように配置された前記舗装付き鋼床版ユニット同士の間の間隔に充填されて該間隔を埋める間詰め材と、を備え、前記連結板は複数の貫通孔を有しており、前記連結板の複数の前記貫通孔には前記橋梁の橋軸方向に隣り合うように配置された前記舗装付き鋼床版ユニットの前記棒状部材がそれぞれ挿通されて、前記連結板は隣り合うように配置された前記舗装付き鋼床版ユニットにそれぞれボルト接合されて連結されていることを特徴とする床版構造である。   The floor slab structure according to the present invention includes a plurality of the above-mentioned paved steel floor slab units arranged so as to be adjacent to each other in the bridge axis direction of the bridge, and the above-mentioned paved type arranged so as to be adjacent to each other in the bridge axis direction of the bridge. A connecting plate that connects the steel deck units, and a filling material that fills the gap between the paved steel deck units arranged so as to be adjacent to each other in the bridge axis direction of the bridge. The connecting plate has a plurality of through holes, and the paved steel floor slab unit is disposed adjacent to the plurality of through holes in the connecting plate in the bridge axis direction of the bridge. Each of the bar-shaped members is inserted, and the connecting plate is connected to the paved steel floor slab unit arranged so as to be adjacent to each other by bolting and connected to each other.

前記床版構造において、前記仮舗装および前記仮舗装と同一高さレベルにある前記間詰め材を取り除いた後、前記グースアスファルトおよび前記グースアスファルトと同一高さレベルにある前記間詰め材の上面に本舗装を敷設してもよい。   In the floor slab structure, after removing the temporary paving and the interlining material at the same height level as the temporary paving, the goose asphalt and the upper surface of the interlining material at the same height level as the goose asphalt This pavement may be laid.

本発明は、床版取替え工事に伴う通行規制をさらに軽減することに寄与することができる。   The present invention can contribute to further reducing traffic restrictions associated with floor slab replacement work.

本発明の第1実施形態に係る舗装付き鋼床版ユニット10の全体を示す斜視図The perspective view which shows the whole pavement steel deck unit 10 concerning 1st Embodiment of this invention. 本発明の第1実施形態に係る舗装付き鋼床版ユニット10の一部を拡大して示す斜視図The perspective view which expands and shows a part of the steel floor slab unit 10 with a pavement which concerns on 1st Embodiment of this invention. 橋軸直角方向から見た舗装付き鋼床版ユニット10の鉛直断面図Vertical sectional view of paved steel deck unit 10 viewed from the direction perpendicular to the bridge axis 橋軸方向に隣り合う舗装付き鋼床版ユニット10の鉛直断面図(橋軸直角方向から見た床版構造12の鉛直断面図)Vertical sectional view of a paved steel floor slab unit 10 adjacent to the bridge axis direction (vertical sectional view of the floor slab structure 12 viewed from the direction perpendicular to the bridge axis) 図4のV部の拡大図Enlarged view of part V in FIG. 仮供用に用いる床版構造12から本供用に用いる床版構造14に移行する際の一工程を模式的に示す鉛直断面図(橋軸直角方向から見た鉛直断面図)Vertical sectional view (vertical sectional view seen from the direction perpendicular to the bridge axis) schematically showing one process when the floor slab structure 12 used for temporary service is shifted to the floor slab structure 14 used for actual service 本供用に用いる床版構造14の鉛直断面図(橋軸直角方向から見た鉛直断面図)Vertical sectional view of floor slab structure 14 used for actual service (vertical sectional view seen from the direction perpendicular to the bridge axis) 舗装付き鋼床版ユニット10の鋼床版ユニット20と橋梁の主桁102との連結部を拡大して示す橋軸方向から見た鉛直断面図Vertical sectional view seen from the bridge axis direction showing an enlarged connection part between the steel deck unit 20 of the paving steel deck unit 10 and the main girder 102 of the bridge 舗装付き鋼床版ユニット10の鋼床版ユニット20と橋梁の主桁102との連結部を拡大して示す橋軸直角方向から見た鉛直断面図(図8のIX−IX線断面図)Vertical cross-sectional view as viewed from the direction perpendicular to the bridge axis, showing an enlarged connection between the steel deck slab unit 20 of the paved steel deck unit 10 and the main girder 102 of the bridge (cross-sectional view taken along the line IX-IX in FIG. 8). 舗装付き鋼床版ユニット10の鋼床版ユニット20の橋軸方向の端部を拡大して示す斜視図The perspective view which expands and shows the edge part of the bridge axis direction of the steel deck unit 20 of the steel deck unit 10 with a pavement. 先付L型連結部材110が主桁102に取り付けられた状態を示す斜視図The perspective view which shows the state in which the leading L-shaped connection member 110 was attached to the main girder 102 後付L型連結部材120を示す斜視図The perspective view which shows the retrofit L-shaped connection member 120 舗装付き鋼床版ユニット10の鋼床版ユニット20が先付L型連結部材110を介して主桁102に仮固定された状態を、先付L型連結部材110とは反対側の斜め上方から見た斜視図The state in which the steel floor slab unit 20 of the steel floor slab unit 10 with pavement is temporarily fixed to the main girder 102 via the leading L-shaped connecting member 110 is viewed obliquely from above and opposite to the leading L-shaped connecting member 110. Perspective view 舗装付き鋼床版ユニット10の鋼床版ユニット20が先付L型連結部材110を介して主桁102に仮固定された状態を、先付L型連結部材110の側の斜め上方から見た斜視図The state in which the steel floor slab unit 20 of the steel floor slab unit 10 with pavement is temporarily fixed to the main girder 102 via the leading L-shaped connecting member 110 is viewed obliquely from above the leading L-shaped connecting member 110 side. Perspective view 先付L型連結部材110の一方の板状部112および後付L型連結部材120の一方の板状部122によって舗装付き鋼床版ユニット10の鋼床版ユニット20の縦リブ24が挟み込まれて仮固定された状態を示す斜視図The vertical ribs 24 of the steel deck slab unit 20 of the paved steel deck unit 10 are sandwiched by one plate-like part 112 of the leading L-shaped connecting member 110 and one plate-like part 122 of the trailing L-shaped connecting member 120. Is a perspective view showing a temporarily fixed state 舗装付き鋼床版ユニット10が主桁102に連結された状態を示す斜視図The perspective view which shows the state by which the steel floor slab unit 10 with a pavement was connected with the main girder 102. 本発明の第2実施形態に係る舗装付き鋼床版ユニット60の鉛直断面図(橋軸直角方向から見た鉛直断面図)Vertical sectional view (vertical sectional view seen from the direction perpendicular to the bridge axis) of the paved steel deck unit 60 according to the second embodiment of the present invention 橋軸方向に隣り合う舗装付き鋼床版ユニット60の鉛直断面図(橋軸直角方向から見た床版構造68の鉛直断面図)Vertical sectional view of paved steel floor slab unit 60 adjacent to the bridge axis direction (vertical sectional view of floor slab structure 68 viewed from the direction perpendicular to the bridge axis) 本発明の第3実施形態に係る舗装付き鋼床版ユニット70の鉛直断面図(橋軸直角方向から見た鉛直断面図)Vertical sectional view (vertical sectional view seen from the direction perpendicular to the bridge axis) of the paved steel deck unit 70 according to the third embodiment of the present invention 橋軸方向に隣り合う舗装付き鋼床版ユニット70の鉛直断面図(橋軸直角方向から見た床版構造80の鉛直断面図)Vertical sectional view of a paved steel floor slab unit 70 adjacent to the bridge axis direction (vertical sectional view of the floor slab structure 80 viewed from the direction perpendicular to the bridge axis) 図19のXXI部の拡大図Enlarged view of XXI section in FIG.

以下、図面を参照して、本発明の実施形態を詳細に説明する。   Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.

(第1実施形態)
図1は本発明の第1実施形態に係る舗装付き鋼床版ユニット10の全体を示す斜視図であり、図2は本発明の第1実施形態に係る舗装付き鋼床版ユニット10の一部を拡大して示す斜視図である。図3は橋軸直角方向から見た舗装付き鋼床版ユニット10の鉛直断面図である。図4は橋軸方向に隣り合う舗装付き鋼床版ユニット10の鉛直断面図(橋軸直角方向から見た床版構造12の鉛直断面図)であり、橋軸方向に隣り合う舗装付き鋼床版ユニット10の連結状態を示している。図5は図4のV部の拡大図である。なお、図1および図2では、グースアスファルト30の上面に設けられる仮舗装32の記載は省略している。
(First embodiment)
FIG. 1 is a perspective view showing the entire paved steel floor slab unit 10 according to the first embodiment of the present invention, and FIG. 2 is a part of the paved steel floor slab unit 10 according to the first embodiment of the present invention. It is a perspective view which expands and shows. FIG. 3 is a vertical sectional view of the steel floor slab unit 10 with pavement as viewed from the direction perpendicular to the bridge axis. FIG. 4 is a vertical cross-sectional view of a paved steel floor slab unit 10 adjacent in the bridge axis direction (vertical cross-sectional view of the floor slab structure 12 viewed from the direction perpendicular to the bridge axis), and the paved steel floor adjacent in the bridge axis direction. The connection state of the plate unit 10 is shown. FIG. 5 is an enlarged view of a portion V in FIG. In FIG. 1 and FIG. 2, the description of the temporary pavement 32 provided on the upper surface of the goose asphalt 30 is omitted.

舗装付き鋼床版ユニット10は、図3および図4に示すように、鋼床版ユニット20の上面の全面にわたって、橋面舗装の基層となるグースアスファルト30が工場施工で設けられており、さらにグースアスファルト30の上面の全面にわたって仮舗装32が工場施工で設けられている。グースアスファルト30の厚さは50mm程度で、仮舗装32の厚さは30mm程度である。   As shown in FIGS. 3 and 4, the steel floor slab unit 10 with pavement is provided with a goose asphalt 30 that serves as a base layer for bridge pavement over the entire upper surface of the steel floor slab unit 20. A temporary pavement 32 is provided over the entire upper surface of the goose asphalt 30 by factory construction. The thickness of the goose asphalt 30 is about 50 mm, and the thickness of the temporary pavement 32 is about 30 mm.

鋼床版ユニット20は、図1および図2に示すように、デッキプレート22と、複数の縦リブ24と、2つの横リブ26とを有してなり、デッキプレート22の下面に複数の縦リブ24および2つの横リブ26が溶接されて連結されている。舗装付き鋼床版ユニット10が橋梁に設置された状態において、縦リブ24はその長手方向が橋軸方向になり、横リブ26はその長手方向が橋軸直角方向になる。なお、安全性が確認できれば、鋼床版ユニット20における縦リブ24および横リブ26の数は適宜に変更してもよい。   As shown in FIGS. 1 and 2, the steel floor slab unit 20 includes a deck plate 22, a plurality of vertical ribs 24, and two horizontal ribs 26. The rib 24 and the two lateral ribs 26 are connected by welding. In the state where the paved steel deck unit 10 is installed on the bridge, the longitudinal rib 24 has a longitudinal direction in the bridge axis direction, and the lateral rib 26 has a longitudinal direction in the bridge axis perpendicular direction. If the safety can be confirmed, the numbers of the vertical ribs 24 and the horizontal ribs 26 in the steel deck unit 20 may be changed as appropriate.

仮舗装32は、本供用までの期間について一時的に使用する舗装であり、その一時的に使用する期間において舗装として要求される性能(例えば、表面のすべり抵抗性能、雨水の浸透性、平坦性等)を発揮することができる材料であれば特に材質は限定されない。   The temporary pavement 32 is a pavement that is temporarily used for the period until its in-service, and performance required as pavement during the temporary use period (for example, surface slip resistance performance, rainwater permeability, flatness). The material is not particularly limited as long as the material can exhibit the above.

また、鋼床版ユニット20のデッキプレート22の橋軸方向の端部(舗装付き鋼床版ユニット10を橋梁に架設した際の当該橋梁の橋軸方向の端部)には連結用のボルト28が工場施工で設けられている。連結用のボルト28は、橋軸方向に隣り合う舗装付き鋼床版ユニット10同士を連結させる際に用いる。舗装付き鋼床版ユニット10の工場での作製時には、鋼床版ユニット20のデッキプレート22の橋軸方向の端部にボルト28を設けた後に、鋼床版ユニット20のデッキプレート22の上面の全面にわたってグースアスファルト30を敷設する。ボルト28は、その頭部がデッキプレート22の上面よりも上方になるように、デッキプレート22の橋軸方向の端部に設けられた貫通孔22A(図5参照)に挿通されて、デッキプレート22の下面に取り付けられた薄肉ナット28Aによって固定されていて、ワンサイドボルトの機能を有している。薄肉ナット28Aは厚さ4mm程度の薄いナットである。舗装付き鋼床版ユニット10に取り付けられたボルト28は、外周面の少なくとも一部にねじが切られた棒状部材であり、ねじが切られた前記外周面の部位のうちの少なくとも一部の部位がデッキプレート22の下面よりも下方に突出しており、突出した部位が薄肉ナット28Aによって締め付けられて取り付けられている。   Further, a connecting bolt 28 is provided at an end of the deck plate 22 of the steel deck unit 20 in the bridge axis direction (an end of the bridge in the bridge axis direction when the paved steel deck unit 10 is installed on the bridge). Is installed at the factory. The connecting bolt 28 is used when connecting the paved steel deck units 10 adjacent to each other in the bridge axis direction. When the paving steel deck unit 10 is manufactured at the factory, bolts 28 are provided at the ends in the bridge axis direction of the deck plate 22 of the steel deck unit 20 and then the top surface of the deck plate 22 of the steel deck unit 20 is provided. Lay goose asphalt 30 over the entire surface. The bolt 28 is inserted into a through hole 22A (see FIG. 5) provided at the end of the deck plate 22 in the bridge axis direction so that the head portion is above the upper surface of the deck plate 22, and the deck plate 22 It is fixed by a thin-walled nut 28A attached to the lower surface of 22 and has a function of a one-side bolt. The thin nut 28A is a thin nut having a thickness of about 4 mm. The bolt 28 attached to the steel floor slab unit 10 with a pavement is a rod-like member having a thread cut on at least a part of the outer peripheral surface, and at least a part of the part of the outer peripheral surface where the screw is cut. Protrudes downward from the lower surface of the deck plate 22, and the protruding portion is fastened and attached by a thin nut 28A.

橋梁に架設した際、橋軸方向の両隣に舗装付き鋼床版ユニット10が配置される舗装付き鋼床版ユニット10については、橋軸方向の両端部に連結用のボルト28を設けるが、橋梁に架設した際、橋軸方向の片側にしか舗装付き鋼床版ユニット10が配置されない舗装付き鋼床版ユニット10については、その片側の端部についてのみ連結用のボルト28を設ければよい。   For the paved steel floor slab unit 10 in which the paved steel floor slab unit 10 is arranged on both sides in the bridge axis direction when installed on the bridge, connecting bolts 28 are provided at both ends in the bridge axis direction. In the case of the steel floor slab unit 10 with a pavement in which the steel floor slab unit 10 with a pavement is disposed only on one side in the bridge axis direction, a connecting bolt 28 may be provided only at the end on one side.

また、図1に示すように、舗装付き鋼床版ユニット10の橋軸直角方向の一端部(舗装付き鋼床版ユニット10を橋梁に架設した際の当該橋梁の橋軸直角方向の一端部)には鋼製壁高欄34が工場施工で設けられている。   Further, as shown in FIG. 1, one end portion of the paved steel deck unit 10 in the direction perpendicular to the bridge axis (one end portion of the bridge in the direction perpendicular to the bridge axis when the paved steel deck unit 10 is installed on the bridge). The steel wall height column 34 is provided at the factory construction.

以上説明したように、舗装付き鋼床版ユニット10においては、連結用のボルト28、グースアスファルト30、仮舗装32および鋼製壁高欄34が工場施工ですでに設けられているので、橋梁の所定の位置に舗装付き鋼床版ユニット10を架設した後、現場において舗装や壁高欄を設ける作業は不要であり、舗装付き鋼床版ユニット10の架設作業開始から仮供用開始までに要する現場での作業時間を従来よりもさらに短くすることができ、夜間のみの通行規制でも施工を進めやすくなっている。   As described above, in the paved steel floor slab unit 10, the connecting bolt 28, goose asphalt 30, temporary pavement 32, and steel wall rail 34 are already provided at the factory construction. After installing the paved steel floor slab unit 10 at the position, it is not necessary to provide paving or wall railing at the site, and it is necessary at the site required from the start of the construction work of the paved steel floor slab unit 10 to the start of temporary use. The working time can be further shortened than before, and it is easy to proceed with the construction even with traffic restrictions only at night.

次に、橋梁に架設されて橋軸方向に隣り合う舗装付き鋼床版ユニット10同士の間の連結について説明する。   Next, the connection between the paved steel deck units 10 that are installed on the bridge and are adjacent to each other in the bridge axis direction will be described.

橋軸方向に隣り合う舗装付き鋼床版ユニット10の鋼床版ユニット20同士は、図4および図5に示すように、工場施工ですでに取り付けられている、薄肉ナット28Aによって固定されたワンサイドボルト機能を有する連結用のボルト28に連結板38の貫通孔38Aを挿通させて、ナット28Bによって固定することで、連結板38を介して連結する。なお、デッキプレート22の下面と連結板38の上面との間には、薄肉ナット28Aよりも厚さの厚いフィラープレート40を配置する。フィラープレート40には貫通孔40A(図5参照)が設けられており、該貫通孔40Aの中に薄肉ナット28Aが位置するようにフィラープレート40をデッキプレート22の下面に配置することで、薄肉ナット28Aが連結板38と干渉しないようにすることができる。   As shown in FIGS. 4 and 5, the steel floor slab units 20 of the paved steel floor slab unit 10 adjacent to each other in the bridge axis direction are fixed by thin-walled nuts 28 </ b> A that are already installed in factory construction. The through holes 38A of the connecting plate 38 are inserted into the connecting bolts 28 having a side bolt function, and are fixed by the nuts 28B, thereby connecting via the connecting plate 38. A filler plate 40 that is thicker than the thin nut 28 </ b> A is disposed between the lower surface of the deck plate 22 and the upper surface of the connecting plate 38. The filler plate 40 is provided with a through hole 40A (see FIG. 5), and the filler plate 40 is disposed on the lower surface of the deck plate 22 so that the thin nut 28A is positioned in the through hole 40A. The nut 28A can be prevented from interfering with the connecting plate 38.

また、橋軸方向に隣り合う舗装付き鋼床版ユニット10同士の間および橋軸方向に隣り合う舗装付き鋼床版ユニット10と既設RC床版100との間には、20mm程度の間隔42が開けられているが、この間隔42には間詰め材44を充填して間隔42を埋める。間詰め材44としては、例えば塗膜系防水材料を用いることができる。   Further, a gap 42 of about 20 mm is provided between the paved steel floor slab units 10 adjacent in the bridge axis direction and between the paved steel floor slab unit 10 adjacent to the bridge axis direction and the existing RC floor slab 100. The gap 42 is filled with a filling material 44 to fill the gap 42. As the filling material 44, for example, a coating waterproof material can be used.

以上の作業を行うことで、舗装付き鋼床版ユニット10を用いた床版構造12を構成することができ、仮供用を開始することが可能な状態となる。床版構造12は仮供用に用いる床版構造である。   By performing the above operations, the floor slab structure 12 using the steel floor slab unit with pavement 10 can be configured, and a temporary service can be started. The floor slab structure 12 is a floor slab structure used for provisional service.

仮供用に用いる床版構造12から本供用に用いる床版構造14に移行する際には、図6で示す削り取り部36のように、舗装付き鋼床版ユニット10の仮舗装32および仮舗装32と同一高さレベルにある間詰め材44を削り取り、図7に示すように、本舗装46をグースアスファルト30およびグースアスファルト30と同一高さレベルにある間詰め材44の上面の全面にわたって敷設して、床版構造14を構築する。グースアスファルト30およびグースアスファルト30と同一高さレベルにある間詰め材44は削り取らず、本供用に用いる床版構造14においても継続使用する。   When shifting from the floor slab structure 12 used for temporary service to the floor slab structure 14 used for actual service, the temporary paving 32 and the temporary paving 32 of the steel floor slab unit 10 with paving as in the shaving part 36 shown in FIG. As shown in FIG. 7, the pavement 46 is laid over the entire upper surface of the goose asphalt 30 and the goose asphalt 30 at the same height level as shown in FIG. The floor slab structure 14 is constructed. The goose asphalt 30 and the filling material 44 at the same height level as the goose asphalt 30 are not scraped off, and are continuously used in the floor slab structure 14 used for actual use.

したがって、本第1実施形態に係る舗装付き鋼床版ユニット10を用いて構成された床版構造12は、本舗装を行う際、基層を敷設する作業を省略でき、表層のみを敷設するだけで本舗装の作業を完了できるので、仮供用から本供用に移行する際の通行規制の時間も短縮することができる。   Therefore, the floor slab structure 12 configured using the paved steel floor slab unit 10 according to the first embodiment can omit the work of laying the base layer when performing the main paving, and only lays the surface layer. Since the work of the main pavement can be completed, it is possible to shorten the time for traffic restriction when shifting from temporary service to actual service.

次に、舗装付き鋼床版ユニット10と橋梁の主桁102との連結構造について説明する。なお、ここで説明する連結構造は一例であり、ここで説明する連結構造以外の連結構造も適宜に用いることができる。   Next, a connection structure between the paved steel deck unit 10 and the bridge main girder 102 will be described. In addition, the connection structure demonstrated here is an example, and connection structures other than the connection structure demonstrated here can also be used suitably.

図8は、舗装付き鋼床版ユニット10の鋼床版ユニット20と橋梁の主桁102との連結部を拡大して示す橋軸方向から見た鉛直断面図であり、図9は、舗装付き鋼床版ユニット10の鋼床版ユニット20と橋梁の主桁102との連結部を拡大して示す橋軸直角方向から見た鉛直断面図(図8のIX−IX線断面図)であり、図10は、鋼床版ユニット20の橋軸方向の端部を拡大して示す斜視図である。なお、図8〜図10においては、グースアスファルト30および仮舗装32の記載は省略している。また、図9においては、図16等に示す仮固定用ボルト117およびボルト118の記載は省略している。   FIG. 8 is a vertical cross-sectional view as seen from the bridge axis direction showing an enlarged connection portion between the steel deck slab unit 20 of the paved steel deck unit 10 and the main girder 102 of the bridge, and FIG. It is the vertical sectional view (IX-IX line sectional view of Drawing 8) seen from the bridge axis perpendicular direction which expands and shows the connection part of steel deck unit 20 of steel deck unit 10 and the main girder 102 of a bridge, FIG. 10 is an enlarged perspective view showing an end portion of the steel deck unit 20 in the bridge axis direction. In addition, in FIGS. 8-10, description of the goose asphalt 30 and the temporary pavement 32 is abbreviate | omitted. In FIG. 9, the description of the temporary fixing bolt 117 and the bolt 118 shown in FIG. 16 and the like is omitted.

鋼床版ユニット20の複数の縦リブ24のうち、主桁102の上方に配置される縦リブ24は、図8に示すように、その両側を2つのL型連結部材(先付L型連結部材110および後付L型連結部材120)のそれぞれの一方の板状部112、122によって挟まれて、ボルト118およびナット118Aによって連結固定されている。   Of the plurality of vertical ribs 24 of the steel floor slab unit 20, the vertical ribs 24 arranged above the main beam 102 are provided with two L-shaped connecting members (advanced L-shaped connecting members) on both sides as shown in FIG. The member 110 and the rear L-shaped connecting member 120) are sandwiched between the respective plate-like portions 112 and 122, and are connected and fixed by bolts 118 and nuts 118A.

先付L型連結部材110は鋼製であって、2つの板状部(一方の板状部112および他方の板状部114)を備えており、等辺山形鋼や不等辺山形鋼を先付L型連結部材110として用いることができる。また、後付L型連結部材120は鋼製であって、2つの板状部(一方の板状部122および他方の板状部124)を備えており、等辺山形鋼や不等辺山形鋼を後付L型連結部材120として用いることができる。   The leading L-shaped connecting member 110 is made of steel and includes two plate-like portions (one plate-like portion 112 and the other plate-like portion 114). It can be used as the L-shaped connecting member 110. Further, the retrofit L-shaped connecting member 120 is made of steel and includes two plate-like portions (one plate-like portion 122 and the other plate-like portion 124). It can be used as a retrofit L-shaped connecting member 120.

鋼床版ユニット20の複数の縦リブ24のうち、主桁102の上方に配置される縦リブ24においては、その長手方向に所定以上の距離を隔てて、2つの長孔24A(図9および図10参照)が設けられており、長孔24Aは縦リブ24の長手方向の両端部付近に1つずつ設けられている。長孔24Aは水平方向よりも上下方向に径が長くなっており、舗装付き鋼床版ユニット10の位置が若干上下方向にずれても、舗装付き鋼床版ユニット10を主桁102に仮固定する際に上下方向の位置ずれを長孔24Aで吸収することができるようになっている。   Among the plurality of vertical ribs 24 of the steel floor slab unit 20, the vertical ribs 24 arranged above the main beam 102 are separated by two long holes 24A (see FIG. 9 and FIG. 10) is provided, and one long hole 24A is provided in the vicinity of both ends of the longitudinal rib 24 in the longitudinal direction. The long hole 24A is longer in the vertical direction than the horizontal direction, and even if the position of the paved steel deck unit 10 is slightly shifted in the vertical direction, the paved steel deck unit 10 is temporarily fixed to the main girder 102. In this case, the vertical displacement can be absorbed by the long hole 24A.

なお、長孔24Aを設ける位置は、必ずしも縦リブ24の長手方向の両端部付近でなくてもよく、2つの長孔24Aが縦リブ24の長手方向に所定以上の距離(舗装付き鋼床版ユニット10を主桁102に安定的に仮固定するのに十分な距離)を隔てていればよい。また、長孔24Aの数は2つに限定されるわけではなく、3つ以上であってもよい。   The position where the long hole 24A is provided is not necessarily near the both ends in the longitudinal direction of the vertical rib 24, and the two long holes 24A are not less than a predetermined distance in the longitudinal direction of the vertical rib 24 (paved steel floor slab). It suffices that the unit 10 be separated by a sufficient distance to stably temporarily fix the unit 10 to the main beam 102. Further, the number of the long holes 24A is not limited to two, and may be three or more.

図11は先付L型連結部材110が主桁102に取り付けられた状態を示す斜視図であり、図12は後付L型連結部材120を示す斜視図である。   FIG. 11 is a perspective view showing a state in which the leading L-shaped connecting member 110 is attached to the main beam 102, and FIG. 12 is a perspective view showing the trailing L-shaped connecting member 120.

図11に示すように、主桁102の上方に配置される縦リブ24を挟み込む2つのL型連結部材のうちの一方である先付L型連結部材110は、縦リブ24の2つの長孔24Aの位置にそれぞれ対応する2つの円形の仮固定用貫通孔112Aを一方の板状部112に備えている。   As shown in FIG. 11, the leading L-shaped connecting member 110, which is one of the two L-shaped connecting members sandwiching the vertical rib 24 disposed above the main beam 102, has two elongated holes in the vertical rib 24. One plate-like portion 112 is provided with two circular temporary fixing through holes 112A each corresponding to the position of 24A.

また、図12に示すように、主桁102の上方に配置される縦リブ24を挟み込む2つのL型連結部材のうちの他方である後付L型連結部材120は、縦リブ24の2つの長孔24Aの位置にそれぞれ対応する2つの円形の大径貫通孔122Aを一方の板状部122に備えている。   Also, as shown in FIG. 12, the retrofitted L-shaped connecting member 120, which is the other of the two L-shaped connecting members sandwiching the vertical ribs 24 disposed above the main beam 102, has two vertical ribs 24. One plate-like portion 122 is provided with two circular large-diameter through holes 122A corresponding to the positions of the long holes 24A.

先付L型連結部材110に備えられた円形の仮固定用貫通孔112Aの径の大きさは、後付L型連結部材120に備えられた円形の大径貫通孔122Aの径の大きさよりも小さく、仮固定用ボルト117の軸部は挿通できるが該仮固定用ボルト117の頭部および仮固定用のナット117Aは挿通できない大きさであり、後付L型連結部材120に備えられた円形の大径貫通孔122Aの径の大きさは、仮固定用ボルト117の頭部および仮固定用のナット117Aも挿通できる大きさである。   The diameter of the circular temporary fixing through hole 112A provided in the leading L-shaped connecting member 110 is larger than the diameter of the circular large diameter through hole 122A provided in the retrofit L-shaped connecting member 120. It is small and the shaft portion of the temporary fixing bolt 117 can be inserted, but the head portion of the temporary fixing bolt 117 and the temporary fixing nut 117A cannot be inserted. The diameter of the large-diameter through-hole 122A is such that the head of the temporary fixing bolt 117 and the temporary fixing nut 117A can be inserted therethrough.

また、縦リブ24の2つの長孔24Aは現場搬入前に工場施工で設けられており、先付L型連結部材110の2つの円形の仮固定用貫通孔112Aは現場搬入前に工場施工で設けられており、また、後付L型連結部材120の2つの円形の大径貫通孔122Aは現場搬入前に工場施工で設けられている。   Further, the two long holes 24A of the vertical ribs 24 are provided by factory construction before carrying in the field, and the two circular temporary fixing through holes 112A of the leading L-shaped connecting member 110 are constructed by factory construction before carrying in the field. Further, the two circular large-diameter through-holes 122A of the L-shaped connecting member 120 are provided by factory construction before being brought into the field.

次に、舗装付き鋼床版ユニット10を主桁102に連結する手順について説明するが、説明に用いる図14および図16においては、グースアスファルト30および仮舗装32の記載は省略している。   Next, although the procedure for connecting the steel floor slab unit 10 with pavement to the main girder 102 will be described, in FIGS. 14 and 16 used for the description, the description of the goose asphalt 30 and the temporary pavement 32 is omitted.

図11に示すように、まず先付L型連結部材110を主桁102の上フランジ102Aに取り付ける。具体的には、先付L型連結部材110の他方の板状部114を、ボルト116およびナット116A(図8および図9参照)により、主桁102の上フランジ102Aに取り付ける。図11に示す状態は、舗装付き鋼床版ユニット10がまだ主桁102に取り付けられる前の状態であり、先付L型連結部材110のみが、ボルト116およびナット116Aにより、主桁102の上フランジ102Aに取り付けられた状態である。   As shown in FIG. 11, first, the leading L-shaped connecting member 110 is attached to the upper flange 102 </ b> A of the main beam 102. Specifically, the other plate-like portion 114 of the leading L-shaped connecting member 110 is attached to the upper flange 102A of the main girder 102 with a bolt 116 and a nut 116A (see FIGS. 8 and 9). The state shown in FIG. 11 is a state before the paved steel slab unit 10 is still attached to the main girder 102, and only the leading L-shaped connecting member 110 is mounted on the main girder 102 by the bolt 116 and the nut 116A. It is in a state attached to the flange 102A.

次に、図13(舗装付き鋼床版ユニット10が先付L型連結部材110を介して主桁102に仮固定された状態を、先付L型連結部材110とは反対側の斜め上方から見た斜視図)および図14(舗装付き鋼床版ユニット10が先付L型連結部材110を介して主桁102に仮固定された状態を、先付L型連結部材110の側の斜め上方から見た斜視図)に示すように、先付L型連結部材110の一方の板状部112の2つの仮固定用貫通孔112Aの位置に、鋼床版ユニット20の縦リブ24の2つの長孔24Aの位置を合わせるとともに、舗装付き鋼床版ユニット10の高さ位置も適切に調整した上で、2箇所の仮固定用貫通孔112Aおよび長孔24Aに仮固定用ボルト117をそれぞれ挿通させて、ナット117Aでそれぞれ締結する。これにより、舗装付き鋼床版ユニット10は先付L型連結部材110を介して主桁102に仮固定される。   Next, FIG. 13 (a state in which the paved steel floor slab unit 10 is temporarily fixed to the main girder 102 via the leading L-shaped connecting member 110 from an obliquely upper side opposite to the leading L-shaped connecting member 110. FIG. 14 and a state in which the paved steel floor slab unit 10 is temporarily fixed to the main girder 102 via the leading L-shaped connecting member 110 obliquely above the leading L-shaped connecting member 110 side. As shown in FIG. 2, the two vertical ribs 24 of the steel floor slab unit 20 are positioned at the positions of the two temporary fixing through holes 112 </ b> A of the one plate-like portion 112 of the leading L-shaped connecting member 110. While aligning the position of the long hole 24A and appropriately adjusting the height position of the paved steel deck unit 10, the temporary fixing bolts 117 are inserted into the two temporary fixing through holes 112A and the long holes 24A, respectively. And tighten each with the nut 117A. . Thereby, the steel floor slab unit 10 with pavement is temporarily fixed to the main girder 102 via the leading L-shaped connecting member 110.

次に、2箇所の仮固定用ボルト117およびナット117Aの位置に、後付L型連結部材120の一方の板状部122の2つの大径貫通孔122Aの位置をそれぞれ合わせて後付L型連結部材120を配置し、図15に示すように、仮固定用ボルト117の軸部およびナット117Aが大径貫通孔122Aの中に配置されるようにする。そして、その後、後付L型連結部材120の他方の板状部124を、図15に示すように、ボルト116およびナット116Aにより、主桁102の上フランジ102Aに締結する。後付L型連結部材120の他方の板状部124および主桁102の上フランジ102Aには、ボルト116の軸部が挿通できる図示せぬ貫通孔が設けられており、該貫通孔を挿通させたボルト116をナット116Aで固定することにより、後付L型連結部材120の他方の板状部124を主桁102の上フランジ102Aの上面に連結固定する。なお、図15においては、ボルト116の部位のうち、主桁102の上フランジ102Aおよび後付L型連結部材120の他方の板状部124に隠れて目視できない部位も実線で描いている。   Next, the positions of the two large-diameter through holes 122A of the one plate-like portion 122 of the retrofit L-shaped connecting member 120 are respectively aligned with the positions of the two temporary fixing bolts 117 and nuts 117A. The connecting member 120 is disposed so that the shaft portion of the temporary fixing bolt 117 and the nut 117A are disposed in the large-diameter through hole 122A as shown in FIG. Then, the other plate-like portion 124 of the retrofit L-shaped connecting member 120 is fastened to the upper flange 102A of the main girder 102 with a bolt 116 and a nut 116A as shown in FIG. The other plate-like portion 124 of the retrofit L-shaped connecting member 120 and the upper flange 102A of the main girder 102 are provided with through holes (not shown) through which the shaft portions of the bolts 116 can be inserted. By fixing the bolt 116 with the nut 116 </ b> A, the other plate-like portion 124 of the retrofit L-shaped connecting member 120 is connected and fixed to the upper surface of the upper flange 102 </ b> A of the main girder 102. In FIG. 15, the portion of the bolt 116 that is hidden by the upper flange 102 </ b> A of the main girder 102 and the other plate-like portion 124 of the retrofit L-shaped connecting member 120 and cannot be seen is also drawn with a solid line.

先付L型連結部材110の一方の板状部112および後付L型連結部材120の一方の板状部122によって鋼床版ユニット20の縦リブ24が挟み込まれて仮固定された図15の状態において、先付L型連結部材110の一方の板状部112、鋼床版ユニット20の縦リブ24、および後付L型連結部材120の一方の板状部122を、長手方向(橋軸方向)に所定の間隔となるような位置について現地削孔して、ボルト接合するための貫通孔を設ける。設けた貫通孔にボルト118の軸部を挿通して、ボルト118およびナット118A(図8参照)により、先付L型連結部材110の一方の板状部112、鋼床版ユニット20の縦リブ24、および後付L型連結部材120の一方の板状部122をボルト接合する。これにより、図16に示すように、先付L型連結部材110の一方の板状部112および後付L型連結部材120の一方の板状部122によって鋼床版ユニット20の縦リブ24が挟み込まれた状態で固定され、舗装付き鋼床版ユニット10は主桁102に連結される。   The vertical ribs 24 of the steel deck unit 20 are sandwiched and temporarily fixed by one plate-like portion 112 of the leading L-shaped connecting member 110 and one plate-like portion 122 of the post-attaching L-shaped connecting member 120 in FIG. In the state, the one plate-like portion 112 of the leading L-shaped connecting member 110, the vertical rib 24 of the steel deck unit 20, and the one plate-like portion 122 of the post-attaching L-shaped connecting member 120 are arranged in the longitudinal direction (bridge axis). In the direction), a hole is drilled at a position at a predetermined interval, and a through hole for bolting is provided. The shaft portion of the bolt 118 is inserted into the provided through-hole, and one plate-like portion 112 of the leading L-shaped connecting member 110 and the vertical rib of the steel floor slab unit 20 are inserted by the bolt 118 and the nut 118A (see FIG. 8). 24 and one plate-like part 122 of the L-shaped connecting member 120 attached to the back are bolted together. Accordingly, as shown in FIG. 16, the vertical ribs 24 of the steel deck slab unit 20 are formed by one plate-like portion 112 of the leading L-shaped connecting member 110 and one plate-like portion 122 of the retrofitting L-shaped connecting member 120. The steel floor slab unit 10 with pavement is fixed while being sandwiched, and is connected to the main girder 102.

なお、前述したように、図9においては、仮固定用ボルト117およびボルト118の記載は省略しているが、図9に示す貫通孔112Bは、現地削孔されて先付L型連結部材110の一方の板状部112に設けられた貫通孔である。現地削孔されて鋼床版ユニット20の縦リブ24および後付L型連結部材120の一方の板状部122に設けられた貫通孔については図示を省略する。   As described above, in FIG. 9, the description of the temporary fixing bolt 117 and the bolt 118 is omitted, but the through-hole 112B shown in FIG. It is a through-hole provided in one plate-shaped part 112 of this. The illustration of the through holes provided in the plate-like portion 122 of the vertical rib 24 of the steel floor slab unit 20 and the retrofitted L-shaped connecting member 120 after being drilled in the field is omitted.

図15に示す仮固定の状態で現地削孔して、ボルト118の軸部を挿通させる貫通孔を、先付L型連結部材110の一方の板状部112、鋼床版ユニット20の縦リブ24、および後付L型連結部材120の一方の板状部122に設けているので、これらの部材に設けられた貫通孔は、位置が正確に一致している。このため、舗装付き鋼床版ユニット10と主桁102との連結固定を、位置ずれをほとんどさせることなく実現することができる。   In the temporarily fixed state shown in FIG. 15, drilling is performed in the field, and the through hole through which the shaft portion of the bolt 118 is inserted is formed as one plate-like portion 112 of the leading L-shaped connecting member 110 and the vertical rib of the steel deck unit 20. 24 and one plate-like portion 122 of the retrofit L-shaped connecting member 120, the positions of the through holes provided in these members are exactly the same. For this reason, connection fixation of the steel floor slab unit 10 with a pavement and the main girder 102 can be implement | achieved, hardly making a position shift.

以上のように、主桁102の上方に配置される縦リブ24の両側が、先付L型連結部材110の一方の板状部112および後付L型連結部材120の一方の板状部122によって挟み込まれた状態に連結固定されて、図16に示すように、舗装付き鋼床版ユニット10は主桁102に連結される。   As described above, both sides of the vertical rib 24 arranged above the main beam 102 are connected to one plate-like portion 112 of the leading L-shaped connecting member 110 and one plate-like portion 122 of the trailing L-shaped connecting member 120. As shown in FIG. 16, the paved steel deck slab unit 10 is connected to the main girder 102.

また、舗装付き鋼床版ユニット10を主桁102の上フランジ102Aに連結する際に用いる部材は、先付L型連結部材110、後付L型連結部材120、ボルト116、118、仮固定用ボルト117、およびナット116A、117A、118Aであり、いずれも鋼製である。   Further, the members used when connecting the paved steel floor slab unit 10 to the upper flange 102A of the main girder 102 are a leading L-shaped connecting member 110, a retrofit L-shaped connecting member 120, bolts 116 and 118, and temporary fixing. A bolt 117 and nuts 116A, 117A, and 118A, both of which are made of steel.

なお、本第1実施形態に係る舗装付き鋼床版ユニット10と取り替えられる対象の既設RC床版100の部位のうち、主桁102の上フランジ102Aの上面に配置されている部位は、スタッドジベルやアンカー筋等のずれ止めで主桁102の上フランジ102Aと強固に連結しているので、舗装付き鋼床版ユニット10を主桁102の上フランジ102Aに連結する作業を行う前に、必要に応じてコンクリートブレーカー等を用いて、主桁102の上フランジ102Aの上面に配置されているコンクリートを取り除いておく。また、上フランジ102Aの上面に残るスタッドジベルやアンカー筋等のずれ止めはガス切断器等で切断して、舗装付き鋼床版ユニット10を主桁102の上フランジ102Aに連結する前に、主桁102の上フランジ102Aの上面を平らにしておく。   In addition, the site | part arrange | positioned on the upper surface of the upper flange 102A of the main girder 102 among the site | parts of the existing RC floor slab 100 of the object replaced with the pavement steel floor slab unit 10 which concerns on this 1st Embodiment is a stud gibber. Since the upper girder 102 is fixedly connected to the upper flange 102A of the main girder 102 with a stopper such as an anchor bar or the like, it is necessary before performing the work of connecting the paved steel deck unit 10 to the upper flange 102A of the main girder 102. Accordingly, the concrete arranged on the upper surface of the upper flange 102A of the main girder 102 is removed using a concrete breaker or the like. Further, the stud gibber and anchor bars remaining on the upper surface of the upper flange 102A are prevented from slipping with a gas cutter or the like, and before the paved steel deck unit 10 is connected to the upper flange 102A of the main girder 102, The upper surface of the upper flange 102A of the beam 102 is made flat.

(第2実施形態)
図17は本発明の第2実施形態に係る舗装付き鋼床版ユニット60の鉛直断面図(橋軸直角方向から見た鉛直断面図)である。図18は橋軸方向に隣り合う舗装付き鋼床版ユニット60の鉛直断面図(橋軸直角方向から見た床版構造68の鉛直断面図)であり、橋軸方向に隣り合う舗装付き鋼床版ユニット60の連結状態を示している。なお、第1実施形態に係る舗装付き鋼床版ユニット10と同様の構成については同一の符号を付して説明は省略する。
(Second Embodiment)
FIG. 17 is a vertical cross-sectional view (vertical cross-sectional view seen from the direction perpendicular to the bridge axis) of a paved steel slab unit 60 according to the second embodiment of the present invention. FIG. 18 is a vertical sectional view of a paved steel floor slab unit 60 adjacent in the bridge axis direction (vertical sectional view of the floor slab structure 68 viewed from the direction perpendicular to the bridge axis), and the paved steel floor adjacent in the bridge axis direction. The connection state of the plate unit 60 is shown. In addition, about the structure similar to the steel floor slab unit 10 with a pavement which concerns on 1st Embodiment, the same code | symbol is attached | subjected and description is abbreviate | omitted.

本第2実施形態に係る舗装付き鋼床版ユニット60は、第1実施形態に係る舗装付き鋼床版ユニット10の仮舗装32を、ニート工法により形成した舗装62に限定した実施形態である。この舗装62は、グースアスファルト30の上面に接着剤として樹脂系結合材料を塗布してから硬質骨材を散布して接着させて形成させることができる。   The steel floor slab unit 60 with a pavement according to the second embodiment is an embodiment in which the temporary pavement 32 of the steel floor slab unit 10 with a pavement according to the first embodiment is limited to a pavement 62 formed by a neat method. The pavement 62 can be formed by applying a resin-based binding material as an adhesive on the upper surface of the goose asphalt 30 and then spraying and bonding the hard aggregate.

橋軸方向に隣り合う舗装付き鋼床版ユニット60の鋼床版ユニット20同士は、第1実施形態と同様に、工場施工ですでに取り付けられている連結用のボルト28に連結板38の貫通孔38Aを挿通させて、ナット28Bによって固定することで、連結板38を介して連結する。   The steel floor slab units 20 of the paved steel floor slab unit 60 adjacent to each other in the bridge axis direction pass through the connecting plate 38 to the connecting bolts 28 already installed in the factory construction, as in the first embodiment. The holes 38A are inserted and fixed by the nuts 28B, so that the holes 38A are connected via the connecting plate 38.

橋軸方向に隣り合う舗装付き鋼床版ユニット60同士の間および橋軸方向に隣り合う舗装付き鋼床版ユニット60と既設RC床版100との間には、20mm程度の間隔64が開けられているが、この間隔64には間詰め材66を充填して間隔64を埋める。間詰め材66としては、例えば塗膜系防水材料を用いることができる。   Between the steel floor slab units 60 adjacent to each other in the bridge axis direction and between the steel floor slab unit 60 adjacent to the bridge axis direction and the existing RC floor slab 100, an interval 64 of about 20 mm is provided. However, the interval 64 is filled with a filling material 66 to fill the interval 64. As the filling material 66, for example, a coating-type waterproof material can be used.

以上の作業を行うことで、舗装付き鋼床版ユニット60を用いた床版構造68を構成することができ、仮供用を開始することが可能な状態となる。床版構造68は仮供用に用いる床版構造である。   By performing the above work, the floor slab structure 68 using the steel floor slab unit 60 with a pavement can be configured, and a temporary service can be started. The floor slab structure 68 is a floor slab structure used for temporary provision.

仮供用から本供用に移行する際には、第1実施形態で説明した処置と同様の処置を行う。   When shifting from provisional service to actual service, the same treatment as that described in the first embodiment is performed.

(第3実施形態)
図19は本発明の第3実施形態に係る舗装付き鋼床版ユニット70の鉛直断面図(橋軸直角方向から見た鉛直断面図)である。図20は橋軸方向に隣り合う舗装付き鋼床版ユニット70の鉛直断面図(橋軸直角方向から見た床版構造80の鉛直断面図)であり、橋軸方向に隣り合う舗装付き鋼床版ユニット70の連結状態を示している。図21は図19のXXI部の拡大図である。なお、第1実施形態に係る舗装付き鋼床版ユニット10と同様の構成については同一の符号を付して説明は省略する。
(Third embodiment)
FIG. 19 is a vertical cross-sectional view (vertical cross-sectional view seen from the direction perpendicular to the bridge axis) of a paved steel slab unit 70 according to the third embodiment of the present invention. FIG. 20 is a vertical sectional view of a paved steel floor slab unit 70 adjacent in the bridge axis direction (vertical sectional view of the floor slab structure 80 viewed from the direction perpendicular to the bridge axis), and the paved steel floor adjacent in the bridge axis direction. The connection state of the plate unit 70 is shown. FIG. 21 is an enlarged view of the XXI portion of FIG. In addition, about the structure similar to the steel floor slab unit 10 with a pavement which concerns on 1st Embodiment, the same code | symbol is attached | subjected and description is abbreviate | omitted.

本第3実施形態に係る舗装付き鋼床版ユニット70は、第1実施形態に係る舗装付き鋼床版ユニット10の仮舗装32を、鋼板72に限定した実施形態である。この鋼板72は、上面に無機ジンクリッチペイントが塗布されており、舗装として要求される表面のすべり抵抗性能を確保している。   The steel floor slab unit with paving 70 according to the third embodiment is an embodiment in which the temporary paving 32 of the steel floor slab unit with paving 10 according to the first embodiment is limited to a steel plate 72. The steel plate 72 is coated with an inorganic zinc rich paint on the upper surface, ensuring the slip resistance performance of the surface required for pavement.

また、鋼板72とグースアスファルト30との間の連結性能を確保するため、図19〜図21に示すように、鋼板72、グースアスファルト30および鋼床版ユニット20のデッキプレート22を挿通してボルト接合する仮固定ボルト74を所定の間隔で設けている。   Moreover, in order to ensure the connection performance between the steel plate 72 and the goose asphalt 30, as shown in FIGS. 19 to 21, the steel plate 72, the goose asphalt 30 and the deck plate 22 of the steel floor slab unit 20 are inserted through the bolts. Temporary fixing bolts 74 to be joined are provided at predetermined intervals.

仮固定ボルト74が配置される位置の鋼板72の部位においては、図21(図19のXXI部の拡大図)に示すように、凹部72Aが設けられており、仮固定ボルト74の頭部74Aの全体が凹部72Aの中に収容されるようになっている。   As shown in FIG. 21 (enlarged view of the XXI portion in FIG. 19), a concave portion 72A is provided in the portion of the steel plate 72 at the position where the temporary fixing bolt 74 is disposed, and the head portion 74A of the temporary fixing bolt 74 is provided. Is accommodated in the recess 72A.

仮固定ボルト74は鋼床版ユニット20のデッキプレート22の下方に配置されたナット74Bで締め付けられて固定される。   The temporary fixing bolts 74 are fastened and fixed by nuts 74B arranged below the deck plate 22 of the steel deck unit 20.

橋軸方向に隣り合う舗装付き鋼床版ユニット70の鋼床版ユニット20同士は、第1実施形態と同様に、工場施工ですでに取り付けられている連結用のボルト28に連結板38の貫通孔38Aを挿通させて、ナット28Bによって固定することで、連結板38を介して連結する。   The steel floor slab units 20 of the paved steel floor slab unit 70 adjacent to each other in the bridge axis direction pass through the connecting plate 38 to the connecting bolts 28 already installed in the factory construction, as in the first embodiment. The holes 38A are inserted and fixed by the nuts 28B, so that the holes 38A are connected via the connecting plate 38.

橋軸方向に隣り合う舗装付き鋼床版ユニット70同士の間および橋軸方向に隣り合う舗装付き鋼床版ユニット70と既設RC床版100との間には、20mm程度の間隔76が開けられているが、この間隔76には間詰め材78を充填して間隔76を埋める。間詰め材78としては、例えば塗膜系防水材料を用いることができる。   An interval 76 of about 20 mm is provided between the paved steel floor slab units 70 adjacent to each other in the bridge axis direction and between the paved steel floor slab unit 70 adjacent to the bridge axis direction and the existing RC floor slab 100. However, the interval 76 is filled with a filling material 78 to fill the interval 76. As the filling material 78, for example, a coating waterproof material can be used.

以上の作業を行うことで、舗装付き鋼床版ユニット70を用いた床版構造80を構成することができ、仮供用を開始することが可能な状態となる。床版構造80は仮供用に用いる床版構造である。   By performing the above operations, the floor slab structure 80 using the steel floor slab unit with pavement 70 can be configured, and a temporary service can be started. The floor slab structure 80 is a floor slab structure used for provisional service.

仮供用から本供用に移行する際には、第1実施形態で説明した処置と同様の処置(仮舗装である鋼板72を撤去後に本舗装46を敷設する処置)を行うが、本第3実施機形態では鋼板72を撤去する際に仮固定ボルト74も撤去する必要があり、鋼板72および仮固定ボルト74を撤去した後に貫通孔が生じる点が第1実施形態と異なる。鋼板72および仮固定ボルト74を撤去した後に生じた貫通孔は、グースアスファルト30の上面と同一高さまでグースアスファルト(グースアスファルト30と同一のグースアスファルト)を充填して埋める。そして、その後に、グースアスファルト30の上面の全面にわたって本舗装46を敷設して、本供用に用いる床版構造にする。   When shifting from the temporary service to the actual service, the same process as the process described in the first embodiment (the process of laying the main pavement 46 after removing the steel plate 72 which is the temporary pavement) is performed. In the machine configuration, it is necessary to remove the temporary fixing bolt 74 when removing the steel plate 72, and the point that a through hole is generated after the steel plate 72 and the temporary fixing bolt 74 are removed is different from the first embodiment. The through holes generated after removing the steel plate 72 and the temporary fixing bolts 74 are filled with goose asphalt (the same goose asphalt as the goose asphalt 30) to the same height as the upper surface of the goose asphalt 30. After that, the main pavement 46 is laid over the entire upper surface of the goose asphalt 30 to form a floor slab structure used for actual use.

10、60、70…舗装付き鋼床版ユニット
12、14、68、80…床版構造
20…鋼床版ユニット
22…デッキプレート
22A、38A、40A…貫通孔
24…縦リブ
24A…長孔
26…横リブ
28…ボルト
28A…薄肉ナット
28B…ナット
30…グースアスファルト
32…仮舗装
34…鋼製壁高欄
36…削り取り部
38…連結板
40…フィラープレート
42、64、76…間隔
44、66、78…間詰め材
46…本舗装
62…ニート工法により形成した舗装
72…鋼板
72A…凹部
74…仮固定ボルト
74A…頭部
74B…ナット
100…既設RC床版
102…主桁
102A…上フランジ
110…先付L型連結部材
112…一方の板状部
112A…仮固定用貫通孔
112B…貫通孔
114…他方の板状部
116、118…ボルト
116A、117A、118A…ナット
117…仮固定用ボルト
120…後付L型連結部材
122…一方の板状部
122A…大径貫通孔
124…他方の板状部
10, 60, 70 ... Steel floor slab unit with paving 12, 14, 68, 80 ... Floor slab structure 20 ... Steel floor slab unit 22 ... Deck plate 22A, 38A, 40A ... Through hole 24 ... Vertical rib 24A ... Long hole 26 ... Lateral rib 28 ... Bolt 28A ... Thin nut 28B ... Nut 30 ... Goose asphalt 32 ... Temporary pavement 34 ... Steel wall rail 36 ... Scraping part 38 ... Connecting plate 40 ... Filler plate 42, 64, 76 ... Spacing 44, 66, 78 ... Filling material 46 ... Main pavement 62 ... Pavement formed by neat method 72 ... Steel plate 72A ... Recess 74 ... Temporary fixing bolt 74A ... Head 74B ... Nut 100 ... Existing RC floor slab 102 ... Main girder 102A ... Upper flange 110 ... L-shaped connecting member 112 ... One plate-like part 112A ... Temporary fixing through-hole 112B ... Through-hole 114 ... Other plate-like part 11 6, 118 ... Bolts 116A, 117A, 118A ... Nuts 117 ... Temporary fixing bolts 120 ... Retrofit L-shaped connecting member 122 ... One plate-like portion 122A ... Large diameter through-hole 124 ... Other plate-like portion

Claims (7)

デッキプレートと、
前記デッキプレートの上面の全面にわたって敷設されたグースアスファルトと、
前記グースアスファルトの上面の全面にわたって敷設された仮舗装と、
を備え、
橋梁に架設された時の前記デッキプレートの橋軸方向の両端部のうちの少なくとも一方の端部には、外周面の少なくとも一部にねじが切られた棒状部材が、ねじが切られた前記外周面の部位のうちの少なくとも一部の部位が前記デッキプレートの下面よりも下方に突出するように取り付けられていることを特徴とする舗装付き鋼床版ユニット。
Deck plate,
Goose asphalt laid across the entire top surface of the deck plate;
Temporary paving laid over the entire upper surface of the goose asphalt;
With
At least one of the ends in the bridge axis direction of the deck plate when erected on the bridge is a rod-like member threaded on at least a part of the outer peripheral surface. A paved steel slab unit, wherein at least a part of the outer peripheral surface portion is attached to protrude downward from the lower surface of the deck plate.
前記棒状部材はボルトであり、その頭部が前記デッキプレートの上面よりも上方になるように配置されており、かつ、前記デッキプレートの下面よりも下方に突出した前記少なくとも一部の部位がナットで締め付けられて前記デッキプレートに取り付けられていることを特徴とする請求項1に記載の舗装付き鋼床版ユニット。   The rod-shaped member is a bolt, and is arranged so that the head thereof is above the upper surface of the deck plate, and the at least part of the portion protruding below the lower surface of the deck plate is a nut. The steel floor slab unit with pavement according to claim 1, wherein the steel floor slab unit is paved and attached to the deck plate. 前記仮舗装は、前記グースアスファルトの上面に接着剤として樹脂系結合材料を塗布してから硬質骨材を散布して接着させてなる舗装であることを特徴とする請求項1または2に記載の舗装付き鋼床版ユニット。   The said temporary pavement is a pavement formed by applying a resin-based binding material as an adhesive on the upper surface of the goose asphalt and then spraying and bonding hard aggregate. Steel floor slab unit with paving. 前記仮舗装は、上面に無機ジンクリッチペイントが塗布された鋼板であることを特徴とする請求項1または2に記載の舗装付き鋼床版ユニット。   The steel floor slab unit with a pavement according to claim 1 or 2, wherein the temporary pavement is a steel plate with an inorganic zinc rich paint applied on an upper surface. 鋼製高欄が設けられていることを特徴とする請求項1〜4のいずれかに記載の舗装付き鋼床版ユニット。   A steel floor slab unit with a pavement according to any one of claims 1 to 4, wherein a steel rail is provided. 橋梁の橋軸方向に隣り合うように配置された複数の請求項1〜5のいずれかに記載の舗装付き鋼床版ユニットと、
前記橋梁の橋軸方向に隣り合うように配置された前記舗装付き鋼床版ユニット同士を連結する連結板と、
前記橋梁の橋軸方向に隣り合うように配置された前記舗装付き鋼床版ユニット同士の間の間隔に充填されて該間隔を埋める間詰め材と、
を備え、
前記連結板は複数の貫通孔を有しており、前記連結板の複数の前記貫通孔には前記橋梁の橋軸方向に隣り合うように配置された前記舗装付き鋼床版ユニットの前記棒状部材がそれぞれ挿通されて、前記連結板は隣り合うように配置された前記舗装付き鋼床版ユニットにそれぞれボルト接合されて連結されていることを特徴とする床版構造。
A plurality of steel floor slab units with pavement according to any one of claims 1 to 5 arranged so as to be adjacent to each other in the bridge axis direction of the bridge,
A connecting plate that connects the paved steel deck units arranged adjacent to each other in the bridge axis direction of the bridge;
A filling material that fills the gap between the paved steel deck units arranged so as to be adjacent to each other in the bridge axis direction of the bridge, and fills the gap;
With
The connecting plate has a plurality of through-holes, and the bar-shaped member of the paved steel floor slab unit is disposed in the plurality of through-holes of the connecting plate so as to be adjacent to each other in the bridge axis direction of the bridge. Are respectively inserted, and the connecting plate is bolted and connected to the paved steel floor slab unit arranged so as to be adjacent to each other.
請求項6に記載の床版構造において、前記仮舗装および前記仮舗装と同一高さレベルにある前記間詰め材を取り除いた後、前記グースアスファルトおよび前記グースアスファルトと同一高さレベルにある前記間詰め材の上面に本舗装が敷設されてなることを特徴とする床版構造。   The floor slab structure according to claim 6, wherein the goose asphalt and the goose asphalt are at the same height level after removing the temporary pavement and the filling material at the same height level as the temporary pavement. A floor slab structure in which the main pavement is laid on the upper surface of the stuffing material.
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JP7266808B1 (en) * 2023-01-17 2023-05-01 朝日エンヂニヤリング株式会社 Main girder continuous rigid connection method

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