JP2018058620A - Packaging container and its manufacturing method and application - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a packaging container which realizes low cost, high functionality and high adhesive strength or clearer printing by means of a layer structure of a laminated film making full use of material features, and manufacturing method and application of the packaging container.SOLUTION: A packaging container, made of polystyrene foam, comprises: a base material 1 which includes a bottom, a side that rises from an outer boundary of the bottom, and a flange part that extends outward from an upper end of the side; and laminated film 2 that is laminated on the base material. The laminated film contains at least a polypropylene resin layer 21, a printed layer 22 and a polystyrenic resin layer 23 and is laminated by a dry laminating method. The printed layer may be interposed between the polypropylene resin layer and the polystyrenic resin layer.SELECTED DRAWING: Figure 2

Description

  The present invention relates to a packaging container for foods sold at, for example, supermarkets and convenience stores, and a method for manufacturing and using the packaging container. More specifically, the present invention relates to a packaging in which a laminated film having a printed layer is laminated on a sheet by a thermal lamination method. The present invention relates to a container for packaging and a method for producing and using a packaging container.

  Conventionally, packaging containers (PSP containers) formed by molding polystyrene paper (hereinafter also referred to as “PSP sheets”) into a desired shape have been widely used for foods sold at supermarkets and convenience stores, for example. It was. What was closely watched by the specifications of such packaging containers were the design characteristics including the handle on the surface, the oil resistance of the part in contact with the food, and the ease of recycling with respect to tray collection. Such characteristics can be imparted by thermally laminating a laminate film (hereinafter also referred to as “laminated film”) on the PSP sheet.

  In particular, with regard to designability, by including a colored printed layer in the laminate film, the appearance impression of the food in the packaging container is improved, and an effect of improving the consumer's purchasing motivation can be expected. However, since these packaging containers are designed to be sealed with a molded lid or wrap packaging, the adhesion (peeling) strength between the laminating film and the substrate has not been regarded as important.

  On the other hand, an adhesive resin for adhering to a base material (sheet) in order to prevent thermal bond inhibition caused by a printing layer containing a predetermined color component (in the example, white or yellow) for the thermal laminating method The idea of providing an anchoring layer between the layer and the printing layer has been proposed (see, for example, Patent Document 1). The anchoring layer is made of a material with excellent adhesion to the adhesive resin layer or printed layer (for example, polyurethane-based resin), which enables the adhesive strength between the printed part and plain part of the sheet with the printed layer. The result is that there is no problem.

JP 2002-192659 A

  In recent years, as packaging containers for foods, cost reductions to reduce expenditure of raw materials and manufacturing processes, higher functionality to suppress permeation of oxygen and other gases, and higher adhesion strength of films to substrates (for example, PSP sheets) , And printing clarification (improvement of design) of the surface of the printing layer with respect to the substrate is expected.

  However, in print clarification, when a predetermined laminated film including a printed layer (for example, a film in which a coextruded barrier film and a printed layer are laminated) is laminated on a substrate, the printed layer is directly applied to the substrate surface. When sticking, there is a problem that the printed pattern becomes unclear (designability is lowered) due to the unevenness of the substrate surface.

  In addition, in the case of high functionality, when a laminated film including a barrier layer that prevents permeation of gas such as oxygen (for example, a film in which a protective layer, a printing layer, a gas barrier layer, and a protective layer are laminated) is employed, Although the effect of preventing permeation can be obtained, there are problems in reducing cost and increasing adhesive strength. That is, in order to reduce the cost, there is a problem that two dry laminating steps are essential and the cost increases. In increasing the adhesive strength, there is a problem that sufficient adhesive strength is not exhibited in the thermal laminate due to an increase in film thickness.

  In order to achieve high adhesion, it is also necessary to solve the problem that occurs in relation to the top seal suitable for long-term storage of food due to its high hermeticity. That is, if the adhesive strength of the top seal with respect to the container body is increased too much, there is a problem (bag formation phenomenon) that the laminated film adhered to the base material is peeled off at the time of opening.

  Accordingly, an object of the present invention is to produce a packaging container that realizes cost reduction, high functionality, high adhesive strength, or print clarification with a layered structure of a laminated film that makes use of the characteristics of the material, and manufacturing of the packaging container It is to provide a method and a method of use.

  In order to solve the above-mentioned problems, a packaging container according to the present invention is made of a polystyrene foam, and extends outward from the bottom, the side standing up from the outer periphery of the bottom, and the upper end of the side. A substrate having a flange portion, and a laminated film laminated on the substrate, wherein the laminated film has at least a polypropylene resin layer, a printed layer, and a polystyrene resin layer, and is a dry laminate. The printing layer may be laminated by the method, and the printing layer may be interposed between the polypropylene resin layer and the polystyrene resin layer.

  Moreover, it is desirable that the thickness of the laminated film is 40 μm or more and less than 100 μm.

  In the laminated film, the polypropylene resin layer, the printing layer, the dry lamination adhesive layer, and the polystyrene resin layer are preferably laminated in this order from the side far from the base material. .

  In the laminated film, the polypropylene resin layer, the dry lamination adhesive layer, the printing layer, and the polystyrene resin layer are preferably laminated in this order from the side far from the base material. .

  The laminated film preferably includes at least one gas barrier layer.

  Moreover, it is desirable that the innermost layer of the laminated film is the polypropylene resin or the polyethylene resin, or a mixture of the polypropylene resin and the polyethylene resin.

  Further, it is desirable that the peel strength when the substrate and the laminated film are bonded by a thermal laminating method and then peeled according to the standard defined in JIS K6854 is 1.5 N / 15 mm or more.

  Moreover, it is desirable that the thickness of the flange portion is thinner than the thickness of the bottom portion or the side portion.

Moreover, as a manufacturing method of the packaging container mentioned above, the raw material sheet | seat before shaping | molding of the said base material and the said laminated | multilayer film is heated, and the sheet | seat after secondary foaming is obtained, and both sides of the said sheet | seat after secondary foaming are vacuum And a step of obtaining a desired molded sheet by molding, and it is desirable that the inside of the double-sided vacuum molding die satisfies the following conditions.
In-mold clearance of the flange part−sheet thickness after secondary foaming = 0

Moreover, as another manufacturing method of the packaging container mentioned above, the process of obtaining the sheet | seat after secondary foaming by heating the raw fabric sheet before shaping | molding of the said base material and the said laminated | multilayer film, and the said sheet | seat after secondary foaming And a step of obtaining a desired molded sheet by single-sided vacuum forming by vacuuming from the substrate side, and it is desirable that the inside of the single-sided vacuum forming die satisfies the following conditions.
In-mold clearance of the flange part-thickness of sheet after secondary foaming> 0

  Moreover, as a packaging container manufactured with the manufacturing method of the packaging container or packaging container mentioned above, the laminated film side of the said original fabric sheet at the time of the heating with respect to the said base material and the original fabric sheet before shaping | molding of the said laminated film And the non-laminate film side temperature difference (laminated film side-non-laminate film side) is preferably 5 to 30 ° C.

  In addition, as a method of using the packaging container described above, a step of filling food into the base material, a step of attaching a lid material to the flange portion of the base material containing the food, the flange portion and the lid material It is desirable to provide a step of sealing the base material by bonding them together.

The “laminated film” may be a film laminated by a dry lamination method, a film laminated by a coextrusion method, or a film laminated by a dry lamination method and a film laminated by a dry lamination method.
The “laminated film” may be simply “laminated film”.

  “Polypropylene-based resin layer” is located farthest (innermost) from the substrate, for example, polypropylene (PP), unstretched polypropylene (CPP, Cast Polypropylene) or biaxially stretched polypropylene (OPP, Oriented Polypropylene). It may be configured.

  The “polystyrene resin layer” is located closer to the substrate (outermost) and has adhesiveness to the substrate. For example, polystyrene (PS), unstretched polystyrene (CPS, Cast PolyStyrene), or two It may be composed of axially oriented polystyrene (OPS, Oriented Polystyrene).

The “printing layer” may be a layer containing powder, for example, a metallic luster layer having metallic powder formed by printing a metallic ink. As the metal powder, for example, conventionally known as a metallic luster component such as aluminum powder, gold powder, silver powder, copper powder, bronze powder, zinc powder, a mixture of these powders, other metal or alloy powders or metal vapor-deposited strips, etc. Metal powders having various forms of may be used. In addition, for example, metal powder mixed with a colorant such as yellow or red to adjust the color tone may be used. Further, a metal film may be formed on the surface of the inorganic particles. Furthermore, inorganic powders (for example, glass flakes, mica, sericite, talc, or a mixture of two or more of these) may be used. Further, the powder content is suitably 5 mg / m ² or more in order to sufficiently develop the gloss, but if the printing layer becomes too thick, the moldability is reduced, so that 5 to 500 mg / m ² is More preferably, 10 to 200 mg / m ² , and still more preferably 20 to 100 mg / m ² is preferable.

The “dry laminating method” may generally indicate a method in which a predetermined adhesive is applied to the surface of a predetermined film, dried, and then bonded to another film by pressure bonding.
A film laminated by the “dry laminating method” is also simply referred to as “thermal laminating film”.

  A dry lamination adhesive layer applied by a dry laminating method may be interposed between the “polypropylene resin layer and the polystyrene resin layer”, and the “printing layer” is the polypropylene resin layer side of the dry lamination adhesive layer or It suffices if it is present in at least one of the polystyrene resin layers.

  Of the “one far from the base material”, the one farthest from the base material means a surface touched by the food stored in the packaging container, and the layer may be defined as the innermost layer. On the other hand, the one closest to the substrate means a surface in contact with the substrate, and the layer may be defined as the outermost layer.

  “At least one or more gas barrier layers” may mean one or more gas barrier layers, or two or more gas barrier layers and other layers.

  The “gas barrier layer” may be, for example, a layer that suppresses permeation of a gas that affects the quality of food such as oxygen, nitrogen, carbon dioxide, and water vapor from the outside of the substrate.

  The laminated film may be a laminated film produced by extruding two or more resins (for example, a thermoplastic resin layer such as polypropylene (PP) or polyethylene (PE), a gas barrier layer, and an adhesive layer) together from a slit. Good. The resin used for the “adhesion layer” may be, for example, an olefin adhesive resin, a polyurethane resin, a polyester resin, or an ether resin.

  “Original sheet” and “sheet after secondary foaming” mean the state before molding of the base material to which the laminated film is adhered, and “molded sheet” means the sheet after secondary foaming. It may mean the state after molding (the substrate). The “in-mold clearance” may mean a space formed when the male mold and the female mold for molding the base material are engaged.

  The “temperature difference between the laminated film side and the non-laminated film side of the original sheet” may be the temperature of the front and back surfaces of the original sheet heated from the front and back sides of the original sheet before molding.

  According to the present invention, the laminated film laminated on the base material is formed by laminating a polypropylene resin layer, a printing layer, and a polystyrene resin layer by a dry laminating method, and the printing layer is composed of the polypropylene resin layer and the polypropylene resin layer. By being interposed between the polystyrene-based resin layers, the laminated film has a desired adhesive strength and can be produced in a single dry laminating step, so that a cost reduction can be expected as compared with the conventional case. Furthermore, since the printing layer becomes an intermediate layer (layer structure positioned between other layers) and does not directly stick to the base material, it is not affected by unevenness on the surface of the base material, and printing clarification can be expected. .

  In addition, even a laminated film obtained by laminating the above laminated film and a film obtained by laminating a thin gas barrier layer having a desired gas permeability by a co-extrusion method, because the thinning is realized as a whole. Further, it is possible to secure a peel strength of 1.5 N / 15 mm or more, and it is difficult to cause not only a bagging phenomenon but also peeling between layers, and high functionality can be expected. Therefore, it is possible to provide a packaging container having a peel strength of a laminate film that is not bulky and hardly causes troubles in opening the top seal lid member.

  Moreover, the temperature difference (laminated film side-non-laminated film side) between the laminated film side and the non-laminated film side is 5 to 30 ° C. during heating in the raw sheet before molding of the substrate and the laminated film. Thus, the laminated film is easily stretched due to the softening of the laminated film, so that the followability (sticking condition) of the laminated film with respect to the substrate is improved, and an effect of preventing a decrease in adhesive strength can be expected. This is because the temperature range for softening differs between the laminated film side (PP type) and the non-laminated film side (PS type).

  In addition, as a method of using the packaging container, food can be easily packaged in a short time by wrapping or molding by adhering a top seal lid to the flange portion and sealing the inside of the base material. Since the hermeticity is higher than when using a lid, the shelf life of food is extended.

It is a front view of the container for packaging. It is a partially expanded sectional view of the packaging container. It is a partially expanded sectional view of the packaging container. It is a figure explaining the shaping | molding method of the container for packaging. It is a front view of another packaging container. It is a partially expanded sectional view of another packaging container. It is a figure explaining the shaping | molding method of another packaging container. It is a figure which supplements description of the test result of Example 1a and Example 2a. It is a figure which supplements description of the test result of Example 3a and Example 4a. It is a figure which supplements description of the test result of Example 5a and Example 6a. It is a figure which supplements description of the test result of Example 7a and Example 8a. It is a conceptual diagram of the method of evaluating the rigidity of the packaging container.

  Hereinafter, the outline of the structure of the packaging container in one embodiment of the present invention will be described with reference to FIGS. 2 and 3 are enlarged end views of the portion XX in FIG.

  As shown in FIG. 1, the packaging container in one embodiment of the present invention is made of polystyrene foam, and has a bottom portion 11, a side portion 12 rising from the outer periphery of the bottom portion, and an outward direction from the upper end of the side portion. And a laminated film 2 laminated on the substrate, the laminated film comprising at least a polypropylene resin layer 21, a printing layer 22, and a polystyrene-based film. The resin layer 23 is laminated by a dry laminating method, and the printed layer may be interposed between the polypropylene resin layer and the polystyrene resin layer.

  Moreover, the thickness of the laminated film 2 may be 40 μm or more and less than 100 μm. If it is less than 40 μm, it is too thin, and if it is 100 μm or more, it is too thick and the laminated film 2 is easy to peel off. In addition, assuming severe vibration during physical distribution or unexpected fall, it is better if it is 50 μm or more and less than 70 μm.

  Moreover, as shown to Fig.2 (a), the laminated | multilayer film 2 is a polypropylene type resin layer 21, the printing layer 22, the dry lamination adhesive layer 24, and a polystyrene type | system | group from the far side (the cover material 3 side) from the base material 1. FIG. The resin layer 23 may be laminated in this order.

  Moreover, as shown in FIG.2 (b), the laminated | multilayer film 2 is the polypropylene resin layer 21, the dry lamellar adhesive layer 24, the printing layer 22, and the polystyrene type | system | group from the one far from the base material 1 (cover material 3 side). The resin layer 23 may be laminated in this order.

  Moreover, as shown to Fig.3 (a), the laminated | multilayer film 2 may contain the gas barrier layer 25 of at least 1 layer or more.

  As shown in FIGS. 2 and 3, the innermost layer of the laminated film 2 may be a polypropylene resin or a polyethylene resin, or a mixture of the polypropylene resin and the polyethylene resin.

  Moreover, after the base material 1 and the laminated film 2 are bonded by a thermal laminating method, the peel strength when peeled according to the standard defined in JISK6854 may be 1.5 N / 15 mm or more, or 2.0 N / It may be 15 mm or more, and may be 4.0 N / 15 mm or more, assuming severe vibration during logistics or unexpected fall.

  Further, the thickness of the flange portion 13 may be smaller than the thickness of the bottom portion 11 or the side portion 12. Thereby, the mechanical strength of the entire container can be increased while maintaining the peel strength between the flange portion 13 and the laminated film 2.

  Here, the details of the packaging container according to the embodiment of the present invention will be described with reference to FIGS.

  The base material 1 shown in FIG. 1 may contain a resin such as polyphenylene ether (PPE) or methacrylic acid, and the content may be less than 30% by mass, and polystyrene is contained by 70% by mass or more. Just do it. The polystyrene foam (PSP) preferably contains 75% by mass or more of polystyrene, and more preferably 85% by mass or more.

Of the base material 1, the surface of the flange portion 13 may be flat and may be smoothly connected to the upper end of the side portion 12. The laminated film 2 may be attached to the inside of the bottom part 11 and the side part 12 of the substrate 1 and the outside (surface) of the flange part 13 via a predetermined adhesive.
In addition, the base material 1 shape | molds the sheet | seat material (sheet after secondary foaming) of a polystyrene foam in a predetermined shape with a type | mold, The shape and size are not ask | required. The bottom part 11 and the side part 12 may be, for example, a rectangular shape, a circular shape, or an elliptical shape, and may be a flat shape, an uneven shape, or a curved surface. On the bottom 11, for example, there may be a partition, a step or a small mountain. As long as the lid | cover material 3 can seal the opening formed in the inner edge of the flange part 13, any may be sufficient as it.

The laminated film 2 shown in FIG. 2 is formed by applying (coating) an adhesive (later dry lamination adhesive layer 24) dissolved in a solvent to the polypropylene resin layer 21 or the polystyrene resin layer 23 and drying it in a drying furnace. A dry laminating method in which the resin layer 23 or the polypropylene resin layer 21 and the printing layer 22 are pressed and bonded together with a heating roll may be employed.
There is no limitation on the thickness of the resin or material to be laminated.

The polypropylene-based resin layer 21 (or 25a) can be thermocompression bonded to the top seal lid 3 and has an easy-open property (easy peel property) as required. For example, polypropylene (PP, CPP, OPP) And polyethylene (PE), but not only when these are used alone, but also when a plurality of types are used in combination, polypropylene: polyethylene may be 90:10 to 10:90, and 80:20 -20: 80 may be sufficient, and 70: 30-30: 70 may be sufficient.
In addition, it is preferable not to contain polystyrene (PS), and the content may be, for example, 1% by mass or less.

The print layer 22 may contain a light emitting powder such as gold or silver, and preferably has adhesiveness to the polypropylene resin layer 21, polystyrene resin layer 23, or dry lamination adhesive layer 24. The powder content of the printing layer 22 may be 5 mg / m ² or more in consideration of the gloss level. The ratio of the area where the ink containing the powder in the total area of the printing layer 22 is printed is moderately 30 to 100%, preferably 40 to 90%, more preferably 50 to 80%, and the ratio of this area is It may correspond to at least the flange portion. Furthermore, if the average particle diameter of the powder contained in the printing layer 22 is too small, it is affected by the color of the substrate, and if it is too large, the lightness is inappropriate, so 2-50 μm is appropriate, and 5-40 μm is preferable. 10 to 30 μm is more preferable.

  The polystyrene resin layer 23 corresponds to polystyrene (PS, CPS, OPS), which is the same material as the base material 1 made of polystyrene foam, but may be a mixture with other materials.

  The dry lamination adhesive layer 24 is not particularly limited as long as the polypropylene resin layer 21, the printing layer 22, and the polystyrene resin layer 23 can be bonded to each other. For example, an olefin adhesive resin, a polyurethane resin, a polyester resin, an ether Any resin may be used.

As shown in FIG. 3 (b), the gas barrier layer 25 has a polypropylene resin layer 25a, an adhesive resin layer 25b, a gas barrier layer 25c, from the outside (the lid material 3 side) with respect to the polypropylene resin layer 23. The adhesive resin layer 25d may be laminated in this order.
The gas barrier layer 25 is not particularly limited as long as gas permeability such as oxygen gas, water vapor gas, and carbon dioxide gas is low. Specifically, the oxygen permeability according to JIS K 7126 is 1000 ml with a thickness of 25 μm. / M ² · 24 hr · MPa (75% RH at 20 ° C.) or less, and any resin that can be co-extruded, such as ethylene-vinyl alcohol copolymer (EVOH) and polyamide (PA).

  Hereinafter, the manufacturing method of the packaging container in one Embodiment of this invention is demonstrated, referring FIGS. 1-4.

The manufacturing method of the packaging container in one embodiment of the present invention includes a step of heating a raw sheet before molding of the substrate 1 and the laminated film 2 to obtain a sheet after secondary foaming, and a sheet after secondary foaming. And a step of obtaining a desired molded sheet by double-sided vacuum forming, and the inside of the double-sided vacuum forming die preferably satisfies the following conditions.
In-mold clearance of flange part−thickness of sheet after secondary foaming = 0
Furthermore, in this manufacturing method, it is desirable that the inside of the double-sided vacuum forming mold satisfies the following conditions.
In-mold clearance at side and bottom-thickness of sheet after secondary foaming> 0
According to this configuration, the thickness of the flange portion 13 can be made thinner than the thickness of the bottom portion 11 or the side portion 12, and as a result, while maintaining the peel strength between the flange portion and the coextruded laminated film, Mechanical strength can be increased.

Moreover, as another manufacturing method of the packaging container mentioned above, the raw material sheet | seat before shaping | molding of the base material 1 and the laminated | multilayer film 2 is heated, and the sheet | seat after secondary foaming is obtained, And a step of obtaining a desired molded sheet by single-sided vacuum forming by evacuating from the substrate 1 side, and it is desirable that the inside of the single-sided vacuum forming die satisfies the following conditions.
In-mold clearance of flange part-thickness of sheet after secondary foaming> 0

  Moreover, as another manufacturing method of the packaging container mentioned above, at the time of the heating with respect to the raw fabric sheet before shaping | molding of the base material 1 and the laminated | multilayer film 2, the temperature difference of the laminated | multilayer film 2 side of a raw fabric sheet and the non-laminated film side 5-30 degreeC may be sufficient as (laminated film 2 side-the back side of this laminated film), Preferably it is 10-25 degreeC, More preferably, 15-20 degreeC may be sufficient.

  Here, the container main body P inserts the sheet | seat after secondary foaming obtained by heating the raw material sheet | seat applicable before the base material 1 and the lamination film 2 shaping | molding, for example in the type | mold shown to Fig.4 (a). Obtained by vacuum forming. The mold is a space (hereinafter referred to as “in-mold clearance”) corresponding to the bottom part 11, the side part 12, and the flange part 13 constituting the base material 1, and each in-mold clearance has a predetermined dimension.

As shown in FIG. 4B, when the in-mold clearance is, for example, the bottom 3.0 mm, the side 3.0 mm, the flange 4.0 mm, and the sheet thickness after secondary foaming is 3.0 mm, The relational expression of the difference between the in-mold clearance and the post-secondary foam thickness is established.
Flange> 0 Side / Bottom = 0
That is, since the in-mold clearance of the flange portion is 4.0 mm and the sheet thickness after secondary foaming is 3.0 mm, the space in the mold portion of the flange portion before molding does not have 1.0 mm of resin, that is, Extra space is generated (flange portion> 0). On the other hand, since the sheet thickness after secondary foaming is 3.0 mm with respect to the side / bottom of 3.0 mm, there is no excess space in the in-mold clearance of the side / bottom before molding (side / bottom = 0) That is, the in-mold clearance is filled with resin.

  Furthermore, as shown in FIG.4 (c), the dimension of the container main body after a shaping | molding differs according to the vacuum forming of the sheet | seat after secondary foaming inserted in the type | mold. That is, in the case of single-sided vacuum molding, the material is molded by drawing in a vacuum state from the lower side of the secondary foamed sheet (base 1 side in FIG. 1). For this reason, no change occurs in the dimensions of the molded sheet. On the other hand, in the case of double-sided vacuum forming, it is formed by drawing in a vacuum state from both the upper and lower sides of the sheet after secondary foaming. For this reason, the portion corresponding to the flange portion of the molded sheet foams upward, and has a thickness equivalent to the in-mold clearance of 4.0 mm at the flange portion.

  Hereinafter, a method of using the packaging container according to the embodiment of the present invention will be described with reference to FIG.

  Moreover, the usage method of the packaging container in one Embodiment of this invention is the process which packs the foodstuff to the base material 1, the process of mounting | wearing with the cover material 3 to the flange part 13 of the base material containing this foodstuff, and this flange A step of adhering the portion and the lid member and sealing the base material.

  The layer structure of the top seal lid 3 may be, for example, polyamide (PA), an adhesive resin layer, a gas barrier layer, an adhesive resin layer, or a sealant layer (thermoplastic resin) from the non-food contact side. As the sealant layer, one having an easy-open property may be used as necessary. The adhesive resin layer may be an olefin-based adhesive resin. The gas barrier layer may be, for example, an ethylene-vinyl alcohol copolymer (EVOH) or polyamide (PA).

Example 1

  Here, an outline (test standard, test machine, test piece, test status) of the adhesive strength (peeling) test of the laminated film common to the examples and the comparative examples will be described with reference to the drawings for convenience of reference.

≪Test standard≫
Peel strength test specified in JIS K 6854-2

≪Testing machine≫
Fuji impulse seal peel tester

≪Tester setting≫
Distance between chucks: 25mm
Peeling speed: 200mm / min

≪Specimen≫
In the container main body P shown in FIG. 1, it cuts from a part (15 mm width) of the flange part 13 of the base material 1 to which the laminated film 2 is adhered to a part of the side part 12. Among them, a crack is made from the back in the width direction of the polystyrene foam part opposite to a part of the cut flange part 13, and the laminated film 2 is partially peeled toward a part of the flange part. The polystyrene foam part opposite to the part of the flange part is peeled off from the laminated film. The test piece thus obtained is used as a test piece.
In addition, when the flange part 13 is rectangular shape, it cuts from a part of four corners which the laminated | multilayer film stuck on the base material 1 by using of the container for packaging are easy to peel. The base material that is the original shape of the test piece is formed by the method described above.

≪Test status≫
The polystyrene foam part opposite to a part of the flange part 13 of the test piece is sandwiched between one chuck of the testing machine, and the peeled laminated film 2 is sandwiched between the other chucks.
Thereafter, when the operation of the testing machine is started, the laminated film 2 is pulled as the gap between the chucks automatically expands. When this laminated film is peeled off from a part of the polystyrene foam of the flange portion 13, the test is completed.

  Thus, using the test piece collected from the container body and the base material after molding, the adhesive film strength evaluation, oxygen barrier property evaluation, cost evaluation, printing clarity (appearance) evaluation, and wrinkle formation evaluation are performed. It was.

  First, the test conditions of Examples 1 to 7 are listed below.

Example 1
Base material: Polystyrene paper (PSP sheet)
Production method of laminated film: Dry lamination method Layer structure of laminated film: (towards substrate) polypropylene (CPP), printing ink (ink), dry lamination adhesive (dry Adh, Adh: Adhesive), polystyrene (CPS)
Total thickness of laminated film: 45 μm

<< Example 2 >>
Base material: Polystyrene paper (PSP sheet)
Production method of laminated film: Dry lamination method Layer structure of laminated film: (towards substrate) polypropylene (CPP), dry lamination adhesive (dry Adh), printing ink (ink), polystyrene (CPS)
Total thickness of laminated film: 45 μm

Example 3
Base material: Polystyrene paper (PSP sheet)
Production method of laminated film: Dry lamination method (including films laminated by coextrusion method)
Layer structure of laminated film: (towards substrate) polypropylene (PP), olefinic adhesive resin (Adh), ethylene-vinyl alcohol copolymer (EVOH), olefinic adhesive resin (Adh) and polypropylene (PP ) (Co-extrusion method part), dry lamination adhesive (dry Adh), printing ink (ink), polystyrene (CPS)
Total thickness of laminated film: 60 μm

Example 4
Base material: Polystyrene paper (PSP sheet)
Production method of laminated film: Dry lamination method (including films laminated by coextrusion method)
Layer structure of the laminated film: (towards the substrate) polypropylene (PP) and polyethylene (PE) mixture, olefinic adhesive resin (Adh), ethylene-vinyl alcohol copolymer (EVOH), olefinic adhesive resin (Adh) and polypropylene (PP) (coextruded part), dry lamination adhesive (dry Adh), printing ink (ink), polystyrene (CPS)
Total thickness of laminated film: 60 μm
Sheet temperature difference during molding: 10 ° C

Example 5
Base material: heat-resistant polystyrene paper (heat-resistant PSP sheet)
Production method of laminated film: Dry lamination method (including films laminated by coextrusion method)
Layer structure of the laminated film: (towards the substrate) polypropylene (PP) and polyethylene (PE) mixture, olefinic adhesive resin (Adh), ethylene-vinyl alcohol copolymer (EVOH), olefinic adhesive resin (Adh) and polypropylene (PP) (coextruded part), dry lamination adhesive (dry Adh), printing ink (ink), polystyrene (CPS)
Total thickness of laminated film: 60 μm

Example 6
Base material: Polystyrene paper (PSP sheet)
Production method of laminated film: Dry lamination method (including films laminated by coextrusion method)
Layer structure of the laminated film: (towards the substrate) polypropylene (PP) and polyethylene (PE) mixture, olefinic adhesive resin (Adh), ethylene-vinyl alcohol copolymer (EVOH), olefinic adhesive resin (Adh) and polypropylene (PP) (coextruded part), dry lamination adhesive (dry Adh), printing ink (ink), polystyrene (CPS)
Total thickness of laminated film: 40 μm

Example 7
Base material: heat-resistant polystyrene paper (heat-resistant PSP sheet)
Production method of laminated film: Dry lamination method (including films laminated by coextrusion method)
Layer structure of the laminated film: (towards the substrate) polypropylene (PP) and polyethylene (PE) mixture, olefinic adhesive resin (Adh), ethylene-vinyl alcohol copolymer (EVOH), olefinic adhesive resin (Adh) and polypropylene (PP) (coextruded part), dry lamination adhesive (dry Adh), printing ink (ink), polystyrene (CPS)
Total thickness of laminated film: 80 μm

Example 8
Base material: heat-resistant polystyrene paper (heat-resistant PSP sheet)
Production method of laminated film: Dry lamination method (including films laminated by coextrusion method)
Layer structure of the laminated film: (towards the substrate) polypropylene (PP) and polyethylene (PE) mixture, olefinic adhesive resin (Adh), ethylene-vinyl alcohol copolymer (EVOH), olefinic adhesive resin (Adh) and polypropylene (PP) (coextruded part), dry lamination adhesive (dry Adh), printing ink (ink), polystyrene (CPS)
Total thickness of laminated film: 60 μm
Sheet temperature difference during molding: 20 ° C

Example 9
Base material: heat-resistant polystyrene paper (heat-resistant PSP sheet)
Production method of laminated film: Dry lamination method (including films laminated by coextrusion method)
Layer structure of the laminated film: (towards the substrate) polypropylene (PP) and polyethylene (PE) mixture, olefinic adhesive resin (Adh), ethylene-vinyl alcohol copolymer (EVOH), olefinic adhesive resin (Adh) and polypropylene (PP) (coextruded part), dry lamination adhesive (dry Adh), printing ink (ink), polystyrene (CPS)
Total thickness of laminated film: 60 μm
Sheet temperature difference during molding: 30 ° C

≪Supplementary test conditions for Example 1 and Example 2≫
The difference between Example 1 and Example 2 is the printing ink (ink) stacking position. That is, in Example 1, the printing ink (ink) is located on the polypropylene (CPP) side, and in this case, the dry lamination adhesive (dry Adh) is applied to the polystyrene (CPS) side. On the other hand, in Example 2, the printing ink (ink) is located on the polystyrene (CPS) side, and in this case, the dry lamination adhesive (dry Adh) is applied to the polypropylene (CPP) side.

≪Supplementary test conditions for Example 3, Example 4 and Example 5≫
The difference between Example 3 and Example 4 and Example 5 is the material of the innermost layer. That is, in Example 3, polypropylene (PP) is employed for the innermost layer. On the other hand, in Example 4 and Example 5, a mixture of polypropylene (PP) and polyethylene (PE) is employed for the innermost layer. The difference between Example 5 and Example 3 and Example 4 is the base material. That is, in Example 5, a heat resistant PSP sheet is employed. On the other hand, in Example 3 and Example 4, a PSP sheet that is not for heat resistance is employed.

≪Supplementary test conditions for Example 6, Example 4 and Example 7≫
The difference between Example 6 and Example 4 and Example 7 is the total thickness of the laminated films accompanying the difference in the thickness of the films laminated by the coextrusion method. That is, the thicknesses of the films laminated by the coextrusion method of Example 6, Example 4 and Example 7 are 20 μm, 40 μm and 60 μm, respectively, and the total thickness of the laminated films accompanying this is 40 μm, 60 μm and 80 μm. The difference between Example 7 and Example 6 and Example 4 is the base material. That is, in Example 7, a heat-resistant PSP sheet is employed. On the other hand, in Example 6 and Example 4, a PSP sheet that is not for heat resistance is employed.

<< Supplement of Test Conditions of Example 4, Example 8, and Example 9 >>
The difference between Example 4, Example 8, and Example 9 is the sheet temperature difference during molding. That is, the temperature difference between the laminated film side and the non-laminated film side (laminated film side−non-laminated film side) was 10 ° C. in Example 4 when heated in the raw sheet before molding of the base material and the laminated film. In Example 8, 20 ° C., and in Example 9, 30 ° C.

  On the other hand, the test conditions of Comparative Examples 1 to 4 are listed below.

≪Comparative example 1≫
Base material: Polystyrene paper (PSP sheet)
Production method of laminated film: Co-extrusion method Layer structure of laminated film: (towards substrate) polypropylene (CPP), printing ink (ink), coating agent Total thickness of laminated film: 25 μm

≪Comparative example 2≫
Base material: Polystyrene paper (PSP sheet)
Production method of laminated film: Co-extrusion method Layer structure of laminated film: (towards substrate) polypropylene (PP), olefinic adhesive resin (Adh), ethylene-vinyl alcohol copolymer (EVOH), olefinic adhesive Resin (Adh) and polypropylene (PP) (co-extrusion method part), printing ink (ink), coating agent Total thickness of laminated film: 40 μm

«Comparative Example 3»
Base material: Polystyrene paper (PSP sheet)
Production method of laminated film: Dry lamination method (including films laminated by coextrusion method)
Layer structure of laminated film: (towards substrate) polypropylene (CPP), printing ink (ink), dry lamination adhesive (dry Adh), ethylene-vinyl alcohol copolymer (EVOH), dry lamination adhesive (dry Adh) , Polystyrene (CPS)
Total thickness of laminated film: 65 μm

<< Comparative Example 4 >>
Base material: Polystyrene paper (PSP sheet)
Production method of laminated film: Dry lamination method (including films laminated by coextrusion method)
Layer structure of the laminated film: (towards the substrate) polypropylene (PP) and polyethylene (PE) mixture, olefinic adhesive resin (Adh), ethylene-vinyl alcohol copolymer (EVOH), olefinic adhesive resin (Adh) and polypropylene (PP) (coextruded part), dry lamination adhesive (dry Adh), printing ink (ink), polystyrene (CPS))
Total thickness of laminated film: 35 μm

<< Comparative Example 5 >>
Base material: Polystyrene paper (PSP sheet)
Production method of laminated film: Dry lamination method (including films laminated by coextrusion method)
Layer structure of the laminated film: (towards the substrate) polypropylene (PP) and polyethylene (PE) mixture, olefinic adhesive resin (Adh), ethylene-vinyl alcohol copolymer (EVOH), olefinic adhesive resin (Adh) and polypropylene (PP) (coextruded part), dry lamination adhesive (dry Adh), printing ink (ink), polystyrene (CPS))
Total thickness of laminated film: 100 μm

<< Comparative Example 6 >>
Base material: Polystyrene paper (PSP sheet)
Production method of laminated film: Dry lamination method (including films laminated by coextrusion method)
Layer structure of the laminated film: (towards the substrate) polypropylene (PP) and polyethylene (PE) mixture, olefinic adhesive resin (Adh), ethylene-vinyl alcohol copolymer (EVOH), olefinic adhesive resin (Adh) and polypropylene (PP) (coextruded part), dry lamination adhesive (dry Adh), printing ink (ink), polystyrene (CPS))
Total thickness of laminated film: 60 μm
Sheet temperature difference during molding: None

<< Comparative Example 7 >>
Base material: Polystyrene paper (PSP sheet)
Production method of laminated film: Dry lamination method (including films laminated by coextrusion method)
Layer structure of the laminated film: (towards the substrate) polypropylene (PP) and polyethylene (PE) mixture, olefinic adhesive resin (Adh), ethylene-vinyl alcohol copolymer (EVOH), olefinic adhesive resin (Adh) and polypropylene (PP) (coextruded part), dry lamination adhesive (dry Adh), printing ink (ink), polystyrene (CPS))
Total thickness of laminated film: 60 μm
Sheet temperature difference during molding: 50 ° C

≪Supplementary test conditions for Comparative Example 1 and Comparative Example 2≫
The difference between Comparative Example 1 and Comparative Example 2 is the presence or absence of a film laminated by a coextrusion method and the total thickness of the laminated film. That is, in Comparative Example 1, the film laminated by the coextrusion method is not included, and the total thickness of the laminated film is 25 μm. On the other hand, Comparative Example 2 includes a film laminated by a coextrusion method, and the total thickness of the laminated film is 40 μm.

≪Supplementary test conditions for Comparative Example 4 and Comparative Example 5≫
The difference between Comparative Example 4 and Comparative Example 5 is the total thickness of the laminated films accompanying the difference in the thickness of the films laminated by the coextrusion method. That is, the thickness of the film laminated | stacked by the coextrusion method of the comparative example 4 and the comparative example 5 is 15 micrometers and 80 micrometers, respectively, and the total thickness of the laminated film in connection with this is 35 micrometers and 100 micrometers, respectively.

≪Supplementary test conditions for Comparative Example 6 and Comparative Example 7≫
The difference between Comparative Example 6 and Comparative Example 7 is the sheet temperature difference during molding. That is, the temperature difference between the laminated film side and the non-laminated film side (laminated film side−non-laminated film side) is not observed in Comparative Example 6 (0 ° C.) during heating in the raw sheet before forming the base material and the laminated film. In Comparative Example 7, the temperature is set to 50 ° C.

≪Test results≫
The test results of Examples 1 to 9 and Comparative Examples 1 to 7 performed based on the outline of the adhesive strength test and the test conditions described above will be described.
The “adhesion strength” may mean the strength of the part peeled off by this test, and “the part peeled off” is, for example, a dry lamination adhesive (dry Adh) according to a predetermined example or a comparative example. Between the printing ink (ink), in Comparative Examples 1 and 2, between the printing ink (ink) and the coating agent, in Comparative Examples 3 and 4, polystyrene paper (PSP sheet) and the outermost layer of the laminated film ( It may be between polystyrene (CPS). The unit of adhesive strength is N / 15 mm (1 kgf / 15 mm width = 9.8 N / 15 mm). Further, the printing inks of Examples 1 to 9 and Comparative Examples 1 to 7 may contain 5 mg / m ² or more of powder.

  First, Table 1 shows the evaluation results of Examples 1 to 5 and Comparative Examples 1 and 2. The difference in the clarity (print appearance) of the printed layer due to the difference in the method of adhering the laminated film to the substrate (layer configuration) will be described using Table 1.

  In Example 1 and Example 2, the adhesive strength was 4.0 N / 15 mm. That is, it is shown that a laminated film can be produced by a single dry laminating step, and a desired adhesive strength can be obtained without being affected by the position of the printing ink (ink). Furthermore, since printing ink (ink) is located between other layers, it did not stick directly to the substrate (PSP sheet), and the printing appearance was good.

  In Examples 3 to 5, the adhesive strength was 4.0 N / 15 mm. That is, a laminated film can be produced in one dry laminating process including a film laminated with a gas barrier layer by a co-extrusion method, and even if the layer thickness is increased, the normal or heat-resistant polystyrene paper (PSP sheet) This indicates that a desired adhesive strength can be obtained. Furthermore, since printing ink (ink) is located between other layers, it did not stick directly to the substrate (PSP sheet), and the printing appearance was good.

  On the other hand, in Comparative Example 1 and Comparative Example 2, the adhesive strength was 4.0 N / 15 mm, but since both the printing ink (ink) is directly attached to the base material (PSP sheet), the surface unevenness Affected and the printed appearance was poor.

  Next, the evaluation results of Example 3 and Comparative Example 3 are shown in Table 2. The difference in cost by the difference in the film forming method of a laminated film is demonstrated using Table 2. FIG.

  In Example 3, the adhesive strength was 4.0 N / 15 mm, and even when a film laminated with a gas barrier layer by a co-extrusion method was included, a laminated film could be produced in one dry laminating process, so the cost was low.

  On the other hand, in Comparative Example 3, although the adhesive strength was 4.0 N / 15 mm, in order to include the gas barrier layer, a laminated film had to be manufactured by two dry laminating steps, which was expensive.

  Next, Table 3 shows the evaluation results of Example 6, Example 4, and Example 7 and Comparative Examples 4 to 5. The difference in the adhesive strength of the laminated film, the gas barrier function, and the cost due to the difference in the thickness of the laminated film will be described using Table 3.

  In Example 6, Example 4, and Example 7, the adhesive strength was 4.0 N / 15 mm. That is, even if the thickness of the laminated film is increased, the desired adhesive strength can be obtained. Further, since the gas barrier layer is included, the oxygen barrier property is also good, and the laminated film can be manufactured by one dry laminating process, so that the cost is low.

  On the other hand, in Comparative Example 4, the adhesive strength was 4.0 N / 15 mm, and the cost was low because the laminated film could be manufactured in one dry laminating process including the gas barrier layer by the coextrusion method, but the gas barrier layer was included. Since the thickness of the laminated film was 15 μm and was too thin, the oxygen barrier property was poor. Moreover, in Comparative Example 5, the thickness of the laminated film including the gas barrier layer is 80 μm and is too thick, so that the oxygen barrier property is good, but the adhesive strength is weak at 1.0 N / 15 mm and the material cost is high. Was expensive. Furthermore, if the film laminated by the coextrusion method is too thick as a whole, the amount of heat is insufficient when the laminated film is heat laminated to the PSP sheet. This is because the laminated film and the PSP sheet are pressure-bonded with a heated roll to develop adhesive strength, but heat conduction is insufficient when the laminated film has a thickness of a predetermined value or more.

  Next, Table 4 shows the evaluation results of Example 4, Examples 8 to 9, and Comparative Examples 6 to 7. Table 4 will be used to explain the difference in adhesive strength and formability of the laminated film to the substrate due to the difference in molding conditions.

  In Example 4 and Examples 8 to 9, the adhesive strength was 4.0 N / 15 mm. That is, if the temperature difference between the laminated film side and the non-laminated film side (temperature on the laminated film side−temperature on the non-laminated film side) in the heating of the raw sheet (molded sheet) before molding is 10 to 30 ° C. The desired adhesive strength was obtained, and the shape of the molded substrate (the followability (extension) of the laminated film to the substrate shape) was also good.

  On the other hand, in Comparative Example 6, there is no temperature difference (0 ° C.) between the laminated film side and the non-laminated film side of the raw sheet before molding, and the laminated film is insufficiently softened due to insufficient heat quantity. The followability of the film was poor and the film laminated during vacuum forming was peeled off. This is because if the laminated film insufficiently softened is forcibly pulled, a stress is applied to the laminated film, and a force acts in the peeling direction. Further, in Comparative Example 7, the temperature difference between the laminated film side and the non-laminated film side of the raw sheet before molding is 50 ° C., and the laminated film is damaged by fire due to high temperature, or on the contrary, the film on the base material The follow-up performance has decreased.

  As described above, according to the present embodiment, the laminated film 2 laminated on the substrate 1 includes the polypropylene resin layer 21, the printing layer 22, and the polystyrene resin layer 23 laminated by the dry lamination method. Since the printed layer is interposed between the polypropylene-based resin layer and the polystyrene-based resin layer, the laminated film has a desired adhesive strength and can be produced in a single dry lamination process. Cost reduction can be expected than before. Furthermore, since the printing layer 22 becomes an intermediate layer and is not directly attached to the substrate 1, it is not affected by the unevenness of the surface of the substrate, and printing clarification can be expected.

  Further, even a laminated film obtained by laminating a film obtained by laminating the gas barrier layer 25 by a coextrusion method with a dry laminating method ensures a peel strength of 1.5 N / 15 mm or more in order to realize thinning as a whole. Therefore, not only the pouching phenomenon but also the peeling between the layers hardly occur, and high functionality can be expected. Therefore, it is possible to provide a packaging container having a peel strength of a laminate film that is not bulky and hardly causes troubles in opening the top seal lid member.

  Moreover, at the time of the heating in the raw fabric sheet before shaping | molding of the base material 1 and the laminated film 2, the temperature difference (laminated film 2 side-non-laminated film side) of this laminated film and the non-laminated film side is 5-30 degreeC. By this, since this laminated film becomes easy to extend | stretch by softening of this laminated film, the followable | trackability (adhesion condition) of this laminated film with respect to this base material improves, and the effect which prevents the fall of adhesive strength can be anticipated. This is because the temperature range for softening differs between the laminated film side (PP type) and the non-laminated film side (PS type).

Next, the structure and manufacturing method of another packaging container according to an embodiment of the present invention will be described with reference to FIGS. FIG. 6 is an enlarged cross-sectional view taken along a line XX in FIG.
The parts or parts equivalent to those shown in FIGS. 1 and 2 are numbered by adding 100 uniformly in FIGS. 5 and 6 for easy reference.

  Another packaging container according to an embodiment of the present invention is made of polystyrene foam, and extends outward from the bottom 111, the side 112 rising from the outer periphery of the bottom, and the upper end of the side. A substrate 101 having a flange portion 113 and a coextruded laminated film 102 laminated on the substrate and having a gas barrier layer 123 are provided and specified by JISK6854 between the adhered substrate and the coextruded laminated film. The peel strength to be applied is 1.5 N / 15 mm or more, or 2.0 N / 15 mm or more, and it is preferably 4.0 N / 15 mm or more, assuming severe vibration during physical distribution or unexpected fall. Here, the polystyrene foam may contain a resin such as polyphenylene ether (PPE) or methacrylic acid, and the content may be less than 30% by mass, and if polystyrene is contained by 70% by mass or more. Good. The polystyrene foam preferably contains 75% by mass or more of polystyrene, and more preferably 85% by mass or more.

  In order to suppress a decrease in peel strength, the thickness of the coextruded laminated film 102 is preferably 20 μm or more and less than 60 μm, and is preferably 30 μm or more and less than 50 μm assuming severe vibration during distribution or unexpected drop. .

  In addition, the co-extrusion laminated film 102 has a first thermoplastic resin layer 121, an adhesive resin layer 122, a gas barrier layer 123, an adhesive resin layer 122, and a second resin layer from the outside with respect to the base material 101. The thermoplastic resin layer 124 is laminated in this order.

  Further, the thickness of the flange portion 113 may be smaller than the thickness of the bottom portion 111 or the side portion 112. According to such a configuration, it is possible to increase the mechanical strength of the entire container while maintaining the peel strength between the base material of the flange portion 113 and the coextruded laminated film.

Here, the surface of the flange portion 113 shown in FIG. 5 is flat, and is smoothly connected to the upper end of the side portion 112. The coextruded laminated film 102 is attached to the inside of the bottom portion 111 and the side portion 112 of the base material 101 and the outside (surface) of the flange portion 113 via a predetermined adhesive.
In addition, the base material 101 shape | molds the sheet | seat material (sheet after secondary foaming) of a polystyrene foam in a predetermined shape with a type | mold, The shape and size are not ask | required. The bottom part 111 and the side part 112 may be, for example, a rectangular shape, a circular shape, or an elliptical shape, and may be a flat shape, an uneven shape, or a curved surface. On the bottom 111, for example, there may be a partition, a step or a small mountain. The lid member 103 may be any material that can seal the opening formed at the inner edge of the flange portion 113.

  6 includes two or more resins (for example, a first thermoplastic resin layer 121, an adhesive resin layer 122, a gas barrier layer 123, an adhesive resin layer 122, a second thermal resin). It is manufactured by a co-extrusion method in which the plastic resin layer 124) is extruded together through a slit. There is no limitation on the thickness of the resin or material to be laminated.

  Here, the first thermoplastic resin layer 121 can be thermocompression-bonded with the top seal lid material 103 and has an easy-open property (easy peel property) as required. For example, polypropylene (PP) or polyethylene ( PE) is applicable, but not only when these are used alone, but also when a plurality of types are used in combination, polypropylene: polyethylene may be 90: 10-10: 90, and 80: 20-20: 80 may be sufficient, and 70: 30-30: 70 may be sufficient. In addition, it is preferable not to contain polystyrene (PS), and the content may be, for example, 1% by mass or less.

The gas barrier layer 123 is not particularly limited as long as gas permeability such as oxygen gas, water vapor gas, and carbon dioxide gas is low. Specifically, the oxygen permeability according to JIS K 7126 is 1000 ml / m ² · 25 μm thick. Any resin that is 24 hr · MPa (75% RH at 20 ° C.) or less and that can be coextruded is applicable, for example, ethylene-vinyl alcohol copolymer (EVOH) and polyamide (PA).

  The second thermoplastic resin layer 124 is bonded to a predetermined adhesive to be bonded to the base material 101 made of polystyrene (PS). For example, polypropylene (PP) or polyethylene (PE) is applicable, but these are used alone. In addition to the case of using a plurality of types, polypropylene: polyethylene may be 90:10 to 10:90, 80:20 to 20:80 may be used, and 70:30 It may be ~ 30: 70. In addition, it is preferable not to contain polystyrene (PS), and the content may be, for example, 1% by mass or less.

  The adhesive resin layer 122 is not particularly limited as long as the first thermoplastic resin layer 121 or the second thermoplastic resin layer 124 and the gas barrier layer 123 can be bonded to each other. Good.

Moreover, the manufacturing method of the another packaging container in one Embodiment of this invention is the process of heating the raw fabric sheet before shaping | molding of the base material 101 and the coextrusion laminated | multilayer film 102, and obtaining the sheet | seat after secondary foaming, And a step of obtaining a desired molded sheet by double-sided vacuum molding after the secondary foaming, and it is desirable that the inside of this double-sided vacuum molding die satisfies the following conditions.
In-mold clearance of flange part−thickness of sheet after secondary foaming = 0
Furthermore, in the above manufacturing method, it is desirable that the inside of the double-sided vacuum forming mold satisfies the following conditions.
In-mold clearance at side and bottom-thickness of sheet after secondary foaming> 0
According to such a configuration, the thickness of the flange portion 113 can be made thinner than the thickness of the bottom portion 111 or the side portion 112, and as a result, while maintaining the peel strength between the base material of the flange portion and the coextruded laminated film. The mechanical strength of the entire container can be increased.

Moreover, another manufacturing method of another packaging container in one embodiment of the present invention includes a step of heating the raw sheet before molding of the base material 101 and the coextruded laminated film 102 to obtain a sheet after secondary foaming. And a step of obtaining a desired molded sheet by single-sided vacuum molding in which the post-secondary foamed sheet is evacuated from the substrate side, and the inside of this single-sided vacuum molding die preferably satisfies the following conditions.
In-mold clearance of flange part-thickness of sheet after secondary foaming> 0

  Here, the container main body 100P shown in FIG. 5 is a mold shown in FIG. 7 (a), for example, a sheet after secondary foaming obtained by heating the corresponding raw sheet before the base material 101 and the laminate film 102 are molded. It is obtained by inserting into a vacuum forming. The mold is a space (hereinafter referred to as “in-mold clearance”) corresponding to the bottom portion 111, the side portion 112, and the flange portion 113 constituting the base material 101, and each in-mold clearance has a predetermined dimension.

As shown in FIG. 7B, when the in-mold clearance is, for example, the bottom 3.0 mm, the side 3.0 mm, the flange 4.0 mm, and the sheet thickness after secondary foaming 3.0 mm, The relational expression of the difference between the in-mold clearance and the post-secondary foam thickness is established.
Flange> 0 Side / Bottom = 0
That is, since the in-mold clearance of the flange portion is 4.0 mm and the sheet thickness after secondary foaming is 3.0 mm, the space in the mold portion of the flange portion before molding does not have 1.0 mm of resin, that is, Extra space is generated (flange portion> 0). On the other hand, since the sheet thickness after secondary foaming is 3.0 mm with respect to the side / bottom of 3.0 mm, there is no excess space in the in-mold clearance of the side / bottom before molding (side / bottom = 0) That is, the in-mold clearance is filled with resin.

  Furthermore, as shown in FIG.7 (c), the dimension of the container main body after a shaping | molding differs according to the vacuum forming of the sheet | seat after secondary foaming inserted in the type | mold. That is, in the case of single-sided vacuum forming, the material is molded by attracting in a vacuum state from the lower side of the sheet after secondary foaming (base 101 side in FIG. 5). For this reason, no change occurs in the dimensions of the molded sheet. On the other hand, in the case of double-sided vacuum forming, it is formed by drawing in a vacuum state from both the upper and lower sides of the secondary foamed sheet. For this reason, the portion corresponding to the flange portion of the molded sheet foams upward, and has a thickness equivalent to the in-mold clearance of 4.0 mm at the flange portion.

  In addition, another method of using the packaging container according to the embodiment of the present invention includes a step of filling the base material 101 with food, a step of attaching the lid member 103 to the flange portion 113 of the base material containing the food, It is desirable to include a step of sealing the base material by bonding the flange portion and the lid member.

  Examples of the layer structure of the top seal lid material include polyamide (PA), an adhesive resin layer, a gas barrier layer, an adhesive resin layer, and a sealant layer (thermoplastic resin) from the non-food contact side. As the sealant layer, a layer having an easy-open property may be used as necessary. The adhesive resin layer is an olefin-based adhesive resin. Examples of the gas barrier layer include ethylene-vinyl alcohol copolymer (EVOH) and polyamide (PA).

Example 2

Here, the outline (test standard, test machine, test piece, test situation) of the peel strength test of the laminate film common to the examples and comparative examples will be described.
≪Test standard≫
Peel strength test specified in JIS K 6854-2 << Tester >>
Fuji Impulse Seal Peeling Tester << Tester Settings >>
Distance between chucks: 25mm
Peeling speed: 200mm / min
≪Specimen≫
In the container main body 100P shown in FIG. 5, it cuts from a part (15 mm width) of the flange part 113 of the base material 101 to which the laminate film 102 is attached to a part of the side part 112. Among these, a crack is made from the back in the width direction of the polystyrene foam part opposite to a part of the cut flange part 113, and the laminate film is partially peeled toward a part of the flange part. The polystyrene foam part opposite to the part of the flange part is peeled off from the laminate film. The test piece thus obtained is used as a test piece.
In addition, when the flange part 113 is rectangular shape, it cuts from a part of four corners which the laminate film stuck on the base material 101 is easy to peel by use of a packaging container. The base material that is the original shape of the test piece is formed by the method described above.
≪Test status≫
The polystyrene foam part opposite to the part of the flange 113 of the test piece is sandwiched between one chuck of the test machine, and the peeled laminate film 102 is sandwiched between the other chuck.
After that, when the operation of the testing machine is started, the laminate film 102 is pulled as the gap between the chucks automatically expands, and the test ends when the laminate film peels from a part of the polystyrene foam of the flange portion 113.

  Thus, the peeling strength test (and evaluation of the rigidity and design of a container main body) of the laminate film was done using the test piece extract | collected from the base material from which a shaping | molding method differs.

Here, the test conditions of Example 1a to Example 8a are listed below.
≪Base material≫
Material: Polystyrene paper (PSP)
≪Laminated film≫
Manufacturing method: Coextrusion method Thickness: 40 μm
Layer structure: (towards the substrate) a mixture of polypropylene (PP) and polyethylene (PE), olefinic adhesive resin, ethylene-vinyl alcohol copolymer (EVOH), olefinic adhesive resin, polypropylene (PP), adhesive

On the other hand, the test conditions of Comparative Example 1a are listed below.
≪Base material≫
Material: Polystyrene paper (PSP)
≪Laminated film≫
Manufacturing method: Dry lamination method Thickness: 40 μm
Layer structure: (towards the substrate) a mixture of polypropylene (PP) and polyethylene (PE), polyurethane adhesive resin, ethylene-vinyl alcohol copolymer (EVOH), adhesive

  Table 1a below shows the test results of Examples 1a to 8a and Comparative Example 1a performed based on the above-described peel strength test and test conditions.

  Hereinafter, the test results of Examples 1a to 8a and Comparative Example 1a will be described based on the above-described substrate molding method. The unit of peel strength is N / 15 mm (1 kgf / 15 mm width = 9.8 N / 15 mm).

Example 1a and Example 2a
As shown in FIG. 8A, in the molding method of the base material from which the test pieces used in Example 1a and Example 2a were collected, the following relational expression of the difference between the in-mold clearance and the sheet thickness after secondary foaming is To establish.
Flange> 0 Side / Bottom = 0
At this time, as shown in FIGS. 8B and 8C, the laminate film peel strength is 4.6 N / 15 mm in Example 1a (at the time of single-sided vacuum molding), and Example 2a (at the time of double-sided vacuum molding). It was 2.9 N / 15 mm.
In addition, the rigidity (waist strength) of the base material is 4.8 N in both Example 1a (during single-sided vacuum molding) and Example 2a (during double-sided vacuum molding), and the design of the base material is in Example 1a (single-sided vacuum). There was no particular problem at the time of molding), and it was good in Example 2a (during double-sided vacuum molding). Here, the rigidity of the substrate was measured by the method shown in FIG. 12 at a head speed of 50 mm / min using “Autograph AGS-500S” manufactured by Shimadzu Corporation. In addition, the design was judged as “good” when the shape of the ribs and the like was clear, and “bad” when the shape appeared floating.

Example 3a and Example 4a
As shown in FIG. 9 (a), in the molding method of the base material from which the test pieces used in Example 3a and Example 4a were collected, the following relational expression of the difference between the in-mold clearance and the sheet thickness after secondary foaming is To establish.
Flange> 0 Side / Bottom> 0
At this time, as shown in FIGS. 9B and 9C, the laminate film peel strength is 4.6 N / 15 mm in Example 3a (at the time of single-sided vacuum molding), and Example 4a (at the time of double-sided vacuum molding). It was 2.9 N / 15 mm.
The rigidity of the substrate is 4.8 N in Example 3a (during single-sided vacuum molding), 6.5 N in Example 4a (during double-sided vacuum molding), and the design of the substrate is Example 3a (single-sided vacuum molding). And good in Example 4a (during double-sided vacuum molding).

Example 5a and Example 6a
As shown in FIG. 10 (a), in the molding method of the base material obtained by collecting the test pieces used in Example 5a and Example 6a, the following relational expression of the difference between the in-mold clearance and the sheet thickness after secondary foaming is To establish.
Flange = 0 Side / Bottom = 0
At this time, as shown in FIG. 10 (b) and FIG. 10 (c), the laminate film peel strength was 4.9 N / 15 mm in both Example 5a (during single-sided vacuum forming) and Example 6a (during double-sided vacuum forming). Met.
In addition, the rigidity of the base material is 4.8 N in both Example 5a (at one-side vacuum molding) and Example 6a (at both-side vacuum molding), and the design property of the base material is Example 5a (at one-side vacuum molding) and Both Example 6a (during double-sided vacuum molding) was good.

Example 7a and Example 8a
As shown in FIG. 11 (a), in the molding method of the base material from which the test pieces used in Example 7a and Example 8a were collected, the following relational expression of the difference between the in-mold clearance and the sheet thickness after secondary foaming is To establish.
Flange = 0 Side / Bottom> 0
At this time, as shown in FIGS. 11 (b) and 11 (c), the laminate film peel strength was 4.9 N / 15 mm for both Example 7a (during single-sided vacuum molding) and Example 8a (during double-sided vacuum molding). Met.
The rigidity of the base material is 4.8 N in Example 7a (during single-sided vacuum molding), 6.5 N in Example 8a (during double-sided vacuum molding), and the design of the base material is Example 7a (single-sided vacuum molding). Both) and Example 8a (during double-sided vacuum molding).

Comparative Example 1a
In the molding method of the base material from which the test piece used in Comparative Example 1a is collected, the following relational expression is established between the in-mold clearance and the thickness after the secondary foaming.
Flange = 0 Side / Bottom> 0
At this time, the laminate film peel strength was 1.3 N / 15 mm at the time of double-sided vacuum molding.
In addition, the rigidity of the base material was 6.3 N at the time of double-sided vacuum molding, and the design property of the base material was good at the time of double-sided vacuum molding.

Next, the test results of Examples 8a to 10a are shown in Table 2a.
In addition, the test result (peeling strength) of Example 8a is equivalent to that listed in Table 1a. In addition, among the test conditions of Example 9a and Example 10a, the thickness of the laminate film is 50 μm in Example 9a and 60 μm in Example 10a. Equivalent to 8a.

Example 9a and Example 10a
At this time, the laminate film peel strength was 4.2 N / 15 mm in Example 9a and 2.1 N / 15 mm in Example 10a.

Next, the test results of Example 8a, Example 11a, and Comparative Example 1a are shown in Table 3a.
The test results (peel strength) of Example 8a and Comparative Example 1a are equivalent to those listed in Table 1a. In addition, among the test conditions of Example 11a, the laminate film has a layer configuration (toward the base material) of a mixture of polypropylene (PP) and polyethylene (PE), an olefin adhesive resin, and an ethylene-vinyl alcohol copolymer. (EVOH), an olefin-based adhesive resin, and polyethylene (PE), and other test conditions and the molding method of the base material are the same as those in Example 8a.

Example 11a
At this time, the laminate film peel strength was 4.6 N / 15 mm in Example 11a.

  Thus, from the test results of Example 1a to Example 8a and Comparative Example 1a (see Table 1a), the peel strength of the laminate film having the ethylene-vinyl alcohol copolymer (gas barrier layer) produced by the coextrusion method Was confirmed to be 2.0 N / 15 mm or more.

  Furthermore, from the test results of Example 8a to Example 10a (see Table 2a), it was confirmed that the thickness of the laminate film that secures the above-described peel strength is desirably 40 μm to 60 μm.

  Furthermore, from the test results of Example 8a, Example 11a, and Comparative Example 1a (see Table 3a), the layer configuration of the laminate film that ensures the above-described peel strength is a mixture of polypropylene and polyethylene (first 1 thermoplastic resin), olefinic adhesive resin, ethylene-vinyl alcohol copolymer (gas barrier layer), olefinic adhesive resin, polypropylene (second thermoplastic resin), as well as second thermoplastic resin In addition, it was confirmed that polyethylene may be used.

  Further, from the test results of Example 8a (see Table 1a), the container body from which the test piece was collected had a flange portion thinner than the side / bottom thickness, that is, in-mold clearance and sheet thickness after secondary foaming. Since the flange part does not foam (cannot be) due to the base material made of a double-sided vacuum molded sheet that satisfies the relationship of “flange part = 0 side part / bottom part> 0”, the flange part is stuck to this flange part. The peel strength of the laminate film was able to ensure a high level (4.9 N / 15 mm), which was confirmed as desirable.

  In addition, from the test results of Example 6a and Example 8a (see Table 1a), the difference between the in-mold clearance of the flange part and the thickness of the sheet after secondary foaming is “flange part” from the structure in which the thickness of the flange part does not change. = 0 ”, or a difference between the in-mold clearance of the flange portion and the thickness of the sheet after secondary foaming from the molded sheet by double-sided vacuum molding satisfying the relationship of“ = 0 ”or the test results of Examples 1a and 3a (see Table 1a). It was confirmed that it is desirable to use a base material made of a molded sheet formed by single-sided vacuum molding that satisfies the relationship of “flange portion> 0”.

  Here, one Example of the usage method of the packaging container is described. First, food (for example, meat) is packed in a container similar to Example 1a at a manufacturing factory or retail store. Gas replacement is performed after the food is packed in the container. For attaching the lid material, for example, using “Eco Wrap GLS-L” manufactured by Okura Kogyo Co., Ltd., the lid material is attached to the flange portion of the container containing the food. After the lid member is mounted, the flange portion and the lid member are bonded and sealed by thermocompression using “SN-2S (N2N)” manufactured by Shinwa Machinery Co., Ltd. Cut the lid along the outer circumference of the container. The shelf life of the food packaged in this way could be extended.

  Therefore, since the peel strength defined by JISK6854 between laminate films laminated by a coextrusion method having a base material and a gas barrier layer is 1.5 N / 15 mm or more, the bag formation phenomenon is difficult to occur (easy opening) It is possible to realize a packaging container that can be sealed with a (peeling) lid and has low gas permeability such as oxygen. In other words, the peel strength of the adhesive portion between the base material and the laminate film is higher than the peel strength of the adhesive portion between the lid material and the laminate film that seals the base material. can do. Furthermore, by forming a thin film-like gas barrier layer having a desired gas permeability into a laminated film by coextrusion, the laminate film as a whole is thin, so that a peel strength of 1.5 N / 15 mm or more is secured. It is possible to make it difficult to cause not only the bagging phenomenon but also the peeling between layers.

  Furthermore, the top seal lid can be sealed by adhering it to the flange part of the base material so that food can be easily packaged in a short time, and the sealing performance is higher than when using wrap packaging or molded lids. Therefore, the food storage period can be extended.

  The packaging container in the present invention can be used in industries related to the external sales of foods including lunch boxes, prepared dishes, fresh products, meats, and vegetables.

DESCRIPTION OF SYMBOLS 1 Base material 11 Bottom part 12 Side part 13 Flange part 2 Laminated | multilayer film 21 Polypropylene-type resin layer 22 Print layer 23 Polystyrene-type resin layer 24 Dry laminating adhesive layer

Claims (10)

A base material made of polystyrene foam, having a bottom, a side erected from the outer periphery of the bottom, and a flange extending outward from the upper end of the side,
A laminated film laminated on the substrate,
The laminated film has at least a polypropylene resin layer, a printing layer, and a polystyrene resin layer, and is laminated by a dry lamination method.
The packaging container, wherein the printing layer is interposed between the polypropylene resin layer and the polystyrene resin layer. The packaging container according to claim 1, wherein the thickness of the laminated film is 40 μm or more and less than 100 μm. In the laminated film, the polypropylene resin layer, the printing layer, the dry lamination adhesive layer, and the polystyrene resin layer are laminated in this order from the side far from the base material. The packaging container according to claim 1 or 2. In the laminated film, the polypropylene resin layer, the dry lamination adhesive layer, the printing layer, and the polystyrene resin layer are laminated in this order from the side far from the base material. The packaging container according to claim 1 or 2. The packaging container according to any one of claims 1 to 4, wherein the laminated film includes at least one gas barrier layer. The peel strength when the substrate and the laminated film are bonded by a heat laminating method and then peeled according to the standard defined in JISK6854 is 1.5 N / 15 mm or more. The packaging container according to any one of the above. Heating the raw sheet before molding of the substrate and the laminated film to obtain a sheet after secondary foaming;
A step of obtaining a desired molded sheet by double-sided vacuum molding of the sheet after the secondary foaming,
The method for producing a packaging container according to any one of claims 1 to 6, wherein the inside of the double-sided vacuum forming mold satisfies the following conditions.
In-mold clearance of the flange portion-sheet thickness after secondary foaming = 0 Heating the raw sheet before molding of the substrate and the laminated film to obtain a sheet after secondary foaming;
A step of obtaining a desired molded sheet by single-sided vacuum molding for evacuating the sheet after secondary foaming from the base material side,
The method for manufacturing a packaging container according to any one of claims 1 to 6, wherein the inside of the single-sided vacuum forming mold satisfies the following conditions.
In-mold clearance of the flange portion-thickness of the sheet after secondary foaming> 0 The temperature difference between the laminated film side and the non-laminated film side of the original fabric sheet satisfies the following conditions when heating the original fabric sheet before molding of the base material and the laminated film. A packaging container produced by the method for producing a packaging container according to any one of claims 6 or 8, or a packaging container according to claim 7 or 8.
Laminated film side-non-laminated film side = 5-30 ° C Filling the substrate with food;
Attaching a lid to the flange portion of the substrate containing the food;
The packaging container according to any one of claims 1 to 6, or the packaging container according to any one of claims 1 to 6, further comprising a step of adhering the flange portion and the lid member to seal the base material. The packaging container manufactured with the manufacturing method of the packaging container as described in any one of Claims.