JP2018035668A - Wall surface panel for unit house - Google Patents

Abstract

PROBLEM TO BE SOLVED: To impart extension functions of a hook, a shelf and the like to a wall surface panel itself.SOLUTION: Means for connecting wall surface panels for constituting a wall surface of a unit house is provided with extension means capable of being fitted with a building tool for extension. More specifically, a rail part, in which an opening space opened to be directed to at least either of indoor and outdoor sides is continuously formed in a vertical direction, is formed in a female-side connector capable of being connected to a male-side connector of the other wall surface panel. The building tool for extension can be attached to the rail part.SELECTED DRAWING: Figure 2

Description

  The present invention relates to a wall panel and wall structure used in a unit house, and a connector for a wall panel, and more particularly, a wall panel that can be expanded with hooks, shelves, etc. without damaging the wall panel, The present invention relates to a wall surface structure and a connector.

A unit house is a simple building used for a house, an office, a warehouse or a store.
A general unit house is constructed by assembling standardized columns and wall panels into a box shape, and can be used for temporary buildings because it can be assembled and disassembled in a short time. There are many cases.

By the way, since a unit house is used for a wide variety of uses, it may be necessary to install building tools such as shelves and hooks (hereinafter referred to as “extension building tools”) on the wall surface of the unit house.
At this time, it is common to screw the building tool for expansion to a wall surface.
However, after removing the extension building tool, the screw holes remained on the wall surface, so that it did not look good and was one of the obstacles in reusing the unit house.

As one method for solving the above problems, there is an invention described in Patent Document 1 below.
Patent Document 1 includes a set of support columns that can be inserted into a gap between a wall and a column of a unit house, a suspension hanger that includes a suspension hook and engages between the pair of support columns. There is disclosed a wall-mounting hanger, comprising:
By installing this wall-mounting hanging device on the wall, it is possible to increase the number of hanging hooks without damaging the wall surface.

JP-A-10-229936

However, even the invention described in Patent Document 1 has room for improvement in the following points.
(1) The number of members increases.
The wall mounting suspension described in Patent Document 1 is merely inserted into the gap between the wall of the unit house and the column and adds a hook function.
Therefore, in addition to each material constituting the unit house, a wall-mounting hanger must be prepared separately, leading to an increase in material cost.
(2) The work process increases.
Apart from the assembly work of the unit house, the number of steps for installing the wall mounting suspension described in Patent Document 1 increases, leading to an increase in construction costs.
(3) Lack of height adjustment function.
The attachment location is limited to the position where the holding hole for holding the hanging hanger is provided. Therefore, the height cannot be adjusted afterwards.

  Therefore, at least one of the objects of the present invention is to provide means capable of providing an additional function such as a hook or a shelf to the wall panel itself without increasing the number of processes.

The first invention of the present application to achieve the above object is a wall surface panel for constituting a wall surface of a unit house, wherein an expansion means capable of mounting an extension building tool is provided in a connection means between the wall surface panels. It is characterized by that.
Further, according to a second invention of the present application, in the first invention, the wall surface panel is provided on the panel body, a female connector provided on one side surface of the panel body, and on the other side surface of the panel body. A male-side connector corresponding to the female-side connector, and the female-side connector is opened to face at least one of the indoor side and the outdoor side of the unit house. It has at least a rail portion that continuously forms an opening space in the vertical direction, and the rail portion is used as the extension means.
Further, according to a third invention of the present application, in the second invention, the female-side connector is separated and independent from the opening space of the rail portion, and is opened to the side surface release side of the wall panel. In addition, the male connector further includes a protruding portion that has a shape that can be inserted into the receiving portion.
Moreover, 4th invention of this application is a wall surface structure of a unit house, Comprising: One or more wall surface panels as described in any one invention among the said 1st invention thru | or 3rd invention are installed between pillars. A wall body, attached to one pillar, connected directly or indirectly to a connecting means located at one side end of the wall body, and attached to the other pillar; It comprises at least a second end connector that is connected directly or indirectly to a connecting means located at the other side end of the wall surface body.
Further, the fifth invention of the present application is a connector for a wall surface panel of a unit house, and can be directly or indirectly attached to a side surface of a panel body or a column of the wall surface panel, and the panel body. A rail part that forms an opening space that opens to at least one of the front side and the back side, and a receiving part that opens to the side surface release side of the wall panel independently of the opening space, and It is possible to attach an extension building tool to the rail portion.

According to the present invention, at least one of the effects described below is achieved.
(1) It is possible to easily add an extension function such as a hook or a shelf to a connection portion between the wall surface panels or a connection portion between the wall surface panel and the pillar.
(2) The expansion function can be provided not only on the indoor side but also on the outdoor side.
(3) There is no need to provide mounting holes in the wall panel, and reusability is improved.
(4) It is only necessary to perform a normal wall panel installation process, and there is no additional process for attaching a dedicated instrument.
(5) Since the rail portion is continuously formed in the vertical direction of the wall surface panel, the installation height of the extension building tool can be adjusted afterwards.

The schematic perspective view which decomposed | disassembled partially the wall surface panel which concerns on this invention. The schematic perspective view which shows the connection structure of a wall surface panel. The schematic sectional drawing which shows the connection structure of a wall surface panel. The schematic plan view which shows the wall surface structure which concerns on this invention. The schematic sectional drawing which shows the structure of the 1st edge part connector periphery. The schematic sectional drawing which shows the structure of the 2nd edge part connector periphery.

  Embodiments of the present invention will be described below with reference to the drawings.

<1> Overall configuration.
FIG. 1 is a schematic exploded perspective view of a wall panel according to the present embodiment.
The wall surface panel A according to the present embodiment includes at least a panel main body B constituting the wall surface and connecting means C provided on both side surfaces of the panel main body B.
The wall panel A according to the present embodiment has a length of 2635 mm, a width of 912 mm (of which the width of the panel body B is 825 mm), and a wall thickness of 32 mm.
Details of each component will be described below.

<2> Panel body.
The panel main body B is a substantially flat member that constitutes the wall surface of the unit house.
The panel main body B includes various structures assumed as wall materials of the unit house, such as those constituting the front wall surface and those provided with windows and doors.
In the present embodiment, the panel body B is assumed to be a flat panel whose entire surface is a wall surface. Therefore, the panel main body B according to the present embodiment includes an upper frame member 11 that constitutes the upper edge of the wall panel, a lower frame member 12 that constitutes the lower edge of the wall panel, and a cover member 13 that covers the lower frame member 12 below. And an inner surface material 14 constituting the indoor side surface of the wall panel, an outer surface material 15 constituting the outdoor side of the wall panel, and the space surrounded by the frame members 11 and 12 and the face materials 14 and 15. It is comprised with the heat insulating material 16. The screws and the like used when connecting the members are not shown.

<2.1> Upper frame material and lower frame material.
The upper frame member 11 and the lower frame member 12 are members constituting upper and lower frame members (frames) of the heat insulating material 16.
As the material of the upper frame member 11 and the lower frame member 12, a steel plate can be adopted.
The upper frame member 11 and the lower frame member 12 have a U-shaped cross section formed by bending the indoor side and outdoor side edges of the unit house toward the heat insulating material 16.
When the heat insulating material 16 is made of injected urethane, an injection hole can be provided in either the upper frame material 11 or the lower frame material 12.

<2.2> Cover material.
The cover material 13 is a member for protecting the wall surface panel A from contact with the ground.
The cover material 13 is a member that is disposed so as to sandwich the heat insulating material 16 below the lower frame material 12, and is formed by bending the indoor and outdoor edges of the unit house to the heat insulating material 16 side. Presents a cross-section.

<2.3> Inner surface material / outer surface material.
The inner surface material 14 and the outer surface material 15 are members constituting the indoor and outdoor surface materials of the wall surface panel A.
A steel plate can be adopted as the material of the inner surface material 14 and the outer surface material 15.
The inner surface material 14 and the outer surface material 15 exhibit a U-shaped cross section formed by bending both side edges to the heat insulating material 16 side.
This bent portion also functions as a fixing means for fixing the connecting means C described later to the panel body B.

<2.4> Insulating material.
The heat insulating material 16 is a member that constitutes the base of the wall panel.
As the heat insulating material 16, a known member such as a molded hard board or infused urethane can be used.

<3> Connecting means.
The connection means C is a member for connecting the wall surface panel A to the wall surface panels A and other members such as the pillar Y.

<3.1> Shape of Connection Mechanism The connection means C adopts various shapes that can be connected to the other connection means C facing each other on the adjacent wall panel A within a range in which an extension means D described later can be provided. can do.

<3.2> Material As the material of the connecting means C, metal, resin, or the like can be used.

<3.3> Extension means The connection means C is provided with an extension means D on which an extension building tool (not shown) can be mounted.
The extension means D is provided on at least one of the indoor side and the outdoor side (the front side and the back side of the panel body) of the unit house after the wall panel A is installed.
The building tools for expansion include known accessories such as hooks, runners, cable holders, brackets, shelf holders, and the like that can be attached to building structural materials.
Therefore, the expansion means D can employ various mechanisms for mounting the various expansion building tools described above.
Hereinafter, an example of the connecting means C will be described.

<4> Example of Connecting Means FIG. 2 shows a configuration around the connecting means C.
In the present embodiment, the connecting means C provided on both side surfaces of the panel body employs a structure in which one connecting means is a female side connecting tool C1, and the other connecting means is a male side connecting tool C2, so that the male and female can be coupled to each other. doing.
And the extension means D is provided in the female side connector C1.

<4.1> Female side connector.
In FIG. 3, the connection state of the connection means C is shown.
The female connector C1 includes a fixing portion 20 that can be attached to the side surface of the panel body B of the wall surface panel A, and an opening space 33 that opens to at least one of the front side and the back side of the panel body B. It has at least a rail portion 30 to be formed and a receiving portion 40 that opens to the side surface release side of the wall surface panel A independently of the opening space 31.

<4.1.1> Fixed part.
The fixing portion 20 is a portion that is attached to the side surface of the panel body B of the wall surface panel A.
In this embodiment, the fixing portion 20 is constituted by two grooves that can be positioned by accommodating the bent portions of the inner surface material 14 or the outer surface material 15.

<4.1.2> Rail section.
The rail part 30 is a part for mounting | wearing with the construction tool for expansion.
In the present embodiment, the rail portion 30 is fixed to the first flange portion 31 that is bent so as to exhibit a hook shape immediately from the vicinity of the fixing portion 20 and then extended from the fixing portion 20 to the release end side by a certain distance. It is comprised by the 2nd collar part 32 bent so that it might fold back to the part 20 side, and this rail part 30 is provided in both the front side of the panel main body B, and the back side.

<4.1.2.1> Open space.
The opening space 33 is a space for holding an additional building tool to be attached.
In the present embodiment, the distal end positions of the first flange portion 31 and the second flange portion 32 are separated from each other, and an opening space 33 is formed inside with the separated portion as an opening.
The opening space 33 is a space in which an additional building tool can be mounted.
The opening space 33 is generally formed continuously in the height direction of the wall surface panel A from the viewpoint of ensuring sealing performance, but is not particularly limited in the present invention.

<4.1.3> Receiving part.
The receiving part 40 is a space for connecting to the male connector C1 provided on the adjacent wall panel A.
In the present embodiment, the receiving portion 40 is configured by a space sandwiched between the extended portions of the two second flange portions 32.
In addition, the taper 41 is provided at the folded portion of the second flange 32 so that the introduction of the male connector C1 is guided.

<4.2> Male connector.
FIG. 3 will be referred to again.
The male side connector C2 includes a fixing portion 50 that can be attached to the side surface of the panel body B of the wall surface panel A, and a protruding portion 60 that has a shape that can be inserted into the receiving portion 40 provided on the female side connector C1. At least.

<4.2.1> Fixed part.
The fixing portion 50 is a portion that is attached to the side surface of the panel body B of the wall surface panel A.
The fixing portion 50 can employ the same type of structure as the fixing portion 20 in the female-side connector C1.

<4.2.2> Projection.
The protruding portion 60 is a portion to be inserted and connected to the receiving portion 40 of the female side connector C1.
The projecting portion 60 can be configured to be slightly tapered and can be easily inserted into the receiving portion 40 together with the taper 41 described above.
Due to the connecting relationship between the protruding portion 60 and the receiving portion 40, the gap between the wall surface panels A is closed to suppress water flow and ventilation.

<5> Wall surface structure.
Next, the wall structure of the unit house formed by installing the wall panel will be described with reference to FIGS.
As shown in FIG. 4, the wall surface structure of the unit house according to the present invention includes a wall surface body X formed by installing one or more wall surface panels A between columns, and the wall surface body X and the column Y. And at least an end connector E used for connection.

<5.1> Wall body.
The wall surface body X is a member that forms the wall surface of the unit house.
The wall surface body X is a structure formed by connecting a single wall surface panel A or a plurality of wall surface panels A.

<5.2> End connector.
The end connector E has a different shape depending on whether the connecting means C on the side of the wall surface body X is the female connector C1 or the male connector C2. The end connector on the male connector C2 side will be described as a first end connector E1, and the end connector on the female connector C1 side will be described as a second end connector E2.

<5.2.1> First end connector.
FIG. 5 shows the structure around the first end connector E1.
The first end connector E1 is a member used together with a separately prepared female connector C1 when the connecting means C at the side end of the wall surface body X is the male connector C2.
The first end connector E1 includes an attachment portion 71 with the pillar Y at one end, and an accommodating portion 72 for fixing the female connector C1 at the other end.

<5.2.1.1> Mounting part.
The mounting portion 71 can employ a known mounting mechanism such as screwing or bolting with the column Y.
A female-side connector C1 is separately attached to the first end connector E1, and the male-side connector C2 at one end of the wall surface body X is inserted and connected to the female-side connector C1. One end of the wall surface body X can be connected to the column Y.

  Further, the mounting portion 71 may be provided with a seal portion for ensuring water-stopping at an indoor side edge portion or an outdoor side edge portion at a contact point with the pillar Y.

<5.2.1.2> receiving section.
The accommodating portion 72 is a member for fixing the female side connector C1 to the first end connector via the fixing portion 20.
Therefore, the accommodating part 72 should just exhibit the shape corresponding to the bending location of the inner surface material 14 and the outer surface material 15 which comprise the above-mentioned panel main body B. FIG.

<5.2.2> Second end connector.
FIG. 6 shows the structure around the second end connector.
The second end connector E2 is a member used when the connecting means C at the side end of the wall surface body X is the female connector C1.
The second end connector E2 is composed of two independent members, a receiving member 80 having an attachment portion with the column Y, and the female-side connector C1 and the receiving member inserted into the receiving member 80. It is comprised from the insertion material 90 which integrates the material 80. FIG.

<5.2.2.1> Receiving material.
The receiving member 80 is a member that supports the female connector C1 at the other end of the wall surface body X.
The receiving member 80 is a member that has a substantially L-shaped shape with the attachment portion 81 to the pillar Y and the holding portion 82 in contact with the indoor side surface of the female connector C1.

[Mounting part]
As with the first end connector, the mounting portion 81 is a known mounting mechanism such as screwing or bolting between the column Y, the indoor side edge at the contact point with the column Y, A seal portion can be provided at the outdoor side edge portion to ensure waterproofness. Further, an insertion hole 811 into which a later-described insertion member 90 can be inserted is provided at a location having the attachment portion 81. .

[Holding part]
The holding portion 82 extends between the female side connector C1 and the column Y, and is configured to close an indoor gap between the female side connector C1 and the column Y.

<5.2.2.2> Insert Material The insert material 90 is a member for connecting and fixing the receiving material 80 and the female connector C1 of the wall surface body X.
The insertion member 90 includes a lid portion 91 for closing a gap between the female connector C1 and the receiving member 80, and an insertion hole 811 of the receiving member 80 extending from one end of the lid portion 91 substantially orthogonally. An insertion portion 92 that can be inserted into the lid portion 91, and a locking portion that extends from the middle portion of the lid portion 91 so as to have a hook shape and can be engaged with the receiving portion 40 of the female connector C 1 after the insertion member 90 is inserted. 93.

<5.3> Example of Construction Procedure of Wall Surface Structure Next, an example of the construction procedure of the wall surface structure according to the present invention will be described.
Note that these procedures can be implemented by appropriately replacing the procedures as long as no contradiction occurs in the work.
(1) The first end connector E1 and the female connector C1 are installed on one column Y.
(2) The receiving material 80 constituting the second end connector E2 is installed on the other column Y.
(3) The first wall surface panel A is installed by inserting the male side connection device C2 in the wall surface panel A into the female side connection device C1.
(4) The wall surface panel A is sequentially installed to construct the wall surface body X.
(5) Between the female-side connector C1 at the release side end of the wall surface body X and the receiving member 80 attached to the other column Y, the insertion member 90 constituting the second end connector E2 is provided. Insert and fix both.
(6) An extension building tool such as a hook or a runner is attached to the extension means D (rail portion 20) in the connection means C (female side connection tool C1), and shelves and the like are appropriately added.

<6> Other Examples In the above-described wall panel A, the female connector C1 is provided at one side end and the male connector C2 is provided at the other side end. However, the present invention is limited to the above configuration. Not.
For example, a configuration in which the female side connector C1 provided on both side ends of the wall surface panel A and the one provided with the male side connector C2 on both side ends may be alternately connected.

A Wall panel B Panel body C Connection means C1 Female side connection tool C2 Male side connection tool D Extension means E End connection tool E1 First end connection tool E2 Second end connection tool X Wall body Y Column 11 Top Frame material 12 lower frame material 13 cover material 14 inner surface material 15 outer surface material 16 heat insulating material 20 fixing portion 30 rail portion 31 first flange portion 32 second flange portion 33 opening space 40 receiving portion 41 taper portion 50 fixing portion 60 projecting Part 71 attachment part 72 accommodating part 80 receiving material 90 insertion material

The present invention relates to a wall panel for use in the unit house, and more particularly, adding such hook or shelf without damaging the wall panel is possible, regarding the wall panel.

The first invention of the present application to achieve the above object is a wall panel of a unit house , comprising at least a panel main body and a connecting means capable of genderly connecting adjacent panel main bodies, the connecting The means has a rail portion on which both the indoor side and the outdoor side of the unit house can be fitted with the extension building tool, and the rail portion is composed of an open space formed continuously in the vertical direction. To do .

Claims (5)

A wall panel for configuring the wall of the unit house,
In the connection means between the wall panels, an extension means that can be fitted with an extension building tool is provided.
Wall panel for unit house. The wall panel is
The panel body,
A female connector provided on one side of the panel body;
Provided on the other side surface of the panel body, and corresponding to the female connector, and a male connector,
The female connector is
An opening space that is open to face at least one of the indoor side and the outdoor side of the unit house is continuously formed in the vertical direction, and has at least a rail portion.
The rail portion is the extension means.
A wall panel for a unit house according to claim 1. The female connector is
In addition to the opening space of the rail part, the receiving part opened to the side surface release side of the wall surface panel independently.
The male connector is
Further having a projecting part that has a shape that can be inserted into the receiving part,
A wall panel for a unit house according to claim 2. The wall structure of the unit house,
A wall surface body, wherein one or more wall surface panels according to any one of claims 1 to 3 are installed between pillars;
A first end coupler attached to one pillar and connected directly or indirectly to a coupling means located at one side end of the wall body;
A second end connector that is attached to the other column and directly or indirectly connected to a connecting means located at the other side end of the wall surface body,
The wall structure of the unit house. A connector for a wall panel of a unit house,
A fixing part that can be directly or indirectly attached to the side surface of the panel body of the wall panel or the pillar; and
A rail portion that forms an opening space that opens to at least one of the front side and the back side of the panel body; and
Having at least a receiving portion that is separated and independent from the opening space and opens to the side surface release side of the wall surface panel;
The rail part can be fitted with an extension building tool.
Connecting tool for wall panel of unit house.

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