JP2018020276A - Dispersion device and dispersion method - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a dispersion device which suppresses rise of a temperature and prevents a mixture from entering into a bearing.SOLUTION: A shear type dispersion device 1 that makes a slurry-like or liquid-like mixture 4 pass between a rotor 2 and a stator 3 toward the outer periphery by a centrifugal force to disperse the mixture includes: a container 11 which receives the mixture after dispersion; a cover unit 12 which blocks an upper opening 11a of the container; a stator fixed to the lower side of the cover unit; a rotor facing the lower side of the stator; a rotary shaft 13 which pierces the cover unit and the stator and rotates the rotor; a bearing 14 which is provided on the cover unit and is positioned on the upper side of the stator and rotatably holds the rotation shaft; an air supply device 390 for purge which supplies air 398 that purges between the cover unit and the rotary shaft; and a cooler 394 which cools air supplied by the air supply device for purge.SELECTED DRAWING: Figure 1

Description

  The present invention relates to a dispersion apparatus and a dispersion method for dispersing a substance in a slurry or liquid mixture.

  A device is known in which a slurry-like or liquid-like mixture is passed through a narrow space between a rotor that rotates at high speed and a stator that does not rotate, and the mixture is continuously dispersed by high shearing force generated by high-speed rotation. Yes. Note that “dispersion” means that the powdery substance in the slurry is made fine and uniform, or the powdery substance in the slurry is uniformly present, or a plurality of liquids are uniformly mixed. It means that.

  In the dispersing device, the mixture generates heat in order to apply a high shearing force. Therefore, a passage through which a coolant flows is provided in the rotor and / or the stator to cool the rotor and / or the stator (see Patent Document 1). However, it is difficult to cause the coolant to flow through the rotor that rotates at high speed due to problems of mechanical strength and noise. Therefore, when the rotor rotates at high speed, only the stator is cooled.

  When a high-speed rotation of the rotor or a mixture having a high viscosity is dispersed, the shearing force increases, and sufficient cooling may not be achieved only by cooling the stator. There is a method of increasing the flow rate of the coolant in order to improve the cooling function. However, the pressure of the coolant is limited due to the strength of the coolant piping, and there is a limit to the increase in the flow rate. There is also a method of lowering the temperature of the cooling liquid in order to improve the cooling function. However, if the temperature is lowered too much, there arises a problem that condensation occurs in the cooling pipe. Therefore, there is a limit to cooling the dispersion device with the coolant.

  In the dispersing device, the rotating shaft of the rotor is held by a bearing. When the slurry or liquid mixture enters the bearing, the operation of the bearing is hindered, the rotor is not given a predetermined rotation, and the bearing may be damaged.

Japanese Patent No. 4900544

  Therefore, an object of the present invention is to provide a dispersion apparatus and a dispersion method having a high cooling function. A second object of the present invention is to provide a dispersion apparatus and a dispersion method in which a mixture does not enter a bearing.

  As shown in FIGS. 1 and 3, for example, the dispersing device according to the first aspect of the present invention is a slurry-like or liquid mixture 4 between a rotor 2 and a stator 3 disposed opposite to the rotor 2. Is a shearing-type dispersion device 1 that disperses the mixture by passing it toward the outer periphery by centrifugal force, a container 11 that receives the mixture 4 after dispersion, a cover unit 12 that closes the upper opening 11a of the container 11, and a cover The stator 3 fixed to the lower side of the unit 12, the rotor 2 provided so as to face the lower side of the stator 3, the rotary shaft 13 that passes through the cover unit 12 and the stator 3 and rotates the rotor 2, and the cover A bearing 14 provided on the unit 12 and positioned above the stator 3 and rotatably holding the rotary shaft 13, the cover unit 12 and the cover unit And Tsu DOO 12 air supply device for purging supplying air 398 to purge the space between the rotary shaft 13 extending through the 390, comprises a cooler 394 for cooling the air 398 to be supplied by the purge air supply device 390.

  If comprised in this way, since the cooler which cools the air supplied with the air supply apparatus for purge will be provided, the air purged will be cooled. Since the cooled air is purged and mixed into the mixture, the dispersed mixture can be cooled. That is, the dispersion device has a high cooling function.

  As shown in FIGS. 1 and 3, for example, in the dispersing device 1 of the first aspect, the cover unit 12 penetrates the air unit 398 through the cover unit 12 and the cover unit 12. The purge air supply device 390 includes an air supply source 396, a pipe 392 that connects the air supply source 396 and the flow path 39, and a cooler. 394 cools the air 398 in the pipe 392. With this configuration, the air supplied from the air supply source for cooling is cooled in the pipe, so that there is no possibility of leakage between the cooler and the pipe, and the air can be easily cooled. .

  As shown in FIGS. 1 and 3, for example, in the dispersing device 1 of the first aspect, the cover unit 12 penetrates the air 398 through the cover unit 12 and the cover unit 12. The purge air supply device 390 has a flow path 39 for supply to the rotary shaft 13. The purge air supply device 390 includes an air supply source 396, a first pipe 392 that communicates the air supply source 396 and the cooler 394, and a cooler 394. And a second pipe 392 communicating with the flow path 39, and the cooler 394 cools the air 398 supplied from the first pipe 392 and sends it to the second pipe 392. If comprised in this way, since the air supplied from an air supply source for purging will be cooled in a cooler, it will be easy to replace | exchange a cooler and air can be cooled easily.

  For example, as shown in FIG. 5, the dispersion device according to the fourth aspect of the present invention is the rotation shaft insertion through which the rotation shaft 13 is inserted into the stator 3 in the dispersion device 1 according to any one of the first to third aspects. A hole 31 is provided, and a through hole 32 that guides the mixture 4 between the stator 3 and the rotor 2 is provided at a position outside the rotation shaft insertion hole 31 of the stator 3, and a gap between the stator 3 and the rotor 2 is defined as a through hole 32. The inner side is narrower than the outer side than the through hole 32. If comprised in this way, since the clearance gap between a stator and a rotor is narrower than the outer side inside a through-hole, the mixture supplied from the through-hole will flow outside and will not flow inside. Therefore, the dispersion device does not allow the mixture to enter the bearing.

  As shown in FIGS. 1 and 2, for example, in the dispersion device 1 of the fourth aspect, the dispersion device of the fifth aspect of the present invention penetrates the cover unit 12 from the mixture supply port 33 and the mixture supply port 33. A communication path 34 communicating with the hole 32 is provided, and the mixture 4 is supplied from the mixture supply port 33 and guided between the stator 3 and the rotor 2 through the communication path 34 and the through hole 32 of the cover unit 12. If comprised in this way, a mixture can be easily supplied between a stator and a rotor from the mixture supply port of a cover unit.

  For example, as shown in FIG. 5, the dispersing device according to the sixth aspect of the present invention is the dispersing device 1 according to the fourth or fifth aspect, wherein the gap between the stator 3 and the rotor 2 is on the rotating shaft 13 side of the through hole 32. The first portion 202 having a constant gap inside the end portion and the second portion 204 having a constant gap outside the end portion on the rotating shaft 13 side are formed, and the first portion 202 and the second portion 204 are A step 206 is formed between them. If comprised in this way, a level | step difference will be formed between the 1st part with a constant clearance inside the edge part of the rotating shaft side of a through-hole, and the 2nd part with a constant clearance outside the edge part of a rotating shaft side. Therefore, the supply of the mixture is not hindered, and the mixture supplied from the through hole flows outward and does not flow inward. Then, the mixture is dispersed in the second part.

  For example, as shown in FIG. 5, the dispersion device according to the seventh aspect of the present invention is the dispersion device 1 according to any one of the fourth to sixth aspects. The gap between the stator 3 and the rotor 2 is formed narrower on the inner side of the through hole 32 on the rotating shaft 13 side than on the outer side of the through hole 32 on the rotating shaft 13 side. If comprised in this way, only by processing the surface of a rotor, the clearance gap between a stator and a rotor can be formed narrower than an outer side inside the rotating shaft side of a through-hole, and manufacture is easy.

  As shown in FIGS. 1 and 3, for example, the dispersion method according to the eighth aspect of the present invention is a slurry-like or liquid mixture 4 between the rotor 2 and the stator 3 disposed opposite to the rotor 2. Is a shearing type dispersion method in which the mixture is dispersed by passing it toward the outer periphery by centrifugal force, the container 11 receiving the mixture 4 after dispersion, the cover unit 12 for closing the upper opening 11a of the container 11, and the cover unit A stator 3 fixed to the lower side of the rotor 12, a rotor 2 provided to face the lower side of the stator 3, a rotating shaft 13 that passes through the cover unit 12 and the stator 3 and rotates the rotor 2, and a cover unit 12 and a bearing 14 that is positioned above the stator 3 and that rotatably holds the rotating shaft 13. Comprising the step of suppressing the temperature rise of the mixture 4 to be dispersed by purging air 398 which is cooled to between the rotary shaft 13 which penetrates the knit 12 and cover unit 12.

  If comprised in this way, the temperature rise of a mixture can be suppressed by purging the cooled air, and the dispersion | distribution method with a high cooling function can be provided.

  The dispersion method according to the ninth aspect of the present invention further includes the step of cooling the air 398 with a cooler 394 in the dispersion method according to the eighth aspect, for example, as shown in FIG. If comprised in this way, since air is cooled with a cooler, air can be cooled easily.

  The dispersion method according to the tenth aspect of the present invention is, for example, as shown in FIG. 3, in the dispersion method according to the eighth or ninth aspect, the gap between the stator 3 and the rotor 2 is a through hole 32 that supplies the mixture 4 to the gap. Is further narrower than the outside of the through hole 32 and further includes a step of allowing the mixture 4 supplied from the through hole 32 to the gap between the stator 3 and the rotor 2 to flow outward. If comprised in this way, since the clearance gap between a stator and a rotor is formed narrower than an outer side inside a through-hole, the mixture supplied from the through-hole will flow outside and will not flow inside. Therefore, the dispersion device does not allow the mixture to enter the bearing.

  According to the present invention, since the cooled air is purged and mixed into the mixture, the dispersed mixture can be cooled. That is, a dispersing device with a high cooling function can be provided. Further, since the gap between the stator and the rotor is formed narrower than the outside inside the through hole, the mixture supplied from the through hole flows outward and does not flow inside. That is, it is possible to provide a dispersion device in which the mixture does not enter the bearing.

It is sectional drawing which shows the outline of the dispersion apparatus to which this invention is applied. (A) is a figure which shows the A1-A1 cross section shown in FIG. (B) is a figure which shows the A2-A2 cross section and A3-A3 cross section which are shown in FIG. It is a figure for demonstrating the detail of the dispersion | distribution apparatus of FIG. (A) is a figure which shows the A4-A4 cross section shown in FIG. (B) is a figure which shows the A5-A5 cross section shown in FIG. (C) is a principal part enlarged view for demonstrating a spacer member, the labyrinth-structure seal part provided in a 2nd rotating shaft insertion hole, and an air purge seal mechanism. (D) is a principal part enlarged view for demonstrating a 2nd spacer member. (E) is a principal part enlarged view for demonstrating the integration by the fastening of a rotating shaft and a rotor, and a spacer member. (F) is a top view of a spacer member. It is the schematic which shows a distributed processing system provided with the distribution apparatus of FIG. It is a figure for demonstrating the other example of the cooling groove part which comprises the dispersion | distribution apparatus of FIG. 1, and a stator provided with this. (A) is a figure which shows the other example of the stator which can be used for the dispersion apparatus of FIG. 1, and is sectional drawing of the same position as FIG.2 (b). (B) is a figure which shows the further another example of the stator which can be used for the dispersion apparatus of FIG. 1, and is sectional drawing of the same position as FIG.2 (b). (C) is a figure which shows the A6-A6 cross section of FIG.4 (b). It is a figure which shows the example which formed the clearance gap between a stator and a rotor narrowly inside a through-hole, (a) is sectional drawing in the surface where the center of a rotating shaft passes, (b) is the arrow A- shown to (a). It is sectional drawing seen in A direction, ie, the figure which shows the surface of a rotor. It is the schematic which shows that a dispersion | distribution apparatus is provided with the air supply apparatus for purge, and a cooler. It is the elements on larger scale which show the air supply apparatus for purge, a cooler, and an air purge seal mechanism. It is a figure for demonstrating the other example of the container which comprises the dispersion apparatus of FIG. (A) is a figure which shows the case where it changes to the container of the example which has a stirring plate. (B) is a figure which shows the case where it changes to the container of the example which serves as the storage tank after a process. It is a figure which shows the outline of the other example of a distributed processing system, and is the schematic which shows the distributed processing system suitable for the distributed processing of multiple paths. It is a figure which shows the outline of the further another example of a distributed processing system, and is the schematic which shows the distributed processing system which used air pressure for supply of a mixture. It is a figure which shows the outline of the further another example of a distributed processing system, and is the schematic which shows the distributed processing system with which the preliminary stirring function was reinforced. It is a figure which shows the example of the stirring blade suitable for being used for the stirring tank which comprises the dispersion | distribution processing system of FIG. (A) is a perspective view which shows a disc turbine type stirring blade. (B) is a perspective view showing a dissolver type (disper type) stirring blade. (C) is a perspective view which shows a propeller type stirring blade. It is a figure which shows the outline of the further another example of a dispersion | distribution processing system, and is a schematic diagram which has the dispersion | distribution apparatus which can further improve the collection | recovery rate of a mixture, and is a dispersion | distribution processing system with which the preliminary stirring function was reinforced.

  Hereinafter, a shearing dispersion apparatus to which the present invention is applied will be described with reference to the drawings. The shearing type dispersion apparatus described below disperses a slurry-like mixture while circulating (also referred to as “solid-liquid dispersion” or “slurry”), or disperses while circulating a liquid mixture (“liquid- Liquid dispersion ”or“ emulsification ”). Dispersion means that the substances in the mixture exist uniformly or are made fine and uniform, that is, the substances in the mixture are mixed so that they exist uniformly.

  First, the shearing type dispersion apparatus (hereinafter referred to as “dispersion apparatus”) 1 shown in FIGS. 1 to 3 will be described. The dispersing device 1 includes a rotor 2 and a stator 3 disposed opposite to the rotor 2, and a slurry-like or liquid mixture 4 is directed between the rotor 2 and the stator 3 toward the outer periphery by centrifugal force. Disperse by passing (pass in the direction towards the outer circumference).

  The dispersion apparatus 1 includes a container 11 that receives the mixture 4 after dispersion, and a cover unit 12 that closes the upper opening 11 a of the container 11. For example, the cover unit 12 is fixed to the container 11 by attaching bolts 11d to bolt holes 11c, 18c formed in the upper edge portion 11b of the container 11 and the cover unit 12 (stator holding portion 18 described later). The upper opening 11a is closed.

  The stator 3 is fixed to the lower side (lower surface) of the cover unit 12. For example, the stator 3 is fixed by attaching the bolt 3a to the bolt holes 3b, 18b formed in the stator 3 and the cover unit 12 (stator holding portion 18). The rotor 2 is provided so as to face the lower side of the stator 3.

  Further, the dispersing device 1 includes a rotating shaft 13 that rotates the rotor 2 and a bearing 14 that holds the rotating shaft 13 rotatably. The bearing 14 is provided and fixed to the cover unit 12 and is positioned above the stator 3.

  A rotating shaft 16a of a motor 16 provided on the upper side of the rotor 2 and the stator 3 is attached to the rotating shaft 13 via a joint portion 16b. The rotating shaft 13 is rotated by the motor 16 and transmits the rotational force of the motor 16 to the rotor 2.

  Moreover, the dispersion apparatus 1 is provided with the spacer member 15 provided so that attachment or detachment is possible between the rotating shaft 13 and the rotor 2 (FIG.2 (c), FIG.2 (e) etc.). The spacer member 15 adjusts the gap between the rotor 2 and the stator 3 by replacing the spacer member 15 with a component having a different length (thickness) in the axial direction D1. That is, a plurality of spacer members 15 having different thicknesses are prepared, and the gap between the rotor 2 and the stator 3 is adjusted by attaching the spacer member 15 selected from these.

  The rotor 2 is fixed in the axial position with respect to the stator 3 in a state where the spacer member 15 is attached. That is, for example, a spring, a screw, or the like may be used as a means for adjusting the gap between the rotor 2 and the stator 3. However, when the spacer member 15 described here is used, the axial direction of the rotor 2 is used at the time of use. Since the position is fixed, there is no need to consider spring vibrations, screw gaps, and the like. Moreover, when a spring and a screw are used, precise parallel movement is difficult. On the other hand, when the spacer member 15 is used, fine adjustment is possible.

  The disperser 1 achieves high-precision gap adjustment with the above-described configuration. Moreover, since the rotor 2 is moved in the direction away from the stator 3 even when the rotating shaft 13 is thermally expanded due to unscheduled heat generation, the dispersing device 1 can prevent contact between the rotor 2 and the stator 3. Further, excessive heat generation due to unexpectedly small gaps can be prevented even if they do not contact. Further, since the bearing 14 is on the upper side of the stator 3, the rotary shaft 13 is disposed on the upper side of the rotor 2, and the rotary shaft 13 does not exist on the lower side of the rotor 2 (the rotary shaft 13 is directed upward from the rotor 2. Therefore, it is possible to prevent the mixture 4 after the dispersion treatment from adhering to the rotating shaft 13, the bearing 14 and the like and reducing the yield. That is, the yield can be improved.

  The cover unit 12 includes a bearing holding portion 17 that holds the bearing 14, and a stator holding portion 18 that is provided below the bearing holding portion 17 and holds the stator 3. The bearing holding part 17 has a positioning restricting part 21 that restricts the axial position of the stator holding part 18 by contacting the stator holding part 18 via the second spacer member 20. For example, the bearing holding portion 17 is configured such that the bolt 17a is attached to the bolt holes 17e and 18e formed in the bearing holding portion 17 and the stator holding portion 18 so that the second spacer member 20 is sandwiched therebetween. 18 (FIG. 2D, etc.). The second spacer member 20 is provided with an insertion hole 20a through which the bolt 17a is inserted.

  The second spacer member 20 is detachably provided between the bearing holding portion 17 and the stator holding portion 18, and is replaced with a component having a different length (thickness) in the axial direction D <b> 1. The position of the stator 3 in the axial direction D1 is adjusted. That is, a plurality of second spacer members 20 having different thicknesses are prepared, and the position of the stator 3 in the axial direction D1 can be adjusted by attaching the second spacer member 20 selected from these.

  By exchanging the spacer member (also referred to as “first spacer member”) 15 and the second spacer member 20 with respective replacement parts, finer adjustment of the gap between the rotor 2 and the stator 3 is realized. . That is, by changing the spacer member 15 to a thicker one, the gap between the rotor 2 and the stator 3 is increased. By changing the second spacer member 20 to have a large thickness, the gap between the rotor 2 and the stator 3 is reduced. By combining these, finer adjustment is realized. The spacer member 15 and the second spacer member 20 are each about 0.01 mm to 0.50 mm, for example, and a plurality of different thicknesses of 0.01 mm are prepared. The gap between the rotor 2 and the stator 3 is adjusted by exchanging them and attaching them.

  The second spacer member 20 can adjust the position of the stator 3 with respect to the bearing holding portion 17, that is, the position of the lower surface of the stator 3 by adjusting the position of the stator holding portion 18 with respect to the bearing holding portion 17. . Thereby, the position of the lower surface of the stator 3 can be kept constant regardless of the state of the stator 3. For example, even when the stator 3 is replaced, the position of the lower surface of the stator 3 can be kept constant. Accordingly, for example, by holding the position of the lower surface of the stator 3 at a predetermined position, the thickness of the spacer member 15 can be matched with the gap between the rotor 2 and the stator 3, and the configuration can be easily understood by the user. That is, in order to obtain a desired gap, the spacer member 15 having the same thickness may be selected. The convenience of the user who manages the gap and performs distributed processing can be improved.

  A concave portion 22 for inserting the lower end 13a of the rotary shaft 13 is provided on the upper surface of the rotor 2 (FIG. 2C, FIG. 2E, etc.). A through hole 22 a is formed in the recess 22. In the rotary shaft 13, the lower end 13 a of the rotary shaft 13 is inserted into the concave portion 22 of the rotor 2, and the fastening member 23 is inserted from the lower surface side of the rotor 2 with the lower end 13 a contacting the concave portion 22 via the spacer member 15. It is attached. The fastening member 23 is, for example, a mounting bolt, and a female screw portion is formed on the lower end 13 a of the rotating shaft 13 as a fastening portion 13 b corresponding to the fastening member 23.

  A part of the fastening member 23 passes through the through hole 22 a of the rotor 2 and is attached to the rotary shaft 13, thereby fastening the rotary shaft 13 and the rotor 2 with the spacer member 15 interposed therebetween. A plurality of pins 24 for transmitting the rotational force of the rotating shaft 13 to the rotor 2 are provided in the recess 22 of the rotor 2 and the lower end 13 a of the rotating shaft 13. A hole for inserting the pin 24 is formed in the recess 22 of the rotor 2 and the lower end 13 a of the rotating shaft 13.

  The plurality of pins 24 are arranged at positions having equal intervals in the circumferential direction, and have a function of transmitting the rotational force of the rotating shaft 13 to the rotor 2. The spacer member 15 is formed with a first insertion hole 15a through which the fastening member 23 is inserted, and a plurality of second insertion holes 15b provided to allow a plurality of pins 24 to be inserted therethrough. Here, four second insertion holes 15b and four pins 24 are provided.

  Since the rotating shaft 13 and the rotor 2 are fastened by the fastening member 23 with the spacer member 15 being sandwiched, the axial position of the rotor 2 with respect to the stator 3 can be more reliably fixed. Therefore, it is realized that the gap between the rotor 2 and the stator 3 is in an appropriate state. That is, it is possible to appropriately attach the spacer member 15 having the above-described merit.

  In addition, since a plurality of pins 24 are used as a mechanism for transmitting the rotational force from the rotating shaft 13 to the rotor 2, the circumferential balance can be improved compared to a mechanism including a keyway and a key, that is, A well-balanced rotation of the rotating shaft 13 and the rotor 2 is realized. Therefore, it is possible to prevent a deviation due to a portion in the dispersion force between the rotor 2 and the stator 3, that is, to achieve uniform and appropriate dispersion processing. Further, since the occurrence of bias can be prevented, stable dispersion processing can be realized even if the gap is reduced. Furthermore, high-speed rotation is possible, and appropriate distributed processing is realized.

  The stator 3 is formed in a larger shape than the rotor 2 on a plane facing the rotor 2. That is, the stator 3 is configured such that the shape in a plane orthogonal to the D1 direction is larger than that of the rotor 2. In the stator 3, a cooling groove 26 is formed on the surface (upper surface) opposite to the surface (lower surface) facing the rotor 2 for circulating the cooling liquid. The cooling groove 26 is formed so as to be located outside the rotor 2.

  The cooling groove 26 can be cooled to the outermost periphery of the rotor 2 by being formed up to a portion extending to the outside of the rotor 2. That is, the cooling groove 26 can cool the entire dispersion region of the rotor 2 and the stator 3. Therefore, the heat generation of the material (mixed mixture 4) can be suppressed as a whole. In general, the rotor 2 and the stator 3 are formed to have the same size in the opposing surfaces, and in this case, it is difficult to cool the outermost periphery. Since the outermost peripheral portion has the largest amount of heat generation, the cooling groove portion 26 described here can obtain an excellent cooling effect.

  The cooling groove portion 26 is provided with a wall portion 27 formed along the radial direction. The cooling groove 26 is provided with a cooling liquid supply port 28 and a cooling liquid discharge port 29 at a position sandwiching the wall 27. The cooling liquid supplied from the cooling liquid supply port 28 to the cooling groove 26 is one direction in the circumferential direction D2 in the cooling groove 26 and the wall 27 is not provided from the cooling supply port 28. It is distributed towards D3. Then, the distributed cooling liquid is discharged from the coolant discharge port 29. The cooling liquid is, for example, water.

  In the cooling groove 26, the cooling water is configured to flow in one direction from the cooling supply port 28 toward the cooling discharge port 29. In other words, the cooling water flows in one direction. Since the walls 27 are partitioned, the cooling water is sequentially discharged. That is, if the cooling water is not configured to flow in one direction, the cooling water partially accumulates, and a portion in which the cooling water does not replace in the cooling groove portion may occur, and the cooling function may be deteriorated. There is. On the other hand, the cooling groove 26 is configured so that the cooling water is sequentially replaced, and thus has a high cooling function at all times.

  The cooling groove portion constituting the dispersing device 1 and the stator 3 provided with the cooling groove portion are not limited to the cooling groove portion 26 described above, and for example, a stator 76 having cooling groove portions 71 and 72 as shown in FIG. 77. FIG. 4A shows an example in which the groove is formed as wide as possible avoiding the threaded portion to enhance the cooling effect. FIG. 4B is an example in which a finer groove is formed on the bottom surface of the formed groove portion to increase the contact surface area of the cooling water and enhance the cooling effect. Since the stators 76 and 77 have the same structure and function as the stator 3 except for the structure of the cooling groove, the description of the same parts is omitted.

  As shown in FIG. 4, like the cooling groove 26, the cooling grooves 71 and 72 are formed on the upper surface side of the stators 76 and 77 formed in a larger shape than the rotor 2, and are positioned outside the rotor 2. It is formed as follows. The cooling grooves 71 and 72 are also provided with wall portions 73 and 74 similar to the wall portion 27. About the structure similar to the groove part 26 for cooling, it has an effect similar to the groove part 26 for cooling.

  Next, a configuration different from the cooling groove 26 will be described. The cooling groove 71 is provided so as to extend to the very outer periphery of the stator 76, and a protrusion 71a is formed in a portion where the bolt hole 3b is formed. The cooling effect is increased by the amount expanded in the outer circumferential direction. The cooling groove 72 has a plurality of recesses 72a formed in the circumferential direction at the bottom. Since the recess 72a is formed, the amount of heat exchange between the cooling water and the stator 76 is increased, and the cooling effect is enhanced. The cooling grooves 71 and 72 have a high cooling effect in addition to the effects of the cooling groove 26. As described above, even when the stator having the cooling groove portions 71 and 72 is used in place of the cooling groove portion 26, a high cooling function is provided.

  Incidentally, the stator 3 is provided with a rotation shaft insertion hole 31 through which the rotation shaft 13 is inserted, and the mixture 4 is guided between the stator 3 and the rotor 2 from a position outside the rotation shaft insertion hole 31 of the stator 3.

  Specifically, the stator 3 is provided with a through hole 32 for supplying a mixture provided at a position outside the rotation shaft insertion hole 31. In other words, the through hole 32 is provided at a position having a predetermined distance from the rotation shaft insertion hole 31. The stator holding portion 18 is provided with a mixture supply port 33 and a communication passage 34 communicating from the mixture supply port 33 to the mixture supply through-hole 32 provided in the stator 3. The mixture 4 supplied from the mixture supply port 33 is guided between the stator 3 and the rotor 2 through the communication passage 34 of the stator holding portion 18 and the through hole 32 of the stator 3. A flange for bonding or the like is formed at the end of the mixture supply port 33, and a pipe (first pipe 54) described later is connected thereto.

  With this configuration, if the rotor 2 is rotated during the supply of the mixture, the mixture 4 supplied to the through-hole 32 is guided to the outside by centrifugal force, so that the mixture 4 hardly reaches the vicinity of the rotation center. Furthermore, as shown in FIG. 5, the gap between the stator 3 and the rotor 2 is preferably formed narrower inside the through hole 32 than outside the through hole 32. When the gap inside the through hole 32 is formed narrower than the outside, the mixture 4 supplied from the through hole 32 hardly flows inside and flows outside. The gap may be narrowed from any position in the diameter of the through hole 32 (left and right direction in FIG. 1). However, as shown in FIG. 5A, it is preferable that the gap be narrowed inside the end portion of the through hole 32 on the rotating shaft 13 side. The region through which the mixture 4 flowing out from the through hole 32 flows is wide, that is, it can flow in any direction other than the direction linearly toward the rotating shaft 13, and the supply of the mixture 4 is not hindered. .

  The gap between the stator 3 and the rotor 2 includes a first portion 202 having a constant gap inside the end portion of the through-hole 32 on the rotating shaft 13 side, and an outer side of the end portion on the rotating shaft 13 side, that is, the through-hole 32 and its It is preferable that a second portion 204 having a constant gap on the outside is formed, and a step 206 is formed between the first portion 202 and the second portion 204. Here, the “step” refers to an inclined portion having an inclination angle of 30 degrees or more, preferably 45 degrees or more in a cross section in a plane through which the center line of the rotating shaft 13 passes, that is, in the cross section shown in FIG. The inclined portion may be formed smoothly instead of a straight line. The inclination angle when formed smoothly is an angle when the first portion 202 and the contact of the inclined portion, and the second portion 204 and the contact of the inclined portion are connected by a straight line. With this configuration, the mixture 4 does not flow in the first portion 202, and the mixture 4 is dispersed in the second portion 204.

  Typically, as shown in FIG. 5, the surface of the rotor 2 facing the stator 3 rises on the inner side 202 from the position facing the through hole 32, so that the gap between the stator 3 and the rotor 2 becomes the through hole 32. The inner side of the rotary shaft 13 is narrower than the outer side. If comprised in this way, only by processing the surface of a rotor, the clearance gap between a stator and a rotor can be formed narrower than an outer side inside the rotating shaft side of a through-hole, and manufacture is easy. The gap between the stator 3 on the inner side of the through hole 32 and the rotor 2 may be formed narrower than the gap on the outer side of the through hole 32 by providing a swell or cut on the surface of the stator 3 facing the rotor 2. The gap between the stator 3 and the rotor 2 on the inner side of the through hole 32 may be formed narrower than the gap on the outer side of the through hole 32 by providing swells or cuts on both surfaces of the stator 3 and the rotor 2. .

  Here, the mixture supply port 33 and the communication passage 34 are formed so as to be directed in the direction D4 toward the center side in the radial direction as going downward, but for example, the tangential direction D5 as going downward. , D6 may be formed. In this case, the mixture supply port 33 and the communication path 34 are formed at a position where the communication path 34 is connected to the through hole 32 on the lower side. Thereby, the through hole 32 can be brought closer to the rotation shaft insertion hole 31.

  The stator holding portion 18 is provided with a second rotation shaft insertion hole 36 through which the rotation shaft 13 is inserted. The second rotating shaft insertion hole 36 is provided with a labyrinth structure seal portion 37 that is a non-contact seal. Here, the labyrinth structure means that one or a plurality of concave portions and / or convex portions are formed on one or both of the rotary shaft side (rotary shaft 13) and the fixed portion side (stator holding portion 18). In this structure, uneven spaces are sequentially formed between the fixing portion and the labyrinth structure. The dimension of each recessed part and each convex part is about 0.01-3.00 mm, for example.

  An air purge seal mechanism 39 having an air purge seal function is provided in the space 38 in the stator holding portion 18 and above the second rotating shaft insertion hole 36 by supplying air from the outside of the stator holding portion 18. The air purge seal mechanism 39 includes a space 38 formed by the bearing holding portion 17 and the stator holding portion 18, a purge passage 39b that is provided in the bearing holding portion 17 and connects the space 38 and the outside, and an outside of the purge passage 39b. And an air supply unit 39a for supplying purge air. In the air purge seal mechanism 39, the air supplied from the air supply part 39a is supplied to the gap between the second rotary shaft insertion hole 36 and the rotary shaft 13 through the purge passage 39b and the space 38, as indicated by an arrow F1. With this, the sealing function is demonstrated.

  Here, as shown in FIGS. 6 and 7, a pipe 392 for supplying purge air 398 is connected to the air supply unit 39a. The pipe 392 supplies the purge air 398 from the air supply source 396 to the air purge seal mechanism 39 from the air supply unit 39a. The air supply source 396 and the pipe 392 constitute a purge air supply device 390. The pipe 392 is provided with a cooler 394 for cooling the air 398 in the pipe. The cooler 394 only needs to be able to cool the air 398 and may be any type of cooler such as an electric cooler, an evaporative cooler, or a cooler using a refrigerant supplied from the outside.

  The purge air 398 prevents the mixture 4 from entering between the rotation shaft 13 and the rotation insertion hole 31 while passing between the rotation shaft 13 and the second rotation shaft insertion hole 36 and the rotation insertion hole 31. That is, it is prevented from entering the bearing 14. The purge air 398 passes between the rotating shaft 13 and the rotation insertion hole 31 and enters the mixture 4 in the gap between the stator 3 and the rotor 2, and passes through the stator 3 and the rotor 2 together with the mixture 4 to the outside. 1 is discharged. Since the purge air 398 is mixed into the mixture 4, the mixture 4 can be directly and evenly cooled by cooling the purge air 398. That is, the temperature rise of the mixture 4 can be suppressed. By cooling the purge air 398, the temperature rise of the mixture 4 can be evenly suppressed, which is particularly advantageous when the mixture 4 or the like that is easily deteriorated due to the temperature rise is dispersed.

  The purge air 398 is supplied before the rotation of the rotor 2 and the supply of the mixture 4 to the dispersing device 1 for protection of the machine. Further, the supply of the purge air 398 is stopped, that is, the air supply source 396 is stopped after the rotation of the rotor 2 and the supply of the mixture 4 to the dispersion apparatus 1 are stopped. Therefore, the purge air 398 is always supplied while the mixture 4 is being dispersed by the dispersion device 1. Therefore, by cooling the purge air 398 with the cooler 394, the temperature rise of the mixture 4 can always be suppressed. The cooler 394 is preferably started and stopped in conjunction with the air supply source 396, but is operated at least while the dispersion device 1 disperses the mixture 4.

  The lowering of the temperature at which the purge air 398 is cooled by the cooler 394 increases the effect of suppressing the temperature rise, but if the temperature is too low, the problem of condensation on the pipe 392 occurs. Therefore, it is usually set to 5 ° C. or higher. However, if mixed with the mixture 4, the temperature also rises and the problem of dew condensation does not occur. Therefore, the pipe 392 from the cooler 394 to the air supply unit 39 a is covered with a heat insulating material, or the pipe 392 is made into a double pipe. It may be cooled to a lower temperature.

  In the above description, the cooler 394 has been described as cooling the air 398 in the pipe 392. However, the cooler 394 may be other types of coolers. For example, the cooler 394 communicates with the air supply source 396 through the first pipe 392, communicates with the air supply unit 39a through the second pipe 392, cools the air 398 supplied from the first pipe 392 through the cooler 394, and The air purge seal mechanism 39 may be supplied via the two pipes 392. As described above, when the cooler 394 is disposed between the first pipe 392 and the second pipe 392, the cooler 394 can be easily attached and detached, and the cooler 394 can be easily replaced. Note that if the cooler 394 is configured to cool the air 398 in the pipe 392, the purge air 398 does not leak between the cooler 394 and the pipe 392.

  Thus, in the dispersion apparatus 1, since the gap between the stator 3 and the rotor 2 inside the through hole 32 is formed narrower than the gap outside the through hole 32, the mixture 4 does not flow to the rotating shaft 13 side. In addition, since air 398 is air purged between the rotary shaft 13 and the second rotary shaft insertion hole 36 and the rotary shaft insertion hole 31, the mixture 4 does not enter the bearing 14.

  In the description so far, in the dispersing device 1, the gap between the stator 3 and the rotor 2 inside the through hole 32 is formed narrower than the gap outside the through hole 32, and the rotation shaft 13 and the second rotation are made by the air 398. The description has been given assuming that air purge is performed between the shaft insertion hole 36 and the rotation shaft insertion hole 31. However, although the gap between the stator 3 and the rotor 2 inside the through hole 32 is narrower than the gap outside the through hole 32, the rotation shaft 13, the second rotation shaft insertion hole 36, and the rotation shaft insertion hole 31 It may be a dispersing device that does not purge the air between them, or performs air purging but does not cool the air. Further, the cooled air 398 purges between the rotary shaft 13 and the second rotary shaft insertion hole 36 and the rotary shaft insertion hole 31, but the gap between the stator 3 and the rotor 2 is formed narrower inside than the through hole 32 than outside. It may be a distributed device that is not.

  As shown in FIG. 2, a mounting recess 18 f for the bolt 3 a for mounting the stator 3 to the stator holding portion 18 is formed outside the second rotating shaft insertion hole 36 of the stator holding portion 18. . Moreover, the inner peripheral part 18g which forms the 2nd rotating shaft insertion hole 36 is made into the shape which protrudes by forming the recessed part 18f. The rotating shaft 13 has a protruding portion 13 g formed so as to be positioned above the inner peripheral portion 18 g of the stator holding portion 18. The air supplied as shown by the arrow F1 passes between the inner peripheral portion 18g and the protruding portion 13g and is supplied to the gap portion between the second rotation shaft insertion hole 36 and the rotation shaft 13.

  The labyrinth structure of the seal portion 37 realizes enhancing the shaft sealing effect of the second rotation shaft insertion hole 36, and the air purge function of the air purge seal mechanism 39 is a part of the rotation shaft insertion hole 31 and the second rotation shaft insertion hole 36. The shaft seal effect is improved. As described above, in the apparatus 1, the position where the mixture 4 is guided is devised and the centrifugal force is used. Therefore, the labyrinth structure and the air purge function are not necessarily provided. However, it is possible to improve the safety of the shaft seal effect by providing at least one of them, and it is possible to realize a further shaft seal effect by providing both.

  The container 11 is provided with a cooling mechanism 41 having a cooling function. The container 11 includes a conical wall 42 whose cross-sectional area decreases toward the lower side, a cylindrical wall 43 positioned on the conical wall 42, and a drain provided below the conical wall 42. And an outlet 44. The discharge port 44 is provided at the lower end of the container 11 and discharges the mixture 4 that has been dispersed. A flange for bonding or the like is formed at the end of the discharge port 44, and a pipe (second pipe 55) described later is connected thereto. Since the mixture 4 after the dispersion treatment is discharged through the conical wall surface 42, the amount of the mixture 4 that adheres to the inner wall and is not easily discharged is drastically reduced. Therefore, the yield is improved and appropriate processing is realized. In addition, you may make it provide the container 11 with a vacuum pump, and mixing of the air to the mixture 4 can be finally reduced by evacuating the inside of the container 11 with a vacuum pump.

  The cooling mechanism 41 includes, for example, a wall surface 42 and a wall surface 43 which are outer surfaces of the container 11, a space forming member 45 formed on the outer side so as to cover the outer surface (the wall surface 42 and the wall surface 43), and a cooling medium supply It has a port 46 and a cooling medium discharge port 47. The space forming member 45 is a member also called a jacket, for example, and forms a space 48 that can be filled with a cooling medium such as cooling water between the wall surfaces 42 and 43.

  The cooling medium supply port 46 is formed, for example, in the lower portion of the side surface of the space forming member 45 and supplies cooling water to the space 48. The cooling medium discharge port 47 is formed at, for example, the upper part of the side surface of the space forming member 45 and discharges cooling water from the space 48.

  With this configuration, the cooling mechanism 41 has a function of cooling the inside of the container 11 through the wall surfaces 42 and 43. The cooling mechanism 41 makes it possible to cool the mixture 4 that has been subjected to the dispersion treatment. In addition, when a material that easily volatilizes is used, the volatilized material can be returned to a liquid by being cooled.

  In addition, the container which comprises the dispersion apparatus 1 is not restricted to the container 11 mentioned above, For example, the containers 81 and 86 as shown in FIG. 8 may be sufficient. First, the container 81 shown in FIG. The container 81 has the same configuration and function as the container 11 described above, except that the container 81 has a stirring mechanism 82. Explanation of similar parts is omitted.

  A container 81 in FIG. 8A has wall surfaces 42 and 43 and a discharge port 44. The container 81 is provided with a cooling mechanism 41. The container 81 is provided with a stirring mechanism 82 for scraping and discharging the slurry-like mixture 4 adhering to the inner surfaces of the wall surfaces 42 and 43 from the discharge port 44. The stirring mechanism 82 includes a stirring plate 82a formed in a shape along the wall surfaces 42 and 43, and a motor 82b that rotationally drives the stirring plate 82a. The stirring mechanism 82 also has a rotating shaft 82c and a bearing 82d. The stirring plate 82a is formed so that the gap between the stirring plate 82a and the wall surfaces 42 and 43 is about 0 to 20 mm. As the stirring plate 82a, a metal or a metal to which a resin is attached is used. Here, the stirring plate 82a is configured to have two stirring portions 82e shaped so as to be scraped off at two circumferential positions, but the stirring portion 3 is formed by combining a plurality of plate members. The number may be increased to one or more. In the example of FIG. 8A, since there is a need to provide the rotating shaft 82c, a connection pipe 83 is attached to the discharge port 44, and is connected to the pipe (second pipe 55) through this. Since the mixture 4 after the dispersion treatment is discharged through the conical wall surface, the amount of the mixture 4 that adheres to the inner wall and is difficult to be discharged is drastically reduced, and furthermore, the discharge of the mixture 4 is facilitated by the stirring plate. , Improve the yield.

  Next, a container 86 shown in FIG. 8B will be described as still another example of the container constituting the dispersion apparatus 1. The container 86 is a container that also serves as a post-treatment storage tank that stores the mixture 4 that has been dispersed by the dispersion apparatus 1. That is, the container 86 has, for example, a cylindrical wall surface 86a and a curved bottom surface portion 86b below this, and a discharge port 86c is provided at the lower end portion of this bottom surface portion 86b via an on-off valve 86d. It has been.

  The container 86 in FIG. 8B is compatible with the mixture 4 that can be processed in one pass as will be described later. That is, for example, when the mixture 4 is dispersed in a small amount and requires an appropriate dispersion treatment, the compatibility is good. After the dispersion processing, the container 86 is removed from the cover unit 12 and the rotor 2 and the stator 3 attached thereto by removing the bolt 11d, so that the container 86 can be transported as it is to a desired place. That's fine Thereby, in the case of other structures, the mixture 4 which will adhere to the outer wall of a dispersion apparatus can also be collect | recovered, and a yield improves. The shape of the container 86 that also serves as a post-treatment storage tank is not limited to this, and may have a conical wall surface, and a larger tank shape so that a large amount of dispersion processing is possible. Further, it may be a large size and, for example, a shape that can be divided into two. Further, the cooling mechanism 41 may be provided in a container that also serves as a post-treatment storage tank.

  Moreover, as a material of the rotor 2 and the stator 3 which comprise the dispersion apparatus 1, you may use stainless steel, such as SUS304, SUS316, SUS316L, SUS430, and carbon steel, such as S45C and S55C, for example. Further, ceramics such as alumina, silicon nitride, zirconia, sialon, silicon carbide, or tool steel such as SKD or SKH may be used. You may make it use what thermally sprayed ceramics (for example, alumina thermal spraying, zirconia thermal spraying) to metal materials, such as stainless steel. By using a rotor and a stator in which a ceramic material is sprayed on a metal material, the service life can be extended and metal contamination can be prevented.

  In the dispersion method using the dispersion device 1 as described above, the mixture 4 is supplied between the rotor 2 and the stator 3 of the dispersion device 1 and dispersed by passing it toward the outer periphery by centrifugal force. The dispersion apparatus 1 and the dispersion method have a good yield, a high dispersion power, and realize the dispersion treatment in an appropriate temperature range while suppressing the temperature rise of the mixture 4, that is, an appropriate dispersion treatment. Moreover, since this dispersion | distribution apparatus 1 and method should just isolate | separate the container 11 and the cover unit 12 when performing the cleaning after a dispersion | distribution process, cleaning is easy. Further, the mixture 4 does not enter the bearing 14.

  Next, a distributed processing system 51 using the above-described distributed apparatus 1 will be described. The distributed processing system 51 illustrated in FIG. 3 includes the dispersion device 1, a pre-processing storage tank 52, a post-processing storage tank 53, a first pipe 54, and a second pipe 55. The pre-treatment storage tank 52 stores the mixture 4 that is led to the dispersing device 1. The post-treatment storage tank 53 stores the mixture that has been dispersed by the dispersion device 1. The first pipe 54 connects the dispersion device 1 and the pre-treatment storage tank 52. The second pipe 55 connects the dispersing device 1 and the post-treatment storage tank 53.

  The first pipe 54 is provided with a pump 56. The pump 56 guides the mixture 4 in the pre-treatment storage tank 52 to the dispersing device 1 (the mixture supply port 33). The second pipe 55 is provided with a pump 57. The pump 57 guides the mixture 4 in the container 11 of the dispersion apparatus 1 to the post-treatment storage tank 53.

  The pre-treatment storage tank 52 is provided with a stirring mechanism 52c including a motor 52a and a stirring plate 52b. The stirring mechanism 52c performs preliminary dispersion by stirring the mixture 4 before processing. For example, the pre-treatment storage tank 52 can be provided with a liquid supply unit and a powder supply unit, and the liquid and powder can be supplied from each to perform preliminary dispersion. The dispersion processing system 51 is a system that performs preliminary dispersion by the stirring mechanism 52c and 1-pass dispersion processing by the dispersion apparatus 1, and has high dispersion efficiency. The post-treatment storage tank 53 is provided with a stirring mechanism 53c including a motor 53a and a stirring plate 53b. This stirring mechanism 53c homogenizes the mixture 4 after the treatment. The post-treatment storage tank 53 may be provided with a vacuum pump, and the second pipe 55 may be provided with an on-off valve. With the vacuum pump, the on-off valve, and the stirring mechanism 53c, it is possible to degas the mixture 4 after the treatment. If the disperser 1 is provided with a contact seal such as a lip seal in place of the on-off valve, defoaming can be performed while dispersing.

  The dispersion processing system 51 performs the dispersion processing of the mixture by processing the mixture 4 stored in the pre-processing storage tank 52 with the dispersing device 1 and guiding the processed mixture to the post-processing storage tank 53. The distributed processing system 51 is suitable for a system in which the mixture passes only once between the rotor 2 and the stator 3 of the dispersing apparatus 1, that is, so-called “one-pass” distributed processing. The one-pass distribution process does not have a short path because there is no non-uniform distribution, and the apparatus configuration can be reduced with a simple system. In addition, since the dispersion apparatus 1 is provided, the yield is high, the dispersion power is high, and the dispersion process is performed in an appropriate temperature range while suppressing the temperature rise of the mixture 4, that is, the appropriate dispersion process is performed. Realize. Further, the mixture 4 does not enter the bearing 14.

  Note that the distributed processing system using the distributed apparatus 1 is not limited to the distributed processing system 51 of FIG. 3, and may be, for example, the distributed processing systems 91 and 101 shown in FIGS. The distributed processing system 91 has the same configuration and function as the system 51 described above, except that it has a configuration capable of complex paths. The distributed processing system 101 has the same configuration and function as the above-described system 51 except that the mixture 4 is guided to the dispersing apparatus 1 using a compressive force. Explanation of similar parts is omitted.

  A distributed processing system 91 shown in FIG. 9 includes a dispersion apparatus 1, a first tank 92, a second tank 93, a first pipe 94, and a second pipe 95. Each of the first and second tanks 92 and 93 can store the mixture 4 guided to the dispersing device 1 and can store the mixture 4 dispersed by the dispersing device. That is, the first and second tanks 92 and 93 have both functions of the pre-treatment storage tank 52 and the post-treatment storage tank 53 described above. Further, the first and second tanks 92 and 93 are provided with stirring mechanisms 92c and 93c including motors 92a and 93a and stirring plates 92b and 93b, respectively, and have both functions of the above-described stirring mechanisms 52c and 53c.

  In the first pipe 94, pipes that guide the mixture 4 from the discharge port 92 d of the first tank 92 and the discharge port 93 d of the second tank 93 are joined on the way, and the mixture 4 is supplied to the supply port 33 of the dispersion apparatus 1. Lead. In the first pipe 94, a first switching valve 98 is provided at the junction.

  In the second pipe 95, a pipe for guiding the mixture 4 from the discharge port 44 of the dispersing device 1 is branched in the middle, and an inlet (supply port) 92e of the first tank 92 and an inlet (supply port) 93e of the second tank 93 Lead mixture 4 to each. The second piping 95 is provided with a second switching valve 99 at a branch portion.

  The first pipe 94 is provided with a pump 96. This pump 96 guides the mixture 4 in the tank functioning as a pre-treatment storage tank connected by the first switching valve 98 among the first and second tanks 92 and 93 to the dispersing device 1 (the mixture supply port 33 thereof). . The second pipe 95 is provided with a pump 97. The pump 97 guides the mixture 4 in the container 11 of the dispersing apparatus 1 to a tank functioning as a post-treatment storage tank connected by a second switching valve 99 among the first and second tanks 92 and 93.

  That is, the distributed processing system 91 switches the first and second switching valves 98 and 99 and is guided to the dispersing device 1 from the first and second tanks 92 and 93 via the first pipe 94. The mixture 4 is processed by the dispersing device 1 and the mixture 4 is dispersed by performing the operation of guiding the processed mixture 4 to one of the first and second tanks 92 and 93 a plurality of times. This distributed processing system 91 enables a system in which the mixture 4 is passed a plurality of times between the rotor 2 and the stator 3 of the dispersing apparatus 1, that is, so-called “multiple-pass” distributed processing.

  Similar to the distributed processing system 51, the distributed processing system 101 illustrated in FIG. 10 includes the dispersion apparatus 1, a pre-processing storage tank 52, a post-processing storage tank 53, a first pipe 54, and a second pipe 55. . Similar to the distributed processing system 51, the second pipe 55 is provided with a pump 57.

  A compressor 102 is connected to the pre-treatment storage tank 52 of the distributed processing system 101 via a flow rate adjusting valve 103 and a filter 104. That is, the flow rate adjusting valve 103 and the filter 104 are provided in the pipe 105 connecting the pre-treatment storage tank 52 and the compressor 102. The flow rate adjusting valve 103 adjusts the flow rate of the compressed air guided from the compressor 102 to the pre-treatment storage tank 52. The filter 104 removes unnecessary substances in the compressed air introduced from the compressor 102 to the pre-treatment storage tank 52.

  This dispersion processing system 101 is supplied from the pre-treatment storage tank 52 to the dispersion apparatus 1 via the first pipe 54 by the pressure applied to the mixture 4 in the pre-treatment storage tank 52 by the compressor 102 and the flow rate adjusting valve 103. Lead.

  The dispersion processing system 101 performs the dispersion processing of the mixture 4 by processing the mixture 4 stored in the pre-processing storage tank 52 with the dispersing device 1 and guiding the processed mixture 4 to the post-processing storage tank 53. The distributed processing system 101 is suitable for “1-pass” distributed processing.

  As described above, since the dispersion processing systems 91 and 101 both have the dispersion device 1, the yield is good, the dispersion power is high, and the dispersion treatment is performed in an appropriate temperature range while suppressing the temperature rise of the mixture 4. That is, that is, appropriate distributed processing is realized. Further, the mixture 4 does not enter the bearing 14. The dispersion device 1 may constitute a circulation type dispersion processing system together with a circulation pump, circulation piping, a tank provided in the piping, and the like.

  Next, a distributed processing system 111 shown in FIG. 11 will be described as still another example of the distributed processing system using the distributed device 1. The dispersion processing system 111 is characterized in that it has an agitation tank 112 having an excellent preliminary agitation function, and the dispersion processing system 111 is dispersed except that the agitation tank 112 is provided instead of the pre-treatment storage tank 52 of the dispersion processing system 51 of FIG. It has the same configuration and function as the processing system 51. Explanation of similar parts is omitted.

  A dispersion processing system 111 illustrated in FIG. 11 includes the dispersion device 1, a stirring tank 112, a post-treatment storage tank 53, a first pipe 114, a second pipe 55, and a charging mechanism 116. The first pipe 114 is provided with a pump 56 as in the first pipe 54 of FIG. The second pipe 55 is provided with a pump 57.

  The agitation tank 112 stores and agitates (preliminary agitation) the mixture 4 guided to the dispersing device 1. The charging mechanism 116 supplies the stirring tank 112 with a powdery additive constituting the mixture 4. The first pipe 114 connects the dispersion device 1 and the stirring tank 112. The post-treatment storage tank 53 stores the mixture 4 that has been dispersed by the dispersion device 1. The second pipe 55 connects the dispersing device 1 and the post-treatment storage tank 53.

  The stirring tank 112 and the charging mechanism 116 function as a preliminary stirring device 117. That is, the pre-stirring device 117 stores slurry-like or liquid processing raw material and supplies a powdery additive to be mixed with the processing raw material, and pre-stirring the processing raw material and additive (by the dispersing device 1). Pre-stirring before dispersion treatment) is performed.

  The stirring tank 112 has a stirring blade 121 whose rotating shaft 122 is eccentric from the stirring tank main body 120 and generates an inclined vortex. That is, the stirring tank 112 includes a stirring tank body 120, a stirring blade 121, and a motor 123. The stirring blade 121 has a rotating shaft 122. The motor 123, the stirring blade 121, and the rotating shaft 122 constitute a stirring mechanism 124. The rotating shaft 122 is eccentric from the center of the stirring tank body 120 (arranged at a position shifted from the center), and an inclined vortex is generated. The stirring tank body 120 has, for example, a cylindrical side wall portion and a curved bottom surface portion, but is not limited thereto.

  The stirring blade 121 is, for example, a turbine type such as a disk turbine type impeller as shown in FIG. The stirring blade 121 generates an inclined vortex in the slurry-like or liquid mixture 4 (initially the processing raw material) in the stirring tank body 120. The stirring blades constituting the stirring tank 112 are not limited to this, and any stirring blades that can generate an inclined vortex, for example, a dissolver type impeller stirring blade shown in FIG. 125 or a propeller type stirring blade 126 shown in FIG.

  The feeding mechanism 116 feeds the powdery additive into the inclined vortex generated by the stirring blade 121. The input mechanism 116 is, for example, a vibration type quantitative feeder. The feeding mechanism 116 used here is not limited to this, and may be another vibration feeder or a screw feeder. The powder thrown into the inclined vortex is prevented from becoming a large lump, and problems such as clogging and adhering to the tank body 120 and piping can be prevented, and appropriate dispersion processing by the dispersion apparatus 1 is enabled. In addition, by adopting a configuration in which the stirring blade 121 is rotated at a position shifted from the center, a space for charging from the charging mechanism 116 can be afforded, that is, the amount of powder adhering to the rotating shaft 122 of the stirring blade 121 Can be reduced. Moreover, the above-mentioned effect also has the advantage that the accuracy of the blending ratio of the mixture 4 is increased.

  The dispersion treatment system 111 performs the dispersion treatment of the mixture 4 by treating the mixture 4 after being stirred in the stirring tank 112 with the dispersion apparatus 1 and guiding the treated mixture 4 to the post-treatment storage tank 53. In the dispersion method using the dispersion processing system 111, the mixture 4 is stirred in the stirring tank 112, and the mixture 4 after stirring in the stirring tank 112 is supplied between the rotor 2 and the stator 3 of the dispersion apparatus 1. And it disperse | distributes by making it pass toward an outer periphery with a centrifugal force. The dispersion-processed mixture 4 is guided to the post-treatment storage tank 53 via the second pipe 55, and the post-treatment storage tank 53 is agitated to prevent the entire non-uniformity. The dispersion processing system 111 and the dispersion method have a good yield, a high dispersion force, suppress the temperature rise of the mixture 4, and realize the dispersion treatment in an appropriate temperature range, that is, realize the appropriate dispersion processing. Further, the mixture 4 does not enter the bearing 14.

  The pre-stirrer 117 and the dispersion treatment system 111 configured as described above are suitable when powders such as CMC (carboxymethyl cellulose) are dissolved in water. CMC is used as a binder (binder) for battery materials, for example, and needs to be in an aqueous solution when used. CMC powder has a problem that it is difficult to adjust to water (poor wettability) and it takes time to make an aqueous solution. As one of the causes, for example, in the stirring method using anchor blades such as the pretreatment tank 52 as shown in FIG. 3, the powder floats on the water surface and does not readily dissolve in the water.

  On the other hand, the preliminary stirring device 117 including the stirring tank 112 and the charging mechanism 116 as described above can generate an inclined vortex in the liquid or slurry in the tank, and the charging mechanism 116 is directed toward the inside of the inclined groove. When the powder is charged, the powder is forcibly mixed into the liquid (for example, water) or the slurry by the entrainment action of the vortex. The mixed powder reaches the blade portion of the stirring blade 121 and the aggregated particles are decomposed. Thus, the preliminary stirring device 117 can appropriately perform stirring (preliminary stirring) of powder having poor wettability such as CMC, for example, in a short time.

  Such a stirring tank 112 and the preliminary stirring device 117 are compatible with the dispersing device 1. That is, if the powder having poor wettability is to be dissolved in a liquid or the like only by the stirring tank 112 (preliminary stirring device 117), a blade having a strong dispersion force is required, the processing takes time, and an effective vortex It is necessary to determine various conditions (the number of rotations, the amount of eccentricity of the rotating shaft, the amount of liquid or slurry in the tank, the supply speed of powder) in a strictly narrow range. On the other hand, the dispersion processing system 111 of FIG. 11 can achieve appropriate dispersion processing in a short time by having both the stirring tank 112 (preliminary stirring device 117) and the dispersion device 1.

  That is, in this dispersion treatment system 111, even if agglomerates of several hundred μm to several mm remain in the stirring tank 112, the agglomerates are broken by a strong shearing force by the dispersing device 1 to obtain a uniform aqueous solution. Make it possible. In addition, this dispersion process can be completed after only one pass, and the entire aqueous solution preparation time can be greatly shortened. Moreover, even if it considers from a viewpoint of the system which has the dispersion | distribution apparatus 1, the preliminary stirring apparatus 117 has the advantage that it can perform preliminary stirring in a short time, and has these preliminary stirring apparatus 117 and the dispersion apparatus 1 together. This is particularly effective when a powder having poor wettability is mixed (dispersed) in a liquid (for example, water) or slurry.

  The mixture 4 (for example, an aqueous solution) that has passed through the dispersion device 1 is sent to the post-treatment storage tank 53 by a pump 57, and a mixing process is performed to prevent uneven concentration of the mixture 4. In the mixing process in the post-treatment storage tank 53, it is necessary to agitate the entire tank. For example, when the viscosity of CMC or the like is high, anchor-shaped blades are suitable as shown in the post-treatment storage tank 53.

  As described above, the dispersion treatment system 111 includes the agitation tank 112 and the preliminary agitation device 117, so that, for example, when powder (additive) having poor wettability such as CMC is mixed with the treatment raw material, the dispersion treatment system 111 is appropriate in a short time Realize distributed processing. Further, the distributed processing system 111 has the effect of having the distributed device 1, that is, the same effect as the distributed processing system 51 of FIG. That is, for example, the yield is good, the dispersion power is high, the temperature increase of the mixture 4 is suppressed and the dispersion process is performed in an appropriate temperature range, and the appropriate dispersion process is realized. Further, the mixture 4 does not enter the bearing 14.

  Next, a distributed processing system 151 shown in FIG. 13 will be described as a modification of the distributed processing system 111 shown in FIG. The dispersion processing system 151 is characterized in that the container portion of the dispersion apparatus 1 has a shape that “directly connects to the post-treatment storage tank 53 and guides the mixture 4 to the post-treatment storage tank 53”. It has the same configuration and function as the distributed processing system 111 except that it is removed and provided with a container 161 instead of the container 11. Explanation of similar parts is omitted. Hereinafter, for convenience of explanation, the container 11 of the dispersion apparatus 1 replaced with the container 161 is referred to as a “dispersion apparatus 160”. The dispersing device 160 has the same configuration and effects as the dispersing device 1 except that the container 161 is provided instead of the container 11 of the dispersing device 1. This container 161 can also be employed in the distributed processing system 111 of FIG. 3 and the like, and when employed, has the following effects described using the distributed processing system 151.

  A dispersion processing system 151 shown in FIG. 13 includes a dispersion device 160 having a container 161, a stirring tank 112, a charging mechanism 116, a post-treatment storage tank 53, and a first pipe 114. The first pipe 114 is provided with a pump 56.

  The container 161 of the dispersion device 160 constituting the dispersion processing system 151 has a wall surface whose cross-sectional area decreases toward the lower side, and is connected to the upper side of the post-treatment storage tank 53. Here, it is assumed that it is integrated with the lid on the upper surface of the post-treatment storage tank 53, but it may be configured to be coupled (removably coupled) with a fastening member such as a flange. Moreover, it is good also as a structure only inserted in the hole provided in the storage tank 53 after a process, without couple | bonding. In addition, the container 161 may have a shape such that the cross-sectional area gradually approaches one side as it goes downward, for example, so that the container 161 can be easily connected to the post-treatment storage tank 53. It is not limited to. Further, the container 161 functions as an introduction part that guides the mixture 4 dispersed by the rotor 2 and the stator 3 to the post-treatment storage tank 53.

  The dispersion treatment system 151 treats the mixture 4 after being stirred in the stirring tank 112 with the dispersion device 160, and guides the treated mixture 4 directly to the post-treatment storage tank 53 with the container 161, thereby dispersing the mixture 4. Process. The dispersion method using the dispersion treatment system 161 is to stir the mixture 4 in the stirring tank 112 and supply the mixture 4 after stirring in the stirring tank 112 to the rotor 2 and the stator 3 of the dispersion device 160. Dispersion by passing toward the outer periphery by centrifugal force. The mixture 4 dispersed by the dispersing device 160 is directly guided to the post-treatment storage tank 53 by the container 161 functioning as an introduction unit, and the post-treatment storage tank 53 performs agitation to prevent the entire non-uniformity. Made. The dispersion processing system 151 and the dispersion method achieve a good yield, a high dispersion power, and perform the dispersion treatment in an appropriate temperature range while suppressing the temperature rise of the mixture 4, that is, realize an appropriate dispersion treatment. . Further, the mixture 4 does not enter the bearing 14.

  As described above, similarly to the distributed processing system 111, the distributed processing system 151 includes the preliminary stirring device 117 having the stirring tank 112, so that powder (additive) having poor wettability such as CMC is used as a processing raw material. Appropriate distributed processing is realized in a short time when mixing. Further, in the distributed processing system 151, compared to the distributed processing system 111, intermediate devices such as the second pipe 55 and the pump 57 provided in the pipe can be omitted, so that the mixture 4 remains attached to the inside of the apparatus after the processing. Therefore, it can prevent that the processed mixture 4 obtained decreases. That is, the recovery rate of the processed mixture 4 can be greatly improved. This is compatible with the function of improving the recovery rate of the processed mixture 4 of the dispersion device 160 itself, as described using the dispersion device 1. Further, the distributed processing system 151 has the effect of having the distribution device 160 (the distribution device 160 has the same effect as the distribution device 1), that is, the same as the distributed processing system 51 of FIG. It has the effect of. That is, for example, the yield is good, the dispersion power is high, the temperature increase of the mixture 4 is suppressed and the dispersion process is performed in an appropriate temperature range, and the appropriate dispersion process is realized. Further, the mixture 4 does not enter the bearing 14.

DESCRIPTION OF SYMBOLS 1 Dispersing device 2 Rotor 3 Stator 4 Mixture 11 Container 11a Upper opening 12 Cover unit 13 Rotating shaft 14 Bearing 22 (Rotor) Recessed shaft 31 (Stator) Rotating shaft insertion hole 32 Through hole 33 Mixture supply port 34 Communication path 36 (Stator Second rotation shaft insertion hole 39 (for holding part) Air purge seal mechanism (flow path)
202 (rotor) first portion 204 (rotor) second portion 206 (rotor) step 390 Purge air supply 392 Piping (first piping, second piping)
394 Cooler 396 Air supply source 398 Air

Claims (10)

A shearing type dispersing device that disperses a slurry or liquid mixture by passing it toward the outer periphery by centrifugal force between a rotor and a stator arranged opposite to the rotor,
A container for receiving the dispersed mixture;
A cover unit for closing the upper opening of the container;
A stator fixed to the lower side of the cover unit;
A rotor provided to face the lower side of the stator;
A rotating shaft that passes through the cover unit and the stator and rotates the rotor;
A bearing that is provided on the cover unit and is positioned above the stator and rotatably holds the rotating shaft;
A purge air supply device for supplying air for purging between the cover unit and the rotary shaft penetrating the cover unit;
A cooler for cooling the air supplied by the purge air supply device;
Distributed device. The cover unit has a flow path for supplying the air between the cover unit and the rotating shaft passing through the cover unit;
The purge air supply device has an air supply source, and a pipe connecting the air supply source and the flow path,
The cooler cools the air in the pipe;
The dispersion apparatus according to claim 1. The cover unit has a flow path for supplying the air between the cover unit and the rotating shaft passing through the cover unit;
The purge air supply device includes an air supply source, a first pipe that communicates the air supply source and the cooler, and a second pipe that communicates the cooler and the flow path.
The cooler cools the air supplied from the first pipe and sends it to the second pipe.
The dispersion apparatus according to claim 1. The stator is provided with a rotation shaft insertion hole through which a rotation shaft is inserted, and is provided with a through hole that guides the mixture between the stator and the rotor at a position outside the rotation shaft insertion hole of the stator,
The gap between the stator and the rotor is formed narrower on the inner side than the through hole and on the outer side than the through hole.
The dispersion apparatus according to any one of claims 1 to 3. The cover unit is provided with a mixture supply port and a communication passage communicating from the mixture supply port to the through hole,
The mixture is supplied from the mixture supply port and guided between the stator and the rotor through the communication path and the front through hole of the cover unit.
The dispersion apparatus according to claim 4. The gap between the stator and the rotor includes a first portion having a constant gap inside the end portion of the through-hole on the rotating shaft side, and a second portion having a constant gap outside the end portion on the rotating shaft side. Formed,
A step is formed between the first portion and the second portion.
The dispersion apparatus according to claim 4 or 5. The surface of the rotor that faces the stator swells on the inner side of the position facing the through hole, so that the gap between the stator and the rotor is formed on the inner side of the through hole on the rotating shaft side of the through hole. It is formed narrower than the outside on the rotating shaft side,
The dispersion apparatus according to claim 4. A shearing type dispersion method in which a slurry-like or liquid mixture is passed through an outer periphery by centrifugal force between a rotor and a stator disposed opposite to the rotor,
A container for receiving the dispersed mixture;
A cover unit for closing the upper opening of the container;
A stator fixed to the lower side of the cover unit;
A rotor provided to face the lower side of the stator;
A rotating shaft that passes through the cover unit and the stator and rotates the rotor;
A dispersion device provided with the cover unit and provided with a bearing that is positioned above the stator and rotatably holds the rotating shaft,
A step of suppressing a temperature rise of the mixture dispersed by purging the cooled air between the cover unit and the rotating shaft penetrating the cover unit;
Distribution method. Further comprising cooling the air with a cooler,
The dispersion method according to claim 8. The gap between the stator and the rotor is formed narrower inside the through hole that supplies the mixture to the gap than the outside of the through hole, and the mixture supplied from the through hole to the gap between the stator and the rotor. Further comprising the step of allowing the fluid to flow outward,
The dispersion method according to claim 8 or 9.

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