JP2018008260A - Pipe coating apparatus and coating method - Google Patents

Pipe coating apparatus and coating method Download PDF

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JP2018008260A
JP2018008260A JP2016221089A JP2016221089A JP2018008260A JP 2018008260 A JP2018008260 A JP 2018008260A JP 2016221089 A JP2016221089 A JP 2016221089A JP 2016221089 A JP2016221089 A JP 2016221089A JP 2018008260 A JP2018008260 A JP 2018008260A
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powder
tube
discharge port
coating material
inorganic powder
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JP6272443B2 (en
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藤井 宏明
Hiroaki Fujii
宏明 藤井
智 川勝
Satoshi Kawakatsu
智 川勝
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Kubota Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a pipe coating apparatus which can satisfactorily coat a pipe even if the pipe has a small bore diameter.SOLUTION: The coating apparatus is provided that coats an inner surface of a rotating pipe 2 with a powdered paint 22 in which inorganic powders 21 are mixed. The coating apparatus has: a powdered paint supply member 27, 28 which supplies the powdered paint 22 into the pipe 2; a powdered paint discharge port 31, 32 which discharges the powdered paint 22 in the powdered paint supply member 27, 28 onto the inner surface of the pipe 2; an inorganic powder supply member 34 which supplies the inorganic powders 21 into the pipe 2; and an inorganic powder discharge port 35 which discharges the inorganic powders 21 in the inorganic powder supply member 34 onto the inner surface of the pipe 2. A position of the inorganic powder discharge port 35 is deviated in a pipe axial direction A with respect to the position of the powdered paint discharge port 31, 32.SELECTED DRAWING: Figure 6

Description

本発明は、管の内面を塗装する塗装装置および塗装方法に関する。   The present invention relates to a coating apparatus and a coating method for coating the inner surface of a pipe.

従来、珪砂が混合された粉体塗料(例えば粉体エポキシ塗料(粉体エポキシ樹脂塗料)又は粉体ポリエチレン塗料(粉体ポリエチレン樹脂塗料))を用いて管の内面を塗装することは知られている。この際、珪砂と粉体塗料とは比重が異なるため、粉体塗料に珪砂を混合した状態で移送したり或いは管の内面へ投射すると、粉体塗料と珪砂とが分離してしまい、均一で良好な塗膜が得られないという問題があった。   Conventionally, it is known to coat the inner surface of a pipe using a powder paint mixed with silica sand (for example, powder epoxy paint (powder epoxy resin paint) or powder polyethylene paint (powder polyethylene resin paint)). Yes. At this time, since the specific gravity of silica sand and powder paint is different, if the powder paint is transported in a state where silica sand is mixed or projected onto the inner surface of the pipe, the powder paint and silica sand will be separated and uniform. There was a problem that a good coating film could not be obtained.

これに対して、図14に示すように、下記特許文献1には、珪砂が混合された粉体塗料101(以下、珪砂混合粉体塗料101と言う)を台車から管102の内部に移送する移送装置103と、移送装置103の先端に設けられた投射装置104とを有する塗装装置が記載されている。投射装置104は一次ホッパー105と二次ホッパー106と案内カバー107とを有している。   On the other hand, as shown in FIG. 14, in Patent Document 1 below, a powder paint 101 mixed with silica sand (hereinafter referred to as “silica sand mixed powder paint 101”) is transferred from the carriage to the inside of the tube 102. A coating apparatus having a transfer device 103 and a projection device 104 provided at the tip of the transfer device 103 is described. The projection device 104 includes a primary hopper 105, a secondary hopper 106, and a guide cover 107.

これによると、空気を空気供給管108から投射装置104に供給しながら、珪砂混合粉体塗料101が、移送装置103で投射装置104に移送されて一次ホッパー105内に送り込まれ、一次ホッパー105内で均等に拡散され、一次ホッパー105内から二次ホッパー106内に供給され、二次ホッパー106の噴出口109から管102の内面に噴出される。この際、案内カバー107によって空気の過大な拡散が抑制されるため、噴出後の珪砂混合粉体塗料101から珪砂が分離してしまうのを防止することができ、管102の内面に、良好な珪砂混合粉体塗料101の塗膜が形成される。   According to this, while supplying air from the air supply pipe 108 to the projection device 104, the silica sand mixed powder coating material 101 is transferred to the projection device 104 by the transfer device 103 and sent into the primary hopper 105, And is supplied from the primary hopper 105 into the secondary hopper 106 and ejected from the ejection port 109 of the secondary hopper 106 to the inner surface of the tube 102. At this time, since excessive diffusion of air is suppressed by the guide cover 107, it is possible to prevent the silica sand from being separated from the silica sand mixed powder coating material 101 after the ejection, and the inner surface of the tube 102 is excellent. A coating film of the silica sand mixed powder coating 101 is formed.

実開昭58−91470Shokai 58-91470

しかしながら上記の従来形式の塗装装置では、移送装置103の先端に、複雑な構造で且つ大型の投射装置104を取り付けているため、管102の口径が小さい場合、投射装置104を管102内に挿入することが困難になり、小口径の管102に対して良好な塗装を行うことができないという問題がある。   However, in the above-described conventional type coating apparatus, since the projection device 104 having a complicated structure and a large size is attached to the tip of the transfer device 103, the projection device 104 is inserted into the tube 102 when the diameter of the tube 102 is small. There is a problem that it is difficult to perform coating on the small-diameter pipe 102.

本発明は、小口径の管に対しても、良好な塗装が行える管の塗装装置および塗装方法を提供することを目的とする。   SUMMARY OF THE INVENTION An object of the present invention is to provide a pipe coating apparatus and a coating method capable of satisfactory coating even for a small diameter pipe.

上記目的を達成するために、本第1発明は、回転している管の内面を、無機系粉末が混合された粉体塗料で塗装する塗装装置であって、
粉体塗料を管の内部に供給する粉体塗料供給部材と、
粉体塗料供給部材内の粉体塗料を管の内面に吐出する粉体塗料吐出口と、
無機系粉末を管の内部に供給する無機系粉末供給部材と、
無機系粉末供給部材内の無機系粉末を管の内面に吐出する無機系粉末吐出口とを有し、
無機系粉末吐出口の位置が粉体塗料吐出口の位置に対して管軸方向にずれているものである。
In order to achieve the above object, the first aspect of the present invention is a coating apparatus that coats the inner surface of a rotating tube with a powder coating mixed with an inorganic powder,
A powder coating material supply member for supplying powder coating material into the pipe;
A powder coating outlet for discharging the powder coating in the powder coating supply member to the inner surface of the pipe;
An inorganic powder supply member for supplying inorganic powder into the tube;
An inorganic powder discharge port for discharging the inorganic powder in the inorganic powder supply member to the inner surface of the tube
The position of the inorganic powder discharge port is shifted in the tube axis direction with respect to the position of the powder coating material discharge port.

これによると、加熱された管を回転させながら、粉体塗料供給部材と無機系粉末供給部材とを管の内部に挿入し、粉体塗料供給部材内の粉体塗料を粉体塗料吐出口から管の内面に吐出するとともに、無機系粉末供給部材内の無機系粉末を無機系粉末吐出口から管の内面に吐出する。   According to this, while rotating the heated pipe, the powder paint supply member and the inorganic powder supply member are inserted into the pipe, and the powder paint in the powder paint supply member is discharged from the powder paint discharge port. While discharging to the inner surface of a pipe | tube, the inorganic type powder in an inorganic type powder supply member is discharged to the inner surface of a pipe | tube from an inorganic type powder discharge port.

この際、管軸方向において粉体塗料吐出口が前方で且つ無機系粉末吐出口が粉体塗料吐出口よりも後方になるように、粉体塗料供給部材と無機系粉末供給部材とを管に対して移動させることにより、粉体塗料吐出口から吐出した粉体塗料が管の内面に付着して溶融し、溶融している粉体塗料に、無機系粉末吐出口から吐出した無機系粉末が後から遅れて付着する。付着した無機系粉末は、粉体塗料よりも比重が大きいので、管の遠心力の作用によって、溶融している粉体塗料内に入り込む。これにより、無機系粉末が粉体塗料内に適切に分散され、無機系粉末が混合された粉体塗料(以下、無機系粉末混合粉体塗料と言う)の良好な塗膜が管の内面に形成される。   At this time, the powder coating material supply member and the inorganic powder supply member are connected to the tube so that the powder coating material discharge port is forward and the inorganic powder discharge port is behind the powder coating material discharge port in the tube axis direction. In contrast, the powder paint discharged from the powder paint discharge port adheres to the inner surface of the tube and melts, and the inorganic powder discharged from the inorganic powder discharge port is added to the molten powder paint. Adhere later. The adhering inorganic powder has a specific gravity greater than that of the powder paint, and therefore enters the melted powder paint by the action of the centrifugal force of the tube. As a result, the inorganic powder is appropriately dispersed in the powder coating material, and a good coating film of the powder coating material (hereinafter referred to as inorganic powder mixed powder coating material) mixed with the inorganic powder is formed on the inner surface of the tube. It is formed.

また、粉体塗料が粉体塗料供給部材によって粉体塗料吐出口に供給され、無機系粉末が無機系粉末供給部材によって無機系粉末吐出口に供給されるため、粉体塗料と無機系粉末とが混合されていない個別の状態で粉体塗料吐出口および無機系粉末吐出口にそれぞれ送られて吐出される。従って、従来のような複雑な構造で大型の投射装置を設ける必要はなく、シンプルな構造で且つ小型化を図ることができ、小口径の管に対しても、良好な塗装が行える。   Further, since the powder coating material is supplied to the powder coating material discharge port by the powder coating material supply member and the inorganic powder is supplied to the inorganic powder discharge port by the inorganic powder supply member, the powder coating material and the inorganic powder material Are fed to and discharged from the powder coating material discharge port and the inorganic powder discharge port in an individual state in which the powder is not mixed. Therefore, it is not necessary to provide a large projection device with a complicated structure as in the prior art, and the structure can be reduced in size with a simple structure, and satisfactory coating can be performed even on a small-diameter pipe.

本第2発明における塗装装置は、粉体塗料吐出口から管の内面に吐出される粉体塗料の吐出方向が管の内面に対して管軸方向に傾いているものである。   In the coating apparatus according to the second aspect of the invention, the discharge direction of the powder paint discharged from the powder paint discharge port to the inner surface of the tube is inclined in the tube axis direction with respect to the inner surface of the tube.

これによると、粉体塗料を粉体塗料吐出口から管の内面に吐出した際、吐出方向が管の内面に対して傾いているため、粉体塗料が管の内面の広範囲に塗布される。   According to this, when the powder paint is discharged from the powder paint discharge port to the inner surface of the tube, the discharge direction is inclined with respect to the inner surface of the tube, so that the powder paint is applied over a wide range of the inner surface of the tube.

本第3発明における塗装装置は、粉体塗料吐出口は第1粉体塗料吐出口と第2粉体塗料吐出口とを有し、
第1粉体塗料吐出口から管の内面に吐出される粉体塗料の第1吐出方向と第2粉体塗料吐出口から管の内面に吐出される粉体塗料の第2吐出方向とが逆向きである。
In the coating apparatus according to the third invention, the powder paint discharge port has a first powder paint discharge port and a second powder paint discharge port,
The first discharge direction of the powder paint discharged from the first powder paint discharge port to the inner surface of the pipe is opposite to the second discharge direction of the powder paint discharged from the second powder paint discharge port to the inner surface of the pipe. The direction.

これによると、加熱された管を回転させながら、粉体塗料供給部材と無機系粉末供給部材とを管の内部に挿入し、粉体塗料供給部材内の粉体塗料を第1および第2粉体塗料吐出口から管の内面に吐出するとともに、無機系粉末供給部材内の無機系粉末を無機系粉末吐出口から管の内面に吐出する。   According to this, while rotating the heated tube, the powder coating material supply member and the inorganic powder supply member are inserted into the tube, and the powder coating material in the powder coating material supply member is removed from the first and second powders. While discharging to the inner surface of a pipe | tube from a body coating material discharge port, the inorganic type powder in an inorganic type powder supply member is discharged to the inner surface of a pipe | tube from an inorganic type powder discharge port.

この際、粉体塗料供給部材と無機系粉末供給部材とを管に対して管軸方向へ移動させることにより、管の一端部に形成された挿口端部が第1および第2粉体塗料吐出口のいずれか一方の粉体塗料吐出口から吐出した粉体塗料によって確実に塗布され、管の他端部に形成された受口の奥の段差部が第1および第2粉体塗料吐出口のいずれか他方の粉体塗料吐出口から吐出した粉体塗料によって確実に塗布される。   At this time, by moving the powder coating material supply member and the inorganic powder supply member in the tube axis direction with respect to the tube, the insertion end formed at one end of the tube becomes the first and second powder coating materials. It is surely applied by the powder paint discharged from one of the powder paint discharge ports, and the step portion at the back of the receiving port formed at the other end of the tube is the first and second powder paint discharges. It is reliably applied by the powder paint discharged from the other powder paint outlet of the outlet.

本第4発明における塗装装置は、第1吐出方向は、管軸方向において、無機系粉末吐出口側に向いており、
第2吐出方向は、管軸方向において、無機系粉末吐出口の反対側に向いており、
第2粉体塗料吐出口は、管軸方向において、第1粉体塗料吐出口と無機系粉末吐出口との間に位置しているものである。
In the coating apparatus of the fourth invention, the first discharge direction is directed to the inorganic powder discharge port side in the tube axis direction,
The second discharge direction is directed to the opposite side of the inorganic powder discharge port in the tube axis direction,
The second powder paint discharge port is located between the first powder paint discharge port and the inorganic powder discharge port in the tube axis direction.

これによると、管軸方向において第1および第2粉体塗料吐出口が前方で且つ無機系粉末吐出口が第1および第2粉体塗料吐出口よりも後方になるように、粉体塗料供給部材と無機系粉末供給部材とを管に対して移動させている際、無機系粉末吐出口から吐出した無機系粉末が前方へ流れようとしても、第1粉体塗料吐出口から第1吐出方向に吐出した粉体塗料が無機系粉末の前方への流動を阻止する。   According to this, the powder paint is supplied so that the first and second powder paint discharge ports are in front and the inorganic powder discharge port is behind the first and second powder paint discharge ports in the tube axis direction. When the member and the inorganic powder supply member are moved with respect to the pipe, the first discharge direction from the first powder coating material discharge port even if the inorganic powder discharged from the inorganic powder discharge port tries to flow forward. The powder coating material discharged to the front prevents the inorganic powder from flowing forward.

これにより、例えば、管の受口側を前方とし、挿口側を後方として、第1および第2粉体塗料吐出口に対して無機系粉末吐出口を管の挿口側に位置させた状態で、管の挿口側から受口側に向って塗装を行う場合、無機系粉末吐出口から吐出した無機系粉末が前方(すなわち受口側)へ流れようとしても、第1粉体塗料吐出口から第1吐出方向に吐出した粉体塗料が無機系粉末の前方への流動を阻止するため、無機系粉末吐出口から吐出した無機系粉末が前方へ流れて受口に入り込むのを防止することができる。   Thereby, for example, the state where the inorganic powder discharge port is located on the tube insertion side with respect to the first and second powder coating discharge ports, with the tube receiving side as the front and the insertion side as the rear. In the case of coating from the inlet side of the tube toward the receiving side, the first powder coating material is discharged even if the inorganic powder discharged from the inorganic powder discharging port tries to flow forward (that is, the receiving side). Since the powder coating material discharged from the outlet in the first discharge direction prevents the forward flow of the inorganic powder, the inorganic powder discharged from the inorganic powder discharge port is prevented from flowing forward and entering the receiving port. be able to.

本第5発明における塗装装置は、第2吐出方向は、管軸方向において、無機系粉末吐出口側に向いており、
第1吐出方向は、管軸方向において、無機系粉末吐出口の反対側に向いており、
第2粉体塗料吐出口は、管軸方向において、第1粉体塗料吐出口と無機系粉末吐出口との間に位置しているものである。
In the coating apparatus according to the fifth aspect of the invention, the second discharge direction is directed to the inorganic powder discharge port side in the tube axis direction.
The first discharge direction is directed to the opposite side of the inorganic powder discharge port in the tube axis direction,
The second powder paint discharge port is located between the first powder paint discharge port and the inorganic powder discharge port in the tube axis direction.

これによると、第1粉体塗料吐出口から第1吐出方向に吐出した粉体塗料が管の内面に跳ね返って粉体塗料供給部材又は無機系粉末供給部材に付着するのを防止することができる。これにより、粉体塗料供給部材又は無機系粉末供給部材への粉体塗料の付着量を減少させることができる。   According to this, it is possible to prevent the powder paint discharged from the first powder paint discharge port in the first discharge direction from rebounding on the inner surface of the pipe and adhering to the powder paint supply member or the inorganic powder supply member. . Thereby, the adhesion amount of the powder coating material to a powder coating material supply member or an inorganic type powder supply member can be reduced.

本第6発明は、加熱された管を回転させながら、管の内面を、無機系粉末が混合された粉体塗料で塗装する塗装方法であって、
粉体塗料と無機系粉末とを個別に管の内面に吐出することで、粉体塗料が管の内面に付着して溶融し、溶融している粉体塗料に、無機系粉末が遅れて付着し、
付着した無機系粉末を、遠心力の作用によって、溶融している粉体塗料内に入り込ませるものである。
The sixth invention is a coating method in which the inner surface of a tube is coated with a powder paint mixed with an inorganic powder while rotating the heated tube,
By discharging powder paint and inorganic powder individually to the inner surface of the pipe, the powder paint adheres to the inner face of the pipe and melts, and the inorganic powder adheres to the molten powder paint with a delay. And
The adhered inorganic powder enters the molten powder coating material by the action of centrifugal force.

本第7発明における塗装方法は、粉体塗料供給部材と無機系粉末供給部材とを管の内部に挿入しながら、粉体塗料供給部材内の粉体塗料を粉体塗料吐出口から管の内面に吐出するとともに、無機系粉末供給部材内の無機系粉末を無機系粉末吐出口から管の内面に吐出するものである。   According to the seventh aspect of the present invention, the powder coating material in the powder coating material supply member is inserted from the powder coating material discharge port to the inner surface of the tube while the powder coating material supply member and the inorganic powder supply member are inserted into the tube. The inorganic powder in the inorganic powder supply member is discharged from the inorganic powder discharge port onto the inner surface of the tube.

本第8発明における塗装方法は、粉体塗料吐出口に対して無機系粉末吐出口を管の挿口側に位置させた状態で、管の挿口側から受口側に向って塗装を行うものである。   In the coating method according to the eighth aspect of the invention, coating is performed from the insertion side of the tube toward the receiving side with the inorganic powder discharge port positioned on the insertion side of the tube with respect to the powder coating material discharge port. Is.

これによると、粉体塗料を粉体塗料吐出口から管の内面に吐出し、無機系粉末を無機系粉末吐出口から管の内面に吐出しながら、管の挿口側から受口側に向って塗装を行い、粉体塗料吐出口が挿口から受口に達した際、無機系粉末吐出口は、受口に到達せず、受口の手前(直前)に位置する。このため、無機系粉末吐出口から吐出した無機系粉末は受口の内面に供給されず、受口の内面に吐出された粉体塗料には無機系粉末が混合されない。   According to this, powder paint is discharged from the powder paint discharge port to the inner surface of the tube, and inorganic powder is discharged from the inorganic powder discharge port to the inner surface of the tube while moving from the insertion side of the tube toward the receiving side. When the powder coating discharge port reaches the receiving port from the insertion port, the inorganic powder discharge port does not reach the receiving port and is positioned in front of (just before) the receiving port. For this reason, the inorganic powder discharged from the inorganic powder discharge port is not supplied to the inner surface of the receiving port, and the inorganic powder is not mixed with the powder coating material discharged to the inner surface of the receiving port.

これにより、管の受口の内面に形成されているロックリングやシール部材の収容溝の内径寸法を所定の公差範囲内に収めることができ、シール部材の装着が適切に行える。従って、管の内面を塗装した後、管の受口に別の管の挿口を挿入して管同士を接続した際、受口の内周と挿口の外周との間に挟まれたシール部材によるシール機能(止水機能)が十分に確保される。   As a result, the inner diameter of the lock ring formed on the inner surface of the tube receiving port or the housing groove of the seal member can be kept within a predetermined tolerance range, and the seal member can be mounted appropriately. Therefore, after painting the inner surface of the tube, when the tube is inserted into the tube receiving port and the tubes are connected to each other, a seal sandwiched between the inner periphery of the receiving port and the outer periphery of the inserting port The sealing function (water stop function) by the member is sufficiently secured.

本第9発明における塗装方法は、管の軸心に沿って一方向に移動しながら塗装を行った後、反対方向に折り返して塗装を行う際、折り返し地点において、無機系粉末吐出口からの無機系粉末の吐出を一時停止させるものである。   The coating method according to the ninth aspect of the present invention is such that, after coating while moving in one direction along the axis of the tube, when coating is performed by folding back in the opposite direction, the inorganic powder is discharged from the inorganic powder discharge port at the folding point. The discharge of the system powder is temporarily stopped.

これによると、折り返し地点で吐出される無機系粉末の量がそれ以外の地点で吐出される無機系粉末の量よりも多くなるのを防止することができ、折り返し地点とそれ以外の地点との無機系粉末の量をほぼ均一に保つことができる。これにより、管の内面にほぼ均一な無機系粉末混合粉体塗料の塗膜を形成することができる。   According to this, it is possible to prevent the amount of inorganic powder discharged at the turning point from becoming larger than the amount of inorganic powder discharged at other points, and between the turning point and other points. The amount of inorganic powder can be kept substantially uniform. As a result, a substantially uniform coating film of the inorganic powder mixed powder coating can be formed on the inner surface of the tube.

本第10発明における塗装方法は、加熱された無機系粉末を管の内面に吐出するものである。   The coating method according to the tenth aspect of the present invention is to discharge heated inorganic powder onto the inner surface of the tube.

これによると、無機系粉末は無機系粉末供給部材内から、順次、無機系粉末吐出口に供給され、無機系粉末吐出口から管の内面に吐出される。この際、加熱された温度の高い無機系粉末が管の内面に吐出されるので、塗装効率が向上する。   According to this, the inorganic powder is sequentially supplied from the inorganic powder supply member to the inorganic powder discharge port, and is discharged from the inorganic powder discharge port to the inner surface of the tube. At this time, since the heated inorganic powder having a high temperature is discharged to the inner surface of the tube, the coating efficiency is improved.

本第11発明における塗装方法は、粉体塗料と無機系粉末とを個別に管の内面に吐出する塗装装置と、管との少なくともいずれか一方を他方に対して、管軸方向へ移動しながら塗装を行うものである。   The coating method according to the eleventh aspect of the present invention is a coating apparatus that individually discharges powder coating material and inorganic powder to the inner surface of a tube, while moving at least one of the tube relative to the other in the tube axis direction. It is for painting.

本第12発明は、上記第5発明に記載の塗装装置を用いた管の塗装方法であって、
加熱された管を回転させるとともに、塗装装置と管との少なくともいずれか一方を他方に対して管軸方向へ移動させながら、粉体塗料を第1粉体塗料吐出口から第1吐出方向へ吐出するとともに、無機系粉末を無機系粉末吐出口から管の内面に吐出して、管の内面に挿口側から受口側に向って塗装を行い、
第2粉体塗料吐出口が受口内に形成された段差部を通過する際、粉体塗料を第2粉体塗料吐出口から第2吐出方向へ吐出するものである。
The twelfth aspect of the present invention is a pipe coating method using the coating apparatus according to the fifth aspect of the present invention,
While rotating the heated tube, the powder coating material is discharged from the first powder coating material discharge port in the first discharge direction while moving at least one of the coating device and the tube in the tube axis direction with respect to the other. In addition, the inorganic powder is discharged from the inorganic powder discharge port to the inner surface of the tube, and the inner surface of the tube is coated from the insertion side toward the receiving side,
When the second powder coating material discharge port passes through the step portion formed in the receiving port, the powder coating material is discharged from the second powder coating material discharge port in the second discharge direction.

これによると、第2吐出方向は管軸方向において無機系粉末吐出口側に向いているため、第2粉体塗料吐出口が受口内の段差部を通過する際、粉体塗料を第2粉体塗料吐出口から第2吐出方向へ吐出することにより、受口内の段差部が粉体塗料によって確実に塗布される。   According to this, since the second discharge direction is directed to the inorganic powder discharge port side in the tube axis direction, when the second powder paint discharge port passes through the stepped portion in the receiving port, the powder paint is applied to the second powder. By discharging from the body paint discharge port in the second discharge direction, the stepped portion in the receiving port is reliably applied by the powder paint.

以上のように本発明によると、管軸方向において粉体塗料吐出口が前方で且つ無機系粉末吐出口が粉体塗料吐出口よりも後方になるように、粉体塗料供給部材と無機系粉末供給部材とを管に対して移動させることにより、粉体塗料吐出口から吐出した粉体塗料が管の内面に付着して溶融し、溶融している粉体塗料に、無機系粉末吐出口から吐出した無機系粉末が後から遅れて付着し、付着した無機系粉末が、管の遠心力によって、溶融している粉体塗料内に入り込む。これにより、無機系粉末が粉体塗料内に適切に分散され、無機系粉末混合粉体塗料の良好な塗膜が管の内面に形成される。   As described above, according to the present invention, the powder coating material supply member and the inorganic powder are arranged so that the powder coating material discharge port is forward and the inorganic powder discharge port is behind the powder coating material discharge port in the tube axis direction. By moving the supply member with respect to the pipe, the powder paint discharged from the powder paint discharge port adheres to the inner surface of the pipe and melts. The discharged inorganic powder adheres later, and the adhered inorganic powder enters the molten powder coating material by the centrifugal force of the tube. As a result, the inorganic powder is appropriately dispersed in the powder coating material, and a good coating film of the inorganic powder mixed powder coating material is formed on the inner surface of the tube.

また、粉体塗料が粉体塗料供給部材によって粉体塗料吐出口に供給され、無機系粉末が無機系粉末供給部材によって無機系粉末吐出口に供給されるため、粉体塗料と無機系粉末とが混合されていない個別の状態で粉体塗料吐出口および無機系粉末吐出口にそれぞれ送られて吐出される。従って、従来のような複雑な構造で大型の投射装置を設ける必要はなく、シンプルな構造で且つ小型化を図ることができ、小口径の管に対しても、良好な塗装が行える。   Further, since the powder coating material is supplied to the powder coating material discharge port by the powder coating material supply member and the inorganic powder is supplied to the inorganic powder discharge port by the inorganic powder supply member, the powder coating material and the inorganic powder material Are fed to and discharged from the powder coating material discharge port and the inorganic powder discharge port in an individual state in which the powder is not mixed. Therefore, it is not necessary to provide a large projection device with a complicated structure as in the prior art, and the structure can be reduced in size with a simple structure, and satisfactory coating can be performed even on a small-diameter pipe.

本発明の第1の実施の形態における管と塗装装置との概略側面図である。It is a schematic side view of the pipe | tube and coating device in the 1st Embodiment of this invention. 図1におけるX−X矢視図である。It is a XX arrow line view in FIG. 同、塗装装置の塗料供給装置の断面図である。It is sectional drawing of the coating material supply apparatus of a coating device. 図3におけるX−X矢視図である。It is a XX arrow line view in FIG. 同、塗装装置の塗料供給装置の側面図であって、管の挿口の内面に塗装を行っている様子を示している。It is a side view of the coating material supply apparatus of a coating device, and shows a state in which coating is performed on the inner surface of a tube insertion opening. 同、塗装装置の塗料供給装置の側面図であって、管の直管部と受口との境界付近の内面に塗装を行っている様子を示している。It is a side view of the coating material supply apparatus of a coating device, and shows a state in which coating is performed on the inner surface near the boundary between the straight tube portion and the receiving port of the tube. 本発明の第2の実施の形態における管と塗装装置との概略側面図である。It is a schematic side view of the pipe | tube and coating device in the 2nd Embodiment of this invention. 同、塗装装置の塗料供給装置の側面図であって、管の挿口の端部に塗装を行っている様子を示している。It is a side view of the coating material supply apparatus of a coating device, and shows a state in which coating is performed on an end portion of a tube insertion port. 同、塗装装置の塗料供給装置の側面図であって、管の直管部の内面に塗装を行っている様子を示している。It is a side view of the coating material supply apparatus of a coating device, and shows a state in which coating is performed on the inner surface of a straight pipe portion of a pipe. 同、塗装装置の塗料供給装置の側面図であって、第2粉体塗料吐出口が前方へ移動しながら所定の切換位置に達した時の様子を示している。FIG. 6 is a side view of the coating material supply device of the coating apparatus, showing a state when the second powder coating material discharge port reaches a predetermined switching position while moving forward. 同、塗装装置の塗料供給装置の側面図であって、段差部に塗装を行っている様子を示している。It is a side view of the coating material supply apparatus of a coating device, and shows a state where painting is performed on a stepped portion. 同、塗装装置の塗料供給装置の側面図であって、第2粉体塗料吐出口が折り返して後方へ移動しながら所定の切換位置に達した時の様子を示している。FIG. 6 is a side view of the coating material supply device of the coating apparatus, showing a state where the second powder coating material discharge port is folded back and reaches a predetermined switching position while moving backward. 図10におけるX−X矢視図である。It is a XX arrow line view in FIG. 従来の塗装装置の一部拡大図である。It is a partial enlarged view of the conventional coating apparatus.

以下、本発明における実施の形態を、図面を参照して説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

(第1の実施の形態)
第1の実施の形態では、図1,図2に示すように、1は管2の内面を塗装する塗装装置である。管2は、例えば鋳鉄製であり、直管部3と、直管部3の一端に設けられた受口4と、直管部3の他端に設けられた挿口5とを有している。
(First embodiment)
In the first embodiment, as shown in FIGS. 1 and 2, reference numeral 1 denotes a coating apparatus that coats the inner surface of the pipe 2. The pipe 2 is made of, for example, cast iron, and includes a straight pipe portion 3, a receiving port 4 provided at one end of the straight pipe portion 3, and an insertion opening 5 provided at the other end of the straight pipe portion 3. Yes.

図6に示すように、受口4の奥には、内径の異なる段差部7が形成されている。また、受口4の段差部7よりも開口端部側の内周には、シール部材収容溝13とロックリング収容溝14とが形成されている。尚、塗装後の完成した管2のシール部材収容溝13には、円環状のゴム製のシール部材15が嵌め込まれ、ロックリング収容溝14にはロックリング(図示省略)が嵌め込まれる。また、挿口5の外周には突部8(図1参照)が形成されている。   As shown in FIG. 6, a stepped portion 7 having a different inner diameter is formed in the back of the receiving port 4. Further, a seal member accommodation groove 13 and a lock ring accommodation groove 14 are formed on the inner periphery of the opening 4 closer to the opening end than the step 7. An annular rubber seal member 15 is fitted into the seal member housing groove 13 of the completed pipe 2 after painting, and a lock ring (not shown) is fitted into the lock ring housing groove 14. A protrusion 8 (see FIG. 1) is formed on the outer periphery of the insertion slot 5.

管2は、複数の回転ローラ10を有する支持装置11によって、軸心周りに回転しながら支持される。   The tube 2 is supported by a support device 11 having a plurality of rotating rollers 10 while rotating around an axis.

塗装装置1は、珪砂21(無機系粉末の一例)を粉体塗料22に混合した無機系粉末混合粉体塗料で管2の内面を塗装するものであり、支持装置11に支持された管2に対して管軸方向Aに往復移動自在な台車24と、台車24に設けられた塗料供給装置25とを有している。   The coating apparatus 1 coats the inner surface of the pipe 2 with an inorganic powder mixed powder paint obtained by mixing silica sand 21 (an example of an inorganic powder) with a powder paint 22, and the pipe 2 supported by the support apparatus 11. On the other hand, a carriage 24 that can reciprocate in the tube axis direction A and a paint supply device 25 provided on the carriage 24 are provided.

尚、粉体塗料22には、例えば粉体エポキシ塗料(粉体エポキシ樹脂塗料)又は粉体ポリエチレン塗料(粉体ポリエチレン樹脂塗料)等が使用されるが、これらに限定されるものではない。また、台車24は、管2の挿口5側の外方において、レール26に支持案内されて管軸方向Aへ移動可能である。   For example, a powder epoxy paint (powder epoxy resin paint) or a powder polyethylene paint (powder polyethylene resin paint) is used as the powder paint 22, but it is not limited thereto. Further, the carriage 24 is supported and guided by the rail 26 on the outer side of the tube 2 on the insertion port 5 side, and can move in the tube axis direction A.

図3,図4に示すように、塗料供給装置25は、粉体塗料22を管2の内部に供給する第1および第2粉体塗料供給部材27,28と、第1粉体塗料供給部材27内の粉体塗料22を管2の内面に吐出する第1粉体塗料吐出口31と、第2粉体塗料供給部材28内の粉体塗料22を管2の内面に吐出する第2粉体塗料吐出口32と、珪砂21を管2の内部に供給する無機系粉末供給部材34と、無機系粉末供給部材34内の珪砂21を管2の内面に吐出する無機系粉末吐出口35とを有している。   As shown in FIGS. 3 and 4, the paint supply device 25 includes first and second powder paint supply members 27 and 28 that supply the powder paint 22 to the inside of the pipe 2, and a first powder paint supply member. A first powder paint discharge port 31 for discharging the powder paint 22 in 27 to the inner surface of the pipe 2 and a second powder for discharging the powder paint 22 in the second powder paint supply member 28 to the inner surface of the pipe 2. A body paint discharge port 32, an inorganic powder supply member 34 that supplies the silica sand 21 into the tube 2, and an inorganic powder discharge port 35 that discharges the silica sand 21 in the inorganic powder supply member 34 to the inner surface of the tube 2. have.

第1粉体塗料供給部材27は、空気で粉体塗料22を第1粉体塗料吐出口31へ移送するものであり、第1供給チューブ37と、第1供給チューブ37の先端に設けられた第1ノズル38とを有している。第1粉体塗料吐出口31は第1ノズル38に形成されている。   The first powder coating material supply member 27 is for transferring the powder coating material 22 to the first powder coating material discharge port 31 by air, and is provided at the first supply tube 37 and the tip of the first supply tube 37. And a first nozzle 38. The first powder coating material discharge port 31 is formed in the first nozzle 38.

第2粉体塗料供給部材28は、空気で粉体塗料22を第2粉体塗料吐出口32へ移送するものであり、第2供給チューブ40と、第2供給チューブ40の先端に設けられた第2ノズル41とを有している。第2粉体塗料吐出口32は第2ノズル41に形成されている。   The second powder coating material supply member 28 is used to transfer the powder coating material 22 to the second powder coating material discharge port 32 by air, and is provided at the second supply tube 40 and the tip of the second supply tube 40. A second nozzle 41. The second powder coating material discharge port 32 is formed in the second nozzle 41.

無機系粉末供給部材34は、例えばスプリングフィーダであり、供給管43と、供給管43内に回転自在に設けられたコイルスプリング44と、コイルスプリング44を回転駆動させる回転駆動装置45(図1参照)とを有している。無機系粉末吐出口35は、供給管43の長さ方向に細長いスリット状の開口部であり、供給管43の先端部の下部に形成されている。   The inorganic powder supply member 34 is, for example, a spring feeder, and includes a supply pipe 43, a coil spring 44 that is rotatably provided in the supply pipe 43, and a rotation driving device 45 that rotationally drives the coil spring 44 (see FIG. 1). ). The inorganic powder discharge port 35 is a slit-like opening that is elongated in the length direction of the supply pipe 43, and is formed in the lower part of the tip of the supply pipe 43.

尚、図1に示すように、供給管43と回転駆動装置45とは台車24に設けられている。また、台車24には、珪砂21を供給管43内に投入するホッパー47が設けられている。また、図3,図4に示すように、第1供給チューブ37と第2供給チューブ40とは供給管43の外周に取り付けられている。さらに、図1に示すように、第1および第2供給チューブ37,40の上流側には、粉体塗料22を両供給チューブ37,40に投入する粉体塗料投入装置50と圧縮空気を両供給チューブ37,40に投入する送気装置51とが設けられている。   As shown in FIG. 1, the supply pipe 43 and the rotation drive device 45 are provided on the carriage 24. Further, the cart 24 is provided with a hopper 47 for introducing the silica sand 21 into the supply pipe 43. As shown in FIGS. 3 and 4, the first supply tube 37 and the second supply tube 40 are attached to the outer periphery of the supply pipe 43. Further, as shown in FIG. 1, on the upstream side of the first and second supply tubes 37, 40, a powder coating material charging device 50 for charging the powder coating material 22 into both the supply tubes 37, 40 and compressed air are both supplied. An air supply device 51 for supplying the supply tubes 37 and 40 is provided.

図3,図6に示すように、無機系粉末吐出口35の位置と第1粉体塗料吐出口31の位置と第2粉体塗料吐出口32の位置とはそれぞれ管軸方向Aにずれている。すなわち、第1粉体塗料吐出口31は供給管43の先端部に位置し、無機系粉末吐出口35は第1粉体塗料吐出口31よりも台車24寄りに位置している。第2粉体塗料吐出口32は、管軸方向Aにおいて、第1粉体塗料吐出口31と無機系粉末吐出口35との間に位置している。   As shown in FIGS. 3 and 6, the position of the inorganic powder discharge port 35, the position of the first powder paint discharge port 31, and the position of the second powder paint discharge port 32 are shifted in the tube axis direction A, respectively. Yes. That is, the first powder paint discharge port 31 is located at the tip of the supply pipe 43, and the inorganic powder discharge port 35 is located closer to the carriage 24 than the first powder paint discharge port 31. The second powder paint discharge port 32 is located between the first powder paint discharge port 31 and the inorganic powder discharge port 35 in the tube axis direction A.

また、第1粉体塗料吐出口31から吐出される粉体塗料22の第1吐出方向B1と第2粉体塗料吐出口32から吐出される粉体塗料22の第2吐出方向B2とがそれぞれ、管2の内面に対して管軸方向Aに傾いており、且つ互いに逆向きである。   Further, the first discharge direction B1 of the powder coating material 22 discharged from the first powder coating material discharge port 31 and the second discharge direction B2 of the powder coating material 22 discharged from the second powder coating material discharge port 32, respectively. The tube 2 is inclined in the tube axis direction A with respect to the inner surface of the tube 2 and is opposite to each other.

このような第1および第2吐出方向B1,B2の傾きは、管2の内面に垂直に向かう方向を0°、管軸方向Aを90°とした場合、20°以上で70°以下が好ましく、より好ましくは40°以上で60°以下である。このような傾きに設定することにより、粉体塗料22を第1および第2粉体塗料吐出口31,32から管2の内面に吐出した際、粉体塗料22が管2の内面の広範囲に均一に塗布される。   The inclination of the first and second discharge directions B1 and B2 is preferably 20 ° or more and 70 ° or less when the direction perpendicular to the inner surface of the tube 2 is 0 ° and the tube axis direction A is 90 °. More preferably, it is 40 ° or more and 60 ° or less. By setting such an inclination, when the powder coating material 22 is discharged from the first and second powder coating material discharge ports 31 and 32 to the inner surface of the tube 2, the powder coating material 22 spreads over a wide area on the inner surface of the tube 2. Evenly applied.

尚、第1ノズル38には、第1吐出方向B1が管2の内面に対して管軸方向Aに傾くように粉体塗料22を案内する案内面39が形成されている。さらに、第1吐出方向B1は管軸方向Aにおいて無機系粉末吐出口35側に向いており、第2吐出方向B2は管軸方向Aにおいて無機系粉末吐出口35の反対側に向いている。   The first nozzle 38 is formed with a guide surface 39 for guiding the powder coating material 22 so that the first discharge direction B1 is inclined in the tube axis direction A with respect to the inner surface of the tube 2. Further, the first discharge direction B1 is directed to the inorganic powder discharge port 35 side in the tube axis direction A, and the second discharge direction B2 is directed to the opposite side of the inorganic powder discharge port 35 in the tube axis direction A.

また、第2粉体塗料吐出口32から吐出される粉体塗料22の単位時間当りの吐出量は、第1粉体塗料吐出口31から吐出される粉体塗料22の単位時間当りの吐出量よりも少なくなるように設定されている。   Further, the discharge amount per unit time of the powder paint 22 discharged from the second powder paint discharge port 32 is the discharge amount per unit time of the powder paint 22 discharged from the first powder paint discharge port 31. Is set to be less.

以下、上記塗装装置1を用いて管2の内面を塗装する方法について説明する。   Hereinafter, a method for coating the inner surface of the pipe 2 using the coating apparatus 1 will be described.

先ず、図1,図2に示すように、加熱された管2を支持装置11の回転ローラ10上に支持する。この際、管2の挿口5から受口4への方向を前方とし、受口4から挿口5への方向を後方とすると、塗装装置1を挿口5の後方の待機位置Cに待機させる。   First, as shown in FIGS. 1 and 2, the heated tube 2 is supported on the rotating roller 10 of the support device 11. At this time, assuming that the direction from the insertion opening 5 to the receiving opening 4 of the tube 2 is the front and the direction from the receiving opening 4 to the insertion opening 5 is the rear, the coating apparatus 1 is on standby at a standby position C behind the insertion opening 5. Let

その後、回転ローラ10を回転させて管2を軸心周りの一方向に回転させながら、塗装装置1の台車24を前方へ移動させ、塗料供給装置25を挿口5の開口端から管2の内部に挿入するとともに、図3に示すように、粉体塗料22を、空気と共に、第1供給チューブ37と第2供給チューブ40とに流し、第1粉体塗料吐出口31から管2の内面に吐出する(噴き付ける)とともに、第2粉体塗料吐出口32から管2の内面に吐出しながら(噴き付けながら)、さらに、無機系粉末供給部材34のコイルスプリング44を回転駆動させて、供給管43内の珪砂21を、無機系粉末吐出口35に移送し、無機系粉末吐出口35から管2の内面に吐出する。   Thereafter, while rotating the rotating roller 10 to rotate the tube 2 in one direction around the axis, the carriage 24 of the coating apparatus 1 is moved forward, and the paint supply device 25 is moved from the opening end of the insertion port 5 to the tube 2. As shown in FIG. 3, the powder coating material 22 is caused to flow along with the air to the first supply tube 37 and the second supply tube 40, and the inner surface of the tube 2 from the first powder coating material discharge port 31. To the inner surface of the pipe 2 from the second powder coating material discharge port 32 (while spraying), and further rotating the coil spring 44 of the inorganic powder supply member 34, The silica sand 21 in the supply pipe 43 is transferred to the inorganic powder discharge port 35 and discharged from the inorganic powder discharge port 35 to the inner surface of the pipe 2.

このようにして台車24を前方へ移動させている際、管軸方向Aにおいて第1および第2粉体塗料吐出口31,32が前方で且つ無機系粉末吐出口35が第1および第2粉体塗料吐出口31,32よりも後方になるので、第1および第2粉体塗料吐出口31,32から吐出した粉体塗料22が管2の内面に付着し加熱されて溶融し、溶融している粉体塗料22に、無機系粉末吐出口35から吐出した珪砂21が後から僅かに遅れて付着し、付着した珪砂21が、遠心力の作用によって、溶融している粉体塗料22内に入り込む。これにより、珪砂21が粉体塗料22内に適切に分散され、珪砂21が混合された粉体塗料22(以下、無機系粉末混合粉体塗料と言う)の良好な塗膜49が管2の内面に形成される。   When the carriage 24 is moved forward in this way, the first and second powder coating material discharge ports 31 and 32 are in front and the inorganic powder discharge port 35 is the first and second powders in the tube axis direction A. Since it is behind the body paint discharge ports 31, 32, the powder paint 22 discharged from the first and second powder paint discharge ports 31, 32 adheres to the inner surface of the tube 2 and is heated and melted. The silica sand 21 discharged from the inorganic powder discharge port 35 adheres to the powder coating 22 that is slightly delayed later, and the attached silica sand 21 is melted by the action of centrifugal force inside the powder coating 22. Get in. Thereby, the silica sand 21 is appropriately dispersed in the powder coating material 22, and a good coating film 49 of the powder coating material 22 (hereinafter referred to as inorganic powder mixed powder coating material) mixed with the silica sand 21 is formed in the tube 2. Formed on the inner surface.

尚、管2の内面に付着した粉体塗料22は珪砂21が付着する時点で全て溶融していることが望ましいが、一部溶融していない箇所が存在していても良い。   In addition, although it is desirable for the powder coating material 22 adhering to the inner surface of the pipe | tube 2 to melt | dissolve completely at the time of the silica sand 21 adhering, the location which is not melt | dissolving partially may exist.

上記のようにして台車24を前方へ移動させながら、粉体塗料22を第1および第2粉体塗料吐出口31,32から管2の内面に吐出するとともに、珪砂21を無機系粉末吐出口35から管2の内面に吐出させて、管2の挿口5から受口4に向って塗装を行う。   While moving the carriage 24 forward as described above, the powder coating material 22 is discharged from the first and second powder coating material discharge ports 31, 32 to the inner surface of the pipe 2, and the silica sand 21 is discharged from the inorganic powder discharge port. It is made to discharge to the inner surface of the pipe | tube 2 from 35, and it coats from the insertion port 5 of the pipe | tube 2 toward the receiving port 4.

この際、図5に示すように、第2粉体塗料吐出口32の第2吐出方向B2が斜め前方に向いているため、管2の挿口5の端部が第2粉体塗料吐出口32から吐出した粉体塗料22によって確実に塗布される。   At this time, as shown in FIG. 5, since the second discharge direction B2 of the second powder coating material discharge port 32 faces obliquely forward, the end portion of the insertion port 5 of the pipe 2 is the second powder coating material discharge port. It is reliably applied by the powder coating material 22 discharged from 32.

その後、図6に示すように、第1粉体塗料吐出口31が管2の受口4に到達した際、無機系粉末吐出口35は、受口4に到達せず、受口4の手前の直管部3内に位置する。このため、無機系粉末吐出口35から吐出した珪砂21は受口4の内面に供給されず、受口4の内面に吐出された粉体塗料22には珪砂21が混合されない。   Thereafter, as shown in FIG. 6, when the first powder coating material discharge port 31 reaches the receiving port 4 of the pipe 2, the inorganic powder discharge port 35 does not reach the receiving port 4, and is in front of the receiving port 4. It is located in the straight pipe part 3. For this reason, the silica sand 21 discharged from the inorganic powder discharge port 35 is not supplied to the inner surface of the receiving port 4, and the silica sand 21 is not mixed with the powder coating material 22 discharged to the inner surface of the receiving port 4.

さらに、第1粉体塗料吐出口31の第1吐出方向B1が斜め後方に向いているため、無機系粉末吐出口35から吐出した珪砂21が前方へ流れようとしても、第1粉体塗料吐出口31から第1吐出方向B1に吐出した粉体塗料22が珪砂21の前方への流動を阻止する。これにより、無機系粉末吐出口35から吐出した珪砂21が前方へ流れて受口4に入り込むのを防止することができる。   Furthermore, since the first discharge direction B1 of the first powder coating material discharge port 31 is directed obliquely rearward, even if the silica sand 21 discharged from the inorganic powder discharge port 35 is about to flow forward, the first powder coating material discharge port The powder coating material 22 discharged from the outlet 31 in the first discharge direction B <b> 1 prevents the silica sand 21 from flowing forward. Thereby, it is possible to prevent the silica sand 21 discharged from the inorganic powder discharge port 35 from flowing forward and entering the receiving port 4.

また、第1粉体塗料吐出口31の第1吐出方向B1が斜め後方に向いているので、受口4内の段差部7が第1粉体塗料吐出口31から吐出した粉体塗料22によって確実に塗布される。   Further, since the first discharge direction B1 of the first powder paint discharge port 31 is directed obliquely backward, the stepped portion 7 in the receiving port 4 is caused by the powder paint 22 discharged from the first powder paint discharge port 31. It is surely applied.

上記のように粉体塗料22を第1粉体塗料吐出口31から受口4内の段差部7に噴き付けた直後、図6の仮想線で示すように、塗料供給装置25の先端部が受口4に設定された折り返し地点Dに達すると、台車24を反対方向である後方へ移動させ、図1の仮想線で示すように、塗料供給装置25を挿口5の開口端から管2の外部へ引き抜いていく。これにより、塗料供給装置25が後方へ移動しながら、上記前方移動時と同様に、粉体塗料22が第1および第2粉体塗料吐出口31,32から管2の内面に吐出されるとともに、珪砂21が無機系粉末吐出口35から管2の内面に吐出される。   Immediately after the powder coating material 22 is sprayed from the first powder coating material discharge port 31 to the stepped portion 7 in the receiving port 4 as described above, as shown by the phantom line in FIG. When the turn-around point D set in the receiving port 4 is reached, the carriage 24 is moved backward in the opposite direction, and the paint supply device 25 is moved from the opening end of the insertion port 5 to the pipe 2 as shown by the phantom line in FIG. Pull out to the outside. As a result, while the coating material supply device 25 moves backward, the powder coating material 22 is discharged from the first and second powder coating material discharge ports 31 and 32 onto the inner surface of the pipe 2 in the same manner as in the forward movement. The silica sand 21 is discharged from the inorganic powder discharge port 35 to the inner surface of the tube 2.

尚、図6の仮想線で示すように、折り返し地点Dにおいて、無機系粉末供給部材34のコイルスプリング44の回転を一時停止して、無機系粉末吐出口35からの珪砂21の吐出を一時停止させる。これにより、折り返し地点Dで吐出される珪砂21の量がそれ以外の地点で吐出される珪砂21の量よりも多くなるのを防止することができ、折り返し地点Dとそれ以外の地点との珪砂21の量をほぼ均一に保つことができる。これにより、受口4の内面以外の管2の内面に、ほぼ均一な無機系粉末混合粉体塗料の塗膜49を形成することができる。   6, at the turning point D, the rotation of the coil spring 44 of the inorganic powder supply member 34 is temporarily stopped, and the discharge of the silica sand 21 from the inorganic powder discharge port 35 is temporarily stopped. Let Thereby, it can prevent that the quantity of the silica sand 21 discharged by the folding | turning point D becomes larger than the quantity of the silica sand 21 discharged | emitted by the other point, and the quartz sand of the folding | turning point D and other points The amount of 21 can be kept substantially uniform. As a result, a substantially uniform coating film 49 of the inorganic powder mixed powder coating can be formed on the inner surface of the pipe 2 other than the inner surface of the receiving port 4.

上記のように塗料供給装置25を挿口5の開口端から管2の内部に挿入して(図1参照)、管2の内面を挿口5側から受口4側に向って塗装を行った後、折り返して、受口4側から挿口5側に向って塗装を行うことにより、管2の内面に良好な無機系粉末混合粉体塗料の塗膜49を形成することができる。   As described above, the coating material supply device 25 is inserted into the tube 2 from the opening end of the insertion port 5 (see FIG. 1), and the inner surface of the tube 2 is coated from the insertion port 5 side toward the receiving port 4 side. After that, the coating film 49 of a good inorganic powder mixed powder coating material can be formed on the inner surface of the tube 2 by coating from the receiving port 4 side toward the insertion port 5 side.

その後、第1および第2粉体塗料吐出口31,32からの粉体塗料22の吐出と無機系粉末吐出口35からの珪砂21の吐出とを停止し、管2の回転を停止して、管2を支持装置11から降ろす。   Thereafter, the discharge of the powder paint 22 from the first and second powder paint discharge ports 31 and 32 and the discharge of the silica sand 21 from the inorganic powder discharge port 35 are stopped, the rotation of the pipe 2 is stopped, The tube 2 is lowered from the support device 11.

上記塗装装置1では、第1粉体塗料吐出口31の第1吐出方向B1と第2粉体塗料吐出口32の第2吐出方向B2とがそれぞれ管2の内面に対して管軸方向Aに傾いているため、第1および第2粉体塗料吐出口31,32から吐出された粉体塗料22が管2の内面の広範囲に塗布される。   In the coating apparatus 1, the first discharge direction B <b> 1 of the first powder paint discharge port 31 and the second discharge direction B <b> 2 of the second powder paint discharge port 32 are respectively in the tube axis direction A with respect to the inner surface of the tube 2. Since it is inclined, the powder coating material 22 discharged from the first and second powder coating material discharge ports 31 and 32 is applied to a wide range of the inner surface of the tube 2.

上記塗装方法では、図3に示すように、珪砂21は無機系粉末供給部材34の供給管43内から、順次、コイルスプリング44によって無機系粉末吐出口35に供給され、無機系粉末吐出口35から管2の内面に吐出される。この際、供給管43は管2の内部に挿入されているため、供給管43内の珪砂21は管2の熱を利用して加熱されており、温度の高い珪砂21が管2の内面に吐出されるので、塗装効率が向上する。   In the coating method, as shown in FIG. 3, the silica sand 21 is sequentially supplied from the supply pipe 43 of the inorganic powder supply member 34 to the inorganic powder discharge port 35 by the coil spring 44, and the inorganic powder discharge port 35. To the inner surface of the tube 2. At this time, since the supply pipe 43 is inserted into the pipe 2, the silica sand 21 in the supply pipe 43 is heated using the heat of the pipe 2, and the high-temperature silica sand 21 is placed on the inner surface of the pipe 2. Since it is discharged, the coating efficiency is improved.

尚、上記の例では、管2の熱を利用して珪砂21を加熱しているが、これに限られるものではなく、無機系粉末供給部材34のコイルスプリング44に供給する時点で珪砂21を加熱しておいても良い。   In the above example, the silica sand 21 is heated using the heat of the pipe 2, but the present invention is not limited to this, and when the silica sand 21 is supplied to the coil spring 44 of the inorganic powder supply member 34. It may be heated.

上記塗装装置1では、粉体塗料22が第1および第2粉体塗料供給部材27,28によって第1および第2粉体塗料吐出口31,32に供給され、珪砂21が無機系粉末供給部材34によって無機系粉末吐出口35に供給されるため、粉体塗料22と珪砂21とが混合されていない個別の状態で粉体塗料吐出口31,32および無機系粉末吐出口35にそれぞれ送られて吐出される。従って、従来のような複雑な構造で大型の投射装置104(図14参照)を設ける必要はなく、塗装装置1の塗料供給装置25をシンプルな構造で且つ小型化することができ、小口径の管2に対しても、良好な塗装が行える。   In the coating apparatus 1, the powder coating material 22 is supplied to the first and second powder coating material discharge ports 31 and 32 by the first and second powder coating material supply members 27 and 28, and the silica sand 21 is used as the inorganic powder supply member. 34 is supplied to the inorganic powder discharge port 35, so that the powder coating material 22 and the silica sand 21 are not mixed with each other and are sent to the powder coating material discharge ports 31 and 32 and the inorganic powder discharge port 35, respectively. Discharged. Therefore, it is not necessary to provide a large projection device 104 (see FIG. 14) with a complicated structure as in the prior art, and the paint supply device 25 of the coating device 1 can be reduced in size with a simple structure, and has a small diameter. The tube 2 can be well painted.

また、粉体塗料22に珪砂21が混合されている塗膜49を形成するため、コストダウンを図ることができるとともに、塗膜49の熱膨張収縮を改善することができる。   Moreover, since the coating film 49 in which the silica sand 21 is mixed with the powder coating material 22 is formed, the cost can be reduced and the thermal expansion and contraction of the coating film 49 can be improved.

上記塗装方法では、珪砂21を受口4の内面に供給していないため、受口4の内面に吐出された粉体塗料22には珪砂21が混合されておらず、これにより、管2の内面を塗装した後、受口4の各収容溝13,14の内径寸法を所定の公差範囲内に収めることができ、シール部材15の装着が適切に行える。従って、管2の受口4に別の管2の挿口5を挿入して管2同士を接続した場合、受口4の内周と挿口5の外周との間で圧縮されたシール部材15によるシール機能(止水機能)が十分に確保される。   In the above coating method, since the silica sand 21 is not supplied to the inner surface of the receiving port 4, the silica paint 21 is not mixed with the powder coating material 22 discharged to the inner surface of the receiving port 4, thereby After the inner surface is painted, the inner diameter dimensions of the receiving grooves 13 and 14 of the receiving port 4 can be kept within a predetermined tolerance range, and the seal member 15 can be mounted appropriately. Therefore, when the insertion port 5 of another tube 2 is inserted into the receiving port 4 of the tube 2 and the tubes 2 are connected to each other, the seal member compressed between the inner periphery of the receiving port 4 and the outer periphery of the insertion port 5 The sealing function (water stop function) by 15 is sufficiently secured.

上記塗装方法において、粉体塗料22と珪砂21との重量比を1対1.5以下にするのが望ましい。珪砂21の比率が1.5よりも増えると、管2に形成された塗膜49の内面に珪砂21が露出する虞があるためである。   In the above coating method, it is desirable that the weight ratio between the powder coating material 22 and the silica sand 21 is 1 to 1.5 or less. This is because if the ratio of the silica sand 21 is greater than 1.5, the silica sand 21 may be exposed on the inner surface of the coating film 49 formed on the pipe 2.

また、珪砂21の粒径は管2に形成された塗膜49の膜厚の半分以下にするのが望ましい。例えば塗膜49の膜厚が500μmの場合、珪砂21の粒径を200μm以下(さらに好ましくは粒径の平均を100μm以下)にするのが望ましい。これにより、珪砂21が塗膜49の内面に露出するのを抑制することができる。   Further, it is desirable that the particle size of the silica sand 21 is less than half the film thickness of the coating film 49 formed on the tube 2. For example, when the film thickness of the coating film 49 is 500 μm, it is desirable that the silica sand 21 has a particle size of 200 μm or less (more preferably, the average particle size is 100 μm or less). Thereby, it is possible to suppress the silica sand 21 from being exposed to the inner surface of the coating film 49.

上記塗装方法において、管2を回転して珪砂21に遠心力を作用させているが、このときの遠心力の大きさを8G以上(Gは重力加速度)にするのが望ましい。これにより、珪砂21が塗膜49の内面に露出するのを抑制することができる。   In the above coating method, the pipe 2 is rotated to apply a centrifugal force to the silica sand 21. The magnitude of the centrifugal force at this time is preferably 8 G or more (G is gravitational acceleration). Thereby, it is possible to suppress the silica sand 21 from being exposed to the inner surface of the coating film 49.

上記第1の実施の形態では、挿口5側から受口4側に向って塗装を行った後、折り返して、受口4側から挿口5側に向って塗装を行っているため、管2の内部を前後方向に一往復して塗装を行ったことになる。しかしながら、一往復に限定されるものではなく、複数往復してもよい。   In the first embodiment, since the coating is performed from the insertion port 5 side toward the receiving port 4 side, then the coating is folded and the coating is performed from the receiving port 4 side toward the insertion port 5 side. The painting was performed by reciprocating the inside of 2 in the front-rear direction. However, it is not limited to one reciprocation, and a plurality of reciprocations may be performed.

また、台車24を後方へ移動させている際、粉体塗料22を第1および第2粉体塗料吐出口31,32から吐出するとともに、無機系粉末吐出口35からの珪砂21の吐出を停止してもよい。或いは、台車24を後方へ移動させている際、第1および第2粉体塗料吐出口31,32からの粉体塗料22の吐出と、無機系粉末吐出口35からの珪砂21の吐出とを、共に停止してもよい。   Further, when the carriage 24 is moved backward, the powder coating material 22 is discharged from the first and second powder coating material discharge ports 31 and 32 and the discharge of the silica sand 21 from the inorganic powder discharge port 35 is stopped. May be. Alternatively, when the carriage 24 is moved backward, the discharge of the powder coating 22 from the first and second powder coating discharge ports 31 and 32 and the discharge of the silica sand 21 from the inorganic powder discharge port 35 are performed. , You may stop together.

上記第1の実施の形態では、第2粉体塗料吐出口32から吐出される粉体塗料22の単位時間当りの吐出量を、第1粉体塗料吐出口31から吐出される粉体塗料22の単位時間当りの吐出量よりも少なく設定しているが、同量に設定してもよい。
(第2の実施の形態)
図7〜図13に示すように、第2の実施の形態では、第1吐出方向B1と第2吐出方向B2とがそれぞれ第1の実施の形態のものと逆向きに設定されている。すなわち、図10,図11に示すように、第2吐出方向B2が管軸方向Aにおいて無機系粉末吐出口35側(すなわち斜め後方)に向いており、図8,図9に示すように、第1吐出方向B1が管軸方向Aにおいて無機系粉末吐出口35の反対側(すなわち斜め前方)に向いている。
In the first embodiment, the discharge amount per unit time of the powder coating material 22 discharged from the second powder coating material discharge port 32 is set to the powder coating material 22 discharged from the first powder coating material discharge port 31. Is set to be smaller than the discharge amount per unit time, but may be set to the same amount.
(Second Embodiment)
As shown in FIGS. 7 to 13, in the second embodiment, the first discharge direction B <b> 1 and the second discharge direction B <b> 2 are set in opposite directions to those in the first embodiment, respectively. That is, as shown in FIGS. 10 and 11, the second discharge direction B2 is directed to the inorganic powder discharge port 35 side (that is, obliquely rearward) in the tube axis direction A, and as shown in FIGS. The first discharge direction B1 is directed to the opposite side of the inorganic powder discharge port 35 in the tube axis direction A (that is, obliquely forward).

第1ノズル38は供給管43の先端部に設けられ、第1供給チューブ37の先端が第1ノズル38に接続されている。   The first nozzle 38 is provided at the tip of the supply pipe 43, and the tip of the first supply tube 37 is connected to the first nozzle 38.

また、第2吐出方向B2は、上記のように管軸方向Aにおいて斜め後方に向いているとともに、図13に示すように無機系粉末吐出口35から吐出されて落下する珪砂21の落下経路55から管2の周方向Eへ逃げる(遠ざかる)向きに設定されている。   Further, the second discharge direction B2 is directed obliquely rearward in the tube axis direction A as described above, and as shown in FIG. 13, the drop path 55 of the quartz sand 21 that is discharged from the inorganic powder discharge port 35 and falls. From the pipe 2 to the circumferential direction E of the tube 2.

以下、上記塗装装置1を用いて管2の内面を塗装する方法について説明する。   Hereinafter, a method for coating the inner surface of the pipe 2 using the coating apparatus 1 will be described.

先ず、図7に示すように、加熱された管2を支持装置11の回転ローラ10上に支持し、塗装装置1を挿口5の後方の待機位置Cに待機させる。   First, as shown in FIG. 7, the heated tube 2 is supported on the rotating roller 10 of the support device 11, and the coating device 1 is put on standby at a standby position C behind the insertion slot 5.

その後、回転ローラ10を回転させて管2を軸心周りの一方向に回転させながら、塗装装置1の台車24を前方へ移動させ、塗料供給装置25を挿口5の開口端から管2の内部に挿入するとともに、図8,図9に示すように、粉体塗料22を、空気と共に、第1供給チューブ37に流し、第1粉体塗料吐出口31から管2の内面に吐出する(噴き付ける)とともに、無機系粉末供給部材34のコイルスプリング44を回転駆動させて、供給管43内の珪砂21を、無機系粉末吐出口35に移送し、無機系粉末吐出口35から管2の内面に吐出する。このとき、第2粉体塗料吐出口32から管2の内面への粉体塗料22の吐出(噴き付け)は停止しておく。   Thereafter, while rotating the rotating roller 10 to rotate the tube 2 in one direction around the axis, the carriage 24 of the coating apparatus 1 is moved forward, and the paint supply device 25 is moved from the opening end of the insertion port 5 to the tube 2. As shown in FIGS. 8 and 9, the powder coating material 22 flows along with the air to the first supply tube 37 and is discharged from the first powder coating material discharge port 31 onto the inner surface of the tube 2 as shown in FIGS. In addition, the coil spring 44 of the inorganic powder supply member 34 is rotationally driven to transfer the silica sand 21 in the supply pipe 43 to the inorganic powder discharge port 35, and from the inorganic powder discharge port 35 to the tube 2. Discharge to the inner surface. At this time, the discharge (spraying) of the powder paint 22 from the second powder paint discharge port 32 to the inner surface of the tube 2 is stopped.

このようにして台車24を前方へ移動させている際、図9に示すように、管軸方向Aにおいて第1および第2粉体塗料吐出口31,32が前方で且つ無機系粉末吐出口35が第1および第2粉体塗料吐出口31,32よりも後方になるので、第1粉体塗料吐出口31から吐出した粉体塗料22が管2の内面に付着し加熱されて溶融し、溶融している粉体塗料22に、無機系粉末吐出口35から吐出した珪砂21が後から僅かに遅れて付着し、付着した珪砂21が、遠心力の作用によって、溶融している粉体塗料22内に入り込む。これにより、珪砂21が粉体塗料22内に適切に分散され、珪砂21が混合された粉体塗料22(以下、無機系粉末混合粉体塗料と言う)の良好な塗膜49が管2の内面に形成される。   When the carriage 24 is moved forward in this way, as shown in FIG. 9, the first and second powder coating material discharge ports 31, 32 are in front and the inorganic powder discharge port 35 in the tube axis direction A. Is behind the first and second powder paint discharge ports 31, 32, so that the powder paint 22 discharged from the first powder paint discharge port 31 adheres to the inner surface of the tube 2 and is heated and melted. Silica sand 21 discharged from the inorganic powder discharge port 35 adheres to the molten powder coating 22 with a slight delay later, and the adhered silica sand 21 is melted by the action of centrifugal force. 22 Thereby, the silica sand 21 is appropriately dispersed in the powder coating material 22, and a good coating film 49 of the powder coating material 22 (hereinafter referred to as inorganic powder mixed powder coating material) mixed with the silica sand 21 is formed in the tube 2. Formed on the inner surface.

特に、図8に示すように、第1粉体塗料吐出口31の第1吐出方向B1が斜め前方(すなわち管軸方向Aにおける無機系粉末吐出口35の反対側)に向いているため、挿口5の端部が第1粉体塗料吐出口31から吐出した粉体塗料22によって確実に塗布される。また、第1粉体塗料吐出口31から第1吐出方向B1に吐出した粉体塗料22が管2の内面に跳ね返って第1および第2粉体塗料供給部材27,28又は無機系粉末供給部材34に付着するのを防止することができる。これにより、第1および第2粉体塗料供給部材27,28又は無機系粉末供給部材34への粉体塗料22の付着量を減少させることができる。   In particular, as shown in FIG. 8, since the first discharge direction B1 of the first powder coating material discharge port 31 faces obliquely forward (that is, the opposite side of the inorganic powder discharge port 35 in the tube axis direction A), The end of the mouth 5 is reliably applied by the powder coating material 22 discharged from the first powder coating material discharge port 31. Also, the powder coating material 22 discharged from the first powder coating material discharge port 31 in the first discharge direction B1 rebounds on the inner surface of the pipe 2 and the first and second powder coating material supply members 27 and 28 or the inorganic powder supply member. 34 can be prevented from adhering. Thereby, the adhesion amount of the powder coating material 22 to the 1st and 2nd powder coating material supply members 27 and 28 or the inorganic type powder supply member 34 can be reduced.

上記のようにして引き続き台車24を前方へ移動させながら、粉体塗料22を第1粉体塗料吐出口31から管2の内面に吐出するとともに、珪砂21を無機系粉末吐出口35から管2の内面に吐出させて、管2の挿口5から受口4に向って塗装を行う。この際においても、図9に示すように、第2粉体塗料吐出口32から管2の内面への粉体塗料22の吐出は停止しておく。   While continuously moving the carriage 24 forward as described above, the powder paint 22 is discharged from the first powder paint discharge port 31 to the inner surface of the pipe 2 and the silica sand 21 is discharged from the inorganic powder discharge port 35 to the pipe 2. It is made to discharge toward the inner surface of the tube 2 and paints from the insertion port 5 of the tube 2 toward the receiving port 4. Also at this time, as shown in FIG. 9, the discharge of the powder coating material 22 from the second powder coating material discharge port 32 to the inner surface of the tube 2 is stopped.

その後、図10に示すように、第2粉体塗料吐出口32が受口4の段差部7の直前に設定された所定の切換位置Fに達すると、第1粉体塗料吐出口31から第1吐出方向B1への粉体塗料22の吐出を停止し、粉体塗料22を、空気と共に第2供給チューブ40に流し、第2粉体塗料吐出口32から第2吐出方向B2へ吐出する。   Thereafter, as shown in FIG. 10, when the second powder coating material discharge port 32 reaches a predetermined switching position F set immediately before the stepped portion 7 of the receiving port 4, The discharge of the powder coating material 22 in the first discharge direction B1 is stopped, the powder coating material 22 is caused to flow along with the air to the second supply tube 40, and discharged from the second powder coating material discharge port 32 in the second discharge direction B2.

これにより、図11の実線で示すように、第2粉体塗料吐出口32が段差部7を後方から前方へ通過する際、粉体塗料22が第2粉体塗料吐出口32から段差部7に噴き付けられ、段差部7が粉体塗料22によって確実に塗布される。   Accordingly, as shown by the solid line in FIG. 11, when the second powder coating material discharge port 32 passes through the stepped portion 7 from the rear to the front, the powder coating material 22 moves from the second powder coating material discharge port 32 to the stepped portion 7. The step portion 7 is reliably applied by the powder coating material 22.

この際、図13に示すように、第2粉体塗料吐出口32からの粉体塗料22の第2吐出方向B2は珪砂21の落下経路55から管2の周方向Eへ逃げる(遠ざかる)向きに設定されているため、第2粉体塗料吐出口32から吐出した粉体塗料22が無機系粉末吐出口35から吐出されて落下する珪砂21に直接噴き付けることはなく、無機系粉末吐出口35から吐出された珪砂21が第2粉体塗料吐出口32から吐出した粉体塗料22の勢いで後方へ噴き飛ばされてしまうのを防止することができる。   At this time, as shown in FIG. 13, the second discharge direction B <b> 2 of the powder coating material 22 from the second powder coating material discharge port 32 is a direction that escapes (moves away) from the falling path 55 of the silica sand 21 to the circumferential direction E of the tube 2. Therefore, the powder coating material 22 discharged from the second powder coating material discharge port 32 is not directly sprayed onto the falling quartz sand 21 discharged from the inorganic powder discharge port 35, and the inorganic powder discharge port. It is possible to prevent the silica sand 21 discharged from 35 from being sprayed backward by the momentum of the powder coating material 22 discharged from the second powder coating material discharge port 32.

その直後、図11の仮想線で示すように、塗料供給装置25の先端部が折り返し地点Dに達すると、台車24を反対方向である後方へ移動させ、塗料供給装置25を挿口5の開口端から管2の外部へ引き抜いていく。これにより、塗料供給装置25が後方へ移動しながら、粉体塗料22が第2粉体塗料吐出口32から第2吐出方向B2へ吐出される。   Immediately after that, as shown by the phantom line in FIG. 11, when the tip of the paint supply device 25 reaches the turn-back point D, the carriage 24 is moved backward in the opposite direction, and the paint supply device 25 is opened to the opening 5. Pull out from the end to the outside of the tube 2. Accordingly, the powder coating material 22 is discharged from the second powder coating material discharge port 32 in the second discharge direction B2 while the coating material supply device 25 moves rearward.

そして、図12に示すように、第2粉体塗料吐出口32が段差部7を前方から後方へ通過して所定の切換位置Fに戻ると、珪砂21を無機系粉末吐出口35から吐出しながら、第2粉体塗料吐出口32から第2吐出方向B2への粉体塗料22の吐出を停止し、粉体塗料22を、空気と共に第1供給チューブ37に流し、第1粉体塗料吐出口31から第1吐出方向B1へ吐出し、この状態で引き続き台車24を後方へ移動させ、図7の仮想線で示すように、塗料供給装置25を挿口5の開口端から管2の外部へ引き抜いていく。   Then, as shown in FIG. 12, when the second powder coating material discharge port 32 passes through the stepped portion 7 from the front to the back and returns to the predetermined switching position F, the silica sand 21 is discharged from the inorganic powder discharge port 35. However, the discharge of the powder coating material 22 from the second powder coating material discharge port 32 in the second discharge direction B2 is stopped, and the powder coating material 22 is caused to flow along with the air to the first supply tube 37 to discharge the first powder coating material. Discharge from the outlet 31 in the first discharge direction B1, and in this state, the carriage 24 continues to move backward. As shown by the phantom line in FIG. Pull it out.

上記のように、所定の切換位置F(図10参照)と折り返し地点D(図11参照)との間においては、第1粉体塗料吐出口31から第1吐出方向B1への粉体塗料22の吐出を停止しているため、受口4の各収容溝13,14に粉体塗料22が塗布されるのを防止することができる。   As described above, between the predetermined switching position F (see FIG. 10) and the turning point D (see FIG. 11), the powder paint 22 from the first powder paint discharge port 31 in the first discharge direction B1. Therefore, it is possible to prevent the powder coating material 22 from being applied to the receiving grooves 13 and 14 of the receiving port 4.

また、図11の仮想線で示すように、塗料供給装置25の先端部が折り返し地点Dに達した際、無機系粉末吐出口35は、受口4に到達せず、受口4の手前の直管部3内に位置する。このため、無機系粉末吐出口35から吐出した珪砂21は受口4の各収容溝13,14に供給されない。   In addition, as shown by the phantom line in FIG. 11, when the tip of the coating material supply device 25 reaches the turning point D, the inorganic powder discharge port 35 does not reach the receiving port 4 and is in front of the receiving port 4. Located in the straight pipe section 3. For this reason, the silica sand 21 discharged from the inorganic powder discharge port 35 is not supplied to the receiving grooves 13 and 14 of the receiving port 4.

このように、受口4の各収容溝13,14には粉体塗料22と珪砂21とが供給されないため、各収容溝13,14の内径寸法を所定の公差範囲内に収めることができ、シール部材15の装着が適切に行える。従って、管2の受口4に別の管2の挿口5を挿入して管2同士を接続した場合、受口4の内周と挿口5の外周との間で圧縮されたシール部材15によるシール機能(止水機能)が十分に確保される。   Thus, since the powder coating 22 and the silica sand 21 are not supplied to the receiving grooves 13 and 14 of the receiving port 4, the inner diameter dimensions of the receiving grooves 13 and 14 can be kept within a predetermined tolerance range. The seal member 15 can be properly attached. Therefore, when the insertion port 5 of another tube 2 is inserted into the receiving port 4 of the tube 2 and the tubes 2 are connected to each other, the seal member compressed between the inner periphery of the receiving port 4 and the outer periphery of the insertion port 5 The sealing function (water stop function) by 15 is sufficiently secured.

尚、図11の仮想線で示すように、折り返し地点Dにおいて、無機系粉末供給部材34のコイルスプリング44の回転を一時停止して、無機系粉末吐出口35からの珪砂21の吐出を一時停止させる。これにより、折り返し地点Dで吐出される珪砂21の量がそれ以外の地点で吐出される珪砂21の量よりも多くなるのを防止することができ、折り返し地点Dとそれ以外の地点との珪砂21の量をほぼ均一に保つことができる。これにより、受口4の内面以外の管2の内面に、ほぼ均一な無機系粉末混合粉体塗料の塗膜49を形成することができる。   As shown by the phantom line in FIG. 11, at the turning point D, the rotation of the coil spring 44 of the inorganic powder supply member 34 is temporarily stopped, and the discharge of the silica sand 21 from the inorganic powder discharge port 35 is temporarily stopped. Let Thereby, it can prevent that the quantity of the silica sand 21 discharged by the folding | turning point D becomes larger than the quantity of the silica sand 21 discharged | emitted by the other point, and the quartz sand of the folding | turning point D and other points The amount of 21 can be kept substantially uniform. As a result, a substantially uniform coating film 49 of the inorganic powder mixed powder coating can be formed on the inner surface of the pipe 2 other than the inner surface of the receiving port 4.

上記のように塗料供給装置25を挿口5の開口端から管2の内部に挿入して(図7参照)、管2の内面を挿口5側から受口4側に向って塗装を行った後、折り返して、受口4側から挿口5側に向って塗装を行うことにより、管2の内面に良好な無機系粉末混合粉体塗料の塗膜49を形成することができる。   As described above, the paint supply device 25 is inserted into the tube 2 from the opening end of the insertion port 5 (see FIG. 7), and the inner surface of the tube 2 is coated from the insertion port 5 side toward the receiving port 4 side. After that, the coating film 49 of a good inorganic powder mixed powder coating material can be formed on the inner surface of the tube 2 by coating from the receiving port 4 side toward the insertion port 5 side.

その後、第1粉体塗料吐出口31からの粉体塗料22の吐出と無機系粉末吐出口35からの珪砂21の吐出とを停止し、管2の回転を停止して、管2を支持装置11から降ろす。   Thereafter, the discharge of the powder coating material 22 from the first powder coating material discharge port 31 and the discharge of the silica sand 21 from the inorganic powder discharge port 35 are stopped, the rotation of the tube 2 is stopped, and the tube 2 is supported. Remove from 11.

上記塗装装置1では、第1粉体塗料吐出口31の第1吐出方向B1(図9参照)と第2粉体塗料吐出口32の第2吐出方向B2(図10,図11参照)とがそれぞれ管2の内面に対して管軸方向Aに傾いているため、第1および第2粉体塗料吐出口31,32から吐出された粉体塗料22が管2の内面の広範囲に塗布される。   In the coating apparatus 1, a first discharge direction B1 (see FIG. 9) of the first powder paint discharge port 31 and a second discharge direction B2 (see FIGS. 10 and 11) of the second powder paint discharge port 32 are present. Since each is inclined in the tube axis direction A with respect to the inner surface of the tube 2, the powder coating material 22 discharged from the first and second powder coating material discharge ports 31, 32 is applied to a wide range of the inner surface of the tube 2. .

上記第2の実施の形態では、管2は挿口5側の端部から受口4までの長さが規格により定められており、パルスエンコーダのカウント値等に基づいて、待機位置C(図7参照)を基準とした台車24の位置を検出し、これに基づいて、折り返し地点D(図11参照)と所定の切換位置F(図10,図12参照)とを検知している。   In the second embodiment, the length of the tube 2 from the end on the insertion port 5 side to the receiving port 4 is determined according to the standard, and the standby position C (see FIG. 7), the position of the carriage 24 is detected, and based on this, the turn-back point D (see FIG. 11) and the predetermined switching position F (see FIGS. 10 and 12) are detected.

上記第2の実施の形態では、挿口5側から受口4側に向って塗装を行った後、折り返して、受口4側から挿口5側に向って塗装を行っているため、管2の内部を前後方向に一往復して塗装を行ったことになる。しかしながら、一往復に限定されるものではなく、複数往復してもよい。   In the second embodiment, since the coating is performed from the insertion port 5 side toward the receiving port 4 side, the coating is turned back and the coating is performed from the receiving port 4 side toward the insertion port 5 side. The painting was performed by reciprocating the inside of 2 in the front-rear direction. However, it is not limited to one reciprocation, and a plurality of reciprocations may be performed.

また、図9に示すように、第2粉体塗料吐出口32からの粉体塗料22の吐出を停止した状態で、粉体塗料22を第1粉体塗料吐出口31から吐出するとともに、珪砂21を無機系粉末吐出口35から吐出しながら、挿口5の端部(図8参照)と所定の切換位置F(図10参照)との間を塗装しているが、粉体塗料22を第1粉体塗料吐出口31と第2粉体塗料吐出口32との両方から吐出するとともに、珪砂21を無機系粉末吐出口35から吐出しながら、挿口5の端部と所定の切換位置Fとの間を塗装してもよい。この場合、第2粉体塗料吐出口32から吐出される粉体塗料22の単位時間当りの吐出量を、第1粉体塗料吐出口31から吐出される粉体塗料22の単位時間当りの吐出量よりも少なく設定しても良いし、或いは、同量に設定しても良い。   In addition, as shown in FIG. 9, while discharging the powder coating material 22 from the second powder coating material discharge port 32, the powder coating material 22 is discharged from the first powder coating material discharge port 31. While discharging 21 from the inorganic powder discharge port 35, the space between the end portion of the insertion slot 5 (see FIG. 8) and a predetermined switching position F (see FIG. 10) is applied. While discharging from both the first powder paint discharge port 31 and the second powder paint discharge port 32 and discharging the silica sand 21 from the inorganic powder discharge port 35, the end of the insertion port 5 and a predetermined switching position You may paint between F. In this case, the discharge amount per unit time of the powder paint 22 discharged from the second powder paint discharge port 32 is set to the discharge amount per unit time of the powder paint 22 discharged from the first powder paint discharge port 31. It may be set smaller than the amount, or may be set to the same amount.

上記各実施の形態では、無機系粉末の一例として珪砂21を使用しているが、珪砂21に限定されるものではなく、例えばシリカ粉末、タルク等を使用してもよい。   In each of the above-described embodiments, the silica sand 21 is used as an example of the inorganic powder, but is not limited to the silica sand 21, and for example, silica powder, talc, or the like may be used.

上記各実施の形態では、無機系粉末供給部材34の一例として、コイルスプリング44を回転して珪砂21を移送するスプリングフィーダを用いたが、スプリングフィーダに限定されるものではなく、例えば、螺旋状のスクリューを回転して珪砂21を移送するスクリューコンベヤ等を用いてもよい。   In each of the above-described embodiments, the spring feeder that rotates the coil spring 44 and transfers the silica sand 21 is used as an example of the inorganic powder supply member 34. However, the present invention is not limited to the spring feeder. You may use the screw conveyor etc. which rotate the screw of this and convey the silica sand 21.

上記各実施の形態では、図1,図7に示すように、管軸方向Aにおいて管2を固定し、管2に対して塗装装置1を管軸方向Aに移動することにより、塗料供給装置25を管2の内部に挿入しているが、塗装装置1と管2との少なくとも一方を、他方に対して、管軸方向Aに相対的に移動させてもよい。例えば、管軸方向Aにおいて塗装装置1を固定し、塗装装置1に対して管2を管軸方向Aに移動することにより、塗料供給装置25を管2の内部に挿入して塗装を行ってもよい。或いは、塗装装置1と管2とを共に管軸方向Aにおいて互いに反対方向(接近離間方向)に移動することにより、塗料供給装置25を管2の内部に挿入して塗装を行ってもよい。尚、管2を管軸方向Aに移動する場合は、例えば、支持部材11を管軸方向Aに移動可能な構造にすればよい。   In each of the above embodiments, as shown in FIGS. 1 and 7, the pipe 2 is fixed in the pipe axis direction A, and the coating apparatus 1 is moved in the pipe axis direction A with respect to the pipe 2, thereby providing a paint supply device. 25 is inserted into the inside of the pipe 2, but at least one of the coating apparatus 1 and the pipe 2 may be moved relative to the other in the pipe axis direction A. For example, the coating apparatus 1 is fixed in the pipe axis direction A, and the pipe 2 is moved in the pipe axis direction A with respect to the coating apparatus 1, so that the paint supply device 25 is inserted into the pipe 2 to perform coating. Also good. Alternatively, the coating apparatus 1 and the pipe 2 may be moved in opposite directions (approaching and separating directions) in the pipe axis direction A to insert the coating material supply apparatus 25 into the pipe 2 for coating. When the tube 2 is moved in the tube axis direction A, for example, the support member 11 may be configured to be movable in the tube axis direction A.

1 塗装装置
2 管
4 受口
5 挿口
21 珪砂(無機系粉末)
22 粉体塗料
27 第1粉体塗料供給部材
28 第2粉体塗料供給部材
31 第1粉体塗料吐出口
32 第2粉体塗料吐出口
A 管軸方向
B1 第1吐出方向
B2 第2吐出方向
D 折り返し地点
DESCRIPTION OF SYMBOLS 1 Coating apparatus 2 Pipe 4 Receptacle 5 Insert 21 Silica sand (inorganic powder)
22 Powder paint 27 First powder paint supply member 28 Second powder paint supply member 31 First powder paint discharge port 32 Second powder paint discharge port A Pipe axis direction B1 First discharge direction B2 Second discharge direction D Folding point

上記目的を達成するために、本第1発明は、一端部に設けられた受口と、他端部に設けられた挿口と、受口の奥に形成された内径の異なる段差部とを有する管を回転させながら、管の内面を、無機系粉末が混合された粉体塗料で塗装する塗装装置であって、
粉体塗料を管の内部に供給する粉体塗料供給部材と、
粉体塗料供給部材内の粉体塗料を管の内面に吐出する第1および第2粉体塗料吐出口と、
無機系粉末を管の内部に供給する無機系粉末供給部材と、
無機系粉末供給部材内の無機系粉末を管の内面に吐出する無機系粉末吐出口とを有し、
無機系粉末吐出口の位置が第1および第2粉体塗料吐出口の位置に対して管軸方向にずれており、
第1粉体塗料吐出口から管の内面に吐出される粉体塗料の第1吐出方向と第2粉体塗料吐出口から管の内面に吐出される粉体塗料の第2吐出方向とが、管の内面に対して管軸方向に傾いており且つ逆向きであり、
第2粉体塗料吐出口は、管軸方向において、第1粉体塗料吐出口と無機系粉末吐出口との間に位置しているものである。
In order to achieve the above object, the first invention includes a receiving port provided at one end, an insertion port provided at the other end, and a stepped portion having a different inner diameter formed at the back of the receiving port. A coating apparatus that coats the inner surface of a tube with a powder coating mixed with an inorganic powder while rotating the tube having :
A powder coating material supply member for supplying powder coating material into the pipe;
First and second powder paint discharge ports for discharging the powder paint in the powder paint supply member to the inner surface of the pipe;
An inorganic powder supply member for supplying inorganic powder into the tube;
An inorganic powder discharge port for discharging the inorganic powder in the inorganic powder supply member to the inner surface of the tube
The position of the inorganic powder discharge port is shifted in the tube axis direction with respect to the position of the first and second powder coating material discharge ports ;
The first discharge direction of the powder paint discharged from the first powder paint discharge port to the inner surface of the tube and the second discharge direction of the powder paint discharged from the second powder paint discharge port to the inner surface of the tube are: Tilted in the direction of the tube axis with respect to the inner surface of the tube and reverse
The second powder paint discharge port is located between the first powder paint discharge port and the inorganic powder discharge port in the tube axis direction .

これによると、加熱された管を回転させながら、粉体塗料供給部材と無機系粉末供給部材とを管の内部に挿入し、粉体塗料供給部材内の粉体塗料を第1および第2粉体塗料吐出口から管の内面に吐出するとともに、無機系粉末供給部材内の無機系粉末を無機系粉末吐出口から管の内面に吐出する。 According to this, while rotating the heated tube, the powder coating material supply member and the inorganic powder supply member are inserted into the tube, and the powder coating material in the powder coating material supply member is removed from the first and second powders. While discharging to the inner surface of a pipe | tube from a body coating material discharge port, the inorganic type powder in an inorganic type powder supply member is discharged to the inner surface of a pipe | tube from an inorganic type powder discharge port.

この際、管軸方向において第1および第2粉体塗料吐出口が前方で且つ無機系粉末吐出口が第1および第2粉体塗料吐出口よりも後方になるように、粉体塗料供給部材と無機系粉末供給部材とを管に対して移動させることにより、第1および第2粉体塗料吐出口から吐出した粉体塗料が管の内面に付着して溶融し、溶融している粉体塗料に、無機系粉末吐出口から吐出した無機系粉末が後から遅れて付着する。付着した無機系粉末は、粉体塗料よりも比重が大きいので、管の遠心力の作用によって、溶融している粉体塗料内に入り込む。これにより、無機系粉末が粉体塗料内に適切に分散され、無機系粉末が混合された粉体塗料(以下、無機系粉末混合粉体塗料と言う)の良好な塗膜が管の内面に形成される。 In this case, as in the first and second powder coating material delivery port is to the rear than and inorganic powder discharge opening at the front first and second powder coating discharge opening in the tube axis direction, the powder paint supply member The powder coating material discharged from the first and second powder coating material discharge ports adheres to the inner surface of the tube and is melted by moving the inorganic powder supply member and the inorganic powder supply member relative to the tube. The inorganic powder discharged from the inorganic powder discharge port adheres to the paint later. The adhering inorganic powder has a specific gravity greater than that of the powder paint, and therefore enters the melted powder paint by the action of the centrifugal force of the tube. As a result, the inorganic powder is appropriately dispersed in the powder coating material, and a good coating film of the powder coating material (hereinafter referred to as inorganic powder mixed powder coating material) mixed with the inorganic powder is formed on the inner surface of the tube. It is formed.

また、粉体塗料が粉体塗料供給部材によって第1および第2粉体塗料吐出口に供給され、無機系粉末が無機系粉末供給部材によって無機系粉末吐出口に供給されるため、粉体塗料と無機系粉末とが混合されていない個別の状態で第1および第2粉体塗料吐出口ならびに無機系粉末吐出口にそれぞれ送られて吐出される。従って、従来のような複雑な構造で大型の投射装置を設ける必要はなく、シンプルな構造で且つ小型化を図ることができ、小口径の管に対しても、良好な塗装が行える。 Further, the powder coating material is supplied to the first and second powder coating material discharge ports by the powder coating material supply member, and the inorganic powder is supplied to the inorganic powder discharge port by the inorganic powder supply member. In an individual state where the inorganic powder and the inorganic powder are not mixed, they are respectively sent to the first and second powder coating material discharge ports and the inorganic powder discharge port and discharged. Therefore, it is not necessary to provide a large projection device with a complicated structure as in the prior art, and the structure can be reduced in size with a simple structure, and satisfactory coating can be performed even on a small-diameter pipe.

また、粉体塗料を第1および第2粉体塗料吐出口から管の内面に吐出した際、第1および第2吐出方向が管の内面に対して管軸方向に傾いているため、粉体塗料が管の内面の広範囲に塗布される。 In addition, when the powder coating material is discharged from the first and second powder coating material discharge ports to the inner surface of the tube, the first and second discharge directions are inclined in the tube axis direction with respect to the inner surface of the tube. Paint is applied over a wide area on the inner surface of the tube.

また、粉体塗料供給部材と無機系粉末供給部材とを管に対して管軸方向へ移動させることにより、管の端部に形成された挿口端部が第1および第2粉体塗料吐出口のいずれか一方の粉体塗料吐出口から吐出した粉体塗料によって確実に塗布され、管の端部に形成された受口の奥の段差部が第1および第2粉体塗料吐出口のいずれか他方の粉体塗料吐出口から吐出した粉体塗料によって確実に塗布される。 Also, powder coating by moving the tube axis direction with respect to the supply member and the tube and the inorganic powder supply member, the inserting end portion formed in the other end first and second powder coating of the tube be reliably applied by powder coating discharged from either of the powder coating material discharge opening of the discharge port, the back of the stepped portion of the socket formed in one end of the tube first and second powder coating ejection It is reliably applied by the powder paint discharged from the other powder paint outlet of the outlet.

本第発明における塗装装置は、第1吐出方向は、管軸方向において、無機系粉末吐出口側に向いており、
第2吐出方向は、管軸方向において、無機系粉末吐出口の反対側に向いているものである。
In the coating apparatus of the second invention, the first discharge direction is directed to the inorganic powder discharge port side in the tube axis direction,
Second discharge direction are those in the tube axis direction, it faces the opposite side of the inorganic powder discharge port.

本第発明における塗装装置は、第2吐出方向は、管軸方向において、無機系粉末吐出口側に向いており、
第1吐出方向は、管軸方向において、無機系粉末吐出口の反対側に向いているものである。
In the coating apparatus according to the third invention, the second discharge direction is directed to the inorganic powder discharge port side in the tube axis direction,
First ejecting direction are those in the tube axis direction, it faces the opposite side of the inorganic powder discharge port.

本第発明は、上記第1発明に記載の塗装装置を用いた管の塗装方法であって、
加熱された管を回転させるとともに、粉体塗料供給部材と無機系粉末供給部材とを管の他端の挿口側から一端の受口側に向って管の内部に挿入しながら、粉体塗料供給部材内の粉体塗料を第1および第2粉体塗料吐出口から管の内面に吐出するとともに、無機系粉末供給部材内の無機系粉末を無機系粉末吐出口から管の内面に吐出することで、粉体塗料が管の内面にて溶融し、溶融している粉体塗料に、無機系粉末が遅れて付着し、
付着した無機系粉末を、遠心力の作用によって、溶融している粉体塗料内に入り込ませるものである。
The fourth invention is a pipe coating method using the coating apparatus according to the first invention,
While rotating the heated tube, the powder paint supply member and the inorganic powder supply member are inserted into the tube from the insertion side at the other end of the tube toward the receiving side at one end. The powder paint in the supply member is discharged from the first and second powder paint discharge ports to the inner surface of the tube, and the inorganic powder in the inorganic powder supply member is discharged from the inorganic powder discharge port to the inner surface of the tube. As a result, the powder coating melts on the inner surface of the tube, and the inorganic powder adheres to the molten powder coating with a delay,
The adhered inorganic powder enters the molten powder coating material by the action of centrifugal force.

これによると、粉体塗料を第1および第2粉体塗料吐出口から管の内面に吐出し、無機系粉末を無機系粉末吐出口から管の内面に吐出しながら、管の挿口側から受口側に向って塗装を行い、第1および第2粉体塗料吐出口が挿口から受口に達した際、無機系粉末吐出口は、受口に到達せず、受口の手前(直前)に位置する。このため、無機系粉末吐出口から吐出した無機系粉末は受口の内面に供給されず、受口の内面に吐出された粉体塗料には無機系粉末が混合されない。 According to this, the powder paint is discharged from the first and second powder paint discharge ports to the inner surface of the tube, and the inorganic powder is discharged from the inorganic powder discharge port to the inner surface of the tube. When coating is performed toward the receiving side, and the first and second powder coating material discharge ports reach the receiving port from the insertion port, the inorganic powder discharge port does not reach the receiving port, but before the receiving port ( Located just before). For this reason, the inorganic powder discharged from the inorganic powder discharge port is not supplied to the inner surface of the receiving port, and the inorganic powder is not mixed with the powder coating material discharged to the inner surface of the receiving port.

本第発明は、上記第発明に記載の塗装装置を用いた管の塗装方法であって、
加熱された管を回転させるとともに、塗装装置と管との少なくともいずれか一方を他方に対して管軸方向へ移動させながら、管の他端の挿口側から一端の受口側に向って、粉体塗料を第1粉体塗料吐出口から第1吐出方向へ吐出するとともに、無機系粉末を無機系粉末吐出口から管の内面に吐出する塗装を行い、
第2粉体塗料吐出口が受口内に形成された段差部を通過する際、粉体塗料を第2粉体塗料吐出口から第2吐出方向へ吐出するものである。
The fifth invention is a pipe coating method using the coating apparatus according to the third invention,
While rotating the heated tube and moving at least one of the coating apparatus and the tube in the tube axis direction with respect to the other, from the insertion side of the other end of the tube toward the receiving side of the one end, While discharging the powder paint from the first powder paint discharge port in the first discharge direction, and performing the coating to discharge the inorganic powder from the inorganic powder discharge port to the inner surface of the tube ,
When the second powder coating material discharge port passes through the step portion formed in the receiving port, the powder coating material is discharged from the second powder coating material discharge port in the second discharge direction.

以上のように本発明によると、管軸方向において第1および第2粉体塗料吐出口が前方で且つ無機系粉末吐出口が粉体塗料吐出口よりも後方になるように、粉体塗料供給部材と無機系粉末供給部材とを管に対して移動させることにより、第1および第2粉体塗料吐出口から吐出した粉体塗料が管の内面に付着して溶融し、溶融している粉体塗料に、無機系粉末吐出口から吐出した無機系粉末が後から遅れて付着し、付着した無機系粉末が、管の遠心力によって、溶融している粉体塗料内に入り込む。これにより、無機系粉末が粉体塗料内に適切に分散され、無機系粉末混合粉体塗料の良好な塗膜が管の内面に形成される。 As described above, according to the present invention, the powder coating material supply is performed so that the first and second powder coating material discharge ports are in front and the inorganic powder discharge port is behind the powder coating material discharge port in the tube axis direction. By moving the member and the inorganic powder supply member with respect to the pipe, the powder paint discharged from the first and second powder paint discharge ports adheres to the inner surface of the pipe and melts, and the molten powder The inorganic powder discharged from the inorganic powder discharge port adheres to the body paint later, and the adhered inorganic powder enters the molten powder paint by the centrifugal force of the tube. As a result, the inorganic powder is appropriately dispersed in the powder coating material, and a good coating film of the inorganic powder mixed powder coating material is formed on the inner surface of the tube.

また、粉体塗料が粉体塗料供給部材によって第1および第2粉体塗料吐出口に供給され、無機系粉末が無機系粉末供給部材によって無機系粉末吐出口に供給されるため、粉体塗料と無機系粉末とが混合されていない個別の状態で第1および第2粉体塗料吐出口ならびに無機系粉末吐出口にそれぞれ送られて吐出される。従って、従来のような複雑な構造で大型の投射装置を設ける必要はなく、シンプルな構造で且つ小型化を図ることができ、小口径の管に対しても、良好な塗装が行える。 Further, the powder coating material is supplied to the first and second powder coating material discharge ports by the powder coating material supply member, and the inorganic powder is supplied to the inorganic powder discharge port by the inorganic powder supply member. In an individual state where the inorganic powder and the inorganic powder are not mixed, they are respectively sent to the first and second powder coating material discharge ports and the inorganic powder discharge port and discharged. Therefore, it is not necessary to provide a large projection device with a complicated structure as in the prior art, and the structure can be reduced in size with a simple structure, and satisfactory coating can be performed even on a small-diameter pipe.

Claims (12)

回転している管の内面を、無機系粉末が混合された粉体塗料で塗装する塗装装置であって、
粉体塗料を管の内部に供給する粉体塗料供給部材と、
粉体塗料供給部材内の粉体塗料を管の内面に吐出する粉体塗料吐出口と、
無機系粉末を管の内部に供給する無機系粉末供給部材と、
無機系粉末供給部材内の無機系粉末を管の内面に吐出する無機系粉末吐出口とを有し、
無機系粉末吐出口の位置が粉体塗料吐出口の位置に対して管軸方向にずれていることを特徴とする塗装装置。
A coating device that coats the inner surface of a rotating tube with a powder coating mixed with inorganic powder,
A powder coating material supply member for supplying powder coating material into the pipe;
A powder coating outlet for discharging the powder coating in the powder coating supply member to the inner surface of the pipe;
An inorganic powder supply member for supplying inorganic powder into the tube;
An inorganic powder discharge port for discharging the inorganic powder in the inorganic powder supply member to the inner surface of the tube
A coating apparatus, wherein the position of the inorganic powder discharge port is shifted in the tube axis direction with respect to the position of the powder coating material discharge port.
粉体塗料吐出口から管の内面に吐出される粉体塗料の吐出方向が管の内面に対して管軸方向に傾いていることを特徴とする請求項1記載の塗装装置。 2. The coating apparatus according to claim 1, wherein the discharge direction of the powder paint discharged from the powder paint discharge port to the inner surface of the tube is inclined in the tube axis direction with respect to the inner surface of the tube. 粉体塗料吐出口は第1粉体塗料吐出口と第2粉体塗料吐出口とを有し、
第1粉体塗料吐出口から管の内面に吐出される粉体塗料の第1吐出方向と第2粉体塗料吐出口から管の内面に吐出される粉体塗料の第2吐出方向とが逆向きであることを特徴とする請求項2記載の塗装装置。
The powder coating outlet has a first powder coating outlet and a second powder coating outlet,
The first discharge direction of the powder paint discharged from the first powder paint discharge port to the inner surface of the pipe is opposite to the second discharge direction of the powder paint discharged from the second powder paint discharge port to the inner surface of the pipe. The coating apparatus according to claim 2, wherein the coating apparatus is oriented.
第1吐出方向は、管軸方向において、無機系粉末吐出口側に向いており、
第2吐出方向は、管軸方向において、無機系粉末吐出口の反対側に向いており、
第2粉体塗料吐出口は、管軸方向において、第1粉体塗料吐出口と無機系粉末吐出口との間に位置していることを特徴とする請求項3記載の塗装装置。
The first discharge direction is directed to the inorganic powder discharge port side in the tube axis direction,
The second discharge direction is directed to the opposite side of the inorganic powder discharge port in the tube axis direction,
The coating apparatus according to claim 3, wherein the second powder coating material discharge port is located between the first powder coating material discharge port and the inorganic powder discharge port in the tube axis direction.
第2吐出方向は、管軸方向において、無機系粉末吐出口側に向いており、
第1吐出方向は、管軸方向において、無機系粉末吐出口の反対側に向いており、
第2粉体塗料吐出口は、管軸方向において、第1粉体塗料吐出口と無機系粉末吐出口との間に位置していることを特徴とする請求項3記載の塗装装置。
The second discharge direction is directed to the inorganic powder discharge port side in the tube axis direction,
The first discharge direction is directed to the opposite side of the inorganic powder discharge port in the tube axis direction,
The coating apparatus according to claim 3, wherein the second powder coating material discharge port is located between the first powder coating material discharge port and the inorganic powder discharge port in the tube axis direction.
加熱された管を回転させながら、管の内面を、無機系粉末が混合された粉体塗料で塗装する塗装方法であって、
粉体塗料と無機系粉末とを個別に管の内面に吐出することで、粉体塗料が管の内面にて溶融し、溶融している粉体塗料に、無機系粉末が遅れて付着し、
付着した無機系粉末を、遠心力の作用によって、溶融している粉体塗料内に入り込ませることを特徴とする塗装方法。
A coating method in which the inner surface of the tube is coated with a powder coating mixed with inorganic powder while rotating the heated tube,
By individually discharging the powder paint and inorganic powder to the inner surface of the tube, the powder paint melts on the inner surface of the tube, and the inorganic powder adheres to the molten powder paint with a delay,
A coating method, wherein the adhered inorganic powder is allowed to enter a molten powder paint by the action of centrifugal force.
粉体塗料供給部材と無機系粉末供給部材とを管の内部に挿入しながら、粉体塗料供給部材内の粉体塗料を粉体塗料吐出口から管の内面に吐出するとともに、無機系粉末供給部材内の無機系粉末を無機系粉末吐出口から管の内面に吐出することを特徴とする請求項6記載の塗装方法。 While inserting the powder coating material supply member and the inorganic powder supply member into the inside of the tube, the powder coating material in the powder coating material supply member is discharged from the powder coating material discharge port to the inner surface of the tube, and the inorganic powder supply The coating method according to claim 6, wherein the inorganic powder in the member is discharged from the inorganic powder discharge port to the inner surface of the tube. 粉体塗料吐出口に対して無機系粉末吐出口を管の挿口側に位置させた状態で、管の挿口側から受口側に向って塗装を行うことを特徴とする請求項7記載の塗装方法。 8. The coating is performed from the insertion side of the tube toward the receiving side with the inorganic powder discharge port positioned on the insertion side of the tube with respect to the powder coating material discharge port. Painting method. 管の軸心に沿って一方向に移動しながら塗装を行った後、反対方向に折り返して塗装を行う際、折り返し地点において、無機系粉末吐出口からの無機系粉末の吐出を一時停止させることを特徴とする請求項7又は請求項8に記載の塗装方法。 When coating is performed while moving in one direction along the axis of the tube and then folded in the opposite direction, the discharge of the inorganic powder from the inorganic powder discharge port is temporarily stopped at the turn-back point. The coating method according to claim 7 or 8, characterized in that: 加熱された無機系粉末を管の内面に吐出することを特徴とする請求項7から請求項9のいずれか1項に記載の塗装方法。 The coating method according to any one of claims 7 to 9, wherein the heated inorganic powder is discharged to the inner surface of the tube. 粉体塗料と無機系粉末とを個別に管の内面に吐出する塗装装置と、管との少なくともいずれか一方を他方に対して、管軸方向へ移動しながら塗装を行うことを特徴とする請求項6から請求項10のいずれか1項に記載の塗装方法。 A coating apparatus that individually discharges powder coating material and inorganic powder to the inner surface of a pipe, and at least one of the pipes is coated while moving in the pipe axis direction with respect to the other. The coating method according to any one of claims 6 to 10. 上記請求項5に記載の塗装装置を用いた管の塗装方法であって、
加熱された管を回転させるとともに、塗装装置と管との少なくともいずれか一方を他方に対して管軸方向へ移動させながら、粉体塗料を第1粉体塗料吐出口から第1吐出方向へ吐出するとともに、無機系粉末を無機系粉末吐出口から管の内面に吐出して、管の内面に挿口側から受口側に向って塗装を行い、
第2粉体塗料吐出口が受口内に形成された段差部を通過する際、粉体塗料を第2粉体塗料吐出口から第2吐出方向へ吐出することを特徴とする塗装方法。
A pipe coating method using the coating apparatus according to claim 5,
While rotating the heated tube, the powder coating material is discharged from the first powder coating material discharge port in the first discharge direction while moving at least one of the coating device and the tube in the tube axis direction with respect to the other. In addition, the inorganic powder is discharged from the inorganic powder discharge port to the inner surface of the tube, and the inner surface of the tube is coated from the insertion side toward the receiving side,
A coating method, comprising: discharging a powder paint from a second powder paint discharge port in a second discharge direction when the second powder paint discharge port passes through a stepped portion formed in the receiving port.
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JP7252008B2 (en) * 2019-02-22 2023-04-04 株式会社栗本鐵工所 Metal pipe inner surface coating method and apparatus
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JPS5210135B2 (en) * 1973-05-21 1977-03-22
JPS5816949B2 (en) * 1980-11-26 1983-04-04 株式会社クボタ How to paint the inner surface of metal pipes
JPS6129506Y2 (en) * 1981-12-15 1986-08-30
JPS6219285A (en) * 1985-07-16 1987-01-28 Nippon Paint Co Ltd Coated steel pipe or coated steel material
JPH0221303B2 (en) * 1984-08-27 1990-05-14 Shinnippon Seitetsu Kk
JPH0716526A (en) * 1992-11-05 1995-01-20 Toa Fume Kan Kk Powder dusting device and lining device equipped with the same
JPH0813456B2 (en) * 1991-09-11 1996-02-14 株式会社栗本鐵工所 Inner lining method for pipe and apparatus therefor
JP2004009013A (en) * 2002-06-11 2004-01-15 Kubota Corp Coating method of epoxy powder paint on cast iron pipe
JP2006218404A (en) * 2005-02-10 2006-08-24 Red Gold Kk Forming method of wear-resistant particulate layer on internal surface of tubular body

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Publication number Priority date Publication date Assignee Title
JPS5210135B2 (en) * 1973-05-21 1977-03-22
JPS5816949B2 (en) * 1980-11-26 1983-04-04 株式会社クボタ How to paint the inner surface of metal pipes
JPS6129506Y2 (en) * 1981-12-15 1986-08-30
JPH0221303B2 (en) * 1984-08-27 1990-05-14 Shinnippon Seitetsu Kk
JPS6219285A (en) * 1985-07-16 1987-01-28 Nippon Paint Co Ltd Coated steel pipe or coated steel material
JPH0813456B2 (en) * 1991-09-11 1996-02-14 株式会社栗本鐵工所 Inner lining method for pipe and apparatus therefor
JPH0716526A (en) * 1992-11-05 1995-01-20 Toa Fume Kan Kk Powder dusting device and lining device equipped with the same
JP2004009013A (en) * 2002-06-11 2004-01-15 Kubota Corp Coating method of epoxy powder paint on cast iron pipe
JP2006218404A (en) * 2005-02-10 2006-08-24 Red Gold Kk Forming method of wear-resistant particulate layer on internal surface of tubular body

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