JP2017218655A - Heat treatment equipment - Google Patents

Heat treatment equipment Download PDF

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JP2017218655A
JP2017218655A JP2016116229A JP2016116229A JP2017218655A JP 2017218655 A JP2017218655 A JP 2017218655A JP 2016116229 A JP2016116229 A JP 2016116229A JP 2016116229 A JP2016116229 A JP 2016116229A JP 2017218655 A JP2017218655 A JP 2017218655A
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chamber
workpiece
heat treatment
conveyor
carry
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JP6686716B2 (en
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靖昌 廣野
Yasumasa Hirono
靖昌 廣野
丸山 崇
Takashi Maruyama
崇 丸山
弘樹 星野
Hiroki Hoshino
弘樹 星野
啓之 川村
Hiroyuki Kawamura
啓之 川村
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Daido Steel Co Ltd
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Daido Steel Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a heat treatment equipment that is capable of continuously hardening a plurality of workpieces, capable of being installed in relatively narrow space and is relatively less-expensive.SOLUTION: A heat treatment equipment 1a includes: carrying in/out conveyors C1 and C2 of a workpiece W; a heat insulation chamber 4 that receives the workpiece W conveyed on the conveyor C1 and runs on a first running path R1; a plurality of heating chambers 14 that are arranged on one end part side of the first running path R1 and receives the workpiece W from the insulation chamber 4 into the inside; a hardening chamber 20 that is provided on the other end part side of the first running path R1 and hardens the workpiece W heated in the heating chamber 14; and a carrying-out carriage 26 that receives the hardened workpiece W and runs on the second running path R2, in which an airtight type door 10 used for insertion/discharge of the workpiece W in the hardening chamber 20 opens and closes a single gateway that opens on the first/second running paths R1 and R2, and the carrying-out carriage 26 has a plurality of laterally movable tables 29 that receives and delivers the hardened workpiece W on the carrying-out conveyor C2.SELECTED DRAWING: Figure 1

Description

本発明は、複数のワークに対し連続的に焼き入れなどの熱処理を施せると共に、比較的狭いスペースに設置でき、且つ比較的安価な熱処理設備に関する。   The present invention relates to a heat treatment facility that can perform heat treatment such as quenching continuously on a plurality of workpieces, can be installed in a relatively narrow space, and is relatively inexpensive.

例えば、被処理品に浸炭窒化焼入れ処理を施すため、複数の浸炭チャンバと単一の焼入れチャンバとを、直線のレールに沿って互いに並列にして設置し、前記レール上を走行し且つ保温チャンバと受け渡しチャンバとを併有する搬送ユニットを備え、複数の上記浸炭チャンバにおいて第1次浸炭および第2次浸炭を順次施された被処理品を、上記受け渡しチャンバを介して保温チャンバ内に装入して窒化処理をすると共に、該保温チャンバを含む上記搬送ユニットを上記レール上を走行させ、上記受け渡しチャンバを介して上記焼入れチャンバ内に装入して油焼入れを施した後、該焼入れチャンバにおける上記レールと反対側の気密式ドアから浸炭窒化焼入れ処理された被処理品を抽出(搬出)テーブル上に送り出せるようにした熱処理設備が提案されている(例えば、特許文献1参照)。   For example, in order to perform a carbonitriding and quenching process on a product to be processed, a plurality of carburizing chambers and a single quenching chamber are installed in parallel with each other along a straight rail, run on the rail, and have a heat retaining chamber. A transfer unit having a delivery chamber is provided, and a workpiece to be sequentially subjected to the first carburization and the second carburization in the plurality of carburizing chambers is inserted into the heat retaining chamber through the delivery chamber. The nitriding process is performed, and the transfer unit including the heat retaining chamber is run on the rail, and is inserted into the quenching chamber through the delivery chamber and subjected to oil quenching, and then the rail in the quenching chamber. Heat treatment equipment that allows carbonitriding and quenching to be processed from the airtight door on the opposite side to the extraction (unloading) table It has been proposed (e.g., see Patent Document 1).

しかし、前記のような熱処理設備では、焼入れされた被処理品を次のラインに搬出するための前記抽出テーブルを、前記焼入れチャンバを挟んで前記レールと反対側に直角に伸びるように配置するため、前記熱処理設備全体に要するスペースが広大になる。
また、油焼入れが行われる前記焼入れチャンバにおける油槽の周囲には、該油槽を囲むピットが必要となることに起因して、付帯する制御盤や真空ポンプなどの設置位置が遠方になるため、更に前記設備全体のスペースを要し、且つコスト高を招く要因ともなる、という問題点もあった。
However, in the heat treatment equipment as described above, the extraction table for carrying out the quenched workpiece to the next line is arranged so as to extend at right angles to the opposite side of the rail across the quenching chamber. , The space required for the entire heat treatment equipment becomes vast.
In addition, because the oil tank in the quenching chamber where the oil quenching is performed is surrounded by an pit surrounding the oil tank, the installation position of the accompanying control panel, vacuum pump, etc. is further away. There is also a problem that it requires a space for the entire facility and causes a high cost.

特開2015−17790号公報(第1〜21頁、図1〜8)Japanese Patent Laying-Open No. 2015-17790 (pages 1 to 21, FIGS. 1 to 8)

本発明は、背景技術で説明した問題点を解決し、複数のワークに対し連続的に焼き入れなどの熱処理を施せると共に、比較的狭いスペースに設置でき、且つ比較的安価な熱処理設備を確実に提供する、ことを課題とする。   The present invention solves the problems described in the background art, and can perform heat treatment such as quenching continuously on a plurality of workpieces, and can be installed in a relatively small space, and can ensure a relatively inexpensive heat treatment facility. The issue is to provide.

課題を解決するための手段および発明の効果Means for Solving the Problems and Effects of the Invention

本発明は、前記課題を解決するため、複数の加熱室と焼入室とを第1走行路に沿って配置し、該第1走行路側のみに焼入室の搬入用および搬出用のドアを設けると共に、焼入れされたワークを搬出する第2走行路を上記第1走行路と焼入室との間に配置する、ことに着想して成されたものである。
即ち、本発明の熱処理設備(請求項1)は、複数のワークを連続的に焼き入れするための熱処理設備であって、互いに平行状であるワークの搬入コンベアおよび搬出コンベアと、前記搬入コンベア上を搬送された上記ワークを、受け渡しチャンバを介して内側に受け入れ、且つ上記搬入コンベアおよび搬出コンベアの長手方向と交差する方向に沿った第1走行路を走行する保温チャンバと、前記第1走行路の少なくとも一方の端部側に配置され、且つ上記保温チャンバから上記受け渡しチャンバを介して上記ワークを内側に受け入れる複数の加熱室と、上記第1走行路の少なくとも他方の端部側に配置され、且つ何れかの前記加熱室で加熱された上記ワークが上記受け渡しチャンバを介して再度内側に受け入れた上記保温チャンバから、上記ワークを内部に受け入れて焼き入れを施す焼入室と、該焼入室内で焼き入れを施された上記ワークを受け取り、上記搬入コンベアおよび搬出コンベアと、上記第1走行路との間に位置する第2走行路を走行する搬出用台車と、を備え、上記焼入室において上記ワークの挿入および排出に用いる気密式ドアは、上記第1走行路および第2走行路側に開口する単一の出入口を開閉すると共に、上記搬出用台車は、上記焼き入れが施されたワークを上記搬出コンベア上に受け渡す横向きにスライド可能な複数のテーブルを装着している、ことを特徴とする。
In order to solve the above-mentioned problems, the present invention arranges a plurality of heating chambers and quenching chambers along the first travel path, and provides doors for carrying in and out of the quenching chamber only on the first travel path side. The second traveling path for carrying out the hardened workpiece is arranged between the first traveling path and the quenching chamber.
That is, the heat treatment facility according to the present invention (Claim 1) is a heat treatment facility for continuously quenching a plurality of workpieces, and is a workpiece carry-in conveyor and a carry-out conveyor that are parallel to each other, and the carry-on conveyor. The warming chamber that receives the workpiece transferred to the inside through the delivery chamber and travels along the first traveling path along the direction intersecting the longitudinal direction of the carry-in conveyor and the carry-out conveyor, and the first traveling path A plurality of heating chambers that are disposed on at least one end side of the heat transfer chamber and that receive the work from the heat retaining chamber through the delivery chamber, and are disposed on at least the other end side of the first traveling path, And the work heated in any one of the heating chambers from the heat retaining chamber received inside again through the delivery chamber, A quenching chamber in which the workpiece is received and quenched, and the workpiece that has been quenched in the quenching chamber is received and located between the carry-in conveyor and the carry-out conveyor and the first travel path An airtight door used for insertion and discharge of the workpiece in the quenching chamber has a single entrance opening that opens to the first travel path and the second travel path side. The unloading carriage is equipped with a plurality of tables that are slidable sideways to transfer the hardened workpiece onto the unloading conveyor.

前記のような熱処理設備によれば、以下の効果(1)〜(3)が得られる。
(1)前記焼入室内で焼入れされた前記ワークを、前記搬出コンベア上に受け渡す搬出用台車が走行する第2走行路は、前記搬入コンベアおよび搬出コンベアと前記第1走行路との間に位置しているので、本熱処理設備全体のスペースを比較的コンパクトにすることができる。
(2)前記搬出用台車や第2走行路を付設するのみにより、焼入れ後のワークを搬出でき、且つ従来の長大な搬出(抽出)専用のコンベアが不要となるので、本熱処理設備全体を比較的安価に設置することが可能となる。
(3)前記焼入室において上記ワークの挿入用および排出に用いる気密式ドアは、前記第1走行路側および第2走行路側にのみ1枚を設けるため、該ドアに用いるパッキンの取り替えに伴うメンテナンスとそのコストとを低減できる。
According to the heat treatment equipment as described above, the following effects (1) to (3) are obtained.
(1) The second traveling path on which the unloading carriage that transfers the workpiece quenched in the quenching chamber onto the unloading conveyor is between the loading conveyor and unloading conveyor and the first traveling path. Since it is located, the space of the whole heat treatment equipment can be made relatively compact.
(2) Compared with the entire heat treatment equipment, the work after quenching can be carried out by simply attaching the carrying cart and the second traveling path, and the conventional long and dedicated conveyor for carrying out (extraction) becomes unnecessary. It can be installed at a reasonable cost.
(3) Since the airtight door used for inserting and discharging the workpiece in the quenching chamber is provided only on the first traveling path side and the second traveling path side, maintenance associated with replacement of the packing used for the door, The cost can be reduced.

尚、前記ワーク(被処理物)は、様々な鋼種からなり且つ焼き入れを含む熱処理を必要とする鋼製品である。比較的大きなワークは、耐熱性のパレット(ラック)上に単独で保持されるが、比較的小さなワークは、耐熱性である複数段のラックに複数個ずつ保持された状態で、焼き入れを含む熱処理が施される。
また、前記搬入・搬出コンベアは、例えば、ローラコンベアあるいは耐熱性のメッシュ(ベルト)コンベアなどからなる。
更に、前記受け渡しチャンバは、前記保温チャンバにおける前記加熱室側に連設された筒形部で且つ横向きにスライド可能な複数のテーブルを内設している。
また、前記保温チャンバは、断熱材で囲まれた保温室を内蔵し、該保温室内を加熱するヒータを備えることにより、前記ワークを予熱しつつ保温する。
更に、前記搬入・搬出コンベアと第1・第2走行路とは、本熱処理設備全体を省スペース化するためには、互いの長手方向が直交する形態とすることが望ましい。
In addition, the said workpiece | work (to-be-processed object) is a steel product which consists of various steel types and requires the heat processing including quenching. Relatively large workpieces are individually held on a heat-resistant pallet (rack), but relatively small workpieces are quenched while being held in a plurality of heat-resistant racks. Heat treatment is applied.
The carry-in / carry-out conveyor is composed of, for example, a roller conveyor or a heat-resistant mesh (belt) conveyor.
Furthermore, the delivery chamber is provided with a plurality of tables that are slidable sideways and are cylindrical portions connected to the heating chamber side of the heat retaining chamber.
Moreover, the said heat retention chamber incorporates the heat retention chamber enclosed by the heat insulating material, and is equipped with the heater which heats the inside of this heat retention chamber, thereby heat-retaining the said workpiece | work.
Further, it is desirable that the carry-in / carry-out conveyor and the first and second travel paths are configured so that their longitudinal directions are orthogonal to each other in order to save the space of the entire heat treatment facility.

また、前記加熱室は、ワークを焼き入れ可能な温度域まで加熱するものである。
更に、前記第1走行路および第2走行路も、本熱処理設備全体を省スペース化するためには、互いに平行に設定(敷設)される。
加えて、前記第1走行路および第2走行路は、前記軌条(一対のレール)の他、フロアに沿って設けた断面凹形のガイド溝とし、該ガイド溝内に自走式の保温チャンバ、あるいは自走式の搬送用台車から垂下したガイドピンまたはガイドローラを挿入する形態、または、断面凸形のガイドをフロア上に敷設し、該ガイドの両側面を一対のガイドローラにより挟む形態としても良い。あるいは、フロアに沿って面一状に埋設した鉄板製のガイド帯とし、該ガイド帯に沿って磁気的に誘導しつつ上記保温チャンバや搬送用台車を自動走行させても良い。
The heating chamber heats the workpiece to a temperature range where the workpiece can be quenched.
Further, the first traveling path and the second traveling path are also set (laid) in parallel with each other in order to save the space of the entire heat treatment facility.
In addition, the first traveling path and the second traveling path are guide grooves having a concave section provided along the floor in addition to the rails (a pair of rails), and a self-propelled heat insulation chamber is provided in the guide grooves. Or, a form in which a guide pin or a guide roller suspended from a self-propelled transport carriage is inserted, or a form in which a guide having a convex cross section is laid on the floor and both sides of the guide are sandwiched between a pair of guide rollers Also good. Alternatively, an iron plate guide band embedded in the same plane along the floor may be used, and the heat retaining chamber and the transport carriage may be automatically driven while being magnetically guided along the guide band.

また、本発明には、前記焼入室は、前記ワークに油焼き入れあるいは水焼き入れを施すものであり、平面視においてその周囲をピットに囲まれている、熱処理設備(請求項2)も含まれる。
これによれば、上記焼入室がピットに囲まれていても、前記効果(1)により本設備全体をコンパクトにできることにより、付帯する制御盤や真空ポンプなどの設置位置を比較的近接させることができる(効果(4))。
尚、前記焼入室の周囲を囲むピットは、フロアよりも低い位置に形成する形態の他、上記焼入室の周囲を囲むように直立した突堤の内側に設ける形態でも良い。
In addition, the present invention includes a heat treatment facility (Claim 2) in which the quenching chamber performs oil quenching or water quenching on the workpiece and is surrounded by pits in plan view. It is.
According to this, even if the quenching chamber is surrounded by pits, the entire installation can be made compact by the effect (1), so that the installation positions of the accompanying control panel and vacuum pump can be made relatively close to each other. Yes (effect (4)).
The pit surrounding the periphery of the quenching chamber may be formed inside the upright jetty so as to surround the periphery of the quenching chamber in addition to the form formed at a position lower than the floor.

更に、本発明には、前記複数の加熱室は、前記ワークに対し浸炭処理を施し得るものである、熱処理設備(請求項3)も含まれる。
これによれば、前記ワークを焼入れ可能な温度域に加熱すると共に、該ワークの表層部に併せて硬化処理を施すことがてきる(効果(5))。
尚、前記加熱室の内部に、浸炭用ガスを導入することで、前記ワークに対し浸炭処理を施すことが可能となる。
また、前記保温チャンバや加熱室の内部に、窒素ガスを導入して、前記ワークに対し、浸炭処理のみ、あるいは浸炭窒化処理を施すことも可能である。
Furthermore, the present invention includes a heat treatment facility (Claim 3) in which the plurality of heating chambers can perform a carburizing process on the workpiece.
According to this, while heating the said workpiece | work to the temperature range which can be hardened, a hardening process can be performed in accordance with the surface layer part of this workpiece | work (effect (5)).
Note that by introducing a carburizing gas into the heating chamber, the workpiece can be carburized.
Further, it is possible to introduce only a carburizing process or a carbonitriding process to the workpiece by introducing nitrogen gas into the heat retaining chamber or the heating chamber.

また、本発明には、前記搬出用台車は、前記第2走行路と直交する水平方向に沿って、スライド可能なテレスコープ式の複数のテーブルを上部に装着している、熱処理設備(請求項4)も含まれる。
これによれば、前記第2走行路に沿って走行する上記搬出用台車が、その上部に装着している複数のテーブルを水平方向に沿ってスライドすることにより、前記搬出コンベア上に、焼入れされた前記ワークをスムーズに受け渡すことができるので、前記効果(1),(2)を確実に奏することが可能となる。
Further, according to the present invention, the unloading carriage has a heat treatment facility in which a plurality of telescopic tables that are slidable along a horizontal direction orthogonal to the second traveling path are mounted on the upper part (claim). 4) is also included.
According to this, the unloading carriage traveling along the second traveling path is quenched on the unloading conveyor by sliding a plurality of tables mounted on the unloading carriage along the horizontal direction. Since the workpiece can be transferred smoothly, the effects (1) and (2) can be reliably achieved.

加えて、本発明には、前記複数の加熱室は、前記第1走行路における一端側に配置されていると共に、前記焼入室は、上記第1走行路における他端側に配置されている、熱処理設備(請求項5)も含まれる。
これによれば、前記搬入・搬出コンベアを挟んで、上記第1走行路における一端側に複数の加熱室を配置し、且つ該第1走行路における他端側に少なくとも1つの焼入室を配置することにより、本熱処理設備全体を緻密且つコンパクトに納めるられるので、前記効果(1)を一層確実に奏することが可能となる。
In addition, in the present invention, the plurality of heating chambers are disposed on one end side in the first traveling path, and the quenching chamber is disposed on the other end side in the first traveling path. A heat treatment facility (Claim 5) is also included.
According to this, a plurality of heating chambers are disposed on one end side in the first traveling path, and at least one quenching chamber is disposed on the other end side in the first traveling path with the carry-in / out conveyor interposed therebetween. As a result, the entire heat treatment facility can be accommodated in a precise and compact manner, and the effect (1) can be achieved more reliably.

尚、付言すれば、本発明には、前記複数の加熱室が前記第1走行路における両端側に複数ずつ配置されており、前記焼入室は、前記搬入コンベアおよび搬出コンベアと、上記第1走行路の一端側に配置された複数の加熱室との間に配置されていると共に、前記保温チャンバは、2個が上記第1走行路を個別に走行する、熱処理設備も含まれ得る。
これによる場合、前記効果(1)〜(5)に加え、焼入れすべきワークが比較的多数である場合、あるいは、異なる種類の焼入れや、該焼入れを含む複数パターンの熱処理を多数のワーク別に効率良く施すことが可能となる。
In addition, in addition, in the present invention, a plurality of the heating chambers are arranged at both ends of the first travel path, and the quenching chamber includes the carry-in conveyor and the carry-out conveyor, and the first travel. A heat treatment facility may be included in which two heat-insulating chambers are individually disposed on the first traveling path and are disposed between a plurality of heating chambers disposed on one end side of the path.
In this case, in addition to the effects (1) to (5) described above, when there are a relatively large number of workpieces to be quenched, or different types of quenching and multiple pattern heat treatment including the quenching are efficiently performed for each workpiece. It can be applied well.

また、付言すれば、本発明には、前記搬出コンベアの下流側には、前記ワークを焼き戻す焼戻炉が配設されている、熱処理設備も含まれ得る。
これによる場合、前記効果(1)〜(5)に加え、前記焼入れされた複数のワークに対し、順次焼戻し処理を施すことが可能となる。
In addition, the present invention may include a heat treatment facility in which a tempering furnace for tempering the workpiece is disposed on the downstream side of the carry-out conveyor.
In this case, in addition to the effects (1) to (5), it is possible to sequentially temper the plurality of hardened workpieces.

更に、付言すれば、本発明には、前記第1走行路および第2走行路は、それぞれ専用であり且つ互いに平行な2組のレールからなり、前記保温チャンバと前記搬送台車とは、該専用のレール上ごとを走行するための車輪を備えている、熱処理設備も含まれ得る。
これによる場合、前記効果(3)〜(5)に加え、例えば、比較的重量で且つ大きな前記受け渡しチャンバを含む前記保温チャンバが走行する上記第1走行路を、比較的広軌な一対(1組)のレールで構成すると共に、比較的軽量で且つ小さな前記排出用台車が走行する上記第2走行路を、比較的狭軌な一対(1組)のレールで構成することによって、前記効果(1),(2)を確実に奏することが可能となる。
Further, in addition, in the present invention, the first travel path and the second travel path are each composed of two sets of rails that are dedicated and parallel to each other, and the heat insulation chamber and the transport carriage are the dedicated transport paths. A heat treatment facility comprising wheels for traveling on the rails may also be included.
In this case, in addition to the effects (3) to (5), for example, the first traveling path on which the heat retaining chamber including the delivery chamber that is relatively heavy and large travels is provided with a pair of relatively wide gauges (one set). ), And the second travel path on which the small discharge carriage travels with a relatively light weight is configured with a pair of relatively narrow rails (one set), thereby achieving the effect (1). , (2) can be reliably achieved.

本発明による一形態の熱処理設備を示す平面図。The top view which shows the heat treatment equipment of one form by this invention. (A)は図1中のA−A線の矢視に沿った垂直断面図、(B)は図1中のB−B線の矢視に沿った垂直断面図。(A) is a vertical sectional view along the arrow AA in FIG. 1, (B) is a vertical sectional view along the arrow BB in FIG. 上記熱処理設備の作用を示す平面図。The top view which shows the effect | action of the said heat processing equipment. 図3に続く上記熱処理設備の作用を示す平面図。The top view which shows the effect | action of the said heat processing installation following FIG. 上記熱処理設備の応用形態である熱処理設備を示す平面図。The top view which shows the heat processing equipment which is an application form of the said heat processing equipment. 更に異なる応用形態の熱処理設備を示す平面図。Furthermore, the top view which shows the heat processing equipment of a different application form.

以下において、本発明を実施するための形態について説明する。
図1は、本発明による一形態の熱処理設備1aを示す平面図である。
係る熱処理設備1aは、図1に示すように、互いに平行で且つ複数のワークWを順送りするための搬入コンベアC1および搬出コンベアC2と、該コンベアC1,C2の長手方向と直交する方向に沿って敷設された広軌な一対(1組)のレールrからなる第1走行路R1と、該第1走行路R1上に沿って走行する1個の保温チャンバ4と、上記コンベアC1,C2を挟んで、上記第1走行路R1における一方の端部側(図示で上端側)に配置された2個(複数)の加熱室14と、上記第1走行路R1における他方の端部側(図示で下端側)に配置された1個の焼入室20と、該焼入室20および上記コンベアC1,C2と上記第1走行路R1との間に敷設された狭軌な一対(1組)のレールrからなる第2走行路R2と、該第2走行路R2上に沿って走行する1個の搬出用台車26と、を備えている。
尚、前記第1走行路R1と第2走行路R2とは、互いに平行に敷設されている。
Hereinafter, modes for carrying out the present invention will be described.
FIG. 1 is a plan view showing a heat treatment facility 1a according to one embodiment of the present invention.
As shown in FIG. 1, the heat treatment facility 1 a is parallel to each other and along a direction orthogonal to the longitudinal direction of the conveyors C <b> 1 and C <b> 2 and a carry-in conveyor C <b> 1 and a carry-out conveyor C <b> 2 for sequentially feeding a plurality of workpieces W. A first traveling path R1 composed of a pair of wide-gauges (one set) of rails r laid, one heat retaining chamber 4 traveling along the first traveling path R1, and the conveyors C1 and C2 are sandwiched therebetween. The two (a plurality of) heating chambers 14 disposed on one end side (the upper end side in the drawing) of the first traveling path R1 and the other end side (the lower end in the drawing) of the first traveling path R1. And a pair of narrow rails (one set) laid between the quenching chamber 20 and the conveyors C1 and C2 and the first travel path R1. Second traveling path R2 and on the second traveling path R2 It includes a single unloading carriage 26 running along the.
The first travel path R1 and the second travel path R2 are laid parallel to each other.

図1に示すように、前記搬入コンベアC1および搬出コンベアC2の図示で左側には、これらの長手方向と直交する方向に沿って配置された導入コンベアc1と導出コンベアc2とが直線状に配置されている。係る導入コンベアc1や導出コンベアc2と、前記搬入コンベアC1や搬出コンベアC2との間には、洗浄室2が設置されている。
上記洗浄室2内では、導入コンベアc1上を順送りされるワークWの表面に付着した塵埃などを除去して、図1中の矢印で示すように、上記搬入コンベアC1上に送り出すと共に、上記搬出コンベアC2上を順送りされたワークWの表面に付着する油脂などの汚れを除去して、上記導出コンベアc2側に送り出している。
また、上記洗浄室2と導出コンベアc2との間には、焼戻炉3が設置され、焼入れされたワークWに対し、所要の焼き戻し処理を順次施すようにしている。
As shown in FIG. 1, on the left side of the carry-in conveyor C1 and the carry-out conveyor C2, an introduction conveyor c1 and a discharge conveyor c2 arranged along a direction perpendicular to the longitudinal direction are linearly arranged. ing. A cleaning chamber 2 is installed between the introduction conveyor c1 and the delivery conveyor c2 and the carry-in conveyor C1 and the carry-out conveyor C2.
In the cleaning chamber 2, dust and the like adhering to the surface of the work W that is sequentially fed on the introduction conveyor c <b> 1 is removed and sent to the carry-in conveyor C <b> 1 as indicated by an arrow in FIG. Dirt such as fats and oils adhering to the surface of the workpiece W fed forward on the conveyor C2 is removed and sent to the lead-out conveyor c2.
Further, a tempering furnace 3 is installed between the cleaning chamber 2 and the lead-out conveyor c2, and the necessary tempering process is sequentially performed on the quenched workpiece W.

前記保温チャンバ4は、保温チャンバ4は、図2(A)に示すように、円盤状の端板(鏡板)6で一端側を閉じた円筒形状の本体5と、該本体5の図示で左側に同軸状に連設された受け渡しチャンバ12と、を備えている。上記本体5は、台車7上に設置され、該台車7の下側に設けた前後一対の車輪8を、前記第1走行路R1の各レールr上に転動させることによって、受け渡しチャンバ12と共に第1走行路R1に沿って走行する。
上記本体5の内側には、直方体状の断熱室9が内設され、該断熱室9内の側壁、天井、および床面に沿って複数のヒータhが配設されている。尚、係る断熱室9の扉dは、本体5と受け渡しチャンバ12との間を遮断可能に開閉する気密式ドア10に連結されている。該気密式ドア10は、例えば、エアシリンダ11のピストンロッド(図示せず)により、上記本体5内と受け渡しチャンバ12との間を開閉可能としている。尚、上記断熱室9には、該断熱室9内を真空、減圧雰囲気、あるいは、窒素ガス雰囲気にするための配管(図示せず)が接続されている。
一方、前記受け渡しチャンバ12内の床面上には、図示で左右方向に沿ってスライド可能なテレスコープ式である3枚(複数)のテーブル13が積層状に配設され、前記ワークWを断熱室9内に出し入れしたり、前記加熱室14との間で受け渡し可能としている。
As shown in FIG. 2 (A), the heat insulation chamber 4 includes a cylindrical main body 5 whose one end is closed by a disc-shaped end plate (end plate) 6 and a left side of the main body 5 in the drawing. And a delivery chamber 12 connected coaxially to each other. The main body 5 is installed on a carriage 7 and rolls together a pair of front and rear wheels 8 provided on the lower side of the carriage 7 onto each rail r of the first travel path R1, thereby bringing the body 5 together with the delivery chamber 12. Travel along the first travel path R1.
A rectangular parallelepiped heat insulating chamber 9 is provided inside the main body 5, and a plurality of heaters h are disposed along the side wall, ceiling, and floor surface in the heat insulating chamber 9. In addition, the door d of the heat insulation chamber 9 is connected to an airtight door 10 that opens and closes between the main body 5 and the delivery chamber 12 so as to be shut off. The airtight door 10 can be opened and closed between the main body 5 and the delivery chamber 12 by, for example, a piston rod (not shown) of the air cylinder 11. The heat insulation chamber 9 is connected to a pipe (not shown) for making the inside of the heat insulation chamber 9 a vacuum, a reduced pressure atmosphere, or a nitrogen gas atmosphere.
On the other hand, on the floor surface in the delivery chamber 12, three (a plurality of) telescopic tables 13 slidable in the left-right direction in the figure are arranged in a laminated manner to insulate the workpiece W. It can be taken into and out of the chamber 9 and delivered to and from the heating chamber 14.

また、前記加熱室14は、図1に示すように、前記第1走行路R1における前記搬入コンベアC1および搬出コンベアC2を挟んだ上側(一方)の端部側に配置されている。係る加熱室14は、図2(A)の左側に示すように、前記同様の端板16で一端側を閉じた円筒形状の本体15と、該本体15に内設された直方体状の断熱室17と、該断熱室17内に前記同様に配設された複数のヒータhと、係る断熱室17内の雰囲気を攪拌するファン18および該ファン18を駆動するモータ19と、を備えている。上記本体15の他端側の開口部は、前記同様の気密式ドア10により開閉可能とされ、該気密式ドア10に上記断熱室17の扉dが連結されている。
尚、上記断熱室17には、浸炭処理または浸炭窒化処理を施すための浸炭用ガスあるいは浸炭窒化用ガスなどを導入および排出するための配管(図示せず)が接続されていても良い。
また、上記本体15は、複数の支柱Sを介してフロアF上に支持されている。
Further, as shown in FIG. 1, the heating chamber 14 is disposed on the upper end (one side) of the first travel path R1 across the carry-in conveyor C1 and the carry-out conveyor C2. As shown on the left side of FIG. 2A, the heating chamber 14 includes a cylindrical main body 15 having one end side closed by the same end plate 16, and a rectangular parallelepiped heat insulating chamber provided in the main body 15. 17, a plurality of heaters h arranged in the heat insulation chamber 17 in the same manner as described above, a fan 18 for stirring the atmosphere in the heat insulation chamber 17, and a motor 19 for driving the fan 18. The opening on the other end side of the main body 15 can be opened and closed by the same airtight door 10, and the door d of the heat insulating chamber 17 is connected to the airtight door 10.
Note that a pipe (not shown) for introducing and discharging a carburizing gas or a carbonitriding gas for performing a carburizing process or a carbonitriding process may be connected to the heat insulating chamber 17.
The main body 15 is supported on the floor F via a plurality of support pillars S.

更に、前記焼入室20は、図1に示すように、前記第1走行路R1における前記搬入コンベアC1および搬出コンベアC2を挟んだ下側(他方)の端部側に配置されている。係る焼入室20は、図2(B)の左側に示すように、フロアFを掘り下げて形成したピットPの底面から立設する四辺の側壁21と、これらの上端間に架設した天井板22と、第2走行路R2側の側壁21に面する開口部を開閉する前記同様の気密式ドア10と、を備えている。係る焼入室20内のピットP側には、油焼入れ用の油23が充填され、且つ天井板22側には、焼入れすべきワークWを前記油23中に浸漬するための枠状の支持フレーム24が、昇降装置25によって昇降可能に配設されている。
尚、上記油23に替えて、水焼入れ用の水を充填しても良い。また、前記ピットPの底面は、フロアFと同じレベルで且つ四辺を突堤(図示せず)に囲まれ、係るピットPの底面に前記焼入室20の各側壁21を立設した形態としても良い。
Further, as shown in FIG. 1, the quenching chamber 20 is disposed on the lower (other) end portion side of the carry-in conveyor C1 and the carry-out conveyor C2 in the first travel path R1. As shown on the left side of FIG. 2 (B), the quenching chamber 20 includes four side walls 21 standing from the bottom surface of the pit P formed by digging down the floor F, and a ceiling plate 22 installed between these upper ends. The same airtight door 10 as described above for opening and closing the opening facing the side wall 21 on the second traveling path R2 side. The pit P side in the quenching chamber 20 is filled with oil 23 for oil quenching, and the ceiling plate 22 side has a frame-like support frame for immersing the work W to be quenched in the oil 23. 24 is arrange | positioned by the raising / lowering apparatus 25 so that raising / lowering is possible.
Instead of the oil 23, water for water quenching may be filled. The bottom surface of the pit P may be at the same level as the floor F and surrounded by jetty (not shown) on the four sides, and the side walls 21 of the quenching chamber 20 may be erected on the bottom surface of the pit P. .

加えて、前記搬出用台車26は、図2(B)の中央部に示すように、前記焼入室20と第1走行路R1との間に挟まれた第2走行路R2における一対のレールr上を転動する車輪28を有する台車27と、該台車27の上部に装着され、上記焼入室20との間で、前記ワークWを受け渡しするため、前記同様のテレスコープ式にスライド可能である3枚(複数)のテーブル29と、を備えている。   In addition, as shown in the center part of FIG. 2 (B), the carry-out carriage 26 has a pair of rails r in a second travel path R2 sandwiched between the quenching chamber 20 and the first travel path R1. Since the work W is transferred between the carriage 27 having the wheels 28 that roll on the upper side and the upper part of the carriage 27 and the quenching chamber 20, it can slide in the same telescopic manner as described above. And three (a plurality of) tables 29.

以下において、前記熱処理設備1aの使用方法を、図1,図3,図4に沿って説明する。
予め、焼入れおよび焼戻しすべき複数のワークWを個別に耐熱性パレット、あるいは、所定数量ずつ複数段の耐熱性ラックに組別に載置しておくものとする。
先ず、図1に示すように、複数(組)の上記ワークWは、導入コンベアc1上にから洗浄室2内に順送りされ、高圧エアあるいは高圧洗浄液などによって表面に付着した塵埃や油脂分を除去される。係る洗浄が施されたワークWは、搬入コンベアC1上に順送りされる。
次いで、図3に示すように、搬入コンベアC1の最先端側に位置するワークWを、前記テレスコープ式のテーブル13を介して、受け渡しチャンバー12から保温チャンバ4の本体5内に位置する前記断熱室9内に装入する。この際、該断熱室9の扉dは、前記気密式ドア10と共に開閉され、且つ該気密式ドア10は、受け渡しチャンバー12と当該断熱室9との間を連通および遮断可能している。
Below, the usage method of the said heat processing equipment 1a is demonstrated along FIG.1, FIG.3, FIG.4.
In advance, a plurality of workpieces W to be quenched and tempered are individually placed on a heat-resistant pallet or a predetermined number of heat-resistant racks in groups.
First, as shown in FIG. 1, a plurality (a set) of the workpieces W are sequentially fed into the cleaning chamber 2 from the introduction conveyor c1 to remove dust and oils and fats adhering to the surface by high-pressure air or high-pressure cleaning liquid. Is done. The workpiece W subjected to such cleaning is sequentially fed onto the carry-in conveyor C1.
Next, as shown in FIG. 3, the heat insulation positioned in the main body 5 of the heat retaining chamber 4 from the delivery chamber 12 through the telescoping table 13 with the workpiece W positioned on the most distal side of the carry-in conveyor C <b> 1. The inside of the room 9 is charged. At this time, the door d of the heat insulation chamber 9 is opened and closed together with the airtight door 10, and the airtight door 10 can communicate and block between the delivery chamber 12 and the heat insulation chamber 9.

前記断熱室9内に装入されたワークWは、前記複数のヒートhによって、所要の温度域(例えば、約850℃)まで加熱され且つ所定時間にわたり保持される。尚、前記断熱室9内に窒素ガスを導入して、前記ワークWの表層部に対して、窒化処理を併せて施しても良い。
次に、前記保温チャンバ4は、図4中の矢印で示すように、第1走行路R1のレールr上を図示で上側に向かって走行し、図示で上側に位置する加熱室14の開口部に、その受け渡しチャンバ12が連通する位置で停止する。係る状態で、前記断熱室9の扉dを、前記気密式ドア10と共に開放し、前記加熱されたワークWを、上記受け渡しチャンバ12内の前記複数のテーブル13を介して、上記加熱室14の本体15内に位置する断熱室17内に装入する。この際、該断熱室17の扉dは、前記気密式ドア10と共に開閉され、且つ該気密式ドア10は、受け渡しチャンバー12と当該断熱室17との間を連通および遮断している。
そして、上記断熱室17内に装入されたワークWは、前記複数のヒートhによって、所要の温度域(例えば、約930℃)まで加熱され且つ所定時間にわたり保持される。尚、前記断熱室17内に浸炭用ガスあるいは浸炭窒化用ガスを導入して、前記ワークWの表層部に対し、浸炭処理あるいは浸炭窒化処理を併せて施しても良い。
The workpiece W charged in the heat insulation chamber 9 is heated to a required temperature range (for example, about 850 ° C.) by the plurality of heats h and is held for a predetermined time. Nitrogen gas may be introduced into the heat insulation chamber 9 and the surface layer portion of the workpiece W may be subjected to nitriding treatment.
Next, as shown by the arrows in FIG. 4, the heat retaining chamber 4 travels on the rail r of the first traveling path R1 upward in the drawing, and is an opening of the heating chamber 14 positioned on the upper side in the drawing. The delivery chamber 12 stops at a position where it communicates. In this state, the door d of the heat insulating chamber 9 is opened together with the airtight door 10, and the heated work W is transferred to the heating chamber 14 via the plurality of tables 13 in the delivery chamber 12. The heat insulating chamber 17 located in the main body 15 is charged. At this time, the door d of the heat insulation chamber 17 is opened and closed together with the airtight door 10, and the airtight door 10 communicates and blocks between the delivery chamber 12 and the heat insulation chamber 17.
The workpiece W charged in the heat insulating chamber 17 is heated to a required temperature range (for example, about 930 ° C.) by the plurality of heats h and is held for a predetermined time. Note that a carburizing gas or a carbonitriding gas may be introduced into the heat insulating chamber 17, and carburizing or carbonitriding may be performed on the surface layer portion of the workpiece W.

この間において、図3に示すように、並行して、既に焼入室20内で油焼入れされていた別のワークWは、図4に示すように、該焼入室20内から第2走行路R2のレールr上に待機していた搬出用台車26において、該台車26上に配置された複数のテープル29を介して、最上段のテープル29上に受け渡しされる。
上記別のワークWは、図4中の矢印で示すように、上記搬出用台車26によって、第2走行路R2のレールr上を図示で上方に搬送され、搬出コンベアC2の先端部に最接近する位置まで搬送される。
更に、上記別のワークWは、搬出用台車26の前記テープル29を介して、搬出コンベアC2上に受け渡しされ、更に前記洗浄室2内において表面に付着した油脂分を洗浄液により除去された後、焼戻炉3に装入されて、所要温度パターンの焼戻し処理を施されてから、導出コンベアc2を経て外部に搬出される。
In the meantime, as shown in FIG. 3, in parallel, another work W that has already been oil-quenched in the quenching chamber 20 passes through the second running path R2 from the quenching chamber 20 as shown in FIG. In the unloading carriage 26 that has been waiting on the rail r, it is delivered to the uppermost table 29 via a plurality of tables 29 arranged on the carriage 26.
As shown by the arrow in FIG. 4, the other workpiece W is conveyed upward on the rail r of the second travel path R2 by the unloading carriage 26 and is closest to the tip of the unloading conveyor C2. It is conveyed to the position where
Furthermore, after the other workpiece W is transferred onto the carry-out conveyor C2 via the table 29 of the carry-out carriage 26, and the oil and fat adhering to the surface in the washing chamber 2 is removed by the washing liquid, After being charged into the tempering furnace 3 and subjected to a tempering process of a required temperature pattern, it is carried out to the outside through the lead-out conveyor c2.

一方、前記保温チャンバ4は、図4で下側に位置する加熱室14内で前記所要温度域に予め加熱されていた異なるワークWを、前記同様にして受け渡しチャンバ12を経てその本体5内に装入した後、第1走行路R1のレールr上を図示で下側に向かって走行した後、焼入室20における気密式ドア10の開口部に対し、その受け渡しチャンバ12が連通する位置で停止する。この際、前記搬出用台車26は、上記受け渡しチャンバ12と接触しないように、予め第2走行路R2のレールr上を図示で下側の退避位置(図示せず)に向けて走行した後、退避状態とされている。
上記異なるワークWは、上記保温チャンバ4側の前記テーブル13を介して、焼入室20内に装入され、前記フレーム24に支持された状態で、油23中に浸漬されることにより、所要の油焼入れを施される。そして、係る異なるワークWも、前記同様にして搬出用台車26のテーブル29上に受け渡しされ、該搬出用台車26と共に第2走行路R2のレールr上を搬送された後、前記搬出コンベアC2、洗浄室2、焼戻炉3、および導出コンベアc2を経て外部に搬出される。
On the other hand, in the heat retaining chamber 4, the different workpieces W previously heated to the required temperature range in the heating chamber 14 located on the lower side in FIG. 4 are transferred into the main body 5 through the delivery chamber 12 in the same manner as described above. After loading, after traveling downward on the rail r of the first travel path R1 in the drawing, the stop is stopped at a position where the delivery chamber 12 communicates with the opening of the airtight door 10 in the quenching chamber 20. To do. At this time, the unloading carriage 26 travels in advance on the rail r of the second traveling path R2 toward the lower retreat position (not shown) in the figure so as not to contact the delivery chamber 12, It is in the evacuation state.
The different workpiece W is inserted into the quenching chamber 20 through the table 13 on the side of the heat retaining chamber 4 and is immersed in the oil 23 while being supported by the frame 24. Oil quenching is applied. The different workpieces W are also transferred onto the table 29 of the unloading carriage 26 in the same manner as described above, and after being conveyed on the rail r of the second traveling path R2 together with the unloading carriage 26, the unloading conveyor C2, It is carried out through the cleaning chamber 2, the tempering furnace 3, and the lead-out conveyor c2.

加えて、図4中で上側の加熱室14内で加熱されていた前記別のワークWも、前記異なるワークWと同様にして、前記同様に焼入室20内に送られて油焼入れを施された後、搬出用台車26と共に第2走行路R2のレールr上を搬送され、前記搬出コンベアC2、洗浄室2、焼戻炉3、および導出コンベアc2を経て外部に搬出される。
以上のような構成を有する熱処理設備1aによれば、前記効果(1)〜(5)を確実に奏することができる。
尚、前記熱処理設備1aにおいて、前記搬入コンベアC1と搬出コンベアC2との各位置を、互いに置き換えた形態としても良い。
In addition, the other workpiece W that has been heated in the upper heating chamber 14 in FIG. 4 is also sent into the quenching chamber 20 and subjected to oil quenching in the same manner as the different workpiece W. After that, it is transported on the rail r of the second travel path R2 together with the unloading carriage 26, and is unloaded outside through the unloading conveyor C2, the cleaning chamber 2, the tempering furnace 3, and the outlet conveyor c2.
According to the heat treatment facility 1a having the above-described configuration, the effects (1) to (5) can be reliably achieved.
In the heat treatment facility 1a, the positions of the carry-in conveyor C1 and the carry-out conveyor C2 may be replaced with each other.

図5は、前記熱処理設備1aの応用形態である熱処理設備1bを示す平面図である。係る熱処理設備1bは、図5に示すように、前記同様の搬入・搬出コンベアC1,C2、焼入室20、導入・導出コンベアc1,c2、洗浄室2、および焼戻炉3を備えている。係る熱処理設備1bが前記熱処理設備1aと相違しているのは、第1走行路R1のレールr上を2個の保温チャンバ4a,4bが走行する点と、上記第1走行路R1において搬入・搬出コンベアC1,C2を挟んだ図示で上下両側の両端部側ごとに一対(複数)ずつの加熱室14を合計4個配置した点とである。図5に示すように、前記焼入室20は、前記搬入コンベアC1と上記第1走行路R1の下端側に追加した一対の加熱室14との間に位置している。   FIG. 5 is a plan view showing a heat treatment facility 1b which is an application form of the heat treatment facility 1a. As shown in FIG. 5, the heat treatment facility 1 b includes the same carry-in / carry-out conveyors C <b> 1 and C <b> 2, a quenching chamber 20, introduction / lead-out conveyors c <b> 1 and c <b> 2, a cleaning chamber 2, and a tempering furnace 3. The heat treatment equipment 1b is different from the heat treatment equipment 1a in that the two heat retaining chambers 4a and 4b travel on the rail r of the first travel path R1, and the first travel path R1 carries in This is a point in which a total of four heating chambers 14 are arranged for each of both upper and lower ends in the illustration with the carry-out conveyors C1 and C2 sandwiched therebetween. As shown in FIG. 5, the quenching chamber 20 is located between the carry-in conveyor C1 and a pair of heating chambers 14 added to the lower end side of the first travel path R1.

前記熱処理設備1bでは、一方の保温チャンバ4aによって、図5で上側の一対の加熱室14内の何れかにワークWを搬送した後、該ワークWを焼入室20内に搬送すると共に、他方の保温チャンバ4bによって、図5で下側の一対の加熱室14内の何れかにワークWを搬送した後、該ワークWを焼入室20内に搬送する(図5中の右側に矢印で示す4a移動範囲,4b移動範囲参照)。これら以外のワークWの搬送については、前記熱処理設備1aの場合と同様である。
以上のような熱処理設備1bによれば、単位時間当たりに熱処理すべきワークWの総数が増えた場合でも、前記効果(1)〜(5)を確実に得ることができる。
尚、前記熱処理設備1bにおいても、前記搬入コンベアC1と搬出コンベアC2との位置を、互いに置き換えた形態としても良い。
In the heat treatment equipment 1b, after the work W is transported to one of the pair of heating chambers 14 in the upper side in FIG. 5 by one heat retaining chamber 4a, the work W is transported into the quenching chamber 20, and the other After the workpiece W is transferred to one of the pair of lower heating chambers 14 in FIG. 5 by the heat retaining chamber 4b, the workpiece W is transferred into the quenching chamber 20 (4a indicated by an arrow on the right side in FIG. 5). Movement range, see 4b movement range). About conveyance of the workpiece | work W other than these, it is the same as that of the case of the said heat processing equipment 1a.
According to the heat treatment equipment 1b as described above, even when the total number of workpieces W to be heat treated per unit time is increased, the effects (1) to (5) can be reliably obtained.
In the heat treatment equipment 1b, the positions of the carry-in conveyor C1 and the carry-out conveyor C2 may be replaced with each other.

図6は、前記熱処理設備1bの応用形態であり、且つ前記熱処理設備1aの更に異なる熱処理設備1cを示す平面図である。
係る熱処理設備1cは、図6に示すように、前記同様の搬入・搬出コンベアC1,C2、保温チャンバ4a,4b、導入・導出コンベアc1,c2、洗浄室2、および焼戻炉3を備えている。係る熱処理設備1cが前記熱処理設備1bと相違しているのは、2棟の焼入室20a,20bと2両の搬出用台車26a,26bとを備えている点である。図6に示すように、一方の焼入室20aは、前記搬出コンベアC2と上記第1走行路R1の上端側に配置した一対の加熱室14との間に位置しており、他方の焼入室20bは、前記搬入コンベアC1と上記第1走行路R1の下端側に追加した一対の加熱室14との間に位置している。
尚、上記焼入室20a,20bは、同じ焼入れか、同種類の焼入れを施すものであっても良いが、例えば、一方を油焼入れ用とし、且つ他方を水焼入れ用あるいは衝風焼入れ用としても良い。
FIG. 6 is a plan view showing an application form of the heat treatment equipment 1b and further different heat treatment equipment 1c of the heat treatment equipment 1a.
As shown in FIG. 6, the heat treatment facility 1 c includes the same carry-in / carry-out conveyors C1 and C2, heat insulation chambers 4 a and 4 b, introduction and discharge conveyors c1 and c2, a cleaning room 2, and a tempering furnace 3. Yes. The heat treatment facility 1c is different from the heat treatment facility 1b in that it includes two quenching chambers 20a and 20b and two unloading carts 26a and 26b. As shown in FIG. 6, one quenching chamber 20a is located between the carry-out conveyor C2 and a pair of heating chambers 14 arranged on the upper end side of the first travel path R1, and the other quenching chamber 20b. Is located between the carry-in conveyor C1 and the pair of heating chambers 14 added to the lower end side of the first travel path R1.
The quenching chambers 20a and 20b may be subjected to the same quenching or the same type of quenching. For example, one is for oil quenching and the other is for water quenching or blast quenching. good.

前記熱処理設備1cでは、一方の保温チャンバ4aによって、図6で上側の一対の加熱室14内の何れかにワークWを搬送し、更に該ワークWを焼入室20a内に搬送した後、一方の搬出用台車26aによって搬出コンベアC2に搬送される。(図6中の右側に矢印で示す4a,26a移動範囲参照)
一方、他方の保温チャンバ4bによって、図6で下側の一対の加熱室14内の何れかにワークWを搬送し、更に該ワークWを焼入室20b内に搬送した後、他方の搬出用台車26bによって搬出コンベアC2に搬送される(図6中の右側に矢印で示す4b,26b移動範囲参照)。これら以外のワークWの搬送については、前記熱処理設備1bの場合と同様である。
以上のような熱処理設備1cによれば、単位時間当たりに熱処理すべきワークWの総数が増えた場合、あるいは、ワークWごとに異なる種類の焼入れを個別に施す場合であっても、前記効果(1)〜(5)を確実に得ることができる。
尚、前記熱処理設備1bにおいても、前記搬入コンベアC1と搬出コンベアC2との位置を、互いに置き換えた形態としても良い。
In the heat treatment equipment 1c, one of the heat retaining chambers 4a transports the workpiece W to one of the upper pair of heating chambers 14 in FIG. 6, and further transports the workpiece W into the quenching chamber 20a. It is conveyed to the carry-out conveyor C2 by the carry-out carriage 26a. (Refer to 4a and 26a movement range indicated by arrows on the right side in FIG. 6)
On the other hand, after the work W is transferred to one of the pair of lower heating chambers 14 in FIG. 6 by the other heat retaining chamber 4b and further transferred to the quenching chamber 20b, the other unloading cart is carried out. It is conveyed to the carry-out conveyor C2 by 26b (refer to 4b and 26b movement ranges indicated by arrows on the right side in FIG. 6). About conveyance of the workpiece | work W other than these, it is the same as that of the case of the said heat processing equipment 1b.
According to the heat treatment equipment 1c as described above, even when the total number of workpieces W to be heat treated per unit time is increased, or when different types of quenching are performed for each workpiece W, the above-described effect ( 1) to (5) can be obtained reliably.
In the heat treatment equipment 1b, the positions of the carry-in conveyor C1 and the carry-out conveyor C2 may be replaced with each other.

本発明は、以上において説明した各形態に限定されるものではない。
例えば、前記搬入コンベアC1と搬出コンベアC2とは、ほぼ平行状であれば、互いに離れて配置されていても良い。
また、前記第1または第2走行路R1,R2の方向は、前記搬入コンベアC1および搬出コンベアC2の長手方向とほぼ直角であれば良いし、それぞれ平面視で直線の形態に限らず、途中が緩く傾斜またはカーブしている形態としも良い。
更に、前記焼戻炉3は、焼鈍炉としたり、あるいは焼鈍機能を併有するものであっても良い。
加えて、前記第1または第2走行路R1,R2は、フロアFの表面に沿って該フロアFに埋設した鉄板製のガイド帯板とし、該ガイド帯板に沿って磁気的に誘導しつつ、前記保温チャンバまたは搬送用台車を走行させるようにしても良い。
The present invention is not limited to the embodiments described above.
For example, the carry-in conveyor C1 and the carry-out conveyor C2 may be arranged apart from each other as long as they are substantially parallel.
Further, the direction of the first or second traveling path R1, R2 may be substantially perpendicular to the longitudinal direction of the carry-in conveyor C1 and the carry-out conveyor C2, and is not limited to a straight form in plan view, It is also possible to adopt a form that is gently inclined or curved.
Furthermore, the tempering furnace 3 may be an annealing furnace or may have an annealing function.
In addition, the first or second traveling path R1, R2 is a guide strip made of iron plate embedded in the floor F along the surface of the floor F, and is magnetically guided along the guide strip. The heat retaining chamber or the transport carriage may be run.

本発明によれば、複数のワークに対し連続的に焼き入れなどの熱処理を施せると共に、比較的狭いスペースに設置でき、且つ比較的安価な熱処理設備を確実に提供できる。   According to the present invention, heat treatment such as quenching can be continuously performed on a plurality of workpieces, and heat treatment equipment that can be installed in a relatively small space and that is relatively inexpensive can be reliably provided.

1a〜1c………………熱処理設備
4,4a,4b…………保温チャンバ
10………………………気密式ドア
14………………………加熱室
12………………………受け渡しチャンバ
20,20a,20b…焼入室
26,26a,26b…搬出用台車
29………………………テーブル
W…………………………ワーク
C1………………………搬入コンベア
C2………………………搬出コンベア
R1………………………第1走行路
R2………………………第1走行路
P…………………………ピット
1a to 1c ……………… Heat treatment equipment 4,4a, 4b …… Insulation chamber 10 ………………………… Airtight door 14 ……………………… Heating chamber 12 …… …………………… Delivery chamber 20, 20a, 20b… Quenching chamber 26, 26a, 26b… Unloading cart 29 ……………………… Table W ………………………… Work C1 ……………………… Loading conveyor C2 ……………………… Unloading conveyor R1 ………………………… First traveling path R2 ……………………… First traveling Road P ………………………… Pit

Claims (5)

複数のワークを連続的に焼き入れするための熱処理設備であって、
互いに平行状であるワークの搬入コンベアおよび搬出コンベアと、
上記搬入コンベア上を搬送された上記ワークを、受け渡しチャンバを介して内側に受け入れ、且つ上記搬入コンベアおよび搬出コンベアの長手方向と交差する方向に沿った第1走行路を走行する保温チャンバと、
上記第1走行路の少なくとも一方の端部側に配置され、且つ上記保温チャンバから上記受け渡しチャンバを介して上記ワークを内側に受け入れる複数の加熱室と、
上記第1走行路の少なくとも他方の端部側に配置され、且つ何れかの上記加熱室で加熱された上記ワークが上記受け渡しチャンバを介して再度内側に受け入れた上記保温チャンバから、上記ワークを内部に受け入れて焼き入れを施す焼入室と、
上記焼入室内で焼き入れを施された上記ワークを受け取り、上記搬入コンベアおよび搬出コンベアと、上記第1走行路との間に位置する第2走行路を走行する搬出用台車と、を備え、
上記焼入室において上記ワークの挿入および排出に用いる気密式ドアは、上記第1走行路および第2走行路側に開口する単一の出入口を開閉すると共に、
上記搬出用台車は、上記焼き入れが施されたワークを上記搬出コンベア上に受け渡す横向きにスライド可能な複数のテーブルを装着している、
ことを特徴とする熱処理設備。
A heat treatment facility for continuously quenching a plurality of workpieces,
A carry-in conveyor and a carry-out conveyor for works that are parallel to each other;
A heat-retaining chamber that receives the work conveyed on the carry-in conveyor inside through a delivery chamber and travels along a first traveling path along a direction intersecting with the longitudinal direction of the carry-in conveyor and the carry-out conveyor;
A plurality of heating chambers disposed on at least one end side of the first traveling path and receiving the workpiece from the heat retaining chamber through the delivery chamber;
The work is disposed from the heat-retaining chamber, which is disposed at least on the other end side of the first traveling path and is received inside again through the delivery chamber. A quenching room that accepts and quenches,
Receiving the work that has been quenched in the quenching chamber, and including a carry-out carriage that runs on a second running path located between the carry-in conveyor and the carry-out conveyor and the first running path,
The hermetic door used for inserting and discharging the workpiece in the quenching chamber opens and closes a single doorway that opens to the first traveling path and the second traveling path,
The unloading carriage is equipped with a plurality of tables that can be slid sideways to deliver the quenched workpiece onto the unloading conveyor.
Heat treatment equipment characterized by that.
前記焼入室は、前記ワークに油焼き入れあるいは水焼き入れを施すものであり、平面視においてその周囲をピットに囲まれている、
ことを特徴とする請求項1に記載の熱処理設備。
The quenching chamber is for subjecting the workpiece to oil quenching or water quenching, and its periphery is surrounded by pits in plan view,
The heat treatment facility according to claim 1.
前記複数の加熱室は、前記ワークに対し浸炭処理を施し得るものである、
ことを特徴とする請求項1または2に記載の熱処理設備。
The plurality of heating chambers can perform a carburizing process on the workpiece.
The heat treatment equipment according to claim 1 or 2, wherein
前記搬出用台車は、前記第2走行路と直交する水平方向に沿って、スライド可能なテレスコープ式の複数のテーブルを上部に装着している、
ことを特徴とする請求項1乃至3の何れか一項に記載の熱処理設備。
The unloading carriage is equipped with a plurality of slidable telescopic tables along the horizontal direction perpendicular to the second traveling path,
The heat treatment facility according to any one of claims 1 to 3, wherein the heat treatment facility is provided.
前記複数の加熱室は、前記第1走行路における一端側に配置されていると共に、
前記焼入室は、上記第1走行路における他端側に配置されている、
ことを特徴とする請求項1乃至4の何れか一項に記載の熱処理設備。
The plurality of heating chambers are disposed on one end side in the first traveling path,
The quenching chamber is disposed on the other end side in the first traveling path,
The heat treatment facility according to any one of claims 1 to 4, wherein the heat treatment facility is provided.
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JP7305293B1 (en) 2022-01-25 2023-07-10 中外炉工業株式会社 Heat treatment equipment
JP7418937B2 (en) 2022-03-18 2024-01-22 中外炉工業株式会社 heat treatment equipment

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JP7305293B1 (en) 2022-01-25 2023-07-10 中外炉工業株式会社 Heat treatment equipment
JP7418937B2 (en) 2022-03-18 2024-01-22 中外炉工業株式会社 heat treatment equipment

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