JP2017213817A - Fabric laminate - Google Patents

Fabric laminate Download PDF

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JP2017213817A
JP2017213817A JP2016110611A JP2016110611A JP2017213817A JP 2017213817 A JP2017213817 A JP 2017213817A JP 2016110611 A JP2016110611 A JP 2016110611A JP 2016110611 A JP2016110611 A JP 2016110611A JP 2017213817 A JP2017213817 A JP 2017213817A
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fabric
binding
fabric laminate
molding
molded product
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JP6684155B2 (en
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努 梶山
Tsutomu Kajiyama
努 梶山
高至 日下
Takashi Kusaka
高至 日下
幹夫 養田
Mikio Yoda
幹夫 養田
振一郎 沖野
Shinichiro Okino
振一郎 沖野
駿斗 向後
Shunto Kogo
駿斗 向後
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Subaru Corp
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Subaru Corp
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  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
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Abstract

PROBLEM TO BE SOLVED: To provide a fabric laminate before molding a molded article having no need for a melting process of a thermoplastic resin and preliminary size enlargement, excellent in handleability such as carrying and less in unnecessary twisting or slippage during molding.SOLUTION: When a molded article is obtained by arranging a fabric laminate 10 by laminating a fabric 12 containing a fiber reinforced composite material in molding die 16 and 18 in advance and injecting a resin into the molding dies 16 and 18, a binding part 14 where all laminated fabrics 12 are bound by individual binding means is arranged at a prescribed position in a plane view of the laminated fabric 12. The binding means is selected from a fibrous body or cable body 20, a binding band 38 and a binding tool 34. Unnecessary slippage or movement to the molding die is inhibited by engaging an engagement part 22 or a circular hole (open hole) 26 arranged in the binding part 14 with a projection arranged in the molding dies 16 and 18.SELECTED DRAWING: Figure 1

Description

本発明は、布帛積層体、特に、繊維強化複合材を有する布帛を積層した布帛積層体に関する。   The present invention relates to a fabric laminate, and more particularly to a fabric laminate in which fabrics having fiber-reinforced composite materials are laminated.

CFRP(Carbon Fiber Reinforced Plastic)などの繊維強化複合材を、例えば縦糸と横糸に用いて織物とした布帛が一般に知られている。このような布帛を複数枚積層して布帛積層体とし、その布帛積層体を成形型内に配置して成形品を得る。例えばRTM(Resin Transfer Molding)などの成形型による成形品成形時には、布帛積層体を成形型で型締めすると共に、場合によって型内を減圧して、型内に樹脂を注入する。この樹脂は、布帛積層体全体に含浸して硬化し、成形後の成形品の形状が保持される。この含浸樹脂をマトリックス樹脂ともいう。   2. Description of the Related Art Cloths that are woven using fiber reinforced composite materials such as CFRP (Carbon Fiber Reinforced Plastic), for example, for warp and weft are generally known. A plurality of such fabrics are laminated to form a fabric laminate, and the fabric laminate is placed in a mold to obtain a molded product. For example, at the time of molding a molded product using a molding die such as RTM (Resin Transfer Molding), the fabric laminate is clamped with a molding die, and in some cases, the inside of the die is decompressed, and the resin is injected into the die. This resin is impregnated and cured throughout the fabric laminate, and the shape of the molded product after molding is maintained. This impregnating resin is also referred to as a matrix resin.

この成形品成形前の布帛積層体は、単に布帛を積層しただけでは、例えば持ち運びのときにばらばらになったり、成形時によれやずれが生じたりしやすい。そのため、成形品成形前の布帛積層体に対して、プリフォームと呼ばれる予備賦形が行われる。この予備賦形には種々の方法があるが、最も一般的には、予備賦形用の型の上に布帛を一枚置いた上からプリフォームパウダーを噴霧し、その上に布帛を重ねてプリフォームパウダーを噴霧することを手作業で繰り返す。このようにして得られた布帛積層体を予備賦形型で型締めして予備賦形を行う。成形型による成形品成形時には、この予備賦形された布帛積層体を用いる。   If the fabric laminate before molding of the molded product is simply laminated, for example, the fabric laminate is likely to be separated when being carried, or to be distorted or displaced during molding. Therefore, preliminary shaping called a preform is performed on the fabric laminate before forming the molded product. There are various methods for this pre-shaping, but most commonly, a preform is sprayed on a sheet of fabric placed on a pre-shaping mold, and the fabric is layered thereon. Repeat the spraying of preform powder manually. The fabric laminate thus obtained is clamped with a pre-shaped mold and pre-shaped. At the time of molding a molded product using a mold, this pre-shaped fabric laminate is used.

しかしながら、手作業による予備賦形作業は面倒で、手間もかかる。そこで、例えば下記特許文献1に記載される布帛積層体が提案されている。この布帛積層体では、強化繊維と熱可塑性樹脂或いは熱可塑性繊維とで布帛を構成し、この熱可塑性樹脂或いは熱可塑性繊維の一部を溶融・固化することで布帛積層体の強化繊維の一部を固定する。これにより、持ち運びなどの取扱い性に優れ、成形時のよれやずれが少ない成形品成形前の布帛積層体を提供できるとしている。   However, manual pre-shaping work is cumbersome and time consuming. Therefore, for example, a fabric laminate described in Patent Document 1 below has been proposed. In this fabric laminate, a fabric is composed of reinforcing fibers and thermoplastic resin or thermoplastic fiber, and a part of the reinforcing fibers of the fabric laminate is melted and solidified by melting a part of this thermoplastic resin or thermoplastic fiber. To fix. Thereby, it is said that the fabric laminated body before shaping | molding of the molded product which is excellent in handleability, such as carrying around, and there are few twists and deviation | shift at the time of shaping | molding can be provided.

特開平5−261849号公報JP-A-5-261849

しかしながら、前述した特許文献1に記載される布帛積層体では、熱可塑性樹脂或いは熱可塑性繊維の溶融温度の管理が難しい。また、積層された複数枚の布帛の全ての布帛で熱可塑性樹脂或いは熱可塑性繊維を簡易な手法で均一に溶融するには、特許文献1に記載されるように、布帛積層体の外周部分に強化繊維の固定部が規制される。予備賦形なしで成形品成形に供される布帛積層体は、成形品成形時に、積層された布帛がずれて欲しくない部分で全ての布帛の固定が行われるべきであり、それは必ずしも布帛積層体の外周部ではない。また、外周部分以外の布帛積層体の任意の位置に強化繊維の固定部を形成するためには、例えば赤外線加熱装置のように、構造が複雑でコストの高い溶融装置が必要となる。また、何よりも、布帛中に熱可塑性樹脂或いは熱可塑性繊維が必須となる。即ち、布帛積層体中の熱可塑性樹脂或いは熱可塑性繊維を溶融する工程そのものに改善の余地がある。   However, in the fabric laminate described in Patent Document 1 described above, it is difficult to manage the melting temperature of the thermoplastic resin or thermoplastic fiber. Further, in order to uniformly melt the thermoplastic resin or the thermoplastic fiber by a simple method in all the fabrics of the plurality of laminated fabrics, as described in Patent Document 1, the outer peripheral portion of the fabric laminate is used. The fixing part of the reinforcing fiber is regulated. In the fabric laminate provided for forming a molded product without pre-shaping, all the fabrics should be fixed at a portion where the laminated fabric is not desired to be displaced at the time of molding the molded product. It is not the outer periphery. In addition, in order to form the reinforcing fiber fixing portion at an arbitrary position of the fabric laminate other than the outer peripheral portion, a melting device having a complicated structure and high cost, such as an infrared heating device, is required. Above all, a thermoplastic resin or thermoplastic fiber is essential in the fabric. That is, there is room for improvement in the process itself of melting the thermoplastic resin or thermoplastic fiber in the fabric laminate.

本発明は、上記課題に鑑みてなされたものであり、その目的は、溶融工程などの複雑な工程を必要とせず、且つ予備賦形が不要で、持ち運びなどの取り扱い性に優れ、成形時の不要なよれやずれが少ない成形品成形前の布帛積層体を提供することにある。   The present invention has been made in view of the above problems, and its purpose is not to require a complicated process such as a melting process, and does not require pre-shaping, and is excellent in handling properties such as carrying, and at the time of molding. An object of the present invention is to provide a fabric laminate before forming a molded product with less unnecessary twisting and shifting.

上記目的を達成するため請求項1に記載の発明は、成形型内に樹脂を注入して成形品を得るにあたり、前記成形型内に予め配置され、繊維強化複合材を有する布帛を積層してなる布帛積層体において、前記積層された布帛の平面視における規定位置に設けられ、前記積層された全ての布帛が個別の結束手段で結束された結束部を有することを特徴とする。   In order to achieve the above object, according to the first aspect of the present invention, in order to obtain a molded product by injecting a resin into a mold, a fabric having a fiber-reinforced composite material previously placed in the mold is laminated. In the fabric laminated body, the laminated fabric is provided at a predetermined position in a plan view, and has a bundling portion in which all the laminated fabrics are bundled by individual bundling means.

この構成によれば、成形品成形時に、積層された布帛のずれて欲しくない部分を積層された布帛の平面視における規定位置に設定し、この規定位置で、個別の結束手段により積層された全ての布帛を結束して結束部とする。これにより、予備賦形することなく、持ち運びなどの取り扱い性に優れ、成形時の不要なよれやずれが少ない成形品成形前の布帛積層体を提供することができる。その場合、布帛には熱可塑性樹脂や熱可塑性繊維を必須とせず、また、それらの溶融工程も必要ない。   According to this configuration, at the time of molding a molded product, a portion of the laminated fabric that is not desired to be shifted is set to a specified position in the plan view of the laminated fabric, and all of the layers laminated by the individual bundling means are set at this specified position. These fabrics are bound to form a binding part. Accordingly, it is possible to provide a fabric laminate prior to molding a molded product, which is excellent in handling properties such as carrying without preliminarily shaping, and has little unnecessary twisting and shifting at the time of molding. In that case, the fabric does not require a thermoplastic resin or thermoplastic fiber, nor does it require a melting step thereof.

請求項2に記載の発明は、請求項1に記載の布帛積層体において、前記結束手段が、繊維状体又は索条体、結束バンド、及び結束具から選択されることを特徴とする。   According to a second aspect of the present invention, in the fabric laminate according to the first aspect, the binding means is selected from a fibrous body or a cord, a binding band, and a binding tool.

この構成によれば、身近な部材から結束手段を選択することができ、コストの増加を抑制することができる。   According to this configuration, the binding means can be selected from familiar members, and an increase in cost can be suppressed.

請求項3に記載の発明は、請求項1又は2に記載の布帛積層体において、前記結束部が、前記成形型に設けられた突起に係合する係合部を有することを特徴とする。   According to a third aspect of the present invention, in the fabric laminate according to the first or second aspect, the binding portion has an engaging portion that engages with a protrusion provided on the mold.

この構成によれば、結束部に設けられた係合部を成形型の突起に係合することで、成形品成形時の成形型に対する不要なずれや移動を抑制することができる。   According to this configuration, by engaging the engaging portion provided in the bundling portion with the projection of the molding die, unnecessary shift and movement with respect to the molding die during molding can be suppressed.

請求項4に記載の発明は、請求項1乃至3の何れか一項に記載の布帛積層体において、前記結束部は、前記積層された布帛の積層方向一方の端面から他方の端面まで貫通する貫通穴と、前記貫通穴の内周の一部又は全周で前記積層された布帛の積層方向一方の端面から他方の端面まで連続する縫い合わせ構造とを有することを特徴とする。   According to a fourth aspect of the present invention, in the fabric laminate according to any one of the first to third aspects, the binding portion penetrates from one end surface to the other end surface in the stacking direction of the stacked fabrics. It has a through-hole and a stitching structure that continues from one end surface to the other end surface in the stacking direction of the stacked fabrics on a part or all of the inner periphery of the through-hole.

この構成によれば、繊維状体又は索条体、結束バンドを結束手段として、貫通穴の内周の一部又は全周を縫い合わせて縫い合わせ構造とする。これにより、簡易な方法で、結束部を構成することができる。また、貫通穴を、成形型の突起に係合する係合部とすることもできる。   According to this configuration, the fibrous body, the cable body, and the binding band are used as the binding means, and a part or the entire periphery of the inner periphery of the through hole is stitched to form a stitched structure. Thereby, a bundling part can be constituted by a simple method. Further, the through hole can be an engaging portion that engages with the protrusion of the mold.

請求項5に記載の発明は、請求項4に記載の布帛積層体において、前記貫通穴が前記係合部を兼ねる係合貫通穴であることを特徴とする。   According to a fifth aspect of the present invention, in the fabric laminate according to the fourth aspect, the through hole is an engagement through hole that also serves as the engagement portion.

この構成によれば、構成を簡易化することができると共に、成形品成形時の成形型に対する不要なずれや移動を確実に抑制することができる。   According to this structure, while being able to simplify a structure, the unnecessary shift | offset | difference and movement with respect to the shaping | molding die at the time of shaping | molding of a molded article can be suppressed reliably.

請求項6に記載の発明は、請求項1乃至5の何れか一項に記載の布帛積層体において、前記結束手段が、前記成形型による成形品成形時の積層体温度より低い融点の材料で構成されることを特徴とする。   According to a sixth aspect of the present invention, in the fabric laminate according to any one of the first to fifth aspects, the binding means is made of a material having a melting point lower than the temperature of the laminate when the molded product is molded by the mold. It is characterized by being configured.

この構成によれば、成形品成形時に結束手段が溶融するので、成形品に結束手段が残存しても目立たず、また製品性状にも大きな影響を与えることがない。   According to this configuration, since the bundling means melts when the molded product is molded, even if the bundling means remains in the molded product, it does not stand out, and the product properties are not greatly affected.

以上説明したように、本発明によれば、予備賦形することなく、簡易な構成により、持ち運びなどの取り扱い性に優れ、成形時のよれやずれが少ない成形品成形前の布帛積層体を提供することができる。従って、予備賦形に係る手間や面倒を回避することができる。また、布帛には熱可塑性樹脂や熱可塑性繊維を必須とせず、それらの溶融工程も必要ない。   As described above, according to the present invention, there is provided a fabric laminate prior to molding a molded product that has excellent handling properties such as carrying and has little wobbling and deviation during molding, with a simple configuration without pre-shaping. can do. Therefore, it is possible to avoid the labor and trouble associated with preliminary shaping. Further, the fabric does not require a thermoplastic resin or thermoplastic fiber, and does not require a melting step thereof.

本発明の布帛積層体の第1実施形態を示す全体斜視図である。1 is an overall perspective view showing a first embodiment of a fabric laminate of the present invention. 図1の布帛積層体を成形型で成形した成形品の全体斜視図である。It is the whole perspective view of the molded product which shape | molded the fabric laminated body of FIG. 1 with the shaping | molding die. 図1の布帛積層体を成形型内に配置した状態の断面図である。It is sectional drawing of the state which has arrange | positioned the fabric laminated body of FIG. 1 in a shaping | molding die. 図1の布帛積層体を成形型内で成形した状態の断面図である。It is sectional drawing of the state which shape | molded the fabric laminated body of FIG. 1 within the shaping | molding die. 結束部のない布帛積層体を成形型内に配置した状態の断面図である。It is sectional drawing of the state which has arrange | positioned the fabric laminated body without a binding part in a shaping | molding die. 図5の布帛積層体を成形型内で成形した状態の断面図である。It is sectional drawing of the state which shape | molded the fabric laminated body of FIG. 5 within the shaping | molding die. 図1の布帛積層体の詳細説明図であり、(A)は詳細斜視図、(B)は断面図である。It is detailed explanatory drawing of the fabric laminated body of FIG. 1, (A) is a detailed perspective view, (B) is sectional drawing. 図1の布帛積層体の変形例の詳細説明図であり、(A)は詳細斜視図、(B)は断面図である。It is detail explanatory drawing of the modification of the fabric laminated body of FIG. 1, (A) is a detailed perspective view, (B) is sectional drawing. 本発明の布帛積層体の第2実施形態を示す詳細説明図であり、(A)は詳細斜視図、(B)は断面図である。It is detailed explanatory drawing which shows 2nd Embodiment of the fabric laminated body of this invention, (A) is a detailed perspective view, (B) is sectional drawing. 本発明の布帛積層体の第3実施形態を示す詳細説明図であり、(A)は詳細斜視図、(B)は断面図である。It is detailed explanatory drawing which shows 3rd Embodiment of the fabric laminated body of this invention, (A) is a detailed perspective view, (B) is sectional drawing. 図10の布帛積層体の成形型内における使用例を示す断面図である。It is sectional drawing which shows the usage example in the shaping | molding die of the fabric laminated body of FIG. 本発明の布帛積層体の第4実施形態を示す断面図である。It is sectional drawing which shows 4th Embodiment of the fabric laminated body of this invention. 図12の布帛積層体の変形例を示す断面図である。It is sectional drawing which shows the modification of the fabric laminated body of FIG. 本発明の布帛積層体の第5実施形態を示す断面図である。It is sectional drawing which shows 5th Embodiment of the fabric laminated body of this invention.

以下の実施の形態では、本発明を具体化するための装置や方法を例示する。しかしながら、本発明の技術的思想は、構成部品の材質や形状、配置等を下記に特定するものでない。本発明の技術的思想は、特許請求の範囲に技術的範囲内で種々の変更を加えることができる。   In the following embodiments, an apparatus and a method for embodying the present invention are illustrated. However, the technical idea of the present invention does not specify the material, shape, arrangement, etc. of the component parts below. The technical idea of the present invention can be modified in various ways within the technical scope of the claims.

以下に、本発明の布帛積層体の実施形態について図面を参照して詳細に説明する。図1は、本発明の布帛積層体10の第1実施形態を示す全体斜視図、図2は、図1の布帛積層体10を成形型で成形した成形品の全体斜視図である。この実施形態の成形品とは、繊維強化複合材を含む布帛積層体10の成形品を指す。図示しない成形型を用いた繊維強化複合材の成形品成形は、例えば前述のRTMのように広く一般に周知であるから、ここではその詳細について説明しない。   Hereinafter, embodiments of the fabric laminate of the present invention will be described in detail with reference to the drawings. FIG. 1 is an overall perspective view showing a first embodiment of a fabric laminate 10 of the present invention, and FIG. 2 is an overall perspective view of a molded product obtained by molding the fabric laminate 10 of FIG. 1 with a molding die. The molded product of this embodiment refers to a molded product of the fabric laminate 10 including a fiber reinforced composite material. Since molding of a fiber-reinforced composite material using a molding die (not shown) is widely known, for example, as in the above-described RTM, details thereof will not be described here.

CFRPのような繊維強化複合材の成形品には、例えば繊維強化複合材の繊維を例えば縦糸と横糸に用い、それらを例えば織物のように織って布帛12として用いる。この布帛12を例えば2〜20枚程度積層して布帛積層体10とし、この布帛積層体10を成形型内に配置し、成形型で型締めし、型内に樹脂(マトリックス樹脂)を注入する。注入された樹脂は布帛積層体10全体に含浸して硬化し、繊維強化複合材の成形品が成形される。この実施形態では、予備賦形することなく、布帛積層体10を成形型内に配置して成形品成形を行うことを前提としている。なお、樹脂の含浸効率を上げるために型内を減圧することもある。また、樹脂の注入個所を多数点化することで、成形品の成形所要時間を短縮する技術も開発されている。   In a molded product of a fiber reinforced composite material such as CFRP, for example, fibers of the fiber reinforced composite material are used as, for example, warp and weft, and these are woven like a woven fabric and used as the fabric 12. For example, about 2 to 20 pieces of the cloth 12 are laminated to form a cloth laminated body 10. The cloth laminated body 10 is placed in a mold, clamped with a mold, and a resin (matrix resin) is injected into the mold. . The injected resin is impregnated into the entire fabric laminate 10 and cured, and a molded product of the fiber reinforced composite material is formed. In this embodiment, it is assumed that the fabric laminate 10 is placed in a mold and molded products are formed without pre-shaping. In order to increase the resin impregnation efficiency, the inside of the mold may be decompressed. In addition, a technique has been developed that shortens the time required for molding a molded product by making a large number of resin injection points.

例えば図1の布帛積層体10は、四隅の一角が除去された方形のものであり、この布帛積層体10を成形型で成形して、図2のような略方形トレー状の成形品を得る。この成形品は、図2の二点鎖線の位置で切断され、切断された内側の部分だけが製品となり、外側は使用しない。この実施形態では、この製品として使用しない部分の複数位置に結束部14が設けられている。この結束部14は、後段に詳述するように、積層された全ての布帛12を個別の結束手段で結束して構成されるものである。また、結束部14が設けられるのは、積層された布帛12の平面視において予め設定された規定位置である。   For example, the fabric laminate 10 in FIG. 1 has a square shape from which corners of four corners are removed, and the fabric laminate 10 is molded with a molding die to obtain a substantially square tray-shaped molded product as shown in FIG. . This molded product is cut at the position of the two-dot chain line in FIG. 2, and only the cut inner part becomes the product, and the outer side is not used. In this embodiment, bundling portions 14 are provided at a plurality of positions in a portion not used as the product. As will be described in detail later, the binding portion 14 is configured by binding all the laminated fabrics 12 with individual binding means. Further, the bundling portion 14 is provided at a predetermined position set in advance in a plan view of the laminated fabric 12.

図3は、図1の布帛積層体10を成形型16,18内に配置した状態の断面図、図4は、図1の布帛積層体10を成形型16,18内で成形した状態の断面図である。これらの図は、成形型16,18内の布帛積層体10の状態を模式的に表示するものであって、実態の詳細とは異なる。また、例えばRTMで型内を減圧する場合には、型締め状態の成形型16,18の内部は閉じているが、ここでは分かりやすくするために成形型16,18内部の端部を開放している。図1の布帛積層体10では、規定位置に結束部14が設けられているので、成形型16,18による型締め時にも、夫々の布帛12の不要なよれやずれは抑制される。   3 is a cross-sectional view of the state in which the fabric laminate 10 of FIG. 1 is disposed in the molds 16 and 18, and FIG. 4 is a cross-section of the state in which the fabric laminate 10 of FIG. FIG. These drawings schematically show the state of the fabric laminate 10 in the molds 16 and 18, and are different from the actual details. For example, when the pressure inside the mold is reduced by RTM, the inside of the molds 16 and 18 in the mold-clamped state is closed, but here, the ends of the molds 16 and 18 are opened for easy understanding. ing. In the fabric laminate 10 of FIG. 1, the bundling portion 14 is provided at a specified position, so that unnecessary twisting and displacement of the respective fabrics 12 are suppressed even when the molds 16 and 18 are clamped.

これに対し、図5は、結束部のない布帛積層体10(予備賦形もなし)を成形型16,18内に配置した状態の断面図、図6は、図5の布帛積層体10を成形型16,18内で成形した状態の断面図である。成形型16,18の型締め前によれやずれのない布帛積層体10も、型締めによって布帛12が不要によれたりずれたりしてしまう。前述した図4では、結束部14によって型締め時の布帛12のよれやずれを抑制できることを模式的に示しているが、実際の型締めでは、積層された布帛12の結束部14以外の部分にはずれが生じる。これは、予備賦形していない布帛積層体10では当然のことであり、布帛12がずれるからこそ布帛積層体10を成形型16,18に沿わせて成形することができるのである。   On the other hand, FIG. 5 is a cross-sectional view of a state in which the fabric laminate 10 (without pre-shaping) having no binding portion is disposed in the molds 16 and 18, and FIG. 6 shows the fabric laminate 10 of FIG. FIG. 3 is a cross-sectional view of a state of being molded in the molding dies 16 and 18. Even in the fabric laminate 10 that does not shift or shift before the molds 16 and 18 are clamped, the fabric 12 is unnecessarily moved or shifted due to mold clamping. In FIG. 4 described above, it is schematically shown that the bundling portion 14 can prevent the fabric 12 from being twisted or shifted during clamping, but in actual clamping, a portion other than the bundling portion 14 of the laminated fabric 12 is shown. There will be a gap. This is natural in the fabric laminate 10 that has not been pre-shaped, and the fabric laminate 10 can be formed along the molds 16 and 18 because the fabric 12 is displaced.

これらのことから、結束部14は、成形品成形時に布帛12がずれて欲しくない部分に設けるべきであり、従って結束部14を設ける規定位置は成形品成形時に布帛12がずれて欲しくない部分とするのが望ましい。また、図2にも示すように、繊維強化複合材を含む成形品では、強度を均一状態に維持したり、予め設定された強度を確保したりするために、製品として残存しない部分に結束部14を設けることが望ましく、従って製品に残存しない部分、つまり製品領域以外の部分を結束部14形成の規定位置とするのが望ましい。なお、製品として残存してしまう部分、つまり製品領域に結束部14を設けるような場合については後述する。   Therefore, the binding portion 14 should be provided in a portion where the fabric 12 is not desired to be displaced at the time of molding the molded product. Therefore, the specified position where the binding portion 14 is provided is a portion where the fabric 12 is not desired to be displaced at the time of molding the molded product. It is desirable to do. In addition, as shown in FIG. 2, in the molded product including the fiber reinforced composite material, in order to maintain the strength in a uniform state or ensure a preset strength, the binding portion is formed in a portion that does not remain as a product. Therefore, it is desirable to provide a portion that does not remain in the product, that is, a portion other than the product region, as a specified position for forming the binding portion 14. In addition, the case where the binding part 14 is provided in the part which remains as a product, that is, the product region will be described later.

図7は、図1の布帛積層体10の詳細説明図であり、(A)はその詳細斜視図、(B)はその断面図である。これらの図に示す結束部14では、結束手段として、繊維状体又は索条体20を用いている。これらの繊維状体又は索条体20としては、例えば天然繊維又は合成繊維からなる糸や紐などが挙げられる。この例では、このような繊維状体又は索条体20からなる結束手段で、積層された布帛12の積層方向一方の端面から他方の端面まで連続して、所謂並縫いのように縫い合わせ、これにより積層された全ての布帛12を結束して結束部14としている。また、図8は、図1の布帛積層体10の変形例の詳細説明図であり、(A)はその詳細斜視図、(B)はその断面図である。この例でも、結束手段として、繊維状体又は索条体20を用い、一般にミシンと呼ばれる縫製機で積層された全ての布帛12を縫い合わせて結束し、これを結束部14としている。   FIG. 7 is a detailed explanatory view of the fabric laminate 10 of FIG. 1, (A) is a detailed perspective view thereof, and (B) is a sectional view thereof. In the bundling portion 14 shown in these drawings, a fibrous body or a cord body 20 is used as a bundling means. Examples of the fibrous body or cord body 20 include threads and strings made of natural fibers or synthetic fibers. In this example, the bundling means composed of such a fibrous body or striated body 20 sews the laminated fabrics 12 continuously from one end surface to the other end surface in a so-called parallel stitch, All the fabrics 12 laminated by the above are bound to form a binding portion 14. FIG. 8 is a detailed explanatory view of a modified example of the fabric laminate 10 of FIG. 1, (A) is a detailed perspective view thereof, and (B) is a sectional view thereof. Also in this example, the fibrous body or the striated body 20 is used as a binding means, and all the fabrics 12 stacked by a sewing machine generally called a sewing machine are stitched and bound to form a binding portion 14.

図9は、本発明の布帛積層体10の第2実施形態を示す詳細説明図であり、(A)はその詳細斜視図、(B)はその断面図である。この実施形態の布帛積層体10の全体構成は、例えば前述した図1、図2に示すものと同様であり、この実施形態の布帛積層体10に設けられた結束部14による作用は、例えば前述した図3、図4に示すものと同様である。この実施形態の結束部14は、繊維状体又は索条体20を結束手段として用いて、布帛積層体10の広がり方向端部をかがるようにして積層された全ての布帛12を縫い合わせ、これにより積層された全ての布帛12を結束している。更に、この実施形態の結束部14では、結束手段として用いた繊維状体又は索条体20の一部で輪を形成し、これを係合部22としている。この係合部22は、図に二点鎖線で示すように、下側成形型18に設けられた突起22が差し込まれて係合するものであり、例えばこの状態で成形品成形を行えば、係合部22並びに結束部14の成形型18に対する不要なずれや移動を規制することができる。また、この係合部22は、例えばマニピュレータなどを介して搬送時などにも利用することができる。   FIG. 9 is a detailed explanatory view showing a second embodiment of the fabric laminate 10 of the present invention, in which (A) is a detailed perspective view thereof, and (B) is a sectional view thereof. The overall configuration of the fabric laminate 10 of this embodiment is the same as that shown in FIGS. 1 and 2, for example, and the action of the binding portion 14 provided in the fabric laminate 10 of this embodiment is, for example, as described above. 3 and 4 are the same as those shown in FIGS. The bundling portion 14 of this embodiment uses the fibrous body or the striated body 20 as a bundling means, and sews all the fabrics 12 that are laminated so as to bend the ends in the spreading direction of the fabric laminate 10. As a result, all the laminated fabrics 12 are bundled. Furthermore, in the bundling portion 14 of this embodiment, a ring is formed by a part of the fibrous body or the cord body 20 used as the bundling means, and this is used as the engaging portion 22. As shown by a two-dot chain line in the figure, the engaging portion 22 is engaged with a protrusion 22 provided on the lower mold 18 and, for example, if a molded product is molded in this state, Unnecessary displacement and movement of the engaging portion 22 and the binding portion 14 with respect to the mold 18 can be restricted. Moreover, this engaging part 22 can be utilized also at the time of conveyance etc. via a manipulator etc., for example.

図10は、本発明の布帛積層体10の第3実施形態を示す詳細説明図であり、(A)はその詳細斜視図、(B)はその断面図である。この実施形態の布帛積層体10の全体構成は、例えば前述した図1、図2に示すものと同様であり、この実施形態の布帛積層体10に設けられた結束部14による作用は、例えば前述した図3、図4に示すものと同様である。この実施形態の結束部14では、積層された布帛12の積層方向一方の端面から他方の端面まで貫通する円形穴(貫通穴)26を形成し、繊維状体又は索条体20を結束手段として用いて円形穴26の内周全周をかがるようにして縫い合わせ、これにより積層された全ての布帛12を結束している。つまり、この縫い合わせ部分が、積層された布帛12の積層方向一方の端面から他方の端面まで連続する縫い合わせ構造となっている。なお、この縫い合わせは、円形穴(貫通穴)26の内周全周でなく、一部だけであってもよい。また、円形穴(貫通穴)26は、既存のポンチなどの工具を用いて形成することができる。   FIG. 10 is a detailed explanatory view showing a third embodiment of the fabric laminate 10 of the present invention, (A) is a detailed perspective view thereof, and (B) is a sectional view thereof. The overall configuration of the fabric laminate 10 of this embodiment is the same as that shown in FIGS. 1 and 2, for example, and the action of the binding portion 14 provided in the fabric laminate 10 of this embodiment is, for example, as described above. 3 and 4 are the same as those shown in FIGS. In the bundling portion 14 of this embodiment, a circular hole (through hole) 26 penetrating from one end surface to the other end surface of the laminated fabric 12 is formed, and the fibrous body or the cord body 20 is used as a bundling means. The circular holes 26 are stitched together so as to bend over the entire inner periphery of the circular hole 26, and all the fabrics 12 thus laminated are bound. That is, the stitched portion has a stitched structure in which the laminated fabrics 12 are continuous from one end surface to the other end surface in the stacking direction. Note that this sewing may be performed only on a part of the inner periphery of the circular hole (through hole) 26 instead of the entire inner periphery. Further, the circular hole (through hole) 26 can be formed using an existing tool such as a punch.

図11は、図10の布帛積層体10の成形型内における使用例を示す断面図である。図11に示す下側成形型18には、成形後の成形品を払い出すためのエジェクタと呼ばれる昇降ピン28が設けられている。この昇降ピン28は、図示しない油圧シリンダなどの駆動手段によって図の上下方向に昇降される。この例では、昇降ピン28の内部にガイドピン(突起)30が配置されている。このガイドピン30は、コイルスプリング32によって図の上方に付勢されており、図示しない上側成形型が当接するとコイルスプリング32の付勢力に抗してガイドピン30が下降するように構成されている。この使用例では、内周が縫い合わされた円形穴26にガイドピン30を挿通して布帛積層体10が位置決めされるようにしている。   FIG. 11 is a cross-sectional view showing an example of use of the fabric laminate 10 of FIG. 10 in a mold. The lower mold 18 shown in FIG. 11 is provided with elevating pins 28 called ejectors for delivering a molded product after molding. The elevating pins 28 are raised and lowered in the vertical direction in the figure by driving means such as a hydraulic cylinder (not shown). In this example, a guide pin (projection) 30 is disposed inside the elevating pin 28. The guide pin 30 is urged upward in the figure by a coil spring 32, and is configured such that the guide pin 30 descends against the urging force of the coil spring 32 when an upper mold (not shown) abuts. Yes. In this example of use, the fabric laminated body 10 is positioned by inserting the guide pin 30 into the circular hole 26 in which the inner periphery is stitched.

つまり、この使用例における図10の布帛積層体10の円形穴(貫通穴)26は、成形型18に設けられたガイドピン(突起)30が差し込まれて係合するものであり、本発明の係合貫通穴として機能する。そして、この状態で成形品成形を行えば、円形穴26並びに結束部14の成形型18に対する不要なずれや移動を規制することができる。ちなみに、成形品成形後は、上側成形型を上昇した後、昇降ピン28が上昇されて、下側成形型18から成形品が払い出される。また、この円形穴26は、前述した第2実施形態と同様に、マニピュレータなどを介して搬送時などにも利用することができる。   That is, the circular hole (through hole) 26 of the fabric laminate 10 of FIG. 10 in this use example is one in which the guide pin (protrusion) 30 provided in the mold 18 is inserted and engaged, Functions as an engagement through hole. If the molded product is molded in this state, unnecessary displacement and movement of the circular hole 26 and the binding portion 14 with respect to the molding die 18 can be restricted. Incidentally, after molding the molded product, after the upper mold is raised, the elevating pins 28 are raised and the molded product is discharged from the lower mold 18. Further, the circular hole 26 can be used during conveyance through a manipulator or the like as in the second embodiment described above.

図12は、本発明の布帛積層体10の第4実施形態を示す断面図である。この実施形態の布帛積層体10の全体構成は、例えば前述した図1、図2に示すものと同様であり、この実施形態の布帛積層体10に設けられた結束部14による作用は、例えば前述した図3、図4に示すものと同様である。この実施形態の結束部14では、予め設定された規定形状の結束具34を結束手段として用いる。この実施形態の結束具34は、二股のステープル形状であり、積層された布帛12の積層方向一方の端面から他方の端面まで貫通した後、先端部を折り曲げて積層された全ての布帛12を結束し、それを結束部14としている。このようなステープル形状の結束具34としては、例えばステープラーに用いられる金属製のものがある。また、形状は異なるが、樹脂製のものや紙製のものもある。   FIG. 12 is a cross-sectional view showing a fourth embodiment of the fabric laminate 10 of the present invention. The overall configuration of the fabric laminate 10 of this embodiment is the same as that shown in FIGS. 1 and 2, for example, and the action of the binding portion 14 provided in the fabric laminate 10 of this embodiment is, for example, as described above. 3 and 4 are the same as those shown in FIGS. In the bundling portion 14 of this embodiment, a predetermined-shaped bundling tool 34 is used as the bundling means. The binding tool 34 of this embodiment has a bifurcated staple shape, and passes through from one end surface to the other end surface in the stacking direction of the stacked fabrics 12, and then binds all the stacked fabrics 12 by bending the tip portion. The bundling portion 14 is used. As such a staple-shaped binding tool 34, for example, there is a metal one used for a stapler. Moreover, although it differs in shape, there are also those made of resin and those made of paper.

図13は、図12の布帛積層体10の変形例を示す断面図である。この変形例では、図12に示す結束具34のうち、二股のステープル形状の連結部に円環部36を一体に形成している。従って、この円環部36は、例えばマニピュレータなどを介して搬送時などに利用することができる。   FIG. 13 is a cross-sectional view showing a modification of the fabric laminate 10 of FIG. In this modification, an annular portion 36 is formed integrally with a bifurcated staple-shaped connecting portion of the tying member 34 shown in FIG. Accordingly, the annular portion 36 can be used at the time of conveyance through a manipulator or the like, for example.

図14は、本発明の布帛積層体10の第5実施形態を示す断面図である。この実施形態の布帛積層体10の全体構成は、例えば前述した図1、図2に示すものと同様であり、この実施形態の布帛積層体10に設けられた結束部14による作用は、例えば前述した図3、図4に示すものと同様である。この実施形態の結束部14では、結束手段として、例えば既存の結束バンド38を用いている。結束バンド38は、一般に可撓性を有する樹脂製であり、周知のように、一端に固定部40が形成されると共にバンド部42の一面にラチェットが形成されている。   FIG. 14 is a cross-sectional view showing a fifth embodiment of the fabric laminate 10 of the present invention. The overall configuration of the fabric laminate 10 of this embodiment is the same as that shown in FIGS. 1 and 2, for example, and the action of the binding portion 14 provided in the fabric laminate 10 of this embodiment is, for example, as described above. 3 and 4 are the same as those shown in FIGS. In the binding unit 14 of this embodiment, for example, an existing binding band 38 is used as a binding means. The binding band 38 is generally made of a resin having flexibility, and as is well known, a fixing portion 40 is formed at one end and a ratchet is formed on one surface of the band portion 42.

そのため、結束バンド38では、バンド部42を固定部40の差し込み穴に差し込むと、差し込み穴内に設けられた係止爪がラチェットに係止してバンド部42の結束長さが固定される。一方、布帛積層体10の広がり方向の規定位置には、前述した図10と同様に、積層された布帛12の積層方向一方の端面から他方の端面まで貫通する円形穴44が貫通穴として形成される。また、この実施形態では、その円形穴44の近傍に、結束バンド38のバンド部42を挿通可能な挿通穴46が、同じく積層された布帛12の積層方向一方の端面から他方の端面まで貫通して形成されている。なお、円形穴44や挿通穴46は、既存のポンチなどの工具を用いて形成することができる。   Therefore, in the binding band 38, when the band portion 42 is inserted into the insertion hole of the fixing portion 40, the locking claw provided in the insertion hole is locked to the ratchet and the binding length of the band portion 42 is fixed. On the other hand, a circular hole 44 penetrating from one end surface to the other end surface in the stacking direction of the laminated fabrics 12 is formed as a through hole at the specified position in the spreading direction of the fabric laminate 10 as in FIG. 10 described above. The Further, in this embodiment, an insertion hole 46 through which the band portion 42 of the binding band 38 can be inserted in the vicinity of the circular hole 44 penetrates from one end surface to the other end surface of the laminated fabric 12 in the same manner. Is formed. The circular hole 44 and the insertion hole 46 can be formed using an existing tool such as a punch.

この実施形態では、例えば図14(A)に示すように、結束バンド38のバンド部42を積層された布帛12の一方の端面側から挿通穴46に差し込んで他方の端面側まで挿通する。次いで、図14(B)に示すように、挿通穴46から突出している結束バンド38のバンド部42を折り返して積層された布帛12の他方の端面側から円形穴44内に差し込み、一方の端面側まで挿通する。そして、図14(C)に示すように、結束バンド38のバンド部42の先端部を固定部40の差し込み穴に差し込み、その先端部を十分に引っ張ることでバンド部42を引き締める。これにより積層された全ての布帛12が結束され、結束部14が形成される。   In this embodiment, for example, as shown in FIG. 14A, the band portion 42 of the binding band 38 is inserted from one end surface side of the laminated fabric 12 into the insertion hole 46 and inserted to the other end surface side. Next, as shown in FIG. 14B, the band portion 42 of the binding band 38 protruding from the insertion hole 46 is folded back and inserted into the circular hole 44 from the other end surface side of the laminated fabric 12, and one end surface Insert to the side. And as shown in FIG.14 (C), the band part 42 is tightened by inserting the front-end | tip part of the band part 42 of the binding band 38 in the insertion hole of the fixing | fixed part 40, and pulling the front-end | tip part fully. As a result, all the laminated fabrics 12 are bound to form a binding portion 14.

前述した各実施形態の結束部14は、係合部や貫通穴、係合貫通穴を含めて、繊維強化複合材の成形品としては不要なものである。従って、前述したように、結束部14形成の規定位置は、製品として残存しない部分、つまり製品領域以外の部分に設定するのが望ましい。しかしながら、一方で、例えば布帛12のずれて欲しくない部分が製品領域内にある場合には、その部分を結束部14形成の規定位置に設定しなければならないこともある。そのような場合には、結束手段として、成形型による成形品成形時の積層体温度より低い融点の材料を用い、その材料で結束手段を構成することが挙げられる。   The bundling portion 14 of each embodiment described above is unnecessary as a molded product of the fiber reinforced composite material including the engaging portion, the through hole, and the engaging through hole. Therefore, as described above, it is desirable to set the specified position for forming the binding portion 14 in a portion that does not remain as a product, that is, a portion other than the product region. However, on the other hand, for example, when a portion of the fabric 12 that is not desired to shift is within the product region, the portion may need to be set at a specified position for forming the binding portion 14. In such a case, as the bundling means, a material having a melting point lower than the temperature of the laminated body at the time of molding a molded product by a mold may be used, and the bundling means may be configured with the material.

成形品成形時の積層体温度は100℃以上の高温になるので、この成形品成形時の積層体温度より低い融点の材料としては、例えばポリエチレン(融点:約70〜140℃)やポリプロピレン(融点:168℃)などの樹脂材料が挙げられる。これらの材料からなる結束手段を用いれば、成形品成形時に結束手段は溶融してしまう。溶融した結束手段の樹脂は成形品に残存してしまうが、その殆どが布帛積層体10の内部に吸収されて目立たない。また、残存する結束手段の樹脂は、布帛積層体10に含浸されて成形品に残存する樹脂(マトリックス樹脂)に対する容積比が圧倒的に小さいので、製品性状としては特に問題とならない。   Since the temperature of the laminated body at the time of molding a molded product becomes a high temperature of 100 ° C. or higher, examples of materials having a melting point lower than the temperature of the laminated body at the time of molding this molded product include polyethylene (melting point: about 70 to 140 ° C.) and polypropylene (melting point). Resin material such as 168 ° C.). If the bundling means made of these materials is used, the bundling means will melt at the time of molding a molded product. The molten resin of the binding means remains in the molded product, but most of it is absorbed into the fabric laminate 10 and is not noticeable. Moreover, since the volume ratio with respect to resin (matrix resin) which is impregnated in the fabric laminate 10 and remains in the molded product is overwhelmingly small, the resin of the binding means that remains is not particularly problematic as product properties.

このように、前述した実施形態の布帛積層体10では、繊維強化複合材を含む布帛12を積層した布帛積層体10を成形型16,18内に予め配置し、成形型16,18内に樹脂を注入して成形品を得る場合に、積層された布帛12の平面視における規定位置に、積層された全ての布帛12が個別の結束手段で結束された結束部14を設けた。その際、成形品成形時に布帛12のずれて欲しくない部分を規定位置に設定することで、予備賦形することなく、成形時の不要なよれやずれが少ない成形品成形前の布帛積層体10を提供することができる。また、持ち運び時などに布帛12がバラバラになることもないので、取り扱い性に優れる。また、布帛12には熱可塑性樹脂や熱可塑性繊維を必須とせず、それらの溶融工程も必要ないことから、布帛材料の自由度が高まり、溶融工程に伴う問題も回避することができる。   As described above, in the fabric laminate 10 according to the above-described embodiment, the fabric laminate 10 in which the fabric 12 including the fiber reinforced composite material is laminated is placed in the molds 16 and 18 in advance, and the resin is placed in the molds 16 and 18. In the case of obtaining a molded product by injecting, a binding portion 14 in which all the stacked fabrics 12 are bound by individual binding means is provided at a specified position in plan view of the stacked fabrics 12. At this time, by setting a portion of the fabric 12 that is not desired to be displaced at the time of molding the molded product at a specified position, the fabric laminate 10 before molding the molded product with less unnecessary twisting and misalignment at the time of molding without pre-shaped. Can be provided. In addition, since the fabric 12 does not fall apart when being carried, the handleability is excellent. Moreover, since the thermoplastic resin and thermoplastic fiber are not essential for the fabric 12, and the melting process thereof is not necessary, the degree of freedom of the fabric material is increased, and problems associated with the melting process can be avoided.

また、繊維状体又は索条体20、結束バンド38、及び結束具34から結束手段を選択することにより、身近な部材で積層された布帛12を結束することができ、コストの増加も抑制することができる。   In addition, by selecting a binding means from the fibrous body or cord body 20, the binding band 38, and the binding tool 34, it is possible to bind the fabric 12 laminated with familiar members, and suppress an increase in cost. be able to.

また、成形型16,18に設けられた突起に係合する係合部22を結束部14に設けることにより、成形品成形時の成形型16,18に対する不要なずれや移動を抑制することができる。   Further, by providing the binding portion 14 with the engaging portion 22 that engages with the protrusion provided on the molding dies 16 and 18, it is possible to suppress unnecessary displacement and movement with respect to the molding dies 16 and 18 during molding of the molded product. it can.

また、積層された布帛12の積層方向一方の端面から他方の端面まで貫通する円形穴(貫通穴)26の内周の一部又は全周で積層された布帛12の積層方向一方の端面から他方の端面まで連続して縫い合わせる。これにより、簡易な方法で結束部14を構成することができると共に、円形穴(貫通穴)26を成形型16,18の突起に係合することで成形品成形時の成形型16,18に対する不要なずれや移動を抑制することもできる。   In addition, a part of the inner periphery of a circular hole (through hole) 26 penetrating from one end face to the other end face of the laminated fabric 12 in the lamination direction or the whole circumference of the fabric 12 laminated in the lamination direction from one end face to the other. Sew continuously to the end face. Thus, the bundling portion 14 can be configured by a simple method, and the circular holes (through holes) 26 are engaged with the projections of the molding dies 16 and 18 so that the molding dies 16 and 18 are molded. Unnecessary displacement and movement can also be suppressed.

また、円形穴(貫通穴)26が係合部を兼ねる係合貫通穴とすることにより、構成を簡易化することができると共に、成形品成形時の成形型16,18に対する不要なずれや移動を確実に抑制することができる。   Further, since the circular hole (through hole) 26 is an engagement through hole that also serves as an engagement portion, the configuration can be simplified and unnecessary displacement and movement with respect to the molding dies 16 and 18 at the time of molding a molded product. Can be reliably suppressed.

また、成形型16,18による成形品成形時の積層体温度より低い融点の材料で結束手段を構成することにより、成形品成形時に結束手段が溶融し、成形品に結束手段が残存しても目立たず、また製品性状にも大きな影響を与えることがない。   Further, by forming the binding means with a material having a melting point lower than the laminate temperature at the time of molding the molded product by the molding dies 16, 18, even if the binding means melts at the time of molding the molded product and the binding means remains in the molded product. It does not stand out and does not have a significant effect on product properties.

なお、前述の実施形態では、製品として残存しない部分に結束部14を設けることが望ましく、従って製品に残存しない部分、つまり製品領域以外の部分を結束部14形成の規定位置とするのが望ましいとしたが、製品領域に結束部14を設けても差し支えない。   In the above-described embodiment, it is desirable to provide the binding portion 14 in a portion that does not remain as a product. Therefore, it is desirable to set a portion that does not remain in the product, that is, a portion other than the product region as a specified position for forming the binding portion 14. However, the bundling portion 14 may be provided in the product area.

また、前述した結束部14の形態はあくまでも本発明の一例であり、これらに限定されるものではない。また、布帛積層体10の形態、例えば平面形状や積層数なども本発明の一例であり、これらに限定されるものではない。   Moreover, the form of the binding part 14 mentioned above is an example of this invention to the last, and is not limited to these. Moreover, the form of the fabric laminated body 10, for example, a planar shape and the number of laminated layers, are examples of the present invention, and are not limited to these.

本発明が上記していない様々な実施の形態等を含むことは勿論である。従って、本発明の技術的範囲は上記の説明から妥当とされる特許請求の範囲に記載された発明特定事項によってのみ定められるものである。   It goes without saying that the present invention includes various embodiments not described above. Therefore, the technical scope of the present invention is defined only by the invention-specifying matters described in the scope of claims which is appropriate from the above description.

10 布帛積層体
12 布帛
14 結束部
16,18 成形型
20 繊維状体又は索条体(結合手段)
22 係合部
24 突起
26 円形穴(貫通穴、係合貫通穴)
30 ガイドピン(突起)
34 結束具
38 結束バンド
DESCRIPTION OF SYMBOLS 10 Cloth laminated body 12 Cloth 14 Bundling part 16,18 Forming die 20 Fibrous body or rope body (joining means)
22 engaging portion 24 protrusion 26 circular hole (through hole, engaging through hole)
30 Guide pin (protrusion)
34 Cable tie 38 Cable tie

Claims (6)

成形型内に樹脂を注入して成形品を得るにあたり、前記成形型内に予め配置され、繊維強化複合材を有する布帛を積層してなる布帛積層体において、
前記積層された布帛の平面視における規定位置に設けられ、前記積層された全ての布帛が個別の結束手段で結束された結束部を有することを特徴とする布帛積層体。
In injecting a resin into a mold and obtaining a molded product, in a fabric laminate formed by laminating a fabric having a fiber-reinforced composite material, which is arranged in advance in the mold,
A fabric laminate, which is provided at a predetermined position in a plan view of the laminated fabric and has a binding portion in which all the stacked fabrics are bound by individual binding means.
前記結束手段が、繊維状体又は索条体、結束バンド、及び結束具から選択されることを特徴とする請求項1に記載の布帛積層体。   2. The fabric laminate according to claim 1, wherein the binding means is selected from a fibrous body or a cord body, a binding band, and a binding tool. 前記結束部が、前記成形型に設けられた突起に係合する係合部を有することを特徴とする請求項1又は2に記載の布帛積層体。   The fabric laminate according to claim 1 or 2, wherein the binding portion has an engaging portion that engages with a protrusion provided on the mold. 前記結束部は、
前記積層された布帛の積層方向一方の端面から他方の端面まで貫通する貫通穴と、
前記貫通穴の内周の一部又は全周で前記積層された布帛の積層方向一方の端面から他方の端面まで連続する縫い合わせ構造とを有することを特徴とする請求項1乃至3の何れか一項に記載の布帛積層体。
The bundling portion is
A through hole penetrating from one end surface to the other end surface in the stacking direction of the stacked fabrics;
4. The sewing structure according to claim 1, further comprising a stitching structure that is continuous from one end surface to the other end surface in the stacking direction of the stacked fabrics on a part or the entire periphery of the inner hole. The fabric laminate according to Item.
前記貫通穴が前記係合部を兼ねる係合貫通穴であることを特徴とする請求項4に記載の布帛積層体。   The fabric laminate according to claim 4, wherein the through hole is an engaging through hole that also serves as the engaging portion. 前記結束手段が、前記成形型による成形品成形時の積層体温度より低い融点の材料で構成されることを特徴とする請求項1乃至5の何れか一項に記載の布帛積層体。   The fabric laminate according to any one of claims 1 to 5, wherein the binding means is made of a material having a melting point lower than a laminate temperature at the time of molding a molded product by the mold.
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0284589A (en) * 1988-09-02 1990-03-26 United Technol Corp <Utc> Stabilization of three-dimensional composite cloth preform
JPH0976385A (en) * 1995-09-11 1997-03-25 Unisia Jecs Corp Manufacture of fiber-reinforced composite material with connecting hole
JP2002227066A (en) * 2001-01-29 2002-08-14 Toray Ind Inc Reinforcing multiaxial stitched fabric and method for molding frp
JP2006200094A (en) * 2005-01-24 2006-08-03 Toray Ind Inc Reinforcing fiber base material, preform, composite material, and method for producing the same
JP2009161886A (en) * 2008-01-09 2009-07-23 Toray Ind Inc Reinforced fiber substrate, preform, composite material and method for producing the same

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0284589A (en) * 1988-09-02 1990-03-26 United Technol Corp <Utc> Stabilization of three-dimensional composite cloth preform
JPH0976385A (en) * 1995-09-11 1997-03-25 Unisia Jecs Corp Manufacture of fiber-reinforced composite material with connecting hole
JP2002227066A (en) * 2001-01-29 2002-08-14 Toray Ind Inc Reinforcing multiaxial stitched fabric and method for molding frp
JP2006200094A (en) * 2005-01-24 2006-08-03 Toray Ind Inc Reinforcing fiber base material, preform, composite material, and method for producing the same
JP2009161886A (en) * 2008-01-09 2009-07-23 Toray Ind Inc Reinforced fiber substrate, preform, composite material and method for producing the same

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