JP2017210845A - Noise reduction device, compaction plate, compaction device and noise reduction method - Google Patents

Noise reduction device, compaction plate, compaction device and noise reduction method Download PDF

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JP2017210845A
JP2017210845A JP2016106526A JP2016106526A JP2017210845A JP 2017210845 A JP2017210845 A JP 2017210845A JP 2016106526 A JP2016106526 A JP 2016106526A JP 2016106526 A JP2016106526 A JP 2016106526A JP 2017210845 A JP2017210845 A JP 2017210845A
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plate
compaction
noise reduction
elastic
metal plate
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JP6768350B2 (en
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丑久保 吾郎
Goro Ushikubo
吾郎 丑久保
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Nippo Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a compaction device to reduce noise of compaction work.SOLUTION: A noise reduction device 400 comprises: a rectangular elastic plate 420; a rectangular metal plate 440, which is disposed on one face of the elastic plate 420 and has multiple open holes 442; a fixture 460, which fixes the elastic plate 420 and the metal plate 440 to undersurface of the compaction plate of a plate compactor that is cited as one example of a compaction device in a state where the elastic plate 420 is positioned on upper side. Multiple open holes are formed on the elastic plate 420 so as to continue to the open holes 442 of the metal plate 440. Multiple open holes may be displaced from the open holes 442 of the metal plate 440 if necessary.SELECTED DRAWING: Figure 3

Description

本発明は、プレートコンパクタ、ランマーなどを使用した締固め作業の騒音を低減する、騒音低減装置、締固め板、締固め装置及び騒音低減方法に関する。   The present invention relates to a noise reduction device, a compaction plate, a compaction device, and a noise reduction method that reduce noise during compaction work using a plate compactor, a rammer, and the like.

道路舗装工事において、路盤やアスファルト混合物層などの締固めに、プレートコンパクタが広く使用されている。また、締固め以外の用途として、開粒度アスファルト混合物の空隙にセメントミルクを浸透させる半たわみ性舗装の施工において、セメントミルクを効率よく浸透させるためにプレートコンパクタが使用されている。しかし、硬化したアスファルト混合物層の上でプレートコンパクタを使用する場合、プレートコンパクタの締固め板とアスファルト混合物層とが接触すると大きな振動音(騒音)が発生し、市街地や住宅街では騒音苦情の原因となってしまう。なお、騒音は、プレートコンパクタに限らず、締固め装置の一例として挙げられるランマーを使用した締固め作業でも発生する。   In road paving work, plate compactors are widely used to compact roadbeds and asphalt mixture layers. Further, as a use other than compaction, a plate compactor is used in order to efficiently infiltrate cement milk in the construction of semi-flexible pavement in which cement milk is infiltrated into the voids of the open-graded asphalt mixture. However, when using a plate compactor on a hardened asphalt mixture layer, the plate compactor's compaction plate and the asphalt mixture layer come into contact with each other, generating a loud vibration noise (noise), which causes noise complaints in urban areas and residential areas. End up. The noise is generated not only in the plate compactor but also in a compacting operation using a rammer which is an example of a compacting device.

この騒音対策として、特開平8−53809号公報(特許文献1)に記載されるように、転圧板(締固め板)の上面に位置する密閉空間に、発泡ウレタン樹脂やエポキシ樹脂などの制震材を充填する技術が提案されている。   As a countermeasure against this noise, as described in Japanese Patent Application Laid-Open No. 8-53809 (Patent Document 1), vibration suppression such as foamed urethane resin or epoxy resin is provided in a sealed space located on the upper surface of the compaction plate (consolidation plate). Techniques for filling materials have been proposed.

特開平8−53809号公報JP-A-8-53809

しかしながら、転圧板(締固め板)の上面に位置する密閉空間に制震材を充填するだけでは、硬化したアスファルト混合物層に転圧板(締固め板)が接触したときの振動音を抑制できず、転圧作業(締固め作業)の騒音を低減することが困難であった。   However, the vibration noise when the compaction plate (consolidation plate) comes into contact with the hardened asphalt mixture layer cannot be suppressed simply by filling the sealed space located on the upper surface of the compaction plate (consolidation plate) with damping material. It was difficult to reduce the noise during the rolling operation (consolidation operation).

そこで、本発明は、プレートコンパクタ、ランマーなどを使用した締固め作業の騒音を低減可能な、騒音低減装置、締固め板、締固め装置及び騒音低減方法を提供することを目的とする。   Therefore, an object of the present invention is to provide a noise reduction device, a compaction plate, a compaction device, and a noise reduction method that can reduce the noise of compaction work using a plate compactor, a rammer, and the like.

このため、騒音低減装置は、弾性板と、弾性板の一面に配置される、複数の貫通孔が形成された金属板と、弾性板及び金属板を、弾性板が上位に位置する状態で、締固め装置の締固め板の下面に固定する固定具と、を有する。また、締固め装置は、上記騒音低減装置を締固め板の下面に備えている。   For this reason, the noise reduction device has an elastic plate, a metal plate disposed on one surface of the elastic plate, a plurality of through holes formed therein, an elastic plate and a metal plate, with the elastic plate positioned at the upper level. And a fixture for fixing to the lower surface of the compaction plate of the compaction device. The compacting device includes the noise reduction device on the lower surface of the compaction plate.

さらに、騒音低減方法では、締固め装置の締固め板の下面に、弾性板を介在させて、複数の貫通孔が形成された金属板を取り付け、この金属板の貫通孔で音を減衰させて騒音を低減させる。   Furthermore, in the noise reduction method, a metal plate having a plurality of through holes is attached to the lower surface of the compaction plate of the compaction device, and a sound is attenuated by the through holes of the metal plate. Reduce noise.

本発明によれば、プレートコンパクタ、ランマーなどを使用した締固め作業の騒音を低減することができる。   According to the present invention, it is possible to reduce noise during compaction work using a plate compactor, a rammer, or the like.

プレートコンパクタの一例を示す側面図である。It is a side view which shows an example of a plate compactor. プレートコンパクタの一例を示す正面図である。It is a front view which shows an example of a plate compactor. 騒音低減装置の第1実施形態を示す正面図である。It is a front view which shows 1st Embodiment of a noise reduction apparatus. 第1実施形態に係る騒音低減装置を取り付けたプレートコンパクタの一例を示す側面図である。It is a side view which shows an example of the plate compactor which attached the noise reduction apparatus which concerns on 1st Embodiment. 第1実施形態に係る騒音低減装置を取り付けたプレートコンパクタの一例を示す正面図である。It is a front view which shows an example of the plate compactor which attached the noise reduction apparatus which concerns on 1st Embodiment. 第1実施形態における騒音低減装置の固定構造の詳細を示す部分拡大図である。It is the elements on larger scale which show the detail of the fixation structure of the noise reduction apparatus in 1st Embodiment. 第1実施形態に係る弾性板の変形例を示す平面図である。It is a top view which shows the modification of the elastic board which concerns on 1st Embodiment. 第1実施形態における弾性板と金属板との積層状態の一例を示す部分拡大図である。It is the elements on larger scale which show an example of the lamination | stacking state of the elastic board and metal plate in 1st Embodiment. 騒音低減装置の第2実施形態を示す正面図である。It is a front view which shows 2nd Embodiment of a noise reduction apparatus. 第2実施形態における弾性体と金属板との積層状態の一例を示す部分拡大図である。It is the elements on larger scale which show an example of the lamination | stacking state of the elastic body and metal plate in 2nd Embodiment. 第2実施形態に係る騒音低減装置を取り付けたプレートコンパクタの一例を示す正面図である。It is a front view which shows an example of the plate compactor which attached the noise reduction apparatus which concerns on 2nd Embodiment. 固定具の第1変形例を示す正面図である。It is a front view which shows the 1st modification of a fixing tool. 固定具の第2変形例を示す平面図である。It is a top view which shows the 2nd modification of a fixing tool. 固定具の第2変形例を示す正面図である。It is a front view which shows the 2nd modification of a fixing tool. 騒音を測定する方法の説明図である。It is explanatory drawing of the method of measuring noise.

以下、添付された図面を参照し、本発明を実施するための実施形態について詳述する。
図1及び図2は、プレートコンパクタ100の一例を示す。ここで、プレートコンパクタ100は、締固め装置の一例として挙げられるが、ランマーなどであってもよい。
Hereinafter, embodiments for carrying out the present invention will be described in detail with reference to the accompanying drawings.
1 and 2 show an example of a plate compactor 100. FIG. Here, although the plate compactor 100 is mentioned as an example of a compaction apparatus, a rammer etc. may be sufficient.

プレートコンパクタ100は、エンジンベース120と、エンジン140と、燃料タンク160と、締固め板180と、起振装置200と、駆動プーリ220と、ベルト240と、従動プーリ260と、ハンドル280と、ベルトカバー300と、を有する。   The plate compactor 100 includes an engine base 120, an engine 140, a fuel tank 160, a compaction plate 180, a vibration generator 200, a driving pulley 220, a belt 240, a driven pulley 260, a handle 280, and a belt. And a cover 300.

エンジンベース120は、例えば、下面が開口したボックス形状の金属板材からなり、防振ゴムなどを介在させて、その上面にエンジン140が着脱可能に固定されている。ここで、ボックス形状とは、6つの長方形で囲まれ、隣り合う面がすべて垂直になっている直方体に限らず、見た目で直方体であると認識できる程度でよい。また、エンジン140は、環境を考慮した4ストロークエンジンであって、図示しない、キャブレター、マフラー、エアクリーナなどを備えている。さらに、エンジン140の上方には、図示しないステーを介して、燃料タンク160が取り付けられている。   The engine base 120 is made of, for example, a box-shaped metal plate having an open bottom surface, and the engine 140 is detachably fixed to the top surface of the engine base 120 with an anti-vibration rubber interposed therebetween. Here, the box shape is not limited to a rectangular parallelepiped surrounded by six rectangles, and the adjacent surfaces are all vertical, but may be such that it can be recognized as a rectangular parallelepiped. The engine 140 is a four-stroke engine considering the environment, and includes a carburetor, a muffler, an air cleaner, and the like (not shown). Further, a fuel tank 160 is attached above the engine 140 via a stay (not shown).

エンジンベース120の下部には、図示しない防振ゴムを介在して、金属製の締固め板180の後部が着脱可能に固定されている。締固め板180は、締固め板本体182と、取付ブラケット184と、を有する。締固め板本体182は、前後方向の両端部が外方に向かって斜めに立ち上がり、かつ、左右方向(幅方向)の両端部が上方に向かって垂直に立ち上がる形状をなしている。取付ブラケット184は、締固め板本体182の上面形状に倣った、下面が開口するチャンネル形状(コ字形状)をなし、締固め板本体182の前後方向に沿った状態で、その前後方向の両端部及び下端部が締固め板本体182の上面に溶接などで固定されている。ここで、取付ブラケット184の内部に、発泡ウレタン樹脂やエポキシ樹脂などの制震材を充填することもできる。   A rear portion of the metal compaction plate 180 is detachably fixed to the lower portion of the engine base 120 with an anti-vibration rubber (not shown) interposed therebetween. The compaction plate 180 has a compaction plate body 182 and a mounting bracket 184. The compaction plate body 182 has a shape in which both ends in the front-rear direction rise obliquely outward and both ends in the left-right direction (width direction) rise vertically. The mounting bracket 184 has a channel shape (a U-shape) in which the lower surface is opened, following the shape of the upper surface of the compaction plate body 182, and in the state along the front-rear direction of the compaction plate body 182, The upper and lower ends are fixed to the upper surface of the compaction plate body 182 by welding or the like. Here, the mounting bracket 184 can be filled with a vibration control material such as foamed urethane resin or epoxy resin.

また、締固め板180の取付ブラケット184の前部には、偏心荷重(アンバランスウェイト)を回転させることで振動する、起振装置200が着脱可能に固定されている。ここで、起振装置200が締固め板180の前方に位置することで、その振動によりプレートコンパクタ100が前方へと自走可能となっている。   In addition, a vibration generator 200 that vibrates by rotating an eccentric load (unbalance weight) is detachably fixed to the front portion of the mounting bracket 184 of the compaction plate 180. Here, since the vibration generating device 200 is positioned in front of the compaction plate 180, the plate compactor 100 can be moved forward by the vibration.

エンジン140の回転駆動力は、駆動プーリ220、ベルト240及び従動プーリ260を介して、起振装置200に伝達される。具体的には、エンジン140の出力軸(クランク軸)に駆動プーリ220が固定されると共に、起振装置200の入力軸に従動プーリ260が固定され、駆動プーリ220と従動プーリ260との間にベルト240が巻き回されている。なお、ベルト240の張力を調整する調整機構を備えることもできる。   The rotational driving force of the engine 140 is transmitted to the vibration generator 200 via the driving pulley 220, the belt 240, and the driven pulley 260. Specifically, the drive pulley 220 is fixed to the output shaft (crankshaft) of the engine 140, the driven pulley 260 is fixed to the input shaft of the vibration generator 200, and the drive pulley 220 and the driven pulley 260 are interposed between them. The belt 240 is wound. An adjustment mechanism that adjusts the tension of the belt 240 can also be provided.

エンジンベース120の後部には、締固め作業を行う作業者が把持するコ字形状のハンドル280の下端部が固定されている。ここで、コ字形状とは、隣り合う辺が直角をなしている形状に限らず、見た目でコ字形状であると認識できる程度でよい。また、エンジンベース120には、作業者などの安全を確保するために、駆動プーリ220、ベルト240及び従動プーリ260の周囲を覆うベルトカバー300が固定されている。   A lower end portion of a U-shaped handle 280 held by a worker who performs a compacting operation is fixed to the rear portion of the engine base 120. Here, the U shape is not limited to a shape in which adjacent sides form a right angle, but may be a level that can be recognized as a U shape in appearance. In addition, a belt cover 300 that covers the periphery of the drive pulley 220, the belt 240, and the driven pulley 260 is fixed to the engine base 120 in order to ensure the safety of workers and the like.

そして、プレートコンパクタ100を使用した締固め作業においては、エンジン140を始動させると、その回転駆動力が駆動プーリ220、ベルト240及び従動プーリ260を介して起振装置200に伝達され、偏心荷重が回転して上下方向に振動する。この振動によって締固め板180が上下方向に振動し、路盤やアスファルト混合物層などを締め固めることができる。このとき、起振装置200が重心から外れた位置に設置されているため、作業者などがプレートコンパクタ100を前方に押さなくても、起振装置200の振動によってプレートコンパクタ100が前方に向かって自走する。   In the compacting operation using the plate compactor 100, when the engine 140 is started, the rotational driving force is transmitted to the vibration generator 200 via the driving pulley 220, the belt 240, and the driven pulley 260, and the eccentric load is increased. Rotates and vibrates up and down. This vibration causes the compaction plate 180 to vibrate in the vertical direction, thereby compacting the roadbed, the asphalt mixture layer, and the like. At this time, since the vibration generating device 200 is installed at a position away from the center of gravity, the plate compactor 100 is moved forward by the vibration of the vibration generating device 200 even if an operator or the like does not push the plate compactor 100 forward. Self-propelled.

次に、プレートコンパクタ100の締固め板180に着脱可能に取り付けられ、締固め板180が路盤などと接触することで発生する騒音を低減する、騒音低減装置の一例について説明する。   Next, an example of a noise reduction device that is detachably attached to the compaction plate 180 of the plate compactor 100 and that reduces noise generated when the compaction plate 180 comes into contact with a roadbed or the like will be described.

図3は、騒音低減装置の第1実施形態を示す。
騒音低減装置400は、弾性板420と、弾性板420の一面に配置される金属板440と、弾性板420及び金属板440を締固め板180の下面に着脱可能に固定する固定具460と、を有する。
FIG. 3 shows a first embodiment of the noise reduction device.
The noise reduction device 400 includes an elastic plate 420, a metal plate 440 disposed on one surface of the elastic plate 420, a fixing tool 460 that detachably fixes the elastic plate 420 and the metal plate 440 to the lower surface of the compaction plate 180, Have

弾性板420は、例えば、ゴム、弾性を有する樹脂(例えば、ポリウレタン、シリコン)又はゴムチップを樹脂で結合した、平面視で矩形形状をなす板状の部材であって、少なくとも、締固め板本体182の下面に位置する平坦部分(接地面)を覆う大きさを有している。金属板440は、例えば、鉄、スチール、ステンレス、アルミニウム合金などの金属からなる、平面視で矩形形状をなす板状の部材であって、少なくとも、弾性板420の一面を覆う大きさを有している。また、金属板440の板面には、その厚さ方向に貫通する、複数の貫通孔442が形成されている。貫通孔442は、例えば、円形、正方形、長方形、三角形、多角形などの同一断面を有し、金属板440の板面に対して、単位面積あたりの分布状態が同一(即ち、一様な分布状態)となるように形成されている。ここでは、金属板440の貫通孔442は、金属板440の直交する2方向について、夫々、一定の間隔を隔てて配置されている。なお、金属板440の貫通孔442は、隣り合う列の孔が半ピッチずれている、千鳥状に配置することもできる。   The elastic plate 420 is, for example, a plate-like member having a rectangular shape in plan view, in which rubber, a resin having elasticity (for example, polyurethane, silicon), or a rubber chip is bonded with a resin, and at least the compaction plate body 182. It has a size that covers a flat portion (grounding surface) located on the lower surface of the. The metal plate 440 is a plate-like member that is made of a metal such as iron, steel, stainless steel, aluminum alloy and has a rectangular shape in plan view, and has a size that covers at least one surface of the elastic plate 420. ing. In addition, a plurality of through holes 442 are formed on the plate surface of the metal plate 440 so as to penetrate in the thickness direction. The through holes 442 have, for example, the same cross section such as a circle, a square, a rectangle, a triangle, a polygon, and the distribution state per unit area is the same (that is, a uniform distribution) with respect to the plate surface of the metal plate 440. State). Here, the through-holes 442 of the metal plate 440 are arranged at a predetermined interval in each of two orthogonal directions of the metal plate 440. Note that the through holes 442 of the metal plate 440 can be arranged in a staggered manner in which holes in adjacent rows are shifted by a half pitch.

金属板440の貫通孔442が円形の断面をなしている場合、その直径は1mm以上40mm以下であることが望ましい。貫通孔442の直径が1mm未満の場合、締固め作業によって貫通孔442を目詰まりさせる異物の除去が困難となり、貫通孔442の直径が40mmより大きい場合、騒音の原因となる音の減衰効果を発揮することが困難となる。なお、金属板440の貫通孔442が円形の断面以外である場合には、その最小間隔が1mm以上40mm以下であることが望ましい。また、金属板440に形成される貫通孔442のピッチは、金属板440の強度に影響が及ばないように、少なくとも貫通孔442の直径の1.1倍以上とすることが望ましい。   When the through hole 442 of the metal plate 440 has a circular cross section, the diameter is desirably 1 mm or more and 40 mm or less. When the diameter of the through-hole 442 is less than 1 mm, it is difficult to remove foreign matter that clogs the through-hole 442 by compaction work. When the diameter of the through-hole 442 is larger than 40 mm, the sound attenuation effect that causes noise is reduced. It becomes difficult to demonstrate. In addition, when the through-hole 442 of the metal plate 440 is other than a circular cross section, it is desirable that the minimum interval is 1 mm or more and 40 mm or less. The pitch of the through holes 442 formed in the metal plate 440 is desirably at least 1.1 times the diameter of the through holes 442 so that the strength of the metal plate 440 is not affected.

固定具460は、長方形形状をなす板状部材462と、外周面に雄ねじが形成されたねじ部材464と、横断面がアングル形状(L字形状)をなすアングル部材466と、ねじ部材464に螺合する2つのナット468と、を有する。   The fixture 460 includes a rectangular plate-like member 462, a screw member 464 having a male screw formed on the outer peripheral surface, an angle member 466 having a cross-sectional angle shape (L-shape), and a screw member 464. And two nuts 468 to be mated.

板状部材462は、金属板440と同一の金属からなり、金属板440の左右方向の両端部から直角に上方へと立ち上がるように、例えば、溶接などを介して金属板440に固定されている。なお、板状部材462は、金属板440を製造するときに、一体成形することもできる。ねじ部材464は、板状部材462の外側面、即ち、金属板440の左右外方に位置する外側面であって、金属板440の前後方向に沿って所定距離を隔てた少なくとも2位置に、例えば、溶接などを介して、金属板440の板面から垂直に上方へと延びるように固定されている。なお、ねじ部材464は、板状部材462の外側面に固定されたブラケットなどを介して、ここに固定することもできる。   The plate-like member 462 is made of the same metal as the metal plate 440, and is fixed to the metal plate 440 through, for example, welding so as to rise upward at right angles from both ends in the left-right direction of the metal plate 440. . The plate member 462 can be integrally formed when the metal plate 440 is manufactured. The screw member 464 is an outer surface of the plate-like member 462, that is, an outer surface located on the left and right outer sides of the metal plate 440, and at least two positions separated by a predetermined distance along the front-rear direction of the metal plate 440. For example, the metal plate 440 is fixed so as to extend vertically upward from the plate surface via welding or the like. The screw member 464 can be fixed here via a bracket or the like fixed to the outer surface of the plate-like member 462.

アングル部材466は、例えば、鉄、スチール、ステンレス、アルミニウム合金などの金属からなり、締固め板180における締固め板本体182の左右端部に着脱可能な全長を有している。また、アングル部材466の一面には、板状部材462に固定されたねじ部材464の軸部が挿通する挿通孔(図示せず)が形成されている。そして、アングル部材466の挿通孔は、2つのナット468によってねじ部材464の軸方向に対する相対位置を調整可能なように、ねじ部材464に対して着脱可能に固定されている。   The angle member 466 is made of, for example, a metal such as iron, steel, stainless steel, or aluminum alloy, and has a total length that can be attached to and detached from the left and right ends of the compaction plate body 182 in the compaction plate 180. Further, an insertion hole (not shown) through which the shaft portion of the screw member 464 fixed to the plate-like member 462 is inserted is formed on one surface of the angle member 466. The insertion hole of the angle member 466 is detachably fixed to the screw member 464 so that the relative position with respect to the axial direction of the screw member 464 can be adjusted by two nuts 468.

また、固定具460の板状部材462の内側面には、金属製の板状部材462と金属製の締固め板180とが直接接触することを防ぐため、例えば、ゴム、弾性を有する樹脂(例えば、ポリウレタン、シリコン)又はゴムチップを樹脂で結合した、矩形形状をなす弾性板480を配設することもできる。このようにすれば、板状部材462と締固め板180とが直接接触せず、例えば、金属板同士が接触して発生する異音を抑制することができる。   In order to prevent the metal plate-like member 462 and the metal compaction plate 180 from coming into direct contact with the inner surface of the plate-like member 462 of the fixture 460, for example, rubber, elastic resin ( For example, an elastic plate 480 having a rectangular shape in which polyurethane, silicon) or a rubber chip is bonded with a resin may be provided. By doing so, the plate-like member 462 and the compaction plate 180 are not in direct contact with each other, and for example, abnormal noise generated by contact between metal plates can be suppressed.

なお、プレートコンパクタ100の締固め板180に対して、騒音低減装置400を着脱可能に固定する必要がない場合には、固定具460として、例えば、接着剤を使用して、締固め板本体182の下面に弾性板420及び金属板440を固定することもできる。この場合、金属板440は、平面視で、弾性板420と同一の形状を有していればよく、金属板の接触による異音が発生しないことから、弾性板480を省略することができる。   In addition, when it is not necessary to detachably fix the noise reduction device 400 to the compaction plate 180 of the plate compactor 100, the compaction plate main body 182 is used as the fixture 460 using, for example, an adhesive. The elastic plate 420 and the metal plate 440 can be fixed to the lower surface of the plate. In this case, the metal plate 440 only needs to have the same shape as that of the elastic plate 420 in a plan view, and no abnormal sound is generated due to the contact of the metal plate. Therefore, the elastic plate 480 can be omitted.

そして、締固め板180の締固め板本体182に対して、図4及び図5に示すように、弾性板420が上位に位置する状態で、固定具460を介して騒音低減装置400を着脱可能に固定する。具体的には、固定具460の2つのナット468を緩め、図6に示すように、締固め板本体182の下面に騒音低減装置400の弾性板420を当接させた状態で、上方に位置するナット468を締め込む。すると、アングル部材466の下端部が締固め板本体182の上面と当接し、ナット468の締め込みに伴って、固定具460の板状部材462を上方へと移動させる。そして、締固め板本体182と騒音低減装置400の金属板440とで弾性板420を挟み込んで固定した状態で、下方に位置するナット468をアングル部材466の方向に移動させることで、その固定状態をロックすることができる。   Then, the noise reduction device 400 can be attached to and detached from the compaction plate main body 182 of the compaction plate 180 via the fixture 460 with the elastic plate 420 positioned at the upper position, as shown in FIGS. Secure to. Specifically, the two nuts 468 of the fixture 460 are loosened, and the elastic plate 420 of the noise reduction device 400 is in contact with the lower surface of the compaction plate body 182 as shown in FIG. Tighten the nut 468 to be tightened. Then, the lower end portion of the angle member 466 comes into contact with the upper surface of the compaction plate main body 182, and the plate-like member 462 of the fixture 460 is moved upward as the nut 468 is tightened. Then, in a state where the elastic plate 420 is sandwiched and fixed between the compaction plate main body 182 and the metal plate 440 of the noise reduction device 400, the nut 468 positioned below is moved in the direction of the angle member 466, so that the fixed state is obtained. Can be locked.

このようなプレートコンパクタ100を使用して、路盤やアスファルト混合物層などを締固めする場合、騒音低減装置400の金属板440の下面が路盤などに接触し、この接触に起因する騒音が発生する。しかし、金属板440の板面には複数の貫通孔442が形成されているので、騒音が貫通孔442を通過するとき、例えば、振幅が減衰されて騒音を低減することができる。また、締固め板本体182は騒音低減装置400の金属板440と直接接触しないので、金属板同士が接触することで発生する騒音を抑制することができる。さらに、路盤などには金属板440が接触するため、プレートコンパクタ100が前方へと自走することを妨げることがない。   When such a plate compactor 100 is used to compact a roadbed, an asphalt mixture layer, or the like, the lower surface of the metal plate 440 of the noise reduction device 400 comes into contact with the roadbed or the like, and noise due to this contact is generated. However, since a plurality of through holes 442 are formed on the plate surface of the metal plate 440, when noise passes through the through holes 442, for example, the amplitude is attenuated and noise can be reduced. Moreover, since the compaction board main body 182 does not contact the metal plate 440 of the noise reduction apparatus 400 directly, the noise which generate | occur | produces when metal plates contact can be suppressed. Furthermore, since the metal plate 440 contacts the roadbed or the like, the plate compactor 100 is not prevented from traveling forward.

ここで、騒音低減装置400の弾性板420の板面には、図7に示すように、金属板440の貫通孔442と連続する貫通孔422、要するに、金属板440の貫通孔442と同位置に複数の貫通孔422を形成することもできる。弾性板420の貫通孔422は、例えば、円形、正方形、長方形、三角形、多角形などの同一断面を有する。弾性板420の貫通孔422が円形の断面をなしている場合、その直径は1mm以上40mm以下であることが望ましい。貫通孔422の直径が1mm未満の場合、締固め作業によって貫通孔422を目詰まりさせる異物の除去が困難となり、貫通孔422の直径が40mmより大きい場合、騒音の原因となる音の減衰効果を発揮することが困難となる。弾性板420の貫通孔422が円形の断面以外である場合には、その最小間隔が1mm以上40mm以下であることが望ましい。このようにすれば、弾性板420の貫通孔422と金属板440の貫通孔442とが連続することで、騒音の振幅を減衰させる孔の全長が長くなり、その減衰効果の実効を図ることができる。なお、弾性板420に貫通孔422を形成する場合、弾性板420に必要な強度を考慮して、その直径などの断面積を適宜設定することができる。   Here, on the plate surface of the elastic plate 420 of the noise reduction device 400, as shown in FIG. 7, a through hole 422 continuous with the through hole 442 of the metal plate 440, that is, the same position as the through hole 442 of the metal plate 440. A plurality of through-holes 422 can also be formed. The through hole 422 of the elastic plate 420 has the same cross section such as a circle, a square, a rectangle, a triangle, and a polygon. When the through hole 422 of the elastic plate 420 has a circular cross section, the diameter is desirably 1 mm or more and 40 mm or less. When the diameter of the through hole 422 is less than 1 mm, it is difficult to remove foreign matter that clogs the through hole 422 by the compacting operation. When the diameter of the through hole 422 is larger than 40 mm, the sound attenuation effect that causes noise is reduced. It becomes difficult to demonstrate. When the through hole 422 of the elastic plate 420 has a shape other than a circular cross section, it is desirable that the minimum interval is 1 mm or more and 40 mm or less. In this way, the through hole 422 of the elastic plate 420 and the through hole 442 of the metal plate 440 are continuous, so that the total length of the hole for attenuating the amplitude of noise becomes long, and the effect of the attenuation can be effectively achieved. it can. In the case where the through hole 422 is formed in the elastic plate 420, the cross-sectional area such as the diameter can be appropriately set in consideration of the strength required for the elastic plate 420.

また、弾性板420の貫通孔422と金属板440の貫通孔442とを、図8に示すように、積層状態における上部開口と下部開口とが連通する限度内で、例えば、前後方向に半ピッチずつ相互にずらすことで、騒音の減衰特性を変化させることができる。この場合、締固め作業による振動などによって弾性板420と金属板440との相対位置が変化しないようにすべく、例えば、弾性板420と金属板440とを接着剤などで恒久的に固定してもよい。そして、騒音の減衰特性を変化させると、例えば、騒音苦情の原因となる周波数の騒音を集中的に減衰することができる。ここで、弾性板420の貫通孔422及び金属板440の貫通孔442は、前後方向に限らず、任意の方向にずらすことができ、また、そのずらし幅は半ピッチに限らず、上部開口と下部開口とが連通する限度内において任意に設定することができる。なお、弾性板420の貫通孔422は、騒音の減衰特性をチューニングすべく、例えば、円錐形状、段付き円柱形状など、その厚み方向で断面積が変化するようにしてもよい。   Further, as shown in FIG. 8, the through hole 422 of the elastic plate 420 and the through hole 442 of the metal plate 440 are, for example, half pitch in the front-rear direction within the limit of communication between the upper opening and the lower opening in the stacked state. The noise attenuation characteristics can be changed by shifting each other. In this case, for example, the elastic plate 420 and the metal plate 440 are permanently fixed with an adhesive or the like so that the relative position between the elastic plate 420 and the metal plate 440 does not change due to vibration caused by compaction work or the like. Also good. When the noise attenuation characteristics are changed, for example, noise having a frequency that causes noise complaints can be intensively attenuated. Here, the through hole 422 of the elastic plate 420 and the through hole 442 of the metal plate 440 can be shifted not only in the front-rear direction but also in an arbitrary direction, and the shift width is not limited to a half pitch, It can be arbitrarily set within the limit of communication with the lower opening. The through hole 422 of the elastic plate 420 may change its cross-sectional area in the thickness direction such as a conical shape or a stepped columnar shape, for example, in order to tune the noise attenuation characteristics.

図9は、騒音低減装置の第2実施形態を示す。なお、以下の説明においては、重複説明を避けるため、第1実施形態と異なる部分についてのみ説明する。第1実施形態と共通する部分については、第1実施形態の説明を参照されたい。   FIG. 9 shows a second embodiment of the noise reduction device. In the following description, only parts different from the first embodiment will be described in order to avoid redundant description. For the parts common to the first embodiment, refer to the description of the first embodiment.

第2実施形態に係る騒音低減装置400では、1枚の弾性板420に代えて、薄板形状をなす複数(本実施形態においては3枚)の弾性板420を積み重ねたものを使用する。各弾性板420の板面には、1枚の弾性板420の貫通孔422と同位置に、その厚さ方向に貫通する、複数の貫通孔422が形成されている。各弾性板420の貫通孔422は、弾性板420が金属板440に積層された状態で、図10に示すように、最上位に位置する弾性板420の貫通孔422(上部開口)と金属板440の貫通孔442(下部開口)とが連通する限度内において、金属板440及び弾性板420の板面上で相互にずれている。この場合、締固め作業の振動などによって各弾性板420及び金属板440との相対位置が変化しないようにすべく、例えば、隣り合う面同士を接着剤で恒久的に固定し、周縁部をカットして平面視で矩形形状に成形してもよい。ここで、金属板440に対する各弾性板420のずれ方向及びずれ幅は、上記限度内で任意に設定することができる。そして、図11に示すように、プレートコンパクタ100の締固め板180に、固定具460を介して騒音低減装置400を着脱可能に固定する。   In the noise reduction apparatus 400 according to the second embodiment, instead of one elastic plate 420, a stack of a plurality of (three in the present embodiment) elastic plates 420 having a thin plate shape is used. On the plate surface of each elastic plate 420, a plurality of through-holes 422 are formed at the same position as the through-holes 422 of one elastic plate 420 in the thickness direction. As shown in FIG. 10, the through hole 422 of each elastic plate 420 is in a state where the elastic plate 420 is laminated on the metal plate 440, and the through hole 422 (upper opening) of the elastic plate 420 positioned at the uppermost position and the metal plate. The metal plate 440 and the elastic plate 420 are displaced from each other on the plate surface within the limit of communication with the through-hole 442 (lower opening) of 440. In this case, in order to prevent the relative positions of the elastic plates 420 and the metal plate 440 from changing due to vibration of the compaction operation, for example, the adjacent surfaces are permanently fixed with an adhesive and the peripheral portion is cut. Then, it may be formed into a rectangular shape in plan view. Here, the displacement direction and displacement width of each elastic plate 420 with respect to the metal plate 440 can be arbitrarily set within the above limits. Then, as shown in FIG. 11, the noise reduction device 400 is detachably fixed to the compaction plate 180 of the plate compactor 100 via a fixing tool 460.

このようにすれば、金属板440の貫通孔442及び各弾性板420の貫通孔422で形成される騒音減衰孔は、その途中で屈曲及び断面積が変化するため、騒音の減衰特性を多様に変化させることができる。そして、騒音の減衰特性を多様に変化可能となることから、例えば、特定の周波数の騒音を効率よく低減することができる。なお、他の作用及び効果に関しては、先の第1実施形態と同様であるので、その説明は省略する。必要があれば、先の第1実施形態の説明を参照されたい。   In this way, since the noise attenuation hole formed by the through hole 442 of the metal plate 440 and the through hole 422 of each elastic plate 420 changes in the middle and the cross-sectional area, the noise attenuation characteristics can be varied. Can be changed. Since the attenuation characteristics of noise can be changed in various ways, for example, noise at a specific frequency can be efficiently reduced. Since other operations and effects are the same as those in the first embodiment, description thereof will be omitted. If necessary, refer to the description of the first embodiment.

固定具460としては、図12に示すように、板状部材462の板面に挿通孔を形成し、ここにねじ部材464の軸部を挿通させると共に、ねじ部材464の一端部にアングル部材466を固定してもよい。このようにすれば、アングル部材466は、ナット468を締め付け又は緩めることで、プレートコンパクタ100の締固め板180の左右方向に移動可能となり、アングル部材466の一面と板状部材462とで締固め板180の締固め板本体182を挟んで固定することができる。   As shown in FIG. 12, as the fixture 460, an insertion hole is formed in the plate surface of the plate-like member 462, and the shaft portion of the screw member 464 is inserted therethrough, and an angle member 466 is inserted into one end portion of the screw member 464. May be fixed. In this manner, the angle member 466 can be moved in the left-right direction of the compaction plate 180 of the plate compactor 100 by tightening or loosening the nut 468, and the angle member 466 is compacted by one surface of the angle member 466 and the plate-like member 462. The compaction plate body 182 of the plate 180 can be sandwiched and fixed.

また、固定具460としては、図13及び図14に示すように、矩形形状の第1の部材462と、矩形形状の第2の部材464と、強度を確保するためのリブ部材466と、ねじ部材468と、2つのナット470と、を有することもできる。   As shown in FIGS. 13 and 14, the fixture 460 includes a rectangular first member 462, a rectangular second member 464, a rib member 466 for ensuring strength, a screw It can also have a member 468 and two nuts 470.

第1の部材462は、金属板440の前後方向の両端部から、締固め板180の締固め板本体182の下面形状に沿って斜め外方へと向かって延びるように、その長辺が固定されている。第2の部材464は、第1の部材462の先端部、即ち、前後方向の両端部に位置する端部において、締固め板本体182の斜めに延びる部分の板面と直角をなすように、例えば、溶接などで固定されている。また、第2の部材464の板面には、左右方向の離間した少なくとも2位置において、締固め板本体182の斜めに延びる部分を臨む挿通孔464Aが形成されている。リブ部材466は、金属板440、第1の部材462及び第2の部材464の左右方向の両端部を連結する形状をなし、例えば、ここに溶接などで固定されている。従って、固定具460は、直交する2つの板材を有し、騒音低減装置400を締固め板180に強固に固定する強度を有するようになる。   The long side of the first member 462 is fixed so as to extend obliquely outward from both ends of the metal plate 440 in the front-rear direction along the bottom surface shape of the compaction plate body 182 of the compaction plate 180. Has been. The second member 464 forms a right angle with the plate surface of the obliquely extending portion of the compaction plate main body 182 at the tip portion of the first member 462, that is, the end portion located at both ends in the front-rear direction. For example, it is fixed by welding or the like. The plate surface of the second member 464 is formed with an insertion hole 464A that faces an obliquely extending portion of the compaction plate main body 182 at at least two positions spaced apart in the left-right direction. The rib member 466 has a shape that connects both ends of the metal plate 440, the first member 462, and the second member 464 in the left-right direction, and is fixed to the rib member 466 by welding, for example. Therefore, the fixing tool 460 has two plate members orthogonal to each other, and has a strength to firmly fix the noise reduction device 400 to the compaction plate 180.

ねじ部材468は、外周面に雄ねじが形成された棒形状をなし、その先端部に、締固め板本体182の斜めに延びる部分を挟み込むスリット468Aが形成されている。そして、ねじ部材468の軸部は、第2の部材464の挿通孔464Aに挿通されている。また、2つのナット470は、ねじ部材468の軸部に対して、第2の部材464を挟んだ位置に螺合されている。   The screw member 468 has a rod shape in which a male screw is formed on the outer peripheral surface, and a slit 468A that sandwiches a portion extending obliquely of the compaction plate main body 182 is formed at the tip thereof. The shaft portion of the screw member 468 is inserted into the insertion hole 464A of the second member 464. Further, the two nuts 470 are screwed into positions where the second member 464 is sandwiched with respect to the shaft portion of the screw member 468.

かかる固定具460において、第2の部材464の下方に位置するナット470を締め付けると、ねじ部材468が締固め板本体182の方向にスライドし、その先端部に形成されたスリット468Aが締固め板本体182の端部を挟み込む。そして、このナット470を更に締め付けることで、一対のねじ部材468の先端部で締固め板本体182を挟み込み、騒音低減装置400を締固め板180に固定することができる。なお、第2の部材464の上方に位置するナット470は、これを締め付けることで、いわゆるロックナットとしての機能を発揮することができる。   In such a fixture 460, when the nut 470 located below the second member 464 is tightened, the screw member 468 slides in the direction of the compaction plate body 182, and the slit 468A formed at the tip thereof is the compaction plate. The end of the main body 182 is sandwiched. Further, by further tightening the nut 470, the compaction plate body 182 can be sandwiched between the tip portions of the pair of screw members 468, and the noise reduction device 400 can be fixed to the compaction plate 180. The nut 470 positioned above the second member 464 can exert a function as a so-called lock nut by tightening the nut 470.

なお、各社から提供されているプレートコンパクタ100は、締固め板180の前後方向の寸法及び形状が異なっているため、騒音低減装置400の固定具360は、締固め板180の左右方向の両端部を固定することが望ましい。   In addition, since the plate compactor 100 provided by each company differs in the size and shape of the compaction plate 180 in the front-rear direction, the fixture 360 of the noise reduction device 400 includes both end portions of the compaction plate 180 in the left-right direction. It is desirable to fix.

ここで、騒音低減装置400の騒音低減効果を説明することを目的とした、実施例について説明する。
その前提条件として、プレートコンパクタ100の締固め板180の下面に、3枚の弾性板420及び金属板440を積層した騒音低減装置400を固定する。各弾性板420は、厚さ5mmのゴム板からなり、直径7mmの貫通孔422が14mm間隔で形成されている。金属板440は、厚さ3mmのスチールからなり、弾性板420と同様に、直径7mmの貫通孔422が14mm間隔で形成されている。各弾性板420の貫通孔422及び金属板440の貫通孔442は、上位に位置する弾性板420の貫通孔422(上部開口)と下位に位置する金属板440の貫通孔442(下部開口)とが連通する限度内において、相互に3mmずつずれている。そして、固定具460は、締固め板180の左右方向の両端部を用い、騒音低減装置400を締固め板180の下面に固定している。
Here, an embodiment for the purpose of explaining the noise reduction effect of the noise reduction device 400 will be described.
As a precondition, a noise reduction device 400 in which three elastic plates 420 and a metal plate 440 are laminated is fixed to the lower surface of the compaction plate 180 of the plate compactor 100. Each elastic plate 420 is made of a rubber plate having a thickness of 5 mm, and through holes 422 having a diameter of 7 mm are formed at intervals of 14 mm. The metal plate 440 is made of steel having a thickness of 3 mm, and similarly to the elastic plate 420, through holes 422 having a diameter of 7 mm are formed at intervals of 14 mm. The through hole 422 of each elastic plate 420 and the through hole 442 of the metal plate 440 are a through hole 422 (upper opening) of the upper elastic plate 420 and a through hole 442 (lower opening) of the lower metal plate 440. Are within 3 mm of each other within the limit of communication. The fixing tool 460 fixes the noise reduction device 400 to the lower surface of the compaction plate 180 using both left and right ends of the compaction plate 180.

比較例1として、一般的なプレートコンパクタを使用する。また、比較例2として、特許文献1のように、締固め板の上面に位置する密閉空間に樹脂製制震材を充填した静音型のプレートコンパクタを使用する。   As Comparative Example 1, a general plate compactor is used. Further, as Comparative Example 2, a silent plate compactor in which a sealed space located on the upper surface of the compaction plate is filled with a resin damping material as in Patent Document 1 is used.

そして、図15に示すように、骨材の最大粒径が13mmの開粒度アスファルト混合物層に、マスキングテープを使用して1m×1mの3つの試験区画500、520及び540を設定する。騒音計600を三脚620の先端に固定し、各試験区画500、520及び540の中央から4m、路面から1.2mの位置に騒音計600を設置する。また、半たわみ性舗装の施工と同様に、セメントミルクを開粒度アスファルト混合物層に所定量散布し、実施例、比較例1及び比較例2のプレートコンパクタを使用して、セメントミルクをアスファルト混合物層に浸透させる締固め作業の騒音を測定した。   Then, as shown in FIG. 15, three test sections 500, 520, and 540 of 1 m × 1 m are set in an open-graded asphalt mixture layer having a maximum particle diameter of 13 mm using a masking tape. The sound level meter 600 is fixed to the tip of the tripod 620, and the sound level meter 600 is installed at a position 4m from the center of each test section 500, 520 and 540 and 1.2m from the road surface. Similarly to the construction of the semi-flexible pavement, a predetermined amount of cement milk is applied to the open-graded asphalt mixture layer, and the cement milk is mixed with the asphalt mixture layer using the plate compactors of Examples, Comparative Examples 1 and 2. The noise of the compaction work that penetrated into the surface was measured.

その結果、次のような測定結果が得られた。
As a result, the following measurement results were obtained.

上記測定結果を参照すると、実施例では、比較例1及び2に対して最大騒音値が約13%低減した。また、実施例では、比較例1及び2に対して騒音の頻出値の幅が小さくなった。従って、プレートコンパクタ100による締固め作業時に発生する騒音が小さくなり、騒音苦情が減少するものと考えられる。   Referring to the measurement results, in the example, the maximum noise value was reduced by about 13% compared to Comparative Examples 1 and 2. Moreover, in the Example, the width of the frequent value of noise became small with respect to Comparative Examples 1 and 2. Therefore, it is considered that noise generated during the compacting operation by the plate compactor 100 is reduced, and noise complaints are reduced.

100 プレートコンパクタ(締固め装置)
180 締固め板
182 締固め板本体
400 騒音低減装置
420 弾性板
422 貫通孔
440 金属板
442 貫通孔
460 固定具
100 plate compactor (compacting device)
180 Compaction plate 182 Compaction plate body 400 Noise reduction device 420 Elastic plate 422 Through hole 440 Metal plate 442 Through hole 460 Fixing tool

Claims (10)

弾性板と、
前記弾性板の一面に配置される、複数の貫通孔が形成された金属板と、
前記弾性板及び前記金属板を、当該弾性板が上位に位置する状態で、締固め装置の締固め板の下面に固定する固定具と、
を有することを特徴とする騒音低減装置。
An elastic plate,
A metal plate having a plurality of through holes formed on one surface of the elastic plate;
A fixture for fixing the elastic plate and the metal plate to the lower surface of the compaction plate of the compaction device in a state where the elastic plate is positioned at the upper position;
A noise reduction device comprising:
前記弾性板には、前記金属板の貫通孔と連続する複数の貫通孔が形成された、
ことを特徴とする請求項1に記載の騒音低減装置。
The elastic plate is formed with a plurality of through holes continuous with the through holes of the metal plate.
The noise reduction device according to claim 1.
前記弾性板の貫通孔は、当該弾性板の厚み方向で断面積が変化する、
ことを特徴とする請求項2に記載の騒音低減装置。
The through hole of the elastic plate changes its cross-sectional area in the thickness direction of the elastic plate.
The noise reduction device according to claim 2.
前記弾性板は、薄板形状をなす複数の弾性板からなり、
前記金属板の貫通孔及び前記弾性板の貫通孔は、積層状態における上部開口と下部開口とが連通する限度内において、前記金属板及び前記弾性板の板面上で相互にずれている、
ことを特徴とする請求項2又は請求項3に記載の騒音低減装置。
The elastic plate is composed of a plurality of elastic plates having a thin plate shape,
The through hole of the metal plate and the through hole of the elastic plate are shifted from each other on the plate surfaces of the metal plate and the elastic plate within the limit of communication between the upper opening and the lower opening in the stacked state.
The noise reduction device according to claim 2 or claim 3, wherein
前記固定具は、前記弾性板及び前記金属板を前記締固め板に着脱可能に固定する、
ことを特徴とする請求項1〜請求項4のいずれか1つに記載の騒音低減装置。
The fixing device detachably fixes the elastic plate and the metal plate to the compaction plate.
The noise reduction device according to any one of claims 1 to 4, wherein the noise reduction device is provided.
請求項1〜請求項5のいずれか1つに記載の騒音低減装置が締固め板の下面に固定された、
ことを特徴とする締固め装置。
The noise reduction device according to any one of claims 1 to 5 is fixed to the lower surface of the compaction plate.
A compaction device characterized by that.
複数の貫通孔が形成された金属製の締固め板本体と、
前記締固め板本体の上面に配置された弾性板と、
を有することを特徴とする締固め板。
A metal compaction plate body in which a plurality of through holes are formed;
An elastic plate disposed on the upper surface of the compaction plate body;
A compaction board characterized by comprising:
前記弾性板には、前記締固め板本体の貫通孔と連続する複数の貫通孔が形成された、
ことを特徴とする請求項7に記載の締固め板。
The elastic plate is formed with a plurality of through holes that are continuous with the through holes of the compaction plate body.
The compaction board according to claim 7 characterized by things.
締固め装置の締固め板の下面に、弾性板を介在させて、複数の貫通孔が形成された金属板を取り付け、前記金属板の貫通孔で音を減衰させて騒音を低減する、
ことを特徴とする騒音低減方法。
A metal plate having a plurality of through holes is attached to the lower surface of the compaction plate of the compacting device, and a noise is attenuated by the through holes of the metal plate to reduce noise.
The noise reduction method characterized by the above-mentioned.
前記弾性板は、薄板形状をなす複数の弾性板からなり、
前記金属板の貫通孔及び前記弾性板の貫通孔を、積層状態における上部開口と下部開口とが連通する限度内において、前記金属板及び前記弾性板の板面上で相互にずらすことで、音の減衰特性を変化させる、
ことを特徴とする請求項9に記載の騒音低減方法。
The elastic plate is composed of a plurality of elastic plates having a thin plate shape,
By shifting the through hole of the metal plate and the through hole of the elastic plate from each other on the plate surface of the metal plate and the elastic plate within the limit of communication between the upper opening and the lower opening in the stacked state, Change the attenuation characteristics of
The noise reduction method according to claim 9.
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JPS4962902U (en) * 1972-09-14 1974-06-03
JPS5052902U (en) * 1973-09-10 1975-05-21
JPS6142598U (en) * 1984-08-23 1986-03-19 三菱重工業株式会社 perforated acoustic panel
JPS647643U (en) * 1987-07-01 1989-01-17
JPH0764564A (en) * 1993-08-31 1995-03-10 Nissan Motor Co Ltd Sound isolating structure and sound isolating plate
JPH0853809A (en) * 1994-08-11 1996-02-27 Sakai Heavy Ind Ltd Low noise compacting machine
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