JP2017189785A - Punching method and punching device of ribbon laminate material - Google Patents

Punching method and punching device of ribbon laminate material Download PDF

Info

Publication number
JP2017189785A
JP2017189785A JP2016079218A JP2016079218A JP2017189785A JP 2017189785 A JP2017189785 A JP 2017189785A JP 2016079218 A JP2016079218 A JP 2016079218A JP 2016079218 A JP2016079218 A JP 2016079218A JP 2017189785 A JP2017189785 A JP 2017189785A
Authority
JP
Japan
Prior art keywords
shape
punching
punch
punched
die
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2016079218A
Other languages
Japanese (ja)
Other versions
JP6653487B2 (en
Inventor
北村 直也
Naoya Kitamura
直也 北村
服部 洋平
Yohei Hattori
洋平 服部
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Intellectual Property Management Co Ltd
Original Assignee
Panasonic Intellectual Property Management Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Panasonic Intellectual Property Management Co Ltd filed Critical Panasonic Intellectual Property Management Co Ltd
Priority to JP2016079218A priority Critical patent/JP6653487B2/en
Publication of JP2017189785A publication Critical patent/JP2017189785A/en
Application granted granted Critical
Publication of JP6653487B2 publication Critical patent/JP6653487B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Abstract

PROBLEM TO BE SOLVED: To provide a punching method of accurately punching in a target shape even when a plurality of ribbon materials are laminated without bonding.SOLUTION: A material W0 is punched by a punch 2a which includes an inclined part 6, and 7a, 7b formed on a part of it. Shape parts 5a, 5b are portions punched by the parts 7a, 7b. A shape part 4 is a portion punched by the part 6. The shape part 4 is punched by proceeding cutting along an outline while the part 6 contacts with all layers of the material W0. In a next process, the shape parts 5a, 5b are punched and cut off from the shape part 4 by punches 2b, 2b.SELECTED DRAWING: Figure 1

Description

本発明は、複数枚の薄帯を積層した材料を同時に同一形状に打ち抜く薄帯積層材の打抜方法および打抜装置に関するものである。   TECHNICAL FIELD The present invention relates to a method and apparatus for punching a thin strip laminated material in which a material in which a plurality of thin strips is laminated is simultaneously punched into the same shape.

打抜装置を図26に示す。
一枚の板材51は、ストリッパ53によってダイ52の上面に押圧してセットされている。ストリッパ53にストリッパ穴55が形成され、ダイ52にはダイ穴54が形成されている。パンチ56がダイ穴54に向かって押し込まれる過程では、図27に示すようにダイ52のダイ刃62が単一の板材51の裏面に接触し、パンチ56のパンチ刃61が単一の板材51の表面に接触している。パンチ56がダイ穴54に向かって押し込まれることによって、パンチ刃61によって板材51にクラック63が発生し、ダイ刃62によって板材51にクラック64が発生し、クラック63およびクラック64は単一の板材51の内部で進展し、合流点65で合流することで板材51が切断されて、図28に示すように打ち抜かれる。
The punching device is shown in FIG.
One plate material 51 is pressed against the upper surface of the die 52 by a stripper 53 and set. A stripper hole 55 is formed in the stripper 53, and a die hole 54 is formed in the die 52. In the process in which the punch 56 is pushed toward the die hole 54, as shown in FIG. 27, the die blade 62 of the die 52 contacts the back surface of the single plate material 51, and the punch blade 61 of the punch 56 is the single plate material 51. In contact with the surface. When the punch 56 is pushed toward the die hole 54, a crack 63 is generated in the plate material 51 by the punch blade 61, a crack 64 is generated in the plate material 51 by the die blade 62, and the crack 63 and the crack 64 are a single plate material. The plate material 51 is cut by progressing inside 51 and joining at a junction 65, and is punched as shown in FIG.

特開2004−154913JP2004-154913 特開2012−254495JP2012-254495

モータ用鉄心のような金属材料の打ち抜き材を積層した製品の生産を高効率で行う方法のひとつとして、複数枚の金属板材を重ねて同時に打ち抜くことで、打ち抜き後の積層工程の回数を減らすことが挙げられる。   One of the highly efficient methods for producing products with laminated metal punching materials such as motor iron cores is to reduce the number of stacking steps after punching by stacking multiple metal sheets at the same time. Is mentioned.

しかしながら、単一の板材51に代わって複数枚の薄帯を接着せずに積層した薄帯積層材の打ち抜き加工に従来の打抜装置を使用すると、打ち抜き時に積層構造の中間層でひび割れが発生し、前記目的の形状に打ち抜くことができない。その原因はつぎのようである。   However, when a conventional punching device is used for punching a thin strip laminated material obtained by laminating a plurality of thin strips in place of a single plate 51, cracks are generated in the intermediate layer of the laminated structure at the time of punching. However, it cannot be punched into the desired shape. The cause is as follows.

複数枚の薄帯を積層した材料を従来の打抜装置によって打ち抜く際の断面図を図29に示す。
図29においてパンチ刃61およびダイ刃62がそれぞれ裏表から複数枚の薄帯を積層した薄帯積層材66に接触し、裏表それぞれにクラック63およびクラック64が発生する。クラック63およびクラック64の進展は薄帯1枚分程度にとどまり、薄帯積層材66の中間層67ではパンチ刃61およびダイ刃62に接触せず、引きちぎられるような状態になる。引きちぎられた中間層67の材料には、ひび割れが発生することで切断した端面にバリ等が生じ、前記目的の形状を満たすことができない。
FIG. 29 shows a cross-sectional view when a material obtained by laminating a plurality of ribbons is punched by a conventional punching apparatus.
In FIG. 29, the punch blade 61 and the die blade 62 are in contact with the ribbon laminated material 66 obtained by laminating a plurality of ribbons from the front and back, and cracks 63 and cracks 64 are generated on the front and back, respectively. The progress of the crack 63 and the crack 64 is limited to about one thin ribbon, and the intermediate layer 67 of the thin strip laminated material 66 does not come into contact with the punch blade 61 and the die blade 62 but is torn. In the torn material of the intermediate layer 67, burrs or the like are generated on the cut end face due to the occurrence of cracks, and the target shape cannot be satisfied.

本発明は、複数枚の薄帯材料を接着せずに積層した場合であっても、目的の形状に正確に打ち抜くことができる打抜方法を提供することを目的とする。   An object of the present invention is to provide a punching method capable of accurately punching a target shape even when a plurality of thin ribbon materials are laminated without bonding.

本発明の薄帯積層材の打抜方法は、複数枚の薄帯を接着せずに積層した薄帯積層材を、第1ダイと少なくとも2個以上の傾斜を付与し、打ち抜き方向に垂直な方向から見た形状が凸または凹の第1パンチを用いて、目的形状の打ち抜き形状部と前記打ち抜き形状部とは別の捨て形状部とを合せた形状に打抜く第1工程を実施し、前記打ち抜き形状部と前記捨て形状部との境界を、第2ダイと少なくとも2個以上の傾斜を付与し、打ち抜き方向に垂直な方向から見た形状が凹の第2パンチを用いて、前記捨て形状部を切り落とす第2工程を実施することを特徴とする。   In the method of punching a ribbon laminate of the present invention, a ribbon laminate obtained by laminating a plurality of ribbons without bonding them is provided with at least two or more slopes and perpendicular to the punching direction. Using a first punch having a convex or concave shape as viewed from the direction, the first step of punching into a shape that combines a punched shape portion of a target shape and a discarded shape portion different from the punched shape portion, Using the second punch having a concave shape when viewed from a direction perpendicular to the punching direction, the boundary between the punched shape portion and the discarded shape portion is provided with at least two or more slopes with the second die. The second step of cutting off the shape portion is performed.

また、本発明の薄帯積層材の打抜装置は、目的形状の打ち抜き形状部と前記打ち抜き形状部とは別の捨て形状部とを合せた形状に対応したダイ穴を有する第1ダイと、表面に少なくとも2個以上の傾斜が付与され打ち抜き方向に垂直な方向から見た形状が凸または凹で前記打ち抜き形状部と前記捨て形状部とを合せた形状に打ち抜く先端形状の第1パンチと、前記打ち抜き形状部から前記捨て形状部を切り落とす形状に対応したダイ穴を有する第2ダイと、表面に少なくとも2個以上の傾斜が付与され打ち抜き方向に垂直な方向から見た形状が凹で前記捨て形状部を切り落とす先端形状の第2パンチとを設けたことを特徴とする。   In addition, the ribbon laminating material punching device of the present invention includes a first die having a die hole corresponding to a shape obtained by combining a punching shape portion having a target shape and a discarding shape portion different from the punching shape portion, A first punch having a tip shape punched into a shape in which at least two or more inclinations are given to the surface and the shape viewed from the direction perpendicular to the punching direction is convex or concave and the punched shape portion and the discard shape portion are combined; A second die having a die hole corresponding to a shape that cuts off the discarded shape portion from the punched shape portion, and at least two or more inclinations on the surface, and the shape viewed from a direction perpendicular to the punching direction is concave and the discarded A second punch having a tip shape for cutting off the shape portion is provided.

本発明によれば、第1工程では、積層した薄帯積層材を、ダイと、表面に傾斜を付与した第1パンチを用いて、目的形状の打ち抜き形状部と捨て形状部とを合せた形状に打ち抜くので、前記積層した薄帯積層材のうちで第1パンチと前記ダイの何れにも接触しない中間層が一部に発生するが、このように第1パンチが最初に接触して前記中間層となる位置が捨て形状部になるように設定することで、捨て形状部の一部に材料の打ち抜きが不良なひび割れが発生する。目的形状の打ち抜き形状部にはひび割れが発生しない。   According to the present invention, in the first step, the laminated ribbon material is formed using a die and a first punch having an inclined surface, and a shape obtained by combining the punched shape portion of the target shape and the discarded shape portion. Therefore, an intermediate layer that does not come in contact with either the first punch or the die is partially generated in the laminated ribbon material, but the first punch first contacts with the intermediate layer in this way. By setting the position to be a layer to be a discarded shape portion, a crack in which the material is not properly punched is generated in a part of the discarded shape portion. No cracks occur in the punched shape part of the target shape.

第1パンチの表面には傾斜が付与されているので、さらに第1工程では、この第1パンチがダイに向かって押し込まれるに連れて、第1パンチが積層した薄帯積層材の上層から次第に下層に向かって接触して、積層した薄帯積層材を打ち抜く。   Since the surface of the first punch is inclined, in the first step, as the first punch is pushed toward the die, gradually from the upper layer of the ribbon laminated material on which the first punch is laminated. The laminated ribbon material is punched out in contact with the lower layer.

第2工程では、第2パンチを用いて捨て形状部を切り捨ててひび割れが発生していない打ち抜き形状部のみに打ち抜くことができる。
この方法によると、モータ用鉄心のような金属材料の打ち抜き材を積層した製品の生産の際に、打ち抜き後の積層工程の回数を減らし、高効率で生産を行うことができる。
In the second step, the discarded shape portion can be cut out using the second punch, and only the punched shape portion in which no crack is generated can be punched out.
According to this method, in the production of a product obtained by laminating a punching material of a metal material such as a motor core, the number of laminating steps after punching can be reduced and production can be performed with high efficiency.

実施の形態1の(a)パンチを用いた打抜装置の第1工程の断面図と(b)第2工程の断面図Embodiment 1 (a) A sectional view of a first step of a punching apparatus using a punch, and (b) a sectional view of a second step. (a)薄帯積層材の斜視図と(b)第1工程完了時の形状W1の斜視図および(c)第2工程が完了時の形状W2の斜視図(A) Perspective view of thin ribbon laminate, (b) perspective view of shape W1 upon completion of first step, and (c) perspective view of shape W2 upon completion of second step. 第1パンチ2aの斜視図A perspective view of the first punch 2a 第1パンチ2aの(a)正面図と(b)側面図および(c)底面図(A) Front view and (b) Side view and (c) Bottom view of the first punch 2a 第1ダイ1aの詳細な形状を示す第1工程の斜視図The perspective view of the 1st process which shows the detailed shape of the 1st die | dye 1a. 第1パンチ2aの傾斜パターンの(a)比較例と(b)実施例の説明図Explanatory drawing of (a) comparative example and (b) Example of inclination pattern of 1st punch 2a 比較例の第1パンチ2aで積層した材料を打ち抜くときの説明図と(b)実施例の第1パンチ2aで積層した材料を打ち抜くときの説明図Explanatory drawing when punching the material laminated with the first punch 2a of the comparative example and (b) Explanatory drawing when punching the material laminated with the first punch 2a of the embodiment 第1パンチ2aが薄帯積層材W0に接触し始めるときの説明図Explanatory drawing when the first punch 2a starts to contact the ribbon laminated material W0 (a)第1パンチ2aの第2部分7a,7bの正面図と(b)第1工程完了時の形状W1における捨て形状部5a,5bの平面図(A) Front view of second portions 7a, 7b of first punch 2a and (b) Plan view of discarded shape portions 5a, 5b in shape W1 at the completion of the first step. 第1パンチ2aの傾斜の向きと切断タイミングの関係を説明する第1工程の平面図The top view of the 1st process explaining the relationship between the inclination direction of the 1st punch 2a, and cutting timing 第2工程で使用する第2パンチ2bと第2ダイ1bの斜視図Perspective view of second punch 2b and second die 1b used in the second step 第2工程において切り捨てる捨て形状部5a,5bを示す平面図The top view which shows the discard shape parts 5a and 5b cut off in the 2nd process (a)(b)傾斜を1つ付与した第2パンチ2bを用いて第2工程を行う場合の説明図(A) (b) Explanatory drawing at the time of performing a 2nd process using the 2nd punch 2b which provided one inclination. 凹形状に傾斜を付与した第2パンチ2bを用いて第2工程を行う場合の説明図Explanatory drawing in the case of performing a 2nd process using the 2nd punch 2b which provided the inclination to the concave shape. 実施の形態2における(a)薄帯積層材の斜視図と(b)第1工程完了時の形状W1の斜視図および(c)第2工程が完了時の形状W2の斜視図(A) a perspective view of the ribbon laminated material in the second embodiment, (b) a perspective view of the shape W1 when the first step is completed, and (c) a perspective view of the shape W2 when the second step is completed. 第1パンチ2aの斜視図A perspective view of the first punch 2a 第1パンチ2aの(a)正面図と(b)側面図および(c)底面図(A) Front view and (b) Side view and (c) Bottom view of the first punch 2a 第1パンチ2aと第1ダイ1aの斜視図A perspective view of the first punch 2a and the first die 1a 第1パンチ2aの傾斜の向きと切断タイミングの関係を説明する第1工程の平面図The top view of the 1st process explaining the relationship between the inclination direction of the 1st punch 2a, and cutting timing 第2工程で使用する第2パンチ2bと第2ダイ1bの斜視図Perspective view of second punch 2b and second die 1b used in the second step 実施の形態1において捨て形状部5a,5bの平面形状を三角形にする場合の第1パンチ2aの斜視図The perspective view of the 1st punch 2a in the case of making the planar shape of the discard shape parts 5a and 5b into a triangle in Embodiment 1 実施の形態2において捨て形状部5a,5bの平面形状を三角形にする場合の第1パンチ2aの斜視図The perspective view of the 1st punch 2a in the case of making the planar shape of the discard shape parts 5a and 5b into a triangle in Embodiment 2 実施の形態1において凸形状の第1パンチ2aの(a)正面図と(b)側面図および(c)底面図(A) Front view, (b) Side view, and (c) Bottom view of convex first punch 2a in the first embodiment. 実施の形態2において凸形状の第1パンチ2aの(a)正面図と(b)側面図および(c)底面図(A) Front view, (b) Side view, and (c) Bottom view of convex first punch 2a in the second embodiment 各実施の形態において第2パンチを凸形状にした場合の斜視図The perspective view at the time of making 2nd punch into convex shape in each embodiment 従来の打抜装置の断面図Cross-sectional view of a conventional punching device 板材を打ち抜く様子の拡大断面図Enlarged cross-sectional view of the state of punching a plate 板材を打ち抜いた状態の断面図Cross-sectional view of punched plate 複数枚の薄帯を積層した薄帯積層材を従来の打抜装置によって加工した場合の拡大断面図Enlarged cross-sectional view of a thin strip laminated material obtained by laminating multiple thin strips using a conventional punching device

以下、本発明の薄帯積層材の打抜方法を具体的な各実施の形態に基づいて説明する。
(実施の形態1)
図1(a)(b)は、本発明の薄帯積層材の打抜方法の実施に使用する打抜装置を示す。
Hereinafter, the method for punching a strip laminated material of the present invention will be described based on specific embodiments.
(Embodiment 1)
1 (a) and 1 (b) show a punching apparatus used for carrying out the method for punching a thin ribbon laminate of the present invention.

複数枚の薄帯を接着せずに積層した図2(a)に示した薄帯積層材W0は、図26に示した従来の打抜装置と同様に、ストリッパ3aによって第1ダイ1aの上面に押圧されている。この打抜装置は、第1ダイ1aとセットで使用される第1パンチ2aの他に、図1(b)に示すように、後に説明する第2ダイ1bと第2パンチ2b,2bおよびストリッパ3bを備えている。   A thin strip laminated material W0 shown in FIG. 2A, in which a plurality of thin strips are laminated without bonding, is similar to the conventional punching device shown in FIG. 26 by the stripper 3a and the upper surface of the first die 1a. Is pressed. In addition to the first punch 2a used as a set with the first die 1a, this punching apparatus includes a second die 1b, second punches 2b and 2b, and a stripper described later, as shown in FIG. 1B. 3b.

目的とする製品の形状W2が、図2(c)に示したように平面形状が四角形であると仮定すると、先ず第1工程で薄帯積層材W0を、第1ダイ1aと第1パンチ2aを使用して図2(b)に示した形状W1に打ち抜く。この形状W1は、製品の形状の四角形に対応する打ち抜き形状部4の外周に打ち抜き形状部4とは別の捨て形状部5a,5bを形成したものである。   Assuming that the shape W2 of the target product is a quadrilateral planar shape as shown in FIG. 2 (c), first, in the first step, the ribbon laminated material W0 is used as the first die 1a and the first punch 2a. Is punched into the shape W1 shown in FIG. This shape W1 is formed by forming discard shape portions 5a and 5b different from the punch shape portion 4 on the outer periphery of the punch shape portion 4 corresponding to a quadrangle of the shape of the product.

第1パンチ2aの詳細な形状を、図3と図4(a)(b)(c)に示す。第1ダイ1aの詳細な形状を、図5に示す。第1ダイ1aには、打ち抜き形状部4に対応する第1穴8aと、捨て形状部5a,5bに対応する第2穴8b,8bが形成されている。   The detailed shape of the first punch 2a is shown in FIGS. 3 and 4A, 4B, and 4C. The detailed shape of the first die 1a is shown in FIG. The first die 1a has a first hole 8a corresponding to the punched shape portion 4 and second holes 8b and 8b corresponding to the discarded shape portions 5a and 5b.

第1パンチ2aは、打ち抜き形状部4を打ち抜く第1部分6の面に2個の傾斜θ1,θ2を付与し、打ち抜き方向に垂直な方向から見た形状が凹に形成されている。さらに、第1パンチ2aの第1部分6の先端の両側には、捨て形状部5a,5bを打ち抜く第2部分7a,7bが形成されている。この第1パンチ2aを使用した第1工程では、第1パンチ2aが第1ダイ1aのダイ穴8に向かって押し込まれると、第1パンチ2aの第2部分7a,7bが第1パンチ2aの第1部分6よりも先に薄帯積層材W0に接触するため、第1パンチ2aの第2部分7a,7bと第1ダイ1aの第2穴8b,8bによって、捨て形状部5a,5bの打ち抜きが進行する。次いで、第1パンチ2aの第1部分6と第1ダイ1aの第2穴8aによって、打ち抜き形状部4の打ち抜きが進行する。   The first punch 2a is provided with two inclinations θ1 and θ2 on the surface of the first portion 6 that punches the punching shape portion 4, and is formed in a concave shape when viewed from a direction perpendicular to the punching direction. Further, on both sides of the tip of the first portion 6 of the first punch 2a, second portions 7a and 7b for punching out the discarded portions 5a and 5b are formed. In the first step using the first punch 2a, when the first punch 2a is pushed toward the die hole 8 of the first die 1a, the second portions 7a and 7b of the first punch 2a are formed on the first punch 2a. In order to contact the strip laminated material W0 prior to the first portion 6, the second portions 7a and 7b of the first punch 2a and the second holes 8b and 8b of the first die 1a Punching proceeds. Next, punching of the punched shape portion 4 proceeds by the first portion 6 of the first punch 2a and the second hole 8a of the first die 1a.

第1パンチ2aの第2部分7a,7bが薄帯積層材W0の上面付近に接触して第1ダイ1aに向かって押し込まれ始めた状態では、薄帯積層材W0に、ダイ刃または第1パンチ2aの何れにも接触していない薄帯積層材W0の中間層があるため、この捨て形状部5a,5bの端では、薄帯積層材W0の中間層にひび割れが発生する。   In a state in which the second portions 7a and 7b of the first punch 2a are in contact with the vicinity of the upper surface of the ribbon laminated material W0 and started to be pushed into the first die 1a, a die blade or a first Since there is an intermediate layer of the ribbon laminated material W0 that is not in contact with any of the punches 2a, cracks occur in the intermediate layer of the ribbon laminated material W0 at the ends of the discarded shape portions 5a and 5b.

第1パンチ2aの第2部分7a,7bにも第1部分6に向かって低くなる同じ傾きの傾斜が形成されているため、第1パンチ2aが更に第1ダイ1aに向かって押し込まれると、捨て形状部5a,5bの薄帯積層材W0には、上層から中間層を経て下層に向かって第1パンチ2aの第1部分6に接触して、打ち抜き形状部4と捨て形状部5a,5bとの境界まで切断が次第に進行する。   Since the second portion 7a, 7b of the first punch 2a is also formed with the same inclination slope that decreases toward the first portion 6, when the first punch 2a is further pushed toward the first die 1a, The ribbon-shaped laminated material W0 of the discard shape portions 5a and 5b is in contact with the first portion 6 of the first punch 2a from the upper layer through the intermediate layer toward the lower layer, and the punch shape portion 4 and the discard shape portions 5a and 5b. Cutting proceeds gradually to the boundary.

そして、第1パンチ2aが更に第1ダイ1aに向かって押し込まれると、第1パンチ2aの傾斜が付けられている第1部分6が薄帯積層材W0の端から中央に向かって食い込んで、次第に打ち抜き形状部4の輪郭が切断される。   Then, when the first punch 2a is further pushed toward the first die 1a, the first portion 6 to which the first punch 2a is inclined bites into the center from the end of the ribbon laminated material W0, The outline of the punched shape portion 4 is gradually cut.

ここで、薄帯積層材W0の複数枚の薄帯が接着せずに積層されている点と、第1パンチ2aの第1部分6の傾き、捨て形状部5a,5bについて説明する。薄帯積層材W0は、例えば25μmのアモルファス金属の薄帯を10枚重ねて積層した厚さ0.25mmである。   Here, a description will be given of a point where a plurality of thin ribbons of the thin ribbon laminate material W0 are laminated without bonding, the inclination of the first portion 6 of the first punch 2a, and the discarded shape portions 5a and 5b. The thin ribbon laminate W0 has a thickness of 0.25 mm, for example, by laminating 10 thin ribbons of 25 μm amorphous metal.

第1パンチ2aの第1部分6の傾きは、打ち抜き時に薄帯積層材W0の中間層で発生する引きちぎれによるひび割れを防止するために付与してある。
第1パンチ2aへの傾斜の付与パターンを図6(b)に示す。図6(a)は比較例である。
The inclination of the first portion 6 of the first punch 2a is given in order to prevent cracking due to tearing that occurs in the intermediate layer of the ribbon laminated material W0 during punching.
FIG. 6B shows an inclination imparting pattern to the first punch 2a. FIG. 6A is a comparative example.

図6(a)の比較例は、傾斜θ1を1つ付与した第1パンチ2aを示す。
図6(b)は傾斜θ1を2つ、パンチの先端が凹形状になるように付与した実施例の第1パンチ2aを示す。
The comparative example in FIG. 6A shows a first punch 2a provided with one inclination θ1.
FIG. 6B shows the first punch 2a of the embodiment in which two inclinations θ1 are provided so that the tip of the punch has a concave shape.

なお、傾斜6の個数は2個以上の場合(例:傾斜4つ、6つ…)でも、2個の場合と同様の考えが適用できるため、本明細書では傾斜6が1個と2個の場合を例として解説することとする。   Note that even when the number of slopes 6 is 2 or more (eg, 4 slopes, 6 ...), the same idea as in the case of 2 slopes can be applied. Let us explain the case of.

比較例の第1パンチ2aで、薄帯積層材W0を打ち抜くときの様子を図7(a)に示す。接着せずに積層した薄帯積層材W0は、第1ダイ1aとストリッパ3aによって挟持されているものの、第1パンチ2aの傾斜θ1によって矢印F1の方向にわずかに押し退けられ、各層の材料の位置が打ち抜き中にずれることで、層ごとに打ち抜き形状の差異が生じる。具体的には、打ち抜き中に押し退けられた層は微小に移動するため、移動後のタイミングで打抜かれる部分が本来の打ち抜き形状に対して移動した分だけずれ、本来の打ち抜き形状より縮小した形状となる。このような差異は、積層した製品に求められる形状精度が低い場合は許容できるが、形状精度がきわめて高い場合は許容できない。したがって、図6(a)に示す比較例の第1パンチ2aは使用しない。   FIG. 7A shows a state in which the ribbon laminated material W0 is punched with the first punch 2a of the comparative example. Although the ribbon laminated material W0 laminated without bonding is sandwiched between the first die 1a and the stripper 3a, it is slightly pushed away in the direction of arrow F1 by the inclination θ1 of the first punch 2a, and the position of the material of each layer Is displaced during punching, resulting in a difference in punching shape for each layer. Specifically, since the layer pushed away during punching moves slightly, the part punched at the timing after movement shifts by the amount moved relative to the original punching shape, and the shape is reduced from the original punching shape It becomes. Such a difference can be tolerated if the shape accuracy required for the laminated product is low, but not acceptable if the shape accuracy is extremely high. Therefore, the first punch 2a of the comparative example shown in FIG. 6A is not used.

実施例の第1パンチ2aで、薄帯積層材W0を打ち抜くときの様子を図7(b)に示す。接着せずに薄帯積層材W0は、第1ダイ1aとストリッパ3aによって挟持されている。第1パンチ2aの傾斜θ1,θ2によって矢印F1,F2の方向に押されるが、2つの方向は向かい合っているため、傾斜θ1,θ2による材料を押し退ける作用は相殺され、各層の材料の位置が打ち抜き中にずれる可能性は低くなる。したがって、図6(b)に示す実施例の第1パンチ2aは使用できる。   FIG. 7B shows a state in which the ribbon laminated material W0 is punched with the first punch 2a of the embodiment. Without bonding, the ribbon laminated material W0 is sandwiched between the first die 1a and the stripper 3a. The first punch 2a is pushed in the directions of arrows F1 and F2 by the inclinations θ1 and θ2, but the two directions are opposite to each other, so that the action of pushing away the material by the inclinations θ1 and θ2 is canceled out, and the material positions of each layer are punched out. The possibility of shifting in is reduced. Therefore, the first punch 2a of the embodiment shown in FIG. 6B can be used.

図6(b)に示す実施例の第1パンチ2aを用いて薄帯積層材W0を打ち抜くとき、第1パンチ2aの第2部分7a,7bが薄帯積層材W0に接触し始めるときの様子を図8に示す。このとき、薄帯積層材W0の中間層9は、第1パンチ2aにも、第1ダイ1aにも接触していない状態で打ち抜きが進行しており、図29と同様の状態となっている。薄帯積層材W0と第1パンチ2aの先端凸部の第2部分7a,7bが最初に接触する部分は、中間層9が引きちぎられることで図29と同様にひび割れが発生し、所定の形状を満たすことができない。そこで、第1パンチ2aへの傾斜θ1,θ2の付与の仕方に対応して、ひび割れが発生する部分を図9にハッチングで示す。このハッチングで示す部分を捨て形状部5a,5bとしている。なお、第2部分7a,7bの傾斜は、例えば、第2部分7aの傾斜は傾斜θ1と同じである。第2部分7bの傾斜は傾斜θ2と同じである。傾斜θ1=θ2である。   When the thin ribbon laminate material W0 is punched using the first punch 2a of the embodiment shown in FIG. 6B, the second portions 7a and 7b of the first punch 2a start to contact the thin ribbon laminate material W0. Is shown in FIG. At this time, the punching of the intermediate layer 9 of the thin laminate material W0 is proceeding without being in contact with the first punch 2a or the first die 1a, and is in the same state as in FIG. . The portions where the ribbon laminated material W0 and the second portions 7a, 7b of the first convex portion of the first punch 2a first contact are cracked in the same manner as in FIG. Can't meet. In view of this, a portion where cracks are generated is shown by hatching in FIG. The portions indicated by hatching are discarded as shape portions 5a and 5b. For example, the inclination of the second portions 7a and 7b is the same as the inclination θ1 of the second portion 7a. The inclination of the second portion 7b is the same as the inclination θ2. The inclination θ1 = θ2.

第1パンチ2aに傾斜θ1,θ2を付与した場合の、打ち抜き形状部4の輪郭上での打ち抜きタイミングについて、図9のように捨て形状部5a,5bを設けた場合を例として、図10に示す。ここで、図10はパンチの打ち抜き方向から薄帯積層材W0の打ち抜き形状を見た図である。   FIG. 10 shows an example of the case where the discarded shape portions 5a and 5b are provided as shown in FIG. 9 with respect to the punching timing on the contour of the punched shape portion 4 when the inclinations θ1 and θ2 are given to the first punch 2a. Show. Here, FIG. 10 is a view of the punched shape of the thin ribbon laminate material W0 viewed from the punching direction.

このとき、2箇所の開始点P1,P1から第1パンチ2aが入り、第1パンチ2aが下降するにつれて、打ち抜き形状部4の輪郭上での打ち抜きタイミングを示す矢印A1,A1に沿って、2箇所の終了点P2,P2の位置まで、打ち抜きによる切断が順に進行していく。矢印A2,A2は第1パンチ2aの傾斜面の向きを示す。   At this time, as the first punch 2a enters from the two start points P1 and P1 and the first punch 2a descends, the first punch 2a moves downward along the arrows A1 and A1 indicating the punching timing on the contour of the punching shape portion 4. Cutting by punching proceeds in sequence to the positions of the end points P2, P2 of the places. Arrows A2 and A2 indicate the direction of the inclined surface of the first punch 2a.

打ち抜き形状部4の辺4a,4bと、矢印A1,A1のうちの辺4a,4bの部分および第1パンチ2aの傾斜面を示す矢印A2,A2が垂直になるとき、打ち抜き形状部4の辺4a,4bの部分で、薄帯積層材W0は同時に打ち抜きが行われる。この場合は、切断タイミングをずらせないため、図29と同様に、中間層はパンチにもダイにも接触していない状態となり、中間層の引きちぎれによって打ち抜き形状にひび割れが発生して好ましくない。しかし、換言すると、図3に示した第1パンチ2aの場合には、打ち抜き形状部4と矢印A2,A2が垂直になら無い場合に有効であることがわかる。打ち抜き形状部4とパンチの傾斜面を示す矢印A2,A2が垂直になる場合に有効な第1パンチ2aの形状については、実施の形態2で説明する。   When the sides 4a and 4b of the punched shape portion 4 and the arrows A2 and A2 indicating the inclined surfaces of the first punch 2a and the sides 4a and 4b of the arrows A1 and A1 are perpendicular, the sides of the punched shape portion 4 In the portions 4a and 4b, the ribbon laminated material W0 is simultaneously punched. In this case, since the cutting timing is not shifted, the intermediate layer is not in contact with either the punch or the die as in FIG. 29, and the punching shape is cracked due to the tearing of the intermediate layer, which is not preferable. However, in other words, it can be seen that the first punch 2a shown in FIG. 3 is effective when the punched shape portion 4 and the arrows A2 and A2 are not perpendicular. The shape of the first punch 2a effective when the punched shape portion 4 and the arrows A2 and A2 indicating the punch inclined surfaces are perpendicular to each other will be described in the second embodiment.

ここまでの捨て形状部5a,5bを含めた所定の形状への打ち抜き工程を第1工程とし、ここからは、第1工程完了時の形状W1から捨て形状部5a,5bを切り落として、目的とする製品の形状W2への打ち抜きを完了させる第2工程について説明する。   The punching process to a predetermined shape including the discarded shape portions 5a and 5b so far is the first step, and from here, the discarded shape portions 5a and 5b are cut off from the shape W1 when the first step is completed, A second process for completing the punching of the product W2 to the shape W2 will be described.

第2工程で使用する第2パンチ2b,2bの形状を、図11に示す。この第2パンチ2b,2bと第2ダイ1bを使用して、第1工程完了時の形状W1の打ち抜き形状部4から捨て形状部5a,5bを切り捨てる。8c,8cは第2ダイ1bのダイ穴である。   The shape of the second punches 2b and 2b used in the second step is shown in FIG. Using the second punches 2b and 2b and the second die 1b, the discarded shape portions 5a and 5b are discarded from the punched shape portion 4 of the shape W1 when the first step is completed. 8c and 8c are die holes of the second die 1b.

第2工程において、捨て形状部5a,5bを切断する範囲Bを図12に示す。範囲Bの一部が、打ち抜き形状部4と捨て形状部5a,5bとの境界Cに重なるように第2パンチ2b,2bの傾きを設定する。   FIG. 12 shows a range B in which the discarded shape portions 5a and 5b are cut in the second step. The inclinations of the second punches 2b and 2b are set so that a part of the range B overlaps the boundary C between the punched shape portion 4 and the discarded shape portions 5a and 5b.

第2パンチ2b,2bの傾きのパターンとして、傾斜を1つ付与した比較例の2種類の第2パンチ2b,2bを、図13(a)と図13(b)に示す。
図13(a)は、2つの捨て形状部5a,5bに対して傾斜を1つ付与した2つの第2パンチ2b,2bを用い、その2つのパンチの傾斜の向きが同じ場合を示す。図13(b)は、傾斜を1つ付与した2つの第2パンチ2b,2bを傾斜の向きが逆向きにした場合示す。
FIG. 13 (a) and FIG. 13 (b) show two types of second punches 2b and 2b of the comparative example to which one inclination is given as the inclination pattern of the second punches 2b and 2b.
FIG. 13 (a) shows a case where two second punches 2b and 2b, each having a single inclination with respect to the two discarded shape portions 5a and 5b, are used and the inclination directions of the two punches are the same. FIG. 13 (b) shows the case where the two second punches 2b, 2b having one inclination are reversed.

しかし、図13(a)の比較例の場合、第2パンチ2b,2bの傾斜によって、薄帯積層材が打ち抜き中に押し退けられる向きを示す矢印F2の向きが2つの第2パンチ2b,2bで一致しており、各層の材料の位置が、打ち抜き中に矢印F2の向きにずれることで、層ごとに打ち抜き形状の差異が生じる。具体的には、打ち抜き中に押し退けられた層は微小に移動するため、移動後のタイミングで打抜かれる部分が本来の打ち抜き形状に対して移動した分だけずれ、本来の打ち抜き形状より縮小した形状となる。   However, in the case of the comparative example of FIG. 13 (a), the direction of the arrow F2 indicating the direction in which the strip laminated material is pushed away during punching due to the inclination of the second punches 2b, 2b is the two second punches 2b, 2b. The positions of the materials in each layer are shifted in the direction of the arrow F2 during punching, so that a punching shape difference occurs for each layer. Specifically, since the layer pushed away during punching moves slightly, the part punched at the timing after movement shifts by the amount moved relative to the original punching shape, and the shape is reduced from the original punching shape It becomes.

図13(b)の比較例の場合、矢印F2,F3の向きが2つの第2パンチ2b,2bでそれぞれ逆方向を向いており、積層した材料を押し退ける力の作用によって、矢印F4のように回転するようにずれることで、層ごとに打ち抜き形状の差異が生じる。具体的には、打ち抜き中に押し退けられた層は微小に回転するため、移動後のタイミングで打抜かれる部分が本来の打ち抜き形状に対して回転した分だけずれ、本来の打ち抜き形状より傾斜した形状となる。したがって、第2工程において図13(a)(b)のように、傾斜を1つ付与した第2パンチ2b,2bの使用は推奨されない。   In the case of the comparative example of FIG. 13B, the directions of the arrows F2 and F3 are opposite to each other by the two second punches 2b and 2b, and as shown by the arrow F4 by the action of the force that pushes away the stacked materials. By shifting so as to rotate, there is a difference in the punching shape for each layer. Specifically, since the layer pushed away during punching rotates slightly, the part punched at the timing after movement shifts by the amount rotated relative to the original punching shape, and the shape is inclined from the original punching shape It becomes. Therefore, it is not recommended to use the second punches 2b and 2b provided with one inclination as shown in FIGS. 13A and 13B in the second step.

図14に実施例の第2パンチ2b,2bの場合を示す。
この実施例の第2パンチ2b,2bは、先端が凹形状になるように2つの傾斜を付与したものであるため、薄帯積層材が打ち抜き中に押し退けられる向きを示す矢印F2,F3それぞれの向きは相殺している。ここで、打ち抜き形状部4と捨て形状部5a,5bとの境界Cの両端から同時に切断が始まり、境界Cの中央で切断が終了するように設定することで、各層の材料の位置が打ち抜き中にずれることなく捨て形状部5a,5bを打ち抜くことができる。
FIG. 14 shows the case of the second punches 2b and 2b of the embodiment.
Since the second punches 2b and 2b of this embodiment are provided with two inclinations so that the tips have a concave shape, each of the arrows F2 and F3 indicating the direction in which the thin ribbon laminate is pushed away during punching The direction is offset. Here, by setting so that cutting starts simultaneously from both ends of the boundary C between the punched shape portion 4 and the discarded shape portions 5a and 5b, and the cutting ends at the center of the boundary C, the position of the material of each layer is being punched The discarded shape portions 5a and 5b can be punched without slipping.

第1工程のパンチの打ち抜き方向と第2工程のパンチの打ち抜き方向を同一方向とすることで、製品の性能に影響を及ぼさない程度に微小なバリの向きなどといった、製品断面における断面の指向性を、第1工程での打抜形状断面と第2工程での打抜形状断面とで揃えることができ、薄帯1枚を1工程のみで打抜いた製品とほぼ同様のものが得られる。   By setting the punching direction of the punch in the first step and the punching direction in the second step to be the same direction, the directionality of the cross section in the product cross section, such as the direction of minute burrs that does not affect the product performance Can be aligned with the punched shape cross section in the first step and the punched shape cross section in the second step, and a product almost the same as a product obtained by punching one sheet of ribbon in only one step is obtained.

(実施の形態2)
図15(a)〜(c)は実施の形態2の打抜方法の工程を示す。
実施の形態1と異なる部分について説明する。
(Embodiment 2)
15A to 15C show the steps of the punching method according to the second embodiment.
A different part from Embodiment 1 is demonstrated.

図15(c)に示した打ち抜き形状部4の形状は図2(c)に示したものと同一形状であるが、第1工程で打ち抜く形状W1が実施の形態1とは異なる。第1パンチ、第1ダイの形状も実施の形態1とは異なる。第2パンチ、第2ダイの形状は実施の形態1と同じである。   The shape of the punching shape portion 4 shown in FIG. 15C is the same as that shown in FIG. 2C, but the shape W1 punched in the first step is different from that of the first embodiment. The shapes of the first punch and the first die are also different from the first embodiment. The shapes of the second punch and the second die are the same as those in the first embodiment.

図2(c)に示した第1工程では、何れの捨て形状部5a,5bも打ち抜き形状部4の辺4a,4bの間の中央に形成されていたが、図15(b)に示した第1工程では、一方の捨て形状部5aの位置が打ち抜き形状部4の辺4aに隣接した辺4c側に接近し、他方の捨て形状部5bの位置が打ち抜き形状部4の辺4bに隣接した辺4d側に接近して形成されている。   In the first step shown in FIG. 2C, any of the discarded shape portions 5a and 5b is formed at the center between the sides 4a and 4b of the punched shape portion 4, but is shown in FIG. 15B. In the first step, the position of one discarded shape portion 5a approaches the side 4c adjacent to the side 4a of the punched shape portion 4, and the position of the other discarded shape portion 5b is adjacent to the side 4b of the stamped shape portion 4. It is formed close to the side 4d side.

このように打ち抜くために、この実施の形態2で使用する第1パンチ2aの形状を、図16と図17(a)(b)(c)に示す。第1パンチ2aの谷線10は打ち抜き形状部4の辺4a,4bと平行ではなくて角度θ3で傾斜している。第1工程で使用する第1ダイ1aの形状を、図18に示す。   In order to punch like this, the shape of the first punch 2a used in the second embodiment is shown in FIGS. 16 and 17A, 17B, and 17C. The valley line 10 of the first punch 2a is not parallel to the sides 4a and 4b of the punched shape portion 4, but is inclined at an angle θ3. The shape of the first die 1a used in the first step is shown in FIG.

図3に示した第1パンチ2aの場合には、打ち抜き形状部4の辺4a,4bと第1パンチ2aの傾斜面を示す矢印A2が図10に示したように垂直になったため、打ち抜き形状部4の辺4a,4bの部分にひび割れが発生して切断した端面にバリ等が生じ、所定の形状を満たすことができなかったが、このような現象を避けるために、この実施の形態2では、打ち抜き形状部4の辺4a,4bと、第1パンチ2aの傾斜を示す矢印A2が垂直になる箇所を作らないように第1パンチ2aの傾斜の向きが、図17(c)と図18のように、パンチの打ち抜き方向から薄帯積層材W0の打ち抜き形状を見たときの打ち抜き形状4の辺4a,4bとパンチの傾斜面6a,6bの向きが垂直にならない様に、第1パンチ2aの谷線10が、打ち抜き形状部4の辺4a,4bと平行ではなくて角度θ3で傾斜している。   In the case of the first punch 2a shown in FIG. 3, the sides 4a and 4b of the punched shape portion 4 and the arrow A2 indicating the inclined surface of the first punch 2a are perpendicular to each other as shown in FIG. The side 4a, 4b of the portion 4 is cracked, and burrs or the like are generated on the cut end face, so that the predetermined shape cannot be satisfied. Then, the direction of the inclination of the first punch 2a is set as shown in FIG. 17C so that the sides 4a and 4b of the punched shape portion 4 and the arrow A2 indicating the inclination of the first punch 2a are not perpendicular to each other. As shown in FIG. 18, the direction of the sides 4 a, 4 b of the punched shape 4 and the inclined surfaces 6 a, 6 b of the punched shape 4 when the punched shape of the ribbon laminated material W 0 is viewed from the punching direction is not perpendicular. The trough 10 of the punch 2a is punched Sides 4a parts 4, is inclined at an angle θ3 in not parallel to the 4b.

これによって、図19に示すように、捨て形状部5a,5bの開始点P1,P2から切断が始まって、第1パンチ2aが第1ダイ1aに向かって押し込まれるに伴って、開始点P1から辺4cと辺4dの側に向かって次第に切断が進行して、辺4c上の終点P3、辺4d上の終点P4まで切断される。同時に、開始点P1から辺4dの側に向かって次第に切断が進行して、辺4d上の終点P4まで切断される。   Accordingly, as shown in FIG. 19, the cutting starts from the start points P1 and P2 of the discarded portions 5a and 5b, and from the start point P1 as the first punch 2a is pushed toward the first die 1a. Cutting gradually proceeds toward the sides 4c and 4d, and the cutting is performed to the end point P3 on the side 4c and the end point P4 on the side 4d. At the same time, the cutting progresses gradually from the start point P1 toward the side 4d and is cut to the end point P4 on the side 4d.

このように打ち抜き形状部4の形状が四角形の場合であっても、第1パンチ2aの谷線10を、捨て形状部5a,5bに対して傾けることによって、ひび割れを発生させること無く切断でき、端面にバリ等が生じない良好な状態を実現できた。   Thus, even if the shape of the punched shape portion 4 is a quadrangle, by inclining the valley line 10 of the first punch 2a with respect to the discarded shape portions 5a and 5b, it can be cut without generating cracks, A good state in which no burrs or the like occur on the end face was realized.

第2工程では、図20に示すように実施の形態1の第2工程と同じ形状の第2パンチ2b,2bと第2ダイ1bによって、捨て形状部5a,5bが切り落とされる。
(実施の形態3)
上記の各実施の形態では、捨て形状部5a,5bの平面形状が四角形であったが、平面形状を三角形にすることもできる。図21は実施の形態1の第1パンチ2aを示す。図22は実施の形態2の第1パンチ2aを示す。
In the second step, as shown in FIG. 20, the discarded shape portions 5a and 5b are cut off by the second punches 2b and 2b and the second die 1b having the same shape as the second step of the first embodiment.
(Embodiment 3)
In each of the embodiments described above, the planar shape of the discard shape portions 5a and 5b is a square, but the planar shape may be a triangle. FIG. 21 shows the first punch 2a of the first embodiment. FIG. 22 shows the first punch 2a of the second embodiment.

これによると、第1パンチ2aの捨て形状部5a,5bに対応した先端部分を点で構成できる。
(実施の形態4)
上記の各実施の形態では、第1パンチ2aの打ち抜き方向に垂直な方向から見た形状が凹形状であったが、凹形状に構成することもできる。図23(a)(b)(c)は実施の形態1の第1パンチ2aを示す。図24(a)(b)(c)は実施の形態2の第1パンチ2aを示す。
According to this, the front-end | tip part corresponding to the discard shape parts 5a and 5b of the 1st punch 2a can be comprised with a point.
(Embodiment 4)
In each of the above-described embodiments, the shape viewed from the direction perpendicular to the punching direction of the first punch 2a is a concave shape, but may be configured in a concave shape. FIGS. 23A, 23B, and 23C show the first punch 2a of the first embodiment. 24A, 24B and 24C show the first punch 2a of the second embodiment.

これによると、捨て形状部5a,5bの位置が、捨て形状部5a,5bの辺4c,4dの途中に移動するだけで、その他は実施の形態1,2と同様である。
(実施の形態5)
上記の各実施の形態では、第2パンチ2b,2bの形状が打ち抜き方向に垂直な方向から見た形状が凹の場合を説明したが、打ち抜き方向に垂直な方向から見た形状が凸の場合でも同様に実施できる。この場合の第1パンチ2aを図25に示す。
According to this, the positions of the discarded shape portions 5a and 5b are just moved in the middle of the sides 4c and 4d of the discarded shape portions 5a and 5b, and the others are the same as in the first and second embodiments.
(Embodiment 5)
In each of the embodiments described above, the case where the shape of the second punches 2b, 2b is concave when viewed from the direction perpendicular to the punching direction has been described. However, when the shape viewed from the direction perpendicular to the punching direction is convex But it can be done in the same way. The first punch 2a in this case is shown in FIG.

本発明は、打ち抜き材を積層した製品の生産性の向上に寄与する。   The present invention contributes to an improvement in the productivity of products in which punched materials are laminated.

1a 第1ダイ
1b 第2ダイ
2a 第1パンチ
2b 第2パンチ
3a ストリッパ
3b ストリッパ
4 打ち抜き形状部
5a,5b 捨て形状部
6 第1部分
7a,7b 第2部分
8a 第1穴
8b 第2穴
9 中間層
W0 薄帯積層材
W1 第1工程完了時の形状
W2 目的とする製品の形状
DESCRIPTION OF SYMBOLS 1a 1st die 1b 2nd die 2a 1st punch 2b 2nd punch 3a Stripper 3b Stripper 4 Punching shape part 5a, 5b Discarding shape part 6 1st part 7a, 7b 2nd part 8a 1st hole 8b 2nd hole 9 Middle Layer W0 Strip laminated material W1 Shape when the first process is completed W2 Shape of the target product

Claims (6)

複数枚の薄帯を接着せずに積層した薄帯積層材を、第1ダイと少なくとも2個以上の傾斜を付与し、打ち抜き方向に垂直な方向から見た形状が凸または凹の第1パンチを用いて、目的形状の打ち抜き形状部と前記打ち抜き形状部とは別の捨て形状部とを合せた形状に打抜く第1工程を実施し、
前記打ち抜き形状部と前記捨て形状部との境界を、第2ダイと少なくとも2個以上の傾斜を付与し、打ち抜き方向に垂直な方向から見た形状が凹の第2パンチを用いて、前記捨て形状部を切り落とす第2工程を実施する、
薄帯積層材の打抜方法。
A first punch having a convex or concave shape as viewed from a direction perpendicular to the punching direction, in which a plurality of thin ribbons are laminated without adhering, and the first die and at least two or more slopes are provided. The first step of punching into a shape that combines a punched shape portion of the target shape and a discarded shape portion different from the punched shape portion,
Using the second punch having a concave shape when viewed from a direction perpendicular to the punching direction, the boundary between the punched shape portion and the discarded shape portion is provided with at least two or more slopes with the second die. Implement the second step of cutting off the shape part,
A method for punching thin ribbon laminates.
前記第1工程において、目的形状の打ち抜き形状部の周囲に、2箇所以上の前記捨て形状部を設けることを特徴とする、
請求項1に記載の薄帯積層材の打抜方法。
In the first step, two or more discarded shape portions are provided around a punched shape portion of a target shape,
The method for punching a laminated ribbon material according to claim 1.
前記第1工程および前記第2工程ともに、複数枚の薄帯を接着せずに積層した薄帯積層材をダイとストリッパも用いて押さえた状態で、前記第1パンチおよび前記第2パンチを前記薄帯積層材の表側、裏側のいずれか片側のみに配置することを特徴とする、
請求項1または2に記載の薄帯積層材の打抜方法。
In both the first step and the second step, the first punch and the second punch are held in a state where a thin strip laminated material obtained by laminating a plurality of thin strips without bonding them is also pressed using a die and a stripper. It is characterized by being arranged only on one side of the front side or the back side of the ribbon laminate material,
3. A method for punching a laminated ribbon material according to claim 1 or 2.
前記第1パンチには、前記第1工程における打抜形状を示す線形と垂直にならないような方向に前記傾斜を付与したものを使用し、
前記第2パンチには、前記第2工程における打抜形状を示す線形と垂直にならないような方向に前記傾斜を付与したものを使用することを特徴とする、
請求項1〜3のいずれかに記載の薄帯積層材の打抜方法。
For the first punch, the one provided with the inclination in a direction not perpendicular to the linear shape indicating the punching shape in the first step,
The second punch is characterized by using the one provided with the inclination in a direction not perpendicular to the linear shape indicating the punching shape in the second step,
The method for punching a laminated ribbon material according to any one of claims 1 to 3.
前記第2工程では、目的形状の前記打ち抜き形状部と前記捨て形状部との境界の両端から同時に切断を開始し、前記境界の中央で切断を終了することを特徴とする、
請求項1〜4のいずれかに記載の薄帯積層材の打抜方法。
In the second step, cutting is started simultaneously from both ends of the boundary between the punched shape portion of the target shape and the discarded shape portion, and cutting is ended at the center of the boundary,
The method for punching a laminated ribbon material according to any one of claims 1 to 4.
目的形状の打ち抜き形状部と前記打ち抜き形状部とは別の捨て形状部とを合せた形状に対応したダイ穴を有する第1ダイと、
表面に少なくとも2個以上の傾斜が付与され打ち抜き方向に垂直な方向から見た形状が凸または凹で前記打ち抜き形状部と前記捨て形状部とを合せた形状に打ち抜く先端形状の第1パンチと、
前記打ち抜き形状部から前記捨て形状部を切り落とす形状に対応したダイ穴を有する第2ダイと、
表面に少なくとも2個以上の傾斜が付与され打ち抜き方向に垂直な方向から見た形状が凹で前記捨て形状部を切り落とす先端形状の第2パンチとを設けた、
薄帯積層材の打抜装置。
A first die having a die hole corresponding to a shape formed by combining a punched shape portion of a target shape and a discarded shape portion different from the punched shape portion;
A first punch having a tip shape punched into a shape in which at least two or more inclinations are given to the surface and the shape viewed from the direction perpendicular to the punching direction is convex or concave and the punched shape portion and the discard shape portion are combined;
A second die having a die hole corresponding to the shape of cutting off the discarded shape portion from the punched shape portion;
A tip-shaped second punch that has at least two or more inclinations on the surface and has a concave shape viewed from a direction perpendicular to the punching direction and cuts off the discarded shape portion;
Thin ribbon laminate punching equipment.
JP2016079218A 2016-04-12 2016-04-12 Punching method and punching device for thin laminated material Active JP6653487B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2016079218A JP6653487B2 (en) 2016-04-12 2016-04-12 Punching method and punching device for thin laminated material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2016079218A JP6653487B2 (en) 2016-04-12 2016-04-12 Punching method and punching device for thin laminated material

Publications (2)

Publication Number Publication Date
JP2017189785A true JP2017189785A (en) 2017-10-19
JP6653487B2 JP6653487B2 (en) 2020-02-26

Family

ID=60085214

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2016079218A Active JP6653487B2 (en) 2016-04-12 2016-04-12 Punching method and punching device for thin laminated material

Country Status (1)

Country Link
JP (1) JP6653487B2 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109092974A (en) * 2018-07-05 2018-12-28 苏州广型模具有限公司 Mold and punching head
CN110142827A (en) * 2019-05-28 2019-08-20 奥力孚传动科技股份有限公司 A kind of synchronous belt beats tooth device automatically and beats tooth technique
JP2021523373A (en) * 2018-05-10 2021-09-02 フンダシオ エウレカト Equipment for making thin plate test pieces

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08168834A (en) * 1994-12-15 1996-07-02 Yoshitsugu Shimizu Manufacture of laminated body
JPH09150399A (en) * 1995-11-30 1997-06-10 Fuji Photo Film Co Ltd Photograph film perforating punch
JPH10175199A (en) * 1996-12-18 1998-06-30 Karl Jimuki Kk Punching edge
JP2007098409A (en) * 2005-09-30 2007-04-19 Toshiba Corp Method for parting metal plate, die, printed board and electronic equipment
JP2009066616A (en) * 2007-09-12 2009-04-02 Yazaki Corp Jointed metal body, metal jointing method and metal jointing device
JP2015055018A (en) * 2013-09-12 2015-03-23 イビデン株式会社 Punching die and method for manufacturing mat
JP2015136712A (en) * 2014-01-22 2015-07-30 株式会社三井ハイテック Iron core piece punching method

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08168834A (en) * 1994-12-15 1996-07-02 Yoshitsugu Shimizu Manufacture of laminated body
JPH09150399A (en) * 1995-11-30 1997-06-10 Fuji Photo Film Co Ltd Photograph film perforating punch
JPH10175199A (en) * 1996-12-18 1998-06-30 Karl Jimuki Kk Punching edge
JP2007098409A (en) * 2005-09-30 2007-04-19 Toshiba Corp Method for parting metal plate, die, printed board and electronic equipment
JP2009066616A (en) * 2007-09-12 2009-04-02 Yazaki Corp Jointed metal body, metal jointing method and metal jointing device
JP2015055018A (en) * 2013-09-12 2015-03-23 イビデン株式会社 Punching die and method for manufacturing mat
JP2015136712A (en) * 2014-01-22 2015-07-30 株式会社三井ハイテック Iron core piece punching method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2021523373A (en) * 2018-05-10 2021-09-02 フンダシオ エウレカト Equipment for making thin plate test pieces
JP7089065B2 (en) 2018-05-10 2022-06-21 フンダシオ エウレカト Equipment for making sheet metal test pieces
CN109092974A (en) * 2018-07-05 2018-12-28 苏州广型模具有限公司 Mold and punching head
CN110142827A (en) * 2019-05-28 2019-08-20 奥力孚传动科技股份有限公司 A kind of synchronous belt beats tooth device automatically and beats tooth technique

Also Published As

Publication number Publication date
JP6653487B2 (en) 2020-02-26

Similar Documents

Publication Publication Date Title
JP5070353B1 (en) Ferrite composite sheet, method for producing the same, and sintered ferrite piece used for such ferrite composite sheet
TWI495403B (en) Wiring substrate, multi-piece wiring substrate and method for manufacturing the same
JP5910773B2 (en) Cutting method of glass plate
TW201251537A (en) Ceramic wiring substrate, multi-piece ceramic wiring substrate and method for manufacturing the same
JP6646074B2 (en) Processing method of laminated material
JP2017189785A (en) Punching method and punching device of ribbon laminate material
KR20140040613A (en) Method of cutting layered ceramic substrate and tool for forming groove
JP6307285B2 (en) Punching method of iron core pieces
JP5012256B2 (en) Punching press processing method and punching press die
JP4788410B2 (en) Manufacturing method of ceramic laminated substrate
WO2012144114A1 (en) Wiring board, multi-pattern wiring board, and method for producing same
KR20130072104A (en) Electrode base
JP3215369B2 (en) Punch punch and sheet material
JP2007157880A (en) Manufacturing method for ceramic plate board
JP2020027880A5 (en)
JP7396759B1 (en) Sheet material processing equipment
KR20200132850A (en) Method for connecting metal sheet parts
WO2018110104A1 (en) Metal plate for circuit board, circuit board, power module, metal plate molded article, method for manufacturing circuit board
JP4397420B2 (en) Method for manufacturing ignition coil iron core
JP2013103855A (en) Cut-out sintered ceramic sheet and method for manufacturing the same
JP4776250B2 (en) Manufacturing method of adhesive sheet
US795628A (en) Method of forming metallic rivets or fasteners.
JP2009043449A (en) Method of manufacturing intermediate conductor for flat cabling, and manufacturing method of flat cabling
JP2016019413A (en) Processing method of laminate material
JP2003109584A (en) Manufacturing device of lead storage battery electrode

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20181228

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20191125

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20191217

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20200114

R151 Written notification of patent or utility model registration

Ref document number: 6653487

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R151