JP2017185498A - Method and device for manufacturing metal tube with groove - Google Patents

Method and device for manufacturing metal tube with groove Download PDF

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JP2017185498A
JP2017185498A JP2016073758A JP2016073758A JP2017185498A JP 2017185498 A JP2017185498 A JP 2017185498A JP 2016073758 A JP2016073758 A JP 2016073758A JP 2016073758 A JP2016073758 A JP 2016073758A JP 2017185498 A JP2017185498 A JP 2017185498A
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tube
metal tube
core
pipe
manufacturing
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忠之 佐藤
Tadayuki Sato
忠之 佐藤
西村航平
Kohei Nishimura
宮田俊幸
Toshiyuki Miyata
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Nippon Steel Metal Products Co Ltd
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Nippon Steel and Sumikin Metal Products Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a method for manufacturing a metal tube with a groove by an electro-resistance-welded tube manufacturing device.SOLUTION: When concaved grooves extending in a tube longer direction are formed at plural portions which are spaced from one another in a circumferential direction of an external surface of a metal tube by an electro-resistance-welded tube manufacturing device, concaved grooves 8a extending in a tube longer direction are formed at plural portions which are spaced from one another in a circumferential direction of an external surface of a metal tube 8 which passed through a sizing roll by spheres 55 of plural spherical convexes 56 and plural recesses 20a of an inner ring 20 in an inner ring grooving device 10A. After formation of the metal tube, the concaved groove 8a is formed on the metal tube 8 by the sphere 55 of the spherical convex 56 and the recess 20a of the inner ring 20, and therefore a metal tube having an irregular cross-sectional shape can be easily obtained.SELECTED DRAWING: Figure 3

Description

この発明は、電縫管製造装置により、管外周面の周方向に間隔をあけた複数個所に、管長手方向に延びる凹溝を有する金属管を製造する溝付き金属管の製造方法、及び装置に関する。   The present invention relates to a grooved metal pipe manufacturing method and apparatus for manufacturing a metal pipe having concave grooves extending in the longitudinal direction of the pipe at a plurality of locations spaced in the circumferential direction of the pipe outer peripheral surface by the electric sewing pipe manufacturing apparatus. About.

電縫管製造装置により製造される電縫管は種々の用途に広く用いられている。
電縫管に凹部を形成する方法として特許文献1の「エンボス模様を有する角形金属素管の成形方法」がある。この特許文献1には、角形金属管の両側面に管長手方向に間隔をあけて矩形の凹部(エンボス)を形成することが示されている。
特許文献1の角形金属管の前記矩形の凹部は、梱包した鋼材を床面に直接でなく隙間をあけて置くためのスキッド(枕木)としの用途を想定していることから、図16に示すように角形金属管31の径方向(辺長方向)に細長い矩形の凹部30を間隔をあけて形成して、床に枕木として置いた角形金属管の径方向に加わる圧潰荷重に対する強度を高めている。
なお、従来、管長手方向に伸びる凹溝を有する鋼管等の金属管を電縫管製造装置により製造することは行われていない。
The electric sewing tube manufactured by the electric sewing tube manufacturing apparatus is widely used for various applications.
As a method for forming a concave portion in an electric sewing tube, there is a method of forming a rectangular metal element tube having an embossed pattern in Patent Document 1. Patent Document 1 discloses that rectangular recesses (embosses) are formed on both side surfaces of a rectangular metal tube at intervals in the longitudinal direction of the tube.
The rectangular concave portion of the rectangular metal pipe of Patent Document 1 is assumed to be used as a skid (sleeper) for placing the packed steel material with a gap instead of directly on the floor surface. In this way, rectangular rectangular recesses 30 are formed at intervals in the radial direction (side length direction) of the rectangular metal tube 31 to increase the strength against the crushing load applied in the radial direction of the rectangular metal tube placed as a sleeper on the floor. Yes.
Conventionally, a metal pipe such as a steel pipe having a concave groove extending in the longitudinal direction of the pipe has not been manufactured by an electric resistance welder manufacturing apparatus.

電縫管製造装置において角形金属管を製造する場合、図15に示すように、複数段(図示例では4段)のブレークダウンロール(BDR)で円弧状に湾曲成形し、次いで複数段(図示例では3段)のフィンパスロール(FPR)で両エッジが接近したほぼ円形状(開放円形)に成形し、続くスクイズロール(SQR)と高周波溶接機とによる溶接工程にて両エッジを突き合わせ溶接して円形管にし、次いで複数段のサイジングロール(SZR)による整形工程及び矯正用のタークスヘッドロール(THR)により角形金属管を製造する。   When a square metal tube is manufactured in the electric sewing tube manufacturing apparatus, as shown in FIG. 15, it is curved and formed into an arc shape with a plurality of (four in the illustrated example) breakdown rolls (BDR), and then a plurality of (see FIG. In the example shown, three-stage fin pass rolls (FPR) are formed into a nearly circular shape (open circle) with both edges approaching, and then both edges are butt welded in the welding process using a squeeze roll (SQR) and a high-frequency welder. Then, a circular tube is formed, and then a rectangular metal tube is manufactured by a shaping process using a plurality of sizing rolls (SZR) and a straightening Turks head roll (THR).

特開昭63−111718JP-A-63-111718

前記の通り、管長手方向に伸びる凹溝を有する鋼管等の金属管を電縫管製造装置により製造することは行われていないが、鋼管等の金属管に管長手方向に伸びる凹溝を形成すると、断面機能を高めるために有効である。特に、柱材に用いる角形鋼管の4面に管長手方向に伸びる凹溝を形成すると、断面機能を高める効果は高い。   As described above, a metal pipe such as a steel pipe having a concave groove extending in the longitudinal direction of the pipe has not been manufactured by the electric sewing tube manufacturing apparatus, but a concave groove extending in the longitudinal direction of the pipe is formed in the metal pipe such as a steel pipe. Then, it is effective for enhancing the cross-sectional function. In particular, if concave grooves extending in the longitudinal direction of the pipe are formed on the four surfaces of a square steel pipe used for the column material, the effect of improving the cross-sectional function is high.

本発明は上記背景のもとになされたもので、電縫管製造装置により鋼管等の金属管の外面の周方向に間隔をあけた複数箇所に管長手方向に延びる凹溝を形成することを可能とする溝付き金属管の製造方法を提供することを目的とする。   The present invention has been made on the basis of the above background, and is formed by forming a concave groove extending in the longitudinal direction of the pipe at a plurality of locations spaced in the circumferential direction of the outer surface of a metal pipe such as a steel pipe by an electric-welded pipe manufacturing apparatus. It is an object of the present invention to provide a method for manufacturing a grooved metal tube.

上記課題を解決する請求項1の発明は、金属板をブレークダウンロール及びフィンパスロールでほぼ円形に湾曲成形し、続くスクイズロール及び溶接装置で、前記ほぼ円形湾曲状態の金属板の両エッジを突き合せ溶接して円管にし、次いでサイジングロールにより整形する電縫管製造装置により溝付き金属管を製造する溝付き金属管の製造方法であって、
前記サイジングロールを通過した後に、管外面を押す凸部を有する複数の管外回転体を周方向に間隔をあけて設けた管外機構と、管内に配置されて前記各管外回転体にそれぞれ対応する箇所を受ける複数の凹部材を持つ中子とを備えた中子溝付け装置の前記複数の管外回転体と複数の凹部材とにより、サイジングロールを通過した金属管の外面の周方向に間隔をあけた複数箇所に管長手方向に延びる凹溝を形成することを特徴とする。
In the invention of claim 1 which solves the above-mentioned problem, the metal plate is bent into a substantially circular shape by a breakdown roll and a fin pass roll, and both edges of the substantially circular curved metal plate are formed by a subsequent squeeze roll and a welding device. A grooved metal pipe manufacturing method for manufacturing a grooved metal pipe by an electric resistance welded pipe manufacturing apparatus that is butt welded into a circular pipe and then shaped by a sizing roll,
After passing through the sizing roll, an extra-tube rotating mechanism having a plurality of extra-tube rotating bodies having convex portions that press the outer surface of the pipe at intervals in the circumferential direction; The circumferential direction of the outer surface of the metal tube that has passed through the sizing roll by the plurality of outer tube rotating bodies and the plurality of recess members of the core grooving device including a core having a plurality of recess members that receive corresponding portions. It is characterized in that concave grooves extending in the longitudinal direction of the tube are formed at a plurality of positions spaced apart from each other.

請求項2は、請求項1の溝付き金属管の製造方法において、前記フィンパスロール領域における前記ほぼ円形湾曲状態の金属板の内側に配置した固定部に棒状又は線状体の後端部を直接又は間接的に連結し、前記棒状又は線状体の先端部に前記中子を取り付けたことを特徴とする。   According to a second aspect of the present invention, in the method of manufacturing a grooved metal tube according to the first aspect, a rear end portion of a rod-like or linear body is attached to a fixed portion disposed inside the substantially circular curved metal plate in the fin pass roll region. It is connected directly or indirectly, and the core is attached to the tip of the rod-like or linear body.

請求項3は、請求項2の溝付き金属管の製造方法において、前記溶接装置が高周波誘導加熱方式の溶接装置である場合に、前記棒状又は線状体の後端部を、前記溶接装置の一部を構成するインピーダコアの先端部に連結したことを特徴とする。   According to a third aspect of the present invention, in the method for manufacturing a grooved metal pipe according to the second aspect, when the welding device is a high frequency induction heating type welding device, the rear end portion of the rod-like or linear body is attached to the welding device. It is characterized in that it is connected to the tip of the impeder core that constitutes a part.

請求項4は、 請求項1〜3のいずれか1項の溝付き金属管の製造方法において、前記管外機構の管外回転体が、受座部で回転自在に保持された球体であり、前記中子の凹部材が前記球体に対応する凹部を有する凹部用ダイスであることを特徴とする。   A fourth aspect of the present invention is the method of manufacturing a grooved metal pipe according to any one of the first to third aspects, wherein the extra-rotary body of the extra-tube mechanism is a sphere that is rotatably held by a receiving portion, The recess material of the core is a recess die having a recess corresponding to the sphere.

請求項5は、請求項1〜3のいずれか1項の溝付き金属管の製造方法において、前記管外機構の管外回転体が、円筒体の外面に前記凸部を有する凸部用ローラであり、前記中子の凹部材が前記凸部用ローラの凸部に対応する凹部を有する凹部用ローラ又は凹部用ダイスであることを特徴とする。   Claim 5 is the method for manufacturing a grooved metal tube according to any one of claims 1 to 3, wherein the tube outer rotating body of the tube outer mechanism has the protrusion on the outer surface of the cylindrical body. The concave portion material of the core is a concave roller or a concave die having a concave portion corresponding to the convex portion of the convex roller.

請求項6の発明は、電縫管製造装置により製造された円管に、オフラインで、管外面の周方向に間隔をあけた複数箇所に管長手方向に延びる凹溝を形成する溝付き金属管の製造方法であって、
管外面を押す凸部を有する複数の管外回転体を周方向に間隔をあけて設けた管外機構と、管内に配置されて前記各管外回転体にそれぞれ対応する箇所を受ける複数の凹部材を持つ中子とを備えた中子溝付け装置を用い、
金属管を前記中子溝付け装置に対して相対的に移動させて、前記複数の管外回転体と複数の凹部材とにより、金属管の外面の周方向に間隔をあけた複数箇所に管長手方向に延びる凹溝を形成することを特徴とする。
The invention according to claim 6 is a grooved metal tube for forming a groove extending in the longitudinal direction of the pipe at a plurality of locations spaced in the circumferential direction of the outer surface of the pipe on the circular tube manufactured by the electric sewing tube manufacturing apparatus. A manufacturing method of
An extra-tube mechanism having a plurality of outer-rotating bodies having projections that press the outer surface of the pipe, spaced apart in the circumferential direction, and a plurality of recesses that are disposed in the pipe and receive locations corresponding to the respective outer-rotating bodies. Using a core grooving device with a core having a member,
The metal tube is moved relative to the core grooving device, and the tube length is set at a plurality of locations spaced in the circumferential direction of the outer surface of the metal tube by the plurality of outer tube rotating bodies and the plurality of recessed members. A concave groove extending in the hand direction is formed.

請求項7の発明は、金属板をブレークダウンロール及びフィンパスロールでほぼ円形に湾曲成形し、続くスクイズロール及び溶接装置で前記ほぼ円形湾曲状態の金属板の両エッジを突き合せ溶接して円管にし、次いでサイジングロールにより整形する電縫管製造装置により、管外面の周方向に間隔をあけた複数箇所に管長手方向に延びる凹溝を形成する溝付き金属管を製造する溝付き金属管の製造装置であって、
管外面を押す凸部を有する複数の管外回転体を周方向に間隔をあけて設けた管外機構と、管内に配置されて前記各管外回転体にそれぞれ対応する箇所を受ける複数の凹部材を持つ中子とを備えた中子溝付け装置を前記サイジングロールの下流側に設置し、前記中子の後部を、前記フィンパスロール領域における前記ほぼ円形湾曲状態の金属板の内側に配置した固定部に後端部を直接又は間接的に連結した棒状又は線状体の先端部に連結したことを特徴とする。
According to the invention of claim 7, the metal plate is bent into a substantially circular shape by a breakdown roll and a fin pass roll, and both edges of the substantially circular bent metal plate are butt welded by a subsequent squeeze roll and a welding device. A grooved metal tube for manufacturing a grooved metal tube which forms a groove extending in the longitudinal direction of the tube at a plurality of locations spaced apart in the circumferential direction of the outer surface of the tube by an electric resistance tube manufacturing apparatus which is formed into a tube and then shaped by a sizing roll Manufacturing equipment,
An extra-tube mechanism having a plurality of outer-rotating bodies having projections that press the outer surface of the pipe, spaced apart in the circumferential direction, and a plurality of recesses that are disposed in the pipe and receive locations corresponding to the respective outer-rotating bodies. A core grooving device including a core having a member is installed on the downstream side of the sizing roll, and the rear portion of the core is disposed inside the substantially circular curved metal plate in the fin pass roll region. It is characterized in that it is connected to the tip of a rod-like or linear body in which the rear end is directly or indirectly connected to the fixed part.

請求項8の発明は、電縫管製造装置により製造された円管に、オフラインで、管外面の周方向に間隔をあけた複数箇所に管長手方向に延びる凹溝を形成する溝付き金属管の製造装置であって、
管外面を押す凸部を有する複数の管外回転体を周方向に間隔をあけて設けた管外機構と、管内に配置されて前記各管外回転体にそれぞれ対応する箇所を受ける複数の凹部材を持つ中子とを備えた中子溝付け装置と、金属管と前記中子溝付け装置とを相対的に移動させる相対移動機構とを備えたことを特徴とする。
The invention according to claim 8 is a grooved metal tube for forming a groove extending in the longitudinal direction of the tube at a plurality of locations spaced apart in the circumferential direction of the outer surface of the tube on the circular tube manufactured by the electric sewing tube manufacturing apparatus. Manufacturing equipment,
An extra-tube mechanism having a plurality of outer-rotating bodies having projections that press the outer surface of the pipe, spaced apart in the circumferential direction, and a plurality of recesses that are disposed in the pipe and receive locations corresponding to the respective outer-rotating bodies. A core grooving device including a core having a member, and a relative movement mechanism for relatively moving the metal tube and the core grooving device are provided.

本発明によれば、電縫管製造ラインにおいてあるいはオフラインで、鋼管等の金属管の外面の周方向に間隔をあけた複数箇所に管長手方向に延びる凹溝を形成することが可能となり、凹溝を形成したことで鋼管等の金属管の断面性能を高くすることができる。   According to the present invention, it is possible to form concave grooves extending in the longitudinal direction of a pipe at a plurality of locations spaced in the circumferential direction of the outer surface of a metal pipe such as a steel pipe in an electric sewing pipe manufacturing line or offline. By forming the groove, the cross-sectional performance of a metal pipe such as a steel pipe can be enhanced.

金属管とされた後に、管外機構の管外回転体と管内の中子の凹部材とで金属管に凹溝を形成するものであるから、異形断面金属管を容易に得ることができる。したがって、角管商品としての製品種類を拡大することができる。
また、従来の片側からのみの成形方法と比較して、両側(管内外面の両側)から成形できるので、ロール設計者の立場では、求められる断面形状するロール設計の自由度が広がる。
After the metal tube is formed, a concave groove is formed in the metal tube by the extra-rotary body of the extra-tube mechanism and the concave member of the inner core of the tube, so that a deformed cross-section metal tube can be easily obtained. Therefore, the product types as square tube products can be expanded.
In addition, as compared with the conventional molding method only from one side, molding can be performed from both sides (both sides of the inner and outer surfaces of the pipe), so that, from the standpoint of a roll designer, the degree of freedom in designing a roll having a required sectional shape is increased.

請求項4で特に、凹部材として、球体に対応する凹部を有する凹部用ダイスを用いる場合は、極めてコンパクトかつシンプルであり、複数段を設ける必要はなく1段で済み、スペースが狭く済み、また、設備費も安く済む。   In particular, when a concave die having a concave portion corresponding to a sphere is used as the concave member in claim 4, it is extremely compact and simple, it is not necessary to provide a plurality of steps, only one step is required, and the space is reduced. The equipment cost is also cheap.

本発明の一実施例の溝付き金属管の製造方法を実施する電縫管製造装置を模式的に説明する図である。BRIEF DESCRIPTION OF THE DRAWINGS It is a figure which illustrates typically the electric-sealed-tube manufacturing apparatus which enforces the manufacturing method of the grooved metal tube of one Example of this invention. 図1における本発明の主要部の概略を説明する図である。It is a figure explaining the outline of the principal part of this invention in FIG. 図1における球体方式による中子溝付け装置10Aの構造を示すもので、(イ)はハウジング16の蓋体16cを外して示した正面図、(ロ)は(イ)の一部を断面で示した左側面図(金属管8の図示は省いている)である。1A and 1B show the structure of a spherical grooved core grooving device 10A shown in FIG. 1, wherein FIG. 1A is a front view of the housing 16 with the lid 16c removed, and FIG. FIG. 3 is a left side view (the illustration of the metal tube 8 is omitted). (イ)は図3(ロ)のA−A断面図、(ロ)は図3(イ)の要部を簡略化して示した図(金属管8も省いている)である。3A is a cross-sectional view taken along the line AA in FIG. 3B, and FIG. 3B is a simplified view of the main part of FIG. 3A (the metal pipe 8 is also omitted). 図3の中子溝付け装置における一つの溝付け加工部(図3(ロ)の下側の球体55の部分)の溝付け状態を説明する図である。It is a figure explaining the grooving state of one grooving process part (part of the lower spherical body 55 of FIG. 3 (B)) in the core grooving apparatus of FIG. (イ)は図1におけるローラー方式の中子溝付き装置10Bの拡大図、(ロ)は(イ)における一方の溝付け部の要部正面図である。(A) is an enlarged view of the roller-type core grooved device 10B in FIG. 1, and (b) is a main part front view of one grooved part in (a). 中子溝付け装置の管外機構及び中子の両方がいずれもローラ方式である場合の実施例を示すもので、中子溝付け装置の模式的正面図である。FIG. 7 is a schematic front view of the core grooving device, showing an embodiment in which both the outer tube mechanism and the core of the core grooving device are of a roller type. 図7の左側面図である。FIG. 8 is a left side view of FIG. 7. 電縫管製造ラインの中ではなくオフラインで設置する場合の中子溝付け装置の実施例の概略を示す図である。It is a figure which shows the outline of the Example of the core grooving apparatus in the case of installing offline rather than in an electric sewing pipe manufacturing line. 図9の中子溝付け装置における一つの溝付け部の要部正面図である。It is a principal part front view of one grooved part in the core grooved apparatus of FIG. 図10の中子溝付け装置に圧下調整機構を設ける場合のその圧下調整機構を説明する図である。It is a figure explaining the reduction adjustment mechanism in the case of providing a reduction adjustment mechanism in the core groove forming apparatus of FIG. 図3、図4の10Aの中子溝付け装置に圧下調整機構を設ける場合のその圧下調整機構を説明する図である。It is a figure explaining the reduction adjustment mechanism in the case of providing a reduction adjustment mechanism in the core grooving apparatus of 10A of FIG. 3, FIG. 本発明の溝付き金属管の製造方法で四角形の角形金属管を製造する場合の例を示すもので、(イ)は角形金属管の4面に連続する凹溝を形成する場合、(ロ)は角形金属管の4面に管長手方向に細長い凹溝を断続的に形成する場合をそれぞれ示す。The example in the case of manufacturing a square metal tube by the manufacturing method of the metal tube with a groove of the present invention is shown, and (b) is a case where a concave groove which continues on four sides of a square metal tube is formed. Shows the case where long and narrow concave grooves are intermittently formed on the four surfaces of the square metal tube in the longitudinal direction of the tube. 本発明の金属管の製造方法で製造される溝付き金属管の断面形状の例を示すもので、(イ)は溝付き四角形金属管、(ロ)は溝付き五角形金属管、(ハ)は溝付き六角形金属管、(ニ)は4溝の溝付き円形金属管、(ホ)は6溝の溝付き円形金属管、(へ)はコーナー部溝付きの四角形金属管の場合、(ト)1つの辺に2つの溝を持つ四角形金属管の場合である。The example of the cross-sectional shape of the grooved metal tube manufactured with the manufacturing method of the metal tube of this invention is shown, (I) is a grooved square metal tube, (B) is a grooved pentagonal metal tube, (C) is In the case of a hexagonal metal tube with grooves, (d) for a circular metal tube with 4 grooves, (e) for a circular metal tube with 6 grooves, and (f) for a square metal tube with corner grooves, This is the case of a square metal tube with two grooves on one side. 一般的な角形金属管を製造する電縫管製造装置を模式的に説明する図である。It is a figure which illustrates typically the electric sewing tube manufacturing apparatus which manufactures a general square metal tube. 径方向に細長い矩形の凹部を備えた従来の角形金属管を説明する図である。It is a figure explaining the conventional square metal tube provided with the rectangular recessed part elongated in radial direction.

以下、本発明の溝付き金属管の製造方法及び装置を実施するための形態について、図面を参照して説明する。   DESCRIPTION OF EMBODIMENTS Hereinafter, embodiments for carrying out a grooved metal tube manufacturing method and apparatus according to the present invention will be described with reference to the drawings.

図1は本発明の一実施例の溝付き金属管の製造方法を実施する電縫管製造装を模式的に説明する図、図2は図1における本発明の主要部の概略を説明する図である。
図示略のアンコイラーから繰り出される金属板は、レベラー、ルーパー、ピンチロール等(いずれも図示を省略)を経て、複数段(図示例では4段)のブレークダウンロール(BDR)で円弧状に湾曲成形し、次いで複数段(図示例では3段)のフィンパスロール(FPR)で両エッジが接近したほぼ円形状(開放円形)に成形し、続くスクイズロール(SQR)と高周波溶接機とによる溶接工程にて両エッジを突き合わせ溶接して円形管にし、次いで複数段のサイジングロール(SZR)による整形工程により角形金属管に整形される。
次いで、本発明の実施例の中子溝付け装置10(10A又は10B)により溝付け加工されて図示例では溝付き四角形金属管が得られる。この溝付け加工後、THR(矯正ロール)で矯正される。なお、サイジングロール(SZR)による整形工程により角形金属管に整形した上で、THR(矯正ロール)で矯正した後に、10A又は10Bにより、溝付け加工を行ってもよい。
図1、図2において、両者10A及び10Bはいずれも成形ラインの同じ位置に設置可能であり、一方を利用するときは他方はライン外の準備位置に退避させておく。
なお、パイプサイズが小径のものは、10Aを用いることが、加工スペース等の面で有利である。
FIG. 1 is a diagram schematically illustrating an electric sewing tube manufacturing apparatus for carrying out a method of manufacturing a grooved metal tube according to an embodiment of the present invention, and FIG. 2 is a diagram illustrating an outline of a main part of the present invention in FIG. It is.
A metal plate fed out from an uncoiler (not shown) passes through a leveler, a looper, a pinch roll, etc. (all not shown), and is bent into an arc shape by a plurality of (four in the illustrated example) breakdown rolls (BDR). Then, a multi-stage (three stages in the illustrated example) fin pass roll (FPR) is formed into a substantially circular shape (open circle) with both edges approaching each other, followed by a welding process using a squeeze roll (SQR) and a high-frequency welder Both edges are butted and welded to form a circular pipe, and then shaped into a square metal pipe by a shaping process using a plurality of sizing rolls (SZR).
Next, grooving is performed by the core grooving apparatus 10 (10A or 10B) of the embodiment of the present invention, and a rectangular metal pipe with grooves is obtained in the illustrated example. After this grooving process, it is corrected with a THR (correcting roll). In addition, after shaping | molding into a square metal tube by the shaping process by a sizing roll (SZR), after correcting with a THR (correction roll), you may perform a grooving process by 10A or 10B.
1 and 2, both 10A and 10B can be installed at the same position on the molding line, and when one is used, the other is retracted to a preparation position outside the line.
For pipes with a small diameter, it is advantageous in terms of processing space and the like to use 10A.

本発明の溝付き金属管の製造方法により溝付き四角形金属管を製造する主要部である中子溝付け装置10(10A又は10B)及びその付帯装置の概略を図2を参照して説明すると、中子溝付け装置10の凹部用ダイスである後述する中子20は、前記溶接装置の一部を構成するインピーダコア13の先端部に連結した連結棒(棒状体)14の先端に連結されている。インピーダコア13は、高周波誘導加熱装置においコイルが発生する磁束を集める磁性体のコアであり金属板の両エッジの突合せ部を効率的に加熱する。
このインピーダーコア13の後端部は、フィンパスロール(FPR)でほぼ円形湾曲状態となった金属板1の湾曲内側に配置された固定部15に連結されている。
インピーダーコア13が使用されない場合は、中子溝付け装置10の中子20と前記固定部15とを直接に棒状体で連結するとよい。なお、棒状体に代えてワイヤ等の線状体を用いることができる。
An outline of the core grooving device 10 (10A or 10B), which is a main part for manufacturing a grooved rectangular metal tube by the grooved metal tube manufacturing method of the present invention, and an auxiliary device thereof will be described with reference to FIG. A core 20 to be described later which is a concave die of the core grooving device 10 is connected to the tip of a connecting rod (rod-like body) 14 connected to the tip of the impeder core 13 constituting a part of the welding device. Yes. The impeder core 13 is a magnetic core that collects the magnetic flux generated by the coil in the high-frequency induction heating device, and efficiently heats the butted portions of both edges of the metal plate.
The rear end portion of the impeder core 13 is connected to a fixed portion 15 that is disposed on the curved inner side of the metal plate 1 that is substantially circularly curved by a fin pass roll (FPR).
When the impeder core 13 is not used, the core 20 of the core grooving device 10 and the fixing portion 15 may be directly connected by a rod-shaped body. In addition, it can replace with a rod-shaped body and can use linear bodies, such as a wire.

中子溝付け装置10Aは球体方式の中子溝付け装置であり、この中子溝付け装置10Aを、図3〜図5を参照して説明する。
図3は中子溝付け装置10Aの構造を示すもので、(イ)は正面図、(ロ)は(イ)の一部を断面で示した左側面図、図4(イ)は図3(ロ)のA−A断面図、(ロ)は図3(イ)の要部を簡略化して示した図(金属管8も省いている)、図5は図3(ロ)の例えば矢印Bの箇所について凹溝が形成される状況を説明する図である。
これらの図に示すように、この中子溝付け装置10Aは、ハウジング16の中に管外機構19と中子20とを備えている。
前記管外機構19は、凹球面座54aを有する受座部54の前記凹球面座54aに球体55を任意方向に回転可能に面接触させて収容支持してなる球面状凸型56を4つ備えている。受座部54は受座部本体54bと球体20の上部を押さえる蓋体54cとからなる。各球面状凸型56は、ハウジング16内で中子20の中心に向かう方向に摺動可能であり、球面状凸型56の受座部54にねじ込まれた調整ボルト21を操作して球面状凸型56の位置(球体55の位置)を調整して圧下を調整することができる。調整ボルト21は回転のみ可能であり、これを回すことで、球面状凸型56を移動調整することができる。
ハウジング16は前記4つの球面状凸型56を収容するハウジング本体16aと内側のベース板16bと外側の蓋体16cとからなり、ボルトで一体にされている。
前記ハウジング16の前記ベース板16bと中子20の後端付近に配した枠板26との間が4本のロッド25で連結されている。
前記中子20は、管内に配されて、前記管外機構19の各球面状凸型56の前記各球体55にそれぞれ対応する箇所を受ける4カ所の凹部(凹部材)20aを有する鋼部材であり、中子20の後端にねじ込まれて連結した連結棒14の後端部が図1に示すように前記インピーダーコア13の先端部に連結されている。
The core grooving device 10A is a spherical core grooving device, and the core grooving device 10A will be described with reference to FIGS.
3A and 3B show the structure of the core grooving device 10A. FIG. 3A is a front view, FIG. 3B is a left side view showing a part of FIG. 3A, and FIG. (B) is a cross-sectional view taken along the line A-A, (B) is a simplified view of the main part of FIG. 3 (A) (the metal tube 8 is also omitted), and FIG. 5 is an arrow in FIG. It is a figure explaining the condition where a ditch | groove is formed about the location of B.
As shown in these drawings, the core grooving device 10 </ b> A includes an external mechanism 19 and a core 20 in a housing 16.
The outside-tube mechanism 19 has four spherical convex molds 56 formed by receiving and supporting a spherical body 55 so as to be rotatable in any direction on the concave spherical seat 54a of the receiving portion 54 having the concave spherical seat 54a. I have. The seat portion 54 includes a seat portion main body 54b and a lid body 54c that holds the upper portion of the sphere 20. Each spherical convex 56 is slidable in the direction toward the center of the core 20 in the housing 16, and is operated by operating the adjusting bolt 21 screwed into the receiving portion 54 of the spherical convex 56. The reduction can be adjusted by adjusting the position of the convex 56 (the position of the sphere 55). The adjustment bolt 21 can only be rotated, and the spherical convex mold 56 can be moved and adjusted by turning the adjustment bolt 21.
The housing 16 includes a housing main body 16a that accommodates the four spherical convex molds 56, an inner base plate 16b, and an outer lid body 16c, which are integrated with bolts.
The base plate 16 b of the housing 16 and the frame plate 26 arranged near the rear end of the core 20 are connected by four rods 25.
The core 20 is a steel member that is disposed in a pipe and has four concave portions (concave members) 20a that receive portions corresponding to the spherical bodies 55 of the spherical convex molds 56 of the external mechanism 19 respectively. In addition, the rear end portion of the connecting rod 14 screwed and connected to the rear end of the core 20 is connected to the front end portion of the impeller core 13 as shown in FIG.

前述の通り、複数段のサイジングロール(SZR)による整形工程により四角形金属管(凹溝のない四角形金属管)8”に整形された後に、中子溝付け装置10Aにより溝付け加工される。
すなわち、凹溝のない四角形金属管8”が中子溝付け装置10Aを通過する際、図5に示すように、四角形金属管8”の各管壁(四面の板材)8cは、それぞれ球面状凸型56の球体55の突出部により中子20の凹部20aに押し込まれて、図14(イ)の溝付き四角形金属管のような断面形状で、図13(イ)のような連続する凹溝8aが形成される。
As described above, after being shaped into a rectangular metal tube (rectangular metal tube without a concave groove) 8 ″ by a shaping step using a plurality of sizing rolls (SZR), grooving is performed by the core grooving device 10A.
That is, when a rectangular metal tube 8 ″ without a concave groove passes through the core grooving device 10A, each tube wall (four-side plate material) 8c of the rectangular metal tube 8 ″ has a spherical shape as shown in FIG. 14 is pushed into the concave portion 20a of the core 20 by the protruding portion of the spherical body 55 of the convex mold 56, and has a continuous shape as shown in FIG. A groove 8a is formed.

なお、管長手方向に間隔をあけた凹溝を形成する場合は、管外機構19の各球面状凸型56を上下に駆動する上下移動機構を設けて、凹溝を形成しない領域では各球面状凸型56を上昇させておく。
これにより、図13(ロ)のような管長手方向に間隔をあけた凹溝8bを持つ溝付き金属管8’が得られる。
なお、中子溝付け装置10Aにおける球面状凸型56の位置(球体55の位置)を中子20から引き離す(圧下を逃がす)ことにより、凹溝のない四角形金属管を製造することができる。
In addition, when forming the concave grooves spaced apart in the longitudinal direction of the tube, a vertical movement mechanism for driving the spherical convex molds 56 of the outer tube mechanism 19 up and down is provided, and each spherical surface is formed in an area where no concave grooves are formed. The convex shape 56 is raised.
As a result, a grooved metal tube 8 ′ having concave grooves 8b spaced in the longitudinal direction of the tube as shown in FIG.
In addition, by separating the position of the spherical convex 56 (position of the sphere 55) in the core grooving apparatus 10A from the core 20 (releasing the reduction), it is possible to manufacture a rectangular metal tube without a concave groove.

図6(イ)は図1におけるローラー方式による中子溝付け装置10Bの拡大図である。
この実施例の中子溝付き装置10Bは、フレーム31の管送り方向の前後に溝付け部32を設けている。同図(ロ)は(イ)における出側の溝付け部32の要部正面図である。
管内の中子20は実施例1の凹部用ダイスである中子20と同じものを使用しているが、管外の管外機構39として、外周に中子20の凹部20aに対応する凸部37aを持つ凸部用ローラ37を用いている。
この実施例では、凹溝のない四角形金属管(管の板厚は線のみで示している)8”が中子溝付け装置10Bを通過する際、四角形金属管8”の各管壁(四面の板材)8cは、それぞれ凸部用ローラ37の凸部37aにより中子20の凹部20aに押し込まれて、凹溝8aが形成される。
なお、凹溝8aのような形状を形成するためには、角部を形成する必要があるため、2段階の形成が必要である。(ロールと中子による成形のため予成形が必要となる。)
FIG. 6 (a) is an enlarged view of the core grooving device 10B by the roller method in FIG.
The core grooved device 10 </ b> B of this embodiment is provided with grooved portions 32 on the front and rear of the frame 31 in the tube feeding direction. The same figure (B) is a principal part front view of the exit side groove part 32 in (A).
The core 20 in the tube is the same as the core 20 that is the die for the recess of the first embodiment. However, as a tube external mechanism 39 outside the tube, a convex portion corresponding to the recess 20a of the core 20 on the outer periphery. A convex roller 37 having 37a is used.
In this embodiment, when a rectangular metal pipe 8 ″ without a concave groove (the thickness of the pipe is shown only by a line) passes through the core grooving device 10B, each pipe wall (four sides) of the rectangular metal pipe 8 ″. The plate material) 8c is pushed into the concave portion 20a of the core 20 by the convex portion 37a of the convex portion roller 37 to form the concave groove 8a.
In addition, in order to form a shape like the concave groove 8a, it is necessary to form corners, and therefore, two steps are necessary. (Preforming is required for forming with roll and core.)

図7は中子溝付け装置の管外機構及び中子の両方がローラ方式である場合の実施例を示すもので、中子溝付け装置10B’の模式的正面図、図8は左側面図である。
この実施例では、図8に示すように、実施例2の場合と同様にフレーム41の管送り方向前後に溝付け部42を設けている。
各溝付け部42は、中子として、それぞれ凹部48aを有する4つの凹部用ローラ48を角棒状の中子支持体48bに取り付けている。
管外機構49として、実施例2と同様にローラ方式ではあるが、前記凹部用ローラ48の凹部48aに対応する凸部47aを持つ凸部用ローラ47を用いている。凸部用ローラ47は上下に移動可能であり、圧下することができる。
この実施例では、凹溝のない四角形金属管(管の板厚は線のみで示している)8”が中子溝付け装置10B’の各溝付け部42、42を通過する際、四角形金属管8”の各管壁(四面の板材)8cは、それぞれ凸部用ローラ47の凸部47aと凹部用ローラ48の凹部48aとで順次成形される態様で、図13(イ)のような凹溝8aが形成される。
FIG. 7 shows an embodiment in which both the outer tube mechanism of the core grooving device and the core are of the roller type, a schematic front view of the core grooving device 10B ′, and FIG. 8 is a left side view. It is.
In this embodiment, as shown in FIG. 8, grooved portions 42 are provided on the front and rear sides of the frame 41 in the tube feed direction, as in the case of the second embodiment.
Each grooved portion 42 has four concave rollers 48 each having a concave portion 48a as a core attached to a square bar-shaped core support 48b.
A convex roller 47 having a convex portion 47 a corresponding to the concave portion 48 a of the concave roller 48 is used as the extra-tube mechanism 49, which is a roller system as in the second embodiment. The convex roller 47 is movable up and down and can be reduced.
In this embodiment, when a rectangular metal tube 8 ”without a concave groove (the thickness of the tube is indicated only by a line) passes through each grooved portion 42, 42 of the core grooved device 10B ′, the rectangular metal tube Each tube wall (four-sided plate material) 8c of the tube 8 '' is formed by a convex portion 47a of the convex portion roller 47 and a concave portion 48a of the concave portion roller 48, as shown in FIG. A concave groove 8a is formed.

図9は電縫管製造ラインの中ではなくオフラインで設置する場合の中子溝付け装置10Cの実施例の概略を示す図である。この中子溝付け装置10Cは、実施例3の中子溝付き装置B’と同様に、フレーム75に2つの溝付け部76を備えている。図10は図9の中子溝付け装置10Cにおける一つの溝付け部76の要部正面図である。
この中子溝付け装置10Cの各溝付け部76自体は、図7、図8で示した実施例3の溝付け部42と基本的には同じであり、中子として、凹部48aを有する凹部用ローラ48を用い、管外機構49として、前記凹部用ローラ48の凹部48aに対応する凸部47aを持つ凸部用ローラ47を用いているが、凸部用ローラ47の圧下を開放可能な構造としている。
すなわち、その詳細は図11に示すように、凸部用ローラ47の軸を支持するローラフレーム62を固定円盤63に半径方向に移動可能に取り付け、この固定円盤63の回りを旋回可能な回転円盤64を設け、ローラフレーム62の上面と回転円盤64の凹溝加工部65との間のスペースにリンクプレート66を配置している。回転円盤64をレバー67により図で左に回した時に、リングプレート66が凹溝加工部65の肩部65aで押されて破線で示すように斜めに位置を変える。これによりリングプレート66の下端とローラフレーム62の上面との間に隙間δが生じて、リンクプレート66の押さえ付け(ローラ47の圧下)が解放され、凸部用ローラ47が自由に上下に移動可能(解放状態)になるので、溝付けを行わない状態に容易に切り替えることができる。また、1ヵ所のレバー操作で、同時に4ヶ所(四方向)の凸部用ローラ47の圧下状態と解放状態とを切り替えられるので、切り替え操作は極めて容易である。
FIG. 9 is a diagram showing an outline of an embodiment of the core grooving device 10C in the case where the core grooving device 10C is installed off-line instead of in the electric sewing tube manufacturing line. This core grooving device 10C includes two grooving portions 76 in the frame 75 as in the core grooving device B ′ of the third embodiment. FIG. 10 is a front view of an essential part of one grooved portion 76 in the core grooved device 10C of FIG.
Each grooved portion 76 itself of the core grooving device 10C is basically the same as the grooved portion 42 of the third embodiment shown in FIGS. 7 and 8, and a recess having a recess 48a as a core. A convex roller 47 having a convex portion 47a corresponding to the concave portion 48a of the concave roller 48 is used as the tube outer mechanism 49, but the reduction of the convex roller 47 can be released. It has a structure.
That is, as shown in detail in FIG. 11, a roller frame 62 that supports the shaft of the convex roller 47 is attached to a fixed disk 63 so as to be movable in the radial direction, and a rotating disk that can turn around the fixed disk 63. 64 is provided, and a link plate 66 is disposed in a space between the upper surface of the roller frame 62 and the groove processing portion 65 of the rotary disk 64. When the rotating disk 64 is rotated counterclockwise by the lever 67, the ring plate 66 is pushed by the shoulder 65a of the recessed groove machining portion 65 and changes its position obliquely as indicated by a broken line. As a result, a gap δ is formed between the lower end of the ring plate 66 and the upper surface of the roller frame 62, the pressing of the link plate 66 (the reduction of the roller 47) is released, and the convex roller 47 freely moves up and down. Since it becomes possible (released state), it is possible to easily switch to a state in which no grooving is performed. In addition, the switching operation is extremely easy because the pressing-down state and the releasing state of the four convex portions 47 can be switched at the same time with one lever operation.

この中子溝付き装置10Cは、凹溝のない四角形金属管8”の管内に通した例えばワイヤ71(なお、パイプでもよい)の端部にストッパ72を取り付け、ウインチ73でワイヤ71を牽引して、搬送ローラー74上の四角形金属管8”を中子溝付き装置10Cを通過させる。なお、中子溝付き装置10Cの前後には四角形金属管を上から押さえてガイドするローラ74aを設けるとよい。
前記と同様に、凹溝のない四角形金属管8”が中子溝付け装置10Cの各溝付け部76、76を通過する際、四角形金属管8”の各管壁(四面の板材)8cは、それぞれ凸部用ローラ47の凸部47aと凹部用ローラ48の凹部48aとで順次溝が深くなる態様で、図13(イ)のような凹溝8aが形成された溝付き金属管8が得られる。
なお、間隔をあけて凹溝を形成する場合、あるいは部分的に凹溝を形成する場合は、凹溝を形成しない箇所で凸部用ローラ47を上げる(凹部用ローラ48から引き離す)ことで対応できる。
In this core grooved device 10C, for example, a stopper 72 is attached to an end portion of a wire 71 (which may be a pipe) passed through a rectangular metal tube 8 ″ without a groove, and the wire 71 is pulled by a winch 73. Then, the rectangular metal tube 8 ″ on the conveying roller 74 is passed through the core grooved device 10C. In addition, it is good to provide the roller 74a which hold | suppresses and guides a square metal tube from the top before and after the apparatus 10C with a core groove.
Similarly to the above, when the rectangular metal tube 8 ″ without the concave groove passes through the grooved portions 76, 76 of the core grooving device 10C, each tube wall (four-side plate) 8c of the rectangular metal tube 8 ″ is The grooved metal tube 8 formed with the concave groove 8a as shown in FIG. 13 (a) is formed in such a manner that the groove is successively deepened by the convex portion 47a of the convex portion roller 47 and the concave portion 48a of the concave portion roller 48, respectively. can get.
In addition, when forming a concave groove at intervals, or partially forming a concave groove, it is possible to raise the convex roller 47 at a place where the concave groove is not formed (separate from the concave roller 48). it can.

上述の固定円盤63と回転円盤64とを用いた圧下調整機構を、図3、図4で説明した球体方式の中子溝付け装置において適用する場合は、図12に示すように、球体55を備えた球面状凸型56を収容するハウジング本体として固定円盤63’を用いる。この固定円盤63’の回りを旋回可能な回転円盤64’を設け、球面状凸型56の上面と回転円盤64’の凹溝加工部65’との間のスペースにリンクプレート66’を配置する。
この構成により、球面状凸型56の球体55の圧下状態と解放状態とを切り替えることができることは、前述と同様である。
When the above-described rolling adjustment mechanism using the fixed disk 63 and the rotating disk 64 is applied to the spherical core grooving device described with reference to FIGS. 3 and 4, as shown in FIG. A fixed disk 63 ′ is used as a housing body that accommodates the spherical convex 56 provided. A rotating disk 64 ′ that can turn around the fixed disk 63 ′ is provided, and a link plate 66 ′ is disposed in a space between the upper surface of the spherical convex mold 56 and the grooved portion 65 ′ of the rotating disk 64 ′. .
With this configuration, it is possible to switch between the rolled-down state and the released state of the spherical body 55 of the spherical convex 56 as described above.

上述の実施例では溝付き四角形金属管(図14(イ)の溝付き四角形金属管)について説明したが、これに限らず、例えば、図14(ロ)に示した溝付き五角形金属管、図14(ハ)に示した溝付き六角形金属管等の溝付き多角形金属管を製造することができる。また、角形に限らず図14(ニ)に示した4つの溝を持つ溝付き円形金属管、図14(ホ)に示した6つの溝を持つ溝付き円形金属管等を製造することもできる。
また、図14(へ)に示すように、コーナー部に溝を持つコーナー部溝付きの四角形金属管(多角形金属管)を製造することができ、また、例えば図14(ト)のように1つの辺に例えば2つなど、複数の溝を持つ四角形金属管(多角形金属管)を製造することもできる。
In the above-described embodiment, the grooved rectangular metal tube (the grooved rectangular metal tube of FIG. 14 (a)) has been described. However, the present invention is not limited to this, and for example, the grooved pentagonal metal tube shown in FIG. A grooved polygonal metal tube such as the grooved hexagonal metal tube shown in 14 (c) can be manufactured. In addition to the square shape, a grooved circular metal tube having four grooves shown in FIG. 14 (d), a grooved circular metal tube having six grooves shown in FIG. 14 (e), and the like can be manufactured. .
Further, as shown in FIG. 14 (F), a rectangular metal tube (polygonal metal tube) with a corner groove having a groove in the corner portion can be manufactured. For example, as shown in FIG. A rectangular metal tube (polygonal metal tube) having a plurality of grooves such as two on one side can also be manufactured.

1 金属板
8、8’ 溝付き金属管
8” 溝付け前の角形金属管
8a (管長手方向に連続する)凹溝
8b (管長手方向に間隔をあけて形成された)凹溝
8c 管壁(管の4面の板材)
10(10A) (球体方式の)中子溝付け装置
10(10B、10B’) (ローラ方式の)中子溝付け装置
10(10C) (オフラインで設置する場合の)中子溝付け装置
13 インピーダコア
14 連結棒(棒状体又は線状体)
15 固定部
16 ハウジング
16a ハウジング本体
16b ベース板
16c 蓋体
19、39、49 管外機構
20 中子(凹部用ダイス)
20a 凹部(凹部材)
21 調整ボルト
25 ロッド
26 枠板
31、41 フレーム
32、42、76 溝付け部
37、47 凸部用ローラ
37a、47a 凸部
48 凹部用ローラ
48a 凹部
54 受座部
54a 凹球面座
54b 受座部本体
54c 蓋体
55 球体(管外回転体)
56 (管外機構の)球面状凸型
62 ローラフレーム
63、63’ 固定円盤
64、64’ 回転円盤
65、65’ 溝加工部
66、66’ リンクプレート
1 Metal plate 8, 8 'Grooved metal tube 8 "Pre-grooved rectangular metal tube 8a (continuous in the longitudinal direction of the tube) Concave groove 8b (formed at intervals in the longitudinal direction of the tube) Concave groove 8c Tube wall (4 plates of pipes)
10 (10A) Core grooving device 10 (10B, 10B ′) (Spherical type) Core grooving device 10 (10C) Core grooving device (when installed offline) 13 Impeder Core 14 connecting rod (rod or wire)
15 Fixing portion 16 Housing 16a Housing body 16b Base plate 16c Lid bodies 19, 39, 49 Extra-bore mechanism 20 Core (concave die)
20a Recess (recess material)
21 Adjustment bolt 25 Rod 26 Frame plate 31, 41 Frame 32, 42, 76 Grooving portion 37, 47 Convex portion roller 37a, 47a Convex portion 48 Concavity roller 48a Concavity 54 Receiving portion 54a Concave spherical surface seat 54b Receiving portion Body 54c Lid 55 Sphere (Externally rotating body)
56 Spherical convex 62 (outside tube mechanism) Roller frame 63, 63 'Fixed disk
64, 64 'rotating disk 65, 65' groove processing part 66, 66 'link plate

Claims (8)

金属板をブレークダウンロール及びフィンパスロールでほぼ円形に湾曲成形し、続くスクイズロール及び溶接装置で、前記ほぼ円形湾曲状態の金属板の両エッジを突き合せ溶接して円管にし、次いでサイジングロールにより整形する電縫管製造装置により溝付き金属管を製造する溝付き金属管の製造方法であって、
前記サイジングロールを通過した後に、管外面を押す凸部を有する複数の管外回転体を周方向に間隔をあけて設けた管外機構と、管内に配置されて前記各管外回転体にそれぞれ対応する箇所を受ける複数の凹部材を持つ中子とを備えた中子溝付け装置の前記複数の管外回転体と複数の凹部材とにより、サイジングロールを通過した金属管の外面の周方向に間隔をあけた複数箇所に管長手方向に延びる凹溝を形成することを特徴とする溝付き金属管の製造方法。
A metal plate is bent into a substantially circular shape with a breakdown roll and a fin pass roll, and then, with a squeeze roll and a welding device, both edges of the substantially circular bent metal plate are butt welded into a circular pipe, and then a sizing roll A grooved metal tube manufacturing method for manufacturing a grooved metal tube by an electric resistance tube manufacturing apparatus shaped by
After passing through the sizing roll, an extra-tube rotating mechanism having a plurality of extra-tube rotating bodies having convex portions that press the outer surface of the pipe at intervals in the circumferential direction; The circumferential direction of the outer surface of the metal tube that has passed through the sizing roll by the plurality of outer tube rotating bodies and the plurality of recess members of the core grooving device including a core having a plurality of recess members that receive corresponding portions. A grooved metal tube manufacturing method, comprising: forming a groove extending in the longitudinal direction of the tube at a plurality of positions spaced apart from each other.
前記フィンパスロール領域における前記ほぼ円形湾曲状態の金属板の内側に配置した固定部に棒状又は線状体の後端部を直接又は間接的に連結し、前記棒状又は線状体の先端部に前記中子を取り付けたことを特徴とする請求項1記載の溝付き金属管の製造方法。   A rod-shaped or linear body rear end portion is directly or indirectly connected to a fixed portion disposed inside the substantially circular curved metal plate in the fin pass roll region, and the rod-shaped or linear body has a distal end portion connected thereto. 2. The method for manufacturing a grooved metal tube according to claim 1, wherein the core is attached. 前記溶接装置が高周波誘導加熱方式の溶接装置である場合に、前記棒状又は線状体の後端部を、前記溶接装置の一部を構成するインピーダコアの先端部に連結したことを特徴とする請求項2記載の溝付き金属管の製造方法。   When the welding device is a high frequency induction heating type welding device, the rear end portion of the rod-like or linear body is connected to the tip portion of an impeder core that constitutes a part of the welding device. The manufacturing method of the metal tube with a groove | channel of Claim 2. 前記管外機構の管外回転体が、受座部で回転自在に保持された球体であり、前記中子の凹部材が前記球体に対応する凹部を有する凹部用ダイスであることを特徴とする請求項1〜3のいずれか1項に記載の溝付き金属管の製造方法。   The extra-rotary body of the extra-tube mechanism is a sphere that is rotatably held by a seat portion, and the recess material of the core is a recess die having a recess corresponding to the sphere. The manufacturing method of the metal tube with a groove | channel of any one of Claims 1-3. 前記管外機構の管外回転体が、円筒体の外面に前記凸部を有する凸部用ローラであり、前記中子の凹部材が前記凸部用ローラの凸部に対応する凹部を有する凹部用ローラ又は凹部用ダイスであることを特徴とする請求項1〜3のいずれか1項に記載の溝付き金属管の製造方法。   The outer tube rotating body of the outer tube mechanism is a convex roller having the convex portion on the outer surface of a cylindrical body, and the concave portion of the core has a concave portion corresponding to the convex portion of the convex roller. The grooved metal tube manufacturing method according to any one of claims 1 to 3, wherein the grooved metal tube is a roller or a concave die. 電縫管製造装置により製造された円管に、オフラインで、管外面の周方向に間隔をあけた複数箇所に管長手方向に延びる凹溝を形成する溝付き金属管の製造方法であって、
管外面を押す凸部を有する複数の管外回転体を周方向に間隔をあけて設けた管外機構と、管内に配置されて前記各管外回転体にそれぞれ対応する箇所を受ける複数の凹部材を持つ中子とを備えた中子溝付け装置を用い、
金属管を前記中子溝付け装置に対して相対的に移動させて、前記複数の管外回転体と複数の凹部材とにより、金属管の外面の周方向に間隔をあけた複数箇所に管長手方向に延びる凹溝を形成することを特徴とする溝付き金属管の製造方法。
A method for manufacturing a grooved metal tube, in which a circular tube manufactured by an electric sewing tube manufacturing apparatus is provided with a groove extending in the longitudinal direction of the tube at a plurality of locations spaced in the circumferential direction of the outer surface of the tube,
An extra-tube mechanism having a plurality of outer-rotating bodies having projections that press the outer surface of the pipe, spaced apart in the circumferential direction, and a plurality of recesses that are disposed in the pipe and receive locations corresponding to the respective outer-rotating bodies. Using a core grooving device with a core having a member,
The metal tube is moved relative to the core grooving device, and the tube length is set at a plurality of locations spaced in the circumferential direction of the outer surface of the metal tube by the plurality of outer tube rotating bodies and the plurality of recessed members. A method of manufacturing a grooved metal tube, comprising forming a groove extending in a hand direction.
金属板をブレークダウンロール及びフィンパスロールでほぼ円形に湾曲成形し、続くスクイズロール及び溶接装置で前記ほぼ円形湾曲状態の金属板の両エッジを突き合せ溶接して円管にし、次いでサイジングロールにより整形する電縫管製造装置により、管外面の周方向に間隔をあけた複数箇所に管長手方向に延びる凹溝を形成する溝付き金属管を製造する溝付き金属管の製造装置であって、
管外面を押す凸部を有する複数の管外回転体を周方向に間隔をあけて設けた管外機構と、管内に配置されて前記各管外回転体にそれぞれ対応する箇所を受ける複数の凹部材を持つ中子とを備えた中子溝付け装置を前記サイジングロールの下流側に設置し、前記中子の後部を、前記フィンパスロール領域における前記ほぼ円形湾曲状態の金属板の内側に配置した固定部に後端部を直接又は間接的に連結した棒状又は線状体の先端部に連結したことを特徴とする溝付き金属管の製造装置。
A metal plate is bent into a substantially circular shape by a breakdown roll and a fin pass roll, and then both edges of the substantially circular bent metal plate are butt welded to each other with a squeeze roll and a welding device to form a circular pipe, and then a sizing roll. An apparatus for manufacturing a grooved metal tube that manufactures a grooved metal tube that forms concave grooves extending in the longitudinal direction of the pipe at a plurality of locations spaced in the circumferential direction of the outer surface of the pipe by the electric sewing tube manufacturing apparatus for shaping,
An extra-tube mechanism having a plurality of outer-rotating bodies having projections that press the outer surface of the pipe, spaced apart in the circumferential direction, and a plurality of recesses that are disposed in the pipe and receive locations corresponding to the respective outer-rotating bodies. A core grooving device including a core having a member is installed on the downstream side of the sizing roll, and the rear portion of the core is disposed inside the substantially circular curved metal plate in the fin pass roll region. An apparatus for producing a grooved metal tube, characterized in that it is connected to a distal end portion of a rod-like or linear body in which a rear end portion is directly or indirectly connected to the fixed portion.
電縫管製造装置により製造された円管に、オフラインで、管外面の周方向に間隔をあけた複数箇所に管長手方向に延びる凹溝を形成する溝付き金属管の製造装置であって、
管外面を押す凸部を有する複数の管外回転体を周方向に間隔をあけて設けた管外機構と、管内に配置されて前記各管外回転体にそれぞれ対応する箇所を受ける複数の凹部材を持つ中子とを備えた中子溝付け装置と、金属管と前記中子溝付け装置とを相対的に移動させる相対移動機構とを備えたことを特徴とする溝付き金属管の製造装置。
An apparatus for manufacturing a grooved metal tube that forms a groove extending in the longitudinal direction of a pipe at a plurality of locations spaced in the circumferential direction of the outer surface of the pipe on a circular pipe manufactured by an electric sewing pipe manufacturing apparatus,
An extra-tube mechanism having a plurality of outer-rotating bodies having projections that press the outer surface of the pipe, spaced apart in the circumferential direction, and a plurality of recesses that are disposed in the pipe and receive locations corresponding to the respective outer-rotating bodies. A grooved metal tube comprising: a core grooving device including a core having a member; and a relative movement mechanism for relatively moving the metal tube and the core grooving device. apparatus.
JP2016073758A 2016-04-01 2016-04-01 Method and device for manufacturing metal tube with groove Pending JP2017185498A (en)

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Cited By (5)

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JP2019072732A (en) * 2017-10-13 2019-05-16 日鐵住金建材株式会社 Apparatus and method for manufacturing metallic tube with groove
CN109759479A (en) * 2018-12-29 2019-05-17 盛基家居用品开发(嘉善)有限公司 Rectangular high duty metal tubing beading technique
CN111872154A (en) * 2020-01-29 2020-11-03 河北科技大学 Four-side four-corner embossing square tube integrated forming machine for iron art
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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2019072732A (en) * 2017-10-13 2019-05-16 日鐵住金建材株式会社 Apparatus and method for manufacturing metallic tube with groove
JP6996931B2 (en) 2017-10-13 2022-01-17 日鉄建材株式会社 Grooved metal tube manufacturing equipment and method
CN109759479A (en) * 2018-12-29 2019-05-17 盛基家居用品开发(嘉善)有限公司 Rectangular high duty metal tubing beading technique
CN111872154A (en) * 2020-01-29 2020-11-03 河北科技大学 Four-side four-corner embossing square tube integrated forming machine for iron art
CN112570448A (en) * 2020-11-27 2021-03-30 中北大学 Large-scale rectangular section manufacturing equipment with inner rib belt guide rail
CN112588818A (en) * 2020-11-27 2021-04-02 中北大学 Manufacturing method of large rectangular section with inner rib belt guide rail
CN112588818B (en) * 2020-11-27 2023-01-24 中北大学 Manufacturing method of large rectangular section with inner rib belt guide rail
CN112570448B (en) * 2020-11-27 2023-04-14 中北大学 Large-scale rectangular section manufacturing equipment with inner rib belt guide rail

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