JP2017166724A - Humidifier - Google Patents

Humidifier Download PDF

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JP2017166724A
JP2017166724A JP2016050503A JP2016050503A JP2017166724A JP 2017166724 A JP2017166724 A JP 2017166724A JP 2016050503 A JP2016050503 A JP 2016050503A JP 2016050503 A JP2016050503 A JP 2016050503A JP 2017166724 A JP2017166724 A JP 2017166724A
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water
water level
water supply
storage chamber
level sensor
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JP6603599B2 (en
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長 鷲尾
Takeru Washio
長 鷲尾
智 太田
Satoshi Ota
智 太田
洸太 小川
Kota Ogawa
洸太 小川
審 竹田
Shin Takeda
審 竹田
裕周 大矢
Hirochika Oya
裕周 大矢
亜也果 笹川
Ayaka Sasagawa
亜也果 笹川
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Corona Corp
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Corona Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a humidifier capable of preventing erroneous notification caused by formation of a water film at a clearance of a water level sensor.SOLUTION: A water level in a water storage chamber 12 is lowered and a high water level sensor 20b outputs OFF signal to cause a water supply pump 27 to be driven and water is supplied, thereafter if the high water level sensor 20b keeps output of OFF signal, it is waited for a specified time and a water level variable operation for judging whether or not the high water level sensor 20b outputs ON signal is performed, thereby even if water droplets enter into a clearance 25 between a float fixing tool 22 and a float shaft 24 to form a water film and the float fixing tool 22 is hardly moved up and down, the water level in the water storage chamber 12 is moved up or down through water level variable operation, the water film at the clearance 25 is broken by buoyancy of the float 21 and waving of water in the water storage chamber 12 to increase probability in which the float fixing tool 22 is moved up and down, resulting in that it is possible to prevent erroneous notification about formation of water film at the clearance 25.SELECTED DRAWING: Figure 7

Description

この発明は、加湿空気発生手段で発生した加湿空気を室内へ送風する加湿装置の水位制御に関するものである。   The present invention relates to water level control of a humidifier that blows humidified air generated by humidified air generating means into a room.

従来、この種のものでは、貯水室内で発生した温かい加湿空気を送風ファンでサウナ室内へ送風することでサウナ浴が可能なサウナ装置において、貯水室内に軸の周囲にあるフロートが水位によって上下に動作し、低水位の時はOFF信号を出力し、高水位の時はON信号を出力することで貯水室の水位が検出可能な水位センサが設置され、当該水位センサがOFF信号を出力すると水位が低いとして給水弁を開弁し貯水室内へ水を供給して、水位センサがON信号を出力したら十分な量の水が供給されたとして給水弁を閉弁することで、サウナ浴中に貯水室内の水がなくならないよう制御するものがあった。(例えば、特許文献1)   Conventionally, in this type of sauna device, a warming humidified air generated in the water storage chamber is blown into the sauna room by a blower fan. Operates and outputs an OFF signal when the water level is low and outputs an ON signal when the water level is high so that a water level sensor that can detect the water level in the reservoir is installed, and when the water level sensor outputs an OFF signal, the water level If the water level is low, the water supply valve is opened to supply water into the water storage chamber, and if the water level sensor outputs an ON signal, the water supply valve is closed and the water supply valve is closed to store water in the sauna bath. There was something to control so that the water in the room would not run out. (For example, Patent Document 1)

特許第5335624号公報Japanese Patent No. 5335624

この従来のものでは、水位センサを構成するフロートと軸の隙間に水が入り込んでカルキが析出したり空気中に漂うゴミが詰まるとフロートが上下に動作し難くなり、貯水室内へ水を供給して水位センサがON信号に切り替わるべき水位であってもOFF信号を出力したままとなって水が供給され続ける事態が想定されることから、貯水室への水供給時における水位センサがOFF信号を出力した時間や貯水室へ供給した水量に基づき、フロートと軸の隙間にカルキやゴミが詰まったことで水位センサが正常に動作していないかを判断して、水位センサが正常に動作しない状態だと判断したら給水を停止させ水位センサの異常をエラー報知することで、水位センサのフロートに付着したカルキやゴミを取り除くよう使用者に促していた。   In this conventional type, if water enters the gap between the float and the shaft that constitutes the water level sensor, the floats do not move up and down when water is deposited or clogged with dust that floats in the air, supplying water into the reservoir. Therefore, even if the water level sensor should be switched to the ON signal, it is assumed that the water level will continue to be supplied with the OFF signal being output. Based on the output time and the amount of water supplied to the water storage chamber, the water level sensor does not operate normally because it is judged that the water level sensor is not operating normally due to clogging or dust clogging between the float and the shaft. If it is determined that the water level sensor is in error, the water level sensor is informed of the abnormality of the water level sensor, thereby prompting the user to remove the chalk and dust adhering to the float of the water level sensor.

しかし、この従来のエラー報知では、水位センサの軸が水で濡れてフロートと軸の隙間に水膜ができるとフロートの摺動抵抗が増加し、フロートと軸との間にカルキやゴミが詰まった時と同様にフロートが上下し難い状態となることから、カルキやゴミがフロートと軸の隙間に詰まっていなくても、貯水室への水供給時にフロートが浮かび上がらず水位センサがOFF信号を出力し続けるとして水の供給を停止してエラーを報知することがあり、使用者がフロートと軸の間を清掃してエラーをリセットし運転を再開しても、フロートと軸との間が濡れて水膜が形成されれば再びフロートが上下し難い状態となるため、何度も同様のエラー報知が発生して加湿運転が停止することが考えられ、改善の余地があった。   However, in this conventional error notification, if the shaft of the water level sensor gets wet with water and a water film is formed in the gap between the float and the shaft, the sliding resistance of the float increases, and there is clogging and dirt between the float and the shaft. Since the floats are difficult to move up and down, the float level does not rise when water is supplied to the water storage chamber, even if there is no clogging or dust clogged in the gap between the float and the shaft, and the water level sensor outputs an OFF signal. If the user stops cleaning the water supply and reports an error, the user can clean the space between the float and the shaft, reset the error, and restart the operation. If the water film is formed, it becomes difficult for the float to move up and down again, so that it is conceivable that the same error notification is generated many times and the humidification operation is stopped, and there is room for improvement.

上記課題を解決するために、本発明の請求項1では、器具本体と、当該器具本体内にあり水を貯水する貯水室と、当該貯水室と接続し前記貯水室内へ供給する水が流動する給水管と、当該給水管の途中に設置され前記貯水室内への水の供給を許可する給水許可状態と水の供給を停止する給水停止状態とを切り替える給水切り替え手段と、前記貯水室内へ供給した水量を算出可能な給水量算出手段と、前記貯水室内に設置され軸の周囲にあるフロートが上下して高水位の時は高水位信号、低水位の時は低水位信号を出力する水位センサと、前記貯水室内の水から加湿空気を発生させる加湿空気発生手段と、当該加湿空気発生手段で発生した加湿空気を室内に供給する加湿運転を実施する送風ファンと、
前記加湿運転中に前記水位センサの低水位信号を検出したら、前記給水切り替え手段を給水許可状態に切り替えて前記貯水室内への水の供給を開始し、前記水位センサの高水位信号を検出したら前記給水切り替え手段を給水停止状態に切り替える制御部とを備え、
前記制御部は、前記加湿運転中に前記水位センサの低水位信号を検出したら、前記給水切り替え手段を給水許可状態に切り替えると共に前記給水量算出手段で前記貯水室内へ供給された水量の算出を開始し、前記給水量算出手段で算出された供給水量が所定の積算値になったと判断したら、前記給水切り替え手段を給水停止状態に切り替えて所定時間待機する水位可変動作を実施し、前記所定時間が経過するまでの間に前記水位センサの高水位信号が検出できなければ、前記加湿運転を停止させ前記水位センサの異常をエラー報知することを特徴とする。
In order to solve the above-mentioned problems, in claim 1 of the present invention, the appliance main body, a water storage chamber in the appliance main body for storing water, and water supplied to the water storage chamber connected to the water storage chamber flows. A water supply pipe, a water supply switching unit that is installed in the middle of the water supply pipe and that permits water supply to the water storage chamber and a water supply switching state that switches between a water supply stop state that stops water supply, and the water supply chamber. A water supply amount calculating means capable of calculating a water amount, and a water level sensor installed in the water storage chamber for outputting a high water level signal when the float around the shaft is raised and lowered to a high water level, and a low water level signal when the water level is low. A humidified air generating means for generating humidified air from the water in the water storage chamber; a blower fan for performing a humidifying operation for supplying the humidified air generated by the humidified air generating means to the room;
When a low water level signal of the water level sensor is detected during the humidifying operation, the water supply switching means is switched to a water supply permission state to start supplying water into the water storage chamber, and when a high water level signal of the water level sensor is detected, A controller for switching the water supply switching means to the water supply stop state,
When the control unit detects a low water level signal of the water level sensor during the humidifying operation, the control unit switches the water supply switching unit to a water supply permission state and starts calculating the amount of water supplied into the water storage chamber by the water supply amount calculation unit. When the water supply amount calculated by the water supply amount calculation means has reached a predetermined integrated value, a water level changing operation is performed in which the water supply switching means is switched to a water supply stop state and waits for a predetermined time, and the predetermined time If a high water level signal from the water level sensor cannot be detected until the time has elapsed, the humidification operation is stopped, and an error is notified of an abnormality of the water level sensor.

また、請求項2では、前記制御部は、前記水位可変動作を実施し前記所定時間の経過後まで前記水位センサの高水位信号が検出できなければ、前記給水切り替え手段を給水許可状態に切り替えると共に前記給水量算出手段で供給した水量を算出して、前記給水量算出手段で算出された供給水量が前記所定の積算値から所定量だけ増加した所定の第2積算値になったと判断したら、前記給水切り替え手段を給水停止状態に切り替えて第2の所定時間待機する第2の水位可変動作を実施し、前記第2の所定時間が経過するまでの間に前記水位センサの高水位信号が検出できなければ、前記加湿運転を停止させ前記水位センサの異常をエラー報知することを特徴とする。   According to a second aspect of the present invention, the control unit switches the water supply switching unit to a water supply permission state if the high water level signal of the water level sensor cannot be detected until the predetermined time has elapsed after the water level variable operation. When calculating the amount of water supplied by the water supply amount calculating means and determining that the amount of water supplied calculated by the water supply amount calculating means has reached a predetermined second integrated value increased by a predetermined amount from the predetermined integrated value, The high water level signal of the water level sensor can be detected until the second predetermined time elapses after the water supply switching means is switched to the water supply stop state and the second water level variable operation for waiting for the second predetermined time is performed. If not, the humidification operation is stopped, and an error is notified of an abnormality of the water level sensor.

また、請求項3では、前記加湿空気発生手段は、前記貯水室内に下端を水没させ回転により水を汲み上げて飛散させる筒状の回転体と、該回転体を回転駆動させるミストモータと、前記回転体の回転により飛散された水が衝突する衝突体とで構成されていることを特徴とする。   According to a third aspect of the present invention, the humidified air generating means includes a cylindrical rotating body that submerses the lower end in the water storage chamber and pumps up and disperses water by rotation, a mist motor that rotationally drives the rotating body, and the rotation It is comprised by the collision body which the water scattered by rotation of the body collides.

この発明によれば、フロートと軸の隙間に水膜が形成され水位センサのフロートが上下に動作し難い状態になっても、貯水室内へ水を供給して水位を増加させた後、所定時間だけ待機している間に加湿運転によって水位が低下することを利用し、貯水室内の水位を増減させる水位可変動作を実施することで、フロートと軸の隙間に形成された水膜が破れる確率を高めることができることから、水位センサの低水位信号を検出したことで貯水室内へ水を供給した後、給水量算出手段で算出された供給水量が所定の積算値になったと判断したら、給水切り替え手段を給水停止状態に切り替えて所定時間だけ待機する水位可変動作を実施し、所定時間が経過するまでの間に水位センサの高水位信号が検出できなければ加湿運転を中断させエラー報知するため、フロートと軸の隙間に形成された水膜により水位センサが正常に動作しないことでのエラー報知を防止することができる。   According to this invention, even if a water film is formed in the gap between the float and the shaft and the float of the water level sensor becomes difficult to move up and down, the water level is increased by supplying water into the water storage chamber for a predetermined time. The possibility of the water film formed in the gap between the float and the shaft is broken by performing the water level variable operation that increases or decreases the water level in the water storage chamber by using the fact that the water level is lowered by the humidification operation while only waiting. If it is determined that the water supply amount calculated by the water supply amount calculating means has reached a predetermined integrated value after supplying water into the water storage chamber by detecting the low water level signal of the water level sensor, the water supply switching means Is switched to the water supply stop state and the water level variable operation is performed to wait for a predetermined time.If the high water level signal of the water level sensor cannot be detected before the predetermined time elapses, the humidification operation is interrupted and an error is notified. Because, the water level sensor by the water film formed in the gap of the float and the shaft can be prevented error notification in it may not work properly.

また、水位可変動作における所定時間の経過後まで水位センサの高水位信号が検知できなければ、給水切り替え手段を給水許可状態に切り替えると共に給水量算出手段で給水量を算出して、給水量算出手段の算出結果から所定の積算量から所定量だけ増加した所定の第2積算量になったと判断したら、給水切り替え手段を給水停止状態に切り替えて第2の所定時間だけ待機する第2の水位可変動作を実施し、第2の所定時間が経過するまでの間に水位センサの高水位信号が検出できなければ、加湿運転を停止させ水位センサの異常をエラー報知するので、水位可変動作で水位センサが低水位信号を検知したままであれば、第2の水位可変動作を実施して貯水室内の水位を増減させることで、フロートと軸との間に形成された水膜が破れる確率がより高まるため、フロートと軸の隙間に形成された水膜により水位センサが正常に動作しないことでのエラー報知を防止することができる。   In addition, if the high water level signal of the water level sensor cannot be detected until after the lapse of a predetermined time in the water level variable operation, the water supply switching means is switched to the water supply permission state and the water supply amount is calculated by the water supply amount calculation means. The second water level variable operation that waits for a second predetermined time by switching the water supply switching means to the water supply stop state when it is determined from the calculation result that the predetermined second integrated amount is increased by a predetermined amount from the predetermined integrated amount. If the high water level signal of the water level sensor cannot be detected before the second predetermined time elapses, the humidification operation is stopped and the water level sensor abnormality is reported as an error. If the low water level signal remains detected, the probability that the water film formed between the float and the shaft will be broken by performing the second variable water level operation to increase or decrease the water level in the reservoir For a more increased, the water level sensor by the water film formed in the gap of the float and the shaft can be prevented error notification in it may not work properly.

また、加湿空気発生手段は、貯水室に下端を水没させ回転により水を汲み上げて飛散させる筒状の回転体と、該回転体を回転駆動させるミストモータと、回転体の回転により飛散された水が衝突する衝突体とで構成されているので、貯水室内の水を回転体で汲み上げて衝突体に衝突させる簡易な構成によって加湿空気を多量に発生させることができるため、組付けが容易であり低コストで加湿空気発生手段を構成できる。   The humidified air generating means includes a cylindrical rotating body that submerses the lower end of the water storage chamber, pumps up water by rotation, and scatters, a mist motor that rotationally drives the rotating body, and water scattered by rotation of the rotating body. Since it is configured with a colliding body that collides with water, a large amount of humidified air can be generated with a simple configuration that pumps the water in the water storage chamber with a rotating body and collides with the colliding body, so assembly is easy The humidified air generating means can be configured at low cost.

この発明の一実施形態の外観を説明する斜視図The perspective view explaining the external appearance of one Embodiment of this invention 同実施形態の概略構成図Schematic configuration diagram of the embodiment 同実施形態の水位センサの構造を説明する断面図Sectional drawing explaining the structure of the water level sensor of the embodiment 同実施形態の制御ブロック図Control block diagram of the embodiment 同実施形態の操作部を説明する図The figure explaining the operation part of the embodiment 同実施形態の運転開始から終了までの動作を説明するフローチャートThe flowchart explaining the operation | movement from the driving | operation start of the embodiment to completion | finish. 同実施形態の通常運転時の水位に関する制御を説明するフローチャートThe flowchart explaining the control regarding the water level at the time of normal operation of the embodiment

次に、この発明の一実施形態におけるミスト発生装置を図に基づいて説明する。
1は器具本体、2は器具本体1上部に形成されルーバー3が設置された送風口、4は複数のスイッチが備えられ各種操作指令を行う操作部、5は器具本体1正面中央部に形成され器具本体1内に空気を取り込む吸い込み口、6は器具本体1下部に設置され取っ手を引くことで内部に設置された排水タンク7の取り出しを可能とする排水タンク収納扉、8は該排水タンク収納扉6の横にあり内部に設置された給水タンク9の給水口を収納する給水口扉、10は該給水口扉8の下部に形成され給水タンク9内に残存する水量を目視可能な水位窓、11は器具本体1底部に設置され器具本体1の移動を可能とするタイヤ部である。
Next, a mist generator according to an embodiment of the present invention will be described with reference to the drawings.
DESCRIPTION OF SYMBOLS 1 is an instrument main body, 2 is the ventilation opening formed in the upper part of the instrument main body 1, and the louver 3 is installed, 4 is an operation part provided with a plurality of switches, and various operation commands are formed, 5 is formed in the instrument body 1 front center part A suction port for taking air into the instrument main body 1, a drain tank storage door 6 installed at the lower part of the instrument main body 1, and allowing the drain tank 7 installed inside to be taken out by pulling a handle, 8 is stored in the drain tank A water supply door that is located next to the door 6 and accommodates a water supply port of the water supply tank 9 installed therein, and a water level window 10 is formed at the lower portion of the water supply door 8 so that the amount of water remaining in the water supply tank 9 can be visually observed. , 11 is a tire portion that is installed at the bottom of the instrument body 1 and allows the instrument body 1 to move.

12は器具本体1内に設置され所定量の水を貯水する貯水室であり、この貯水室12内には水に下端を水没させ駆動軸に軸支された筒状の回転体13が備えられている。   Reference numeral 12 denotes a water storage chamber that is installed in the apparatus main body 1 and stores a predetermined amount of water. The water storage chamber 12 is provided with a cylindrical rotating body 13 that is submerged in water and supported by a drive shaft. ing.

前記回転体13は、中空逆円錐形で上方に向かって径が徐々に拡大するものであり、駆動軸に接続され回転体13を回転駆動させるミストモータ14を駆動させ、回転体13が回転することによる回転の遠心力で貯水室12内の水を汲み上げ、回転体13の外壁および内壁を伝わせて水を押し上げて、回転体13の外壁を伝わせて押し上げた水を周囲に飛散させると共に、回転体13の内壁を伝わせて押し上げた水を回転体13の上端に形成された複数の図示しない飛散口から周囲に飛散させる。   The rotating body 13 has a hollow inverted conical shape and gradually increases in diameter upward, and is driven by a mist motor 14 that is connected to a drive shaft and rotationally drives the rotating body 13 to rotate the rotating body 13. The water in the water storage chamber 12 is pumped up by the centrifugal force of rotation, and the water is pushed up along the outer wall and the inner wall of the rotating body 13, and the pushed up water is scattered around the outer wall of the rotating body 13. Then, the water pushed up along the inner wall of the rotating body 13 is scattered from a plurality of scattering ports (not shown) formed at the upper end of the rotating body 13 to the surroundings.

15は回転体13の上部外周に所定間隔を離間させて位置し、回転体13と共に回転する円筒状の多孔体で、該多孔体15には、その全周壁に多数のスリットや金網やパンチングメタル等から成る衝突体としての多孔部16が設置されており、前記回転体13、前記ミストモータ14及び前記多孔部16で加湿空気発生手段が構成されており、回転体13の回転による遠心力で貯水室12内の水を汲み上げると共に空気を飛散させ、多孔部16を通過した水滴が破砕されることで、水の粒子を微細化してナノメートル(nm)サイズのミストが生成すると共に、水の粒子の微細化によるレナード効果でマイナスイオンを多量に発生させるものである。   Reference numeral 15 denotes a cylindrical porous body that is located on the outer periphery of the rotating body 13 at a predetermined interval and rotates together with the rotating body 13. The porous body 15 includes a large number of slits, a metal mesh, and punching metal on its entire peripheral wall. A porous portion 16 is installed as a colliding body composed of, etc., and the rotating body 13, the mist motor 14 and the porous portion 16 constitute humidified air generating means. The water in the water storage chamber 12 is pumped up and air is scattered, and the water droplets that have passed through the porous portion 16 are crushed, so that the water particles are refined and nanometer (nm) mist is generated. A large amount of negative ions is generated by the Leonard effect due to finer particles.

17は所定の回転数で駆動することで空気を流動させる送風ファンであり、器具本体1の正面に形成された吸い込み口5から吸い込んだ室内空気を吹き出して、貯水室12と送風通路18とを通過させて送風口2から送風することで、貯水室12内で発生したナノミストとマイナスイオンとを含んだ加湿空気を室内へ供給する。   Reference numeral 17 denotes a blower fan that causes air to flow by being driven at a predetermined number of revolutions. The blower blows out indoor air sucked from a suction port 5 formed on the front surface of the instrument body 1, and connects the water storage chamber 12 and the blower passage 18. By allowing the air to pass through and blowing from the air outlet 2, humidified air containing nanomist and negative ions generated in the water storage chamber 12 is supplied to the room.

18は貯水室12内に設置され貯水を加熱する加熱ヒータであり、貯水室12の外壁に設置され貯水温度を検知する貯水温度センサ19で検知される温度が所定温度となるよう、ON/OFF状態を適宜切り替える。   A heater 18 is installed in the water storage chamber 12 and heats the water storage. The heater 18 is installed on the outer wall of the water storage chamber 12 and is turned ON / OFF so that the temperature detected by the water storage temperature sensor 19 detects the water storage temperature. Switch the state appropriately.

20は貯水室12内に設置されフロート21の上下により水位を検知する水位センサであり、当該水位センサ20は、加熱ヒータ18が水面下に存在する時は高水位信号であるON信号を出力し、加熱ヒータ18が水面より上に晒された時は低水位信号であるOFF信号を出力する低水位センサ20aと、回転体13の底部が貯水室12の水中にあり水を吸い上げることが可能な水位の時は高水位信号であるON信号を出力し、回転体13の底部が水中から露出し水を吸い上げることができない水位の時は低水位信号であるOFF信号を出力する高水位センサ20bとで構成されており、前記低水位センサ20aは、器具本体1が動作中に加熱ヒータ18が常時水面以下となって貯水室12内が空焚き状態とならないよう制御し、前記水位センサ20bは、器具本体1が動作中に回転体13の底部が貯水室12の水面から露出しないよう制御する目的である。   A water level sensor 20 is installed in the water storage chamber 12 and detects the water level by the upper and lower sides of the float 21. The water level sensor 20 outputs an ON signal which is a high water level signal when the heater 18 exists below the water surface. When the heater 18 is exposed above the water surface, the low water level sensor 20a that outputs an OFF signal, which is a low water level signal, and the bottom of the rotating body 13 are in the water of the water storage chamber 12 and can suck up water. A high water level sensor 20b that outputs an ON signal that is a high water level signal at the time of the water level, and that outputs an OFF signal that is a low water level signal when the bottom of the rotating body 13 is exposed from the water and cannot suck up the water. The low water level sensor 20a controls the heater 18 so that the heater 18 is always below the water surface during operation of the apparatus body 1 so that the water storage chamber 12 is not emptyed. Sa 20b is a purpose of the instrument body 1 is the bottom of the rotary body 13 during operation is controlled not exposed from the water surface of the water storage chamber 12.

ここで、水位センサ20の構造について詳述すると、図3で示すように低水位センサ20a及び高水位センサ20bは、水に浮く浮力を持ったフロート21と、当該フロート21を挟持するフロート固定具22と、当該フロート固定具22の上部に設置されたドーナツ状のマグネット23と、前記フロート固定具22が所定範囲内で上下に動作可能となるよう軸支するフロート軸24とで構成されており、貯水室12内の水位の変化によってフロート21とフロート固定具22とが連動して上下することでマグネット23の位置が変化し、フロート軸24内に内蔵された図示しないリードスイッチがマグネット23の磁力を検知して、高水位であればON信号を出力し、低水位であればOFF信号を出力するように構成されている。   Here, the structure of the water level sensor 20 will be described in detail. As shown in FIG. 3, the low water level sensor 20 a and the high water level sensor 20 b include a float 21 having a buoyancy that floats on water, and a float fixture that sandwiches the float 21. 22, a donut-shaped magnet 23 installed above the float fixture 22, and a float shaft 24 that pivotally supports the float fixture 22 so that it can move up and down within a predetermined range. When the float 21 and the float fixture 22 move up and down in conjunction with the change in the water level in the water storage chamber 12, the position of the magnet 23 changes, and a reed switch (not shown) built in the float shaft 24 is attached to the magnet 23. When the magnetic force is detected, an ON signal is output when the water level is high, and an OFF signal is output when the water level is low.

なお、フロート固定具22が所定範囲内で上下に動作可能となるようフロート固定具22の上端にはフロート軸24との間にドーナツ状の隙間25があり、貯水室12内の水を回転体13で汲み上げて多孔部16により発生した水滴や、吸い込み口5から入り込む空気中の微細な埃等のゴミが前記隙間25に入り込むと、水滴内に含まれるカルキが析出することやゴミが前記隙間25内に詰まることフロート固定具22が上下に動作し難くなり、正確に水位が検知できない状態となる。   A donut-shaped gap 25 is formed between the float fixture 22 and the float shaft 24 so that the float fixture 22 can move up and down within a predetermined range. When dust such as water droplets pumped up at 13 and generated by the porous portion 16 or fine dust in the air entering through the suction port 5 enters the gap 25, the salt contained in the water droplets precipitates or dust is collected in the gap. Since the float fixing tool 22 is difficult to move up and down, the water level cannot be detected accurately.

このような状態になった場合は、後述する通常運転時の水位制御により、加湿運転を停止させ水位センサ20の動作不良を示すエラー報知することで、水位センサ20が正常に動作しないことで貯水室12内へ水が供給され続け、貯水室12や排水タンク7から水が溢れ出す事態を未然に防止可能となっている。   In such a state, the water level control during normal operation, which will be described later, stops the humidification operation and notifies an error indicating that the water level sensor 20 is malfunctioning. It is possible to prevent a situation in which water continues to be supplied into the chamber 12 and water overflows from the water storage chamber 12 or the drain tank 7.

26は一端が貯水室12に接続し他端が給水タンク9の底部に所定のクリアランスを設けて設置された給水管であり、該給水管26の配管途中には、給水タンク9内の水を貯水室12内まで流動させる給水切り替え手段としての給水ポンプ27と、給水管26内を流動する水の流量を検知する流量センサ28とが設置されている。   26 is a water supply pipe having one end connected to the water storage chamber 12 and the other end provided with a predetermined clearance at the bottom of the water supply tank 9. A water supply pump 27 serving as a water supply switching means for flowing into the water storage chamber 12 and a flow rate sensor 28 for detecting the flow rate of water flowing in the water supply pipe 26 are installed.

29は一端が貯水室12の底部に接続し他端が排水タンク7の排水流入口30上部に設置された排水管であり、該排水管29の配管途中には、電磁弁を開閉して貯水室12内の水の排水を制御する排水弁31が備えれている。   Reference numeral 29 denotes a drainage pipe having one end connected to the bottom of the water storage chamber 12 and the other end installed at the upper part of the drainage inlet 30 of the drainage tank 7. A drain valve 31 for controlling drainage of water in the chamber 12 is provided.

32は送風口2の壁面に設置され室内へ向けて送風される加湿空気の温度を検知する送風温度センサ、33は送風ファン17の近傍に設置され吸い込み口5から吸い込まれた室内空気の温度を検知する吸気温度センサ、34は前記吸気温度センサ33の近傍に設置され器具本体1が設置された室内の湿度を検知する湿度センサであり、各センサで検知された温度や湿度に基づいてミストモータ14や送風ファン17の回転数を変化させ、加熱ヒータ18のON/OFF状態を切り替える。   32 is a blower temperature sensor that is installed on the wall surface of the blower port 2 and detects the temperature of the humidified air blown into the room. 33 is a blower temperature sensor that is installed in the vicinity of the blower fan 17 and sucks in the air from the suction port 5. An intake air temperature sensor 34 is a humidity sensor that is installed in the vicinity of the intake air temperature sensor 33 and detects the humidity in the room in which the appliance body 1 is installed. The mist motor is based on the temperature and humidity detected by each sensor. 14 and the rotation speed of the blower fan 17 are changed, and the ON / OFF state of the heater 18 is switched.

35は送風通路18内に設置されたフィルターであり、貯水室12内で発生したナノミストとマイナスイオンとを含む加湿空気中の大粒の水滴を補水し、送風口2まで到達させないようにすることで、送風口2付近や器具本体1の設置面が濡れることを防止する。   Reference numeral 35 denotes a filter installed in the air passage 18, which replenishes large water droplets in the humidified air containing nanomist and negative ions generated in the water storage chamber 12 so as not to reach the air outlet 2. Further, the vicinity of the air blowing port 2 and the installation surface of the instrument body 1 are prevented from getting wet.

36は一端が貯水室12の壁面に接続され他端が給水タンク9の給水流入口37上部に設置されたオーバーフロー管であり、万一水位センサ20が故障して満水検知ができなかった時、給水ポンプ27が駆動し続けて貯水室12内への給水が停止せずとも、オーバーフロー管36を通じて給水タンク9内へ水を戻すことができるため、貯水室12から水が溢れ出すことを確実に防止することができる。   36 is an overflow pipe having one end connected to the wall surface of the water storage chamber 12 and the other end installed at the upper part of the water supply inlet 37 of the water supply tank 9. When the water level sensor 20 fails and no full water detection is possible, Even if the water supply pump 27 continues to be driven and water supply into the water storage chamber 12 does not stop, water can be returned to the water supply tank 9 through the overflow pipe 36, so that water can surely overflow from the water storage chamber 12. Can be prevented.

38は排水タンク7内に設置された排水フロート、39は該排水フロート38が動作することで上下に動作するマグネット、40は該マグネット39の磁力の有無でON/OFFを判定する近接センサであり、排水タンク7内の水が増えることで排水フロート38が徐々に上昇してマグネット39と近接センサ40との距離が縮まり、排水タンク7が満水近くになると近接センサ40がON信号を出力して排水弁31を閉止することで、排水タンク7から水が漏れ出す事態を確実に防止する。   38 is a drainage float installed in the drainage tank 7, 39 is a magnet that moves up and down by operating the drainage float 38, and 40 is a proximity sensor that determines ON / OFF based on the presence or absence of magnetic force of the magnet 39. As the amount of water in the drain tank 7 increases, the drain float 38 gradually rises and the distance between the magnet 39 and the proximity sensor 40 decreases, and when the drain tank 7 is nearly full, the proximity sensor 40 outputs an ON signal. By closing the drain valve 31, the situation where water leaks from the drain tank 7 is reliably prevented.

41はルーバー3の図示しない支軸と接続してルーバー3を所定角度まで回動させるルーバーモータであり、加湿運転の開始時や停止時にルーバー3を所定の角度まで回動させる。   Reference numeral 41 denotes a louver motor that is connected to a support shaft (not shown) of the louver 3 and rotates the louver 3 to a predetermined angle, and rotates the louver 3 to a predetermined angle when the humidification operation is started or stopped.

操作部4には、運転開始及び停止を指示する運転スイッチ42と、ミストモータ14の回転数を所定値だけ低下させて運転音の低下を図る静音運転を実行するひかえめスイッチ43と、加湿空気を室内に供給する加湿運転の開始あるいは停止のタイマー運転の実施有無を設定するタイマー入/切スイッチ44と、現在時刻の設定を行う時計合せスイッチ45と、加湿空気を室内に供給する加湿運転の開始時刻や停止時刻を設定するタイマー合せスイッチ46と、室内へ供給する加湿空気量を3段階の加湿レベルから選択する加湿スイッチ47と、室内へ供給する加湿空気の風量を3段階の風量レベルから選択する風量スイッチ48と、前記加湿スイッチ47や前記風量スイッチ48で設定された加湿レベルや風量レベルを表示する表示部49と、該表示部49での表示項目を加湿、風量レベルから湿度、現在時刻等に変化させる表示切り替えスイッチ50と、スイッチを3秒押しすると排水弁31を開放して貯水室12内の水を強制的に排水する排水スイッチ51と、運転停止以外の操作を禁止するチャイルドロックスイッチ52とが備えられている。   The operation unit 4 includes an operation switch 42 for instructing start and stop of operation, a hikarie switch 43 for performing silent operation for reducing the operation sound by reducing the rotation speed of the mist motor 14 by a predetermined value, and humidified air. A timer on / off switch 44 for setting whether or not to perform a timer operation for starting or stopping the humidifying operation, a clock adjusting switch 45 for setting the current time, and a humidifying operation for supplying humidified air to the room Timer adjustment switch 46 for setting the start time and stop time, humidification switch 47 for selecting the amount of humidified air supplied to the room from three stages of humidification levels, and the amount of humidified air supplied to the room from the three levels of airflow levels An air volume switch 48 to be selected, and a display unit 49 that displays the humidification level and the air volume level set by the humidification switch 47 and the air volume switch 48. The display switch 50 changes the display item on the display unit 49 from humidification, airflow level to humidity, current time, etc., and when the switch is pressed for 3 seconds, the drain valve 31 is opened to force the water in the water storage chamber 12 A drain switch 51 for draining automatically and a child lock switch 52 for prohibiting operations other than operation stop are provided.

また、操作部4には各スイッチに対応したランプが備えられており、前記運転スイッチ42が操作されたら点灯する運転ランプ53と、前記タイマー入/切スイッチ44が操作されタイマー入り制御かタイマー切り制御かのいずれかで設定されたモードのランプを点灯させるタイマーランプ54と、前記表示部49で表示する検知湿度や現在時刻の午前、午後の項目に応じて該当する所定のランプが点灯する表示項目ランプ55と、前記排水スイッチ51が操作され排水弁31が開放されたら点灯する排水ランプ56と、前記チャイルドロックスイッチ52が操作されチャイルドロックが設定された時に点灯するチャイルドロックランプ57とが備えられている。   The operation unit 4 is provided with a lamp corresponding to each switch. The operation lamp 53 that is turned on when the operation switch 42 is operated, and the timer on / off switch 44 is operated to operate the timer on / off control. A timer lamp 54 that turns on a lamp in a mode set by any of the controls, and a display that turns on a predetermined lamp corresponding to the detected humidity displayed on the display unit 49 and the morning and afternoon items of the current time An item lamp 55, a drain lamp 56 that lights when the drain switch 51 is operated and the drain valve 31 is opened, and a child lock lamp 57 that lights when the child lock switch 52 is operated and the child lock is set. It has been.

58は各センサで検知された検知値や操作部4上に備えられた各スイッチでの設定内容に基づき運転内容や弁の開閉を制御するマイコンで構成された制御部であり、ミストモータ14を所定の回転数で駆動させるミストモータ制御手段59と、送風ファン17を所定の回転数で駆動させる送風ファン制御手段60と、加熱ヒータ18のON/OFF状態を変化させて貯水室12内の水温を制御する加熱ヒータ制御手段61と、特定の動作開始時から経過した時間をカウントする計時手段62と、流量センサ28で検知された流量値を積算し貯水室12内に供給された積算水量を算出する給水量算出手段63とが備えられている。   58 is a control unit composed of a microcomputer for controlling the operation content and the opening / closing of the valve based on the detection value detected by each sensor and the setting content of each switch provided on the operation unit 4. The mist motor control means 59 for driving at a predetermined rotational speed, the blower fan control means 60 for driving the blower fan 17 at a predetermined rotational speed, and the water temperature in the water storage chamber 12 by changing the ON / OFF state of the heater 18. The heater control means 61 for controlling the time, the time measuring means 62 for counting the time elapsed from the start of a specific operation, and the integrated water amount supplied to the water storage chamber 12 by integrating the flow rate values detected by the flow sensor 28. A water supply amount calculating means 63 for calculating is provided.

次に、一実施形態での運転開始から終了までの動作について図6のフローチャートに基づいて説明する。
まず、操作部4の運転スイッチ42が操作されたか、もしくはタイマー入/切スイッチ44で設定された運転開始時刻になったら、制御部58は、排水弁31を開放して貯水室12内の水を排水し、低水位センサ20a及び高水位センサ20bでOFF信号が検知されたら給水ポンプ27の駆動を開始して給水管26内にある水を排水して、所定時間経過したら排水弁31を閉止する水入替モードを行う(ステップS101)。
Next, the operation from the start to the end of operation in one embodiment will be described based on the flowchart of FIG.
First, when the operation switch 42 of the operation unit 4 is operated or the operation start time set by the timer on / off switch 44 is reached, the control unit 58 opens the drain valve 31 and water in the water storage chamber 12. When the OFF signal is detected by the low water level sensor 20a and the high water level sensor 20b, the water supply pump 27 is started to drain the water in the water supply pipe 26, and the drain valve 31 is closed when a predetermined time has elapsed. A water replacement mode is performed (step S101).

ステップS101の水入替モードが終了したら、制御部58は、給水タンク9内の水を給水管26を介して貯水室12内へ供給すると共に給水量算出手段63で供給水量の算出を開始し、高水位センサ20bのON信号を検出したら所定量の水が貯水室12内に供給されたとして給水ポンプ27の駆動を停止した後、送風ファン17を所定時間だけ駆動させ回転体13に付着した大粒の水滴を落とす立ち上げモードを行い(ステップS102)、給水量算出手段63で0.6Lを算出しても高水位センサ20bのON信号が検出されなければ、後述する水位可変動作へ移行する。   When the water replacement mode in step S101 is completed, the control unit 58 supplies the water in the water supply tank 9 into the water storage chamber 12 through the water supply pipe 26 and starts calculating the amount of water supplied by the water supply amount calculation means 63. When the ON signal of the high water level sensor 20b is detected, it is assumed that a predetermined amount of water has been supplied into the water storage chamber 12, and then the feed pump 27 is stopped. A startup mode for dropping water droplets is performed (step S102), and if the ON signal of the high water level sensor 20b is not detected even if 0.6 L is calculated by the water supply amount calculation means 63, the operation proceeds to a water level variable operation described later.

ステップS102の立ち上げモードが終了したら、制御部58は、ルーバーモータ41を駆動させルーバー3を器具本体1の上面に対して垂直となる位置で停止させ、加湿スイッチ47及び風量スイッチ48で設定された加湿レベルと風量レベルに基づいて、ミストモータ14と送風ファン17とが所定の回転数で駆動するようミストモータ制御手段59と送風ファン制御手段60とでそれぞれの回転数を制御し、貯水温度センサ19の検知値に基づいて加熱ヒータ18のON/OFF状態を加熱ヒータ制御手段61で切り替えて制御することで、貯水室12内の貯水温度を加湿レベルと風量レベルとに合わせた所定の温度範囲内にする加湿運転を実行する通常運転モードを行う(ステップS103)。   When the start-up mode in step S102 is completed, the control unit 58 drives the louver motor 41 to stop the louver 3 at a position perpendicular to the upper surface of the instrument body 1, and is set by the humidification switch 47 and the air volume switch 48. Based on the humidification level and the air flow level, the mist motor control means 59 and the blower fan control means 60 control the respective rotational speeds so that the mist motor 14 and the blower fan 17 are driven at a predetermined rotational speed, and the water storage temperature Based on the detection value of the sensor 19, the heater 18 is switched and controlled by the heater control means 61, so that the water storage temperature in the water storage chamber 12 is a predetermined temperature that matches the humidification level and the air flow level. A normal operation mode for performing a humidifying operation within the range is performed (step S103).

ここで通常運転モードを詳述すると、ミストモータ制御手段59によりミストモータ14を800〜1400rpmの範囲内で回転数を変化させ、また、送風ファン制御手段60で送風ファン17を400〜800rpmの範囲内で回転数を変化させることで、風量レベルに合った回転数にした加湿運転を行い、更に、送風温度センサ32で検知される温度が加湿レベルに合った値となるよう貯水室12内の貯水温度を変化させ、貯水温度センサ19で検知される温度が約30〜40℃の範囲内で推移するように加熱ヒータ18のON/OFF状態を加熱ヒータ制御手段61で切り替えて制御する。   Here, the normal operation mode will be described in detail. The mist motor control means 59 changes the rotational speed of the mist motor 14 within the range of 800 to 1400 rpm, and the blower fan control means 60 sets the blower fan 17 within the range of 400 to 800 rpm. In the water storage chamber 12 so that the temperature detected by the blast temperature sensor 32 becomes a value that matches the humidification level. The water heater temperature is changed, and the heater heater 18 switches the ON / OFF state of the heater 18 so that the temperature detected by the water reservoir temperature sensor 19 changes within a range of about 30 to 40 ° C.

ステップS103の通常運転モードを開始した後に通常運転モードの途中で運転スイッチ42がOFF操作されたか、あるいはタイマー入/切スイッチ44で設定された加湿運転の停止時刻になったら、制御部58は、ルーバーモータ41を駆動させてルーバー3を器具本体1の上面に対して約20°だけ開放した状態で静止させ、加熱ヒータ18をON状態にして水を加熱し、貯水温度センサ19での検知値が63℃から65℃の間で推移するよう加熱ヒータ18のON/OFF状態を切り替えて貯水室12内にある水の除菌を行う除菌運転を所定時間である10分間実行し、10分経過後に貯水室12内を冷却する冷却運転を実行した後に排水弁31を開放して貯水室12内の水を排水するクリーニングモードを行う(ステップS104)。   When the operation switch 42 is turned OFF in the middle of the normal operation mode after starting the normal operation mode in step S103 or when the humidification operation stop time set by the timer ON / OFF switch 44 is reached, the control unit 58 The louver motor 41 is driven to make the louver 3 stand still in an open state of about 20 ° with respect to the upper surface of the instrument body 1, the heater 18 is turned on to heat the water, and the detected value by the water storage temperature sensor 19 The sterilization operation for sterilizing the water in the water storage chamber 12 by switching the ON / OFF state of the heater 18 so that the temperature changes between 63 ° C. and 65 ° C. is executed for a predetermined time of 10 minutes, and 10 minutes After a lapse of time, a cooling operation for cooling the inside of the water storage chamber 12 is performed, and then a cleaning mode is performed in which the drain valve 31 is opened to drain the water in the water storage chamber 12 (step S104). .

ステップS104のクリーニングモードが終了したら、制御部58は、ミストモータ制御手段59及び送風ファン制御手段60によりミストモータ14と送風ファン17とを所定の回転数で所定時間だけ駆動させ、貯水室12内を乾燥させる乾燥モードを実施し(ステップS105)、所定時間経過したらミストモータ14と送風ファン17とを停止させて乾燥モードが終了し、ルーバーモータ41を駆動させてルーバー3を閉止することで運転停止となる。   When the cleaning mode in step S104 is completed, the control unit 58 causes the mist motor control unit 59 and the blower fan control unit 60 to drive the mist motor 14 and the blower fan 17 at a predetermined number of revolutions for a predetermined period of time, thereby A drying mode is performed to dry the air (step S105). When a predetermined time has elapsed, the mist motor 14 and the blower fan 17 are stopped to end the drying mode, and the louver motor 41 is driven to close the louver 3. It will be stopped.

次に、本発明の通常運転モード時の水位センサ20の故障判定動作について図7のフローチャートに基づいて説明する。
まず、通常運転モードが開始されたら、制御部58は、高水位センサ20bのOFF信号を検出したか判断し(ステップS201)、高水位センサ20bのOFF信号を検出したと判断したら、給水ポンプ27をON状態に切り替えて貯水室12内に水を供給すると共に、貯水室12内へ供給された積算水量について流量センサ28での検知値に基づき給水量算出手段63で算出する水位可変動作を開始する(ステップS202)。
また、高水位センサ20bのON信号を検出したと判断したら、貯水室12内の水量は十分だとして通常運転を継続する(ステップS203)。
Next, the failure determination operation of the water level sensor 20 in the normal operation mode of the present invention will be described based on the flowchart of FIG.
First, when the normal operation mode is started, the control unit 58 determines whether an OFF signal of the high water level sensor 20b has been detected (step S201), and if it is determined that an OFF signal of the high water level sensor 20b has been detected, the feed pump 27 Is switched to the ON state to supply water into the water storage chamber 12, and a water level variable operation is started in which the water supply amount calculation means 63 calculates the integrated water amount supplied into the water storage chamber 12 based on the detection value of the flow sensor 28. (Step S202).
If it is determined that the ON signal of the high water level sensor 20b is detected, the normal operation is continued assuming that the amount of water in the water storage chamber 12 is sufficient (step S203).

前記ステップS202で給水ポンプ27をON状態に切り替えて給水量算出手段63で貯水室12内へ供給された積算水量の算出を開始したら、制御部58は、高水位センサ20bのOFF信号を検出したか判断し(ステップS204)、OFF信号を検出したと判断したら、貯水室12内への供給水量が所定の積算値である0.6L以上か給水量算出手段63での算出結果から判断し(ステップS205)、供給水量が0.6L以上であると判断したら、給水ポンプ27をOFF状態に切り替えて給水を停止させると共に計時手段62で給水ポンプ27をOFF状態に切り替えてから経過した時間のカウントを開始し(ステップS206)、供給水量が0.6L未満であると判断したら、前記ステップS204の判断を繰り返す。
また、前記ステップS204で高水位センサ20bのON信号を検出したと判断したら、貯水室12内の水量は十分だとして給水ポンプ27をOFF状態に切り替えて貯水室12内への水の供給を停止し、前記ステップS203に進み通常運転を継続する。
When the water supply pump 27 is switched to the ON state in step S202 and calculation of the integrated water amount supplied into the water storage chamber 12 is started by the water supply amount calculation means 63, the control unit 58 detects the OFF signal of the high water level sensor 20b. (Step S204), and if it is determined that the OFF signal has been detected, it is determined whether the amount of water supplied to the water storage chamber 12 is a predetermined integrated value of 0.6L or more or the calculation result of the water supply amount calculation means 63 ( Step S205) When it is determined that the amount of water to be supplied is 0.6L or more, the water pump 27 is switched to the OFF state to stop the water supply, and the time elapsed since the time measuring means 62 switched the water pump 27 to the OFF state is counted. Is started (step S206), and if it is determined that the amount of supplied water is less than 0.6 L, the determination in step S204 is repeated.
If it is determined in step S204 that the ON signal of the high water level sensor 20b has been detected, it is determined that the amount of water in the water storage chamber 12 is sufficient, and the water supply pump 27 is switched to the OFF state to stop water supply into the water storage chamber 12. Then, the process proceeds to step S203 and the normal operation is continued.

前記ステップS206で給水ポンプ27をOFF状態に切り替えると共に計時手段62で経過時間のカウントを開始したら、制御部58は、高水位センサ20bのOFF信号を検出したか判断し(ステップS207)、OFF信号を検出したと判断したら、計時手段62でのカウント時間が回転体13の下部が貯水室12の水面から露出しない約0.3L分の水量を加湿空気として室内に送風する所定時間である6分が経過したか判断し(ステップS208)、6分経過していれば水位可変動作を終了して再度給水ポンプ27をON状態に切り替え貯水室12内に水を供給する第2の水位可変動作を開始し(ステップS209)、6分経過していなければ前記ステップS207へ戻り高水位センサ20bがOFF状態か判断する。
また、前記ステップS207で高水位センサ20bのON信号を検出したと判断したら、貯水室12内の水量は十分だとして前記ステップS203に進み通常運転を継続する。
When the feed water pump 27 is switched to the OFF state in step S206 and the elapsed time is started to be counted by the time measuring means 62, the control unit 58 determines whether an OFF signal of the high water level sensor 20b is detected (step S207), and the OFF signal. Is detected, the count time in the time measuring means 62 is a predetermined time of 6 minutes which is a predetermined time for blowing air into the room as humidified air with a volume of about 0.3 L where the lower part of the rotating body 13 is not exposed from the water surface of the water storage chamber 12. (Step S208), if 6 minutes have elapsed, the water level variable operation is terminated, the water pump 27 is turned on again, and the second water level variable operation for supplying water into the water storage chamber 12 is performed. Start (step S209), and if 6 minutes have not elapsed, the process returns to step S207 to determine whether the high water level sensor 20b is in an OFF state.
If it is determined in step S207 that the ON signal of the high water level sensor 20b has been detected, it is determined that the amount of water in the water storage chamber 12 is sufficient, and the process proceeds to step S203 to continue normal operation.

前記ステップS209で給水ポンプ27をON状態に切り替えて第2の水位可変動作を開始したら、制御部58は、高水位センサ20bのOFF信号を検出したか判断し(ステップS210)、OFF信号を検出したと判断したら、貯水室12内への供給水量が前記ステップS208の6分間で貯水室12内の水を加湿空気として送風することで消費した所定量の約0.3L分の水量を補う所定の第2積算値である0.9L以上か給水量算出手段63の算出結果から判断し(ステップS211)、供給水量が0.9L以上であると判断したら、給水ポンプ27をOFF状態に切り替えて給水を停止させると共に計時手段62で給水ポンプ27をOFF状態に切り替えてから経過した時間のカウントを開始し(ステップS212)、供給水量が0.9L未満であると判断したら、前記ステップS210の判断を繰り返す。
また、前記ステップS210で高水位センサ20bのON信号を検出したと判断したら、貯水室12内の水量は十分だとして給水ポンプ27をOFF状態に切り替えて貯水室12内への水の供給を停止し、前記ステップS203に進み通常運転を継続する。
When the water supply pump 27 is switched to the ON state in step S209 and the second water level variable operation is started, the control unit 58 determines whether an OFF signal of the high water level sensor 20b is detected (step S210) and detects the OFF signal. If it is determined that the amount of water supplied to the water storage chamber 12 is a predetermined amount that compensates for the amount of water of about 0.3 L of the predetermined amount consumed by blowing the water in the water storage chamber 12 as humidified air for 6 minutes in step S208. The second integrated value of 0.9L or more is determined from the calculation result of the water supply amount calculation means 63 (step S211), and if the supply water amount is determined to be 0.9L or more, the water supply pump 27 is switched to the OFF state. The water supply is stopped and the counting of the time elapsed since the water supply pump 27 is switched off by the time measuring means 62 is started (step S212). If determined to be smaller than .9L, it repeats the determination of the step S210.
If it is determined in step S210 that the ON signal of the high water level sensor 20b has been detected, it is determined that the amount of water in the water storage chamber 12 is sufficient and the water supply pump 27 is switched to the OFF state to stop water supply into the water storage chamber 12. Then, the process proceeds to step S203 and the normal operation is continued.

前記ステップS212で給水ポンプ27をOFF状態に切り替えると共に計時手段62で経過時間のカウントを開始したら、制御部58は、高水位センサ20bのOFF信号を検出したか判断し(ステップS213)、OFF信号を検出したと判断したら、計時手段62でのカウント時間が回転体13の下部が貯水室12の水面から露出しない約0.3L分の水量を加湿空気として室内に送風する第2の所定時間である6分が経過したか判断し(ステップS214)、6分経過していれば、第2の水位可変動作を終了させ高水位センサ20bに何らかの異常が発生し水位が検知できない状態だとして、表示部49に水位センサ20の異常を示す表示をしてエラー報知をし(ステップS215)、排水弁31を開放して貯水室12内の水を排水して排水タンク7内へ流入させ、送風ファン17を所定時間だけ駆動し続けることで貯水室12内や回転体13の乾燥動作に移行して加湿運転を終了させ、6分経過していなければ前記ステップS213へ戻り高水位センサ20bがOFF状態か判断する。
また、前記ステップS213で高水位センサ20bのON信号を検出したと判断したら、貯水室12内の水量は十分だとして前記ステップS203に進み通常運転を継続する。
When the water supply pump 27 is switched to the OFF state in step S212 and the elapsed time is started to be counted by the time measuring means 62, the control unit 58 determines whether the OFF signal of the high water level sensor 20b is detected (step S213), and the OFF signal. Is detected for a second predetermined time in which the count time in the time measuring means 62 is blown into the room as humidified air with a volume of about 0.3 L where the lower part of the rotating body 13 is not exposed from the water surface of the water storage chamber 12. It is determined whether or not 6 minutes have passed (step S214), and if 6 minutes have passed, the second water level variable operation is terminated, and it is displayed that some abnormality has occurred in the high water level sensor 20b and the water level cannot be detected. An error is notified by displaying an abnormality of the water level sensor 20 on the portion 49 (step S215), and the drain valve 31 is opened to drain the water in the water storage chamber 12. Then, it flows into the drainage tank 7 and continues to drive the blower fan 17 for a predetermined time, thereby shifting to the drying operation of the water storage chamber 12 and the rotating body 13 to end the humidification operation. It returns to step S213 and it is judged whether the high water level sensor 20b is an OFF state.
If it is determined in step S213 that the ON signal of the high water level sensor 20b has been detected, it is determined that the amount of water in the water storage chamber 12 is sufficient, and the process proceeds to step S203 to continue normal operation.

以上のように、貯水室12内の水位が低下し高水位センサ20bがOFF信号を出力したことで給水ポンプ27を駆動させて所定の積算量の水を供給した後、高水位センサ20bがOFF信号を出力したままであれば、加湿運転により貯水室12の水位が回転体13の底部が露出しない所定時間だけ待機し、高水位センサ20bがON信号を出力するかを判断する水位可変動作を実施することで、加湿運転中にフロート固定具22とフロート軸24との隙間25に水滴が入り込んで水膜が形成され、摺動抵抗が増加したことでフロート固定具22が上下に動作し難くなっても、水位可変動作によって貯水室12内の水位が上下し、フロート21の浮力や貯水室12内の水の波立ちにより隙間25の水膜を破ってフロート固定具22が上下する確率が上昇するため、隙間25に水膜が形成されたことによる高水位センサ20bのエラー報知を防止することができる。   As described above, after the water level in the water storage chamber 12 is lowered and the high water level sensor 20b outputs an OFF signal, the water supply pump 27 is driven to supply a predetermined amount of water, and then the high water level sensor 20b is turned off. If the signal remains output, the water level in the water storage chamber 12 waits for a predetermined time during which the bottom of the rotating body 13 is not exposed by the humidification operation, and the water level variable operation is performed to determine whether the high water level sensor 20b outputs an ON signal. As a result, during the humidification operation, water droplets enter the gap 25 between the float fixture 22 and the float shaft 24 to form a water film, and the slide resistance increases, making it difficult for the float fixture 22 to move up and down. Even so, the water level in the water storage chamber 12 rises and falls due to the variable water level operation, and the float fixture 22 moves up and down by breaking the water film in the gap 25 due to the buoyancy of the float 21 and the undulation of water in the water storage chamber 12. Since the rate rises, it is possible to prevent the error notification of the high water level sensor 20b caused by a water film is formed in the gap 25.

また、貯水室12へ水を供給して所定時間待機する水位可変動作の終了後、高水位センサ20bがOFF信号を出力し続けていれば、再度貯水室12内へ水を供給し所定時間だけ待機する第2の水位可変動作を実施することで、加湿運転中にフロート固定具22とフロート軸24との隙間25に水滴が入り込んで水膜が形成され、摺動抵抗が増加してフロート固定具22が上下に動作し難くなっても、第2の水位可変動作を実施することで貯水室12内の水位が上下する時間を増やし、フロート21の浮力や貯水室12内の水の波立ちにより隙間25の水膜を破ってフロート固定具22が上下する確率がさらに上昇するため、隙間25に水膜が形成されたことによる高水位センサ20bのエラー報知を防止することができる。   If the high water level sensor 20b continues to output an OFF signal after completion of the water level variable operation in which water is supplied to the water storage chamber 12 and waits for a predetermined time, water is supplied again into the water storage chamber 12 for a predetermined time. By performing the second water level variable operation for standby, water droplets enter the gap 25 between the float fixing tool 22 and the float shaft 24 during the humidification operation, thereby forming a water film, increasing the sliding resistance and fixing the float. Even if the tool 22 becomes difficult to move up and down, the second water level variable operation is performed to increase the time during which the water level in the water storage chamber 12 rises and falls. Since the probability that the float fixing device 22 moves up and down by breaking the water film in the gap 25 is further increased, the error notification of the high water level sensor 20b due to the formation of the water film in the gap 25 can be prevented.

なお、本実施形態では水位センサ20がON信号を出力していれば高水位、OFF信号を出力していれば低水位であるとしているが、これに限らず、OFF信号が出力されていれば高水位、ON信号が出力されていれば低水位とする制御であってもよく、水位センサ20の特性や設置環境により変更可能なものである。   In this embodiment, if the water level sensor 20 outputs an ON signal, the water level is high, and if the water level sensor 20 outputs an OFF signal, the water level is low. However, the present invention is not limited to this, and an OFF signal is output. If the high water level and the ON signal are output, the control may be performed so that the water level is low, and can be changed depending on the characteristics of the water level sensor 20 and the installation environment.

また、本実施形態では水位可変動作において所定の積算量を貯水室12内へ供給した後に待機する所定時間と、第2の水位可変動作において所定の第2積算量の水を供給した後に待機する第2の所定時間とが同一時間である6分で説明したが、同一時間である必要はなく、例えば所定時間が6分に対し第2の所定時間を3分にして早期に水位センサ20の故障有無を判断する制御にしてもよく、待機時間中に回転体13の底部が貯水室12の水中から露出しない範囲内で前記所定時間及び前記第2の所定時間を設定可能である。   Further, in the present embodiment, a standby time after supplying a predetermined integrated amount into the water storage chamber 12 in the water level variable operation and a standby after supplying a predetermined second integrated amount of water in the second water level variable operation. Although the second predetermined time has been described as 6 minutes, which is the same time, it is not necessary to be the same time. For example, the predetermined time is 6 minutes, and the second predetermined time is set to 3 minutes. Control may be performed to determine whether or not there is a failure, and the predetermined time and the second predetermined time can be set within a range in which the bottom of the rotating body 13 is not exposed from the water in the water storage chamber 12 during the standby time.

また、水位可変動作及び第2の水位可変動作を実施しても、貯水室12内の水位が大幅に上昇しないことから、水位可変動作中に加湿運転を継続しミストモータ14を駆動させて貯水室12内の水を回転体13で汲み上げ続ける時、貯水室12内の水位増加によって回転体13が受ける水の粘性抵抗の増加を最小限に抑えることができるため、回転体13を回転駆動させる時におけるミストモータ14の負荷の増大を最小限に抑え、部品寿命の長期化や消費電力の増加抑制に貢献することができる。   Further, even if the water level variable operation and the second water level variable operation are performed, the water level in the water storage chamber 12 does not rise significantly, so the humidification operation is continued during the water level variable operation and the mist motor 14 is driven to store the water. When the water in the chamber 12 is continuously pumped by the rotating body 13, the increase in the viscous resistance of the water received by the rotating body 13 due to the increase in the water level in the water storage chamber 12 can be minimized, so that the rotating body 13 is driven to rotate. It is possible to minimize the increase in the load of the mist motor 14 at the time and contribute to the extension of the life of the parts and the suppression of the increase in power consumption.

また、水位可変動作及び第2の水位可変動作の実施後における貯水室12内の水位について、通常の加湿運転時の終了後における貯水室12内の水位と比較し大幅に増加することがないことから、貯水室12内の水を排水管29を介して排水タンク7内へ流入しても、排水タンク7が空の状態であれば一回の排水で貯水室12内の水量を十分受けきれるため、貯水室12内の水を複数回に渡って排水タンク7内へ流入させ、排水タンク7内の水を洗面所等へ排水する動作が必要なく、使い勝手の低下を防止することができる。   Further, the water level in the water storage chamber 12 after the water level variable operation and the second water level variable operation are not significantly increased compared to the water level in the water storage chamber 12 after the end of the normal humidifying operation. Thus, even if the water in the water storage chamber 12 flows into the drainage tank 7 through the drainage pipe 29, the water in the water storage chamber 12 can be sufficiently received by a single drainage if the drainage tank 7 is empty. Therefore, there is no need for an operation of causing the water in the water storage chamber 12 to flow into the drainage tank 7 multiple times and draining the water in the drainage tank 7 to a washroom or the like, thereby preventing usability from being lowered.

また、本実施形態における構成や制御内容は一例として提示したものであり、発明の範囲を限定することは意図しておらず、その他の様々な形態で実施されることが可能であり、発明の要旨を逸脱しない範囲において、種々の省略、置き換え、変更を行うことができる。これら実施形態やその変形は、発明の範囲や要旨に含まれると共に、特許請求の範囲に記載された発明とその均等の範囲に含まれる。   Further, the configuration and control contents in the present embodiment are presented as examples, and are not intended to limit the scope of the invention, and can be implemented in various other forms. Various omissions, replacements, and changes can be made without departing from the scope of the invention. These embodiments and modifications thereof are included in the scope and gist of the invention, and are included in the invention described in the claims and the equivalents thereof.

1 器具本体
12 貯水室
13 回転体
14 ミストモータ
16 多孔部(衝突体)
17 送風ファン
20 水位センサ
21 フロート
26 給水管
27 給水ポンプ(給水切り替え手段)
58 制御部
63 給水量算出手段
DESCRIPTION OF SYMBOLS 1 Instrument body 12 Water storage chamber 13 Rotating body 14 Mist motor 16 Porous part (impact body)
17 Blower fan 20 Water level sensor 21 Float 26 Water supply pipe 27 Water supply pump (water supply switching means)
58 control unit 63 water supply amount calculation means

Claims (3)

器具本体と、当該器具本体内にあり水を貯水する貯水室と、当該貯水室と接続し前記貯水室内へ供給する水が流動する給水管と、当該給水管の途中に設置され前記貯水室内への水の供給を許可する給水許可状態と水の供給を停止する給水停止状態とを切り替える給水切り替え手段と、前記貯水室内へ供給した水量を算出可能な給水量算出手段と、前記貯水室内に設置され軸の周囲にあるフロートが上下して高水位の時は高水位信号、低水位の時は低水位信号を出力する水位センサと、前記貯水室内の水から加湿空気を発生させる加湿空気発生手段と、当該加湿空気発生手段で発生した加湿空気を室内に供給する加湿運転を実施する送風ファンと、
前記加湿運転中に前記水位センサの低水位信号を検出したら、前記給水切り替え手段を給水許可状態に切り替えて前記貯水室内への水の供給を開始し、前記水位センサの高水位信号を検出したら前記給水切り替え手段を給水停止状態に切り替える制御部とを備え、
前記制御部は、前記加湿運転中に前記水位センサの低水位信号を検出したら、前記給水切り替え手段を給水許可状態に切り替えると共に前記給水量算出手段で前記貯水室内へ供給された水量の算出を開始し、前記給水量算出手段で算出された供給水量が所定の積算値になったと判断したら、前記給水切り替え手段を給水停止状態に切り替えて所定時間待機する水位可変動作を実施し、前記所定時間が経過するまでの間に前記水位センサの高水位信号が検出できなければ、前記加湿運転を停止させ前記水位センサの異常をエラー報知することを特徴とする加湿装置。
A device body, a water storage chamber in the device body for storing water, a water supply pipe connected to the water storage chamber for flowing water to be supplied to the water storage chamber, and installed in the water supply pipe in the middle of the water supply chamber A water supply switching means for switching between a water supply permission state for permitting water supply and a water supply stop state for stopping water supply, a water supply amount calculating means capable of calculating the amount of water supplied to the water storage chamber, and installed in the water storage chamber A water level sensor that outputs a high water level signal when the float around the shaft moves up and down to a high water level, and a low water level signal when the float is low, and a humidified air generating means for generating humid air from the water in the water storage chamber And a blower fan that performs a humidifying operation for supplying humidified air generated by the humidified air generating means into the room,
When a low water level signal of the water level sensor is detected during the humidifying operation, the water supply switching means is switched to a water supply permission state to start supplying water into the water storage chamber, and when a high water level signal of the water level sensor is detected, A controller for switching the water supply switching means to the water supply stop state,
When the control unit detects a low water level signal of the water level sensor during the humidifying operation, the control unit switches the water supply switching unit to a water supply permission state and starts calculating the amount of water supplied into the water storage chamber by the water supply amount calculation unit. When the water supply amount calculated by the water supply amount calculation means has reached a predetermined integrated value, a water level changing operation is performed in which the water supply switching means is switched to a water supply stop state and waits for a predetermined time, and the predetermined time If the high water level signal of the water level sensor cannot be detected before the time elapses, the humidification operation is stopped and an abnormality of the water level sensor is reported as an error.
前記制御部は、前記水位可変動作を実施し前記所定時間の経過後まで前記水位センサの高水位信号が検出できなければ、前記給水切り替え手段を給水許可状態に切り替えると共に前記給水量算出手段で供給した水量を算出して、前記給水量算出手段で算出された供給水量が前記所定の積算値から所定量だけ増加した所定の第2積算値になったと判断したら、前記給水切り替え手段を給水停止状態に切り替えて第2の所定時間待機する第2の水位可変動作を実施し、前記第2の所定時間が経過するまでの間に前記水位センサの高水位信号が検出できなければ、前記加湿運転を停止させ前記水位センサの異常をエラー報知することを特徴とする加湿装置。   If the high water level signal of the water level sensor cannot be detected until the predetermined time has elapsed after the water level variable operation is performed, the control unit switches the water supply switching unit to a water supply permission state and supplies the water supply amount calculation unit. When it is determined that the supplied water amount calculated by the water supply amount calculating means has reached a predetermined second integrated value increased by a predetermined amount from the predetermined integrated value, the water supply switching means is in a water supply stop state. If the high water level signal of the water level sensor cannot be detected before the second predetermined time elapses, the humidifying operation is performed. A humidifying device characterized by stopping and notifying an error of the water level sensor. 前記加湿空気発生手段は、前記貯水室内に下端を水没させ回転により水を汲み上げて飛散させる筒状の回転体と、該回転体を回転駆動させるミストモータと、前記回転体の回転により飛散された水が衝突する衝突体とで構成されていることを特徴とする請求項1に記載の加湿装置。   The humidified air generating means is scattered by the rotation of the cylindrical rotating body that submerges the lower end in the water storage chamber, draws water by rotation and scatters, the mist motor that rotationally drives the rotating body, and the rotating body. The humidifying device according to claim 1, wherein the humidifying device is configured by a collision body that collides with water.
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