JP2017157285A - Connecting structure of braided conductor and shield shell, wire with connector, and connecting method for braided conductor and shield shell - Google Patents

Connecting structure of braided conductor and shield shell, wire with connector, and connecting method for braided conductor and shield shell Download PDF

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JP2017157285A
JP2017157285A JP2016036773A JP2016036773A JP2017157285A JP 2017157285 A JP2017157285 A JP 2017157285A JP 2016036773 A JP2016036773 A JP 2016036773A JP 2016036773 A JP2016036773 A JP 2016036773A JP 2017157285 A JP2017157285 A JP 2017157285A
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braided conductor
annular member
curved
shield shell
cylindrical portion
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JP6578228B2 (en
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貞敏 蔵楽
Sadatoshi Zoraku
貞敏 蔵楽
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Fujikura Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a connecting structure of a braided conductor and a shield shell to improve assembling workability for a wire with connector.SOLUTION: In a connecting structure 100 to connect a braided conductor 20 in a cylindrical shape to a cylindrical portion 71 of a shield shell 70 using an annular member 90, the cylindrical portion includes a pair of curved portions 72a, 72b folded back in a curved shape; a pair of extending portions 73a, 73b extending in a linear shape between the curved portions; and a plurality of slits 74a-74d existing between the curved portions and the extending portions. The annular member is placed outside the cylindrical portion at the curved portions, passing through an inside of a slit, and fixed on the cylindrical portion so as to be placed inside the cylindrical portion at the extending portion. The annular member is held from an inside by the curved portion and, at the same time, held from an outside by the extending portion so as to be fixed on the cylindrical portion. The braided conductor is placed between the annular member and the cylindrical portion at least at the curved portion.SELECTED DRAWING: Figure 10

Description

本発明は、編組導体とシールドシェルの接続構造、コネクタ付き電線、及び、編組導体とシールドシェルの接続方法に関するものである。   The present invention relates to a connection structure between a braided conductor and a shield shell, an electric wire with a connector, and a connection method between the braided conductor and a shield shell.

編組シールドとシールドシェルの接続構造として、シールドシェルの外面と締付部材の間に編組シールドを挟み込んだ状態で、締付部材の締付力によって編組シールドをシールドシェルに押し付ける構造が知られている(例えば特許文献1参照)。   As a connection structure between the braided shield and the shield shell, a structure is known in which the braided shield is pressed against the shield shell by the tightening force of the tightening member with the braided shield sandwiched between the outer surface of the shield shell and the tightening member. (For example, refer to Patent Document 1).

特開2013−243077号公報JP 2013-243077 A

上記の接続構造では、締付部材を加締めることで締付力を発生させるため、外側に突出するΩ字状の加締め部が締付部材に形成されてしまう。このため、コネクタ付き電線を組み立てる際に当該加締め部が障害となり、コネクタ付き電線の組立作業の作業性に劣ってしまう、という問題がある。   In the above connection structure, since a tightening force is generated by caulking the tightening member, an Ω-shaped caulking portion protruding outward is formed on the tightening member. For this reason, when assembling the electric wire with a connector, the caulking portion becomes an obstacle, and there is a problem that the workability of the assembling work of the electric wire with a connector is deteriorated.

本発明が解決しようとする課題は、コネクタ付き電線の組立作業性の向上を図ることができる、編組導体とシールドシェルの接続構造及び方法、並びに、その接続構造を備えたコネクタ付き電線を提供することである。   The problem to be solved by the present invention is to provide a connection structure and method of a braided conductor and a shield shell, and an electric wire with a connector provided with the connection structure, which can improve the assembly workability of the electric wire with a connector. That is.

[1]本発明に係る編組導体とシールドシェルの接続構造は、筒状の編組導体をシールドシェルの筒部に環状部材を用いて接続する接続構造であって、前記筒部は、湾曲状に折り返す一対の湾曲部と、前記湾曲部の間に直線状又は円弧状に延在する一対の延在部と、前記湾曲部と前記延在部の間に介在する複数のスリットと、を含んでおり、前記環状部材は、前記湾曲部で前記筒部の外側に位置し、前記スリット内を通過し、前記延在部で前記筒部の内側に位置するように、前記筒部に取り付けられ、前記環状部材は、前記湾曲部によって内側から保持されると共に前記延在部によって外側から保持されることで、前記筒部に固定されており、前記編組導体は、少なくとも前記湾曲部で前記環状部材と前記筒部の間に挟まれている、編組導体とシールドシェルの接続構造である。   [1] A connection structure between a braided conductor and a shield shell according to the present invention is a connection structure in which a tubular braided conductor is connected to a cylindrical portion of a shield shell using an annular member, and the cylindrical portion is curved. Including a pair of bent portions to be folded, a pair of extending portions extending linearly or arcuately between the bending portions, and a plurality of slits interposed between the bending portions and the extending portions. The annular member is located on the outer side of the cylindrical portion at the curved portion, passes through the slit, and is attached to the cylindrical portion so as to be positioned on the inner side of the cylindrical portion at the extending portion, The annular member is held from the inside by the curved portion and held from the outside by the extending portion, and is fixed to the cylindrical portion, and the braided conductor is at least the curved portion at the annular member And a braided conductor sandwiched between the cylindrical portions It is a connection structure of the shield shell.

[2]上記発明において、前記延在部の少なくとも一部は、前記湾曲部の端部同士を結んだ仮想直線上に位置していてもよい。   [2] In the above invention, at least a part of the extending part may be located on an imaginary straight line connecting ends of the bending part.

[3]上記発明において、前記編組導体は、前記編組導体の全周に亘って、前記環状部材の内側に位置していてもよい。   [3] In the above invention, the braided conductor may be located inside the annular member over the entire circumference of the braided conductor.

[4]上記発明において、前記編組導体は、前記編組導体の先端部分が折り返されて、前記環状部材の外側に位置する折返部を有しており、前記折返部は、前記延在部で前記筒部と前記環状部材の間に挟まれていてもよい。   [4] In the above invention, the braided conductor has a folded portion located outside the annular member, with a tip portion of the braided conductor being folded, and the folded portion is the extended portion. You may be pinched | interposed between the cylinder part and the said annular member.

[5]上記発明において、前記筒部は、前記湾曲部及び前記延在部を支持する支持部と、前記支持部と前記湾曲部の間に形成された第1の段差部と、前記支持部と前記延在部の間に形成された第2の段差部と、を含んでもよい。   [5] In the above invention, the cylindrical portion includes a support portion that supports the bending portion and the extending portion, a first step portion formed between the support portion and the bending portion, and the support portion. And a second stepped portion formed between the extending portions.

[6]本発明に係るコネクタ付き電線は、複数の電線と、前記電線を一括して囲繞する筒状の編組導体と、前記電線及び前記編組導体が取り付けられたコネクタと、を備えたコネクタ付き電線であって、前記コネクタは、前記電線の先端に接続された複数の端子と、前記端子及び前記電線の端部を保持するハウジングと、前記ハウジングが収容された筒部を有するシールドシェルと、前記筒部に固定された環状部材と、を備え、前記筒部は、湾曲状に折り返す一対の湾曲部と、前記湾曲部の間に直線状又は円弧状に延在する一対の延在部と、前記湾曲部と前記延在部の間に介在する複数のスリットと、を含んでおり、前記環状部材は、前記湾曲部で前記筒部の外側に位置し、前記スリット内を通過し、前記延在部で前記筒部の内側に位置するように、前記筒部に取り付けられ、前記環状部材は、前記湾曲部によって内側から保持されると共に前記延在部によって外側から保持されることで、前記筒部に固定されており、前記編組導体は、少なくとも前記湾曲部で前記環状部材と前記筒部の間に挟まれている、コネクタ付き電線である。   [6] An electric wire with a connector according to the present invention includes a plurality of electric wires, a tubular braided conductor that collectively surrounds the electric wires, and a connector to which the electric wire and the braided conductor are attached. The connector is a plurality of terminals connected to the ends of the wires; a housing that holds the terminals and ends of the wires; and a shield shell having a cylindrical portion in which the housing is housed; An annular member fixed to the cylindrical portion, and the cylindrical portion includes a pair of curved portions that are folded back in a curved shape, and a pair of extending portions that extend linearly or arcuately between the curved portions. A plurality of slits interposed between the curved portion and the extending portion, and the annular member is located outside the cylindrical portion at the curved portion, passes through the slit, It is located inside the cylinder part at the extension part As described above, the annular member is fixed to the cylindrical portion by being held from the inside by the curved portion and held from the outside by the extending portion, and the braided conductor is The electric wire with a connector, which is sandwiched between the annular member and the cylindrical portion at least by the curved portion.

[7]本発明に係る編組導体とシールドシェルの接続方法は、筒状の編組導体をシールドシェルの筒部に環状部材を用いて接続する接続方法であって、前記環状部材及び前記編組導体を前記筒部に取り付ける第1のステップと、前記筒部を変形させる第2のステップと、を備え、前記筒部は、湾曲状に折り返す一対の湾曲部と、前記湾曲部の間に直線状又は円弧状に延在する一対の延在部と、前記湾曲部と前記延在部の間に介在する複数のスリットと、を含み、前記第1のステップは、前記環状部材が、前記湾曲部で前記筒部の外側に位置し、前記スリット内を通過し、前記延在部で前記筒部の内側に位置し、且つ、前記編組導体が少なくとも前記湾曲部で前記環状部材と前記筒部の間に介在するように、前記環状部材及び前記編組導体を前記筒部に取り付けることを含み、前記第2のステップは、前記延在部を前記筒部の内側に向かって押圧することで、前記湾曲部によって前記環状部材を内側から保持させると共に前記延在部によって前記環状部材を外側から保持させることを含む、編組導体とシールドシェルの接続方法である。   [7] A connecting method of a braided conductor and a shield shell according to the present invention is a connecting method of connecting a tubular braided conductor to a cylindrical portion of a shield shell using an annular member, and the annular member and the braided conductor are connected to each other. A first step of attaching to the cylindrical portion; and a second step of deforming the cylindrical portion, wherein the cylindrical portion is linearly or between a pair of curved portions that are folded back into a curved shape, or between the curved portions. A pair of extending portions extending in an arc shape, and a plurality of slits interposed between the bending portion and the extending portion, and the first step includes the step of the annular member at the bending portion. It is located outside the tubular part, passes through the slit, is located inside the tubular part by the extending part, and the braided conductor is at least the curved part between the annular member and the tubular part The annular member and the braided conductor in front of The second step includes attaching the cylindrical member to the inner side of the cylindrical part by pressing the extended part toward the inner side of the cylindrical part, and holding the annular member from the inner side by the curved part. A method of connecting the braided conductor and the shield shell, including holding the annular member from the outside.

[8]上記発明において、前記第2の工程よりも前の前記延在部は、前記湾曲部の端部同士を結んだ仮想直線よりも外側に位置しており、前記第2の工程は、前記延在部の少なくとも一部が前記仮想直線上に位置しているように、前記延在部を前記筒部の内側に向かって押圧することを含んでもよい。   [8] In the above invention, the extending portion before the second step is located outside a virtual straight line connecting ends of the curved portions, and the second step includes: You may include pressing the said extension part toward the inner side of the said cylinder part so that at least one part of the said extension part may be located on the said virtual straight line.

本発明では、環状部材が、湾曲部で筒部の外側に位置し、スリット内を通過し、延在部で筒部の内側に位置するように、筒部に取り付けられており、環状部材が、湾曲部によって内側から保持されると共に延在部によって外側から保持されることで、筒部に固定されており、編組導体が、少なくとも湾曲部で環状部材と筒部の間に挟まれている。これにより、外側に突出する部分が環状部材に形成されないので、コネクタ付き電線の組立作業性が向上する。   In the present invention, the annular member is attached to the cylindrical portion so that the annular member is positioned outside the cylindrical portion at the curved portion, passes through the slit, and is positioned inside the cylindrical portion at the extending portion. The curved portion is held from the inside and held from the outside by the extending portion, so that it is fixed to the cylindrical portion, and the braided conductor is sandwiched between the annular member and the cylindrical portion at least by the curved portion. . Thereby, since the part which protrudes outside is not formed in an annular member, the assembly workability | operativity of the electric wire with a connector improves.

図1は、本発明の実施形態におけるコネクタ付き電線を示す斜視図である。FIG. 1 is a perspective view showing an electric wire with a connector in an embodiment of the present invention. 図2は、図1に示すコネクタ付き電線の分解斜視図である。FIG. 2 is an exploded perspective view of the electric wire with connector shown in FIG. 図3は、本発明の実施形態における束電線を示す図であり、図1のIII-III線に沿った断面図である。FIG. 3 is a view showing a bundled electric wire in the embodiment of the present invention, and is a cross-sectional view taken along line III-III in FIG. 図4は、図1のIV-IV線に沿った断面図である。FIG. 4 is a cross-sectional view taken along line IV-IV in FIG. 図5は、図4のV-V線に沿った断面図である。FIG. 5 is a cross-sectional view taken along line VV in FIG. 図6は、本発明の実施形態における変形後のシールドシェルを示す斜視図である。FIG. 6 is a perspective view showing the shield shell after deformation in the embodiment of the present invention. 図7は、図6のVII-VII線に沿った断面図である。7 is a cross-sectional view taken along line VII-VII in FIG. 図8は、本発明の実施形態における変形前のシールドシェルを示す斜視図である。FIG. 8 is a perspective view showing the shield shell before deformation in the embodiment of the present invention. 図9は、図8のIX-IX線に沿った断面図である。9 is a cross-sectional view taken along line IX-IX in FIG. 図10は、本発明の実施形態における編組導体とシールドシェルの接続構造を示す斜視図である。FIG. 10 is a perspective view showing a connection structure between the braided conductor and the shield shell in the embodiment of the present invention. 図11は、図10のXI-XI線に沿った断面図である。11 is a cross-sectional view taken along line XI-XI in FIG. 図12は、本発明の実施形態における変形前の環状部材を示す斜視図である。FIG. 12 is a perspective view showing an annular member before deformation in the embodiment of the present invention. 図13は、本発明の実施形態における編組導体とシールドシェルの接続方法を示す工程図である。FIG. 13 is a process diagram showing a method for connecting a braided conductor and a shield shell in the embodiment of the present invention. 図14(a)及び図14(b)は、図13のステップS20を示す図である。FIG. 14A and FIG. 14B are diagrams showing step S20 of FIG. 図15(a)及び図15(b)は、図13のステップS40を示す図である。FIG. 15A and FIG. 15B are diagrams showing step S40 of FIG.

以下、本発明の実施形態を図面に基づいて説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

図1及び図2は本実施形態におけるコネクタ付き電線の斜視図及び分解斜視図、図3は本実施形態における束電線の断面図、図4及び図5は本実施形態におけるコネクタ付き電線の断面図である。   1 and 2 are a perspective view and an exploded perspective view of an electric wire with a connector in this embodiment, FIG. 3 is a cross-sectional view of a bundled electric wire in this embodiment, and FIGS. 4 and 5 are cross-sectional views of an electric wire with a connector in this embodiment. It is.

本実施形態におけるコネクタ付き電線1は、図1及び図2に示すように、複数の電線15を束ねて形成された束電線10と、束電線10を囲繞する編組導体20と、束電線10及び編組導体20の先端に取り付けられたコネクタ30と、を備えている。このコネクタ付き電線1は、例えば、コネクタ30が自動車の補機110の取付孔111(図4及び図5参照)に嵌合され、当該補機110が有する端子台(不図示)に端子40が電気的に接続される。なお、本発明における電線は、筒状の編組導体に囲繞された複数の電線であれば、特に束ねられていなくてもよい。   As shown in FIGS. 1 and 2, the connector-attached electric wire 1 according to the present embodiment includes a bundled electric wire 10 formed by bundling a plurality of electric wires 15, a braided conductor 20 surrounding the bundled electric wire 10, And a connector 30 attached to the tip of the braided conductor 20. In the electric wire 1 with a connector, for example, the connector 30 is fitted into a mounting hole 111 (see FIGS. 4 and 5) of an auxiliary machine 110 of an automobile, and the terminal 40 is connected to a terminal block (not shown) of the auxiliary machine 110. Electrically connected. In addition, if the electric wire in this invention is a some electric wire enclosed by the cylindrical braided conductor, it does not need to be bundled especially.

なお、図1に示すように、本実施形態において、コネクタ30が補機110に嵌合する方向を「先端側」と称し、補機110に嵌合しているコネクタ30を補機110から離す方向を「後端側」と称する。   As shown in FIG. 1, in this embodiment, the direction in which the connector 30 is fitted to the auxiliary machine 110 is referred to as “front end side”, and the connector 30 fitted to the auxiliary machine 110 is separated from the auxiliary machine 110. The direction is referred to as “rear end side”.

束電線10は、複数(本実施形態では3本)の電線15を備えており、例えば、電気自動車のパワーケーブル等として用いられる。この束電線10は、全体として円形の断面形状を有している。この束電線10は、円形の断面形状を有する3本の電線の被覆層を加熱して軟化させた状態で、当該電線を束ねて圧縮することで形成されている。このため、図3に示すように、束電線10を構成しているそれぞれの電線15は、中心角が120°程度の扇形の断面形状を有している。そして、相互に束ねられた3本の電線15の断面形状が相互に補完し合うことで、束電線10の円形の断面形状を形成している。なお、束電線10の先端部分では、図1及び図2に示すように、3本の電線15が相互に離れて独立している。   The bundled electric wire 10 includes a plurality (three in this embodiment) of electric wires 15 and is used as, for example, a power cable of an electric vehicle. The bundled electric wire 10 has a circular cross-sectional shape as a whole. The bundled electric wire 10 is formed by bundling and compressing the electric wires in a state where the covering layers of the three electric wires having a circular cross-sectional shape are heated and softened. For this reason, as shown in FIG. 3, each electric wire 15 which comprises the bundled electric wire 10 has a fan-shaped cross-sectional shape whose center angle is about 120 degrees. And the cross-sectional shape of the three electric wires 15 bundled mutually complements each other, and the circular cross-sectional shape of the bundle electric wire 10 is formed. In addition, in the front-end | tip part of the bundled electric wire 10, as shown in FIG.1 and FIG.2, the three electric wires 15 are mutually separated and independent.

なお、図3では、3本の電線15のうちの1つの電線15のみを詳細に図示しており、他の2本の電線15の断面は概略のみを図示している。また、束電線10を構成する電線15の数は特に限定されない。また、束電線10を構成する電線15の断面形状も特に限定されず、例えば、束ねられた後の電線15の断面形状が円形であってもよい。さらに、束電線10の製造方法も特に限定されず、例えば、扇形の断面形状を有する電線を複数本用意し、当該電線を束ねることで、円形の断面形状を有する束電線を形成してもよい。或いは、円形の断面形状を有する電線を複数本用意し、当該電線を単に束ねるだけで、円形の断面形状を有する電線の集合体で束電線を構成してもよい。   In FIG. 3, only one electric wire 15 of the three electric wires 15 is illustrated in detail, and the cross section of the other two electric wires 15 is only schematically illustrated. Moreover, the number of the electric wires 15 which comprise the bundled electric wire 10 is not specifically limited. Moreover, the cross-sectional shape of the electric wire 15 which comprises the bundled electric wire 10 is not specifically limited, either, For example, the cross-sectional shape of the electric wire 15 after being bundled may be circular. Furthermore, the manufacturing method of the bundled electric wire 10 is not particularly limited. For example, a plurality of electric wires having a fan-shaped cross-sectional shape may be prepared, and the bundled electric wires may be bundled to form a bundled electric wire having a circular cross-sectional shape. . Alternatively, a bundled electric wire may be configured by an assembly of electric wires having a circular cross-sectional shape by preparing a plurality of electric wires having a circular cross-sectional shape and simply bundling the electric wires.

それぞれの電線15は、図3に示すように、中心導体16と、被覆層17と、を備えている。中心導体16は、複数の素線161を撚り合わせることで形成された撚線で構成されている。素線161は、例えば、アルミニウム(Al)、銅(Cu)、又は、それらの合金等の高い導電性を有する金属材料から構成されている。被覆層17は、電気絶縁性を有する樹脂材料から構成されており、中心導体16の外周を覆っている。3本の電線15の被覆層17は、上述の軟化と圧縮により相互に熱融着されて一体化されている。   Each electric wire 15 includes a central conductor 16 and a covering layer 17 as shown in FIG. The center conductor 16 is composed of a stranded wire formed by twisting a plurality of strands 161 together. The strand 161 is comprised from the metal material which has high electroconductivity, such as aluminum (Al), copper (Cu), or those alloys, for example. The covering layer 17 is made of a resin material having electrical insulation and covers the outer periphery of the central conductor 16. The covering layers 17 of the three electric wires 15 are integrated by heat fusion with each other by the softening and compression described above.

本実施形態における「扇形の断面形状」は、1つの円弧部と2つの半径部とで囲まれた形状であり、直線状の半径部同士の交点が円弧状となっていたり、半径部と円弧部の交点が円弧状となっているような略扇形の断面形状も含む。また、本実施形態における「円形の断面形状」には、真円のみならず楕円も含む。   The “fan-shaped cross-sectional shape” in the present embodiment is a shape surrounded by one arc portion and two radius portions, and the intersection of the linear radius portions is an arc shape, or the radius portion and the arc shape. Also included is a substantially sectoral cross-sectional shape in which the intersections of the parts are arcuate. The “circular cross-sectional shape” in the present embodiment includes not only a perfect circle but also an ellipse.

編組導体20は、特に図示しないが、複数の細線を相互に交差させるように編み込むことで形成されている。それぞれの細線は、アルミニウム(Al)、銅(Cu)、又は、それらの合金等の高い導電性を有する金属材料から構成されている。この編組導体20は、筒型の形状を有しており、上述の束電線10から離れた状態で当該束電線10の周囲を囲繞している。   Although not particularly shown, the braided conductor 20 is formed by weaving so that a plurality of thin wires intersect each other. Each thin wire is made of a metal material having high conductivity such as aluminum (Al), copper (Cu), or an alloy thereof. The braided conductor 20 has a cylindrical shape, and surrounds the bundled wire 10 in a state of being separated from the bundled wire 10 described above.

なお、この編組導体20は、後述する環状部材90に挿入されており、編組導体20の全周に亘って環状部材90の内側に位置している。さらに、この編組導体20の先端部分は、環状部材90から突出して環状部材90の外側に折り返されており、当該折返部21が環状部材90の外周を全周に亘って覆っている(図14(a)及び図14(b)参照)。   The braided conductor 20 is inserted into an annular member 90 described later, and is located inside the annular member 90 over the entire circumference of the braided conductor 20. Further, the leading end portion of the braided conductor 20 protrudes from the annular member 90 and is folded back to the outside of the annular member 90, and the folded portion 21 covers the outer periphery of the annular member 90 over the entire circumference (FIG. 14). (See (a) and FIG. 14 (b)).

コネクタ30は、図1及び図2に示すように、電線20に接続された複数(本実施形態では3本)の端子40と、当該端子40を保持するコネクタ本体50と、電線15とコネクタ本体50との間をシールする複数(本実施形態では3個)のワイヤシール80と、電線15を保持すると共にコネクタ本体50に固定されたストレインリリーフ85と、編組導体20をコネクタ本体50に固定するための環状部材90と、を備えている。   As shown in FIGS. 1 and 2, the connector 30 includes a plurality (three in this embodiment) of terminals 40 connected to the electric wire 20, a connector main body 50 that holds the terminals 40, an electric wire 15, and a connector main body. A plurality of (three in this embodiment) wire seals 80 that seal the gap 50, a strain relief 85 that holds the electric wire 15 and is fixed to the connector main body 50, and the braided conductor 20 is fixed to the connector main body 50. An annular member 90.

なお、コネクタ30が有する端子40の数は、上記に特に限定されず、コネクタ30に取り付けられる電線15の本数に応じて設定される。同様に、コネクタ30が有するワイヤシール80の数も、上記に特に限定されず、コネクタ30に取り付けられる電線15の本数に応じて設定される。   Note that the number of terminals 40 included in the connector 30 is not particularly limited to the above, and is set according to the number of the electric wires 15 attached to the connector 30. Similarly, the number of wire seals 80 included in the connector 30 is not particularly limited to the above, and is set according to the number of the electric wires 15 attached to the connector 30.

それぞれの端子40は、上述の電線15の中心導体16を構成する材料と同様の材料で構成されており、一枚の金属板を成形加工することで形成されている。この端子40は、図4及び図5に示すように、その先端側に端子接続部41を有していると共に、その後端側に電線接続部42を有している。   Each terminal 40 is made of the same material as that of the central conductor 16 of the above-described electric wire 15 and is formed by molding a single metal plate. As shown in FIGS. 4 and 5, the terminal 40 has a terminal connection portion 41 on the distal end side and an electric wire connection portion 42 on the rear end side.

端子接続部41の先端部分には、当該端子接続部41を貫通する接続孔411が形成されている。この接続孔411は、補機110の端子台(不図示)に当該端子40をボルト締結するために利用される。また、端子接続部41において接続孔411よりも後端側の部分には、当該端子接続部41を貫通する係止孔412が形成されている。この係止孔412には、コネクタ本体50のランス613(後述)が係止する。   A connection hole 411 that penetrates the terminal connection portion 41 is formed at the tip of the terminal connection portion 41. The connection hole 411 is used for bolting the terminal 40 to a terminal block (not shown) of the auxiliary machine 110. Further, a locking hole 412 that penetrates the terminal connection portion 41 is formed in a portion of the terminal connection portion 41 on the rear end side of the connection hole 411. A lance 613 (described later) of the connector main body 50 is locked in the locking hole 412.

上述の電線15の先端部分では、被覆層17が剥かれて中心導体16が露出している。そして、端子40の電線接続部42には、当該露出した中心導体16が超音波溶接や抵抗溶接により接合されている。   At the tip end portion of the electric wire 15 described above, the covering layer 17 is peeled off and the central conductor 16 is exposed. The exposed central conductor 16 is joined to the wire connecting portion 42 of the terminal 40 by ultrasonic welding or resistance welding.

コネクタ本体50は、ハウジング60と、シールドシェル70と、を備えている。ハウジング60は、樹脂材料等の電気絶縁性を有する材料から構成されている。一方、シールドシェル70は、例えば、SPCCやSECC等の鋼板をしぼり加工することで形成されている。なお、しぼり加工後のシールドシェル70の表面にめっき処理を施してもよい。   The connector main body 50 includes a housing 60 and a shield shell 70. The housing 60 is made of an electrically insulating material such as a resin material. On the other hand, the shield shell 70 is formed by squeezing a steel plate such as SPCC or SECC, for example. Note that the surface of the shield shell 70 after the squeezing process may be plated.

ハウジング60は、複数(本実施形態では3本)の第1の筒部61と、第1のフランジ62と、を備えている、複数の第1の筒部61は、並列に配置された状態で相互に連結されている(図2参照)。第1のフランジ部62は、第1の筒部61の先端に設けられており、第1の筒部61の径方向外側に向かって突出している。   The housing 60 includes a plurality of (three in the present embodiment) first tube portions 61 and a first flange 62. The plurality of first tube portions 61 are arranged in parallel. Are connected to each other (see FIG. 2). The first flange portion 62 is provided at the tip of the first tube portion 61 and protrudes toward the radially outer side of the first tube portion 61.

図4及び図5に示すように、第1の筒部61には、ハウジング60の先端から後端に向かって当該ハウジング60を貫通する第1の収容孔611がそれぞれ形成されている。この第1の収容孔611には、電線15の先端部分と、当該電線15が接合された端子40と、が収容されている。端子40の端子接続部41の先端部分は、第1の収容孔61の先端側の開口612から突出しており、端子接続孔411は、ハウジング60の外側に位置している。また、それぞれの第1の収容孔611には、弾性変形可能なランス613が設けられている。このランス613が端子40の係止孔412に係止することで、端子40がハウジング60に固定されている。   As shown in FIGS. 4 and 5, the first cylindrical portion 61 is formed with a first accommodation hole 611 that penetrates the housing 60 from the front end to the rear end of the housing 60. The first accommodation hole 611 accommodates the tip end portion of the electric wire 15 and the terminal 40 to which the electric wire 15 is joined. The distal end portion of the terminal connection portion 41 of the terminal 40 protrudes from the opening 612 on the distal end side of the first accommodation hole 61, and the terminal connection hole 411 is located outside the housing 60. Each first accommodation hole 611 is provided with a lance 613 that can be elastically deformed. The lance 613 is locked in the locking hole 412 of the terminal 40, so that the terminal 40 is fixed to the housing 60.

ワイヤシール80は、例えば、シリコーンゴムやフッ素ゴム等の柔軟な樹脂材料から構成された円環状のシール材である。このワイヤシール80は、電線15が挿入された挿入孔81を有しているが、本実施形態では、この挿入孔81は、電線15の断面形状に対応した扇形の断面形状を有している。このワイヤシール80は、挿入孔81に電線15が挿入された状態で、後端側の開口614を介して、ハウジング60の第1の収容孔611に圧入されており、当該ワイヤシール80が電線15とハウジング60との間をシールしている。   The wire seal 80 is an annular seal material made of a flexible resin material such as silicone rubber or fluorine rubber. The wire seal 80 has an insertion hole 81 into which the electric wire 15 is inserted. In this embodiment, the insertion hole 81 has a fan-shaped cross-sectional shape corresponding to the cross-sectional shape of the electric wire 15. . The wire seal 80 is press-fitted into the first receiving hole 611 of the housing 60 through the opening 614 on the rear end side in a state where the electric wire 15 is inserted into the insertion hole 81. 15 and the housing 60 are sealed.

ストレインリリーフ85は、ワイヤシール80を構成する材料よりも相対的に高いヤング率を有する樹脂材料から構成されている。このストレインリリーフ85を構成する具体的な材料としては、例えば、ポリブチレンテレフタレート(PBT)やポリアミド(PA)等を例示することができる。このストレインリリーフ85には、ハウジング60の3つの第1の筒部61に対応するように、3つの挿入孔86が並列に配置されている(図2参照)。この挿入孔86も、電線15の断面形状に対応した扇形の断面形状を有している。   The strain relief 85 is made of a resin material having a Young's modulus relatively higher than that of the material constituting the wire seal 80. Specific examples of the material constituting the strain relief 85 include polybutylene terephthalate (PBT) and polyamide (PA). In the strain relief 85, three insertion holes 86 are arranged in parallel so as to correspond to the three first cylindrical portions 61 of the housing 60 (see FIG. 2). The insertion hole 86 also has a fan-shaped cross-sectional shape corresponding to the cross-sectional shape of the electric wire 15.

図4に示すように、ハウジング60の第1の筒部61の後端部分の外周面615には、当該ハウジング60の外側に向かって突出する複数の突起616が設けられている。一方、ストレインリリーフ85には、この突起616に対応するように複数のスリット87が形成されている。そして、このストレインリリーフ85は、挿入孔86に電線15が挿入された状態で、突起616がスリット87に係止することで、ハウジング60の後端部分に固定されている。   As shown in FIG. 4, a plurality of protrusions 616 that protrude toward the outside of the housing 60 are provided on the outer peripheral surface 615 of the rear end portion of the first cylindrical portion 61 of the housing 60. On the other hand, a plurality of slits 87 are formed in the strain relief 85 so as to correspond to the protrusions 616. The strain relief 85 is fixed to the rear end portion of the housing 60 by the protrusion 616 engaging with the slit 87 in a state where the electric wire 15 is inserted into the insertion hole 86.

このストレインリリーフ85が電線15を保持して当該電線15の姿勢をハウジング60に対して矯正することで、電線15がハウジング60に傾斜した状態で挿入されてしまう事態(いわゆる電線のこじれ)が発生するのを抑制している。3本の電線15は、ストレインリリーフ85を介して、ハウジング60の開口614から後方に向かって延出しており、シールドシェル70に接続された端部を有する編組導体20によって囲繞されている。   The strain relief 85 holds the electric wire 15 and corrects the posture of the electric wire 15 with respect to the housing 60, so that the electric wire 15 is inserted into the housing 60 in an inclined state (so-called electric wire twisting). It is restrained to do. The three electric wires 15 extend rearward from the opening 614 of the housing 60 via the strain relief 85, and are surrounded by the braided conductor 20 having an end connected to the shield shell 70.

図6及び図7は本実施形態における変形後のシールドシェルを示す斜視図及び断面図、図8及び図9は本実施形態における変形前のシールドシェルを示す斜視図及び断面図である。また、図10及び図11は本実施形態における編組導体とシールドシェルの接続構造を示す斜視図及び断面図であり、図12は本実施形態における変形前の環状部材を示す斜視図である。   6 and 7 are a perspective view and a cross-sectional view showing the shield shell after deformation in the present embodiment, and FIGS. 8 and 9 are a perspective view and a cross-sectional view showing the shield shell before deformation in the present embodiment. 10 and 11 are a perspective view and a cross-sectional view showing a connection structure between a braided conductor and a shield shell in the present embodiment, and FIG. 12 is a perspective view showing an annular member before deformation in the present embodiment.

なお、変形後のシールドシェル70には編組導体20及び環状部材90が固定されているが、シールドシェル70の構造の理解を容易にするために、図6及び図7において、編組導体20及び環状部材90の図示を省略している。   Although the braided conductor 20 and the annular member 90 are fixed to the shield shell 70 after deformation, in order to facilitate understanding of the structure of the shield shell 70, in FIG. 6 and FIG. Illustration of the member 90 is omitted.

シールドシェル70は、図6及び図7に示すように、第2の筒部71と、第2のフランジ部78と、を備えている。本実施形態におけるシールドシェル70の第2の筒部71が、本発明におけるシールドシェルの筒部の一例に相当する。   As shown in FIGS. 6 and 7, the shield shell 70 includes a second cylindrical portion 71 and a second flange portion 78. The 2nd cylinder part 71 of the shield shell 70 in this embodiment is equivalent to an example of the cylinder part of the shield shell in this invention.

第2の筒部71は、シールドシェル70の先端から後端に向かって貫通する第2の収容孔711を有している。この第2の収容孔711には、上述のハウジング60の第1の筒部61が収容されており、この第2の筒部71の後端部分には、環状部材90によって編組導体20が接続されている(図4及び図5参照)。   The second cylindrical portion 71 has a second accommodation hole 711 that penetrates from the front end to the rear end of the shield shell 70. In the second accommodation hole 711, the first cylindrical portion 61 of the housing 60 described above is accommodated, and the braided conductor 20 is connected to the rear end portion of the second cylindrical portion 71 by an annular member 90. (See FIG. 4 and FIG. 5).

本実施形態における第2の筒部71は、図6及び図7に示すように、一対の湾曲部72a,72bと、一対の延在部73a,73bと、支持部75と、を備えている。   As shown in FIGS. 6 and 7, the second cylindrical portion 71 in the present embodiment includes a pair of curved portions 72 a and 72 b, a pair of extending portions 73 a and 73 b, and a support portion 75. .

図7に示すように、湾曲部72a,72bと延在部73a,73bは、同一の円周上に配置されており、長円形の断面形状を有する筒形状を形成している。この長円形の断面形状では、図中の横方向(延在部73a,73bの延在方向)に沿った長さLが、図中の縦方向(延在部73a,73bの延在方向に対して実質的に直交する方向)に沿った高さHに対して相対的に大きくなっている(L>H)。 As shown in FIG. 7, the curved portions 72a and 72b and the extending portions 73a and 73b are arranged on the same circumference and form a cylindrical shape having an oval cross-sectional shape. This oval cross-sectional shape, the lateral direction length L 1 along the (extended portion 73a, the extending direction of 73b), the longitudinal direction (extending portion 73a, the extending direction of 73b in the figures of the drawing Relative to the height H 1 along the direction substantially orthogonal to (L 1 > H 1 ).

具体的には、湾曲部72a,72bは、半円状に湾曲して実質的に180°折り返す円弧形状からそれぞれ構成されている。これに対し、延在部73a,73bは、実質的に直線状の形状からそれぞれ構成されている。   Specifically, the bending portions 72a and 72b are each formed from an arc shape that is bent in a semicircular shape and is substantially turned back by 180 °. On the other hand, the extending portions 73a and 73b are each configured from a substantially linear shape.

そして、一方の延在部73aは、湾曲部72a,72bの端部72a,72b(図中の上側の端部)同士を結んだ仮想直線VL上に位置するように、一対の湾曲部72a,72bの間に配置されている。この際、本実施形態では、延在部73aが湾曲部72a,72bの端部72a,72bから離れて配置されており、当該延在部73aと湾曲部72a,72bの間にスリット74a,74bがそれぞれ形成されている。これらのスリット74a,74bは、第2の筒部71の軸方向に沿って直線状に延在している。 Then, one of the extending portion 73a is to be located on the curved portion 72a, the end portion 72a 1 of 72b, 72b 1 virtual straight line VL 1 connecting the (upper end in the drawing) between a pair curved It arrange | positions between the parts 72a and 72b. At this time, in the present embodiment, the extending portion 73a is disposed away from the end portions 72a 1 and 72b 1 of the bending portions 72a and 72b, and the slit 74a is provided between the extending portion 73a and the bending portions 72a and 72b. 74b are formed. These slits 74 a and 74 b extend linearly along the axial direction of the second cylindrical portion 71.

同様に、他方の延在部73bも、湾曲部72a,72bの端部72a,72b(図中の下側の端部)同士を結んだ仮想直線VL上に位置するように、一対の湾曲部72a,72bの間に配置されている。この際、本実施形態では、延在部73aが湾曲部72a,72bの端部72a,72bから離れて配置されており、当該延在部73aと湾曲部72a,72bの間にスリット74c,74dがそれぞれ形成されている。これらのスリット74c,74dも、第2の筒部71の軸方向に沿って直線状に延在している。 Similarly, the other extending part 73b, so as to be positioned on the curved portion 72a, 72b end portion 72a 2 of, 72b 2 virtual straight line VL 2 which connects the (lower end in the drawing) to each other, a pair Between the curved portions 72a and 72b. At this time, in the present embodiment, the extending portion 73a is disposed away from the end portions 72a 2 and 72b 2 of the curved portions 72a and 72b, and the slit 74c is provided between the extending portion 73a and the curved portions 72a and 72b. , 74d are formed. These slits 74 c and 74 d also extend linearly along the axial direction of the second cylindrical portion 71.

なお、延在部73a,73bの形状は、上記のような直線形状に限定されず、例えば、第2の筒部71の径方向外側に向かって凸状に突出する円弧状であってもよい。この円弧状の延在部は、湾曲部の曲率に対して相対的に小さな曲率を有しており、すなわち、円弧状の延在部は、湾曲部の曲率半径に対して相対的に大きな曲率半径を有している。従って、この場合には、湾曲部及び延在部は、楕円(偏円)型、繭型、或いは、卵型の断面形状を形成する。また、この場合には、延在部73a,73bの一部(例えば、延在部73a,73bの両端)が仮想直線VL上に位置する。 In addition, the shape of the extension parts 73a and 73b is not limited to the above linear shape, For example, the circular arc shape which protrudes convexly toward the radial direction outer side of the 2nd cylinder part 71 may be sufficient. . The arc-shaped extension has a relatively small curvature with respect to the curvature of the curved portion, that is, the arc-shaped extension has a relatively large curvature with respect to the curvature radius of the curved portion. Has a radius. Therefore, in this case, the curved portion and the extending portion form an elliptical (eclipsed), saddle-shaped, or egg-shaped cross-sectional shape. In this case, the extending portion 73a, a portion of 73b (e.g., extending portion 73a, both ends of 73b) is positioned on the virtual straight line VL 1.

支持部75は、第1の段差部76a,76bを介して、湾曲部72a,72bを支持すると共に、第2の段差部77a,77bを介して、延在部73a,73bを支持している。この支持部75は、湾曲部72a,72b及び延在部73a,73bによって形成される長円形の断面形状に対応した断面形状の筒形状を有している。   The support portion 75 supports the curved portions 72a and 72b via the first step portions 76a and 76b, and supports the extending portions 73a and 73b via the second step portions 77a and 77b. . The support portion 75 has a cylindrical shape with a cross-sectional shape corresponding to the oval cross-sectional shape formed by the curved portions 72a and 72b and the extending portions 73a and 73b.

湾曲部72a,72bが第1の段差部76a,76bによって支持部75よりも内側に位置していると共に、延在部73a,73bも第2の段差部77a,77bによって支持部75よりも内側に位置している。このため、湾曲部72a,72b及び延在部73a,73bによって形成される断面形状は、支持部75の断面形状に対して相対的に小さくなっている。第2の筒部71にハウジング60の第1の筒部61が挿入された際に、この支持部75の中にハウジング60の第1のフランジ部62が挿入される(図2、図4及び図5参照)。   The curved portions 72a and 72b are located inside the support portion 75 by the first step portions 76a and 76b, and the extending portions 73a and 73b are also located inside the support portion 75 by the second step portions 77a and 77b. Is located. For this reason, the cross-sectional shape formed by the curved portions 72 a and 72 b and the extending portions 73 a and 73 b is relatively smaller than the cross-sectional shape of the support portion 75. When the first tube portion 61 of the housing 60 is inserted into the second tube portion 71, the first flange portion 62 of the housing 60 is inserted into the support portion 75 (see FIGS. 2, 4 and 4). (See FIG. 5).

なお、図8及び図9に示すように、編組導体20が接続される前(変形前)のシールドシェル70では、延在部73a,73bは、上述の仮想直線VL,VLよりも外側に位置していると共に、延在部73a,73bと支持部75との間の部分が平坦となっており、第2の段差部77a,77bが第2の筒部71に形成されていない。すなわち、延在部73a,73bは、湾曲部72a,72bに対して段違いとなっている。 As shown in FIGS. 8 and 9, in the shield shell 70 before the braided conductor 20 is connected (before deformation), the extending portions 73 a and 73 b are outside the above-described virtual straight lines VL 1 and VL 2. In addition, the portions between the extending portions 73 a and 73 b and the support portion 75 are flat, and the second stepped portions 77 a and 77 b are not formed in the second cylindrical portion 71. That is, the extending portions 73a and 73b are different from the curved portions 72a and 72b.

第2のフランジ部78は、支持部75の先端に設けられており、当該支持部75の径方向外側に向かって突出している。この第2のフランジ部78には、取付孔781が形成されている。この取付孔781に挿入されたボルトによってシールドシェル70が補機110に締結されることで、コネクタ30が補機110に固定される。   The second flange portion 78 is provided at the tip of the support portion 75 and protrudes outward in the radial direction of the support portion 75. An attachment hole 781 is formed in the second flange portion 78. The shield 30 is fastened to the auxiliary machine 110 by the bolt inserted into the mounting hole 781, whereby the connector 30 is fixed to the auxiliary machine 110.

環状部材90は、例えば、ステンレスや鉄などから構成されており、図10及び図11に示すように、長円形の一対の平坦部分91を凹状に窪ませたような断面形状を有している。この環状部材90は、湾曲部72a,72bで第2の筒部71の外側に位置し、スリット74a〜74d内を通過し、延在部73a,73bで第2の筒部71の内側に位置するように、第2の筒部71に取り付けられている。そして、この環状部材90は、湾曲部72a,72bによって内側から保持されていると共に、延在部73a,73bによって外側から保持されている。すなわち、この環状部材90は、湾曲部72a,72bと延在部73a,73bによって両側から挟持されることで、第2の筒部71に固定されている。   The annular member 90 is made of, for example, stainless steel or iron, and has a cross-sectional shape in which a pair of oblong flat portions 91 are recessed in a concave shape as shown in FIGS. 10 and 11. . The annular member 90 is positioned outside the second cylindrical portion 71 at the curved portions 72a and 72b, passes through the slits 74a to 74d, and is positioned inside the second cylindrical portion 71 at the extending portions 73a and 73b. In order to do so, it is attached to the second cylindrical portion 71. The annular member 90 is held from the inside by the curved portions 72a and 72b and is held from the outside by the extending portions 73a and 73b. That is, the annular member 90 is fixed to the second cylindrical portion 71 by being sandwiched from both sides by the curved portions 72a and 72b and the extending portions 73a and 73b.

この際、上述のように編組導体20は環状部材90に挿入されているので、当該編組導体20が湾曲部72a,72bで環状部材90と第2の筒部71との間に挟まれている。これにより、環状部材90の締付力が最も強くなる湾曲部72a,72bで編組導体20をシールドシェル70に確実に接触させることができるので、編組導体20とシールドシェル70との有効な電気的な接続を十分に確保することができる。   At this time, since the braided conductor 20 is inserted into the annular member 90 as described above, the braided conductor 20 is sandwiched between the annular member 90 and the second cylindrical portion 71 by the curved portions 72a and 72b. . Accordingly, since the braided conductor 20 can be reliably brought into contact with the shield shell 70 by the curved portions 72a and 72b where the tightening force of the annular member 90 is the strongest, effective electrical connection between the braided conductor 20 and the shield shell 70 can be achieved. Sufficient connection can be ensured.

また、上述のように編組導体20の折返部21が環状部材90の外周を覆っているので、延在部73a,73bでも編組導体20(折返部21)が第2の筒部71と環状部材90との間に挟まれている。このため、延在部73a,73bでも、編組導体20とシールドシェル70との有効な電気的な接続を確保することができる。   Further, since the folded portion 21 of the braided conductor 20 covers the outer periphery of the annular member 90 as described above, the braided conductor 20 (folded portion 21) is also connected to the second cylindrical portion 71 and the annular member in the extending portions 73a and 73b. 90. For this reason, the effective electrical connection between the braided conductor 20 and the shield shell 70 can be ensured also in the extending portions 73a and 73b.

なお、図12に示すように、シールドシェル70に接続される前(変形前)の環状部材90では、平坦部分91が凹んでいない。すなわち、変形前の環状部材90は、シールドシェル70の第2の筒部71の断面形状に対応した長円形の断面形状を有している。   In addition, as shown in FIG. 12, in the annular member 90 before being connected to the shield shell 70 (before deformation), the flat portion 91 is not recessed. That is, the annular member 90 before deformation has an oval cross-sectional shape corresponding to the cross-sectional shape of the second cylindrical portion 71 of the shield shell 70.

次に、本実施形態における編組導体20とシールドシェル70の接続方法について、図13〜図15を参照しながら説明する。   Next, a method for connecting the braided conductor 20 and the shield shell 70 in the present embodiment will be described with reference to FIGS.

図13は、本実施形態における編組導体とシールドシェルの接続方法を示す工程図、図14(a)及び図14(b)は図13のステップS20を示す図、図15(a)及び図15(b)は図13のステップS40を示す図である。   FIG. 13 is a process diagram illustrating a method for connecting a braided conductor and a shield shell in the present embodiment, FIGS. 14A and 14B are diagrams illustrating step S20 of FIG. 13, and FIGS. 15A and 15B. FIG. 14B is a diagram showing step S40 in FIG.

先ず、図13のステップS10において、編組導体20、シールドシェル70、及び、環状部材90を準備する。なお、このステップS10では、延在部73a,73bが仮想直線VL,VLの外側に位置しているシールドシェル70(図8及び図9参照)を準備すると共に、平坦部分91が凹んでいない環状部材90(図12参照)を準備する。 First, in step S10 of FIG. 13, the braided conductor 20, the shield shell 70, and the annular member 90 are prepared. In step S10, the shield shell 70 (see FIGS. 8 and 9) in which the extending portions 73a and 73b are located outside the virtual straight lines VL 1 and VL 2 is prepared, and the flat portion 91 is recessed. An annular member 90 (see FIG. 12) is prepared.

次いで、図13のステップS20において、編組導体20を環状部材90に取り付ける。具体的には、先ず、図14(a)に示すように、編組導体20の先端部分が環状部材90から突出するように、環状部材90に編組導体20を挿入する。次いで、図14(b)に示すように、当該編組導体20の先端部分を環状部材90の外側に折り返して、当該折返部21で環状部材90の外周を覆う。   Next, the braided conductor 20 is attached to the annular member 90 in step S20 of FIG. Specifically, first, as shown in FIG. 14A, the braided conductor 20 is inserted into the annular member 90 so that the tip portion of the braided conductor 20 protrudes from the annular member 90. Next, as shown in FIG. 14B, the leading end portion of the braided conductor 20 is folded outside the annular member 90, and the outer periphery of the annular member 90 is covered with the folded portion 21.

次いで、図13のステップS30において、編組導体20が取り付けられた環状部材90をシールドシェル70の第2の筒部71に取り付ける。具体的には、環状部材90が、湾曲部72a,72bで第2の筒部71の外側に位置し、スリット74a〜74d内を通過し、延在部73a,73bで第2の筒部71の内側に位置するように、第2の筒部71に取り付ける。これにより、湾曲部72a,72bで編組導体20が環状部材90とシールドシェル20の間に介在すると共に、延在部73a,73bでも折返部21が環状部材90とシールドシェル20の間に介在する。   Next, in step S <b> 30 of FIG. 13, the annular member 90 to which the braided conductor 20 is attached is attached to the second cylindrical portion 71 of the shield shell 70. Specifically, the annular member 90 is positioned outside the second cylindrical portion 71 at the curved portions 72a and 72b, passes through the slits 74a to 74d, and the second cylindrical portion 71 at the extending portions 73a and 73b. It attaches to the 2nd cylinder part 71 so that it may be located inside. Thus, the braided conductor 20 is interposed between the annular member 90 and the shield shell 20 at the curved portions 72a and 72b, and the folded portion 21 is interposed between the annular member 90 and the shield shell 20 at the extending portions 73a and 73b. .

この際、本実施形態では、シールドシェル70の第2の筒部71が段差76a〜77bを有しているので、第2の筒部71に対して環状部材90を容易に位置決めすることが可能となっている。   At this time, in this embodiment, since the second cylindrical portion 71 of the shield shell 70 has the steps 76a to 77b, the annular member 90 can be easily positioned with respect to the second cylindrical portion 71. It has become.

次いで、図13のステップS40において、図15(a)及び図15(b)に示すように、編組導体20及び環状部材90が取り付けられた第2の筒部71に中子123を挿入した後、上下の金型121,122を相互に接近させて、延在部73a,73bを内側に向かって押圧して仮想直線VL,VL上に移動させる。これにより、環状部材90の平坦部分91が内側に凹んで当該環状部材90に凹部92(図11参照)が形成されると共に、湾曲部72a,72bと延在部73a,73bによって環状部材90が両側から挟持されるので、編組導体20及び環状部材90がシールドシェル70に固定される。 Next, in step S40 of FIG. 13, after inserting the core 123 into the second cylindrical portion 71 to which the braided conductor 20 and the annular member 90 are attached, as shown in FIGS. 15 (a) and 15 (b). Then, the upper and lower molds 121 and 122 are moved closer to each other, and the extending portions 73a and 73b are pressed inward to move onto the virtual straight lines VL 1 and VL 2 . Accordingly, the flat portion 91 of the annular member 90 is recessed inward to form a recess 92 (see FIG. 11) in the annular member 90, and the annular member 90 is formed by the curved portions 72a and 72b and the extending portions 73a and 73b. Since it is clamped from both sides, the braided conductor 20 and the annular member 90 are fixed to the shield shell 70.

なお、編組導体20及び環状部材90が比較的厚い場合には、延在部73a,73bが仮想直線VL,VL上に位置しなくても、編組導体20及び環状部材90をシールドシェル70に固定可能な場合もある。 If the braided conductor 20 and the annular member 90 are relatively thick, the braided conductor 20 and the annular member 90 are shielded 70 even if the extending portions 73a and 73b are not positioned on the virtual straight lines VL 1 and VL 2. In some cases, it can be fixed.

本実施形態におけるステップS20,S30が、本発明における第1のステップの一例に相当し、本実施形態におけるステップS40が、本発明における第2のステップの一例に相当する。   Steps S20 and S30 in the present embodiment correspond to an example of a first step in the present invention, and step S40 in the present embodiment corresponds to an example of a second step in the present invention.

以上のように、本実施形態では、環状部材90が、湾曲部72a,72bで第2の筒部71の外側に位置し、スリット74a〜74d内を通過し、延在部73a,73bで第2の筒部71の内側に位置するように、第2の筒部71に取り付けられ、当該環状部材90が、湾曲部72a,72bによって内側から保持されると共に延在部73a,73bによって外側から保持されることで、第2の筒部71に固定されており、編組導体20は、湾曲部72a,72bでシールドシェル70と環状部材90との間に挟まれている。このため、本実施形態では、外側に突出する部分を環状部材に形成せずに、編組導体とシールドシェルを接続することができる。   As described above, in the present embodiment, the annular member 90 is positioned outside the second cylindrical portion 71 by the curved portions 72a and 72b, passes through the slits 74a to 74d, and is extended by the extending portions 73a and 73b. It attaches to the 2nd cylinder part 71 so that it may be located inside the 2nd cylinder part 71, the said cyclic | annular member 90 is hold | maintained from the inner side by the curved parts 72a and 72b, and is extended from the outer side by the extension parts 73a and 73b. By being held, it is fixed to the second cylindrical portion 71, and the braided conductor 20 is sandwiched between the shield shell 70 and the annular member 90 by the curved portions 72a and 72b. For this reason, in this embodiment, a braided conductor and a shield shell can be connected, without forming the part which protrudes outside in an annular member.

ここで、コネクタに防水性能を付与するために、当該コネクタをゴム製の外装部品に挿入することが行われている。この際、外側に突出する加締め部を有する従来のコネクタを外装部材に挿入する場合、当該加締め部が外装部材に干渉してしまい、コネクタの組立作業性に劣ってしまう。   Here, in order to impart waterproof performance to the connector, the connector is inserted into a rubber exterior component. At this time, when a conventional connector having a caulking portion protruding outward is inserted into the exterior member, the caulking portion interferes with the exterior member, resulting in poor assembly workability of the connector.

これに対し、本実施形態では、外側に突出する部分が環状部材90に形成されておらず、環状部材90が外装部材に干渉することがないので、コネクタ付き電線1の組立作業性が向上する。また、本実施形態では、外側に突出する部分が環状部材90に形成されていないので、当該突出部分を回避するための凹みを外装部品の内面に形成する必要もない。   On the other hand, in this embodiment, since the part which protrudes outside is not formed in the annular member 90, and the annular member 90 does not interfere with an exterior member, the assembly workability | operativity of the electric wire 1 with a connector improves. . Further, in the present embodiment, since the portion protruding outward is not formed in the annular member 90, it is not necessary to form a recess for avoiding the protruding portion on the inner surface of the exterior component.

また、編組導体の先端の折返部が解けないように、当該折返部の外周にテープを巻回する場合がある。この際、従来のコネクタでは、外側に突出している加締め部でテープが浮いてしまうため、テープを何重にも巻く必要がある。   Further, a tape may be wound around the outer periphery of the folded portion so that the folded portion at the tip of the braided conductor cannot be unwound. At this time, in the conventional connector, the tape floats at the caulking portion protruding to the outside, so that it is necessary to wind the tape several times.

これに対し、本実施形態では、外側に突出する部分が環状部材90に形成されておらず、少ない巻き数のテープで編組導体20の折返部21を固定することができるので、コネクタ付き電線1の組立作業性が向上する。   On the other hand, in the present embodiment, the portion protruding outward is not formed on the annular member 90, and the folded portion 21 of the braided conductor 20 can be fixed with a small number of winding tapes. Assembling workability is improved.

さらに、本実施形態では、編組導体20が当該編組導体20の全周に亘って環状部材90の内側に位置している。このため、編組導体20を解す必要がなく、コネクタ付き電線1の組立作業性に優れている。   Furthermore, in this embodiment, the braided conductor 20 is located inside the annular member 90 over the entire circumference of the braided conductor 20. For this reason, it is not necessary to unravel the braided conductor 20, and the assembly workability of the electric wire 1 with a connector is excellent.

また、本実施形態では、編組導体20の先端に折返部21が形成されている。このため、編組導体20及び環状部材90をシールドシェル70に取り付けやすく、コネクタ付き電線1の組立作業性に優れている。   In the present embodiment, the folded portion 21 is formed at the tip of the braided conductor 20. For this reason, it is easy to attach the braided conductor 20 and the annular member 90 to the shield shell 70, and the assembly workability of the electric wire 1 with a connector is excellent.

なお、以上説明した実施形態は、本発明の理解を容易にするために記載されたものであって、本発明を限定するために記載されたものではない。したがって、上記の実施形態に開示された各要素は、本発明の技術的範囲に属する全ての設計変更や均等物をも含む趣旨である。   The embodiment described above is described for facilitating the understanding of the present invention, and is not described for limiting the present invention. Therefore, each element disclosed in the above embodiment is intended to include all design changes and equivalents belonging to the technical scope of the present invention.

例えば、特に図示しないが、編組導体20の先端部分に折返部21を形成しなくてもよい。但し、この場合には、延在部73a,73bでの編組導体20とシールドシェル70との電気的な接続を確保することができない。   For example, although not particularly illustrated, the folded portion 21 may not be formed at the tip portion of the braided conductor 20. However, in this case, electrical connection between the braided conductor 20 and the shield shell 70 at the extending portions 73a and 73b cannot be ensured.

また、特に図示しないが、編組導体20の先端部分に折返部21を形成せず、且つ、延在部73a,73bでシールドシェル70と環状部材90との間に編組導体20を挟むように構成してもよい。この場合には、第2の筒部71のスリット74a〜74dに対応する箇所で編組導体20を解いて、当該編組導体20にもスリットを形成する。   Although not particularly illustrated, the folded portion 21 is not formed at the distal end portion of the braided conductor 20, and the braided conductor 20 is sandwiched between the shield shell 70 and the annular member 90 by the extending portions 73a and 73b. May be. In this case, the braided conductor 20 is unwound at locations corresponding to the slits 74 a to 74 d of the second cylindrical portion 71, and slits are also formed in the braided conductor 20.

1…コネクタ付き電線
10…束電線
15…電線
16…中心導体
161…素線
17…被覆層
20…編組導体
21…折返部
30…コネクタ
40…端子
41…端子接続部
411…接続孔
412…係止孔
42…電線接続部
50…コネクタ本体
60…ハウジング
61…第1の筒部
611…第1の収容孔
612…先端側の開口
613…ランス
614…後端側の開口
615…外周面
616…突起
62…第1のフランジ部
70…シールドシェル
71…第2の筒部
711…第2の収容孔
72a,72b…湾曲部
72a,〜72b…端部
73a,73b…延在部
74a〜74d…スリット
75…支持部
76a,76b…第1の段差部
77a,77b…第2の段差部
78…第2のフランジ部
781…取付孔
80…ワイヤシール
81…挿入孔
85…ストレインリリーフ
86…挿入孔
87…スリット
90…環状部材
91…平坦部分
92…凹部
100…接続構造
110…補機
111…取付孔
121,122…金型
123…中子
VL,VL…仮想直線
DESCRIPTION OF SYMBOLS 1 ... Electric wire with a connector 10 ... Bundled electric wire 15 ... Electric wire 16 ... Center conductor 161 ... Elementary wire 17 ... Covering layer 20 ... Braided conductor 21 ... Folded part 30 ... Connector 40 ... Terminal 41 ... Terminal connection part 411 ... Connection hole 412 ... Engagement Stop hole 42 ... Electric wire connection part 50 ... Connector main body 60 ... Housing 61 ... First cylinder part
611 ... 1st accommodation hole
612 ... opening on the tip side
613 ... Lance
614 ... opening on the rear end side
615 ... outer peripheral surface
616 ... Projection 62 ... First flange portion 70 ... Shield shell 71 ... Second tube portion
711 ... Second accommodation hole
72a, 72b ... curved portion
72a 1 , 72b 2 ... end
73a, 73b ... Extension part
74a-74d ... slit
75 ... Supporting part
76a, 76b ... 1st level | step-difference part
77a, 77b ... second stepped portion 78 ... second flange portion
781 ... Mounting hole 80 ... Wire seal 81 ... Insertion hole 85 ... Strain relief 86 ... Insertion hole 87 ... Slit 90 ... Ring member 91 ... Flat part 92 ... Recess 100 ... Connection structure 110 ... Auxiliary machine 111 ... Installation holes 121, 122 ... Mold 123 ... Core VL a , VL b ... Virtual straight line

Claims (8)

筒状の編組導体をシールドシェルの筒部に環状部材を用いて接続する接続構造であって、
前記筒部は、
湾曲状に折り返す一対の湾曲部と、
前記湾曲部の間に直線状又は円弧状に延在する一対の延在部と、
前記湾曲部と前記延在部の間に介在する複数のスリットと、を含んでおり、
前記環状部材は、前記湾曲部で前記筒部の外側に位置し、前記スリット内を通過し、前記延在部で前記筒部の内側に位置するように、前記筒部に取り付けられ、
前記環状部材は、前記湾曲部によって内側から保持されると共に前記延在部によって外側から保持されることで、前記筒部に固定されており、
前記編組導体は、少なくとも前記湾曲部で前記環状部材と前記筒部の間に挟まれている、編組導体とシールドシェルの接続構造。
A connection structure for connecting a tubular braided conductor to a cylindrical portion of a shield shell using an annular member,
The cylindrical portion is
A pair of curved portions that fold back into a curved shape;
A pair of extending portions extending linearly or arcuately between the curved portions;
A plurality of slits interposed between the curved portion and the extending portion,
The annular member is attached to the cylindrical portion so as to be positioned outside the cylindrical portion at the curved portion, pass through the slit, and be positioned inside the cylindrical portion at the extending portion,
The annular member is fixed to the cylindrical portion by being held from the inside by the curved portion and held from the outside by the extending portion,
The connection structure of the braided conductor and the shield shell, wherein the braided conductor is sandwiched between the annular member and the cylindrical portion at least by the curved portion.
請求項1に記載の編組導体とシールドシェルの接続構造であって、
前記延在部の少なくとも一部は、前記湾曲部の端部同士を結んだ仮想直線上に位置している、編組導体とシールドシェルの接続構造。
A connection structure between a braided conductor and a shield shell according to claim 1,
A connection structure of a braided conductor and a shield shell, wherein at least a part of the extending portion is located on a virtual straight line connecting ends of the curved portion.
請求項1又は2に記載の編組導体とシールドシェルの接続構造であって、
前記編組導体は、前記編組導体の全周に亘って、前記環状部材の内側に位置している、編組導体とシールドシェルの接続構造。
A connection structure between a braided conductor and a shield shell according to claim 1 or 2,
The connection structure of the braided conductor and the shield shell, wherein the braided conductor is located inside the annular member over the entire circumference of the braided conductor.
請求項3に記載の編組導体とシールドシェルの接続構造であって、
前記編組導体は、前記編組導体の先端部分が折り返されて、前記環状部材の外側に位置する折返部を有しており、
前記折返部は、前記延在部で前記筒部と前記環状部材の間に挟まれている、編組導体とシールドシェルの接続構造。
A connection structure between a braided conductor and a shield shell according to claim 3,
The braided conductor has a folded portion located on the outer side of the annular member, with the tip portion of the braided conductor being folded.
The folded portion is a connection structure of a braided conductor and a shield shell, which is sandwiched between the cylindrical portion and the annular member at the extended portion.
請求項1〜4のいずれか一項に記載の編組導体とシールドシェルの接続構造であって、
前記筒部は、
前記湾曲部及び前記延在部を支持する支持部と、
前記支持部と前記湾曲部の間に形成された第1の段差部と、
前記支持部と前記延在部の間に形成された第2の段差部と、を含む、編組導体とシールドシェルの接続構造。
A connection structure between a braided conductor and a shield shell according to any one of claims 1 to 4,
The cylindrical portion is
A support portion for supporting the curved portion and the extending portion;
A first step portion formed between the support portion and the curved portion;
A connection structure of a braided conductor and a shield shell, including a second step portion formed between the support portion and the extension portion.
複数の電線と、
前記電線を一括して囲繞する筒状の編組導体と、
前記電線及び前記編組導体が取り付けられたコネクタと、を備えたコネクタ付き電線であって、
前記コネクタは、
前記電線の先端に接続された複数の端子と、
前記端子及び前記電線の端部を保持するハウジングと、
前記ハウジングが収容された筒部を有するシールドシェルと、
前記筒部に固定された環状部材と、を備え、
前記筒部は、
湾曲状に折り返す一対の湾曲部と、
前記湾曲部の間に直線状又は円弧状に延在する一対の延在部と、
前記湾曲部と前記延在部の間に介在する複数のスリットと、を含んでおり、
前記環状部材は、前記湾曲部で前記筒部の外側に位置し、前記スリット内を通過し、前記延在部で前記筒部の内側に位置するように、前記筒部に取り付けられ、
前記環状部材は、前記湾曲部によって内側から保持されると共に前記延在部によって外側から保持されることで、前記筒部に固定されており、
前記編組導体は、少なくとも前記湾曲部で前記環状部材と前記筒部の間に挟まれている、コネクタ付き電線。
Multiple wires,
A cylindrical braided conductor that collectively surrounds the wires;
A connector-attached electric wire comprising a connector to which the electric wire and the braided conductor are attached,
The connector is
A plurality of terminals connected to the ends of the wires;
A housing for holding the terminal and the end of the electric wire;
A shield shell having a cylindrical portion in which the housing is accommodated;
An annular member fixed to the cylindrical portion,
The cylindrical portion is
A pair of curved portions that fold back into a curved shape;
A pair of extending portions extending linearly or arcuately between the curved portions;
A plurality of slits interposed between the curved portion and the extending portion,
The annular member is attached to the cylindrical portion so as to be positioned outside the cylindrical portion at the curved portion, pass through the slit, and be positioned inside the cylindrical portion at the extending portion,
The annular member is fixed to the cylindrical portion by being held from the inside by the curved portion and held from the outside by the extending portion,
The braided conductor is an electric wire with a connector, which is sandwiched between the annular member and the cylindrical portion at least by the curved portion.
筒状の編組導体をシールドシェルの筒部に環状部材を用いて接続する接続方法であって、
前記環状部材及び前記編組導体を前記筒部に取り付ける第1のステップと、
前記筒部を変形させる第2のステップと、を備え、
前記筒部は、
湾曲状に折り返す一対の湾曲部と、
前記湾曲部の間に直線状又は円弧状に延在する一対の延在部と、
前記湾曲部と前記延在部の間に介在する複数のスリットと、を含み、
前記第1のステップは、前記環状部材が、前記湾曲部で前記筒部の外側に位置し、前記スリット内を通過し、前記延在部で前記筒部の内側に位置し、且つ、前記編組導体が少なくとも前記湾曲部で前記環状部材と前記筒部の間に介在するように、前記環状部材及び前記編組導体を前記筒部に取り付けることを含み、
前記第2のステップは、前記延在部を前記筒部の内側に向かって押圧することで、前記湾曲部によって前記環状部材を内側から保持させると共に前記延在部によって前記環状部材を外側から保持させることを含む、編組導体とシールドシェルの接続方法。
A connecting method for connecting a tubular braided conductor to a cylindrical portion of a shield shell using an annular member,
A first step of attaching the annular member and the braided conductor to the cylindrical portion;
A second step of deforming the tubular portion,
The cylindrical portion is
A pair of curved portions that fold back into a curved shape;
A pair of extending portions extending linearly or arcuately between the curved portions;
A plurality of slits interposed between the curved portion and the extending portion,
In the first step, the annular member is located outside the cylindrical portion at the curved portion, passes through the slit, is located inside the cylindrical portion at the extending portion, and the braid. Including attaching the annular member and the braided conductor to the tubular portion such that a conductor is interposed between the annular member and the tubular portion at least at the curved portion;
In the second step, the annular portion is held from the inside by the curved portion by pressing the extending portion toward the inside of the cylindrical portion, and the annular member is held from the outside by the extending portion. Connecting the braided conductor and the shield shell.
請求項7に記載の編組導体とシールドシェルの接続方法であって、
前記第2の工程よりも前の前記延在部は、前記湾曲部の端部同士を結んだ仮想直線よりも外側に位置しており、
前記第2の工程は、前記延在部の少なくとも一部が前記仮想直線上に位置しているように、前記延在部を前記筒部の内側に向かって押圧することを含む、編組導体とシールドシェルの接続方法。
A method for connecting a braided conductor and a shield shell according to claim 7,
The extending part before the second step is located outside a virtual straight line connecting ends of the curved parts,
The second step includes a braided conductor including pressing the extension portion toward the inside of the tube portion so that at least a part of the extension portion is located on the virtual straight line; How to connect the shield shell.
JP2016036773A 2016-02-29 2016-02-29 Connection structure of braided conductor and shield shell, electric wire with connector, and connection method of braided conductor and shield shell Expired - Fee Related JP6578228B2 (en)

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