JP2017155829A - Bound stopper - Google Patents

Bound stopper Download PDF

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Publication number
JP2017155829A
JP2017155829A JP2016039219A JP2016039219A JP2017155829A JP 2017155829 A JP2017155829 A JP 2017155829A JP 2016039219 A JP2016039219 A JP 2016039219A JP 2016039219 A JP2016039219 A JP 2016039219A JP 2017155829 A JP2017155829 A JP 2017155829A
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Japan
Prior art keywords
main body
cylindrical main
dust cover
axial direction
bound stopper
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JP2016039219A
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JP6339614B2 (en
Inventor
浩幸 松村
Hiroyuki Matsumura
浩幸 松村
宏典 吉田
Hironori Yoshida
宏典 吉田
遠藤 充
Mitsuru Endo
充 遠藤
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Sumitomo Riko Co Ltd
Toyota Motor Corp
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Sumitomo Riko Co Ltd
Toyota Motor Corp
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Priority to JP2016039219A priority Critical patent/JP6339614B2/en
Priority to CN201611178100.9A priority patent/CN107143607B/en
Publication of JP2017155829A publication Critical patent/JP2017155829A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F9/00Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
    • F16F9/32Details
    • F16F9/58Stroke limiting stops, e.g. arranged on the piston rod outside the cylinder
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F7/00Vibration-dampers; Shock-absorbers

Abstract

PROBLEM TO BE SOLVED: To provide a bound stopper having a new structure capable of effectively preventing a falling of a dust cover while suppressing influence against stopper characteristics.SOLUTION: This invention relates to a bound stopper 10 which has a cylindrical main body part 14 and to which a dust cover 12 is fixed. The cylindrical main body part 14 is integrally formed with a base part 24 protruding toward its outer periphery, the base part 24 is integrally formed with a connecting part 26 protruding in an axial direction. An annular fixing member 34 having a larger deformation rigidity than that of the cylindrical main body part 14 is fixed to the connecting part 26. An axial end part of the dust cover 12 is fixed to the fixing member 34. The fixing member 34 is arranged outside in an axial direction with respect to the cylindrical main body part 14 and at the same time the fixing member 34 is arranged at an outer peripheral side rather than an inner peripheral end of the base part 24.SELECTED DRAWING: Figure 1

Description

本発明は、自動車のサスペンションなどを構成するショックアブソーバの収縮変形量を制限するバウンドストッパに関するものである。   The present invention relates to a bound stopper that limits the amount of contraction and deformation of a shock absorber that constitutes an automobile suspension or the like.

従来から、自動車のサスペンションなどを構成するショックアブソーバの収縮変形量を緩衝的に制限するバウンドストッパが知られている。このバウンドストッパは、実開平3−4939号公報(特許文献1)に開示されたバンパラバーのように、ショックアブソーバのピストンロッドに外挿装着される筒状とされており、弾性体とされたバンパラバーがショックアブソーバのシリンダに当接してピストンロッドとシリンダの間で軸方向に圧縮されることにより、ショックアブソーバの収縮量が緩衝的に制限されるようになっている。   2. Description of the Related Art Conventionally, bound stoppers that limit the amount of contraction and deformation of a shock absorber that constitutes an automobile suspension or the like are known. The bounce stopper is a cylinder that is externally attached to the piston rod of the shock absorber, as in the bumper bar disclosed in Japanese Utility Model Laid-Open No. 3-4939 (Patent Document 1). Is in contact with the cylinder of the shock absorber and compressed in the axial direction between the piston rod and the cylinder, so that the amount of contraction of the shock absorber is limited in a buffering manner.

ところで、ショックアブソーバの摺動部分に対する異物の付着などが防止されるように、ショックアブソーバの外周側を囲むダストカバーが設けられる場合もある。このダストカバーは、バウンドストッパに対して一体形成される場合もあるが、ダストカバーが樹脂で形成される等してバウンドストッパとダストカバーの形成材料が相互に異なる場合などには、バウンドストッパとは別体のダストカバーがバウンドストッパに外挿状態で取り付けられるようになっている。   By the way, a dust cover surrounding the outer peripheral side of the shock absorber may be provided so as to prevent foreign matters from adhering to the sliding portion of the shock absorber. This dust cover may be integrally formed with the bound stopper, but when the dust cover is formed of resin or the like, the bound stopper and the dust cover are made of different materials. A separate dust cover is attached to the bound stopper in an extrapolated state.

しかしながら、別体のダストカバーがバウンドストッパに取り付けられる構造には、ショックアブソーバの収縮量がバウンドストッパによって制限される際に、バウンドストッパの外周面に取り付けられたダストカバーが、バウンドストッパの弾性変形によってバウンドストッパから脱落するおそれがあった。   However, in the structure where a separate dust cover is attached to the bound stopper, when the shrinkage amount of the shock absorber is limited by the bound stopper, the dust cover attached to the outer peripheral surface of the bound stopper is not elastically deformed. May drop off from the bound stopper.

そこで、特許文献1では、バンパラバーの端部に高剛性の硬質部が設けられており、ダストカバーが硬質部に対して取り付けられることによって、バンパラバーの変形時にダストカバーのバンパラバーからの脱落が防止されている。   Therefore, in Patent Document 1, a hard part having high rigidity is provided at the end of the bumper bar, and the dust cover is attached to the hard part, thereby preventing the dust cover from falling off the bumper bar when the bumper bar is deformed. ing.

ところが、特許文献1のようにバンパラバーに硬質部が直接固着されていると、バンパラバーの端部の弾性変形量が硬質部によって制限されることから、バンパラバーのストッパ特性に影響を及ぼす場合があった。   However, if the hard part is directly fixed to the bumper bar as in Patent Document 1, the amount of elastic deformation at the end of the bumper bar is limited by the hard part, which may affect the stopper characteristics of the bumper bar. .

実開平3−4939号公報Japanese Utility Model Publication No. 3-4939

本発明は、上述の事情を背景に為されたものであって、その解決課題は、ストッパ特性への影響を抑えつつ、ダストカバーの脱落を有効に防止することができる、新規な構造のバウンドストッパを提供することにある。   The present invention has been made in the background of the above-mentioned circumstances, and its solution problem is a bounce of a novel structure that can effectively prevent the dust cover from falling off while suppressing the influence on the stopper characteristics. It is to provide a stopper.

以下、このような課題を解決するために為された本発明の態様を記載する。なお、以下に記載の各態様において採用される構成要素は、可能な限り任意の組み合わせで採用可能である。   Hereinafter, the aspect of this invention made | formed in order to solve such a subject is described. In addition, the component employ | adopted in each aspect as described below is employable by arbitrary combinations as much as possible.

すなわち、本発明の第一の態様は、ショックアブソーバのピストンロッドに外挿されて該ショックアブソーバの収縮変形量を弾性的に制限する筒状本体部を備えていると共に、該ショックアブソーバの摺動部分を覆う別体のダストカバーが該筒状本体部に取り付けられるようになっているバウンドストッパであって、前記筒状本体部には外周へ突出する基部が一体形成されていると共に、該基部には軸方向へ突出する連結部が一体形成されており、該連結部には該筒状本体部よりも変形剛性を大きくされた環状の取付部材が固着されて、前記ダストカバーの軸方向端部が該取付部材に対して取り付けられるようになっており、該取付部材が該筒状本体部に対して軸方向外側に配置されていると共に、該取付部材が該基部の内周端よりも外周側に配置されていることを、特徴とする。   That is, the first aspect of the present invention includes a cylindrical main body portion that is extrapolated to the piston rod of the shock absorber and elastically limits the amount of contraction deformation of the shock absorber, and the sliding of the shock absorber. A separate dust cover that covers a portion is a bound stopper that is attached to the cylindrical main body, and a base that protrudes to the outer periphery is integrally formed on the cylindrical main body, and the base A connecting portion that protrudes in the axial direction is integrally formed with an annular mounting member having a deformation rigidity larger than that of the cylindrical main body portion, and the axial end of the dust cover is fixed to the connecting portion. The mounting member is attached to the mounting member, and the mounting member is disposed on the axially outer side with respect to the cylindrical main body portion, and the mounting member is located on the inner peripheral end of the base portion. Outer peripheral side That are arranged, it characterized.

本発明の第一の態様に従う構造とされたバウンドストッパによれば、ダストカバーが筒状本体部よりも変形剛性の大きい取付部材に取り付けられることによって、筒状本体部の弾性変形によるダストカバーの脱落を防止することができる。   According to the bound stopper having the structure according to the first aspect of the present invention, the dust cover is attached to the attachment member having a deformation rigidity larger than that of the cylindrical main body portion, so that the dust cover is elastically deformed by the cylindrical main body portion. Dropout can be prevented.

また、取付部材が筒状本体部に対して軸方向外側に配置されているとともに基部の内周端よりも外周側に配置されていることにより、筒状本体部の弾性変形が取付部材によって制限され難くなっている。それ故、筒状本体部の低ばね特性による緩衝的なストッパ作用が実現されて、例えば車両のサスペンション機構などを構成するショックアブソーバに適用される場合には乗り心地の改善などが図られる。   In addition, since the mounting member is disposed on the outer side in the axial direction with respect to the cylindrical main body portion and is disposed on the outer peripheral side with respect to the inner peripheral end of the base portion, the elastic deformation of the cylindrical main body portion is limited by the mounting member. It is hard to be done. Therefore, a buffering stopper action due to the low spring characteristic of the cylindrical main body is realized, and, for example, when applied to a shock absorber constituting a suspension mechanism of a vehicle, the ride comfort is improved.

本発明の第二の態様は、第一の態様に従う構造とされたバウンドストッパにおいて、前記基部の軸方向最小厚さ寸法が前記筒状本体部の径方向最小厚さ寸法よりも小さくされているものである。   According to a second aspect of the present invention, in the bound stopper having the structure according to the first aspect, the axial minimum thickness dimension of the base portion is smaller than the radial minimum thickness dimension of the cylindrical main body portion. Is.

第二の態様によれば、基部が筒状本体部よりも薄肉とされていることにより、基部が筒状本体部の弾性変形を妨げ難くなっており、基部を設けたことによる筒状本体部の高ばね化が回避される。   According to the second aspect, since the base is thinner than the cylindrical main body, it is difficult for the base to hinder the elastic deformation of the cylindrical main body, and the cylindrical main body due to the provision of the base High spring is avoided.

本発明の第三の態様は、第一又は第二の態様に従う構造とされたバウンドストッパにおいて、前記基部が前記筒状本体部の軸方向端部から外周へ突出して設けられているものである。   According to a third aspect of the present invention, in the bound stopper having the structure according to the first or second aspect, the base portion is provided to project from the axial end portion of the cylindrical main body portion to the outer periphery. .

第三の態様によれば、短い連結部によって取付部材を筒状本体部に対して軸方向外側に配置することができる。   According to the 3rd aspect, an attachment member can be arrange | positioned at an axial direction outer side with respect to a cylindrical main-body part with a short connection part.

本発明の第四の態様は、第一〜第三の何れか一つの態様に従う構造とされたバウンドストッパにおいて、前記連結部が前記基部の外周端部から軸方向へ突出して設けられているものである。   According to a fourth aspect of the present invention, in the bound stopper having a structure according to any one of the first to third aspects, the connecting portion is provided so as to protrude in the axial direction from the outer peripheral end portion of the base portion. It is.

第四の態様によれば、基部を著しく長くすることなく、ダストカバーに対応する大きさの取付部材を連結部に固着することができる。また、基部が連結部よりも更に外周へ突出するのを防ぐことにより、連結部よりも外周側に必要となる空間を小さくすることができる。   According to the 4th aspect, the attachment member of the magnitude | size corresponding to a dust cover can be fixed to a connection part, without making a base part remarkably long. Further, by preventing the base portion from protruding further to the outer periphery than the connecting portion, the space required on the outer peripheral side than the connecting portion can be reduced.

本発明の第五の態様は、第一〜第四の何れか一つの態様に従う構造とされたバウンドストッパにおいて、前記筒状本体部に取り付けられる前記ダストカバーの軸方向端部を覆う庇状突出部が、前記基部と前記連結部の何れか一方から外周へ突出して設けられているものである。   According to a fifth aspect of the present invention, in the bound stopper having a structure according to any one of the first to fourth aspects, a hook-like protrusion that covers an axial end portion of the dust cover attached to the cylindrical main body portion. The part is provided so as to protrude from one of the base part and the connecting part to the outer periphery.

第五の態様によれば、筒状とされたダストカバーの端部開口が庇状突出部によって覆われることにより、ダストカバーの内周に水などの異物が入り込み難くなって、バウンドストッパとダストカバーの連結部分やショックアブソーバなどの耐久性の向上が図られ得る。   According to the fifth aspect, since the end opening of the cylindrical dust cover is covered with the hook-shaped protrusion, it becomes difficult for foreign matters such as water to enter the inner periphery of the dust cover. The durability of the connecting portion of the cover and the shock absorber can be improved.

本発明の第六の態様は、第一〜第五の何れか一つの態様に従う構造とされたバウンドストッパにおいて、前記取付部材が前記連結部に固着される筒状の固着部と該固着部から軸直角方向へ突出して前記ダストカバーが軸方向に係止される係止部とを一体で備えているものである。   According to a sixth aspect of the present invention, in the bound stopper having the structure according to any one of the first to fifth aspects, a cylindrical fixing portion to which the attachment member is fixed to the connecting portion and the fixing portion. The dust cover is integrally provided with a locking portion that protrudes in a direction perpendicular to the axis and that locks the dust cover in the axial direction.

第六の態様によれば、取付部材を連結部に対して大きな固着面積で強固に固着することができる。また、連結部の弾性変形量が固着部によって制限されることによって、ダストカバーがバウンドストッパに対して所定の位置に安定して保持される。   According to the sixth aspect, the mounting member can be firmly fixed to the connecting portion with a large fixing area. Further, the amount of elastic deformation of the connecting portion is limited by the fixing portion, so that the dust cover is stably held at a predetermined position with respect to the bound stopper.

本発明によれば、筒状本体部から外周へ突出する基部と、基部から軸方向へ突出する連結部とが、筒状本体部に一体形成されており、連結部に固着された筒状本体部よりも変形剛性の大きな取付部材に対してダストカバーが取り付けられるようになっていることから、筒状本体部の弾性変形によるダストカバーの脱落が防止される。更に、取付部材が筒状本体部に対して軸方向外側に配置されていると共に、取付部材が基部の内周端よりも外周側に配置されていることから、筒状本体部の弾性変形が取付部材によって制限され難くなっており、筒状本体部の低ばね特性による緩衝的なストッパ作用が実現される。   According to the present invention, the cylindrical main body in which the base projecting outward from the cylindrical main body and the coupling projecting in the axial direction from the base are integrally formed on the cylindrical main body and fixed to the coupling. Since the dust cover is attached to the attachment member having a larger deformation rigidity than the portion, the dust cover is prevented from falling off due to the elastic deformation of the cylindrical main body portion. Furthermore, since the mounting member is disposed on the axially outer side with respect to the cylindrical main body portion and the mounting member is disposed on the outer peripheral side with respect to the inner peripheral end of the base portion, elastic deformation of the cylindrical main body portion is caused. It is difficult to be limited by the mounting member, and a buffering stopper action due to the low spring characteristic of the cylindrical main body is realized.

本発明の第一の実施形態としてのバウンドストッパを、ダストカバーの装着状態で示す縦断面図。The longitudinal cross-sectional view which shows the bound stopper as 1st embodiment of this invention in the mounting state of a dust cover. 図1に示すバウンドストッパのA部を拡大して示す部分縦断面図。The fragmentary longitudinal cross-section which expands and shows the A section of the bound stopper shown in FIG. 図1に示すバウンドストッパを車両への装着状態で示す縦断面図。The longitudinal cross-sectional view which shows the bound stopper shown in FIG. 1 in the mounting state to a vehicle. 本発明の第二の実施形態としてのバウンドストッパを、ダストカバーの装着状態で示す縦断面図。The longitudinal cross-sectional view which shows the bound stopper as 2nd embodiment of this invention in the mounting state of a dust cover.

以下、本発明の実施形態について、図面を参照しつつ説明する。   Embodiments of the present invention will be described below with reference to the drawings.

図1には、本発明の第一の実施形態としてのバウンドストッパ10が、ダストカバー12を取り付けられた状態で示されている。以下の説明において、上下方向とは、バウンドストッパ10の軸方向である図1中の上下方向を言う。   FIG. 1 shows a bound stopper 10 as a first embodiment of the present invention with a dust cover 12 attached thereto. In the following description, the vertical direction refers to the vertical direction in FIG. 1 that is the axial direction of the bound stopper 10.

より詳細には、バウンドストッパ10は、筒状本体部14を備えている。筒状本体部14は、全体として略円筒形状を有するゴム弾性体で形成されており、外周面に開口して周方向へ延びる環状凹溝16の複数が、軸方向で相互に所定の距離を隔てて形成されている。これにより、筒状本体部14は、外周面が環状凹溝16の形成部分で部分的に小径とされており、各環状凹溝16の形成部分でそれぞれ括れている。また、筒状本体部14の内周面が略円筒面とされていることから、筒状本体部14における環状凹溝16の形成部分が他の部分よりも薄肉とされており、筒状本体部14には厚肉部分と薄肉部分が軸方向で交互に設けられている。本実施形態では、3つの環状凹溝16,16,16が軸方向で相互に離れて設けられており、筒状本体部14の軸方向両端部と環状凹溝16の軸方向間とに4つの厚肉部分が設けられている。なお、筒状本体部14の内周面は、環状凹溝16を軸方向で外れた厚肉部分において僅かに拡径しており、筒状本体部14が全体として蛇腹構造とされている。   More specifically, the bound stopper 10 includes a cylindrical main body portion 14. The cylindrical main body portion 14 is formed of a rubber elastic body having a substantially cylindrical shape as a whole, and a plurality of annular concave grooves 16 that open to the outer peripheral surface and extend in the circumferential direction have a predetermined distance from each other in the axial direction. It is formed apart. As a result, the outer peripheral surface of the cylindrical main body portion 14 is partially reduced in diameter at the portion where the annular groove 16 is formed, and is constricted at each portion where the annular groove 16 is formed. Moreover, since the inner peripheral surface of the cylindrical main body portion 14 is a substantially cylindrical surface, the portion where the annular groove 16 is formed in the cylindrical main body portion 14 is thinner than the other portions, and the cylindrical main body 14 The portion 14 is provided with thick portions and thin portions alternately in the axial direction. In the present embodiment, the three annular grooves 16, 16, 16 are provided apart from each other in the axial direction, and there are four between the axial ends of the cylindrical body 14 and the axial direction of the annular groove 16. There are two thick sections. In addition, the inner peripheral surface of the cylindrical main body portion 14 is slightly enlarged in diameter at a thick portion where the annular groove 16 is removed in the axial direction, and the cylindrical main body portion 14 has a bellows structure as a whole.

また、筒状本体部14には、軸方向下面から更に下方へ突出する緩衝突起18が一体形成されている。緩衝突起18は、本実施形態では略半球形状とされて、筒状本体部14の周方向の複数箇所に設けられており、後述するショックアブソーバ62の収縮時にシリンダキャップ72に対して筒状本体部14よりも先に当接するようになっている。   Further, the cylindrical main body portion 14 is integrally formed with a buffer protrusion 18 that protrudes further downward from the lower surface in the axial direction. In the present embodiment, the buffer protrusions 18 are substantially hemispherical, and are provided at a plurality of locations in the circumferential direction of the cylindrical main body 14. When the shock absorber 62, which will be described later, contracts, the cylindrical main body 72 is retracted. It comes into contact with the part 14 before the part 14.

さらに、環状凹溝16の間に位置する筒状本体部14の厚肉部分には、拘束部材20が取り付けられている。拘束部材20は、略円環形状とされており、金属や硬質の合成樹脂で形成されて、筒状本体部14よりも変形剛性が大きくされている。この拘束部材20は、筒状本体部14の厚肉部分の外周端部に固着されており、筒状本体部14の外周側への弾性変形量が拘束部材20によって制限されている。なお、拘束部材20は、要求されるストッパ特性や耐久性などに応じて適宜に設けられるものであり、複数が設けられる場合や、形状および大きさの異なるものが採用される場合の他、省略される場合もある。   Further, a restraining member 20 is attached to the thick portion of the cylindrical main body portion 14 located between the annular grooves 16. The restraining member 20 has a substantially annular shape, is made of a metal or a hard synthetic resin, and has a deformation rigidity larger than that of the cylindrical main body portion 14. The restraining member 20 is fixed to the outer peripheral end of the thick portion of the cylindrical main body 14, and the amount of elastic deformation to the outer peripheral side of the cylindrical main body 14 is limited by the restraining member 20. The restraining member 20 is appropriately provided according to the required stopper characteristics, durability, and the like, and is omitted in the case where a plurality of restraining members 20 are provided, or cases where different shapes and sizes are adopted. Sometimes it is done.

また、筒状本体部14の下端部には、図1,2に示すように、カバー取付部22が一体形成されている。カバー取付部22は、筒状本体部14から外周へ突出する基部24と、基部24から軸方向へ突出する連結部26とを、一体で備えている。   Further, as shown in FIGS. 1 and 2, a cover attaching portion 22 is integrally formed at the lower end portion of the cylindrical main body portion 14. The cover attaching part 22 is integrally provided with a base part 24 projecting from the cylindrical main body part 14 to the outer periphery and a connecting part 26 projecting from the base part 24 in the axial direction.

基部24は、筒状本体部14の軸方向端部から外周へ突出して設けられており、全周に亘って略一定の断面形状で連続して設けられていると共に、下面に開口して周方向へ全周に亘って連続して延びる溝状肉抜部28が形成されている。本実施形態の基部24は、溝状肉抜部28によって軸方向で薄肉化されていることにより、軸方向の最小厚さ寸法(t1 )が、筒状本体部14の径方向の最小厚さ寸法(T)よりも小さくされており、基部24の変形剛性が筒状本体部14よりも小さくされている。更に、基部24の上面は、外周へ向けて下傾しており、雨水などが外周へ流れて基部24上に留まり難くなっている。更にまた、基部24の外周端部には、外周側へ突出する庇状突出部32が一体形成されている。この庇状突出部32は、連結部26に外挿されるダストカバー12(後述)の上端外周面よりも更に外周まで達する突出寸法とされており、上面が外周へ向けて下傾している。 The base 24 is provided so as to protrude from the axial end of the cylindrical main body 14 to the outer periphery, is continuously provided with a substantially constant cross-sectional shape over the entire periphery, and opens to the lower surface to surround the base 24. A groove-shaped thinned portion 28 is formed extending continuously in the direction over the entire circumference. Since the base portion 24 of the present embodiment is thinned in the axial direction by the groove-shaped thinned portion 28, the minimum thickness dimension (t 1 ) in the axial direction is the minimum thickness in the radial direction of the cylindrical main body portion 14. It is smaller than the dimension (T), and the deformation rigidity of the base portion 24 is smaller than that of the cylindrical main body portion 14. Furthermore, the upper surface of the base portion 24 is inclined downward toward the outer periphery, so that rainwater or the like flows to the outer periphery and does not easily stay on the base portion 24. Furthermore, a flange-like protruding portion 32 that protrudes toward the outer peripheral side is integrally formed at the outer peripheral end portion of the base portion 24. The hook-like protruding portion 32 has a protruding dimension that reaches the outer periphery further than the outer peripheral surface of the upper end of a dust cover 12 (described later) that is extrapolated to the connecting portion 26, and the upper surface is inclined downward toward the outer periphery.

連結部26は、全体として略円筒形状とされて、基部24の外周端部から軸方向下方へ突出して設けられている。本実施形態の連結部26は、径方向の最小厚さ寸法(t2 )が、筒状本体部14の径方向の最小厚さ寸法(T)よりも小さくされており、連結部26の変形剛性が筒状本体部14よりも小さくされている。また、連結部26の下端部には、径方向に延びる複数のエア抜き溝30が形成されていると共に、連結部26の下面にはシボが形成されている。 The connecting portion 26 has a substantially cylindrical shape as a whole, and is provided so as to protrude downward in the axial direction from the outer peripheral end portion of the base portion 24. The connecting portion 26 of the present embodiment has a minimum radial dimension (t 2 ) that is smaller than the minimum radial dimension (T) of the cylindrical main body 14, and deformation of the connecting part 26. The rigidity is smaller than that of the cylindrical main body 14. In addition, a plurality of air vent grooves 30 extending in the radial direction are formed at the lower end portion of the connecting portion 26, and a texture is formed on the lower surface of the connecting portion 26.

また、連結部26には、取付部材34が固着されている。取付部材34は、金属や硬質の合成樹脂などで形成されており、筒状本体部14に比して硬質で変形剛性が大きくされている。本実施形態の取付部材34は、全体として略一定のL字形断面で全周に亘って連続する環状の部材とされており、軸方向に延びる略円筒形状の固着部36と、固着部36の下端部から軸直角方向へ全周に亘って突出する略円環形状の係止部38とを、一体で備えている。本実施形態では、取付部材34として、金属板材をプレス加工したプレス金具が採用されている。   An attachment member 34 is fixed to the connecting portion 26. The attachment member 34 is made of metal, hard synthetic resin, or the like, and is harder and has a greater deformation rigidity than the cylindrical main body 14. The mounting member 34 of the present embodiment is an annular member that is continuous over the entire circumference with a substantially constant L-shaped cross section as a whole, and includes a substantially cylindrical fixing portion 36 that extends in the axial direction, and a fixing portion 36. A substantially annular locking portion 38 that protrudes from the lower end portion in the direction perpendicular to the axis over the entire circumference is integrally provided. In the present embodiment, a press fitting obtained by pressing a metal plate material is employed as the attachment member 34.

そして、取付部材34は、連結部26に固着されている。即ち、取付部材34の固着部36の内周面が連結部26の軸方向中間部分の外周面に固着されていると共に、取付部材34の係止部38の下面には連結部26の下端部が固着されている。また、取付部材34は、固着部36の外周面と係止部38の上面が連結部26から露出している。本実施形態では、取付部材34が係止部38と固着部36を一体で備えるL字形断面を有していることから、連結部26に対して大きな固着面積で強固に固着されると共に、係止部38の内周端のエッジが連結部26に接触せず、取付部材34を設けることに起因する連結部26の亀裂などが生じ難くされている。特に本実施形態では、取付部材34がプレス金具とされており、係止部38と固着部36が曲げ加工によって一体形成されていることから、それら係止部38と固着部36の連続部分に角がなく、角の接触による連結部26の損傷がより生じ難くなっている。   The attachment member 34 is fixed to the connecting portion 26. That is, the inner peripheral surface of the fixing portion 36 of the attachment member 34 is fixed to the outer peripheral surface of the intermediate portion in the axial direction of the connecting portion 26, and the lower end portion of the connecting portion 26 is disposed on the lower surface of the locking portion 38 of the mounting member 34. Is fixed. Further, in the attachment member 34, the outer peripheral surface of the fixing portion 36 and the upper surface of the locking portion 38 are exposed from the connecting portion 26. In the present embodiment, since the attachment member 34 has an L-shaped cross section that integrally includes the locking portion 38 and the fixing portion 36, the attachment member 34 is firmly fixed to the connecting portion 26 with a large fixing area. The edge of the inner peripheral end of the stop portion 38 does not come into contact with the connecting portion 26, and the connecting portion 26 is not easily cracked due to the mounting member 34. In particular, in the present embodiment, the attachment member 34 is a press fitting, and the locking portion 38 and the fixing portion 36 are integrally formed by bending, so that a continuous portion of the locking portion 38 and the fixing portion 36 is formed. There is no corner, and damage to the connecting portion 26 due to contact with the corner is less likely to occur.

また、バウンドストッパ10には、ダストカバー12が取り付けられる。ダストカバー12は、全体として薄肉の筒形状を有しており、本実施形態では樹脂製とされている。ダストカバー12の形成材料としては、例えば、熱可塑性樹脂であるポリプロピレン(PP)にエチレン・プロピレンゴム(EPDM)を混合して分散化させたものが、耐候性や成形性等に優れることから好適に採用される。尤も、熱可塑性樹脂で形成する場合には、例えばポリプロピレンやポリエチレン等のポリオレフィン系樹脂、ポリアミド系樹脂、ポリ塩化ビニル系樹脂、ポリエステル系樹脂、ウレタン系樹脂、スチレン系樹脂、オレフィン系樹脂などが何れも採用され得る。また、ダストカバー12の成形方法としては、ブロー成形が好適に採用されるが、インジェクション成形も採用可能である。   A dust cover 12 is attached to the bound stopper 10. The dust cover 12 has a thin cylindrical shape as a whole, and is made of resin in this embodiment. As a material for forming the dust cover 12, for example, a material obtained by mixing and dispersing ethylene / propylene rubber (EPDM) in polypropylene (PP), which is a thermoplastic resin, is preferable because of excellent weather resistance, moldability, and the like. Adopted. However, when the thermoplastic resin is formed, for example, polyolefin resins such as polypropylene and polyethylene, polyamide resins, polyvinyl chloride resins, polyester resins, urethane resins, styrene resins, olefin resins, etc. Can also be employed. Moreover, as a molding method of the dust cover 12, blow molding is preferably employed, but injection molding can also be employed.

さらに、ダストカバー12は、蛇腹部40を備えている。蛇腹部40は、外周へ向けて凸の山部42が軸方向上下に複数連続して一体形成された構造を有している。この山部42は、内周へ行くに従って軸方向各一方の外側へ傾斜するテーパ形状とされた一組の傾斜壁部44,44を備えており、外周へ向けて凸となる略横転V字断面で全周に亘って連続して環状とされている。なお、本実施形態の蛇腹部40は、外周へ行くに従って次第に薄肉となっており、かかる肉厚の差がダストカバー12のブロー成形によって実現されている。   Furthermore, the dust cover 12 includes a bellows portion 40. The bellows portion 40 has a structure in which a plurality of convex crest portions 42 are continuously formed integrally in the axial direction toward the outer periphery. The peak portion 42 includes a pair of inclined wall portions 44 and 44 that are tapered toward the outer side in the axial direction toward the inner periphery, and is a substantially rollover V-shape that protrudes toward the outer periphery. The cross section is continuously annular over the entire circumference. In addition, the bellows part 40 of this embodiment becomes thin gradually as it goes to an outer periphery, The difference of this thickness is implement | achieved by the blow molding of the dust cover 12. FIG.

更にまた、山部42の外周端部には、外周へ向けて開口する小谷部46が形成されている。小谷部46は、蛇腹部40の外周部分に形成されて、内周へ向けて凸で且つ外周へ拡開する略横転V字断面をもって、全周に亘って連続して形成されている。なお、小谷部46は、軸方向で隣り合う山部42,42の間に形成される谷部に比して、狭幅且つ浅底とされている。   Furthermore, a small valley portion 46 that opens toward the outer periphery is formed at the outer peripheral end of the peak portion 42. The small valley portion 46 is formed on the outer peripheral portion of the bellows portion 40, and has a substantially roll-over V-shaped cross section that protrudes toward the inner periphery and expands toward the outer periphery, and is continuously formed over the entire periphery. Note that the small valley portion 46 is narrower and shallower than the valley portion formed between the mountain portions 42 and 42 adjacent in the axial direction.

さらに、蛇腹部40の軸方向上方には、上取付部48が蛇腹部40と一体形成されている。上取付部48は、全体として略円筒形状とされていると共に、軸方向中間部分には内周へ向けて突出する係止突出部50が形成されている。係止突出部50は、内周へ突出するとともに外周側が溝状に凹んでいることにより略一定の厚さで形成されており、上取付部48が係止突出部50の形成部分で部分的に小径となっている。更に、本実施形態の係止突出部50は、内周側へ略軸直角方向に広がる抜止部52と、抜止部52の内周端から上方へ向けて外周へ傾斜しながら延びる挿入案内部54を備えている。なお、略円筒形状で軸方向に延びる上取付部48の上端部分が、挿入案内部54と一体形成されて、挿入案内部54の上端から軸方向上方へ延びている。   Further, an upper mounting portion 48 is integrally formed with the bellows portion 40 above the bellows portion 40 in the axial direction. The upper mounting portion 48 has a substantially cylindrical shape as a whole, and a locking protrusion 50 that protrudes toward the inner periphery is formed at an axially intermediate portion. The locking projection 50 is formed with a substantially constant thickness by projecting to the inner periphery and being recessed in the shape of a groove on the outer periphery, and the upper mounting portion 48 is partially formed by the portion where the locking projection 50 is formed. It has a small diameter. Further, the locking protrusion 50 of the present embodiment includes a retaining portion 52 that extends in a direction substantially perpendicular to the axis toward the inner peripheral side, and an insertion guide portion 54 that extends while tilting outward from the inner peripheral end of the retaining portion 52 to the outer periphery. It has. Note that an upper end portion of the upper mounting portion 48 having a substantially cylindrical shape and extending in the axial direction is formed integrally with the insertion guide portion 54 and extends upward in the axial direction from the upper end of the insertion guide portion 54.

更にまた、蛇腹部40の軸方向下方には、下取付部56が蛇腹部40と一体形成されている。下取付部56は、全体として略円筒形状とされており、軸方向の中間部分において内周面に開口する周溝58を備えている。更に、下取付部56の周方向の複数箇所には、拡径部60が形成されている。拡径部60は、外周へ向けて突出しており、内周へ行くに従って周方向に拡開する断面形状で軸方向に略直線的に延びている。本実施形態の拡径部60は、周方向で略等間隔に配置されて放射状に設けられている。   Furthermore, a lower attachment portion 56 is integrally formed with the bellows portion 40 below the bellows portion 40 in the axial direction. The lower mounting portion 56 has a substantially cylindrical shape as a whole, and includes a peripheral groove 58 that opens to the inner peripheral surface in an intermediate portion in the axial direction. Furthermore, enlarged diameter portions 60 are formed at a plurality of locations in the circumferential direction of the lower mounting portion 56. The enlarged-diameter portion 60 protrudes toward the outer periphery, and extends substantially linearly in the axial direction with a cross-sectional shape that expands in the circumferential direction as it goes to the inner periphery. The enlarged diameter portions 60 of the present embodiment are arranged radially at substantially equal intervals in the circumferential direction.

そして、ダストカバー12は、図1,2に示すように、上取付部48がバウンドストッパ10に取り付けられる。即ち、ダストカバー12の上取付部48がバウンドストッパの連結部26に外挿されて、上取付部48の係止突出部50が連結部26に固着された取付部材34の係止部38に軸方向で係止されることにより、ダストカバー12の軸方向端部がバウンドストッパ10の取付部材34に取り付けられる。本実施形態の係止突出部50は、外周側が溝状に肉抜きされて薄肉とされていることから、係止突出部50の挿入案内部54が取付部材34の係止部38に軸方向で当接することにより、係止突出部50が係止部38によって外周へ押し広げられながら係止部38の外周側を軸方向に通過可能とされている。そして、係止部38よりも上方まで差し入れられた係止突出部50が拡径変形を解除されることにより、係止突出部50が取付部材34の係止部38に軸方向で係止されるようになっている。   The dust cover 12 has the upper mounting portion 48 attached to the bound stopper 10 as shown in FIGS. That is, the upper mounting portion 48 of the dust cover 12 is extrapolated to the connecting portion 26 of the bound stopper, and the locking projection 50 of the upper mounting portion 48 is fixed to the locking portion 38 of the mounting member 34 fixed to the connecting portion 26. The axial end of the dust cover 12 is attached to the attachment member 34 of the bound stopper 10 by being locked in the axial direction. Since the locking protrusion 50 of the present embodiment is thinned with the outer peripheral side being cut into a groove shape, the insertion guide portion 54 of the locking protrusion 50 is axially connected to the locking portion 38 of the mounting member 34. In this way, the locking protrusion 50 can be passed through the outer peripheral side of the locking portion 38 in the axial direction while being pushed outward by the locking portion 38. Then, when the locking projection 50 inserted above the locking portion 38 is released from the diameter expansion deformation, the locking projection 50 is locked in the locking portion 38 of the mounting member 34 in the axial direction. It has become so.

ここにおいて、ダストカバー12が取り付けられる取付部材34は、筒状本体部14に対して軸方向および軸直角方向で外れた位置に設けられている。より具体的には、図2に示すように、取付部材34が筒状本体部14に対して軸方向外側(下方)へ所定の距離d1 だけ離れた位置に配置されていると共に、取付部材34が基部24の内周端(筒状本体部14における最下端の厚肉部分の外周面)に対して所定の距離d2 だけ外周側へ離れた位置に配置されている。本実施形態において、取付部材34は、筒状本体部14に対して軸方向および軸直角方向の投影においてそれぞれ外れた位置に配置されており、筒状本体部14の最下端よりも下方に配置されていると共に、筒状本体部14の最大外径部分よりも外周側に配置されている。なお、緩衝突起18は、筒状本体部14に対して付加的に設けられていることから、筒状本体部14の下端は緩衝突起18を除いて把握される。また、図2中では、基部24の内周端が二点鎖線で図示されている。 Here, the attachment member 34 to which the dust cover 12 is attached is provided at a position away from the cylindrical main body portion 14 in the axial direction and the direction perpendicular to the axis. More specifically, as shown in FIG. 2, the attachment member 34 is disposed at a position separated by a predetermined distance d 1 outward (downward) in the axial direction with respect to the cylindrical main body 14, and the attachment member 34 is located at a distance to a predetermined distance d 2 by the outer peripheral side with respect to (the outer peripheral surface of the thick portion of the lowermost end of the cylindrical main body 14) the inner peripheral end of the base portion 24. In the present embodiment, the attachment member 34 is disposed at a position deviated from the cylindrical main body portion 14 in the axial direction and the direction perpendicular to the axial direction, and is disposed below the lowermost end of the cylindrical main body portion 14. In addition, it is disposed on the outer peripheral side of the maximum outer diameter portion of the cylindrical main body portion 14. In addition, since the buffer protrusion 18 is additionally provided with respect to the cylindrical main body part 14, the lower end of the cylindrical main body part 14 is grasped except for the buffer protrusion 18. Further, in FIG. 2, the inner peripheral end of the base portion 24 is illustrated by a two-dot chain line.

また、バウンドストッパ10に取り付けられたダストカバー12の上端部は、基部24の外周端部に突設された庇状突出部32によって上方を覆われており、ダストカバー12の上開口部に水などの異物が入り難くなっている。特に本実施形態では、庇状突出部32を含む基部24の上面が外周へ向けて下傾する傾斜面とされており、水などがダストカバー12の上開口部へ入ることなく外周側へ導かれるようになっている。   Further, the upper end portion of the dust cover 12 attached to the bound stopper 10 is covered upward by a hook-shaped protrusion 32 protruding from the outer peripheral end portion of the base portion 24, and the upper opening of the dust cover 12 is covered with water. This makes it difficult for foreign objects to enter. In particular, in this embodiment, the upper surface of the base 24 including the bowl-shaped protrusion 32 is an inclined surface inclined downward toward the outer periphery, and water or the like is guided to the outer periphery without entering the upper opening of the dust cover 12. It has come to be.

そして、バウンドストッパ10は、図3に示すように、自動車のサスペンション機構を構成するショックアブソーバ62に取り付けられて、車両に装着されるようになっている。   As shown in FIG. 3, the bound stopper 10 is attached to a vehicle by being attached to a shock absorber 62 constituting a suspension mechanism of the automobile.

ショックアブソーバ62は、図示しない車輪側に取り付けられるシリンダ64と、シリンダ64から上方へ延び出して図示しない車両ボデー側に取り付けられるピストンロッド66とを、備えている。そして、バウンドストッパ10の筒状本体部14がピストンロッド66に外挿されると共に、筒状本体部14の上端部が、図示しないアッパマウントを介してピストンロッド66に取り付けられたスプリング受部材68に対して、非接着で嵌着される。スプリング受部材68は、特に限定されるものではないが、本実施形態では全体として逆向きの皿形状を有する金具とされており、径方向中央の深底部分がバウンドストッパ10の上端部に外嵌されるようになっていると共に、外周の浅底部分がコイルスプリング70の上端を支持するようになっている。   The shock absorber 62 includes a cylinder 64 attached to a wheel side (not shown) and a piston rod 66 extending upward from the cylinder 64 and attached to a vehicle body side (not shown). The cylindrical main body portion 14 of the bound stopper 10 is extrapolated to the piston rod 66, and the upper end portion of the cylindrical main body portion 14 is attached to a spring receiving member 68 attached to the piston rod 66 via an upper mount (not shown). On the other hand, it is non-adhesively fitted. Although the spring receiving member 68 is not particularly limited, in the present embodiment, the spring receiving member 68 is a metal fitting having a dish shape that is opposite in its entirety, and the deep bottom portion at the center in the radial direction is outside the upper end portion of the bound stopper 10. The outer periphery of the coil spring 70 supports the upper end of the coil spring 70.

また、ショックアブソーバ62のシリンダ64は、上端部にシリンダキャップ72を備えている。このシリンダキャップ72には外周へ向けて突出する複数の嵌合突部74が設けられており、嵌合突部74がダストカバー12の下取付部56に形成された周溝58に嵌め入れられることにより、ダストカバー12の下端部がシリンダ64に取り付けられるようになっている。   The cylinder 64 of the shock absorber 62 is provided with a cylinder cap 72 at the upper end. The cylinder cap 72 is provided with a plurality of fitting protrusions 74 protruding toward the outer periphery, and the fitting protrusions 74 are fitted into a circumferential groove 58 formed in the lower mounting portion 56 of the dust cover 12. As a result, the lower end of the dust cover 12 is attached to the cylinder 64.

このように、バウンドストッパ10は、上端部がスプリング受部材68を介してピストンロッド66に取り付けられるようになっていると共に、下端部がダストカバー12を介してシリンダ64に取り付けられるようになっている。なお、ダストカバー12は、ピストンロッド66に外挿されるバウンドストッパ10の筒状本体部14に対して軸方向下方に配されており、ショックアブソーバ62の摺動部分であるシリンダ64の上端部(ピストンロッド66の突出部分)が、ダストカバー12によって外周側を覆われている。   As described above, the upper end of the bound stopper 10 is attached to the piston rod 66 via the spring receiving member 68, and the lower end is attached to the cylinder 64 via the dust cover 12. Yes. The dust cover 12 is arranged axially downward with respect to the cylindrical main body portion 14 of the bound stopper 10 that is externally attached to the piston rod 66, and the upper end portion of the cylinder 64 that is a sliding portion of the shock absorber 62 ( The outer periphery of the piston rod 66 is covered with the dust cover 12.

そして、例えば路面からの大入力によってショックアブソーバ62が過大に収縮しようとすると、バウンドストッパ10の筒状本体部14がスプリング受部材68とシリンダ64の間で軸方向に圧縮されて、ショックアブソーバ62の収縮量が弾性的に制限されるようになっている。   For example, when the shock absorber 62 tends to contract excessively due to a large input from the road surface, the cylindrical main body portion 14 of the bound stopper 10 is compressed in the axial direction between the spring receiving member 68 and the cylinder 64, and the shock absorber 62. The amount of shrinkage is elastically limited.

このような筒状本体部14の圧縮変形を伴うストッパ作用の発揮時において、本実施形態に係るバウンドストッパ10では、ダストカバー12が筒状本体部14よりも変形剛性を大きくされた硬質の取付部材34に取り付けられることから、筒状本体部14の弾性変形に起因するバウンドストッパ10とダストカバー12の分離が防止される。特に、取付部材34が筒状本体部14に対して、基部24および連結部26を介して固着されていることにより、筒状本体部14に入力される荷重が取付部材34に伝達され難くなっており、取付部材34の変形によるダストカバー12の分離も防止される。   In the bound stopper 10 according to the present embodiment, when the stopper action accompanied by the compressive deformation of the cylindrical main body portion 14 is performed, the dust cover 12 has a hard attachment whose deformation rigidity is larger than that of the cylindrical main body portion 14. Since it is attached to the member 34, separation of the bound stopper 10 and the dust cover 12 due to elastic deformation of the cylindrical main body portion 14 is prevented. In particular, since the attachment member 34 is fixed to the cylindrical main body 14 via the base 24 and the connecting portion 26, the load input to the cylindrical main body 14 is not easily transmitted to the attachment member 34. Therefore, separation of the dust cover 12 due to deformation of the mounting member 34 is also prevented.

また、バウンドストッパ10では、筒状本体部14に対するストッパ荷重の入力に際して、筒状本体部14の下端部の弾性変形が変形剛性の大きな取付部材34によって拘束され難くなっており、ストッパ作用が緩衝的に発揮されるようになっている。   Further, in the bound stopper 10, when a stopper load is input to the cylindrical main body portion 14, the elastic deformation of the lower end portion of the cylindrical main body portion 14 is difficult to be restrained by the attachment member 34 having a large deformation rigidity, and the stopper action is buffered. Has come to be demonstrated.

すなわち、バウンドストッパ10の取付部材34は、図2に示すように、筒状本体部14から外周へ突出する基部24によって筒状本体部14よりも外周側に配置されていると共に、基部24から軸方向下方へ突出する連結部26によって筒状本体部14よりも軸方向外側に配置されている。そして、筒状本体部14が弾性変形する際に、筒状本体部14の取付部材34による拘束が基部24の剪断変形と連結部26の剪断変形によって低減されることにより、筒状本体部14の弾性変形が軸方向と軸直角方向の何れにおいても小さなばね定数で許容される。このように、本実施形態のバウンドストッパ10では、筒状本体部14のばね定数が取付部材34を固着したことによって大きくなるのを防ぐことができて、筒状本体部14の低ばね特性による優れた緩衝作用を得ることができる。   That is, as shown in FIG. 2, the attachment member 34 of the bound stopper 10 is disposed on the outer peripheral side of the cylindrical main body portion 14 by the base portion 24 protruding from the cylindrical main body portion 14 to the outer periphery, and from the base portion 24. The connecting portion 26 protruding downward in the axial direction is disposed on the outer side in the axial direction than the cylindrical main body portion 14. And when the cylindrical main-body part 14 elastically deforms, the restraint by the attachment member 34 of the cylindrical main-body part 14 is reduced by the shear deformation of the base 24, and the shear deformation of the connection part 26, Therefore The cylindrical main-body part 14 Is allowed with a small spring constant in both the axial direction and the direction perpendicular to the axis. Thus, in the bound stopper 10 of the present embodiment, the spring constant of the cylindrical main body portion 14 can be prevented from increasing due to the fixing of the mounting member 34, and the low spring characteristics of the cylindrical main body portion 14 can be prevented. An excellent buffering action can be obtained.

さらに、基部24の軸方向最小厚さ寸法(t1 )が筒状本体部14の径方向最小厚さ寸法(T)よりも小さく(t1 <T)されており、基部24のばね定数が筒状本体部14のばね定数よりも小さくされていることから、筒状本体部14の弾性変形が基部24の弾性変形によって容易に許容されるようになっている。これにより、筒状本体部14の弾性変形量が取付部材34によって制限され難くなっており、筒状本体部14のストッパ作用が緩衝的に発揮される。 Furthermore, the axial minimum thickness dimension (t 1 ) of the base 24 is smaller than the radial minimum thickness dimension (T) of the cylindrical main body 14 (t 1 <T), and the spring constant of the base 24 is Since it is smaller than the spring constant of the cylindrical main body 14, the elastic deformation of the cylindrical main body 14 is easily allowed by the elastic deformation of the base 24. Thereby, the amount of elastic deformation of the cylindrical main body portion 14 is hardly restricted by the mounting member 34, and the stopper action of the cylindrical main body portion 14 is exerted in a buffering manner.

更にまた、連結部26における基部24と取付部材34の固着部分との間での径方向最小厚さ寸法(t2 )が、筒状本体部14の径方向最小厚さ寸法(T)よりも小さく(t2 <T)されており、連結部26のばね定数が筒状本体部14のばね定数よりも小さくされている。これにより、取付部材34による筒状本体部14の弾性変形量の制限がより低減されて、筒状本体部14の弾性変形によって緩衝的なストッパ作用が実現されるようになっている。 Furthermore, the radial minimum thickness dimension (t 2 ) between the base 24 and the fixing portion 34 of the connecting portion 26 is larger than the radial minimum thickness dimension (T) of the cylindrical main body 14. The spring constant of the connecting portion 26 is smaller than the spring constant of the cylindrical main body portion 14 (t 2 <T). Thereby, the restriction | limiting of the elastic deformation amount of the cylindrical main-body part 14 by the attachment member 34 is reduced more, and a buffering stopper effect | action is implement | achieved by the elastic deformation of the cylindrical main-body part 14. FIG.

このように、基部24が軸方向で薄肉とされていると共に、連結部26が軸直角方向で薄肉とされていることから、筒状本体部14が軸方向と軸直角方向の何れの方向に弾性変形する場合であっても、基部24と連結部26の剪断ばね成分による低ばね特性によって、筒状本体部14の取付部材34による拘束が効果的に低減される。   Thus, since the base portion 24 is thin in the axial direction and the connecting portion 26 is thin in the direction perpendicular to the axis, the cylindrical main body portion 14 is in either the axial direction or the direction perpendicular to the axis. Even in the case of elastic deformation, the low spring characteristics due to the shear spring components of the base portion 24 and the connecting portion 26 effectively reduce the restraint by the mounting member 34 of the cylindrical main body portion 14.

また、基部24が筒状本体部14の軸方向下端部から外周へ突出して設けられていることから、短い連結部26によって取付部材34を筒状本体部14の軸方向外側に配置することができる。   Further, since the base portion 24 is provided so as to protrude from the lower end portion in the axial direction of the cylindrical main body portion 14 to the outer periphery, the attachment member 34 can be disposed on the outer side in the axial direction of the cylindrical main body portion 14 by the short connecting portion 26. it can.

さらに、連結部26が基部24の外周端部から軸方向下方へ突出して設けられていることから、基部24を必要以上に長くすることなく、ダストカバー12の取付部分に対応する大きさの取付部材34が固着される連結部26を効率的に設けて、取付部材34を筒状本体部14よりも外周に配置することができる。   Further, since the connecting portion 26 is provided so as to protrude downward in the axial direction from the outer peripheral end portion of the base portion 24, the attachment portion having a size corresponding to the attachment portion of the dust cover 12 without making the base portion 24 longer than necessary. The connecting portion 26 to which the member 34 is fixed can be provided efficiently, and the mounting member 34 can be arranged on the outer periphery rather than the cylindrical main body portion 14.

また、本実施形態では、筒状本体部14の外径寸法よりも大きな内径寸法を有する取付部材34が、筒状本体部14と略同一中心軸上で軸方向に離れて配置されていることによって、取付部材34が筒状本体部14に対して軸方向および軸直角方向で離れた位置に配置されている。これにより、仮に取付部材34が筒状本体部14の変形特性に影響する場合にも、かかる変形特性への影響が全周に亘って同じように生じることから、筒状本体部14の歪な変形などが防止される。   In the present embodiment, the mounting member 34 having an inner diameter larger than the outer diameter of the cylindrical main body 14 is arranged on the substantially same central axis as the cylindrical main body 14 so as to be separated in the axial direction. Thus, the attachment member 34 is disposed at a position away from the cylindrical main body portion 14 in the axial direction and the direction perpendicular to the axis. As a result, even if the mounting member 34 affects the deformation characteristics of the cylindrical main body 14, the deformation characteristics are similarly affected over the entire circumference. Deformation is prevented.

図4には、本発明の第二の実施形態としてのバウンドストッパ80が、ダストカバー82を取り付けられた状態で示されている。バウンドストッパ80は、筒状本体部14の下端部にカバー取付部84が一体で設けられている。なお、以下の説明において、第一の実施形態と実質的に同一の部材および部位については、図中に同一の符号を付すことにより説明を省略する。   FIG. 4 shows a bound stopper 80 as a second embodiment of the present invention with a dust cover 82 attached. The bound stopper 80 is integrally provided with a cover mounting portion 84 at the lower end portion of the cylindrical main body portion 14. In addition, in the following description, about the member and site | part substantially the same as 1st embodiment, description is abbreviate | omitted by attaching | subjecting the same code | symbol in a figure.

より詳細には、カバー取付部84は、筒状本体部14から外周へ突出する基部24と、基部24から軸方向下方へ向けて突出する連結部86とを、一体で備えている。連結部86は、全体として略円筒形状とされており、基部24の外周部分から軸方向下方へ突出している。   More specifically, the cover mounting portion 84 is integrally provided with a base portion 24 that protrudes outward from the cylindrical main body portion 14 and a connecting portion 86 that protrudes downward from the base portion 24 in the axial direction. The connecting portion 86 has a substantially cylindrical shape as a whole, and protrudes downward in the axial direction from the outer peripheral portion of the base portion 24.

連結部86の下端部には、取付部材88が固着されている。取付部材88は、略円筒形状を有する固着部90と、固着部90の下端から内周へ向けて突出する略円環板形状の係止部92とを、一体で備えている。取付部材88は、第一の実施形態の取付部材34と同様に金属や硬質の合成樹脂などで形成されて、筒状本体部14よりも変形剛性が大きくされており、本実施形態では、プレス金具によって形成されて固着部90と係止部92との接続部分が円弧状の湾曲形状とされている。   An attachment member 88 is fixed to the lower end portion of the connecting portion 86. The attachment member 88 is integrally provided with a fixing portion 90 having a substantially cylindrical shape and a substantially annular plate-shaped locking portion 92 protruding from the lower end of the fixing portion 90 toward the inner periphery. The attachment member 88 is formed of metal or hard synthetic resin, like the attachment member 34 of the first embodiment, and has a deformation rigidity larger than that of the cylindrical main body portion 14. In this embodiment, the attachment member 88 is a press. A connecting portion between the fixing portion 90 and the locking portion 92 formed by a metal fitting has an arcuate curved shape.

なお、取付部材88は、連結部86への固着前に予め固着部90と係止部92を備えるL字形断面で形成されていても良いが、略一定断面で軸方向へ直線的に延びる円筒形状で形成されて、連結部86への固着後に下部が内周側へ曲げられることにより係止部92が後形成されるようになっていても良い。これによれば、筒状本体部14およびカバー取付部84の加硫成形に用いられる加硫成形型の型割りが、係止部92によって複雑になるのを防ぐことができる。   Note that the attachment member 88 may be formed in an L-shaped cross section having a fixing portion 90 and a locking portion 92 in advance before being fixed to the connecting portion 86, but a cylinder that extends linearly in the axial direction with a substantially constant cross section. The locking portion 92 may be formed later by being formed in a shape and bending the lower portion to the inner peripheral side after being fixed to the connecting portion 86. According to this, it is possible to prevent the locking portion 92 from complicating the parting of the vulcanization mold used for the vulcanization molding of the cylindrical main body portion 14 and the cover attachment portion 84.

そして、取付部材88には、ダストカバー82が取り付けられるようになっている。ダストカバー82は、蛇腹部40の上方に上取付部94を備えている。上取付部94は、全体として略円筒形状とされていると共に、軸方向中間部分には外周へ突出する係止突出部96が形成されている。この係止突出部96は、軸直角方向で広がる略円環板形状の抜止部98と、上方へ向けて小径となるテーパ筒状とされて抜止部98の外周端から上方へ突出する挿入案内部100とを一体で備えており、抜止部98が取付部材88の係止部92に軸方向上方から重ね合わされて軸方向に係止されることによって、ダストカバー82がバウンドストッパ80に取り付けられるようになっている。なお、係止突出部96がバウンドストッパ80の取付部材88に下方から挿入される際に、取付部材88の係止部92が係止突出部96の挿入案内部100に当接することによって、係止突出部96が縮径変形せしめられて、係止突出部96が係止部92の内周側を上方へ通過可能とされている。   A dust cover 82 is attached to the attachment member 88. The dust cover 82 includes an upper mounting portion 94 above the bellows portion 40. The upper mounting portion 94 has a substantially cylindrical shape as a whole, and a locking protrusion 96 that protrudes to the outer periphery is formed at an axially intermediate portion. The locking projection 96 includes a generally annular plate-shaped retaining portion 98 that extends in a direction perpendicular to the axis, and a tapered cylindrical shape having a small diameter upward, and an insertion guide that projects upward from the outer peripheral end of the retaining portion 98. The stopper 100 is overlapped with the locking portion 92 of the mounting member 88 from above in the axial direction and locked in the axial direction, whereby the dust cover 82 is mounted on the bound stopper 80. It is like that. When the locking projection 96 is inserted into the mounting member 88 of the bound stopper 80 from below, the locking portion 92 of the mounting member 88 comes into contact with the insertion guide portion 100 of the locking projection 96, thereby The stop projection 96 is deformed in a reduced diameter so that the locking projection 96 can pass upward on the inner peripheral side of the locking portion 92.

ここにおいて、本実施形態のバウンドストッパ80においても、第一の実施形態と同様に、取付部材88がバウンドストッパ80の筒状本体部14に対して軸方向および軸直角方向で外れた位置に配置されている。   Here, also in the bound stopper 80 of the present embodiment, the mounting member 88 is disposed at a position that is deviated in the axial direction and the direction perpendicular to the axial direction with respect to the cylindrical main body portion 14 of the bound stopper 80 as in the first embodiment. Has been.

すなわち、取付部材88の固着部90の上端が筒状本体部14の下端に対して軸方向下側へ離れて位置しており、取付部材88が軸直角方向の投影において筒状本体部14と重ならない位置に配置されている。また、取付部材88の係止部92が基部24の内周端よりも外周に位置しており、取付部材88が軸方向の投影において筒状本体部14と重ならない位置に配置されている。   That is, the upper end of the fixing portion 90 of the mounting member 88 is positioned away from the lower end of the cylindrical main body portion 14 in the axial direction, and the mounting member 88 and the cylindrical main body portion 14 are projected in the direction perpendicular to the axial direction. It is arranged in a position that does not overlap. Further, the locking portion 92 of the mounting member 88 is located on the outer periphery of the inner peripheral end of the base portion 24, and the mounting member 88 is disposed at a position that does not overlap the cylindrical main body portion 14 in the axial projection.

このような本実施形態に従う構造とされたバウンドストッパ80においても、第一の実施形態と同様に、取付部材88による筒状本体部14の変形制限が低減されて、筒状本体部14において柔らかいばね特性が実現されることから、ストッパ作用が緩衝的に発揮される。   Also in the bound stopper 80 having the structure according to this embodiment, the deformation restriction of the cylindrical main body portion 14 due to the mounting member 88 is reduced and the cylindrical main body portion 14 is soft as in the first embodiment. Since the spring characteristics are realized, the stopper action is buffered.

なお、取付部材の形状や取付部材とダストカバーの連結構造は、特に限定されるものではない。具体的には、例えば、取付部材の係合部の固着部からの突出寸法が周上で変化しており、ダストカバーの上取付部を係合部に挿通した後でダストカバーを取付部材に対して回転させることによって、上取付部に周上部分的に設けられた係止突出部が取付部材の係合部に係止されるようにしたツイストロック構造を採用することもできる。   The shape of the mounting member and the connection structure between the mounting member and the dust cover are not particularly limited. Specifically, for example, the protruding dimension of the engaging portion of the mounting member from the fixing portion changes on the circumference, and after the upper mounting portion of the dust cover is inserted into the engaging portion, the dust cover is used as the mounting member. Alternatively, a twist lock structure in which a locking projection provided partially on the circumference of the upper mounting portion is locked to the engaging portion of the mounting member by rotating the upper mounting portion.

以上、本発明の実施形態について詳述してきたが、本発明はその具体的な記載によって限定されない。例えば、筒状本体部14の構造はあくまでも例示であって、第一, 第二の実施形態の詳細な説明によって限定的に解釈されるべきではない。具体的には、例えば、環状凹溝16の形や大きさ、数などは、要求されるストッパ性能などに応じて適宜に変更され得る。   As mentioned above, although embodiment of this invention was explained in full detail, this invention is not limited by the specific description. For example, the structure of the cylindrical main body 14 is merely an example, and should not be construed in a limited manner by the detailed description of the first and second embodiments. Specifically, for example, the shape, size, number, and the like of the annular groove 16 can be appropriately changed according to required stopper performance.

また、基部24は、筒状本体部14の軸方向中間部や軸方向上端部に設けることも可能である。更に、連結部26は、基部24の径方向中間部分から軸方向で突出して設けられていても良い。   Further, the base 24 can be provided at the axially intermediate portion or the axial upper end of the cylindrical main body portion 14. Further, the connecting portion 26 may be provided so as to protrude in the axial direction from the radial intermediate portion of the base portion 24.

さらに、第一の実施形態の庇状突出部32は、基部24から外周へ突出して設けられていたが、例えば、取付部材34よりも上方で連結部26に突設されていても良い。   Furthermore, although the hook-shaped protrusion 32 of the first embodiment is provided so as to protrude from the base 24 to the outer periphery, for example, it may be provided on the connecting part 26 above the attachment member 34.

また、ダストカバーの構造は特に限定されるものではなく、例えば、第一, 第二の実施形態のダストカバー12,82が備える小谷部46は、蛇腹部40の伸縮ストロークを大きく得るために有効であるが、必須ではなく、省略され得る。   The structure of the dust cover is not particularly limited. For example, the small valley portion 46 included in the dust covers 12 and 82 of the first and second embodiments is effective for obtaining a large expansion / contraction stroke of the bellows portion 40. However, it is not essential and can be omitted.

10,80:バウンドストッパ、12,82:ダストカバー、14:筒状本体部、24:基部、26,86:連結部、32:庇状突出部、34,88:取付部材、36,90:固着部、38,92:係止部、62:ショックアブソーバ、66:ピストンロッド 10, 80: Bound stopper, 12, 82: Dust cover, 14: Cylindrical main body part, 24: Base part, 26, 86: Connection part, 32: Hook-like protrusion part, 34, 88: Mounting member, 36, 90: Adhering part, 38, 92: Locking part, 62: Shock absorber, 66: Piston rod

Claims (6)

ショックアブソーバのピストンロッドに外挿されて該ショックアブソーバの収縮変形量を弾性的に制限する筒状本体部を備えていると共に、該ショックアブソーバの摺動部分を覆う別体のダストカバーが該筒状本体部に取り付けられるようになっているバウンドストッパであって、
前記筒状本体部には外周へ突出する基部が一体形成されていると共に、該基部には軸方向へ突出する連結部が一体形成されており、
該連結部には該筒状本体部よりも変形剛性を大きくされた環状の取付部材が固着されて、前記ダストカバーの軸方向端部が該取付部材に対して取り付けられるようになっており、該取付部材が該筒状本体部に対して軸方向外側に配置されていると共に、該取付部材が該基部の内周端よりも外周側に配置されていることを特徴とするバウンドストッパ。
A cylindrical main body part that is externally attached to the piston rod of the shock absorber and elastically limits the amount of contraction and deformation of the shock absorber; and a separate dust cover that covers the sliding portion of the shock absorber A bound stopper that can be attached to the main body,
The cylindrical main body part is integrally formed with a base part protruding to the outer periphery, and the base part is integrally formed with a connecting part protruding in the axial direction.
An annular mounting member whose deformation rigidity is larger than that of the cylindrical main body portion is fixed to the connecting portion, and an axial end portion of the dust cover is attached to the mounting member. The bound stopper, wherein the attachment member is disposed on the axially outer side with respect to the cylindrical main body portion, and the attachment member is disposed on an outer peripheral side with respect to an inner peripheral end of the base portion.
前記基部の軸方向最小厚さ寸法が前記筒状本体部の径方向最小厚さ寸法よりも小さくされている請求項1に記載のバウンドストッパ。   The bound stopper according to claim 1, wherein the axial minimum thickness dimension of the base portion is smaller than the radial minimum thickness dimension of the cylindrical main body portion. 前記基部が前記筒状本体部の軸方向端部から外周へ突出して設けられている請求項1又は2に記載のバウンドストッパ。   The bound stopper according to claim 1 or 2, wherein the base portion is provided so as to protrude from an axial end portion of the cylindrical main body portion to the outer periphery. 前記連結部が前記基部の外周端部から軸方向へ突出して設けられている請求項1〜3の何れか一項に記載のバウンドストッパ。   The bound stopper as described in any one of Claims 1-3 with which the said connection part is protruded and provided in the axial direction from the outer peripheral edge part of the said base. 前記筒状本体部に取り付けられる前記ダストカバーの軸方向端部を覆う庇状突出部が、前記基部と前記連結部の何れか一方から外周へ突出して設けられている請求項1〜4の何れか一項に記載のバウンドストッパ。   Any one of Claims 1-4 in which the hook-shaped protrusion part which covers the axial direction edge part of the said dust cover attached to the said cylindrical main-body part protrudes in the outer periphery from either the said base part or the said connection part. The bound stopper according to claim 1. 前記取付部材が前記連結部に固着される筒状の固着部と該固着部から軸直角方向へ突出して前記ダストカバーが軸方向に係止される係止部とを一体で備えている請求項1〜5の何れか一項に記載のバウンドストッパ。   The cylindrical attachment part to which the said attachment member adheres to the said connection part, and the latching | locking part which protrudes from the said fixation part to an orthogonal axis direction, and the said dust cover is latched in an axial direction are integrated. The bound stopper according to any one of 1 to 5.
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JP6689332B2 (en) * 2018-08-29 2020-04-28 Kyb株式会社 Bump stopper, shock absorber, and bump stopper manufacturing method

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JPS56168404U (en) * 1980-05-16 1981-12-12
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JPS6028506U (en) * 1983-08-03 1985-02-26 トヨタ自動車株式会社 Bound stopper structure in vehicle suspension system
JPS6044632A (en) * 1983-08-22 1985-03-09 Kinugawa Rubber Ind Co Ltd Fixing structure of bound bumper with dust cover
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