JP2017155544A - Bridge fall prevention member - Google Patents

Bridge fall prevention member Download PDF

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JP2017155544A
JP2017155544A JP2016041994A JP2016041994A JP2017155544A JP 2017155544 A JP2017155544 A JP 2017155544A JP 2016041994 A JP2016041994 A JP 2016041994A JP 2016041994 A JP2016041994 A JP 2016041994A JP 2017155544 A JP2017155544 A JP 2017155544A
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bridge
prevention member
chain
weak point
falling
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JP6649807B2 (en
Inventor
山口 雅史
Masafumi Yamaguchi
雅史 山口
慶達 平塚
Yoshitatsu Hiratsuka
慶達 平塚
博道 鹿毛
Hiromichi Kage
博道 鹿毛
佳樹 西村
Yoshiki Nishimura
佳樹 西村
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Sho Bond Corp
Shibata Industrial Co Ltd
Showa Kikai Shoji Co Ltd
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Sho Bond Corp
Shibata Industrial Co Ltd
Showa Kikai Shoji Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a bridge fall prevention member which allows easy and quick inspection after an earthquake, and is easy to identify and exchange a damaged part in an earthquake.SOLUTION: A bridge fall prevention member connects a bridge upper structure body, such as a bridge girder H, and a bridge lower structure body, such as a bridge abutment B and a bridge pier, so as to prevent the fall of the bridge upper structure body. The bridge fall prevention member includes a connection member, such as a chain or a rope, which connects the bridge lower structure body and the bridge upper structure body. In a part of the connection member, a weaken portion 2 having a lower strength against an impact load in an earthquake than the remainder of the connection member is formed.SELECTED DRAWING: Figure 2

Description

本発明は、橋桁の落下を防止するための落橋防止部材に関するものである。   The present invention relates to a falling bridge prevention member for preventing a bridge girder from falling.

一般的な橋梁は、橋桁などの橋梁上部構造体と橋台や橋脚などの橋梁下部構造体とが、剛接合されているのではなく、それらが支承部材を介してローラ支承やピン支承等により接合されている構造となっている。このため、人命にかかわる大事故を防止する観点から、橋梁上部構造体が橋梁下部構造体から落橋しないように防止する落橋防止チェーンなどの落橋防止部材で橋梁上部構造体が橋梁下部構造体に連結されている。   In general bridges, bridge upper structures such as bridge girders and bridge substructures such as abutments and piers are not rigidly joined, but they are joined by roller bearings or pin bearings via bearing members. It has become a structure. For this reason, from the viewpoint of preventing major accidents involving human lives, the bridge upper structure is connected to the bridge lower structure with a fall prevention member such as a fall prevention chain that prevents the bridge upper structure from falling from the bridge lower structure. Has been.

従来、この種の落橋防止部材として、地震時などに伝達される衝撃荷重により破断しないように衝撃を吸収するゴムなどの緩衝材を介在させてリンク同士を連結した緩衝チェーンが提案されている。   Conventionally, as this kind of fallen bridge prevention member, a buffer chain in which links are connected by interposing a buffer material such as rubber that absorbs an impact so as not to be broken by an impact load transmitted during an earthquake or the like has been proposed.

例えば、特許文献1には、複数のリンク6の各々が接触しないよう間隙を配して相互に嵌合させリンク6全体を直線状に整列させた状態でリンク6を弾性体7内に埋設し間隙にも弾性体7を充填することにより略棒状に形成した緩衝部材5の一端部を連結部材11と定着部材10とにより桁2の端部付近に定着させ、他端を連結部材9と定着部材8とにより橋脚1又は隣接桁2Aの端部付近に定着させた桁落下防止構造が開示されている(特許文献1の特許請求の範囲の請求項1、明細書の段落[0017]〜[0022]、図面の図1、図2参照)。   For example, in Patent Document 1, the link 6 is embedded in the elastic body 7 in a state where the plurality of links 6 are arranged so as not to contact each other and are fitted to each other so that the links 6 are linearly aligned. One end of the buffer member 5 formed in a substantially rod shape by filling the gap with the elastic body 7 is fixed near the end of the beam 2 by the connecting member 11 and the fixing member 10, and the other end is fixed to the connecting member 9. A girder fall prevention structure is disclosed that is fixed to the end of the pier 1 or the adjacent girder 2A by the member 8 (claim 1 of the patent document 1 and paragraphs [0017] to [ 0022], see FIGS. 1 and 2 of the drawings).

しかし、特許文献1に記載された桁落下防止構造は、ゴムなどの弾性体7には、緩衝効果はあるものの、弾性体7はリンク6と比べて圧倒的に強度が低いため、ゴム材で被覆されている部分とそうでない部分とにおいて、強度的に殆ど差はなかった。よって、大規模な地震があった場合、複数のリンク6のどの部分で破断するかは不明であった。このため、大規模な地震があった場合は、桁落下防止構造の全ての部位を丹念にチェックしなければ、損傷しているか否かもわからず、地震後の点検に手間と時間がかかってしまうという問題があった。また、破断する場合は、緩衝部材5以外で破断する可能性があり、立体交差している橋梁等では、破断した金属片が下の橋梁に落下する落下事故の危険があるという問題もあった。   However, the girder dropping prevention structure described in Patent Document 1 has a shock-absorbing effect on the elastic body 7 such as rubber, but the elastic body 7 is overwhelmingly lower in strength than the link 6 and is therefore made of rubber. There was almost no difference in strength between the coated part and the non-coated part. Therefore, when there is a large-scale earthquake, it is unclear which part of the plurality of links 6 breaks. For this reason, if there is a large-scale earthquake, if you do not carefully check all parts of the girder fall prevention structure, you will not know whether it is damaged or not, and it will take time and effort to check after the earthquake There was a problem. In addition, when breaking, there is a possibility of breaking other than the buffer member 5, and there is a problem that there is a risk of a fall accident in which a broken metal piece falls on the lower bridge in a three-dimensionally intersecting bridge or the like .

また、特許文献2には、橋台1と橋桁2に両端部がそれぞれ連結され、一部に伸縮することが可能な伸縮部11を有する連結部材11と、伸縮部11aが短縮された状態で金属スリーブ13内に収容され、その両端が金属スリーブ13の内周に固定されてなる緩衝機構とを備え、金属スリーブ13にはその軸方向に間隔を置いて周方向に延びる多数のスリット15が形成されている落橋防止装置が開示されている(特許文献2の特許請求の範囲の請求項1、明細書の段落[0009]〜[0013]、図面の図1、図2等参照)。   Further, in Patent Document 2, both ends of the abutment 1 and the bridge girder 2 are connected to each other, and a connecting member 11 having an expansion / contraction part 11 that can be partially expanded and contracted, and a metal in a state where the expansion / contraction part 11a is shortened. The sleeve 13 is provided with a shock absorbing mechanism having both ends fixed to the inner periphery of the metal sleeve 13, and the metal sleeve 13 is formed with a number of slits 15 extending in the circumferential direction at intervals in the axial direction. (See claim 1 of claim 2 of patent document 2, paragraphs [0009] to [0013] of the specification, FIG. 1 of FIG. 2, FIG. 2 etc.).

しかし、特許文献2に記載された落橋防止装置は、金属スリーブ13のスリット15等が塑性変形することにより衝撃エネルギーの一部を吸収することはできるものの、リンクチェーン11のどの部分で破断するかを特定できるものではなかった。このため、前述の特許文献1に記載された桁落下防止構造と同様に、地震後の点検に手間と時間がかかってしまうという問題や、落下事故の危険があるという問題を解決できるものではなかった。   However, although the falling bridge prevention device described in Patent Document 2 can absorb a part of impact energy by plastic deformation of the slit 15 of the metal sleeve 13, which part of the link chain 11 breaks. Could not be identified. For this reason, similarly to the girder fall prevention structure described in the above-mentioned Patent Document 1, it is not possible to solve the problem that the inspection after the earthquake takes time and effort and the risk of a fall accident. It was.

特開平9−242019号公報Japanese Patent Laid-Open No. 9-242019 特開2010−53618号公報JP 2010-53618 A

そこで本発明は、前記問題点に鑑みて案出されたものであり、その目的とするところは、地震後の点検が容易に短時間で行えるとともに、地震時の損傷部分の特定及び取り替えが容易な落橋防止部材を提供することにある。   Therefore, the present invention has been devised in view of the above-mentioned problems, and the object of the present invention is to easily perform inspection after an earthquake in a short time and to easily identify and replace a damaged portion at the time of an earthquake. It is in providing a suitable fall bridge prevention member.

第1発明に係る落橋防止部材は、橋桁などの橋梁上部構造体と橋台や橋脚などの橋梁下部構造体とを連結して橋梁上部構造体の落下を防止する落橋防止部材であって、前記橋梁下部構造体と前記橋梁上部構造体とを連結するチェーンやロープなどの連結材を備え、この連結材の一部に、他の部分より地震時の衝撃荷重に対して強度が低い弱点部が形成されていることを特徴とする。   A falling bridge prevention member according to a first aspect of the present invention is a falling bridge prevention member that connects a bridge upper structure such as a bridge girder and a bridge lower structure such as an abutment or a pier to prevent the bridge upper structure from falling. It is equipped with a connecting material such as a chain or rope that connects the lower structure and the bridge upper structure, and a weak point that is lower in strength against impact load during an earthquake than other parts is formed in a part of this connecting material. It is characterized by being.

第2発明に係る落橋防止部材は、第1発明において、前記連結材は、鋼材からなるリンクが複数連結されたチェーンであり、前記弱点部は、前記リンクの線径が他の部分より小さいか、前記リンクの材質の引張強度が低いか、又は熱処理により地震時の衝撃荷重に対して他の部分より強度が低くなっていることを特徴とする。   The fallen bridge prevention member according to a second aspect of the present invention is the first aspect of the present invention, wherein the connecting member is a chain in which a plurality of links made of steel are connected, and the weak point is smaller in diameter than the other part. The link material is low in tensile strength, or has a lower strength than other portions with respect to an impact load during an earthquake due to heat treatment.

第3発明に係る落橋防止部材は、第2発明において、前記連結材の前記複数のリンクの全体又は一部に熱処理が施された後、溶融亜鉛めっき等のめっき層が形成されていることを特徴とする。   According to a third aspect of the present invention, there is provided the bridge-fall preventing member according to the second aspect, wherein after the heat treatment is applied to all or a part of the plurality of links of the connecting member, a plating layer such as hot dip galvanizing is formed. Features.

第4発明に係る落橋防止部材は、第1発明ないし第3発明のいずれかの発明において、前記弱点部の周りがゴム弾性体で固化されていることを特徴とする。   The fallen bridge prevention member according to a fourth aspect of the present invention is characterized in that, in any one of the first to third aspects of the invention, the weak point portion is solidified with a rubber elastic body.

第5発明に係る落橋防止部材は、第4発明において、前記弱点部は、ショットブラスト等の粗面処理が行われた後、前記ゴム弾性体で固化されていることを特徴とする。   The fallen bridge preventing member according to a fifth aspect of the present invention is characterized in that, in the fourth aspect, the weakened portion is solidified by the rubber elastic body after a rough surface treatment such as shot blasting is performed.

第6発明に係る落橋防止部材は、第4発明又は第5発明において、固化した前記ゴム弾性体の表面には、塑性変形したことが確認可能なマークが付けられていることを特徴とする。   The fallen bridge preventing member according to a sixth aspect of the invention is characterized in that, in the fourth or fifth aspect of the invention, the solidified rubber elastic body is provided with a mark capable of confirming plastic deformation.

第7発明に係る落橋防止部材は、第6発明において、前記マークは、直線上のライン又は直線状のドットであることを特徴とする。   The fallen bridge preventing member according to a seventh aspect of the present invention is characterized in that, in the sixth aspect, the mark is a straight line or a straight dot.

第1発明〜第7発明によれば、地震時の衝撃荷重に対して強度が低い弱点部が形成されているので、落橋防止部材に大きな衝撃荷重が作用した場合に破壊される箇所は弱点部となる。このため、大地震の後に、落橋防止部材の弱点部を点検しさえすれば、落橋防止部材を交換すべきか否かが判断でき、地震後の点検が容易に短時間で行える。また、弱点部だけを交換すればよく、落橋防止部材の交換費用を削減でき、ライフサイクルコストを低減することができる。   According to 1st invention-7th invention, since the weak point part with low intensity | strength is formed with respect to the impact load at the time of an earthquake, when a big impact load acts on a fallen bridge prevention member, the location broken is a weak point part It becomes. For this reason, it is possible to determine whether or not the fallen bridge prevention member should be replaced only by checking the weak point portion of the fallen bridge prevention member after a major earthquake, and the post-earthquake inspection can be easily performed in a short time. Moreover, it is only necessary to replace the weak point part, the replacement cost of the falling bridge prevention member can be reduced, and the life cycle cost can be reduced.

特に、第3発明によれば、焼き入れ焼き戻しなどの熱処理後にめっき処理すると熱処理により耐衝撃性や引張強度が向上していた鋼材の靭性や強度の低下が起きる。このため、第3発明によれば、従来めっき処理ではなく、別途、防錆塗装により処理していた部分も、一度にめっき処理により防錆処理を施すことができる。このため、防錆塗装に掛かっていた時間を削減でき、落橋防止部材の製作コストも低減することができる。   In particular, according to the third invention, when plating is performed after heat treatment such as quenching and tempering, the toughness and strength of the steel material whose impact resistance and tensile strength are improved by the heat treatment occur. For this reason, according to the 3rd invention, not the conventional plating process but the part which was separately processed by the antirust coating can be subjected to the antirust process by the plating process at a time. For this reason, the time required for the anticorrosion coating can be reduced, and the production cost of the falling bridge prevention member can also be reduced.

特に、第4発明によれば、弱点部の周りがゴム弾性体で固化されているので、破断したリンク等が周囲に飛び散るおそれがなく、破断した金属片が落下する落下事故の危険を解消することができる。その上、衝撃荷重をゴム弾性体で吸収して緩衝効果を奏することができる。   In particular, according to the fourth invention, since the periphery of the weak point portion is solidified by the rubber elastic body, there is no possibility that the broken link or the like is scattered around, and the risk of a fall accident in which the broken metal piece falls is eliminated. be able to. In addition, the shock load can be obtained by absorbing the impact load with the rubber elastic body.

特に、第5発明によれば、弱点部は、ショットブラスト等の粗面処理が行われた後、ゴム弾性体で固化されているので、落橋防止部材の耐食性が向上するだけでなく、ゴム弾性体の付着力も落ちることが無い。このため、緩衝効果を維持しつつ耐食性を向上させて、耐久性も向上させることができる。また、ゴム弾性体で覆われていない露出部分のリンク等にゴム弾性体の被覆後に防錆処理を施す手間を省くことができる。   In particular, according to the fifth aspect, the weakened portion is solidified by the rubber elastic body after the rough surface treatment such as shot blasting is performed, so that not only the corrosion resistance of the falling bridge prevention member is improved, but also the rubber elasticity The adhesion of the body will not drop. For this reason, corrosion resistance can be improved and durability can be improved, maintaining a buffer effect. Further, it is possible to save the trouble of applying a rust prevention treatment to the exposed link or the like not covered with the rubber elastic body after the rubber elastic body is coated.

特に、第6発明、第7発明によれば、ゴム弾性体で被覆された部分が塑性変形したか否かが一目瞭然となるため、大地震後の落橋防止部材の点検作業を更に容易に短時間で行うことができる。このため、メンテナンス費用を低減することができる。   In particular, according to the sixth and seventh inventions, since it becomes obvious at a glance whether or not the portion covered with the rubber elastic body has been plastically deformed, the inspection work of the falling bridge prevention member after a large earthquake can be performed more easily and in a short time. Can be done. For this reason, the maintenance cost can be reduced.

本発明の第1実施形態に係る落橋防止部材をコンクリート製の橋台Bと、H鋼からなる橋桁Hとの間に連結して架け渡した場合を示す斜視図であり、円内は、第1実施形態に係る落橋防止部の拡大図である。It is a perspective view which shows the case where the fallen bridge prevention member which concerns on 1st Embodiment of this invention is connected between the bridge abutment B made from concrete, and the bridge girder H which consists of H steel, and is shown in a circle. It is an enlarged view of the fallen bridge prevention part which concerns on embodiment. 同上の落橋防止部材を示す平面図である。It is a top view which shows a fallen bridge prevention member same as the above. 同上の落橋防止部材の弱点部を示す斜視図である。It is a perspective view which shows the weak point part of the fall bridge prevention member same as the above. 同上の弱点部の弱点部チェーンのみを示す斜視図である。It is a perspective view which shows only the weak point part chain of the weak point part same as the above. 同上の落橋防止部材の水平断面図である。It is a horizontal sectional view of a fallen bridge prevention member same as the above. 本発明の第2実施形態に係る落橋防止部材の弱点部を示す斜視図である。It is a perspective view which shows the weak point part of the fallen bridge prevention member which concerns on 2nd Embodiment of this invention. 本発明の第3実施形態に係る落橋防止部材の弱点部を示す斜視図である。It is a perspective view which shows the weak point part of the falling bridge prevention member which concerns on 3rd Embodiment of this invention. 従来の落橋防止部材を示す水平断面図である。It is a horizontal sectional view which shows the conventional fallen bridge prevention member.

以下、本発明の実施形態に係る落橋防止部材について、図面を参照しながら説明する。   Hereinafter, a fallen bridge prevention member according to an embodiment of the present invention will be described with reference to the drawings.

[第1実施形態]
先ず、図1〜図5を用いて、本発明の第1実施形態に係る落橋防止部材について説明する。本発明の第1実施形態に係る落橋防止部材1は、図1に示すように、橋台や橋脚などの橋梁下部構造体と橋桁などの橋梁上部構造体とを長さの余裕をもってたるませた状態で連結し、橋梁上部構造体が橋梁下部構造体から落下するのを防止する機能を有している。
[First Embodiment]
First, a fallen bridge preventing member according to the first embodiment of the present invention will be described with reference to FIGS. The falling bridge prevention member 1 according to the first embodiment of the present invention is a state in which a bridge lower structure such as an abutment or a bridge pier and a bridge upper structure such as a bridge girder are slackened as shown in FIG. And has a function of preventing the bridge upper structure from falling from the bridge lower structure.

図1には、鉄筋コンクリート製の橋台Bと、H鋼からなる橋桁Hとを連結する場合を例示している。なお、図示形態は、落橋防止部材1を1か所のみ設置したものを例示しているが、橋梁の規模に応じて複数設けてもよいのは、勿論である。   FIG. 1 illustrates a case where a reinforced concrete abutment B and a bridge girder H made of H steel are connected. Note that the illustrated embodiment illustrates a case where only one falling bridge prevention member 1 is installed, but it is needless to say that a plurality may be provided according to the scale of the bridge.

本実施形態に係る落橋防止部材1は、図1、図2等に示すように、複数のリンクが互いに連結された本発明に係る連結材であるチェーンを基体とする部材であり、弱点部2と、それ以外の一般部3と、から主に構成されている。この弱点部2は、一般部3より地震時の衝撃荷重に対して強度が低くなっている。また、衝撃荷重に対して強度が低いとは、単純に引張強度が低いだけでなく、靭性が低く衝撃荷重に対して脆性破壊し易くなっている場合も含むものである。   As shown in FIGS. 1, 2, and the like, the falling bridge preventing member 1 according to the present embodiment is a member having a chain as a base material, which is a connecting material according to the present invention in which a plurality of links are connected to each other. And the general part 3 other than that. The weak point portion 2 is lower in strength than the general portion 3 with respect to the impact load during an earthquake. Further, the phrase “low strength against impact load” includes not only simply low tensile strength but also includes cases where the toughness is low and brittle fracture is easily caused by impact load.

<弱点部>
弱点部2は、図2〜図5に示すように、複数のリンクが互いに連結された弱点部チェーン4と、この弱点部チェーン4の一部を被覆するゴム被覆体5など、から構成されている。
<Weak point>
As shown in FIGS. 2 to 5, the weak point portion 2 includes a weak point portion chain 4 in which a plurality of links are connected to each other, and a rubber cover 5 that covers a part of the weak point portion chain 4. Yes.

(弱点部チェーン)
この弱点部チェーン4は、図4等に示すように、棒材から長円形状に加工された複数のリンク41〜45が、リンクの軸同士が直交するように連結されたリンク連結体である。この弱点部チェーン4は、図5に示すように、複数のリンク41〜45の4か所全ての連結部が所定間隔の間隙Dをあけた状態で、ゴム弾性体で被覆されて固化されている。また、図示する間隙Dは、本実施形態では、リンク41〜45の直径1個分の間隔となっている。
(Weak point chain)
As shown in FIG. 4 and the like, the weak point chain 4 is a link connection body in which a plurality of links 41 to 45 processed into an ellipse shape from a bar are connected so that the axes of the links are orthogonal to each other. . As shown in FIG. 5, the weak point chain 4 is covered with a rubber elastic body and solidified in a state where all four connecting portions of the plurality of links 41 to 45 have gaps D of a predetermined interval. Yes. In addition, the illustrated gap D is an interval corresponding to one diameter of the links 41 to 45 in the present embodiment.

このリンク41〜45は、本実施形態では、クロムモリブデン鋼(SCM420H)に焼入れ、焼戻しの熱処理を行って製造された直径19mmの丸棒から長円形状に加工・連結されたものが採用されている。勿論、鋼材の種類や線径は適宜選択すればよいことは云うまでもない。   In this embodiment, the links 41 to 45 are formed by connecting and processing an ellipse from a 19 mm diameter round bar manufactured by quenching and tempering heat treatment in chrome molybdenum steel (SCM420H). Yes. Of course, it goes without saying that the type and wire diameter of the steel material may be appropriately selected.

なお、本実施形態に係る落橋防止部材1の弱点部チェーン4は、5つのリンク41〜45で構成されているが、これより多いリンクで構成されていてもよい。また、本実施形態に係る落橋防止部材1では、図2に示すように、両端のリンク41,45にシャックル6を付け、長さ調整可能としている。勿論、このシャックル6は、無くても落橋防止部材として機能することは明らかである。   In addition, although the weak point part chain 4 of the falling bridge prevention member 1 which concerns on this embodiment is comprised by the five links 41-45, you may be comprised by more links than this. Moreover, in the fallen bridge prevention member 1 which concerns on this embodiment, as shown in FIG. 2, the shackle 6 is attached to the links 41 and 45 of both ends, and length adjustment is possible. Of course, it is obvious that the shackle 6 functions as a falling bridge prevention member even without it.

(ゴム被覆体)
ゴム被覆体5は、図3等に示すように、ゴム弾性体から直径100〜300mm程度の円柱状に成形された部材であり、弱点部チェーン4の両端のリンク41,45の一部が露出する状態で残りのリンク42,43,44を完全に被覆している。本実施形態に係るゴム被覆体5を構成するゴム弾性体は、抵抗力、反発力が大きいことから、天然ゴムと合成ゴムを混合して加硫した硬質ゴムが採用されている。なお、ゴム被覆体5を構成するゴム弾性体としては、耐候性、耐紫外線性に優れた硬質ゴムであることが好ましいが、衝撃荷重に対する緩衝作用のあるゴム弾性体であればばよく、衝撃荷重に対する緩衝作用があれば、ゴム被覆体5は、弾塑性体や粘弾性体など他の弾性体から構成してもよい。
(Rubber sheath)
As shown in FIG. 3 and the like, the rubber cover 5 is a member formed from a rubber elastic body into a columnar shape having a diameter of about 100 to 300 mm, and a part of the links 41 and 45 at both ends of the weak point chain 4 is exposed. In this state, the remaining links 42, 43 and 44 are completely covered. Since the rubber elastic body constituting the rubber covering 5 according to the present embodiment has a large resistance and repulsion, hard rubber obtained by mixing and vulcanizing natural rubber and synthetic rubber is employed. The rubber elastic body constituting the rubber cover 5 is preferably a hard rubber excellent in weather resistance and ultraviolet resistance, but any rubber elastic body having a buffering action against an impact load may be used. As long as there is a buffering action, the rubber covering 5 may be composed of another elastic body such as an elastic-plastic body or a viscoelastic body.

なお、ここで、ゴム弾性体とは、常温でのヤング率が約1〜10MPa程度と、小さな応力で破断することなく大きく伸び、しかも外力を除くとほとんど瞬間的に元に戻るというゴム弾性を示す物体を指している。また、硬質ゴムとは、クロロプレンゴム、ニトリルゴムなど、原料ゴムに多量の硫黄を加えて、JISK6253のデュロメータ硬さ試験(タイプA)による硬さが70°以上となったゴム弾性体を指している。   Here, the rubber elastic body has a rubber elasticity that the Young's modulus at room temperature is about 1 to 10 MPa and that it expands greatly without breaking with a small stress, and that it returns almost instantaneously when the external force is removed. Pointing to the object shown. Hard rubber refers to rubber elastic bodies that have a hardness of 70 ° or more according to JISK6253 durometer hardness test (type A) by adding a large amount of sulfur to raw rubber such as chloroprene rubber and nitrile rubber. Yes.

また、このゴム被覆体5は、5つのリンク41〜45の4か所の連結部において、互いに間隙Dをあけた状態で弱点部チェーン4を被覆するものである。   In addition, the rubber covering 5 covers the weak point chain 4 in a state where the gaps D are opened at four connecting portions of the five links 41 to 45.

勿論、ゴム被覆体5の形状は、円柱状に限られず、角柱状や断面十字状など、弱点部チェーン4の一部を所定の間隔をあけた状態で被覆して固化していれば、外形等の形状は特に限定されるものではない。   Of course, the shape of the rubber covering 5 is not limited to a columnar shape, but may be an outer shape as long as a part of the weak chain 4 is covered and solidified at a predetermined interval, such as a prismatic shape or a cross-shaped cross section. The shape such as is not particularly limited.

<一般部>
一般部3は、図1、図2に示すように、前述の弱点部チェーン4のリンク41〜45より一回り大きい径のリンクからなる一般部チェーン7などから構成されている。一般部チェーン7を構成するリンク70は、リンク41〜45と同様に、クロムモリブデン鋼(SCM420H)に焼入れ、焼戻しの熱処理を行って製造された直径22mmの丸棒から長円形状に加工・連結されたものが採用されている。
<General part>
As shown in FIGS. 1 and 2, the general portion 3 includes a general portion chain 7 including a link having a diameter slightly larger than the links 41 to 45 of the weak point chain 4 described above. The link 70 constituting the general chain 7 is processed and connected into an oval shape from a round bar having a diameter of 22 mm manufactured by quenching and tempering heat treatment in chrome molybdenum steel (SCM420H) in the same manner as the links 41 to 45. What has been adopted is adopted.

よって、一般部チェーン7は、弱点部チェーン4と同素材から同じ熱処理が施されているとともに、弱点部チェーン4よりリンクの線径が大きいものとなっている。このため、一般部チェーン7は、弱点部チェーン4よりも地震時の衝撃荷重に対して強度が高くなっている。   Therefore, the general part chain 7 is subjected to the same heat treatment from the same material as the weak part chain 4 and has a larger link diameter than the weak part chain 4. For this reason, the general part chain 7 is stronger than the weak point part chain 4 with respect to an impact load during an earthquake.

<従来の落橋防止部材>
次に、比較のため、図8を用いて、従来の落橋防止部材について簡単に説明する。図8に示すように、従来の落橋防止部材10(特許文献1も参照)は、ゴム弾性体からなる円柱状のゴム被覆体R2により、チェーンR1の7つのリンク11〜17のうち、5個のリンク12〜16が完全に被覆されているとともに、両端のリンク11、17の一部が被覆されている。なお、シャックル6より先は、前述の一般部チェーン7と同等であるため同一符号を付し説明を省略する。
<Conventional falling bridge prevention member>
Next, for comparison, a conventional falling bridge prevention member will be briefly described with reference to FIG. As shown in FIG. 8, the conventional falling bridge prevention member 10 (see also Patent Document 1) includes five of the seven links 11 to 17 of the chain R1 by a cylindrical rubber covering R2 made of a rubber elastic body. The links 12 to 16 are completely covered, and part of the links 11 and 17 at both ends are covered. In addition, since the part ahead of the shackle 6 is equivalent to the above-mentioned general part chain 7, the same code | symbol is attached | subjected and description is abbreviate | omitted.

落橋防止部材の衝撃吸収効果は、リンク連結部の間隙に入り込んだゴム弾性体の緩衝作用の寄与が大きいと考えられる。これは、緩衝機能確認実験、繰り返し載荷性能の試験で確認されており、第1実施形態に係る落橋防止部材1は、従来の落橋防止部材10と同等以上の緩衝機能及び繰り返し載荷性能を示している。   It is considered that the impact absorbing effect of the fallen bridge prevention member is largely due to the buffering action of the rubber elastic body that has entered the gap of the link connecting portion. This has been confirmed by a buffer function confirmation experiment and a repeated loading performance test. The falling bridge prevention member 1 according to the first embodiment shows a buffer function and repeated loading performance equal to or higher than those of the conventional falling bridge prevention member 10. Yes.

また、従来の落橋防止部材10は、チェーンR1をゴム弾性体からなるゴム被覆体R2で被覆した後、露出部分に防錆塗装などで防錆処理を施していた。これは、チェーンR1のリンク11〜17が、クロムモリブデン鋼(SCM420H)に焼入れ、焼戻しの熱処理を行って強度及び靭性を強化したものであるため、溶融亜鉛めっきを施すと、再度熱入れして急冷することとなり、強化した強度及び靭性が元に戻って低下してしまうからである。   Further, in the conventional fallen bridge prevention member 10, after the chain R1 is covered with the rubber covering R2 made of a rubber elastic body, the exposed portion is subjected to rust prevention treatment by rust prevention coating or the like. This is because the links 11 to 17 of the chain R1 are tempered and tempered in chromium molybdenum steel (SCM420H) to strengthen the strength and toughness. This is because the material is rapidly cooled, and the strengthened strength and toughness are restored to the original values.

このため、従来の落橋防止部材10では、ゴム弾性体で被覆する部分には、ゴム弾性体との付着も考慮してめっき処理をしなかった。一方、ゴム弾性体で被覆しないシャックル6より先の部分には、溶融亜鉛めっき等を施していた。しかし、前述のように、熱処理後にめっきすると強度低下が懸念されるため、従来の落橋防止部材10では、念のため、チェーンのリンクの線径をワンランク上げていた。   For this reason, in the conventional fallen bridge prevention member 10, the part covered with the rubber elastic body was not subjected to the plating treatment in consideration of adhesion to the rubber elastic body. On the other hand, the hot dip galvanization etc. were given to the part ahead of the shackle 6 which is not coat | covered with a rubber elastic body. However, as described above, there is a concern about strength reduction when plating is performed after the heat treatment. Therefore, in the conventional falling bridge prevention member 10, the wire diameter of the link of the chain has been raised by one rank just in case.

<第1実施形態に係る落橋防止部材の作用効果>
これに対して、第1実施形態に係る落橋防止部材1では、あえて弱点部チェーン4及び一般部チェーン7のいずれにも、溶融亜鉛めっき等のめっき処理を施す。その後、ゴム弾性体で被覆される弱点部チェーン4にショットブラストが行われたうえ、ゴム弾性体からなるゴム被覆体5で被覆されて固化される。このようにショットブラストを施すため、落橋防止部材1は、落橋防止部材10と比べてゴム被覆体5の弱点部チェーン4への付着力がめっきしない場合と比べても遜色なく、衝撃吸収の緩衝効果も高くなっている。また、ゴム弾性体で被覆した後、弱点部チェーン4の露出部分に防錆処理を施す手間を省くことができる。
<The effect of the fallen bridge prevention member which concerns on 1st Embodiment>
On the other hand, in the falling bridge prevention member 1 according to the first embodiment, both the weak point chain 4 and the general part chain 7 are subjected to plating treatment such as hot dip galvanization. Thereafter, the weak point chain 4 covered with the rubber elastic body is shot blasted and then covered with the rubber covering body 5 made of the rubber elastic body to be solidified. Since the shot blasting is performed in this way, the falling bridge prevention member 1 is inferior to the case where the adhesion force to the weak point chain 4 of the rubber covering 5 is not plated as compared with the falling bridge prevention member 10 and the shock absorbing buffer. The effect is also high. In addition, after coating with the rubber elastic body, it is possible to save the trouble of applying the rust prevention treatment to the exposed portion of the weak point chain 4.

なお、防錆処理として溶融亜鉛めっきを例示して説明したが、防錆処理は、溶融亜鉛めっきに限られず、例えば、電気めっき、無電解めっき、蒸着等の他の防錆処理でも構わない。要するに、錆びるのを所望期間以上防止できる処理であればよい。また、ショットブラストも表面が粗面となるような粗面処理であり、ゴム弾性体との付着力が向上する処理であれば、特にショットブラストに限定されるものではない。   In addition, although hot dip galvanization was illustrated and demonstrated as a rust prevention process, the rust prevention process is not restricted to hot dip galvanization, For example, you may be other rust prevention processes, such as electroplating, electroless plating, and vapor deposition. In short, any treatment that can prevent rusting over a desired period of time may be used. The shot blasting is also a rough surface treatment in which the surface becomes rough, and is not particularly limited to shot blasting as long as it is a treatment that improves the adhesion to the rubber elastic body.

また、前述のように、第1実施形態に係る落橋防止部材1では、弱点部チェーン4と一般部チェーン7は、ショットブラストの前までは同一条件であるため、弱点部チェーン4は、一般部チェーン7よりも地震時の衝撃荷重に対して強度が低くなっている。このため、落橋防止部材1に大きな衝撃荷重が作用した場合に破壊される箇所は弱点部チェーン4となる。このため、大地震の後に、落橋防止部材1のゴム被覆体5を目視で点検しさえすれば、落橋防止部材1を交換すべきか否かが判断でき、地震後の点検が容易に短時間で行える。また、シャックル6とシャックル6との間の弱点部2だけを交換すればよく、落橋防止部材1の交換費用を削減でき、ライフサイクルコストを低減することができる。   Further, as described above, in the falling bridge prevention member 1 according to the first embodiment, the weak point chain 4 and the general part chain 7 are in the same condition until the shot blasting, so the weak point chain 4 is the general part. The strength is lower than the chain 7 with respect to the impact load during an earthquake. For this reason, when a large impact load is applied to the falling bridge prevention member 1, the portion that is broken becomes the weak point chain 4. For this reason, it is possible to determine whether or not the fallen bridge prevention member 1 should be replaced only by visually inspecting the rubber covering 5 of the fallen bridge prevention member 1 after a major earthquake, and the inspection after the earthquake can be easily performed in a short time. Yes. Moreover, only the weak point part 2 between the shackle 6 and the shackle 6 should be replaced | exchanged, the replacement cost of the falling bridge prevention member 1 can be reduced, and a life cycle cost can be reduced.

なお、本実施形態に係る落橋防止部材1の弱点部2は、一般部3よりチェーンのリンクの線径を小さくすることで引張強度が低くなるように設定したが、弱点部チェーン4の鋼材の材質自体を引張強度が低いものとしてもよい。また、弱点部2だけ加熱急冷等するなど熱処理により一般部3より靭性を低くして地震時の衝撃荷重に対して脆性破壊し易くしてもよい。要するに、弱点部2が他の部分より地震時の衝撃荷重に対して強度が低くなっていればよい。   In addition, although the weak point part 2 of the fallen bridge prevention member 1 which concerns on this embodiment was set so that tensile strength might become low by making the wire diameter of the link of a chain smaller than the general part 3, the weak point part chain 4 of steel materials The material itself may have a low tensile strength. Further, it is possible to make brittle fracture with respect to an impact load during an earthquake by lowering the toughness of the general part 3 by heat treatment such as heating and quenching only the weak point part 2. In short, it is only necessary that the weak part 2 is lower in strength against the impact load at the time of earthquake than the other parts.

その上、第1実施形態に係る落橋防止部材1によれば、従来、防錆塗装により処理していた部分も、一度にめっき処理により防錆処理を施すことができる。このため、防錆塗装に掛かっていた時間を削減でき、落橋防止部材1の製作コストも低減することができる。   In addition, according to the falling bridge prevention member 1 according to the first embodiment, a portion that has been conventionally treated by rust prevention coating can be subjected to rust prevention treatment by plating treatment at a time. For this reason, the time required for the anticorrosion coating can be reduced, and the manufacturing cost of the falling bridge prevention member 1 can also be reduced.

それに加え、第1実施形態に係る落橋防止部材1によれば、弱点部チェーン4の周りがゴム弾性体で固化されているので、破断した金属片等が周囲に飛び散るおそれがなく、破断した金属片が落下する落下事故の危険を解消することができる。その上、衝撃荷重をゴム弾性体で吸収して緩衝効果を奏することができる。   In addition, according to the fallen bridge prevention member 1 according to the first embodiment, since the periphery of the weak point chain 4 is solidified by a rubber elastic body, there is no possibility that a broken metal piece or the like is scattered around and the broken metal The risk of falling accidents where pieces fall can be eliminated. In addition, the shock load can be obtained by absorbing the impact load with the rubber elastic body.

[第2実施形態]
次に、図6を用いて、本発明の第2実施形態に係る落橋防止部材について説明する。第2実施形態に係る落橋防止部材1’は、前述の第1実施形態に係る落橋防止部材1と相違する点は、弱点部2’のゴム被覆体5’の外周表面に、ゴム被覆体5’が塑性変形したことが確認可能なマークM1が付けられている点だけであるので、その点について詳細に説明し、その他の説明を省略する。
[Second Embodiment]
Next, a fallen bridge preventing member according to a second embodiment of the present invention will be described with reference to FIG. The point of difference between the fallen bridge preventing member 1 ′ according to the second embodiment and the fallen bridge preventing member 1 according to the first embodiment described above is that the rubber covered body 5 ' Since only the mark M1 that can confirm that 'is plastically deformed is attached, this point will be described in detail, and the other description will be omitted.

このマークM1は、ゴム被覆体5’の円柱状の外周表面の長さ方向に沿った耐候性の塗料等からなる直線状のラインである。大地震により落橋防止部材1’に大きな衝撃荷重か加わった場合、前述の弱点部チェーン4が破断する。弱点部チェーン4が破断すると、ゴム被覆体5’のゴム弾性体が塑性変形して、マークM1が直線ではなくなる。このため、目視で簡単に落橋防止部材1’の交換が必要か否かを確認することができる。   The mark M1 is a straight line made of a weather-resistant paint or the like along the length direction of the cylindrical outer peripheral surface of the rubber covering 5 '. When a large impact load is applied to the falling bridge prevention member 1 ′ due to a large earthquake, the above-described weak point chain 4 is broken. When the weak spot portion chain 4 is broken, the rubber elastic body of the rubber covering 5 'is plastically deformed, and the mark M1 is not straight. For this reason, it is possible to easily confirm whether or not the fallen bridge prevention member 1 ′ needs to be replaced visually.

よって、第2実施形態に係る落橋防止部材1’によれば、弱点部チェーン4が破断してゴム弾性体部分が塑性変形したか否かが一目瞭然となるため、大地震後の落橋防止部材の点検作業を更に容易に短時間で行うことができ、メンテナンス費用を低減することができる。   Therefore, according to the falling bridge prevention member 1 ′ according to the second embodiment, it is obvious whether the weak chain 4 is broken and the rubber elastic body portion is plastically deformed. Inspection work can be performed more easily and in a short time, and maintenance costs can be reduced.

[第3実施形態]
次に、図7を用いて、第2実施形態に係る落橋防止部材1’の弱点部2’のマークM1の変形例である第3実施形態に係る落橋防止部材1”のマークM2について説明する。図7に示すように、弱点部2’の変形例である落橋防止部材1”の弱点部2”は、直線状のラインであったマークM1がドット状のライン(ドットライン)となったマークM2となっている。
[Third Embodiment]
Next, with reference to FIG. 7, a description will be given of the mark M2 of the falling bridge prevention member 1 ″ according to the third embodiment, which is a modification of the mark M1 of the weak point portion 2 ′ of the falling bridge prevention member 1 ′ according to the second embodiment. As shown in Fig. 7, the weak point 2 "of the fallen bridge prevention member 1", which is a modified example of the weak point 2 ', has a dot-like line (dot line) in which the mark M1 that is a straight line is formed. Mark M2.

このドットラインのマークM2によれば、ドットの並びが直線状でなくなったか否かを目視することで前述のマークM1と同等の確認ができるだけでなく、弱点部チェーン4が破断してゴム被覆体5”が一部軸方向に伸びて塑性変形した場合であっても、ドットの間隔の相違により、目視により確認することができる。   According to the dot line mark M2, it is possible not only to confirm whether or not the arrangement of dots is no longer linear, but it is possible to confirm the same as the above-described mark M1, and the weak chain 4 is broken and the rubber covering is broken. Even when 5 ″ partially extends in the axial direction and undergoes plastic deformation, it can be visually confirmed due to the difference in dot spacing.

以上、本発明の実施形態に係る落橋防止部材について詳細に説明したが、前述した又は図示した実施形態は、いずれも本発明を実施するにあたって具体化した一実施形態を示したものに過ぎず、これらによって本発明の技術的範囲が限定的に解釈されてはならないものである。特に、リンクとして丸棒から長円形状に加工されたもの例示して説明したが、リンクは、長円形状に限られず、円形状やひし形等チェーンを構成するものであれば特に限定されるものではない。また、四角鋼、六角鋼であっても適用可能である。   As described above, the fallen bridge preventing member according to the embodiment of the present invention has been described in detail, but the above-described or illustrated embodiment is merely an embodiment that is embodied in carrying out the present invention, Therefore, the technical scope of the present invention should not be construed in a limited manner. In particular, as an example, a link processed from a round bar into an oval shape has been described. However, the link is not limited to an oval shape, and is particularly limited as long as it forms a chain such as a circle or a rhombus. is not. Moreover, it is applicable even if it is square steel and hexagonal steel.

1、1’、1” :落橋防止部材
2、2’、2” :弱点部
3 :一般部
4 :弱点部チェーン(連結材)
41〜45 :リンク
5、5’、5” :ゴム被覆体(ゴム弾性体)
6 :シャックル
7 :一般部チェーン(連結材)
70 :リンク
M1、M2 :マーク
D :間隙
B :橋台(橋梁下部構造体)
H :橋桁(橋梁上部構造体)
10 :従来の落橋防止部材
11〜17 :従来のリンク
R1 :従来のチェーン(連結材)
R2 :従来のゴム被覆体
1, 1 ', 1 ": Falling bridge prevention member 2, 2', 2": Weak part 3: General part 4: Weak part chain (connecting material)
41-45: Link 5, 5 ', 5 ": Rubber covering (rubber elastic body)
6: Shackle 7: General chain (connecting material)
70: Links M1, M2: Mark D: Gap B: Abutment (underbridge structure)
H: Bridge girder (bridge superstructure)
10: Conventional falling bridge prevention members 11-17: Conventional link R1: Conventional chain (connecting material)
R2: Conventional rubber covering

Claims (7)

橋桁などの橋梁上部構造体と橋台や橋脚などの橋梁下部構造体とを連結して橋梁上部構造体の落下を防止する落橋防止部材であって、
前記橋梁下部構造体と前記橋梁上部構造体とを連結するチェーンやロープなどの連結材を備え、この連結材の一部に、他の部分より地震時の衝撃荷重に対して強度が低い弱点部が形成されていること
を特徴とする落橋防止部材。
A fall prevention member that connects a bridge upper structure such as a bridge girder and a bridge lower structure such as an abutment or a pier to prevent the bridge upper structure from falling.
It is provided with a connecting material such as a chain and a rope for connecting the bridge lower structure and the bridge upper structure, and a weak point portion having a lower strength against an impact load at the time of an earthquake than another part of the connecting material. A fallen bridge prevention member characterized in that is formed.
前記連結材は、鋼材からなるリンクが複数連結されたチェーンであり、前記弱点部は、前記リンクの線径が他の部分より小さいか、前記リンクの材質の引張強度が低いか、又は熱処理により地震時の衝撃荷重に対して他の部分より強度が低くなっていること
を特徴とする請求項1に記載の落橋防止部材。
The connecting material is a chain in which a plurality of links made of steel are connected, and the weak point portion has a smaller wire diameter than the other portions, a low tensile strength of the link material, or a heat treatment. The falling bridge prevention member according to claim 1, wherein the strength is lower than that of other portions with respect to an impact load during an earthquake.
前記連結材の前記複数のリンクの全体又は一部に熱処理が施された後、溶融亜鉛めっき等のめっき層が形成されていること
を特徴とする請求項2に記載の落橋防止部材
The falling bridge prevention member according to claim 2, wherein a plating layer such as hot dip galvanization is formed after heat treatment is applied to all or a part of the plurality of links of the connecting material.
前記弱点部の周りがゴム弾性体で固化されていること
を特徴とする請求項1ないし3のいずれかに記載の落橋防止部材。
The fallen bridge prevention member according to any one of claims 1 to 3, wherein a periphery of the weak point portion is solidified with a rubber elastic body.
前記弱点部は、ショットブラスト等の粗面処理が行われた後、前記ゴム弾性体で固化されていること
を特徴とする請求項4に記載の落橋防止部材。
The fallen bridge prevention member according to claim 4, wherein the weakened portion is solidified by the rubber elastic body after a rough surface treatment such as shot blasting is performed.
固化した前記ゴム弾性体の表面には、塑性変形したことが確認可能なマークが付けられていること
を特徴とする請求項4又は5に記載の落橋防止部材。
The falling bridge prevention member according to claim 4 or 5, wherein a mark capable of confirming plastic deformation is attached to a surface of the solidified rubber elastic body.
前記マークは、直線上のライン又は直線状のドットであること
を特徴とする請求項6に記載の落橋防止部材。
The fall mark prevention member according to claim 6, wherein the mark is a straight line or a straight dot.
JP2016041994A 2016-03-04 2016-03-04 Falling bridge prevention member Active JP6649807B2 (en)

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