JP2017148973A5 - - Google Patents

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JP2017148973A5
JP2017148973A5 JP2016031548A JP2016031548A JP2017148973A5 JP 2017148973 A5 JP2017148973 A5 JP 2017148973A5 JP 2016031548 A JP2016031548 A JP 2016031548A JP 2016031548 A JP2016031548 A JP 2016031548A JP 2017148973 A5 JP2017148973 A5 JP 2017148973A5
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composite material
reinforced composite
fiber
molded article
material molded
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JP2016031548A
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JP2017148973A (en
JP6808946B2 (en
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Description

（強化繊維トウ）
トウプレグに用いる炭素繊維トウについては、何ら制限されるものではないが、炭素繊維フィラメント数が１０００〜１０００００本程度の炭素繊維トウであることが好ましい。また、本発明に使用する炭素繊維トウは、積層体表面の凹凸が減少する傾向にあることから、無撚りであることが好ましい。撚りがある場合は撚り数にして５回／ｍ以下が好ましく、２回／ｍ以下がさらに好ましい。 (Reinforced fiber tow)
The carbon fiber tow used for the tow prepreg is not limited at all, but is preferably a carbon fiber tow having about 1000 to 100,000 carbon fiber filaments. Moreover, since the carbon fiber tow used for this invention exists in the tendency for the unevenness | corrugation on the surface of a laminated body to reduce, it is preferable that it is untwisted. When there is a twist, the number of twists is preferably 5 times / m or less, more preferably 2 times / m or less.

Claims (8)

実質的に連続した強化繊維に熱硬化性樹脂マトリックス樹脂が含浸されている、横幅が３〜５５ｍｍの範囲である繊維強化複合材料を一平面内においては直進するよう敷設することで、該繊維強化複合材料からなる積層体を製作する敷設工程と、該積層体を賦形することにより、所望する成形品形状とほぼ正味形状を有するプリフォームを製作する賦形工程と、該プリフォームを該熱硬化性マトリックス樹脂の硬化温度以上に調温せしめた成形型内で圧縮成形する成形工程とからなる、繊維強化複合材料成形品の製造方法。   A fiber reinforced composite material having a width of 3 to 55 mm, in which substantially continuous reinforcing fibers are impregnated with a thermosetting resin matrix resin, is laid so as to advance straight in one plane. A laying step for producing a laminate made of a composite material, a shaping step for producing a preform having a desired molded product shape and a substantially net shape by shaping the laminate, and A method for producing a fiber-reinforced composite material molded article, comprising a molding step of compression molding in a molding die adjusted to a temperature equal to or higher than a curing temperature of a curable matrix resin. 前記繊維強化複合材料は、炭素繊維トウに熱硬化性マトリックス樹脂を含浸して得られたトウプレグである、請求項１記載の繊維強化複合材料成形品の製造方法。   The method for producing a fiber reinforced composite material molded article according to claim 1, wherein the fiber reinforced composite material is a tow prepreg obtained by impregnating a carbon fiber tow with a thermosetting matrix resin. トウプレグに用いる炭素繊維トウの撚り数が５回／ｍ以下である、請求項１または２に記載の繊維強化複合材料成形品の製造方法。The manufacturing method of the fiber reinforced composite material molded article of Claim 1 or 2 whose twist number of the carbon fiber tow used for a tow prep is 5 times / m or less. 前記敷設工程と前記賦形工程の間に、前記敷設工程を経て得られた積層体の圧密化工程を有する、請求項１〜３のいずれか一項に記載の繊維強化複合材料成形品の製造方法。The production of a fiber-reinforced composite material molded article according to any one of claims 1 to 3, further comprising a consolidation step of the laminate obtained through the laying step between the laying step and the shaping step. Method. 前記敷設工程にて、前記繊維強化複合材料を表皮材上に敷設することにより、該表皮材を前記繊維強化複合材料成形品の外面または内面に形成させる、請求項１〜４のいずれか一項に記載の繊維強化複合材料成形品の製造方法。In the laying step, by laying the fiber reinforced composite material on a skin material, the skin material is formed on the outer surface or the inner surface of the fiber reinforced composite material molded product. The manufacturing method of the fiber reinforced composite material molded article of description. 賦形工程における前記積層体の賦形に先立って、前記積層体の温度が４０〜８０℃になるよう予備加熱する、請求項１〜５のいずれか一項に記載の繊維強化複合材料成形品の製造方法。The fiber-reinforced composite material molded article according to any one of claims 1 to 5, wherein the laminated body is preheated so that the temperature of the laminated body becomes 40 to 80 ° C prior to shaping of the laminated body in the shaping step. Manufacturing method. 前記予備加熱を温風、赤外線、加熱プレートによるいずれか一つ以上の手段で行う、請求項６に記載の繊維強化複合材料成形品の製造方法。The method for producing a fiber-reinforced composite material molded article according to claim 6, wherein the preliminary heating is performed by one or more means using hot air, infrared rays, and a heating plate. 前記積層体の厚みが６ｍｍ以下である、請求項１〜７のいずれか一項に記載の繊維強化複合材料成形品の製造方法。The method for producing a fiber-reinforced composite material molded article according to any one of claims 1 to 7, wherein the thickness of the laminate is 6 mm or less.
JP2016031548A 2016-02-23 2016-02-23 Manufacturing method of fiber reinforced composite molded product Active JP6808946B2 (en)

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JP2017148973A JP2017148973A (en) 2017-08-31
JP2017148973A5 true JP2017148973A5 (en) 2019-03-28
JP6808946B2 JP6808946B2 (en) 2021-01-06

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JP7144253B2 (en) * 2018-09-13 2022-09-29 株式会社Subaru Method for producing fiber-reinforced composite material
JP7408928B2 (en) * 2019-06-24 2024-01-09 大日本印刷株式会社 Manufacturing method of fiber reinforced resin molded product with hard coat layer

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EP1412164B1 (en) * 2001-08-02 2011-05-18 Ebert Composites Corporation Method of clinching top and bottom ends of z-axis fibers into the respective top and bottom surfaces of a composite laminate and composite laminate
US20120087801A1 (en) * 2010-10-12 2012-04-12 General Electric Company Composite components and processes therefor
JP5712944B2 (en) * 2011-03-17 2015-05-07 東レ株式会社 Method for producing metal composite
US9393745B2 (en) * 2012-05-15 2016-07-19 Hexcel Corporation Over-molding of load-bearing composite structures
JP5937894B2 (en) * 2012-06-04 2016-06-22 株式会社ジャムコ Composite stringer continuous preform equipment
US10889074B2 (en) * 2014-02-19 2021-01-12 Mitsubishi Chemical Corporation Fiber reinforced composite material molding and manufacturing method therefor
JP6369178B2 (en) * 2014-07-07 2018-08-08 三菱ケミカル株式会社 Preform manufacturing method, fiber-reinforced thermosetting resin molded product manufacturing method, and preform

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