JP2017106143A - Fabric and fiber product - Google Patents

Fabric and fiber product Download PDF

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JP2017106143A
JP2017106143A JP2015242066A JP2015242066A JP2017106143A JP 2017106143 A JP2017106143 A JP 2017106143A JP 2015242066 A JP2015242066 A JP 2015242066A JP 2015242066 A JP2015242066 A JP 2015242066A JP 2017106143 A JP2017106143 A JP 2017106143A
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JP6666129B2 (en
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篤男 田村
Tokuo Tamura
篤男 田村
健二 吉原
Kenji Yoshihara
健二 吉原
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Teijin Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a fabric and a fiber product, excellent in fire retardancy, chemical resistance, fabric strength, and lightness.SOLUTION: A fabric comprises yarns containing a polybenzimidazole fiber and a copolymerized aromatic polyamide fiber. On an as needed basis, a fiber product is made from the fabric.SELECTED DRAWING: None

Description

本発明は、難燃性、耐薬品性、布帛強度、および軽量性に優れた布帛および繊維製品に関する。   The present invention relates to a fabric and a textile product excellent in flame retardancy, chemical resistance, fabric strength, and lightness.

人体保護用の防護衣料の分野において、耐熱性、強度等の特性が要求される。例えば、消防士が着用する消防服に使用される難燃性織物では、難燃性、耐熱性だけではなく、機械的特性も求められる考慮されなければならない。さらには、使用させる環境においては化学品暴露も想定されることから耐薬品性も求められる。耐熱防護衣料では、着用者が安全であり快適であることを確保するため、複数の特性を兼備する必要がある。   In the field of protective clothing for protecting the human body, characteristics such as heat resistance and strength are required. For example, in a flame-retardant fabric used for fire fighting clothes worn by firefighters, not only flame resistance and heat resistance, but also mechanical characteristics must be considered. Furthermore, chemical resistance is also required in the environment in which it is used because chemical exposure is assumed. In heat-resistant protective clothing, it is necessary to combine a plurality of characteristics in order to ensure that the wearer is safe and comfortable.

かかる問題を解決するため、例えば、耐熱性のある難燃繊維と高強力繊維を混紡、交編織または2層構造布帛とする方法などが提案されている(特許文献1、特許文献2、特許文献3参照)。
しかしながら、耐熱性、難燃性、引裂強さには優れるものの、目付が重いという問題や耐薬品性を有しないという問題があった。
In order to solve such a problem, for example, a method in which a heat-resistant flame retardant fiber and a high-strength fiber are mixed, knitted or woven or a two-layer fabric is proposed (Patent Document 1, Patent Document 2, Patent Document). 3).
However, although it is excellent in heat resistance, flame retardancy, and tear strength, there are problems such as a heavy basis weight and a lack of chemical resistance.

特開2009−263815号公報JP 2009-263815 A 特表2008−517181号公報Special table 2008-517181 国際公開第2007/018082号パンフレットInternational Publication No. 2007/018082 Pamphlet

本発明は上記の背景に鑑みなされたものであり、その目的は、難燃性、耐薬品性、布帛強度、および軽量性に優れた布帛および繊維製品を提供することにある。   This invention is made | formed in view of said background, The objective is to provide the fabric and textiles excellent in the flame retardance, chemical resistance, fabric strength, and lightweight property.

本発明者は上記の課題を達成するため鋭意検討した結果、ポリベンゾイミダゾール繊維と共重合型芳香族ポリアミド繊維とで構成される糸条を用いて布帛を構成と、難燃性、耐薬品性、布帛強度、および軽量性に優れた布帛が得られることを見出し、さらに鋭意検討を重ねることにより本発明を完成するに至った。   As a result of intensive studies to achieve the above-mentioned problems, the present inventor has constructed a fabric using yarns composed of polybenzimidazole fibers and copolymerized aromatic polyamide fibers, and has flame resistance and chemical resistance. The present inventors have found that a fabric excellent in fabric strength and light weight can be obtained, and have further intensively studied to complete the present invention.

かくして、本発明によれば「ポリベンゾイミダゾール繊維と共重合型芳香族ポリアミド繊維とを含む糸条を含むことを特徴とする布帛。」が提供される。
その際、前記共重合型芳香族ポリアミド繊維において、ポリマー繰返し単位の80モル%以上が下記式からなる芳香族コポリアミドで構成されることが好ましい。
Thus, according to the present invention, there is provided a “fabric comprising a yarn containing polybenzimidazole fiber and copolymerized aromatic polyamide fiber”.
At that time, in the copolymerized aromatic polyamide fiber, it is preferable that 80 mol% or more of the polymer repeating unit is composed of an aromatic copolyamide having the following formula.

Figure 2017106143
Figure 2017106143

また、前記糸条を構成する繊維がポリベンゾイミダゾール繊維と共重合型芳香族ポリアミド繊維のみであり、かつポリベンゾイミダゾール繊維と共重合型芳香族ポリアミド繊維の重量比が(前者/後者)20/80〜80/20の範囲内であることが好ましい。また、前記糸条が紡績糸であることが好ましい。かかる紡績糸において英式綿番手で10〜30の範囲内であることが好ましい。
また、前記糸条に撚り係数5〜11の範囲内で撚りがかけられていることが好ましい。
撚り係数=T/√n
ただし、Tは1インチ(2.54cm)あたりの総撚数であり、nは英式綿番手である。
また、布帛が織物であることが好ましい。また、織物が、平織組織または綾織組織または朱子織組織を有することが好ましい。また、織物に前記糸条とは異なる第2の糸条が含まれ、かかる第2の糸条が経糸および緯糸に格子状に織り込まれていることが好ましい。
Further, the fibers constituting the yarn are only polybenzimidazole fibers and copolymerized aromatic polyamide fibers, and the weight ratio of the polybenzimidazole fibers and copolymerized aromatic polyamide fibers is (the former / the latter) 20 / It is preferable to be within the range of 80-80 / 20. The yarn is preferably a spun yarn. In such spun yarn, it is preferable that it is in the range of 10-30 in English cotton count.
Further, it is preferable that the yarn is twisted within a range of a twist coefficient of 5 to 11.
Twist factor = T / √n
However, T is the total number of twists per inch (2.54 cm), and n is an English cotton count.
The fabric is preferably a woven fabric. Further, the woven fabric preferably has a plain weave texture, a twill texture or a satin texture. In addition, it is preferable that the fabric includes a second yarn different from the yarn, and the second yarn is woven into a warp and a weft in a lattice shape.

本発明の布帛において、目付けが150〜300g/cmの範囲内であることが好ましい。また、布帛の経方向または緯方向において、JIS L1096引裂強さシングルタング A−1法の値が200N以上であることが好ましい。また、JIS L1091A−1法60秒接炎において、残炎時間が0.5秒以下かつ残じん時間が0.5秒以下かつ炭化面積が3cm以下であることが好ましい。また、JIS L1091A−1法12秒接炎において、残炎時間が2秒以下かつ残じん時間が2秒以下かつ炭化長が10cm以下であることが好ましい。また、JIS L1091E法において、LOI値が35以上であることが好ましい。また、硫酸20wt%水溶液、室温48時間浸漬前後の引裂強さの保持率が80%以上であることが好ましい。また、水酸化ナトリウム10wt%水溶液、室温48時間浸漬前後の引裂強さの保持率が60%以上であることが好ましい。 In the fabric of the present invention, the basis weight is preferably in the range of 150 to 300 g / cm 2 . Moreover, it is preferable that the value of JIS L1096 tear strength single tongue A-1 method is 200 N or more in the warp direction or the weft direction of the fabric. Moreover, in JIS L1091A-1 method 60 sec flame contact, after flame time of 0.5 seconds or less and afterglow time preferably is less and carbonized area 0.5 seconds is 3 cm 2 or less. Moreover, in JIS L1091A-1 method 12-second flame contact, it is preferable that afterflame time is 2 seconds or less, residual dust time is 2 seconds or less, and carbonization length is 10 cm or less. Further, in the JIS L1091E method, the LOI value is preferably 35 or more. Moreover, it is preferable that the retention rate of the tear strength before and after immersion for 20 hours in a 20 wt% sulfuric acid aqueous solution is 80% or more. Moreover, it is preferable that the retention rate of tear strength before and after immersion for 48 hours at a room temperature of sodium hydroxide 10 wt% is 60% or more.

また、本発明によれば、前記の布帛を用いてなり、消防服、防火服、執務服、モータースポーツ用レーシングスーツ、作業服、手袋、帽子、およびベストからなる群より選択されるいずれかの繊維製品が提供される。   Further, according to the present invention, any one selected from the group consisting of the above-mentioned fabric, and selected from the group consisting of a fire suit, a fire suit, office clothes, a motor sports racing suit, work clothes, gloves, a hat, and a vest A textile product is provided.

本発明によれば、難燃性、耐薬品性、布帛強度、および軽量性に優れた布帛および繊維製品が得られる。   According to the present invention, a fabric and a textile product excellent in flame retardancy, chemical resistance, fabric strength, and light weight can be obtained.

以下、本発明の実施の形態について詳細に説明する。
本発明の布帛は、ポリベンゾイミダゾール繊維と共重合型芳香族ポリアミド繊維とを含む糸条を含む。
ここで、ポリベンゾイミダゾール繊維としてはPBIアドバンストマテリアルズ社などから市販されている市販品でよい。
一方、共重合型芳香族ポリアミド繊維としては、ポリマー繰返し単位の80モル%以上が下記式からなる芳香族コポリアミド(コポリパラフェニレン・3.4’オキシジフェニレンテレフタルアミド)で構成されることが好ましい。
Hereinafter, embodiments of the present invention will be described in detail.
The fabric of the present invention includes a yarn containing polybenzimidazole fiber and copolymerized aromatic polyamide fiber.
Here, the polybenzimidazole fiber may be a commercial product commercially available from PBI Advanced Materials.
On the other hand, as the copolymer type aromatic polyamide fiber, 80 mol% or more of the polymer repeating units may be composed of an aromatic copolyamide (copolyparaphenylene 3.4′oxydiphenylene terephthalamide) having the following formula. preferable.

Figure 2017106143
Figure 2017106143

かかるポリアミドには各種添加剤が含まれていてもよい。また、最大で10重量%の量の他の高分子材料をポリアミドと混合すること、またはポリアミドを構成するジアミン成分の10%を他のジアミン成分で置き換えるかもしくはポリアミドを構成するジ酸クロリド成分の10%を他のジ酸クロリド成分で置き換えたコポリマーを使用することができる。   Such polyamide may contain various additives. Also, other polymer materials in an amount of up to 10% by weight are mixed with the polyamide, or 10% of the diamine component constituting the polyamide is replaced with another diamine component or the diacid chloride component constituting the polyamide. Copolymers with 10% replaced with other diacid chloride components can be used.

また、前記糸条を構成する繊維がポリベンゾイミダゾール繊維と共重合型芳香族ポリアミド繊維のみであることが好ましい。また、ポリベンゾイミダゾール繊維と共重合型芳香族ポリアミド繊維の重量比が(前者/後者)20/80〜80/20(より好ましくは35/65〜65/35)の範囲内であることが好ましい。ポリベンゾイミダゾール繊維の含有量が該範囲よりも小さいと、難燃性が低下するおそれがある。逆に、共重合型芳香族ポリアミド繊維の含有量が該範囲よりも小さいと、耐薬品性が低下するおそれがある。   Moreover, it is preferable that the fiber which comprises the said thread | yarn is only a polybenzimidazole fiber and a copolymerization type aromatic polyamide fiber. The weight ratio of the polybenzimidazole fiber and the copolymerized aromatic polyamide fiber is preferably in the range of (the former / the latter) 20/80 to 80/20 (more preferably 35/65 to 65/35). . If the content of the polybenzimidazole fiber is smaller than the above range, the flame retardancy may be lowered. On the contrary, when the content of the copolymer type aromatic polyamide fiber is smaller than the above range, the chemical resistance may be lowered.

前記糸条はマルチフィラメント(長繊維)でもよいが、難燃性と耐薬品性を両立させる上で紡績糸が好ましい。ポリベンゾイミダゾール繊維と共重合型芳香族ポリアミド繊維とを混紡して紡績糸とすることにより両繊維が混ざり合い難燃性と耐薬品性の両立が可能となる。なかでも、単繊維繊度1〜5dtex、繊維長25〜200mmのポリベンゾイミダゾール繊維からなる短繊維と、単繊維繊度1〜5dtex、繊維長25〜200mmの共重合型芳香族ポリアミド繊維からなる短繊維を用いた紡績糸が好ましい。
かかる紡績糸において、英式綿番手で10〜30の範囲内であることが好ましい。10番よりも小さい(繊度が太い)場合、生地重量が増加し軽量性が損なわれるおそれがある。逆に30番より大きい(繊度が細い)場合、布帛の引裂強さが低下するおそれがある。
The yarn may be a multifilament (long fiber), but a spun yarn is preferable for achieving both flame retardancy and chemical resistance. By blending a polybenzimidazole fiber and a copolymerized aromatic polyamide fiber into a spun yarn, both fibers can be mixed to achieve both flame retardancy and chemical resistance. Among them, a short fiber made of polybenzimidazole fiber having a single fiber fineness of 1 to 5 dtex and a fiber length of 25 to 200 mm, and a short fiber made of copolymerized aromatic polyamide fiber having a single fiber fineness of 1 to 5 dtex and a fiber length of 25 to 200 mm. A spun yarn using is preferably used.
In such a spun yarn, it is preferable that it is in the range of 10 to 30 in English cotton count. If it is smaller than 10 (thickness is thick), the weight of the fabric may increase and the lightness may be impaired. Conversely, if it is larger than 30 (fineness is thin), the tear strength of the fabric may be reduced.

特に、前記糸条に撚り係数5〜11の範囲内で撚りがかけられていると、難燃性と耐薬品性と布帛強度が向上し好ましい。
撚り係数=T/√n
ただし、Tは2.54cmあたりの総撚数であり、nは英式綿番手である。総撚数とは、例えば下撚数+上撚数を意味する。
撚り係数が5よりも小さいと布帛において十分な引裂強さを得られないおそれがある。逆に、撚り係数が11よりも大きいと、解撚トルクのため製織工程が困難になるおそれがある。
In particular, it is preferable that the yarn is twisted within a range of a twist coefficient of 5 to 11 because flame retardancy, chemical resistance, and fabric strength are improved.
Twist factor = T / √n
However, T is the total number of twists per 2.54 cm, and n is an English cotton count. The total number of twists means, for example, the number of lower twists + the number of upper twists.
When the twist coefficient is less than 5, there is a possibility that sufficient tear strength cannot be obtained in the fabric. On the contrary, if the twist coefficient is larger than 11, the weaving process may be difficult due to the untwisting torque.

前記紡績糸の製造方法は公知の方法でよく、例えば、リング精紡、コア精紡およびエアジェット精紡、空気を用いてステープル繊維を撚糸する村田エアジェット精紡のような高次エア精紡技術等、公知の精紡技術により製造してよい。
本発明の布帛において、布帛の組織は限定されず織物、編物、不織布いずれでもよいが、優れた布帛強度を得る上で織物が好ましい。その際、織物が平織組織または綾織組織または朱子織組織を有することが好ましい。
The spun yarn may be produced by a known method, such as ring spinning, core spinning, air jet spinning, and higher air spinning such as Murata Air Jet spinning, in which staple fibers are twisted using air. You may manufacture by well-known spinning techniques, such as a technique.
In the cloth of the present invention, the structure of the cloth is not limited, and any of a woven fabric, a knitted fabric, and a non-woven fabric may be used, but a woven fabric is preferable in order to obtain excellent fabric strength. In that case, it is preferable that the woven fabric has a plain weave texture, a twill texture or a satin texture.

また、織物に前記糸条とは異なる糸条(「第2の糸条」と称す。)が含まれ、かかる第2の糸条が経糸および緯糸に格子状に織り込まれていることが好ましい。かかる組織はリップストップ組織とも称される。
その際、経方向および/または緯方向に互いに隣り合う第2の糸条同士の間隔は、2〜15mm(より好ましくは3〜8mm)の範囲内であることが好ましい。
Further, it is preferable that the woven fabric includes a yarn different from the yarn (referred to as a “second yarn”), and the second yarn is woven into a warp and a weft in a lattice shape. Such a structure is also called a ripstop structure.
At that time, the interval between the second yarns adjacent to each other in the warp direction and / or the weft direction is preferably in the range of 2 to 15 mm (more preferably 3 to 8 mm).

前記第2の糸条を構成する繊維としては、メタ系芳香族ポリアミド繊維、パラ型芳香族ポリアミド繊維、導電性繊維、ポリエステル繊維、ナイロン繊維、アクリル繊維、アクリレート系繊維、難燃レーヨン繊維、難燃ビニロン繊維などが例示される。
前記第2の糸条はマルチフィラメント(長繊維)でもよいし紡績糸でもよい。
本発明の布帛において、布帛の製造方法は特に限定されず、レピア織機やグリッパー織機など公知の織編機を用いることができる。
The fibers constituting the second yarn include meta-aromatic polyamide fibers, para-type aromatic polyamide fibers, conductive fibers, polyester fibers, nylon fibers, acrylic fibers, acrylate fibers, flame retardant rayon fibers, difficult fibers Examples include vinylon fiber.
The second yarn may be a multifilament (long fiber) or a spun yarn.
In the fabric of the present invention, the method for producing the fabric is not particularly limited, and a known knitting machine such as a rapier loom or a gripper loom can be used.

本発明の布帛において、目付けが150〜300g/cm(より好ましくは170〜250g/cm)の範囲内であることが好ましい。目付けが該範囲よりも小さい場合は、難燃性、引裂強さが低下するおそれがある。逆に、目付けが該範囲よりも大きい場合は、重量が重くなり軽量性が損なわれるおそれがある。 In the fabric of the present invention, the basis weight is preferably in the range of 150 to 300 g / cm 2 (more preferably 170 to 250 g / cm 2 ). If the basis weight is smaller than this range, the flame retardancy and tear strength may be reduced. On the other hand, when the basis weight is larger than the above range, the weight becomes heavy and the lightness may be impaired.

本発明の布帛において、染色加工だけでなく、吸汗剤、撥水剤、蓄熱剤、紫外線遮蔽あるいは制電剤、抗菌剤、消臭剤、防虫剤、蓄光剤、再帰反射剤等の機能を付与する他の各種加工を付加適用してもよい。
本発明の布帛は前記の糸条を含むので、難燃性、耐薬品性、布帛強度、および軽量性に優れる。
ここで、布帛の経方向または緯方向において、JIS L1096引裂強さシングルタング A−1法の値が200N以上(より好ましくは200〜500N)であることが好ましい。
In the fabric of the present invention, not only dyeing processing but also functions such as sweat absorbing agent, water repellent agent, heat storage agent, ultraviolet shielding or antistatic agent, antibacterial agent, deodorant agent, insect repellent agent, phosphorescent agent, retroreflective agent, etc. Various other processes may be additionally applied.
Since the fabric of this invention contains the said thread | yarn, it is excellent in a flame retardance, chemical resistance, fabric strength, and lightweight.
Here, in the warp direction or weft direction of the fabric, the value of JIS L1096 tear strength single tongue A-1 method is preferably 200 N or more (more preferably 200 to 500 N).

また、JIS L1091A−1法60秒接炎において、残炎時間が0.5秒以下かつ残じん時間が0.5秒以下かつ炭化面積が3cm以下であることが好ましい。
また、JIS L1091A−1法12秒接炎において、残炎時間が2秒以下かつ残じん時間が2秒以下かつ炭化長が10cm以下(より好ましくは残炎時間が1秒以下、かつ残じん時間が1秒以下、かつ炭化長が5cm以下)であることが好ましい。
また、JIS L1091Eにおいて、LOI値が35以上(より好ましくは35〜50)であることが好ましい。
また、硫酸20wt%水溶液、室温48時間浸漬前後の引裂強さの保持率が80%以上であることが好ましい。
また、水酸化ナトリウム10wt%水溶液、室温48時間浸漬前後の引裂強さの保持率が60%以上であることが好ましい。
ただし、引裂強さの保持率は下記式により算出する。
引裂強さの保持率(%)=(浸漬後の引裂強さ)/(浸漬前の引裂強さ)×100
Moreover, in JIS L1091A-1 method 60 sec flame contact, after flame time of 0.5 seconds or less and afterglow time preferably is less and carbonized area 0.5 seconds is 3 cm 2 or less.
Further, in JIS L1091A-1 method 12 second flame contact, afterflame time is 2 seconds or less, afterdust time is 2 seconds or less, and carbonization length is 10 cm or less (more preferably afterflame time is 1 second or less, and afterdust time Is 1 second or less and the carbonization length is 5 cm or less).
Further, in JIS L1091E, the LOI value is preferably 35 or more (more preferably 35 to 50).
Moreover, it is preferable that the retention rate of the tear strength before and after immersion for 20 hours in a 20 wt% sulfuric acid aqueous solution is 80% or more.
Moreover, it is preferable that the retention rate of tear strength before and after immersion for 48 hours at a room temperature of sodium hydroxide 10 wt% is 60% or more.
However, the tear strength retention is calculated by the following formula.
Retention rate of tear strength (%) = (Tear strength after immersion) / (Tear strength before immersion) × 100

次に、本発明の繊維製品は、前記の布帛を用いてなる、消防服、防火服、執務服、モータースポーツ用レーシングスーツ、作業服、手袋、帽子、およびベストからなる群より選択されるいずれかの繊維製品である。なお、前記作業服には、製鉄所や鉄鋼工場の作業用作業服、溶接作業用作業服、防爆エリアにおける作業服などが含まれる。また、前記手袋には、精密部品を取り扱う航空機産業、情報機器産業、精密機器産業などで使用される作業手袋などが含まれる。
かかる繊維製品は前記の布帛を用いているので、難燃性、耐薬品性、および優れた生地物性と軽量を兼ね備えている。
ここで、前記の布帛は単独で用いてもよいし、他の布帛と複合して用いてもよい。その際、前記布帛を表地層とする多層構造体で構成されていることが好ましい。特に好ましい多層構造としては、(a)本発明の布帛からなる表地層、(b)難燃性繊維からなる布帛に透湿防水性フィルムを積層してなる中間層、(c)難燃性繊維からなる布帛からなる遮熱層、をこの順序に重ね合わせた多層構造体が挙げられる。
Next, the textile product of the present invention is any one selected from the group consisting of fire fighting clothes, fire prevention clothes, office work clothes, motor sports racing suits, work clothes, gloves, hats, and vests using the above-mentioned fabric. This is a textile product. The work clothes include work clothes for ironworks and steel factories, work clothes for welding work, work clothes in an explosion-proof area, and the like. The gloves include working gloves used in the aircraft industry, the information equipment industry, the precision equipment industry, etc. that handle precision parts.
Since such a textile product uses the above-mentioned fabric, it has both flame retardancy, chemical resistance, excellent fabric properties and light weight.
Here, the above-mentioned fabrics may be used alone or in combination with other fabrics. In that case, it is preferable to be comprised with the multilayered structure which uses the said fabric as a surface layer. Particularly preferred multilayer structures include (a) a surface layer made of the fabric of the present invention, (b) an intermediate layer formed by laminating a moisture permeable waterproof film on a fabric made of flame retardant fibers, and (c) flame retardant fibers. A multilayer structure in which a heat shielding layer made of a fabric made of these materials is superposed in this order.

次に本発明の実施例及び比較例を詳述するが、本発明はこれらによって限定されるものではない。
(1)布帛目付
JIS L 1096により測定した。
(2)引裂強さ
JIS L 1096 A−1法(シングルタング法)により測定した。
(3)難燃性
JIS L 1091 A−1法60秒接炎およびA−4法12秒接炎、E法(LOI)により測定した。
(4)耐薬品性
硫酸20wt%水溶液、室温48時間浸漬前後の引裂強さ、および水酸化ナトリウム10wt%水溶液、室温48時間浸漬前後の引裂強さを評価した。ただし、引裂強さは上記の方法で測定し、引裂強さの保持率は下記式により算出した。
引裂強さの保持率(%)=(浸漬後の引裂強さ)/(浸漬前の引裂強さ)×100
Next, although the Example and comparative example of this invention are explained in full detail, this invention is not limited by these.
(1) Fabric basis weight Measured according to JIS L 1096.
(2) Tear strength Measured by JIS L 1096 A-1 method (single tongue method).
(3) Flame retardancy Measured by JIS L 1091 A-1 method 60 seconds flame contact, A-4 method 12 seconds flame contact, E method (LOI).
(4) Chemical resistance A 20 wt% sulfuric acid aqueous solution, tear strength before and after immersion for 48 hours at room temperature, and a 10 wt% sodium hydroxide aqueous solution, tear strength before and after immersion for 48 hours at room temperature were evaluated. However, the tear strength was measured by the above method, and the tear strength retention was calculated by the following formula.
Retention rate of tear strength (%) = (Tear strength after immersion) / (Tear strength before immersion) × 100

[実施例1]
平均単繊維繊度1.5dtex、繊維長51mmのポリベンゾイミダゾール繊維(PBIアドバンストマテリアルズ社製)を40重量%、平均単繊維繊度1.7dtex、繊維長51mmのコポリパラフェニレン・3.4’オキシジフェニレンテレフタルアミドからなる共重合型芳香族ポリアミド繊維(帝人株式会社製、登録商標「テクノーラ」)を60重量%の混合比率で混紡して紡績糸を得た。撚数、繊度を表1に示す。
上記糸条を用い、表1に示す組織、経緯密度、目付で製織した。各評価試験の結果を表1に示す。
[Example 1]
40% by weight of polybenzimidazole fiber (manufactured by PBI Advanced Materials) having an average single fiber fineness of 1.5 dtex and a fiber length of 51 mm, copolyparaphenylene 3.4'oxy having an average single fiber fineness of 1.7 dtex and a fiber length of 51 mm A spun yarn was obtained by blending a copolymer type aromatic polyamide fiber composed of diphenylene terephthalamide (manufactured by Teijin Ltd., registered trademark “Technola”) at a mixing ratio of 60% by weight. Table 1 shows the number of twists and the fineness.
Using the above yarns, weaving was performed with the structure, weft density and basis weight shown in Table 1. The results of each evaluation test are shown in Table 1.

[比較例1]
平均単繊維繊度1.5dtex、繊維長51mmのポリベンゾイミダゾール繊維(PBIアドバンストマテリアルズ社製)を40重量%、平均単繊維繊度1.7dtex、繊維長51mmのポリパラフェニレンテレフタルアミドからなる芳香族ポリアミド繊維(帝人株式会社製、登録商標「トワロン」)を60重量%の混合比率で混紡して紡績糸を得た。撚数、繊度を表1に示す。
上記糸条を用い、表1に示す組織、経緯密度、目付で製織した。各評価試験の結果を表1に示す。
[Comparative Example 1]
40% by weight polybenzimidazole fiber (manufactured by PBI Advanced Materials) having an average single fiber fineness of 1.5 dtex and a fiber length of 51 mm, an aromatic composed of polyparaphenylene terephthalamide having an average single fiber fineness of 1.7 dtex and a fiber length of 51 mm Polyamide fiber (manufactured by Teijin Limited, registered trademark “Twaron”) was blended at a mixing ratio of 60% by weight to obtain a spun yarn. Table 1 shows the number of twists and the fineness.
Using the above yarns, weaving was performed with the structure, weft density and basis weight shown in Table 1. The results of each evaluation test are shown in Table 1.

[比較例2]
平均単繊維繊度1.7dtex、繊維長51mmのコポリパラフェニレン・3.4’オキシジフェニレンテレフタルアミドからなる共重合型芳香族ポリアミド繊維(帝人株式会社製、登録商標「テクノーラ」)を20重量%、平均単繊維繊度1.7dtex、繊維長51mmのポリパラフェニレンテレフタルアミドからなる芳香族ポリアミド繊維(帝人株式会社製、登録商標「トワロン」)を40重量%、平均単繊維繊度1.7dtex、繊維長51mmのメタ型芳香族ポリアミド繊維(帝人株式会社製、登録商標「コーネックス」)を40重量%の混合比率で混紡して紡績糸を得た。撚数、繊度を表1に示す。
上記糸条を用い、表1に示す組織、経緯密度、目付で製織した。各評価試験の結果を表1に示す。
[Comparative Example 2]
20% by weight of copolymerized aromatic polyamide fiber (registered trademark “Technola”, manufactured by Teijin Limited) consisting of copolyparaphenylene and 3.4′oxydiphenylene terephthalamide having an average single fiber fineness of 1.7 dtex and a fiber length of 51 mm 40% by weight of an aromatic polyamide fiber (registered trademark “Twaron” manufactured by Teijin Ltd.) made of polyparaphenylene terephthalamide having an average single fiber fineness of 1.7 dtex and a fiber length of 51 mm, an average single fiber fineness of 1.7 dtex, fiber A 51 mm long meta-type aromatic polyamide fiber (manufactured by Teijin Limited, registered trademark “Conex”) was blended at a mixing ratio of 40% by weight to obtain a spun yarn. Table 1 shows the number of twists and the fineness.
Using the above yarns, weaving was performed with the structure, weft density and basis weight shown in Table 1. The results of each evaluation test are shown in Table 1.

[比較例3]
平均単繊維繊度1.5dtex、繊維長51mmのポリベンゾイミダゾール繊維(PBIアドバンストマテリアルズ社製)だけで紡績糸を得た。撚数、繊度を表1に示す。
上記糸条を用い、表1に示す組織、経緯密度、目付で製織した。各評価試験の結果を表1に示す。
[Comparative Example 3]
A spun yarn was obtained using only a polybenzimidazole fiber (manufactured by PBI Advanced Materials) having an average single fiber fineness of 1.5 dtex and a fiber length of 51 mm. Table 1 shows the number of twists and the fineness.
Using the above yarns, weaving was performed with the structure, weft density and basis weight shown in Table 1. The results of each evaluation test are shown in Table 1.

[比較例4]
平均単繊維繊度1.7dtex、繊維長51mmのコポリパラフェニレン・3.4’オキシジフェニレンテレフタルアミドからなる共重合型芳香族ポリアミド繊維(帝人株式会社製、登録商標「テクノーラ」)だけで紡績糸を得た。撚数、繊度を表1に示す。
上記糸条を用い、表1に示す組織、経緯密度、目付で製織した。各評価試験の結果を表1に示す。
[Comparative Example 4]
Spun yarn only with copolymer type aromatic polyamide fiber (registered trademark “Technola” manufactured by Teijin Limited) consisting of copolyparaphenylene and 3.4′oxydiphenylene terephthalamide with an average single fiber fineness of 1.7 dtex and a fiber length of 51 mm. Got. Table 1 shows the number of twists and the fineness.
Using the above yarns, weaving was performed with the structure, weft density and basis weight shown in Table 1. The results of each evaluation test are shown in Table 1.

Figure 2017106143
Figure 2017106143

本発明によれば、難燃性、耐薬品性、布帛強度、および軽量性に優れた布帛および繊維製品が提供され、その工業的価値は極めて大である。   ADVANTAGE OF THE INVENTION According to this invention, the fabric and textiles excellent in the flame retardance, chemical resistance, fabric strength, and lightweight property are provided, The industrial value is very large.

Claims (17)

ポリベンゾイミダゾール繊維と共重合型芳香族ポリアミド繊維とを含む糸条を含むことを特徴とする布帛。   A fabric comprising a yarn containing polybenzimidazole fiber and copolymerized aromatic polyamide fiber. 前記共重合型芳香族ポリアミド繊維において、ポリマー繰返し単位の80モル%以上が下記式からなる芳香族コポリアミドで構成される、請求項1に記載の布帛。
Figure 2017106143
The fabric according to claim 1, wherein 80 mol% or more of the polymer repeating units are composed of an aromatic copolyamide having the following formula in the copolymerized aromatic polyamide fiber.
Figure 2017106143
前記糸条を構成する繊維がポリベンゾイミダゾール繊維と共重合型芳香族ポリアミド繊維のみであり、かつポリベンゾイミダゾール繊維と共重合型芳香族ポリアミド繊維の重量比が(前者/後者)20/80〜80/20の範囲内である、請求項1または請求項2に記載の布帛。   The fibers constituting the yarn are only polybenzimidazole fibers and copolymerized aromatic polyamide fibers, and the weight ratio of the polybenzimidazole fibers and copolymerized aromatic polyamide fibers is (the former / the latter) 20/80 to The fabric according to claim 1 or claim 2, which is within the range of 80/20. 前記糸条が紡績糸である、請求項1〜3のいずれかに記載の布帛。   The fabric according to any one of claims 1 to 3, wherein the yarn is a spun yarn. 前記糸条において英式綿番手で10〜30の範囲内である、請求項4に記載の布帛。   The fabric according to claim 4, wherein the yarn has an English cotton count within a range of 10 to 30. 前記糸条に撚り係数5〜11の範囲内で撚りがかけられている、請求項4または請求項5に記載の布帛。
撚り係数=T/√n
ただし、Tは2.54cmあたりの総撚数であり、nは英式綿番手である。
The fabric according to claim 4 or 5, wherein the yarn is twisted within a range of a twist coefficient of 5 to 11.
Twist factor = T / √n
However, T is the total number of twists per 2.54 cm, and n is an English cotton count.
布帛が織物である、請求項1〜6のいずれかに記載の布帛。   The fabric according to any one of claims 1 to 6, wherein the fabric is a woven fabric. 織物が、平織組織または綾織組織または朱子織組織を有する、請求項7に記載の布帛。   The fabric according to claim 7, wherein the woven fabric has a plain weave texture, a twill texture, or a satin texture. 織物に前記糸条とは異なる第2の糸条が含まれ、かかる第2の糸条が経糸および緯糸に格子状に織り込まれている、請求項7または請求項8に記載の布帛。   The fabric according to claim 7 or 8, wherein the woven fabric includes a second yarn different from the yarn, and the second yarn is woven into a warp and a weft in a lattice shape. 目付けが150〜300g/cmの範囲内である、請求項1〜9のいずれかに記載の布帛。 Basis weight in the range of 150 to 300 g / cm 2, the fabric according to any one of claims 1 to 9. 布帛の経方向または緯方向において、JIS L1096引裂強さシングルタング A−1法の値が200N以上である、請求項1〜10のいずれかに記載の布帛。   The fabric according to any one of claims 1 to 10, wherein a value of JIS L1096 tear strength single tongue A-1 method is 200 N or more in a warp direction or a weft direction of the fabric. JIS L1091A−1法60秒接炎において、残炎時間が0.5秒以下かつ残じん時間が0.5秒以下かつ炭化面積が3cm以下である、請求項1〜11のいずれかに記載の布帛。 In JIS L1091A-1 method 60 sec flame contact, after flame time of 0.5 seconds or less and afterglow time less and carbonized area 0.5 seconds is 3 cm 2 or less, according to any one of claims 1 to 11 Fabric. JIS L1091A−1法12秒接炎において、残炎時間が2秒以下かつ残じん時間が2秒以下かつ炭化長が10cm以下である、請求項1〜12のいずれかに記載の布帛。   The fabric according to any one of claims 1 to 12, wherein, in JIS L1091A-1 method 12-second flame contact, the afterflame time is 2 seconds or less, the residual time is 2 seconds or less, and the carbonization length is 10 cm or less. JIS L1091E法において、LOI値が35以上である、請求項1〜13のいずれかに記載の布帛。   The fabric according to any one of claims 1 to 13, wherein the LOI value is 35 or more in the JIS L1091E method. 硫酸20wt%水溶液、室温48時間浸漬前後の引裂強さの保持率が80%以上である、請求項1〜14のいずれかに記載の布帛。   The fabric according to any one of claims 1 to 14, wherein the retention of tear strength before and after immersion in a 20 wt% sulfuric acid aqueous solution at room temperature for 48 hours is 80% or more. 水酸化ナトリウム10wt%水溶液、室温48時間浸漬前後の引裂強さの保持率が60%以上である、請求項1〜15のいずれかに記載の布帛。   The fabric according to any one of claims 1 to 15, wherein a retention rate of tear strength before and after immersion in a 10 wt% aqueous sodium hydroxide solution at room temperature for 48 hours is 60% or more. 請求項1〜16のいずれかに記載された布帛を用いてなり、消防服、防火服、執務服、モータースポーツ用レーシングスーツ、作業服、手袋、帽子、およびベストからなる群より選択されるいずれかの繊維製品。   Any one selected from the group consisting of fire clothes, fire protection clothes, office clothes, motorsport racing suits, work clothes, gloves, hats, and vests, using the fabric according to claim 1. Textile products.
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