JP2017084840A - Non-contact power transmission unit - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a non-contact power transmission unit capable of properly assembling a power transmission coil and an electric component.SOLUTION: A substrate 50 on which electric components 20 are mounted is located between a power transmission coil 10 and a ferrite member 40. Moreover, the substrate 50 has an electronic component mounting area in which the electronic components 20 are mounted and a spacer area for securing a space between the ferrite member 40 and the power transmission coil 10. As a result, after securing the space between the power transmission coil 10 and the ferrite member 40 by the substrate 50, the non-contact power transmission unit 1 can easily determine a relative position between the power transmission coil 10 and the electric components 20.SELECTED DRAWING: Figure 1

Description

  The present invention relates to a contactless power transmission unit.

  Conventionally, there is a non-contact power transmission unit that transmits power in a non-contact manner. The non-contact power transmission unit includes a base material, a power transmission coil, and an electronic component (for example, Patent Document 1). The power transmission coil and the electronic component are positioned and assembled with each other using, for example, a jig or a device.

JP2013-192450A

  However, there is room for further improvement in terms of a configuration that makes it easier to assemble the power transmission coil and the electronic component.

  Then, this invention is made | formed in view of the above, Comprising: It aims at providing the non-contact electric power transmission unit which can assemble | attach an electric power transmission coil and an electronic component appropriately.

  In order to solve the above-described problems and achieve the object, a non-contact power transmission unit according to the present invention includes a power transmission coil that transmits power in a non-contact manner and a magnet that is disposed to face the power transmission coil. And a base material on which an electronic component is mounted and located between the power transmission coil and the magnetic body and having an insulating function.

  Further, in the non-contact power transmission unit, the base material is sandwiched between an electronic component mounting area where the electronic component is mounted, the power transmission coil and the magnetic body, and the magnetic body and the power transmission coil. It is preferable to have a spacer region that secures an interval of.

  In the non-contact power transmission unit, the power transmission coil includes a coil body formed in a spiral around the electronic component, and a lead wire that is drawn from the coil body and connected to the electronic component. It is preferable that the electric wire connected to the lead wire via the electronic component is led out in the coil axial direction from the inner peripheral side of the coil body.

  In the non-contact power transmission unit, the power transmission coil, the magnetic body, the electronic component, and a housing case for housing the base material, the power transmission coil, the magnetic body, the electronic component, and In a state where the base material is housed in the housing case, it is preferable to include a filler that covers at least the power transmission coil in the housing case.

  Moreover, the said non-contact electric power transmission unit WHEREIN: As for the said coil main body, it is preferable that the edge part of the said lead wire is located in the inner peripheral side of the said coil main body.

  In the non-contact power transmission unit, the power transmission coil includes a coil body formed in a spiral around the electronic component, and a lead wire that is drawn from the coil body and connected to the electronic component. The coil body includes a first layer in which a wire is spirally wound from an inner circumference side of the coil body toward an outer circumference side of the coil body, and a terminal portion of the first layer strand It is preferable to comprise a second layer wound in a spiral shape from the outer peripheral side of the coil main body toward the inner peripheral side of the coil main body.

  In the non-contact power transmission unit, the power transmission coil includes a coil body formed in a spiral around the electronic component, and a lead wire that is drawn from the coil body and connected to the electronic component. And the magnetic body has an accommodation groove portion for accommodating the lead wire, and the accommodation groove portion positions an end portion of the lead wire accommodated in the accommodation groove portion on an inner peripheral side of the coil body. preferable.

  According to the non-contact power transmission unit according to the present invention, since the base material on which the electronic component is mounted is located between the power transmission coil and the magnetic body, the distance between the power transmission coil and the magnetic body is set by the base material. After securing, the relative position between the power transmission coil and the electronic component can be easily positioned. As a result, the non-contact power transmission unit can properly assemble the power transmission coil and the electronic component.

FIG. 1 is an exploded perspective view illustrating a configuration example of a contactless power transmission unit according to the first embodiment. FIG. 2 is a perspective view illustrating a configuration example of the non-contact power transmission unit according to the first embodiment. FIG. 3 is a perspective view illustrating a configuration example of the non-contact power transmission unit according to the first embodiment. FIG. 4 is a circuit diagram illustrating a configuration example of the contactless power transmission unit according to the first embodiment. FIG. 5 is a bottom perspective view illustrating a configuration example of a main part of the non-contact power transmission unit according to the first embodiment. FIG. 6 is a perspective view illustrating an example of drawing out the lead wire of the power transmission coil according to the first embodiment. FIG. 7 is a cross-sectional view illustrating an example of drawing out the lead wire of the power transmission coil according to the first embodiment. FIG. 8 is a perspective view illustrating a configuration example of a storage case according to the first embodiment. FIG. 9 is a plan view illustrating a configuration example of the housing case according to the first embodiment. FIG. 10 is a bottom perspective view illustrating a configuration example of the housing case according to the first embodiment. FIG. 11 is a bottom view illustrating a configuration example of the housing case according to the first embodiment. FIG. 12 is a perspective view illustrating an example of housing the power transmission coil according to the first embodiment. FIG. 13 is an exploded perspective view illustrating an example of attachment of the non-contact power transmission unit according to the first embodiment. FIG. 14 is a perspective view illustrating an attachment example of the non-contact power transmission unit according to the first embodiment. FIG. 15 is a cross-sectional view illustrating an attachment example of the non-contact power transmission unit according to the first embodiment. FIG. 16 is a cross-sectional view illustrating a lead-out example of the lead wire of the power transmission coil according to the first modification of the first embodiment. FIG. 17 is a cross-sectional view illustrating a lead-out example of the lead wire of the power transmission coil according to the second modification of the first embodiment. FIG. 18 is a cross-sectional view illustrating a lead-out example of the lead wire of the power transmission coil according to the third modification of the first embodiment. FIG. 19 is an exploded perspective view illustrating a configuration example of the non-contact power transmission unit according to the second embodiment. FIG. 20 is a perspective view illustrating an example of drawing out the lead wire of the power transmission coil according to the second embodiment. FIG. 21 is a plan view illustrating a configuration example of a storage case according to the second embodiment. FIG. 22 is a plan view illustrating a mounting example of the ventilation plug according to the second embodiment. FIG. 23 is a bottom view illustrating a configuration example of a storage case according to the third embodiment. FIG. 24 is a bottom perspective view illustrating a configuration example of a bus bar according to the fourth embodiment. FIG. 25 is a perspective view illustrating a mounting example of the electronic component according to the fifth embodiment. FIG. 26 is a perspective view illustrating an example of mounting an electronic component according to the sixth embodiment.

  DESCRIPTION OF EMBODIMENTS Embodiments (embodiments) for carrying out the present invention will be described in detail with reference to the drawings. The present invention is not limited by the contents described in the following embodiments. The constituent elements described below include those that can be easily assumed by those skilled in the art and those that are substantially the same. Furthermore, the structures described below can be combined as appropriate. Various omissions, substitutions, or changes in the configuration can be made without departing from the scope of the present invention.

Embodiment 1
The non-contact power transmission unit according to the first embodiment will be described. FIG. 1 is an exploded perspective view illustrating a configuration example of a contactless power transmission unit according to the first embodiment. FIG. 2 is a perspective view illustrating a configuration example of the non-contact power transmission unit according to the first embodiment. FIG. 3 is a perspective view illustrating a configuration example of the non-contact power transmission unit according to the first embodiment. FIG. 4 is a circuit diagram illustrating a configuration example of the contactless power transmission unit according to the first embodiment. FIG. 5 is a bottom perspective view illustrating a configuration example of a main part of the non-contact power transmission unit according to the first embodiment. FIG. 6 is a perspective view illustrating an example of drawing out the lead wire of the power transmission coil according to the first embodiment. FIG. 7 is a cross-sectional view illustrating an example of drawing out the lead wire of the power transmission coil according to the first embodiment. FIG. 8 is a perspective view illustrating a configuration example of a storage case according to the first embodiment. FIG. 9 is a plan view illustrating a configuration example of the housing case according to the first embodiment. FIG. 10 is a bottom perspective view illustrating a configuration example of the housing case according to the first embodiment. FIG. 11 is a bottom view illustrating a configuration example of the housing case according to the first embodiment. FIG. 12 is a perspective view illustrating an example of housing the power transmission coil according to the first embodiment. FIG. 13 is an exploded perspective view illustrating an example of attachment of the non-contact power transmission unit according to the first embodiment. FIG. 14 is a perspective view illustrating an attachment example of the non-contact power transmission unit according to the first embodiment. FIG. 15 is a cross-sectional view illustrating an attachment example of the non-contact power transmission unit according to the first embodiment.

  The non-contact power transmission unit 1 transmits power in a non-contact manner. The non-contact power transmission unit 1 functions as a power transmission side that transmits power or a power reception side that receives power. The non-contact power transmission unit 1 is used, for example, when charging a storage battery provided in a vehicle (not shown). In this case, the non-contact power transmission unit 1 on the power receiving side is installed on the bottom surface of the vehicle, for example, and is connected to the storage battery of the vehicle. The non-contact power transmission unit 1 on the power transmission side is installed on the ground of a charging station (not shown) and connected to a power source, for example. The non-contact power transmission unit 1 on the power transmission side transmits the power supplied from the power source to the non-contact power transmission unit 1 on the power reception side by magnetic resonance while facing the non-contact power transmission unit 1 on the power reception side. The non-contact power transmission unit 1 on the power receiving side receives the power transmitted from the non-contact power transmission unit 1 on the power transmission side, and outputs the received power to the storage battery of the vehicle.

  As shown in FIGS. 1, 2, 3, and 5, the non-contact power transmission unit 1 includes a power transmission coil 10, an electronic component 20, an electric wire 30, a ferrite member 40, a base material 50, and an adhesive. The tape 60, the storage case 70, the filler 80, and the attachment member 90 are provided. Here, a direction along the coil axis X of the power transmission coil 10 is defined as a coil axis direction. Moreover, let the side where the electric wire 30 is pulled out be the upper side in the coil axial direction, and let the housing case 70 be the lower side in the coil axial direction. The non-contact power transmission unit 1 includes the housing case 70, the power transmission coil 10, the base material 50, the adhesive tape 60, and the ferrite member 40 in order from the lower side to the upper side along the coil axis direction of the power transmission coil 10. It is comprised by the filling material 80 being filled in the accommodation case 70 in the state laminated | stacked in order, and the electric wire 30 is derived | led-out from the inner peripheral side 111 of the electric power transmission coil 10 to the coil axial direction upper side. Hereinafter, the configuration of the non-contact power transmission unit 1 will be described in detail.

  The power transmission coil 10 transmits power without contact. The power transmission coil 10 includes a coil body 11 and a lead wire 12. The coil body 11 is formed in a spiral shape around the electronic component 20 around the coil axis X. For example, the coil body 11 is wound radially outward from the coil axis X as the wire 13 is wound. That is, in the coil main body 11, the wire 13 is wound from the inner peripheral side 111 to the outer peripheral side 112 of the coil main body 11. The coil body 11 is formed in a square shape in which adjacent strands 13 are in contact with each other and the corners are curved around the electronic component 20. The coil body 11 transmits or receives power by magnetic resonance. The coil body 11 constitutes the power receiving side coil body 11 when applied to the power receiving side contactless power transmission unit 1, and when applied to the power transmission side contactless power transmission unit 1, the coil body 11 transmits power. The side coil body 11 is configured. The lead wire 12 is a wire drawn from the coil body 11. The lead wire 12 includes a first lead wire 121 including a starting end portion 131 at the start of winding of the element wire 13 and a second lead wire 122 including a terminal end portion 132 at the end of winding of the element wire 13. As for the 1st lead wire 121, the start end part 131 of the strand 13 is located in the inner peripheral side 111 of the coil main body 11 (refer FIG. 12 etc.). The second lead wire 122 is positioned on the inner peripheral side 111 of the coil main body 11 such that the end portion 132 of the strand 13 crosses the coil main body 11 from the outer peripheral side 112 of the coil main body 11. The first lead line 121 and the second lead line 122 are connected to the electronic component 20. In this example, since the wire 13 is wound from the inner peripheral side 111 of the coil body 11 toward the outer peripheral side 112, the starting end 131 of the strand 13 is positioned on the inner peripheral side 111 of the coil body 11. The end portion 132 of the wire 13 is located on the inner periphery 111 of the coil body 11 across the coil body 11 from the outer periphery side 112 of the coil body 11, but the start end portion 131 and the end portion 132 of the strand 13. And vice versa. For example, when the wire 13 is wound from the outer peripheral side 112 of the coil body 11 toward the inner peripheral side 111, the starting end of the strand 13 crosses the coil body 11 from the outer peripheral side 112 of the coil body 11. It is located on the inner peripheral side 111 of the coil body 11, and the terminal portion of the strand 13 is located on the inner peripheral side 111 of the coil body 11.

  The electronic component 20 is for converting AC power into DC power, for example. The electronic component 20 is mounted on the non-contact power transmission unit 1 on the power receiving side and connected to the lead wire 12 of the power transmission coil 10. The electronic component 20 includes, for example, a capacitor C (C1, C2), a diode D, a bus bar B, and the like. As illustrated in FIG. 4, the capacitor C1 forms a resonance circuit together with the power transmission coil 10 (L). The diode D constitutes a full-wave rectifier circuit and converts AC power into DC power. The capacitor C2 constitutes a smoothing circuit, and smoothes the pulsating current included in the rectified power. The bus bar B electrically connects the capacitor C, the diode D, and the like. The electronic component 20 is mounted on a base material 50 described later.

  The electric wire 30 comprises a wire harness, for example. The electric wire 30 is led out from the inner peripheral side 111 of the coil body 11 in the coil axis direction. The electric wire 30 is covered with an insulating cover 31. One end of the electric wire 30 is connected to the base material 50 via the bus bar B, and the other end is connected to the power source of the charging station or the storage battery of the vehicle via the connector 32. For example, the electric wire 30 of the non-contact power transmission unit 1 on the power transmission side allows the power supplied from the power source of the charging station to flow through the power transmission coil 10. Moreover, the electric wire 30 of the non-contact power transmission unit 1 on the power receiving side flows the power received by the power transmission coil 10 to the storage battery of the vehicle.

  The ferrite member 40 is a magnetic body and is disposed to face the coil body 11 of the power transmission coil 10. For example, the ferrite member 40 is composed of a plurality of ferrite blocks 41. The ferrite block 41 has a plate shape and is formed in a rectangular shape having the same size, but is not limited thereto. Each ferrite block 41 is arranged side by side so as to face the coil body 11 along a plane orthogonal to the coil axial direction. The ferrite block 41 is as close as possible to the adjacent ferrite block 41. It should be noted that it is desirable to eliminate the gap between the ferrite block 41 and the ferrite block 41 in order to stabilize the inductance value of the power transmission coil 10, but a slight gap in consideration of tolerances may be allowed.

  As shown in FIGS. 6 and 7, the ferrite member 40 has a housing groove portion 42 that houses the second lead wire 122 in the vicinity of the second lead wire 122. The housing groove 42 crosses the ferrite member 40 in a direction orthogonal to the coil axis direction, and communicates the outer peripheral side 43 and the inner peripheral side 44 of the ferrite member 40. The accommodation groove 42 is formed between the ferrite block 41 and the ferrite block 41 adjacent to the ferrite block 41. For example, the accommodation groove portion 42 is formed by chamfering the upper end corner portion 411 facing the upper side in the coil axis direction in the adjacent ferrite block 41. The accommodation groove 42 is formed in a V shape when viewed from the extending direction of the second lead wire 122 that is routed and accommodated in the accommodation groove 42. The end faces of the ferrite blocks 41 constituting the housing groove 42 are as close as possible to each other. Thereby, the non-contact power transmission unit 1 can stabilize the inductance value of the power transmission coil 10 even if the accommodation groove portion 42 is formed. As described above, the ferrite block 41 constituting the accommodation groove 42 can allow a slight gap. The second lead wire 122 housed in the housing groove 42 crosses the coil main body 11, and the terminal portion 132 of the second lead wire 122 is located on the inner peripheral side 111 of the coil main body 11. A terminal portion 132 of the second lead wire 122 is connected to the bus bar B.

  The base material 50 is one to which a plurality of electronic components 20 are electrically connected. The base material 50 constitutes a circuit required according to the vehicle type to be applied. As the base material 50, for example, a substrate in which a bus bar made of a conductive metal material is formed on an insulating substrate made of an insulating resin material can be used. The base material 50 is, for example, a so-called printed circuit board (PCB) in which a wiring pattern (print pattern) is printed on an insulating substrate made of an insulating resin material using a conductive material such as copper. Can be used. Moreover, the base material 50 can use the bus-bar plate which coat | covered the bus-bar with the insulating resin material. The base material 50 of the first embodiment is configured by an insulating substrate having an insulating function, and the electronic component 20 such as the bus bar B is mounted thereon. The base material 50 is formed to have substantially the same size as the inner periphery of the housing case 70. The base material 50 is located between the power transmission coil 10 and the ferrite member 40.

  The substrate 50 has an electronic component mounting area 51 and a spacer area 52. The electronic component mounting area 51 is an area where the electronic component 20 is mounted. Here, the electronic component mounting area 51 is a rectangular area provided in the approximate center of the substrate 50. The electronic component mounting area 51 is provided on the upper surface of the base material 50 in the coil axis direction and the back surface of the base material 50 on the lower side in the coil axis direction. The capacitor C and the diode D are mounted on the electronic component mounting area 51 on the front surface of the base material 50, and the bus bar B is mounted on the electronic component mounting area 51 on the back surface of the base material 50. The electronic component mounting area 51 has a component mounting opening 511, an insertion hole 512, and a filling hole 513. The component mounting opening 511, the insertion hole 512, and the filling hole 513 pass through the base material 50. The component mounting opening 511 is an opening for mounting the electronic component 20 and accommodates the electronic component 20. In the component mounting opening 511, the electronic component 20 having a height in the coil axis direction higher than that of the other electronic components 20 is mounted in a state where the electronic component 20 is mounted on the base member 50. For example, the capacitor C2 is mounted in the component mounting opening 511 because the height in the coil axis direction is higher than that of the capacitor C1 and the diode D. The capacitor C2 mounted in the component mounting opening 511 protrudes on both sides of the base member 50 on the ferrite member 40 side and the base member 50 on the power transmission coil 10 side. The capacitor C1 and the diode D are mounted on the surface of the substrate 50 other than the component mounting opening 511 because the height in the coil axis direction is lower than that of the capacitor C2. Thereby, the electronic component 20 mounted on the base material 50 has the same height in the coil axis direction, and can suppress the increase in size of the non-contact power transmission unit 1.

  The insertion hole 512 communicates the electronic component mounting region 51 on the front surface of the base material 50 with the electronic component mounting region 51 on the back surface of the base material 50. In the insertion hole 512, a terminal such as a diode D mounted in the electronic component mounting region 51 is inserted from the upper side to the lower side in the coil axis direction. Terminals such as a diode D are connected to the bus bar B. The filling hole 513 is a hole through which a filler 80 described later flows down. In the first embodiment, the filling hole 513 is formed with a circular hole at one location substantially at the center of the electronic component mounting region 51. The spacer region 52 is a region that surrounds the electronic component mounting region 51, and is a region that is sandwiched between the power transmission coil 10 and the ferrite member 40. The spacer region 52 is formed in a square shape and has an area equivalent to that of the power transmission coil 10 and the ferrite member 40. The spacer region 52 is a region for securing an interval between the ferrite member 40 and the power transmission coil 10 by being sandwiched between the power transmission coil 10 and the ferrite member 40. The base material 50 insulates the power transmission coil 10 from the ferrite member 40.

  The adhesive tape 60 is an adhesive member, and fixes the ferrite member 40 to the base material 50. The adhesive tape 60 is composed of a plurality of tape blocks 61. Each tape block 61 is formed to be approximately the same size as the ferrite block 41, and fixes each ferrite block 41 to the base material 50.

  The housing case 70 houses the power transmission coil 10, the ferrite member 40, the electronic component 20, and the base material 50. When viewed from the coil axis direction, the housing case 70 is formed in a rectangular shape and has a certain depth. As shown in FIG. 11 and FIG. 9, the housing case 70 is a side wall that is erected from a planar portion 71 that is planar and rectangular, and an edge 76 that is composed of four sides of the planar portion 71. Part 72 and an outer peripheral end part 73 extending outward from a tip part of each side wall part 72 in a direction orthogonal to the coil axis direction. The outer peripheral end 73 is continuously formed in a square shape along the tip of the side wall 72. The outer peripheral end portion 73 has a fixing hole portion 731 for fixing the housing case 70 to the fixing object 2 (see FIG. 13 and the like) such as the bottom surface portion of the vehicle. For example, the fixed hole portion 731 is provided at the four corners of the outer peripheral end portion 73 and the approximate center of each side of the outer peripheral end portion 73. The flat surface portion 71 and the side wall portion 72 constitute an accommodating portion 74. A coil positioning groove 711 for positioning the power transmission coil 10 is provided on the inner surface (the space side surrounded by the flat portion 71 and the side wall portion 72) of the flat portion 71 of the housing portion 74. The coil positioning groove 711 is formed in an annular shape along the outer shape of the coil body 11, and the corner is formed in a curved square shape. For example, the coil positioning groove 711 includes an outer peripheral positioning wall 711 b formed along the outer peripheral side 112 of the coil main body 11 and an inner peripheral positioning wall 711 c formed along the inner peripheral side 111 of the coil main body 11. The inner peripheral positioning wall 711c is located on the inner peripheral side of the outer peripheral positioning wall 711b and is formed coaxially. The distance between the inner peripheral positioning wall 711c and the outer peripheral positioning wall 711b in the direction orthogonal to the coil axis direction is substantially the same as the distance in the width direction of the coil body 11. The height of the outer peripheral positioning wall 711b in the coil axial direction and the height of the inner peripheral positioning wall 711c in the coil axial direction are substantially the same as the height of the coil body 11 in the coil axial direction. In the center of the inner peripheral positioning wall 711c, a space portion 712 is provided that accommodates the electronic component 20 provided on the power transmission coil 10 side of the base member 50, such as the bus bar B. The inner peripheral positioning wall 711 c is provided with a gap 711 d for pulling out the first lead wire 121 toward the electronic component 20 disposed in the space portion 712.

  As shown in FIGS. 10 and 11, the housing case 70 is provided with heat radiating fins 75. The heat radiating fins 75 are heat radiating plates and radiate heat generated from the power transmission coil 10 and the electronic component 20 to the outside. The housing case 70 increases the surface area outside the housing portion 74 by the heat radiating fins 75 and enhances the heat radiation effect. The radiating fins 75 are provided on the outer surfaces of the flat surface portion 71 and the side wall portion 72 of the housing portion 74 and are located on the opposite side of the coil positioning groove portion 711 in the coil axial direction. The flat portion 71 of the housing case 70 is partitioned into four regions (first region 710a to fourth region 710d) by virtual diagonal lines P1 and P2 of the flat portion 71. The virtual diagonal lines P1 and P2 of the plane part 71 overlap with the virtual diagonal line of the coil positioning groove 711, for example. Since the planar portion 71 has a different extension direction of the coil positioning groove 711 in each region, the extension direction of the radiating fin 75 is defined in each region defined by the virtual diagonal lines P1 and P2. For example, the radiating fins 75 in the first region 710a and the radiating fins 75 in the third region 710c that face each other across the intersection 710e of the virtual diagonal lines P1 and P2 of the flat portion 71 extend in the first direction. Further, the heat radiation fins 75 in the second region 710b and the heat radiation fins 75 in the fourth region 710d that face each other across the intersection 710e of the virtual diagonal lines P1 and P2 of the flat portion 71 extend in the second direction. The first direction and the second direction are directions extending from the edge portion 76 of the plane portion 71 toward the center of the plane portion 71. Typically, the first direction is a direction along the sides of the second region 710b and the fourth region 710d, and the second direction is a direction along the sides of the first region 710a and the third region 710c. The first direction and the second direction intersect, and preferably the first direction and the second direction are orthogonal. Thereby, the extending direction of the radiating fin 75 intersects the extending direction of the coil positioning groove 711, and is preferably orthogonal. For example, the extending direction of the radiation fins 75 in the first region 710a is substantially orthogonal (including orthogonal) to the extending direction of the coil positioning groove 711 in the first region 710a. In addition, the extending direction of the radiation fins 75 in the second region 710b is substantially orthogonal (including orthogonal) to the extending direction of the coil positioning groove 711 in the second region 710b. In addition, the extending direction of the radiation fins 75 in the third region 710c is substantially orthogonal (including orthogonal) to the extending direction of the coil positioning groove 711 in the third region 710c. In addition, the extending direction of the radiating fins 75 in the fourth region 710d is substantially orthogonal (including orthogonal) to the extending direction of the coil positioning groove 711 in the fourth region 710d. The radiating fins 75 may extend radially from the intersection 710e to the edge 76.

  The radiating fins 75 in the areas adjacent to each other across the virtual diagonal lines P1 and P2 of the plane portion 71 extend in a direction that is substantially orthogonal (including orthogonal) in accordance with the extending direction of the coil positioning groove 711 in each of the areas 710a to 710d. Exists. For example, the radiating fins 75 in the first region 710a and the radiating fins 75 in the fourth region 710d adjacent to each other across the virtual diagonal line P1 extend in a direction that is substantially orthogonal (including orthogonal). In addition, the radiating fins 75 in the first region 710a and the radiating fins 75 in the second region 710b adjacent to each other across the virtual diagonal line P2 extend in a direction that is substantially orthogonal (including orthogonal). Further, the radiation fins 75 in the third region 710c and the radiation fins 75 in the fourth region 710d adjacent to each other across the virtual diagonal line P2 extend in a direction that is substantially orthogonal (including orthogonal). Further, the radiation fins 75 in the third region 710c and the radiation fins 75 in the second region 710b adjacent to each other across the virtual diagonal line P1 extend in a direction that is substantially orthogonal (including orthogonal).

  In addition, here, the radiation fins 75 in the fourth region 710d substantially orthogonal to the radiation fins 75 in the first region 710a are formed continuously with the radiation fins 75 in the first region 710a. In addition, the radiation fins 75 in the second region 710b that are substantially orthogonal to the radiation fins 75 in the first region 710a are formed continuously with the radiation fins 75 in the first region 710a. Further, the radiation fins 75 in the fourth region 710d that are substantially orthogonal to the radiation fins 75 in the third region 710c are formed continuously with the radiation fins 75 in the third region 710c. Further, the heat radiation fins 75 in the second region 710b substantially orthogonal to the heat radiation fins 75 in the third region 710c are formed continuously with the heat radiation fins 75 in the third region 710c.

  Further, the heat radiating fins 75 of the flat surface portion 71 also extend in the coil axis direction along the side wall portion 72 erected from the flat surface portion 71. For example, the radiating fins 75 in the first region 710a also extend in the coil axis direction along the first side wall portion 721 standing from the first region 710a. The heat radiation fins 75 in the second region 710b also extend in the coil axis direction along the second side wall portion 722 standing from the second region 710b. Further, the heat radiating fins 75 in the third region 710c also extend in the coil axis direction along the third side wall portion 723 that stands up along the third region 710c. The heat radiation fins 75 in the fourth region 710d also extend in the coil axis direction along the fourth side wall portion 724 provided upright from the fourth region 710d.

  The filler 80 fixes the positions of the power transmission coil 10, the ferrite member 40, the electronic component 20, and the base material 50 in the housing case 70. The filler (potting material) 80 is made of, for example, a thermosetting or thermoplastic synthetic resin. The filler 80 is filled up to the upper surface in the coil axial direction of the housing case 70 in a state where the power transmission coil 10, the ferrite member 40, the electronic component 20, and the base material 50 are housed in the housing case 70, and covers them. It solidifies in the storage case 70 in the state. For example, when the filler 80 is filled in a state where the power transmission coil 10, the ferrite member 40, the electronic component 20, and the base material 50 are housed in the housing case 70, the filler 80 accumulates on the ferrite member 40 side of the base material 50. Furthermore, it flows down from the filling hole 513 of the base material 50 to the bottom surface of the housing case 70. The filler 80 is filled on the power transmission coil 10 side of the base material 50. As described above, the filler 80 is filled on the power transmission coil 10 side of the base material 50 and the ferrite member 40 side of the base material 50, and reaches the inside of the housing case 70. In FIG. 1, in order to facilitate understanding of the description, the filler 80 is illustrated as a rectangular parallelepiped shape, but actually, as described above, on the power transmission coil 10 side of the substrate 50 and the like. Is also filled.

  The attachment member 90 attaches the housing case 70 to the fixed object 2 such as the bottom surface of the vehicle in a state where the power transmission coil 10, the ferrite member 40, the electronic component 20, and the base material 50 are housed in the housing case 70. Is. As shown in FIGS. 13 to 15, the attachment member 90 includes a bolt 91, a washer 92, a cylindrical collar 93, and a cylindrical bush 94. The bolt 91 has a head portion 911, a columnar portion 912 extending from the head portion 911, and a screw portion 913 provided at the tip of the columnar portion 912. The screw part 913 is screwed into the screw hole 2 a of the fixed object 2. A washer 92, a collar 93, and a bush 94 are inserted into the cylindrical portion 912. A collar 93 is interposed between the cylindrical portion 912 and the bush 94. The collar 93 adjusts the distance between the cylindrical portion 912 and the bush 94. The washer 92 is located between the head 911, the collar 93 and the bush 94. The bush 94 is an elastic member and absorbs an attachment error between the fixed object 2 and the outer peripheral end 73 of the housing case 70. The bush 94 has a fitting groove portion 941 formed along the circumferential direction at a substantially center in the axial direction of the bush 94, and the fitting groove portion 941 is fitted to the inner peripheral portion of the fixing hole portion 731 of the housing case 70. Is done. The bush 94 has one end face 942 in the axial direction in contact with the fixed object 2 in a state where the housing case 70 is attached to the fixed object 2, and the other end face 943 in the axial direction via the washer 92. It contacts the head 911 of the bolt 91. Further, the collar 93 and the washer 92 may be integrally formed with the bolt 91. For example, in the bolt 91a, a cylindrical portion 912a and a washer 92a are integrally formed.

  As described above, according to the non-contact power transmission unit 1 according to the first embodiment, the base material 50 on which the electronic component 20 is mounted is located between the power transmission coil 10 and the ferrite member 40. Thereby, the non-contact power transmission unit 1 can easily position the relative position between the power transmission coil 10 and the electronic component 20 after securing the space between the power transmission coil 10 and the ferrite member 40 by the base material 50. Can do. As a result, the non-contact power transmission unit 1 can properly assemble the power transmission coil 10 and the electronic component 20. In the non-contact power transmission unit 1, the base material 50 can function as a buffer material for the ferrite member 40. Therefore, the non-contact power transmission unit 1 can stabilize the inductance value with a small number of component configurations and improve the electrical performance. Moreover, since the non-contact power transmission unit 1 has a small number of parts, the price can be reduced.

  In the non-contact power transmission unit 1, an electronic component mounting region 51 where the electronic component 20 is mounted and a spacer region 52 that secures a distance between the ferrite member 40 and the power transmission coil 10 are provided on the base material 50. Thereby, the non-contact power transmission unit 1 can easily mount the electronic component 20 on the base material 50. Further, the non-contact power transmission unit 1 can securely hold the base material 50 by the power transmission coil 10 and the ferrite member 40.

  In the non-contact power transmission unit 1, the electric wire 30 connected to the lead wire 12 through the electronic component 20 is led out from the inner peripheral side 111 of the coil body 11 in the coil axial direction. Thereby, since the electric wire 30 does not cross the coil main body 11, the non-contact electric power transmission unit 1 can suppress the influence which it has on the magnetic field of the coil main body 11. Further, the non-contact power transmission unit 1 can reduce the thickness of the non-contact power transmission unit 1.

  The non-contact power transmission unit 1 covers at least the power transmission coil 10 in the housing case 70 in a state where the power transmission coil 10, the ferrite member 40, the electronic component 20, and the base material 50 are housed in the housing case 70. A filler 80 is provided. Thereby, the non-contact power transmission unit 1 can fix the positions of the power transmission coil 10, the ferrite member 40, the electronic component 20, and the base material 50 housed in the housing case 70. Further, the non-contact power transmission unit 1 can improve waterproofness and dustproofness. Further, the non-contact power transmission unit 1 can effectively dissipate heat because the filler 80 has better thermal conductivity than air.

  In the non-contact power transmission unit 1, the end of the lead wire 12 of the coil body 11, that is, the start end 131 and the end end 132 are located on the inner peripheral side 111 of the coil body 11. Thereby, the non-contact power transmission unit 1 can easily electrically connect the coil body 11 to the electronic component 20 located on the inner peripheral side 111 of the coil body 11.

  In the non-contact power transmission unit 1, the housing groove portion 42 of the ferrite member 40 positions the terminal portion 132 of the second lead wire 122 housed in the housing groove portion 42 on the inner peripheral side 111 of the coil body 11. Thereby, since the 2nd lead wire 122 is accommodated in the accommodation groove part 42, the thickness of the non-contact power transmission unit 1 can be made thin. In addition, in the non-contact power transmission unit 1, the ferrite block 41 constituting the housing groove 42 can be as close as possible, so that the magnetic flux of the power transmission coil 10 can be stabilized and the inductance value can be kept constant. it can.

  The non-contact power transmission unit 1 includes the filling material 80 injected into the housing case 70 in a state where the power transmission coil 10, the base material 50, the electronic component 20, and the ferrite member 40 are housed in the housing case 70. The lower side of the base material 50 is filled through the filling hole 513. Thereby, the non-contact power transmission unit 1 can quickly spread the filler 80 into the housing case 70 and can fill the filler 80 to every corner in the housing case 70.

  In the non-contact power transmission unit 1, the extending direction of the radiating fins 75 intersects with the extending direction of the coil positioning groove 711. For example, in the non-contact power transmission unit 1, the housing case 70 is divided into four regions by virtual diagonal lines P1 and P2, and the radiation fins of the first region 710a that are opposed to each other with the intersection point 710e of the virtual diagonal lines P1 and P2 interposed therebetween. 75 and the radiating fins 75 of the third region 710c extend in the first direction, and the radiating fins 75 of the second region 710b and the radiating fins 75 of the fourth region 710d are opposed to each other across the intersection 710e. The first direction and the second direction intersect with each other. Thereby, the non-contact power transmission unit 1 can radiate the heat of the power transmission coil 10 and the like from the inside of the housing case 70 to the outside by the radiation fins 75. In addition, when the contactless power transmission unit 1 is subjected to a bending force in the extending direction of the coil positioning groove 711 of the housing case 70, the heat radiation fin 75 resists the bending force. Can be improved. The non-contact power transmission unit 1 also has a function of buffering the impact applied to the housing case 70 from the outside by the heat radiating fins 75. For example, when an impact is applied to the housing case 70 from the outside, the non-contact power transmission unit 1 bends the heat radiation fin 75 to buffer the impact received by the electronic component 20 and the like housed inside the housing case 70.

  In the non-contact power transmission unit 1, the electronic component 20 having a relatively high height in the coil axis direction is mounted in the component mounting opening 511 in a state where the electronic component 20 is mounted on the base material 50. Thereby, the non-contact power transmission unit 1 can reduce the thickness of the non-contact power transmission unit 1.

  In the non-contact power transmission unit 1, the outer peripheral end 73 is continuously formed along the tip of the side wall 72 of the housing case 70, and a fixing hole for fixing the housing case 70 to the fixed object 2. Part 731. Since the fixed hole portion 731 does not protrude from the outer peripheral end portion 73, the non-contact power transmission unit 1 is firmly fixed to the fixed object 2 as compared with the case where the fixed hole portion 731 protrudes from the outer peripheral end portion 73. be able to. That is, the non-contact power transmission unit 1 can suppress the concentration of stress in the fixing hole 731 and can be firmly fixed to the fixing object 2.

  In the non-contact power transmission unit 1, since the mounting member 90 includes the bush 94, the mounting error between the fixed object 2 and the housing case 70 can be absorbed.

[Modification 1 of Embodiment 1]
Next, an example of drawing out the lead wire of the power transmission coil according to the first modification of the first embodiment will be described. The first modification of the first embodiment is different from the first embodiment in the housing groove portion that houses the lead wire. FIG. 16 is a cross-sectional view illustrating a lead-out example of the lead wire of the power transmission coil according to the first modification of the first embodiment. The description of the same configuration as that of the first embodiment is omitted.

  As shown in FIG. 16, the ferrite member 40 has an accommodation groove 42 a instead of the accommodation groove 42 of the first embodiment. The accommodation groove 42 a accommodates the second lead wire 122. The housing groove 42 a traverses the ferrite member 40 in a direction orthogonal to the coil axis direction, and communicates the outer peripheral side 43 and the inner peripheral side 44 of the ferrite member 40. The accommodation groove 42a is formed between the ferrite block 41a and the ferrite block 41a adjacent to the ferrite block 41a. For example, the accommodation groove 42a is formed by cutting each of the upper end corners 411a facing each other on the upper side in the coil axis direction in the adjacent ferrite block 41a. Specifically, the accommodation groove 42a is formed in a U shape when viewed from the extending direction of the second lead wire 122 that is routed and accommodated in the accommodation groove 42a. The end faces of the ferrite blocks 41a constituting the housing groove 42a are as close as possible to each other. Thereby, the non-contact power transmission unit 1 can stabilize the inductance value of the power transmission coil 10 even if the accommodation groove 42a is formed.

  As described above, the contactless power transmission unit 1 according to the first modification of the first embodiment has the housing groove portion 42a formed in a U shape when viewed from the extending direction of the second lead wire 122. Since the two lead wires 122 are accommodated, the thickness of the non-contact power transmission unit 1 can be reduced similarly to the accommodation groove portion 42 of the first embodiment.

[Modification 2 of Embodiment 1]
Next, an example of drawing out the lead wire of the power transmission coil according to the second modification of the first embodiment will be described. The second modification of the first embodiment is different from the first embodiment in the housing groove for housing the lead wire. FIG. 17 is a cross-sectional view illustrating a lead-out example of the lead wire of the power transmission coil according to the second modification of the first embodiment. The description of the same configuration as that of the first embodiment is omitted.

  As shown in FIG. 17, the ferrite member 40 has an accommodation groove 42 b instead of the accommodation groove 42 of the first embodiment. The accommodation groove 42 b accommodates the second lead wire 122. The housing groove 42b traverses the ferrite member 40 in a direction orthogonal to the coil axis direction, and communicates the outer peripheral side 43 and the inner peripheral side 44 of the ferrite member 40. The accommodation groove 42b is formed between the ferrite block 41b and the ferrite block 41b adjacent to the ferrite block 41b. For example, the accommodation groove portion 42b is formed by cutting each of the upper end corner portions 411b facing each other on the upper side in the coil axis direction in the adjacent ferrite block 41b. Specifically, the accommodation groove 42b is formed in a rectangular shape when viewed from the extending direction of the second lead wire 122 that is routed and accommodated in the accommodation groove 42b. The end faces of the ferrite blocks 41b constituting the accommodation groove 42b are as close as possible to each other. Thereby, the non-contact electric power transmission unit 1 can stabilize the inductance value of the electric power transmission coil 10 even if the accommodation groove part 42b is formed.

  As described above, in the non-contact power transmission unit 1 according to the second modification of the first embodiment, the housing groove 42b formed in a rectangular shape when viewed from the extending direction of the second lead wire 122 has the second Since the lead wire 122 is accommodated, the thickness of the non-contact power transmission unit 1 can be reduced similarly to the accommodation groove portion 42 of the first embodiment.

[Modification 3 of Embodiment 1]
Next, an example of drawing out the lead wire of the power transmission coil according to the third modification of the first embodiment will be described. The third modification of the first embodiment is different from the first embodiment in the housing groove portion that houses the lead wire. FIG. 18 is a cross-sectional view illustrating a lead-out example of the lead wire of the power transmission coil according to the third modification of the first embodiment. The description of the same configuration as that of the first embodiment is omitted.

  As shown in FIG. 18, the ferrite member 40 has an accommodation groove 42 c instead of the accommodation groove 42 of the first embodiment. The accommodation groove portion 42 c accommodates the second lead wire 122. The housing groove 42 c crosses the ferrite member 40 in a direction orthogonal to the coil axis direction, and communicates the outer peripheral side 43 and the inner peripheral side 44 of the ferrite member 40. The accommodation groove 42c is formed between the ferrite block 41c and the ferrite block 41c adjacent to the ferrite block 41c. For example, the accommodation groove portion 42c is formed by cutting the upper end corner portion 411c on one side facing the upper side in the coil axis direction in the adjacent ferrite block 41c. Specifically, the housing groove portion 42c is curved along the peripheral surface of the second lead wire 122 when viewed from the extending direction of the second lead wire 122 that is routed and accommodated in the housing groove portion 42c. Formed. Note that the housing groove portion 42 c does not have to have a curved shape when viewed from the extending direction of the second lead wire 122. The end faces of the ferrite blocks 41c constituting the housing groove 42c are as close as possible to each other. Thereby, the non-contact power transmission unit 1 can stabilize the inductance value of the power transmission coil 10 even if the accommodation groove 42c is formed.

  As described above, in the non-contact power transmission unit 1 according to the third modification of the first embodiment, the accommodation groove portion 42c formed by cutting the upper end corner portion 411c on one side accommodates the second lead wire 122. Therefore, the thickness of the non-contact power transmission unit 1 can be reduced similarly to the housing groove portion 42 of the first embodiment. Moreover, since the accommodation groove part 42c is formed by cutting only the upper end corner part 411c of the ferrite block 41c on one side, it can be easily formed.

[Embodiment 2]
A non-contact power transmission unit 1A according to Embodiment 2 will be described. The second embodiment is different from the first embodiment in that the power transmission coil is composed of two layers. Further, the second embodiment is different from the first embodiment in a housing case that houses a power transmission coil composed of two layers. FIG. 19 is an exploded perspective view illustrating a configuration example of the non-contact power transmission unit according to the second embodiment. FIG. 20 is a perspective view illustrating an example of drawing out the lead wire of the power transmission coil according to the second embodiment. FIG. 21 is a plan view illustrating a configuration example of a storage case according to the second embodiment. FIG. 22 is a plan view illustrating a mounting example of the ventilation plug according to the second embodiment. Below, the description which overlaps with Embodiment 1 is abbreviate | omitted as much as possible.

  As shown in FIGS. 19 and 20, the non-contact power transmission unit 1A includes a power transmission coil 10a, a housing case 70a, and a base material (not shown). The power transmission coil 10a performs power transmission without contact, and includes a coil body 11a and a lead wire 12a. The coil body 11a is divided into two layers and formed in a spiral shape. For example, the coil main body 11a includes a first layer 113 wound in a spiral shape from the inner peripheral side 111a of the coil main body 11a toward the outer peripheral side 112a of the coil main body 11a, and a terminal portion of the strand 13 of the first layer 113. 132 has the 2nd layer 114 wound by the spiral shape toward the inner peripheral side 111a of the coil main body 11a from the outer peripheral side 112a of the coil main body 11a. The first layer 113 of the coil body 11a and the second layer 114 of the coil body 11a are formed in substantially the same size when viewed from the coil axial direction.

  The lead wire 12a includes a first lead wire 121a including the start end portion 131 of the wire 13 in the first layer 113 and a second lead wire including the end portion 132 of the wire 13 in the second layer 114. 122a. The start end portion 131 of the first lead wire 121a and the end portion 132 of the second lead wire 122a are located on the inner peripheral side 111a of the coil body 11a. That is, since the strand 13 is wound from the inner peripheral side 111a of the coil main body 11a to the outer peripheral side 112a, and further, the strand 13 is continuously wound from the outer peripheral side 112a of the coil main body 11a to the inner peripheral side 111a. The starting end 131 and the terminating end 132 of the strand 13 are located on the inner peripheral side 111a of the coil body 11a.

  The base material according to the second embodiment is configured in the same manner as the base material 50 of the first embodiment, and a plurality of electronic components are electrically connected, and is located between the power transmission coil 10a and a ferrite member (not shown).

  As shown in FIG. 21, the accommodation case 70a accommodates the power transmission coil 10a, the base material, the electronic component, the ferrite member, and the like. When viewed from the coil axis direction, the housing case 70a is formed in a rectangular shape and has a certain depth. The housing case 70a has a flat surface portion 71a formed in a flat and rectangular shape, and a side wall portion 72a erected from an edge composed of four sides of the flat surface portion 71a. The flat surface portion 71a and the side wall portion 72a constitute an accommodating portion 74a. A coil positioning groove portion 711a for forming and positioning the power transmission coil 10a is provided on the inner surface of the flat surface portion 71a of the housing portion 74a. The coil positioning groove 711a includes a plurality of wire grooves 711e. The strand groove 711 e is formed in a spiral shape, and the groove width is formed in accordance with the wire diameter of the strand 13. The coil positioning groove 711a forms the coil main body 11a and positions the coil main body 11a by winding the wire 13 along the wire groove 711e in two layers in the coil axial direction. The virtual diagonal line of the coil positioning groove 711a overlaps with the virtual diagonal lines P1 and P2 of the plane part 71a, for example.

  A heat radiating fin 75 is provided on the outer side of the housing portion 74a of the housing case 70a. The radiation fins 75 are formed in the same manner as the radiation fins 75 of the first embodiment. The extending direction of the radiating fins 75 intersects the extending direction of the coil positioning groove 711a.

  As shown in FIG. 22, the non-contact power transmission unit 1 </ b> A according to the second embodiment adjusts the air pressure inside the housing case 70 a when the filler 80 is not filled or when bubbles remain even when the filler 80 is filled. A ventilation plug 100 is provided. The ventilation plug 100 is an atmospheric pressure adjustment unit, and includes a cylindrical ventilation waterproof unit 101 having air permeability and waterproofness, and a plug core unit 102. In the ventilation plug 100, the ventilation waterproof part 101 is inserted into the plug core part 102, and the ventilation waterproof part 101 is fixed to the plug core part 102. The housing case 70a is provided with a plug insertion port 725 for inserting the ventilation plug 100. The diameter of the plug insertion port 725 is smaller than the diameter of the ventilation plug 100. The ventilation plug 100 is inserted into the plug insertion port 725 and fixed in a state where the ventilation waterproof unit 101 is compressed. For example, when the temperature of the air in the storage case 70a increases and the atmospheric pressure rises, the ventilation plug 100 sets the atmospheric pressure in the storage case 70a to the same level as the external atmospheric pressure. The ventilation plug 100 allows air and moisture to pass through, but does not allow water and dust to pass through. When the non-contact power transmission unit 1 is attached to the bottom surface of the vehicle, the plug insertion port 725 is installed on the rear side in the full length direction of the vehicle. This is to prevent water and dust from entering the inside of the housing case 70a from the plug insertion port 725 as much as possible when the vehicle moves forward.

  As described above, according to the non-contact power transmission unit 1A according to the second embodiment, the coil main body 11a is spirally wound from the inner peripheral side 111a of the coil main body 11a toward the outer peripheral side 112a of the coil main body 11a. The first layer 113 and the end layer 132 of the strand 13 of the first layer 113 are spirally wound from the outer peripheral side 112a of the coil main body 11a toward the inner peripheral side 111a of the coil main body 11a. And have. Thereby, the non-contact power transmission unit 1A can position the start end portion 131 of the first lead wire 121a and the end portion 132 of the second lead wire 122a on the inner peripheral side 111a of the coil body 11a. In the non-contact power transmission unit 1A, the coil body 11a is formed by being divided into two layers, so that the size of the coil body 11a in the width direction can be reduced.

  Further, the non-contact power transmission unit 1A includes the ventilation plug 100 that adjusts the air pressure inside the housing case 70a, so that the air pressure in the housing case 70a can be kept constant.

  Further, in the non-contact power transmission unit 1A, since the plurality of wire grooves 711e are formed in the coil positioning groove portion 711a, the wire groove 711e functions as a reinforcing rib and is stronger than the coil positioning groove portion 711 of the first embodiment. It can be improved.

  The housing case 70a may have a fixed hole portion 731 as in the first embodiment, and may be fixed to the fixed object 2 such as the bottom surface portion of the vehicle by the attachment member 90.

[Embodiment 3]
A non-contact power transmission unit 1B according to Embodiment 3 will be described. The third embodiment is different from the first embodiment in that the traveling wind of the vehicle efficiently passes through the radiating fins. FIG. 23 is a bottom view illustrating a configuration example of a storage case according to the third embodiment.

  As shown in FIG. 23, the non-contact power transmission unit 1B according to the third embodiment includes four regions (first region 710a to first region) in which the flat part 71b of the housing case 70b is formed by virtual diagonal lines P1 and P2 of the flat part 71b. 4 regions 710d), and the extending direction of the radiation fins 75b is defined in each region. The extending direction of the radiating fins 75 b intersects the extending direction of the coil positioning groove 711. In the non-contact power transmission unit 1B, the first region 710a of the flat surface portion 71b is installed in the front in the full length direction of the vehicle, and the third region 710c of the flat surface portion 71b is installed in the rear in the full length direction of the vehicle. The heat dissipating fins 75b in the first region 710a and the heat dissipating fins 75b in the third region 710c that face each other across the intersection 710e of the flat portion 71b extend in the full length direction of the vehicle. That is, the radiation fins 75b in the first region 710a and the radiation fins 75b in the third region 710c extend in substantially the same direction as the traveling direction of the traveling wind of the vehicle, for example, when the vehicle travels straight. The radiating fins 75b of the second region 710b and the radiating fins 75b of the fourth region 710d facing each other across the intersection 710e of the flat portion 71b extend in a direction intersecting the traveling direction of the traveling wind of the vehicle. One end 750 on the edge 76 side of 70 b is located on the leeward side with respect to the other end 751. That is, in the extending direction of the radiation fins 75b in the second region 710b, the angle θ1 with respect to the traveling direction of the traveling wind of the vehicle has an obtuse angle. In addition, the extending direction of the radiation fins 75b in the fourth region 710d has an obtuse angle θ2 with respect to the traveling direction of the traveling wind of the vehicle.

  The radiating fins 75b in the fourth region 710d intersecting the imaginary diagonal line P1 with the radiating fins 75b in the first region 710a are formed continuously with the radiating fins 75b in the first region 710a. Further, the heat radiation fins 75b of the second region 710b intersecting with the heat radiation fins 75b of the first region 710a on the virtual diagonal line P2 are continuously formed with the heat radiation fins 75b of the first region 710a. Further, the heat radiation fin 75b of the fourth region 710d intersecting the heat radiation fin 75b of the third region 710c on the virtual diagonal line P2 is formed continuously with the heat radiation fin 75b of the third region 710c. Further, the heat radiation fins 75b of the second region 710b intersecting with the heat radiation fins 75b of the third region 710c on the virtual diagonal line P1 are formed continuously with the heat radiation fins 75b of the third region 710c.

  As described above, according to the non-contact power transmission unit 1B according to the third embodiment, the radiating fin 75b extending in the direction in which the extending direction of the radiating fin 75b intersects the traveling direction of the traveling wind of the vehicle is One end 750 on the edge 76 side of the housing case 70b is located on the leeward side with respect to the other end 751. Thereby, after improving the strength, the non-contact power transmission unit 1B has less resistance of the radiating fins 75b to the traveling wind, and the traveling wind efficiently passes through the radiating fins 75b, so that the heat radiation effect can be improved.

[Embodiment 4]
A non-contact power transmission unit 1C according to the fourth embodiment will be described. The fourth embodiment is different from the first embodiment in that the bus bar is connected to the second lead wire across the coil body. FIG. 24 is a bottom perspective view illustrating a configuration example of a bus bar according to the fourth embodiment. As shown in FIG. 24, the bus bar Ba is formed in a thin plate shape, and is provided on the power transmission coil 10 side of the base material 50. The bus bar Ba extends from the inner peripheral side 111 of the coil main body 11 to the outer peripheral side 112 of the coil main body 11 and crosses the coil main body 11. The bus bar Ba extending to the outer peripheral side 112 of the coil main body 11 is connected to the second lead wire 122 located on the outer peripheral side 112 of the coil main body 11. The bus bar Ba may be covered to insulate it from the power transmission coil 10.

  As described above, according to the contactless power transmission unit 1 </ b> C according to the fourth embodiment, the second lead wire 122 crosses the coil main body 11 instead of the second lead wire 122, and the bus bar Ba crosses the coil main body 11. 122. Thereby, non-contact electric power transmission unit 1C can make thickness of non-contact electric power transmission unit 1C thin.

[Embodiment 5]
A non-contact power transmission unit 1D according to Embodiment 5 will be described. The fifth embodiment is different from the first embodiment in that an electronic component having low heat resistance is mounted in the heat insulating region. FIG. 25 is a perspective view illustrating a mounting example of the electronic component according to the fifth embodiment. As shown in FIG. 25, the electronic component mounting region 51 has a heat insulating region 53 that is partitioned by a heat insulating material 54 standing on a base material 50. The heat insulating material 54 partitions the space on the coil main body 11 side serving as a heat source from the space on the heat insulating region 53 side. The heat insulating region 53 insulates heat generated by the power transmission coil 10. In the heat insulating region 53, the electronic component 20 having lower heat resistance than the electronic component 20 mounted outside the heat insulating region 53 is mounted. For example, the capacitor C <b> 1 having lower heat resistance than the diode D mounted outside the heat insulating region 53 is mounted in the heat insulating region 53.

  As described above, according to the non-contact power transmission unit 1 </ b> D according to the fifth embodiment, the electronic component mounting region 51 has the heat insulating region 53 that is partitioned by the heat insulating material 54 standing on the base material 50. Thereby, it can suppress that the temperature of the electronic component 20 whose heat resistance is lower than the electronic component 20 of the outer side of the heat insulation area | region 53 becomes high temperature.

[Embodiment 6]
A non-contact power transmission unit 1E according to Embodiment 6 will be described. The sixth embodiment is different from the first embodiment in that an electronic component having low heat resistance is mounted on the outer peripheral side of the coil body. FIG. 26 is a perspective view illustrating an example of mounting an electronic component according to the sixth embodiment. As shown in FIG. 26, the base material 50 e is provided with an electronic component mounting region 51 on the inner peripheral side 111 of the coil body 11, and an electronic component mounting region 51 a is provided on the outer peripheral side 112 of the coil main body 11. Since the electronic component mounting region 51a on the outer peripheral side 112 of the coil body 11 is not surrounded by the power transmission coil 10, the power transmission coil 10 and the like are compared with the electronic component mounting region 51 on the inner peripheral side 111 of the coil body 11. It is hard to be affected by heat generated from The electronic component 20 having lower heat resistance than the electronic component 20 mounted in the electronic component mounting region 51 is mounted in the electronic component mounting region 51a. For example, a capacitor C1 having lower heat resistance than the diode D mounted in the electronic component mounting area 51 is mounted in the electronic component mounting area 51a. In the non-contact power transmission unit 1E, the heat insulation region 53 of the fifth embodiment may be provided in the electronic component mounting region 51a to further improve the heat resistance.

  As described above, according to the non-contact power transmission unit 1E according to the sixth embodiment, the electronic component mounting region 51a is provided on the outer peripheral side 112 of the coil body 11 that is not easily affected by the heat generated from the power transmission coil 10 or the like. It is done. Thereby, the non-contact power transmission unit 1E can suppress the temperature of the electronic component 20 having low heat resistance from becoming high by mounting the electronic component 20 having low heat resistance in the electronic component mounting region 51a.

[Modification]
Next, a modification of the embodiment will be described. The non-contact power transmission unit 1 may be applied to other than vehicles.

  Further, a material other than the ferrite member 40 may be applied as the magnetic body. For example, iron oxide, chromium oxide, cobalt, or the like may be applied as the magnetic material.

  Further, the non-contact power transmission unit 1 or the like may perform power transmission by electromagnetic induction in addition to magnetic resonance.

  Further, although the capacitor C and the diode D are described as being mounted on the electronic component mounting area 51 on the ferrite member 40 side, they may be mounted on the electronic component mounting area 51 on the power transmission coil 10 side.

  Moreover, although the base material 50 demonstrated the example formed in the substantially same magnitude | size as the inner periphery of the storage case 70, it is not limited to this. For example, the base material 50 may be formed smaller than the inner periphery of the housing case 70. In this case, the base material 50 is supported by protrusions provided on the housing case 70, and has a gap between the outer peripheral portion of the base material 50 and the inner peripheral surface of the housing case 70. Thereby, the filler 80 flows down from the gap between the outer peripheral portion of the base material 50 and the inner peripheral surface of the storage case 70 to the bottom surface portion of the storage case 70. Therefore, the filler 80 is efficiently filled.

  Moreover, when fixing the ferrite member 40 to the base material 50, it is not limited to the adhesive tape 60. For example, you may provide the projection part which fixes the ferrite member 40 to the base material 50. FIG. For example, the protrusions abut on the four corners of each ferrite block 41 to fix the position of each ferrite block 41.

  The housing case 70 may not have the fixing hole portion 731, and may be fixed to the fixing object 2 such as the bottom surface portion of the vehicle by a method different from the attachment member 90.

1, 1A, 1B, 1C, 1D, 1E Non-contact power transmission unit 10, 10a Power transmission coil 11, 11a Coil body 111, 111a Inner side 112, 112a Outer side 113 First layer 114 Second layer 12, 12a Drawer Wires 121 and 121a First lead wires 122 and 122a Second lead wires 13 Wire 131 Start end portion 132 End portion 20 Electronic component 30 Electric wire 40 Ferrite member (magnetic material)
42, 42a, 42b, 42c Housing groove 50, 50e Base material 51 Electronic component mounting area 52 Spacer area 70, 70a, 70b Housing case 711 Coil positioning groove 75, 75b Radiation fin 80 Filler

Claims (7)

A power transmission coil for transmitting power in a contactless manner;
A magnetic body disposed to face the power transmission coil;
An electronic component is mounted, and a base material that is located between the power transmission coil and the magnetic body and has an insulating function,
A non-contact power transmission unit comprising: The substrate is
An electronic component mounting area on which the electronic component is mounted;
A spacer region that is sandwiched between the power transmission coil and the magnetic body and secures an interval between the magnetic body and the power transmission coil;
The contactless power transmission unit according to claim 1, comprising: The power transmission coil is
A coil body formed in a spiral around the electronic component;
A lead wire pulled out from the coil body and connected to the electronic component;
The electric wire connected to the lead wire through the electronic component is
The non-contact power transmission unit according to claim 1, wherein the non-contact power transmission unit is led out from an inner peripheral side of the coil body in a coil axial direction. A housing case for housing the power transmission coil, the magnetic body, the electronic component, and the base material;
In a state where the power transmission coil, the magnetic body, the electronic component, and the base material are accommodated in the accommodation case, a filler that covers at least the power transmission coil in the accommodation case;
The contactless power transmission unit according to any one of claims 1 to 3. The coil body is
The non-contact power transmission unit according to claim 3 or 4, wherein an end portion of the lead wire is located on an inner peripheral side of the coil body. The power transmission coil is
A coil body formed in a spiral around the electronic component;
A lead wire pulled out from the coil body and connected to the electronic component;
The coil body is
A first layer in which the strands are spirally wound from the inner peripheral side of the coil main body toward the outer peripheral side of the coil main body;
The terminal part of the strand of the 1st layer is provided with the 2nd layer wound in the shape of a spiral toward the inner circumference side of the coil main part from the perimeter side of the coil main part, either of Claims 1-5 The contactless power transmission unit according to item 1. The power transmission coil is
A coil body formed in a spiral around the electronic component;
A lead wire pulled out from the coil body and connected to the electronic component;
The magnetic body is
A housing groove for housing the lead wire;
The receiving groove is
The contactless power transmission unit according to any one of claims 1 to 5, wherein an end portion of the lead wire housed in the housing groove portion is positioned on an inner peripheral side of the coil body.

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