JP2017074602A - Weld zone of spheroidal graphite cast iron with each other or spheroidal graphite cast iron and steel, welding material used for the welding and heat treatment of the weld zone - Google Patents

Weld zone of spheroidal graphite cast iron with each other or spheroidal graphite cast iron and steel, welding material used for the welding and heat treatment of the weld zone Download PDF

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JP2017074602A
JP2017074602A JP2015203274A JP2015203274A JP2017074602A JP 2017074602 A JP2017074602 A JP 2017074602A JP 2015203274 A JP2015203274 A JP 2015203274A JP 2015203274 A JP2015203274 A JP 2015203274A JP 2017074602 A JP2017074602 A JP 2017074602A
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welding
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JP6659300B2 (en
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拓郎 梅谷
Takuro Umetani
拓郎 梅谷
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Abstract

PROBLEM TO BE SOLVED: To provide a weld zone having excellent mechanical characteristics where carbon is spheroidized and deposited in a crystal grain while preventing the occurrence of welding defects when welding spheroidal graphite cast iron.SOLUTION: In a weld zone where spheroidal graphite cast iron with each other or the spheroidal graphite cast iron and steel are welded with an Ni-Fe-based welding material: the respective content of C and Si contained in the metallic structure of the welded metal are, by wt.%, 0.5-1.0% of C and 0.5-1.0% of Si; C contained in the welded metal is deposited in a crystal grain as spheroidal graphite; the component of a welding wire 4 as the weld material is, by wt.% in the welding wire 4, 0.3-1.3% of C, 0.3-1.3% of Si, 0.5-2.0% of Mn, 30-70% of Ni and the balance Fe with inevitable ingredients.SELECTED DRAWING: Figure 1

Description

本願発明は、球状黒鉛鋳鉄同士あるいは球状黒鉛鋳鉄と鋼の溶接において、良好な機械的特性を有する金属組織とした溶接部、および、当該溶接に用いる溶接材料、ならびに、当該溶接部の熱処理方法に関するものである。   The present invention relates to a welded portion having a metal structure having good mechanical properties in welding of spheroidal graphite cast irons to each other or spheroidal graphite cast iron and steel, a welding material used for the welding, and a heat treatment method for the welded portion Is.

例えば鋳鉄と鋼の異材溶接を行う場合には、溶接金属中にセメンタイトが生成するのを防止するためにNi−Fe系の溶接材料が用いられる。
しかしながら、Ni−Fe系の溶接材料を用いて溶接した場合、特に多層溶接や高い予熱温度で溶接を行うと、溶接金属の冷却速度が遅くなり、冷却過程で溶接金属中の炭素が結晶粒界に黒鉛として析出するようになる。そのため、粒界強度が著しく低下し、割れ等が発生し易くなる。
これを解決するために、溶接ワイヤや溶接棒などの溶接材料に、Alや希土類金属、V、Ti、Nb等を添加し、炭素を炭化物として安定化させることで、溶接金属での割れを防止する方法が採られる。
For example, when welding different materials of cast iron and steel, a Ni—Fe based welding material is used to prevent the formation of cementite in the weld metal.
However, when welding is performed using a Ni-Fe-based welding material, particularly when multi-layer welding or welding is performed at a high preheating temperature, the cooling rate of the weld metal becomes slow, and the carbon in the weld metal becomes a grain boundary during the cooling process. It begins to precipitate as graphite. Therefore, the grain boundary strength is remarkably lowered, and cracks and the like are likely to occur.
In order to solve this problem, cracks in the weld metal are prevented by adding Al, rare earth metals, V, Ti, Nb, etc. to the welding materials such as welding wires and welding rods and stabilizing the carbon as carbides. The method to do is taken.

例えば、以下に示す特許文献1には、Ni−Fe系の溶接ワイヤに合金成分として、Mn:1.5〜3%、希土類金属:0.001〜0.2%、Al:0.005〜0.5%、Ni:40〜60%を含有させ、さらに必要に応じてTi:0.01〜0.5%、Nb:0.01〜3%、Ta:0.01〜3%、のうちの1種または2種以上を含有させ、残りがFeと不可避不純物からなり、かつ不可避不純物としてのCおよびSi成分の含有量をC:0.5%以下、Si:1.5%以下、とする溶接ワイヤが示されている。この溶接ワイヤを用いることで、溶接ビードに高温割れの発生がなくなり、すぐれた耐衝撃性を持つようになるとの記載がある(第3欄38行目〜第4欄30行目)。   For example, in Patent Document 1 shown below, Mn: 1.5 to 3%, rare earth metal: 0.001 to 0.2%, Al: 0.005 as an alloy component in a Ni—Fe welding wire. 0.5%, Ni: 40-60%, further Ti: 0.01-0.5%, Nb: 0.01-3%, Ta: 0.01-3% One or more of them are contained, the remainder is composed of Fe and unavoidable impurities, and the contents of C and Si components as unavoidable impurities are C: 0.5% or less, Si: 1.5% or less, A welding wire is shown. There is a description that the use of this welding wire eliminates the occurrence of hot cracking in the weld bead and has excellent impact resistance (third column 38th line to fourth column 30th line).

因みに高温割れとは、溶接時に融点近傍もしくはそれ以上に加熱された溶接金属や溶接熱影響部に生じる溶接欠陥である。高温割れには、例えば、溶接金属が凝固する際に割れる凝固割れや、溶接金属および溶接熱影響部に生ずる液化割れがある。凝固割れは、溶融している溶接金属が凝固し、固相間に未だ液相が残っている状態で溶接熱応力が作用することで、当該液相が分離して生じる。液化割れは、溶接金属および溶接熱影響部において固相線温度を低下させる元素が偏析した粒界が部分的に溶融し、これに溶接熱応力が作用して生じる。   Incidentally, hot cracking is a weld defect that occurs in a weld metal or weld heat affected zone that is heated in the vicinity of the melting point or higher during welding. Hot cracks include, for example, solidification cracks that break when the weld metal solidifies, and liquefaction cracks that occur in the weld metal and the weld heat affected zone. Solidification cracking occurs when the molten weld metal solidifies and the thermal phase acts while the liquid phase still remains between the solid phases, causing the liquid phase to separate. Liquefaction cracks are caused by partial melting of the grain boundaries where elements that lower the solidus temperature are segregated in the weld metal and the weld heat affected zone, and welding thermal stress acts on this.

上記特許文献1には、高温割れを抑制するには溶接ワイヤ中のMnおよびCの含有量を特定する必要がある旨が記載されている。   Patent Document 1 describes that it is necessary to specify the contents of Mn and C in the welding wire in order to suppress hot cracking.

Mnは、脱酸・脱硫作用があり、硫化物などの低融点化合物を安定化させる。この硫化物は球状化され、結晶粒内に分布することで溶接ビードに高温割れが発生するのを防止する。なお、特許文献1によれば、当該Mnが高温割れ防止に効果を生ずるのは、希土類金属と共存している場合であるとの記載がある。   Mn has a deoxidation / desulfurization action and stabilizes low melting point compounds such as sulfides. This sulfide is spheroidized and distributed in the crystal grains, thereby preventing hot cracks from occurring in the weld bead. According to Patent Document 1, there is a description that the Mn is effective in preventing hot cracking when it coexists with a rare earth metal.

また、Cについては、脱酸作用があり、素地に固溶して強化し、溶着金属の湯流れを向上させるとの記載がある。ただし、溶接ビードの高温割れの発生を防止するためには溶接ワイヤ中のC含有量が0.5%を超えてはならないとの記載がある。   Moreover, about C, there exists a deoxidation effect | action, and there exists description that it melts and solidifies in a base material and strengthens and the hot water flow of a welding metal is improved. However, there is a description that the C content in the welding wire should not exceed 0.5% in order to prevent the occurrence of hot cracks in the weld bead.

特公昭62−50233号公報Japanese Examined Patent Publication No. 62-50233

鋳鉄を溶接加工して各種の用途に用いるには、欠陥のない溶接を行えることの他に、溶接部が所期の機械的特性を備えている必要がある。
一般に、Ni−Fe系溶接材料を用いて鋳鉄を溶接する場合、多層溶接や高温での予熱を施したのちに溶接を行うと、溶接金属の冷却速度が遅くなり、冷却過程で溶接金属中の炭素が結晶粒界に黒鉛として析出する。その結果、粒界強度が著しく小さくなり、溶接金属の機械的特性が劣るものとなる。
In order to weld cast iron and use it for various applications, it is necessary that the welded part has the desired mechanical characteristics in addition to being able to perform welding without defects.
In general, when welding cast iron using Ni-Fe welding material, if welding is performed after multi-layer welding or preheating at a high temperature, the cooling rate of the weld metal is slowed down, and during the cooling process Carbon is deposited as graphite at the grain boundaries. As a result, the grain boundary strength is remarkably reduced, and the mechanical properties of the weld metal are inferior.

また、溶接金属と母材との界面、即ち、ボンド部近傍では、母材の溶込みにより炭素濃度が高くなり、これに伴い、Ni濃度が低くなることによって脆いセメンタイト相が生成し易くこの場合にも溶接部の機械的特性が低下することとなる。このセメンタイト相を解消し、黒鉛化するために熱処理を行うと、高温保持過程および冷却過程で炭素が黒鉛として析出する。   In addition, in the interface between the weld metal and the base material, that is, in the vicinity of the bond portion, the carbon concentration increases due to the penetration of the base material, and accordingly, the Ni concentration decreases to easily generate a brittle cementite phase. In addition, the mechanical properties of the welded portion are deteriorated. When heat treatment is performed to eliminate the cementite phase and graphitize, carbon precipitates as graphite during the high temperature holding process and cooling process.

上記公知文献1の技術では、溶接時の高温割れを回避する点についての記載はあるものの、溶接金属の熱処理特性までは考慮されていない。そのため、鋳鉄を各種構造物などに用いようとする場合でも、所期の機械的特性が得られず、鋳鉄の応用範囲に一定の制限があった。   In the technique of the above-mentioned known document 1, although there is a description about avoiding hot cracking during welding, the heat treatment characteristics of the weld metal are not taken into consideration. Therefore, even when cast iron is used for various structures, desired mechanical characteristics cannot be obtained, and the application range of cast iron has certain limitations.

また、上記公知文献1の技術では、TiやTa等の高価な特殊元素の添加を必要としており、汎用的な溶接ワイヤを得るには未だ改善の余地がある。   Further, the technique of the above-mentioned known document 1 requires the addition of expensive special elements such as Ti and Ta, and there is still room for improvement in order to obtain a general-purpose welding wire.

そこで、球状黒鉛鋳鉄を溶接加工する場合に、溶接欠陥の発生を防止しつつ炭素を黒鉛化させて結晶粒内に析出させ、良好な機械的特性を備えた溶接部を得ること、および、そのような溶接部が得られる溶接材料の開発が求められている。   Therefore, when welding spheroidal graphite cast iron, carbon is graphitized while preventing the occurrence of weld defects, and precipitated in crystal grains, and a weld with good mechanical properties is obtained, and There is a demand for the development of a welding material from which such a weld is obtained.

本発明の溶接部に係る特徴構成は、
球状黒鉛鋳鉄同士あるいは球状黒鉛鋳鉄と鋼をNi−Fe系溶接材料で溶接した溶接部において、溶接金属の金属組織に含まれるCおよびSiが、共に重量%でC:0.5〜1.0%、Si:0.5〜1.0%であり、溶接金属に含まれるCが結晶粒内に球状黒鉛として析出している点にある。
The characteristic configuration according to the welded portion of the present invention is as follows:
In a welded portion in which spheroidal graphite cast irons or spheroidal graphite cast iron and steel are welded with a Ni—Fe based welding material, C and Si contained in the metal structure of the weld metal are both C: 0.5 to 1.0 by weight%. %, Si: 0.5 to 1.0%, and C contained in the weld metal is precipitated as spherical graphite in the crystal grains.

例えば、溶接部のボンド部近傍には、溶接時の高入熱に起因して延性の乏しいセメンタイトが生成し、溶接強度が低下することがある。そのため、溶接部を後熱処理し、セメンタイトを黒鉛化する必要がある。そこで本構成の如く、Ni−Fe系合金中の組成につき、CおよびSiの含有量を規定することで、後熱処理に際して溶接金属中に存在する炭素が球状黒鉛化され、結晶粒内に析出する。これにより、溶接金属の強度が向上し、割れの発生を防ぎ、延性の高い溶接部を得ることができる。   For example, cementite having poor ductility may be generated in the vicinity of the bond portion of the welded portion due to high heat input during welding, and the welding strength may be reduced. Therefore, it is necessary to post-heat the weld and graphitize the cementite. Therefore, as in this configuration, by defining the content of C and Si with respect to the composition in the Ni—Fe-based alloy, the carbon present in the weld metal is spheroidal graphitized during the post-heat treatment and precipitated in the crystal grains. . Thereby, the intensity | strength of a weld metal improves, generation | occurrence | production of a crack can be prevented and a highly ductile weld part can be obtained.

なお、ここでは炭素が黒鉛として現れることを析出するとの表現を用いた。これは、多くの炭素が固相状態の金属組織内に現れることによる。ただし、一部の炭素は凝固過程で現れる(晶出する)ものもあることから、本実施形態において、析出の中には晶出も含むものとする。   Here, the expression that the appearance of carbon as graphite is precipitated. This is due to the fact that a lot of carbon appears in the metal structure in the solid state. However, since some carbon appears (crystallizes) in the solidification process, in this embodiment, the precipitation includes crystallization.

本発明の溶接部に係る特徴構成として、前記球状黒鉛鋳鉄の母材を、SiまたはNiのいずれか一方または両方で固溶強化したフェライト基地球状黒鉛鋳鉄とすることが好ましい。   As a characteristic configuration according to the welded portion of the present invention, it is preferable that the base material of the spheroidal graphite cast iron is ferritic base spheroidal graphite cast iron solid-solution strengthened with either one or both of Si and Ni.

本構成のごとく、フェライト基地をSiやNiを用いて固溶強化することで熱処理後のボンド部近傍の軟化を抑制することができる。   As in this configuration, by softening the ferrite matrix using Si or Ni, softening in the vicinity of the bond portion after the heat treatment can be suppressed.

本発明の溶接材料に係る特徴構成は、
溶接材料の重量%で
C :0.3〜1.3%、
Si:0.3〜1.3%、
Mn:0.5〜2.0%、
Ni:30〜70%、
残部をFeおよび不可避成分で構成した点にある。
The characteristic configuration according to the welding material of the present invention is:
C: 0.3 to 1.3% by weight% of welding material,
Si: 0.3 to 1.3%
Mn: 0.5 to 2.0%,
Ni: 30 to 70%,
The remainder is composed of Fe and inevitable components.

この成分の溶接材料を用いて球状黒鉛鋳鉄同士、あるいは、球状黒鉛鋳鉄と通常の鋼材との間で溶接部を形成した場合、球状黒鉛鋳鉄同士の溶接では、溶接金属におけるC含有量およびSi含有量が、球状黒鉛鋳鉄の側から混入して若干増加する。一方、球状黒鉛鋳鉄と鋼材との溶接では、溶接金属におけるC含有量およびSi含有量が鋼材の溶融に伴って希釈されることによって若干減少する。
ただし、溶接材料の各成分の含有量を本構成の如く規定することで、溶接金属のいずれの箇所においてもC含有量およびSi含有量が適正な値となる。これにより、炭素が球状黒鉛化し、結晶粒界ではなく結晶粒内に析出して、溶接金属の強度が向上し、耐割れ性・延性が向上する。
When welding parts are formed between spheroidal graphite cast irons or between spheroidal graphite cast iron and ordinary steel materials using the welding material of this component, in welding between spheroidal graphite cast irons, the C content and Si content in the weld metal The amount increases slightly from the spheroidal graphite cast iron side. On the other hand, in welding of spheroidal graphite cast iron and steel material, the C content and Si content in the weld metal are slightly reduced by being diluted as the steel material is melted.
However, by defining the content of each component of the welding material as in the present configuration, the C content and the Si content become appropriate values at any location of the weld metal. As a result, carbon is spheroidal graphitized and precipitated not in the crystal grain boundaries but in the crystal grains, thereby improving the strength of the weld metal and improving the crack resistance and ductility.

本発明の溶接部の熱処理方法に係る特徴構成は、上記溶接材料を用いた、球状黒鉛鋳鉄と鋼との溶接、または、球状黒鉛鋳鉄同士の溶接の後に、溶接箇所を850℃以上の温度で30分間以上保持し、その後炉冷または空冷する点にある。   The characteristic structure according to the heat treatment method for the welded portion of the present invention is that the welded portion is welded at a temperature of 850 ° C. or higher after welding the spheroidal graphite cast iron and steel or welding the spheroidal graphite cast irons using the above-mentioned welding material. It is in the point of holding for 30 minutes or more and then cooling in the furnace or air.

溶接により、ボンド部近傍には延性の乏しいセメンタイト、マルテンサイトが生成する。そこで本構成のごとく溶接部を後熱処理することで、フェライト・パーライト、マルテンサイト組織が一旦オーステナイトに変化し、セメンタイトが黒鉛化される。さらに、溶接金属に存在する炭素が球状化されて結晶粒内に析出する。これを徐冷することで、熱影響部のオーステナイトはフェライトもしくはパーライトに変化する。溶接金属の強度が向上し、割れの発生を防ぎ、延性の高い溶接部を得ることができる。   By welding, cementite and martensite with poor ductility are formed in the vicinity of the bond portion. Therefore, by subjecting the welded portion to post-heat treatment as in this configuration, the ferrite / pearlite and martensite structures are once changed to austenite, and cementite is graphitized. Furthermore, carbon present in the weld metal is spheroidized and precipitated in the crystal grains. By slowly cooling this, the austenite of the heat-affected zone changes to ferrite or pearlite. The strength of the weld metal is improved, cracking can be prevented, and a highly ductile weld can be obtained.

溶接部の概略を示す説明図Explanatory drawing showing the outline of the weld 母材、溶接ワイヤ、溶接金属の成分を示す表Table showing base metal, welding wire and weld metal components 溶接部の機械的特性を示す表Table showing mechanical properties of welds 本実施形態の溶接ワイヤを用いた溶接部の組織写真(FCD500 as weld)Structure photograph of welded part using welding wire of this embodiment (FCD500 as weld) 本実施形態の溶接ワイヤを用いた溶接部の組織写真(FCD500 PWHT)Structure photograph of welded part using welding wire of this embodiment (FCD500 PWHT) 本実施形態の溶接ワイヤを用いた溶接部の組織写真(SSFDI500 as weld)Structure photograph of welded part using welding wire of this embodiment (SSFDI500 as weld) 本実施形態の溶接ワイヤを用いた溶接部の組織写真(SSFDI500 PWHT)Structure photograph of welded part using welding wire of this embodiment (SSFDI500 PWHT) 比較例(市販品)の溶接ワイヤを用いた溶接部の組織写真(FCD500 as weld)Structure picture of welded part using welding wire of comparative example (commercial product) (FCD500 as weld) 比較例(市販品)の溶接ワイヤを用いた溶接部の組織写真(FCD500 PWHT)Structure image of welded part using welding wire of comparative example (commercial product) (FCD500 PWHT) 比較例(市販品)の溶接ワイヤを用いた溶接部の組織写真(SSFDI500 as weld)Structure photograph of welded part using welding wire of comparative example (commercial product) (SSFDI500 as weld) 比較例(市販品)の溶接ワイヤを用いた溶接部の組織写真(SSFDI500 PWHT)Structure photograph of welded part using welding wire of comparative example (commercial product) (SSFDI500 PWHT)

本発明に係る実施形態を以下、図を用いながら説明する。
図1には、母材1である球状黒鉛鋳鉄同士をNi−Fe系溶接材料を用いて溶接した溶接部の模式図を示す。中央の溶接金属2を挟んで両側には、球状黒鉛鋳鉄の母材1を溶接してある。具体的には、母材1同士にV形開先を形成し、第1層目で裏波溶接部を形成しつつ第2層目で仕上げ溶接を行った例である。溶接はMIG溶接法(Metal Inert Gas welding)により行った。溶接チップ3から溶接材料である溶接ワイヤ4を供給すると共に、溶接トーチ5の先端からは不活性ガス6を供給し、溶接アーク7の周辺をシールドしつつ溶接を行った。
なお、溶接部を挟んで一方の母材1は通常の鋼材を用いるものであってもよい。
Embodiments according to the present invention will be described below with reference to the drawings.
In FIG. 1, the schematic diagram of the welding part which welded the spheroidal graphite cast iron which is the base material 1 using the Ni-Fe-type welding material is shown. A base material 1 of spheroidal graphite cast iron is welded on both sides of the center weld metal 2. Specifically, this is an example in which V-shaped grooves are formed between the base materials 1 and finish welding is performed on the second layer while forming a back welded portion on the first layer. Welding was performed by MIG welding (Metal Inert Gas welding). A welding wire 4 as a welding material was supplied from the welding tip 3 and an inert gas 6 was supplied from the tip of the welding torch 5 to perform welding while shielding the periphery of the welding arc 7.
Note that one of the base materials 1 across the welded portion may use a normal steel material.

このような溶接継手における各領域の成分組成は、溶接金属2と母材1との境界部であるボンド部8から母材1の側の組織における成分組成は母材1と略同じになる。これに対し、溶接金属2の成分組成は、母材1と溶接ワイヤ4とが融合し、若干変化する。   The component composition of each region in such a welded joint is substantially the same as that of the base material 1 in the structure on the base material 1 side from the bond portion 8, which is the boundary between the weld metal 2 and the base material 1. On the other hand, the component composition of the weld metal 2 is slightly changed by the fusion of the base material 1 and the welding wire 4.

一般に溶接継手の機械的特性は、このボンド部8近傍の特性が支配的である。つまり、母材1と溶接ワイヤ4との成分が混合されるうえ、溶接入熱の大小によって金属組織が大きく変化する場合があるからである。特に、球状黒鉛鋳鉄を溶接する場合には、ボンド部8近傍における母材1の側の球状黒鉛組織が解消されたり、溶接金属2側に存在する炭素が球状に析出しない等、溶接部の組織のコントロールが困難である。本実施形態に係る技術は、球状黒鉛鋳鉄の溶接を行ったままで、あるいは、溶接後に適宜後熱処理を施すことで、機械的特性に優れた溶接部を得ようとするものである。   In general, the mechanical properties of the welded joint are dominated by the properties in the vicinity of the bond portion 8. That is, the components of the base material 1 and the welding wire 4 are mixed, and the metal structure may change greatly depending on the welding heat input. In particular, when welding spheroidal graphite cast iron, the structure of the welded part is eliminated such that the spheroidal graphite structure on the side of the base material 1 in the vicinity of the bond part 8 is eliminated, or the carbon present on the weld metal 2 side is not precipitated in a spherical shape. Is difficult to control. The technique according to the present embodiment is to obtain a welded portion having excellent mechanical characteristics while performing welding of spheroidal graphite cast iron or by appropriately performing post heat treatment after welding.

本実施形態で用いる母材1の成分組成を図2に示す。このうち、FCD500はJIS G 5502に規格されている球状黒鉛鋳鉄であり、SSFDI500は、欧州の球状黒鉛鋳鉄規格EN1563 GJS500-14に相当する球状黒鉛鋳鉄である。S35Cは、JIS G 4051に規格されている機械構造用炭素鋼である。いずれも残余の成分がFeおよび不可避成分である。図2から明らかなように、FCD500およびSSFDI500の球状黒鉛鋳鉄はいずれもCおよびSiをS35Cに比べてワンオーダー多く含有している。   The component composition of the base material 1 used in this embodiment is shown in FIG. Among these, FCD500 is a spheroidal graphite cast iron standardized in JIS G 5502, and SSFDI500 is a spheroidal graphite cast iron corresponding to the European spheroidal graphite cast iron standard EN1563 GJS500-14. S35C is a carbon steel for machine structural use specified in JIS G 4051. In any case, the remaining components are Fe and inevitable components. As is clear from FIG. 2, the spheroidal graphite cast irons of FCD500 and SSFDI500 both contain C and Si by one order more than S35C.

なお、母材1である球状黒鉛鋳鉄としては、SiやNiを用いて固溶強化したものであってもよい。SiやNiの固溶強化により、母材組織はより強いフェライト基地の球状黒鉛鋳鉄となる。この場合、後熱処理などを行った際にもボンド部8近傍の軟化を抑制することができる。   The spheroidal graphite cast iron that is the base material 1 may be one that has been solid-solution strengthened using Si or Ni. Due to the solid solution strengthening of Si or Ni, the base metal structure becomes a stronger ferrite-base spheroidal graphite cast iron. In this case, softening in the vicinity of the bond portion 8 can be suppressed even when post-heat treatment or the like is performed.

一方、溶接金属2の組成は溶接ワイヤ4の成分によって概ね決定される。本実施形態で用いた溶接ワイヤ4の成分組成を図2に示す。なお、図2には、後述する実施例、比較例で使用する市販品の鋳鉄用の溶接ワイヤ4を併記してある。   On the other hand, the composition of the weld metal 2 is largely determined by the components of the welding wire 4. The component composition of the welding wire 4 used in this embodiment is shown in FIG. Note that FIG. 2 also shows commercially available welding wires 4 for cast iron used in Examples and Comparative Examples described later.

本実施形態に係る溶接ワイヤ4は、特に球状黒鉛鋳鉄に対する溶接に用いる。例えば、MIG,MAG(Metal Active Gas welding)および炭酸ガス溶接用ワイヤとして形成される。TIG溶接に使用することも可能である。互いに溶接する母材1は、球状黒鉛鋳鉄同士であってもよいし、球状黒鉛鋳鉄と汎用の構造用鋼材であってもよい。   The welding wire 4 according to this embodiment is used particularly for welding to spheroidal graphite cast iron. For example, it is formed as a wire for MIG, MAG (Metal Active Gas welding) and carbon dioxide gas welding. It can also be used for TIG welding. The base material 1 to be welded to each other may be spheroidal graphite cast iron or may be spheroidal graphite cast iron and a general-purpose structural steel material.

具体的な成分は、重量%でC:0.3〜1.3%,Si:0.3〜1.3%,Mn:0.5〜2%,Ni:30〜70%,残部がFeおよび不可避成分である。当該溶接ワイヤ4は、フラックスコアードワイヤあるいは合金元素入りのフラックスコアードワイヤとすることでより良い溶接性が得られる。ただし、フラックスを有さないソリッドワイヤであってもよい。フラックスとしては、溶接アーク7の安定性が確保でき、脱酸効果のある物質が好ましい。例えば、合金元素の成分としては、Na,Al,Mn,Si,F等が含まれる。フラックスコアードワイヤによる溶接では、ソリッドワイヤと比べて溶接スパッタが少なく、滑らかな外観の溶接部を得ることができる。なお、フラックスコアードワイヤとする場合、内部のフラックスに含める合金成分と、外皮に含める合金成分の組み合わせは任意である。   Specific components are C: 0.3 to 1.3% by weight, Si: 0.3 to 1.3%, Mn: 0.5 to 2%, Ni: 30 to 70%, and the balance is Fe. And inevitable ingredients. The welding wire 4 can obtain better weldability by using a flux cored wire or a flux cored wire containing an alloy element. However, it may be a solid wire having no flux. As the flux, a substance that can ensure the stability of the welding arc 7 and has a deoxidizing effect is preferable. For example, the alloy element components include Na, Al, Mn, Si, F, and the like. In welding with a flux cored wire, welding spatter is less than that of a solid wire, and a weld portion having a smooth appearance can be obtained. In addition, when setting it as a flux cored wire, the combination of the alloy component included in an internal flux and the alloy component included in an outer_skin | epidermis is arbitrary.

〔実施例〕
以下には、本実施形態に係る溶接ワイヤ4を用いて溶接部を作製した実施例を示す。
母材1として用いた板材は、FCD500(球状黒鉛鋳鉄):JIS G5502 FCD500-7相当材、SSFDI500(球状黒鉛鋳鉄):EN1563 GJS500-14相当材、S35C(機械構造用炭素鋼):JIS G4051 の三種類である。板厚はいずれも5mmである。
〔Example〕
Below, the Example which produced the welding part using the welding wire 4 which concerns on this embodiment is shown.
The plate materials used as the base material 1 are: FCD500 (Spheroidal graphite cast iron): JIS G5502 FCD500-7 equivalent, SSFDI500 (Spheroidal graphite cast iron): EN1563 GJS500-14 equivalent, S35C (Carbon steel for machine structure): JIS G4051 There are three types. The plate thickness is 5 mm for all.

実施例の溶接は、シールドガス(Ar−2%O)を用いたMIG溶接法により行った。具体的には、ガス流量:20リットル/分、溶接速度:500mm/分、予熱無し、トーチ角度:前進角20度、溶接電流:220A、溶接電圧:22V、ワイヤ突出し長さ:10mmである。母材1同士の突合せ部にV開先を形成し、1層目を裏波溶接として2層2パス溶接とした。 The welding in the examples was performed by the MIG welding method using shield gas (Ar-2% O 2 ). Specifically, gas flow rate: 20 liters / minute, welding speed: 500 mm / minute, no preheating, torch angle: advance angle 20 degrees, welding current: 220 A, welding voltage: 22 V, wire protrusion length: 10 mm. A V groove was formed at the butt portion between the base materials 1, and the first layer was a two-layer, two-pass welding with back wave welding.

一方、比較例に係る溶接条件は、1層目の溶接電流・電圧が175A,22V、2層目を185A,22.6Vとした。ワイヤ突出し長さは15mmとした。
なお、このように実施例と比較例とで溶接条件が異なるのは、用いる溶接ワイヤ4のタイプの違いにより、最適条件が異なることによるものである。例えば、実施例はフラックス入りワイヤであるのに対して、比較例は市販品のソリッドワイヤを用いた。フラックス入りワイヤでは、内部にフラックスや合金元素を添加しているため、ワイヤの単位長さ当たりの溶着金属量が異なるため、溶接に際する入熱条件が異なることとなる。
On the other hand, the welding conditions according to the comparative example were such that the welding current / voltage of the first layer was 175 A, 22 V, and the second layer was 185 A, 22.6 V. The wire protruding length was 15 mm.
The reason why the welding conditions are different between the embodiment and the comparative example is that the optimum conditions are different depending on the type of the welding wire 4 to be used. For example, while the examples are flux-cored wires, the comparative examples used commercially available solid wires. In the flux-cored wire, since flux and alloy elements are added inside, the amount of deposited metal per unit length of the wire is different, so that the heat input conditions during welding are different.

溶接後の熱処理条件は次のとおりである。各母材1につき、溶接したままのもの(as weld)と、溶接後熱処理(PWHT:Post Weld Heat Treatment)を行ったものとの試験片を作製した。溶接後熱処理は、溶接後900℃で1時間保持したのち空冷する条件と、溶接後900℃で1時間保持したのち炉内で徐冷する条件とを用いた。   The heat treatment conditions after welding are as follows. About each base material 1, the test piece with what was welded (as weld) and the thing which performed post-weld heat processing (PWHT: Post Weld Heat Treatment) was produced. The post-weld heat treatment was performed under the conditions of holding at 900 ° C. for 1 hour after welding and then air-cooling and maintaining the temperature at 900 ° C. for 1 hour after welding and then gradually cooling in the furnace.

図2には、溶接金属2の成分組成を示す。溶接ワイヤ4としては、実施例の溶接ワイヤ4(開発品)と、比較例のダクタイル鋳鉄用の溶接ワイヤ4(市販品)である55Ni-Feソリッドワイヤとを用いた。一方、母材1は、溶接継手の一方がFCD500であり他方がS35Cである組み合わせと、溶接継手の一方がSSFDI500であり他方がS35Cである組み合わせとを用いた。   In FIG. 2, the component composition of the weld metal 2 is shown. As the welding wire 4, the welding wire 4 of the example (development product) and the 55Ni-Fe solid wire which is the welding wire 4 for the ductile cast iron of the comparative example (commercial product) were used. On the other hand, for the base material 1, a combination in which one of the welded joints is FCD500 and the other is S35C, and a combination in which one of the welded joints is SSFDI500 and the other is S35C.

溶接金属2の成分は、重量%でC:0.5〜1.0%であり、Si:0.5〜1.0%である。上記で本実施形態の溶接ワイヤ4に含まれる成分をC:0.3〜1.3%,Si:0.3〜1.3%としたが、これに比べて溶接金属2の各成分範囲は狭く規定している。球状黒鉛鋳鉄の溶接部において強度が不足しがちなのは溶接金属2もしくはボンド部8近傍であることが多く、それは、溶接金属2の組織は、ボンド部8近傍の溶接後の組織を改善すべく後熱処理することで、結晶粒界への炭素の析出が生じ易く、強度低下を招き易いからである。   The components of the weld metal 2 are C: 0.5 to 1.0% by weight% and Si: 0.5 to 1.0%. Although the components contained in the welding wire 4 of the present embodiment are C: 0.3 to 1.3% and Si: 0.3 to 1.3%, the respective component ranges of the weld metal 2 are compared with these. Is narrowly prescribed. In the welded portion of spheroidal graphite cast iron, the strength tends to be insufficient in many cases in the vicinity of the weld metal 2 or the bond portion 8, because the structure of the weld metal 2 is later to improve the structure after welding in the vicinity of the bond portion 8. This is because the heat treatment tends to cause carbon to be precipitated at the crystal grain boundaries and to cause a decrease in strength.

溶接ワイヤ4の成分範囲が広いのは、例えば、母材1としてC含有量が多い球状黒鉛鋳鉄を用いる場合と、C含有量がそれほど多くない構造用鋼材を用いる場合のいずれに対しても対処するためである。例えば、C含有量の多い材料を溶接する場合には、溶接金属2におけるC含有量を押さえるために、溶接ワイヤ4に含まれるC含有量はより少ないものが好ましい。逆に、C含有量の少ない材料を溶接する場合には、溶接金属2の中のC含有量を増やすために、溶接ワイヤ4に含まれるC含有量は多い方が好ましい。このように、溶接ワイヤ4に含まれるCおよびSiの含有量を幅広く設定することで、溶接金属2におけるCおよびSiの含有量を適切に設定することができる。   The component range of the welding wire 4 is wide, for example, both when using spheroidal graphite cast iron with a high C content as the base material 1 and when using structural steel with a low C content. It is to do. For example, when welding a material having a high C content, in order to suppress the C content in the weld metal 2, it is preferable that the C wire contained in the welding wire 4 is smaller. Conversely, when welding a material having a low C content, it is preferable that the C content contained in the welding wire 4 is large in order to increase the C content in the weld metal 2. In this way, by setting the contents of C and Si contained in the welding wire 4 widely, the contents of C and Si in the weld metal 2 can be set appropriately.

図3には、実施例と比較例とにつき引張試験を行った結果を示す。   In FIG. 3, the result of having done the tension test about an Example and a comparative example is shown.

溶接部の機械的特性は、一方の母材1としてFCD500およびSSFDI500のいずれを用いた場合でも、実施例のものが良い結果を示した。例えば、それぞれの母材1についてみると、as weldのものは、実施例の溶接ワイヤ4を用いた場合と比較例(市販品)の溶接ワイヤ4を用いた場合とでは、それほどの差はみられない。しかし、溶接後熱処理(PWHT)を施したものでは、実施例の溶接ワイヤ4を用いたものが引張強さ・伸び共に大幅に良くなっているのに対して、比較例(市販品)の溶接ワイヤ4を用いたものでは、引張強さ・伸び共に大幅に低下した。   As for the mechanical properties of the welded part, the results of the example showed good results regardless of whether FCD500 or SSFDI500 was used as one base material 1. For example, when looking at each base material 1, there is not much difference between the case of as weld and the case of using the welding wire 4 of the example and the case of using the welding wire 4 of the comparative example (commercial product). I can't. However, with the post-weld heat treatment (PWHT), the tensile strength and elongation of the wire using the welding wire 4 of the example are significantly improved, whereas the welding of the comparative example (commercial product) In the case of using the wire 4, both the tensile strength and the elongation were greatly reduced.

破断位置は、実施例の溶接ワイヤ4を用いたものでは、鋳鉄側ボンド部あるいは鋳鉄の母材1であった。特にPWHTを施したものでは、鋳鉄側ボンド部であったものが鋳鉄の母材1に移動したものがみられた。一方、比較例(市販品)の溶接ワイヤ4を用いたものでは、as weldのものが鋳鉄側ボンド部であったのに対して、PWHTを施したものでは全て溶
接金属2で破断した。特に、溶接金属2で破断したものは、溶接部での余盛の有無に拘らず溶接金属2で破断していた。通常、余盛がある溶接金属2の断面積は、余盛がないものの断面積に比べて大きい。強度が低下したとはいえ、余盛のある溶接金属2で破断する状況に直ちに移行したことは、比較例(市販品)の溶接ワイヤ4を用いて溶接した継手の強度は大幅に低下していることがわかる。
In the case of using the welding wire 4 of the example, the fracture position was the cast iron side bond portion or the cast iron base material 1. In particular, in the case of PWHT, what was the cast iron side bond part moved to the base material 1 of cast iron. On the other hand, in the case of using the welding wire 4 of the comparative example (commercially available product), the one with as weld was the cast iron side bond portion, whereas the one with PWHT was all broken with the weld metal 2. In particular, what was broken at the weld metal 2 was broken at the weld metal 2 regardless of the presence or absence of extra welding at the weld. Usually, the cross-sectional area of the weld metal 2 with a surplus is larger than that of the weld metal 2 without a surplus. Even though the strength was lowered, the fact that the weld metal 2 that had a surplus welded immediately shifted to a situation where the weld was welded using the welding wire 4 of the comparative example (commercial product) significantly reduced the strength. I understand that.

溶接金属2の組成を図2に示す。溶接はV形開先に対する2層溶接であり、分析試料は2層目の溶接金属2から採取した。   The composition of the weld metal 2 is shown in FIG. Welding was two-layer welding with respect to a V-shaped groove, and an analysis sample was taken from the second-layer weld metal 2.

図2によれば、溶接金属2に含まれるいずれの成分も鋳鉄の母材1の成分と溶接ワイヤ4の成分との間の値を示していた。ただし、母材1からの溶融量は限られるので、溶接ワイヤ4の成分が支配的である。Cについては、FCD500とS35Cとの溶接部が0.84重量%であり、SSFDI500とS35Cとの溶接部が0.81重量%であった。Siについては、FCD500とS35Cとの溶接部が0.71重量%であり、SSFDI500とS35Cとの溶接部が0.97重量%であった。   According to FIG. 2, any component included in the weld metal 2 showed a value between the component of the cast iron base material 1 and the component of the welding wire 4. However, since the amount of melting from the base material 1 is limited, the components of the welding wire 4 are dominant. Regarding C, the welded portion between FCD500 and S35C was 0.84% by weight, and the welded portion between SSFDI500 and S35C was 0.81% by weight. As for Si, the welded portion between FCD500 and S35C was 0.71% by weight, and the welded portion between SSFDI500 and S35C was 0.97% by weight.

なお、Mnについては、FCD500 の場合およびSSFDI500の場合の双方において、溶接金属2の中のMn含有量が、溶接ワイヤ4におけるMn含有量および母材1におけるMn含有量のいずれよりも僅かに多くなっていた。この要因の可能性としては、例えば、第1層目の溶接でビード表面に形成された酸化被膜の中に含まれていた酸化マンガンが、2層目の溶接時にアーク熱によって還元され、溶接金属2の中のMn量が高まったことが考えられる。   Regarding Mn, in both FCD500 and SSFDI500, the Mn content in the weld metal 2 is slightly higher than both the Mn content in the welding wire 4 and the Mn content in the base material 1. It was. As a possibility of this factor, for example, manganese oxide contained in the oxide film formed on the bead surface by the first layer welding is reduced by the arc heat during the second layer welding, and the weld metal It is thought that the amount of Mn in 2 increased.

本件発明における溶接金属2の成分組成として望ましいのは、Ni-Fe系合金であって、特に、CとSiの重量%がそれぞれ、C:0.5〜1.0%、Si:0.5〜1.0%である。このうち、C含有量は、溶接途中に各種ガスとなって消失する。この消失量は溶接条件などによっても変動するため、溶接ワイヤ4におけるC含有量の設定は重要である。ただし、今回の試験では、C含有量は0.5〜1.0重量%のほぼ中央値となっており、良好な結果を示していた。   The component composition of the weld metal 2 in the present invention is preferably a Ni—Fe alloy, and in particular, the weight percentages of C and Si are C: 0.5 to 1.0% and Si: 0.5, respectively. ~ 1.0%. Of these, the C content disappears as various gases during welding. Since this disappearance varies depending on welding conditions and the like, the setting of the C content in the welding wire 4 is important. However, in this test, the C content was approximately the median value of 0.5 to 1.0% by weight, indicating good results.

溶接部の金属組織を図4〜図11に示す。   The metal structure of the welded portion is shown in FIGS.

図4および図5は、本実施形態の溶接ワイヤ4を用いた、FCD500(図中右側の母材)とS35C(図中左側の母材)との溶接部である。図4はas weldの金属組織であり、図5はPWHTを行った金属組織である。また、それぞれの溶接部中の特定部分につき拡大写真を示した。   4 and 5 show a welded portion of FCD500 (the base material on the right side in the drawing) and S35C (the base material on the left side in the drawing) using the welding wire 4 of the present embodiment. FIG. 4 shows a metal structure of as weld, and FIG. 5 shows a metal structure subjected to PWHT. Moreover, the enlarged photograph was shown about the specific part in each welding part.

図4によると、溶接金属2の組織中(A領域およびB領域)に黒鉛が球状に析出していることがわかる。一方、ボンド部8近傍(C領域およびD領域)では、母材1・溶接金属2ともに球状黒鉛が認められる。ただし、ボンド部8近傍のごく狭い範囲では、冷却速度が速いためセメンタイト相が生成している。   According to FIG. 4, it can be seen that graphite is precipitated in a spherical shape in the structure of weld metal 2 (A region and B region). On the other hand, in the vicinity of the bond portion 8 (C region and D region), spherical graphite is observed in both the base material 1 and the weld metal 2. However, in a very narrow range in the vicinity of the bond portion 8, a cementite phase is generated because the cooling rate is high.

PWHTを行った図5では、溶接金属2(A領域およびB領)において、as weldのものと同様に、球状黒鉛が析出している。この球状黒鉛は、結晶粒界ではなく結晶粒内に析出している。一般には、ボンド部8近傍のセメンタイト相を解消するためにPWHTを施すと、溶接金属2では、高温保持および冷却過程で炭素が黒鉛として結晶粒界に析出することが多い。しかし、実施例の溶接金属2ではそのような組織はみられない。これは、Ni-Fe系の溶接ワイヤ4に対して、特にC含有量およびSi含有量を適量に調節したことに基づくと考えられる。   In FIG. 5 in which PWHT is performed, spherical graphite is precipitated in the weld metal 2 (A region and B region) as in the case of as weld. The spherical graphite is precipitated in the crystal grains, not in the crystal grain boundaries. In general, when PWHT is applied to eliminate the cementite phase in the vicinity of the bond portion 8, in the weld metal 2, carbon often precipitates as a graphite at the grain boundaries during the high temperature holding and cooling process. However, such a structure is not observed in the weld metal 2 of the example. This is considered to be based on the adjustment of the C content and the Si content to appropriate amounts with respect to the Ni—Fe welding wire 4.

ボンド部8近傍では、母材1と溶接金属2とのあいだで成分が遷移する領域において僅かに黒鉛の析出が認められる。これは、溶接プロセスにおいて、溶接金属2の撹拌作用により、ボンド部8近傍の成分の濃度勾配が多くなったため、つまり、成分の遷移領域が非常に狭くなったためと思われる。   In the vicinity of the bond portion 8, slight precipitation of graphite is observed in a region where the component transitions between the base material 1 and the weld metal 2. This is presumably because the concentration gradient of the component in the vicinity of the bond portion 8 increased due to the stirring action of the weld metal 2 in the welding process, that is, the transition region of the component became very narrow.

図6および図7は、本実施形態の溶接ワイヤ4を用いた、SSFDI500とS35Cとの溶接部である。図6はas weldの金属組織(溶接金属2の左側がSSFDI500の母材)であり、図7はPWHTを行った金属組織(溶接金属2の右側がSSFDI500の母材)である。それぞれの溶接部中の特定部分につき拡大写真を示した。   6 and 7 are welded portions of SSFDI 500 and S35C using the welding wire 4 of the present embodiment. FIG. 6 shows the metal structure of as weld (the left side of the weld metal 2 is the SSFDI 500 base material), and FIG. 7 shows the metal structure subjected to PWHT (the right side of the weld metal 2 is the base material of the SSFDI 500). An enlarged photograph of a specific part in each welded part is shown.

この場合も、as weld 状態およびPWHTを施したのちの両方において、溶接金属2中の結晶粒内に球状黒鉛が認められた。また、PWHTを施したものでは、最も冷却速度が遅くなる板厚中央付近のD領域のボンド部8近傍において僅かにマルテンサイト相がみられた。ただし、このマルテンサイト相の両側の組織にはいずれも球状黒鉛がみられた。図3に示した引張試験の結果からも明らかなように、PWHTを施した継手の機械的特性が最も良好であった。余盛無しの引張試験片の場合は、SSFDI500側ボンド部8で破断したが、余盛有りの引張試験片の場合は、溶接金属2の側では破断せず、SSFDI500の側の母材1で破断した。   Also in this case, spheroidal graphite was observed in the crystal grains in the weld metal 2 both in the as weld state and after the PWHT. In the case of PWHT, a slight martensite phase was observed in the vicinity of the bond portion 8 in the D region near the center of the plate thickness where the cooling rate was the slowest. However, spheroidal graphite was observed in the structures on both sides of the martensite phase. As apparent from the results of the tensile test shown in FIG. 3, the mechanical properties of the joint subjected to PWHT were the best. In the case of a tensile test piece with no surplus, it was broken at the bond part 8 on the SSFDI 500 side. It broke.

図8および図9は、比較例(市販品)の溶接ワイヤ4(55Ni-Feソリッドワイヤ)を用いた、FCD500とS35Cとの溶接部の断面写真である。図8はas weldの金属組織(溶接金属2の右側がFCD500)であり、図9はPWHTを行った金属組織(溶接金属2の左側がFCD500)である。   FIGS. 8 and 9 are cross-sectional photographs of the welded part of FCD500 and S35C using the welding wire 4 (55Ni—Fe solid wire) of the comparative example (commercial product). FIG. 8 shows a metal structure of as weld (the right side of the weld metal 2 is FCD500), and FIG. 9 shows a metal structure subjected to PWHT (the left side of the weld metal 2 is FCD500).

図8によると、溶接金属2組織中(A領域およびB領域)のいずれの場所にも黒鉛はほとんど析出していなかった。ボンド部8近傍(C領域およびD領域)のうち、母材1の領域には球状黒鉛が認められる。一方、ボンド部8近傍のごく狭い範囲ではセメンタイト相がみられる。   According to FIG. 8, almost no graphite was precipitated in any place in the weld metal 2 structure (A region and B region). Spherical graphite is observed in the region of the base material 1 in the vicinity of the bond portion 8 (C region and D region). On the other hand, a cementite phase is observed in a very narrow range near the bond portion 8.

PWHTを行った図9では、溶接金属2(A領域およびB領域)に結晶粒界に沿った黒鉛の析出が認められた。このため、図3の引張試験の結果からも明らかなように、PWHTを施した試験片では、余盛有りの場合も無しの場合も溶接金属2で破断し、溶接部の機械的特性が低下していることが確認された。   In FIG. 9 where the PWHT was performed, precipitation of graphite along the grain boundaries was observed in the weld metal 2 (A region and B region). For this reason, as is apparent from the results of the tensile test in FIG. 3, the test piece subjected to PWHT breaks with the weld metal 2 with and without extra filling, and the mechanical properties of the weld are reduced. It was confirmed that

図10および図11は、比較例(市販品)の溶接ワイヤ4(55Ni-Feソリッドワイヤ)を用いた、SSFDI500とS35Cとの溶接部の断面写真である。図10はas weldの金属組織(溶接金属2の左側の母材がSSFDI500)であり、図11はPWHTを施した金属組織(溶接金属2の左側の母材がSSFDI500)である。   10 and 11 are cross-sectional photographs of a welded portion of SSFDI500 and S35C using welding wire 4 (55Ni—Fe solid wire) of a comparative example (commercial product). FIG. 10 shows the metal structure of as weld (the base metal on the left side of the weld metal 2 is SSFDI500), and FIG. 11 shows the metal structure subjected to PWHT (the base material on the left side of the weld metal 2 is SSFDI500).

この場合も、上記FCD500の場合と同様に、PWHTを施した溶接金属2(A領域およびB領域)の結晶粒界に黒鉛が析出していた。図3の引張試験の結果でも、溶接余盛の有無に拘らず破断は溶接金属2で発生しており、溶接部の強度が低下していることが認められた。   Also in this case, as in the case of FCD500, graphite was precipitated at the crystal grain boundaries of weld metal 2 (A region and B region) subjected to PWHT. Even in the result of the tensile test in FIG. 3, it was recognized that the fracture occurred in the weld metal 2 regardless of the presence or absence of the welding surplus, and the strength of the welded portion was reduced.

以上のとおり、本実施形態のNi-Fe系の溶接ワイヤ4を用いて作製した溶接部の機械的特性は、特にCおよびSiの成分によって良好な値を示している。これらCおよびSi、あるいはその他の合金元素を添加することの効果および好ましい含有量は次のとおりである。   As described above, the mechanical characteristics of the welded portion produced using the Ni—Fe based welding wire 4 of the present embodiment show particularly good values depending on the C and Si components. The effects and preferred contents of addition of C and Si or other alloy elements are as follows.

C:炭素。CはNi-Fe系の溶接金属2の中にわずかに固溶するが、大部分は炭化物もしくは黒鉛として析出する。炭化物形成元素が少ない場合には炭素は黒鉛として析出し、C含有量が0〜0.6%の場合には結晶粒界に黒鉛が析出することによって粒界強度を著しく低下させる。C含有量が0.6%を超えると結晶粒内に黒鉛が析出し、粒界強度の低下を抑制することができるが、1.5%を超えると黒鉛析出量が増し、COガス形成によるピンホールも生じて、有効断面積の減少による強度低下を招く。よって、溶接金属2における溶接ワイヤ4の溶け込み割合を考慮して、溶接ワイヤ4の中のC含有量を0.3〜1.3%とした。   C: Carbon. C slightly dissolves in the Ni—Fe-based weld metal 2, but most of it is precipitated as carbide or graphite. When the amount of carbide forming elements is small, carbon is precipitated as graphite, and when the C content is 0 to 0.6%, the graphite is precipitated at the crystal grain boundaries, thereby significantly reducing the grain boundary strength. If the C content exceeds 0.6%, graphite precipitates in the crystal grains, and a decrease in grain boundary strength can be suppressed. However, if the C content exceeds 1.5%, the amount of graphite precipitation increases, resulting from CO gas formation. Pinholes are also generated, leading to a decrease in strength due to a decrease in effective area. Therefore, in consideration of the penetration ratio of the welding wire 4 in the weld metal 2, the C content in the welding wire 4 is set to 0.3 to 1.3%.

Si:ケイ素。Siは脱酸作用、黒鉛化促進作用があり、0〜0.3%では脱酸不足によるピンホールや黒鉛化不足を招く。1.3%以上となると過剰添加による溶接性の低下を招く。よって、ケイ素量を0.3〜1.3%とした。   Si: Silicon. Si has a deoxidation action and a graphitization promoting action. If it is 0 to 0.3%, pinholes due to lack of deoxidation or graphitization is caused. When it is 1.3% or more, weldability is deteriorated due to excessive addition. Therefore, the silicon content is set to 0.3 to 1.3%.

Mn:マンガン。Mnは脱酸作用、炭化物安定化作用があり、0〜0.5%では脱酸不足によるピンホールを招く。2%以上となると過剰添加による溶接性の低下や炭化物形成による溶接金属2の脆化を招く。よって、マンガン量は0.5〜2.0%とした。   Mn: Manganese. Mn has a deoxidizing action and a carbide stabilizing action. If it is 0 to 0.5%, pinholes are caused due to insufficient deoxidation. If it is 2% or more, the weldability is deteriorated due to excessive addition and the weld metal 2 becomes brittle due to carbide formation. Therefore, the manganese content is set to 0.5 to 2.0%.

Ni:ニッケル。Niは溶接金属2の主要元素であり、オーステナイト化元素である。0〜30%ではオーステナイトが不安定となり、溶接金属2の靱性が低下する。70%以上になると強度の低下や経済性の悪化を招く。よって、ニッケル量は30〜70%とした。   Ni: Nickel. Ni is a main element of the weld metal 2 and is an austenitizing element. If it is 0 to 30%, austenite becomes unstable, and the toughness of the weld metal 2 decreases. If it exceeds 70%, the strength is lowered and the economy is deteriorated. Therefore, the nickel amount is set to 30 to 70%.

以上の如く、C含有量およびSi含有量を規定することで、後熱処理に際して溶接金属中に存在する炭素を球状黒鉛化し、結晶粒内に析出させることができる。
また、そのために用いる溶接ワイヤ4の組成成分を特定し、さらには、溶接後の後熱処理を行うことで、溶接金属2の強度が向上し、割れの発生を防ぎ、延性の高い溶接部を得ることができた。
As described above, by defining the C content and the Si content, carbon present in the weld metal during post-heat treatment can be graphitized and precipitated in the crystal grains.
Moreover, the composition component of the welding wire 4 used for that purpose is specified, and further, post-heat treatment after welding is performed, whereby the strength of the weld metal 2 is improved, cracking is prevented, and a highly ductile weld is obtained. I was able to.

本発明の球状黒鉛鋳鉄同士あるいは球状黒鉛鋳鉄と鋼をNi−Fe系溶接材料で溶接した溶接部、および、当該溶接に用いる溶接材料、さらには、当該溶接部の熱処理方法は、球状黒鉛鋳鉄を用いる溶接個所に広く用いることができる。   A welded part in which the spheroidal graphite cast irons of the present invention or spheroidal graphite cast iron and steel are welded with a Ni-Fe welding material, a welding material used for the welding, and a heat treatment method for the welded part include spheroidal graphite cast iron. It can be widely used for the welding point to be used.

1 母材
4 溶接ワイヤ(溶接材料)
8 ボンド部
1 Base material 4 Welding wire (welding material)
8 Bond Club

Claims (4)

球状黒鉛鋳鉄同士あるいは球状黒鉛鋳鉄と鋼をNi−Fe系溶接材料で溶接した溶接部において、
溶接金属の金属組織に含まれるCおよびSiが、共に重量%で
C:0.5〜1.0%、Si:0.5〜1.0%であり、
溶接金属に含まれるCが結晶粒内に球状黒鉛として析出している溶接部。
In welded parts where spheroidal graphite cast irons or spheroidal graphite cast iron and steel are welded with Ni-Fe welding materials,
C and Si contained in the metal structure of the weld metal are both C: 0.5 to 1.0% and Si: 0.5 to 1.0% by weight,
A welded portion in which C contained in the weld metal is precipitated as spherical graphite in the crystal grains.
前記球状黒鉛鋳鉄の母材が、SiまたはNiのいずれか一方または両方で固溶強化したフェライト基地球状黒鉛鋳鉄である請求項1に記載の溶接部。   The weld according to claim 1, wherein the base material of the spheroidal graphite cast iron is ferrite-base spheroidal graphite cast iron that is solid-solution strengthened with either or both of Si and Ni. 請求項1または請求項2に記載の溶接部を得るべく、
溶接材料の重量%で
C :0.3〜1.3%、
Si:0.3〜1.3%、
Mn:0.5〜2.0%、
Ni:30〜70%、
残部をFeおよび不可避成分
で構成される溶接材料。
In order to obtain the weld according to claim 1 or claim 2,
C: 0.3 to 1.3% by weight% of welding material,
Si: 0.3 to 1.3%
Mn: 0.5 to 2.0%,
Ni: 30 to 70%,
A welding material comprising the balance of Fe and inevitable components.
請求項3に記載の溶接材料を用いた前記球状黒鉛鋳鉄と鋼、または、前記球状黒鉛鋳鉄同士の溶接の後に、溶接箇所を850℃以上の温度で30分間以上保持し、そののち炉冷または空冷する溶接部の熱処理方法。
After welding the spheroidal graphite cast iron and steel or the spheroidal graphite cast iron using the welding material according to claim 3, the welded part is held at a temperature of 850 ° C. or higher for 30 minutes or more, and then furnace cooling or A heat treatment method for the air-cooled weld.
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JP2019136712A (en) * 2018-02-06 2019-08-22 日産自動車株式会社 Welding structure and welding method
KR20210011012A (en) * 2018-05-23 2021-01-29 지멘스 악티엔게젤샤프트 Manufacturing and repair welding of nodular cast iron
CN113909735A (en) * 2021-09-28 2022-01-11 杭州华光焊接新材料股份有限公司 Nickel-iron-based alloy welding wire and manufacturing method and using method thereof

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2019136712A (en) * 2018-02-06 2019-08-22 日産自動車株式会社 Welding structure and welding method
KR20210011012A (en) * 2018-05-23 2021-01-29 지멘스 악티엔게젤샤프트 Manufacturing and repair welding of nodular cast iron
JP2021524810A (en) * 2018-05-23 2021-09-16 シーメンス アクチエンゲゼルシヤフトSiemens Aktiengesellschaft Formation welding and repair welding of cast iron containing spheroidal graphite
KR102431127B1 (en) * 2018-05-23 2022-08-11 지멘스 에너지 글로벌 게엠베하 운트 코. 카게 Manufacturing and repair welding of nodular cast iron
CN113909735A (en) * 2021-09-28 2022-01-11 杭州华光焊接新材料股份有限公司 Nickel-iron-based alloy welding wire and manufacturing method and using method thereof

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