JP2017068900A - Carboxymethyl cellulose or salt thereof for nonaqueous electrolyte secondary battery separator - Google Patents

Carboxymethyl cellulose or salt thereof for nonaqueous electrolyte secondary battery separator Download PDF

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JP2017068900A
JP2017068900A JP2015189147A JP2015189147A JP2017068900A JP 2017068900 A JP2017068900 A JP 2017068900A JP 2015189147 A JP2015189147 A JP 2015189147A JP 2015189147 A JP2015189147 A JP 2015189147A JP 2017068900 A JP2017068900 A JP 2017068900A
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secondary battery
electrolyte secondary
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battery separator
mass
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JP6682790B2 (en
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井上 一彦
Kazuhiko Inoue
一彦 井上
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Nippon Paper Industries Co Ltd
Jujo Paper Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Abstract

PROBLEM TO BE SOLVED: To provide: a carboxymethyl cellulose or a salt thereof for a nonaqueous electrolyte secondary battery, which never causes the reduction in capacity even if it suffers the iteration of charge and discharge; a coating liquid for a nonaqueous electrolyte secondary battery separator, which contains such carboxymethyl cellulose; and a nonaqueous electrolyte secondary battery separator including the coating liquid.SOLUTION: A carboxymethyl cellulose or salt thereof (CMC) is used as a water-soluble dispersant for a nonaqueous electrolyte secondary battery separator. The CMC is less than 50 μm in volume-based 100%-cumulative total of particle diameters (in a methanol dispersant). Supposing that the CMC of a dry mass B is dissolved in 2 liters of 0.3 mass% aqueous solution and filtered by a filter (in a reduced pressure condition of -200 mmHg with a 250-mesh) and thus a dry mass A of the residue on the filter is measured, the proportion of the dry mass A to the dry mass B for the CMC is less than 50 ppm.SELECTED DRAWING: None

Description

本発明は、非水電解質二次電池セパレータ用カルボキシメチルセルロース又はその塩、それを含有する非水電解質二次電池セパレータ用塗工液、及びそれを含有する非水電解質二次電池セパレータに関する。   The present invention relates to carboxymethyl cellulose for a non-aqueous electrolyte secondary battery separator or a salt thereof, a coating solution for a non-aqueous electrolyte secondary battery separator containing the same, and a non-aqueous electrolyte secondary battery separator containing the same.

非水電解質二次電池は、携帯電話、携帯型音楽プレーヤー、ノート型パーソナルコンピューター等の携帯型電気機器の小型の機器はもとより、電気自転車、ハイブリッド自動車、電気自動車等の大型機器にも展開されている。このため、非水電解質二次電池には高容量化、大電流での充放電特性といった性能が求められているが、非水電解質二次電池は、水系電池と比較して、発煙、発火、破裂等の危険性が高いことが知られており、安全性の向上も要求されている。   Non-aqueous electrolyte secondary batteries are used not only in small devices such as mobile phones, portable music players, and notebook personal computers, but also in large devices such as electric bicycles, hybrid vehicles, and electric vehicles. Yes. For this reason, non-aqueous electrolyte secondary batteries are required to have high capacity and performance such as charge / discharge characteristics at a large current, but non-aqueous electrolyte secondary batteries emit smoke, ignite, It is known that there is a high risk of rupture and the like, and improvement in safety is also required.

この要求に対して、特許文献1には、耐熱性を有する絶縁性微粒子と、増粘剤と、分散媒とを含む塗工液、および該塗工液を基材上に塗工したセパレータが提案されているが、塗工液の安定性が十分でないため、開示されている非水電解質二次電池は、充放電を繰り返しているうちに容量が低下するなどの問題があった。   In response to this requirement, Patent Document 1 discloses a coating liquid containing insulating fine particles having heat resistance, a thickener, and a dispersion medium, and a separator coated with the coating liquid on a substrate. Although proposed, since the stability of the coating solution is not sufficient, the disclosed nonaqueous electrolyte secondary battery has a problem such as a decrease in capacity while it is repeatedly charged and discharged.

これに対して、特許文献2には、アルミナ水和物と、バインダーポリマーの水性分散液、1質量%水溶液の25℃における粘度が100mPa・sec以上500mPa・sec以下であるCMC塩、1質量%水溶液の25℃における粘度が3000mPa・sec以上10000mPa・sec以下CMC塩を含有する非水電解質二次電池用塗工液を用いることで非水電解質二次電池は充放電による容量低下を抑えられることが加持されている。   On the other hand, Patent Document 2 discloses an alumina hydrate, an aqueous dispersion of a binder polymer, a CMC salt having a viscosity of 100 mPa · sec to 500 mPa · sec at 25 ° C. of a 1% by mass aqueous solution, 1% by mass. The nonaqueous electrolyte secondary battery can be prevented from being reduced in capacity due to charge and discharge by using a coating solution for nonaqueous electrolyte secondary battery having a CMC salt with an aqueous solution viscosity at 25 ° C. of 3000 mPa · sec to 10000 mPa · sec. Is held.

国際公開第2009/096451International Publication No. 2009/096451 特開2013−115031JP2013-115031A

しかしながら、特許文献3に記載の非水電解質二次電池用塗工液を用いた非水電解質二次電池は、従来の非水電解質二次電池よりも充放電による容量低下を抑えられるが、更なる向上が求められている。   However, the non-aqueous electrolyte secondary battery using the non-aqueous electrolyte secondary battery coating solution described in Patent Document 3 can suppress the capacity reduction due to charge and discharge more than the conventional non-aqueous electrolyte secondary battery. There is a need for improvement.

そこで、本発明は、充放電を繰り返しても容量低下が少ない非水電解質二次電池用カルボキシメチルセルロース又はその塩、それを含有する非水電解質二次電池セパレータ用塗工液、及びそれを含有する非水電解質二次電池セパレータを提供することを目的とする。   Therefore, the present invention contains carboxymethyl cellulose or a salt thereof for a non-aqueous electrolyte secondary battery that has a small capacity drop even after repeated charge and discharge, a coating solution for a non-aqueous electrolyte secondary battery separator containing the same, and the same An object is to provide a nonaqueous electrolyte secondary battery separator.

本発明は以下の[1]〜[5]を提供する。
[1] 非水電解質二次電池セパレータの水溶性分散剤として使用されるカルボキシメチルセルロース又はその塩であって、該カルボキシメチルセルロースのメタノールを分散媒としてレーザー回折・散乱式粒度分布計で測定される体積累計100%粒子径が50μm未満であり、乾燥質量Bの該カルボキシメチルセルロースまたはその塩の0.3質量%水溶液2リットルを調製して−200mmHgの減圧条件にて250メッシュのフィルターですべて濾過し、濾過後の前記フィルター上の残渣の乾燥質量Aを測定した際に、前記乾燥質量Bに対する乾燥質量Aの比率が50ppm未満である、カルボキシメチルセルロース又はその塩。
[2] [1]に記載されたカルボキシメチルセルロース又はその塩、アルミナ水和物、水分散性樹脂を含有した非水電解質二次電池セパレータ用塗工液。
[3] [1]に記載されたカルボキシメチルセルロース又はその塩、アルミナ水和物、水分散性樹脂、増粘剤を含有した非水電解質二次電池セパレータ用塗工液。
[4] 前記増粘剤がカルボキシメチルセルロース又はその塩であり、該該カルボキシメチルセルロースのメタノールを分散媒としてレーザー回折・散乱式粒度分布計で測定される体積累計100%粒子径が50μm未満であり、乾燥質量Bの該カルボキシメチルセルロースまたはその塩の0.3質量%水溶液2リットルを調製して−200mmHgの減圧条件にて250メッシュのフィルターですべて濾過し、濾過後の前記フィルター上の残渣の乾燥質量Aを測定した際に、前記乾燥質量Bに対する乾燥質量Aの比率が50ppm未満であることを特徴とする[3]に記載の非水電解質二次電池セパレータ用塗工液。
[5] [2]〜[4]のいずれか一項に記載の塗工液を、不織布に塗工、乾燥してなることを特徴とするリチウムイオン電池セパレータ。
The present invention provides the following [1] to [5].
[1] Carboxymethylcellulose or a salt thereof used as a water-soluble dispersant for a nonaqueous electrolyte secondary battery separator, the volume measured with a laser diffraction / scattering particle size distribution meter using methanol of the carboxymethylcellulose as a dispersion medium A cumulative 100% particle diameter is less than 50 μm, and 2 liters of a 0.3% by weight aqueous solution of the carboxymethylcellulose or a salt thereof having a dry weight of B is prepared and filtered through a 250 mesh filter under a reduced pressure of −200 mmHg. Carboxymethylcellulose or a salt thereof, wherein the ratio of the dry mass A to the dry mass B is less than 50 ppm when the dry mass A of the residue on the filter after filtration is measured.
[2] A coating solution for a non-aqueous electrolyte secondary battery separator containing the carboxymethyl cellulose or a salt thereof, alumina hydrate, and a water-dispersible resin described in [1].
[3] A coating solution for a non-aqueous electrolyte secondary battery separator containing the carboxymethyl cellulose or a salt thereof according to [1], an alumina hydrate, a water-dispersible resin, and a thickener.
[4] The thickener is carboxymethylcellulose or a salt thereof, and a volume cumulative 100% particle diameter measured by a laser diffraction / scattering particle size distribution meter using methanol of the carboxymethylcellulose as a dispersion medium is less than 50 μm, 2 liters of a 0.3% by weight aqueous solution of the carboxymethylcellulose or a salt thereof having a dry weight of B is prepared and filtered through a 250 mesh filter under a reduced pressure of −200 mmHg, and the dry weight of the residue on the filter after filtration The nonaqueous electrolyte secondary battery separator coating solution according to [3], wherein, when A is measured, the ratio of the dry mass A to the dry mass B is less than 50 ppm.
[5] A lithium ion battery separator, wherein the coating liquid according to any one of [2] to [4] is applied to a nonwoven fabric and dried.

本発明によれば、充放電を繰り返しても容量低下が少ない非水電解質二次電池用カルボキシメチルセルロース又はその塩、それを含有する非水電解質二次電池セパレータ用塗工液、及びそれを含有する非水電解質二次電池セパレータを提供することができる。   According to the present invention, carboxymethyl cellulose or a salt thereof for a non-aqueous electrolyte secondary battery with little reduction in capacity even after repeated charge and discharge, a coating solution for a non-aqueous electrolyte secondary battery separator containing the same, and the same A nonaqueous electrolyte secondary battery separator can be provided.

(水溶性分散剤、増粘剤:カルボキシメチルセルロース又はその塩)
本発明の非水電解質二次電池セパレータの水溶性分散剤、増粘剤として使用されるカルボキシメチルセルロース又はその塩(以下、「CMC」と略すことがある。)は、CMCのメタノールを分散媒としてレーザー回折・散乱式粒度分布計で測定される体積累計100%粒子径が50μm未満であり、乾燥質量BのCMCの0.3質量%水溶液2リットルを調製して−200mmHgの減圧条件にて250メッシュのフィルターですべて濾過し、濾過後の前記フィルター上の残渣の乾燥質量Aを測定した際に、前記乾燥質量Bに対する乾燥質量Aの比率が50ppm未満であることを特徴とする。
(Water-soluble dispersant, thickener: carboxymethyl cellulose or a salt thereof)
Carboxymethylcellulose or a salt thereof (hereinafter sometimes abbreviated as “CMC”) used as a water-soluble dispersant and thickener for the non-aqueous electrolyte secondary battery separator of the present invention uses CMC methanol as a dispersion medium. A volume cumulative 100% particle size measured by a laser diffraction / scattering particle size distribution meter is less than 50 μm, and 2 liters of a 0.3% by weight aqueous solution of CMC having a dry weight of B is prepared, and 250 at a reduced pressure of −200 mmHg. When all are filtered with a mesh filter and the dry mass A of the residue on the filter after filtration is measured, the ratio of the dry mass A to the dry mass B is less than 50 ppm.

上記条件のCMCを非水電解質二次電池セパレータ用塗工液に用いることで、この塗工液中のCMC未溶解物の量を大幅に低減することができる。このため、この塗工液を不織布に塗工、乾燥して製造される非水電解質二次電池セパレータには、その表面にスジ状の欠陥(ストリーク)の発生が大幅に抑制できる。また、未溶解物があると、塗布後の乾燥工程において未溶解物が収縮し、ピンホールが発生するが、本発明の未溶解物の少ないCMCを用いることでこの問題も防止できる。   By using CMC under the above conditions for the coating solution for a non-aqueous electrolyte secondary battery separator, the amount of CMC undissolved material in this coating solution can be greatly reduced. For this reason, in the non-aqueous electrolyte secondary battery separator manufactured by applying this coating liquid to a nonwoven fabric and drying, the occurrence of streak-like defects (streaks) on the surface can be greatly suppressed. In addition, if there is an undissolved material, the undissolved material shrinks and pinholes are generated in the drying step after coating, but this problem can be prevented by using the CMC with less undissolved material of the present invention.

なお、通常、非水電解質二次電池セパレータ用塗工液は、塗工前にフィルター処理が施されるが、この処理により金属などの固い異物は除去できるものの、CMCの未溶解物などの軟らかいポリマーは、フィルター処理の際に加圧(背圧)されると、変形してフィルターを通過するため、除去することは困難である。また、未溶解物が多く発生するCMCをフィルター処理する場合、フィルターの目詰まりが生じやすく、未溶解物の除去効率が著しく低下してしまう問題が発生する。   Normally, the coating solution for the non-aqueous electrolyte secondary battery separator is subjected to filter treatment before coating. Although this process can remove hard foreign matters such as metal, it is soft such as undissolved CMC. When the polymer is pressurized (back pressure) during the filtering process, it deforms and passes through the filter, so that it is difficult to remove the polymer. In addition, when CMC in which a large amount of undissolved material is generated is filtered, there is a problem that the filter is easily clogged and the removal efficiency of the undissolved material is significantly reduced.

本発明の非水電解質二次電池セパレータ用のCMCは、セルロースを構成するグルコース残基中の水酸基がカルボキシメチルエーテル基に置換された構造を有するものである。CMCの塩としては、CMCのナトリウム塩、CMCのリチウム塩等などを例示することができる。   The CMC for a non-aqueous electrolyte secondary battery separator of the present invention has a structure in which a hydroxyl group in a glucose residue constituting cellulose is substituted with a carboxymethyl ether group. Examples of CMC salts include CMC sodium salt, CMC lithium salt, and the like.

本発明の非水電解質二次電池セパレータ用のCMCの無水グルコース単位当りのカルボキシメチル置換度(DS)は、0.45〜1.5であることが好ましく、0.6〜1.5であることがより好ましく、更に好ましくは0.6〜1.0である。カルボキシメチル置換度が0.45未満であると、水への溶解が十分でなくなるおそれがある。なお、無水グルコース単位とは、セルロースを構成する個々の無水グルコースを意味し、カルボキシメチル置換度とは、セルロースを構成するグルコース残基中の水酸基のうちカルボキシメチルエーテル基に置換されているものの割合を示す。   The degree of carboxymethyl substitution (DS) per anhydroglucose unit of CMC for the non-aqueous electrolyte secondary battery separator of the present invention is preferably 0.45 to 1.5, and preferably 0.6 to 1.5. More preferably, it is 0.6-1.0. If the degree of carboxymethyl substitution is less than 0.45, there is a possibility that dissolution in water may not be sufficient. The anhydroglucose unit means an individual anhydroglucose constituting cellulose, and the degree of carboxymethyl substitution means the ratio of the hydroxyl groups in the glucose residues constituting cellulose that are substituted with carboxymethyl ether groups. Indicates.

上記カルボキシメチル置換度は、試料中のCMCを中和するのに必要な水酸化ナトリウム等の塩基の量を測定して確認することができる。なお、CMCの塩の測定においては、予めCMC(H型)に変換した後、塩基、酸を用いた逆滴定、フェノールフタレイン等の指示薬を適宜組み合わせて測定する。   The degree of carboxymethyl substitution can be confirmed by measuring the amount of base such as sodium hydroxide required to neutralize CMC in the sample. In the measurement of the salt of CMC, after converting it to CMC (H type) in advance, it is measured by appropriately combining an indicator such as back titration with a base and an acid, phenolphthalein and the like.

本発明の非水電解質二次電池セパレータ用のCMC(水溶性分散剤)の25℃でのB型粘度計で測定された1質量%水溶液の粘度は100〜20,000mPa・sのものが好ましく、100〜500mPa・sのものがより好ましい。   The viscosity of a 1% by weight aqueous solution of a CMC (water-soluble dispersant) for a non-aqueous electrolyte secondary battery separator of the present invention measured with a B-type viscometer at 25 ° C. is preferably 100 to 20,000 mPa · s. 100 to 500 mPa · s is more preferable.

本発明の非水電解質二次電池セパレータ用のCMC(増粘剤)の25℃でのB型粘度計で測定された1質量%水溶液の粘度は100〜20,000mPa・sのものが好ましく、1,000〜10,000mPa・sのものがより好ましい。   The viscosity of a 1% by weight aqueous solution of the CMC (thickener) for the nonaqueous electrolyte secondary battery separator of the present invention measured with a B-type viscometer at 25 ° C. is preferably 100 to 20,000 mPa · s, The thing of 1,000-10,000 mPa * s is more preferable.

本発明において、CMCの製法は限定されず、例えば、原料であるセルロースをアルカリで処理してアルカリセルロースを調製した後に、エーテル化剤を添加してエーテル化反応させることで製造することができる。   In this invention, the manufacturing method of CMC is not limited, For example, after processing the cellulose which is a raw material with an alkali and preparing an alkali cellulose, it can manufacture by adding an etherifying agent and making it etherify.

原料のセルロースとしては、特に制限なく用いることができるが、セルロース純度が高いものが好ましく、そのような物として溶解パルプ、リンター等を挙げることができる。   The cellulose as the raw material can be used without any particular limitation, but those having high cellulose purity are preferred, and examples thereof include dissolved pulp and linter.

アルカリ化剤としては水酸化ナトリウム、水酸化カリウム等の水酸化アルカリ金属塩等を使用することができる。エーテル化剤としてはモノクロロ酢酸、モノクロロ酢酸ソーダ等を使用することができる。   As the alkalinizing agent, an alkali metal hydroxide such as sodium hydroxide or potassium hydroxide can be used. As the etherifying agent, monochloroacetic acid, sodium monochloroacetate or the like can be used.

水溶性のCMCの製造方法としては、特に制限されないが、アルカリ化剤とエーテル化剤のモル比は、エーテル化剤としてモノクロロ酢酸を使用する場合では2.00〜2.45程度である。   The method for producing water-soluble CMC is not particularly limited, but the molar ratio of the alkalizing agent to the etherifying agent is about 2.00 to 2.45 when monochloroacetic acid is used as the etherifying agent.

本発明の非水電解質二次電池セパレータ用のCMCは、粉砕処理が施されたものであり、粉砕処理方法としては、粉体の状態で処理する乾式粉砕法と、液体に分散、あるいは溶解させた状態で処理する湿式粉砕法との両方法が例示される。本発明においてはこれらのいずれを選択してもよい。   The CMC for the non-aqueous electrolyte secondary battery separator of the present invention has been subjected to pulverization treatment. The pulverization method includes a dry pulverization method in which the powder is processed, and a dispersion or dissolution in a liquid. Both the wet pulverization method of processing in a wet state is exemplified. Any of these may be selected in the present invention.

本発明で機械的な粉砕処理のために使用可能な粉砕装置としては以下の様な乾式粉砕機および湿式粉砕機が挙げられる。   Examples of the pulverizer that can be used for the mechanical pulverization treatment in the present invention include the following dry pulverizers and wet pulverizers.

乾式粉砕機は、カッティング式ミル、衝撃式ミル、気流式ミル、媒体ミルが例示される。これらは単独あるいは併用して、さらには同機種で数段処理することができるが、気流式ミルが好ましい。カッティング式ミルとしては、メッシュミル((株)ホーライ製)、アトムズ((株)山本百馬製作所製)、ナイフミル(パルマン社製)、グラニュレータ(ヘルボルト製)、ロータリーカッターミル((株)奈良機械製作所製)、等が例示される。衝撃式ミルとしては、パルペライザ(ホソカワミクロン(株)製)、ファインイパクトミル(ホソカワミクロン(株)製)、スーパーミクロンミル(ホソカワミクロン(株)製)、サンプルミル((株)セイシン製)、バンタムミル((株)セイシン製)、アトマイザー((株)セイシン製)、トルネードミル(日機装(株))、ターボミル(ターボ工業(株))、ベベルインパクター(相川鉄工(株))等が例示される。気流式ミルとしては、CGS型ジェットミル(三井鉱山(株)製)、ジェットミル(三庄インダストリー(株)製)、エバラジェットマイクロナイザ((株)荏原製作所製)、セレンミラー(増幸産業(株)製)、超音速ジェットミル(日本ニューマチック工業(株)製)等が例示される。媒体ミルとしては、振動ボールミル等が例示される。湿式粉砕機としては、マスコロイダー(増幸産業(株)製)、高圧ホモジナイザー(三丸機械工業(株)製)、媒体ミルが例示される。媒体ミルとしては、ビーズミル(アイメックス(株)製)等を例示できる。   Examples of the dry pulverizer include a cutting mill, an impact mill, an airflow mill, and a medium mill. These can be used alone or in combination, and can be further processed in several stages with the same model, but an airflow mill is preferred. Cutting mills include mesh mill (manufactured by Horai Co., Ltd.), Atoms (manufactured by Hyakuma Yamamoto Co., Ltd.), knife mill (manufactured by Pulman), granulator (manufactured by Herbolt), rotary cutter mill (Nara Co., Ltd.) Examples thereof are manufactured by Machine Works). As impact mills, Pulperizer (manufactured by Hosokawa Micron Corporation), Fine Ipact Mill (manufactured by Hosokawa Micron Corporation), Super Micron Mill (manufactured by Hosokawa Micron Corporation), Sample Mill (manufactured by Seisin Co., Ltd.), Bantam Mill ( Examples thereof include Seisin Co., Ltd., Atomizer (manufactured by Seisin Co., Ltd.), Tornado Mill (Nikkiso Co., Ltd.), Turbo Mill (Turbo Industry Co., Ltd.), Bevel Impactor (Aikawa Tekko Co., Ltd.), and the like. As the airflow mill, CGS type jet mill (manufactured by Mitsui Mining Co., Ltd.), jet mill (manufactured by Sanjo Industry Co., Ltd.), Ebara Jet Micronizer (manufactured by Ebara Corporation), Selenium Miller (Masuyuki Sangyo) And a supersonic jet mill (manufactured by Nippon Pneumatic Industry Co., Ltd.). Examples of the medium mill include a vibration ball mill. Examples of the wet pulverizer include a mass collider (manufactured by Masuko Sangyo Co., Ltd.), a high-pressure homogenizer (manufactured by Sanmaru Machinery Co., Ltd.), and a media mill. Examples of the medium mill include a bead mill (manufactured by IMEX Co., Ltd.).

本発明の非水電解質二次電池セパレータ用のCMCの粒径は、メタノールを分散剤としてレーザー回折・散乱式粒度分布計で測定される体積累計100%粒子径の値(以下、「最大粒子径」ということがある)が5〜50μmであることが望ましく、5〜45μmであることがより望ましい。カルボキシメチルセルロース又はその塩の最大粒子径が50μm以上であるとカルボキシメチルセルロース又はその塩の水溶液中の未溶解物が増加する傾向がある。   The particle size of CMC for the non-aqueous electrolyte secondary battery separator of the present invention is a value of 100% cumulative volume particle size measured by a laser diffraction / scattering particle size distribution meter using methanol as a dispersant (hereinafter referred to as “maximum particle size”). Is preferably 5 to 50 μm, and more preferably 5 to 45 μm. When the maximum particle size of carboxymethyl cellulose or a salt thereof is 50 μm or more, undissolved substances in the aqueous solution of carboxymethyl cellulose or a salt thereof tend to increase.

また、本発明において、上記最大粒子径が5〜50μmのCMCを造粒して使用することもできる、なお、造粒した場合には、造粒物の最大粒子径が50μm以上となっても構わない。   In the present invention, the CMC having the maximum particle size of 5 to 50 μm can be granulated and used. In addition, when granulated, the maximum particle size of the granulated product may be 50 μm or more. I do not care.

本発明の非水電解質二次電池セパレータ用のCMCは、最大粒子径が50μm未満となるように分級処理を施こすことが好ましい。分級の時期は特に限定されず、粉砕処理の途中に設けてもよいし、粉砕処理の終了後に設けてもよい。分級の方法は、公知の方法、例えば乾式分級機、湿式分級機を用いる方法を用いればよい。乾式分級機としては、サイクロン式分級機、DSセパレータ、ターボクラシフィア、ミクロセパレータ、エアーセパレータ等が挙げられる。一方湿式分級機としては、液体サイクロン方式の分級機、遠心沈降機、ハイドロッシレーター等が挙げられる。このうち乾式分級機が好ましく、サイクロン式分級機がより好ましい。   The CMC for the non-aqueous electrolyte secondary battery separator of the present invention is preferably subjected to a classification treatment so that the maximum particle size is less than 50 μm. The classification time is not particularly limited, and may be provided during the pulverization process or after the pulverization process is completed. As a classification method, a known method such as a method using a dry classifier or a wet classifier may be used. Examples of the dry classifier include a cyclone classifier, a DS separator, a turbo classifier, a micro separator, and an air separator. On the other hand, examples of the wet classifier include a hydrocyclone classifier, a centrifugal settling machine, and a hydrosilator. Of these, a dry classifier is preferable, and a cyclone classifier is more preferable.

(非水電解質二次電池セパレータ用塗工液)
本発明の非水電解質二次電池セパレータ用塗工液は、上記の水溶性分散剤(未溶解物量を規定したCMC)、アルミナ水和物、水分散性樹脂を必須とし、必要に応じて上記の増粘剤を添加したものである。
(Coating solution for non-aqueous electrolyte secondary battery separator)
The coating solution for a non-aqueous electrolyte secondary battery separator of the present invention essentially comprises the above-mentioned water-soluble dispersant (CMC that defines the amount of undissolved material), alumina hydrate, and water-dispersible resin. The thickener is added.

水溶性分散剤(未溶解物量を規定したCMC)の添加量は、アルミナ水和物に対し、0.05質量%以上3.00質量%以下が好ましく、0.10質量%以上2.00質量%以下がより好ましい。水溶液性分散剤として用いるCMC塩の添加量が少なすぎる場合、増粘剤として用いるCMC塩を添加した際にアルミナ水和物が凝集することがある。水溶液性分散剤として用いるCMC塩の添加量が多すぎる場合、ハイレート充放電特性が悪化することがある。   The addition amount of the water-soluble dispersant (CMC defining the amount of undissolved material) is preferably 0.05% by mass or more and 3.00% by mass or less, and 0.10% by mass or more and 2.00% by mass with respect to the alumina hydrate. % Or less is more preferable. When the amount of the CMC salt used as the aqueous dispersant is too small, the alumina hydrate may aggregate when the CMC salt used as the thickener is added. When the amount of the CMC salt used as the aqueous dispersant is too large, the high rate charge / discharge characteristics may be deteriorated.

増粘剤として用いるCMCの添加量は、アルミナ水和物に対し、0.05質量%以上3.00質量%以下が好ましく、0.10質量%以上2.00質量%以下がより好ましい。増粘剤として用いるCMC塩の添加量が少なすぎる場合、塗工液が不織布の反対面に裏抜けしたり、塗工液の安定性が低下したりすることがある。増粘剤として用いるCMC塩の添加量が多すぎる場合、ハイレート充放電特性が悪化したり、塗工液の粘度が著しく高くなって塗工が困難になったりすることがある。   The amount of CMC used as a thickener is preferably 0.05% by mass or more and 3.00% by mass or less, and more preferably 0.10% by mass or more and 2.00% by mass or less with respect to the alumina hydrate. When the addition amount of the CMC salt used as the thickener is too small, the coating liquid may penetrate the opposite surface of the nonwoven fabric or the stability of the coating liquid may be reduced. If the amount of the CMC salt used as a thickener is too large, the high-rate charge / discharge characteristics may be deteriorated, or the viscosity of the coating solution may become extremely high, making coating difficult.

アルミナ水和物としては、熱安定性や、塗工に適した液性を得やすい点から、ベーマイトが好ましく用いられる。   As the alumina hydrate, boehmite is preferably used from the viewpoint of easily obtaining thermal stability and liquidity suitable for coating.

水性分散性樹脂としては、スチレン−ブタジエンラテックス等の各種ラテックスを用いることができ、添加量としては、アルミナ水和物に対し、2質量%以上15質量%以下が好ましい。塗工層の粉落ちと塗工層中の空隙のバランスの点から、3質量%以上10質量%以下がより好ましい。   Various latexes such as styrene-butadiene latex can be used as the aqueous dispersible resin, and the addition amount is preferably 2% by mass or more and 15% by mass or less with respect to the alumina hydrate. From the point of balance of powder fall of the coating layer and voids in the coating layer, 3% by mass or more and 10% by mass or less is more preferable.

(非水電解質二次電池セパレータ)
本発明の非水電解質二次電池セパレータは、非水電解質二次電池セパレータ用塗工液を、不織布に塗工、乾燥することによって得ることができる。
(Nonaqueous electrolyte secondary battery separator)
The non-aqueous electrolyte secondary battery separator of the present invention can be obtained by coating a non-aqueous electrolyte secondary battery separator coating liquid on a nonwoven fabric and drying it.

本発明の非水電解質二次電池セパレータに用いられる不織布の製造方法として、スパンボンド法、メルトブロー法、乾式法、湿式法、エレクトロスピニング法などを例示することができるが、これらの製造方法に限定されるものではない。また、不織布表面の平坦化や厚みをコントロールする目的で、カレンダー処理や熱カレンダー処理することも可能である。不織布の材料としては、ポリエチレンテレフタレート、ポリブチレンテレフタレート及びそれらの誘導体、芳香族ポリエステル、全芳香族ポリエステルなどのポリエステル、ポリオレフィン、アクリル、ポリアセタール、ポリカーボネート、脂肪族ポリケトン、芳香族ポリケトン、脂肪族ポリアミド、芳香族ポリアミド、全芳香族ポリアミド、ポリイミド、ポリアミドイミド、ポリフェニレンスルフィド、ポリベンゾイミダゾール、ポリエーテルエーテルケトン、ポリエーテルスルホン、ポリ(パラ−フェニレンベンゾビスチアゾール)、ポリ(パラ−フェニレン−2,6−ベンゾビスオキサゾール)、ポリフッ化ビニリデン、ポリテトラフルオロエチレン、ポリビニルアルコール、ポリウレタン及びポリ塩化ビニルなどの樹脂からなる繊維並びにセルロース繊維などが挙げられ、2種類以上を材料として使用することもできる。   Examples of the method for producing the nonwoven fabric used for the non-aqueous electrolyte secondary battery separator of the present invention include a spunbond method, a melt blow method, a dry method, a wet method, an electrospinning method, and the like, but are limited to these production methods. Is not to be done. In addition, for the purpose of controlling the flatness and thickness of the nonwoven fabric surface, it is possible to perform a calendar process or a thermal calendar process. Nonwoven materials include polyethylene terephthalate, polybutylene terephthalate and derivatives thereof, polyesters such as aromatic polyester and wholly aromatic polyester, polyolefin, acrylic, polyacetal, polycarbonate, aliphatic polyketone, aromatic polyketone, aliphatic polyamide, aromatic Polyamide, wholly aromatic polyamide, polyimide, polyamideimide, polyphenylene sulfide, polybenzimidazole, polyetheretherketone, polyethersulfone, poly (para-phenylenebenzobisthiazole), poly (para-phenylene-2,6-benzo Fibers made of resins such as bisoxazole), polyvinylidene fluoride, polytetrafluoroethylene, polyvinyl alcohol, polyurethane, and polyvinyl chloride Cellulose fibers listed beauty, it is also possible to use two or more kinds as the material.

本発明の非水電解質二次電池セパレータに用いる不織布としては、目付が5.0〜30.0g/m2であるのが好ましい。目付が30.0g/m2を超えると、不織布がセパレータの大半を占めることとなり、塗工層による効果が得られにくい場合がある。5.0g/m2未満であると不織布としての均一性を得ることが難しい場合がある。不織布の目付としては、7.0〜20.0g/m2がより好ましい。なお、目付はJIS P 8124(紙及び板紙−坪量測定法)に規定された方法に基づく坪量を意味する。   The nonwoven fabric used for the non-aqueous electrolyte secondary battery separator of the present invention preferably has a basis weight of 5.0 to 30.0 g / m 2. If the basis weight exceeds 30.0 g / m 2, the nonwoven fabric occupies most of the separator, and the effect of the coating layer may be difficult to obtain. If it is less than 5.0 g / m2, it may be difficult to obtain uniformity as a nonwoven fabric. The basis weight of the nonwoven fabric is more preferably 7.0 to 20.0 g / m2. The basis weight means the basis weight based on the method defined in JIS P 8124 (paper and paperboard—basis weight measurement method).

非水電解質二次電池セパレータ用塗工液を不織布に塗工する方法に特に制限はなく、例えば、従来公知のエアドクターコーター、ブレードコーター、ナイフコーター、ロッドコーター、スクイズコーター、含浸コーター、グラビアコーター、キスロールコーター、ダイコーター、リバースロールコーター、トランスファーロールコーター、スプレーコーター等が挙げられる。塗工層の付着量としては、1.0〜20.0g/m2が好ましく、さらに4.0〜15.0g/m2がより好ましい。塗工層の付着量が1.0g/m2未満であると、不織布表面を十分被覆することができず、細孔径が大きくなり、ショートが発生するなど良好な電池特性が発現しなくなる場合がある。一方、塗工層の付着量が20.0g/m2を超えると、セパレータの薄膜化が困難となったり、また、これを用いた電池の大電流充放電特性が悪化したりする場合がある。また、必要に応じて、消泡剤、ぬれ剤等を塗工液中に適宜添加することができる。   There is no particular limitation on the method for coating the non-aqueous electrolyte secondary battery separator coating liquid on the nonwoven fabric. For example, conventionally known air doctor coater, blade coater, knife coater, rod coater, squeeze coater, impregnation coater, gravure coater Kiss roll coater, die coater, reverse roll coater, transfer roll coater, spray coater and the like. The adhesion amount of the coating layer is preferably 1.0 to 20.0 g / m2, and more preferably 4.0 to 15.0 g / m2. If the amount of the coating layer deposited is less than 1.0 g / m 2, the surface of the nonwoven fabric cannot be sufficiently covered, the pore diameter becomes large, and short-circuiting may not be achieved and good battery characteristics may not be exhibited. . On the other hand, when the adhesion amount of the coating layer exceeds 20.0 g / m 2, it may be difficult to reduce the thickness of the separator, or the large current charge / discharge characteristics of a battery using the separator may be deteriorated. Moreover, an antifoamer, a wetting agent, etc. can be suitably added in a coating liquid as needed.

塗工後に乾燥する方法は特に限定されず、公知の乾燥方法を用いることができるが、特に熱風を吹きつける方法、赤外線を照射する方法など、加熱により乾燥する方法は、生産性が良く好ましく用いられる。   The method of drying after coating is not particularly limited, and a known drying method can be used. In particular, a method of drying by heating such as a method of blowing hot air or a method of irradiating infrared rays is preferably used because of its good productivity. It is done.

本発明において、非水電解質二次電池セパレータの坪量は6.0〜50.0g/m2が好ましく、15.0〜40.0g/m2がより好ましい。また、セパレータの厚みは10.0〜50.0μmが好ましく、15.0〜40.0μmがより好ましい。セパレータの密度としては0.4〜1.2g/cm3が好ましく、0.6〜1.0g/cm3がより好ましい。また、塗工、乾燥後、塗工層表面の平坦化や厚みをコントロールする目的で、カレンダー処理を施すことも可能である。   In the present invention, the basis weight of the nonaqueous electrolyte secondary battery separator is preferably 6.0 to 50.0 g / m 2, and more preferably 15.0 to 40.0 g / m 2. Moreover, 10.0-50.0 micrometers is preferable and, as for the thickness of a separator, 15.0-40.0 micrometers is more preferable. The density of the separator is preferably 0.4 to 1.2 g / cm 3, and more preferably 0.6 to 1.0 g / cm 3. In addition, after coating and drying, calendering can be performed for the purpose of controlling the flattening and thickness of the coating layer surface.

<実施例>
以下、本発明の実施例と比較例を示し詳細を説明するが、本発明はなんら該記載に限定されるものではない。
<Example>
EXAMPLES Hereinafter, although the Example and comparative example of this invention are shown and demonstrated in detail, this invention is not limited to this description at all.

<水溶液に溶解させたカルボキシメチルセルロース(水溶性分散剤及び/又は増粘剤)の乾燥質量に対する濾過残渣の質量の質量比の測定>
カルボキシメチルセルロース又はその塩の0.3質量%(カルボキシメチルセルロース又はその塩の乾燥質量を基準とした質量%)水溶液2リットルを調製した。この水溶液2リットルを−200mmHgの減圧条件にて、濾過器(「セパロート」桐山製作所製)を用いて、250メッシュのフィルター(ステンレス製、目開き63μm)にて濾過した。250メッシュのフィルターに残存した残渣を、温度105℃で、16時間送風乾燥させた後、乾燥した残渣の質量を測定し、カルボキシメチルセルロース溶液中のカルボキシメチルセルロースの質量に対する質量比(ppm)で表示した。
<Measurement of mass ratio of mass of filtration residue to dry mass of carboxymethyl cellulose (water-soluble dispersant and / or thickener) dissolved in aqueous solution>
Two liters of an aqueous solution containing 0.3% by mass of carboxymethylcellulose or a salt thereof (% by mass based on the dry mass of carboxymethylcellulose or a salt thereof) was prepared. Two liters of this aqueous solution was filtered with a 250 mesh filter (stainless steel, opening 63 μm) using a filter (“Separoto” manufactured by Kiriyama Seisakusho) under a reduced pressure condition of −200 mmHg. The residue remaining on the 250 mesh filter was blown and dried at a temperature of 105 ° C. for 16 hours, and then the weight of the dried residue was measured and expressed as a mass ratio (ppm) to the mass of carboxymethyl cellulose in the carboxymethyl cellulose solution. .

<最大粒子径、平均粒子径および粒度分布の測定>
カルボキシメチルセルロースまたはその塩の最大粒子径、平均粒子径、及び粒度分布は、レーザー回折・散乱式粒度分布計(マイクロトラック Model−9220−SPA、日機装(株)製)により行った。ここで、最大粒子径とは体積累型100%粒子径の値を、平均粒子径とは体積累計50%粒子径の値を示した。測定に当たっては、試料をメタノールに入れよく撹拌し分散した後、測定を行った
<Measurement of maximum particle size, average particle size and particle size distribution>
The maximum particle size, average particle size, and particle size distribution of carboxymethyl cellulose or a salt thereof were measured using a laser diffraction / scattering particle size distribution meter (Microtrac Model-9220-SPA, manufactured by Nikkiso Co., Ltd.). Here, the maximum particle size is a value of a volume cumulative 100% particle size, and the average particle size is a value of a volume cumulative 50% particle size. In measurement, the sample was placed in methanol and stirred and dispersed, and then the measurement was performed.

<不織布の作製>
繊度0.06dtex(平均繊維径2.4μm)、繊維長3mmの配向結晶化ポリエチレンテレフタレート(PET)系短繊維45質量部と繊度0.1dtex(平均繊維径3.0μm)、繊維長3mmの配向結晶化PET系短繊維15質量部と繊度0.2dtex(平均繊維径4.3μm)、繊維長3mmの単一成分型バインダー用PET系短繊維(軟化点120℃、融点230℃)40質量部とを一緒に混合し、パルパーにより水中で離解させ、アジテーターによる撹拌のもと、濃度1質量%の均一な抄造用スラリーを調製した。その後円網抄紙機を用い、この抄造用スラリーを湿式方式で抄き上げ、120℃のシリンダードライヤーによって、バインダー用PET系短繊維を接着させて不織布強度を発現させ、目付15.2g/m2の不織布とした。さらに、この不織布を金属ロール−金属ロールからなる1ニップの熱カレンダーを使用して、ロール温度185℃、線圧740N/cm、搬送速度20m/分で加熱処理を実施し、厚み27μmの不織布を作製した。
<Production of non-woven fabric>
45 parts by mass of oriented crystallized polyethylene terephthalate (PET) short fibers having a fineness of 0.06 dtex (average fiber diameter of 2.4 μm) and a fiber length of 3 mm, an orientation of fineness of 0.1 dtex (average fiber diameter of 3.0 μm) and a fiber length of 3 mm 15 parts by mass of crystallized PET-based short fibers, a fine component of 0.2 dtex (average fiber diameter 4.3 μm), and a fiber length of 3 mm PET-based short fibers for a single-component binder (softening point 120 ° C., melting point 230 ° C.) 40 parts by mass Were mixed together, disintegrated in water with a pulper, and a uniform papermaking slurry having a concentration of 1% by mass was prepared under stirring by an agitator. Thereafter, this papermaking slurry was made up by a wet type using a circular paper machine, and the nonwoven fabric strength was expressed by bonding the PET short fibers for binder with a cylinder dryer at 120 ° C., with a basis weight of 15.2 g / m 2. A non-woven fabric was used. Furthermore, this nonwoven fabric was subjected to heat treatment at a roll temperature of 185 ° C., a linear pressure of 740 N / cm, and a conveying speed of 20 m / min using a 1-nip thermal calendar composed of a metal roll and a metal roll. Produced.

<実施例1>
水180質量部、アルミナ水和物(ベーマイト、単粒子、平均粒子径0.9μm、比表面積5.5m2/g、アスペクト比2.5、ナバルテック社製、商品名:APYRAL(登録商標) AOH60)を100質量部、水溶性分散剤として、その1質量%水溶液の25℃における粘度が100mPa・s、エーテル化度0.65、体積累計100%粒子径が49μmである、前記質量比(濾過残渣量)8ppmのカルボキシメチルセルロースナトリウム塩(以下、「CMC−Na」と記す)の2質量%水溶液20質量部(固形分として0.4質量部)を、ノコギリ刃型翼を備えた分散機を用いて混合、撹拌し、次いで増粘剤として、その1質量%水溶液の25℃における粘度5000mPa・s、エーテル化度0.7、体積累計100%粒子径が44μmである、前記質量比(濾過残渣量)45ppmのCMC−Naの1質量%水溶液を80質量部(固形分として0.8質量部)混合、撹拌し、次に固形分含量48質量%のスチレン−ブタジエンラテックスの18.75質量部(固形分として9部)を混合、撹拌し、さらに、イオン交換水を加えて濃度を調整し、固形分濃度25質量%の非水電解質二次電池セパレーター用塗工液を作製した。
<Example 1>
180 parts by mass of water, alumina hydrate (boehmite, single particle, average particle size 0.9 μm, specific surface area 5.5 m 2 / g, aspect ratio 2.5, manufactured by Naval Tech Co., Ltd., trade name: APYRAL (registered trademark) AOH60 ) As a water-soluble dispersant, the viscosity ratio at 25 ° C. of the 1% by weight aqueous solution is 100 mPa · s, the degree of etherification is 0.65, and the volumetric cumulative 100% particle diameter is 49 μm. A disperser equipped with a saw blade type blade with 20 parts by mass (0.4 parts by mass as a solid content) of a 2% by mass aqueous solution of 8 ppm carboxymethylcellulose sodium salt (hereinafter referred to as “CMC-Na”). Used, mixed, stirred, and then used as a thickener, a 1 mass% aqueous solution at 25 ° C. with a viscosity of 5000 mPa · s, a degree of etherification of 0.7, and a volume cumulative 100% particle The mass ratio (the amount of filtration residue) of 45 ppm was mixed with 80 parts by mass (0.8 parts by mass as a solid content) of the CMC-Na aqueous solution and stirred, and then the solid content was 48% by mass. 18.75 parts by mass (9 parts as solid content) of styrene-butadiene latex was mixed and stirred, and further, ion-exchanged water was added to adjust the concentration, so that the nonaqueous electrolyte secondary battery had a solid content concentration of 25 mass%. A separator coating solution was prepared.

上記熱カレンダー処理後の不織布に、グラビアコーターにて、乾燥固形分10g/m2となるように、不織布片面にこの塗工液を均一に塗工、乾燥して、厚み30μmのリチウムイオン電池セパレータを得た。   The coating solution is uniformly applied to one side of the nonwoven fabric and dried so as to have a dry solid content of 10 g / m2 with a gravure coater on the nonwoven fabric after the thermal calendering treatment, and a lithium ion battery separator having a thickness of 30 μm is obtained. Obtained.

<比較例1>
水180質量部、アルミナ水和物(ベーマイト、単粒子、平均粒子径0.9μm、比表面積5.5m2/g、アスペクト比2.5、ナバルテック社製、商品名:APYRAL(登録商標) AOH60)を100質量部、水溶性分散剤として、その1質量%水溶液の25℃における粘度が100mPa・s、エーテル化度0.65、体積累計100%粒子径が150μmである、前記質量比(濾過残渣量)150ppmのカルボキシメチルセルロースナトリウム塩(以下、「CMC−Na」と記す)の2質量%水溶液20質量部(固形分として0.4質量部)を、ノコギリ刃型翼を備えた分散機を用いて混合、撹拌し、次いで増粘剤として、その1質量%水溶液の25℃における粘度5000mPa・s、エーテル化度0.7、体積累計100%粒子径が150μmである、前記質量比(濾過残渣量)150ppmのCMC−Naの1質量%水溶液を80質量部(固形分として0.8質量部)混合、撹拌し、次に固形分含量48質量%のスチレン−ブタジエンラテックスの18.75質量部(固形分として9部)を混合、撹拌し、さらに、イオン交換水を加えて濃度を調整し、固形分濃度25質量%の非水電解質二次電池セパレーター用塗工液を作製した。
<Comparative Example 1>
180 parts by mass of water, alumina hydrate (boehmite, single particle, average particle size 0.9 μm, specific surface area 5.5 m 2 / g, aspect ratio 2.5, manufactured by Naval Tech Co., Ltd., trade name: APYRAL (registered trademark) AOH60 ) As a water-soluble dispersant, the viscosity ratio at 25 ° C. of the 1 mass% aqueous solution is 100 mPa · s, the degree of etherification is 0.65, the volume cumulative 100% particle diameter is 150 μm, and the mass ratio (filtration A disperser provided with 20 parts by weight (0.4 parts by weight as a solid content) of a 2% by weight aqueous solution of 150 ppm carboxymethylcellulose sodium salt (hereinafter referred to as “CMC-Na”) with a saw blade type blade. Used, mixed, stirred, and then used as a thickener, a 1 mass% aqueous solution having a viscosity of 5000 mPa · s at 25 ° C., a degree of etherification of 0.7, a total volume of 100 80 parts by mass (0.8 parts by mass as a solid content) of a 1% by mass aqueous solution of CMC-Na having a particle size of 150 μm and a mass ratio (filtration residue amount) of 150 ppm was mixed and stirred. 18.75 parts by mass (9 parts as a solid content) of styrene-butadiene latex of mass% is mixed and stirred, and further, ion-exchanged water is added to adjust the concentration, and the non-aqueous electrolyte with a solid content concentration of 25 mass% is adjusted. A coating solution for the next battery separator was prepared.

上記熱カレンダー処理後の不織布に、グラビアコーターにて、乾燥固形分10g/m2となるように、不織布片面にこの塗工液を均一に塗工、乾燥して、厚み30μmのリチウムイオン電池セパレータを得た。   The coating solution is uniformly applied to one side of the nonwoven fabric and dried so as to have a dry solid content of 10 g / m2 with a gravure coater on the nonwoven fabric after the thermal calendering treatment, and a lithium ion battery separator having a thickness of 30 μm is obtained. Obtained.

[塗工性]
各実施例及び各比較例で得られた塗工液を、黒色画用紙の上に敷いた上記不織布に、乾燥後に10g/m2の塗工量を与える手動ロッドコーターで塗工した。画用紙上から不織布を取り除いた際に、画用紙上に付着した塗工液の痕跡を観察し、次の度合いで評価した。
○:画用紙上に塗工液の痕跡がない。
△:1個/cm2以下の頻度で裏抜けした塗工液の痕跡がある。
×:1個/cm2を超える頻度で裏抜けした塗工液の痕跡がある。
[Coating properties]
The coating liquid obtained in each Example and each Comparative Example was applied to the nonwoven fabric laid on the black drawing paper with a manual rod coater that gave a coating amount of 10 g / m 2 after drying. When the nonwoven fabric was removed from the drawing paper, the trace of the coating liquid adhering to the drawing paper was observed and evaluated according to the following degree.
○: No trace of coating liquid on drawing paper.
Δ: There is a trace of the coating liquid that breaks through at a frequency of 1 piece / cm 2 or less.
X: There is a trace of the coating liquid that has betrayed at a frequency exceeding 1 piece / cm 2.

Figure 2017068900
Figure 2017068900

実施例及び比較例で示されるように、本発明の範囲内の水溶性分散剤及び/又は増粘剤を用いた非水電解質二次電池セパレーター用塗工液は、塗工時の欠点が少なく、ストリークの発生を抑制することができ、均一な導電性の塗膜を形成することができるため充放電を繰り返しても容量低下の少ない二次電池用セパレーターを得ることができる。一方、本発明の範囲を満たさない比較例1は、塗工時の欠点が多く、本発明の効果を得られない。   As shown in the Examples and Comparative Examples, the nonaqueous electrolyte secondary battery separator coating solution using the water-soluble dispersant and / or thickener within the scope of the present invention has few defects during coating. The occurrence of streaks can be suppressed, and a uniform conductive coating film can be formed. Therefore, a secondary battery separator with little reduction in capacity can be obtained even when charging and discharging are repeated. On the other hand, Comparative Example 1 that does not satisfy the scope of the present invention has many defects during coating, and the effects of the present invention cannot be obtained.

Claims (5)

非水電解質二次電池セパレータの水溶性分散剤として使用されるカルボキシメチルセルロース又はその塩であって、該カルボキシメチルセルロースのメタノールを分散媒としてレーザー回折・散乱式粒度分布計で測定される体積累計100%粒子径が50μm未満であり、乾燥質量Bの該カルボキシメチルセルロースまたはその塩の0.3質量%水溶液2リットルを調製して−200mmHgの減圧条件にて250メッシュのフィルターですべて濾過し、濾過後の前記フィルター上の残渣の乾燥質量Aを測定した際に、前記乾燥質量Bに対する乾燥質量Aの比率が50ppm未満である、カルボキシメチルセルロース又はその塩。   Carboxymethyl cellulose or a salt thereof used as a water-soluble dispersant for a non-aqueous electrolyte secondary battery separator, and 100% cumulative volume measured by a laser diffraction / scattering particle size distribution meter using methanol of the carboxymethyl cellulose as a dispersion medium 2 liters of a 0.3% by weight aqueous solution of the carboxymethylcellulose or a salt thereof having a particle diameter of less than 50 μm and a dry weight of B are prepared and filtered through a 250 mesh filter under a reduced pressure condition of −200 mmHg. Carboxymethylcellulose or a salt thereof, wherein the ratio of the dry mass A to the dry mass B is less than 50 ppm when the dry mass A of the residue on the filter is measured. 請求項1に記載されたカルボキシメチルセルロース又はその塩、アルミナ水和物、水分散性樹脂を含有した非水電解質二次電池セパレータ用塗工液。   A coating solution for a non-aqueous electrolyte secondary battery separator containing the carboxymethyl cellulose or a salt thereof according to claim 1, alumina hydrate, and a water-dispersible resin. 請求項1に記載されたカルボキシメチルセルロース又はその塩、アルミナ水和物、水分散性樹脂、増粘剤を含有した非水電解質二次電池セパレータ用塗工液。   A coating solution for a non-aqueous electrolyte secondary battery separator containing the carboxymethyl cellulose or a salt thereof, an alumina hydrate, a water-dispersible resin, and a thickener according to claim 1. 前記増粘剤がカルボキシメチルセルロース又はその塩であり、該カルボキシメチルセルロースのメタノールを分散媒としてレーザー回折・散乱式粒度分布計で測定される体積累計100%粒子径が50μm未満であり、乾燥質量Bの該カルボキシメチルセルロースまたはその塩の0.3質量%水溶液2リットルを調製して−200mmHgの減圧条件にて250メッシュのフィルターですべて濾過し、濾過後の前記フィルター上の残渣の乾燥質量Aを測定した際に、前記乾燥質量Bに対する乾燥質量Aの比率が50ppm未満であることを特徴とする請求項3に記載の非水電解質二次電池セパレータ用塗工液。   The thickener is carboxymethylcellulose or a salt thereof, and 100% cumulative volume particle diameter measured by a laser diffraction / scattering particle size distribution meter using methanol of the carboxymethylcellulose as a dispersion medium is less than 50 μm, and a dry mass of B Two liters of a 0.3% by mass aqueous solution of the carboxymethylcellulose or a salt thereof was prepared and filtered through a 250 mesh filter under a reduced pressure condition of −200 mmHg, and the dry mass A of the residue on the filter after filtration was measured. In this case, the ratio of the dry mass A to the dry mass B is less than 50 ppm. The coating solution for a nonaqueous electrolyte secondary battery separator according to claim 3. 請求項2〜4のいずれか一項に記載の塗工液を、不織布に塗工、乾燥してなることを特徴とするリチウムイオン電池セパレータ。   A lithium ion battery separator, wherein the coating liquid according to any one of claims 2 to 4 is applied to a nonwoven fabric and dried.
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