JP2017051170A - Non-heated seasoned konjak-packed food, and method for producing the same - Google Patents

Non-heated seasoned konjak-packed food, and method for producing the same Download PDF

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JP2017051170A
JP2017051170A JP2015180198A JP2015180198A JP2017051170A JP 2017051170 A JP2017051170 A JP 2017051170A JP 2015180198 A JP2015180198 A JP 2015180198A JP 2015180198 A JP2015180198 A JP 2015180198A JP 2017051170 A JP2017051170 A JP 2017051170A
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konjac
seasoning
heated
aqueous solution
chunks
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JP6363572B2 (en
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藤 哲 夫 伊
Tetsuo Ito
藤 哲 夫 伊
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Miwa Kanzume Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a technique of a new non-heated seasoned konjak-packed food sanitarily packed and capable of being deliciously eaten as it is without requiring seasoning and cooking at all after opening.SOLUTION: There is provided a non-heated seasoned konjak-packed food obtained by once heating prescribed numbers of boiled konjak lumps made into a boil A-finished water-containing state at 80 to 100°C, desirably, at 96°C for 5 to 15 min and a suitable amount of seasoning liquid F obtained by heating and stirring a sweetener-gelling agent aqueous solution, a natural seasoning-salt aqueous solution and soy sauce at 85°C for 10 min so as to be charged H-sealed into a sealed container, further, subjecting the same to hot stabilization at 121°C for 20 to 60 min, desirably, for 45 min in various inspections J, and, after the sealing packaging, infiltrating at least a part of the seasoning liquid into each boiled konjak lump under non-heating conditions. Also provided is a method for producing the non-heated seasoned konjak-packed food.SELECTED DRAWING: Figure 1

Description

この発明は、調理済み包装食品を提供する技術に関連するものであり、特に、開封後に調理や調味などを要さず、そのまま食することができるコンニャク包装食品を製造、提供する分野は勿論のこと、その輸送、保管、組み立ておよび設置に必要となる設備、器具類を提供、販売する分野から、それら資材や機械装置、部品類に必要となる素材、例えば、木材、石材、各種繊維類、プラスチック、各種金属材料等を提供する分野、それらに組み込まれる電子部品やそれらを集積した制御関連機器の分野、各種計測器の分野、当該設備、器具を動かす動力機械の分野、そのエネルギーとなる電力やエネルギー源である電気、オイルの分野といった一般的に産業機械と総称されている分野、更には、それら設備、器具類を試験、研究したり、それらの展示、販売、輸出入に係わる分野、将又、それらの使用の結果やそれを造るための設備、器具類の運転に伴って発生するゴミ屑の回収、運搬等に係わる分野、それらゴミ屑を効率的に再利用するリサイクル分野などの外、現時点で想定できない新たな分野までと、関連しない技術分野はない程である。     The present invention relates to a technique for providing a cooked packaged food, and in particular, the field of manufacturing and providing a konjac packaged food that can be eaten as it is without requiring cooking or seasoning after opening. From the field of providing, selling and providing equipment and instruments necessary for its transportation, storage, assembly and installation, materials necessary for such materials, machinery and parts, such as wood, stone, various fibers, Fields that provide plastics, various metal materials, etc., electronic components incorporated in them, fields of control-related equipment that integrates them, fields of various measuring instruments, fields of power machines that move the equipment and instruments, and electric power used as energy In addition, the field generally referred to as industrial machinery, such as the field of electricity and oil, which are energy sources, as well as testing and researching those facilities and equipment, Fields related to the exhibition, sale, import / export, generals, fields related to the collection, transportation, etc. of waste generated as a result of their use and the equipment and equipment used to build them There are no technical fields that are not related to the new field that cannot be envisaged at present, such as the recycling field that efficiently recycles waste.

(着目点)
一般的なコンニャクは、洗浄し薄皮を剥いたコンニャク芋を蒸し、破砕機に投入して粉砕した上、ペースト状に摺り下ろし、コンニャク糊とした後、水酸化カルシウムや炭酸ナトリウムなどの凝固剤を加え、成型装置に流し込み、所望形状に成型した上、湯の中を通して固め、一定時間湯の中に入れて熟成させ、樹脂フィルム製袋などに密閉包装し、加熱殺菌して完成する食べ物であり、このようにして製造した、例えば玉コンニャクは、消費者が店頭で購入し、帰宅後に包装を開封、取り出した後に塩もみしてから塩を洗い流し、熱湯に浸けるなどして灰汁抜きをした上で鍋に入れ、被るくらいに水および調味液を適量ずつ加えて加熱し、玉コンニャクの中まで色が染み込むまで約4時間程度煮込む必要があった。
(Points of interest)
Common konjac is steamed konjac rice that has been washed and peeled, put into a crusher, pulverized, then slid down into a paste, made into konjac paste, and then coagulant such as calcium hydroxide or sodium carbonate. In addition, it is a food that is poured into a molding device, molded into the desired shape, solidified in hot water, aged for a certain period of time, aged, sealed in a plastic film bag, etc., and heat-sterilized to complete the food. For example, tamakonjac manufactured in this way is purchased by consumers at the store, opened the package after returning home, and after taking out the salt, soaked in salt, rinsed in hot water, etc. It was necessary to add water and seasoning liquid in appropriate amounts to the extent that they were covered, heat them, and simmer for about 4 hours until the color soaked into the konjac.

このように長時間を掛けて煮込む調理は、現代社会の省エネ志向や忙しい生活スタイルに次第に馴染まなくなってきており、したがって、スーパーマーケットで調理済みの惣菜としての玉コンニャクや玉コンニャクの入った弁当を購入したり、コンビニエンスストアーなどのおでんとしての玉コンニャクを購入したりすること以外に玉コンニャクを賞味する機会が少なくなり、玉コンニャクを購入して来て家庭で加熱・調理することが減ってしまっているというのが現状である。     Cooking over a long period of time is gradually becoming unfamiliar with the energy-saving and busy lifestyles of modern society, so buy konkonaku or konjac as a prepared dish in the supermarket. And purchasing konjac as an oden as a convenience store, etc., the chances of tasting konjac are reduced, and the number of customers who purchase konjac and cook and cook at home has decreased. The current situation is that

(従来の技術)
こうした状況を反映し、その打開策となるような提案もこれまでに散見されない訳ではない。
例えば、下記の特許文献1(1)ないし(3)に提案されているものに代表されるように、プラスチック容器にコンニャクと中和に必要な量の有機酸と調味液の三者を予めテストして決めた重量比で充填・シールし、次いで加熱処理を行ってコンニャクの中和と調味成分の浸透を完了させるようにし、この簡単な製法によって連続的な自動製造を容易にし、しかも香味の優れた多品種の調味コンニャクを得ることができるようにしたものや、同特許文献1(2)に見られるような、コンニャクと、調味成分がコンニャク内部に浸透したときのPH3〜7になるように酸で調整した調味料との組み合わせからなり、電子レンジ加熱調理対応とした調味コンニャク素材、また、同特許文献1(3)のような、コンニャクに、表面に開口した多数の細孔を設け、これを酸性調味液と混合して減圧下に温度70℃以上、1時間以内の間加熱する減圧加熱処理により調味成分を迅速にコンニャク内部に浸透させるようにした調味コンニャク加工品の製造法などが散見される。
(Conventional technology)
Reflecting this situation, proposals that can be used to overcome this situation are not unheard of.
For example, as represented by those proposed in the following Patent Documents 1 (1) to (3), a plastic container is tested in advance with konjac, an organic acid in an amount necessary for neutralization, and a seasoning liquid. Filling and sealing at the determined weight ratio, then heat treatment to complete neutralization of konjac and infiltration of seasoning ingredients, this simple method facilitates continuous automatic production, and flavor What makes it possible to obtain an excellent variety of seasoned konjac, as seen in Patent Document 1 (2), so that the konjac and seasoning components have a pH of 3 to 7 when penetrating inside the konjac. In addition to a seasoning konjac material that is a combination of a seasoning adjusted with an acid and adapted for cooking in a microwave oven, and a lot of konjak, such as Patent Document 1 (3), opened on the surface A seasoned konjac processed product in which a seasoning component is rapidly infiltrated into the konjac by a reduced pressure heating treatment in which a hole is provided and this is mixed with an acidic seasoning liquid and heated under reduced pressure at a temperature of 70 ° C. or more for 1 hour or less. There are some manufacturing methods.

しかし、前者特許文献1(1)に示されているような包装容器内においける調味コンニャクの製造技術は、包装容器中に、コンニャクのアルカリ成分を中和する有機酸を添加する必要があり、コンニャクの調味や食感などに適する有機酸の選択、および、製造や調達などの手間を要するものとなり、製造コストの増加を招く虞があり、特許文献1(2)の調味コンニャク素材のように、コンニャク内部に浸透したときにPH3〜7になるように酸で調整した調味料を添加した調味コンニャク素材は、電子レンジなどによる加熱調理を必須とするものであり、包装を開封してそのまま食することができるものとはなっておらず、また、特許文献1(3)に代表する調味コンニャク加工品の製造技術は、コンニャクに空気が混じらないようにして200〜250℃の過熱蒸気を1〜5分間当てて加熱処理することにより、ポーラスな表面にするという表面改質を行うようにした食品加工方法や、コンニャク固形物に剣山様の器具類や細い金属などで一定間隔の孔をあけるようにして、コンニャクへの調味液の浸透効率を高めたものとしているが、コンニャク塊の表面に万遍なく過熱蒸気を当ててポーラス状の細孔を造る工程や、剣山用の器具類を使用して多数の細孔を加工する工程などには、夫々の作業に適すると共に、作業の安全を充分に確保できる専用の調理器具を必要とするから、製造コストの高騰を招く虞があるという欠点があった。
(1)特開2003−102405号公報 (2)特開2006−67876号公報 (3)特開2013−172652号公報
However, in the production technique of seasoned konjac in the packaging container as shown in the former patent document 1 (1), it is necessary to add an organic acid that neutralizes the alkaline component of konjac into the packaging container. In addition, the selection of an organic acid suitable for the seasoning and texture of konjac, and the time and labor required for production and procurement, etc., may lead to an increase in production cost, and like the seasoning konjac material of Patent Document 1 (2) In addition, the seasoning konjac material, which is added with a seasoning adjusted with acid so as to have a pH of 3 to 7 when penetrating inside the konjac, is essential to heat cooking with a microwave oven, etc. It cannot be eaten, and the technology for manufacturing seasoned konjac products represented by Patent Document 1 (3) is to prevent air from being mixed into konjac. A food processing method in which superficial steam at 00 to 250 ° C. is heated for 1 to 5 minutes to make a porous surface, a food processing method that performs a surface modification such as a konjac solid, Kenyama-like instruments and thin It is said that the permeation efficiency of the seasoning liquid into the konjac is improved by opening holes at regular intervals with metal etc., but the process of creating porous pores by uniformly applying superheated steam to the surface of the konjac In addition, the process of machining a large number of pores using tools for swords is suitable for each work and requires special cooking utensils that can ensure sufficient work safety. There was a drawback that there was a risk of rising prices.
(1) JP 2003-102405 A (2) JP 2006-67876 A (3) JP 2013-172652 A

(問題意識)
上述したとおり、従前までに提案のある各種の調味コンニャクの製造技術などは、何れも、コンニャクに含まれるアルカリ成分を中和可能とする有機酸の添加や、包装開封後に加熱調理を要するものなどが殆どであり、また、コンニャクに多数の細孔を、表面に開口するよう加工したものとするには、専用の調理器具や穿孔器具類を要し、製造コストの高騰を招く虞があるなどの欠点を残すものであり、こうした状況にあって、本願発明者兼出願人は、永年、様々な消費者ニーズに対し、柔軟に対応して高品質な食品の開発、提供に携わる中、それらから得られた様々な知見や顧客らの情報などに基づき、開封後、全く調理および調味せずに、そのまま美味しく食すことができるコンニャク食品の提供を実現化するための構成について、新たな開発の必要性を痛感するに至ったものである。
(Awareness of problems)
As mentioned above, all of the various seasoning konjac manufacturing techniques that have been proposed so far include the addition of organic acids that can neutralize the alkaline components contained in konjac, and those that require cooking after opening the package. In addition, in order to make a lot of pores in konjac processed so as to open on the surface, dedicated cooking utensils and drilling utensils are required, which may lead to an increase in manufacturing costs. In this situation, the present inventor and applicant have long been engaged in the development and provision of high-quality foods that flexibly respond to various consumer needs. Based on the various knowledge and customer information obtained from, the new structure for realizing the provision of konjac food that can be eaten deliciously without being cooked or seasoned after opening. Which has led to the keenly aware of the need for development.

(発明の目的)
そこで、この発明は、衛生的に包装され、開封後に調味および調理を一切必要とせずに、そのまま美味しく食することができる新たな非加熱調味コンニャク包装食品技術の開発はできないものかとの判断から、逸速くその開発、研究に着手し、長期に渡る試行錯誤と幾多の試作、実験とを繰り返してきた結果、今回、遂に新規な構造の非加熱調味コンニャク包装食品、およびその新規な製造方法を実現化することに成功したものであり、以下では、図面に示すこの発明を代表する実施例と共に、その構成を詳述することとする。
(Object of invention)
Therefore, the present invention is sanitarily packaged, and from the judgment that it is not possible to develop a new non-heated seasoned konjac packaged food technology that can be eaten deliciously without requiring any seasoning and cooking after opening, As a result of quick development and research, and repeated trial and error over many years, and many trials and experiments, this time finally realized a new structure of unheated seasoned konjac packaged food and its new manufacturing method In the following, the configuration will be described in detail together with an embodiment representative of the present invention shown in the drawings.

(発明の構成)
図面に示すこの発明を代表する実施例からも明確に理解されるように、この発明の非加熱調味コンニャク包装食品は、基本的に次のような構成から成り立っている。
即ち、所定条件下にてボイル済み含水状態とした茹でコンニャク塊の所定個数と、甘味料・ゲル化剤水溶液、天然調味料・塩水溶液、および、醤油を加熱、攪拌した調味液の適量とを、密閉容器に充填・密閉した上、各種検査、加熱殺菌し、密閉包装後、非加熱条件下にて調味液の少なくとも一部を各茹でコンニャク塊に浸透させてなるものとした構成を要旨とする非加熱調味コンニャク包装食品である。
(Structure of the invention)
As can be clearly understood from the embodiments of the present invention shown in the drawings, the non-heated seasoned konjac packaged food of the present invention basically comprises the following configuration.
That is, a predetermined number of boiled konjac chunks that have been boiled and hydrated under predetermined conditions, an appropriate amount of a sweetener / gelling agent aqueous solution, a natural seasoning / salt aqueous solution, and a seasoning solution obtained by heating and stirring soy sauce. In addition, after filling and sealing in a sealed container, various inspections, heat sterilization, sealed packaging, and at least a portion of the seasoning liquid permeated into each konjac mass under non-heating conditions It is a non-heated seasoned konjac packaged food.

この基本的な構成からなる非加熱調味コンニャク包装食品を、より具体的なものとして示すならば、コンニャク塊を80〜100℃望ましくは96℃の温水にて5〜15分間ボイルし、水切りした茹でコンニャク塊の所定個数と、40℃の温水に砂糖およびゲル化剤を攪拌した砂糖・ゲル化剤水溶液、イカエキス、塩を温水に溶解したイカエキス・塩水溶液、および、醤油を、85℃・10分間の条件にて加熱、攪拌した調味液の適量とを、樹脂製密閉容器に充填・密閉した上、金属探知、重量検査、121℃・20〜60分望ましくは45分間の加熱殺菌、X線異物検査、各種ラベル貼着および印刷の少なくとも何れか一方を施し、密閉包装後、非加熱条件下にて調味液の少なくとも一部を各茹でコンニャク塊に浸透させてなるものとした構成からなる非加熱調味コンニャク包装食品となる。     If the non-heated seasoned konjac packaged food consisting of this basic composition is shown as a more specific one, boil the konjac chunks at 80-100 ° C, preferably 96 ° C for 5-15 minutes, A predetermined number of konjac chunks, sugar / gelling agent aqueous solution in which sugar and gelling agent are stirred in warm water at 40 ° C., squid extract, squid extract / salt aqueous solution in which salt is dissolved in warm water, and soy sauce at 85 ° C. for 10 minutes Fill and seal a suitable amount of seasoning liquid heated and stirred under the above conditions in a resin sealed container, metal detection, weight inspection, heat sterilization at 121 ° C. for 20-60 minutes, preferably 45 minutes, X-ray foreign matter At least one of inspection, various labeling and printing is performed, and after hermetically sealed, at least part of the seasoning liquid is allowed to permeate the konjac mass with each bowl under non-heating conditions. A non-heating seasoning konjac packaged food made from formed.

(関連する発明1)
上記した非加熱調味コンニャク包装食品に関連し、この発明には、その製造方法も包含している。
即ち、コンニャク塊の複数個を所定条件下にてボイルし、甘味料・ゲル化剤水溶液、天然調味料・塩水溶液、および、醤油を加熱、攪拌して調味液とし、密閉容器に茹でコンニャク塊の所定個数と調味液の適量とを、充填・密閉した上、各種検査、加熱殺菌し、密閉包装後から開封までの間に、非加熱条件下にて経時的に調味液の少なくとも一部を各茹でコンニャク塊に浸透させるようにしてなるものとした、この発明の基本をなす非加熱調味コンニャク包装食品の製造方法である。
(Related invention 1)
In relation to the above non-heated seasoned konjac packaged food, the present invention also includes its production method.
That is, boil a plurality of konjac chunks under predetermined conditions, and heat and stir the sweetener / gelling agent aqueous solution, natural seasoning / salt aqueous solution, and soy sauce to make a seasoning solution, and boil the konjac chunks in a sealed container. After filling and sealing a predetermined number of the above and an appropriate amount of seasoning liquid, various inspections, heat sterilization, and after sealing packaging until opening, at least part of the seasoning liquid over time under non-heating conditions This is a method for producing a non-heated seasoned konjac packaged food, which is the basis of the present invention, which is made to permeate into the konjac mass with each koji.

この非加熱調味コンニャク包装食品の製造方法方法を、より具体的な構成によって示すと、コンニャク塊の複数個を80〜100℃望ましくは96℃の温水にて5〜15分間ボイルする一方、40℃の温水に砂糖およびゲル化剤を攪拌した砂糖・ゲル化剤水溶液、イカエキス、塩を温水に溶解したイカエキス・塩水溶液、および、醤油を、85℃・10分間の条件にて加熱、攪拌して調味液とし、当該茹でコンニャク塊所定個数の水切りしたものと、該調味液の適量とを、樹脂製密閉容器に充填・密閉した上、金属探知、重量検査を行い、121℃・20〜60分望ましくは45分間の加熱殺菌、X線異物検査を行った後、各種ラベル貼着および印刷の少なくとも何れか一方を施し、密閉包装後から開封までの間に、非加熱条件下にて経時的に調味液の少なくとも一部を各茹でコンニャク塊に浸透させるようにしてなるものとした、この発明の基本をなす非加熱調味コンニャク包装食品の製造方法ということができる。     The method for producing this non-heated seasoned konjac packaged food is shown by a more specific configuration. A plurality of konjac chunks are boiled in warm water of 80 to 100 ° C., preferably 96 ° C. for 5 to 15 minutes, while 40 ° C. Sugar / gelling agent aqueous solution, squid extract, squid extract / salt aqueous solution in which salt is dissolved in warm water, and soy sauce are heated and stirred at 85 ° C. for 10 minutes. As a seasoning liquid, a predetermined number of konjac chunks drained with the rice cake and an appropriate amount of the seasoning liquid are filled and sealed in a resin-sealed container, followed by metal detection and weight inspection, 121 ° C., 20 to 60 minutes Desirably, after 45 minutes of heat sterilization and X-ray foreign substance inspection, at least one of various label sticking and printing is performed, and after time of hermetic packaging until opening, it is time-dependent under non-heating conditions. At least a portion of the liquid seasoning was made so as to penetrate the respective boiled konjac mass can be said that the production method of the unheated seasoning konjac packaged food which forms the basis of the present invention.

以上のとおり、この発明の非加熱調味コンニャク包装食品によれば、従前までのものとは違い、上記したとおりの固有の特徴ある構成から、衛生的な密閉包装によって安全且つ効率的に保管・輸送および展示・販売することができると共に、密閉包装後、非加熱条件下にて調味液を各茹でコンニャク塊に浸透させてなるものとしてあるから、密閉容器を開封するだけで、調味や加熱などの調理作業を一切要せず、そのまま食することができるものとなり、従前までの加熱による灰汁抜きに続き、調味料を用いた煮込みなどの複雑な作業を行わなければならない従来型の蒟蒻包装食品に比較して、より一段と簡単に美味しく食することができるものとなり、外出先や屋外、行楽地などの加熱調理が困難な場所であっても、気軽に購入し、開封してそのまま食べることができるという、優れた利便性を発揮し、家庭に持ち帰って調理しなければならない一般的な蒟蒻商品よりも市場を格段に拡大することができるという秀でた特徴が得られるものである。     As described above, according to the non-heated seasoned konjac packaged food of the present invention, unlike the conventional ones, it has a unique characteristic configuration as described above, and is stored and transported safely and efficiently by hygienic sealed packaging. It can be displayed and sold, and after sealed packaging, the seasoning liquid is infiltrated into the konjac lump with non-heated conditions under non-heated conditions. It is a food product that can be eaten as it is without any cooking work, and it is a conventional candy-packed food that has to perform complicated work such as stew with seasonings after removing lye by heating. Compared to this, it will be easier and more delicious to eat, and even if it is difficult to cook, such as on the go, outdoors, and resorts, you can easily purchase and open it. It has excellent convenience that it can be eaten as it is, and it has the excellent convenience that it can greatly expand the market compared to general rice cake products that must be taken home and cooked. is there.

加えて、この発明の製造方法に従って製造した非加熱調味コンニャク包装食品は、コンニャク塊を80〜100℃望ましくは96℃の温水にて5〜15分間ボイルした茹でコンニャク塊を用いたものとするから、購入者が、密閉容器を開封した後、灰汁抜き処理の必要がなく、さらに、該茹でコンニャク塊を、40℃の温水に砂糖およびゲル化剤を攪拌した砂糖・ゲル化剤水溶液、イカエキス、塩を温水に溶解したイカエキス・塩水溶液、および、醤油を、85℃・10分間の条件にて加熱、攪拌した調味液に浸漬するよう充填・密閉包装したものとなるから、従来型の蒟蒻包装食品に比較して、調理作業を大幅に簡素化、簡単化、迅速化することができるものとなり、しかも茹でコンニャク塊および調味液の重量比を4:1〜1:2望ましくは3:2としてなるものは、茹でコンニャク塊に対して調味液を過不足無く、程よいバランスで充填してなるものとすることとなり、開封までの時間が長期化した場合であっても、味付けが過剰に濃くなってしまうのを未然に防ぎ、一段と安定した味付けを維持することができるものとなり、より一層品質の安定化を達成できるものとなる。     In addition, the non-heated seasoned konjac packaged food produced according to the production method of the present invention uses the konjac chunks boiled for 5 to 15 minutes with warm water of 80 to 100 ° C., preferably 96 ° C. After the unsealed container is opened by the purchaser, there is no need to remove the lye, and the konjac mass is further stirred with 40% of the sugar and the gelling agent in 40 ° C warm water, squid extract, Since the squid extract / salt aqueous solution in which salt is dissolved in warm water and soy sauce are filled and hermetically packaged so as to be immersed in a seasoned liquid heated and stirred at 85 ° C. for 10 minutes, conventional bag packaging Compared to foods, cooking operations can be greatly simplified, simplified and expedited, and the weight ratio of boiled konjac chunks and seasoning liquid is desired to be 4: 1 to 1: 2. The ratio of 3: 2 should be boiled and filled with konnyaku lump with seasoning liquid in an appropriate balance and seasoned even if the time until opening is prolonged. Can be prevented from becoming excessively thick, and a more stable seasoning can be maintained, and the quality can be further stabilized.

そして、この発明の非加熱調味コンニャク包装食品の製造方法によれば、コンニャク塊をボイルする工程によって灰汁抜きした後、醤油を含む調味液の適量と共に、密閉容器に充填・密閉するようにしたから、密閉容器に充填した直後から、金属探知や重量検査、X線異物検査などの各種検査や、加熱殺菌、ラベル表示などの各種処理工程を経る間にも、調味液が次第に茹でコンニャク塊に浸透して行くこととなり、出荷、輸送を経て店頭に陳列される段階には、各茹でコンニャク塊が充分に調味された状態となり、消費者が店頭購入後、直ちに開封した場合であっても、そのまま食べることができるよう調理済み品質を確保することができるものとなり、生産効率を格段に高め、従来型の製造方法による蒟蒻製品に比較して、弁当や中食への利用範囲が広がり、より広範な市場に提供することができるものになるという大きな効果を奏することになる。     And according to the method for producing the non-heated seasoned konjac packaged food of this invention, after removing the ash by the step of boiling the konjak chunk, it is filled and sealed in a sealed container together with an appropriate amount of seasoning liquid containing soy sauce. The seasoning liquid gradually penetrates into the konjac mass immediately after filling the sealed container and through various inspection processes such as metal detection, weight inspection, X-ray foreign substance inspection, heat sterilization, label display, etc. At the stage of display at the store after shipping and transportation, the konjac chunks are fully seasoned in each bowl, even if the consumer opens the store immediately after purchasing the store. The quality of the cooked food can be ensured so that it can be eaten, and the production efficiency is greatly improved. Utilization range is widened, so that to achieve the great advantage of becoming what can be provided to the broader market.

上記したとおりの構成からなるこの発明の実施に際し、その最良もしくは望ましい形態について説明を加えることにする。
コンニャク塊は、この発明の最も特徴的要素となる茹でコンニャク塊(茹でずにそのまま食することができるコンニャク食品)の主要部分となる機能を担い、コンニャクイモに含まれるコンニャクマンナン(多糖:グルコマンナン)を糊化し、凝固成分(アルカリ液、水酸化カルシウム水溶液(消石灰)など)を加えてゲル状に凝固させたものであり、換言すると、ボイル済みの板こんにゃく、突きこんにゃく、玉こんにゃく、糸こんにゃく(しらたき)、刺身こんにゃく、ねじりこんにゃく、ねじり糸こんにゃく、結び糸こんにゃく、手綱こんにゃく、氷こんにゃく、コンニャクゼリー、コンニャク麺、その他、様々な形状のこんにゃく、別の表現で示すと、白こんにゃく、黒こんにゃく、生芋こんにゃく、その他、様々な食材を混合、添加したこんにゃくとすることができる。
In implementing the present invention having the above-described configuration, the best or desirable mode will be described.
Konjac lumps are the most characteristic element of the present invention, and serve as the main part of konjac chunks (konjac foods that can be eaten as is without boiling). ) Is gelatinized and solidified into a gel form by adding coagulation components (alkaline solution, calcium hydroxide aqueous solution (slaked lime), etc.). Shirataki), sashimi konjac, torsion konjac, torsion konjac, knot konjac, reins konjac, ice konjac, konjac jelly, konjac noodles, and other forms of konjac, white konjac, black konjac, Ginger konjac and other various ingredients are mixed and supplemented. It can be the konjac.

そして、この発明の茹でコンニャク塊は、製造工程の初期において、所定条件下にてボイル済み含水状態としたものとしなければならず、コンニャク塊を80〜100℃望ましくは96℃の温水にて5〜15分間ボイルし、水切りしたものとすべきであり、後述する実施例にも示すとおり、96℃温水中に投入し、96℃に再昇温後10分間ボイルした後、冷却槽に移し10分間冷却し、さらに、5分間水切りして計量するという工程で製造したものとするのが望ましく、次工程に以降するまでの保管は、離水防止のため浸る程度の水に入れておくのがよい。     The konjac lump of the present invention must be hydrated under predetermined conditions at the initial stage of the production process, and the konjac lump is heated at 80 to 100 ° C., preferably 96 ° C. with hot water. It should be boiled for ~ 15 minutes and drained. As shown in the examples described later, it is poured into 96 ° C. warm water, heated again to 96 ° C., boiled for 10 minutes, and then transferred to a cooling bath. It is desirable that the product be manufactured in a process of cooling for 5 minutes, draining for 5 minutes and weighing, and storage until the next process should be placed in water soaked to prevent water separation. .

甘味料・ゲル化剤水溶液は、この発明の非加熱調味コンニャク包装食品を実現化するのに最も肝要な成分ということができ、甘味料は、ゲル化剤水溶液に甘み成分を与える機能を担うものであり、表現を変えると、砂糖、その他の甘味料ということができ、より具体的なものとして例示するならば、ザラメ糖(白双糖、中双糖、グラニュー糖など)、車糖(上白糖、三温糖など)、加工糖(角砂糖、氷砂糖、粉砂糖、顆粒状糖など)、液糖(ブドウ糖果糖液糖、果糖ブドウ糖液糖、高化糖液糖、砂糖混合異性化液糖など)、精製糖、黒糖、加工黒糖、テンサイ糖、黒砂糖、白下糖、カソナード(赤砂糖)和三盆などの含蜜糖、粗糖、分蜜糖、ぶどう糖、果糖、麦芽糖、ショ糖、オリゴ糖、蜂蜜、メープルシロップ、アガベシロップ、パームシュガー、モラセス(糖蜜)、水飴、ブドウ糖果糖液糖、トレハロース、マルチトール、キシリトール、ソルビトール、甘草抽出物、ステビア加工甘味料、羅漢果抽出物、ソーマチ、グリセリン、クルクリン、モネリン、モナチン、ミラクリン、エリトリトール、アスパルテーム、アセスルファムカリウム、スクラロース、サッカリン、ネオテーム、中さら糖、赤ザラメ、ブラウンシュガー、その他の甘味料、または、それらの組み合わせからなるものなどと言うことができる。     The sweetener / gelling agent aqueous solution can be said to be the most important component for realizing the non-heated seasoned konjac packaged food of the present invention, and the sweetener bears the function of giving the sweetening component to the gelling agent aqueous solution. In other words, it can be called sugar or other sweeteners. For example, salame sugar (white disaccharide, medium disaccharide, granulated sugar, etc.), car sugar (above) White sugar, tri-warm sugar, etc.), processed sugar (corn sugar, rock sugar, powdered sugar, granular sugar, etc.), liquid sugar (glucose fructose liquid sugar, fructose glucose liquid sugar, high sugar liquid sugar, sugar mixed isomerized liquid sugar, etc. ), Refined sugar, brown sugar, processed brown sugar, sugar beet sugar, brown sugar, white lower sugar, cassonade (red sugar) and sugar containing sugar, crude sugar, honey sugar, grape sugar, fructose, maltose, sucrose, oligosaccharide , Honey, maple syrup, agave syrup, palm Gar, molasses, molasses, glucose fructose liquid sugar, trehalose, maltitol, xylitol, sorbitol, licorice extract, stevia processed sweetener, rahan fruit extract, thamachi, glycerin, curculin, monelin, monatin, miraculin, erythritol, It can be said to be composed of aspartame, acesulfame potassium, sucralose, saccharin, neotame, medium sucrose, red salmon, brown sugar, other sweeteners, or combinations thereof.

ゲル化剤水溶液は、甘味料を液状化し、および、粘度を与えてゲル状とし、さらに、粘度を調整可能とする機能を担い、例えば、ペクチン、グァーガム、キサンダンガム、タマリンドガム、カラギナン、プロピレングリコール、カルボキシメチルセルロース、その他の増粘安定剤、またはそれらの組み合わせからなり、所定割合の水を加えてなるものとすることが可能である。     The gelling agent aqueous solution liquefies the sweetener and gives a viscosity to form a gel, and further has a function of adjusting the viscosity, such as pectin, guar gum, xanthan gum, tamarind gum, carrageenan, propylene glycol, It consists of carboxymethylcellulose, other thickening stabilizers, or a combination thereof, and can be formed by adding a predetermined proportion of water.

天然調味料・塩水溶液は、この発明の茹でコンニャク塊に、浸透力をもって旨味を与える成分としての機能を担っており、天然調味料は、この発明の茹でコンニャク塊に、天然素材由来の旨味成分を与える機能を担い、例えば、魚介類エキス、動物類エキス、植物類エキス、ペプチドエキス、その他エキスの組み合わせからなるものということができ、さらに具体的に示すと、イカエキス、フグエキス、ウナギエキス、アナゴエキス、アミエビエキス、ウニエキス、タラコエキス、焼アゴエキス、タコエキス、その他の魚介類エキスの組み合わせからなるものなどとすることができ、塩水溶液は、この発明の茹でコンニャク塊に、天然調味料の旨味成分に塩味を加えると共に、浸透を促すよう濃度調整可能とする機能を担い、塩は、塩味に調味し、浸透圧を調整する機能を担うものであり、岩塩、天日塩、せんごう塩、換言すると、精撰特急塩、特急塩、精製塩、食塩、並塩、白塩、天日塩、湖塩、岩塩、焼塩、海洋深層水塩、旨味成分(干椎茸、昆布、干帆立貝柱、鰹節、その他)をそれら何れかに添加した塩、その他の塩、それらの何れか1種か、または、それらの組み合わせからなる塩とすることが可能であり、水は、塩を水溶液化可能とする機能を担い、飲料水、または、飲料可能な各種水溶液としなければならず、天然水、ミネラルウォーター、浄水、蒸留水、純水などとするのが良いと言える。     The natural seasoning / salt aqueous solution has a function as a component that imparts umami with osmotic power to the konjac chunks of the present invention. For example, it can be said to be composed of a combination of seafood extract, animal extract, plant extract, peptide extract, and other extracts, and more specifically, squid extract, puffer fish extract, eel extract, anago Extract, sea urchin extract, sea urchin extract, tarako extract, grilled chin extract, octopus extract, and other seafood extracts. In addition to adding salty taste to salt, it also has the function of making it possible to adjust the concentration to promote penetration. It is responsible for the function of adjusting osmotic pressure, such as rock salt, sun salt, salt salt, in other words, spirit salt express salt, express salt, refined salt, salt, common salt, white salt, sun salt, lake salt, rock salt , Baked salt, deep sea water salt, umami ingredients (dried shiitake, kelp, dried scallop, bonito, etc.) added to any of these, other salts, any one of them, or combinations thereof It is possible to make a salt made of water, and the water has a function to make the salt into an aqueous solution, and must be made into drinking water or various drinkable aqueous solutions, natural water, mineral water, purified water, distilled It can be said that water, pure water, etc. are good.

醤油は、この発明の茹でコンニャク塊、および、調味液に風味を与える機能を担うものであり、めんつゆ、わさび醤油、酢醤油、砂糖醤油、その他の各種醤油加工品、またはそれらを組み合わせたもの、または、梅酢、ドレッシング、タレ、ソース、魚醤など、またはそれらを組み合わせたものへの置き換え、さらにまた、塩、胡椒、唐辛子その他の調味料、またはそれらを組み合わせたものへの置き換えが可能であり、望ましくは、濃口醤油、淡口醤油、再仕込み醤油、溜醤油、白醤油、換言すれば、本醸造、混合醸造、混合の夫々の製造方法による醤油とするのが好都合である。     Soy sauce is responsible for the flavor of the konjac chunks and seasoning liquid in the present invention, noodle soup, wasabi soy sauce, vinegar soy sauce, sugar soy sauce, other various soy sauce processed products, or combinations thereof, Or it can be replaced with plum vinegar, dressing, sauce, sauce, fish sauce, etc., or a combination of them, and also with salt, pepper, pepper or other seasonings, or a combination thereof. Desirably, concentrated soy sauce, light soy sauce, re-prepared soy sauce, tame soy sauce, white soy sauce, in other words, soy sauce by each of the production methods of main brewing, mixed brewing, and mixing is convenient.

調味液は、この発明の茹でコンニャク塊と共に、密閉容器中に充填・密閉し、非加熱条件下にて各茹でコンニャク塊に浸透し、賞味可能とする機能を担い、茹でコンニャク塊に対して適度の浸透力を有し、旨味を伴って定着可能なものとしなければならず、甘味料・ゲル化剤水溶液、天然調味料・塩水溶液、および、醤油を加熱、攪拌してなるものとすべきであり、後述する実施例にも示すように、40℃の温水に砂糖およびゲル化剤を攪拌した砂糖・ゲル化剤水溶液、イカエキス、塩を温水に溶解したイカエキス・塩水溶液、および、醤油を、85℃・10分間の条件にて加熱、攪拌したものとするのが望ましい。     The seasoning liquid is filled and sealed in a sealed container together with the konjac chunks of the present invention, and has a function of allowing the konjac chunks to permeate with each bowl under non-heated conditions, so that it can be tasted. Must be able to be fixed with umami, and must be prepared by heating and stirring sweetener / gelling agent aqueous solution, natural seasoning / salt aqueous solution, and soy sauce. As shown in the examples described later, a sugar / gelling agent aqueous solution in which sugar and a gelling agent are stirred in warm water at 40 ° C., a squid extract, a squid extract / salt aqueous solution in which salt is dissolved in warm water, and soy sauce It is desirable that the mixture is heated and stirred at 85 ° C. for 10 minutes.

密閉容器は、この発明の茹でコンニャク塊、および調味液とを1つの容器中に衛生的に保存、輸送可能とする機能を担うものであり、充分な耐久性をもって密閉包装可能なものとしなければならず、展示、販売に適した形状や材質からなるものとすべきであり、例えば、瓶、缶、プラスチック容器、トレー容器、カップ容器、ポリチャック容器、注ぎ口キャップ付き袋容器、アセプティック容器、オレフィン積層ボトル、レトルトパウチ、透明レトルトパウチ、レンジ対応包装、湯殺菌包装などとすることが可能である。     The sealed container bears the function of allowing the konjac chunks and seasoning liquid to be stored and transported in a single container in a sanitary manner according to the present invention, and must be capable of being sealed and packaged with sufficient durability. It should be of a shape and material suitable for display and sales, such as bottles, cans, plastic containers, tray containers, cup containers, polychuck containers, bag containers with spout caps, aseptic containers, It is possible to use olefin laminated bottles, retort pouches, transparent retort pouches, range-compatible packaging, hot water sterilization packaging, and the like.

この発明の非加熱調味コンニャク包装食品の製造方法は、コンニャク塊の複数個を80〜100℃望ましくは96℃の温水にて5〜15分間ボイルする工程が、コンニャク塊の過剰な凝固成分を取り除くと共に、臭い成分を取り除く加工・処理を行うものとしているが、ボイルする外、中和剤や中和液(例えば食酢など)に浸すなどして略同様の作用を得るものとすることができ、さらに、ボイルおよび中和剤類に浸すよう作業することが可能である外、灰汁抜き処理を終えた後には、後述する実施例にも示すように、短時間の中に冷却、水切りを行い、その後、使用するまでの間、浸る程度の水に入れて離水を防止するよう保管するのが望ましい。     In the method for producing a non-heated seasoned konjac packaged food according to the present invention, the step of boiling a plurality of konjac chunks in hot water at 80 to 100 ° C., preferably 96 ° C. for 5 to 15 minutes removes excessive coagulation components of the konjac chunks. At the same time, it is supposed to perform processing and treatment to remove odorous components, but it can obtain substantially the same action by soaking it in a neutralizing agent or neutralizing liquid (such as vinegar) other than boiling, In addition, it is possible to work soaking in the boil and neutralizers, after finishing the lye removal process, as shown in the examples described later, in a short time, to cool, drain water, After that, it is desirable to store it in water so as to prevent water separation until it is used.

調味液を製造する工程は、コンニャク塊に相応しい味覚を与えるよう各種食品および調味料を調合するものであり、甘味料・ゲル化剤水溶液、天然調味料・塩水溶液、および、醤油を加熱、攪拌して製造するものとしなければならず、手作業によって攪拌、混合、加熱などの作業を行うようにすることが可能であり、また、調理用攪拌機、調理用高速攪拌タンク、ニーダー、調理用プロセッサー、調理用ミキサーなど、各種調理機器を用いて攪拌、混合、加熱などの加工、処理を行うようにするのが良く、後述する実施例にも示すとおり、40℃の温水に砂糖およびゲル化剤を攪拌した砂糖・ゲル化剤水溶液、イカエキス、塩を温水に溶解したイカエキス・塩水溶液、および、醤油を、85℃・10分間の条件にて加熱、攪拌してなるものとすることができ、茹でコンニャク塊に対して調味液を、重量比4:1〜1:2望ましくは3:2とするよう密閉包装するのが望ましく、茹でコンニャク塊の量(数、体積、質量など)に対し、調味液の量(容積、質量など)を過不足無く、バランス良く、しかも無駄無く充填してなるものとするのが望ましい。     The process of producing the seasoning liquid is to prepare various foods and seasonings so as to give the konjak lump a suitable taste. The sweetener / gelling agent aqueous solution, natural seasoning / salt aqueous solution, and soy sauce are heated and stirred. It can be manufactured manually and can be manually stirred, mixed, heated, etc. Also, it can be used for cooking stirrer, cooking high-speed stirring tank, kneader, cooking processor It is preferable to use various cooking equipment such as a mixer for cooking, and to perform processing and processing such as stirring, mixing, and heating. As shown in Examples described later, sugar and a gelling agent are added to 40 ° C. warm water. A sugar / gelling agent aqueous solution, squid extract, squid extract / salt aqueous solution in which salt is dissolved in warm water, and soy sauce are heated and stirred at 85 ° C. for 10 minutes. It is desirable that the seasoning liquid is boiled and boiled in a boiled konjac lump in a weight ratio of 4: 1 to 1: 2, preferably 3: 2, and the amount of konjac lump (number, volume, mass) It is desirable that the amount of the seasoning liquid (volume, mass, etc.) be filled in a balanced manner and without waste.

密閉容器に茹でコンニャク塊の所定個数と調味液の適量とを、充填・密閉した上、各種検査、加熱殺菌し、密閉包装後から開封までの間に、非加熱条件下にて経時的に調味液の少なくとも一部を各茹でコンニャク塊に浸透させるようにする工程は、開封後の調理を一切必要とせず、そのまま食することができるようにする機能を担うものであり、後述する実施例にも示すとおり、当該茹でコンニャク塊所定個数の水切りしたものと、該調味液とを適量ずつ、例えば、茹でコンニャク塊および調味液の重量比を4:1〜1:2望ましくは3:2とするよう、樹脂製密閉容器に充填・密閉した上、金属探知、重量検査を行い、121℃・20〜60分望ましくは45分間の加熱殺菌、X線異物検査を行った後、各種ラベル貼着および印刷の少なくとも何れか一方を施し、密閉包装後から開封までの間に、非加熱条件下にて経時的に調味液の少なくとも一部を各茹でコンニャク塊に浸透させるようにしてなるものとするのが望ましい。
以下では、図面に示すこの発明を代表する実施例と共に、その構造について詳述することとする。
Filled and sealed with a predetermined number of konjac chunks and appropriate amount of seasoning liquid in a sealed container, and after various tests and heat sterilization, seasoned over time under non-heated conditions between sealed packaging and opening. The step of allowing at least a part of the liquid to permeate the konjac chunks with each bowl does not require any cooking after opening, and has the function of allowing it to be eaten as it is. As shown, the konjac lump drained a predetermined number of the konjac chunks and the seasoning liquid in an appropriate amount, for example, the weight ratio of the konjac chunks and seasoning liquid boiled is 4: 1 to 1: 2, preferably 3: 2. After sealing and sealing in a plastic airtight container, metal detection and weight inspection are performed, 121 ° C. and 20 to 60 minutes, preferably 45 minutes of heat sterilization, X-ray foreign matter inspection, Less printing It is desirable to apply either one of them and allow at least part of the seasoning liquid to permeate into the konjak mass over time under non-heated conditions between the time after hermetically sealed packaging and opening. .
In the following, the structure of the present invention will be described in detail together with an embodiment representative of the present invention shown in the drawings.

図面は、この発明の非加熱調味コンニャク包装食品、およびその製造方法の技術的思想を具現化した代表的な幾つかの実施例を示すものである。
非加熱調味コンニャク包装食品の製造方法を概略的に示すフローチャートである。 非加熱調味コンニャク包装食品の製造方法をより具体的に示すフローチャートである。 非加熱調味コンニャク包装食品の一例を示す斜視図である。 非加熱調味コンニャク包装食品の他の一例を示す斜視図である。
The drawings show some typical embodiments embodying the technical idea of the non-heated seasoned konjac packaged food of the present invention and the manufacturing method thereof.
It is a flowchart which shows schematically the manufacturing method of a non-heated seasoning konjac packaged food. It is a flowchart which shows more specifically the manufacturing method of a non-heated seasoning konjac packaged food. It is a perspective view which shows an example of a non-heated seasoning konjac packaged food. It is a perspective view which shows another example of a non-heated seasoning konjac packaged food.

図1に示す事例は、所定条件下にてボイル済み含水状態とした茹でコンニャク塊2の所定個数と、甘味料・ゲル化剤水溶液、天然調味料・塩水溶液、および、醤油を加熱、攪拌した調味液3の適量とを、密閉容器4に充填・密閉した上、各種検査、加熱殺菌し、密閉包装後、非加熱条件下にて調味液3の少なくとも一部を各茹でコンニャク塊2に浸透させてなるものとした、この発明の非加熱調味コンニャク包装食品における代表的な一実施例を示すものである。
以下では、この発明の製造方法の一例に従い順次、当該非加熱調味コンニャク包装食品1の構成を示して行くこととする。
In the example shown in FIG. 1, a predetermined number of boiled konjac chunks 2, a sweetener / gelling agent aqueous solution, a natural seasoning / salt aqueous solution, and soy sauce were heated and stirred under a predetermined condition. An appropriate amount of seasoning liquid 3 is filled and sealed in an airtight container 4 and subjected to various inspections and heat sterilization. After hermetically wrapping, at least a portion of the seasoning liquid 3 penetrates into the konjac mass 2 under each non-heated condition. A representative example of the non-heated seasoned konjac packaged food according to the present invention is shown.
Below, according to an example of the manufacturing method of this invention, suppose that the structure of the said non-heating seasoning konjac packaged food 1 is shown sequentially.

図1および図2に示すように、この発明の非加熱調味コンニャク包装食品は、成長した蒟蒻芋を洗浄し、破砕機を用いて細かく砕き、ペースト状の蒟蒻糊とした上、硬さ調整および素練りを行った蒟蒻糊に食品用水酸化カルシウムを練り合わせ、成型機に流し込み、複数個の球形コンニャク塊(玉コンニャク)2としてから、ボイルカゴに入れて96℃の温水に投入し(A)、96℃に再昇温後、5〜15分間にわたり加熱・攪拌しながらボイル(B)し、茹であがったコンニャク塊2は、冷却槽に移し10分間冷却し、さらに、5分間水切り・計量した後、離水を防止するよう浸る程度の水に没した状態に保管するようにし、茹でコンニャク塊2を得る(C)ものとする。     As shown in FIG. 1 and FIG. 2, the non-heated seasoned konjac packaged food of the present invention was prepared by washing the grown rice cake and crushing it finely using a crusher to obtain a paste-like rice cake paste. Calcium for foods is kneaded into the koji paste that has been kneaded and poured into a molding machine to form a plurality of spherical konjac chunks (ball konjac) 2 and then put into a boiling basket and poured into 96 ° C hot water (A), 96 After reheating to 0 ° C., boil (B) while heating and stirring for 5 to 15 minutes, boiled konjac lump 2 was transferred to a cooling bath, cooled for 10 minutes, further drained and weighed for 5 minutes, It shall be stored in a state where it is immersed in water so as to prevent water separation, and a konjac lump 2 is obtained by boiling (C).

該茹でコンニャク塊2を得る(C)作業工程と平行するように、40℃のイオン交換温水に砂糖およびゲル化剤を高速攪拌タンクに投入し、5分間攪拌して砂糖・ゲル化剤水溶液を造り(D)、また、イカエキス、塩を温水に溶解したイカエキス・塩水溶液を造り(E)、ニーダー(ニーディングマシン)に、当該砂糖・ゲル化剤水溶液、イカエキス・塩水溶液および醤油を共に投入し(F)、85℃・10分間の加熱・攪拌を行い、ゲージ圧力をアップし、調合検査(糖度(Brix値)、水素イオン指数(pH)、塩分濃度(%、‰))を経て調味液3を得る(G)ようにする。     Obtaining konjac lump 2 with the rice bran (C) In parallel with the work process, sugar and gelling agent are put into ion exchange hot water at 40 ° C. in a high-speed stirring tank, and stirred for 5 minutes to give a sugar / gelling agent aqueous solution. Maker (D), squid extract, squid extract / salt aqueous solution with salt dissolved in warm water (E), kneader (kneading machine) with the sugar / gelator solution, squid extract / salt solution and soy sauce (F), heated and stirred at 85 ° C. for 10 minutes, increased gauge pressure, seasoned through formulation tests (sugar content (Brix value), hydrogen ion index (pH), salinity concentration (%, ‰)) Liquid 3 is obtained (G).

図3に示すような透明軟質合成樹脂製自立型のパウチ、または、図4に示すような有色硬質合成樹脂製の器型容器に透明軟質合成樹脂製フィルム製の密閉蓋40をラミネート加工によって組み合わせる樹脂製容器などの密閉容器4に、前記茹でコンニャク塊2をパウチ4の場合には例えば15個、カップ4の場合には例えば8個ずつと共に、適量の調味液3を充填し、図4に示すカップ4の場合には、同カップ4内の空気を窒素、二酸化炭素(炭酸ガス)、酸素またはそれらの混合気などに入れ替える、ガス置換包装を行い、密閉包装(H)したものとする。     A self-supporting pouch made of transparent soft synthetic resin as shown in FIG. 3 or a container made of colored hard synthetic resin as shown in FIG. 4 is combined with a sealing lid 40 made of a transparent soft synthetic resin film by lamination. In a sealed container 4 such as a resin container, the konjac lump 2 is filled with the appropriate amount of seasoning liquid 3 together with, for example, 15 pieces in the case of the pouch 4 and 8 pieces in the case of the cup 4, as shown in FIG. In the case of the cup 4 shown, the air in the cup 4 is replaced with nitrogen, carbon dioxide (carbon dioxide gas), oxygen or a mixture thereof, etc., gas replacement packaging is performed, and the sealed packaging (H) is assumed.

密閉包装の工程(H)を経た後、金属探知機による検査(J)、ウェイトチェッカーによる重量検査(K)を行なった上、例えば121℃×45分間の条件の下、加熱殺菌(L)し、除水してから、X線異物検出装置によるX線異物検査(M)を行い、安全を確認した後、ラベル貼着または直接印字、印刷するなどしてラベル5表示(N)を行い、箱詰め(P)、保管・出荷(Q)するものとなる。     After the sealed packaging process (H), the metal detector (J) and the weight check (K) using a weight checker are performed, and then heat sterilization (L) is performed under conditions of 121 ° C. × 45 minutes, for example. After removing water, perform X-ray foreign matter inspection (M) with an X-ray foreign matter detection device, confirm safety, and label 5 display (N) by labeling or direct printing, printing, etc. Box packing (P), storage and shipping (Q).

(実施例1の作用・効果)
以上のとおりの構成からなるこの発明の非加熱調味コンニャク包装食品1、およびその製造方法は、図1および図2に示すように、コンニャク塊2をボイルする工程(A),〜(C)を始めに行い、より効果的に灰汁抜きできるものとし、さらに、この作業に平行するように、調味液3を製造する工程(D),〜(G)を行うようにしたから、一段と効率的な生産が可能となり、しかも、甘味料・ゲル化剤水溶液は、それらの調合割合によって粘性に変化を与えることができ、甘味料としての砂糖の量を増やすと粘性を下げ、ゲル化剤の量を増やすと粘性を高める作用が得られ、その調合割合を変えることによって、様々な商品展開が可能となり、また、天然調味料・塩水溶液は、天然調味料としてイカエキスを用いるようにしたから、イカの旨味成分が深い味わいを引き出し、山形名物の玉こんにゃくとしてより付加価値に優れた、こんにゃく食品として提供することができる。
(Operation / Effect of Example 1)
The non-heated seasoned konjac packaged food 1 of the present invention having the configuration as described above, and the method for producing the same, includes steps (A) to (C) of boiling the konjac lump 2 as shown in FIGS. 1 and 2. It is assumed that the ash juice can be removed more effectively at the beginning, and the steps (D) to (G) for producing the seasoning liquid 3 are performed so as to be parallel to this operation. The aqueous solution of sweeteners and gelling agents can change the viscosity depending on their blending ratio. Increasing the amount of sugar as a sweetener decreases the viscosity and reduces the amount of gelling agent. Increasing the viscosity will increase the viscosity, and by changing the blending ratio, it will be possible to develop various products. In addition, the natural seasoning and salt solution use squid extract as the natural seasoning. Drawer deep taste flavor components, excellent in added value from a Tamakon'nyaku Yamagata specialties can be provided as konjac food.

(結 び)
叙述の如く、この発明の非加熱調味コンニャク包装食品、およびその製造方法は、その新規な構成によって所期の目的を遍く達成可能とするものであり、しかも製造も容易で、従前からの蒟蒻製造およびその包装技術に比較して、多くの消費者が面倒だと思っていた調理直前の下拵えとしての灰汁抜き、および、その後の加熱調理を一切不要とすることができるから、大幅に利便性を高めたものとすることができ、煮込みなどの加熱調理も不要となり、低廉化して遥かに経済的なものとすることができる上、このように調理不要とすることにより、観光地や屋外施設における展示、販売も容易になり、店頭における宣伝および販売促進も安全且つ簡便に行えるものとなり、蒟蒻食品の市場拡大を模索する食品製造業界はもとより、従前までの蒟蒻食品の面倒な調理法に不満を抱いていた一般家庭や、食品流通業界においても高く評価され、広範に渡って利用、普及していくものになると予想される。
(Conclusion)
As described above, the non-heated seasoned konjac packaged food according to the present invention and the method for producing the same make it possible to achieve the intended purpose uniformly by the novel structure, and are easy to produce. Compared with its packaging technology, it eliminates the need for lye removal just before cooking that many consumers find troublesome, and the subsequent cooking of cooking. It can be made higher, and cooking such as stew is not necessary, and it can be made cheaper and much more economical, and by making cooking unnecessary in this way, it can be used in sightseeing spots and outdoor facilities. It will be easy to display and sell, and it will be safe and easy to promote and promote sales in stores.蒻食 products and households that had frustrated the cumbersome recipes, is also highly regarded in the food distribution industry, available across a wide range, it is expected to be those that continue to spread.

1 非加熱調味コンニャク包装食品
2 コンニャク塊
3 調味液
4 密閉容器
40 同 密閉蓋
5 ラベル
(A) コンニャク塊を温水に投入する工程
(B) ボイルする工程
(C) 茹でコンニャク塊を得る工程
(D) 砂糖・ゲル化剤水溶液を造る工程
(E) イカエキス・塩水溶液を造る工程
(F) 調味料を加える工程
(G) 調味液を得る工程
(H) 密閉容器に充填・密閉する工程
(J) 金属探知工程
(K) 重量検査工程
(L) 加熱殺菌工程
(M) X線異物検査工程
(N) ラベル表示工程
(P) 箱詰め工程
(Q) 保管・出荷工程

1 Non-heated seasoned konjac packaged food 2 Konjac lump 3 Seasoning liquid 4 Sealed container
40 Sealing lid 5 Label (A) Step of pouring konjac chunks into warm water (B) Step of boiling (C) Step of obtaining konjac chunks with boil (D) Step of making sugar / gelling agent aqueous solution (E) Squid extract / salt Step of making aqueous solution (F) Step of adding seasoning (G) Step of obtaining seasoning liquid (H) Step of filling and sealing in a sealed container (J) Metal detection step (K) Weight inspection step (L) Heat sterilization step ( M) X-ray foreign matter inspection process (N) Label display process (P) Box packing process (Q) Storage / shipping process

Claims (6)

所定条件下にてボイル済み含水状態とした茹でコンニャク塊の所定個数と、甘味料・ゲル化剤水溶液、天然調味料・塩水溶液、および、醤油を加熱、攪拌した調味液の適量とを、密閉容器に充填・密閉した上、各種検査、加熱殺菌し、密閉包装後、非加熱条件下にて調味液の少なくとも一部を各茹でコンニャク塊に浸透させてなるものとしたことを特徴とする非加熱調味コンニャク包装食品。     Seal the boiled konjac chunks with the appropriate amount of boiled konjac chunks and the appropriate amount of the seasoning liquid that has been heated and stirred in soy sauce and the sweetener / gelling agent aqueous solution, and the natural seasoning / salt aqueous solution. Filled and sealed in a container, after various inspections, heat sterilization, sealed packaging, and then at least part of the seasoning liquid permeated into the konjak mass under each non-heated condition. Heated seasoning konjac packaged food. 所定条件下にてボイル済み含水状態とした茹でコンニャク塊の所定個数と、甘味料・ゲル化剤水溶液、天然調味料・塩水溶液、および、醤油を加熱、攪拌した調味液の適量とを、密閉容器に充填・密閉した上、各種検査、加熱殺菌し、密閉包装後、非加熱条件下にて調味液の少なくとも一部を各茹でコンニャク塊に浸透させたものとし、当該密閉容器を開封した後、調味や加熱などの調理作業を要せず、そのまま食するようにしたことを特徴とする非加熱調味コンニャク包装食品。     Seal the boiled konjac chunks with the appropriate amount of boiled konjac chunks and the appropriate amount of the seasoning liquid that has been heated and stirred in soy sauce and the sweetener / gelling agent aqueous solution, and the natural seasoning / salt aqueous solution. After filling and sealing the container, after various inspections, heat sterilization, sealed packaging, and at least a portion of the seasoning liquid permeated into each konjac mass under non-heated conditions, and after opening the sealed container A non-heated seasoned konjac packaged food, which does not require cooking work such as seasoning or heating, but is eaten as it is. コンニャク塊を80〜100℃望ましくは96℃の温水にて5〜15分間ボイルし、水切りした茹でコンニャク塊の所定個数と、40℃の温水に砂糖およびゲル化剤を攪拌した砂糖・ゲル化剤水溶液、イカエキス、塩を温水に溶解したイカエキス・塩水溶液、および、醤油を、85℃・10分間の条件にて加熱、攪拌した調味液の適量とを、樹脂製密閉容器に充填・密閉した上、金属探知、重量検査、121℃・20〜60分望ましくは45分間の加熱殺菌、X線異物検査、各種ラベル貼着および印刷の少なくとも何れか一方を施し、密閉包装後、非加熱条件下にて調味液の少なくとも一部を各茹でコンニャク塊に浸透させてなるものとしたことを特徴とする非加熱調味コンニャク包装食品。     Boil the konjac chunks at 80-100 ° C, preferably 96 ° C warm water for 5-15 minutes, and drain the water to a predetermined number of konjac chunks and sugar / gelling agent obtained by stirring sugar and gelling agent in 40 ° C warm water After filling and sealing a resin-sealed container with an appropriate amount of an aqueous solution, squid extract, squid extract / salt aqueous solution in which salt is dissolved in warm water, and soy sauce heated and stirred at 85 ° C. for 10 minutes. , Metal detection, weight inspection, 121 ° C., 20-60 minutes, preferably 45 minutes heat sterilization, X-ray foreign matter inspection, various label sticking and printing, after sealed packaging, under non-heated conditions A non-heated seasoned konjac packaged food characterized in that at least a part of the seasoning liquid is permeated into the konjak mass with each bowl. 茹でコンニャク塊および調味液の重量比を4:1〜1:2望ましくは3:2としてなる、請求項1ないし3何れか一記載の非加熱調味コンニャク包装食品。     The non-heated seasoned konjac packaged food according to any one of claims 1 to 3, wherein the weight ratio of the konjac chunks and seasoning liquid is 4: 1 to 1: 2, preferably 3: 2. コンニャク塊の複数個を所定条件下にてボイルし、甘味料・ゲル化剤水溶液、天然調味料・塩水溶液、および、醤油を加熱、攪拌して調味液とし、密閉容器に茹でコンニャク塊の所定個数と調味液の適量とを、充填・密閉した上、各種検査、加熱殺菌し、密閉包装後から開封までの間に、非加熱条件下にて経時的に調味液の少なくとも一部を各茹でコンニャク塊に浸透させるようにしてなるものとした、請求項1ないし4何れか一記載の非加熱調味コンニャク包装食品の製造方法。     Boiling a plurality of konjac chunks under specified conditions, heating and stirring the sweetener / gelling agent aqueous solution, natural seasoning / salt aqueous solution, and soy sauce to make a seasoning solution, boil the konjac chunks in a sealed container After filling and sealing the number and the appropriate amount of seasoning liquid, various inspections, heat sterilization, and after sealing packaging until opening, at least a part of the seasoning liquid is gradually removed over time under non-heating conditions. The method for producing a non-heated seasoned konjac packaged food according to any one of claims 1 to 4, wherein the konjak mass is allowed to permeate. コンニャク塊の複数個を80〜100℃望ましくは96℃の温水にて5〜15分間ボイルする一方、40℃の温水に砂糖およびゲル化剤を攪拌した砂糖・ゲル化剤水溶液、イカエキス、塩を温水に溶解したイカエキス・塩水溶液、および、醤油を、85℃・10分間の条件にて加熱、攪拌して調味液とし、当該茹でコンニャク塊所定個数の水切りしたものと、該調味液の適量とを、樹脂製密閉容器に充填・密閉した上、金属探知、重量検査を行い、121℃・20〜60分望ましくは45分間の加熱殺菌、X線異物検査を行った後、各種ラベル貼着および印刷の少なくとも何れか一方を施し、密閉包装後から開封までの間に、非加熱条件下にて経時的に調味液の少なくとも一部を各茹でコンニャク塊に浸透させるようにしてなるものとした、請求項1ないし4何れか一記載の非加熱調味コンニャク包装食品の製造方法。


A plurality of konjac chunks are boiled at 80 to 100 ° C., preferably 96 ° C. warm water for 5 to 15 minutes, while sugar and gelling agent aqueous solution, squid extract, and salt are stirred in 40 ° C. warm water A squid extract / salt aqueous solution dissolved in warm water and soy sauce are heated and stirred under conditions of 85 ° C. for 10 minutes to make a seasoning liquid, and a predetermined number of konjac chunks are drained with the koji, and an appropriate amount of the seasoning liquid Are sealed in a plastic airtight container, followed by metal detection and weight inspection, 121 ° C., 20-60 minutes, preferably 45 minutes heat sterilization, X-ray foreign matter inspection, At least one of the printing was performed, and between the sealed packaging and opening, the konjac mass was allowed to permeate the konjac mass with at least a part of the seasoning liquid over time under non-heating conditions. Motomeko 1 to 4 manufacturing method unheated seasoning konjac packaged food of any one described.


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JP6381166B1 (en) * 2017-11-01 2018-08-29 信之 坂井 Mita packaging for hot water
JP2021090378A (en) * 2019-12-10 2021-06-17 アスザックフーズ株式会社 Konjak product and method of producing the same
WO2022210837A1 (en) * 2021-03-31 2022-10-06 大和製罐株式会社 Packaged soft food

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6381166B1 (en) * 2017-11-01 2018-08-29 信之 坂井 Mita packaging for hot water
JP2019085115A (en) * 2017-11-01 2019-06-06 信之 坂井 Oden package for double boiling
JP2021090378A (en) * 2019-12-10 2021-06-17 アスザックフーズ株式会社 Konjak product and method of producing the same
JP7420373B2 (en) 2019-12-10 2024-01-23 アスザックフーズ株式会社 Konnyaku food and its manufacturing method
WO2022210837A1 (en) * 2021-03-31 2022-10-06 大和製罐株式会社 Packaged soft food
JP2022156715A (en) * 2021-03-31 2022-10-14 大和製罐株式会社 Packaged soft food
JP7250840B2 (en) 2021-03-31 2023-04-03 大和製罐株式会社 food set
CN117156982A (en) * 2021-03-31 2023-12-01 大和制罐株式会社 Soft food in container

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