JP2017040339A - Motor drive unit for vehicle - Google Patents

Motor drive unit for vehicle Download PDF

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JP2017040339A
JP2017040339A JP2015163765A JP2015163765A JP2017040339A JP 2017040339 A JP2017040339 A JP 2017040339A JP 2015163765 A JP2015163765 A JP 2015163765A JP 2015163765 A JP2015163765 A JP 2015163765A JP 2017040339 A JP2017040339 A JP 2017040339A
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motor
oil passage
casing
lubricating oil
oil
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伊藤 健
Takeshi Ito
健 伊藤
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NTN Corp
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NTN Corp
NTN Toyo Bearing Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a structure which can surely lubricate an external peripheral engagement member of a cycloid reduction mechanism more than before, in a motor drive unit for a vehicle.SOLUTION: A lubrication circuit of a motor drive unit for a vehicle includes: an axial line oil passage which extends along a motor rotating shaft, and is connected to a motor casing oil passage (55); a motor oil passage which extends to an outside diameter direction from the axial line oil passage, and injects a lubricant into a motor casing cylinder part (22a); an upward opening (71) which is formed at an inside wall face of a pump casing (22p); and a communication oil passage (73) which is formed at the pump casing (22p), and extends toward an external peripheral engagement member (27u) from the upward opening. The lubrication circuit receives the lubricant which is injected from the motor oil passage at the upward opening, and supplies it to the external peripheral engagement member via the communication oil passage.SELECTED DRAWING: Figure 3

Description

本発明は、車輪を駆動する車両用モータ駆動装置に関し、特に減速機の内部潤滑に関する。   The present invention relates to a vehicle motor drive device for driving wheels, and more particularly to internal lubrication of a reduction gear.

サイクロイド減速機を備えたインホイールモータ駆動装置において、サイクロイド減速機の内部潤滑を向上させる技術として例えば、特開2014−240666号公報(特許文献1)および特開2015−55343号公報(特許文献2)に記載のものがある。特許文献1のインホイールモータ駆動装置は、インホイールモータ駆動装置の下部に第1オイルタンクを設け、インホイールモータ駆動装置の減速機の上部に第2オイルタンクを設け、第2オイルタンクの底部に開閉弁を設ける。通常は、第1オイルタンク内の潤滑油で減速機を潤滑する。走り始めや低速走行時は、開閉弁を開くことによって第2オイルタンク内の潤滑油を減速機に供給するというものである。   In an in-wheel motor drive device equipped with a cycloid reducer, for example, Japanese Unexamined Patent Application Publication No. 2014-240666 (Patent Document 1) and Japanese Unexamined Patent Application Publication No. 2015-55343 (Patent Document 2) are techniques for improving internal lubrication of the cycloid reducer. ). In the in-wheel motor drive device of Patent Document 1, a first oil tank is provided at the lower portion of the in-wheel motor drive device, a second oil tank is provided at the upper portion of the speed reducer of the in-wheel motor drive device, and the bottom of the second oil tank. An open / close valve is provided in Normally, the speed reducer is lubricated with the lubricating oil in the first oil tank. When starting to run or running at low speed, the on-off valve is opened to supply the lubricating oil in the second oil tank to the speed reducer.

特許文献2のインホイールモータ駆動装置は、減速機の外ピンと、外ピン端部を支持する針状ころ軸受と、外ピン端部および針状ころ軸受を保持する外ピン保持孔と、外ピン保持孔に隣接する潤滑油溜まりを有する。そして潤滑油溜まりに油が溜まると針状ころ軸受が油浴状態となって、針状ころ軸受を充分に潤滑するというものである。   The in-wheel motor drive device of Patent Document 2 includes an outer pin of a reduction gear, a needle roller bearing that supports an outer pin end, an outer pin holding hole that holds the outer pin end and the needle roller bearing, and an outer pin. It has a lubricating oil reservoir adjacent to the holding hole. When the oil is accumulated in the lubricating oil reservoir, the needle roller bearing enters an oil bath state, and the needle roller bearing is sufficiently lubricated.

特開2014−240666号公報JP 2014-240666 A 特開2015−55343号公報Japanese Patent Laying-Open No. 2015-55343

しかし、上記従来のような内部潤滑にあっては、さらに改善すべき点があることを本発明者は見いだした。つまり特許文献1では、上側に配置される第2オイルタンク内の潤滑油を使用するため、何らかの理由で第2オイルタンクが空になっている場合には潤滑することができない。また減速機の軸心給油のための潤滑油とは別に、第2オイルタンクに潤滑油を供給することから、減速機の軸心給油が不十分になる虞がある。   However, the present inventor has found that there is a point to be further improved in the above-described conventional internal lubrication. That is, in patent document 1, since the lubricating oil in the 2nd oil tank arrange | positioned at the upper side is used, when the 2nd oil tank is empty for some reason, it cannot lubricate. In addition, since the lubricating oil is supplied to the second oil tank separately from the lubricating oil for the reduction center shaft lubrication, there is a possibility that the reduction center shaft lubrication becomes insufficient.

特許文献2では、減速機の内部の部品が回転すると減速機の内部に有る潤滑油が掻き上げられたり飛散したりして、かかる潤滑油の飛沫を外ピン保持孔に隣接する潤滑油溜まりで受け止めるところ、車両の走り始めに潤滑油が減速部の内部に無い場合、潤滑油溜まりに潤滑油が溜まらず、走り始めに針状ころ軸受を潤滑することができない。また低速走行時にも同様の虞がある。   In Patent Document 2, when the components inside the speed reducer rotate, the lubricating oil inside the speed reducer is scraped or scattered, and the splashes of the lubricating oil are collected in the lubricating oil reservoir adjacent to the outer pin holding hole. In view of this, if the lubricating oil is not present inside the speed reduction portion at the beginning of running of the vehicle, the lubricating oil does not accumulate in the lubricating oil reservoir, and the needle roller bearing cannot be lubricated at the beginning of running. There is also a similar concern during low speed travel.

本発明は、上述の実情に鑑み、車両用モータ駆動装置において従来よりも確実に、サイクロイド減速機構の外ピンを潤滑することができる技術を提供することを目的とする。   In view of the above circumstances, an object of the present invention is to provide a technique capable of lubricating an outer pin of a cycloid reduction mechanism more reliably in a vehicle motor drive device than in the past.

この目的のため本発明は、モータ部と、該モータ部の回転を減速して車輪側へ出力する減速部と、該減速部に潤滑油を循環させる潤滑油回路とを備える車両用モータ駆動装置において、モータ部は、モータ回転軸と、このモータ回転軸に支持されるロータと、このロータと対向するステータと、これらロータおよびステータを収容するモータケーシングを有し、減速部は、モータ回転軸から回転を入力される減速部入力軸と、この減速部入力軸に偏心して結合した偏心部と、内周および外周を有し、内周が偏心部の外周に相対回転可能に取り付けられ、減速部入力軸の回転に伴って減速部入力軸の軸線を中心とする公転運動を行う公転部材と、公転部材の外周に係合して公転部材の自転運動を生じさせる外周係合部材と、公転部材の内周寄りに設けられて公転部材の自転運動を取り出す運動変換機構と、運動変換機構によって取り出された回転を車輪側へ出力する減速部出力軸と、これら偏心部、公転部材、外周係合部材、および運動変換機構を収容する減速部ケーシングを有する。また潤滑油回路は、減速部の内部の潤滑油を回収するオイルタンクと、オイルタンクから潤滑油を吸入して減速部側へ吐出するオイルポンプと、モータケーシングに設けられてオイルポンプの吐出口からモータ回転軸まで延びるモータケーシング油路と、モータ回転軸に沿って延びモータケーシング油路と接続する軸線油路と、軸線油路から外径方向に延び、潤滑油をモータケーシングの内部に噴射するロータ油路と、モータケーシングの内側壁面に設けられてロータ油路から噴射される潤滑油を受け止める上向き開口と、モータケーシングに設けられて上向き開口から外周係合部材に向かって延びる連絡油路を含む。   To this end, the present invention provides a vehicle motor drive device comprising a motor unit, a deceleration unit that decelerates the rotation of the motor unit and outputs it to the wheel side, and a lubricating oil circuit that circulates lubricating oil through the deceleration unit. The motor unit includes a motor rotation shaft, a rotor supported by the motor rotation shaft, a stator facing the rotor, and a motor casing that houses the rotor and the stator, and the reduction unit includes the motor rotation shaft. A speed reducer input shaft to which rotation is input, an eccentric portion eccentrically coupled to the speed reducer input shaft, an inner periphery and an outer periphery, and the inner periphery is attached to the outer periphery of the eccentric portion so as to be relatively rotatable, and the speed is reduced. A revolving member that performs a revolving motion around the axis of the speed reducing portion input shaft as the portion input shaft rotates, an outer periphery engaging member that engages with the outer periphery of the revolving member to cause the revolving motion of the revolving member, Near the inner periphery of the member A motion conversion mechanism provided to extract the rotational motion of the revolution member, a speed reducer output shaft for outputting the rotation extracted by the motion conversion mechanism to the wheel side, the eccentric portion, the revolution member, the outer peripheral engagement member, and the motion conversion It has a speed reducer casing that houses the mechanism. The lubricating oil circuit includes an oil tank that collects lubricating oil inside the speed reduction unit, an oil pump that sucks lubricating oil from the oil tank and discharges it to the speed reduction unit side, and a discharge port of the oil pump provided in the motor casing. Motor casing oil passage extending from the motor to the motor rotation shaft, an axial oil passage extending along the motor rotation shaft and connected to the motor casing oil passage, extending from the axial oil passage in the outer diameter direction, and injecting lubricating oil into the motor casing A rotor oil passage, an upward opening that is provided on the inner wall surface of the motor casing and receives lubricating oil injected from the rotor oil passage, and a communication oil passage that is provided in the motor casing and extends from the upward opening toward the outer peripheral engagement member including.

かかる本発明によれば潤滑油回路の上向き開口が上向きに開口することから、落下する潤滑油の飛沫を受け止める。また潤滑油回路の連絡油路がモータ部の上向き開口から減速部の複数の外周係合部材のうち上側に配置される外周係合部材に向かって延びることから、上向き開口で受け止めた潤滑油を減速部入力軸よりも上方に配置される外周係合部材に供給することができる。したがって運転開始時や低速運転時等、減速部への潤滑油が少ない場合であっても、減速部の外周係合部材を充分に潤滑することができる。外周係合部材は特に限定されないが、例えば外ピンと称する円柱状のピンであったり、あるいは他の形状であったりしてもよい。   According to the present invention, since the upward opening of the lubricating oil circuit opens upward, the falling splash of lubricating oil is received. Further, since the communication oil passage of the lubricating oil circuit extends from the upward opening of the motor part toward the outer peripheral engaging member disposed on the upper side among the plurality of outer peripheral engaging members of the speed reducing part, the lubricating oil received by the upward opening is received. It can supply to the outer periphery engaging member arrange | positioned above the deceleration part input shaft. Therefore, even when there is little lubricating oil to the speed reduction part, such as at the start of operation or low speed operation, the outer peripheral engagement member of the speed reduction part can be sufficiently lubricated. The outer peripheral engagement member is not particularly limited, and may be, for example, a cylindrical pin called an outer pin, or another shape.

減速部の外周係合部材は公転部材の外周と当接するものであればよく、外周係合部材の支持構造は特に限定されない。本発明の好ましい実施形態として外周係合部材の端部外周面は転がり軸受を介して回転自在に支持される。かかる実施形態によれば、外周係合部材が回転しながら公転部材に当接するとともに、上向き開口で受け止めた潤滑油で外周係合部材の転がり軸受を潤滑することから、フリクションロスが低減する。   The outer peripheral engagement member of the speed reduction unit may be any member that contacts the outer periphery of the revolution member, and the support structure of the outer peripheral engagement member is not particularly limited. As a preferred embodiment of the present invention, the outer peripheral surface of the end portion of the outer peripheral engagement member is rotatably supported via a rolling bearing. According to this embodiment, the outer peripheral engaging member contacts the revolving member while rotating, and the rolling bearing of the outer peripheral engaging member is lubricated by the lubricating oil received by the upward opening, so that the friction loss is reduced.

モータ部のロータは高速で回転するため、ロータ油路から噴射される潤滑油は遠心力で外径方向に向かい、ステータおよびモータケーシングの内周に衝突する。本発明の好ましい実施形態としてモータケーシングは、モータケーシング円筒部およびモータケーシング円筒部の端部を覆うモータケーシング円板部を含み、モータケーシング円筒部における上部の内側壁面は、モータケーシング円筒部の軸線方向中央部から端部に向かう程徐々に大径になる傾斜面に形成され、上向き開口はモータケーシング円板部に設けられ、モータケーシング円板部の内側壁面は上向き開口から上方へ連続して傾斜面と接続する。かかる実施形態によればモータケーシング円板部の内側壁面が上向き開口から上方へ連続してモータケーシング円筒部の傾斜面まで接続することから、傾斜面に衝突する潤滑油の飛沫を上向き開口に導くことができる。したがって外周係合部材に充分な潤滑油を供給することができる。本発明の他の実施形態としてモータケーシング円筒部の内周面は、モータケーシング円筒部の軸線方向中央部から端部まで一定内径であってもよい。   Since the rotor of the motor unit rotates at a high speed, the lubricating oil injected from the rotor oil passage is directed in the outer diameter direction by centrifugal force and collides with the inner periphery of the stator and the motor casing. As a preferred embodiment of the present invention, the motor casing includes a motor casing cylindrical portion and a motor casing disc portion covering the end of the motor casing cylindrical portion, and an upper inner wall surface of the motor casing cylindrical portion is an axis of the motor casing cylindrical portion. It is formed in an inclined surface that gradually increases in diameter from the center to the end, the upward opening is provided in the motor casing disk part, and the inner wall surface of the motor casing disk part continues upward from the upward opening. Connect with inclined surface. According to this embodiment, since the inner wall surface of the motor casing disk portion is continuously connected upward from the upward opening to the inclined surface of the motor casing cylindrical portion, the splash of lubricating oil colliding with the inclined surface is guided to the upward opening. be able to. Therefore, sufficient lubricating oil can be supplied to the outer peripheral engagement member. As another embodiment of the present invention, the inner peripheral surface of the motor casing cylindrical portion may have a constant inner diameter from the axial center to the end of the motor casing cylindrical portion.

本発明のさらに好ましい実施形態として連絡油路は、上向き開口に受け止められる潤滑油を貯留するタンクと接続する。かかる実施形態によれば、上向き開口が多量の潤滑油を受け止めた場合に潤滑油を一時的にタンクに貯留し、タンクから外周係合部材側へ徐々に潤滑油を流すことができる。したがって外周係合部材を継続的に潤滑することができる。本発明の他の実施形態としてタンクを設けずに、上向き開口から外周係合部材まで連絡油路を設けてもよい。   As a further preferred embodiment of the present invention, the communication oil passage is connected to a tank for storing lubricating oil received in the upward opening. According to this embodiment, when the upward opening receives a large amount of lubricating oil, the lubricating oil can be temporarily stored in the tank, and the lubricating oil can gradually flow from the tank to the outer peripheral engagement member side. Therefore, the outer peripheral engagement member can be continuously lubricated. As another embodiment of the present invention, a communication oil path may be provided from the upward opening to the outer peripheral engagement member without providing a tank.

上向き開口の数は特に限定されないが本発明の一実施形態として上向き開口は、軸線を中心として周方向に複数配列される。かかる実施形態によれば、多量の潤滑油を受け止めることができる。本発明の他の実施形態として上向き開口は1個のみであってもよい。   Although the number of upward openings is not particularly limited, as an embodiment of the present invention, a plurality of upward openings are arranged in the circumferential direction about the axis. According to this embodiment, a large amount of lubricating oil can be received. In another embodiment of the present invention, there may be only one upward opening.

本発明の車両用モータ駆動装置は、車体上に搭載され、あるいは車体下に取り付けられて、車輪と駆動結合する。一実施形態として車両用モータ駆動装置は、減速部出力軸と結合する車輪ハブを含み該車輪ハブを回転自在に支持する車輪ハブ軸受部をさらに備える。かかる実施形態によれば車両用モータ駆動装置をいわゆるインホイールモータ駆動装置として車輪内に収容することができる。   The vehicle motor drive device of the present invention is mounted on the vehicle body or attached below the vehicle body and is drivingly coupled to the wheels. As one embodiment, the vehicle motor drive device further includes a wheel hub bearing that includes a wheel hub coupled to the output shaft of the speed reduction unit and rotatably supports the wheel hub. According to this embodiment, the vehicle motor drive device can be housed in the wheel as a so-called in-wheel motor drive device.

このように本発明によれば、モータの回転を減速して車輪に伝達するサイクロイド減速機構において外周係合部材の潤滑性能を従来よりも向上させることができる。   As described above, according to the present invention, the lubricating performance of the outer peripheral engagement member can be improved as compared with the conventional one in the cycloid reduction mechanism that decelerates the rotation of the motor and transmits it to the wheels.

本発明の一実施形態になる車両用モータ駆動装置を示す縦断面図である。1 is a longitudinal sectional view showing a vehicle motor drive device according to an embodiment of the present invention. 同実施形態を示す横断面図である。It is a cross-sectional view which shows the same embodiment. 同実施形態を拡大して示す縦断面図である。It is a longitudinal cross-sectional view which expands and shows the same embodiment. 上向き開口を取り出して示す平面図である。It is a top view which takes out and shows upward opening. モータケーシングに設けられた上向き開口を示す横断面図(図3のV-V)である。It is a cross-sectional view (VV of FIG. 3) which shows the upward opening provided in the motor casing. モータケーシングに設けられた上向き開口を示す横断面図(図3のVI-VI)である。It is a cross-sectional view (VI-VI of FIG. 3) which shows the upward opening provided in the motor casing. 減速部ケーシングに設けられた連絡通路を示す横断面図(図3のVII-VII)である。It is a cross-sectional view (VII-VII of FIG. 3) which shows the communication channel | path provided in the deceleration part casing. 本発明の他の実施形態のうち上向き開口を含む部分を拡大して示す部分縦断面図である。It is a fragmentary longitudinal cross-sectional view which expands and shows the part containing upward opening among other embodiments of this invention. 他の実施形態から上向き開口を取り出して示す平面図である。It is a top view which takes out upward opening from other embodiments. 他の実施形態の上向き開口を示す正面図である。It is a front view which shows upward opening of other embodiment. 他の実施形態の上向き開口を示す横断面図である。It is a cross-sectional view showing an upward opening of another embodiment. 他の実施形態の連絡通路を示す横断面図である。It is a cross-sectional view which shows the communication channel | path of other embodiment. 本発明のさらに他の一実施形態になる車両用モータ駆動装置を模式的に示す縦断面図である。It is a longitudinal cross-sectional view which shows typically the motor drive device for vehicles which becomes another one Embodiment of this invention.

以下、本発明の実施の形態を、図面に基づき詳細に説明する。図1は、本発明の一実施形態になる車両用モータ駆動装置を示す断面図である。図2は、同実施形態を示す横断面図である。インホイールモータ駆動装置21は、電気自動車やハイブリッド車両といった電動車両の車輪を駆動する車両用モータ駆動装置の一種であって、図1に示すように駆動力を発生させるモータ部Aと、モータ部Aの回転を減速して出力する減速部Bと、減速部Bからの出力を車輪に伝える車輪ハブ軸受部Cとを備える。モータ部A、減速部B、および車輪ハブ軸受部Cはこの順序で、インホイールモータ駆動装置21の軸線Oに沿って同軸に配置される。以下の説明において、モータ部Aから車輪ハブ軸受部Cに向かう方向を軸線O方向一方ともいい、反対に車輪ハブ軸受部Cからモータ部Aに向かう方向を軸線O方向他方ともいう。   Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. FIG. 1 is a cross-sectional view showing a vehicle motor drive device according to an embodiment of the present invention. FIG. 2 is a cross-sectional view showing the embodiment. The in-wheel motor drive device 21 is a kind of vehicle motor drive device that drives the wheels of an electric vehicle such as an electric vehicle or a hybrid vehicle, and includes a motor unit A that generates a driving force as shown in FIG. A speed reduction part B that decelerates and outputs the rotation of A and a wheel hub bearing part C that transmits the output from the speed reduction part B to the wheels are provided. The motor part A, the speed reduction part B, and the wheel hub bearing part C are arranged coaxially along the axis O of the in-wheel motor drive device 21 in this order. In the following description, the direction from the motor part A toward the wheel hub bearing part C is also referred to as the axis O direction, and the direction from the wheel hub bearing part C to the motor part A is also referred to as the other axis O direction.

インホイールモータ駆動装置21は、図示しないサスペンション装置を介して、電気モータを駆動源とする電気自動車、あるいは電気モータおよびエンジンを駆動源とするハイブリッド車両、の車体に取り付けられる。かかる電気自動車およびハイブリッド車両は乗用自動車であり、一般的なエンジン自動車と同様に公道を高速走行可能である。   The in-wheel motor drive device 21 is attached to the body of an electric vehicle using an electric motor as a drive source or a hybrid vehicle using an electric motor and an engine as drive sources via a suspension device (not shown). Such electric vehicles and hybrid vehicles are passenger cars, and can travel on public roads at high speed in the same manner as general engine cars.

インホイールモータ駆動装置21は図示しない車輪のロードホイール内空領域に配置され、該車輪を駆動する。インホイールモータ駆動装置21の軸線Oは、車輪の軸線と一致し、車幅方向に略水平に延びる。   The in-wheel motor drive device 21 is disposed in a space area in a road wheel of a wheel (not shown) and drives the wheel. The axis O of the in-wheel motor drive device 21 coincides with the axis of the wheel and extends substantially horizontally in the vehicle width direction.

モータ部Aはモータ部の外郭を形成するモータケーシングとして、モータケーシング円筒部22a、ポンプケーシング22p、およびモータリヤカバー22tを有する。ポンプケーシング22pはモータケーシング円筒部22aの軸線O方向一方端開口を覆う円板(モータケーシング円板部)であり、モータリヤカバー22tはモータケーシング円筒部22aの軸線O方向他方端開口を覆う円板である。また減速部Bは減速部の外郭を形成する円筒状の減速部ケーシング22bを有する。モータ部Aのモータリヤカバー22tおよびモータケーシング円筒部22aはボルト等により相互に結合し、ポンプケーシング22pはモータケーシング円筒部22aに一体形成され、さらにポンプケーシング22pおよび減速部ケーシング22bはボルト等により相互に結合する等、全体として1個の円筒状のケーシング22を構成する。このようにケーシング22は複数のケーシング部材あるいはケーシング部分からなる。そしてケーシング22には、車輪ハブ軸受部Cの外輪部材33aが取付固定される。   The motor part A includes a motor casing cylindrical part 22a, a pump casing 22p, and a motor rear cover 22t as motor casings that form an outer shell of the motor part. The pump casing 22p is a disk (motor casing disk part) that covers one end opening in the axis O direction of the motor casing cylindrical part 22a, and the motor rear cover 22t is a disk that covers the other end opening in the axis O direction of the motor casing cylindrical part 22a. It is. Moreover, the deceleration part B has the cylindrical deceleration part casing 22b which forms the outline of a deceleration part. The motor rear cover 22t and the motor casing cylindrical part 22a of the motor part A are coupled to each other by bolts and the like, the pump casing 22p is integrally formed with the motor casing cylindrical part 22a, and the pump casing 22p and the speed reduction part casing 22b are mutually coupled by bolts and the like. As a whole, one cylindrical casing 22 is formed. As described above, the casing 22 includes a plurality of casing members or casing portions. Then, the outer ring member 33 a of the wheel hub bearing portion C is attached and fixed to the casing 22.

モータ部Aは、モータケーシング円筒部22aの内周に固定されるステータ23と、ステータ23の内側に径方向に開いた隙間を介して対面する位置に配置されるロータ24と、ロータ24の内側に連結固定されてロータ24と一体回転するモータ回転軸35とを備えるラジアルギャップモータである。あるいは図示はしなかったが、モータ部Aはアキシャルギャップモータであってもよい。   The motor part A includes a stator 23 that is fixed to the inner periphery of the motor casing cylindrical part 22a, a rotor 24 that is disposed on the inner side of the stator 23 via a gap that is radially open, and an inner side of the rotor 24. A radial gap motor including a motor rotating shaft 35 that is connected and fixed to the rotor 24 and rotates integrally with the rotor 24. Alternatively, although not shown, the motor part A may be an axial gap motor.

モータケーシング円筒部22aは、モータ回転軸35の軸線Oを中心とし、この軸線方向に延びる。ケーシング22の一部であるポンプケーシング22pは、略円板形状の隔壁であって、モータケーシング円筒部22aの一方端に一体形成され、モータ部Aの軸線O方向一方端で減速部Bとの境界を形成するとともに、転がり軸受37を介してモータ回転軸35の一方端部を回転自在に支持する。さらにポンプケーシング22pの壁厚内部には、潤滑油回路の吸入油路52、オイルポンプ51、および吐出油路54が形成される。潤滑油回路については後述する。ケーシング22の一部であるモータリヤカバー22tは、略円板形状であって、モータケーシング円筒部22aの他方端に突き合わされて固定され、モータ部Aの軸線O方向他方端でモータ部Aの端面を形成するとともに、転がり軸受36を介してモータ回転軸35の他方端部を回転自在に支持する。モータリヤカバー22tはモータ部Aの端部であるとともに、インホイールモータ駆動装置21の車幅方向内側の端部でもある。   The motor casing cylindrical portion 22a is centered on the axis O of the motor rotation shaft 35 and extends in this axial direction. The pump casing 22p, which is a part of the casing 22, is a substantially disc-shaped partition wall, is integrally formed at one end of the motor casing cylindrical portion 22a, and is connected to the speed reduction portion B at one end in the axis O direction of the motor portion A. A boundary is formed, and one end portion of the motor rotating shaft 35 is rotatably supported via the rolling bearing 37. Further, a suction oil passage 52, an oil pump 51, and a discharge oil passage 54 of the lubricating oil circuit are formed inside the wall thickness of the pump casing 22p. The lubricating oil circuit will be described later. The motor rear cover 22t, which is a part of the casing 22, has a substantially disk shape, is abutted against and fixed to the other end of the motor casing cylindrical portion 22a, and is the end surface of the motor portion A at the other end in the axis O direction of the motor portion A. And the other end of the motor rotating shaft 35 is rotatably supported via the rolling bearing 36. The motor rear cover 22t is an end portion of the motor portion A and also an end portion on the inner side in the vehicle width direction of the in-wheel motor drive device 21.

軸線Oに沿って延びるモータ回転軸35の一端は、減速部Bの内部に回転自在に設けられた減速部入力軸25と結合する。この結合はスプライン嵌合あるいはセレーション嵌合であり、管状に形成されたモータ回転軸35の端部開口に、先細に形成された減速部入力軸25が挿入係合される。   One end of the motor rotation shaft 35 extending along the axis O is coupled to a speed reduction portion input shaft 25 that is rotatably provided inside the speed reduction portion B. This coupling is spline fitting or serration fitting, and the tapered speed reducing portion input shaft 25 is inserted into and engaged with the end opening of the motor rotating shaft 35 formed in a tubular shape.

減速部Bは、モータ部Aの軸線O方向一方側に同軸配置されるサイクロイド減速機であって、円筒形状の減速部ケーシング22bと、減速部ケーシング22bの内周面に取付固定される外ピン保持部材45と、軸線Oに沿って延びる減速部入力軸25と、減速部入力軸25に形成された一対の偏心部25a,25bと、それぞれの偏心部25a,25bに回転自在に保持される公転部材としての一対の曲線板26a,26bと、曲線板26a,26bの外周部に係合する外周係合部材としての複数の外ピン27と、軸線Oに沿って延びる減速部出力軸28と、減速部出力軸28と結合し曲線板26a,26bの自転運動を取り出す内側係合部材としての複数の内ピン31と、一対の曲線板26a,26b間の隙間に取り付けられてこれら曲線板26a,26bの端面に当接して曲線板の傾きを防止するカラー部材29と、複数の内ピン31のモータ部A側の端部同士を固定する補強部材61とを有する。   The speed reduction part B is a cycloid speed reducer coaxially arranged on one side of the motor part A in the axis O direction, and is a cylindrical speed reduction part casing 22b and an outer pin attached and fixed to the inner peripheral surface of the speed reduction part casing 22b. A holding member 45, a speed reduction portion input shaft 25 extending along the axis O, a pair of eccentric portions 25a and 25b formed on the speed reduction portion input shaft 25, and rotatably held by the respective eccentric portions 25a and 25b. A pair of curved plates 26a and 26b as revolution members, a plurality of outer pins 27 as outer peripheral engaging members that engage with the outer peripheral portions of the curved plates 26a and 26b, and a speed reducing portion output shaft 28 extending along the axis O The curved portions 26a and 26b are attached to a gap between the pair of curved plates 26a and 26b and a plurality of inner pins 31 serving as inner engagement members that are coupled to the speed reducing portion output shaft 28 and extract the rotational movement of the curved plates 26a and 26b. A 26a, a collar member 29 for preventing the inclination of the contact with the curved plate to the end surface of the 26b, and a reinforcing member 61 for fixing the ends of the motor part A side of the plurality of inner pins 31.

減速部ケーシング22bは軸線Oと同軸に配置され、モータケーシング円筒部22aよりも小さな外径寸法を有する。減速部ケーシング22bの外周は、サスペンション装置のサスペンション部材(図示せず)と回動可能に連結する。車輪荷重(車体重量ともいう)は、これらのサスペンション部材と、減速部ケーシング22bと、車輪ハブ軸受部Cと、車輪を介して、路面に伝達される。   The speed reduction part casing 22b is disposed coaxially with the axis O and has a smaller outer diameter than the motor casing cylindrical part 22a. The outer periphery of the speed reduction part casing 22b is rotatably connected to a suspension member (not shown) of the suspension device. The wheel load (also referred to as the vehicle body weight) is transmitted to the road surface through these suspension members, the speed reduction portion casing 22b, the wheel hub bearing portion C, and the wheels.

減速部入力軸25は、モータ回転軸35の軸線Oに沿って延び、その両端部のうちモータ部Aに近い側にある減速部入力軸25の端部がモータ回転軸35の一端と結合する。モータ部Aから遠い側にある減速部入力軸25の端部は、転がり軸受39を介して、後述する減速部出力軸28の端部に回転自在に支持される。減速部入力軸25の外周には、一対の偏心部25a,25bが軸線Oから偏心して形成される。減速部入力軸25は、偏心部25a,25bよりもモータ部Aに近い側で、転がり軸受38によって補強部材61に対し回転自在に支持される。   The speed reduction unit input shaft 25 extends along the axis O of the motor rotation shaft 35, and the end of the speed reduction unit input shaft 25 on the side closer to the motor unit A of both ends thereof is coupled to one end of the motor rotation shaft 35. . The end of the speed reduction part input shaft 25 on the side far from the motor part A is rotatably supported by the end of a speed reduction part output shaft 28 described later via a rolling bearing 39. A pair of eccentric portions 25 a and 25 b are formed eccentrically from the axis O on the outer periphery of the deceleration portion input shaft 25. The speed reducer input shaft 25 is rotatably supported by the reinforcing member 61 by the rolling bearing 38 on the side closer to the motor part A than the eccentric parts 25a and 25b.

各偏心部25a,25bは、円板形状であり、軸線Oから偏心して減速部入力軸25に設けられる。また偏心部25a,25bは、2個で一対をなし、軸線O方向に離隔して配置され、偏心運動による遠心力で発生する振動を互いに打ち消し合うために、周方向180°位相を変えて設けられている。モータ回転軸35および減速部入力軸25は、モータ部Aの駆動力を減速部Bに伝達するモータ側回転部材を構成し、一体に回転する。   Each eccentric part 25a, 25b is a disk shape, and is eccentric from the axis O and is provided on the deceleration part input shaft 25. Further, the eccentric parts 25a and 25b form a pair of two and are arranged apart from each other in the direction of the axis O, and are provided with a phase difference of 180 ° in the circumferential direction so as to cancel out vibrations generated by the centrifugal force due to the eccentric movement. It has been. The motor rotation shaft 35 and the speed reduction part input shaft 25 constitute a motor side rotation member that transmits the driving force of the motor part A to the speed reduction part B, and rotate integrally.

図2を参照して、曲線板26bは円板形状であり、その外周部を波形に形成される。具体的には曲線板26bの外周部は、エピトロコイド等のトロコイド系曲線で構成されて径方向に窪んだ複数の曲線凹部であり、外ピン27と噛合する。また曲線板26bは、一方側端面から他方側端面に貫通する複数の貫通孔30a,30bを有する。貫通孔30aは、曲線板26bの自転軸心Xを中心とする円周上に等間隔に複数個設けられており、内ピン31を受入れる。また、貫通孔30bは、曲線板26bの自転軸心Xを中心とし、曲線板26bの内周になる。曲線板26bは、偏心部25bの外周に相対回転可能に取り付けられる。   Referring to FIG. 2, curved plate 26b has a disc shape, and its outer peripheral portion is formed in a waveform. Specifically, the outer peripheral portion of the curved plate 26 b is a plurality of curved concave portions formed of a trochoidal curve such as an epitrochoid and recessed in the radial direction, and meshes with the outer pin 27. The curved plate 26b has a plurality of through holes 30a and 30b penetrating from one end face to the other end face. A plurality of through holes 30a are provided at equal intervals on the circumference centering on the rotation axis X of the curved plate 26b, and receive the inner pins 31. The through hole 30b is centered on the rotation axis X of the curved plate 26b and is the inner periphery of the curved plate 26b. The curved plate 26b is attached to the outer periphery of the eccentric portion 25b so as to be relatively rotatable.

内ピン31は、針状ころ軸受を含み、内ピン本体31aと、転動体としての複数の針状ころ31bと、内ピンに回転自在に支持される内ピン外輪としての軸受外輪31cを有する。内ピン本体31aは軸受外輪31cを貫通し、針状ころ31bは内ピン本体31aおよび軸受外輪31c間の環状空間に配置される。軸受外輪31cの外径寸法は貫通孔30aの内径寸法よりも充分小さいため、軸受外輪31cの外周面の一部が貫通孔30aの孔壁面に接触するとともに、軸受外輪31cの外周面の残部が貫通孔30aの孔壁面から離れている。かかる状態のまま軸受外輪31cは貫通孔30aの孔壁面に沿って転がり回転する。   The inner pin 31 includes a needle roller bearing, and includes an inner pin main body 31a, a plurality of needle rollers 31b as rolling elements, and a bearing outer ring 31c as an inner pin outer ring rotatably supported by the inner pin. The inner pin main body 31a passes through the bearing outer ring 31c, and the needle rollers 31b are disposed in an annular space between the inner pin main body 31a and the bearing outer ring 31c. Since the outer diameter of the bearing outer ring 31c is sufficiently smaller than the inner diameter of the through hole 30a, a part of the outer peripheral surface of the bearing outer ring 31c contacts the hole wall surface of the through hole 30a, and the remaining portion of the outer peripheral surface of the bearing outer ring 31c is It is away from the hole wall surface of the through hole 30a. In this state, the bearing outer ring 31c rolls and rotates along the hole wall surface of the through hole 30a.

曲線板26bは、転がり軸受41によって偏心部25bに対して回転自在に支持されている。理解を容易にするため図2では転がり軸受41の周方向一部を破断して示す。この転がり軸受41は、外径面に内側軌道面42aを有する環状の内輪部材42と、内側軌道面42aと外側軌道面になる貫通孔30bの孔壁面との間に配置される複数のころ44と、周方向で隣り合うころ44の間隔を保持する保持器(図示せず)とを備える円筒ころ軸受である。あるいは深溝玉軸受であってもよい。内輪部材42の内径面は偏心部25bの外径面に嵌合する。内輪部材42は内側軌道面42aに位置し径方向に貫通する孔43および内側軌道面42aを挟んで向かい合う一対の鍔部をさらに有する。孔43は、偏心部25b内部を軸線O直角方向に延びる分岐油路58bと接続する。曲線板26aについても同様である。   The curved plate 26b is rotatably supported by the rolling bearing 41 with respect to the eccentric portion 25b. In order to facilitate understanding, a part of the rolling bearing 41 in the circumferential direction is shown in FIG. The rolling bearing 41 includes a plurality of rollers 44 disposed between an annular inner ring member 42 having an inner raceway surface 42a on the outer diameter surface and a hole wall surface of the through-hole 30b serving as the outer raceway surface. And a cylindrical roller bearing provided with a cage (not shown) that holds the interval between the rollers 44 adjacent in the circumferential direction. Alternatively, it may be a deep groove ball bearing. The inner diameter surface of the inner ring member 42 is fitted to the outer diameter surface of the eccentric portion 25b. The inner ring member 42 further includes a hole 43 that is located on the inner raceway surface 42a and penetrates in the radial direction and a pair of flanges that face each other across the inner raceway surface 42a. The hole 43 connects the inside of the eccentric portion 25b to a branch oil passage 58b extending in the direction perpendicular to the axis O. The same applies to the curved plate 26a.

外ピン27は、モータ側回転部材の軸線Oを中心とする円周軌道上に等間隔に複数設けられ、図1に示すように軸線Oと平行に延びる円柱部材である。そして、2枚で一対の曲線板26a,26bが軸線Oを中心として公転運動すると、図2に示すように曲線板26a,26b外周の曲線凹部と外ピン27とが係合して、曲線板26a,26bに自転運動を生じさせる。   A plurality of outer pins 27 are cylindrical members that are provided at equal intervals on a circumferential track centered on the axis O of the motor-side rotating member and extend parallel to the axis O as shown in FIG. When the pair of curved plates 26a and 26b revolve around the axis O, the curved concave portions on the outer periphery of the curved plates 26a and 26b and the outer pin 27 are engaged with each other as shown in FIG. Rotation motion is caused in 26a and 26b.

なお、減速部ケーシング22b内部に配設された外ピン27は、減速部ケーシング22bの内壁面に直接連結固定されていてもよいが、減速部ケーシング22bの内壁面に取付固定されている外ピン保持部材45に保持されている。より具体的には、図1に示すように、外ピン27の軸線方向両端部を外ピン保持部材45に取り付けられた針状ころ軸受27a(転がり軸受)によって回転自在に支持されている。   The outer pin 27 disposed inside the speed reduction unit casing 22b may be directly connected and fixed to the inner wall surface of the speed reduction unit casing 22b. However, the outer pin 27 is attached and fixed to the inner wall surface of the speed reduction unit casing 22b. It is held by the holding member 45. More specifically, as shown in FIG. 1, both axial ends of the outer pin 27 are rotatably supported by needle roller bearings 27 a (rolling bearings) attached to the outer pin holding member 45.

外ピン保持部材45は円筒形状であり、軸線Oと同軸に配置される。外ピン保持部材45の円筒部の両端部には1対の内向きフランジ部45fが形成される。各内向きフランジ部45fには、外ピン27の端部および針状ころ軸受27aを受け入れる貫通孔が周方向に間隔を空けて複数形成される。このように、外ピン27を転がり軸受を介して外ピン保持部材45に転がり回転自在に取り付けることにより、曲線板26a,26bとの係合による接触抵抗を低減することができる。外ピン保持部材45の両端面には、1対のリングプレート27c,27dが隣接して配置される。リングプレート27c,27dは、軸線Oと中心とする環状の円板であり、図1に示すように全ての外ピン27の端面と対向する。   The outer pin holding member 45 has a cylindrical shape and is arranged coaxially with the axis O. A pair of inward flange portions 45 f are formed at both ends of the cylindrical portion of the outer pin holding member 45. Each inward flange portion 45f is formed with a plurality of through holes that receive the end portions of the outer pins 27 and the needle roller bearings 27a at intervals in the circumferential direction. Thus, by attaching the outer pin 27 to the outer pin holding member 45 via the rolling bearing so as to be rotatable and rotatable, the contact resistance due to the engagement with the curved plates 26a and 26b can be reduced. A pair of ring plates 27 c and 27 d are disposed adjacent to both end faces of the outer pin holding member 45. The ring plates 27c and 27d are annular discs centered on the axis O, and face the end surfaces of all the outer pins 27 as shown in FIG.

減速部出力軸28は、モータ部A側の端部に大径フランジ部28bを、車輪ハブ軸受部C側に軸部28dを有する。大径フランジ部28bと軸部28dとの接続箇所には小径フランジ部28cが形成される。大径フランジ部28bの中心には減速部入力軸25の一端を受け入れる円形凹部34が形成され、円形凹部34に転がり軸受39が配置される。大径フランジ部28bには、減速部出力軸28の軸線Oを中心とする円周上の等間隔に内ピン31の一端部を固定する穴が形成されている。内ピン31は、曲線板26,26bの内周寄りに設けられてこれら曲線板26,26bと係合することから内側係合部材ともいう。内ピン31および貫通孔30aは運動変換機構を構成する。運動変換機構の機能については後述する。   The speed reduction part output shaft 28 has a large-diameter flange part 28b at the end part on the motor part A side and a shaft part 28d on the wheel hub bearing part C side. A small-diameter flange portion 28c is formed at a connection portion between the large-diameter flange portion 28b and the shaft portion 28d. At the center of the large-diameter flange portion 28b, a circular concave portion 34 that receives one end of the speed reduction portion input shaft 25 is formed, and a rolling bearing 39 is disposed in the circular concave portion 34. The large-diameter flange portion 28b is formed with a hole for fixing one end portion of the inner pin 31 at equal intervals on the circumference centering on the axis O of the reduction portion output shaft 28. Since the inner pin 31 is provided near the inner periphery of the curved plates 26 and 26b and engages with the curved plates 26 and 26b, it is also referred to as an inner engagement member. The inner pin 31 and the through hole 30a constitute a motion conversion mechanism. The function of the motion conversion mechanism will be described later.

大径フランジ部28bから離れた側にある内ピン31の他端部には、補強部材61が設けられている。補強部材61は、減速部B内部で複数の内ピン31先端と結合固定するフランジ形状の大径円板部61bと、大径円板部61bに隣接して同軸に形成され、大径円板部61bよりも小径の小径円板部61cと、小径円板部61cの内周縁からモータ部Aへ延びるさらに小径の円筒部61dとを含む。大径円板部61bは軸線Oを中心とし、小径円板部61cは大径円板部61bよりもモータ部A寄りに配置され、円筒部61dは小径円板部61cからモータ部Aに向かって軸線Oに沿って延びる。   A reinforcing member 61 is provided at the other end of the inner pin 31 on the side away from the large diameter flange portion 28b. The reinforcing member 61 is a flange-shaped large-diameter disc portion 61b that is coupled and fixed to the tips of the plurality of inner pins 31 inside the speed reduction portion B, and is coaxially formed adjacent to the large-diameter disc portion 61b. A small-diameter disk part 61c having a smaller diameter than the part 61b and a smaller-diameter cylindrical part 61d extending from the inner peripheral edge of the small-diameter disk part 61c to the motor part A are included. The large-diameter disc portion 61b is centered on the axis O, the small-diameter disc portion 61c is disposed closer to the motor portion A than the large-diameter disc portion 61b, and the cylindrical portion 61d is directed from the small-diameter disc portion 61c toward the motor portion A. Extending along the axis O.

2枚の曲線板26a、26bから一部の内ピン31に負荷される荷重は、補強部材61の大径円板部61bおよび減速部出力軸28の大径フランジ部28bを介して全ての内ピン31によって支持されるため、各内ピン31に作用する応力を低減させ耐久性を向上させることができる。円筒部61dの先端は、オイルポンプ51に差し込まれて、オイルポンプ51を駆動する。小径円板部61cの内周面には転がり軸受38が取り付けられ、転がり軸受38は減速部入力軸25を回転自在に支持する。   The load applied to a part of the inner pins 31 from the two curved plates 26a, 26b is all of the inner diameter via the large-diameter disk portion 61b of the reinforcing member 61 and the large-diameter flange portion 28b of the reduction portion output shaft 28. Since it is supported by the pins 31, the stress acting on each inner pin 31 can be reduced and the durability can be improved. The tip of the cylindrical portion 61d is inserted into the oil pump 51 to drive the oil pump 51. A rolling bearing 38 is attached to the inner peripheral surface of the small-diameter disk portion 61c, and the rolling bearing 38 supports the speed reduction portion input shaft 25 rotatably.

補強部材61は、内ピン31を介して減速部出力軸28と連結することから、減速部出力軸28と一体に回転する。減速部出力軸28および補強部材61は減速部Bの駆動力を車輪ハブ32に伝達する車輪側回転部材を構成する。なお図1には図示しなかったが、車輪ハブ32はボルト32cで車輪と連結する。   Since the reinforcing member 61 is connected to the speed reducing unit output shaft 28 via the inner pin 31, the reinforcing member 61 rotates integrally with the speed reducing unit output shaft 28. The speed reduction part output shaft 28 and the reinforcing member 61 constitute a wheel side rotation member that transmits the driving force of the speed reduction part B to the wheel hub 32. Although not shown in FIG. 1, the wheel hub 32 is connected to the wheel by a bolt 32c.

外ピン保持部材45の内向きフランジ部45fの内周には、外ピン保持部材45の外径よりも小径になる小径円筒部45cが延設される。小径円筒部45cは1対の内向きフランジ部45fにそれぞれ設けられ、互いに離れるように延びる。   A small-diameter cylindrical portion 45 c having a smaller diameter than the outer diameter of the outer pin holding member 45 is extended on the inner periphery of the inward flange portion 45 f of the outer pin holding member 45. The small-diameter cylindrical portion 45c is provided on each of the pair of inward flange portions 45f and extends away from each other.

1対の小径円筒部45cの内周面には転がり軸受62,64がそれぞれ設けられる。転がり軸受62,64は車輪側回転部材を回転自在に支持する。具体的には、転がり軸受62は補強部材61の小径円板部61cの外径面に嵌合して補強部材61を回転自在に支持し、転がり軸受64は減速部出力軸28の小径フランジ部28cの外径面に嵌合して減速部出力軸28を回転自在に支持する。転がり軸受62はモータ部Aに近い側に配置され、転がり軸受64は車輪ハブ軸受部Cに近い側に配置される。   Rolling bearings 62 and 64 are provided on the inner peripheral surfaces of the pair of small diameter cylindrical portions 45c, respectively. The rolling bearings 62 and 64 rotatably support the wheel side rotating member. Specifically, the rolling bearing 62 is fitted to the outer diameter surface of the small-diameter disk portion 61 c of the reinforcing member 61 to rotatably support the reinforcing member 61, and the rolling bearing 64 is a small-diameter flange portion of the speed reduction unit output shaft 28. The reduction gear output shaft 28 is rotatably supported by fitting to the outer diameter surface 28c. The rolling bearing 62 is disposed on the side close to the motor part A, and the rolling bearing 64 is disposed on the side close to the wheel hub bearing part C.

車輪ハブ軸受部Cは、内輪33c、回転軸としての車輪ハブ32、複数の転動体33、および非回転部材としての外輪部材33aを有する転がり軸受である。車輪ハブ32は減速部出力軸28の軸線O方向一方側に同軸配置され、減速部出力軸28に連結固定される。外輪部材33aは減速部ケーシング22bの一端にボルト33bで固定され、内輪33cは車輪ハブ32の外周面に嵌合固定される。車輪ハブ軸受部Cは多数の転動体33を2列に有する複列アンギュラ玉軸受であって、第1列の転動体33が減速部Bに近い側で、外輪部材33aおよび内輪33c間に配置され、第2列の転動体33が減速部Bから遠い側で、外輪部材33aおよび車輪ハブ32間に配置される。外輪部材33aは耐摩耗性および耐久性の観点から鋼製である。これに対しケーシング22は、軽量化の観点からアルミニウム等の軽金属製である。   The wheel hub bearing portion C is a rolling bearing having an inner ring 33c, a wheel hub 32 as a rotating shaft, a plurality of rolling elements 33, and an outer ring member 33a as a non-rotating member. The wheel hub 32 is coaxially arranged on one side of the speed reduction unit output shaft 28 in the axis O direction, and is connected and fixed to the speed reduction unit output shaft 28. The outer ring member 33 a is fixed to one end of the speed reduction unit casing 22 b with a bolt 33 b, and the inner ring 33 c is fitted and fixed to the outer peripheral surface of the wheel hub 32. The wheel hub bearing portion C is a double-row angular contact ball bearing having a large number of rolling elements 33 in two rows, and is arranged between the outer ring member 33a and the inner ring 33c on the side where the rolling elements 33 in the first row are close to the speed reduction portion B. The second row of rolling elements 33 is disposed between the outer ring member 33 a and the wheel hub 32 on the side far from the speed reduction portion B. The outer ring member 33a is made of steel from the viewpoint of wear resistance and durability. On the other hand, the casing 22 is made of a light metal such as aluminum from the viewpoint of weight reduction.

外輪部材33aと内輪33cとの環状隙間にはシール材33sおよびシール材33tが設けられる。シール材33sは車輪ハブ軸受部Cと減速部Bとの間を遮断し、減速部Bの内部空間を封止する。シール材33tは車輪ハブ軸受部Cとインホイールモータ駆動装置21の外方空間との間を遮断する。このようにシール材33s,33tは、外輪部材33aの両端部にそれぞれ配置され、車輪ハブ軸受部Cの環状空間を封止する。   A sealing material 33s and a sealing material 33t are provided in the annular gap between the outer ring member 33a and the inner ring 33c. The sealing material 33 s blocks between the wheel hub bearing portion C and the speed reduction portion B and seals the internal space of the speed reduction portion B. The sealing material 33t blocks between the wheel hub bearing portion C and the outer space of the in-wheel motor drive device 21. Thus, the sealing materials 33s and 33t are arranged at both ends of the outer ring member 33a, respectively, and seal the annular space of the wheel hub bearing portion C.

車輪ハブ32は、円筒形状の中空部32aと、中空部32aの一端から径方向外方に突出する車輪取付けフランジ部32bとを有する。中空部32aの中心孔には軸部28dがスプライン嵌合(セレーション嵌合も含む。以下同じ)する。また中空部32aの外周面には第2列の転動体33と転がり接触する内側軌道面が直接形成される。車輪取付けフランジ部32bにはボルト32cによって図1に示されない車輪のロードホイールが連結固定される。図示しないロードホイールは、少なくともインホイールモータ駆動装置21の軸線O方向一方側、具体的には車輪ハブ軸受部C、を収容する。   The wheel hub 32 includes a cylindrical hollow portion 32a and a wheel mounting flange portion 32b that protrudes radially outward from one end of the hollow portion 32a. The shaft portion 28d is spline-fitted (including serration fitting; the same applies hereinafter) to the center hole of the hollow portion 32a. An inner raceway surface that is in rolling contact with the second row of rolling elements 33 is directly formed on the outer peripheral surface of the hollow portion 32a. A wheel load wheel not shown in FIG. 1 is connected and fixed to the wheel mounting flange portion 32b by a bolt 32c. A road wheel (not shown) accommodates at least one side of the in-wheel motor drive device 21 in the axis O direction, specifically, the wheel hub bearing portion C.

図1および図2を参照して、上記構成のインホイールモータ駆動装置21の作動原理を詳しく説明する。   With reference to FIG. 1 and FIG. 2, the operation principle of the in-wheel motor drive device 21 having the above configuration will be described in detail.

モータ部Aは、例えば、ステータ23のコイルに交流電流を供給することによって、永久磁石または磁性体によって構成されるロータ24が回転する。これにより、ロータ24に接続されたモータ回転軸35が回転すると、曲線板26a,26bはモータ側回転部材の軸線Oを中心として公転運動する。このとき、外ピン27が、曲線板26a,26bの外周に形成された曲線凹部と転がりながら接触しつつ係合して、曲線板26a,26bをモータ側回転部材の回転とは逆向きに自転運動させる。   In the motor part A, for example, by supplying an alternating current to the coil of the stator 23, the rotor 24 composed of a permanent magnet or a magnetic material rotates. Thereby, when the motor rotating shaft 35 connected to the rotor 24 rotates, the curved plates 26a and 26b revolve around the axis O of the motor side rotating member. At this time, the outer pin 27 is engaged with the curved concave portions formed on the outer circumferences of the curved plates 26a and 26b while rolling, and rotates the curved plates 26a and 26b in the direction opposite to the rotation of the motor side rotating member. Exercise.

各貫通孔30aに挿通される内ピン31は、貫通孔30aの内径よりも十分に細く、曲線板26a,26bの自転運動に伴って貫通孔30aの孔壁面と当接する(図2参照)。これにより、曲線板26a,26bの公転運動が内ピン31に伝わらず、曲線板26a,26bの自転運動のみが減速部出力軸28を介して車輪ハブ軸受部Cに伝達される。   The inner pin 31 inserted through each through hole 30a is sufficiently thinner than the inner diameter of the through hole 30a, and abuts against the hole wall surface of the through hole 30a as the curved plates 26a and 26b rotate (see FIG. 2). As a result, the revolving motion of the curved plates 26a and 26b is not transmitted to the inner pin 31, but only the rotational motion of the curved plates 26a and 26b is transmitted to the wheel hub bearing portion C via the speed reduction portion output shaft 28.

このとき、軸線Oと同軸に配置された減速部出力軸28は、減速部Bの出力軸として曲線板26a,26bの自転を取り出す。これにより、減速部入力軸25の回転が減速部Bによって減速されて減速部出力軸28に伝達されるので、低トルク、高回転型のモータ部Aを採用した場合でも、トルクを増加させて、駆動輪に必要なトルクを伝達することが可能となる。   At this time, the speed reduction part output shaft 28 arranged coaxially with the axis O takes out the rotation of the curved plates 26 a and 26 b as the output axis of the speed reduction part B. As a result, the rotation of the speed reducer input shaft 25 is decelerated by the speed reducer B and transmitted to the speed reducer output shaft 28. Therefore, even when the low torque, high rotation type motor unit A is employed, the torque is increased. Thus, it is possible to transmit the necessary torque to the drive wheels.

内ピン31は、貫通孔30aに遊嵌されているので、貫通孔30aが軸線Oを中心として高速で回転しても、かかる公転部材の公転運動は内ピン31に伝達しない。これに対し貫通孔30aが自転軸心Xを中心として低速で回転すると、かかる公転部材の自転運動は内ピン31に伝達される。このように貫通孔30aおよび内ピン31は運動変換機構を構成し、曲線板26a,26bの自転運動を取り出し、減速部入力軸25の軸線Oを中心とする回転運動に変換して車輪ハブ軸受部Cへ出力する。なお本実施形態では貫通孔30aが公転部材に設けられ内ピン31が減速部出力軸28に設けられるところ、図示しない変形例として、逆に設けられていてもよい。   Since the inner pin 31 is loosely fitted in the through hole 30a, even if the through hole 30a rotates at a high speed around the axis O, the revolution movement of the revolution member is not transmitted to the inner pin 31. On the other hand, when the through hole 30a rotates at a low speed around the rotation axis X, the rotation motion of the revolving member is transmitted to the inner pin 31. Thus, the through hole 30a and the inner pin 31 constitute a motion conversion mechanism, take out the rotational motion of the curved plates 26a, 26b, and convert it into rotational motion around the axis O of the speed reducing portion input shaft 25, thereby converting the wheel hub bearing. Output to part C. In the present embodiment, the through hole 30a is provided in the revolution member and the inner pin 31 is provided in the speed reduction unit output shaft 28. However, as a modification not shown, the through hole 30a may be provided in reverse.

なお、上記構成の減速部Bの減速比は、外ピン27の数をZ、曲線板26a,26bの波形の数をZとすると、(Z−Z)/Zで算出される。図2に示す実施形態では、Z=12、Z=11であるので、減速比は1/11と、非常に大きな減速比を得ることができる。このように、多段構成とすることなく大きな減速比を得ることができる減速部Bを採用することにより、コンパクトで高減速比のインホイールモータ駆動装置21を得ることができる。本実施形態に係るインホイールモータ駆動装置21を電気自動車に採用することにより、バネ下重量を抑えることができる。その結果、走行安定性に優れた電気自動車を得ることができる。 Note that the reduction ratio of the speed reduction unit B having the above-described configuration is calculated as (Z A −Z B ) / Z B where Z A is the number of outer pins 27 and Z B is the number of waveforms of the curved plates 26a and 26b. The In the embodiment shown in FIG. 2, since Z A = 12 and Z B = 11, the reduction ratio is 1/11, and a very large reduction ratio can be obtained. In this way, by adopting the speed reduction unit B that can obtain a large speed reduction ratio without using a multi-stage configuration, the in-wheel motor drive device 21 having a compact and high speed reduction ratio can be obtained. By employing the in-wheel motor drive device 21 according to the present embodiment in an electric vehicle, the unsprung weight can be suppressed. As a result, an electric vehicle with excellent running stability can be obtained.

次に本実施形態の潤滑油回路につき説明する。   Next, the lubricating oil circuit of this embodiment will be described.

図1に示すようにインホイールモータ駆動装置21の下部にはオイルタンク53が配置される。オイルタンク53は減速部ケーシング22bの下部に一体形成される。ポンプケーシング22pの壁厚内部に設けられた吸入油路52の下端部は、オイルタンク53の底面まで延びる。   As shown in FIG. 1, an oil tank 53 is disposed below the in-wheel motor drive device 21. The oil tank 53 is integrally formed at the lower portion of the speed reduction unit casing 22b. The lower end portion of the suction oil passage 52 provided inside the wall thickness of the pump casing 22 p extends to the bottom surface of the oil tank 53.

ポンプケーシング22pの壁厚内部に設けられたオイルポンプ51は吸入油路52および吐出油路54と接続し、減速部Bの下部に設けられたオイルタンク53から吸入油路52を経て潤滑油を吸い込み、吐出油路54から高圧の潤滑油を吐き出す。吐出油路54は、モータケーシング円筒部22aの壁厚内部に設けられて軸方向に延びる油路55と、モータリヤカバー22tの壁厚内部に設けられて径方向に延びる油路56と、管状のモータ回転軸35および減速部入力軸25の内部に設けられて軸線Oに沿って延びる軸線油路57と、軸線Oから偏心部25a内を径方向外側に向かって延びる分岐油路58aおよび偏心部25b内を同様に延びる分岐油路58bと、偏心部25a,25bの外周にそれぞれ嵌合する内輪部材42に穿設された孔43(図2参照)と順次接続する。また軸線油路57の先端には、円形凹部34と接続する開口58cが設けられる。   The oil pump 51 provided inside the wall thickness of the pump casing 22p is connected to the suction oil passage 52 and the discharge oil passage 54, and the lubricating oil is supplied from the oil tank 53 provided in the lower part of the speed reduction portion B through the suction oil passage 52. The high pressure lubricating oil is discharged from the suction and discharge oil passage 54. The discharge oil passage 54 is provided in the wall thickness of the motor casing cylindrical portion 22a and extends in the axial direction, the oil passage 56 is provided in the wall thickness of the motor rear cover 22t and extends in the radial direction, and a tubular shape. An axial oil passage 57 provided inside the motor rotation shaft 35 and the speed reduction portion input shaft 25 and extending along the axis O, and a branch oil passage 58a and an eccentric portion extending radially outward from the axis O in the eccentric portion 25a. A branch oil passage 58b extending in the same manner in 25b and a hole 43 (see FIG. 2) drilled in the inner ring member 42 fitted to the outer periphery of each of the eccentric portions 25a and 25b are sequentially connected. Further, an opening 58 c connected to the circular recess 34 is provided at the tip of the axial oil passage 57.

そしてオイルポンプ51から吐出した潤滑油は、これら油路54,55,56,57,58a(58b)、開口58c、および孔43を順次流れて、減速部B内部(転がり軸受38,39,41,62,64、曲線板26a,26b、内ピン31、および外ピン27、カラー部材29等)を潤滑および冷却する。潤滑後の潤滑油は、減速部Bの内部空間の中を落下し、次に減速部ケーシング22bの下部を上下方向に貫通する縦孔65を通り、オイルタンク53に受け止められる。   The lubricating oil discharged from the oil pump 51 flows through these oil passages 54, 55, 56, 57, 58 a (58 b), the opening 58 c, and the hole 43 in order, and the inside of the speed reduction part B (rolling bearings 38, 39, 41). , 62, 64, curved plates 26a, 26b, inner pin 31, outer pin 27, collar member 29, etc.) are lubricated and cooled. The lubricating oil after lubrication falls in the internal space of the speed reduction part B, and then passes through the vertical hole 65 penetrating the lower part of the speed reduction part casing 22b in the vertical direction and is received by the oil tank 53.

また潤滑油は、軸線油路57から分岐して、ロータ24に形成されたロータ油路59を流れ、内部空間Lへ噴射され、ステータ23にかかることでモータ部A内部を冷却するとともに、転がり軸受36,37を潤滑する。潤滑後の潤滑油は、モータ部Aの内部空間Lの中を落下して内部空間Lの下部に集まる。内部空間Lの下部に集まった潤滑油は、モータケーシングの内側壁面を伝う等して、ポンプケーシング22pの下部を軸線O方向に貫通する排出孔66を流下し、オイルタンク53に受け止められる。なおオイルタンク53はモータ部Aおよび減速部Bよりも下方に配置されるため、潤滑油は縦孔65および排出孔66を自然流下する。   The lubricating oil branches off from the axial oil passage 57, flows through the rotor oil passage 59 formed in the rotor 24, is injected into the internal space L, and is applied to the stator 23 to cool the inside of the motor part A and roll. Lubricate the bearings 36 and 37. The lubricating oil after lubrication falls in the internal space L of the motor part A and collects in the lower part of the internal space L. Lubricating oil collected in the lower part of the internal space L flows along the inner wall surface of the motor casing and flows down the discharge hole 66 penetrating the lower part of the pump casing 22p in the direction of the axis O, and is received by the oil tank 53. Since the oil tank 53 is disposed below the motor part A and the speed reduction part B, the lubricating oil naturally flows down the vertical hole 65 and the discharge hole 66.

落下および自然流下によりオイルタンク53に貯留された潤滑油は、オイルポンプ51によって再び吸入されて、インホイールモータ駆動装置21の内部を循環する。このように本実施形態のインホイールモータ駆動装置21は、軸心給油方式の潤滑油回路を備える。潤滑油回路を循環して流れる潤滑油は、モータ部Aおよび減速部Bの軸心に配置された軸線油路57から径方向外側に流れてモータ部Aおよび減速部Bを潤滑する。   The lubricating oil stored in the oil tank 53 due to falling and natural flow is sucked again by the oil pump 51 and circulates inside the in-wheel motor drive device 21. As described above, the in-wheel motor drive device 21 according to the present embodiment includes the axial center oil supply type lubricating oil circuit. Lubricating oil that flows through the lubricating oil circuit flows radially outward from an axial oil passage 57 disposed at the shaft center of the motor part A and the speed reduction part B to lubricate the motor part A and the speed reduction part B.

本実実施形態は、上述した軸線油路57による軸心給油の他、油雰囲気にされる内部空間Lで潤滑油の飛沫を捕捉し、モータ部Aから減速部Bへ送油する油路として、上向き開口71、連絡油路73、タンク74、連絡孔75、および貫通孔45hをさらに有する。かかる潤滑油回路につき以下に説明する。   In the present embodiment, in addition to the axial center oil supply by the axial oil passage 57 described above, the oil passage is captured in the internal space L in the oil atmosphere and fed from the motor portion A to the speed reduction portion B. , An upward opening 71, a connecting oil passage 73, a tank 74, a connecting hole 75, and a through hole 45h. Such a lubricating oil circuit will be described below.

図3は、図1に一点鎖線で示す囲み部分を拡大して示す縦断面図である。モータケーシング円筒部22aの内側壁面の上部は図3に示すように、ポンプケーシング22p側で、モータケーシング円筒部22aの軸線O方向中央部からポンプケーシング22pに向かう程徐々に大径になる傾斜面22sに形成される。傾斜面22sは、ポンプケーシング22pの内側壁面と連続するテーパ面である。   FIG. 3 is an enlarged longitudinal sectional view showing the encircled portion indicated by the alternate long and short dash line in FIG. As shown in FIG. 3, the upper part of the inner wall surface of the motor casing cylindrical portion 22a is an inclined surface that gradually becomes larger in diameter toward the pump casing 22p from the central portion in the axis O direction of the motor casing cylindrical portion 22a on the pump casing 22p side. 22 s. The inclined surface 22s is a tapered surface continuous with the inner wall surface of the pump casing 22p.

内部空間Lを区画するポンプケーシング22pの内側壁面について、転がり軸受38に隣接する中心部分と、モータケーシング円筒部22aに隣接する周縁部分を比較すると、中心部分が周縁部分よりも内部空間Lに向かって突出する形状にされる。中心部分よりも窪んだポンプケーシング22pの内側壁面における周縁部分には上向き開口71を構成する張出部材72が取付固定される。ポンプケーシング22pの湾曲壁面22rが上向き開口71から上向きに連続して傾斜面22sと接続する。湾曲壁面22rは図3に示すように凹形状に湾曲した内側壁面である。   Comparing the inner wall surface of the pump casing 22p defining the inner space L with the central portion adjacent to the rolling bearing 38 and the peripheral portion adjacent to the motor casing cylindrical portion 22a, the central portion is directed to the inner space L rather than the peripheral portion. The shape is protruding. An overhang member 72 constituting an upward opening 71 is attached and fixed to the peripheral edge portion of the inner wall surface of the pump casing 22p that is recessed from the center portion. The curved wall surface 22r of the pump casing 22p is continuously connected upward to the inclined surface 22s from the upward opening 71. The curved wall surface 22r is an inner wall surface curved in a concave shape as shown in FIG.

図4は、上向き開口71を構成する張出部材72を取り出して示す平面図である。図5はポンプケーシング22pに設けられた張出部材72を示す正面図であり、図6はポンプケーシング22pに設けられた上向き開口71を示す横断面図であり、図7は減速部ケーシング22bに設けられた連絡油路を示す横断面図であり、図5〜図7は軸線O方向他方からみた状態を表す。張出部材72は、軸線Oよりも上方に配置され、ポンプケーシング22pの内側壁面から張り出している。   FIG. 4 is a plan view showing the protruding member 72 that forms the upward opening 71. 5 is a front view showing an overhang member 72 provided in the pump casing 22p, FIG. 6 is a cross-sectional view showing an upward opening 71 provided in the pump casing 22p, and FIG. It is a cross-sectional view which shows the provided communication oil path, and FIGS. 5-7 represents the state seen from the axis O direction other side. The overhang member 72 is disposed above the axis O and overhangs from the inner wall surface of the pump casing 22p.

ここで附言すると複数の外ピン27は、軸線Oを中心として、円周方向に間隔を空けて配列される。このため複数の外ピン27は、図2に示すように減速部ケーシング22bの内部空間において、最下部に配置される1本の外ピンと、軸線油路57に沿って延びる軸線Oと略同じ高さ位置に配置される2本の外ピンと、最上部に配置される1本の外ピンを含む。以下の説明では、最上部の外ピン27に添え字uを付して外ピン27uともいう。   In this case, the plurality of outer pins 27 are arranged at intervals in the circumferential direction with the axis O as the center. For this reason, as shown in FIG. 2, the plurality of outer pins 27 are substantially the same height as the one outer pin arranged at the lowermost portion and the axis O extending along the axis oil passage 57 in the inner space of the speed reduction portion casing 22 b. It includes two outer pins arranged at the upper position and one outer pin arranged at the top. In the following description, the uppermost outer pin 27 is also referred to as an outer pin 27u with a suffix u.

説明を図3に戻すと本実施形態の張出部材72は、複数の外ピン27の中で最上部に配置される外ピン27uよりもさらに上方に配置される。張出部材72は底部72bと、底部72bに立設される壁部72wを含む。底部72bには、軸線Oと平行な貫通孔76が形成される。貫通孔76にはボルト等の連結具が通され、該連結具は張出部材72をポンプケーシング22pに確りと取付固定する。あるいは図示はしなかったが、張出部材72はポンプケーシング22pに一体形成されていてもよい。   Returning to FIG. 3, the overhang member 72 of the present embodiment is disposed further above the outer pin 27 u disposed at the top of the plurality of outer pins 27. The overhang member 72 includes a bottom portion 72b and a wall portion 72w standing on the bottom portion 72b. A through hole 76 parallel to the axis O is formed in the bottom 72b. A coupling tool such as a bolt is passed through the through hole 76, and the coupling tool securely attaches and fixes the overhang member 72 to the pump casing 22p. Alternatively, although not illustrated, the overhang member 72 may be integrally formed with the pump casing 22p.

張出部材72の壁部72wは、底部72bの縁に沿って水平に延び、壁部72wの両端でポンプケーシング22pの内側壁面と接続する。これにより張出部材72は上向き開口71を区画形成する。上向き開口71は、底部72bの高さで連絡油路73と接続する。   The wall portion 72w of the overhang member 72 extends horizontally along the edge of the bottom portion 72b, and is connected to the inner wall surface of the pump casing 22p at both ends of the wall portion 72w. Thereby, the overhang member 72 defines the upward opening 71. The upward opening 71 is connected to the communication oil passage 73 at the height of the bottom portion 72b.

連絡油路73は軸線Oと平行に延びて、ポンプケーシング22pを貫通し、減速部ケーシング22bの壁厚内部に設けられるタンク74と上向き開口71を連通する。タンク74は、円筒形状の減速部ケーシング22bに沿うよう軸線O方向に広がる。また本実施形態のタンク74は軸線Oに直角な断面でみると、図7に示すように円弧形状であり、周方向中央部で相対的に高く、周方向両側部で相対的に低くされる。タンク74の周方向中央部の底部には連絡孔75が形成される。連絡孔75は上下方向に延び、タンク74と減速部Bの内部を連通する。   The communication oil passage 73 extends in parallel with the axis O, penetrates the pump casing 22p, and communicates with the tank 74 provided inside the wall thickness of the speed reduction portion casing 22b and the upward opening 71. The tank 74 extends in the direction of the axis O so as to extend along the cylindrical speed reducer casing 22b. Further, when viewed in a cross section perpendicular to the axis O, the tank 74 of the present embodiment has an arc shape as shown in FIG. 7 and is relatively high at the circumferential center and relatively low at both circumferential sides. A communication hole 75 is formed at the bottom of the center of the tank 74 in the circumferential direction. The communication hole 75 extends in the vertical direction, and communicates between the tank 74 and the inside of the speed reduction unit B.

外ピン保持部材45の円筒部には貫通孔45hが形成される。貫通孔45hは外ピン保持部材45の上部を上下方向に貫通し、連絡孔75に倣って上下方向に整列する。貫通孔45hの下端は最上部の外ピン27uの中央部に指向する。   A through hole 45 h is formed in the cylindrical portion of the outer pin holding member 45. The through-hole 45 h penetrates the upper part of the outer pin holding member 45 in the vertical direction and aligns in the vertical direction following the connection hole 75. The lower end of the through hole 45h is directed to the center of the uppermost outer pin 27u.

上向き開口71は油雰囲気にされる内部空間Lで潤滑油の飛沫を受け止める。潤滑油の飛沫は張出部材72の底部72bに一旦溜まり、次に連絡油路73を通ってタンク74へ向かう。タンク74に到達した潤滑油は、タンク74底部に形成される連絡孔75を流下する。なお連絡孔75の断面積は上向き開口71の開口断面積よりも小さいため、連絡孔75を流下する潤滑油流量が上向き開口71を通る潤滑油流量よりも小さい場合もある。この場合、タンク74に潤滑油を貯留する。   The upward opening 71 receives the splash of lubricating oil in the internal space L that is in an oil atmosphere. The splashes of the lubricating oil once accumulate on the bottom 72 b of the overhang member 72, and then go to the tank 74 through the communication oil passage 73. The lubricating oil that has reached the tank 74 flows down through a communication hole 75 formed at the bottom of the tank 74. In addition, since the cross-sectional area of the communication hole 75 is smaller than the opening cross-sectional area of the upward opening 71, the lubricating oil flow rate flowing down the communication hole 75 may be smaller than the lubricating oil flow rate passing through the upward opening 71. In this case, lubricating oil is stored in the tank 74.

タンク74の潤滑油は、連絡孔75と貫通孔45hを順次流下して、最上部の外ピン27uに到達し、外ピン27uを含めて減速部Bの上部に配置される複数の外ピン27への潤滑を促す。   The lubricating oil in the tank 74 sequentially flows down the communication hole 75 and the through hole 45h, reaches the uppermost outer pin 27u, and includes a plurality of outer pins 27 arranged on the upper portion of the speed reduction portion B including the outer pin 27u. Encourage lubrication.

本実施形態の潤滑油回路によれば、減速部Bの内部の潤滑油を回収するオイルタンク53と、オイルタンク53から潤滑油を吸入して減速部側へ吐出するオイルポンプ51と、モータケーシング円筒部22aに設けられてオイルポンプ51の吐出口からモータ回転軸35まで延びるモータケーシング油路55と、モータ回転軸35に沿って延びモータケーシング油路55と接続する軸線油路57と、ロータ24に設けられて軸線油路57から外径方向に延び、潤滑油をモータケーシング円筒部22aの内部空間Lに噴射するロータ油路59と、ポンプケーシング22pの内側壁面に設けられる上向き開口71と、減速部ケーシング22bに設けられる連絡油路73を含む。連絡油路73は上向き開口71から複数の外ピン27のうち減速部入力軸25よりも上方に配置される外ピン27uに向かって延びる。ロータ油路59から噴射される潤滑油は、上向き開口71で受け止められて連絡油路73を経由して外ピン27uに供給されるので、インホイールモータ駆動装置21の運転開始時や低速運転時に、潤滑油をモータ部Aの内部空間Lから減速部Bの上部の外ピン27に重点的に供給することができる。したがって減速部B内部で部品の回転が遅く減速部B内部で潤滑油の撹拌が弱い場合や、減速部Bにおける軸心給油の給油量が少ない場合であっても、減速部Bの十分な潤滑が確保される。   According to the lubricating oil circuit of the present embodiment, the oil tank 53 that collects the lubricating oil inside the speed reduction part B, the oil pump 51 that sucks the lubricating oil from the oil tank 53 and discharges it to the speed reduction part side, and the motor casing A motor casing oil passage 55 provided on the cylindrical portion 22a and extending from the discharge port of the oil pump 51 to the motor rotation shaft 35, an axial oil passage 57 extending along the motor rotation shaft 35 and connected to the motor casing oil passage 55, and a rotor A rotor oil passage 59 that extends in the outer diameter direction from the axial oil passage 57 and injects lubricating oil into the inner space L of the motor casing cylindrical portion 22a, and an upward opening 71 provided on the inner wall surface of the pump casing 22p. The communication oil path 73 provided in the speed reduction part casing 22b is included. The communication oil passage 73 extends from the upward opening 71 toward the outer pin 27 u disposed above the speed reduction portion input shaft 25 among the plurality of outer pins 27. Since the lubricating oil injected from the rotor oil passage 59 is received by the upward opening 71 and supplied to the outer pin 27u via the communication oil passage 73, at the start of operation of the in-wheel motor drive device 21 or at low speed operation The lubricating oil can be supplied mainly from the internal space L of the motor part A to the outer pin 27 at the upper part of the speed reduction part B. Therefore, even when the rotation of the parts is slow inside the speed reduction part B and the stirring of the lubricating oil is weak inside the speed reduction part B, or even when the amount of axial center oil supply in the speed reduction part B is small, sufficient lubrication of the speed reduction part B Is secured.

特に本実施形態によれば、各外ピン27の端部外周面は針状ころ軸受27aを介して回転自在に支持されることから、連絡油路73を設けて最上部の外ピン27uに潤滑油を供給することにより、最上部の外ピン27uを始めとして、各外ピン27の針状ころ軸受27aが潤滑され、減速部Bのフリクションロスが低減する。   In particular, according to the present embodiment, since the outer peripheral surface of the end portion of each outer pin 27 is rotatably supported via the needle roller bearing 27a, a communication oil passage 73 is provided to lubricate the uppermost outer pin 27u. By supplying oil, the needle roller bearings 27a of the outer pins 27, including the uppermost outer pin 27u, are lubricated, and the friction loss of the speed reduction part B is reduced.

また本実施形態によれば、モータ部Aの外郭をなすモータケーシングとして、モータケーシング円筒部22aおよびこの端部を覆う円板状のポンプケーシング22pを含む。モータケーシング円筒部22aにおける上部の内側壁面は、図3に示すようモータケーシング円筒部22aの軸線方向中央部からポンプケーシング22p側の端部に向かう程徐々に大径になる傾斜面22sに形成され、上向き開口71はポンプケーシング22pに設けられる。ポンプケーシング22pの湾曲壁面22rは上向き開口71から上方へ広がって傾斜面22sまで連続する。これによりロータ24から外径方向に噴射される潤滑油は、ステータ23の軸線O方向端部とポンプケーシング22pの間を外径方向に飛散し、傾斜面22sに到達し、次に傾斜面22sから湾曲壁面22rを流れて上向き開口71に至る。したがって内部空間Lの潤滑油を上向き開口71に効率よく送ることができる。   Moreover, according to this embodiment, the motor casing cylindrical part 22a and the disk-shaped pump casing 22p which covers this edge part are included as a motor casing which makes the outline of the motor part A. The upper inner wall surface of the motor casing cylindrical portion 22a is formed on an inclined surface 22s that gradually increases in diameter from the central portion in the axial direction of the motor casing cylindrical portion 22a toward the end on the pump casing 22p side, as shown in FIG. The upward opening 71 is provided in the pump casing 22p. The curved wall surface 22r of the pump casing 22p spreads upward from the upward opening 71 and continues to the inclined surface 22s. As a result, the lubricant injected from the rotor 24 in the outer diameter direction scatters between the end portion of the stator 23 in the axis O direction and the pump casing 22p in the outer diameter direction, reaches the inclined surface 22s, and then the inclined surface 22s. To flow through the curved wall surface 22r to the upward opening 71. Therefore, the lubricating oil in the internal space L can be efficiently sent to the upward opening 71.

また本実施形態によれば、上向き開口71から減速部B内部までの油路の途中に、上向き開口71に受け止められる潤滑油を貯留するタンクが設けられる。これによりインホイールモータ駆動装置21が低速運転と高速運転を繰り返す場合において、上向き開口71で受け止めた潤滑油を、外ピン27uに継続的に供給することができる。   Further, according to the present embodiment, the tank for storing the lubricating oil received by the upward opening 71 is provided in the middle of the oil passage from the upward opening 71 to the inside of the speed reduction unit B. Thereby, when the in-wheel motor drive device 21 repeats the low speed operation and the high speed operation, the lubricating oil received by the upward opening 71 can be continuously supplied to the outer pin 27u.

また本実施形態によれば、減速部出力軸28と結合する車輪ハブ32を含み、該車輪ハブ32を回転自在に支持する車輪ハブ軸受部Cをさらに備えることから、車輪の内部に配置されるインホイールモータ駆動装置において、サイクロイド減速機の潤滑性能を向上させることができる。   Further, according to the present embodiment, the wheel hub 32 that includes the wheel hub 32 that is coupled to the speed reduction unit output shaft 28 is further provided, and the wheel hub bearing portion C that rotatably supports the wheel hub 32 is further provided. In the in-wheel motor drive device, the lubrication performance of the cycloid reducer can be improved.

また本実施形態によれば、従来において内部空間Lからオイルタンク53へ流出していた潤滑油を利用して減速部Bを潤滑する。このため、従来のインホイールモータ駆動装置と比較しても、インホイールモータ駆動装置のモータ部および減速部へ流入する軸心給油の油量に変化はなく、本実施形態によって外ピン27以外の構成要素に潤滑不足等の悪影響を及ぼすことはない。   Further, according to the present embodiment, the speed reduction portion B is lubricated using the lubricating oil that has conventionally flowed from the internal space L to the oil tank 53. For this reason, even if compared with the conventional in-wheel motor drive device, there is no change in the amount of axial oil supply flowing into the motor unit and the speed reduction unit of the in-wheel motor drive device. There is no adverse effect such as insufficient lubrication on the components.

次に本発明の他の実施形態を説明する。図8は他の実施形態になる車両用モータ駆動装置を示す部分縦断面図であり、前述した図1における囲み部分を拡大して表す。図9は他の実施形態から上向き開口を取り出して示す平面図である。図10は他の実施形態の上向き開口を、軸線O方向にみて示す正面図である。図11は他の実施形態の上向き開口を、軸線Oに直角な平面で切断して示す横断面図である。図12は他の実施形態の連絡通路を、軸線Oに直角な平面で切断して示す横断面図である。他の実施形態につき、前述した実施形態と共通する構成については同一の符号を付して説明を省略し、異なる構成について以下に説明する。他の実施形態では図9の平面図に示すように、複数の上向き開口71m,71nを有する。上向き開口71mは張出部材72の中央に配置される。上向き開口71nは張出部材72の端部に配置される。   Next, another embodiment of the present invention will be described. FIG. 8 is a partial vertical cross-sectional view showing a vehicle motor drive device according to another embodiment, and shows an encircled portion in FIG. 1 described above. FIG. 9 is a plan view showing an upward opening taken out from another embodiment. FIG. 10 is a front view showing an upward opening of another embodiment as viewed in the direction of the axis O. FIG. FIG. 11 is a cross-sectional view showing another embodiment of the upward opening cut along a plane perpendicular to the axis O. FIG. FIG. 12 is a cross-sectional view showing a communication passage of another embodiment cut along a plane perpendicular to the axis O. FIG. Regarding the other embodiments, the same reference numerals are given to the configurations common to the above-described embodiments, and the description thereof will be omitted, and different configurations will be described below. In another embodiment, as shown in the plan view of FIG. 9, a plurality of upward openings 71m and 71n are provided. The upward opening 71m is disposed at the center of the overhang member 72. The upward opening 71 n is disposed at the end of the overhang member 72.

図11の横断面図に示すように、上向き開口71mは相対的に高い位置に配置され、上向き開口71nは相対的に低い位置に配置される。上向き開口71m,71nは軸線Oを中心として、周方向に複数配列される。上向き開口71mは、前述した連絡油路73を介してタンク74と接続する。各上向き開口71nは、連絡油路77の一端と接続する。各連絡油路77はポンプケーシング22pを貫通して延び、さらに減速部ケーシング22bの壁厚内部に設けられて、軸線O方向に延びる。連絡油路77の他端部は向きを変えて内径方向に延び、減速部ケーシング22bの内部と接続する。   As shown in the cross-sectional view of FIG. 11, the upward opening 71m is disposed at a relatively high position, and the upward opening 71n is disposed at a relatively low position. A plurality of upward openings 71m, 71n are arranged in the circumferential direction around the axis O. The upward opening 71m is connected to the tank 74 via the communication oil passage 73 described above. Each upward opening 71 n is connected to one end of the communication oil passage 77. Each connecting oil passage 77 extends through the pump casing 22p, is further provided inside the wall thickness of the speed reduction portion casing 22b, and extends in the direction of the axis O. The other end portion of the communication oil passage 77 changes its direction and extends in the inner diameter direction, and is connected to the inside of the speed reduction portion casing 22b.

外ピン保持部材45の円筒部には、複数の貫通孔45hが周方向に間隔を空けて設けられる。本実施形態では、最上部の外ピン27uと向き合う周方向位置と、外ピン27uに隣り合う2本の外ピン27vと向き合う周方向位置にそれぞれ設けられる。これら3つの貫通孔45hのうち両側の貫通孔45hは、図12に示すように連絡油路77の他端部と径方向に整列する。   A plurality of through holes 45 h are provided in the cylindrical portion of the outer pin holding member 45 at intervals in the circumferential direction. In the present embodiment, it is provided at a circumferential position facing the uppermost outer pin 27u and at a circumferential position facing the two outer pins 27v adjacent to the outer pin 27u. Of these three through holes 45h, the through holes 45h on both sides are aligned with the other end of the communication oil passage 77 in the radial direction as shown in FIG.

上向き開口71m,71nは油雰囲気にされる内部空間Lで潤滑油の飛沫を受け止め、潤滑油の飛沫は張出部材72の底部72bに一旦溜まる。次に潤滑油は上向き開口71mから連絡油路73と、タンク74と、連絡孔75と、貫通孔45hを順次流れて、最上部の外ピン27uに到達し、外ピン27uを含めて減速部Bの上部に配置される複数の外ピン27を潤滑する。また潤滑油は上向き開口71nから連絡油路77と、貫通孔45hを順次流れて、上部の外ピン27vに到達し、外ピン27vを含めて減速部Bの上部に配置される複数の外ピン27を潤滑する。   The upward openings 71m and 71n receive the lubricant splash in the internal space L in the oil atmosphere, and the lubricant splash temporarily accumulates on the bottom 72b of the overhang member 72. Next, the lubricating oil sequentially flows from the upward opening 71m through the connecting oil passage 73, the tank 74, the connecting hole 75, and the through hole 45h, reaches the uppermost outer pin 27u, and includes the outer pin 27u and the speed reducing portion. A plurality of outer pins 27 arranged on the upper part of B are lubricated. Further, the lubricating oil sequentially flows from the upward opening 71n through the connecting oil passage 77 and the through hole 45h, reaches the upper outer pin 27v, and includes a plurality of outer pins arranged on the upper portion of the speed reduction portion B including the outer pin 27v. 27 is lubricated.

かかる他の実施形態によれば、上向き開口71m,71nが軸線Oを中心として周方向に複数配列されることから、ステータ23とポンプケーシング22pの隙間に多くの上向き開口を配置し得る。そして油雰囲気にされる内部空間Lにおいて潤滑油の飛沫を多量に受け止めることができ、外ピン27に充分な潤滑油を供給することができる。   According to such another embodiment, since a plurality of upward openings 71m, 71n are arranged in the circumferential direction around the axis O, a large number of upward openings can be arranged in the gap between the stator 23 and the pump casing 22p. A large amount of splashing of lubricating oil can be received in the internal space L in the oil atmosphere, and sufficient lubricating oil can be supplied to the outer pin 27.

次に本発明のさらに他の実施形態を説明する。図13は本発明のさらに他の実施形態を示す縦断面図である。さらに他の実施形態につき、前述した実施形態と共通する構成については同一の符号を付して説明を省略し、異なる構成について以下に説明する。さらに他の実施形態では、2個の車両用モータ駆動装置20を同軸かつ背中合わせに配置する。各車両用モータ駆動装置20は、前述したモータ部Aおよび減速部Bを備え、前述した車輪ハブ軸受部Cに代えてドライブシャフト軸受部Dを備える。モータ部A、減速部B、およびドライブシャフト軸受部Dはこの順序で同軸かつ直列に配置される。   Next, still another embodiment of the present invention will be described. FIG. 13 is a longitudinal sectional view showing still another embodiment of the present invention. Further, regarding the other embodiments, the same reference numerals are given to configurations common to the above-described embodiments, description thereof is omitted, and different configurations will be described below. In still another embodiment, the two vehicle motor drive devices 20 are arranged coaxially and back to back. Each vehicle motor drive device 20 includes the motor part A and the speed reduction part B described above, and includes a drive shaft bearing part D instead of the wheel hub bearing part C described above. The motor part A, the reduction part B, and the drive shaft bearing part D are arranged coaxially and in series in this order.

1対の車両用モータ駆動装置20は、電動車両の車幅方向と平行になるよう車体に搭載される。このとき各モータ部Aは車幅方向内側に配置され、各ドライブシャフト軸受部Dは車幅方向外側に配置される。ドライブシャフト軸受部Dは、筒状の回転部材81と、複列配置される転がり軸受82と、シール材33tと、ドライブシャフト83を有する。   The pair of vehicle motor drive devices 20 are mounted on the vehicle body so as to be parallel to the vehicle width direction of the electric vehicle. At this time, each motor part A is arranged on the inner side in the vehicle width direction, and each drive shaft bearing part D is arranged on the outer side in the vehicle width direction. The drive shaft bearing portion D includes a cylindrical rotating member 81, rolling bearings 82 arranged in a double row, a sealing material 33 t, and a drive shaft 83.

回転部材81の中心孔には、減速部Bから車幅方向外側へ延びる減速部出力軸28の先端部が差し込まれ、回転部材81の内周は減速部出力軸28の先端部外周にスプライン嵌合あるいはセレーション嵌合される。回転部材81は、減速部ケーシング22bの軸線O方向一方端に形成される中心孔に挿通される。回転部材81と減速部ケーシング22bの環状空間には複列の転がり軸受82が介在する。これにより回転部材81は転がり軸受82を介して減速部ケーシング22bに回転自在に支持される。回転部材81の軸線O方向一方端には、ボルト84等の連結具によって、ドライブシャフト83の一端部が取付固定される。ドライブシャフト83の図示しない他端部は、等速ジョイントを介して車輪ハブと結合する。これによりドライブシャフト83は、車輪ハブに取り付けられる車輪を駆動する。   The front end of the speed reduction part output shaft 28 extending from the speed reduction part B to the outside in the vehicle width direction is inserted into the center hole of the rotation member 81, and the inner periphery of the rotation member 81 is splined to the outer periphery of the front end part of the speed reduction part output shaft 28. Or serrated. The rotating member 81 is inserted through a central hole formed at one end of the speed reduction portion casing 22b in the axis O direction. Double-row rolling bearings 82 are interposed in the annular space between the rotating member 81 and the speed reduction unit casing 22b. As a result, the rotating member 81 is rotatably supported by the speed reduction unit casing 22b via the rolling bearing 82. One end of the drive shaft 83 is attached and fixed to one end of the rotating member 81 in the axis O direction by a coupling tool such as a bolt 84. The other end (not shown) of the drive shaft 83 is coupled to the wheel hub via a constant velocity joint. Thereby, the drive shaft 83 drives the wheel attached to the wheel hub.

以上、図面を参照してこの発明の実施の形態を説明したが、この発明は、図示した実施の形態のものに限定されない。図示した実施の形態に対して、この発明と同一の範囲内において、あるいは均等の範囲内において、種々の修正や変形を加えることが可能である。   Although the embodiments of the present invention have been described with reference to the drawings, the present invention is not limited to the illustrated embodiments. Various modifications and variations can be made to the illustrated embodiment within the same range or equivalent range as the present invention.

この発明になる車両用モータ駆動装置は、電気自動車およびハイブリッド車両において有利に利用される。   The vehicle motor drive device according to the present invention is advantageously used in electric vehicles and hybrid vehicles.

20 車両用モータ駆動装置、 21 インホイールモータ駆動装置、
22 ケーシング、 22a モータケーシング円筒部、
22p ポンプケーシング(モータケーシング円板部)、
22b 減速部ケーシング、 22s 傾斜面、 22r 湾曲壁面、
23 ステータ、 24 ロータ、 25 減速部入力軸、
25a,25b 偏心部、 26a,26b 曲線板、
27,27u,27v 外ピン(外周係合部材)、 27a 針状ころ軸受、
28 減速部出力軸、 30a,30b 貫通孔、 31 内ピン、
32 車輪ハブ、 35 モータ回転軸、 45 外ピン保持部材、
45f 内向きフランジ部、 45h 貫通孔、
51 オイルポンプ、 52 吸入油路、 53 オイルタンク、
54 吐出油路、 55 モータケーシング油路、
57 軸線油路、 59 ロータ油路、 65 縦孔、
66 排出孔、 71,71m,71n 上向き開口、
72 張出部材、 72b 底部、 72w 壁部、
73 連絡油路、 74 タンク、 75 連絡孔、
76 貫通孔、 77 連絡油路、 81 回転部材、
83 ドライブシャフト、 A モータ部、 B 減速部、
C 車輪ハブ軸受部、 D ドライブシャフト軸受部、
L 内部空間、 O 軸線、 X 自転軸心。
20 vehicle motor drive device, 21 in-wheel motor drive device,
22 casing, 22a motor casing cylindrical part,
22p Pump casing (motor casing disk),
22b Deceleration portion casing, 22s inclined surface, 22r curved wall surface,
23 Stator, 24 Rotor, 25 Speed reducer input shaft,
25a, 25b Eccentric part, 26a, 26b Curved plate,
27, 27u, 27v outer pin (outer peripheral engagement member), 27a needle roller bearing,
28 Speed reducer output shaft, 30a, 30b through-hole, 31 inner pin,
32 wheel hub, 35 motor rotating shaft, 45 outer pin holding member,
45f inward flange, 45h through hole,
51 oil pump, 52 suction oil passage, 53 oil tank,
54 oil discharge passage, 55 motor casing oil passage,
57 axis oil passage, 59 rotor oil passage, 65 vertical hole,
66 discharge hole, 71, 71m, 71n upward opening,
72 overhang member, 72b bottom part, 72w wall part,
73 communication oil passage, 74 tanks, 75 communication holes,
76 through hole, 77 connecting oil passage, 81 rotating member,
83 Drive shaft, A motor part, B reduction part,
C wheel hub bearing part, D drive shaft bearing part,
L internal space, O axis, X axis of rotation.

Claims (6)

モータ部と、前記モータ部の回転を減速して車輪側へ出力する減速部と、前記減速部に潤滑油を循環させる潤滑油回路とを備え、
前記モータ部は、モータ回転軸と、前記モータ回転軸に支持されるロータと、前記ロータと対向するステータと、これらロータおよびステータを収容するモータケーシングを有し、
前記減速部は、前記モータ回転軸から回転を入力される減速部入力軸と、
前記減速部入力軸に偏心して結合した偏心部と、
内周および外周を有し、前記内周が前記偏心部の外周に相対回転可能に取り付けられ、前記減速部入力軸の回転に伴って前記減速部入力軸の軸線を中心とする公転運動を行う公転部材と、
前記公転部材の外周に係合して前記公転部材の自転運動を生じさせる外周係合部材と、
前記公転部材の内周寄りに設けられて前記公転部材の自転運動を取り出す運動変換機構と、
前記運動変換機構によって取り出された回転を車輪側へ出力する減速部出力軸と、
これら偏心部、公転部材、外周係合部材、および運動変換機構を収容する減速部ケーシングを有し、
前記潤滑油回路は、前記減速部の内部の潤滑油を回収するオイルタンクと、
前記オイルタンクから潤滑油を吸入して前記減速部側へ吐出するオイルポンプと、
前記モータケーシングに設けられて前記オイルポンプの吐出口から前記モータ回転軸まで延びるモータケーシング油路と、
前記モータ回転軸に沿って延び前記モータケーシング油路と接続する軸線油路と、
前記軸線油路から外径方向に延び、潤滑油を前記モータケーシングの内部に噴射するロータ油路と、
前記モータケーシングの内側壁面に設けられて前記ロータ油路から噴射される潤滑油を受け止める上向き開口と、
前記モータケーシングに設けられて前記上向き開口から外周係合部材に向かって延びる連絡油路を含む、車両用モータ駆動装置。
A motor unit, a deceleration unit that decelerates the rotation of the motor unit and outputs it to the wheel side, and a lubricating oil circuit that circulates lubricating oil through the deceleration unit,
The motor unit includes a motor rotating shaft, a rotor supported by the motor rotating shaft, a stator facing the rotor, and a motor casing that houses the rotor and the stator,
The speed reducer includes a speed reducer input shaft to which rotation is input from the motor rotation shaft,
An eccentric portion eccentrically coupled to the input shaft of the speed reducer;
The inner periphery has an inner periphery and an outer periphery, and the inner periphery is attached to the outer periphery of the eccentric portion so as to be relatively rotatable, and revolves around the axis of the speed reducer input shaft as the speed reducer input shaft rotates. Revolving members,
An outer periphery engaging member that engages with the outer periphery of the revolving member to cause the revolving motion of the revolving member;
A motion conversion mechanism that is provided near the inner periphery of the revolving member and extracts the revolving motion of the revolving member;
A speed reducer output shaft that outputs the rotation extracted by the motion conversion mechanism to the wheel side;
The eccentric portion, the revolution member, the outer peripheral engagement member, and the speed reduction portion casing that accommodates the motion conversion mechanism,
The lubricating oil circuit includes an oil tank that collects lubricating oil inside the speed reduction unit;
An oil pump that sucks lubricating oil from the oil tank and discharges the lubricating oil to the speed reduction unit side;
A motor casing oil passage provided in the motor casing and extending from a discharge port of the oil pump to the motor rotation shaft;
An axial oil passage extending along the motor rotation axis and connected to the motor casing oil passage;
A rotor oil passage that extends from the axial oil passage in an outer diameter direction and injects lubricating oil into the motor casing;
An upward opening that is provided on the inner wall surface of the motor casing and receives the lubricating oil injected from the rotor oil passage;
A vehicle motor drive device including a communication oil passage provided in the motor casing and extending from the upward opening toward an outer peripheral engagement member.
前記外周係合部材は、該外周係合部材の端部外周面で転がり軸受を介して回転自在に支持される、請求項1に記載の車両用モータ駆動装置。   2. The vehicle motor drive device according to claim 1, wherein the outer peripheral engagement member is rotatably supported via a rolling bearing on an outer peripheral surface of an end of the outer peripheral engagement member. 前記モータケーシングは、モータケーシング円筒部および前記モータケーシング円筒部の端部を覆うモータケーシング円板部を含み、
前記モータケーシング円筒部における上部の内側壁面は、前記モータケーシング円筒部の軸線方向中央部から前記端部に向かう程徐々に大径になる傾斜面に形成され、
前記上向き開口は、前記モータケーシング円板部に設けられ、
前記モータケーシング円板部の内側壁面は前記上向き開口から上方へ連続して前記傾斜面と接続する、請求項1または2に記載の車両用モータ駆動装置。
The motor casing includes a motor casing cylindrical portion and a motor casing disc portion covering an end portion of the motor casing cylindrical portion,
The upper inner wall surface of the motor casing cylindrical portion is formed on an inclined surface that gradually increases in diameter toward the end from the axial center of the motor casing cylindrical portion,
The upward opening is provided in the motor casing disc part,
3. The vehicle motor drive device according to claim 1, wherein an inner wall surface of the motor casing disk portion is continuously connected upward to the inclined surface from the upward opening.
前記連絡油路は、前記上向き開口に受け止められる潤滑油を貯留するタンクと接続する、請求項1〜3のいずれかに記載の車両用モータ駆動装置。   4. The vehicle motor drive device according to claim 1, wherein the communication oil passage is connected to a tank that stores lubricating oil received by the upward opening. 5. 前記上向き開口は、前記軸線を中心として周方向に複数配列される、請求項1〜4のいずれかに記載の車両用モータ駆動装置。   5. The vehicle motor drive device according to claim 1, wherein a plurality of the upward openings are arranged in a circumferential direction around the axis. 6. 前記減速部出力軸と結合する車輪ハブを含み、該車輪ハブを回転自在に支持する車輪ハブ軸受部をさらに備える、請求項1〜5のいずれかに記載の車両用モータ駆動装置。   The vehicle motor drive device according to any one of claims 1 to 5, further comprising a wheel hub bearing portion that includes a wheel hub coupled to the output shaft of the speed reduction unit and rotatably supports the wheel hub.
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