JP2017036545A - Horizontal multi-spindle type hole excavator - Google Patents

Horizontal multi-spindle type hole excavator Download PDF

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JP2017036545A
JP2017036545A JP2015156826A JP2015156826A JP2017036545A JP 2017036545 A JP2017036545 A JP 2017036545A JP 2015156826 A JP2015156826 A JP 2015156826A JP 2015156826 A JP2015156826 A JP 2015156826A JP 2017036545 A JP2017036545 A JP 2017036545A
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excavation
drum
horizontal multi
axis
drilling
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進 徳永
Susumu Tokunaga
進 徳永
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TOA-TONE BORING CO Ltd
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TOA-TONE BORING CO Ltd
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Abstract

PROBLEM TO BE SOLVED: To excavate a circular hole for a foundation pile by a horizontal multi-spindle type excavator capable of efficiently crushing a cobblestone in a proper size.SOLUTION: A horizontal multi-spindle type excavator for oppositely arranging an excavation drum 2, is formed in a circular arc 21 on the outer peripheral edge in a cross section of including a rotary shaft of the excavation drum, and vertically excavates up to the predetermined depth, and excavates a circular hole by excavating an unexcavated part 7 orthogonally to the initial direction by rotating the direction by 90 degrees by pulling up the excavation drum 2. Even when meeting with a gravel layer and a boulder layer in the middle of excavation, these can be crushed by the oppositely arranged excavation drum 2, and excavation is temporarily stopped by an appearance of a boulder, and the circular hole can be efficiently excavated without crushing-removing the boulder by separate means.SELECTED DRAWING: Figure 1

Description

この発明は、溝掘削用の水平多軸型掘削機をベースにした穴掘削機であり、効率よく地中に穴を掘削できるようにした水平多軸の掘削機に関する。   The present invention relates to a hole excavator based on a horizontal multi-axis excavator for trench excavation, and relates to a horizontal multi-axis excavator capable of efficiently excavating holes in the ground.

一般に基礎杭用の穴を掘削する掘削機は、図7に示す多数の歯を有するウィングビットが使用されている。このウィングビットは、鋼管製の中空のロッド(リバースパイプ)の先端に取り付けられており、ウィングビットを掘削面に押しつけながらロッドを回転させることによって地中に穴を形成している。掘削時には掘削穴に水を供給し、ロッドの中空部を通じて掘削土砂を水と共に吸い上げて地上に排出することがおこなわれている。   In general, a wing bit having a large number of teeth shown in FIG. 7 is used in an excavator for excavating a hole for a foundation pile. This wing bit is attached to the tip of a hollow rod (reverse pipe) made of steel pipe, and a hole is formed in the ground by rotating the rod while pressing the wing bit against the excavation surface. At the time of excavation, water is supplied to the excavation hole, and excavated sediment is sucked up together with water through the hollow portion of the rod and discharged to the ground.

ウィングビットは、掘削時には掘削歯が常時全面的に掘削面に押しつけられており、大きな掘削抵抗を受けることになる。この抵抗に抗してロッドを回転させて掘削するには大きな動力を必要としているので固い地層や大口径の掘削穴を形成するには動力不足となることがあり、掘削速度が低下して掘削速度がおちることから施工期間が長引くという問題が生ずる。
また、このウィングビットは、ロッドを軸として掘削歯が回転するだけであるので掘削対象が土砂の場合は問題がないが、礫層や玉石層に遭遇すると礫や玉石を破砕することができず、ロッドの内径より大きな玉石が存在すると吸い上げができず掘削不能となっていた。
In the wing bit, during excavation, the excavating teeth are always pressed against the excavation surface, and thus a great excavation resistance is applied. Rotating the rod against this resistance requires a large amount of power for drilling, so power may be insufficient to form a hard formation or a large diameter drilling hole, and the drilling speed will decrease and drilling The problem is that the construction period is prolonged due to the reduced speed.
In addition, this wing bit has no problem if the drilling target is earth and sand because the drilling teeth rotate only around the rod, but if it encounters a gravel layer or cobblestone layer, it cannot crush the gravel or cobblestone. If a cobblestone larger than the inner diameter of the rod is present, it cannot be sucked up and cannot be excavated.

水平多軸型掘削機は、地下連続壁を構築するための溝掘り用として開発されたものであり、従来の水平多軸型掘削機は、図5に示すように掘削機本体1に2個の回転軸が水平な円筒形の掘削ドラム2が並列に配置され、掘削ドラム2、2の表面には、掘削歯3、3が回転軸方向及び周方向に適宜の間隔に配列して設置してある。そして、掘削ドラム2を互いに逆方向に回転させて土砂を掘削するものである。逆方向に回転する掘削ドラム2の掘削歯3によって玉石を掘削歯3の間に挟み込んで剪断力で破砕することができるので、掘削歯3の間隔を適宜に定めることによって玉石等を掘削土砂を排出する中空のロッド61の内径より小さなものに破砕することが可能である。
破砕された玉石及び掘削土砂は掘削ドラムの回転によって掘削機本体1の中心側に掻き集められ、地上部に設けられたポンプまたは掘削機本体1に設けたポンプによって掘削泥水と共にロッド61を通して地上に排出されるので、礫層や玉石層を問題なく掘削してきた実績がある。
The horizontal multi-axis type excavator was developed for grooving to construct an underground continuous wall. Two conventional horizontal multi-axis type excavators are provided in the excavator body 1 as shown in FIG. The cylindrical excavation drums 2 having a horizontal rotation axis are arranged in parallel, and the excavation teeth 3 and 3 are arranged on the surfaces of the excavation drums 2 and 2 at appropriate intervals in the rotation axis direction and the circumferential direction. It is. Then, the excavation drum 2 is rotated in opposite directions to excavate earth and sand. The cobblestone can be sandwiched between the excavating teeth 3 by the excavating teeth 3 of the excavating drum 2 rotating in the reverse direction and crushed by shearing force. The hollow rod 61 to be discharged can be crushed to be smaller than the inner diameter.
The crushed cobblestone and excavated earth and sand are scraped and collected on the center side of the excavator body 1 by the rotation of the excavating drum, and discharged to the ground through the rod 61 together with the excavated mud water by the pump provided on the ground part or the pump provided on the excavator body 1. Therefore, there is a track record of excavating gravel and cobblestone layers without problems.

特許文献1(WO2009/066359号公報)には、水平多軸型掘削機の掘削ドラムの両側端面にサイドカッター31を設けると共に、掘削ドラムを垂直軸の周りに回転できるようにしたものが開示されている。この水平多軸型掘削機を使用して地盤に溝を掘削し、掘削した溝の底部において掘削ドラムによる掘削を継続しながらロッド61を回転することによって掘削ドラム2を鉛直軸(ロッド)の周りに回転させて四角柱や溝底部に円形の拡大部を形成したり(図6(1)参照)、掘削ドラムを鉛直軸の周りに回転させながら水平多軸型掘削機を引上げることによって円筒状の掘削穴を形成することが開示されている。(図6(2)参照)
水平多軸型掘削機は溝掘りを主目的としており、円形断面の穴を掘削するためには、掘削ドラムによって掘削しながら掘削ドラムを鉛直軸周りに回転させなければならず、ロッドの中間位置にスタビライザーを設けて回転掘削の反力を得る必要があり、また、掘削ドラムの両端面にサイドカッターを必要とするものであった。
Patent Document 1 (WO2009 / 066359) discloses a configuration in which side cutters 31 are provided on both end surfaces of a horizontal multi-axis excavator and the excavation drum can be rotated around a vertical axis. ing. The horizontal multi-axis excavator is used to excavate a groove in the ground, and the drill 61 is rotated around the vertical axis (rod) by rotating the rod 61 while continuing excavation by the excavating drum at the bottom of the excavated groove. To form a circular enlarged portion at the bottom of the square pillar or groove (see FIG. 6 (1)), or by pulling up the horizontal multi-axis excavator while rotating the excavating drum around the vertical axis It is disclosed to form a shaped drill hole. (See Fig. 6 (2))
The horizontal multi-axis excavator is mainly intended for grooving, and in order to excavate a hole with a circular cross section, the excavation drum must be rotated around the vertical axis while excavating with the excavation drum, and the intermediate position of the rod It was necessary to provide a stabilizer for the rotary excavation reaction force, and side cutters were required on both end faces of the excavation drum.

WO2009/066359号公報WO2009 / 066359 特許第4636997号公報Japanese Patent No. 4636997

本発明は、玉石等を適宜の大きさに効率的に破砕することが可能な水平多軸型掘削機によって基礎杭等のための円形の穴を掘削できるようにするものである。   The present invention enables a circular hole for a foundation pile or the like to be excavated by a horizontal multi-axis excavator capable of efficiently crushing cobblestones or the like to an appropriate size.

水平多軸型掘削機の掘削ドラムの外縁を円弧状とすることによって、掘削ドラムの回転掘削によって円形の穴を形成できるようにしたものである。
更に具体的には、掘削泥水を供給する中空のロッドの先端の両側に水平の回転軸の周りに回転する掘削ドラムを対向配置した掘削機であって、掘削ドラムの水平回転軸を含む断面の外縁が円弧である水平多軸型穴掘削機である。
また、掘削ドラムは、部分円の弦を軸にした回転体である水平多軸型穴掘削機、または、円弧の回転体の回転軸両端部を切欠して掘削ドラムの両端部を平坦面とした水平多軸型穴掘削機である。
A circular hole can be formed by rotating excavation of the excavation drum by forming the outer edge of the excavation drum of the horizontal multi-axis excavator into an arc shape.
More specifically, it is an excavator in which a drilling drum that rotates around a horizontal rotating shaft is opposed to both ends of a hollow rod that supplies drilling mud, and has a cross section including the horizontal rotating shaft of the drilling drum. This is a horizontal multi-axis drilling machine whose outer edge is a circular arc.
Further, the excavation drum is a horizontal multi-axis type drilling machine that is a rotating body with a chord of a partial circle as an axis, or both ends of the rotating shaft of the circular arc rotating body are notched so that both ends of the excavating drum are flat surfaces. This is a horizontal multi-axis type drilling machine.

掘削ドラムの外縁形状を円弧状としたことによって、水平多軸型掘削機の掘削ドラムの向きを90度回転することによって、円形断面の穴を掘削することができると共に、水平多軸型掘削機が本来有している玉石を破砕して排出するという特徴は失われることなく維持されるので、玉石層であっても、掘削を中断することなく基礎穴の掘削を継続され、施工時間の短縮を達成することが可能である。   By making the outer edge shape of the excavation drum into an arc shape, by rotating the direction of the excavation drum of the horizontal multi-axis excavator by 90 degrees, it is possible to excavate a hole with a circular cross section, and the horizontal multi-axis excavator The cobblestone that is inherently crushed and discharged is maintained without loss, so even if it is a cobblestone layer, drilling of the foundation hole is continued without interrupting drilling, and the construction time is reduced. Can be achieved.

外縁を円弧とした掘削ドラムの一実施例の断面図。Sectional drawing of one Example of the excavation drum which used the outer edge as the circular arc. 外縁を円弧とした掘削ドラムの他の実施例の断面図。Sectional drawing of the other Example of the excavation drum which used the outer edge as the circular arc. 水平多軸型穴掘削機の正面図。The front view of a horizontal multi-axis type hole excavator. 穴の掘削手順の説明図。Explanatory drawing of the drilling procedure of a hole. 従来の地下連続壁用の水平多軸型掘削機の正面図。The front view of the conventional horizontal multi-axis type excavator for underground continuous walls. 水平多軸型掘削機を利用して円柱穴を形成した例の斜視図。The perspective view of the example which formed the cylindrical hole using the horizontal multi-axis type excavator. 杭穴の掘削に使用されているウィングビットの正面図。The front view of the wing bit currently used for excavation of a pile hole.

本発明の水平多軸型穴掘削機の全体図を図3に示す。掘削機本体の下部に水平軸の周りに回転する掘削ドラム2が対向して平行に配置してあり、掘削ドラム2の表面には、掘削歯3が軸方向及び周方向に適宜の間隔に配列してある。掘削ドラムの左右両端部20から中央に向かって一定区間には、掘削歯3を設けていない。円形の穴を掘削するには、後述するように、掘削ドラム2の向きを90度回転して2度目の掘削をおこなうので、掘削ドラム2の左右両端部は重複して掘削される部分が生じる。したがって、この重複掘削部分にあたる部分には、掘削歯を設ける必要がない。   An overall view of the horizontal multi-axis type hole excavator of the present invention is shown in FIG. Excavation drums 2 that rotate around a horizontal axis are arranged in parallel to each other at the bottom of the excavator body, and the excavation teeth 3 are arranged on the surface of the excavation drum 2 at appropriate intervals in the axial direction and the circumferential direction. It is. The excavation teeth 3 are not provided in a fixed section from the left and right end portions 20 of the excavation drum toward the center. In order to excavate a circular hole, as will be described later, since the excavation drum 2 is rotated 90 degrees to perform excavation for the second time, left and right end portions of the excavation drum 2 are duplicated. . Therefore, it is not necessary to provide excavation teeth in the portion corresponding to the overlapping excavation portion.

本発明の水平多軸型穴掘削機は、円形穴の掘削用であり、掘削ドラム2の回転によって円形の穴の弧状の周縁が形成されるように、図1に示すように掘削ドラム2の回転軸を含む断面において外周縁を円弧21としてあり、掘削ドラム2の形状は、円の一部分である弓型の弦を回転軸とした回転体である。
掘削ドラム2は、互いに逆回転して掘削した土砂を掘削機本体1の中心側にかき集め、掘削機本体1の下部に設けたリバースパイプ61の吸い込み口より掘削泥水と共に吸引して地上に排出するものである。
The horizontal multi-axis type drilling machine of the present invention is for excavation of a circular hole, and as shown in FIG. 1, the arcuate periphery of the circular hole is formed by the rotation of the excavation drum 2. In the cross section including the rotation axis, the outer peripheral edge is an arc 21, and the shape of the excavation drum 2 is a rotating body having an arcuate string which is a part of a circle as a rotation axis.
The excavation drum 2 collects the earth and sand excavated by rotating in reverse directions to the center side of the excavator body 1, sucks it together with excavation mud from the suction port of the reverse pipe 61 provided at the lower part of the excavator body 1, and discharges it to the ground. Is.

掘削穴に掘削泥水を供給しながら本発明の水平回転軸を含む断面の外周縁が円弧である掘削ドラム2の回転によって円形穴が形成される過程を図4に基づいて説明する。
図4(1)〜(3)に工程を示す。まず、(1)に示すように水平多軸型穴掘削機の掘削ドラム2を回転させて所定の深さまで鉛直に掘削する。掘削ドラム2の外周縁が円弧であるので、掘削される穴の形状は、(1)の下側に示されるように、断面が掘削ドラム2の断面形状が並列された部分の土砂が掘削され、掘削ドラム2の間が未掘削部分7となって残されている。
次に、(2)に示すように、水平多軸型穴掘削機を一旦地上に引き上げ、掘削ドラム2の向きを90度回転し、当初の掘削ドラム2の向きに直交させる。そして(3)に示すように、(1)の工程で円形断面において生じた未掘削部分7を水平多軸型穴掘削機で掘削して円形の穴を完成するものである。
対向配置した掘削ドラム2で掘削するので、掘削途中に礫層や玉石層に遭遇してもそれらを破砕することが可能であり、玉石の出現によって掘削を一時停止して別途の手段によって玉石を破砕除去することなく効率よく円形の穴を掘削することができるのである。
A process of forming a circular hole by rotating the excavating drum 2 whose outer peripheral edge of the cross section including the horizontal rotation shaft of the present invention is an arc while supplying the drilling mud to the drilling hole will be described with reference to FIG.
4 (1) to 4 (3) show the steps. First, as shown in (1), the excavating drum 2 of the horizontal multi-axis type drilling machine is rotated to excavate vertically to a predetermined depth. Since the outer peripheral edge of the excavation drum 2 is a circular arc, the shape of the hole to be excavated is excavated from the earth and sand in the section where the cross-sectional shapes of the excavation drum 2 are arranged in parallel as shown in the lower side of (1). The space between the excavating drums 2 is left as an unexcavated portion 7.
Next, as shown in (2), the horizontal multi-axis type drilling machine is once lifted to the ground, and the direction of the excavating drum 2 is rotated by 90 degrees so as to be orthogonal to the initial direction of the excavating drum 2. Then, as shown in (3), the unexcavated portion 7 generated in the circular section in the step (1) is excavated by a horizontal multi-axis type drilling machine to complete a circular hole.
Since excavation is performed with the excavating drum 2 arranged opposite to each other, it is possible to crush the gravel layer or cobblestone layer during the excavation. Circular holes can be excavated efficiently without crushing and removing.

図2の断面図に示す掘削ドラム2は、掘削ドラム2の左右両端面20を切除して平坦面としたものである。図1の例の掘削ドラム2では、掘削歯3を設けなかった部分のドラムを省略したものである。   The excavation drum 2 shown in the cross-sectional view of FIG. 2 is obtained by cutting the left and right end surfaces 20 of the excavation drum 2 into a flat surface. In the excavation drum 2 in the example of FIG. 1, the drum where the excavation teeth 3 are not provided is omitted.

1 掘削機
2 ドラム
20 端部
21 円弧
3 掘削歯
61 リバースパイプ(ロッド)
7 未掘削部分
DESCRIPTION OF SYMBOLS 1 Excavator 2 Drum 20 End 21 Arc 3 Excavation tooth 61 Reverse pipe (rod)
7 Unexcavated part

Claims (3)

掘削泥水を供給する中空のロッドの先端の両側に水平の回転軸の周りに回転する掘削ドラムを対向配置した掘削機であって、掘削ドラムの水平回転軸を含む断面の外縁が円弧である水平多軸型穴掘削機。 A drilling machine in which a drilling drum that rotates around a horizontal rotary shaft is opposed to both ends of a tip of a hollow rod that supplies drilling mud, and the outer edge of the cross section including the horizontal rotary shaft of the drilling drum is a horizontal arc Multi-axis drilling machine. 請求項1において、掘削ドラムは部分円の弦を軸にした回転体である水平多軸型穴掘削機。 The horizontal multi-axis type drilling machine according to claim 1, wherein the excavation drum is a rotating body having a partial circular chord as an axis. 請求項2において、掘削ドラムの左右両端部が平坦面に切り落としてある水平多軸型穴掘削機。 The horizontal multi-axis type drilling machine according to claim 2, wherein both left and right ends of the drilling drum are cut off on a flat surface.
JP2015156826A 2015-08-07 2015-08-07 Horizontal multi-spindle type hole excavator Pending JP2017036545A (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11181825A (en) * 1997-12-18 1999-07-06 Nippon Steel Corp Multishaft type continuous ditch digging machine
WO2009066359A1 (en) * 2007-11-22 2009-05-28 Toa-Tone Boring Co., Ltd. Method of excavating for enlarging bottom part and horizontal multi-spindle excavator used therefor
JP2012167450A (en) * 2011-02-10 2012-09-06 Ohbayashi Corp Pile structure and construction method of pile

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11181825A (en) * 1997-12-18 1999-07-06 Nippon Steel Corp Multishaft type continuous ditch digging machine
WO2009066359A1 (en) * 2007-11-22 2009-05-28 Toa-Tone Boring Co., Ltd. Method of excavating for enlarging bottom part and horizontal multi-spindle excavator used therefor
JP2012167450A (en) * 2011-02-10 2012-09-06 Ohbayashi Corp Pile structure and construction method of pile

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