JP2017035736A - Manufacturing method of capsule for hip and manufacturing method of sintered body - Google Patents

Manufacturing method of capsule for hip and manufacturing method of sintered body Download PDF

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JP2017035736A
JP2017035736A JP2016187981A JP2016187981A JP2017035736A JP 2017035736 A JP2017035736 A JP 2017035736A JP 2016187981 A JP2016187981 A JP 2016187981A JP 2016187981 A JP2016187981 A JP 2016187981A JP 2017035736 A JP2017035736 A JP 2017035736A
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hip
lid
container
welding
opening
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高橋 秀治
Hideji Takahashi
秀治 高橋
智之 石▲崎▼
Tomoyuki Ishizaki
智之 石▲崎▼
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Proterial Ltd
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Hitachi Metals Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a manufacturing method of a capsule for HIP hardly causing a tear in HIP treatment time.SOLUTION: In a manufacturing method of a capsule for HIP for integrating a container for HIP and a cover, by welding the cover to an opening part of the container for HIP having the opening part on at least one end side, the cover comprises a plate-like top board part and a sidewall part erected along an inner peripheral surface of the opening part of the container for HIP in its peripheral edge part, and comprises a process of butting an inner peripheral surface 12 of the opening part of the container for HIP and an outer peripheral surface of the sidewall part of the cover and a process of welding the container for HIP and the cover, and in the butting process, the opening part of the container for HIP is set upward, and an upper end surface of the sidewall part of the cover and an upper end surface of the opening part of the container for HIP are deviatively held, and in the welding process, welding is executed while alternately moving a torch 13 in the crossing direction to a boundary along the boundary of a part of butting the container for HIP and the cover.SELECTED DRAWING: Figure 8

Description

本発明は、HIP(Hot Isostatic Pressing;熱間静水圧加圧)用カプセルの製造方法に関する。 The present invention relates to a method for manufacturing a capsule for HIP (Hot Isostatic Pressing).

密度の高い焼結体を得る方法の一つとして、HIP処理という高温高圧下にて処理を行う方法がある。典型的なHIP処理は、HIP用容器と蓋とを溶接により一体化して得られたHIP用カプセルに、通常蓋に設けられた脱気孔から真空引きする脱気を施した後に、前記脱気孔を閉じる封止を施し、その後高温高圧の雰囲気に晒すことで、密度の高い焼結体を得るものである。 As one of methods for obtaining a sintered body having a high density, there is a method of performing a treatment under a high temperature and a high pressure called HIP treatment. In a typical HIP process, a HIP capsule obtained by integrating a HIP container and a lid by welding is deaerated by vacuuming from a deaeration hole provided in a normal lid, and then the deaeration hole is formed. A high density sintered body is obtained by closing and then exposing to a high temperature and high pressure atmosphere.

特に、粉末からHIP処理を行うためには、原料となる粉末をHIP用容器に入れ、気密性を保つように蓋により密閉して、HIP用カプセルを得る必要がある。HIP用容器は、焼結に必要な温度における耐熱性、耐圧強度が必要であり、加えて内部の原料粉末へ圧力を伝導するために延性・展性が必要であるため、軟鉄、ステンレス等の金属が用いられる。前記HIP用容器に原料粉末を入れた後、前記HIP用容器に蓋をする場合、十分な気密性を確保するため溶接により蓋を接合する。この接合に際しては、接合強度や溶接範囲、不純物混入防止、作業性などの観点から、通常、非消耗電極式アーク溶接で、異種金属の溶接棒を使用しないTIG溶接(以下、TIG溶接又は溶接と表現する)が多用される。 In particular, in order to perform HIP processing from powder, it is necessary to put the powder as a raw material in a HIP container and seal it with a lid so as to maintain airtightness to obtain a capsule for HIP. HIP containers need heat resistance and pressure strength at temperatures required for sintering, and in addition, ductility and malleability are necessary to conduct pressure to the internal raw material powder. Metal is used. After putting the raw material powder into the HIP container, when the HIP container is covered, the lid is joined by welding to ensure sufficient airtightness. In this joining, from the viewpoints of joining strength, welding range, impurity contamination prevention, workability, etc., TIG welding (hereinafter referred to as TIG welding or welding, hereinafter) which is usually non-consumable electrode type arc welding and does not use a welding rod of a different metal. Is often used.

具体的なHIP用カプセルを開示する特許文献1には、HIP缶外筒(上記HIP用容器に相当)と上蓋(上記蓋に相当)を突き合わせて溶接するHIP缶(上記HIP用カプセルに相当)用TIG溶接システムが開示されている。特許文献1では、溶接部位であるHIP缶外筒の内周上端部と上蓋の外周上端部とを突き合わせた部位のずれ量や向きに応じて、ロボット制御盤内でトーチの位置及び角度を選択し、溶接を行う方法が開示されている。例示されている上記突き合わせた部位のずれ量は、3mm程度である。 Patent Document 1 that discloses a specific HIP capsule includes a HIP can (corresponding to the HIP capsule) in which a HIP can outer cylinder (corresponding to the HIP container) and an upper lid (corresponding to the lid) are butted and welded. A TIG welding system is disclosed. In Patent Document 1, the position and angle of the torch are selected in the robot control panel according to the deviation amount and direction of the part where the inner peripheral upper end of the HIP can outer cylinder that is the welding part and the outer peripheral upper end of the upper lid are abutted. A method of performing welding is disclosed. The amount of shift of the illustrated butted portion is about 3 mm.

特開平8―174218号公報JP-A-8-174218

特許文献1に開示される溶接ロボットを活用したHIP缶用TIG溶接システムによれば、従来よりも溶接の作業性・信頼性は向上する。しかし、HIP缶外筒の内周上端部と上蓋の外周上端部とを突き合わせた部位の位置関係に応じてトーチの位置及び角度を選択して溶接を行うが、その溶接部の断面形状を左右対称にすることが難しい。溶接部が左右対称でないと、HIP処理の際に、HIP用カプセルが破損し、脱気及び封止を施すことによる気密状態が失われる(以下、この現象を「HIP用カプセルのやぶれ」と表現する)ことがある。 According to the TIG welding system for HIP cans utilizing the welding robot disclosed in Patent Document 1, the workability and reliability of welding are improved as compared with the conventional technique. However, welding is performed by selecting the position and angle of the torch according to the positional relationship of the part where the inner peripheral upper end of the HIP can outer cylinder and the outer peripheral upper end of the upper lid are abutted. Difficult to make symmetrical. If the welded portion is not symmetrical, the HIP capsule breaks during HIP processing, and the airtight state due to deaeration and sealing is lost (hereinafter, this phenomenon is expressed as “blurring of the HIP capsule”). Sometimes).

また、本発明者の検討によれば、HIP用容器と蓋の溶接において、トーチの出力を高くしすぎると、突き合わせた部位同士が全体的に溶融してしまい、適切に溶接することが困難となる。一方、低出力のトーチを用いた場合、溶融が不十分であり、溶接部の断面の形状等も変わり、前記HIP用カプセルの溶接部の密着力に影響を及ぼす。特に、矩形筒状のHIP用容器は、円筒状HIP用容器に比べて、HIP処理で印加される加圧力の分布に偏りを生じ易い。前記加圧力の偏りは、溶接部に加わる応力を大きくするので、HIP処理の際にHIP用カプセルのやぶれを生じ易い。 Further, according to the inventor's study, in welding the HIP container and the lid, if the output of the torch is too high, the abutted parts are melted as a whole, and it is difficult to weld appropriately. Become. On the other hand, when a low-power torch is used, the melting is insufficient, the cross-sectional shape of the welded portion changes, and the adhesion of the welded portion of the HIP capsule is affected. In particular, the rectangular cylindrical HIP container is more likely to be biased in the distribution of the pressure applied by the HIP process as compared to the cylindrical HIP container. The bias of the applied pressure increases the stress applied to the welded portion, and thus the HIP capsule tends to be shaken during the HIP process.

本発明の目的は、上記問題点の解消にあり、HIP処理時にやぶれを生じにくい、HIP用カプセルの製造方法を提供することである。 An object of the present invention is to provide a method for producing a capsule for HIP that is to solve the above-described problems and is less likely to be shaken during HIP processing.

本発明の第1のHIP用カプセルの製造方法は、 少なくとも一端側に開口部を有するHIP用容器の、前記開口部に蓋を溶接し、前記HIP用容器と蓋とを一体化するHIP用カプセルの製造方法において、 前記蓋は、板状の蓋板部とその周縁部に前記HIP用容器の開口部の内周面に沿うように立設する側壁部を有し、 前記HIP用容器の開口部の内周面と前記蓋の側壁部の外周面を突き合わせる工程と、 前記HIP用容器と蓋を溶接する工程を有し、 前記突き合わせる工程では、前記HIP用容器の開口部を上方にし、前記蓋の側壁部の上方端面と前記HIP用容器の開口部の上方端面とをずらして保持し、 前記溶接する工程では、前記HIP用容器の内周面と蓋の外周面を突き合わせた境界に沿って、且つ、前記境界に対して交差する方向に交互にトーチを移動させながら溶接することを特徴とする。 The first HIP capsule manufacturing method of the present invention is a HIP capsule having an opening on at least one end side, wherein a lid is welded to the opening, and the HIP container and the lid are integrated. In the manufacturing method, the lid has a plate-like lid plate portion and a side wall portion standing on the peripheral portion thereof along the inner peripheral surface of the opening portion of the HIP container, and the opening of the HIP container A step of abutting the inner peripheral surface of the portion with the outer peripheral surface of the side wall portion of the lid, and a step of welding the HIP container and the lid, wherein the opening portion of the HIP container is directed upward The upper end surface of the side wall portion of the lid and the upper end surface of the opening portion of the HIP container are shifted and held, and in the welding step, the boundary between the inner peripheral surface of the HIP container and the outer peripheral surface of the lid And with respect to the boundary Characterized by welding while alternately moving the torch in the direction of the difference.

本発明の第1の方法において、前記突き合わせる工程における、HIP用容器の開口部の上方端面と、蓋の側壁部の上方端面とをずらす量が、0.5mm〜2mmであることが好ましい。 In the first method of the present invention, it is preferable that an amount of shifting the upper end surface of the opening portion of the HIP container and the upper end surface of the side wall portion of the lid in the abutting step is 0.5 mm to 2 mm.

本発明の第2のHIP用カプセルの製造方法としては、 少なくとも一端側に開口部を有するHIP用容器の、前記開口部に蓋をTIG溶接し、前記HIP用容器と蓋とを一体化するHIP用カプセルの製造方法において、 前記蓋は、板状の蓋板部と側壁部と折り曲げ部を有し、前記側壁部は蓋板部の周縁部に前記開口部の内周面に沿うように立設しており、前記折り曲げ部は側壁部の上方端部に前記開口部の上方端面に当接するように外周方向に突出しており、 前記HIP用容器の開口部の内周面と前記蓋の側壁部の外周面を突き合わせる工程と、 前記HIP用容器と蓋を溶接する工程を有し、 前記突き合わせる工程では、前記蓋の折り曲げ部を前記HIP用容器の開口部の上方端面に当接して保持し、 前記溶接する工程では、前記HIP用容器の内周面と蓋の外周面を突き合わせた境界に沿って、且つ、前記境界に対して交差する方向に交互にトーチを移動させながら溶接することを特徴とする。 As a second method for producing a capsule for HIP of the present invention, a HIP container having an opening on at least one end thereof, a lid is TIG welded to the opening, and the HIP container and the lid are integrated. In the capsule manufacturing method, the lid has a plate-like lid plate portion, a side wall portion, and a bent portion, and the side wall portion stands on the peripheral edge portion of the lid plate portion along the inner peripheral surface of the opening portion. The bent portion protrudes in the outer peripheral direction so as to contact the upper end surface of the opening at the upper end of the side wall, and the inner peripheral surface of the opening of the HIP container and the side wall of the lid A step of abutting the outer peripheral surface of the part, and a step of welding the HIP container and the lid, and in the abutting step, the bent portion of the lid is brought into contact with the upper end surface of the opening of the HIP container Holding and welding, Along the boundary of matching the inner and outer circumferential surfaces of the lid of the IP container, and characterized in that welding while moving the torch alternately in a direction intersecting the boundary.

本発明の第2の方法において、前記蓋の折り曲げ部の厚さが、0.5mm〜1.5mmであること、又、前記蓋の折り曲げ部の外周面はHIP用容器の開口部の上方端面を越えて突出しないことが好ましい。 In the second method of the present invention, the thickness of the bent portion of the lid is 0.5 mm to 1.5 mm, and the outer peripheral surface of the bent portion of the lid is the upper end surface of the opening of the HIP container. It is preferable not to protrude beyond.

本発明の方法によれば、HIP用容器と蓋を強固に溶接し、この2部材にわたって、左右対称の溶接部を形成することができる。よって、このHIP用カプセルを使用することで、HIP処理の際にやぶれが生じにくくなる。 According to the method of the present invention, the HIP container and the lid can be firmly welded, and a symmetrical welded portion can be formed across these two members. Therefore, by using the capsule for HIP, blurring hardly occurs during HIP processing.

本発明の第1の実施形態の方法に係る、HIP用容器及び蓋を概略的に示す斜視図である。It is a perspective view showing roughly a container for HIP and a lid concerning a method of a 1st embodiment of the present invention. 図1に示すHIP用容器と蓋とを突き合わせる前の状態を拡大して示し、図1の一点鎖線A―Aを通るYZ面をX方向から見た断面図である。FIG. 2 is an enlarged cross-sectional view of a YZ plane passing through a one-dot chain line AA in FIG. 1 as viewed from the X direction, showing a state before the HIP container and the lid shown in FIG. 図1に示すHIP用容器の内周面と蓋の外周面とを突き合わせた直後の状態を拡大して示した上面図である。It is the top view which expanded and showed the state immediately after butting | matching the inner peripheral surface of the container for HIP shown in FIG. 1, and the outer peripheral surface of a lid | cover. HIP用容器と蓋とを突き合わせたとき、蓋の端面4aが高い場合における、図3の一点鎖線A―Aを通るYZ面をX方向から見た断面図である。FIG. 4 is a cross-sectional view of the YZ plane passing through the alternate long and short dash line AA in FIG. 3 when viewed from the X direction when the end surface 4a of the lid is high when the HIP container and the lid are butted. HIP用容器と蓋とを突き合わせたとき、HIP用容器の端面3が高い場合における、図3の一点鎖線A―Aを通るYZ面をX方向から見た断面図である。FIG. 4 is a cross-sectional view of the YZ plane passing through the alternate long and short dash line AA in FIG. 3 when viewed from the X direction when the end surface 3 of the HIP container is high when the HIP container and the lid are butted. HIP用容器と蓋とを突き合わせた境界の溶接部を示し、溶接中のトーチの動かし方を概略的に示す上面図である。It is a top view which shows the welding part of the boundary which faced the container for HIP, and a lid | cover, and shows schematically how to move the torch during welding. 図6をY方向から見た、溶接中のトーチの動かし方を概略的に示す側面図である。FIG. 7 is a side view schematically showing how to move the torch during welding when FIG. 6 is viewed from the Y direction. 図6及び図7に示す一点鎖線A―Aを通るYZ面をX方向から見た断面図である。FIG. 8 is a cross-sectional view of the YZ plane passing through the alternate long and short dash line AA shown in FIGS. 6 and 7 when viewed from the X direction. 本発明の第2の実施形態の方法に係る、HIP用容器及び蓋を概略的に示す斜視図である。It is a perspective view which shows roughly the container for HIP and a lid | cover based on the method of the 2nd Embodiment of this invention. 図9に示すHIP用容器と蓋とを突き合わせる前の状態を拡大して示し、図1の一点鎖線A―Aを通るYZ面をX方向から見た断面図である。FIG. 10 is an enlarged cross-sectional view of a YZ plane passing through the one-dot chain line AA of FIG. 1 as viewed from the X direction, showing a state before the HIP container and the lid shown in FIG. 図9に示すHIP用容器と蓋とを突き合わせた後の状態を拡大して示した上面図である。It is the top view which expanded and showed the state after matching the container for HIP shown in FIG. 9, and a lid | cover. 図11の一点鎖線A―Aを通るYZ面をX方向から見た断面図である。It is sectional drawing which looked at the YZ plane which passes along the dashed-dotted line AA of FIG. 11 from the X direction. 図11及び図12に示したHIP用容器及び蓋の端面を溶接中のトーチの動かし方を概略的に示す上面図である。FIG. 13 is a top view schematically showing how to move the torch while welding the end surfaces of the HIP container and the lid shown in FIGS. 11 and 12. 本発明の溶接方法において、HIP用容器と蓋を溶接した後の状態を概略的に示す溶接部の上面図である。In the welding method of this invention, it is a top view of the welding part which shows the state after welding the container for HIP, and a lid | cover. 図14の一点鎖線A―Aを通るYZ面をX方向から見た断面図である。It is sectional drawing which looked at the YZ surface which passes along the dashed-dotted line AA of FIG. 14 from the X direction. 比較例2で、HIP用容器と蓋とを溶接中のトーチの動かし方を概略的に示す上面図である。In Comparative Example 2, it is a top view schematically showing how to move the torch while welding the HIP container and the lid.

本発明の実施形態を図面を参照して以下詳細に説明するが、本発明はそれらに限定されるものではない。各実施形態の説明は、特に断りがなければ他の実施形態にも適用される。 Embodiments of the present invention will be described below in detail with reference to the drawings, but the present invention is not limited thereto. The description of each embodiment is applicable to other embodiments unless otherwise specified.

[1]第1の実施形態 本発明の第1の実施形態に係るHIP用容器1と蓋2aを図1及び図2に示す。図においては、矩形筒状のHIP用容器及び矩形板状の蓋を用いた場合を示す。図1は一端側に開口部5を有するHIP用容器1と前記開口部に対応した形状を有する蓋2aを概略的に示した斜視図である。図2は、本発明の溶接方法の説明を行う箇所の代表例として、図1の一点鎖線A―Aを通るYZ面の断面図を一部拡大して示す。特にHIP用容器と蓋の溶接を行う容器の端面3及び蓋の端面4aの部位近傍を拡大して示し、波線で他の部分を省略して示している。以下の図面についても波線部は省略を示し、断面図は一点鎖線A―Aを通るYZ平面をX方向から見た一部断面を示している。 [1] First Embodiment FIGS. 1 and 2 show a HIP container 1 and a lid 2a according to a first embodiment of the present invention. In the figure, a case where a rectangular cylindrical HIP container and a rectangular plate-like lid are used is shown. FIG. 1 is a perspective view schematically showing a HIP container 1 having an opening 5 on one end side and a lid 2a having a shape corresponding to the opening. FIG. 2 is a partially enlarged cross-sectional view of the YZ plane passing through the alternate long and short dash line AA of FIG. 1 as a representative example of the location where the welding method of the present invention is described. In particular, the vicinity of the end surface 3 of the container for welding the HIP container and the lid and the end surface 4a of the lid is shown in an enlarged manner, and other portions are omitted by wavy lines. Also in the following drawings, the wavy line portion is omitted, and the cross-sectional view shows a partial cross section when the YZ plane passing through the alternate long and short dash line AA is viewed from the X direction.

前記HIP用容器の蓋2aは板状の蓋板部6と、その周縁部に前記HIP用容器の開口部の内周面10に沿うように立設する側壁部7aを有している。前記側壁部7aと蓋板部6は直交しており、前記側壁部7aを上方にし、同様に前記HIP用容器の開口部5を上方にした状態で、前記側壁部7aの外周面9aと前記開口部5の内周面10は平行になる。なお、図中8は脱気管を示す。 The lid 2a of the HIP container has a plate-like lid plate portion 6 and a side wall portion 7a standing on the peripheral portion thereof along the inner peripheral surface 10 of the opening of the HIP container. The side wall portion 7a and the lid plate portion 6 are orthogonal to each other, with the side wall portion 7a facing upward, and similarly with the opening 5 of the HIP container facing upward, the outer peripheral surface 9a of the side wall portion 7a and the The inner peripheral surface 10 of the opening 5 is parallel. In the figure, 8 indicates a deaeration tube.

HIP用容器1及び蓋2aの材質は、溶接が可能な、鉄、ステンレス等を使用できる。HIP用容器1の厚さt1及び蓋2aの厚さt2は材質の強度に応じて選択でき、鉄であれば1〜2mmが好ましい。また、側壁部7aの厚さt3aは、溶接時の熱分散をHIP用容器1と同じとするために、厚さt1と同じ寸法であることが好ましい。 As the material of the HIP container 1 and the lid 2a, iron, stainless steel or the like that can be welded can be used. The thickness t1 of the HIP container 1 and the thickness t2 of the lid 2a can be selected according to the strength of the material, and it is preferably 1 to 2 mm for iron. Further, the thickness t3a of the side wall 7a is preferably the same as the thickness t1 in order to make the heat dispersion during welding the same as that of the HIP container 1.

HIP用容器1に隙間無く原料粉末を充填した後、開口部5を上方にしたHIP用容器に、側壁部7aを上方にした蓋を、突き合わせ、保持する。図3の上面図及び図4の断面図は突き合わせた箇所の一部を拡大して示している。このとき上方に向いているHIP用容器1の上方端面を単に端面3とし、蓋2aの上方端面を端面4aとする。図3及び図4に示すように、蓋2aの側壁部7aの外周面9aと、HIP用容器1の内周面10を突き合わせ、各々の上方に位置する端面3と端面4aをずらした状態で保持する。また、図4は、図3の一点鎖線部A―Aの断面を示している。ずらした端面同士の高さの差Haは0.5〜2mmが好ましい。前記高さの差Haの範囲であれば、溶接後にHIP用容器の厚さに近い溶接部の高さが得られ、溶融させるためにかかる時間も短い。高さの差Haが確保されていれば、端面3と端面4aのどちらが高くても良い。具体的には、図4の断面図に記載しているように端面3のほうが高い場合のほかに、図5の断面図のように端面4aのほうが高い場合も同様な効果が得られる。 After filling the HIP container 1 with the raw material powder without any gaps, the HIP container with the opening 5 facing upward is brought into contact with and held with a lid with the side wall portion 7a facing upward. The top view of FIG. 3 and the cross-sectional view of FIG. At this time, the upper end surface of the HIP container 1 facing upward is simply referred to as an end surface 3, and the upper end surface of the lid 2a is referred to as an end surface 4a. As shown in FIGS. 3 and 4, the outer peripheral surface 9a of the side wall portion 7a of the lid 2a and the inner peripheral surface 10 of the HIP container 1 are abutted, and the end surface 3 and the end surface 4a located above each are shifted. Hold. FIG. 4 shows a cross section taken along one-dot chain line AA in FIG. The height difference Ha between the shifted end faces is preferably 0.5 to 2 mm. If it is the range of the said height difference Ha, the height of the welding part close | similar to the thickness of the container for HIP will be obtained after welding, and the time taken to fuse | melt will also be short. As long as the height difference Ha is secured, either the end face 3 or the end face 4a may be high. Specifically, the same effect can be obtained not only when the end face 3 is higher as shown in the cross-sectional view of FIG. 4 but also when the end face 4a is higher as shown in the cross-sectional view of FIG.

図4のように外周面9aと内周面10を突き合わせた境界12に沿って溶接を進める。第1の実施形態における溶接中のトーチの動かし方を、図6に上面図、図7に側面図、図8に断面図で概略的に示す。図中に溶接するためのトーチ13とアーク14を模式的に示す。溶接途中であるため、図6では、溶接前の境界12を実線で示し、溶接後の境界12は溶接部18の下に隠れてしまうため、破線で示した。図8では、図6及び図7の一点鎖線A―Aを通るYZ平面をX方向から見た断面図を示した。図8の溶接中のトーチの真下の境界よりX方向に手前の溶接後の溶接部18を実線で示し、−X方向に奥の前記溶接前の端面3と端面4aは、前記溶接部18の下に隠れた部分を点線で示し、見える部分は実線で示す。 As shown in FIG. 4, welding is advanced along a boundary 12 where the outer peripheral surface 9 a and the inner peripheral surface 10 are abutted. FIG. 6 is a top view, FIG. 7 is a side view, and FIG. 8 is a cross-sectional view schematically illustrating how the torch is moved during welding in the first embodiment. A torch 13 and an arc 14 for welding are schematically shown in the figure. Since welding is in progress, in FIG. 6, the boundary 12 before welding is indicated by a solid line, and the boundary 12 after welding is hidden under the weld portion 18, and thus is indicated by a broken line. FIG. 8 shows a cross-sectional view of the YZ plane passing through the one-dot chain line AA of FIGS. 6 and 7 when viewed from the X direction. The welded portion 18 after welding in the X direction from the boundary just below the torch being welded in FIG. 8 is indicated by a solid line, and the end surface 3 and the end surface 4a before welding in the −X direction are The hidden part is indicated by a dotted line, and the visible part is indicated by a solid line.

端面3及び端面4aに対して垂直にトーチ13を当てることが好ましいが、作業性を考慮して傾けても良い。トー
チ13の出力は、端面3及び端面4aを溶融し、端面3の外周側の縁15と端面4aの内周側の縁16aとの間の範囲から流出せずに維持できるように設定する。端面3と端面4aをずらして保持しているため、トーチ13に近い端面4aが優先的に溶融され、端面3は、端面4aの溶融部と溶接するために必要な深さまで溶融され、互いに融合した後に、溶接部18を形成する。
The torch 13 is preferably applied perpendicularly to the end surface 3 and the end surface 4a, but may be inclined in consideration of workability. The output of the torch 13 is set so that the end surface 3 and the end surface 4a can be melted and maintained without flowing out of the range between the outer peripheral edge 15 of the end surface 3 and the inner peripheral edge 16a of the end surface 4a. Since the end surface 3 and the end surface 4a are shifted and held, the end surface 4a close to the torch 13 is preferentially melted, and the end surface 3 is melted to a depth necessary for welding with the melted portion of the end surface 4a and fused together. After that, the weld 18 is formed.

トーチ13は、端面3の外周側の縁15と端面4aの内周側の縁16aの範囲で境界12に対して交差する方向に交互に移動させながら、HIP用容器1と蓋2aとの境界12に沿って一周し、溶接する。図6及び図8に、前記移動させながら溶接を行うトーチの軌跡17を矢印で示しており、境界12を中心に縁15から縁16aまでの範囲で、交互に移動させながら溶接する。 While the torch 13 is moved alternately in the direction intersecting the boundary 12 within the range of the outer peripheral edge 15 of the end face 3 and the inner peripheral edge 16a of the end face 4a, the boundary between the HIP container 1 and the lid 2a 12 and go around. In FIGS. 6 and 8, the trajectory 17 of the torch that is welded while being moved is indicated by an arrow, and welding is performed while being moved alternately around the boundary 12 in the range from the edge 15 to the edge 16a.

HIP用容器1を、蓋2aで密閉し、溶接し、HIP用カプセルを得る。前記HIP用カプセルの脱気管8から真空ポンプを用いて脱気を施し、脱気管8に封止を施すことで、前記HIP用カプセルは密閉される。前記HIP用カプセルを密閉した後に、HIP処理を行い、焼結体を得る。 The HIP container 1 is sealed with a lid 2a and welded to obtain a HIP capsule. The HIP capsule is hermetically sealed by degassing the degassing tube 8 of the HIP capsule using a vacuum pump and sealing the degassing tube 8. After sealing the HIP capsule, HIP treatment is performed to obtain a sintered body.

以上では、矩形筒状のHIP用容器1及び矩形板状の蓋2aを用いた場合にて説明したが、円筒状のHIP用容器及び円板状の蓋を用いた場合でも同様な効果が得られる。また、HIP用容器の開口部5も一端側に設けられた場合にて説明したが、両端側に設けられた場合でも、各々の開口部5に上記と同様の方法にて蓋を溶接することができる。さらに脱気管8は蓋の上面中央部に1つ設けた場合を図示したが、その数及び配置箇所は原料粉末の充填量等に応じて、適宜選定することができる。 In the above description, the case where the rectangular cylindrical HIP container 1 and the rectangular plate-shaped lid 2a are used has been described. However, the same effect can be obtained even when the cylindrical HIP container and the disk-shaped lid are used. It is done. Moreover, although the case where the opening 5 of the HIP container is also provided at one end side has been described, a lid is welded to each opening 5 by the same method as described above even when provided at both ends. Can do. Furthermore, although the case where one deaeration tube 8 is provided at the center of the upper surface of the lid is illustrated, the number and arrangement location thereof can be appropriately selected according to the filling amount of the raw material powder and the like.

本発明の第1の実施形態の方法では、HIP用容器1と蓋2aを互いに突き合わせるときに、各々の上方端面をずらすことで、溶接する際に高くなっている端面にトーチの熱が集中し、温度が上がりやすくなる。そのため、前記HIP用容1の端面3と蓋2aの端面4aの高さを同じにした場合より、高くした端面からの溶融する深さをより深くすることができる。異種金属の溶接棒を使えば、溶接部を高くして溶接強度を得ることができるが、HIP用カプセル内部の原料に異種金属混入の可能性があるため、異種金属の溶接棒は一般的には使用されない。しかしながら、本発明の方法によれば高くした端部を溶接部として用いることができ、溶接棒を使わなくとも、あたかも同種金属の溶接棒を使うような効果が得られ、溶接強度が向上する。 In the method of the first embodiment of the present invention, when the HIP container 1 and the lid 2a are brought into contact with each other, the heat of the torch is concentrated on the end surface that is high when welding by shifting the upper end surfaces of the containers. However, the temperature tends to rise. Therefore, the melting depth from the increased end surface can be made deeper than when the end surface 3 of the HIP container 1 and the end surface 4a of the lid 2a have the same height. If a different metal welding rod is used, the weld strength can be increased by increasing the welded portion. However, since there is a possibility that foreign metal is mixed in the raw material inside the capsule for HIP, a different metal welding rod is generally used. Is not used. However, according to the method of the present invention, the raised end can be used as a welded portion, and even if a welding rod is not used, the effect of using a welding rod of the same kind of metal is obtained, and the welding strength is improved.

境界12を中心に縁15から縁16aまでの範囲で、交互に移動させながら溶接することにより、溶接部18を左右対称することができる。前記溶接強度が向上する効果や溶接部を左右対称にする効果は、いずれも溶融部を前記範囲の外側へ流出させないことによってその効果を得ることができる。 By welding while moving alternately in the range from the edge 15 to the edge 16a around the boundary 12, the welded portion 18 can be symmetric. The effect of improving the welding strength and the effect of making the welded portion symmetric can be obtained by preventing the molten portion from flowing out of the range.

[2]第2の実施形態 本発明の第2の実施形態では、図9及び図10のように、第1の実施形態で用いた蓋2aの代わりに、蓋2bを用いる。前記蓋2bは、板状の蓋板部6と側壁部7bと折り曲げ部19を有し、前記側壁部7bは蓋板部6の周縁部に前記開口部5の内周面10に沿うようにして立設しており、前記折り曲げ部19は側壁部7bのZ方向の上方端部に、前記開口部5のZ方向の上方端面に当接するように外周方向に突出している。第1の実施形態と同様に側壁部7bを上方にして用い、上方に向いた上方端面を端面4bとする。 [2] Second Embodiment In the second embodiment of the present invention, a lid 2b is used instead of the lid 2a used in the first embodiment as shown in FIGS. The lid 2 b has a plate-like lid plate portion 6, a side wall portion 7 b, and a bent portion 19, and the side wall portion 7 b is arranged along the inner peripheral surface 10 of the opening 5 at the peripheral edge portion of the lid plate portion 6. The bent portion 19 protrudes in the outer peripheral direction at the upper end portion in the Z direction of the side wall portion 7b so as to contact the upper end surface in the Z direction of the opening portion 5. Similar to the first embodiment, the side wall portion 7b is used upward, and the upper end surface facing upward is defined as an end surface 4b.

図10に、図1のHIP用容器1と図9の蓋2bを使用した場合の、一点鎖線部A―Aを通るYZ平面をX方向から見た断面図を一部拡大して示す。前記折り曲げ部19を有する蓋2bを使用して、蓋2bの外周面9bとHIP用容器1の内周面10を突き合わせたとき、折り曲げ部19の下面23は端面3に当接する。折り曲げ部19の突出量Lは、HIP用容器1の厚さt1より小さく、HIP用容器1に蓋2bを突き合わせたときに折り曲げ部19の外周面22が端面3の外周側の縁15より内周側に位置している。前記外周面22が前記HIP用容器の端面3の外周側の縁15を越えると溶接時に溶融部がHIP用容器1の外周側に流出する原因となるため好ましくない。蓋2bは、折り曲げ部19以外の構成は、前記第1の実施形態で用いたHIP用容器の蓋2aと同じ構成であり、蓋板部6と側壁部7bを有する。蓋2bの厚さt2は第1の実施形態と同様に材質の強度に応じて選択でき、鉄であれば1〜2mmが好ましい。また、側壁部7bの厚さt3bについても第1の実施形態と同様に、厚さt1と同じ寸法であることが好ましい。 FIG. 10 is a partially enlarged cross-sectional view of the YZ plane passing through the alternate long and short dash line AA when the HIP container 1 of FIG. 1 and the lid 2b of FIG. 9 are used. When the outer peripheral surface 9b of the lid 2b and the inner peripheral surface 10 of the HIP container 1 are brought into contact with each other using the lid 2b having the bent portion 19, the lower surface 23 of the bent portion 19 contacts the end surface 3. The protruding amount L of the bent portion 19 is smaller than the thickness t 1 of the HIP container 1, and the outer peripheral surface 22 of the bent portion 19 is inward of the edge 15 on the outer peripheral side of the end surface 3 when the lid 2 b is abutted against the HIP container 1. Located on the circumferential side. If the outer peripheral surface 22 exceeds the edge 15 on the outer peripheral side of the end surface 3 of the HIP container, it is not preferable because the molten part flows out to the outer peripheral side of the HIP container 1 during welding. The configuration of the lid 2b other than the bent portion 19 is the same as that of the lid 2a of the HIP container used in the first embodiment, and includes a lid plate portion 6 and a side wall portion 7b. The thickness t2 of the lid 2b can be selected according to the strength of the material as in the first embodiment, and is preferably 1 to 2 mm for iron. Also, the thickness t3b of the side wall portion 7b is preferably the same as the thickness t1 as in the first embodiment.

HIP用容器1に隙間無く原料粉末を充填した後、HIP用容器1の内周面10と側壁部7bの外周面9bを突き合わせる。このとき、折り曲げ部19の下面23は端面3当接し、図11及び図12で示す状態となる。図11は溶接前のHIP用容器1及び蓋2bの上面図を示し、一点鎖線A―Aを通るYZ平面をX方向から見た断面図を図12に示す。上面図で見ると、折り曲げ部19は側壁部7bから突出量Lだけ突出しており、境界12及び端面3の一部を覆っている。境界12は折り曲げ部19の下に位置するため、点線で図示している。 After filling the HIP container 1 with the raw material powder without any gap, the inner peripheral surface 10 of the HIP container 1 and the outer peripheral surface 9b of the side wall portion 7b are brought into contact with each other. At this time, the lower surface 23 of the bent portion 19 comes into contact with the end surface 3, and the state shown in FIGS. 11 shows a top view of the HIP container 1 and the lid 2b before welding, and FIG. 12 shows a cross-sectional view of the YZ plane passing through the alternate long and short dash line AA from the X direction. When viewed from the top view, the bent portion 19 protrudes from the side wall portion 7b by a protruding amount L, and covers the boundary 12 and part of the end surface 3. Since the boundary 12 is located below the bent portion 19, it is shown by a dotted line.

端面3と端面4bとの高さの差Hbは、折り曲げ部19の厚さによってられる。折り曲げ部19を設けた場合の高さの差Hbは0.5〜1.5mmが好ましい。第1の実施形態における端面3と端面4aの高さの差Haに比べて好ましい上限が小さいのは、第2の実施形態の蓋2bでは、折り曲げ部19も溶接のための溶融部として用いることができ、第1の実施形態より溶融部を多く得やすいためである。 The height difference Hb between the end surface 3 and the end surface 4 b is determined by the thickness of the bent portion 19. The height difference Hb when the bent portion 19 is provided is preferably 0.5 to 1.5 mm. The preferable upper limit is smaller than the height difference Ha between the end surface 3 and the end surface 4a in the first embodiment. In the lid 2b of the second embodiment, the bent portion 19 is also used as a melting portion for welding. This is because it is easier to obtain more melting portions than in the first embodiment.

前記HIP用容器1とHIP用容器の蓋2bを突き合わせた状態で、開口部5の内周面10と側壁部7bの外周面9bの境界12をZ方向に延長した線に沿って溶接を進める。図13に第2の実施形態で溶接中の上面図を示す。トーチ13の角度や出力の条件は第1の実施形態と同様に、端面3及び端面4bに対し、作業性を考慮した垂直に近い角度で設定する。蓋2bを使用した場合、折り曲げ部19が優先的に溶融し、その下の端面3と溶接される。HIP用容器1と蓋2bとの境界12を一周し、溶接するとき、前記第1の実施形態と同様に境界12に対して交差する方向に交互に、縁15から縁16bまで移動させながら行う。そのため、上から見たトーチの軌跡17は第1の実施形態と同様に蛇行した軌跡となる。前記移動により、第1の実施形態と同様に均一な溶接部18が得られ、HIP処理時にやぶれを発生しない十分な溶接強度を発揮する。 In a state where the HIP container 1 and the HIP container lid 2b are brought into contact with each other, welding is advanced along a line extending the boundary 12 between the inner peripheral surface 10 of the opening 5 and the outer peripheral surface 9b of the side wall 7b in the Z direction. . FIG. 13 shows a top view during welding in the second embodiment. Similar to the first embodiment, the angle of the torch 13 and the output conditions are set at an angle close to perpendicular to the end face 3 and the end face 4b in consideration of workability. When the lid 2b is used, the bent portion 19 is preferentially melted and welded to the lower end surface 3 thereof. When welding around the boundary 12 between the HIP container 1 and the lid 2b, welding is performed while moving from the edge 15 to the edge 16b alternately in the direction intersecting the boundary 12 as in the first embodiment. . Therefore, the torch trajectory 17 viewed from above is a meandering trajectory as in the first embodiment. By the said movement, the uniform welding part 18 is obtained similarly to 1st Embodiment, and sufficient welding strength which does not generate | occur | produce blurring at the time of HIP processing is exhibited.

第2の実施形態においても、第1の実施形態と同様、HIP用容器及び蓋の形状、開口部の数及び配置、脱気管の数及び配置等は任意に選定できる。 Also in the second embodiment, as in the first embodiment, the shape of the HIP container and lid, the number and arrangement of openings, the number and arrangement of deaeration tubes, and the like can be arbitrarily selected.

本発明の第2の実施形態の方法においても、トーチ13を縁15から縁16bまで移動させるため、HIP用容器1の端面3と蓋2bの端面4bの両方に熱を与えつつ、端面4bに集中して熱が与えられる。それにより、第1の実施形態の方法と同様に高くした端面4bが優先して溶融され、折り曲げ部19を溶接のための溶融部として用いることができ、溶接強度向上と溶接部を左右対称にする効果を得られる。さらに、HIP用容器1と蓋2bを互いに突き合わせるときに、蓋2bの折り曲げ部19をHIP用容器1の端面3に当接させることで、折り曲げ部19がストッパーとして作用する。第1の実施形態の方法では各々の端面をずらして、クリップや脱気管をスタンドで固定するなどして保持していたのに対して、折り曲げ部がストッパーとして作用することで保持することが容易になる。 Also in the method of the second embodiment of the present invention, in order to move the torch 13 from the edge 15 to the edge 16b, heat is applied to both the end surface 3 of the HIP container 1 and the end surface 4b of the lid 2b, while the end surface 4b is applied to the end surface 4b. Concentrated and given heat. Thereby, the raised end face 4b is preferentially melted similarly to the method of the first embodiment, and the bent portion 19 can be used as a melted portion for welding, and the weld strength is improved and the welded portion is symmetrical. The effect to do. Further, when the HIP container 1 and the lid 2b are brought into contact with each other, the bent portion 19 acts as a stopper by bringing the bent portion 19 of the lid 2b into contact with the end surface 3 of the HIP container 1. In the method of the first embodiment, each end face is shifted and the clip or the deaeration tube is held by a stand or the like, whereas the bent portion acts as a stopper and can be easily held. become.

前記折り曲げ部19の突出量Lは、前記HIP用容器の外周面10を越えないようにすることで溶融部を前記範囲の外側へ流出させないように作用する。第1の実施形態と同様に、前記溶接強度が向上する効果や溶接部を左右対称にする効果は、いずれも溶融部を前記範囲の外側へ流出させないことによってその効果を得ることができる。 The protruding amount L of the bent portion 19 acts so as not to allow the molten portion to flow out of the range by not exceeding the outer peripheral surface 10 of the HIP container. As in the first embodiment, the effect of improving the welding strength and the effect of making the welded portion symmetrical are obtainable by preventing the molten portion from flowing out of the range.

実施例1 第1の実施形態の方法を用いてHIP用カプセルを作製した。HIP用容器1は一端に開口部を有し、矩形断面を有する筒状のものを用い、前記HIP用容器1の開口部5の内周面に対応する外周形状を有する蓋2aを用いた。前記HIP用容器の厚さt1、蓋板部6の厚さt2及び側壁部7aの厚さt3aはそれぞれ1.8mmのものを使用した。原料粉末をHIP用容器に充填した後、HIP用容器1と蓋2aを突き合わせた。端面3と端面4aの高さの差Haは0.7mmに保持した。前記HIP用容器1と蓋2aの溶接にはTIG溶接を用い、トーチ13を境界12に交差する方向に交互に移動させながら溶接した。HIP用容器1及び蓋2aの材質は鉄を用い、溶接時に異種金属の溶接棒などは使用しなかった。 Example 1 Capsules for HIP were produced using the method of the first embodiment. The HIP container 1 has a cylindrical shape having an opening at one end and a rectangular cross section, and a lid 2 a having an outer peripheral shape corresponding to the inner peripheral surface of the opening 5 of the HIP container 1. The HIP container thickness t1, the lid plate portion 6 thickness t2, and the side wall portion 7a had a thickness t3a of 1.8 mm. After filling the raw material powder into the HIP container, the HIP container 1 and the lid 2a were butted together. The height difference Ha between the end face 3 and the end face 4a was kept at 0.7 mm. TIG welding was used for welding the HIP container 1 and the lid 2a, and welding was performed while the torch 13 was alternately moved in the direction intersecting the boundary 12. The HIP container 1 and the lid 2a were made of iron, and no welding rods of different metals were used during welding.

図14及び図15にHIP用容器と蓋を溶接した後の、溶接部18を概略的に示した上面図と断面図を示す。図15は、図14の一点鎖線A―Aを通るYZ平面をX方向から見た断面図を示している。実際は、前記溶接部を切断し、研磨して、境界12を見やすくした後に、測定顕微鏡を用いて観察し、溶接部頂点から溶接部と境界12との交点までの寸法hを測定した。その結果、溶接部18の断面の形状は境界12に対して左右対称形状をしており、寸法hは1.7mmであった。 14 and 15 are a top view and a cross-sectional view schematically showing the welded portion 18 after the HIP container and the lid are welded. FIG. 15 is a cross-sectional view of the YZ plane passing through the one-dot chain line AA in FIG. 14 as viewed from the X direction. Actually, the welded portion was cut and polished to make the boundary 12 easier to see, and then observed using a measuring microscope, and the dimension h from the top of the welded portion to the intersection of the welded portion and the boundary 12 was measured. As a result, the cross-sectional shape of the welded portion 18 was symmetrical with respect to the boundary 12, and the dimension h was 1.7 mm.

前記実施例1で作製したHIP用カプセルを用いて、脱気管8から真空ポンプを用いて脱気を施し、前記脱気管8をバーナーで加熱し、プレス機でつぶして封止を施した。その後に前記HIP用カプセルをHIP処理した。HIP処理中にやぶれは発生せず、得られた焼結体は鉄以外の異種金属の不純物を含まない、高密度な焼結体となっていた。実施例1と同じHIP用カプセルの製造方法で、高さの差Haを0.5mmまたは2mmの条件で製造したHIP用カプセルでも、それぞれ同じ結果が得られた。 The capsule for HIP produced in Example 1 was used to deaerate from the deaeration tube 8 using a vacuum pump, and the deaeration tube 8 was heated with a burner and crushed with a press machine to be sealed. Thereafter, the HIP capsule was subjected to HIP treatment. No blurring occurred during the HIP process, and the obtained sintered body was a high-density sintered body containing no impurities of different metals other than iron. The same results were obtained with capsules for HIP manufactured using the same method for manufacturing capsules for HIP as in Example 1 with a height difference Ha of 0.5 mm or 2 mm.

実施例2 第2の実施形態の方法を用いて、HIP用カプセルを作製した。HIP用容器1は実施例1と同じものを用い、蓋2bは前記HIP用容器の開口部5の内周面に対応する外周形状の蓋板部6で、側壁部7bに折り曲げ部19を有するものを用いた。前記折り曲げ部19の突出量Lは1.5mmのものを用いた。前記HIP用容器の厚さt1、前記蓋2bの蓋板部6の厚さt2及び側壁部7bの厚さt3bはそれぞれ1.8mmのものを使用した。端面3と折り曲げ部19の下面23を突き合わせ、前記端面3と端面4bの高さの差Hbを、折り曲げ部19の厚さ1.4mmに保持した。前記HIP用容器1と蓋2bの溶接には実施例1と同条件のTIG溶接を用い、トーチ13を境界12に交差する方向に交互に移動させながら溶接した。 Example 2 A capsule for HIP was produced using the method of the second embodiment. The HIP container 1 is the same as that of the first embodiment, and the lid 2b is an outer peripheral lid plate portion 6 corresponding to the inner peripheral surface of the opening 5 of the HIP container, and has a bent portion 19 on the side wall portion 7b. A thing was used. The projecting amount L of the bent portion 19 was 1.5 mm. A thickness t1 of the HIP container, a thickness t2 of the lid plate portion 6 of the lid 2b, and a thickness t3b of the side wall portion 7b were each 1.8 mm. The end surface 3 and the lower surface 23 of the bent portion 19 were brought into contact with each other, and the height difference Hb between the end surface 3 and the end surface 4b was maintained at a thickness of the bent portion 19 of 1.4 mm. TIG welding under the same conditions as in Example 1 was used for welding the HIP container 1 and the lid 2b, and welding was performed while the torch 13 was alternately moved in the direction intersecting the boundary 12.

実施例1に記載の方法と同じ方法で断面の観察及び寸法hを測定した。その結果、溶接部18の断面の形状は境界12に対して左右対称形状をしており、寸法hは1.7mmであった。 The cross section was observed and the dimension h was measured by the same method as described in Example 1. As a result, the cross-sectional shape of the welded portion 18 was symmetrical with respect to the boundary 12, and the dimension h was 1.7 mm.

前記実施例2で作製したHIP用カプセルを用いて、実施例1と同じ条件で脱気及び封止を施した後に、HIP処理した。HIP処理中にやぶれは発生せず、得られた焼結体は鉄以外の異種金属の不純物を含まない、高密度な焼結体となっていた。実施例2と同じHIP用カプセルの製造方法で、高さの差Hbを0.5mmまたは1.5mmの条件で製造したHIP用カプセルでも、それぞれ同じ結果が得られた。 The capsule for HIP produced in Example 2 was deaerated and sealed under the same conditions as in Example 1 and then subjected to HIP treatment. No blurring occurred during the HIP process, and the obtained sintered body was a high-density sintered body containing no impurities of different metals other than iron. The same results were obtained with capsules for HIP manufactured using the same method for manufacturing capsules for HIP as in Example 2 with a height difference Hb of 0.5 mm or 1.5 mm.

実施例3 第2の実施形態の方法を用いて、HIP用カプセルを作製した。HIP用容器1は両端に開口部を有し、矩形断面を有する、筒状のものを用い、HIP用容器の蓋2bは前記HIP用容器の開口部5と同じ形状で、側壁部7bに折り曲げ部19を有するものを用いた。前記HIP用容器の厚さt1や、前記蓋2bの蓋板部6の厚さt2及び側壁部7bの厚さt3b実施例2と同じものを使用した。前記折り曲げ部19の突出量Lは1.8mmのものを用いた。前記HIP用容器1の一方の開口部5を上方にし、前記開口部の内周面10と突き合わせる外周面9bを有する蓋2bも、側壁部7bを上方にして準備した。前記HIP用容器1と蓋2bを準備した向きのままで、前記HIP用容器1の端面3と前記
蓋2bの折り曲げ部19の下面23を当接し、端面3と端面4bの高さの差Hbを1.2mmに保持した。折り曲げ部19の外周面22は前記HIP用容器の外周面と同じ位置にあり、はみ出しは無かった。前記HIP用容器1と蓋2bの溶接には実施例1と同条件のTIG溶接を用い、トーチ13を境界12に交差する方向に交互に移動させながら溶接した。
Example 3 A capsule for HIP was produced using the method of the second embodiment. The HIP container 1 has a cylindrical shape with openings at both ends and has a rectangular cross section, and the lid 2b of the HIP container has the same shape as the opening 5 of the HIP container and is bent to the side wall 7b. What has the part 19 was used. The same thickness t1 of the HIP container, the thickness t2 of the lid plate portion 6 of the lid 2b, and the thickness t3b of the side wall portion 7b were used. The protrusion L of the bent portion 19 was 1.8 mm. A lid 2b having an outer peripheral surface 9b that faces one inner opening 5 of the HIP container 1 and abuts the inner peripheral surface 10 of the opening was also prepared with the side wall 7b facing upward. With the HIP container 1 and the lid 2b prepared, the end surface 3 of the HIP container 1 and the lower surface 23 of the bent portion 19 of the lid 2b are brought into contact with each other, and the difference in height between the end surface 3 and the end surface 4b Hb Was held at 1.2 mm. The outer peripheral surface 22 of the bent portion 19 was at the same position as the outer peripheral surface of the HIP container, and there was no protrusion. TIG welding under the same conditions as in Example 1 was used for welding the HIP container 1 and the lid 2b, and welding was performed while the torch 13 was alternately moved in the direction intersecting the boundary 12.

実施例1に記載の方法と同じ方法で断面の観察及び寸法hの測定した。その結果、溶接部18の断面の形状は境界12に対して左右対称形状をしており、寸法hは1.7mmであった。 The cross section was observed and the dimension h was measured by the same method as described in Example 1. As a result, the cross-sectional shape of the welded portion 18 was symmetrical with respect to the boundary 12, and the dimension h was 1.7 mm.

前記実施例3で他方の開口部も同様に溶接し、作製したHIP用カプセルを用いて、実施例1と同じ条件で脱気及び封止を施した後に、HIP処理した。HIP処理中にやぶれは発生せず、得られた焼結体は鉄以外の異種金属の不純物を含まない、高密度な焼結体となっていた。同じHIP用カプセルの製造方法で、高さの差Hbを0.5mmまたは1.5mmの条件で製造したHIP用カプセルでも、それぞれ同じ結果が得られた。 The other opening in Example 3 was also welded in the same manner, and the produced HIP capsule was degassed and sealed under the same conditions as in Example 1 and then subjected to HIP treatment. No blurring occurred during the HIP process, and the obtained sintered body was a high-density sintered body containing no impurities of different metals other than iron. The same results were obtained with HIP capsules manufactured with the same HIP capsule manufacturing method under the condition that the height difference Hb was 0.5 mm or 1.5 mm.

比較例1 HIP用容器1及び蓋2aは実施例1と同じものを用いた。端面3と端面4aの高さの差Haは0mmに保持した。前記HIP用容器1と蓋2aの溶接には実施例1と同条件のTIG溶接を用い、トーチ13を境界12に交差する方向に交互に移動させながら溶接した。 Comparative Example 1 The same HIP container 1 and lid 2a as in Example 1 were used. The height difference Ha between the end face 3 and the end face 4a was kept at 0 mm. TIG welding under the same conditions as in Example 1 was used for welding the HIP container 1 and the lid 2a, and welding was performed while the torch 13 was alternately moved in the direction intersecting the boundary 12.

実施例1に記載の方法と同じ方法で、溶接部の断面の観察及び寸法hの測定を行った。その結果、溶接部18の断面の形状は境界12に対して左右対称形状をしていたが、寸法hは1.1mmと、実施例1に比べて低くなっていた。 In the same manner as described in Example 1, the cross section of the welded portion was observed and the dimension h was measured. As a result, the shape of the cross section of the welded portion 18 was symmetrical with respect to the boundary 12, but the dimension h was 1.1mm, which was lower than that of Example 1.

前記比較例1で作製したHIP用カプセルを用いて、実施例1と同じ条件で脱気及び封止を施した後に、HIP処理した。HIP処理後にやぶれが発生している場合があり、前記やぶれが発生したHIP用カプセルからは高密度な焼結体が得られなかった。 The capsule for HIP produced in Comparative Example 1 was deaerated and sealed under the same conditions as in Example 1 and then subjected to HIP treatment. In some cases, blurring occurred after the HIP treatment, and a high-density sintered body could not be obtained from the capsule for HIP in which the blur occurred.

比較例2 HIP用容器1及び蓋2aは実施例1と同じものを用いた。端面3と端面4aの高さの差Haは0.6mmに保持した。前記HIP用容器1と蓋2aの溶接には実施例1と同条件のTIG溶接を用いたが、図16に示すようにトーチ13を境界12に交差する方向に交互に移動させなかった。トーチの軌跡17は境界12に沿って真っ直ぐな軌跡を描き、溶接部18は境界12付近のみに形成された。 Comparative Example 2 The same HIP container 1 and lid 2a as in Example 1 were used. The height difference Ha between the end face 3 and the end face 4a was kept at 0.6 mm. TIG welding under the same conditions as in Example 1 was used for welding the HIP container 1 and the lid 2a, but the torch 13 was not moved alternately in the direction intersecting the boundary 12 as shown in FIG. The trajectory 17 of the torch drawn a straight trajectory along the boundary 12, and the weld 18 was formed only near the boundary 12.

前記比較例2で作製したHIP用カプセルを用いて、実施例1と同じ条件で脱気及び封止を施した後に、HIP処理した。HIP処理後にやぶれが発生している場合があり、前記やぶれが発生したHIP用カプセルからは高密度な焼結体が得られなかった。 The capsule for HIP produced in Comparative Example 2 was deaerated and sealed under the same conditions as in Example 1 and then subjected to HIP treatment. In some cases, blurring occurred after the HIP treatment, and a high-density sintered body could not be obtained from the capsule for HIP in which the blur occurred.

上記特徴を有する本発明の方法は、原料粉末からのHIP処理による焼結体の製造に好適である。 The method of the present invention having the above characteristics is suitable for producing a sintered body from a raw material powder by HIP treatment.

1・・・HIP用容器2a、2b・・・HIP用容器の蓋3・・・HIP用容器の端面4a・・・蓋2aの端面4b・・・蓋2bの端面5・・・HIP用容器の開口部6・・・蓋板部7a・・・蓋2aの側壁部7b・・・蓋2bの側壁部8・・・脱気管9a・・・側壁部7aの外周面9b・・・側壁部7bの外周面10・・・開口部の内周面12・・・開口部の内周面10と側壁部の外周面9aまたは9bを突き合わせた境界13・・・トーチ14・・・アーク15・・・端面3の外周側の縁16a・・・蓋の端面4aの内周側の縁16b・・・蓋の端面4bの内周側の縁17・・・トーチの軌跡18・・・溶接部19・・・蓋の折り曲げ部22・・・折り曲げ部の外周面23・・・折り曲げ部の下面 DESCRIPTION OF SYMBOLS 1 ... HIP container 2a, 2b ... HIP container lid 3 ... HIP container end surface 4a ... Lid 2a end surface 4b ... Lid 2b end surface 5 ... HIP container Opening part 6 ... Lid plate part 7a ... Side wall part 7b of lid 2a ... Side wall part 8 of lid 2b ... Deaeration tube 9a ... Outer peripheral surface 9b of side wall part 7a ... Side wall part 7b outer peripheral surface 10 ... the inner peripheral surface 12 of the opening portion ... the boundary 13 where the inner peripheral surface 10 of the opening portion and the outer peripheral surface 9a or 9b of the side wall face each other ... the torch 14 ... the arc 15. .... Edge 16a on the outer peripheral side of the end face 3 ... Edge 16b on the inner peripheral side of the end face 4a of the lid ... Edge 17 on the inner peripheral side of the end face 4b of the lid ... Trace 18 of the torch ... 19 ... Lid part 22 of the lid ... Outer peripheral surface 23 of the bend part ... Bottom surface of the bend part

Claims (6)

少なくとも一端側に開口部を有するHIP用容器の、前記開口部に蓋を溶接し、前記HIP用容器と蓋とを一体化するHIP用カプセルの製造方法において、
前記蓋は、板状の蓋板部とその周縁部に前記HIP用容器の開口部の内周面に沿うように立設する側壁部を有し、
前記HIP用容器の開口部の内周面と前記蓋の側壁部の外周面を突き合わせる工程と、
前記HIP用容器と蓋を溶接する工程を有し、
前記突き合わせる工程では、前記HIP用容器の開口部を上方にし、前記蓋の側壁部の上方端面と前記HIP用容器の開口部の上方端面とをずらして保持し、HIP用容器の開口部の上方端面と蓋の側壁部の上方端面とをずらす量が0.5mm〜2mmであり、
前記溶接する工程では、前記HIP用容器の内周面と蓋の外周面を突き合わせた境界に沿って、且つ、前記境界に対して交差する方向に交互にトーチを移動させながら溶接することを特徴とするHIP用カプセルの製造方法。
In a method for manufacturing a capsule for HIP, in which a lid is welded to the opening, and the HIP container and the lid are integrated, the container for HIP having an opening on at least one end side.
The lid has a plate-like lid plate portion and a side wall portion standing on the peripheral portion thereof so as to be along the inner peripheral surface of the opening of the HIP container,
A process of abutting the inner peripheral surface of the opening of the HIP container and the outer peripheral surface of the side wall of the lid;
Welding the HIP container and lid,
In the abutting step, the opening of the HIP container is turned upward, the upper end surface of the side wall of the lid is shifted from the upper end surface of the opening of the HIP container, and the opening of the HIP container is The amount of shifting the upper end surface and the upper end surface of the side wall of the lid is 0.5 mm to 2 mm,
In the welding step, welding is performed while alternately moving the torch along a boundary where the inner peripheral surface of the HIP container and the outer peripheral surface of the lid are abutted and in a direction intersecting the boundary. The manufacturing method of the capsule for HIP.
前記HIP容器及び前記蓋が同種の金属材で形成されていることを特徴とする請求項1に記載のHIP用カプセルの製造方法。   The method for manufacturing a capsule for HIP according to claim 1, wherein the HIP container and the lid are formed of the same kind of metal material. 前記HIP容器及び前記蓋が鉄或いはステンレスで形成されていることを特徴とする請求項2に記載のHIP用カプセルの製造方法。   The method for manufacturing a capsule for HIP according to claim 2, wherein the HIP container and the lid are made of iron or stainless steel. 少なくとも一端側に開口部を有するHIP用容器に原料粉末を設け、前記HIP用容器と蓋とを一体化して、HIP処理を行う焼結体の製造方法であって、
前記蓋は、板状の蓋板部とその周縁部に前記HIP用容器の開口部の内周面に沿うように立設する側壁部を有し、前記板状の蓋板部には脱気管を有し、
前記HIP用容器の開口部の内周面と前記蓋の側壁部の外周面を突き合わせる工程と、前記HIP用容器と蓋を溶接する工程と、前記脱気管から脱気を施し、前記脱気管を封止する工程を有し、
前記突き合わせる工程では、前記HIP用容器の開口部を上方にし、隙間なく充填された原料粉末を有する前記HIP用容器に前記蓋が突き合わされ、前記蓋の側壁部の上方端面と前記HIP用容器の開口部の上方端面とをずらして保持し、HIP用容器の開口部の上方端面と蓋の側壁部の上方端面とをずらす量が0.5mm〜2mmであり、
前記溶接する工程では、前記HIP用容器の内周面と蓋の外周面を突き合わせた境界に沿って、且つ、前記境界に対して交差する方向に交互にトーチを移動させながら溶接することを特徴とする焼結体の製造方法。
A method for producing a sintered body in which raw material powder is provided in an HIP container having an opening on at least one end side, the HIP container and the lid are integrated, and HIP processing is performed.
The lid has a plate-like lid plate portion and a side wall portion standing on the peripheral portion thereof along the inner peripheral surface of the opening of the HIP container, and the plate-like lid plate portion has a deaeration pipe Have
A step of abutting an inner peripheral surface of the opening of the HIP container and an outer peripheral surface of the side wall of the lid; a step of welding the HIP container and the lid; and deaeration from the deaeration tube; Having a step of sealing
In the abutting step, the lid is abutted against the HIP container having the raw material powder filled without gaps with the opening of the HIP container facing upward, and the upper end surface of the side wall of the lid and the HIP container The amount of shifting the upper end surface of the opening of the HIP container and the upper end surface of the side wall of the lid is 0.5 mm to 2 mm.
In the welding step, welding is performed while alternately moving the torch along a boundary where the inner peripheral surface of the HIP container and the outer peripheral surface of the lid are abutted and in a direction intersecting the boundary. A method for producing a sintered body.
前記HIP容器及び前記蓋が同種の金属材で形成されていることを特徴とする請求項4に記載の焼結体の製造方法。   The method for manufacturing a sintered body according to claim 4, wherein the HIP container and the lid are formed of the same kind of metal material. 前記HIP容器及び前記蓋が鉄或いはステンレスで形成されていることを特徴とする請求項5に記載の焼結体の製造方法。
The method for manufacturing a sintered body according to claim 5, wherein the HIP container and the lid are formed of iron or stainless steel.
JP2016187981A 2016-09-27 2016-09-27 Manufacturing method of capsule for hip and manufacturing method of sintered body Pending JP2017035736A (en)

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JP7499830B2 (en) 2019-03-19 2024-06-14 株式会社鷺宮製作所 Welded construction

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