JP2017031891A - Piston for internal combustion engine, internal combustion engine, and design method of piston for internal combustion engine - Google Patents

Piston for internal combustion engine, internal combustion engine, and design method of piston for internal combustion engine Download PDF

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JP2017031891A
JP2017031891A JP2015153168A JP2015153168A JP2017031891A JP 2017031891 A JP2017031891 A JP 2017031891A JP 2015153168 A JP2015153168 A JP 2015153168A JP 2015153168 A JP2015153168 A JP 2015153168A JP 2017031891 A JP2017031891 A JP 2017031891A
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cavity
piston
internal combustion
combustion engine
swirl
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JP6648442B2 (en
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宗篤 柿木
Muneatsu Kakigi
宗篤 柿木
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Isuzu Motors Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract

PROBLEM TO BE SOLVED: To provide a piston for an internal combustion engine which promotes a mixture of fuel spays and intake air in a cavity by utilizing a swirl, and can avoid the generation of suit, HC, CO or the like caused by incomplete combustion by suppressing the formation of a fuel over-rich region by the interference of the fuel sprays, and provide the internal combustion engine, and a design method of the piston for the internal combustion engine.SOLUTION: A region of a cavity 10 is divided into sectioned regions Di at respective injection holes 31 of a fuel injection nozzle 30, a shelf part 14 having a recess at an upper side portion of an external periphery of an external peripheral wall 11 of the cavity 10 is arranged at the inside of the sectioned regions Di, a boundary portion with the sectioned region Di+1 which adjoins the sectioned region Di is formed into a shape having no recessed shelf part 14, and a shape of the shelf part 14 is formed so that a gouged amount of the recess becomes large at an upstream side of a swirl, and gradually becomes small at a downstream side of the swirl with respect to a direction of the swirl.SELECTED DRAWING: Figure 1

Description

本発明は、ディーゼルエンジン等の内燃機関において、キャビティ(燃焼室)内の燃料噴霧と吸気との混合を促進すると共に、隣接する燃料噴霧同士の干渉による燃料過濃領域の発生を抑制して、不完全燃焼による煤、HC、CO等の生成を回避できる内燃機関用のピストン、内燃機関、及び内燃機関用のピストンの設計方法に関する。   The present invention, in an internal combustion engine such as a diesel engine, promotes mixing of fuel spray and intake air in a cavity (combustion chamber) and suppresses the generation of a fuel-rich region due to interference between adjacent fuel sprays. The present invention relates to a piston for an internal combustion engine that can avoid generation of soot, HC, CO, and the like due to incomplete combustion, an internal combustion engine, and a piston design method for the internal combustion engine.

ディーゼルエンジン等の内燃機関用のピストンにおいては、ピストンの頂部(冠面:ピストントップ)にキャビティと呼ばれる凹部を設けて、このキャビティの中央部に対向させて設けた燃料噴射ノズルから燃料を噴射し、この噴射された燃料噴霧をキャビティの内部で吸気と混合させて燃料を燃焼させている。この燃焼においては、不完全燃焼による煤、HC、CO等の生成がある.現象としては、次に示す通りである。図8に示すように、ピストン1Xの頂部2に設けられたキャビティ10Xにおいて、図9に示すように、燃料噴霧Fはキャビティ10Xの外周壁11に衝突した後でスワールSに流されるので、このスワールSに流された燃料噴霧Fsがスワール下流側に存在することになり、図10に示すように、隣接する噴孔31から噴射された燃料噴霧F1、F2がキャビティ10X内で重なり合って干渉が生じる。   In a piston for an internal combustion engine such as a diesel engine, a concave portion called a cavity is provided at the top (crown surface: piston top) of the piston, and fuel is injected from a fuel injection nozzle provided facing the center of the cavity. The injected fuel spray is mixed with the intake air inside the cavity to burn the fuel. In this combustion, there is generation of soot, HC, CO, etc. due to incomplete combustion. The phenomenon is as follows. As shown in FIG. 8, in the cavity 10X provided at the top 2 of the piston 1X, as shown in FIG. 9, the fuel spray F is made to flow into the swirl S after colliding with the outer peripheral wall 11 of the cavity 10X. The fuel spray Fs flowed to the swirl S exists on the downstream side of the swirl, and as shown in FIG. 10, the fuel sprays F1 and F2 injected from the adjacent injection holes 31 overlap in the cavity 10X and interfere with each other. Arise.

そして、この燃料噴霧F1、F2同士の干渉が生じると、燃料に対して酸素不足となる過濃領域Roが形成されるおそれがあり、煤、HC、CO等が生成する可能性がある。これは、内燃機関における燃焼の観察結果によって得られた知見である。そこで、それらの現象を回避して、燃焼効率を良くするために、キャビティの形状に様々な工夫がなされてきている。   When the fuel sprays F1 and F2 interfere with each other, there is a risk that an over-concentrated region Ro that is deficient in oxygen with respect to the fuel may be formed, and soot, HC, CO, and the like may be generated. This is a finding obtained from observation results of combustion in an internal combustion engine. In order to avoid these phenomena and improve the combustion efficiency, various contrivances have been made to the shape of the cavity.

例えば、インジェクタからキャビティに向けて噴射された燃料の噴霧がキャビティの壁面に沿って周方向に広がって隣り合う噴霧同士が干渉することによる燃料の過濃領域の形成を抑制するために、ピストンの頂部に、上方に配置されたインジェクタから周方向に間隔を隔てて複数噴射された燃料の噴霧が衝突するキャビティを凹設した内燃機関の燃焼室構造であって、キャビティの壁面に、噴霧が衝突する部分に位置して、キャビティの内外方向に沿ったガイド突起を複数設けて、噴霧が壁面に沿ってキャビティの周方向に広がることによる隣り合う噴霧同士の干渉を抑える内燃機関の燃焼室構造が提案されている(例えば、特許文献1参照)。   For example, in order to suppress the formation of a fuel-rich region due to fuel spray injected from the injector toward the cavity spreading in the circumferential direction along the wall surface of the cavity and adjacent sprays interfering with each other, Combustion chamber structure of an internal combustion engine having a cavity in which a plurality of sprays of fuel injected from an injector disposed at the top at a top collide with each other at intervals in the circumferential direction, and the spray collides with the wall surface of the cavity. A combustion chamber structure for an internal combustion engine that suppresses interference between adjacent sprays by providing a plurality of guide protrusions along the inner and outer directions of the cavity and spreading the sprays along the wall surface in the circumferential direction of the cavity. It has been proposed (see, for example, Patent Document 1).

しかし、煤が凹部に堆積した場合にはガイド突起の効果が薄れたり、熱応力によりガイド突起が破壊されたりする可能性が生じるとの知見を得た。   However, it has been found that when the soot is deposited in the recesses, the effect of the guide protrusions may be diminished or the guide protrusions may be destroyed by thermal stress.

言い換えれば、噴霧の拡散を防止するための構造が、熱応力によって破損しやすい構造であるため、負荷が高い領域での使用には向いていないという改善の余地や、ピストンのキャビティの断面形状が周方向に大きく変化しておらず、スワール(横渦流:旋回)の流れを生かして噴霧と吸気の混合を促進する構造になっていないので、この面からも改善の余地があるとの知見を得た。   In other words, the structure for preventing spray diffusion is a structure that is easily damaged by thermal stress, so there is room for improvement that it is not suitable for use in areas with high loads, and the cross-sectional shape of the piston cavity Since there is no significant change in the circumferential direction and the structure of the swirl (transverse vortex: swirl) flow is not used to promote the mixing of spray and intake air, there is also room for improvement in this aspect. Obtained.

これに関連して、燃焼室の容積をできるだけ維持したまま、簡単な構造でスキッシュ
エリアの燃焼効率を高めたために、噴孔から噴射した勢いで燃料を霧化する燃料噴射ノズルに対応した直接噴射式ディーゼル内燃機関のピストンであって、頂部に凹設された燃焼室と、燃料噴射ノズルの複数の噴孔から噴射された燃料噴霧の拡散範囲に個別に対応させて燃焼室の外周に独立して設けられる窪みとを備え、ピストンの半径方向に沿う窪みの断面形状は、ピストンの中心に対する周方向位置によって異なる燃料噴霧の燃料濃度の分布に応じて設けられているピストンが提案されている(例えば、特許文献1参照)。
In this connection, the direct injection corresponding to the fuel injection nozzle that atomizes the fuel with the momentum injected from the injection hole because the combustion efficiency of the squish area was increased with a simple structure while maintaining the volume of the combustion chamber as much as possible. The piston of a diesel-type internal combustion engine is independent of the outer periphery of the combustion chamber individually corresponding to the combustion chamber recessed at the top and the diffusion range of the fuel spray injected from the plurality of nozzle holes of the fuel injection nozzle. A piston has been proposed in which the cross-sectional shape of the recess along the radial direction of the piston is provided in accordance with the distribution of the fuel concentration of the fuel spray that varies depending on the circumferential position with respect to the center of the piston ( For example, see Patent Document 1).

しかしながら、この構成では、窪みは、ピストンの頂部に燃焼室の空間とは独立して設けられているので、この燃焼室の外周縁を越えるスキッシュエリアの燃料噴霧の燃焼の改善には効果があるが、燃焼室中心部の燃焼の改善には直接には役立たないという問題がある。   However, in this configuration, since the depression is provided at the top of the piston independently of the space of the combustion chamber, it is effective in improving the combustion of fuel spray in the squish area beyond the outer peripheral edge of the combustion chamber. However, there is a problem that it is not directly useful for improving the combustion in the center of the combustion chamber.

特開2011−174388号公報JP 2011-174388 A 特開2010−112350号公報JP 2010-112350 A

本発明は、上記のことを鑑みてなされたものであり、その目的は、ディーゼルエンジン等の内燃機関において、スワールを利用して、キャビティ内の燃料噴霧と吸気との混合を促進すると共に、隣接する燃料噴霧同士の干渉による燃料過濃領域の発生を抑制して、不完全燃焼による煤、HC、CO等の生成を回避できる内燃機関用のピストン、内燃機関、及び内燃機関用のピストンの設計方法を提供することにある。   The present invention has been made in view of the above, and an object of the present invention is to promote mixing of fuel spray and intake air in a cavity by using a swirl in an internal combustion engine such as a diesel engine. Of an internal combustion engine, an internal combustion engine, and a piston for an internal combustion engine that can prevent generation of soot, HC, CO, etc. due to incomplete combustion by suppressing generation of a fuel rich region due to interference between fuel sprays It is to provide a method.

上記の目的を達成するための本発明の内燃機関用のピストンは、ピストンの頂部に凹形状に設けられたキャビティと、該キャビティの中央部に対向してシリンダヘッドに設けられた燃料噴射ノズルを有し、吸気をスワールさせる内燃機関のための内燃機関用のピストンにおいて、前記キャビティの領域を前記燃料噴射ノズルの噴孔ごとの区画領域に区分し、前記区画領域の内側に前記キャビティの周壁面の外周上側部分を窪みを有する棚部を設けると共に、前記区画領域に隣接する区画領域との境界部分では前記棚部が無い形状に形成し、スワールの方向に関して、前記区画領域のスワール最上流側では前記棚部が無い形状から外周側に抉る前記棚部を形成した形状に移行する第1移行部と、前記区画領域の中央まで徐々に前記窪みの外周側への抉り量を大きくする第1窪み部と、前記区画領域の中央で前記窪みの外周側への抉り量を最大とする最大窪み部と、前記区画領域の中央からスワール下流側に徐々に前記窪みの外周側への抉り量を小さくする第2窪み部と、前記区画領域のスワール最下流側では前記棚部のある形状から前記棚部の無い形状に移行する第2移行部とで形成して、隣接する区画領域のスワール最上流側の形状に連続させるように形成し、更に、前記第1移行部、前記第2移行部、前記第2窪み部、前記第1窪み部の順に、前記窪みの外周側への抉り量における周方向に対する変化量を小さくして構成する。   In order to achieve the above object, a piston for an internal combustion engine according to the present invention comprises a cavity provided in a concave shape at the top of the piston, and a fuel injection nozzle provided in a cylinder head facing the center of the cavity. An internal combustion engine piston for an internal combustion engine for swirling intake air, wherein the region of the cavity is divided into divided regions for each injection hole of the fuel injection nozzle, and the peripheral wall surface of the cavity is inside the divided region The upper part of the outer periphery of the partition is provided with a shelf having a recess, and is formed in a shape having no shelf at the boundary with the partition area adjacent to the partition area, and the swirl upstream side of the partition area with respect to the direction of the swirl Then, the first transition part that transitions from the shape without the shelf part to the shape that forms the shelf part extending to the outer periphery side, and the outer periphery side of the depression gradually to the center of the partition region A first dent that increases the amount of sag, a maximum dent that maximizes the amount of sag toward the outer periphery of the dent at the center of the partition region, and the dent gradually from the center of the partition region to the swirl downstream side. A second depression that reduces the amount of turning to the outer peripheral side of the rim, and a second transition portion that transitions from the shape of the shelf to the shape without the shelf on the downstream side of the swirl of the partition region , Formed so as to be continuous with the shape of the swirl uppermost stream side of the adjacent partition region, and further, the depressions in the order of the first transition part, the second transition part, the second depression part, and the first depression part. The amount of change with respect to the circumferential direction in the amount of turning to the outer peripheral side is made small.

この構成によれば、燃料噴霧ごとに、ピストンのキャビティの円周方向にキャビティの断面積が変化する構造で、その区画領域内の吸気と燃料噴霧が混合するように工夫しているので、キャビティ内の吸気と燃料噴霧を十分混合することが可能となり、煤、HC、COなどの発生を抑制できる。この区画領域は、噴孔に対応して設定される、つまり、噴孔の数によって変化する。   According to this configuration, each fuel spray has a structure in which the cross-sectional area of the cavity changes in the circumferential direction of the cavity of the piston and is devised so that the intake air and the fuel spray in the partition region are mixed. It is possible to sufficiently mix the intake air and the fuel spray, and the generation of soot, HC, CO and the like can be suppressed. This partition area is set corresponding to the nozzle hole, that is, changes depending on the number of nozzle holes.

また、隣接する噴霧同士の重なりを排除して干渉を防止しているので、隣接する燃料噴霧同士の干渉による燃料過濃領域の発生を抑制することが可能となり、これにより,不完全燃焼による煤、HC、COの生成を回避することができる。また、吸気と燃料噴霧の混合が良好に促進されるので、この面においてもSoot、COの低減が可能となる。   Further, since the interference between adjacent sprays is prevented by eliminating the overlap between adjacent sprays, it is possible to suppress the generation of a fuel rich region due to the interference between adjacent fuel sprays. , HC and CO can be avoided. In addition, since mixing of intake air and fuel spray is favorably promoted, soot and CO can be reduced also in this aspect.

従って、ディーゼルエンジン等の内燃機関において、スワールを利用して、キャビティ内の燃料噴霧と吸気との混合を促進すると共に、隣接する燃料噴霧同士の干渉による燃料過濃領域の発生を抑制して、不完全燃焼による煤、HC、CO等の生成を回避できる。   Therefore, in an internal combustion engine such as a diesel engine, the swirl is used to promote the mixing of the fuel spray and the intake air in the cavity, while suppressing the occurrence of a fuel rich region due to the interference between adjacent fuel sprays, Generation of soot, HC, CO, etc. due to incomplete combustion can be avoided.

上記の内燃機関用のピストンにおいて、前記第2窪み部の前記棚部のある部位において、前記ピストンの頂部との角部の口元部をピストン中心軸側にせり出させて形成する。言い換えれば、噴射された燃料噴霧が、ギャビティの外周壁に衝突した後、スワールで流される間に、キャビティの中心部の吸気と混合するように、キャビティの口元部をせり出す構造とする。これにより、スワールの流れに合わせて、燃料噴霧がキャビティの中心部の吸気と混合し易くなる。   In the piston for the internal combustion engine, the mouth portion of the corner portion with the top portion of the piston is formed to protrude toward the piston central axis at a portion of the second recess portion where the shelf portion is located. In other words, after the injected fuel spray collides with the outer peripheral wall of the cavity, it is structured to project the mouth of the cavity so as to mix with the intake air at the center of the cavity while being swirled. This facilitates mixing of the fuel spray with the intake air at the center of the cavity in accordance with the swirl flow.

また、この口元部の構造により、ピストンが圧縮上死点を越えて膨張行程に入るとキャビティからシリンダへの流れとなる流れを逆スキッシュ流というが、この逆スキッシュ流も活用できて、燃料噴霧と吸気の混合を促進できるようになる。   In addition, due to the structure of this mouth portion, when the piston exceeds the compression top dead center and enters the expansion stroke, the flow that flows from the cavity to the cylinder is called a reverse squish flow. And it becomes possible to promote mixing of intake air.

上記の目的を達成するための本発明の内燃機関は、上記の内燃機関用のピストンを備えて構成され、上記の燃料噴射装置と同様の作用効果を奏することができる。   In order to achieve the above object, an internal combustion engine of the present invention is configured to include the above-described piston for the internal combustion engine, and can achieve the same effects as the above fuel injection device.

そして、上記の目的を達成するための本発明の内燃機関用のピストンの設計方法は、ピストンの頂部に凹形状に設けられたキャビティと、該キャビティの中央部に対向してシリンダヘッドに設けられた燃料噴射ノズルを有し、吸気をスワールさせる内燃機関のための内燃機関用のピストンの設計方法において、予め設定されたスワールによって、前記燃料噴射ノズルの各噴孔から噴射された燃料噴霧が流される範囲を計測または算出する第1ステップと、噴射された燃料噴霧と吸気の混合分布を計測し、燃料噴霧の量に対して混合している吸気中の酸素量が余剰となる当量比1未満領域を計測または算出する第2ステップと、前記キャビティの領域を、前記燃料噴射ノズルの噴孔ごとの区画領域に前記当量比1未満領域を含むように区分する第3ステップと、前記区画領域ごとに前記キャビティの形状を決定する第4ステップとを有することを特徴とする方法である。   A method for designing a piston for an internal combustion engine according to the present invention for achieving the above object is provided in a cylinder head facing a cavity formed in a concave shape at the top of the piston and a central portion of the cavity. In a method for designing a piston for an internal combustion engine for an internal combustion engine that has a fuel injection nozzle and swirls intake air, the fuel spray injected from each nozzle hole of the fuel injection nozzle flows by a predetermined swirl. The first step of measuring or calculating the range to be measured, the mixture distribution of injected fuel spray and intake air is measured, and the oxygen amount in the intake air mixed with the amount of fuel spray is less than the equivalent ratio 1 A second step of measuring or calculating a region and the region of the cavity are partitioned so that the region of each injection hole of the fuel injection nozzle includes the region having an equivalent ratio of less than 1 3 and steps, a method characterized by a fourth step of determining the shape of the cavity for each of the divided area.

また、上記の内燃機関用のピストンの設計方法において、前記第4ステップにおいて、前記噴孔から燃料が噴射される方向においては、燃料噴霧が前記キャビティの外周壁と衝突するまでの混合距離を稼ぐために、前記キャビティの外周壁をピストン中心軸から遠くに配置し、スワール下流側では、燃料噴霧が前記キャビティの前記外周壁に衝突後、スワールで流される間に前記キャビティの内部の吸気と混合するように、前記キャビティの口元部を燃料噴霧を押し込むようにせり出す形状とし、スワール上流側では、燃料噴霧が前記キャビティの前記外周壁に衝突後、隣接する燃料噴霧との干渉が無いように、前記キャビティの前記外周壁をピストン中心軸側に近づけて配置し、前記ピストン中心軸を含む平面内の前記キャビティの断面形状を、スワールの流れに沿って前記ピストン中心軸を中心にして周方向に沿って回転させたときに、この回転に伴って前記キャビティが外側に広がった後に元に戻るように連続させて前記キャビティの形状を作成する。   In the above-described method for designing a piston for an internal combustion engine, in the fourth step, in the direction in which fuel is injected from the nozzle hole, a mixing distance until the fuel spray collides with the outer peripheral wall of the cavity is gained. Therefore, the outer peripheral wall of the cavity is arranged far from the central axis of the piston, and on the downstream side of the swirl, the fuel spray collides with the outer peripheral wall of the cavity and then mixes with the intake air inside the cavity while being swirled by the swirl. In order to prevent the fuel spray from colliding with the outer peripheral wall of the cavity on the upstream side of the swirl, so that there is no interference with the adjacent fuel spray, The outer peripheral wall of the cavity is arranged close to the piston central axis side, and the sectional shape of the cavity in a plane including the piston central axis Is rotated along the circumferential direction around the piston central axis along the flow of the swirl, and the cavity continuously extends so as to return to the original state after the cavity expands to the outside along with the rotation. Create a shape.

これらの内燃機関用のピストンの設計方法によれば、上記の内燃機関用のピストンと同様の作用効果を奏することができる。   According to these internal combustion engine piston design methods, the same operational effects as the above-described internal combustion engine piston can be achieved.

本発明の内燃機関用のピストン、内燃機関及び内燃機関用のピストンの設計方法によれば、ディーゼルエンジン等の内燃機関において、スワールを利用して、キャビティ内の燃料噴霧と吸気との混合を促進すると共に、隣接する燃料噴霧同士の干渉による燃料過濃領域の発生を抑制して、不完全燃焼による煤、HC、CO等の生成を回避できる。   According to the piston for the internal combustion engine, the internal combustion engine, and the piston design method for the internal combustion engine according to the present invention, in the internal combustion engine such as the diesel engine, the swirl is used to promote the mixing of the fuel spray and the intake air in the cavity. In addition, generation of soot, HC, CO, and the like due to incomplete combustion can be avoided by suppressing generation of a fuel rich region due to interference between adjacent fuel sprays.

本発明に係る実施の形態の内燃機関用のピストンのキャビティの構造を模式的に示すピストンの側断面図である。It is a sectional side view of the piston which shows typically the structure of the cavity of the piston for internal combustion engines of an embodiment concerning the present invention. 本発明に係る実施の形態の内燃機関用のピストンの設計方法における第1ステップを説明するための図で、キャビティ内におけるスワールによる燃料噴霧の流れを模式的に示す図である。It is a figure for demonstrating the 1st step in the design method of the piston for internal combustion engines of embodiment which concerns on this invention, and is a figure which shows typically the flow of the fuel spray by a swirl in a cavity. 本発明に係る実施の形態の内燃機関用のピストンの設計方法における第2ステップと第3ステップを説明するための図で、キャビティ内における当量比1未満の領域を模式的に示す図である。It is a figure for demonstrating the 2nd step and 3rd step in the design method of the piston for internal combustion engines of embodiment which concerns on this invention, and is a figure which shows typically the area | region where the equivalent ratio is less than 1 in a cavity. 本発明に係る実施の形態の内燃機関用のピストンの設計方法における第4ステップを説明するための図で、キャビティ内における区画領域と各断面の位置を模式的に示す図である。It is a figure for demonstrating the 4th step in the design method of the piston for internal combustion engines of embodiment which concerns on this invention, and is a figure which shows typically the division area in a cavity, and the position of each cross section. 本発明に係る実施の形態の内燃機関用のピストンにおける断面形状を模式的に示す図である。It is a figure which shows typically the cross-sectional shape in the piston for internal combustion engines of embodiment which concerns on this invention. 本発明に係る実施の形態の内燃機関用のピストンにおける断面形状を立体的に示す斜視図である。It is a perspective view which shows three-dimensionally the cross-sectional shape in the piston for internal combustion engines of embodiment which concerns on this invention. 本発明に係る実施の形態の内燃機関用のピストンにおける隣接する燃料噴霧の状態を模式的に示す図である。It is a figure which shows typically the state of the adjacent fuel spray in the piston for internal combustion engines of embodiment which concerns on this invention. 従来技術の内燃機関用のピストンのキャビティの構造を模式的に示すピストンの側断面図である。It is a sectional side view of the piston which shows typically the structure of the cavity of the piston for internal combustion engines of a prior art. 従来技術の内燃機関用のピストンのキャビティ内におけるスワールによる燃料噴霧の流れを模式的に示す図である。It is a figure which shows typically the flow of the fuel spray by a swirl in the cavity of the piston for internal combustion engines of a prior art. 従来技術の内燃機関用のピストンのキャビティ内における隣接する燃料噴霧の重なりの状態を模式的に示す図である。It is a figure which shows typically the state of the overlap of the adjacent fuel spray in the cavity of the piston for internal combustion engines of a prior art.

以下、本発明に係る実施の形態の内燃機関用のピストン、内燃機関、及び内燃機関用のピストンの設計方法について、図面を参照しながら説明する。なお、本発明に係る実施の形態の内燃機関は、本発明に係る実施の形態の内燃機関用のピストンを備えて構成され、後述する内燃機関用のピストンが奏する作用効果と同様の作用効果を奏することができる。   Hereinafter, a piston for an internal combustion engine, an internal combustion engine, and a method for designing a piston for an internal combustion engine according to embodiments of the present invention will be described with reference to the drawings. The internal combustion engine of the embodiment according to the present invention is configured to include the piston for the internal combustion engine of the embodiment according to the present invention, and has the same operational effects as the operational effects exhibited by the piston for the internal combustion engine described later. Can play.

先ず、最初に、本発明の実施の形態の内燃機関用のピストンの設計方法について説明する。この内燃機関用のピストンの設計方法は、図1に示すように、ピストン1の頂部2に凹形状に設けられたキャビティ10と、このキャビティ10の中央部に対向してシリンダヘッド(図示しない)に設けられた燃料噴射ノズル30を有し、吸気をスワールさせる内燃機関のための内燃機関用のピストンの設計方法である。   First, a method for designing a piston for an internal combustion engine according to an embodiment of the present invention will be described. As shown in FIG. 1, the piston design method for the internal combustion engine includes a cavity 10 provided in a concave shape at the top 2 of the piston 1 and a cylinder head (not shown) facing the center of the cavity 10. This is a method of designing a piston for an internal combustion engine for an internal combustion engine that has a fuel injection nozzle 30 provided on the internal combustion engine and swirls intake air.

なお、図1に示すように、キャビティ10は、外周壁11、底部12、外縁部13、口元部(せり出し部)13a、棚部14、窪み15、棚部14の口元部(せり出し部)16などを有して構成されている。   As shown in FIG. 1, the cavity 10 includes an outer peripheral wall 11, a bottom portion 12, an outer edge portion 13, a mouth portion (projecting portion) 13 a, a shelf portion 14, a recess 15, and a mouth portion (projecting portion) 16 of the shelf portion 14. And so on.

この内燃機関用のピストンの設計方法は、第1〜第4のステップを有しており、第1ステップでは、図2に示すように、予め設定されたスワールSによって、燃料噴射ノズル30の各噴孔31から噴射された燃料噴霧Fが仮想の外周壁11Xに衝突して流される範囲Rsを計測または算出する。この仮想の外周壁11Xは、燃料噴霧Fが流れる範囲Rsを得るためのものであるので、適当な形状でよく、例えば、先行技術の円環状の外周壁をもつキャビティの形状を使用することができる。   This piston designing method for an internal combustion engine has first to fourth steps. In the first step, as shown in FIG. 2, each of the fuel injection nozzles 30 is set by a swirl S set in advance. A range Rs in which the fuel spray F injected from the injection hole 31 flows by colliding with the virtual outer peripheral wall 11X is measured or calculated. Since this virtual outer peripheral wall 11X is for obtaining the range Rs through which the fuel spray F flows, it may be of an appropriate shape, for example, a cavity shape having an annular outer peripheral wall of the prior art may be used. it can.

また、第2ステップでは、図3に示すように、噴射された燃料噴霧Fと吸気の混合分布を計測し、燃料噴霧Fの量に対して混合している吸気中の酸素量が余剰となる当量比1未満領域R1を計測または算出する。   Further, in the second step, as shown in FIG. 3, the mixture distribution of the injected fuel spray F and the intake air is measured, and the amount of oxygen in the intake air mixed with the amount of the fuel spray F becomes redundant. A region R1 having an equivalence ratio of less than 1 is measured or calculated.

そして、第3ステップでは、図3に示すように、キャビティ10の中心から延びる直線Liと直線Li+1とにより、キャビティ10の領域を、燃料噴射ノズル30の噴孔31ごとの区画領域Diにおいて当量比1未満領域R1を含むように区分する。次の第4ステップでは、図4〜図6に示すように、区画領域Diごとにキャビティ10の形状を決定する。この区画領域Diは、噴孔31、言い換えれば、噴孔31の数に対応して変化する。つまり、区画領域Diは、噴孔31の数に対応した数だけあることになる。   Then, in the third step, as shown in FIG. 3, the equivalence ratio in the partition region Di for each injection hole 31 of the fuel injection nozzle 30 is defined by the straight line Li and the straight line Li + 1 extending from the center of the cavity 10. It partitions so that less than 1 area | region R1 may be included. In the next fourth step, as shown in FIGS. 4 to 6, the shape of the cavity 10 is determined for each partition region Di. This partition area Di changes corresponding to the number of nozzle holes 31, in other words, the number of nozzle holes 31. That is, there are as many partitioned areas Di as the number of nozzle holes 31.

つまり、隣接する燃料噴霧Fの干渉が少なくなるようにキャビティ(燃焼室)10の形状を設定することを目的にして、予め設定されたスワールSで燃料噴霧Fが流される範囲を計測または流体解析プログラム等の使用により算出し、また、LAS法(レーザー吸収散乱法)などで当量比(空気過剰率の逆数=完全燃焼に必要な酸素の重量/実際の混合気が含む酸素の重量)を計測,当量比1未満となる領域R1、言い換えれば、酸素が余剰な領域R1が、各噴孔31から噴射される区画領域Di毎に配置されるようキャビティ10の周方向に区分された範囲となる区画領域Diを決定して、各噴孔31の噴射された燃料噴霧Fが発生する領域で決められる各区画領域Diごとのキャビティ10の断面形状(S1〜S7)を決定する。   That is, for the purpose of setting the shape of the cavity (combustion chamber) 10 so as to reduce the interference between the adjacent fuel sprays F, the range in which the fuel sprays F are flowed by a preset swirl S is measured or fluid analysis Calculate by using a program, etc., and measure the equivalent ratio (reciprocal of excess air ratio = weight of oxygen required for complete combustion / weight of oxygen in the actual mixture) using the LAS method (laser absorption scattering method) , A region R1 having an equivalence ratio of less than 1, in other words, a region R1 in which oxygen is surplus is a range divided in the circumferential direction of the cavity 10 so as to be arranged for each partition region Di ejected from each nozzle hole 31. The partition region Di is determined, and the cross-sectional shape (S1 to S7) of the cavity 10 for each partition region Di determined in the region where the fuel spray F injected from each nozzle hole 31 is generated is determined.

そして、予め設定されたスワールSに基づいて、キャビティ10の上面視の周方向で当量比が1未満となるように区画領域Diを設定し、この区画領域Di毎にキャビティ10の断面形状(S1〜S7)を設定する。このキャビティ10の断面形状(S1〜S7)の設定に際して、噴射された燃料噴霧Fが直接衝突する箇所S4は、噴孔31からできるだけ遠い箇所とし、仮想の外周壁11X上で,噴霧同士が重なり、当量比が1を超えて、酸素不足が生じると計測または、計算されるような箇所(S1、S7)には壁状の形状を設定して、隣接する噴射された燃料噴霧F1、F2が重ならないようにする。そのため、各区画領域Diの両端の断面形状(S1、S7)は、隣接する区域の燃料噴霧F1、F2と干渉しないようにキャビティ10の半径方向のピストン中心軸Cからの距離を縮小させる。   Based on the swirl S set in advance, the partition area Di is set so that the equivalence ratio is less than 1 in the circumferential direction of the cavity 10 as viewed from above, and the sectional shape (S1) of the cavity 10 is set for each partition area Di. To S7). When setting the cross-sectional shape (S1 to S7) of the cavity 10, the portion S4 where the injected fuel spray F directly collides is set as far as possible from the injection hole 31, and the sprays overlap on the virtual outer peripheral wall 11X. A wall-like shape is set at a location (S1, S7) where the equivalence ratio exceeds 1 and oxygen shortage occurs or is calculated, and adjacent injected fuel sprays F1, F2 Avoid overlapping. Therefore, the cross-sectional shapes (S1, S7) at both ends of each partition area Di reduce the distance from the piston central axis C in the radial direction of the cavity 10 so as not to interfere with the fuel sprays F1, F2 in the adjacent areas.

また、上記の第4ステップにおいて、噴孔31から燃料噴霧Fが噴射される方向(断面S4)においては、燃料噴霧Fがキャビティ10の外周壁11と衝突するまでの混合距離を稼ぐために、キャビティ10の外周壁11をピストン中心軸Cから遠くに配置し、スワール下流側(断面S5、S6)では、燃料噴霧Fがキャビティ10の外周壁11に衝突後、スワールSで流される間にキャビティ10の内部の吸気と混合するように、キャビティ10の口元部13aを燃料噴霧Fを押し込むようにせり出す形状とし、スワール上流側(断面S2、S3)では、燃料噴霧Fがキャビティ10の外周壁11に衝突後、隣接する燃料噴霧Fとの干渉が無いように、キャビティ10の外周壁11をピストン中心軸C側に近づけて配置し、図6に示すように、ピストン中心軸Cを含む平面内のキャビティ10の断面形状(S1〜S7)を、スワールSの流れに沿ってピストン中心軸Cを中心にして周方向に沿って回転させたときに、この回転に伴ってキャビティ10が外側に広がった後に元に戻るように連続させてキャビティ10の形状を作成する。つまり、ピストン中心軸Cを含む平面内のキャビティ10の断面形状(S1〜S7)をピストン中心軸Cを中心にして、周方向に広げるように連続させてキャビティ10の形状を作成する。   In the fourth step, in the direction (cross section S4) in which the fuel spray F is injected from the nozzle hole 31, in order to earn a mixing distance until the fuel spray F collides with the outer peripheral wall 11 of the cavity 10, The outer peripheral wall 11 of the cavity 10 is arranged far from the piston central axis C, and on the downstream side of the swirl (sections S5 and S6), the fuel spray F collides with the outer peripheral wall 11 of the cavity 10 and then flows through the swirl S. The mouth portion 13a of the cavity 10 is projected so as to push in the fuel spray F so as to be mixed with the intake air inside the fuel, and the fuel spray F is on the outer peripheral wall 11 of the cavity 10 on the swirl upstream side (sections S2 and S3). 6, the outer peripheral wall 11 of the cavity 10 is arranged close to the piston central axis C side so that there is no interference with the adjacent fuel spray F, as shown in FIG. When the sectional shape (S1 to S7) of the cavity 10 in the plane including the piston central axis C is rotated along the circumferential direction around the piston central axis C along the flow of the swirl S, this rotation Accordingly, the shape of the cavity 10 is created by continuing the cavity 10 so as to return to the original state after spreading outward. That is, the shape of the cavity 10 is created by continuously extending the cross-sectional shape (S1 to S7) of the cavity 10 in a plane including the piston center axis C so as to spread in the circumferential direction around the piston center axis C.

つまり、キャビティ10内の吸気の流れであるスワールSに合わせて、キャビティ10をピストン中心軸Cを含む平面で切断した断面形状(S1〜S7)をスワールSの方向に従って半径方向に変化するように構成し、このキャビティ10の断面形状(S1〜S7)の変化については、燃料噴霧Fが直接衝突する箇所(S4)の口元部13aは、噴孔31から最も遠い箇所とし、第1ステップ及び第2ステップで得られた結果では、隣接する燃料噴霧Fと重なり、当量比が1を超えていた箇所(S1、S7)には、壁状の形状を設定する。また、燃料噴霧FがスワールSに流されるに従って、燃料噴霧Fがキャビティ10の中心部C側の吸気と混合するように、燃料Fを押し込むように口元部13aを中心部C側にせり出させる。   That is, the cross-sectional shape (S1 to S7) obtained by cutting the cavity 10 along the plane including the piston central axis C changes in the radial direction according to the direction of the swirl S in accordance with the swirl S that is the flow of intake air in the cavity 10. Concerning the change of the cross-sectional shape (S1 to S7) of the cavity 10, the mouth portion 13a of the location (S4) where the fuel spray F directly collides is the farthest location from the injection hole 31, and the first step and the first step As a result obtained in two steps, a wall-like shape is set in a portion (S1, S7) that overlaps with the adjacent fuel spray F and has an equivalent ratio exceeding 1. Further, as the fuel spray F flows through the swirl S, the mouth portion 13a is pushed out toward the center C so as to push in the fuel F so that the fuel spray F mixes with the intake air on the center C side of the cavity 10. .

次に、本発明の実施の形態の内燃機関用のピストン(以下ピストン)1について説明する。このピストン1は、図1〜図6に示すように、ピストン1の頂部2に凹形状に設けられたキャビティ10と、このキャビティ10の中央部に対向してシリンダヘッド(図示しない)に設けられた燃料噴射ノズル30を有し、吸気をスワールさせる内燃機関のための内燃機関用のピストンである。   Next, a piston (hereinafter referred to as a piston) 1 for an internal combustion engine according to an embodiment of the present invention will be described. As shown in FIGS. 1 to 6, the piston 1 is provided in a cavity 10 provided in a concave shape at the top 2 of the piston 1 and in a cylinder head (not shown) facing the central portion of the cavity 10. This is a piston for an internal combustion engine for an internal combustion engine that has a fuel injection nozzle 30 and swirls intake air.

このピストン1において、キャビティ10の領域を燃料噴射ノズル30の噴孔31ごとの区画領域Diに区分し、この区画領域Diの内側にキャビティ10の外周壁11の外周上側部分を窪み15を有する棚部14を設ける。   In this piston 1, the area of the cavity 10 is divided into divided areas Di for each injection hole 31 of the fuel injection nozzle 30, and the upper peripheral portion of the outer peripheral wall 11 of the cavity 10 has a recess 15 inside the divided area Di. A portion 14 is provided.

それと共に、この区画領域Diに隣接する区画領域Di+1との境界部分では窪み15を有する棚部14が無い形状に形成し、スワールSの方向に関して、区画領域Diのスワール最上流側(S1)では棚部14が無い形状から外周側に抉る窪み15を設けて棚部14を形成した形状に移行する第1移行部(S1〜S2)を設ける。   At the same time, in the boundary portion with the partition area Di + 1 adjacent to the partition area Di, the shelf section 14 having the depression 15 is not formed, and with respect to the direction of the swirl S, on the swirl uppermost stream side (S1) of the partition area Di. The 1st transition part (S1-S2) which provides the hollow 15 which extends in the outer peripheral side from the shape without the shelf part 14 and transfers to the shape which formed the shelf part 14 is provided.

また、区画領域Diの中央(S4)まで徐々に窪み15の外周側への抉り量を大きくする第1窪み部(S2〜S4)と、区画領域Diの中央(S4)で窪み15の外周側への抉り量を最大とする最大窪み部(S4)を設ける。   Moreover, the 1st hollow part (S2-S4) which enlarges the turning amount to the outer peripheral side of the hollow 15 gradually to the center (S4) of the division area Di, and the outer peripheral side of the depression 15 in the center (S4) of the division area Di A maximum depression (S4) that maximizes the amount of twisting is provided.

更に、区画領域Diの中央(S4)からスワール下流側に徐々に窪み15の外周側への抉り量を小さくする第2窪み部(S4〜S6)と、区画領域Diのスワール最下流側(S7)では窪み15を有する棚部14のある形状から窪み15を有する棚部14の無い形状に移行する第2移行部(S6〜S7)とで形成して、隣接する区画領域Di+1のスワール最上流側の形状に連続させるように形成する。   Furthermore, the second depression (S4 to S6) that gradually reduces the amount of turning of the depression 15 from the center (S4) of the partition area Di toward the downstream side of the swirl, and the most downstream side of the swirl (S7) of the partition area Di. ) Is formed with a second transition portion (S6 to S7) that transitions from a shape of the shelf portion 14 having the recess 15 to a shape without the shelf portion 14 having the recess 15, and the uppermost swirl of the adjacent partition region Di + 1 It is formed so as to be continuous with the side shape.

その上、第1移行部(S1〜S2)、第2移行部(S2〜S4)、第2窪み部(S4〜S6)、第1窪み部(S6〜S7)の順に、窪み15の外周側への抉り量における周方向に対する変化量を小さくして構成する。   In addition, the outer peripheral side of the recess 15 in the order of the first transition portion (S1 to S2), the second transition portion (S2 to S4), the second recess portion (S4 to S6), and the first recess portion (S6 to S7). The amount of change with respect to the circumferential direction is reduced.

つまり、キャビティ(燃焼室)10の形状に関しては、燃料噴射ノズル30の噴孔31から噴射される燃料噴霧Fごとに、ピストン中心軸Cから半径方向に延びる断面形状(S1〜S7)を周方向に扇状に重ね合わせるようにしてキャビティ形状を作成する。   That is, regarding the shape of the cavity (combustion chamber) 10, the cross-sectional shape (S 1 to S 7) extending in the radial direction from the piston central axis C for each fuel spray F injected from the injection hole 31 of the fuel injection nozzle 30 is circumferential. A cavity shape is created by superimposing them in a fan shape.

そして、燃料噴霧Fが直接衝突する箇所である最大窪み部(S4)は、燃料噴霧Fが衝突するまでの混合距離を稼ぐため出来るだけ遠くになるようにする。また、第2窪み部(S4〜S6)では、燃料噴霧Fがキャビティ10の外周壁11に衝突後、スワールSで流される間にキャビティ10の中心部Cの吸気と混合するようにキャビティ10の口元部13aが燃料噴霧Fを押し込むように口元部13aをピストン中心軸C側にせり出す形状にする。   And the largest hollow part (S4) which is a location where the fuel spray F collides directly is made as far as possible in order to earn the mixing distance until the fuel spray F collides. Further, in the second depression (S4 to S6), after the fuel spray F collides with the outer peripheral wall 11 of the cavity 10, the cavity 10 is mixed with the intake air in the central portion C of the cavity 10 while being swirled by the swirl S. The mouth portion 13a is shaped to protrude toward the piston central axis C so that the mouth portion 13a pushes in the fuel spray F.

これにより、燃料噴霧Fと吸気の混合をできる限り促進したい部位(S4〜S6)では、混合時間が長く、また、混合領域が大きくなるように、噴射された燃料噴霧Fが衝突するキャビティ10の外周壁11の位置を遠くにして形成する。   Thereby, in the part (S4 to S6) where the mixing of the fuel spray F and the intake air is desired to be promoted as much as possible, the mixing time is long, and the mixing region becomes large so that the injected fuel spray F collides with the cavity 10. The outer peripheral wall 11 is formed far away.

一方で、区画領域Diの両側では隣接する燃料噴霧Fとの干渉が生じないように、スワール流れの向きと反対側の方向のスワール上流側の第1窪み部(S2〜S4)では、隣接する噴射された燃料噴霧Fと干渉しないようにキャビティ10の半径方向のピストン中心軸Cからの距離を徐々に縮小させ、隣接する噴射された燃料噴霧Fと重なることなく、干渉しないようにする障壁を形成する形状にする。   On the other hand, in the first depression (S2 to S4) on the swirl upstream side in the direction opposite to the direction of the swirl flow, adjacent to the fuel spray F adjacent to each other on both sides of the partition region Di. A barrier is provided to gradually reduce the distance from the piston central axis C in the radial direction of the cavity 10 so as not to interfere with the injected fuel spray F so as not to overlap with the adjacent injected fuel spray F. Make the shape to be formed.

このキャビティ10では、ピストン1の頂部2の内側のラインとなる外縁部13は、図4及び図6に示すように、ピストン中心軸Cの上から見たときに、噴孔31からの燃料噴射の方向に対して、線対称とはならず、非線対称となる。   In this cavity 10, the outer edge portion 13 which is a line inside the top portion 2 of the piston 1 is injected with fuel from the injection hole 31 when viewed from above the piston center axis C as shown in FIGS. 4 and 6. It is not line-symmetric with respect to the direction of, but is non-line-symmetric.

この構成によれば、燃料噴霧Fごとに、ピストン1のキャビティ10の円周方向にキャビティ10の断面積が変化する構造で、その区画領域Di内の吸気と燃料噴霧Fが混合するように工夫しているので、キャビティ10内の吸気と燃料噴霧Fを十分混合することが可能となり、煤、HC、COなどの発生を抑制できる。   According to this configuration, the structure in which the cross-sectional area of the cavity 10 changes in the circumferential direction of the cavity 10 of the piston 1 for each fuel spray F, and the intake air in the partition region Di and the fuel spray F are mixed. Therefore, the intake air in the cavity 10 and the fuel spray F can be sufficiently mixed, and generation of soot, HC, CO, and the like can be suppressed.

また、図7の領域Rxに示すように、噴射された隣接する燃料噴霧F1、F2同士の重なりを排除して干渉が無いようにしているので、隣接する燃料噴霧F1、F2同士の干渉による燃料過濃領域の発生を抑制することが可能となり、これにより,不完全燃焼による煤、HC、COの生成を回避することができる。また、吸気と燃料噴霧Fの混合が良好に促進されるので、この面においてもSoot、COの低減が可能となる。   Further, as shown in a region Rx in FIG. 7, the overlap between the injected adjacent fuel sprays F1 and F2 is eliminated so that there is no interference, so the fuel due to the interference between the adjacent fuel sprays F1 and F2 It is possible to suppress the generation of an excessively concentrated region, thereby avoiding the generation of soot, HC, and CO due to incomplete combustion. Further, since mixing of the intake air and the fuel spray F is favorably promoted, soot and CO can be reduced also in this aspect.

また、第2窪み部の棚部14のある部位(S4〜S6)において、ピストン1の頂部2との角部の口元部13a、及び、棚部14の口元部16をピストン中心軸C側にせり出させて形成する。言い換えれば、噴射された燃料噴霧Fが、ギャビティ10の外周壁11に衝突した後、スワールSで流される間に、キャビティ10の中心部側の吸気と混合するように、キャビティ10の口元部13a、及び、棚部14の口元部16をせり出す構造とする。これにより、スワールSの流れに合わせて、燃料噴霧Fがキャビティ10の中心部側の吸気と混合し易くなる。   Moreover, in the site | part (S4-S6) with the shelf part 14 of a 2nd hollow part, the base part 13a of the corner | angular part with the top part 2 of the piston 1 and the base part 16 of the shelf part 14 are on the piston central axis C side. Protruding and forming. In other words, after the injected fuel spray F collides with the outer peripheral wall 11 of the cavity 10 and then flows in the swirl S, the mouth portion 13a of the cavity 10 is mixed with the intake air on the center side of the cavity 10. , And the mouth portion 16 of the shelf portion 14 is projected. Accordingly, the fuel spray F is easily mixed with the intake air on the center side of the cavity 10 in accordance with the flow of the swirl S.

また、この口元部13a、16の構造により、ピストン1が圧縮上死点を越えて膨張行程に入るとキャビティ10からシリンダへの流れとなる逆スキッシュ流も活用できて、燃料噴霧Fと吸気の混合を促進できるようになる。   In addition, by the structure of the mouth portions 13a and 16, the reverse squish flow that flows from the cavity 10 to the cylinder when the piston 1 exceeds the compression top dead center and enters the expansion stroke can be utilized. Mixing can be promoted.

従って、上記の構成の内燃機関用のピストン、内燃機関、及び内燃機関用のピストンの設計方法によれば、ディーゼルエンジン等の内燃機関において、スワールSを利用して、キャビティ10内の燃料噴霧Fと吸気との混合を促進すると共に、隣接する燃料噴霧F同士の干渉による燃料過濃領域の発生を抑制して、不完全燃焼による煤、HC、CO等の生成を回避できる。   Therefore, according to the piston for the internal combustion engine, the internal combustion engine, and the piston design method for the internal combustion engine having the above-described configuration, in the internal combustion engine such as a diesel engine, the fuel spray F in the cavity 10 is utilized using the swirl S. As a result, the generation of soot, HC, CO, etc. due to incomplete combustion can be avoided by suppressing the generation of a fuel rich region due to interference between adjacent fuel sprays F.

1、1X 内燃機関用のピストン(ピストン)
2 ピストンの頂部
10、10X キャビティ
11 キャビティの外周壁
11X 仮想の外周壁
12 キャビティの底部
13 キャビティの外縁部
13a キャビティの口元部(せり出し部)
14 棚部
15 窪み
16 棚部の口元部(せり出し部)
30 燃料噴射ノズル
31 噴孔
C キャビティの中心部(ピストン中心軸)
Di 区画領域
F 燃料噴霧
Li、Li+1 キャビティの中心から延びる直線
Rs 燃料噴霧が仮想の外周壁に衝突して流される範囲
R1 当量比1未満領域
S スワール
S1〜S7 キャビティの断面形状
1, 1X Piston for internal combustion engine
2 Piston top part 10, 10X Cavity 11 Cavity outer peripheral wall 11X Virtual outer peripheral wall 12 Cavity bottom part 13 Cavity outer edge part 13a Cavity mouth part (extrusion part)
14 Shelf part 15 Dimple 16 Shelf's mouth part (protruding part)
30 Fuel injection nozzle 31 Injection hole C Center part of cavity (piston central axis)
Di partition region F Fuel spray Li, Li + 1 Straight line Rs extending from the center of the cavity R1 Range in which the fuel spray collides with the virtual outer peripheral wall R1 Equivalence ratio less than 1 region S Swirl S1 to S7 Cross sectional shape of the cavity

Claims (5)

ピストンの頂部に凹形状に設けられたキャビティと、該キャビティの中央部に対向してシリンダヘッドに設けられた燃料噴射ノズルを有し、吸気をスワールさせる内燃機関のための内燃機関用のピストンにおいて、
前記キャビティの領域を前記燃料噴射ノズルの噴孔ごとの区画領域に区分し、
前記区画領域の内側に前記キャビティの外周壁の外周上側部分を窪みを有する棚部を設けると共に、前記区画領域に隣接する区画領域との境界部分では前記棚部が無い形状に形成し、
スワールの方向に関して、
前記区画領域のスワール最上流側では前記棚部が無い形状から外周側に抉る前記棚部を形成した形状に移行する第1移行部と、前記区画領域の中央まで徐々に前記窪みの外周側への抉り量を大きくする第1窪み部と、前記区画領域の中央で前記窪みの外周側への抉り量を最大とする最大窪み部と、前記区画領域の中央からスワール下流側に徐々に前記窪みの外周側への抉り量を小さくする第2窪み部と、前記区画領域のスワール最下流側では前記棚部のある形状から前記棚部の無い形状に移行する第2移行部とで形成して、隣接する区画領域のスワール最上流側の形状に連続させるように形成し、
更に、前記第1移行部、前記第2移行部、前記第2窪み部、前記第1窪み部の順に、前記窪みの外周側への抉り量における周方向に対する変化量を小さくしたことを特徴とする内燃機関用のピストン。
In a piston for an internal combustion engine for an internal combustion engine having a cavity provided in a concave shape at the top of the piston and a fuel injection nozzle provided in a cylinder head so as to face the central portion of the cavity and for swirling intake air ,
Dividing the region of the cavity into compartments for each nozzle hole of the fuel injection nozzle;
While providing a shelf having a depression on the outer peripheral upper side portion of the outer peripheral wall of the cavity inside the partition region, and forming a shape without the shelf at the boundary portion with the partition region adjacent to the partition region,
Regarding the direction of the swirl,
On the uppermost swirl side of the partition region, a first transition portion that transitions from a shape without the shelf portion to a shape that forms the shelf portion extending to the outer periphery side, and gradually toward the outer periphery side of the depression to the center of the partition region A first dent that increases the amount of sag, a maximum dent that maximizes the amount of sag toward the outer periphery of the dent at the center of the partition region, and the dent gradually from the center of the partition region to the swirl downstream side. A second depression that reduces the amount of turning to the outer peripheral side of the rim, and a second transition portion that transitions from the shape of the shelf to the shape without the shelf on the downstream side of the swirl of the partition region , Formed to be continuous with the shape of the swirl upstream side of the adjacent partition area,
Furthermore, the amount of change with respect to the circumferential direction in the amount of turning toward the outer peripheral side of the recess is reduced in the order of the first transition portion, the second transition portion, the second recess portion, and the first recess portion. A piston for an internal combustion engine.
前記第2窪み部の前記棚部のある部位において、前記ピストンの頂部との角部の口元部をピストン中心軸側にせり出させて形成した請求項1に記載の内燃機関用のピストン。   2. The piston for an internal combustion engine according to claim 1, wherein a mouth portion of a corner portion with respect to a top portion of the piston is protruded toward a piston central axis side at a portion of the second recess portion where the shelf portion is provided. 請求項1又は2に記載の内燃機関用のピストンを備えたことを特徴とする内燃機関。   An internal combustion engine comprising the piston for an internal combustion engine according to claim 1 or 2. ピストンの頂部に凹形状に設けられたキャビティと、該キャビティの中央部に対向してシリンダヘッドに設けられた燃料噴射ノズルを有し、吸気をスワールさせる内燃機関のための内燃機関用のピストンの設計方法において、
予め設定されたスワールによって、前記燃料噴射ノズルの各噴孔から噴射された燃料噴霧が流される範囲を計測または算出する第1ステップと、
噴射された燃料噴霧と吸気の混合分布を計測し、燃料噴霧の量に対して混合している吸気中の酸素量が余剰となる当量比1未満領域を計測または算出する第2ステップと、
前記キャビティの領域を、前記燃料噴射ノズルの噴孔ごとの区画領域に前記当量比1未満領域を含むように区分する第3ステップと、
前記区画領域ごとに前記キャビティの形状を決定する第4ステップとを有することを特徴とする内燃機関用のピストンの設計方法。
A piston for an internal combustion engine for an internal combustion engine having a cavity provided in a concave shape at the top of the piston and a fuel injection nozzle provided in a cylinder head facing the central portion of the cavity and for swirling intake air In the design method,
A first step of measuring or calculating a range in which the fuel spray injected from each nozzle hole of the fuel injection nozzle flows by a swirl set in advance;
A second step of measuring a mixture distribution of the injected fuel spray and the intake air, and measuring or calculating a region less than an equivalence ratio of 1 where the amount of oxygen in the intake air mixed with respect to the amount of the fuel spray is excessive;
A third step of dividing the region of the cavity so as to include the region of less than 1 in the partition region for each nozzle hole of the fuel injection nozzle;
And a fourth step of determining a shape of the cavity for each of the partition regions. A method for designing a piston for an internal combustion engine.
前記第4ステップにおいて、
前記噴孔から燃料が噴射される方向においては、燃料噴霧が前記キャビティの外周壁と衝突するまでの混合距離を稼ぐために、前記キャビティの外周壁をピストン中心軸から遠くに配置し、
スワール下流側では、燃料噴霧が前記キャビティの前記外周壁に衝突後、スワールで流される間に前記キャビティの内部の吸気と混合するように、前記キャビティの口元部を燃料噴霧を押し込むようにせり出す形状とし、
スワール上流側では、燃料噴霧が前記キャビティの前記外周壁に衝突後、隣接する燃料噴霧との干渉が無いように、前記キャビティの前記外周壁をピストン中心軸側に近づけて配置し、
前記ピストン中心軸を含む平面内の前記キャビティの断面形状を、スワールの流れに沿って前記ピストン中心軸を中心にして周方向に沿って回転させたときに、この回転に伴って前記キャビティが外側に広がった後に元に戻るように連続させて前記キャビティの形状を作成する請求項4に記載の内燃機関用のピストンの設計方法。
In the fourth step,
In the direction in which the fuel is injected from the nozzle hole, the outer peripheral wall of the cavity is arranged far from the piston central axis in order to increase the mixing distance until the fuel spray collides with the outer peripheral wall of the cavity.
On the downstream side of the swirl, after the fuel spray collides with the outer peripheral wall of the cavity, the shape of the cavity is pushed out so as to mix with the intake air inside the cavity while flowing by the swirl. age,
On the swirl upstream side, after the fuel spray collides with the outer peripheral wall of the cavity, the outer peripheral wall of the cavity is arranged close to the piston central axis side so that there is no interference with the adjacent fuel spray,
When the cross-sectional shape of the cavity in a plane including the piston central axis is rotated along the circumferential direction around the piston central axis along the flow of the swirl, the cavity is exposed to the outside along with the rotation. The method for designing a piston for an internal combustion engine according to claim 4, wherein the shape of the cavity is continuously formed so as to return to the original state after spreading.
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JP2015105570A (en) * 2013-11-28 2015-06-08 株式会社豊田中央研究所 Diesel engine

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