JP2017025585A - Repair construct of underwater wall surface of structure and repair method for the same - Google Patents

Repair construct of underwater wall surface of structure and repair method for the same Download PDF

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JP2017025585A
JP2017025585A JP2015145207A JP2015145207A JP2017025585A JP 2017025585 A JP2017025585 A JP 2017025585A JP 2015145207 A JP2015145207 A JP 2015145207A JP 2015145207 A JP2015145207 A JP 2015145207A JP 2017025585 A JP2017025585 A JP 2017025585A
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wall surface
underwater wall
underwater
mold
formwork
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修 南
Osamu Minami
修 南
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MINAMIGUMI KK
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Abstract

PROBLEM TO BE SOLVED: To provide a repair construct of an underwater wall surface of a concrete structure, the repair construct capable of shortening a repair construction period, eliminating passage disorders such as ships, shortening an underwater work time of a worker, and superior in safety, and provide a repair method for the same.SOLUTION: A concrete form support board 2 disposed in a bottom ground 51 comprises a substrate 3 and a support plate 4 standing up substantially at a right angle. A form 6 is installed with a lower end supported by the form support board 2 while facing an underwater wall surface 52A containing a repair wall surface 52B of a concrete structure 52, and an upper end side supported by the upper end side of the structure 52. A form supporting cord 8 fixes a base end side to the underwater wall surface 52A, the tip side of a cord 8A is inserted to the form 6 and engaged by a clip 8D, and thereby the form 6 is supported at intervals of approximately 500 mm with respect to the underwater wall surface 52A. Underwater insoluble mortar is filled and solidified in a space 7 between the form 6 and the underwater wall surface 52A to cover the underwater wall surface 52A by a concrete layer 10, and the form 6 is disengaged and removed from the form supporting cord 8.SELECTED DRAWING: Figure 1

Description

本発明は、防波堤、岸壁、護岸等のコンクリート構造物の水没している水中壁面の損壊を短期間で安全かつ安価に、また船舶等の航行への影響も無く補修することができる構造物の水中壁面の補修用構成体及びその補修工法に関する。   The present invention relates to a structure capable of repairing damage to a submerged underwater wall of a concrete structure such as a breakwater, quay wall, revetment, etc. in a short time, safely and inexpensively, and without affecting the navigation of a ship or the like. The present invention relates to an underwater wall repair structure and a repair method thereof.

例えば、港湾に設置するコンクリート製の防波堤はコンクリートの経年劣化により、また波力や流氷の衝突によってその水中壁面が次第に損壊するが、この損壊は放置すると次第に拡大して防波堤としての強度性が損なわれる事態に至る。そこで、従来の補修方法は、損壊壁面を囲繞するように足場を海底の地盤から立ち上げ、足場に防波板を囲繞するように設置して作業空間を形成する作業場を組立て、作業空間内で作業員が損壊壁面にモルタル塗布等の補修作業を行うようにしている。   For example, a concrete breakwater installed in a harbor gradually deteriorates its underwater wall surface due to deterioration over time of the concrete, and collision of wave power and drift ice, but this damage gradually expands if left untreated and the strength as a breakwater is lost. Leading to a situation. Therefore, the conventional repair method is to assemble a workplace that forms a work space by setting up a scaffold from the ground of the seabed so as to surround the damaged wall surface, Workers perform repair work such as mortar coating on damaged walls.

見い出せず。I can't find it.

しかし、上述した従来技術は、作業空間を形成するために防波堤から略1,500mm湾内に突出する状態で作業場を設置するため、港湾内での船舶の航行の障害になるという問題がある。また、繰り返し波力を受ける海中に作業場を設置するには相応の強度性が必要であり、このために設置日数と多大な労力を要するという問題、費用が嵩むという問題、作業中の天候の急変による作業員の安全性確保という問題がある。   However, the above-described prior art has a problem that the work place is installed in a state of projecting from the breakwater into the bay approximately 1,500 mm in order to form a work space, which obstructs navigation of the ship in the port. In addition, installation of a work place in the sea that receives repeated wave forces requires appropriate strength, which requires the installation days and labor, the problem of increased costs, and sudden changes in the weather during work. There is a problem of ensuring the safety of workers.

本発明は上述した従来技術の諸問題に鑑みなされたもので、水中に従来の作業場を設置しないので補修工期を短縮できるし、港湾内への突出量も最小限であるので船舶等の航行障害も無く、作業員の水中作業時間も短いので安全性に優れているコンクリート製構造物の水中壁面の補修用構成体及びその補修工法を提供することを目的とする。   The present invention has been made in view of the above-described problems of the prior art, and since a conventional work place is not installed in the water, the repair work period can be shortened, and the amount of protrusion into the port is also minimal, so navigational obstacles such as ships In addition, it is an object of the present invention to provide a structure for repairing an underwater wall surface of a concrete structure that is excellent in safety because an operator's underwater work time is short, and a repair method thereof.

上述した課題を解決するために構成した請求項1に係る本発明は、水底地盤に配置する基板の一端側から略直角に支持板が起立するコンクリート製の型枠支持盤と、該型枠支持盤に下端が支承され、前記支持板に沿ってコンクリート製構造物の補修壁面を含む水中壁面に対向して起立し、上端側は該構造物の上端側に支持される複数の型枠と、前記水中壁面に基端側を固着し、該型枠に先端側を係止することにより型枠を水中壁面に対して一定の間隔に支持する複数の型枠支持索とから構成し、前記型枠と前記水中壁面との空間にセメントを充填固化して前記水中壁面をコンクリート層で覆い、前記型枠は前記型枠支持索から離脱させて該コンクリート層から撤去するようにしたものからなる。   The present invention according to claim 1 configured to solve the above-described problems is a concrete formwork support board in which a support plate stands up at a substantially right angle from one end side of a substrate placed on the bottom of the ground, and the formwork support. A lower end is supported on the board, and stands up against the underwater wall surface including the repair wall surface of the concrete structure along the support plate, and the upper end side is a plurality of molds supported on the upper end side of the structure; A base end side is fixed to the underwater wall surface, and a front end side is locked to the mold frame, thereby forming a plurality of formwork support ropes that support the mold frame at a constant interval with respect to the underwater wall surface, The space between the frame and the underwater wall surface is filled with cement and solidified, and the underwater wall surface is covered with a concrete layer, and the mold frame is detached from the mold frame support rope and removed from the concrete layer.

また、請求項2に係る発明を構成する手段は、水底地盤に配置する基板の一端側から略直角に支持板が起立するコンクリート製の型枠支持盤と、前記水底地盤に構築するコンクリート製構造物の補修壁面を含む水中壁面に対向して該型枠支持盤から上方に積重する横長長方形の複数の永久型枠パネルからなる型枠と、該型枠から前記水中壁面にかけて挿着することにより該型枠を水中壁面に対して一定の間隔に支持する複数の型枠支持ロッドと、前記型枠と前記水中壁面との空間にセメントを充填固化して該水中壁面をコンクリート層で覆うようにしたものからなる。   According to a second aspect of the present invention, there is provided a concrete formwork support plate in which a support plate stands up at a substantially right angle from one end side of a substrate placed on the water bottom ground, and a concrete structure constructed on the water bottom ground. A form frame comprising a plurality of horizontally long permanent mold panels facing the underwater wall surface including the repair wall surface of the object and stacked upward from the formwork support board, and being inserted from the mold frame to the underwater wall surface. A plurality of formwork support rods for supporting the formwork at a fixed interval with respect to the underwater wall surface, and filling and solidifying cement in a space between the formwork and the underwater wall surface so as to cover the underwater wall surface with a concrete layer. Consists of

そして、前記基板には、水平状態に設定するための複数の水平調整具を設けるとよい。   And it is good to provide the said board | substrate with the several horizontal adjustment tool for setting to a horizontal state.

また、前記型枠は、縦長長方形の板体であるとよい。   The mold may be a vertically long rectangular plate.

また、前記型枠支持索は、非腐食性、非発錆性のコードと、該コードの基端側に固着され、前記補修水中壁面に埋設する固定軸と、前記型枠に挿通する前記コードの先端側に着脱可能に設けることにより該型枠を支持する係止具とから構成するとよい。   Further, the formwork support rope includes a non-corrosive and non-rusting cord, a fixed shaft fixed to the proximal end side of the cord and embedded in the wall surface of the repair water, and the cord inserted into the formwork. It is good to comprise from the latching tool which supports this formwork by providing in the front end side of detachable.

また、前記型枠支持索は、コードの長手方向途中に1以上のコンクリート係止塊を設けるとよい。   Moreover, the said formwork support rope is good to provide one or more concrete latching blocks in the longitudinal direction of a cord.

更に、前記型枠支持ロッドは、モルタルに非金属製補強材を混入して成形したものであるとよい。   Furthermore, the said formwork support rod is good to shape | mold by mixing a nonmetallic reinforcement material in mortar.

更に、前記コンクリート層は、前記水中壁面に突設する複数の差筋アンカーによって支持するようにするとよい。 Furthermore, the concrete layer may be supported by a plurality of differential bar anchors protruding from the underwater wall surface.

また、請求項9に係る本発明を構成する手段は、基板から支持板が起立する略L字状のコンクリート製型枠支持盤を成形する工程と、水底の地盤を整地する工程と、整地した地盤に前記基板を位置させて前記支持板がコンクリート製構造物の補修壁面を含む水中壁面に対向する状態に前記型枠支持盤を設置する工程と、該支持板に支承させて該水中壁面に対向する状態に型枠を配置する工程と、前記水中壁面に基端側を固着し、該型枠に先端側を係止する複数の型枠支持索により該型枠を前記水中壁面に対して一定の間隔に支持することにより、該型枠と水中壁面との間に空間を形成する工程と、該空間にセメントを充填して前記水中壁面を覆うコンクリート層を形成する工程と、該コンクリート層の形成後に前記型枠支持索から離脱させて前記型枠を撤去する工程とからなる。 Further, the means constituting the present invention according to claim 9 is a step of forming a substantially L-shaped concrete formwork support plate in which a support plate rises from the substrate, a step of leveling the ground of the water bottom, and a leveling step. Placing the base plate on the ground and placing the formwork support plate in a state where the support plate faces an underwater wall surface including a repair wall surface of a concrete structure; and supporting the formwork support plate on the underwater wall surface A step of disposing the formwork in an opposing state; and a plurality of formwork support ropes that fix the base end side to the underwater wall surface and lock the distal end side to the underwater wall surface with respect to the underwater wall surface A step of forming a space between the formwork and the underwater wall surface by supporting at a constant interval, a step of filling the space with cement and forming a concrete layer covering the underwater wall surface, and the concrete layer After forming, remove it from the formwork support rope And a step of removing the serial-type frame.

更に、請求項10に係る本発明を構成する手段は、基板から支持板が起立する略L字状のコンクリート製型枠支持盤を成形する工程と、水底の地盤を整地する工程と、整地した地盤に前記基板を位置させて前記支持板がコンクリート製構造物の補修壁面を含む水中壁面に対向する状態に前記型枠支持盤を設置する工程と、横長長方形の永久型枠パネルを前記水中壁面に対向して前記型枠支持盤から上方に積重して型枠を形成する工程と、該型枠から前記水中壁面にかけて型枠支持ロッドを挿通することにより該型枠と水中壁面との間に空間を形成する工程と、該空間にセメントを充填して前記水中壁面を覆うコンクリート層を形成する工程とからなる。 Further, the means constituting the present invention according to claim 10 includes a step of forming a substantially L-shaped concrete formwork support plate in which a support plate rises from the substrate, a step of leveling the ground of the water bottom, and a leveling step. Placing the formwork support plate in a state where the substrate is positioned on the ground and the support plate faces an underwater wall surface including a repair wall surface of a concrete structure; A mold is formed by stacking upward from the mold support board facing the mold, and between the mold and the underwater wall surface by inserting a mold support rod from the mold frame to the underwater wall surface. And forming a concrete layer covering the underwater wall surface by filling the space with cement.

本発明は上述の如く構成したから、下記の諸効果を奏する。
(1)型枠は型枠支持盤と型枠支持索とによって水中壁面に近接した状態で設置し、形成した空間にセメントを充填固化して水中壁面をコンクリート層で覆う構成にしたから、型枠は従来の作業場の略半分しか港湾内に突出しないので船舶の航行を妨げることがないし、作業足場は設置しないので補修作業を短期間で行うことができる。
(2)補修壁面を含む水中壁面を覆うコンクリート層の外面を複数の永久型枠パネルからなる型枠で覆う構成にしたから、コンクリート層の耐久性を高めることができる。また、型枠は横長長方形の永久型枠パネルを複数積重する構成にしたから、型枠は補修壁面の高さを勘案して水中壁面を覆う高さに設定することができる。
(3)型枠支持盤の基板は、互いに離間して設けた複数の平調整具によって略水平の状態に調整できるから、起立する型枠を略垂直に支承することができる。
(4)型枠は縦長長方形の板体に形成したから、高さのある補修壁面の補修作業に対応することができる。
(5)型枠支持索は、非腐食性、非発錆性のコードと、モルタル製の固定軸で構成したから、コンクリート層に埋設状態になってもコードは強度性を損なうことがないし、従来の金属製セパレータのような錆による腐食が全く無いのでコンクリート層を劣化させることがない。
(6)型枠を支持する型枠支持索は、基端側を補修壁面を含む水中壁面に固着し、先端側を型枠に挿通して係止具で外側から係止する構成にしたから、型枠と水中壁面との空間にセメントを充填する際に受ける圧力に抗することができる強度性を有し、型枠の設置作業を容易に迅速に行うことができる。
(7)型枠支持索は、コードの長手方向途中に1以上のコンクリート係止塊を設けたから、コンクリート層を強固に固定することができるのでコンクリート層が水中壁面から剥離する事態を防止できる。
(8)先端側を水中壁面に挿着する型枠支持ロッドによって型枠の永久型枠パネルを支持する構成にしたから、型枠の配設工事を短期間で行うことができるし、型枠を確実に支持することが出来る。
(9)コンクリート層は水中壁面に突設する複数の差筋アンカーで支持する構成にしたから、コンクリート層が水中壁面から剥離する現象を強固に防止することができる。
Since the present invention is configured as described above, the following effects can be obtained.
(1) The mold is installed in a state close to the underwater wall surface by the formwork support board and the formwork support rope, and the formed space is filled with cement and solidified to cover the underwater wall surface with a concrete layer. Since only about half of the conventional work place protrudes into the harbor, the frame does not hinder the navigation of the ship, and no work scaffold is installed, so that repair work can be performed in a short period of time.
(2) Since the outer surface of the concrete layer covering the underwater wall surface including the repaired wall surface is covered with a mold formed of a plurality of permanent mold panels, the durability of the concrete layer can be enhanced. In addition, since the mold has a configuration in which a plurality of horizontally long permanent mold panels are stacked, the mold can be set to a height that covers the underwater wall in consideration of the height of the repair wall.
(3) Since the substrate of the formwork support board can be adjusted to a substantially horizontal state by a plurality of flat adjusters provided apart from each other, the standing formwork can be supported substantially vertically.
(4) Since the formwork is formed in a vertically long rectangular plate, it can be used for repairing a repair wall having a height.
(5) Since the formwork support rope is composed of a non-corrosive, non-rusting cord and a fixed shaft made of mortar, the cord does not impair the strength even if it is buried in the concrete layer, Since there is no corrosion due to rust unlike conventional metal separators, the concrete layer is not deteriorated.
(6) The formwork support rope for supporting the formwork has a structure in which the base end side is fixed to the underwater wall surface including the repair wall surface, and the distal end side is inserted into the formwork and locked from the outside with a locking tool. And, it has the strength that can resist the pressure received when the cement is filled in the space between the mold and the underwater wall surface, and the installation work of the mold can be easily and quickly performed.
(7) Since the formwork support rope is provided with one or more concrete locking blocks in the middle of the cord in the longitudinal direction, the concrete layer can be firmly fixed, so that the concrete layer can be prevented from peeling off the underwater wall surface.
(8) Since the permanent formwork panel of the formwork is supported by the formwork support rod that is inserted into the underwater wall surface at the front end side, the work for disposing the formwork can be performed in a short period of time. Can be reliably supported.
(9) Since the concrete layer is supported by a plurality of differential anchors protruding from the underwater wall surface, the phenomenon that the concrete layer peels from the underwater wall surface can be strongly prevented.

図1乃至図8は本発明の第1の実施の形態に係り、図1は補修用構成体の全体構成を示す縦断面図である。1 to 8 relate to a first embodiment of the present invention, and FIG. 1 is a longitudinal sectional view showing an entire structure of a repair structure. 型枠支持盤の平面図である。It is a top view of a formwork support board. 型枠支持盤の正面図である。It is a front view of a formwork support board. 型枠支持盤の背面図である。It is a rear view of a formwork support board. 図2中のV−V矢示方向断面図である。It is a VV arrow direction sectional view in FIG. 型枠支持盤の中央縦断面図である。It is a center longitudinal cross-sectional view of a formwork support board. 図3中のVII−VII矢示方向断面図である。It is a VII-VII arrow direction sectional view in FIG. 型枠支持索の構成説明図である。It is composition explanatory drawing of a formwork support rope. 図9及び図10は第2の実施の形態に係り、図9は構造物の補修状態の説明図である。9 and 10 relate to the second embodiment, and FIG. 9 is an explanatory diagram of a repaired state of the structure. 補修用構成体の全体構成を示す縦断面図である。It is a longitudinal cross-sectional view which shows the whole structure of the structure for repair.

以下、本発明の実施の形態を図面に基づき詳述する。図1乃至図8は第1の実施の形態を示す。図において、51は海底の地盤、52は該地盤51上に設置した防波堤を示し、該防波堤52は水中壁面52Aの一部がコンクリートの経年劣化、波力の衝撃、流氷の衝突等により凹状に損壊して補修が必要な補修壁面52Bになっている。   Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. 1 to 8 show a first embodiment. In the figure, 51 indicates the ground of the seabed, 52 indicates a breakwater installed on the ground 51, and the breakwater 52 has a part of the underwater wall 52A formed into a concave shape due to aging of concrete, impact of wave force, collision of drift ice, etc. The repair wall surface 52B is damaged and needs repair.

1は前記補修壁面52Bを補修するための補修用構成体、2は該補修用構成体1を構成するコンクリート製の型枠支持盤を示す。3は該型枠支持盤2を構成し、海底地盤52に設置する基板で、該基板3は平面視で略四角形に形成し、中央に横長四角形の充填穴3Aを形成し、下面3Bの中央には前後方向に該充填穴3Aに連通する凹溝3C、3Dを縦横方向に形成することにより、基板3は対角線上に位置して一対の前脚部3E、3Eと、後脚部3F、3Fが形成された形状からなっている。
そして、図7に示すように、各前脚部3Eには縦方向に軸挿通穴3G、該軸挿通穴3Gの下端側に六角形のナット嵌合穴3Hが同軸に形成してある。また、基板3の後側には前記充填穴3Aの両側に位置して縦方向に軸挿通穴3J、該軸挿通穴3Jの下端側に六角形のナット嵌合穴3Kが同軸に形成してある。
Reference numeral 1 denotes a repair structure for repairing the repair wall surface 52 </ b> B, and 2 denotes a concrete formwork support plate constituting the repair structure 1. 3 is a substrate that constitutes the formwork support plate 2 and is installed on the seabed ground 52. The substrate 3 is formed in a substantially rectangular shape in a plan view, a horizontally long rectangular filling hole 3A is formed in the center, and the center of the lower surface 3B is formed. In the longitudinal direction, concave and convex grooves 3C and 3D communicating with the filling hole 3A are formed in the longitudinal and lateral directions so that the substrate 3 is positioned diagonally and a pair of front leg portions 3E and 3E and rear leg portions 3F and 3F. The shape is formed.
As shown in FIG. 7, each front leg 3E is formed with a shaft insertion hole 3G in the vertical direction and a hexagonal nut fitting hole 3H coaxially formed at the lower end side of the shaft insertion hole 3G. Further, a shaft insertion hole 3J is formed in the longitudinal direction on both sides of the filling hole 3A on the rear side of the substrate 3, and a hexagonal nut fitting hole 3K is coaxially formed on the lower end side of the shaft insertion hole 3J. is there.

4は基板2の後端側から略直角に起立する略四角形の支持板を示し、該支持板4は上端面4Aに凹溝4Bが形成してあり、後述するコンクリート層10と一体化するようにしてある。   Reference numeral 4 denotes a substantially rectangular support plate that stands up at a substantially right angle from the rear end side of the substrate 2. It is.

5、5、・・は不整地の海底地盤51に対して基板3を略水平状態に調整するための4個の水平調整具を示す。該各水平調整具5は前記軸挿通穴3G、3Jに回動可能に挿通した水平調整軸5Aと、基板3のナット嵌合穴3H、3Kに嵌着し、該水平調整軸5Aが螺合するナット5Bとから構成してある。そして、嵌着した該ナット5Bに水平調整軸5Aを上方から螺合して回動することにより、水平調整軸5Aは基板3の下面3Bに出入し、地盤51に対して基板3を略水平状態に調整することができるようになっている。
ここで、水平調整軸5A及びナット5Bはモルタル製で、該モルタルには耐塩害性、化学抵抗性及びひび割れ抵抗性に優れた「高炉スラグ、繊維入りポリマーセメントモルタル」商品名「エフモル」(登録商標)を用いることで、水平調整軸5A及びナット5Bに強度性、耐久性を持たせてある。
5, 5,... Show four horizontal adjustment tools for adjusting the substrate 3 to a substantially horizontal state with respect to the seabed ground 51 on an uneven ground. The horizontal adjustment tools 5 are fitted in the horizontal adjustment shafts 5A, which are rotatably inserted into the shaft insertion holes 3G, 3J, and the nut fitting holes 3H, 3K of the board 3, and the horizontal adjustment shafts 5A are screwed together. And a nut 5B. Then, the horizontal adjustment shaft 5A is screwed into the fitted nut 5B from above and turned, whereby the horizontal adjustment shaft 5A enters and exits the lower surface 3B of the substrate 3 so that the substrate 3 is substantially horizontal with respect to the ground 51. It can be adjusted to the state.
Here, the horizontal adjustment shaft 5A and the nut 5B are made of mortar, and the mortar has “Blast furnace slag, fiber-containing polymer cement mortar” having excellent salt resistance, chemical resistance, and crack resistance. By using the trademark, the horizontal adjustment shaft 5A and the nut 5B have strength and durability.

6は補修壁面52Bを覆う後述するコンクリート層10を形成するモルタルを充填するための空間7を形成する鋼板製の型枠を示す。該型枠6は平板部6Aと、該平板部6Aに突設した補強リブ6Bと、平板部6Aに適宜の間隔で形成した複数のコード挿通穴6Cとから構成してある。   Reference numeral 6 denotes a steel plate form for forming a space 7 for filling a mortar for forming a concrete layer 10 described later covering the repair wall surface 52B. The mold 6 is composed of a flat plate portion 6A, reinforcing ribs 6B protruding from the flat plate portion 6A, and a plurality of cord insertion holes 6C formed in the flat plate portion 6A at appropriate intervals.

8は補修壁面52Bを含む水中壁面52Aに対して前記型枠6を一定の間隔、約500mmの間隔に支持するための型枠支持索を示す。該型枠支持索8は、カーボン繊維、ガラス繊維等の非腐食性、非発錆性で強度性に優れたコード8Aと、該コード8Aの途中を結わえて形成した複数のコンクリート係止塊8B、8Bと、モルタルにより丸棒状に成形し、コード8Aの基端側に固着した固定軸8Cと、型枠6のコード挿通穴6Cに挿通したコード8Aに着脱可能に係着して型枠6を固定するクリップ8Dとから構成してある。
なお、クリップ8Dはコード8Aに挿着する拘持筒8Dと、該拘持筒8Dに挿入してコード8Aを押圧しながら挟持する楔8Dとから構成してあり、楔8Dは合成樹脂製の紐8Dで拘持筒8Dに連結することで、作業時の落下や保管時の紛失を防止している。
Reference numeral 8 denotes a formwork support rope for supporting the formwork 6 at a constant interval of about 500 mm with respect to the underwater wall surface 52A including the repair wall surface 52B. The formwork support rope 8 includes a non-corrosive, non-rusting cord 8A made of carbon fiber, glass fiber, and the like, and a plurality of concrete locking blocks 8B formed by connecting the middle of the cord 8A. , 8B, formed into a round bar shape by mortar, fixedly attached to the base end side of the cord 8A, and the cord 8A inserted into the cord insertion hole 6C of the mold 6 so as to be detachably engaged with the mold 6 And a clip 8D for fixing the.
Incidentally, the clip 8D is a catching tube 8D 1 to inserting the code 8A, Yes constructed from the wedge 8D 2 Metropolitan sandwiching while pressing the cord 8A is inserted into該拘lifting cylinder 8D 1, wedge 8D 2 is By connecting to the holding cylinder 8D 1 with a synthetic resin string 8D 3 , it is prevented from dropping during work and losing during storage.

上述の構成からなる型枠支持索8は、補修壁面52Bを含む水中壁面52Aに穿設した挿着穴52Cにモルタルを充填して固定軸8Cを挿入固着する。コード8Aは型枠6のコード挿通穴6に挿通して外側に引出し、コード8Aにクリップ8Dを係着し、型枠6に圧接させることによりコード8Aを緊張状態に張設する。
これにより、型枠6は水中壁面52Aに側に引き寄せられた状態で支持されるから、空間7にモルタルを充填する場合の圧力に抗することができる。
The formwork support rope 8 having the above-described configuration fills the insertion hole 52C formed in the underwater wall surface 52A including the repair wall surface 52B with mortar, and inserts and fixes the fixed shaft 8C. The cord 8A is inserted through the cord insertion hole 6 of the mold 6 and pulled out, the clip 8D is engaged with the cord 8A, and the cord 8A is pressed against the mold 6 to tension the cord 8A.
Thereby, since the formwork 6 is supported in the state pulled near by the underwater wall surface 52A, it can resist the pressure at the time of filling the space 7 with mortar.

9、9、・・はコンクリート層10が水中壁面52Aから剥離するのを防止する差筋アンカーを示す。該差筋アンカー9は水中壁面52Aに適宜の間隔で挿設してある。該各差筋アンカー9は軸部9Aと、該軸部9Aの先端に形成した頭部9Bとからなり、水平調整軸5A、ナット5Bと同じ材料のエフモルで成形してある。そして、差筋アンカー9は水中壁面52Aから突出する部位がコンクリート層10に埋設した状態になることで、コンクリート層10が水中壁面52Aから剥離するのを防止している。   9, 9,... Represent differential anchors that prevent the concrete layer 10 from peeling from the underwater wall surface 52 </ b> A. The differential muscle anchors 9 are inserted into the underwater wall surface 52A at appropriate intervals. Each differential muscle anchor 9 includes a shaft portion 9A and a head portion 9B formed at the tip of the shaft portion 9A, and is formed of efmol made of the same material as the horizontal adjustment shaft 5A and the nut 5B. And the differential reinforcement anchor 9 has prevented the concrete layer 10 from peeling from the underwater wall surface 52A because the part which protrudes from the underwater wall surface 52A will be in the state embed | buried in the concrete layer 10. FIG.

本実施の形態は上述の構成からなるもので、次にその施工及び作用について説明する。先ず、防波堤52の水中壁面52Aを検査して補修壁面52Bの状態を確認し、海藻等の付着物を除去する。次に、補修壁面52Bの下方の海底地盤51を掘削し、出来るだけ水平状態に整地して型枠支持体2の基板3を設置する。この場合、型枠6が水中壁面52Aから約500mm離間した状態で対面するように、基板3の位置を決定する。また、基板3は補修壁面52Bの横方向の幅に対応して適宜の数を列設する。   This embodiment has the above-described configuration, and the construction and operation will be described next. First, the underwater wall surface 52A of the breakwater 52 is inspected to confirm the state of the repair wall surface 52B, and adhering substances such as seaweed are removed. Next, the seabed ground 51 below the repair wall surface 52B is excavated and leveled as much as possible to install the substrate 3 of the mold support 2. In this case, the position of the substrate 3 is determined so that the mold 6 faces in a state of being separated from the underwater wall surface 52A by about 500 mm. In addition, an appropriate number of the substrates 3 is arranged in line with the width in the lateral direction of the repair wall surface 52B.

基板3を設置する地盤51は海底であるし、水中作業であるために完全に平坦な整地にすることは困難であり、基板3が略水平の状態になるように各水平調整具5の水平調整軸5Aを回動して上下動させることで調整を行う。基板3を水平状態に調整したら、基板3の周囲と下側を埋めるようにモルタルを充填して間詰めコンクリートMで地盤51と略同一面になるように固定する。モルタルは基板3の周囲の地盤51及び充填穴3Aから凹溝3C、3D内に流入することで、基板3は間詰めコンクリートMに埋没した状態で地盤51に強固に設置した状態になる。
なお、型枠6を水中壁面52Aから約500mm離間した状態に配置するのに必要であれば、防波堤52の上端にコンクリート製の張出部52Dを形成する。
The ground 51 on which the substrate 3 is installed is the seabed, and since it is underwater work, it is difficult to make the ground level completely flat. The horizontal adjustment tools 5 are arranged so that the substrate 3 is in a substantially horizontal state. Adjustment is performed by rotating the adjustment shaft 5A to move up and down. When the substrate 3 is adjusted to a horizontal state, the mortar is filled so as to fill the periphery and the lower side of the substrate 3 and fixed with the interstitial concrete M so as to be substantially flush with the ground 51. The mortar flows into the concave grooves 3C and 3D from the ground 51 and the filling hole 3A around the substrate 3, so that the substrate 3 is firmly installed on the ground 51 in a state where it is buried in the interstitial concrete M.
Note that a concrete overhang 52D is formed at the upper end of the breakwater 52 if necessary to place the mold 6 in a state of being separated from the underwater wall surface 52A by about 500 mm.

次に、型枠6を水中壁面52Aに約500mm離れた状態で対向配設する。基板3の上に型枠6を乗せて下端6Cを支承させ、上端6Dは防波堤1の上端側或いは張出部52Cに型枠支持具8或いはボルトで固定し、型枠6と水中壁面52Aとの間に約500mmのモルタル充填用の空間7を形成する。   Next, the mold 6 is disposed opposite to the underwater wall surface 52A with a distance of about 500 mm. The mold 6 is placed on the substrate 3 to support the lower end 6C, and the upper end 6D is fixed to the upper end side or overhanging part 52C of the breakwater 1 with the mold support 8 or bolts, and the mold 6 and the underwater wall surface 52A A space 7 for filling a mortar of about 500 mm is formed between the two.

上述の如くして形成した空間7内に作業員が側方から入り、配置した型枠6を型枠支持索8によって水中壁面52Aに固定する作業を行う。即ち、型枠6のコード挿通穴6Cの位置に対応して水中壁面52Aにドリルで挿着穴52Cを穿設する。この挿着穴52Cにモルタルを充填して型枠支持索8の挿着軸8Cを挿入固着し、水中壁面52Aに複数の型枠支持索8を挿着したら、コード8Aを型枠6のコード挿通穴6Cに通して外側に引き出した状態にする。 An operator enters the space 7 formed as described above from the side, and performs an operation of fixing the placed mold 6 to the underwater wall surface 52 </ b> A by the mold support rope 8. That is, the insertion hole 52C is drilled in the underwater wall surface 52A corresponding to the position of the cord insertion hole 6C of the mold 6. When the insertion hole 52C is filled with mortar, the insertion shaft 8C of the mold support rope 8 is inserted and fixed, and the plurality of mold support ropes 8 are inserted into the underwater wall surface 52A, the cord 8A is attached to the code of the mold 6 The state is drawn through the insertion hole 6C to the outside.

次に、型枠6の外側に引き出したコード8Aに張力を加えながらクリップ8Dを係着し、型枠6を水中壁面52A側に付勢した状態で設置する。
このようにして、全ての型枠支持索8によって型枠6を水中壁面52Aに支持させ、型枠6が補修壁面52Bを含む水中壁面52Aを覆った状態に設置したら、空間7に上方から水中不分離性モルタルを充填して補修壁面52Bを含む水中壁面52Aを完全に覆う状態にする。図1はモルタルの充填途中を示しているが、空間7に完全に充填してモルタルを硬化させる。モルタルの硬化により形成されたコンクリート層10は、コード8Aに形成した複数の係止塊8Bに係着し、また複数本の差筋アンカー9が埋設した状態になるから、水中壁面52Aに密着した状態になり剥離することがない。
Next, the clip 8D is engaged while applying tension to the cord 8A drawn out of the mold 6, and the mold 6 is installed in a state of being biased toward the underwater wall surface 52A.
In this way, when the mold 6 is supported on the underwater wall surface 52A by all the mold support ropes 8 and installed in a state where the mold 6 covers the underwater wall surface 52A including the repair wall surface 52B, The inseparable mortar is filled to completely cover the underwater wall surface 52A including the repair wall surface 52B. FIG. 1 shows the mortar filling process, but the space 7 is completely filled to cure the mortar. The concrete layer 10 formed by hardening of the mortar is engaged with the plurality of locking lumps 8B formed on the cord 8A, and a plurality of differential anchors 9 are embedded, so that the concrete layer 10 is in close contact with the underwater wall surface 52A. It will be in a state and will not peel off.

最後に、コンクリート層10を形成したらクリップ8Dをコード8Aから取り外し、コード8Aから型枠6を引き出して撤去することにより、補修作業は完了する。なお、コード8Aはコンクリート層10に埋設した状態で残るが強度性のある非発錆性材料で成形してあるから、コンクリート層10を強固に支持すると共に、劣化させることもない。 Finally, when the concrete layer 10 is formed, the clip 8D is removed from the cord 8A, and the mold 6 is pulled out from the cord 8A and removed to complete the repair work. Although the cord 8A remains embedded in the concrete layer 10, it is molded from a strong non-rusting material, so that the concrete layer 10 is firmly supported and not deteriorated.

このように,本実施の形態において、金属板の型枠6は撤去することで、水中壁面52Aは発錆によりコンクリートを劣化させる金属類は使わずに補修するようにしたから、耐久性に優れているし、型枠6は再使用できるからコスト面でも安価にできる。また、水中壁面52Aに対する作業は挿着穴52Cの穿設、水中壁面52Aと型枠6との間に型枠支持索8の張設、モルタルの充填、型枠6の撤去だけであるから、約500mmの空間7で無理なく行うことが出来る。 Thus, in the present embodiment, the metal plate mold 6 is removed, so that the underwater wall surface 52A is repaired without using metals that deteriorate concrete due to rusting. However, since the mold 6 can be reused, the cost can be reduced. Further, the work on the underwater wall surface 52A is only drilling the insertion hole 52C, stretching the formwork support rope 8 between the underwater wall surface 52A and the mold 6, filling the mortar, and removing the mold 6. It can be carried out without difficulty in the space 7 of about 500 mm.

次に、図9及び図10は第2の実施の形態を示す。なお、本実施の形態において第1の実施の形態の構成要素と同一の構成要素には同一の符号を付して援用し、その説明を省略する。図において、11は架設足場で、該架設足場11は鋼材からなる縦支柱11Aを型枠支持盤2の各々に支持させて所定の間隔で立設し、上端側を上下の横支柱11B、11Cで連結し、各縦支柱11Aから後方に向けて略直角に腕支柱11Dを突設し、腕支柱11Dは連結材11E、11Eで連結して構成してあり、水中壁面に対向した状態で防波堤52の上面52Eに係止するようにしてある。   Next, FIGS. 9 and 10 show a second embodiment. In addition, in this Embodiment, the same code | symbol is attached | subjected and used for the component same as the component of 1st Embodiment, and the description is abbreviate | omitted. In the figure, reference numeral 11 denotes a construction scaffold, and the construction scaffold 11 is provided with vertical pillars 11A made of steel supported on each of the formwork support boards 2, and is erected at a predetermined interval, and the upper end is supported by upper and lower horizontal pillars 11B and 11C. The arm struts 11D project from the vertical struts 11A at a substantially right angle toward the rear, and the arm struts 11D are connected by connecting members 11E and 11E. 52 is engaged with the upper surface 52E.

12は補修用構成体、13、13、・・・は該補修用構成体12を構成し、水中壁面52Bに対向して前記架設足場11の内側に形成した型枠で、該型枠13は横長長方形の永久型枠パネル13Aを型枠支持盤2から上方に順次積重して形成してある。永久型枠パネル13Aは高強度スラグと炭素繊維等の強化繊維を混入した厚さ約150mmのコンクリートパネルからなる。
また、14は永久型枠パネル13Aと同材料からなり、一側面に六角形の凹部を連設して形成した厚さ約150mmのハニカムパネルで、該ハニカムパネル14は型枠13の内側に型枠支持盤2から上方に順次積重して形成してあり、構造物の耐久性を高めるために設置してある。
Reference numeral 12 denotes a repair structure, 13, 13,... Constitutes the repair structure 12, and is a mold formed inside the installation scaffold 11 so as to face the underwater wall surface 52B. A horizontally long permanent mold panel 13A is formed by sequentially stacking upward from the mold support board 2. The permanent form panel 13A is made of a concrete panel having a thickness of about 150 mm mixed with high-strength slag and reinforcing fibers such as carbon fibers.
Reference numeral 14 denotes a honeycomb panel made of the same material as the permanent mold panel 13A and having a thickness of about 150 mm formed by continuously connecting hexagonal recesses on one side surface. It is formed by sequentially stacking upward from the frame support board 2 and is installed to increase the durability of the structure.

15、15、・・・は前記型枠13からハニカムパネル14に挿通して先端側15Aを水中壁面52Aに挿着した複数本の型枠支持ロッドで、該各型枠支持ロッド15はモルタルに高強度スラグと炭素繊維等の強化繊維を混入してなる商品名エフモルで成形することにより強度性を持たせてある。
そして、複数本の型枠支持ロッド15で型枠13と水中壁面52Aとの間に空間7(図1参照)を形成し、この空間7に水中不分離性モルタルを充填し固化することにより水中壁面52Aを覆うコンクリート層10を成形する。モルタルの充填が終了したら架設足場11を撤去する。
15, 15,... Are a plurality of mold support rods that are inserted from the mold 13 into the honeycomb panel 14 and the tip side 15 </ b> A is inserted into the underwater wall 52 </ b> A. Strength is provided by molding with the product name Fmol, which is a mixture of high-strength slag and reinforcing fibers such as carbon fibers.
Then, a space 7 (see FIG. 1) is formed between the mold 13 and the underwater wall surface 52A by a plurality of mold support rods 15, and the space 7 is filled with an underwater inseparable mortar and solidified. The concrete layer 10 covering the wall surface 52A is formed. When the mortar filling is completed, the construction scaffold 11 is removed.

本実施の形態によれば、コンクリート層10を複数の永久型枠パネル13Aからなる型枠13で覆う構成にしたから、コンクリート層10の耐久性を高めることが出来る。   According to the present embodiment, since the concrete layer 10 is covered with the formwork 13 composed of a plurality of permanent formwork panels 13A, the durability of the concrete layer 10 can be enhanced.

また、型枠13は横長長方形の永久型枠パネル13Aを高さ方向に積重して構成するようにしたから、補修壁面52Bの高さを勘案して水中壁面52Aを覆う高さを設定できる。 Further, since the mold 13 is configured by stacking horizontally long permanent mold panels 13A in the height direction, the height that covers the underwater wall 52A can be set in consideration of the height of the repair wall 52B. .

本発明は上記実施の形態から明らかなように、金属材料は一切使用しないで構造物の水中壁面の補修を行う構成にしたから、構造物の発錆による強度性の低下や劣化の問題を解決できるし、高強度スラグと炭素繊維等の強化繊維を混入したモルタル(商品名エフモル)で型枠、型枠支持ロッドを成形したから強度性に優れているし、腐食の問題も生じない。   As is apparent from the above embodiment, the present invention is configured to repair the underwater wall surface of the structure without using any metal material, thus solving the problem of deterioration in strength and deterioration due to rusting of the structure. In addition, since the mold and the mold support rod are molded with a mortar (trade name Fmol) mixed with high-strength slag and reinforcing fibers such as carbon fibers, it is excellent in strength and does not cause corrosion problems.

1、12 補修用構成体
2 型枠支持盤
3 基板
4 支持板
5 水平調整具
6、13 型枠
7 空間
8 型枠支持索
8A コード
8B コンクリート係止塊
8C 固定軸
8D クリップ(係止具)
9 差筋アンカー
10 コンクリート層
13A 永久型枠パネル
15 型枠支持ロッド
51 地盤
52 防波堤(コンクリート製構造物)
52A 水中壁面
52B 補修壁面
DESCRIPTION OF SYMBOLS 1,12 Repair structure 2 Formwork support board 3 Substrate 4 Support plate 5 Horizontal adjustment tool 6, 13 Formwork 7 Space 8 Formwork support rope 8A Code 8B Concrete locking block 8C Fixed shaft 8D Clip (locking tool)
9 Difference bar anchor 10 Concrete layer 13A Permanent form panel 15 Formwork support rod 51 Ground 52 Breakwater (concrete structure)
52A Underwater wall surface 52B Repair wall surface

Claims (10)

水底地盤に配置する基板の一端側から略直角に支持板が起立するコンクリート製の型枠支持盤と、該型枠支持盤に下端が支承され、前記支持板に沿ってコンクリート製構造物の補修壁面を含む水中壁面に対向して起立し、上端側は該構造物の上端側に支持される複数の型枠と、前記水中壁面に基端側を固着し、該各型枠に先端側を係止することにより型枠を水中壁面に対して一定の間隔に支持する複数の型枠支持索とから構成し、前記型枠と前記水中壁面との空間にセメントを充填固化して該水中壁面をコンクリート層で覆い、前記型枠は前記型枠支持索から離脱させて該コンクリート層から撤去するようにした構造物の水中壁面の補修用構成体。   A concrete formwork support plate in which a support plate stands up at a substantially right angle from one end side of the substrate placed on the water bottom ground, and a lower end is supported on the formwork support plate, and repair of the concrete structure along the support plate Standing up against the underwater wall surface including the wall surface, the upper end side is fixed to a plurality of molds supported on the upper end side of the structure, and the base end side is fixed to the underwater wall surface, and the distal end side is attached to each mold frame The underwater wall surface comprises a plurality of formwork support ropes that support the formwork at fixed intervals with respect to the underwater wall surface by engaging with each other, and the space between the mold frame and the underwater wall surface is filled with cement and solidified. A structure for repairing an underwater wall surface of a structure in which the formwork is covered with a concrete layer and the formwork is detached from the formwork support rope and removed from the concrete layer. 水底地盤に配置する基板の一端側から略直角に支持板が起立するコンクリート製の型枠支持盤と、前記水底地盤に構築するコンクリート製構造物の補修壁面を含む水中壁面に対向して該型枠支持盤から上方に積重する横長長方形の複数の永久型枠パネルからなる型枠と、該型枠から前記水中壁面にかけて挿着することにより該型枠を該水中壁面に対して一定の間隔に支持する複数の型枠支持ロッドと、前記型枠と前記水中壁面との空間にセメントを充填固化して前記水中壁面をコンクリート層で覆うようにした構造物の水中壁面の補修用構成体。   A mold support plate made of concrete in which a support plate stands up at a substantially right angle from one end side of the substrate placed on the bottom of the ground, and the mold facing the underwater wall including the repair wall of the concrete structure constructed on the bottom of the ground. A mold frame composed of a plurality of horizontally long permanent mold panels stacked upward from the frame support board, and the mold frame is fixed to the underwater wall surface by being inserted from the mold frame to the underwater wall surface. A structure for repairing an underwater wall surface of a structure in which a space between the mold frame and the underwater wall surface is filled with cement and solidified so as to cover the underwater wall surface with a concrete layer. 前記基板には、水平状態に設定するための複数の水平調整具を設けてあることを特徴とする請求項1又は2記載の構造物の補修水中壁面の補修用構成体。   The structure for repairing a repaired underwater wall surface of a structure according to claim 1 or 2, wherein the substrate is provided with a plurality of horizontal adjustment tools for setting in a horizontal state. 前記型枠は、縦長長方形の板体からなる請求項1記載の構造物の水中壁面の補修用構成体。   The structure for repairing an underwater wall surface of a structure according to claim 1, wherein the mold frame is a vertically long rectangular plate. 前記型枠支持索は、非腐食性、非発錆性のコードと、該コードの基端側に固着され、前記水中壁面に固着する固定軸と、前記型枠に挿通する前記コードの先端側に着脱可能に設けることにより該型枠を支持する係止具とから構成してなる請求項1記載の構造物の水中壁面の補修用構成体。   The mold support rope includes a non-corrosive and non-rusting cord, a fixed shaft fixed to the base end side of the cord and fixed to the underwater wall surface, and a distal end side of the cord inserted through the mold The structure for repairing the underwater wall surface of the structure according to claim 1, wherein the structure is configured to be provided so as to be detachably provided to support the formwork. 前記型枠支持索は、コードの長手方向途中に1以上のコンクリート係止塊を設けてあることを特徴とする請求項5記載の構造物の水中壁面の補修用構成体。   6. The structure for repairing an underwater wall surface of a structure according to claim 5, wherein the formwork support rope is provided with one or more concrete locking blocks in the longitudinal direction of the cord. 前記型枠支持ロッドは、モルタルに非金属製補強材を混入して成形したものである請求項2記載の構造物の水中壁面の補修用構成体。   The structure for repairing an underwater wall surface of a structure according to claim 2, wherein the formwork support rod is formed by mixing a non-metallic reinforcing material into mortar. 前記コンクリート層は、前記水中壁面に突設する複数の差筋アンカーによって支持するようにしてあることを特徴とする請求項1又は2記載の構造物の水中壁面の補修用構成体。   The structure for repairing an underwater wall surface of a structure according to claim 1 or 2, wherein the concrete layer is supported by a plurality of differential bar anchors protruding from the underwater wall surface. 基板から支持板が起立する略L字状のコンクリート製型枠支持盤を成形する工程と、水底の地盤を整地する工程と、整地した地盤に前記基板を位置させて前記支持板がコンクリート製構造物の補修壁面を含む水中壁面に対向する状態に前記型枠支持盤を設置する工程と、該支持板に支承させて該水中壁面に対向する状態に型枠を配置する工程と、前記水中壁面に基端側を固着し、該型枠に先端側を係止する複数の型枠支持索により該型枠を前記水中壁面に対して一定の間隔に支持することにより、該型枠と水中壁面との間に空間を形成する工程と、該空間にセメントを充填して前記水中壁面を覆うコンクリート層を形成する工程と、該コンクリート層の形成後に前記型枠支持索から離脱させて前記型枠を撤去する工程とからなる構造物の水中壁面の補修工法。 A step of forming a substantially L-shaped concrete formwork support plate in which the support plate rises from the substrate, a step of leveling the ground of the water bottom, and the support plate is made of a concrete structure by positioning the substrate on the leveled ground. A step of installing the formwork support plate in a state of facing an underwater wall surface including a repair wall surface of an object, a step of placing the formwork in a state of being supported by the support plate and facing the underwater wall surface, and the underwater wall surface The mold frame and the underwater wall surface are secured to the underwater wall surface at a predetermined interval by a plurality of mold frame supporting ropes that fix the proximal end side to the mold frame and lock the distal end side to the mold frame. Forming a space there between, forming a concrete layer covering the underwater wall surface by filling the space with cement, and separating the mold frame from the mold support rope after the concrete layer is formed. Structure underwater with a process of removing Repair method of surface. 基板から支持板が起立する略L字状のコンクリート製型枠支持盤を成形する工程と、水底の地盤を整地する工程と、整地した地盤に前記基板を位置させて前記支持板がコンクリート製構造物の補修壁面を含む水中壁面に対向する状態に前記型枠支持盤を設置する工程と、横長長方形の永久型枠パネルを前記水中壁面に対向して前記型枠支持盤から上方に積重して型枠を形成する工程と、該型枠から前記水中壁面にかけて型枠支持ロッドを挿通することにより該型枠と水中壁面との間に空間を形成する工程と、該空間にセメントを充填して前記水中壁面を覆うコンクリート層を形成する工程とからなる構造物の水中壁面の補修工法。 A step of forming a substantially L-shaped concrete formwork support plate in which the support plate rises from the substrate, a step of leveling the ground of the water bottom, and the support plate is made of a concrete structure by positioning the substrate on the leveled ground. A step of installing the formwork support plate in a state of facing the underwater wall surface including the repair wall surface of the object, and a horizontally long rectangular permanent formwork panel facing the underwater wall surface and stacking upward from the formwork support plate. Forming a mold, forming a space between the mold and the underwater wall by inserting a mold support rod from the mold to the underwater wall, and filling the space with cement. A method of repairing the underwater wall surface of the structure, comprising the step of forming a concrete layer covering the underwater wall surface.
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