JP2017020192A - Roof panel and fixation structure thereof - Google Patents

Roof panel and fixation structure thereof Download PDF

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JP2017020192A
JP2017020192A JP2015136632A JP2015136632A JP2017020192A JP 2017020192 A JP2017020192 A JP 2017020192A JP 2015136632 A JP2015136632 A JP 2015136632A JP 2015136632 A JP2015136632 A JP 2015136632A JP 2017020192 A JP2017020192 A JP 2017020192A
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roof panel
roof
fixing
metal plate
fixed
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JP6586307B2 (en
JP2017020192A5 (en
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永上 修一
Shuichi Nagakami
修一 永上
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Meisei Industrial Co Ltd
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Meisei Industrial Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide an appearance invisible in a fixing machine screw, while having sufficient fixation strength and water leakage prevention performance, when constructing a roof by mutually joining while fixing a plurality of roof panels to a purlin material.SOLUTION: A fixation part 200 of a joining end part 1A on one end side of a roof panel 1 composed of a metal sandwich panel, is fixed to a purlin material 2 by a machine screw 3, and next, in a joining end part 1B on the other end side of the roof panel 1 fixed in the next place to the joining end part 1A on the one end side of the fixed roof panel 1, a first engaging object part 250 is engaged with a first engaging part 230, and a second engaging object part 150 is inserted into a groove part, and the second engaging object part 150 is engaged with a second engaging part 110, and a superimposing part 40 is superimposed on the fixation part 200, and the machine screw 3 is built in the joining end part, and an appearance of a roof is formed in a flat surface invisible in the machine screw 3.SELECTED DRAWING: Figure 4

Description

本発明は、複数が接合されて建物の屋根を構成する屋根パネルと、複数の屋根パネルを固定する固定構造に関する。   The present invention relates to a roof panel in which a plurality are joined to form a roof of a building, and a fixing structure for fixing the plurality of roof panels.

工場や倉庫、あるいは住宅等の建物の屋根を施工するにあたり、屋根葺き材として複数の長方形状の屋根パネルを用い、それら屋根パネルを屋根骨組上に横方向に並列して互いに接合しながら屋根パネルを屋根骨組に固定する施工方法が知られている(特許文献1等参照)。このような方法は屋根を簡易に施工することができ、コスト削減や施工期間の短縮化が図られる。屋根パネルとしては、木製板、金属板、PC板等が挙げられるが、この他には、2枚の薄い(例えば厚さ0.35mm)金属板の間に板状の断熱材を挟んだ金属サンドイッチパネルは、軽量でありながら高い強度、耐久性および断熱性を有しているため、採用が広まっている。   When constructing the roof of a building such as a factory, a warehouse, or a house, a plurality of rectangular roof panels are used as roofing materials, and the roof panels are joined together in parallel on the roof frame in the horizontal direction. There is a known construction method for fixing the frame to the roof frame (see Patent Document 1). Such a method can construct a roof easily, and cost reduction and construction period shortening are achieved. Examples of the roof panel include a wooden plate, a metal plate, a PC plate, etc. In addition to this, a metal sandwich panel in which a plate-like heat insulating material is sandwiched between two thin (for example, 0.35 mm thick) metal plates. Is widely used because it is lightweight but has high strength, durability and heat insulation.

特開2011−188792号公報JP 2011-188792 A

上記のような屋根パネルの施工において屋根パネルを屋根骨組に固定するには、屋根パネルの表面側から屋根パネルに貫通させたビス等のねじ部材を、屋根骨組を構成する母屋材等にねじ込んで締結する構造がある(上記特許文献1参照)。しかし、このように屋根パネルをビス止めした場合には、ビスの頭部が屋根パネルの表面に露出するため、外観の点で見劣りするといった問題がある。また、ビスの貫通孔から水が浸入して漏水を招いたりビスの周囲に塵埃が溜まったりする不具合も生じやすい。さらに、屋根パネルの変形等によってビスの頭部と屋根パネルの表面との間に隙間が生じると、冬季においてはその隙間に入り込んだ水が凍結することでビスが抜ける方向に動き、結果として屋根パネルの固定が不十分になる現象も生じる。このため寒冷地には不向きな固定構造であった。   In order to fix the roof panel to the roof frame in the construction of the roof panel as described above, a screw member such as a screw passed through the roof panel from the surface side of the roof panel is screwed into the main building material constituting the roof frame. There is a structure to be fastened (see Patent Document 1 above). However, when the roof panel is screwed in this way, there is a problem that the head of the screw is exposed on the surface of the roof panel, so that the appearance is inferior. In addition, there is a tendency for water to enter from the through hole of the screw to cause water leakage or to accumulate dust around the screw. Furthermore, if a gap is generated between the head of the screw and the surface of the roof panel due to deformation of the roof panel or the like, in winter the water that has entered the gap freezes and moves in the direction in which the screw comes out, resulting in the roof There is also a phenomenon that the panel is not sufficiently fixed. For this reason, it was a fixed structure unsuitable for cold regions.

本発明は上記事情に鑑みてなされたものであって、固定用のねじ部材が見えない外観を得ることができるとともに、十分な固定強度および漏水防止性を長期にわたって得ることができる屋根パネルおよびその固定構造を提供することを目的としている。   The present invention has been made in view of the above circumstances, and a roof panel capable of obtaining an external appearance in which a fixing screw member is not visible, and capable of obtaining sufficient fixing strength and water leakage prevention properties over a long period of time, and its The purpose is to provide a fixed structure.

本発明の屋根パネルは、表面側の金属板と裏面側の金属板との間に芯材が挟まれ、一端側および他端側に接合端部を有し、複数の当該パネルの前記一端側の接合端部に前記他端側の接合端部を接合した状態で、母屋材に固定される屋根パネルであって、前記屋根パネルの前記一端側の接合端部は、前記裏面側の金属板が前記芯材の端面から突出して樋状に形成され前記母屋材に固定される固定部と、該固定部の端部に形成された第1の係合部と、前記芯材の表面側の角部を欠損させて形成された段部と、前記表面側の金属板を前記段部の表面側を覆って突出して形成された第2の係合部と、前記段部と前記第2の係合部によって形成された側方に開口する溝部と、を備え、前記屋根パネルの前記他端側の接合端部は、少なくとも前記表面側の金属板と前記芯材とからなり前記固定部に重畳する重畳部と、前記裏面側の金属板で形成され前記第1の係合部に係合する第1の被係合部と、前記表面側の金属板で形成され前記溝部に挿入されるとともに前記第2の係合部に係合する第2の被係合部と、を備えることを特徴とする。   In the roof panel of the present invention, a core member is sandwiched between a metal plate on the front surface side and a metal plate on the back surface side, and has joint end portions on one end side and the other end side, and the one end side of the plurality of the panels A roof panel fixed to a purlin member in a state where the joint end on the other end side is joined to the joint end of the roof panel, the joint end on the one end side of the roof panel being a metal plate on the back side Projecting from the end surface of the core member, formed in a bowl shape and fixed to the purlin member, a first engaging portion formed at the end of the fixed portion, and a surface side of the core member A step portion formed by cutting off a corner portion, a second engagement portion formed by projecting the surface side metal plate covering the surface side of the step portion, the step portion and the second portion A groove formed on the side formed by the engaging portion, and the joining end on the other end side of the roof panel is at least on the surface side A superposed portion composed of a metal plate and the core material and superposed on the fixed portion; a first engaged portion that is formed of the metal plate on the back surface side and engages with the first engaging portion; and the front surface And a second engaged part that is inserted into the groove and engages with the second engaging part.

また、本発明の屋根パネルの固定構造は、複数の上記本発明の屋根パネルを、前記裏面側の金属板を前記屋根固定部材に対向させ、かつ、前記一端側の接合端部に前記他端側の接合端部を接合した状態で、前記屋根固定部材に固定する屋根パネルの固定構造であって、一の前記屋根パネルにおける前記一端側の接合端部の前記固定部を前記屋根固定部材に対向させて該固定部を該屋根固定部材にねじ部材で固定し、次いで該固定した一の屋根パネルの前記一端側の接合端部に対し、二の前記屋根パネルの前記他端側の接合端部を、前記第1の係合部に前記第1の被係合部を係合させ、前記固定部に前記重畳部を重畳させることで該重畳部により前記ねじ部材を覆い、前記溝部に前記第2の被係合部を挿入するとともに前記第2の係合部に該第2の被係合部を係合させることによって接合することを特徴とする。   The roof panel fixing structure according to the present invention includes a plurality of the roof panels according to the present invention, wherein the metal plate on the back surface is opposed to the roof fixing member, and the other end is connected to the joint end on the one end side. A roof panel fixing structure that is fixed to the roof fixing member in a state in which the joint end portion on the side is joined, and the fixing portion of the joining end portion on the one end side of the one roof panel is used as the roof fixing member. The fixed portion is fixed to the roof fixing member with a screw member so as to face each other, and then the joint end on the other end side of the second roof panel with respect to the joint end portion on the one end side of the fixed one roof panel The first engaging portion is engaged with the first engaged portion, and the overlapping portion is overlapped with the fixing portion to cover the screw member with the overlapping portion, and the groove portion is A second engaged portion is inserted and the second engaged portion is inserted into the second engaged portion. Characterized by bonding by engaging the engaged portion of the.

本発明の屋根パネルおよび屋根パネルの固定構造によれば、屋根パネル(一の屋根パネル)の一端側の接合端部の固定部をねじ部材によって屋根固定部材に固定することで、屋根パネルが屋根固定部材に固定される。そして、固定した屋根パネルに並列して接合させる屋根パネル(二の屋根パネル)の他端側の接合端部を、固定した屋根パネルの一端側の接合端部に接合し、その屋根パネルを同様に固定することを繰り返して、屋根が施工される。なお、本発明でのねじ部材は、雄ねじ、ビス、ボルト等の締結部材であり、固定部を貫通して屋根固定部材にねじ込まれることにより固定部が屋根固定部材に固定される部材を言う。本発明の屋根パネルは、例えば長方形状に形成され、長手方向に沿った端部の一方が一端側の接合端部、他方側が他端側の接合端部とされ、長手方向を傾斜させて屋根が施工される。   According to the roof panel and the roof panel fixing structure of the present invention, the roof panel is fixed to the roof fixing member by fixing the fixing portion of the joint end on one end side of the roof panel (one roof panel) to the roof fixing member. It is fixed to the fixing member. And the joining edge part of the other end side of the roof panel (second roof panel) joined in parallel with the fixed roof panel is joined to the joining edge part of the one end side of the fixed roof panel, and the roof panel is the same. The roof is constructed by repeatedly fixing to the roof. The screw member in the present invention is a fastening member such as a male screw, a screw, or a bolt, and refers to a member that is fixed to the roof fixing member by passing through the fixing portion and screwed into the roof fixing member. The roof panel of the present invention is formed in, for example, a rectangular shape, one of the end portions along the longitudinal direction is a joining end portion on one end side, and the other side is a joining end portion on the other end side, and the roof is inclined by the longitudinal direction. Is constructed.

上記のように並列して固定された複数の屋根パネルの互いの接合端部においては、第1の係合部に第1の被係合部が係合し、溝部に第2の被係合部が挿入されるとともに第2の係合部に第2の被係合部が係合して、接合状態が保持される。そして、一端側の固定部を屋根固定部材に固定しているねじ部材は、他端側の接合端部の重畳部で覆われる。ねじ部材は、他端側の接合端部の重畳部で覆われることにより屋根パネルの表面に露出せず、ねじ部材が見えない外観を得ることができる。また、ねじ部材が屋根パネルの表面に露出しないことにより上記した凍結の問題は起こらず、十分な固定強度を長期にわたって得ることができる。降雨または降雪等により屋根パネルの表面に水が付着した場合、その水は表面側の金属板上を流れて軒下から落下する他に、互いの接合端部間に浸入するものがある。互いの接合端部内に浸入した水は、一端側の接合端部の樋状の固定部で受けられ、この固定部を流れて排出させることができ、漏水を防ぐことができる。   At the joint ends of the plurality of roof panels fixed in parallel as described above, the first engaged portion is engaged with the first engaging portion, and the second engaged portion is engaged with the groove portion. As the portion is inserted, the second engaged portion engages with the second engaging portion, and the joined state is maintained. And the screw member which is fixing the fixed part of the one end side to the roof fixing member is covered with the overlapping part of the joint end part of the other end side. Since the screw member is covered with the overlapping portion of the joining end portion on the other end side, the screw member is not exposed to the surface of the roof panel, and an appearance in which the screw member cannot be seen can be obtained. Further, since the screw member is not exposed on the surface of the roof panel, the above-mentioned freezing problem does not occur, and a sufficient fixing strength can be obtained over a long period of time. When water adheres to the surface of the roof panel due to rain or snow, the water flows on the metal plate on the surface side and falls from below the eaves, and in some cases, the water enters between the joint ends. The water that has entered the mutual joining end portions is received by the hook-shaped fixing portion of the joining end portion on one end side, and can flow and be discharged through this fixing portion, thereby preventing water leakage.

本発明の屋根パネルは、前記一端側の接合端部の前記溝部に、前記他端側の接合端部の前記第2の被係合部が当接可能なシール部材が固定されている形態を含む。この形態によれば、屋根パネルの表面から接合端部間に浸入した水はシール部材によってそれ以上の浸入が抑えられる。上記した一端側の接合端部における樋状の固定部によって水を排出する漏水防止策と合わせて二重の漏水防止構造が得られる。   The roof panel of the present invention has a configuration in which a seal member capable of contacting the second engaged portion of the joint end on the other end is fixed to the groove of the joint end on the one end side. Including. According to this form, the water that has entered between the joint ends from the surface of the roof panel is prevented from further intrusion by the sealing member. A double water leakage prevention structure is obtained together with the water leakage prevention measure for discharging water by the hook-shaped fixing portion at the joint end portion on the one end side.

また、本発明の屋根パネルは、前記表面側の金属板および前記裏面側の金属板が弾性を有し、前記第1の係合部に対する前記第1の被係合部の係合、および前記第2の係合部に対する前記第2の被係合部の係合が、弾性的な係合である形態を含む。この形態によれば、各係合部に対する各被係合部の係合を弾性変形を伴わせて行うことができるため、屋根パネルの接合を容易、かつ確実に行うことができる。また、地震等によって屋根パネルが動いても、金属板が弾性変形することにより破損等の不具合の発生が抑えられるとともに、接合状態が保持される。   In the roof panel of the present invention, the metal plate on the front surface side and the metal plate on the back surface side have elasticity, and the engagement of the first engaged portion with the first engagement portion, and the The engagement of the second engaged portion with respect to the second engaging portion includes a form that is elastic engagement. According to this aspect, the engagement of each engaged portion with each engaging portion can be performed with elastic deformation, so that the roof panels can be joined easily and reliably. Moreover, even if the roof panel moves due to an earthquake or the like, the metal plate is elastically deformed, so that the occurrence of problems such as breakage is suppressed and the joined state is maintained.

また、本発明の屋根パネルは、前記固定部が前記母屋材に固定され、かつ、複数の当該パネルが接合された状態で、前記表面側の金属板の露出面が平坦に形成されている形態を含む。この形態では、降雪時において雪が滑り落ちやすく、雪が積もりにくい。   Further, in the roof panel of the present invention, the exposed surface of the metal plate on the surface side is formed flat in a state where the fixing portion is fixed to the purlin material and a plurality of the panels are joined. including. In this form, it is easy for the snow to slide down during snowfall, and it is difficult for snow to accumulate.

また、本発明の屋根パネルの固定構造は、前記固定部に補強部材を嵌合し、該固定部を該補強部材とともに前記屋根固定部材に前記ねじ部材で固定する形態を含む。補強部材を固定部に嵌合することにより裏面側の金属板が薄くても固定強度を十分に確保することができる。   The roof panel fixing structure according to the present invention includes a form in which a reinforcing member is fitted to the fixing portion, and the fixing portion is fixed to the roof fixing member together with the reinforcing member with the screw member. By fitting the reinforcing member to the fixing portion, the fixing strength can be sufficiently secured even if the metal plate on the back side is thin.

また、本発明の屋根パネルの固定構造は、前記第2の係合部と前記第2の被係合部との間にコーキング材を介在させる形態を含む。この形態によれば、屋根パネルの表面から接合端部間に浸入した水はコーキング材によってそれ以上の浸入が抑えられる。上記した一端側の接合端部における樋状の固定部によって水を排出する漏水防止策と合わせて二重の漏水防止構造となる。また、上記したシール部材を備えた屋根パネルを用いると、三重の高気密な漏水防止構造が得られる。   The roof panel fixing structure of the present invention includes a form in which a caulking material is interposed between the second engaging portion and the second engaged portion. According to this embodiment, the water that has entered between the joint ends from the surface of the roof panel is prevented from further intrusion by the caulking material. A double water leakage prevention structure is formed together with the water leakage prevention measure for discharging water by the hook-shaped fixing portion at the joint end on the one end side. Moreover, if the roof panel provided with the above-mentioned sealing member is used, a triple high airtight water leakage prevention structure can be obtained.

本発明によれば、固定用のねじ部材が見えない外観を得ることができるとともに、十分な固定強度および漏水防止性を長期にわたって得ることができる屋根パネルおよびその固定構造が提供されるといった効果を奏する。   According to the present invention, it is possible to obtain an appearance in which a fixing screw member cannot be seen, and to provide a roof panel and a fixing structure thereof capable of obtaining sufficient fixing strength and water leakage prevention performance over a long period of time. Play.

本発明の一実施形態に係る屋根パネルを複数接合した屋根構造を示す斜視図である。1 is a perspective view showing a roof structure in which a plurality of roof panels according to an embodiment of the present invention are joined. 同屋根構造の別方向斜視図である。It is another direction perspective view of the same roof structure. 同屋根構造のさらに別方向斜視図である。It is another direction perspective view of the same roof structure. 一実施形態の屋根パネルの固定構造を示す断面図である。It is sectional drawing which shows the fixing structure of the roof panel of one Embodiment. 屋根パネルの一端側および他端側の接合端部を分離した状態の断面図である。It is sectional drawing of the state which isolate | separated the joining edge part of the one end side and other end side of a roof panel. 屋根パネルを固定する際に補強部材として用いる吊子の(a)平面図、(b)断面図である。It is the (a) top view and (b) sectional view of the hanger used as a reinforcing member when fixing a roof panel.

以下、図面を参照して本発明の一実施形態を説明する。
図1〜図3は、本発明の一実施形態に係る長方形状の屋根パネル1を接合して屋根を構成している状態をそれぞれ示し、図4は屋根パネル1の接合部分および固定構造の断面を示している。屋根パネル1は、屋根骨組を構成する母屋材2上に設置され、図4で左側の屋根パネル1の一端側(右側)の接合端部1Aがビス(ねじ部材)3によって母屋材2に固定される。そして右側の屋根パネル1の他端側(左側)の接合端部1Bが、一端側の接合端部1Aに接合され、固定状態が保持される。屋根は、このように屋根パネル1の一端側の接合端部1Aをビス3で固定し、その固定した屋根パネル1の一端側の接合端部1Aに他端側の接合端部1Bを接合していくことを繰り返し、所定枚数を設置することで施工される。
Hereinafter, an embodiment of the present invention will be described with reference to the drawings.
FIGS. 1 to 3 each show a state in which a roof is formed by joining rectangular roof panels 1 according to an embodiment of the present invention, and FIG. 4 is a cross section of a joined portion of the roof panel 1 and a fixed structure. Is shown. The roof panel 1 is installed on the purlin 2 constituting the roof frame, and a joint end 1A on one end side (right side) of the left roof panel 1 is fixed to the purlin 2 with screws (screw members) 3 in FIG. Is done. And the joining edge part 1B of the other end side (left side) of the right roof panel 1 is joined to the joining edge part 1A of one end side, and a fixed state is maintained. In this way, the roof end 1A of the roof panel 1 is fixed with the screw 3 in this manner, and the other end side end 1B of the roof panel 1 is bonded to the end 1A of the roof panel 1 thus fixed. It is constructed by repeating the steps and installing a predetermined number of sheets.

この場合、屋根は所定角度に傾斜し、屋根パネル1は縦方向(長手方向)を図1の矢印Sで示す傾斜方向と平行に配して施工される。一端側および他端側の接合端部1A,1Bは縦方向に沿っている。母屋材2は図1の矢印Tで示す桁行方向に沿って水平に延び、図示せぬ垂木上に、傾斜方向に間隔をおいて複数設けられている。母屋材2は、木材、あるいは金属製のチャンネル等が用いられるが、図示例では木製であり、ビス3は木製の母屋材2に対応したものが用いられる。母屋材2が金属製である場合、ビス3はそれに対応したタイプのものが用いられる。以下、屋根パネル1の構成ならびに屋根パネル1の固定構造について説明する。   In this case, the roof is inclined at a predetermined angle, and the roof panel 1 is constructed with the vertical direction (longitudinal direction) arranged parallel to the inclination direction indicated by the arrow S in FIG. The joint ends 1A and 1B on the one end side and the other end side are along the vertical direction. The purlin 2 extends horizontally along the direction of the row of arrows indicated by the arrow T in FIG. 1, and a plurality of purlins 2 are provided on a rafter (not shown) at intervals in the inclination direction. Wood or a metal channel or the like is used for the purlin 2, but in the illustrated example, it is wooden, and the screw 3 corresponds to the wooden purlin 2. When the purlin 2 is made of metal, the screw 3 is of a type corresponding to that. Hereinafter, the structure of the roof panel 1 and the fixing structure of the roof panel 1 will be described.

[1]屋根パネル
図4に示すように、屋根パネル1は、2枚の金属板10,20の間に板状の断熱材からなる芯材30を挟んだ断熱機能に優れる金属サンドイッチパネルである。金属板10,20は芯材30に接触する大部分は互いに平行であり、接合端部の断面形状が異なる。金属板10は上側に配されて屋根の表面を構成し、金属板20は下側に配されて母屋材2に固定される裏面を構成する。
[1] Roof Panel As shown in FIG. 4, the roof panel 1 is a metal sandwich panel having an excellent heat insulating function in which a core material 30 made of a plate-like heat insulating material is sandwiched between two metal plates 10 and 20. . Most of the metal plates 10 and 20 that are in contact with the core member 30 are parallel to each other, and the cross-sectional shapes of the joint ends are different. The metal plate 10 is arranged on the upper side and constitutes the surface of the roof, and the metal plate 20 is arranged on the lower side and constitutes the back surface fixed to the main building material 2.

金属板10,20の材質は限定されないが、鋼板が好適であり、例えば、溶融55%アルミニウム−亜鉛合金メッキ鋼板(ガルバリウム鋼板)や亜鉛−アルミニウム6%−マグネシウム3%メッキ鋼板(ZAM:登録商標)、あるいはカラー鋼板等が用いられる。金属板10,20は弾性変形可能な厚さ(例えば0.35mm程度)を有している。また、断熱材13は、例えばポリスチレン等の軽量樹脂発泡材が用いられるが、これも材質は限定されない。芯材30の厚さは、例えば25〜100mmとされる。屋根パネル1の全体寸法は任意であって施工する屋根に対応したものとされるが、例えば縦方向長さ:1800〜13000mm、幅:400〜1200mm、厚さ:25〜100mm程度のものが挙げられる。   Although the material of the metal plates 10 and 20 is not limited, a steel plate is suitable, for example, a molten 55% aluminum-zinc alloy plated steel plate (galvalume steel plate) or a zinc-aluminum 6% -magnesium 3% plated steel plate (ZAM: registered trademark). ) Or a colored steel plate or the like. The metal plates 10 and 20 have a thickness (for example, about 0.35 mm) that can be elastically deformed. Moreover, although the lightweight resin foam material, such as a polystyrene, is used for the heat insulating material 13, for example, the material is also not limited. The thickness of the core material 30 is, for example, 25 to 100 mm. The overall dimensions of the roof panel 1 are arbitrary and correspond to the roof to be constructed. For example, the longitudinal length: 1800 to 13000 mm, the width: 400 to 1200 mm, and the thickness: about 25 to 100 mm are mentioned. It is done.

[1−1]一端側の接合端部
屋根パネル1の一端側の接合端部1Aについて説明する。図5の左側に示すように、芯材30の端部に、表面側(図5で上側)の角部が欠損されて段部310が形成されるとともに、裏面側(図5で下側)には側方に突出する突出部320が形成されている。
[1-1] Joint End on One End The joint end 1A on one end of the roof panel 1 will be described. As shown on the left side of FIG. 5, the corner portion on the front surface side (upper side in FIG. 5) is lost at the end of the core material 30 to form a stepped portion 310, and the back surface side (lower side in FIG. 5). A projecting portion 320 is formed on the side.

裏面側の金属板20の端部には、芯材30の突出部320の端面321から所定長さ側方に突出した平坦部210が形成され、この平坦部210の先には表面側に直角に屈曲してリブ部220が形成され、さらにこのリブ部220から側方に直角に屈曲してから断面長方形状に膨らみを持ちつつループ状に折り曲げられた第1の係合部230が形成されている。金属板20の平坦部210とリブ部220とにより、樋状の固定部200が形成されている。この固定部200の平坦部210には、ビス3が挿通される複数のビス挿通孔211が長手方向(図5で紙面表裏方向)に間隔をおいて形成されている。ビス挿通孔211間のピッチは傾斜方向に配された複数の母屋材2間のピッチに対応している。   At the end of the metal plate 20 on the back surface side, a flat portion 210 protruding sideways a predetermined length from the end surface 321 of the protruding portion 320 of the core member 30 is formed, and the tip of the flat portion 210 is perpendicular to the front surface side. A rib portion 220 is formed by bending to a side, and a first engagement portion 230 is formed that is bent from the rib portion 220 at a right angle to the side and then bent into a loop shape while having a bulge in a rectangular cross section. ing. The flat part 210 and the rib part 220 of the metal plate 20 form a hook-shaped fixing part 200. A plurality of screw insertion holes 211 through which the screws 3 are inserted are formed in the flat portion 210 of the fixed portion 200 at intervals in the longitudinal direction (the front and back direction in FIG. 5). The pitch between the screw insertion holes 211 corresponds to the pitch between the plurality of purlins 2 arranged in the inclination direction.

表面側の金属板10の端部には、芯材30の段部310の表面側を覆って突出してから断面平行四辺形状に膨らみを持ちつつ180°折り曲げられた第2の係合部110が形成されている。金属板10は、さらに第2の係合部110から段部310に沿って屈曲形成され、芯材30の突出部320の端面321の途中まで覆っている。また、金属板10には、第2の係合部110と段部310に沿った屈曲部分とにより、側方に開口する溝部120が形成されている。   At the end portion of the metal plate 10 on the front surface side, a second engagement portion 110 that protrudes so as to cover the surface side of the step portion 310 of the core member 30 and is bent 180 ° while having a bulge in a parallelogram shape in cross section. Is formed. The metal plate 10 is further bent along the step portion 310 from the second engagement portion 110 and covers the middle of the end surface 321 of the protruding portion 320 of the core member 30. In addition, the metal plate 10 is formed with a groove 120 that opens to the side by a second engaging portion 110 and a bent portion along the step portion 310.

溝部120内には、全長にわたってシール部材190が固着されている。シール部材190は、例えばEPDM(エチレン−プロピレン−ジエンゴム)等の弾性を有する密閉材が好適に用いられる。第2の係合部110は、側方に向かうにしたがって次第に内側に傾斜する互いに平行な外側傾斜面111と内側傾斜面112とを有している。   A seal member 190 is fixed in the groove 120 over the entire length. As the seal member 190, a sealing material having elasticity such as EPDM (ethylene-propylene-diene rubber) is preferably used. The second engaging portion 110 has an outer inclined surface 111 and an inner inclined surface 112 which are parallel to each other and gradually inward as it goes to the side.

[1−2]他端側の接合端部
次に、屋根パネル1の他端側の接合端部1Bについて説明する。図5の右側に示すように、芯材30の他端側の端部には、裏面側の角部が欠損されて段部350が形成されている。そして接合端部1Bの表面側には、側方に突出する重畳部40が形成されている。重畳部40は、表面側および裏面側の金属板10,20と芯材30とから構成されている。
[1-2] Joint End on the Other End Next, the joint end 1B on the other end of the roof panel 1 will be described. As shown on the right side of FIG. 5, the end portion on the other end side of the core member 30 is formed with a stepped portion 350 by missing a corner portion on the back surface side. And the superimposition part 40 which protrudes to the side is formed in the surface side of the joining edge part 1B. The overlapping portion 40 is composed of the metal plates 10 and 20 and the core material 30 on the front surface side and the back surface side.

裏面側の金属板20の端部には、芯材30の裏面に沿って側方に突出してから断面長方形状に膨らみを持ちつつ180°折り曲げられた第1の被係合部250が形成されている。裏面側の金属板20は第1の被係合部250から連続して段部350に沿って折り曲げられ、段部350の下面に沿って先端付近まで延びている。第1の被係合部250は上記第1の係合部230に係合される。   At the end of the metal plate 20 on the back surface side, a first engaged portion 250 is formed which protrudes laterally along the back surface of the core member 30 and is bent 180 ° while having a bulge in a rectangular cross section. ing. The metal plate 20 on the back surface side is continuously bent from the first engaged portion 250 along the stepped portion 350 and extends to the vicinity of the tip along the lower surface of the stepped portion 350. The first engaged portion 250 is engaged with the first engaging portion 230.

表面側の金属板10の端部には、重畳部40からさらに側方に突出して上記第2の係合部110に係合する第2の被係合部150が形成されている。第2の被係合部150は、重畳部40の芯材30の端面側に折り曲げられてから側方に延び、先端に断面三角形状の膨らみ部151を有している。第2の被係合部150の根元部分には、上記第2の係合部110の外側傾斜面111に当接する凸条152が形成されており、また、この凸条152と膨らみ部151間に、上記第2の係合部110が嵌り込んで係合する表面側に開口する溝部153が形成されている。   A second engaged portion 150 that protrudes further laterally from the overlapping portion 40 and engages with the second engaging portion 110 is formed at the end of the metal plate 10 on the front side. The second engaged portion 150 is bent to the end face side of the core member 30 of the overlapping portion 40 and then extends to the side, and has a bulging portion 151 having a triangular cross section at the tip. On the base portion of the second engaged portion 150, a ridge 152 that contacts the outer inclined surface 111 of the second engaging portion 110 is formed, and between the ridge 152 and the bulging portion 151. In addition, a groove portion 153 that is open on the surface side into which the second engaging portion 110 is fitted and engaged is formed.

[2]屋根パネルの固定構造
次いで、上記一端側および他端側の接合端部1A,1Bを有する複数の屋根パネル1を葺いて屋根を施工する手順ならびに得られる屋根パネル1の固定構造を説明する。
[2] Roof Panel Fixing Structure Next, a procedure for constructing a roof by rolling a plurality of roof panels 1 having the joint ends 1A and 1B on the one end side and the other end side, and a fixing structure of the obtained roof panel 1 will be described. To do.

屋根パネル1(一の屋根パネル)を、裏面側の金属板20を下側に配し、かつ縦方向を屋根の傾斜方向に沿った状態として、複数の母屋材2上の所定箇所に設置する。裏面側の金属板20は母屋材2の上面に接触する。また、固定部200の平坦部210に形成されたビス挿通孔211は、母屋材2間のピッチに対応する箇所に形成されており、ビス挿通孔211を母屋材2に合致させる。なお、ビス挿通孔211は母屋材2間のピッチに合わせて現場で形成してもよい。   The roof panel 1 (one roof panel) is placed at a predetermined location on the plurality of purlins 2 with the metal plate 20 on the back side being arranged on the lower side and the vertical direction being along the inclination direction of the roof. . The metal plate 20 on the back side is in contact with the upper surface of the purlin 2. Further, the screw insertion holes 211 formed in the flat portion 210 of the fixed portion 200 are formed at locations corresponding to the pitch between the purlin members 2, and the screw insertion holes 211 are matched with the purlin material 2. The screw insertion holes 211 may be formed in the field according to the pitch between the purlins 2.

次に、裏面側の金属板20をビス3で母屋材2に固定するが、固定にあたっては樋状の固定部200に吊子(補強部材)4をセットし、この吊子4とともに金属板20を母屋材2に固定する。   Next, the metal plate 20 on the back surface side is fixed to the purlin member 2 with screws 3, and for fixing, a hanging member (reinforcing member) 4 is set on the hook-shaped fixing portion 200, and the metal plate 20 is attached together with the hanging member 4. Is fixed to the purlin 2.

吊子4は、図6に示すように、長方形状の板材を、樋状の固定部200に表面側から嵌合可能なように断面略ハット状に折り曲げ加工して形成されたもので、中央にビス挿通孔411が形成され平坦部210上に載置されるベース部41を有している。図4および図6に示すように、ベース部41の両側に側壁部42,44が直角にそれぞれ立ち上がって形成され、一方(図6で左側)の側壁部42の上端からは表面側の金属板10の先端部上に接触する第1の羽根部43が斜め上方に延び、他方(図6で右側)の側壁部44の上端からは裏面側の金属板20の第1の係合部230上に接触する第2の羽根部45が延びている。吊子4は、例えば亜鉛メッキ鋼板等からなる厚さが例えば0.5〜3.5mm程度の剛性を有する板材を加工して形成される。   As shown in FIG. 6, the hanging element 4 is formed by bending a rectangular plate material into a substantially hat-shaped cross section so that it can be fitted to the hook-shaped fixing part 200 from the surface side. A screw insertion hole 411 is formed on the base portion 41 and the base portion 41 is placed on the flat portion 210. As shown in FIGS. 4 and 6, side wall portions 42 and 44 are formed on both sides of the base portion 41 so as to rise at right angles, respectively, and from the upper end of one side wall portion 42 (left side in FIG. 6) The first blade portion 43 that contacts the top end portion 10 extends obliquely upward, and from the upper end of the other side wall portion 44 (on the right side in FIG. 6), on the first engagement portion 230 of the metal plate 20 on the back surface side. The second blade portion 45 that contacts the flared portion extends. The hanging element 4 is formed by processing a plate material having a thickness of about 0.5 to 3.5 mm made of, for example, a galvanized steel sheet.

吊子4のベース部41の裏面のほぼ全面には、例えばブチルゴム等からなる気密シール49が接着されている。気密シール49の外面は接着剤が付着されており、接着剤は剥離紙でカバーされている。   An airtight seal 49 made of, for example, butyl rubber is bonded to almost the entire back surface of the base portion 41 of the hanging element 4. An adhesive is attached to the outer surface of the hermetic seal 49, and the adhesive is covered with release paper.

さて、裏面側の金属板20を母屋材2に固定するには、まず気密シール49の上記剥離紙を剥がし、気密シール49の接着面を平坦部210の表面に接着させることで、図4に示すように吊子4を固定部200に嵌合する。このとき、吊子4のビス挿通孔411を金属板20の平坦部210のビス挿通孔211に合致させる。そしてビス3をそれらビス挿通孔411,211に通し、さらに気密シール49を貫通させて母屋材2に締め込む。この作業を複数の母屋材2上で行い、1枚の屋根パネル1を複数の母屋材2上に固定する。   Now, in order to fix the metal plate 20 on the back surface to the purlin 2, first, the release paper of the hermetic seal 49 is peeled off, and the adhesive surface of the hermetic seal 49 is adhered to the surface of the flat part 210, as shown in FIG. As shown, the hanger 4 is fitted to the fixed part 200. At this time, the screw insertion hole 411 of the hanging element 4 is matched with the screw insertion hole 211 of the flat portion 210 of the metal plate 20. Then, the screw 3 is passed through the screw insertion holes 411 and 211, and further, the airtight seal 49 is penetrated to be tightened into the main building material 2. This operation is performed on the plurality of purlin members 2 and one roof panel 1 is fixed on the plurality of purlin members 2.

なお、ビス3には、頭部の裏面側に止水用のパッキンを装着しておき、頭部と平坦部210との間にそのパッキンが挟まれて圧着されるように構成すると、止水性向上の点で好ましい。また、気密シール49は、金属板20の平坦部210に接着させるための接着剤が予め付着されていないものであってもよく、さらには、予め吊子4に接着されていないものであってもよい。すなわち、接着剤の有無にかかわらず、気密シール49は、施工後において吊子4のベース部41と金属板20の平坦部210との間に圧着状態で挟まれる構造となる。   The screw 3 is provided with a water-stopping packing on the back side of the head, and is configured such that the packing is sandwiched between the head and the flat portion 210 to be crimped. It is preferable in terms of improvement. Further, the hermetic seal 49 may not be pre-adhered with an adhesive for adhering to the flat portion 210 of the metal plate 20, and may not be pre-adhered to the suspension 4. Also good. That is, regardless of the presence or absence of the adhesive, the hermetic seal 49 has a structure that is sandwiched between the base portion 41 of the hanger 4 and the flat portion 210 of the metal plate 20 after construction.

続いて、母屋材2に固定した屋根パネル1に並列して接合させる次の屋根パネル1(二の屋根パネル)の他端側の接合端部1Bを、固定した屋根パネル1の一端側の接合端部1Aに対し次のようにして接合する。   Subsequently, the joint end 1B on the other end side of the next roof panel 1 (second roof panel) to be joined in parallel to the roof panel 1 fixed to the main building material 2 is joined to one end side of the fixed roof panel 1. It joins with respect to the edge part 1A as follows.

はじめに、接合する側の屋根パネル1の、第2の被係合部150の溝部153にコーキング材5を充填する。そして、図4に示すように、裏面側においては、第1の係合部230の下方に第1の被係合部250を係合させ、表面側においては、溝部120に第2の被係合部150の膨らみ部151を挿入するとともに第2の係合部110を第2の被係合部150の溝部153に嵌め込んで、第2の係合部110に第2の被係合部150を係合させる。この作業を繰り返し行うことで、複数の屋根パネル1を順次母屋材2に固定し、屋根を施工する。   First, the caulking material 5 is filled into the groove portion 153 of the second engaged portion 150 of the roof panel 1 to be joined. Then, as shown in FIG. 4, the first engaged portion 250 is engaged below the first engaging portion 230 on the back surface side, and the second engaged portion is engaged with the groove portion 120 on the front surface side. The bulging portion 151 of the joint portion 150 is inserted and the second engaging portion 110 is fitted into the groove portion 153 of the second engaged portion 150 so that the second engaged portion 110 is inserted into the second engaged portion 110. 150 is engaged. By repeatedly performing this operation, the plurality of roof panels 1 are sequentially fixed to the purlin 2 and the roof is constructed.

このように固定された隣接する屋根パネル1の固定構造においては、一端側の接合端部1Aにおける裏面側の金属板20の固定部200上に、他端側の接合端部1Bの重畳部40が重畳し、重畳部40によりビス3の頭部が覆われる。他端側の接合端部1Bの第1の被係合部250は、一端側の接合端部1Aの第1の被係合部250の下方に弾性的に係合する。また、他端側の接合端部1Bの第2の被係合部150は、一端側の接合端部1Aに対し、第2の係合部110の下側に入り込むが、その際、第2の係合部110および第2の被係合部150は互いに弾性変形して係合する。   In the fixing structure of the adjacent roof panel 1 fixed in this way, the overlapping portion 40 of the joint end 1B on the other end is placed on the fixing portion 200 of the metal plate 20 on the back surface side in the joint end 1A on the one end. And the head of the screw 3 is covered by the overlapping portion 40. The first engaged portion 250 of the joining end portion 1B on the other end side is elastically engaged below the first engaged portion 250 of the joining end portion 1A on the one end side. In addition, the second engaged portion 150 of the joint end 1B on the other end side enters the lower side of the second engagement portion 110 with respect to the joint end 1A on the one end side. The engaging portion 110 and the second engaged portion 150 are elastically deformed and engaged with each other.

このように接合した状態で、並列して固定された複数の屋根パネル1の互いの接合端部1A,1Bにおいては、第1の係合部230に第1の被係合部250が係合し、第2の係合部110に第2の被係合部150が係合して、接合状態が保持される。裏面側においては金属板20間に僅かな隙間が形成される。また、第2の被係合部150の膨らみ部151の先端はシール部材190に圧着する状態で気密的に当接する。さらに、表面側においては凸条152が外側傾斜面111に当接することで隣接する金属板10間に隙間は空かず、第2の係合部110と第2の被係合部150との間にコーキング材5が介在し、このコーキング材5によって隙間がシールされる。   In the joined state, the first engaged portion 250 is engaged with the first engaging portion 230 at the joint end portions 1A and 1B of the plurality of roof panels 1 fixed in parallel. Then, the second engaged portion 150 is engaged with the second engaging portion 110, and the joined state is maintained. A slight gap is formed between the metal plates 20 on the back side. In addition, the tip of the bulging portion 151 of the second engaged portion 150 abuts in an airtight manner in a state of being crimped to the seal member 190. Further, on the surface side, the protrusion 152 is in contact with the outer inclined surface 111, so that there is no gap between the adjacent metal plates 10, and the space between the second engaging portion 110 and the second engaged portion 150 is not formed. The caulking material 5 is interposed in the gap, and the caulking material 5 seals the gap.

[3]一実施形態の効果
上記一実施形態の屋根パネル1および固定構造によれば、以下の効果が奏される。
[3] Effects of one embodiment According to the roof panel 1 and the fixing structure of the one embodiment, the following effects are exhibited.

[3−1]ビスが見えない外観について
屋根パネル1を母屋材2に固定しているビス3の頭部は吊子4の表面側に出ているものの、屋根パネル1を接合することでビス3の頭部は他端側の接合端部1Bの重畳部40で覆われる。また、表面側の隣接する金属板10どうしが当接している。これらのことからビス3の頭部は屋根パネル1の表面に露出しない。すなわち、ビス3が屋根の表面には見えない外観を得ることができる。また、ビス3は表面側の金属板10を貫通しないため、表面側の金属板10の貫通孔から水が浸入して漏水を招いたりビスの周囲に塵埃が溜まったりする不具合は生じない。
[3-1] Appearance of invisible screws Although the head of the screw 3 that fixes the roof panel 1 to the purlin 2 is exposed on the surface side of the hanger 4, the roof panel 1 is joined to the screw. 3 is covered with the overlapping portion 40 of the joint end 1B on the other end side. Moreover, the adjacent metal plates 10 on the surface side are in contact with each other. For these reasons, the head of the screw 3 is not exposed on the surface of the roof panel 1. That is, it is possible to obtain an appearance in which the screws 3 are not visible on the roof surface. Further, since the screw 3 does not penetrate the surface-side metal plate 10, there is no problem that water enters from the through-hole of the surface-side metal plate 10 and causes water leakage or dust accumulation around the screw.

[3−2]止水性向上による漏水防止について
降雨または降雪等により屋根パネル1の表面(金属板10の表面)に水が付着した場合、その水は金属板10の表面を流れて軒下から落下し排水される。金属板10の表面は平坦であるため排水性は高い。第2の係合部110の外側傾斜面111と第2の被係合部150の凸条152は当接しているが、これらの間に水が入り込んだ場合にはコーキング材5によってそれ以上の内側への浸入が抑えられる。
[3-2] Prevention of water leakage by improving water stoppage When water adheres to the surface of the roof panel 1 (surface of the metal plate 10) due to rain or snowfall, the water flows on the surface of the metal plate 10 and falls from under the eaves. Drained. Since the surface of the metal plate 10 is flat, drainage is high. The outer inclined surface 111 of the second engaging portion 110 and the convex stripe 152 of the second engaged portion 150 are in contact with each other, but when water enters between them, the caulking material 5 further increases the amount. Intrusion to the inside is suppressed.

また、このコーキング材5によっても水の浸入が抑えられなかった場合には、シール部材190によってそれ以上の浸入が抑えられる。ここまででコーキング材5とシール部材190とによる二重の漏水防止構造が得られている。また、例えば屋根パネル1どうしの接合状態が弛んでシール部材190と膨らみ部151との間に隙間が生じると、その隙間から水がさらに内側に浸入するおそれがあるが、その場合には、裏面側の金属板20の樋状の固定部200で水が受けられ、軒先方向に向かって水が固定部200に沿って落下し排水される。吊子4と平坦部210にはビス挿通孔411,211が形成されているが、水がそれらビス挿通孔411,211を通ったとしても気密シール49によってそれ以上の浸入が防止される。樋状の固定部200で水を受けて排水する構造を設けることで、コーキング材5、シール部材190と合わせて三重の高気密な漏水防止構造が得られる。   Further, when the caulking material 5 does not prevent water from entering, the sealing member 190 prevents further intrusion. Up to this point, a double water leakage prevention structure using the caulking material 5 and the seal member 190 is obtained. In addition, for example, when the joining state of the roof panels 1 is loosened and a gap is generated between the seal member 190 and the bulging portion 151, water may enter further inside from the gap. Water is received by the bowl-shaped fixing part 200 of the metal plate 20 on the side, and the water falls along the fixing part 200 and drains toward the eaves direction. Screw insertion holes 411 and 211 are formed in the hanger 4 and the flat portion 210, but even if water passes through the screw insertion holes 411 and 211, further infiltration is prevented by the airtight seal 49. By providing a structure for receiving and draining water by the bowl-shaped fixing portion 200, a triple high airtight water leakage prevention structure is obtained together with the caulking material 5 and the seal member 190.

[3−3]固定強度について
ビス3の頭部が表面側の金属板10に露出していると、前述したように冬季においてビス3の頭部と屋根パネル1の表面との間に生じた隙間に入り込んだ水が凍結し、固定強度が不十分になるおそれがある。しかし本実施形態はビス3が接合部に内蔵され、表面には露出していないため凍結の問題は起こらず、十分な固定強度を長期にわたって得ることができる。したがって寒冷地に適用して問題ない構造である。
[3-3] Fixing strength When the head of the screw 3 is exposed on the metal plate 10 on the surface side, as described above, it occurred between the head of the screw 3 and the surface of the roof panel 1 in winter. Water entering the gap may freeze and the fixing strength may be insufficient. However, in this embodiment, since the screw 3 is built in the joint and is not exposed on the surface, the problem of freezing does not occur, and a sufficient fixing strength can be obtained over a long period of time. Therefore, it is a structure that can be applied to cold regions.

また、裏面側の金属板20の固定部200に補強部材として吊子4を嵌合して吊子4と金属板20を重ねた状態でビス3により母屋材2に固定している。このため金属板20が薄くても固定強度を十分に確保することができる。また、このように固定強度を確保できることにより、例えば強い風圧を受けてもビス3の抜けや金属板20の変形が抑えられ、止水性が損なわれることが抑えられる。   Further, the hanging member 4 is fitted as a reinforcing member to the fixing portion 200 of the metal plate 20 on the back surface side, and the hanging member 4 and the metal plate 20 are overlapped with each other and fixed to the purlin member 2 with screws 3. For this reason, even if the metal plate 20 is thin, sufficient fixing strength can be ensured. In addition, since the fixing strength can be ensured in this way, for example, even if a strong wind pressure is applied, the screw 3 can be prevented from coming off and the metal plate 20 can be prevented from being deformed, and the water stoppage can be prevented from being impaired.

[3−4]容易な接合、接合状態の保持について
屋根パネル1の表面側の金属板10および裏面側の金属板20は弾性を有し、第1の係合部230に対して第1の被係合部250が弾性的に係合し、第2の係合部110に対して第2の被係合部150が弾性的に係合している。このため、屋根パネル1の接合を容易、かつ確実に行うことができる。また、地震等によって屋根パネル1が動いても、金属板10,20が弾性変形することにより破損等の不具合の発生が抑えられるとともに、接合状態が保持される。さらに、熱変化を受けて金属板10,20が膨張したり収縮したりした場合、それらの熱変形が弾性変形によって許容され、接合が保持される。
[3-4] Easy Joining and Holding of Joined State The metal plate 10 on the front surface side and the metal plate 20 on the back surface side of the roof panel 1 have elasticity, and the first engagement portion 230 has a first The engaged portion 250 is elastically engaged, and the second engaged portion 150 is elastically engaged with the second engaging portion 110. For this reason, joining of the roof panel 1 can be performed easily and reliably. Moreover, even if the roof panel 1 moves due to an earthquake or the like, the metal plates 10 and 20 are elastically deformed, so that the occurrence of problems such as breakage is suppressed and the joined state is maintained. Furthermore, when the metal plates 10 and 20 expand or contract in response to a heat change, their thermal deformation is allowed by elastic deformation and the bonding is maintained.

[3−5]雪害抑制について
接合された屋根パネル1の表面側の金属板10は露出面が平坦であり、したがって屋根パネル全体の表面が平坦となるこのため、降雪時において雪が滑り落ちやすく、雪が積もりにくい。
[3-5] About Snow Damage Suppression The metal plate 10 on the surface side of the joined roof panel 1 has a flat exposed surface, and thus the entire surface of the roof panel is flat. Snow is hard to pile up.

本発明は、工場、倉庫、住宅等の建物の屋根葺き材として用いられる屋根パネルおよび複数の屋根パネルを固定する固定構造として好適に用いられる。   INDUSTRIAL APPLICABILITY The present invention is suitably used as a roof panel used as a roofing material for buildings such as factories, warehouses, and houses, and a fixing structure for fixing a plurality of roof panels.

1…屋根パネル
1A…一端側の接合端部
1B…他端側の接合端部
2…母屋材
3…ビス(ねじ部材)
4…吊子(補強部材)
5…コーキング材
10…表面側の金属板
110…第2の係合部
120…溝部
150…第2の被係合部
190…シール部材
20…裏面側の金属板
200…固定部
230…第1の係合部
250…第1の被係合部
30…芯材
310…段部
321…芯材の端面
40…重畳部
DESCRIPTION OF SYMBOLS 1 ... Roof panel 1A ... Joining edge part of one end side 1B ... Joining edge part of the other end side 2 ... Purlin material 3 ... Screw (screw member)
4 ... Hanging element (reinforcing member)
DESCRIPTION OF SYMBOLS 5 ... Caulking material 10 ... Metal plate 110 on the surface side ... Second engagement part 120 ... Groove part 150 ... Second engaged part 190 ... Seal member 20 ... Metal plate 200 on the back side ... Fixing part 230 ... First Engaging portion 250 ... first engaged portion 30 ... core material 310 ... step portion 321 ... end surface of the core material 40 ... overlapping portion

Claims (7)

表面側の金属板と裏面側の金属板との間に芯材が挟まれ、一端側および他端側に接合端部を有し、複数の当該パネルの前記一端側の接合端部に前記他端側の接合端部を接合した状態で、母屋材に固定される屋根パネルであって、
前記屋根パネルの前記一端側の接合端部は、
前記裏面側の金属板が前記芯材の端面から突出して樋状に形成され前記母屋材に固定される固定部と、該固定部の端部に形成された第1の係合部と、前記芯材の表面側の角部を欠損させて形成された段部と、前記表面側の金属板を前記段部の表面側を覆って突出して形成された第2の係合部と、前記段部と前記第2の係合部によって形成された側方に開口する溝部と、を備え、
前記屋根パネルの前記他端側の接合端部は、
少なくとも前記表面側の金属板と前記芯材とからなり前記固定部に重畳する重畳部と、前記裏面側の金属板で形成され前記第1の係合部に係合する第1の被係合部と、前記表面側の金属板で形成され前記溝部に挿入されるとともに前記第2の係合部に係合する第2の被係合部と、を備える
ことを特徴とする屋根パネル。
A core material is sandwiched between the metal plate on the front surface side and the metal plate on the back surface side, and has joint end portions on one end side and the other end side, and the other ends on the joint end portions on the one end side of a plurality of the panels. A roof panel that is fixed to the purlin with the joined ends on the end side joined,
The joint end of the one end side of the roof panel is
A metal plate on the back side protruding from an end surface of the core member and formed in a bowl shape and fixed to the purlin member; a first engagement portion formed at an end of the fixed portion; A step formed by cutting off a corner on the surface side of the core, a second engagement portion formed by projecting the surface side metal plate covering the surface side of the step, and the step And a groove portion that opens to the side formed by the second engaging portion,
The joint end on the other end side of the roof panel is:
A first engaged portion that is formed of at least the metal plate on the front surface side and the core member and that overlaps the fixed portion, and is formed by the metal plate on the back surface side and engages with the first engagement portion. And a second engaged part that is inserted into the groove part and engages with the second engaging part.
前記一端側の接合端部の前記溝部に、前記他端側の接合端部の前記第2の被係合部が当接可能なシール部材が固定されていることを特徴とする請求項1に記載の屋根パネル。   2. The seal member capable of contacting the second engaged portion of the joint end on the other end is fixed to the groove of the joint end on the one end side. The roof panel as described. 前記表面側の金属板および前記裏面側の金属板が弾性を有し、
前記第1の係合部に対する前記第1の被係合部の係合、および前記第2の係合部に対する前記第2の被係合部の係合が、弾性的な係合であることを特徴とする請求項1または2に記載の屋根パネル。
The metal plate on the front side and the metal plate on the back side have elasticity,
The engagement of the first engaged portion with respect to the first engaging portion and the engagement of the second engaged portion with respect to the second engaging portion are elastic engagements. The roof panel according to claim 1 or 2.
前記固定部が前記母屋材に固定され、かつ、複数の当該パネルが接合された状態で、前記表面側の金属板の露出面が平坦に形成されていることを特徴とする請求項1〜3のいずれかに記載の屋根パネル。   The exposed surface of the metal plate on the surface side is formed flat in a state where the fixing portion is fixed to the purlin and a plurality of the panels are joined. The roof panel as described in any one of. 請求項1〜4のいずれかに記載の複数の屋根パネルを、前記裏面側の金属板を前記屋根固定部材に対向させ、かつ、前記一端側の接合端部に前記他端側の接合端部を接合した状態で、前記屋根固定部材に固定する屋根パネルの固定構造であって、
一の前記屋根パネルにおける前記一端側の接合端部の前記固定部を前記屋根固定部材に対向させて該固定部を該屋根固定部材にねじ部材で固定し、
次いで該固定した一の屋根パネルの前記一端側の接合端部に対し、二の前記屋根パネルの前記他端側の接合端部を、
前記第1の係合部に前記第1の被係合部を係合させ、
前記固定部に前記重畳部を重畳させることで該重畳部により前記ねじ部材を覆い、
前記溝部に前記第2の被係合部を挿入するとともに前記第2の係合部に該第2の被係合部を係合させることによって接合する
ことを特徴とする屋根パネルの固定構造。
The plurality of roof panels according to any one of claims 1 to 4, wherein the metal plate on the back side is opposed to the roof fixing member, and the joining end on the other end side is joined to the joining end on the one end side. In a state where the roof panel is fixed to the roof fixing member,
Fixing the fixing portion to the roof fixing member with a screw member so that the fixing portion of the joining end portion on the one end side of the one roof panel is opposed to the roof fixing member,
Next, with respect to the joint end portion on the one end side of the fixed one roof panel, the joint end portion on the other end side of the second roof panel,
Engaging the first engaged portion with the first engaging portion;
Covering the screw member with the overlapping portion by overlapping the overlapping portion with the fixing portion,
The roof panel fixing structure, wherein the second engaged portion is inserted into the groove and joined by engaging the second engaged portion with the second engaged portion.
前記固定部に補強部材を嵌合し、該固定部を該補強部材とともに前記屋根固定部材に前記ねじ部材で固定することを特徴とする請求項5に記載の屋根パネルの固定構造。   The roof panel fixing structure according to claim 5, wherein a reinforcing member is fitted into the fixing portion, and the fixing portion is fixed to the roof fixing member together with the reinforcing member with the screw member. 前記第2の係合部と前記第2の被係合部との間にコーキング材を介在させることを特徴とする請求項5または6に記載の屋根パネルの固定構造。   The roof panel fixing structure according to claim 5 or 6, wherein a caulking material is interposed between the second engaging portion and the second engaged portion.
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JP2018123520A (en) * 2017-01-31 2018-08-09 明正工業株式会社 Roof structure and roof panel
JP2019065697A (en) * 2018-12-26 2019-04-25 住ベシート防水株式会社 Waterproof structure
JP2019065696A (en) * 2018-12-26 2019-04-25 住ベシート防水株式会社 Waterproof structure
JP2020176405A (en) * 2019-04-16 2020-10-29 Jfe鋼板株式会社 Fitted type roofing material and joint structure of fitted type roofing material

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