JP2017013897A - Cardboard box, ruled line forming method of cardboard sheet and ruled line forming device of cardboard sheet - Google Patents

Cardboard box, ruled line forming method of cardboard sheet and ruled line forming device of cardboard sheet Download PDF

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JP2017013897A
JP2017013897A JP2016071907A JP2016071907A JP2017013897A JP 2017013897 A JP2017013897 A JP 2017013897A JP 2016071907 A JP2016071907 A JP 2016071907A JP 2016071907 A JP2016071907 A JP 2016071907A JP 2017013897 A JP2017013897 A JP 2017013897A
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ruled line
reverse
normal
ring
liner
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JP6076529B2 (en
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古田 拓
Hiroshi Furuta
拓 古田
池田 耕
Ko Ikeda
耕 池田
山原 栄司
Eiji Yamahara
栄司 山原
孝士 梶塚
Takashi Kajizuka
孝士 梶塚
秀俊 殿岡
Hidetoshi Tonooka
秀俊 殿岡
山田 太志
Futoshi Yamada
太志 山田
善和 中尾
Yoshikazu Nakao
善和 中尾
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Rengo Co Ltd
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Rengo Co Ltd
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Priority to PCT/JP2016/066611 priority Critical patent/WO2016208363A1/en
Priority to MYPI2017001306A priority patent/MY191073A/en
Priority to CN201680012886.9A priority patent/CN107428108B/en
Priority to KR1020177015174A priority patent/KR101923333B1/en
Priority to SG11201703652VA priority patent/SG11201703652VA/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/42Details of containers or of foldable or erectable container blanks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/25Surface scoring

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cartons (AREA)
  • Making Paper Articles (AREA)
  • Machines For Manufacturing Corrugated Board In Mechanical Paper-Making Processes (AREA)
  • Sanitary Thin Papers (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a cardboard box easily boxing an article and having the excellent butting accuracy of flaps.SOLUTION: A groove-shaped usual ruled line 15 whose rear liner 2 side is recessed is formed so that an upper flap 11 is folded to the inside of a peripheral wall 31 between the upper flap 11 of a cardboard box and a peripheral wall 31. A groove-shaped reverse ruled line 16 whose front liner 1 side is recessed so that the upper flap 11 is folded to the outside of the peripheral wall 31 and in parallel with the usual ruled line 15 is formed at an upper flap 11 side to the usual ruled line 15. A weak ruled line 24 whose rear liner 2 side is recessed so as to be in parallel with the reverse ruled line 16 is formed at the opposite side of the usual ruled line 15 sandwiching the reverse ruled line 16.SELECTED DRAWING: Figure 3

Description

この発明は、段ボール箱、段ボールシートの罫線形成方法、および段ボールシートの罫線形成装置に関する。   The present invention relates to a cardboard box, a ruled line forming method for cardboard sheets, and a ruled line forming apparatus for cardboard sheets.

一般に、段ボール箱は、段ボールを筒状に折り曲げて形成された周壁と、この周壁の一端に連設された複数のフラップとを有する。フラップと周壁の間には、通常罫線が形成されており、この通常罫線に沿って、フラップを周壁の内側に円滑に折ることができるようになっている。ここで、段ボールは、表ライナと、裏ライナと、これら両ライナの間に設けられた中芯とを有し、フラップと周壁の間の通常罫線は、裏ライナ側(すなわち箱の内側)が凹んだ溝状に形成されている。   Generally, a cardboard box has a peripheral wall formed by bending a corrugated cardboard into a cylindrical shape, and a plurality of flaps connected to one end of the peripheral wall. A regular ruled line is formed between the flap and the peripheral wall, and the flap can be smoothly folded inside the peripheral wall along the normal ruled line. Here, the corrugated cardboard has a front liner, a back liner, and a core provided between both liners, and the normal ruled line between the flap and the peripheral wall is on the back liner side (that is, the inside of the box). It is formed in a recessed groove shape.

段ボール箱に商品を箱詰めする際、商品を段ボール箱に挿入しやすくするため、フラップを周壁の外側に折ることがある(いわゆる逆折り)。ここで、フラップと周壁の間の通常罫線は、裏ライナ側が凹んだ溝状とされているため、フラップを箱の内側に折るときは、フラップが通常罫線に沿って円滑に折れるが、フラップを箱の外側に折るときは、フラップが折れにくい。そのため、フラップを箱の外側に折った後、フラップが弾性的に戻ってこないように手でフラップを押さえておかなければならなかったり、フラップが戻らないように箱の外側に完全にフラップを折り返したときに、通常罫線に沿って段ボールの裏ライナが破れたり(いわゆるライナ割れ)するという問題があった。   When a product is packed in a cardboard box, the flap may be folded to the outside of the peripheral wall (so-called reverse folding) to facilitate insertion of the product into the cardboard box. Here, since the regular ruled line between the flap and the peripheral wall is a groove shape with the back liner side recessed, when the flap is folded inside the box, the flap can be smoothly folded along the regular ruled line. When folding outside the box, the flaps are difficult to break. Therefore, after folding the flap to the outside of the box, you must hold the flap by hand so that the flap does not return elastically, or fold the flap completely outside the box so that the flap does not return In such a case, there is a problem that the back liner of the cardboard is broken along the ruled line (so-called liner cracking).

このような問題を解消するため、特許文献1の段ボール箱が提案されている。特許文献1の段ボール箱は、フラップの付け根の部分に通常罫線と平行に逆罫線を形成したものである。逆罫線は、表ライナ側(つまり箱の外側)が凹んだ溝状の罫線である。この逆罫線を設けると、フラップを周壁の外側に折るときには、逆罫線に沿ってフラップが円滑に折れるので、商品の箱詰めがしやすい。   In order to solve such a problem, a cardboard box of Patent Document 1 has been proposed. In the corrugated cardboard box of Patent Document 1, reverse ruled lines are formed in parallel to the normal ruled lines at the base of the flap. The reverse ruled line is a groove-like ruled line that is recessed on the front liner side (that is, outside the box). When this reverse ruled line is provided, when the flap is folded to the outside of the peripheral wall, the flap is smoothly folded along the reverse ruled line, so that the product can be easily boxed.

実開昭60−123317号公報Japanese Utility Model Publication No. 60-123317

ところが、特許文献1に記載の逆罫線を設けた場合、箱を封緘したときのフラップの突き合わせ精度が低下するおそれがあることが分かった。   However, when the reverse ruled line described in Patent Document 1 is provided, it has been found that there is a possibility that the accuracy of butting the flap when the box is sealed may be lowered.

すなわち、裏ライナ側が凹んだ通常罫線と、表ライナ側が凹んだ逆罫線とを近接して形成すると、通常罫線と逆罫線の間の部分の段ボールの厚みが薄くなる。そのため、フラップを箱の外側に折ったときに、段ボールが逆罫線の中心で正確に折れずに、通常罫線と逆罫線の間で折れるおそれがある。そして、いったんフラップが通常罫線と逆罫線の間で折れると、通常罫線と逆罫線の間の部分の強度が低下するので、その後、フラップを箱の内側に折ったとき、フラップが通常罫線の中心で正確に折れずに、再び、通常罫線と逆罫線の間で折れることになる。その結果、フラップを箱の外側に折って商品を箱に挿入した後、フラップを箱の内側に折って箱を封緘したときに、フラップの先端同士の間に隙間が生じるおそれがあることが分かった。   That is, if the normal ruled line with the back liner side recessed and the reverse ruled line with the front liner side recessed are formed close to each other, the thickness of the corrugated board between the normal ruled line and the reverse ruled line becomes thin. Therefore, when the flap is folded outside the box, the corrugated cardboard may not be folded accurately at the center of the reverse ruled line, and may be folded between the normal ruled line and the reverse ruled line. Once the flap is folded between the normal ruled line and the reverse ruled line, the strength of the portion between the normal ruled line and the reverse ruled line decreases, so that when the flap is folded inside the box, the flap is centered on the normal ruled line. In this case, the line is broken again between the normal ruled line and the reverse ruled line again without being broken accurately. As a result, after folding the flap outside the box and inserting the product into the box, when the flap is folded inside the box and the box is sealed, there is a possibility that a gap may be generated between the tips of the flaps. It was.

この発明が解決しようとする課題は、商品を箱詰めしやすく、かつ、フラップの突き合わせ精度に優れる段ボール箱を提供することである。   The problem to be solved by the present invention is to provide a corrugated cardboard box which is easy to pack products and has excellent flap matching accuracy.

上記課題を解決するため、この発明では、以下の構成の段ボール箱を提供する。
表ライナと、裏ライナと、前記表ライナと前記裏ライナの間に設けられた中芯とを有する段ボールを前記裏ライナが内側になるように筒状に折り曲げて形成された周壁と、
前記周壁の一端に連設されたフラップとを有する段ボール箱において、
前記フラップと前記周壁の間に、前記フラップが前記周壁の内側に折れるように前記裏ライナ側が凹んだ溝状の通常罫線が形成され、
前記通常罫線に対して前記フラップの側に、前記通常罫線と平行に、前記フラップが前記周壁の外側に折れるように前記表ライナ側が凹んだ溝状の逆罫線が形成され、
前記逆罫線を挟む前記通常罫線の反対側に、前記逆罫線と平行に、前記裏ライナ側が凹んだ弱罫線が形成されていることを特徴とする段ボール箱。
In order to solve the above problems, the present invention provides a cardboard box having the following configuration.
A peripheral wall formed by bending a cardboard having a front liner, a back liner, and a core provided between the front liner and the back liner into a tubular shape so that the back liner is inside;
In a cardboard box having a flap connected to one end of the peripheral wall,
Between the flap and the peripheral wall, a groove-like normal ruled line is formed with the back liner side recessed so that the flap is folded inside the peripheral wall,
A groove-like reverse ruled line is formed on the side of the flap with respect to the normal ruled line, in parallel with the normal ruled line, so that the front liner side is recessed so that the flap is folded outside the peripheral wall,
A corrugated cardboard box, wherein a weak ruled line is formed on the opposite side of the normal ruled line across the reverse ruled line, in parallel with the reverse ruled line, with the back liner side being recessed.

このようにすると、逆罫線を挟む通常罫線の反対側に弱罫線が形成されているので、フラップを周壁の外側に折るときに、通常罫線と逆罫線の間でフラップが折れるのを防止することができ、逆罫線に沿って精度良くフラップを折ることができる。そのため、フラップを箱の外側に折って商品を箱に挿入した後、フラップを箱の内側に折って箱を封緘したときに、フラップが通常罫線と逆罫線の間で折れるのが防止され、フラップの先端同士の間に隙間が生じるのを防止することができる。   In this way, since the weak ruled line is formed on the opposite side of the normal ruled line across the reverse ruled line, it is possible to prevent the flap from being folded between the normal ruled line and the reverse ruled line when the flap is folded outside the peripheral wall. The flap can be folded along the reverse ruled line with high accuracy. Therefore, when the flap is folded outside the box and the product is inserted into the box, the flap is prevented from being folded between the normal ruled line and the reverse ruled line when the flap is folded inside the box and the box is sealed. It is possible to prevent a gap from being generated between the tips of the two.

前記通常罫線を挟む前記逆罫線の反対側に、前記通常罫線と平行に、前記表ライナ側が凹んだ弱逆罫線を形成すると好ましい。   It is preferable to form a weak reverse ruled line in which the front liner side is recessed in parallel to the normal ruled line on the opposite side of the reverse ruled line across the normal ruled line.

このようにすると、通常罫線を挟む逆罫線の反対側に弱逆罫線が形成されているので、フラップを周壁の内側に折るときに、通常罫線と逆罫線の間でフラップが折れるのを防止することができる。そのため、フラップを箱の外側に折って商品を箱に挿入した後、フラップを箱の内側に折って箱を封緘したときに、より効果的に、フラップが通常罫線と逆罫線の間で折れるのを防止することが可能である。   In this way, since the weak reverse ruled line is formed on the opposite side of the reverse ruled line sandwiching the normal ruled line, the flap is prevented from being folded between the normal ruled line and the reverse ruled line when the flap is folded inside the peripheral wall. be able to. Therefore, when the flap is folded outside the box and the product is inserted into the box, the flap is folded between the normal ruled line and the reverse ruled line more effectively when the flap is folded inside the box and the box is sealed. Can be prevented.

またこの発明では、上記段ボール箱の製造に好適な段ボールシートの罫線形成方法として、以下の構成の罫線形成方法を提供する。
表ライナと、裏ライナと、前記表ライナと前記裏ライナの間に設けられた中芯とを有する段ボールシートに、前記裏ライナ側が凹んだ溝状の通常罫線と、前記通常罫線と平行に前記表ライナ側が凹んだ溝状の逆罫線と、前記逆罫線を挟む前記通常罫線の反対側に前記逆罫線と平行に前記裏ライナ側が凹んだ弱罫線とを形成する段ボールシートの罫線形成方法であって、
前記段ボールシートを挟み込む1対の通常罫線リングと、その1対の通常罫線リングの上流側または下流側にずれた位置で前記段ボールシートを挟み込む1対の逆罫線リングを使用し、
前記裏ライナ側の通常罫線リングの外周には、周方向に連続する凸部と、その凸部の軸方向両側に位置する凹部とが設けられ、前記表ライナ側の通常罫線リングの外周には、前記凸部に向き合う溝部と、その溝部の軸方向両側に位置する溝肩部とが設けられ、
前記表ライナ側の逆罫線リングの外周には、周方向に連続する凸部と、その凸部の軸方向両側に位置する凹部とが設けられ、前記裏ライナ側の逆罫線リングの外周には、前記凸部に向き合う溝部と、その溝部の軸方向両側に位置する溝肩部とが設けられ、
前記1対の通常罫線リングおよび前記1対の逆罫線リングは、前記裏ライナ側の通常罫線リングの凸部の位置が前記裏ライナ側の逆罫線リングの一方の溝肩部の位置に対応し、かつ、前記表ライナ側の逆罫線リングの凸部の位置が前記表ライナ側の通常罫線リングの一方の溝肩部の位置に対応するように配置され、
前記裏ライナ側の通常罫線リングの凸部と前記表ライナ側の通常罫線リングの溝部との間に前記段ボールシートを挟み込むことで前記通常罫線を形成し、
前記裏ライナ側の逆罫線リングの溝部と前記表ライナ側の逆罫線リングの凸部との間に前記段ボールシートを挟み込むことで前記逆罫線を形成し、
前記裏ライナ側の逆罫線リングの溝肩部と前記表ライナ側の逆罫線リングの凹部との間に前記段ボールシートを挟み込むことで前記弱罫線を形成する段ボールシートの罫線形成方法。
The present invention also provides a ruled line forming method having the following configuration as a ruled line forming method for a corrugated cardboard sheet suitable for manufacturing the cardboard box.
A corrugated sheet having a front liner, a back liner, and a core provided between the front liner and the back liner, a groove-like normal ruled line with a concave side on the back liner side, and the parallel ruled line A method of forming a ruled line on a corrugated cardboard sheet, comprising forming a groove-like reverse ruled line having a concave on the front liner side and a weak ruled line having a concave on the back liner side in parallel with the reverse ruled line on the opposite side of the normal ruled line sandwiching the reverse ruled line. And
A pair of normal crease rings that sandwich the cardboard sheet and a pair of reverse crease rings that sandwich the cardboard sheet at a position shifted upstream or downstream of the pair of normal crease rings,
On the outer periphery of the normal crease ring on the back liner side, there are provided convex portions that are continuous in the circumferential direction and concave portions that are located on both sides in the axial direction of the convex portion, and on the outer periphery of the normal crease ring on the front liner side A groove portion facing the convex portion, and a groove shoulder portion located on both axial sides of the groove portion,
On the outer periphery of the reverse crease ring on the front liner side, there are provided a convex portion continuous in the circumferential direction and concave portions located on both sides in the axial direction of the convex portion, and on the outer periphery of the reverse crease line ring on the back liner side A groove portion facing the convex portion, and a groove shoulder portion located on both axial sides of the groove portion,
In the pair of normal ruled ring and the pair of reverse ruled ring, the position of the convex portion of the normal ruled ring on the back liner side corresponds to the position of one groove shoulder of the reverse ruled ring on the back liner side. And, the position of the convex part of the reverse crease ring on the front liner side is arranged so as to correspond to the position of one groove shoulder part of the normal crease ring on the front liner side,
Forming the normal ruled line by sandwiching the corrugated sheet between the convex part of the normal ruled ring on the back liner side and the groove part of the normal ruled ring on the front liner side,
Forming the reverse ruled line by sandwiching the corrugated sheet between the groove part of the reverse ruled line ring on the back liner side and the convex part of the reverse ruled line ring on the front liner side,
A method for forming a ruled line on a corrugated cardboard sheet, wherein the weak ruled line is formed by sandwiching the corrugated sheet between a groove shoulder of the reverse ruled line ring on the back liner side and a concave part of the reverse ruled ring on the front liner side.

このようにすると、1対の通常罫線リングで段ボールシートを挟み込んだときに、段ボールシートの逆罫線の部分が、表ライナ側の通常罫線リングの溝肩部と裏ライナ側の通常罫線リングの凹部との間で圧縮される。そのため、段ボールシートの逆罫線の部分を効果的に潰すことが可能となる。また、1対の逆罫線リングで段ボールシートを挟み込んだときに、段ボールシートの通常罫線の部分が、裏ライナ側の逆罫線リングの溝肩部と表ライナ側の逆罫線リングの凹部との間で圧縮される。そのため、段ボールシートの通常罫線の部分を効果的に潰すことが可能となる。   In this way, when the corrugated sheet is sandwiched between a pair of normal crease rings, the reverse crease portion of the corrugated cardboard sheet is the groove shoulder of the normal crease ring on the front liner side and the recess of the normal crease ring on the back liner side. Compressed between. Therefore, it becomes possible to effectively crush the reverse ruled line portion of the cardboard sheet. Also, when the corrugated sheet is sandwiched between a pair of reverse crease rings, the normal crease part of the corrugated cardboard sheet is between the groove shoulder of the reverse crease ring on the back liner side and the recess of the reverse crease ring on the front liner side. It is compressed with. Therefore, it is possible to effectively crush the normal ruled line portion of the cardboard sheet.

さらに、前記裏ライナ側の通常罫線リングの凹部と前記表ライナ側の通常罫線リングの溝肩部との間に前記段ボールシートを挟み込むことで弱逆罫線を形成することができる。弱逆罫線は、前記通常罫線を挟む前記逆罫線の反対側に、前記通常罫線と平行に、前記表ライナ側が凹んだ弱罫線である。   Furthermore, a weak reverse ruled line can be formed by sandwiching the corrugated cardboard sheet between the concave part of the normal ruled ring on the back liner side and the groove shoulder of the normal ruled ring on the front liner side. The weak reverse ruled line is a weak ruled line in which the front liner side is recessed parallel to the normal ruled line on the opposite side of the reverse ruled line across the normal ruled line.

また、上記1対の通常罫線リングおよび1対の逆罫線リングにかえて、前記段ボールシートの裏ライナ側と表ライナ側に配置された1対の特殊罫線リングを使用し、その1対の特殊罫線リングで前記段ボールシートを挟み込むことで、前記通常罫線と前記逆罫線と前記弱罫線と前記弱逆罫線とを同時に形成することができる。   Further, in place of the pair of normal crease rings and the pair of reverse crease rings, a pair of special crease rings arranged on the back liner side and the front liner side of the corrugated cardboard sheet are used. By sandwiching the corrugated sheet with a ruled ring, the normal ruled line, the reverse ruled line, the weak ruled line, and the weak reverse ruled line can be formed simultaneously.

このようにすると、通常罫線と逆罫線と弱罫線と弱逆罫線の相対的な位置関係を高精度に管理することが可能となるとともに、段ボールシートの中芯と表裏ライナとの間の剥がれを防止することが可能となる。   In this way, it is possible to manage the relative positional relationship between the normal ruled line, the reverse ruled line, the weak ruled line, and the weak reverse ruled line with high accuracy, and the peeling between the core of the corrugated cardboard sheet and the front and back liners can be prevented. It becomes possible to prevent.

またこの発明では、上記段ボール箱の製造に好適な段ボールシートの罫線形成装置として、以下の構成の罫線形成装置を提供する。
表ライナと、裏ライナと、前記表ライナと前記裏ライナの間に設けられた中芯とを有する段ボールシートに、前記裏ライナ側が凹んだ溝状の通常罫線と、前記通常罫線と平行に前記表ライナ側が凹んだ溝状の逆罫線と、前記逆罫線を挟む前記通常罫線の反対側に前記逆罫線と平行に前記裏ライナ側が凹んだ弱罫線とを形成する段ボールシートの罫線形成装置であって、
前記段ボールシートを挟み込む1対の通常罫線リングと、その1対の通常罫線リングの上流側または下流側にずれた位置で前記段ボールシートを挟み込む1対の逆罫線リングを有し、
前記裏ライナ側の通常罫線リングの外周には、周方向に連続する凸部と、その凸部の軸方向両側に位置する凹部とが設けられ、前記表ライナ側の通常罫線リングの外周には、前記凸部に向き合う溝部と、その溝部の軸方向両側に位置する溝肩部とが設けられ、
前記表ライナ側の逆罫線リングの外周には、周方向に連続する凸部と、その凸部の軸方向両側に位置する凹部とが設けられ、前記裏ライナ側の逆罫線リングの外周には、前記凸部に向き合う溝部と、その溝部の軸方向両側に位置する溝肩部とが設けられ、
前記1対の通常罫線リングおよび前記1対の逆罫線リングは、前記裏ライナ側の通常罫線リングの凸部の位置が前記裏ライナ側の逆罫線リングの一方の溝肩部の位置に対応し、かつ、前記表ライナ側の逆罫線リングの凸部の位置が前記表ライナ側の通常罫線リングの一方の溝肩部の位置に対応するように配置され、
前記1対の通常罫線リングは、前記裏ライナ側の通常罫線リングの凸部と前記表ライナ側の通常罫線リングの溝部との間に前記段ボールシートを挟み込むことで前記通常罫線を形成し、
前記1対の逆罫線リングは、前記裏ライナ側の逆罫線リングの溝部と前記表ライナ側の逆罫線リングの凸部との間に前記段ボールシートを挟み込むことで前記逆罫線を形成するとともに、前記裏ライナ側の逆罫線リングの溝肩部と前記表ライナ側の逆罫線リングの凹部との間に前記段ボールシートを挟み込むことで前記弱罫線を形成する段ボールシートの罫線形成装置。
The present invention also provides a ruled line forming apparatus having the following configuration as a ruled line forming apparatus for corrugated cardboard sheets suitable for manufacturing the cardboard box.
A corrugated sheet having a front liner, a back liner, and a core provided between the front liner and the back liner, a groove-like normal ruled line with a concave side on the back liner side, and the parallel ruled line A cardboard sheet ruled line forming device for forming a groove-like reverse ruled line having a concave on the front liner side and a weak ruled line having a concave on the back liner side parallel to the reverse ruled line on the opposite side of the normal ruled line sandwiching the reverse ruled line. And
A pair of normal crease rings that sandwich the cardboard sheet, and a pair of reverse crease rings that sandwich the cardboard sheet at a position shifted upstream or downstream of the pair of normal crease rings,
On the outer periphery of the normal crease ring on the back liner side, there are provided convex portions that are continuous in the circumferential direction and concave portions that are located on both sides in the axial direction of the convex portion, and on the outer periphery of the normal crease ring on the front liner side A groove portion facing the convex portion, and a groove shoulder portion located on both axial sides of the groove portion,
On the outer periphery of the reverse crease ring on the front liner side, there are provided a convex portion continuous in the circumferential direction and concave portions located on both sides in the axial direction of the convex portion, and on the outer periphery of the reverse crease line ring on the back liner side A groove portion facing the convex portion, and a groove shoulder portion located on both axial sides of the groove portion,
In the pair of normal ruled ring and the pair of reverse ruled ring, the position of the convex portion of the normal ruled ring on the back liner side corresponds to the position of one groove shoulder of the reverse ruled ring on the back liner side. And, the position of the convex part of the reverse crease ring on the front liner side is arranged so as to correspond to the position of one groove shoulder part of the normal crease ring on the front liner side,
The pair of normal ruled ring forms the normal ruled line by sandwiching the corrugated sheet between the convex part of the normal ruled ring on the back liner side and the groove part of the normal ruled ring on the front liner side,
The pair of reverse crease rings form the reverse crease by sandwiching the corrugated sheet between a groove portion of the reverse crease ring on the back liner side and a convex portion of the reverse crease ring on the front liner side, A cardboard sheet ruled line forming apparatus for forming the weak ruled line by sandwiching the cardboard sheet between a groove shoulder of the reverse ruled line ring on the back liner side and a concave part of the reverse ruled ring on the front liner side.

このようにすると、1対の通常罫線リングで段ボールシートを挟み込んだときに、段ボールシートの逆罫線の部分が、表ライナ側の通常罫線リングの溝肩部と裏ライナ側の通常罫線リングの凹部との間で圧縮される。そのため、段ボールシートの逆罫線の部分を効果的に潰すことが可能となり、安定した折れ精度をもつ逆罫線を得ることができる。また、1対の逆罫線リングで段ボールシートを挟み込んだときに、段ボールシートの通常罫線の部分が、裏ライナ側の逆罫線リングの溝肩部と表ライナ側の逆罫線リングの凹部との間で圧縮される。そのため、段ボールシートの通常罫線の部分を効果的に潰すことが可能となり、安定した折れ精度をもつ通常罫線を得ることができる。   In this way, when the corrugated sheet is sandwiched between a pair of normal crease rings, the reverse crease portion of the corrugated cardboard sheet is the groove shoulder of the normal crease ring on the front liner side and the recess of the normal crease ring on the back liner side. Compressed between. For this reason, the reverse ruled line portion of the cardboard sheet can be effectively crushed, and a reverse ruled line having stable folding accuracy can be obtained. Also, when the corrugated sheet is sandwiched between a pair of reverse crease rings, the normal crease part of the corrugated cardboard sheet is between the groove shoulder of the reverse crease ring on the back liner side and the recess of the reverse crease ring on the front liner side. It is compressed with. As a result, the normal ruled line portion of the cardboard sheet can be effectively crushed, and a normal ruled line having stable folding accuracy can be obtained.

さらに、前記1対の通常罫線リングは、前記裏ライナ側の通常罫線リングの凹部と前記表ライナ側の通常罫線リングの溝肩部との間に前記段ボールシートを挟み込むことで弱逆罫線を形成するように構成することができる。弱逆罫線は、前記通常罫線を挟む前記逆罫線の反対側に、前記通常罫線と平行に、前記表ライナ側が凹んだ弱罫線である。   Further, the pair of normal crease rings form a weakly reverse crease by sandwiching the corrugated sheet between a recess of the normal crease ring on the back liner side and a groove shoulder of the normal crease ring on the front liner side. Can be configured to. The weak reverse ruled line is a weak ruled line in which the front liner side is recessed parallel to the normal ruled line on the opposite side of the reverse ruled line across the normal ruled line.

上記罫線形成装置は、例えば、段ボールシートを製造するコルゲートマシンの途中に組み込むことができる。この場合、前記1対の通常罫線リングおよび前記1対の逆罫線リングは、コルゲートマシンの途中で帯状に連続する段ボールシートに前記通常罫線を形成するスコアラの一部として設けられる。   The ruled line forming device can be incorporated in the middle of a corrugating machine for producing a corrugated cardboard sheet, for example. In this case, the pair of normal ruled line rings and the pair of reverse ruled line rings are provided as a part of a scorer that forms the normal ruled lines on a corrugated cardboard sheet that is continuous in a strip shape in the middle of the corrugating machine.

また、上記罫線形成装置は、例えば、コルゲートマシンで製造された枚葉の段ボールシートを断裁する断裁機に組み込むことができる。この場合、前記1対の通常罫線リングおよび前記1対の逆罫線リングは、枚葉の段ボールシートを所定の幅寸法に断裁する断裁機の一部として設けられる。   Further, the ruled line forming apparatus can be incorporated into a cutting machine that cuts a sheet of corrugated cardboard produced by a corrugating machine, for example. In this case, the pair of normal ruled line rings and the pair of reverse ruled line rings are provided as a part of a cutting machine for cutting a sheet of cardboard sheets into a predetermined width.

また、上記罫線形成装置は、上記1対の通常罫線リングおよび1対の逆罫線リングにかえて、前記段ボールシートの裏ライナ側と表ライナ側に配置された1対の特殊罫線リングを有するものを採用し、その1対の特殊罫線リングで前記段ボールシートを挟み込むことで、前記通常罫線と前記逆罫線と前記弱罫線と前記弱逆罫線とを同時に形成することができる。   Further, the ruled line forming apparatus has a pair of special ruled line rings arranged on the back liner side and the front liner side of the cardboard sheet in place of the pair of normal ruled line rings and the pair of reverse ruled line rings. And the normal crease line, the reverse crease line, the weak crease line, and the weak reverse crease line can be formed at the same time.

このようにすると、通常罫線と逆罫線と弱罫線と弱逆罫線の相対的な位置関係を高精度に管理することが可能となるとともに、段ボールシートの中芯と表裏ライナとの間の剥がれを防止することが可能となる。   In this way, it is possible to manage the relative positional relationship between the normal ruled line, the reverse ruled line, the weak ruled line, and the weak reverse ruled line with high accuracy, and the peeling between the core of the corrugated cardboard sheet and the front and back liners can be prevented. It becomes possible to prevent.

この発明の段ボール箱は、フラップが周壁の外側に折れるように表ライナ側が凹んだ溝状の逆罫線が形成されているので、商品を箱詰めしやすい。また、逆罫線を挟む通常罫線の反対側に弱罫線が形成されているので、フラップを周壁の外側に折るときに、通常罫線と逆罫線の間でフラップが折れるのを防止することができ、逆罫線に沿って精度良くフラップを折ることができる。そのため、フラップを箱の外側に折って商品を箱に挿入した後、フラップを箱の内側に折って箱を封緘したときに、フラップが通常罫線と逆罫線の間で折れるのが防止され、フラップの突き合わせ精度に優れる。   The corrugated cardboard box according to the present invention has a groove-like reverse ruled line that is recessed on the front liner side so that the flap is folded to the outside of the peripheral wall. In addition, since the weak ruled line is formed on the opposite side of the normal ruled line across the reverse ruled line, it is possible to prevent the flap from being folded between the normal ruled line and the reverse ruled line when folding the flap to the outside of the peripheral wall. The flap can be folded along the reverse ruled line with high accuracy. Therefore, when the flap is folded outside the box and the product is inserted into the box, the flap is prevented from being folded between the normal ruled line and the reverse ruled line when the flap is folded inside the box and the box is sealed. Excellent in matching accuracy.

この発明の実施形態の段ボール箱のブランクを裏ライナの側から見た図The figure which looked at the blank of the cardboard box of this embodiment from the back liner side 図1に示すブランクの上フラップと側板の間の通常罫線および逆罫線の近傍の拡大図Enlarged view of the vicinity of the normal ruled line and the reverse ruled line between the upper flap and the side plate of the blank shown in FIG. 図2のIII−III線に沿った拡大断面図Enlarged cross-sectional view along line III-III in FIG. 図1に示すブランクを組み立てて、上フラップを折る前の状態の段ボール箱を示す斜視図The perspective view which shows the cardboard box of the state before assembling the blank shown in FIG. 1 and folding an upper flap 図4に示す上フラップを周壁の外側に折り、段ボール箱に商品を挿入した状態を示す斜視図The perspective view which shows the state which folded the upper flap shown in FIG. 4 to the outer side of the surrounding wall, and inserted the goods in the cardboard box 図5に示す上フラップを周壁の内側に折る過程を示す斜視図The perspective view which shows the process in which the upper flap shown in FIG. 5 is folded inside a surrounding wall 図6に示す上フラップで周壁の上端開口を閉じ、段ボール箱を封緘した状態を示す斜視図The perspective view which shows the state which closed the upper-end opening of the surrounding wall with the upper flap shown in FIG. 6, and sealed the cardboard box 図5のVIII−VIII線に沿った断面図Sectional view along line VIII-VIII in FIG. 図6のIX−IX線に沿った断面図Sectional view along line IX-IX in FIG. 図1に示すブランクを形成する段ボールシートの製造に好適なコルゲートマシンのスリッタスコアラの部分を示す断面図Sectional drawing which shows the part of the slitter scorer of the corrugating machine suitable for manufacture of the corrugated cardboard sheet | seat which forms the blank shown in FIG. 図10の逆罫線リングと通常罫線リングの軸方向の相対位置関係を示す一部拡大断面図Partially enlarged sectional view showing the relative positional relationship in the axial direction of the reverse crease ring and the normal crease ring of FIG. 図10のスリッタスコアラの他の例を示す断面図Sectional drawing which shows the other example of the slitter scorer of FIG. 図10に示す逆罫線リングと通常罫線リングの位置関係を上流側と下流側とで入れ換えたときの逆罫線リングと通常罫線リングの軸方向の相対位置関係を示す一部拡大断面図10 is a partially enlarged cross-sectional view showing the relative positional relationship in the axial direction between the reverse crease ring and the normal crease ring when the positional relationship between the reverse crease ring and the normal crease ring shown in FIG. 10 is exchanged between the upstream side and the downstream side. 試験で用いた通常罫線リングの一部拡大断面図Partially enlarged cross-sectional view of the normal crease ring used in the test 図11に示す逆罫線リングと通常罫線リングを一体化した特殊罫線リングを用いた例を模式的に示す特殊罫線リングの一部拡大断面図FIG. 11 is a partially enlarged cross-sectional view of a special ruled ring schematically showing an example using a special ruled ring in which the reverse ruled ring and the normal ruled ring shown in FIG. 11 are integrated. 枚葉の段ボールシートを所定の幅寸法に断裁する断裁機の一部として罫線形成装置を設けた例を示す断面図Sectional drawing which shows the example which provided the ruled line formation apparatus as a part of cutting machine which cuts the cardboard sheet | seat of a sheet into a predetermined width dimension 図3の弱罫線および弱逆罫線が無くて、通常罫線および逆罫線のみを形成した比較例を示す拡大断面図3 is an enlarged cross-sectional view showing a comparative example in which only the normal ruled line and the reverse ruled line are formed without the weak ruled line and the weak reverse ruled line in FIG.

図1に、この発明の実施形態の段ボール箱のブランクを示す。ブランクは、表ライナ1と、裏ライナ2と、表ライナ1と裏ライナ2の間に設けられた中芯3とを有する段ボールで形成されている。このブランクは、罫線4を介して順に連設された方形の側板5,6,7,8を有する。罫線4は、段ボールの段目に平行な方向に延びている。端に位置する側板8の側縁には、罫線9を介して継ぎ代10が連設されている。側板5,6,7,8は、段ボール箱を組み立てた際に周壁31(図4参照)を構成する部分である。   FIG. 1 shows a blank of a cardboard box according to an embodiment of the present invention. The blank is formed of corrugated cardboard having a front liner 1, a back liner 2, and a core 3 provided between the front liner 1 and the back liner 2. This blank has square side plates 5, 6, 7, 8 that are arranged in series via ruled lines 4. The ruled line 4 extends in a direction parallel to the corrugated cardboard. A joint allowance 10 is connected to the side edge of the side plate 8 located at the end via a ruled line 9. The side plates 5, 6, 7, and 8 are parts that constitute the peripheral wall 31 (see FIG. 4) when the cardboard box is assembled.

各側板5,6,7,8の上縁には、それぞれ上フラップ11,12,13,14が連設されている。側板5,6,7,8と上フラップ11,12,13,14の間には、上フラップ11,12,13,14を箱の内側に折るための通常罫線15が形成されている。通常罫線15は、段ボールの段目に直角な方向に延びている。   Upper flaps 11, 12, 13, and 14 are connected to upper edges of the side plates 5, 6, 7, and 8, respectively. Between the side plates 5, 6, 7, 8 and the upper flaps 11, 12, 13, 14, normal ruled lines 15 are formed for folding the upper flaps 11, 12, 13, 14 inside the box. Usually, the ruled line 15 extends in a direction perpendicular to the corrugated cardboard.

各上フラップ11,12,13,14の付け根側(すなわち通常罫線15に近い側)の端部には、上フラップ11,12,13,14を外側に折るための逆罫線16が形成されている。逆罫線16は、通常罫線15に対して上フラップ11,12,13,14の側に間隔をおいて平行に配置されている。逆罫線16は、段ボールの段目に直角な方向に延びている。隣り合う上フラップ11,12,13,14の間には段目に平行な切り込み溝17が設けられ、この切り込み溝17を介して上フラップ11,12,13,14同士が切り離された状態となっている。   A reverse ruled line 16 for folding the upper flaps 11, 12, 13, 14 outward is formed at the end of each upper flap 11, 12, 13, 14 on the base side (that is, the side close to the normal ruled line 15). Yes. The reverse ruled lines 16 are arranged in parallel to the normal ruled lines 15 at intervals on the upper flaps 11, 12, 13, and 14 side. The reverse ruled line 16 extends in a direction perpendicular to the corrugated cardboard. Between the adjacent upper flaps 11, 12, 13, and 14, a cut groove 17 parallel to the step is provided, and the upper flaps 11, 12, 13, and 14 are separated from each other through the cut groove 17. It has become.

各側板5,6,7,8の下縁には、それぞれ下フラップ18,19,20,21が連設されている。側板5,6,7,8と下フラップ18,19,20,21の間には、下フラップ18,19,20,21を内側に折るための罫線22が形成されている。罫線22は、段ボールの段目に直角な方向に延びている。隣り合う下フラップ18,19,20,21の間には段目に平行な切り込み溝23が設けられ、この切り込み溝23を介して下フラップ18,19,20,21同士が切り離された状態となっている。   Lower flaps 18, 19, 20, and 21 are connected to the lower edges of the side plates 5, 6, 7, and 8, respectively. Between the side plates 5, 6, 7, 8 and the lower flaps 18, 19, 20, 21, ruled lines 22 are formed for folding the lower flaps 18, 19, 20, 21 inward. The ruled line 22 extends in a direction perpendicular to the corrugated cardboard. Between the adjacent lower flaps 18, 19, 20, 21, a cut groove 23 parallel to the step is provided, and the lower flaps 18, 19, 20, 21 are separated from each other via the cut groove 23. It has become.

図2、図3に示すように、通常罫線15は、裏ライナ2の側が凹んだ溝状に形成され、通常罫線15に沿って上フラップ11,12,13,14を裏ライナ2の側に折ることができるようになっている。一方、逆罫線16は、表ライナ1の側が凹んだ溝状に形成され、逆罫線16に沿って上フラップ11,12,13,14を表ライナ1の側に折ることができるようになっている。   As shown in FIGS. 2 and 3, the normal ruled line 15 is formed in a groove shape in which the back liner 2 side is recessed, and the upper flaps 11, 12, 13, and 14 are arranged on the back liner 2 side along the normal ruled line 15. It can be folded. On the other hand, the reverse ruled line 16 is formed in a groove shape in which the side of the front liner 1 is recessed, and the upper flaps 11, 12, 13, and 14 can be folded along the reverse ruled line 16 to the side of the front liner 1. Yes.

図3に示すように、逆罫線16を挟む通常罫線15の反対側には、逆罫線16と平行に弱罫線24が形成されている。弱罫線24は、裏ライナ2の側が通常罫線15よりも浅く凹んだ弱潰れ線である。また、通常罫線15を挟む逆罫線16の反対側には、通常罫線15と平行に弱逆罫線25が形成されている。弱逆罫線25は、表ライナ1の側が逆罫線16よりも浅く凹んだ弱潰れ線である。   As shown in FIG. 3, a weak ruled line 24 is formed in parallel to the reverse ruled line 16 on the opposite side of the normal ruled line 15 across the reverse ruled line 16. The weak ruled line 24 is a weakly crushed line in which the back liner 2 side is recessed shallower than the normal ruled line 15. A weak reverse ruled line 25 is formed in parallel to the normal ruled line 15 on the opposite side of the reverse ruled line 16 with the normal ruled line 15 interposed therebetween. The weak reverse ruled line 25 is a weakly crushed line in which the front liner 1 side is recessed shallower than the reverse ruled line 16.

逆罫線16は、通常罫線15の中心と逆罫線16の中心との間隔が3mm以上7mm以下となるように配置されている。弱罫線24は、逆罫線16の中心と弱罫線24の中心との間隔が2mm以上6mm以下となるように配置されている。弱逆罫線25は、通常罫線15の中心と弱逆罫線25の中心との間隔が2mm以上6mm以下となるように配置されている。ここで、通常罫線15の中心および弱罫線24の中心は、それぞれ、裏ライナ2の表面から最も凹んだ位置であり、逆罫線16の中心および弱逆罫線25の中心は、それぞれ、表ライナ1の表面から最も凹んだ位置である。   The reverse ruled lines 16 are arranged so that the distance between the center of the normal ruled lines 15 and the center of the reverse ruled lines 16 is 3 mm or more and 7 mm or less. The weak ruled lines 24 are arranged so that the distance between the center of the reverse ruled line 16 and the center of the weak ruled line 24 is 2 mm or more and 6 mm or less. The weak reverse ruled lines 25 are arranged so that the distance between the center of the normal ruled lines 15 and the center of the weak reverse ruled lines 25 is 2 mm or more and 6 mm or less. Here, the center of the normal ruled line 15 and the center of the weak ruled line 24 are respectively the most recessed positions from the surface of the back liner 2, and the center of the reverse ruled line 16 and the center of the weak reverse ruled line 25 are respectively the front liner 1. It is the most recessed position from the surface.

図1に示すブランクは、例えば、以下のようにして組み立てることができる。   The blank shown in FIG. 1 can be assembled as follows, for example.

図4に示すように、側板5,6,7,8を罫線4に沿って裏ライナ2が内側になるように筒状に折り曲げ、一端の側板8に連設された継ぎ代10を他端の側板5の内面に接着し、それらの側板5,6,7,8で周壁31を形成する。次に、段ボール箱30の幅面に相当する側板5,7の下端に連設された下フラップ18,20を、罫線22に沿って周壁31の内側に折り曲げ、続いて段ボール箱30の長さ面に相当する側板6,8の下端に連設された下フラップ19,21を罫線22に沿って周壁31の内側に折り曲げ、それらの下フラップ18,19,20,21で周壁31の下端開口を閉じる底32を形成する。図では、通常罫線15と逆罫線16の間隔を誇張して実際よりも大きく示している。   As shown in FIG. 4, the side plates 5, 6, 7, 8 are bent into a cylindrical shape along the ruled line 4 so that the back liner 2 is inside, and the joint 10 connected to the side plate 8 at one end is connected to the other end. Are adhered to the inner surface of the side plate 5, and the peripheral wall 31 is formed by these side plates 5, 6, 7, 8. Next, the lower flaps 18, 20 connected to the lower ends of the side plates 5, 7 corresponding to the width surface of the cardboard box 30 are bent along the ruled line 22 to the inside of the peripheral wall 31, and then the length surface of the cardboard box 30. The lower flaps 19, 21 connected to the lower ends of the side plates 6, 8 are bent along the ruled line 22 inside the peripheral wall 31, and the lower flaps 18, 19, 20, 21 open the lower end opening of the peripheral wall 31. A closed bottom 32 is formed. In the drawing, the interval between the normal ruled line 15 and the reverse ruled line 16 is exaggerated and larger than the actual one.

次に、商品を箱詰めする。このとき、図4に示すように、各上フラップ11,12,13,14が周壁31の上方に真っ直ぐ延びたままの状態で商品33(図5参照)を段ボール箱30に挿入することも可能であるが、特に手作業で商品33を挿入する場合、図4に示す状態では、各上フラップ11,12,13,14が邪魔となって商品33を挿入しにくい。   Next, the product is boxed. At this time, as shown in FIG. 4, the product 33 (see FIG. 5) can be inserted into the cardboard box 30 with the upper flaps 11, 12, 13, 14 extending straight above the peripheral wall 31. However, particularly when the product 33 is inserted manually, in the state shown in FIG. 4, it is difficult to insert the product 33 because the upper flaps 11, 12, 13, 14 are obstructive.

そこで、商品33を段ボール箱30に挿入しやすくするために、図5に示すように、上フラップ11,12,13,14を周壁31の外側に折る(いわゆる逆折り)。ここで、通常罫線15は、裏ライナ2の側が凹んだ溝状とされているため、上フラップ11,12,13,14を裏ライナ2の側に折るときは、上フラップ11,12,13,14が通常罫線15に沿って円滑に折れるが、通常罫線15に沿って上フラップ11,12,13,14を表ライナ1の側に折るには、比較的大きい力を要するという特性を有する。一方、逆罫線16は、表ライナ1の側が凹んだ溝状とされているため、上フラップ11,12,13,14を表ライナ1の側に折るときは、上フラップ11,12,13,14が逆罫線16に沿って円滑に折れるが、逆罫線16に沿って上フラップ11,12,13,14を裏ライナ2の側に折るには、比較的大きい力を要するという特性を有する。そのため、上フラップ11,12,13,14を周壁31の外側に折ったとき、上フラップ11,12,13,14は通常罫線15で折れずに、逆罫線16に沿って折れることとなる(図8参照)。   Therefore, in order to facilitate insertion of the product 33 into the cardboard box 30, the upper flaps 11, 12, 13, and 14 are folded to the outside of the peripheral wall 31 (so-called reverse folding) as shown in FIG. Here, since the regular ruled line 15 is formed in a groove shape in which the side of the back liner 2 is recessed, when the upper flaps 11, 12, 13, 14 are folded to the side of the back liner 2, the upper flaps 11, 12, 13 , 14 folds smoothly along the normal ruled line 15, but it requires a relatively large force to fold the upper flaps 11, 12, 13, 14 along the normal ruled line 15 toward the front liner 1. . On the other hand, since the reverse ruled line 16 has a groove shape with the front liner 1 side recessed, when the upper flaps 11, 12, 13, 14 are folded toward the front liner 1, the upper flaps 11, 12, 13, 14 folds smoothly along the reverse ruled line 16, but has a characteristic that a relatively large force is required to fold the upper flaps 11, 12, 13, 14 along the reverse ruled line 16 toward the back liner 2. Therefore, when the upper flaps 11, 12, 13, 14 are folded outside the peripheral wall 31, the upper flaps 11, 12, 13, 14 are not folded at the regular ruled line 15, but are folded along the reverse ruled line 16 ( (See FIG. 8).

なお図5では、上フラップ11,12,13,14をすべて折った例を示したが、上フラップ11,12,13,14のうちいずれか1枚のみ(例えば、箱詰めの作業者から見て手前側にあるもの)を折るようにしてもよい。   FIG. 5 shows an example in which the upper flaps 11, 12, 13, and 14 are all folded, but only one of the upper flaps 11, 12, 13, and 14 (for example, as viewed from a boxing operator). You may make it fold the thing on the near side.

その後、図6、図7に示すように、上フラップ11,13を通常罫線15に沿って周壁31の内側に折り曲げ、上フラップ12,14を通常罫線15に沿って周壁31の内側に折り曲げる。ここで、上フラップ11,12,13,14を周壁31の内側に折ったとき(正折り)、上フラップ11,12,13,14は、上述の通常罫線15および逆罫線16の特性により、逆罫線16に沿って折れるのではなく、通常罫線15に沿って折れることとなる(図9参照)。その後、上フラップ12,14を、粘着テープ、ステープラー、ホットメルト等の固定手段(図示せず)で固定することにより、箱の封緘が完了する。   Thereafter, as shown in FIGS. 6 and 7, the upper flaps 11 and 13 are bent along the normal ruled line 15 to the inside of the peripheral wall 31, and the upper flaps 12 and 14 are bent along the normal ruled line 15 to the inside of the peripheral wall 31. Here, when the upper flaps 11, 12, 13, 14 are folded inside the peripheral wall 31 (forward fold), the upper flaps 11, 12, 13, 14 are in accordance with the characteristics of the normal ruled line 15 and the reverse ruled line 16 described above. Instead of being folded along the reverse ruled line 16, it is folded along the normal ruled line 15 (see FIG. 9). Thereafter, the upper flaps 12 and 14 are fixed by a fixing means (not shown) such as an adhesive tape, a stapler, or a hot melt, thereby completing the sealing of the box.

ところで、裏ライナ2の側が凹んだ通常罫線15と、表ライナ1の側が凹んだ逆罫線16とを近接して形成したとき、通常罫線15と逆罫線16の間の部分の段ボールの厚みが薄くなる。そのため、例えば、図17に示すように、弱罫線24および弱逆罫線25が無くて、通常罫線15および逆罫線16のみを形成した場合、上フラップ11を表ライナ1の側に折ったときに、段ボールが逆罫線16の中心で正確に折れずに、通常罫線15と逆罫線16の間の位置(例えば図17に線Kで示す位置)で折れるおそれがある。いったん上フラップ11が通常罫線15と逆罫線16の間で折れると、通常罫線15と逆罫線16の間の部分の強度が低下するので、その後、上フラップ11を裏ライナ2の側に折ったとき、上フラップ11が通常罫線15の中心で正確に折れずに、再び、通常罫線15と逆罫線16の間で折れることになる。   By the way, when the normal ruled line 15 having the concave side of the back liner 2 and the reverse ruled line 16 having the concave side of the front liner 1 are formed close to each other, the thickness of the corrugated cardboard between the normal ruled line 15 and the reverse ruled line 16 is thin. Become. Therefore, for example, as shown in FIG. 17, when only the normal ruled line 15 and the reverse ruled line 16 are formed without the weak ruled line 24 and the weak reverse ruled line 25, the upper flap 11 is folded to the front liner 1 side. The cardboard may not be folded at the center of the reverse ruled line 16 and may be folded at a position between the normal ruled line 15 and the reverse ruled line 16 (for example, a position indicated by a line K in FIG. 17). Once the upper flap 11 is folded between the normal ruled line 15 and the reverse ruled line 16, the strength of the portion between the normal ruled line 15 and the reverse ruled line 16 is lowered. Thereafter, the upper flap 11 is folded to the back liner 2 side. At this time, the upper flap 11 does not break accurately at the center of the normal ruled line 15, but again breaks between the normal ruled line 15 and the reverse ruled line 16.

これに対し、この実施形態の段ボール箱30は、図3に示すように、逆罫線16を挟む通常罫線15の反対側に弱罫線24が形成されているので、逆罫線16を含むその両側の領域が薄くなる。そのため、図5に示すように、上フラップ11,12,13,14を周壁31の外側に折るときに、通常罫線15と逆罫線16の間で上フラップ11,12,13,14が折れるのを防止することができ、逆罫線16に沿って精度良く上フラップ11,12,13,14を折ることが可能となっている。また、通常罫線15を挟む逆罫線16の反対側に弱逆罫線25が形成されているので、通常罫線15を含むその両側の領域が薄くなる。そのため、上フラップ11,12,13,14を周壁31の内側に折るときに、通常罫線15と逆罫線16の間で上フラップ11,12,13,14が折れるのを防止することができ、通常罫線15に沿って精度良く上フラップ11,12,13,14を折ることが可能となっている。   On the other hand, as shown in FIG. 3, the cardboard box 30 of this embodiment has weak ruled lines 24 formed on the opposite side of the normal ruled lines 15 with the reverse ruled lines 16 interposed therebetween. The area becomes thinner. Therefore, as shown in FIG. 5, when the upper flaps 11, 12, 13, 14 are folded outside the peripheral wall 31, the upper flaps 11, 12, 13, 14 are folded between the normal ruled line 15 and the reverse ruled line 16. Therefore, the upper flaps 11, 12, 13, and 14 can be folded along the reverse ruled line 16 with high accuracy. Further, since the weak reverse ruled line 25 is formed on the opposite side of the reverse ruled line 16 across the normal ruled line 15, the areas on both sides including the normal ruled line 15 are thinned. Therefore, when the upper flaps 11, 12, 13, 14 are folded inside the peripheral wall 31, the upper flaps 11, 12, 13, 14 can be prevented from being folded between the normal ruled line 15 and the reverse ruled line 16, The upper flaps 11, 12, 13, and 14 can be folded along the ruled line 15 with high accuracy.

上述のように、この段ボール箱30は、上フラップ11,12,13,14が周壁31の外側に折れるように表ライナ1の側が凹んだ溝状の逆罫線16が形成されているので、商品33を箱詰めしやすい。また、逆罫線16を挟む通常罫線15の反対側に弱罫線24が形成されているので、上フラップ11,12,13,14を周壁31の外側に折るときに、通常罫線15と逆罫線16の間で上フラップ11,12,13,14が折れるのを防止することができ、逆罫線16に沿って精度良く上フラップ11,12,13,14を折ることができる。そのため、上フラップ11,12,13,14を箱の外側に折って商品33を箱に挿入した後、上フラップ11,12,13,14を箱の内側に折って箱を封緘したときに、上フラップ11,12,13,14が通常罫線15と逆罫線16の間で折れるのが防止され、上フラップ12,14の先端同士の間に隙間が生じるのを防止することができ、上フラップ12,14の突き合わせ精度に優れる。   As described above, the cardboard box 30 is formed with the groove-like reverse ruled line 16 in which the front liner 1 side is recessed so that the upper flaps 11, 12, 13, and 14 are folded outside the peripheral wall 31. 33 is easy to pack. Further, since the weak ruled line 24 is formed on the opposite side of the normal ruled line 15 across the reverse ruled line 16, when the upper flaps 11, 12, 13, 14 are folded outside the peripheral wall 31, the normal ruled line 15 and the reverse ruled line 16 are formed. The upper flaps 11, 12, 13, 14 can be prevented from breaking between the upper flaps 11, 12, 13, 14, and the upper flaps 11, 12, 13, 14 can be folded along the reverse ruled line 16 with high accuracy. Therefore, when the upper flaps 11, 12, 13, and 14 are folded outside the box and the product 33 is inserted into the box, the upper flaps 11, 12, 13, and 14 are folded inside the box and the box is sealed. The upper flaps 11, 12, 13, and 14 can be prevented from being folded between the normal ruled line 15 and the reverse ruled line 16, and a gap can be prevented from being formed between the tips of the upper flaps 12 and 14, and the upper flap can be prevented. Excellent butt accuracy of 12,14.

また、この段ボール箱30は、通常罫線15を挟む逆罫線16の反対側に弱逆罫線25が形成されているので、上フラップ11,12,13,14を周壁31の内側に折るときに、通常罫線15と逆罫線16の間で上フラップ11,12,13,14が折れるのを防止することができる。そのため、上フラップ11,12,13,14を箱の外側に折って商品33を箱に挿入した後、上フラップ11,12,13,14を箱の内側に折って箱を封緘したときに、より効果的に、上フラップ11,12,13,14が通常罫線15と逆罫線16の間で折れるのを防止することが可能となっている。   Moreover, since this cardboard box 30 is formed with a weak reverse ruled line 25 on the opposite side of the reverse ruled line 16 sandwiching the regular ruled line 15, when the upper flaps 11, 12, 13, 14 are folded inside the peripheral wall 31, It is possible to prevent the upper flaps 11, 12, 13, and 14 from breaking between the normal ruled line 15 and the reverse ruled line 16. Therefore, when the upper flaps 11, 12, 13, and 14 are folded outside the box and the product 33 is inserted into the box, the upper flaps 11, 12, 13, and 14 are folded inside the box and the box is sealed. More effectively, the upper flaps 11, 12, 13, and 14 can be prevented from being folded between the normal ruled line 15 and the reverse ruled line 16.

次に、上記実施形態の段ボール箱30を形成する段ボールシートの製造に好適なコルゲートマシンを説明する。コルゲートマシンは、上流側から下流側に向かって順に、シングルフェーサ(図示せず)、ダブルフェーサ(図示せず)、スリッタスコアラ40(図10参照)、カットオフ(図示せず)を有する。シングルフェーサは、中芯3を波形に成形し、その中芯3に裏ライナ2を接着して片面段ボールを作る装置である。ダブルフェーサは、シングルフェーサから送り出された片面段ボールに表ライナ1を接着して両面段ボール(以下「段ボールシート」という)を作る装置である。カットオフは、搬送方向に連続する帯状の段ボールシートを搬送方向と直交する方向に切断して枚葉にする装置である。コルゲートマシンにおいて、段ボールシートは、表ライナ1が下側、裏ライナ2が上側となる向きで搬送される。   Next, a corrugating machine suitable for manufacturing a corrugated cardboard sheet forming the corrugated cardboard box 30 of the above embodiment will be described. The corrugating machine has a single facer (not shown), a double facer (not shown), a slitter scorer 40 (see FIG. 10), and a cutoff (not shown) in order from the upstream side toward the downstream side. The single facer is a device that forms a single-sided cardboard by forming a core 3 into a corrugated shape and bonding a back liner 2 to the core 3. The double facer is an apparatus for making a double-sided cardboard (hereinafter referred to as “corrugated cardboard sheet”) by bonding the front liner 1 to a single-sided cardboard fed from a single facer. Cut-off is a device that cuts a strip-like corrugated cardboard sheet continuous in the transport direction into a sheet by cutting it in a direction perpendicular to the transport direction. In the corrugating machine, the corrugated cardboard sheet is conveyed in such a direction that the front liner 1 is on the lower side and the back liner 2 is on the upper side.

図10に示すように、スリッタスコアラ40は、スコアラ41とスリッタ42を有する。スコアラ41は、段ボールシート43の上下に配置された回転軸51,52と、上側の回転軸51に固定された通常罫線リング53と、下側の回転軸52に固定された通常罫線リング54とを有し、上下の通常罫線リング53,54で段ボールシート43を挟み込むようになっている。   As shown in FIG. 10, the slitter scorer 40 includes a scorer 41 and a slitter 42. The scorer 41 includes rotating shafts 51 and 52 arranged above and below the corrugated cardboard sheet 43, a normal ruled line ring 53 fixed to the upper rotating shaft 51, and a normal ruled line ring 54 fixed to the lower rotating shaft 52. The corrugated cardboard sheet 43 is sandwiched between upper and lower normal ruled line rings 53 and 54.

図11に示すように、上側の通常罫線リング53の外周には、全周にわたって周方向に連続する凸部55と、その凸部55の軸方向両側に位置する凹部56とが設けられている。下側の通常罫線リング54の外周には、凸部55に向き合う溝部57と、その溝部57の軸方向両側に位置する溝肩部58とが設けられている。スコアラ41は、上側の通常罫線リング53の凸部55と下側の通常罫線リング54の溝部57との間に段ボールシート43を挟み込むことで、上側(すなわち裏ライナ2の側)が凹んだ通常罫線15(図3参照)を段ボールシート43に形成する。   As shown in FIG. 11, the outer periphery of the upper normal ruled ring 53 is provided with a convex portion 55 that is continuous in the circumferential direction over the entire circumference, and concave portions 56 that are positioned on both sides in the axial direction of the convex portion 55. . On the outer periphery of the lower normal ruled ring 54, a groove portion 57 facing the convex portion 55 and groove shoulder portions 58 positioned on both sides in the axial direction of the groove portion 57 are provided. In the scorer 41, the corrugated sheet 43 is sandwiched between the convex portion 55 of the upper normal ruled ring 53 and the groove portion 57 of the lower normal ruled ring 54, so that the upper side (that is, the back liner 2 side) is recessed. Ruled lines 15 (see FIG. 3) are formed on the cardboard sheet 43.

また、図10に示すように、スコアラ41は、逆罫線形成部44を有する。逆罫線形成部44は、段ボールシート43の上下に配置された回転軸61,62と、上側の回転軸61に固定された逆罫線リング63と、下側の回転軸62に固定された逆罫線リング64とを有し、逆罫線リング63,64が、通常罫線リング53,54よりも上流側にずれた位置で段ボールシート43を挟み込むようになっている。   Further, as shown in FIG. 10, the scorer 41 has a reverse ruled line forming unit 44. The reverse ruled line forming unit 44 includes rotating shafts 61 and 62 arranged above and below the corrugated cardboard sheet 43, a reverse ruled line ring 63 fixed to the upper rotating shaft 61, and a reverse ruled line fixed to the lower rotating shaft 62. And the reverse crease lines 63 and 64 sandwich the corrugated cardboard sheet 43 at positions shifted upstream of the normal crease rings 53 and 54.

図11に示すように、下側の逆罫線リング64の外周には、全周にわたって周方向に連続する凸部65と、その凸部65の軸方向両側に位置する凹部66とが設けられている。上側の逆罫線リング63の外周には、凸部65に向き合う溝部67と、その溝部67の軸方向両側に位置する溝肩部68とが設けられている。逆罫線形成部44は、上側の逆罫線リング63の溝部67と下側の逆罫線リング64の凸部65との間に段ボールシート43を挟み込むことで、下側(すなわち表ライナ1の側)が凹んだ逆罫線16(図3参照)を段ボールシート43に形成する。   As shown in FIG. 11, on the outer periphery of the lower reverse ruled ring 64, there are provided a convex portion 65 that is continuous in the circumferential direction over the entire circumference, and a concave portion 66 that is located on both sides in the axial direction of the convex portion 65. Yes. On the outer periphery of the upper reverse ruled line ring 63, a groove portion 67 facing the convex portion 65 and groove shoulder portions 68 positioned on both sides in the axial direction of the groove portion 67 are provided. The reverse ruled line forming portion 44 sandwiches the corrugated cardboard sheet 43 between the groove portion 67 of the upper reverse ruled line ring 63 and the convex portion 65 of the lower reverse ruled line ring 64, thereby lower side (that is, the front liner 1 side). A reverse ruled line 16 (see FIG. 3) having a concave is formed on the cardboard sheet 43.

ここで、上下の通常罫線リング53,54および上下の逆罫線リング63,64は、上側の通常罫線リング53の凸部55の位置が上側の逆罫線リング63の一方の溝肩部68の位置に対応し、かつ、下側の逆罫線リング64の凸部65の位置が下側の通常罫線リング54の一方の溝肩部58の位置に対応するように配置されている。すなわち、段ボールシート43が逆罫線リング63,64および通常罫線リング53,54を順に通過するときに、逆罫線リング63の一方の溝肩部68を通過する部分が、通常罫線リング53の凸部55を通過し、逆罫線リング64の凸部65を通過する部分が、通常罫線リング54の一方の溝肩部58を通過するようになっている。   Here, the upper and lower normal ruled ring rings 53 and 54 and the upper and lower reverse ruled line rings 63 and 64 are such that the position of the convex portion 55 of the upper normal ruled line ring 53 is the position of one groove shoulder 68 of the upper reverse ruled line ring 63. And the position of the convex portion 65 of the lower reverse ruled line ring 64 is arranged so as to correspond to the position of one groove shoulder 58 of the lower normal ruled line ring 54. That is, when the corrugated cardboard sheet 43 sequentially passes through the reverse ruled line rings 63 and 64 and the normal ruled line rings 53 and 54, a portion passing through one groove shoulder 68 of the reverse ruled line ring 63 is a convex portion of the normal ruled line ring 53. A portion passing through 55 and passing through the convex portion 65 of the reverse crease ring 64 passes through one groove shoulder 58 of the normal crease ring 54.

上下の逆罫線リング63,64は、上側の逆罫線リング63の溝肩部68と下側の逆罫線リング64の凹部66との間に段ボールシート43を挟み込むことで弱罫線24(図3参照)を形成するように、溝肩部68と凹部66の間の隙間の大きさが設定されている。また、上下の通常罫線リング53,54は、上側の通常罫線リング53の凹部56と下側の通常罫線リング54の溝肩部58との間に段ボールシート43を挟み込むことで弱逆罫線25(図3参照)を形成するように凹部56と溝肩部58の間の隙間の大きさが設定されている。   The upper and lower reverse crease rings 63 and 64 are formed by sandwiching the corrugated cardboard sheet 43 between the groove shoulder 68 of the upper reverse crease ring 63 and the concave portion 66 of the lower reverse crease ring 64 so that the weak ruled line 24 (see FIG. 3). ) Is set to the size of the gap between the groove shoulder 68 and the recess 66. Further, the upper and lower normal ruled rings 53 and 54 are formed so that the corrugated cardboard sheet 43 is sandwiched between the concave portions 56 of the upper normal ruled ring 53 and the groove shoulders 58 of the lower normal ruled ring 54, whereby the weak reverse ruled line 25 ( The size of the gap between the recess 56 and the groove shoulder 58 is set so as to form (see FIG. 3).

通常罫線リング53,54および逆罫線リング63,64は、通常罫線リング53の凸部55と逆罫線リング64の凸部65の中心間の軸方向のずれ量をx、通常罫線リング54の溝部57の幅をa、溝肩部58の幅をb、逆罫線リング64の凸部65の幅をcとしたときに、以下の式を満たすように配置されている。
1/2a−1/2c ≦ x ≦ 1/2a+b+1/2c
The normal ruled line rings 53 and 54 and the reverse ruled line rings 63 and 64 have an axial displacement amount x between the center of the convex part 55 of the normal ruled line ring 53 and the convex part 65 of the reverse ruled line ring 64, and the groove part of the normal ruled line ring 54. When the width of 57 is a, the width of the groove shoulder 58 is b, and the width of the convex portion 65 of the reverse ruled line ring 64 is c, they are arranged so as to satisfy the following expression.
1 / 2a-1 / 2c ≦ x ≦ 1 / 2a + b + 1 / 2c

図10に示すように、逆罫線形成部44は、上側の逆罫線リング63の昇降駆動装置45を有する。段ボールシート43に逆罫線16を形成しないときは、昇降駆動装置45が上側の逆罫線リング63を上昇させ、段ボールシート43に逆罫線16を形成するときは、昇降駆動装置45が上側の逆罫線リング63を下降させる。   As shown in FIG. 10, the reverse ruled line forming unit 44 includes an elevating drive device 45 for the upper reverse ruled line ring 63. When the reverse ruled line 16 is not formed on the cardboard sheet 43, the lifting drive unit 45 raises the upper reverse ruled line ring 63, and when the reverse ruled line 16 is formed on the cardboard sheet 43, the lift drive unit 45 is moved upward. The ring 63 is lowered.

スリッタ42は、段ボールシート43の上下に配置された回転軸71,72と、上側の回転軸71に固定されたナイフ受け73と、下側の回転軸72に固定されたスリッタナイフ74とを有する。スリッタナイフ74の外周には全周にわたって円周方向に連続する切れ刃が形成されている。スリッタナイフ74は、下側(すなわち表ライナ1の側)から段ボールシート43に切り込み、段ボールシート43を搬送方向(すなわち段目に直角な方向)に沿って切断する回転刃である。   The slitter 42 includes rotating shafts 71 and 72 disposed above and below the cardboard sheet 43, a knife receiver 73 fixed to the upper rotating shaft 71, and a slitter knife 74 fixed to the lower rotating shaft 72. . On the outer periphery of the slitter knife 74, a continuous cutting edge is formed over the entire circumference in the circumferential direction. The slitter knife 74 is a rotary blade that cuts into the corrugated cardboard sheet 43 from the lower side (that is, the front liner 1 side) and cuts the corrugated cardboard sheet 43 along the conveying direction (that is, the direction perpendicular to the step).

スリッタスコアラ40は、上側の回転軸51,71と下側の回転軸52,72とを支持するフレーム80と、床面Fに固定されたベース部材81と、フレーム80とベース部材81の間に設けられたリニヤガイド82とを有する。リニヤガイド82は、段ボールシート43の搬送方向に対して直交する水平方向に移動可能にフレーム80を支持している。また、スリッタスコアラ40を通過する段ボールシート43の位置が搬送方向に直交する方向に変化したときに、その段ボールシート43の位置の変化に追従してフレーム80を移動させるフレーム移動装置83がフレーム80に取り付けられている。   The slitter scorer 40 includes a frame 80 that supports the upper rotary shafts 51, 71 and the lower rotary shafts 52, 72, a base member 81 fixed to the floor surface F, and between the frame 80 and the base member 81. And a linear guide 82 provided. The linear guide 82 supports the frame 80 so as to be movable in a horizontal direction perpendicular to the conveying direction of the cardboard sheet 43. Further, when the position of the corrugated cardboard sheet 43 passing through the slitter scorer 40 changes in a direction perpendicular to the conveying direction, a frame moving device 83 that moves the frame 80 following the change in the position of the corrugated cardboard sheet 43 is provided. Is attached.

逆罫線形成部44は、上下の回転軸61,62を支持する補助フレーム84と、床面Fに固定されたベース部材85と、補助フレーム84とベース部材85の間に設けられたリニヤガイド86とを有する。リニヤガイド86は、段ボールシート43の搬送方向に対して直交する水平方向に移動可能に補助フレーム84を支持している。補助フレーム84には、スリッタスコアラ40のフレーム80に連結される連結ブラケット87が設けられている。この連結ブラケット87を介してフレーム80と補助フレーム84を互いに連結することにより、フレーム移動装置83がスリッタスコアラ40のフレーム80を移動させたときに、そのフレーム80と一体に補助フレーム84も移動するようになっている。   The reverse ruled line forming portion 44 includes an auxiliary frame 84 that supports the upper and lower rotary shafts 61 and 62, a base member 85 fixed to the floor surface F, and a linear guide 86 provided between the auxiliary frame 84 and the base member 85. And have. The linear guide 86 supports the auxiliary frame 84 so as to be movable in a horizontal direction perpendicular to the conveying direction of the cardboard sheet 43. The auxiliary frame 84 is provided with a connection bracket 87 that is connected to the frame 80 of the slitter scorer 40. By connecting the frame 80 and the auxiliary frame 84 to each other via the connection bracket 87, when the frame moving device 83 moves the frame 80 of the slitter scorer 40, the auxiliary frame 84 also moves together with the frame 80. It is like that.

このコルゲートマシンで段ボールシート43を製造すると、段ボールシート43が上下の逆罫線リング63,64の間に挟み込まれたときに、上側の逆罫線リング63の溝部67と下側の逆罫線リング64の凸部65との間に段ボールシート43が挟み込まれることで逆罫線16が形成されると同時に、上側の逆罫線リング63の溝肩部68と下側の逆罫線リング64の凹部66との間に段ボールシート43が挟み込まれることで弱罫線24が形成される。その後、段ボールシート43が上下の通常罫線リング53,54の間に挟み込まれたときに、上側の通常罫線リング53の凸部55と下側の通常罫線リング54の溝部57との間に段ボールシート43が挟み込まれることで通常罫線15が形成されると同時に、上側の通常罫線リング53の凹部56と下側の通常罫線リング54の溝肩部58との間に段ボールシート43が挟み込まれることで弱逆罫線25が形成される。このようにして、段ボールシート43に通常罫線15と逆罫線16と弱罫線24と弱逆罫線25とが形成される。   When the corrugated machine is used to manufacture the corrugated cardboard sheet 43, when the corrugated cardboard sheet 43 is sandwiched between the upper and lower reverse ruled line rings 63 and 64, the groove portion 67 of the upper reverse ruled line ring 63 and the lower reverse ruled line ring 64 When the corrugated cardboard sheet 43 is sandwiched between the convex portions 65, the reverse ruled line 16 is formed, and at the same time, between the groove shoulder 68 of the upper reverse ruled line ring 63 and the concave portion 66 of the lower reverse ruled line ring 64. The weak ruled line 24 is formed by the cardboard sheet 43 being sandwiched between the two. Thereafter, when the corrugated cardboard sheet 43 is sandwiched between the upper and lower normal ruled line rings 53 and 54, the corrugated cardboard sheet is disposed between the convex part 55 of the upper normal ruled line ring 53 and the groove part 57 of the lower normal ruled line ring 54. As a result, the cardboard sheet 43 is sandwiched between the concave portion 56 of the upper normal ruled ring 53 and the groove shoulder 58 of the lower normal ruled ring 54. A weak reverse ruled line 25 is formed. In this way, the normal ruled line 15, the reverse ruled line 16, the weak ruled line 24, and the weak reverse ruled line 25 are formed on the cardboard sheet 43.

上述のコルゲートマシンで段ボールシート43を製造すると、上下の通常罫線リング53,54で段ボールシート43を挟み込んだときに、段ボールシート43の逆罫線16の部分が、下側の通常罫線リング54の溝肩部58と上側の通常罫線リング53の凹部56との間で圧縮される。そのため、段ボールシート43の逆罫線16の部分を効果的に潰すことが可能となり、安定した折れ精度をもつ逆罫線16を得ることができる。また、上下の逆罫線リング63,64で段ボールシート43を挟み込んだときに、段ボールシート43の通常罫線15の部分が、上側の逆罫線リング63の溝肩部68と下側の逆罫線リング64の凹部66との間で圧縮される。そのため、段ボールシート43の通常罫線15の部分を効果的に潰すことが可能となり、安定した折れ精度をもつ通常罫線15を得ることができる。   When the corrugated sheet 43 is manufactured by the corrugating machine described above, when the corrugated sheet 43 is sandwiched between the upper and lower normal crease rings 53 and 54, the reverse crease 16 portion of the corrugated cardboard sheet 43 becomes the groove of the lower normal crease ring 54. Compression is performed between the shoulder portion 58 and the concave portion 56 of the upper normal ruled ring 53. Therefore, it is possible to effectively crush the portion of the reverse ruled line 16 of the corrugated cardboard sheet 43, and the reverse ruled line 16 having a stable folding accuracy can be obtained. When the corrugated sheet 43 is sandwiched between the upper and lower reverse crease rings 63 and 64, the portion of the normal crease 15 of the corrugated cardboard sheet 43 is the groove shoulder 68 of the upper reverse crease ring 63 and the lower reverse crease ring 64. , And is compressed between the recesses 66. Therefore, the portion of the normal ruled line 15 of the cardboard sheet 43 can be effectively crushed, and the normal ruled line 15 having stable folding accuracy can be obtained.

上記実施形態のように、逆罫線形成部44の補助フレーム84を、スリッタスコアラ40のフレーム80とは別個に形成すると、既設のスリッタスコアラ40を改造することで逆罫線形成部44を導入することが可能となるが、新品のスリッタスコアラ40をコルゲートマシンに導入する場合等においては、例えば、図12に示すように、逆罫線形成部44をスリッタスコアラ40のフレーム80内に一体の装置として組み込むことも可能である。   When the auxiliary frame 84 of the reverse ruled line forming unit 44 is formed separately from the frame 80 of the slitter scorer 40 as in the above embodiment, the reverse ruled line forming unit 44 is introduced by remodeling the existing slitter scorer 40. However, when a new slitter scorer 40 is introduced into a corrugating machine, for example, as shown in FIG. 12, the reverse ruled line forming portion 44 is incorporated into the frame 80 of the slitter scorer 40 as an integrated device. It is also possible.

また、上記実施形態では、逆罫線リング63,64を、通常罫線リング53,54の上流側にずれた位置に設けたものを例に挙げて説明したが、図13に示すように、逆罫線リング63,64を、通常罫線リング53,54の下流側にずれた位置に設けてもよい。このような実施形態として、例えば、図10に示す逆罫線形成部44を、スリッタスコアラ40の下流側に移動して配置したものや、図12に示す通常罫線リング53,54と逆罫線リング63,64を入れ換えて配置したものが挙げられる。   In the above embodiment, the reverse ruled line rings 63 and 64 are described as examples provided at positions shifted upstream of the normal ruled line rings 53 and 54. However, as shown in FIG. The rings 63 and 64 may be provided at positions shifted to the downstream side of the normal ruled rings 53 and 54. As such an embodiment, for example, the reverse ruled line forming unit 44 shown in FIG. 10 is moved to the downstream side of the slitter scorer 40, or the normal ruled line rings 53 and 54 and the reverse ruled line ring 63 shown in FIG. , 64 are replaced with each other.

上記実施形態では、逆罫線16および弱罫線24を段ボールシート43に形成する上下の逆罫線リング63,64とは別個に設けた上下の通常罫線リング53,54で、通常罫線15および弱逆罫線25を形成したが、図15に示すように、上側の特殊罫線リング88と下側の特殊罫線リング89とを使用し、この上下の特殊罫線リング88,89で段ボールシート43を挟み込むことで、図3に示す通常罫線15と逆罫線16と弱罫線24と弱逆罫線25とを同時に形成することも可能である。   In the above embodiment, the normal ruled line 15 and the weak reverse ruled line are provided by the upper and lower normal ruled line rings 53 and 54 provided separately from the upper and lower reverse ruled line rings 63 and 64 for forming the reverse ruled line 16 and the weak ruled line 24 on the cardboard sheet 43. 15, as shown in FIG. 15, by using the upper special ruled ring 88 and the lower special ruled ring 89 and sandwiching the corrugated cardboard sheet 43 between the upper and lower special ruled rings 88 and 89, It is also possible to simultaneously form the normal ruled line 15, the reverse ruled line 16, the weak ruled line 24, and the weak reverse ruled line 25 shown in FIG.

図15に示すように、上側の特殊罫線リング88の外周には、上側の通常罫線リング53の外周の凹部56および凸部55と上側の逆罫線リング63の外周の溝部67および溝肩部68とに相当する、凹部56,凸部55,溝部67,溝肩部68が軸方向に並んで順に設けられている。下側の特殊罫線リング89の外周には、下側の通常罫線リング54の外周の溝肩部58および溝部57と、下側の逆罫線リング64の外周の凸部65および凹部66とに相当する、溝肩部58,溝部57,凸部65,凹部66が軸方向に並んで順に設けられている。   As shown in FIG. 15, on the outer periphery of the upper special crease ring 88, there are recesses 56 and protrusions 55 on the outer periphery of the upper normal crease ring 53 and grooves 67 and shoulders 68 on the outer periphery of the upper reverse crease ring 63. The concave portion 56, the convex portion 55, the groove portion 67, and the groove shoulder portion 68 are provided in order in the axial direction. The outer periphery of the lower special crease ring 89 corresponds to the outer peripheral groove shoulder 58 and groove 57 of the lower normal crease ring 54 and the outer convex portion 65 and concave portion 66 of the lower reverse crease ring 64. The groove shoulder portion 58, the groove portion 57, the convex portion 65, and the concave portion 66 are sequentially provided side by side in the axial direction.

上側の特殊罫線リング88の凹部56と下側の特殊罫線リング89の溝肩部58は、段ボールシート43を挟み込むことで弱逆罫線25(図3参照)を形成し、上側の特殊罫線リング88の凸部55と下側の特殊罫線リング89の溝部57は、段ボールシート43を挟み込むことで通常罫線15(図3参照)を形成し、上側の特殊罫線リング88の溝部67と下側の特殊罫線リング89の凸部65は、段ボールシート43を挟み込むことで逆罫線16(図3参照)を形成し、上側の特殊罫線リング88の溝肩部68と下側の特殊罫線リング89の凹部66は、段ボールシート43を挟み込むことで弱罫線24(図3参照)を形成する。   The recess 56 of the upper special ruled ring 88 and the groove shoulder 58 of the lower special ruled ring 89 form the weak reverse ruled line 25 (see FIG. 3) by sandwiching the corrugated cardboard sheet 43, and the upper special ruled ring 88 The convex portion 55 and the groove portion 57 of the lower special ruled line ring 89 form the normal ruled line 15 (see FIG. 3) by sandwiching the corrugated cardboard sheet 43, and the groove portion 67 of the upper special ruled line ring 88 and the lower special ruled line ring 88. The convex part 65 of the ruled line ring 89 forms the reverse ruled line 16 (see FIG. 3) by sandwiching the corrugated cardboard sheet 43, and the groove shoulder part 68 of the upper special ruled line ring 88 and the concave part 66 of the lower special ruled line ring 89. Forms the weak ruled line 24 (see FIG. 3) by sandwiching the corrugated cardboard sheet 43 therebetween.

上側の特殊罫線リング88の溝部67の最小径部分から溝肩部68の最大径部分までの高さhは、上側の特殊罫線リング88の溝部67の最小径部分から凸部55の最大径部分までの高さhよりも小さく設定されている。下側の特殊罫線リング89の溝部57の最小径部分から溝肩部58の最大径部分までの高さhは、下側の特殊罫線リング89の溝部57の最小径部分から凸部65の最大径部分までの高さhよりも小さく設定されている。 The height h 1 from the minimum diameter portion of the groove portion 67 of the upper special crease ring 88 to the maximum diameter portion of the groove shoulder portion 68 is from the minimum diameter portion of the groove portion 67 of the upper special crease ring 88 to the maximum diameter of the convex portion 55. It is set smaller than the height h 2 to the moiety. The height h 3 from the minimum diameter portion of the groove portion 57 of the lower special crease ring 89 to the maximum diameter portion of the groove shoulder portion 58 is from the minimum diameter portion of the groove portion 57 of the lower special crease ring 89 to the convex portion 65. It is set smaller than the height h 4 up to the maximum diameter portion.

また、上側の特殊罫線リング88の溝部67の最小径部分から溝肩部68の最大径部分までの高さhは、下側の特殊罫線リング89の溝部57の最小径部分から溝肩部58の最大径部分までの高さhと同一高さに設定されている。上側の特殊罫線リング88の溝部67の最小径部分から凸部55の最大径部分までの高さhは、下側の特殊罫線リング89の溝部57の最小径部分から凸部65の最大径部分までの高さhと同一高さに設定されている。 The height h 1 from the smallest diameter portion of the groove portion 67 of the upper special crease ring 88 to the largest diameter portion of the groove shoulder portion 68 is from the smallest diameter portion of the groove portion 57 of the lower special crease ring 89 to the groove shoulder portion. It is set to the same height as the height h 3 of up to a maximum diameter portion of the 58. The height h 2 from the minimum diameter portion of the groove portion 67 of the upper special crease ring 88 to the maximum diameter portion of the convex portion 55 is from the minimum diameter portion of the groove portion 57 of the lower special crease ring 89 to the maximum diameter of the convex portion 65. It is set to the height h 4 of the same height to the part.

上下の特殊罫線リング88,89を用いて通常罫線15と逆罫線16と弱罫線24と弱逆罫線25とを同時に形成すると、これらの各罫線15,16,24,25の相対的な位置関係を高精度に管理することが可能となるとともに、段ボールシート43の中芯3と表裏ライナ1,2との間の剥がれを防止することができる。   When the normal ruled line 15, the reverse ruled line 16, the weak ruled line 24 and the weak reverse ruled line 25 are simultaneously formed using the upper and lower special ruled line rings 88 and 89, the relative positional relationship between the ruled lines 15, 16, 24 and 25. Can be managed with high accuracy, and peeling between the core 3 of the corrugated cardboard sheet 43 and the front and back liners 1 and 2 can be prevented.

すなわち、図11に示すように、上下の逆罫線リング63,64で逆罫線16および弱罫線24を段ボールシート43に形成し、その上流側または下流側に配置された上下の通常罫線リング53,54で通常罫線15および弱逆罫線25を形成すると、段ボールシート43が蛇行したときに、図3に示す通常罫線15および弱逆罫線25の位置が、逆罫線16および弱罫線24の位置に対して相対的にずれるおそれがある。これに対し、図15に示すように、上下の特殊罫線リング88,89を用いて通常罫線15と逆罫線16と弱罫線24と弱逆罫線25とを同時に形成すると、段ボールシート43が蛇行したときにも、図3に示す通常罫線15および弱逆罫線25の位置が、逆罫線16および弱罫線24の位置に対してずれるおそれがなく、これらの各罫線15,16,24,25の相対的な位置関係を高精度に管理することが可能となる。   That is, as shown in FIG. 11, the reverse ruled line 16 and the weak ruled line 24 are formed on the corrugated cardboard sheet 43 by the upper and lower reverse ruled line rings 63, 64, and the upper and lower normal ruled line rings 53, 53 arranged upstream or downstream thereof. 54, when the normal ruled line 15 and the weak reverse ruled line 25 are formed, when the corrugated cardboard sheet 43 meanders, the positions of the normal ruled line 15 and the weak reverse ruled line 25 shown in FIG. There is a risk of relative displacement. On the other hand, as shown in FIG. 15, when the normal ruled line 15, the reverse ruled line 16, the weak ruled line 24, and the weak reverse ruled line 25 are simultaneously formed using the upper and lower special ruled line rings 88 and 89, the corrugated cardboard sheet 43 meanders. Sometimes, the positions of the normal ruled lines 15 and the weak reverse ruled lines 25 shown in FIG. 3 are not likely to be shifted with respect to the positions of the reverse ruled lines 16 and the weak ruled lines 24, and the relative ruled lines 15, 16, 24, 25 are relative to each other. It becomes possible to manage a specific positional relationship with high accuracy.

また、図11に示すように、上下の逆罫線リング63,64で逆罫線16および弱罫線24を段ボールシート43に形成し、その上流側または下流側に上下の逆罫線リング63,64とは別個に設けた上下の通常罫線リング53,54で通常罫線15および弱逆罫線25を形成すると、段ボールシート43は、上下の逆罫線リング63,64と上下の通常罫線リング53,54とで合わせて2回挟み込まれることになるので、このとき段ボールシート43の中芯3と表ライナ1または裏ライナ2との間に作用する剪断力によって、段ボールシート43の中芯3と表ライナ1または裏ライナ2との間に剥がれが生じるおそれがある。これに対し、図15に示すように、上下の特殊罫線リング88,89を用いて通常罫線15と逆罫線16と弱罫線24と弱逆罫線25とを同時に形成すると、段ボールシート43は上下の特殊罫線リング88,89で1回挟み込まれるだけなので、段ボールシート43の中芯3と表裏ライナ1,2との間に剥がれが生じるのを防止することができる。   Further, as shown in FIG. 11, the reverse ruled line 16 and the weak ruled line 24 are formed on the corrugated cardboard sheet 43 by the upper and lower reverse ruled line rings 63, 64, and the upper and lower reverse ruled line rings 63, 64 on the upstream side or the downstream side thereof. When the normal ruled line 15 and the weak reverse ruled line 25 are formed by the upper and lower normal ruled line rings 53 and 54 provided separately, the corrugated cardboard sheet 43 is aligned with the upper and lower reverse ruled line rings 63 and 64 and the upper and lower normal ruled line rings 53 and 54. Therefore, the core 3 of the corrugated cardboard sheet 43 and the front liner 1 or the back of the corrugated board sheet 43 are caused by a shearing force acting between the core 3 of the corrugated cardboard sheet 43 and the front liner 1 or the back liner 2 at this time. There is a risk of peeling between the liner 2 and the liner 2. On the other hand, as shown in FIG. 15, when the normal ruled line 15, the reverse ruled line 16, the weak ruled line 24, and the weak reverse ruled line 25 are simultaneously formed using the upper and lower special ruled line rings 88 and 89, the corrugated cardboard sheet 43 is Since it is sandwiched only once by the special ruled line rings 88 and 89, it is possible to prevent peeling between the core 3 of the corrugated cardboard sheet 43 and the front and back liners 1 and 2.

上記実施形態では、コルゲートマシンの途中で帯状に連続する段ボールシート43に通常罫線15を形成するスコアラ41の一部として設けた罫線形成装置を例に挙げて説明したが、図16に示すように、コルゲートマシンで製造された枚葉の段ボールシート43を所定の幅寸法に断裁する断裁機の一部として設けた罫線形成装置を採用することも可能である。   In the above embodiment, the ruled line forming device provided as a part of the scorer 41 for forming the normal ruled line 15 on the corrugated machine 43 in the middle of the corrugating machine has been described as an example, but as shown in FIG. It is also possible to employ a ruled line forming apparatus provided as a part of a cutting machine that cuts a sheet of corrugated cardboard sheet 43 manufactured by a corrugating machine into a predetermined width dimension.

図16に、枚葉の段ボールシート用の罫線形成装置を示す。この罫線形成装置は、例えば、枚葉の段ボールシート43を所定の幅寸法に断裁する断裁機を改造したものである。以下、図10に示す罫線形成装置に対応する部分には同一の符号を付し、説明を省略する。   FIG. 16 shows a ruled line forming apparatus for sheet corrugated cardboard sheets. This ruled line forming apparatus is a modification of a cutting machine that cuts a sheet of corrugated cardboard sheets 43 into a predetermined width. Hereinafter, parts corresponding to the ruled line forming apparatus shown in FIG.

逆罫線リング63,64の上流側には、枚葉の段ボールシート43を支持する給紙テーブル91が設けられている。また、スリッタナイフ74とナイフ受け73の下流側には、排紙テーブル92が設けられている。   On the upstream side of the reverse ruled lines 63 and 64, a paper feed table 91 that supports the corrugated cardboard sheet 43 is provided. A paper discharge table 92 is provided on the downstream side of the slitter knife 74 and the knife receiver 73.

この罫線形成装置の使用例を説明する。給紙テーブル91で支持された枚葉の段ボールシート43を送り込むと、段ボールシート43が上下の逆罫線リング63,64の間に挟み込まれたときに、上側の逆罫線リング63の溝部67と下側の逆罫線リング64の凸部65との間に段ボールシート43が挟み込まれることで逆罫線16が形成されると同時に、上側の逆罫線リング63の溝肩部68と下側の逆罫線リング64の凹部66との間に段ボールシート43が挟み込まれることで弱罫線24が形成される。その後、段ボールシート43が上下の通常罫線リング53,54の間に挟み込まれたときに、上側の通常罫線リング53の凸部55と下側の通常罫線リング54の溝部57との間に段ボールシート43が挟み込まれることで通常罫線15が形成されると同時に、上側の通常罫線リング53の凹部56と下側の通常罫線リング54の溝肩部58との間に段ボールシート43が挟み込まれることで弱逆罫線25が形成される。このようにして、段ボールシート43に通常罫線15と逆罫線16と弱罫線24と弱逆罫線25とが形成される。その後、段ボールシート43は、スリッタナイフ74で所定の幅寸法に裁断され、排紙テーブル92に排出される。   A usage example of the ruled line forming apparatus will be described. When the sheet corrugated sheet 43 supported by the sheet feeding table 91 is fed, when the corrugated sheet 43 is sandwiched between the upper and lower reverse ruled ring rings 63 and 64, The reverse ruled line 16 is formed by sandwiching the corrugated cardboard sheet 43 between the convex part 65 of the reverse reverse ruled ring 64 on the side, and at the same time the groove shoulder 68 of the upper reverse ruled line ring 63 and the lower reverse ruled line ring 63 The weak ruled line 24 is formed by sandwiching the corrugated cardboard sheet 43 between the 64 concave portions 66. Thereafter, when the corrugated cardboard sheet 43 is sandwiched between the upper and lower normal ruled line rings 53 and 54, the corrugated cardboard sheet is disposed between the convex part 55 of the upper normal ruled line ring 53 and the groove part 57 of the lower normal ruled line ring 54. As a result, the cardboard sheet 43 is sandwiched between the concave portion 56 of the upper normal ruled ring 53 and the groove shoulder 58 of the lower normal ruled ring 54. A weak reverse ruled line 25 is formed. In this way, the normal ruled line 15, the reverse ruled line 16, the weak ruled line 24, and the weak reverse ruled line 25 are formed on the cardboard sheet 43. Thereafter, the corrugated cardboard sheet 43 is cut into a predetermined width by the slitter knife 74 and is discharged to the paper discharge table 92.

上記実施形態では、上下の通常罫線リング53,54で通常罫線15および弱逆罫線25と形成するとともに、上下の逆罫線リング63,64で逆罫線16および弱罫線24を形成したが、上下の通常罫線リング53,54で通常罫線15および弱逆罫線25を形成した後、図示しないプラテンダイカッタで平板状の木型を用いて逆罫線16および弱罫線24を形成することも可能である。   In the above embodiment, the upper and lower normal ruled line rings 53 and 54 form the normal ruled line 15 and the weak reverse ruled line 25, and the upper and lower reverse ruled line rings 63 and 64 form the reverse ruled line 16 and the weak ruled line 24. After forming the normal ruled lines 15 and the weak reverse ruled lines 25 with the normal ruled line rings 53 and 54, it is also possible to form the reverse ruled lines 16 and the weak ruled lines 24 using a plate-shaped wooden mold with a platen die cutter (not shown).

通常罫線リング53,54と逆罫線リング63,64の間の軸方向の相対位置を変化させて段ボールシート43を製造し、その段ボールシート43を折り曲げる試験を行なった。この試験に用いた通常罫線リング53,54は、図14に示す断面形状を有し、その寸法は以下のとおりである。また、この試験に用いた逆罫線リング63,64は、通常罫線リング53,54と同一形状、同一寸法の部材を上下逆に取り付けたものである。   A test was performed in which the corrugated sheet 43 was manufactured by changing the axial relative position between the normal ruled rings 53 and 54 and the reverse ruled rings 63 and 64, and the corrugated sheet 43 was bent. The regular ruled rings 53 and 54 used in this test have the cross-sectional shape shown in FIG. 14 and the dimensions are as follows. Further, the reverse ruled lines 63 and 64 used in this test are members in which members having the same shape and the same dimensions as the normal ruled rings 53 and 54 are mounted upside down.

Figure 2017013897
Figure 2017013897

表1において、xmin、xmaxは、それぞれ次式で定義される値である。
min=1/2a−1/2c
max=1/2a+b+1/2c
In Table 1, x min and x max are values defined by the following equations, respectively.
x min = 1 / 2a-1 / 2c
x max = 1 / 2a + b + 1 / 2c

Figure 2017013897
Figure 2017013897

表2において、通常罫線GAPは、通常罫線リング53の凸部55と通常罫線リング54の溝部57の間の隙間の大きさである。また、逆罫線GAPは、逆罫線リング64の凸部65と逆罫線リング63の溝部67の間の隙間の大きさである。xは、通常罫線リング53の凸部55と逆罫線リング64の凸部65の中心間の軸方向のずれ量である。「○」は、通常罫線15および逆罫線16の折れ精度が良かったものを示す。「×」は、通常罫線15または逆罫線16の折れ精度が悪かったものを示す。   In Table 2, the normal ruled line GAP is the size of the gap between the convex part 55 of the normal ruled line ring 53 and the groove part 57 of the normal ruled line ring 54. The reverse ruled line GAP is the size of the gap between the convex part 65 of the reverse ruled line ring 64 and the groove part 67 of the reverse ruled line ring 63. x is the amount of axial displacement between the centers of the protrusions 55 of the normal ruled line ring 53 and the protrusions 65 of the reverse ruled line ring 64. “◯” indicates that the folding accuracy of the normal ruled line 15 and the reverse ruled line 16 was good. “X” indicates that the folding accuracy of the normal ruled line 15 or the reverse ruled line 16 is poor.

上記試験結果により、以下の式を満たすように通常罫線リング53,54および逆罫線リング63,64を配置したときに、安定した折れ精度をもつ通常罫線15および逆罫線16を得ることができることが分かる。
1/2a−1/2c ≦ x ≦ 1/2a+b+1/2c
From the above test results, when the normal ruled line rings 53 and 54 and the reverse ruled line rings 63 and 64 are arranged so as to satisfy the following expression, the normal ruled line 15 and the reverse ruled line 16 having stable folding accuracy can be obtained. I understand.
1 / 2a-1 / 2c ≦ x ≦ 1 / 2a + b + 1 / 2c

上記実施形態では、各上フラップ11,12,13,14の長さがいずれも同じ形状の段ボール箱(いわゆるA式の段ボール箱)を例に挙げて説明したが、この発明は、他の形式の段ボール箱(例えば、周壁の上端開口を1枚で閉塞する大きさの上フラップを有し、その上フラップの先端に連設した差込片を周壁31の内側に差し込んで蓋をなすいわゆるB式の段ボール箱)にも適用することができる。   In the above embodiment, the upper flaps 11, 12, 13, and 14 have all been described with reference to the example of a corrugated cardboard box having the same shape (so-called A-type cardboard box). Cardboard box (for example, a so-called B which has an upper flap large enough to close the upper end opening of the peripheral wall and inserts an insertion piece connected to the tip of the upper flap into the peripheral wall 31 to form a lid. It can also be applied to a corrugated cardboard box.

また、上記実施形態では、方形の周壁31を有する段ボール箱を例に挙げて説明したが、この発明は、八角形の周壁を有する段ボール箱(いわゆるコーナーカットの段ボール箱)など、方形以外の周壁を有する段ボール箱に適用してもよい。またこの発明は、周壁の上端に上フラップを有するが、周壁の下端には下フラップが無い段ボール箱(いわゆる半A式の段ボール箱)に適用してもよく、例えば、トレイの上に半A式の段ボール箱をカバーとして被せる2ピースの形態にも使用することができる。   In the above embodiment, the corrugated cardboard box having the rectangular peripheral wall 31 has been described as an example. However, the present invention relates to a peripheral wall other than the square, such as a corrugated cardboard box having an octagonal peripheral wall (so-called corner-cut cardboard box). You may apply to the cardboard box which has. Further, the present invention may be applied to a cardboard box having a top flap at the upper end of the peripheral wall but not having a lower flap at the lower end of the peripheral wall (a so-called semi-A type cardboard box). It can also be used in the form of a two-piece covering a cardboard box of the type as a cover.

1 表ライナ
2 裏ライナ
3 中芯
11,12,13,14 上フラップ
15 通常罫線
16 逆罫線
24 弱罫線
25 弱逆罫線
30 段ボール箱
31 周壁
41 スコアラ
43 段ボールシート
53,54 通常罫線リング
55 凸部
56 凹部
57 溝部
58 溝肩部
63,64 逆罫線リング
65 凸部
66 凹部
67 溝部
68 溝肩部
88,89 特殊罫線リング
DESCRIPTION OF SYMBOLS 1 Front liner 2 Back liner 3 Core 11, 12, 13, 14 Upper flap 15 Normal ruled line 16 Reverse ruled line 24 Weak ruled line 25 Weak reverse ruled line 30 Cardboard box 31 Perimeter wall 41 Scorer 43 Cardboard sheet 53, 54 Normal ruled line ring 55 Convex part 56 concave portion 57 groove portion 58 groove shoulder portion 63, 64 reverse ruled line ring 65 convex portion 66 concave portion 67 groove portion 68 groove shoulder portion 88, 89 special ruled line ring

Claims (10)

表ライナ(1)と、裏ライナ(2)と、前記表ライナ(1)と前記裏ライナ(2)の間に設けられた中芯(3)とを有する段ボールを前記裏ライナ(2)が内側になるように筒状に折り曲げて形成された周壁(31)と、
前記周壁(31)の一端に連設されたフラップ(11,12,13,14)とを有する段ボール箱において、
前記フラップ(11,12,13,14)と前記周壁(31)の間に、前記フラップ(11,12,13,14)が前記周壁(31)の内側に折れるように前記裏ライナ(2)側が凹んだ溝状の通常罫線(15)が形成され、
前記通常罫線(15)に対して前記フラップ(11,12,13,14)の側に、前記通常罫線(15)と平行に、前記フラップ(11,12,13,14)が前記周壁(31)の外側に折れるように前記表ライナ(1)側が凹んだ溝状の逆罫線(16)が形成され、
前記逆罫線(16)を挟む前記通常罫線(15)の反対側に、前記逆罫線(16)と平行に、前記裏ライナ(2)側が凹んだ弱罫線(24)が形成されていることを特徴とする段ボール箱。
The back liner (2) has a corrugated cardboard having a front liner (1), a back liner (2), and a core (3) provided between the front liner (1) and the back liner (2). A peripheral wall (31) formed by being bent into a cylindrical shape so as to be inside,
In a corrugated cardboard box having flaps (11, 12, 13, 14) connected to one end of the peripheral wall (31),
Between the flap (11, 12, 13, 14) and the peripheral wall (31), the back liner (2) so that the flap (11, 12, 13, 14) is folded inside the peripheral wall (31). A groove-like regular ruled line (15) having a recessed side is formed,
On the side of the flap (11, 12, 13, 14) with respect to the normal ruled line (15), the flap (11, 12, 13, 14) is parallel to the normal ruled line (15) and the peripheral wall (31 ), A groove-like reverse ruled line (16) having a concave on the front liner (1) side is formed so as to be folded outward,
On the opposite side of the normal ruled line (15) across the reverse ruled line (16), there is formed a weak ruled line (24) recessed in the back liner (2) side in parallel with the reverse ruled line (16). Characteristic cardboard box.
前記通常罫線(15)を挟む前記逆罫線(16)の反対側に、前記通常罫線(15)と平行に、前記表ライナ(1)側が凹んだ弱逆罫線(25)が形成されている請求項1に記載の段ボール箱。   On the opposite side of the reverse ruled line (16) sandwiching the normal ruled line (15), a weak reverse ruled line (25) having a recess on the front liner (1) side is formed in parallel with the normal ruled line (15). Item 10. A cardboard box according to Item 1. 表ライナ(1)と、裏ライナ(2)と、前記表ライナ(1)と前記裏ライナ(2)の間に設けられた中芯(3)とを有する段ボールシート(43)に、前記裏ライナ(2)側が凹んだ溝状の通常罫線(15)と、前記通常罫線(15)と平行に前記表ライナ(1)側が凹んだ溝状の逆罫線(16)と、前記逆罫線(16)を挟む前記通常罫線(15)の反対側に前記逆罫線(16)と平行に前記裏ライナ(2)側が凹んだ弱罫線(24)とを形成する段ボールシートの罫線形成方法であって、
前記段ボールシートを挟み込む1対の通常罫線リング(53,54)と、その1対の通常罫線リング(53,54)の上流側または下流側にずれた位置で前記段ボールシート(43)を挟み込む1対の逆罫線リング(63,64)を使用し、
前記裏ライナ(2)側の通常罫線リング(53)の外周には、周方向に連続する凸部(55)と、その凸部(55)の軸方向両側に位置する凹部(56)とが設けられ、前記表ライナ(1)側の通常罫線リング(54)の外周には、前記凸部(55)に向き合う溝部(57)と、その溝部(57)の軸方向両側に位置する溝肩部(58)とが設けられ、
前記表ライナ(1)側の逆罫線リング(64)の外周には、周方向に連続する凸部(65)と、その凸部(65)の軸方向両側に位置する凹部(66)とが設けられ、前記裏ライナ(2)側の逆罫線リング(63)の外周には、前記凸部(65)に向き合う溝部(67)と、その溝部(67)の軸方向両側に位置する溝肩部(68)とが設けられ、
前記1対の通常罫線リング(53,54)および前記1対の逆罫線リング(63,64)は、前記裏ライナ(2)側の通常罫線リング(53)の凸部(55)の位置が前記裏ライナ(2)側の逆罫線リング(63)の一方の溝肩部(68)の位置に対応し、かつ、前記表ライナ(1)側の逆罫線リング(64)の凸部(65)の位置が前記表ライナ(1)側の通常罫線リング(54)の一方の溝肩部(58)の位置に対応するように配置され、
前記裏ライナ(2)側の通常罫線リング(53)の凸部(55)と前記表ライナ(1)側の通常罫線リング(54)の溝部との間に前記段ボールシート(43)を挟み込むことで前記通常罫線(15)を形成し、
前記裏ライナ(2)側の逆罫線リング(63)の溝部(67)と前記表ライナ(1)側の逆罫線リング(64)の凸部(65)との間に前記段ボールシート(43)を挟み込むことで前記逆罫線(16)を形成し、
前記裏ライナ(2)側の逆罫線リング(63)の溝肩部(68)と前記表ライナ(1)側の逆罫線リング(64)の凹部(66)との間に前記段ボールシート(43)を挟み込むことで前記弱罫線(24)を形成する段ボールシートの罫線形成方法。
A cardboard sheet (43) having a front liner (1), a back liner (2), and a core (3) provided between the front liner (1) and the back liner (2), A groove-like normal ruled line (15) recessed on the liner (2) side, a groove-like reverse ruled line (16) recessed on the front liner (1) side in parallel to the normal ruled line (15), and the reverse ruled line (16 A ruled line forming method for a corrugated cardboard sheet, forming a weak ruled line (24) recessed in the back liner (2) side in parallel with the reverse ruled line (16) on the opposite side of the normal ruled line (15) sandwiching
A pair of normal ruled line rings (53, 54) that sandwich the cardboard sheet, and a pair of normal ruled line rings (53, 54) that sandwich the cardboard sheet (43) at a position shifted upstream or downstream of the pair of normal ruled line rings (53, 54). Use a pair of reverse crease rings (63, 64)
On the outer periphery of the regular ruled ring (53) on the back liner (2) side, there are a convex portion (55) continuous in the circumferential direction and concave portions (56) located on both sides in the axial direction of the convex portion (55). Provided on the outer periphery of the normal ruled ring (54) on the side of the front liner (1) is a groove portion (57) facing the convex portion (55), and a groove shoulder located on both axial sides of the groove portion (57). Part (58),
On the outer periphery of the reverse ruled line ring (64) on the front liner (1) side, there are a convex portion (65) continuous in the circumferential direction and concave portions (66) located on both sides in the axial direction of the convex portion (65). Provided on the outer periphery of the reverse crease ring (63) on the back liner (2) side is a groove portion (67) facing the convex portion (65), and a groove shoulder located on both axial sides of the groove portion (67). Part (68),
In the pair of normal ruled ring (53, 54) and the pair of reverse ruled ring (63, 64), the position of the convex portion (55) of the normal ruled ring (53) on the back liner (2) side is set. Corresponding to the position of one groove shoulder (68) of the reverse ruled line ring (63) on the back liner (2) side, and the convex part (65 of the reverse ruled line ring (64) on the front liner (1) side ) Is arranged so as to correspond to the position of one groove shoulder (58) of the normal ruled line ring (54) on the front liner (1) side,
The corrugated cardboard sheet (43) is sandwiched between the convex part (55) of the normal ruled line ring (53) on the back liner (2) side and the groove part of the normal ruled line ring (54) on the front liner (1) side. To form the normal ruled line (15),
Between the groove (67) of the reverse crease ring (63) on the back liner (2) side and the convex part (65) of the reverse crease ring (64) on the front liner (1) side, the corrugated sheet (43) To form the reverse ruled line (16),
Between the groove shoulder (68) of the reverse crease ring (63) on the back liner (2) side and the recess (66) of the reverse crease ring (64) on the front liner (1) side, the corrugated sheet (43 ) To form the weak ruled line (24).
前記裏ライナ(2)側の通常罫線リング(53)の凹部(56)と前記表ライナ(1)側の通常罫線リング(54)の溝肩部(58)との間に前記段ボールシート(43)を挟み込むことで弱逆罫線(25)を形成し、その弱逆罫線(25)は、前記通常罫線(15)を挟む前記逆罫線(16)の反対側に、前記通常罫線(15)と平行に、前記表ライナ(1)側が凹んだ弱罫線である請求項3に記載の段ボールシートの罫線形成方法。   The corrugated cardboard sheet (43) between the recess (56) of the normal crease ring (53) on the back liner (2) side and the groove shoulder (58) of the normal crease ring (54) on the front liner (1) side. ) Is formed to form a weak reverse ruled line (25), and the weak reverse ruled line (25) and the normal ruled line (15) on the opposite side of the reverse ruled line (16) sandwiching the normal ruled line (15) The method for forming a ruled line on a corrugated cardboard sheet according to claim 3, wherein the ruled line is a weak ruled line recessed in parallel on the front liner (1) side. 表ライナ(1)と、裏ライナ(2)と、前記表ライナ(1)と前記裏ライナ(2)の間に設けられた中芯(3)とを有する段ボールシート(43)に、前記裏ライナ(2)側が凹んだ溝状の通常罫線(15)と、前記通常罫線(15)と平行に前記表ライナ(1)側が凹んだ溝状の逆罫線(16)と、前記逆罫線(16)を挟む前記通常罫線(15)の反対側に前記逆罫線(16)と平行に前記裏ライナ(2)側が凹んだ弱罫線(24)と、前記通常罫線(15)を挟む前記逆罫線(16)の反対側に前記通常罫線(15)と平行に前記表ライナ(1)側が凹んだ弱逆罫線(25)とを形成する段ボールシートの罫線形成方法であって、
前記段ボールシートの裏ライナ(2)側と表ライナ(1)側に配置された1対の特殊罫線リング(88,89)を使用し、その1対の特殊罫線リング(88,89)で前記段ボールシート(43)を挟み込むことで、前記通常罫線(15)と前記逆罫線(16)と前記弱罫線(24)と前記弱逆罫線(25)とを同時に形成する段ボールシートの罫線形成方法。
A cardboard sheet (43) having a front liner (1), a back liner (2), and a core (3) provided between the front liner (1) and the back liner (2), A groove-like normal ruled line (15) recessed on the liner (2) side, a groove-like reverse ruled line (16) recessed on the front liner (1) side in parallel to the normal ruled line (15), and the reverse ruled line (16 ) On the opposite side of the normal ruled line (15), the weak ruled line (24) in which the back liner (2) side is recessed in parallel to the reverse ruled line (16), and the reverse ruled line ( 16) a method for forming a ruled line on a corrugated cardboard sheet, wherein a weak reverse ruled line (25) having a concave on the side of the front liner (1) is formed in parallel to the normal ruled line (15) on the opposite side of 16),
A pair of special crease rings (88, 89) disposed on the back liner (2) side and the front liner (1) side of the cardboard sheet are used, and the pair of special crease rings (88, 89) A method for forming a ruled line of a corrugated cardboard sheet, wherein the normal ruled line (15), the reverse ruled line (16), the weak ruled line (24), and the weak reverse ruled line (25) are simultaneously formed by sandwiching the cardboard sheet (43).
表ライナ(1)と、裏ライナ(2)と、前記表ライナ(1)と前記裏ライナ(2)の間に設けられた中芯(3)とを有する段ボールシート(43)に、前記裏ライナ(2)側が凹んだ溝状の通常罫線(15)と、前記通常罫線(15)と平行に前記表ライナ(1)側が凹んだ溝状の逆罫線(16)と、前記逆罫線(16)を挟む前記通常罫線(15)の反対側に前記逆罫線(16)と平行に前記裏ライナ(2)側が凹んだ弱罫線(24)とを形成する段ボールシートの罫線形成装置であって、
前記段ボールシートを挟み込む1対の通常罫線リング(53,54)と、その1対の通常罫線リング(53,54)の上流側または下流側にずれた位置で前記段ボールシート(43)を挟み込む1対の逆罫線リング(63,64)を有し、
前記裏ライナ(2)側の通常罫線リング(53)の外周には、周方向に連続する凸部(55)と、その凸部(55)の軸方向両側に位置する凹部(56)とが設けられ、前記表ライナ(1)側の通常罫線リング(54)の外周には、前記凸部(55)に向き合う溝部(57)と、その溝部(57)の軸方向両側に位置する溝肩部(58)とが設けられ、
前記表ライナ(1)側の逆罫線リング(64)の外周には、周方向に連続する凸部(65)と、その凸部(65)の軸方向両側に位置する凹部(66)とが設けられ、前記裏ライナ(2)側の逆罫線リング(63)の外周には、前記凸部(65)に向き合う溝部(67)と、その溝部(67)の軸方向両側に位置する溝肩部(68)とが設けられ、
前記1対の通常罫線リング(53,54)および前記1対の逆罫線リング(63,64)は、前記裏ライナ(2)側の通常罫線リング(53)の凸部(55)の位置が前記裏ライナ(2)側の逆罫線リング(63)の一方の溝肩部(68)の位置に対応し、かつ、前記表ライナ(1)側の逆罫線リング(64)の凸部(65)の位置が前記表ライナ(1)側の通常罫線リング(54)の一方の溝肩部(58)の位置に対応するように配置され、
前記1対の通常罫線リング(53,54)は、前記裏ライナ(2)側の通常罫線リング(53)の凸部(55)と前記表ライナ(1)側の通常罫線リング(54)の溝部(57)との間に前記段ボールシート(43)を挟み込むことで前記通常罫線(15)を形成し、
前記1対の逆罫線リング(63,64)は、前記裏ライナ(2)側の逆罫線リング(63)の溝部(67)と前記表ライナ(1)側の逆罫線リング(64)の凸部(65)との間に前記段ボールシート(43)を挟み込むことで前記逆罫線(16)を形成するとともに、前記裏ライナ(2)側の逆罫線リング(63)の溝肩部(68)と前記表ライナ(1)側の逆罫線リング(64)の凹部(66)との間に前記段ボールシート(43)を挟み込むことで前記弱罫線(24)を形成する段ボールシートの罫線形成装置。
A cardboard sheet (43) having a front liner (1), a back liner (2), and a core (3) provided between the front liner (1) and the back liner (2), A groove-like normal ruled line (15) recessed on the liner (2) side, a groove-like reverse ruled line (16) recessed on the front liner (1) side in parallel to the normal ruled line (15), and the reverse ruled line (16 ) On the opposite side of the normal ruled line (15) sandwiching the weak ruled line (24) recessed in the back liner (2) side in parallel with the reverse ruled line (16),
A pair of normal ruled line rings (53, 54) that sandwich the cardboard sheet, and a pair of normal ruled line rings (53, 54) that sandwich the cardboard sheet (43) at a position shifted upstream or downstream of the pair of normal ruled line rings (53, 54). A pair of reverse crease rings (63, 64);
On the outer periphery of the regular ruled ring (53) on the back liner (2) side, there are a convex portion (55) continuous in the circumferential direction and concave portions (56) located on both sides in the axial direction of the convex portion (55). Provided on the outer periphery of the normal ruled ring (54) on the side of the front liner (1) is a groove portion (57) facing the convex portion (55), and a groove shoulder located on both axial sides of the groove portion (57). Part (58),
On the outer periphery of the reverse ruled line ring (64) on the front liner (1) side, there are a convex portion (65) continuous in the circumferential direction and concave portions (66) located on both sides in the axial direction of the convex portion (65). Provided on the outer periphery of the reverse crease ring (63) on the back liner (2) side is a groove portion (67) facing the convex portion (65), and a groove shoulder located on both axial sides of the groove portion (67). Part (68),
In the pair of normal ruled ring (53, 54) and the pair of reverse ruled ring (63, 64), the position of the convex portion (55) of the normal ruled ring (53) on the back liner (2) side is set. Corresponding to the position of one groove shoulder (68) of the reverse ruled line ring (63) on the back liner (2) side, and the convex part (65 of the reverse ruled line ring (64) on the front liner (1) side ) Is arranged so as to correspond to the position of one groove shoulder (58) of the normal ruled line ring (54) on the front liner (1) side,
The pair of normal ruled ring (53, 54) includes a convex portion (55) of the normal ruled ring (53) on the back liner (2) side and a normal ruled ring (54) on the front liner (1) side. The normal ruled line (15) is formed by sandwiching the corrugated cardboard sheet (43) between the groove (57),
The pair of reverse crease rings (63, 64) is formed by projecting the groove (67) of the reverse crease line (63) on the back liner (2) side and the reverse crease ring (64) on the front liner (1) side. The reverse ruled line (16) is formed by sandwiching the corrugated cardboard sheet (43) with the part (65), and the groove shoulder (68) of the reverse ruled line ring (63) on the back liner (2) side A cardboard sheet ruled line forming device that forms the weak ruled line (24) by sandwiching the cardboard sheet (43) between the concave liner (66) of the reverse ruled line ring (64) on the front liner (1) side.
前記1対の通常罫線リング(53,54)は、前記裏ライナ(2)側の通常罫線リング(53)の凹部(56)と前記表ライナ(1)側の通常罫線リング(54)の溝肩部(58)との間に前記段ボールシート(43)を挟み込むことで弱逆罫線(25)を形成し、その弱逆罫線(25)は、前記通常罫線(15)を挟む前記逆罫線(16)の反対側に、前記通常罫線(15)と平行に、前記表ライナ(1)側が凹んだ弱罫線である請求項6に記載の段ボールシートの罫線形成装置。   The pair of normal ruled ring (53, 54) includes a recess (56) of the normal ruled ring (53) on the back liner (2) side and a groove of the normal ruled ring (54) on the front liner (1) side. A weak reverse ruled line (25) is formed by sandwiching the corrugated cardboard sheet (43) between the shoulder part (58), and the weak reverse ruled line (25) is the reverse ruled line (25) sandwiching the normal ruled line (15) ( The cardboard sheet ruled line forming device according to claim 6, wherein the cardboard sheet is formed with a weak ruled line on the opposite side of 16) in parallel with the normal ruled line (15) and recessed on the front liner (1) side. 前記1対の通常罫線リング(53,54)および前記1対の逆罫線リング(63,64)は、コルゲートマシンの途中で帯状に連続する段ボールシート(43)に前記通常罫線(15)を形成するスコアラ(41)の一部として設けられている請求項6または7に記載の段ボールシートの罫線形成装置。   The pair of normal ruled line rings (53, 54) and the pair of reverse ruled line rings (63, 64) form the normal ruled line (15) on a corrugated cardboard sheet (43) continuous in a strip shape in the middle of the corrugating machine. The ruled line forming apparatus for corrugated cardboard sheets according to claim 6 or 7, which is provided as a part of the scorer (41). 前記1対の通常罫線リング(53,54)および前記1対の逆罫線リング(63,64)は、枚葉の段ボールシート(43)を所定の幅寸法に断裁する断裁機の一部として設けられている請求項6または7に記載の段ボールシートの罫線形成装置。   The pair of normal ruled line rings (53, 54) and the pair of reverse ruled line rings (63, 64) are provided as part of a cutting machine for cutting a sheet of corrugated cardboard sheets (43) to a predetermined width. The corrugated line forming apparatus for corrugated cardboard sheets according to claim 6 or 7. 表ライナ(1)と、裏ライナ(2)と、前記表ライナ(1)と前記裏ライナ(2)の間に設けられた中芯(3)とを有する段ボールシート(43)に、前記裏ライナ(2)側が凹んだ溝状の通常罫線(15)と、前記通常罫線(15)と平行に前記表ライナ(1)側が凹んだ溝状の逆罫線(16)と、前記逆罫線(16)を挟む前記通常罫線(15)の反対側に前記逆罫線(16)と平行に前記裏ライナ(2)側が凹んだ弱罫線(24)と、前記通常罫線(15)を挟む前記逆罫線(16)の反対側に前記通常罫線(15)と平行に前記表ライナ(1)側が凹んだ弱逆罫線(25)とを形成する段ボールシートの罫線形成装置であって、
前記段ボールシートの裏ライナ(2)側と表ライナ(1)側に配置された1対の特殊罫線リング(88,89)を有し、その1対の特殊罫線リング(88,89)は、前記段ボールシート(43)を挟み込むことで前記通常罫線(15)と前記逆罫線(16)と前記弱罫線(24)と前記弱逆罫線(25)とを同時に形成する段ボールシートの罫線形成装置。
A cardboard sheet (43) having a front liner (1), a back liner (2), and a core (3) provided between the front liner (1) and the back liner (2), A groove-like normal ruled line (15) recessed on the liner (2) side, a groove-like reverse ruled line (16) recessed on the front liner (1) side in parallel to the normal ruled line (15), and the reverse ruled line (16 ) On the opposite side of the normal ruled line (15), the weak ruled line (24) in which the back liner (2) side is recessed in parallel to the reverse ruled line (16), and the reverse ruled line ( 16) a cardboard sheet ruled line forming device for forming a weak reverse ruled line (25) recessed in the front liner (1) side in parallel with the normal ruled line (15) on the opposite side of 16),
The cardboard sheet has a pair of special ruled line rings (88, 89) disposed on the back liner (2) side and the front liner (1) side, and the pair of special ruled line rings (88, 89) A cardboard sheet ruled line forming apparatus for simultaneously forming the normal ruled line (15), the reverse ruled line (16), the weak ruled line (24), and the weak reverse ruled line (25) by sandwiching the cardboard sheet (43).
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