JP2017013310A - Woody composite material manufacturing method, natural wood decorative panel manufacturing method, and wooden composite material - Google Patents

Woody composite material manufacturing method, natural wood decorative panel manufacturing method, and wooden composite material Download PDF

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JP2017013310A
JP2017013310A JP2015131054A JP2015131054A JP2017013310A JP 2017013310 A JP2017013310 A JP 2017013310A JP 2015131054 A JP2015131054 A JP 2015131054A JP 2015131054 A JP2015131054 A JP 2015131054A JP 2017013310 A JP2017013310 A JP 2017013310A
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coating film
composite material
natural wood
soft
wood
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健治 岡部
Kenji Okabe
健治 岡部
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Okabe Kogyo Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a method for manufacturing a wooden composite material formed by bending a natural wood decorative panel and pasting the same on a core material, in which crack does not easily occur at bending and the surface of the wooden composite material is hard, and also to provide a natural wood decorative panel manufacturing method used in manufacturing the wooden composite material, and a wooden composite material.SOLUTION: A wooden composite material manufacturing method includes: applying flexible coating on the front surface side of a natural wood decorative panel and forming a flexible coating film (steps S5, S6); applying hard coating on the upper surface of the flexible coating film and forming the hard coating film having higher film surface hardness after drying than the flexible coating film (step S8); forming bending grooves on the rear surface side of the natural wood decorative panel, at portions where the panel is bent (step S11); bending the natural wood decorative panel along the bending grooves so that the bending grooves face the inner side (step S12); and pasting the rear side of the natural wood decorative panel to a core material (step S13).SELECTED DRAWING: Figure 1

Description

本発明は、天然木化粧板を折り曲げて中芯材に貼着した木質系複合材の製造方法、中芯材に折り曲げて貼着される天然木化粧板の製造方法、及び中芯材に天然木化粧板が貼着された木質系複合材に関する。   The present invention relates to a method for producing a wood-based composite material in which a natural wood decorative board is folded and adhered to a middle core material, a method for producing a natural wood decorative board that is folded and adhered to a middle core material, and natural to the middle core material. The present invention relates to a wood-based composite material to which a wood decorative board is attached.

従来からカウンターボード、階段の踏み板等の造作材、またテーブルトップ、タンス等の家具材として、様々な木質系複合材が用いられている。例えば、MDF(中密度繊維板)、ラワン合板等の材質のボードを中芯材とし、中芯材に、天然木化粧板を貼着した木質系複合材を挙げることができる。天然の木材を用いた天然木化粧板を用いて製造された木質系複合材は、表面に塗装を施すことにより天然木の木目が鮮やかに浮かび上がるため、化粧材として人工シートを表面に貼着した複合材と比較して、高級感を演出することができるという利点がある。   Conventionally, various wood-based composite materials have been used as construction materials such as counter boards and stairs, and furniture such as table tops and chests. For example, a wood-based composite material in which a board made of a material such as MDF (medium density fiberboard) or lauan plywood is used as a middle core material, and a natural wood decorative board is attached to the middle core material. The wood-based composite material produced using natural wood veneer made of natural wood has an artificial sheet attached to the surface as a decorative material because the wood grain of the natural wood emerges vividly when the surface is painted. Compared to the composite material, there is an advantage that a high-class feeling can be produced.

天然木化粧板を用いた木質系複合材は、例えば、中芯材の上面及び下面に、薄くスライスした突板を貼着し、中芯材の側面にエッジテープを貼着することで製造することができる。しかしながら、側面にエッジテープを貼着した木質系複合材では、仕上がり後の製品は、縁(角部)が目立つため美しさが損なわれるという問題があった。   A wood-based composite material using a natural wood decorative board is manufactured, for example, by sticking a thinly sliced veneer on the upper surface and lower surface of the core material, and sticking an edge tape on the side surface of the core material. Can do. However, in the wood-based composite material in which the edge tape is attached to the side surface, the finished product has a problem that the edge (corner portion) is conspicuous and the beauty is impaired.

そこで、天然木化粧板を折り曲げる折曲げ加工を施し、折り曲げた天然木化粧板を、中芯材の角部を覆うように貼着することで、中芯材の角部が外に出ないようにする製造方法が提案された。ところが、加工が容易な人工シートとは異なり、天然木化粧板は、折り曲げ加工を施した場合、折り曲げられる角部の表面の塗装が割れるという問題が生じた。   Therefore, by applying a bending process to bend the natural wood decorative board and sticking the folded natural wood decorative board so as to cover the corner of the core material, the corner of the core material does not come out. A manufacturing method has been proposed. However, unlike an artificial sheet that can be easily processed, the natural wood decorative board has a problem in that the surface of the corner portion to be bent is broken when it is bent.

そこで、例えば、特許文献1では、化粧単板に、軟質のホットメルト接着剤を塗布することにより、折り曲げ加工を施した場合においても、塗装の割れを抑制することができる木質材の製造方法を開示している。   Therefore, for example, Patent Document 1 discloses a method for manufacturing a wood material that can suppress cracking in coating even when bending is performed by applying a soft hot-melt adhesive to a decorative veneer. Disclosure.

特開2006−289663号公報JP 2006-289663 A

しかしながら、特許文献1に開示されている木質材の製造方法では、軟質の塗料(接着剤)を表面に塗布して仕上げを行うため、表面が軟らかく傷つき易いという問題がある。   However, the wood material manufacturing method disclosed in Patent Document 1 has a problem that the surface is soft and easily damaged because a soft paint (adhesive) is applied to the surface for finishing.

本発明は斯かる事情に鑑みてなされたものであり、軟質塗料を塗布した軟質塗膜の上に、硬質塗膜を形成することにより、折り曲げ加工を施した場合の塗装の割れを抑制しながらも、表面の硬度を高めることが可能な木質系複合材の製造方法の提供を目的とする。   This invention is made | formed in view of such a situation, On the soft coating film which apply | coated the soft coating material, forming a hard coating film, suppressing the crack of the coating at the time of giving a bending process Another object of the present invention is to provide a method for producing a wood-based composite material capable of increasing the surface hardness.

また、本発明は、本発明の木質系複合材の製造に用いられる天然木化粧板の製造方法の提供を他の目的とする。   Another object of the present invention is to provide a method for producing a natural wood decorative board used for producing the woody composite material of the present invention.

さらに、本発明は、本発明の木質系複合材の製造方法にて製造された木質系複合材の提供を更に他の目的とする。   Still another object of the present invention is to provide a wood-based composite material manufactured by the method for manufacturing a wood-based composite material according to the present invention.

上記問題を解決するために、本願記載の木質系複合材の製造方法は、天然木化粧板を折り曲げて中芯材に貼着した木質系複合材の製造方法であって、前記天然木化粧板は、天然木の単板の一面側に、軟質塗料を塗布して、軟質塗膜を形成する軟質塗料塗布工程と、前記軟質塗膜の表面に、硬質塗料を塗布して、乾燥後の塗膜表面強度が前記軟質塗膜より高い硬質塗膜を形成する硬質塗料塗布工程とを含む工程を行って製造され、前記天然木化粧板を折り曲げて、一面側が表側となるように中芯材に貼着する折曲げ貼着工程を行うことを特徴とする。   In order to solve the above problems, the method for producing a wood-based composite material described in the present application is a method for producing a wood-based composite material in which a natural wood decorative plate is folded and attached to a core material, and the natural wood decorative plate Coating a soft paint on one side of a natural wood veneer to form a soft paint film, and a hard paint is applied to the surface of the soft paint film and dried. It is manufactured by performing a process including a hard paint application process for forming a hard paint film having a film surface strength higher than that of the soft paint film, and the natural wood decorative board is bent, so that the one side becomes the front side. It is characterized by performing a bending and sticking step of sticking.

また、本願記載の木質系複合材の製造方法は、前記天然木化粧板は、前記単板の他面側に下地板が貼着されており、前記下地板側から前記単板の途中まで達する折曲げ溝を形成する溝形成工程を含む工程により製造され、前記折曲げ貼着工程は、前記溝形成工程にて形成された折曲げ溝に沿って前記天然木化粧板を折り曲げることを特徴とする。   Further, in the method for producing a wood-based composite material described in the present application, the natural wood decorative plate has a base plate attached to the other surface side of the single plate, and reaches from the base plate side to the middle of the single plate. Manufactured by a process including a groove forming step for forming a bent groove, wherein the folding and sticking step is characterized in that the natural wood decorative board is bent along the bent groove formed in the groove forming step. To do.

また、本願記載の木質系複合材の製造方法は、前記硬質塗料塗布工程により形成された硬質塗膜の乾燥後の塗膜表面強度は、鉛筆硬度でH以上であることを特徴とする。   Moreover, the manufacturing method of the wood type composite material described in this application is characterized in that the coating film surface strength after drying of the hard coating film formed by the hard coating application process is H or more in pencil hardness.

本願記載の天然木化粧板の製造方法は、中芯材に折り曲げて貼着される天然木化粧板の製造方法であって、天然木の単板の一面側に、軟質塗料を塗布して、軟質塗膜を形成する軟質塗料塗布工程と、前記軟質塗膜の表面に、硬質塗料を塗布して、乾燥後の塗膜表面強度が前記軟質塗膜より高い硬質塗膜を形成する硬質塗料塗布工程とを行うことを特徴とする。   The method for producing a natural wood decorative plate described in the present application is a method for producing a natural wood decorative plate that is bent and stuck to a core material, and a soft paint is applied to one side of a single plate of natural wood, A soft coating application process for forming a soft coating film, and a hard coating application for coating the surface of the soft coating film with a hard coating to form a hard coating film having a higher coating film strength after drying than the soft coating film. And performing the process.

本願記載の木質系複合材は、隣り合う複数の面にて形成された角部を有する中芯材と、前記中芯材の隣り合う複数の面に渡って貼着された天然木化粧板とを備える木質系複合材であって、前記天然木化粧板は、天然木の単板と、前記単板の一面側に形成された軟質塗膜と、前記軟質塗膜の表面に形成され、塗膜表面強度が前記軟質塗膜より高い硬質塗膜とを有し、前記中芯材の角部に対応する位置で折り曲げられ、一面側が表側となるように前記中芯材の隣り合う複数の面に渡って貼着されていることを特徴とする。   The wood-based composite material described in the present application includes a core material having corners formed on a plurality of adjacent surfaces, and a natural wood decorative board pasted over a plurality of adjacent surfaces of the core material. The natural wood decorative board comprises: a natural wood veneer, a soft coating film formed on one side of the veneer, and a surface of the soft coating film. A plurality of surfaces adjacent to each other so that one surface side is a front side, the film surface strength is higher than that of the soft coating film, and is bent at a position corresponding to a corner of the center core material. It is characterized by being pasted over.

本発明に係る木質系複合材の製造方法、天然木化粧板の製造方法、及び木質系複合材は、軟質塗膜の上に硬質塗膜を形成することにより、折り曲げ加工を施した場合の塗装の割れを抑制しながらも、表面の硬度を高めることが可能である等、優れた効果を奏する。   The method for producing a wood-based composite material according to the present invention, the method for producing a natural wood decorative board, and the wood-based composite material are applied when a bending process is performed by forming a hard coating film on a soft coating film. While suppressing cracking, it is possible to increase the hardness of the surface.

本願記載の木質系複合材の製造方法の各工程の一例を示すフローチャートである。It is a flowchart which shows an example of each process of the manufacturing method of the wood type composite material of this application description. 本願記載の木質系複合材の製造方法において、切削加工後の天然木化粧板の一例を模式的に示す説明図である。In the manufacturing method of the wood type composite material of this application description, it is explanatory drawing which shows typically an example of the natural wood decorative board after cutting. 本願記載の木質系複合材の製造方法において、折曲げ貼着工程の一例を模式的に示す概略斜視図である。In the manufacturing method of the wood type composite material of this application description, it is a schematic perspective view which shows typically an example of a bending sticking process. 本願記載の木質系複合材の製造方法において、完成した木質系複合材の一例を模式的に示す概略斜視図である。In the manufacturing method of the wood type composite material of this-application description, it is a schematic perspective view which shows typically an example of the completed wood type composite material.

以下、本発明の実施形態について図面を参照しながら説明する。なお、以下の実施形態は、本発明を具現化した一例であって、本発明の技術的範囲を限定する性格のものではない。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. The following embodiment is an example embodying the present invention, and is not intended to limit the technical scope of the present invention.

本願では、中芯材に貼着する天然木化粧板を製造し、さらに、製造した天然木化粧板を中芯材に折り曲げて貼着することにより、木質系複合材を製造する方法について開示する。中芯材としては、MDF(中密度繊維板)、ラワン合板等の材質のボードを用いることが可能であり、本実施形態では、中芯材としてMDFを用いた例について説明する。天然木化粧板とは、天然木材を用いた単板を下地板に対して意匠的に貼着し、更に塗装を施した板材を示している。本実施形態では、スギ、トチ、クリ等の天然木材を厚さ0.2〜0.5mm程度に薄切(スライス)した突板を単板とし、このような突板(単板)を用いた突板合板を天然木化粧板とする例について説明する。なお、単板は、突板に限らず、天然木材をロータリーレース等の工作機械で桂剥きしたロータリー単板等の単板を用いることも可能である。ここでいう木質系複合材とは、木材を用いた造作材、家具材等の材料である。本願記載の製造方法により製造した木質系複合材は、カウンターボード、階段の踏み板、手摺、リフォーム材等の造作材として用いられる。また、本願記載の製造方法により製造した木質系複合材は、テーブルトップ、タンス等の家具材として用いられる。   The present application discloses a method of manufacturing a wood-based composite material by manufacturing a natural wood decorative board to be attached to a middle core material, and further bending and bonding the manufactured natural wood decorative board to a middle core material. . As the core material, a board made of a material such as MDF (medium density fiberboard) or lauan plywood can be used. In this embodiment, an example using MDF as the core material will be described. The natural wood decorative board refers to a board material in which a veneer using natural wood is designed and pasted to a base board and further coated. In the present embodiment, a veneer obtained by slicing (slicing) natural wood such as cedar, tochi and chestnut into a thickness of about 0.2 to 0.5 mm is used as a single plate, and a veneer using such a veneer (single plate). The example which uses a plywood as a natural wood decorative board is demonstrated. Note that the single plate is not limited to a protruding plate, and a single plate such as a rotary single plate obtained by peeling natural wood with a machine tool such as a rotary race can also be used. The term “woody composite material” as used herein refers to materials such as construction materials and furniture materials using wood. The wood-based composite material manufactured by the manufacturing method described in the present application is used as a construction material such as a counter board, a stair tread, a handrail, and a remodeling material. In addition, the wood-based composite material manufactured by the manufacturing method described in the present application is used as furniture materials such as table tops and chiffons.

<製造方法>
天然木化粧板の製造方法及び天然木化粧板を用いた木質系複合材の製造方法について説明する。図1は、本願記載の木質系複合材の製造方法の各工程の一例を示すフローチャートである。先ず、天然木化粧板(以降の説明では、単に「化粧板」と称する場合もある。)の製造を行う。薄板状をなすMDF、ベニヤ合板、不燃材(ダイライト等)等の板材を化粧板の下地板とし、ラミネータ等の工作機械により、下地板の裏面に対して紙、不織布等の材質のシート材を防湿シートとして裏貼りする下地板裏貼り工程を行う(ステップS1)。下地板には、厚さ2〜10mm程度、例えば、厚さ3mmの基材が用いられる。ステップS1において、下地板の裏面とは、塗装が施されて露出する表面(一面)側の反対側の面であり、中芯材に貼着される側の面(他面)を示している。
<Manufacturing method>
The manufacturing method of a natural wood decorative board and the manufacturing method of the wood type composite material using a natural wood decorative board are demonstrated. FIG. 1 is a flowchart showing an example of each step of the method for producing a woody composite material described in the present application. First, a natural wood decorative board (which may be simply referred to as “decorative board” in the following description) is manufactured. A thin plate-like MDF, veneer plywood, non-combustible material (dielight, etc.) is used as the base plate of the decorative plate, and a sheet material made of paper, non-woven fabric, etc. is applied to the back surface of the base plate by a machine tool such as a laminator. A base plate backing process for backing as a moisture-proof sheet is performed (step S1). For the base plate, a base material having a thickness of about 2 to 10 mm, for example, 3 mm is used. In step S <b> 1, the back surface of the base plate is a surface on the side opposite to the surface (one surface) side that is exposed by painting and indicates a surface (other surface) that is attached to the core material. .

次に、防湿シートを裏貼りした下地板の表面に対し、接着剤を塗布し、不織布を貼り付ける下地板不織布貼り工程を行う(ステップS2)。ステップS2では、突板の割れ防止を目的として、不織布が貼り付けられる。   Next, an adhesive is applied to the surface of the base plate on which the moisture-proof sheet is backed, and a base plate non-woven fabric attaching step for attaching the non-woven fabric is performed (step S2). In step S2, a nonwoven fabric is affixed for the purpose of preventing cracking of the protruding plate.

次に、不織布を貼り付けた下地板の表面に対し、不織布の上から突板を張り付ける突板貼り工程を行う(ステップS3)。ステップS3では、例えば、下地板に貼り付けた不織布の上に接着剤を塗布し、100℃×60秒等の条件によるホットメルト法により、突板を下地板に貼り付ける工程を行う。突板には、簿切したスギ、トチ、クリ等の木材が用いられる。   Next, a veneer pasting process is performed in which a veneer is pasted onto the surface of the base plate on which the nonwoven fabric is pasted (step S3). In step S3, for example, an adhesive is applied on the nonwoven fabric pasted on the base plate, and a step of sticking the projecting plate to the base plate by a hot melt method under conditions such as 100 ° C. × 60 seconds is performed. The veneer is made of wood such as cedar, tochi, chestnut, etc.

次に、下地板に貼り付けられた突板の表面を、ワイドベルトサンダー等の工作機械により研磨する研磨工程を行う(ステップS4)。そして、研磨された突板の表面には必要に応じて下地の着色を行い、更に80℃程度の温風を吹き付けて乾燥処理を行う。   Next, a polishing process is performed in which the surface of the protruding plate attached to the base plate is polished by a machine tool such as a wide belt sander (step S4). Then, the ground surface of the polished veneer is colored as necessary, and further a hot air of about 80 ° C. is blown to perform a drying process.

次に、研磨された突板の表面に、軟質塗料を塗布して軟質塗膜を形成する軟質塗料塗布工程を行う(ステップS5,S6)。軟質塗料塗布工程は、フローコーター等の工作機械による下塗り(ステップS5)、及びロールコーター等の工作機械による中塗り(ステップS6)の2回に分けて行い、塗布後、乾燥棚にて24時間程度の乾燥処理を行う。軟質塗膜を形成することにより、小さい曲率半径で化粧板を折り曲げた場合であっても、突板に割れが生じることを防止し、しかも塗膜自体の割れについても防止することができる。   Next, a soft paint application process is performed in which a soft paint is applied to the surface of the polished veneer to form a soft coating film (steps S5 and S6). The soft coating application process is performed in two steps: undercoating with a machine tool such as a flow coater (step S5) and intermediate coating with a machine tool such as a roll coater (step S6). After application, 24 hours on a drying shelf. Perform the drying process to the extent. By forming the soft coating film, even when the decorative plate is bent with a small radius of curvature, it is possible to prevent the protrusion plate from cracking and to prevent the coating film itself from cracking.

下塗り用の軟質塗料としては、例えば、TA22−068F;6000重量部、塗料用ポリイソシアネート{日本ポリウレタン工業株式会社製「コロネート(登録商標)L」(商品名)};800重量部、二液型ウレタンシーラー{サンユーペイント株式会社製「NTX−GR−920」)(商品名)をA液:B液:シンナー=1:1:0.4〜0.6で配合};5000部、及び硬化触媒{日東化成株式会社製「ネオスタン(登録商標)U」(商品名)};110重量部を混合し、岩田粘度カップNK−2(アネスト岩田株式会社製)にて測定した粘度の指標が45秒となるように調整した薬剤を使用することができる。   As a soft coating for undercoating, for example, TA22-068F; 6000 parts by weight, polyisocyanate for coatings {"Coronate (registered trademark) L" (trade name) manufactured by Nippon Polyurethane Industry Co., Ltd.}; 800 parts by weight, two-part type Urethane sealer {"NTX-GR-920" manufactured by Sanyu Paint Co., Ltd.) (trade name) A liquid: B liquid: thinner = 1: 1: 0.4 to 0.6}; 5000 parts, and curing catalyst {“Neostan (registered trademark) U” (trade name)} manufactured by Nitto Kasei Co., Ltd .; 110 parts by weight were mixed, and the viscosity index measured with Iwata Viscosity Cup NK-2 (manufactured by Anest Iwata Co., Ltd.) was 45 seconds. It is possible to use a drug adjusted so that

中塗り用の軟質塗料としては、例えば、ポリウレタン樹脂{日立化成ポリマー株式会社製「TA22−068F」(商品名)[ポリウレタン樹脂:50重量%、酢酸ブチル:25重量%、メチルエチルケトン:25重量%]};3000重量部、アルキド樹脂{日立化成ポリマー株式会社製「テスラック(登録商標)2012−60B」(商品名)[アルキド樹脂:60重量%、酢酸ブチル:40重量%]};5000重量部、塗料用ポリイソシアネート{日本ポリウレタン工業株式会社製「コロネート(登録商標)L」(商品名)};2200重量部、二液型ウレタンシーラー、及び硬化触媒{日東化成株式会社製「ネオスタン(登録商標)U−100」(商品名)};100重量部を混合し、岩田粘度カップNK−2(アネスト岩田株式会社製)にて測定した粘度の指標が45秒となるように調整した薬剤を使用することができる。   As a soft coating for intermediate coating, for example, polyurethane resin {"TA22-068F" (trade name) manufactured by Hitachi Chemical Polymer Co., Ltd. [polyurethane resin: 50 wt%, butyl acetate: 25 wt%, methyl ethyl ketone: 25 wt%] }; 3000 parts by weight, alkyd resin {“Teslac (registered trademark) 2012-60B” (trade name) manufactured by Hitachi Chemical Co., Ltd.] [Alkyd resin: 60% by weight, butyl acetate: 40% by weight]}; Polyisocyanate for coatings {Nippon Polyurethane Industry Co., Ltd. “Coronate (registered trademark) L” (trade name)}; 2200 parts by weight, two-component urethane sealer, and curing catalyst {Nitto Kasei Co., Ltd. “Neostan (registered trademark)” U-100 "(trade name)}; 100 parts by weight were mixed, and Iwata viscosity cup NK-2 (Anest Iwata Corporation) Indication of viscosity measured at Company Ltd.) can be used to adjust the drug so that 45 seconds.

次に、突板の表面に形成された軟質塗膜の上面を、ワイドベルトサンダー等の工作機械により研磨する研磨工程を行う(ステップS7)。ステップS7の研磨は、この後に塗布する硬質塗料にて形成される硬質塗膜と、軟質塗膜との密着性を向上させるための工程であり、省略することも可能である。また、ステップS6の軟質塗料の中塗りは、研磨用の塗膜を形成するための工程であるため、ステップS7の研磨工程を省略する場合、ステップS6の中塗りをも省略して、軟質塗料塗布工程としては、ステップS5の下塗りのみの工程としても良い。   Next, a polishing process is performed in which the upper surface of the soft coating film formed on the surface of the protruding plate is polished by a machine tool such as a wide belt sander (step S7). The polishing in step S7 is a step for improving the adhesion between the hard coating film formed by the hard coating applied thereafter and the soft coating film, and can be omitted. Further, since the intermediate coating of the soft paint in step S6 is a process for forming a coating film for polishing, when the polishing process of step S7 is omitted, the intermediate coating of step S6 is also omitted, As an application process, it is good also as a process of only undercoating of Step S5.

次に、研磨された軟質塗膜の上面に、フローコーター等の工作機械により硬質塗料を塗布して硬質塗膜を形成する硬質塗料塗布工程を行う(ステップS8)。硬質塗料を塗布後、乾燥棚にて48時間程度の乾燥処理を行う。なお、乾燥室の温度が10℃以下の場合、温風により強制乾燥が行われる。乾燥後の硬質塗膜は、乾燥後の軟質塗膜より、塗膜表面強度が高い塗膜となる。ここでいう塗膜表面強度とは、JISK5600−5−4として規定される鉛筆硬度試験(鉛筆引っかき試験)にて測定した鉛筆硬度である。硬質塗膜を形成することにより、表面の硬度を高めることが可能である。また、硬質塗膜の下に軟質塗膜が形成されているため、化粧板を折り曲げた場合であっても、硬質塗膜に割れが生じることを防止している。   Next, a hard coating application process is performed in which a hard coating is formed on the polished upper surface of the soft coating by using a machine tool such as a flow coater (step S8). After applying the hard paint, a drying process is performed for about 48 hours on a drying shelf. In addition, when the temperature of a drying chamber is 10 degrees C or less, forced drying is performed with warm air. The dried hard coating film has a higher coating film surface strength than the soft coating film after drying. The coating film surface strength here is a pencil hardness measured by a pencil hardness test (pencil scratch test) defined as JISK5600-5-4. By forming a hard coating film, the surface hardness can be increased. Moreover, since the soft coating film is formed under the hard coating film, even when the decorative board is bent, the hard coating film is prevented from being cracked.

硬質塗料としては、例えば、二液型ウレタン樹脂塗料{サンユーペイント株式会社製「NTX−W−12−575」(商品名)をA液:B液:シンナー=1:1:0.1〜0.3(重量比)で配合}を、岩田粘度カップNK−2(アネスト岩田株式会社製)にて測定した粘度の指標が45秒となるように調整した薬剤を使用することができる。   As the hard paint, for example, a two-component urethane resin paint {“NTX-W-12-575” (trade name) manufactured by Sanyu Paint Co., Ltd., A liquid: B liquid: thinner = 1: 1: 0.1-0 .3 (weight ratio)} can be used which is adjusted so that the viscosity index measured by Iwata Viscosity Cup NK-2 (manufactured by Anest Iwata Co., Ltd.) is 45 seconds.

次に、突板の表面に形成された硬質塗膜の上面を、ワイドベルトサンダー等の工作機械により400番程度の細かさで研磨する研磨工程を行う(ステップS9)。   Next, a polishing process is performed in which the upper surface of the hard coating film formed on the surface of the protruding plate is polished with a fineness of about 400 using a machine tool such as a wide belt sander (step S9).

次に、研磨された硬質塗膜の上面に、ロールコーター等の工作機械により上塗り(仕上げ)剤を塗布する上塗り(仕上げ)工程を行う(ステップS10)。上塗り剤を塗布後、乾燥棚にて乾燥処理を行う。   Next, a top coating (finishing) process is performed in which a top coating (finishing) agent is applied to the upper surface of the polished hard coating film by a machine tool such as a roll coater (step S10). After applying the top coat, a drying treatment is performed in a drying shelf.

上塗り剤としては、例えば、ウレタン塗料{サンユーペイント株式会社製「セラウッド(登録商標)ハウスCWH−80」(商品名)}を使用することができる。なお、セラウッドハウスCWH−80は、主剤及び硬化剤を混合して用いる液型ウレタン塗料である。   As the top coat, for example, urethane paint {"Cerawood (registered trademark) House CWH-80" (trade name)} manufactured by Sanyu Paint Co., Ltd. can be used. Cerawood House CWH-80 is a liquid urethane paint used by mixing a main agent and a curing agent.

上塗り剤を塗布後、乾燥棚にて乾燥処理を行い、突板を加工した化粧板が完成する。このようにして化粧板の製造が行われる。   After the top coat is applied, a drying process is performed in a drying shelf to complete a decorative board processed with a veneer. In this way, the decorative board is manufactured.

次に、下地板が貼着されている突板の裏面側を、Vカットマシン等の工作機械により切削加工し、突板の途中まで達するV字状の折曲げ溝を形成する切削加工工程(溝形成工程)を行う(ステップS11)。折曲げ溝は、中芯材に貼着すべく折り曲げる際に、折り曲げにより形成される角部の内側、所謂谷折りの位置に形成される。また、V字の角度及び深さは、折曲げ角度及び化粧板の厚さに基づいて決定される。さらに、折曲げ溝が突板に達しない場合、折曲げ加工の際に突板に割れが生じやすくなり、折曲げ溝が突板を超えると、縁部の意匠性が損なわれる。   Next, the cutting process (groove formation) is performed by cutting the back side of the veneer to which the base plate is attached with a machine tool such as a V-cut machine to form a V-shaped bent groove reaching the middle of the veneer. Step) is performed (step S11). The folding groove is formed at a so-called valley fold position inside a corner formed by bending when it is folded to be attached to the middle core material. The V-shaped angle and depth are determined based on the bending angle and the thickness of the decorative plate. Furthermore, when the bending groove does not reach the protruding plate, the protruding plate is easily cracked during bending, and when the bending groove exceeds the protruding plate, the design of the edge is impaired.

次に、切削加工した化粧板を、折曲げ溝に沿って折り曲げて(ステップS12)、化粧板の裏面を中芯材の表面に貼着する(ステップS13)、折曲げ貼着工程を行う。なお、折曲げ貼着工程に際し、中芯材の表面又は化粧板の裏面に接着剤が塗布される。そして、接着剤が硬化後、必要な仕上げ処理を行い、化粧板が完成する。このようにして天然木化粧板が製造される。   Next, the cut decorative board is bent along the bending groove (step S12), and the back surface of the decorative board is attached to the surface of the core material (step S13), and the bending attachment process is performed. In addition, an adhesive is apply | coated to the surface of a center core material, or the back surface of a decorative board in the bending sticking process. Then, after the adhesive is cured, a necessary finishing process is performed to complete the decorative board. In this way, a natural wood decorative board is manufactured.

化粧板から木質系複合材を製造する各工程について更に説明する。図2は、本願記載の木質系複合材の製造方法において、切削加工後の天然木化粧板の一例を模式的に示す説明図である。図2(a)は、化粧板1の外観を示す概略斜視図であり、図2(b)は、図2(a)中に破線で示す化粧板1の折曲げ溝1aを中心に拡大して模式的に示す断面図である。図2(a)に示すように、化粧板1の上面は突板の木目が現れており、下面には複数の折曲げ溝1aが形成されている。   Each step of manufacturing the wood-based composite material from the decorative board will be further described. FIG. 2 is an explanatory view schematically showing an example of a natural wood decorative board after cutting in the method for producing a woody composite material described in the present application. FIG. 2A is a schematic perspective view showing the appearance of the decorative board 1, and FIG. 2B is an enlarged view around the folding groove 1a of the decorative board 1 indicated by a broken line in FIG. FIG. As shown in FIG. 2 (a), the upper surface of the decorative plate 1 has a grain of a protruding plate, and a plurality of bent grooves 1a are formed on the lower surface.

図2(a)中、点線は化粧板1の折り曲げる位置を示しており、折曲げ位置の下方に折曲げ溝1aが形成されている。折曲げ位置は、直方体状をなす中芯材に貼り付けた場合に角部となる箇所であり、90度に1回折り曲げて角部に対応させる箇所と、それぞれ45度に2回折り曲げて角部に対応させる箇所とがある。1回の折曲げに対応する箇所には、V字の先端が90度の角度をなす1本の折曲げ溝1aが切削により凹設されており、2回の折曲げに対応する箇所には、それぞれ45度の角度をなす2本の折曲げ溝1aが平行して凹設されている。   In FIG. 2A, a dotted line indicates a position where the decorative board 1 is bent, and a bending groove 1a is formed below the bending position. The bending position is a corner portion when pasted on a rectangular parallelepiped medium core, a portion that is bent once at 90 degrees to correspond to the corner portion, and is bent twice at 45 degrees to each corner. There is a place to correspond to the part. In a portion corresponding to one bend, one bending groove 1a having a V-shaped tip forming an angle of 90 degrees is recessed by cutting, and in a portion corresponding to two bends, , Two bent grooves 1a each having an angle of 45 degrees are recessed in parallel.

図2(b)は、折曲げ溝1aの周辺を模式的に示しており、下面側から上面側へかけて、不織布10、下地板11、不織布12、突板13、軟質塗膜14、硬質塗膜15及び上塗り塗膜16が積層している。なお、図2(b)において層状に示した、不織布10、下地板11、不織布12、突板13、軟質塗膜14、硬質塗膜15及び上塗り塗膜16の厚さは、視認し易くするために適宜比率を変えて模式的に示したものであり、実際の層の厚さの比率とは異なる。折曲げ溝1aの先端は、突板13の途中まで達しており、化粧板1を折り曲げた場合に、突板13も折り曲げられる。突板13を折り曲げた場合、突板13に割れが生じる虞があるが、軟質塗膜14により、割れの発生が抑制される。また、軟質塗膜14に積層して硬質塗膜15が形成されているため、化粧板1の表面の硬度が向上している。なお、硬質塗膜15を形成せずに軟質塗膜14のみとした場合、表面の硬度が低くなる。また、軟質塗膜14を形成せずに硬質塗膜15のみとした場合、突板13を折り曲げた場合に、硬質塗膜15に割れが生じ易くなる。   FIG. 2 (b) schematically shows the periphery of the bending groove 1a. From the lower surface side to the upper surface side, the nonwoven fabric 10, the base plate 11, the nonwoven fabric 12, the protruding plate 13, the soft coating film 14, the hard coating The film 15 and the top coat film 16 are laminated. In addition, in order to make the thickness of the nonwoven fabric 10, the base plate 11, the nonwoven fabric 12, the protruding plate 13, the soft coating film 14, the hard coating film 15, and the top coating film 16 shown in layers in FIG. These are schematically shown by changing the ratio appropriately, and are different from the ratio of the actual layer thickness. The tip of the bending groove 1a reaches the middle of the protruding plate 13, and when the decorative plate 1 is bent, the protruding plate 13 is also bent. When the projecting plate 13 is bent, the projecting plate 13 may be cracked, but the soft coating film 14 suppresses the generation of the crack. Moreover, since the hard coating film 15 is formed by being laminated on the soft coating film 14, the hardness of the surface of the decorative board 1 is improved. In addition, when only the soft coating film 14 is formed without forming the hard coating film 15, the surface hardness becomes low. Further, when only the hard coating film 15 is formed without forming the soft coating film 14, the hard coating film 15 is easily cracked when the protruding plate 13 is bent.

図3は、本願記載の木質系複合材の製造方法において、折曲げ貼着工程の一例を模式的に示す概略斜視図であり、図4は、本願記載の木質系複合材の製造方法において、完成した木質系複合材の一例を模式的に示す概略斜視図である。図3は、化粧板1を折り曲げて、合板を用いた中芯材2の一側面(図3に向かって左側の側面)、上面、一側面と相対する他側面、及び下面のそれぞれの表面に貼着する状況を示している。中芯材2の一側面の上方と上面とには化粧板1が既に貼着され、他側面、下面及び一側面の下方に対して化粧板1が貼着されようとしている状況である。図4は、化粧板1を貼着し終わった状況を示しており、中芯材2の一側面、上面、他側面及び下面からなる中芯材2の周囲を化粧板1が周回して覆っている。図3及び図4に示す例では、中芯材2の一側面側の途中で、化粧板1の一端及び他端が相対する境目が生じるように折曲げ貼着される。また、中芯材2の一側面側の上下端となる角部では、化粧板1は90度に1回折り曲げられており、他側面側の上下端となる角部では、化粧板1は45度に2回折り曲げられている。なお、化粧板1の表面(図2に示す上面)に現れる木目は、木材を加工した一枚の突板の天然のものであり、化粧板1を折り曲げた角部においても、木目に境目が生じること無く連続した木目として現れ、美しい仕上がりとなる。したがって、中芯材2の面毎に、それぞれ異なる突板、木目シート等の化粧材を貼着した場合と比べ、本願記載の木質系複合材は、高級感のある優れた意匠性を感得させることができる。   FIG. 3 is a schematic perspective view schematically showing an example of the bending and sticking step in the method for manufacturing a wood-based composite material described in the present application, and FIG. 4 is a method for manufacturing the wood-based composite material described in the present application. It is a schematic perspective view which shows typically an example of the completed wood type composite material. FIG. 3 is a plan view of the decorative sheet 1 which is bent on one side surface (the left side surface in FIG. 3), the upper surface, the other side surface opposite to the one side surface, and the lower surface. The situation of sticking is shown. The decorative plate 1 is already attached to the upper side and the upper surface of one side surface of the middle core material 2, and the decorative plate 1 is about to be attached to the other side surface, the lower surface, and the lower side of the one side surface. FIG. 4 shows a situation in which the decorative board 1 has been pasted, and the decorative board 1 wraps around the core material 2 consisting of one side, top, other side, and bottom of the core material 2. ing. In the example shown in FIG.3 and FIG.4, it is bent and stuck so that the boundary line which the one end and other end of the decorative board 1 may face may arise in the middle of the one side surface side of the core material 2. FIG. Further, at the corners that are the upper and lower ends of the one side of the middle core material 2, the decorative plate 1 is bent once by 90 degrees, and at the corners that are the upper and lower ends of the other side, the decorative plate 1 is 45. It is bent twice. In addition, the wood grain which appears on the surface (upper surface shown in FIG. 2) of the decorative board 1 is a natural thing of the one veneer which processed the wood, and the boundary line arises in a wooden grain also in the corner | angular part which bent the decorative board 1 It appears as a continuous grain without a beautiful finish. Therefore, compared with the case where different decorative materials such as a veneer and a wood grain sheet are attached to each surface of the core material 2, the wood-based composite material described in the present application has a sense of quality and excellent design. be able to.

<実施例>
次に、本願記載の天然木化粧板の製造方法に係る実施例について説明する。下記表1は、試験用に作成した天然木化粧板の実施例1及び実施例2、並びに比較例についての塗膜の条件及び試験結果を示している。
<Example>
Next, the Example which concerns on the manufacturing method of the natural wood decorative board described in this application is described. Table 1 below shows the coating film conditions and test results for Examples 1 and 2 of the natural wood decorative board prepared for testing and Comparative Example.

Figure 2017013310
Figure 2017013310

実施例1、実施例2及び比較例において、下地板は、MDFを使用し、突板は、スギ材を簿切したものを使用した。表1において、「軟質塗料(下塗り)」及び「軟質塗料(中塗り)」の項目は、図1中、ステップS5及びS6として説明した軟質塗料塗布工程における下塗り及び中塗りの条件を示している。軟質塗料塗布工程は全て同じ条件としており、1尺角(1尺2 )の表面に対して、それぞれ14gの軟質塗料の下塗り、及び3gの軟質塗料の中塗りを行った。下塗りに使用した軟質塗料は、TA22−068F/塗料用ポリイソシアネート/二液型ウレタンシーラー/硬化触媒を、6000重量部/800重量部/5000重量部/110重量部で混合し、岩田粘度カップNK−5にて測定した粘度の指標が45秒となるように調整した薬剤である。中塗りに使用した軟質塗料は、TA22−068F/TL2012−60B/塗料用ポリイソシアネート/二液型ウレタンシーラー/硬化触媒を、3000重量部/5000重量部/2200重量部/2600重量部で混合し、岩田粘度カップNK−5にて測定した粘度の指標が45秒となるように調整した薬剤である。なお、各薬剤は、図1を用いて説明した製造方法中で例示した薬剤を用いた。 In Example 1, Example 2, and Comparative Example, the base plate used was MDF, and the projecting plate used was a cedar cut. In Table 1, the items of “soft paint (undercoat)” and “soft paint (intercoat)” indicate the conditions of undercoat and intermediate coat in the soft paint application process described as steps S5 and S6 in FIG. . All of the soft coating application steps were under the same conditions, and each surface was coated with 14 g of a soft coating and 3 g of a soft coating on the surface of 1 scale 2 (1 scale 2 ). The soft paint used for the undercoat was TA22-068F / polyisocyanate for paint / two-component urethane sealer / curing catalyst mixed at 6000 parts by weight / 800 parts by weight / 5000 parts by weight / 110 parts by weight. The drug was adjusted so that the viscosity index measured at -5 was 45 seconds. The soft paint used for the intermediate coating is TA22-068F / TL2012-60B / polyisocyanate for paint / two-component urethane sealer / curing catalyst mixed at 3000 parts by weight / 5000 parts by weight / 2200 parts by weight / 2600 parts by weight. The drug was adjusted so that the viscosity index measured with Iwata Viscosity Cup NK-5 was 45 seconds. In addition, the chemical | medical agent illustrated in the manufacturing method demonstrated using FIG. 1 was used for each chemical | medical agent.

表1において、「硬質塗料」の項目は、図1中、ステップS8として説明した硬質塗料塗布工程における条件を示している。硬質塗料は、1尺角の表面に対し、実施例1では30g、実施例2では14gの塗布を行った。なお、比較例には硬質塗料の塗布を行っていない。使用した硬質塗料は、二液型ウレタン樹脂塗料{A液:B液:シンナー=1:1:0.2(重量比)で配合}を、岩田粘度カップNK−2にて測定した粘度の指標が45秒となるように調整した薬剤である。なお、薬剤は、図1を用いて説明した製造方法中で例示した薬剤を用いた。   In Table 1, the item “hard paint” indicates the conditions in the hard paint application process described as step S8 in FIG. The hard paint was applied to a surface of 1 sq. Angle in 30 g in Example 1 and 14 g in Example 2. In the comparative example, no hard paint is applied. The hard paint used was a two-component urethane resin paint {A liquid: B liquid: thinner = 1: 1: 0.2 (weight ratio)}, an index of viscosity measured with Iwata viscosity cup NK-2. Is a drug adjusted to be 45 seconds. In addition, the chemical | medical agent illustrated in the manufacturing method demonstrated using FIG. 1 was used for the chemical | medical agent.

表1において、「上塗り」の項目は、図1中、ステップS10として説明した上塗り工程における条件を示している。上塗り工程は全て同じ条件としており、1尺角の表面に対して、それぞれ2gの塗料の上塗りを行った。上塗りに使用した塗料は、ウレタン塗料(セラウッド)である。なお、塗料は、図1を用いて説明した製造方法中で例示した薬剤を用いた。   In Table 1, the item “overcoating” indicates the conditions in the overcoating process described as step S10 in FIG. All overcoating steps were performed under the same conditions, and 2 g of paint was overcoated on the surface of one horn. The paint used for the top coating is urethane paint (Cerawood). In addition, the chemical | medical agent illustrated in the manufacturing method demonstrated using FIG. 1 was used for the coating material.

実施例1、実施例2及び比較例において、乾燥条件等の他の条件は全て同じとした。   In Example 1, Example 2, and Comparative Example, all other conditions such as drying conditions were the same.

表1において、「鉛筆硬度」の項目は、塗膜表面強度の指標として用いた鉛筆強度試験の結果を示している。なお、鉛筆強度試験は、JISK5600−5−4として規定される試験方法に即して行った。表1に示すように、実施例1は「3H」、実施例2は「2H」、比較例は「B」であった。製品としては、「3B」以上が必要であり、この基準によれば、実施例1、実施例2及び比較例の全てが、その基準を満たしている。そして、硬質塗膜を形成することにより、実施例1及び実施例2のいずれも「H」以上という更に優れた結果を得ることができた。また、割れを抑えるためには、「2H」以下とすることが好ましく、「2H」以下となった実施例1、実施例2及び比較例のいずれにおいても割れは生じなかった。   In Table 1, the item “pencil hardness” indicates the result of the pencil strength test used as an index of the coating film surface strength. The pencil strength test was performed in accordance with a test method defined as JISK5600-5-4. As shown in Table 1, Example 1 was “3H”, Example 2 was “2H”, and Comparative Example was “B”. As a product, “3B” or more is necessary, and according to this standard, all of Example 1, Example 2, and Comparative Example satisfy the standard. Then, by forming a hard coating film, both Example 1 and Example 2 were able to obtain a more excellent result of “H” or more. Moreover, in order to suppress a crack, it is preferable to set it as "2H" or less, and the crack was not produced in any of Example 1, Example 2, and the comparative example which became "2H" or less.

上記塗膜表面強度(鉛筆硬度)以外に、塗膜付着性試験(JISK5600−5−6:クロスカット法)、耐溶剤性試験(シンナー、アルカリ、酸;溶剤を滴下、時計皿被覆6時間の後、表面状態を観察)、汚染試験(マジック、クレヨン、インク;筆記による汚染後、エタノール拭き取りを行い、残った汚染の程度を確認)等の各種試験を行った結果、実施例1、実施例2及び比較例の全てで良好な結果が得られた。   In addition to the above-mentioned coating film surface strength (pencil hardness), coating film adhesion test (JISK5600-5-6: cross-cut method), solvent resistance test (thinner, alkali, acid; solvent dripping, watch glass coating for 6 hours) After observing the surface condition), contamination test (magic, crayon, ink; after contamination by writing, wipe off ethanol and check the degree of contamination remaining), etc. Good results were obtained with all 2 and comparative examples.

前記実施形態は、本発明の無数に存在する実施例の一部を開示したに過ぎず、目的、用途、仕様、設計等の様々な要因を加味して適宜設計することが可能である。   The above embodiment only discloses a part of the infinite number of examples of the present invention, and can be appropriately designed in consideration of various factors such as purpose, application, specification, and design.

例えば、前記実施形態では、中芯材の角部に対して、1本又は2本の折曲げ溝を凹設して折り曲げる形態を示したが、3本以上の折曲げ溝を凹設する等、様々な形態に展開することが可能である   For example, in the above-described embodiment, one or two folding grooves are provided to be bent with respect to the corner portion of the core material, but three or more bending grooves are provided. , Can be deployed in various forms

また、例えば、前記実施形態では、中芯材の一側面、上面、他側面及び下面からなる中芯材の周囲を周回して天然木化粧板で覆う形態を示したが、本発明はこれに限らず、中芯材の三面、二面等の周囲の一部を天然木化粧板で覆う等、様々な形態に展開することが可能である。   Further, for example, in the above-described embodiment, the form in which the periphery of the core material composed of one side surface, the upper surface, the other side surface, and the lower surface of the core material is wrapped with the natural wood decorative board is shown. The present invention is not limited to this, and it is possible to develop in various forms such as covering a part of the periphery of the three or two surfaces of the core material with a natural wood decorative board.

さらに、前記実施形態では、軟質塗料塗布工程及び硬質塗料塗布工程の後に、溝形成工程を行う形態を示したが、本発明はこれに限らず、溝形成工程を行った後に、軟質塗料塗布工程及び硬質塗料塗布工程を行う等、様々な形態に展開することが可能である。   Furthermore, in the said embodiment, although the form which performs a groove | channel formation process was shown after a soft paint application process and a hard paint application process, this invention is not limited to this, After performing a groove formation process, a soft paint application process In addition, it can be developed in various forms such as performing a hard paint application process.

1 天然木化粧板(化粧板)
1a 折曲げ溝
10 不織布
11 下地板
12 不織布
13 突板(単板)
14 軟質塗膜
15 硬質塗膜
16 上塗り塗膜
2 中芯材
1 Natural wood decorative board (decorative board)
1a Bending groove 10 Nonwoven fabric 11 Base plate 12 Nonwoven fabric 13 Veneer plate (single plate)
14 Soft coating film 15 Hard coating film 16 Top coating film 2 Core material

Claims (5)

天然木化粧板を折り曲げて中芯材に貼着した木質系複合材の製造方法であって、
前記天然木化粧板は、
天然木の単板の一面側に、軟質塗料を塗布して、軟質塗膜を形成する軟質塗料塗布工程と、
前記軟質塗膜の表面に、硬質塗料を塗布して、乾燥後の塗膜表面強度が前記軟質塗膜より高い硬質塗膜を形成する硬質塗料塗布工程と
を含む工程を行って製造され、
前記天然木化粧板を折り曲げて、一面側が表側となるように中芯材に貼着する折曲げ貼着工程を行う
ことを特徴とする木質系複合材の製造方法。
A method for producing a wood-based composite material in which a natural wood decorative board is bent and attached to a core material,
The natural wood decorative board is
A soft paint application process in which a soft paint is applied to one side of a natural wood veneer to form a soft coating film,
A hard coating is applied to the surface of the soft coating film, and the coating surface strength after drying is manufactured by performing a process including a hard coating coating step for forming a hard coating film higher than the soft coating film,
A method for producing a wood-based composite material, comprising a step of bending and sticking the natural wood decorative board to a core material so that one surface side is the front side.
請求項1に記載の木質系複合材の製造方法であって、
前記天然木化粧板は、
前記単板の他面側に下地板が貼着されており、
前記下地板側から前記単板の途中まで達する折曲げ溝を形成する溝形成工程を含む工程により製造され、
前記折曲げ貼着工程は、
前記溝形成工程にて形成された折曲げ溝に沿って前記天然木化粧板を折り曲げる
ことを特徴とする木質系複合材の製造方法。
A method for producing a wood-based composite material according to claim 1,
The natural wood decorative board is
A base plate is attached to the other side of the single plate,
Manufactured by a process including a groove forming process for forming a bent groove reaching the middle of the single plate from the base plate side,
The bending and sticking step is
The natural wood decorative board is bent along the bent groove formed in the groove forming step.
請求項1又は請求項2に記載の木質系複合材の製造方法であって、
前記硬質塗料塗布工程により形成された硬質塗膜の乾燥後の塗膜表面強度は、鉛筆硬度でH以上である
ことを特徴とする木質系複合材の製造方法。
A method for producing a wood-based composite material according to claim 1 or 2,
The method for producing a wood-based composite material, wherein the coating film surface strength after drying of the hard coating film formed by the hard coating application step is H or more in pencil hardness.
中芯材に折り曲げて貼着される天然木化粧板の製造方法であって、
天然木の単板の一面側に、軟質塗料を塗布して、軟質塗膜を形成する軟質塗料塗布工程と、
前記軟質塗膜の表面に、硬質塗料を塗布して、乾燥後の塗膜表面強度が前記軟質塗膜より高い硬質塗膜を形成する硬質塗料塗布工程と
を行うことを特徴とする天然木化粧板の製造方法。
A method of manufacturing a natural wood decorative board that is folded and stuck to a core material,
A soft paint application process in which a soft paint is applied to one side of a natural wood veneer to form a soft coating film,
Applying a hard paint to the surface of the soft coating film, and performing a hard paint coating step of forming a hard coating film having a coating film strength higher than that of the soft coating film after drying. A manufacturing method of a board.
隣り合う複数の面にて形成された角部を有する中芯材と、前記中芯材の隣り合う複数の面に渡って貼着された天然木化粧板とを備える木質系複合材であって、
前記天然木化粧板は、
天然木の単板と、
前記単板の一面側に形成された軟質塗膜と、
前記軟質塗膜の表面に形成され、塗膜表面強度が前記軟質塗膜より高い硬質塗膜と
を有し、
前記中芯材の角部に対応する位置で折り曲げられ、一面側が表側となるように前記中芯材の隣り合う複数の面に渡って貼着されている
ことを特徴とする木質系複合材。
A wood-based composite material comprising a middle core material having corners formed by a plurality of adjacent surfaces, and a natural wood decorative board pasted across a plurality of adjacent surfaces of the core material. ,
The natural wood decorative board is
Natural wood veneer,
A soft coating film formed on one side of the veneer;
Formed on the surface of the soft coating film, and has a hard coating film whose surface strength is higher than that of the soft coating film,
The wood-based composite material, wherein the wood-based composite material is bent over a plurality of adjacent surfaces of the core material so that the one surface side is a front side, and is bent at a position corresponding to a corner portion of the core material.
JP2015131054A 2015-06-30 2015-06-30 Woody composite material manufacturing method, natural wood decorative panel manufacturing method, and wooden composite material Pending JP2017013310A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2019042978A (en) * 2017-08-31 2019-03-22 パナソニックIpマネジメント株式会社 Decorative material, building material, and method for manufacturing decorative material
JP2019042977A (en) * 2017-08-31 2019-03-22 パナソニックIpマネジメント株式会社 Surface decorative material, building material, and method for manufacturing surface decorative material
IT202100019250A1 (en) * 2021-07-20 2023-01-20 Unionprofili S R L IMPROVED METHOD FOR FORMING A COMPOSITE ELEMENT PREFERABLY FOR FURNITURE OR BUILDING, AND THE COMPOSITE ELEMENT OBTAINABLE THUS

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2019042978A (en) * 2017-08-31 2019-03-22 パナソニックIpマネジメント株式会社 Decorative material, building material, and method for manufacturing decorative material
JP2019042977A (en) * 2017-08-31 2019-03-22 パナソニックIpマネジメント株式会社 Surface decorative material, building material, and method for manufacturing surface decorative material
IT202100019250A1 (en) * 2021-07-20 2023-01-20 Unionprofili S R L IMPROVED METHOD FOR FORMING A COMPOSITE ELEMENT PREFERABLY FOR FURNITURE OR BUILDING, AND THE COMPOSITE ELEMENT OBTAINABLE THUS
EP4122677A1 (en) * 2021-07-20 2023-01-25 Unionprofili S.r.l. Improved method for making a composite element preferably for furniture or building and composite element so obtainable

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