JP2017013258A - 加飾成形品及びその製造方法 - Google Patents
加飾成形品及びその製造方法 Download PDFInfo
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- JP2017013258A JP2017013258A JP2015129507A JP2015129507A JP2017013258A JP 2017013258 A JP2017013258 A JP 2017013258A JP 2015129507 A JP2015129507 A JP 2015129507A JP 2015129507 A JP2015129507 A JP 2015129507A JP 2017013258 A JP2017013258 A JP 2017013258A
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- Prior art keywords
- decorative
- molded product
- decorative sheet
- matrix resin
- fiber reinforced
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 238000000465 moulding Methods 0.000 title abstract description 22
- 229920005989 resin Polymers 0.000 claims abstract description 91
- 239000011347 resin Substances 0.000 claims abstract description 91
- 239000000835 fiber Substances 0.000 claims abstract description 61
- 239000011159 matrix material Substances 0.000 claims abstract description 46
- 239000007788 liquid Substances 0.000 claims abstract description 31
- 239000000758 substrate Substances 0.000 claims abstract description 5
- 239000000463 material Substances 0.000 claims description 14
- 238000000034 method Methods 0.000 description 22
- 239000000853 adhesive Substances 0.000 description 12
- 230000001070 adhesive effect Effects 0.000 description 12
- 239000002585 base Substances 0.000 description 12
- 230000000694 effects Effects 0.000 description 12
- 230000008569 process Effects 0.000 description 7
- 239000012783 reinforcing fiber Substances 0.000 description 7
- -1 sodium Chemical class 0.000 description 7
- 230000004048 modification Effects 0.000 description 5
- 238000012986 modification Methods 0.000 description 5
- 238000007711 solidification Methods 0.000 description 3
- 230000008023 solidification Effects 0.000 description 3
- 239000004677 Nylon Substances 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 239000003822 epoxy resin Substances 0.000 description 2
- JBKVHLHDHHXQEQ-UHFFFAOYSA-N epsilon-caprolactam Chemical compound O=C1CCCCCN1 JBKVHLHDHHXQEQ-UHFFFAOYSA-N 0.000 description 2
- 150000004678 hydrides Chemical class 0.000 description 2
- 150000004679 hydroxides Chemical class 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 229920001778 nylon Polymers 0.000 description 2
- 229920000768 polyamine Polymers 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 239000002879 Lewis base Substances 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Natural products NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000008065 acid anhydrides Chemical class 0.000 description 1
- 239000012190 activator Substances 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 1
- 150000001342 alkaline earth metals Chemical class 0.000 description 1
- 239000004760 aramid Substances 0.000 description 1
- 229920006231 aramid fiber Polymers 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 235000013877 carbamide Nutrition 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 239000002241 glass-ceramic Substances 0.000 description 1
- 150000004820 halides Chemical class 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 239000012784 inorganic fiber Substances 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- 150000002513 isocyanates Chemical class 0.000 description 1
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical class OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 1
- 150000003951 lactams Chemical class 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 150000007527 lewis bases Chemical class 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 239000012779 reinforcing material Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Images
Landscapes
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
Description
14…加飾シート 16…繊維基材
18…マトリックス樹脂 18a…液状マトリックス樹脂
20、50、60…アンカー体 30…成形装置
32…下型 34…上型
36…プリフォーム 38…重畳体
40…シール部材 42…注入口
Claims (4)
- 重畳された加飾シートと繊維強化樹脂を、下型と上型で形成されるキャビティ内で一体成形して加飾成形品を得る加飾成形品の製造方法であって、
前記加飾シートのうち、複数のアンカー体が設けられた重畳面上に繊維基材を重畳して重畳体を形成する工程と、
前記キャビティに液状マトリックス樹脂を射出し、前記重畳体の前記アンカー体同士の間及び前記繊維基材を液状マトリックス樹脂に含浸させる工程と、
前記液状マトリックス樹脂を固化させて前記加飾成形品を得る工程と、
を有すること特徴とする加飾成形品の製造方法。 - 請求項1記載の加飾成形品の製造方法において、
前記加飾シートに対し、パイルを静電植毛することで前記アンカー体を形成した後、該加飾シートを用いて前記重畳体を形成することを特徴とする加飾成形品の製造方法。 - 繊維強化樹脂と、該繊維強化樹脂に重畳された加飾シートとを有する加飾成形品であって、
前記加飾シートは、前記繊維強化樹脂と重畳される重畳面に複数のアンカー体を有し、
前記アンカー体同士の間に前記繊維強化樹脂のマトリックス樹脂が介在することで前記繊維強化樹脂と前記加飾シートとが一体化されていることを特徴とする加飾成形品。 - 請求項3記載の加飾成形品において、
前記アンカー体は、前記加飾シートの前記重畳面に静電植毛されたパイルであることを特徴とする加飾成形品。
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2015129507A JP6607714B2 (ja) | 2015-06-29 | 2015-06-29 | 加飾成形品の製造方法 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2015129507A JP6607714B2 (ja) | 2015-06-29 | 2015-06-29 | 加飾成形品の製造方法 |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2017013258A true JP2017013258A (ja) | 2017-01-19 |
JP6607714B2 JP6607714B2 (ja) | 2019-11-20 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2015129507A Active JP6607714B2 (ja) | 2015-06-29 | 2015-06-29 | 加飾成形品の製造方法 |
Country Status (1)
Country | Link |
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JP (1) | JP6607714B2 (ja) |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS4930458A (ja) * | 1972-07-20 | 1974-03-18 | ||
JPS511266B2 (ja) * | 1972-01-07 | 1976-01-16 | ||
JPH0952252A (ja) * | 1995-08-10 | 1997-02-25 | Toyota Motor Corp | 電極を封止する樹脂成形品及びその製造方法 |
JP2005186889A (ja) * | 2003-12-26 | 2005-07-14 | T S Tec Kk | 車両用内装部品 |
WO2014125999A1 (ja) * | 2013-02-12 | 2014-08-21 | ポリプラスチックス株式会社 | 溝付き樹脂成形品 |
-
2015
- 2015-06-29 JP JP2015129507A patent/JP6607714B2/ja active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS511266B2 (ja) * | 1972-01-07 | 1976-01-16 | ||
JPS4930458A (ja) * | 1972-07-20 | 1974-03-18 | ||
JPH0952252A (ja) * | 1995-08-10 | 1997-02-25 | Toyota Motor Corp | 電極を封止する樹脂成形品及びその製造方法 |
JP2005186889A (ja) * | 2003-12-26 | 2005-07-14 | T S Tec Kk | 車両用内装部品 |
WO2014125999A1 (ja) * | 2013-02-12 | 2014-08-21 | ポリプラスチックス株式会社 | 溝付き樹脂成形品 |
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