JP2017008604A - Hydraulic work machine - Google Patents

Hydraulic work machine Download PDF

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JP2017008604A
JP2017008604A JP2015125797A JP2015125797A JP2017008604A JP 2017008604 A JP2017008604 A JP 2017008604A JP 2015125797 A JP2015125797 A JP 2015125797A JP 2015125797 A JP2015125797 A JP 2015125797A JP 2017008604 A JP2017008604 A JP 2017008604A
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hydraulic
hydraulic oil
emergency escape
connection circuit
circuit
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JP6541457B2 (en
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磯貝 隆明
Takaaki Isogai
隆明 磯貝
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Nippon Sharyo Ltd
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Nippon Sharyo Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a hydraulic work machine that has a hydraulic circuit for emergency escape applicable to two types of emergency escape devices.SOLUTION: A hydraulic work machine has a supply pipe connection circuit 21 and a hydraulic oil suction connection circuit 25, which are applicable to a first emergency escape device 31 that uses a hydraulic oil in a hydraulic oil tank 18 of the hydraulic work machine when the hydraulic work machine such as a pile driver 11 is made to escape. The hydraulic work machine also has a supply pipe connection circuit and a return pipe connection circuit 23, which are applicable to a second emergency escape device that uses the hydraulic oil in the hydraulic oil tank of the emergency escape device.SELECTED DRAWING: Figure 1

Description

本発明は、油圧式作業機に関し、詳しくは、作業中にエンジンや油圧ポンプに異常が発生して自走不可能となった場合でも、作業場所から安全な場所に脱出させることができる油圧式作業機に関する。   The present invention relates to a hydraulic working machine, and more specifically, even if an abnormality occurs in an engine or a hydraulic pump during work and self-propulsion becomes impossible, the hydraulic working machine can be escaped from a work place to a safe place. It relates to work equipment.

鉄道軌道の敷設作業や保守作業、周辺施設の整備作業などに、エンジンにより駆動される油圧ポンプからコントロールバルブなどの油圧制御部を介して供給される作動油により作動する走行装置及び作業装置を備えた油圧式作業機が用いられている。通常、鉄道軌道内での作業は、最終列車が通過した後、始発列車が運転を開始する前までの間に行われており、作業終了後は速やかに鉄道軌道内から待避する必要がある。   Equipped with a traveling device and a working device that are operated by hydraulic oil supplied from a hydraulic pump driven by an engine via a hydraulic control unit such as a control valve for laying and maintenance work of railway tracks, maintenance work of surrounding facilities, etc. A hydraulic working machine is used. Usually, the work on the railway track is performed after the last train passes and before the first train starts operation, and it is necessary to promptly evacuate from the railway track after the work is completed.

また、架線下や跨線橋下、トンネル内などの鉄道軌道内で作業を行う際には、何らかの原因で油圧式作業機のエンジンや油圧ポンプに異常が発生して走行装置などに作動油を供給できなくなり、油圧式作業機が鉄道軌道内から待避できなくなった場合に備えて、油圧式作業機を外部から作動させて油圧式作業機を鉄道軌道内から脱出させるための緊急脱出装置を待機させておくことが行われている(例えば、特許文献1,2参照。)。   In addition, when working on railway tracks such as under overhead lines, overpasses, and tunnels, hydraulic oil can be supplied to the traveling equipment due to an abnormality in the hydraulic work machine engine or hydraulic pump for some reason. In the event that the hydraulic work machine cannot be withdrawn from the railway track, the emergency work device for operating the hydraulic work machine from the outside and causing the hydraulic work machine to escape from the railway track is put on standby. (For example, refer to Patent Documents 1 and 2).

特開2010−180537号公報JP 2010-180537 A 特開2010−180540号公報JP 2010-180540 A

特許文献1,2に記載された緊急脱出装置は、脱出させる油圧式作業機と同じような構成を有する油圧式作業機や、各種油圧機器に作動油を供給する油圧ユニットを緊急脱出装置として使用できるように改造したものであるから、作動油を昇圧する油圧ポンプ、油圧ポンプを駆動するエンジン、作動油を貯留する作動油タンク、油圧回路接続用の油圧ホースを巻回するホースリールなどを備えており、緊急脱出装置内の作動油タンクから吸い込んだ作動油を油圧ポンプで昇圧し、供給側の油圧ホースを介して油圧式作業機に供給し、使用後の作動油を戻り側の油圧ホースを介して緊急脱出装置内の作動油タンクに循環させるようにしている。したがって、脱出させる油圧式作業機には、緊急脱出装置から供給された作動油を使用後に緊急脱出装置に戻すための油圧回路を設けておく必要がある。   The emergency escape device described in Patent Documents 1 and 2 uses, as an emergency escape device, a hydraulic work machine having the same configuration as the hydraulic work machine to be escaped and a hydraulic unit that supplies hydraulic oil to various hydraulic devices Because it has been modified so that it can, it has a hydraulic pump that boosts hydraulic oil, an engine that drives the hydraulic pump, a hydraulic oil tank that stores hydraulic oil, a hose reel that winds a hydraulic hose for connecting the hydraulic circuit, etc. The hydraulic oil sucked from the hydraulic oil tank in the emergency escape device is boosted by the hydraulic pump and supplied to the hydraulic work machine via the supply-side hydraulic hose, and the used hydraulic oil is returned to the return-side hydraulic hose. Is circulated to the hydraulic oil tank in the emergency escape device. Therefore, it is necessary to provide the hydraulic work machine to be escaped with a hydraulic circuit for returning the hydraulic oil supplied from the emergency escape device to the emergency escape device after use.

一方、油圧式作業機を脱出させるために必要な作動油は、油圧式作業機内の作動油タンクに貯留されている作動油を使用することが可能であり、この作動油を使用する際には、緊急脱出装置内に作動油タンクを設ける必要はない。この場合の緊急脱出装置は、最も簡易な構成では、油圧ポンプとエンジンとを備えていればよいことになる。しかし、脱出させる油圧式作業機内の作動油タンクに貯留されている作動油を緊急脱出用に使用するためには、緊急脱出装置の油圧ポンプが油圧式作業機内の作動油タンクから作動油を吸い込む油圧回路を設けておく必要がある。   On the other hand, as the hydraulic oil necessary for escaping the hydraulic work machine, it is possible to use the hydraulic oil stored in the hydraulic oil tank in the hydraulic work machine. When using this hydraulic oil, It is not necessary to provide a hydraulic oil tank in the emergency escape device. In this case, the emergency escape device has only the hydraulic pump and the engine in the simplest configuration. However, in order to use the hydraulic oil stored in the hydraulic oil tank in the hydraulic work machine to be escaped for emergency escape, the hydraulic pump of the emergency escape device sucks the hydraulic oil from the hydraulic oil tank in the hydraulic work machine It is necessary to provide a hydraulic circuit.

すなわち、緊急脱出装置が、該緊急脱出装置内の作動油タンクの作動油を使用するときの油圧式作業機内の油圧回路と、油圧式作業機内の作動油タンクの作動油を使用するときの油圧式作業機内の油圧回路とは異なることになるため、作業現場で使用する緊急脱出装置の種類に対応した油圧回路を有する油圧式作業機を用意する必要があった。   That is, the emergency escape device uses a hydraulic circuit in the hydraulic working machine when using the hydraulic oil in the hydraulic oil tank in the emergency escape device, and a hydraulic pressure when using the hydraulic oil in the hydraulic oil tank in the hydraulic working machine. Therefore, it is necessary to prepare a hydraulic working machine having a hydraulic circuit corresponding to the type of emergency escape device used at the work site.

そこで本発明は、2種類の緊急脱出装置のいずれにも対応可能な緊急脱出用油圧回路を備えた油圧式作業機を提供することを目的としている。   Then, this invention aims at providing the hydraulic working machine provided with the hydraulic circuit for emergency escapes which can respond to any of two types of emergency escape apparatuses.

上記目的を達成するため、本発明の油圧式作業機は、エンジンにより駆動される油圧ポンプから油圧制御部を有する油圧回路を介して供給される作動油により作動する油圧式作業機において、前記油圧回路は、前記油圧ポンプから前記油圧制御部に作動油を供給する吐出配管から分岐した供給配管接続回路と、該供給配管接続回路の分岐点と前記油圧ポンプとの間の配管に設けられて油圧ポンプ方向への作動油の流れを規制する手段と、使用後の作動油を作動油タンクに戻す作動油戻り配管から分岐した戻り配管接続回路と、該戻り配管接続回路の分岐点に設けられて作動油の戻り方向を前記作動油タンク方向と前記戻り配管接続回路方向とに切り替える戻り方向切替弁と、作動油タンク内の作動油を吸い込む作動油吸込接続回路とを備え、該油圧式作業機が故障したときに、該油圧式作業機の作動油タンク内の作動油を使用する第1の緊急脱出装置を用いて該油圧式作業機を緊急脱出させるときには、前記第1の緊急脱出装置の油圧ポンプから吐出された作動油を前記供給配管接続回路を介して前記油圧制御部に供給するとともに、前記戻り方向切替弁により使用後の作動油の戻り方向を前記作動油戻り配管に設定して使用後の作動油を該油圧式作業機の作動油タンクに戻し、該作動油タンク内の作動油を前記作動油吸込接続回路を介して前記第1の緊急脱出装置の油圧ポンプで吸い込むように設定し、該油圧式作業機が故障したときに、第2の緊急脱出装置の作動油タンク内の作動油を使用する第2の緊急脱出装置を用いて該油圧式作業機を緊急脱出させるときには、前記第2の緊急脱出装置の油圧ポンプから吐出された作動油を前記供給配管接続回路を介して前記油圧制御部に供給するとともに、前記戻り方向切替弁により使用後の作動油の戻り方向を戻り配管接続回路に設定し、前記作動油戻り配管を介して前記第2の緊急脱出装置の作動油タンクに前記使用後の作動油を戻し、該作動油タンク内の作動油を前記作動油吸込接続回路を介して前記第2の緊急脱出装置の油圧ポンプで吸い込むように設定することを特徴としている。   In order to achieve the above object, the hydraulic working machine of the present invention is the hydraulic working machine operated by hydraulic oil supplied from a hydraulic pump driven by an engine via a hydraulic circuit having a hydraulic control unit. The circuit is provided in a supply pipe connection circuit branched from a discharge pipe for supplying hydraulic oil from the hydraulic pump to the hydraulic control unit, and in a pipe between the branch point of the supply pipe connection circuit and the hydraulic pump. A means for regulating the flow of hydraulic oil in the pump direction, a return pipe connection circuit branched from the hydraulic oil return pipe for returning the used hydraulic oil to the hydraulic oil tank, and a branch point of the return pipe connection circuit A return direction switching valve that switches the return direction of hydraulic oil between the hydraulic oil tank direction and the return pipe connection circuit direction, and a hydraulic oil suction connection circuit that sucks hydraulic oil in the hydraulic oil tank, When the hydraulic work machine has a failure, the first emergency escape device that uses the hydraulic oil in the hydraulic oil tank of the hydraulic work machine is used to make the hydraulic work machine emergency escape. The hydraulic oil discharged from the hydraulic pump of the emergency escape device is supplied to the hydraulic control unit via the supply pipe connection circuit, and the return direction of the hydraulic oil after use is returned to the hydraulic oil return pipe by the return direction switching valve. The used hydraulic oil is returned to the hydraulic oil tank of the hydraulic work machine, and the hydraulic oil in the hydraulic oil tank is supplied to the hydraulic pump of the first emergency escape device via the hydraulic oil suction connection circuit. When the hydraulic work machine breaks down, the hydraulic work machine is operated using the second emergency escape device that uses the hydraulic oil in the hydraulic oil tank of the second emergency escape device. When making an emergency escape, the second The hydraulic oil discharged from the hydraulic pump of the emergency escape device is supplied to the hydraulic control unit via the supply pipe connection circuit, and the return direction of the used hydraulic oil is returned to the return pipe connection circuit by the return direction switching valve. Set, return the used hydraulic oil to the hydraulic oil tank of the second emergency escape device via the hydraulic oil return pipe, and supply the hydraulic oil in the hydraulic oil tank via the hydraulic oil suction connection circuit It sets so that it may inhale with the hydraulic pump of a said 2nd emergency escape apparatus.

さらに、本発明の油圧式作業機は、前記供給配管接続回路、前記戻り配管接続回路及び前記作動油吸込接続回路は、前記緊急脱出装置の油圧回路に接続するための油圧ホースとの接続部にセルフシールカップリングをそれぞれ備えていることを特徴としている。   Further, in the hydraulic work machine of the present invention, the supply pipe connection circuit, the return pipe connection circuit, and the hydraulic oil suction connection circuit are connected to a hydraulic hose for connecting to the hydraulic circuit of the emergency escape device. It is characterized by having a self-sealing coupling.

本発明の油圧式作業機によれば、故障したときに使用する緊急脱出装置が、作動油タンクを持たないものでも、作動油タンクを有するものでも対応することができ、作業現場に配置された緊急脱出装置がいずれの場合でも、故障した油圧式作業機を脱出させることができる。   According to the hydraulic working machine of the present invention, the emergency escape device to be used in the event of a failure can correspond to either one having no hydraulic oil tank or one having a hydraulic oil tank, and is disposed at a work site. In any case of the emergency escape device, the failed hydraulic working machine can be escaped.

本発明の油圧式作業機の一形態例を示すもので、作動油タンクを持たない緊急脱出装置を接続した状態を示す油圧回路図である。BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a hydraulic circuit diagram showing a state in which an emergency escape device that does not have a hydraulic oil tank is connected, showing an example of a hydraulic working machine according to the present invention. 同じく、作動油タンクを有する緊急脱出装置を接続した状態を示す油圧回路図である。Similarly, it is a hydraulic circuit diagram which shows the state which connected the emergency escape apparatus which has a hydraulic-oil tank.

本形態例は、油圧式作業機として杭打機を例示したものであって、本形態例に示す杭打機11は、下部走行体の上に上部旋回体を旋回可能に設け、該上部旋回体に、杭打作業に必要な各種機器を設けるとともに、これらを作動させるための制御手段を有するエンジン駆動式の油圧回路を設けたものである。   This embodiment exemplifies a pile driving machine as a hydraulic working machine, and the pile driving machine 11 shown in this embodiment is provided with an upper turning body so as to be able to turn on a lower traveling body, and the upper turning The body is provided with various devices necessary for the pile driving work and an engine-driven hydraulic circuit having control means for operating them.

杭打機11に設けられた油圧回路12は、エンジン13によって駆動される複数の油圧ポンプ14と、下部走行体の走行手段や旋回手段、オーガ昇降手段、オーガ回転手段、ウインチなどに設けられた複数の油圧モータ15と、リーダの起伏手段や傾斜手段、ジャッキ手段、チャック手段などに設けられた複数の油圧シリンダ16と、これらの機器に対する作動油の流れを制御するためのコントロールバルブ、ソレノイドバルブなどの複数の各種バルブからなる油圧制御部17と、作動油を貯留する作動油タンク18と、これらの各種機器を接続する油圧配管とを備えており、運転台やリモコンに設けられた操作レバーやスイッチなどによって各油圧制御部17を操作することにより、杭打機11の走行、上部旋回体の旋回、杭打作業などを行えるように形成されている。   The hydraulic circuit 12 provided in the pile driving machine 11 is provided in a plurality of hydraulic pumps 14 driven by the engine 13, traveling means and turning means for the lower traveling body, auger lifting and lowering means, auger rotating means, winch, and the like. A plurality of hydraulic motors 15, a plurality of hydraulic cylinders 16 provided in the leader raising / lowering means, tilting means, jack means, chuck means, etc., and control valves and solenoid valves for controlling the flow of hydraulic oil to these devices Provided with a hydraulic control unit 17 including a plurality of various valves, a hydraulic oil tank 18 that stores hydraulic oil, and a hydraulic pipe that connects these various devices, and an operation lever provided on a driver's cab or a remote controller. By operating each hydraulic control unit 17 using a switch or a switch, the pile driving machine 11 can be run, the upper turning body can be turned, pile driving work, etc. It is formed so as to obtain.

さらに、前記油圧回路12には、緊急脱出用油圧回路として、複数の油圧ポンプ14から対応する各油圧制御部17に昇圧した作動油をそれぞれ供給する吐出配管14aから分岐した供給配管接続回路21と、該供給配管接続回路21の分岐点21aと前記油圧ポンプ14との間の前記吐出配管14aに設けられて油圧ポンプ14方向への作動油の流れを規制する手段であるチェックバルブ22と、各種機器で使用後の作動油を前記作動油タンク18に戻す作動油戻り配管19から分岐した戻り配管接続回路23と、該戻り配管接続回路23の分岐点23aに設けられて作動油の戻り方向を前記作動油タンク18方向と前記戻り配管接続回路23方向とに切り替える戻り方向切替弁24と、作動油タンク18内の作動油を緊急脱出装置の油圧ポンプが吸い込むための作動油吸込接続回路25とを備えている。なお、パイロット用油圧回路の作動油戻り配管19aと戻り配管接続回路23との分岐点23aの部分には、戻り方向切替弁に代えて、作動油タンク18への油圧回路を開閉する開閉弁24aを設けている。   Furthermore, the hydraulic circuit 12 includes a supply pipe connection circuit 21 branched from a discharge pipe 14a for supplying hydraulic fluid whose pressure has been raised from a plurality of hydraulic pumps 14 to corresponding hydraulic control units 17 as emergency escape hydraulic circuits. A check valve 22 which is provided in the discharge pipe 14a between the branch point 21a of the supply pipe connection circuit 21 and the hydraulic pump 14 and is a means for regulating the flow of hydraulic oil in the direction of the hydraulic pump 14; A return pipe connection circuit 23 branched from the hydraulic oil return pipe 19 for returning the hydraulic oil used in the equipment to the hydraulic oil tank 18, and a return point of the hydraulic oil provided at a branch point 23a of the return pipe connection circuit 23 A return direction switching valve 24 that switches between the direction of the hydraulic oil tank 18 and the direction of the return pipe connection circuit 23, and hydraulic oil in the emergency escape device for transferring the hydraulic oil in the hydraulic oil tank 18. Pump and a hydraulic oil inlet connection circuit 25 for sucking is. At the branching point 23a between the hydraulic oil return pipe 19a and the return pipe connection circuit 23 of the pilot hydraulic circuit, an opening / closing valve 24a that opens and closes the hydraulic circuit to the hydraulic oil tank 18 instead of the return direction switching valve. Is provided.

また、前記供給配管接続回路21、前記戻り配管接続回路23及び前記作動油吸込接続回路25は、緊急脱出装置の油圧回路に接続するための油圧ホースとの接続部にセルフシールカップリング26をそれぞれ備えており、油圧ホースを接続したときにのみ回路が開き、油圧ホース非接続時には回路が閉じた状態となっている。   In addition, the supply pipe connection circuit 21, the return pipe connection circuit 23, and the hydraulic oil suction connection circuit 25 each have a self-seal coupling 26 at a connection portion with a hydraulic hose for connection to a hydraulic circuit of an emergency escape device. The circuit is opened only when the hydraulic hose is connected, and the circuit is closed when the hydraulic hose is not connected.

杭打機11の通常の単独作業状態では、各接続回路に緊急脱出装置からの油圧ホースは接続されておらず、前記戻り方向切替弁24は、作動油の戻り方向が前記作動油タンク18の方向になるように設定され、開閉弁24aは開状態に設定されている。各油圧ポンプ14から吐出配管14aに吐出された所定圧力の作動油は、チェックバルブ22を通過して対応する油圧制御部17にそれぞれ供給される。このとき、供給配管接続回路21は、先端がセルフシールカップリング26によって閉塞されているため、供給配管接続回路21に作動油が流れることはない。各油圧制御部17から各種機器に供給された作動油は、使用後に、作動油戻り配管19,19aを通って作動油タンク18に戻る。作動油タンク18内の作動油は、図示しない吸込配管によって各油圧ポンプ14に吸い込まれて循環する。これにより、杭打機11は、単独で通常の杭打作業を行うことができる。   In the normal single working state of the pile driver 11, the hydraulic hose from the emergency escape device is not connected to each connection circuit, and the return direction switching valve 24 has a hydraulic oil return direction of the hydraulic oil tank 18. The on-off valve 24a is set in an open state. The hydraulic oil having a predetermined pressure discharged from each hydraulic pump 14 to the discharge pipe 14 a passes through the check valve 22 and is supplied to the corresponding hydraulic control unit 17. At this time, since the front end of the supply pipe connection circuit 21 is closed by the self-seal coupling 26, the hydraulic oil does not flow into the supply pipe connection circuit 21. The hydraulic oil supplied from the hydraulic control units 17 to the various devices returns to the hydraulic oil tank 18 through the hydraulic oil return pipes 19 and 19a after use. The hydraulic oil in the hydraulic oil tank 18 is sucked into each hydraulic pump 14 through a suction pipe (not shown) and circulated. Thereby, the pile driving machine 11 can perform a normal pile driving work alone.

杭打機11のエンジン13や油圧ポンプ14の故障によって作業が継続できず、作業場所から待避できなくなったときには、図1に示す第1の緊急脱出装置31又は図2に示す第2の緊急脱出装置51を使用して杭打機11を作業場所から所定の待避場所に脱出させる。   When the work cannot be continued due to a failure of the engine 13 or the hydraulic pump 14 of the pile driving machine 11 and the work place cannot be retreated, the first emergency escape device 31 shown in FIG. 1 or the second emergency escape shown in FIG. Using the device 51, the pile driver 11 is allowed to escape from the work place to a predetermined shelter.

まず、図1に示す第1の緊急脱出装置31は、作動油タンクを持たないシンプルな構造を有する緊急脱出装置であって、前記杭打機11を脱出させるために必要な台数の脱出用油圧ポンプ32と、該脱出用油圧ポンプ32を駆動するためのエンジン33と、脱出用油圧ポンプ32の吐出管32aと吸込管32bとにそれぞれ設けられたセルフシールカップリング34とを備えている。   First, the first emergency escape device 31 shown in FIG. 1 is an emergency escape device having a simple structure that does not have a hydraulic oil tank, and the number of escape hydraulic pressures necessary for making the pile driver 11 escape. A pump 32, an engine 33 for driving the escape hydraulic pump 32, and self-seal couplings 34 provided on the discharge pipe 32a and the suction pipe 32b of the escape hydraulic pump 32, respectively, are provided.

この第1の緊急脱出装置31は、前記セルフシールカップリング34と、前記杭打機11に設けた前記供給配管接続回路21及び前記作動油吸込接続回路25のセルフシールカップリング26との間が油圧ホース41でそれぞれ接続される。但し、前記戻り配管接続回路23には油圧ホースを接続せず、戻り配管接続回路23はセルフシールカップリング26で閉塞状態としておく。また、戻り方向切替弁24は、作動油タンク18方向のまま、開閉弁24aは開状態のままとしておく。   The first emergency escape device 31 includes a gap between the self seal coupling 34 and the self seal coupling 26 of the supply pipe connection circuit 21 and the hydraulic oil suction connection circuit 25 provided in the pile driving machine 11. Each is connected by a hydraulic hose 41. However, a hydraulic hose is not connected to the return pipe connection circuit 23, and the return pipe connection circuit 23 is closed by a self-seal coupling 26. Further, the return direction switching valve 24 remains in the direction of the hydraulic oil tank 18 and the on-off valve 24a remains open.

各油圧ホース41を接続した状態で第1の緊急脱出装置31を作動させ、脱出用油圧ポンプ32から所定圧力の作動油をそれぞれ供給すると、各作動油は、各吐出管32aから油圧ホース41を通って供給配管接続回路21に供給される。供給配管接続回路21に供給された作動油は、前記チェックバルブ22によって杭打機11の油圧ポンプ14の方向には流れず、油圧制御部17にそれぞれ供給される。各油圧制御部17から各種機器に供給された作動油は、使用後に、作動油戻り配管19を通って作動油タンク18に戻る。作動油タンク18内の作動油は、作動油吸込接続回路25に吸い込まれ、油圧ホース41を通り、吸込管32bから各脱出用油圧ポンプ32に吸い込まれて循環する。   When the first emergency escape device 31 is operated in a state where each hydraulic hose 41 is connected and hydraulic oil of a predetermined pressure is supplied from the hydraulic pump 32 for escape, each hydraulic oil passes through the hydraulic hose 41 from each discharge pipe 32a. It is supplied to the supply piping connection circuit 21 through. The hydraulic oil supplied to the supply piping connection circuit 21 does not flow in the direction of the hydraulic pump 14 of the pile driving machine 11 by the check valve 22 but is supplied to the hydraulic control unit 17. The hydraulic oil supplied from the hydraulic control units 17 to various devices returns to the hydraulic oil tank 18 through the hydraulic oil return pipe 19 after use. The hydraulic oil in the hydraulic oil tank 18 is sucked into the hydraulic oil suction connection circuit 25, passes through the hydraulic hose 41, is sucked into each escape hydraulic pump 32 from the suction pipe 32 b and circulates.

これにより、杭打機11の運転台やリモコンに設けた操作レバーやスイッチなどによって各油圧制御部17を操作することにより、単独作業時と同様に、杭打機11の走行、上部旋回体の旋回、杭打作業などを行うことが可能となる。したがって、上部旋回体の旋回状態やオーガの状態を走行可能な状態とした後、下部走行体の走行手段を作動させることにより、杭打機11を走行させることができ、安全な待避場所に待避させることができる。   As a result, by operating each hydraulic control unit 17 by operating levers and switches provided on the driver's cab and remote controller of the pile driving machine 11, the traveling of the pile driving machine 11 and the upper turning body can be It is possible to perform turning and pile driving work. Therefore, after the turning state of the upper swinging body and the state of the auger are made ready for traveling, the pile driving machine 11 can be driven by operating the traveling means of the lower traveling body, and it is stored in a safe place. Can be made.

図2に示す第2の緊急脱出装置51は、前記杭打機11より小型の杭打機をベースとして緊急脱出用の油圧回路を付加したものである。すなわち、通常の杭打機と同様に、第2の緊急脱出装置51の油圧回路52は、エンジン53によって駆動される複数の油圧ポンプ54と、下部走行体の走行手段や旋回手段、オーガ昇降手段、オーガ回転手段、ウインチなどに設けられた複数の油圧モータ55と、リーダの起伏手段や傾斜手段、ジャッキ手段、チャック手段などに設けられた複数の油圧シリンダ56と、これらの機器に対する作動油の流れを制御するためのコントロールバルブ、ソレノイドバルブなどの複数の各種バルブからなる油圧制御部57と、作動油を貯留する作動油タンク58と、これらの各種機器を接続する油圧配管とを備えており、緊急脱出装置として使用しないときには、運転台などに設けられた操作レバーやスイッチなどによって各油圧制御部57を操作することにより、走行、上部旋回体の旋回、杭打作業などを行えるように形成されている。なお、図2では、緊急脱出用として関係のない機器、例えば、リーダの起伏シリンダなどは、図示を省略している。   The second emergency escape device 51 shown in FIG. 2 is a device in which a hydraulic circuit for emergency escape is added based on a pile driver smaller than the pile driver 11. That is, like the normal pile driver, the hydraulic circuit 52 of the second emergency escape device 51 includes a plurality of hydraulic pumps 54 driven by the engine 53, traveling means and swiveling means for the lower traveling body, and auger lifting and lowering means. , A plurality of hydraulic motors 55 provided in the auger rotating means, the winch, etc., a plurality of hydraulic cylinders 56 provided in the leader raising / lowering means, tilting means, jack means, chuck means, etc., and hydraulic oil for these devices It has a hydraulic control unit 57 comprising a plurality of various valves such as control valves and solenoid valves for controlling the flow, a hydraulic oil tank 58 for storing hydraulic oil, and hydraulic piping for connecting these various devices. When not used as an emergency escape device, each hydraulic control unit 57 is operated by an operating lever or switch provided on the cab or the like. The Rukoto, traveling, turning of the upper frame, and is formed to allow a like Kuida work. In FIG. 2, equipment that is not related to emergency escape, such as a leader cylinder, is not shown.

緊急脱出装置51における緊急脱出用の油圧回路は、杭打作業では使用するが、緊急脱出用としては使用しない機器の油圧回路、例えば、オーガ回転手段やオーガ昇降手段の油圧モータ55に接続する油圧回路を、杭打機11を脱出させる作動油を供給するための作動油供給回路61及び杭打機11で使用後の作動油を作動油タンク58に戻すための作動油戻り回路62として使用するとともに、ウインチ用油圧モータの回路を杭打機11のパイロット用の作動油を供給するための作動油供給回路63とし、オーガ昇降用油圧モータの回路の一つを使用後のパイロット作動油を作動油タンク58に戻すための作動油戻り回路64として使用している。各回路の先端には、前記同様に、セルフシールカップリング65が設けられている。   The emergency escape hydraulic circuit in the emergency escape device 51 is used for pile driving work, but is not used for emergency escape, for example, a hydraulic circuit connected to the hydraulic motor 55 of the auger rotating means or auger lifting means. The circuit is used as a hydraulic oil supply circuit 61 for supplying hydraulic oil for escaping the pile driving machine 11 and a hydraulic oil return circuit 62 for returning the hydraulic oil used by the pile driving machine 11 to the hydraulic oil tank 58. At the same time, the circuit of the winch hydraulic motor is used as the hydraulic oil supply circuit 63 for supplying the pilot hydraulic oil for the pile driving machine 11, and one of the auger lifting hydraulic motor circuits is used to operate the pilot hydraulic oil after use. A hydraulic oil return circuit 64 for returning to the oil tank 58 is used. A self-seal coupling 65 is provided at the tip of each circuit as described above.

この緊急脱出装置51を使用して杭打機11を脱出させる際には、杭打機11における戻り方向切替弁24は、作動油タンク18方向から戻り配管接続回路23方向に切り替え、開閉弁24aは、閉じ状態に切り替えた状態で、所定のセルフシールカップリング間を油圧ホース41でそれぞれ接続する。   When the pile driver 11 is escaped using the emergency escape device 51, the return direction switching valve 24 in the pile driver 11 is switched from the direction of the hydraulic oil tank 18 to the direction of the return pipe connection circuit 23, and the on-off valve 24a. Are connected to each other by a hydraulic hose 41 between the predetermined self-sealing couplings in a state of switching to the closed state.

これにより、緊急脱出装置51の作動油タンク58から吸い込まれ、油圧ポンプ54から吐出された所定圧力の作動油は、オーガ回転手段やオーガ昇降手段、ウインチの油圧モータ55を通る作動油供給回路61,63を通り、油圧ホース41を通って杭打機11の供給配管接続回路21に供給される。杭打機11の供給配管接続回路21に供給された作動油は、前記同様に、各油圧制御部17から各種機器に供給され、使用後に、作動油戻り配管19を通る作動油は、戻り配管接続回路23側に切り替えられている戻り方向切替弁24から戻り配管接続回路23、油圧ホース41、作動油戻り回路62を通り、油圧モータ55及び油圧制御部57の戻り側回路62aを流れて作動油タンク58に戻る。また、作動油戻り配管19aを通るパイロット用の作動油は、開閉弁24aが閉じられているので、戻り配管接続回路23、油圧ホース41、作動油戻り回路64を通り、オーガ昇降手段の油圧モータ55の戻り側回路62bを流れて作動油タンク58に戻る。   As a result, the hydraulic oil of a predetermined pressure sucked from the hydraulic oil tank 58 of the emergency escape device 51 and discharged from the hydraulic pump 54 passes through the hydraulic oil supply circuit 61 that passes through the auger rotating means, the auger lifting means, and the winch hydraulic motor 55. , 63, through the hydraulic hose 41, and supplied to the supply piping connection circuit 21 of the pile driving machine 11. The hydraulic oil supplied to the supply pipe connection circuit 21 of the pile driver 11 is supplied to various devices from each hydraulic pressure control unit 17 in the same manner as described above, and after use, the hydraulic oil passing through the hydraulic oil return pipe 19 is returned to the return pipe. The return direction switching valve 24 switched to the connection circuit 23 side passes through the return pipe connection circuit 23, the hydraulic hose 41, the hydraulic oil return circuit 62, and flows through the return side circuit 62 a of the hydraulic motor 55 and the hydraulic control unit 57. Return to the oil tank 58. The pilot hydraulic fluid passing through the hydraulic fluid return pipe 19a passes through the return pipe connection circuit 23, the hydraulic hose 41, and the hydraulic fluid return circuit 64 because the on-off valve 24a is closed. The flow returns to the hydraulic oil tank 58 through the return side circuit 62 b of 55.

これにより、前記同様に、杭打機11の運転台などに設けた操作レバーなどによって各油圧制御部17を操作することにより、上部旋回体の旋回状態やオーガの状態を走行可能な状態とした後、下部走行体の走行手段を作動させることにより、杭打機11を走行させることができ、安全な待避場所に杭打機11を待避させることができる。   Thus, similarly to the above, by operating each hydraulic control unit 17 with an operating lever or the like provided on the cab of the pile driving machine 11, the turning state of the upper turning body and the state of the auger are brought into a travelable state. Thereafter, by operating the traveling means of the lower traveling body, the pile driving machine 11 can be driven, and the pile driving machine 11 can be retracted to a safe retreat place.

このように、前記杭打機11は、緊急脱出装置が、図1に示すように、作動油タンクを持たない第1の緊急脱出装置31であっても、図2に示すように、作動油タンクを有する第2の緊急脱出装置51であっても、油圧ホース41の接続箇所と、戻り方向切替弁24及び開閉弁24aの切り替えとによって対応することができる。したがって、作業現場で待機させる緊急脱出装置の形式に関係なく杭打機11を使用することができ、緊急脱出装置の形式に応じた油圧回路を有する杭打機を選択する必要がなくなる。   In this way, the pile driver 11 is configured so that even if the emergency escape device is the first emergency escape device 31 having no hydraulic oil tank as shown in FIG. Even the second emergency escape device 51 having a tank can cope with the connection location of the hydraulic hose 41 and the switching of the return direction switching valve 24 and the on-off valve 24a. Therefore, the pile driver 11 can be used regardless of the type of the emergency escape device that is on standby at the work site, and there is no need to select a pile driver having a hydraulic circuit corresponding to the type of the emergency escape device.

なお、前記形態例では、緊急脱出装置を使用して脱出させる油圧式作業機として、鉄道軌道内で杭打作業を行う杭打機を例示したが、本発明の油圧式作業機は、エンジンにより駆動される油圧ポンプから油圧回路を介して供給される作動油により作動する走行装置を備えたクレーン、ショベルをはじめとする各種油圧式作業機に適用できる。また、油圧式作業機の作業場所も特に限定されるものではなく、架線下や橋梁下、トンネル内などのクレーンを使用できない場所で作業する各種油圧式作業機に適用できる。   In the above-described embodiment, the pile driving machine that performs the pile driving work in the railway track is exemplified as the hydraulic working machine that is escaped by using the emergency escape device, but the hydraulic working machine of the present invention is based on the engine. The present invention can be applied to various hydraulic working machines such as cranes and excavators provided with a traveling device that is operated by hydraulic oil supplied from a driven hydraulic pump via a hydraulic circuit. The work place of the hydraulic working machine is not particularly limited, and can be applied to various hydraulic working machines that work in places where cranes cannot be used, such as under overhead lines, under bridges, and in tunnels.

また、油圧ホース接続部にセルフシールカップリングを用いることにより、油圧ホースの着脱によって油圧回路の開閉を自動的に行うことができ、操作性の向上を図ることができるが、開閉弁を用いて油圧回路の開閉を行うこともできる。   In addition, by using a self-seal coupling at the hydraulic hose connection, the hydraulic circuit can be opened and closed automatically by attaching and detaching the hydraulic hose, and operability can be improved. The hydraulic circuit can also be opened and closed.

11…杭打機、12…油圧回路、13…エンジン、14…油圧ポンプ、14a…吐出配管、15…油圧モータ、16…油圧シリンダ、17…油圧制御部、18…作動油タンク、19,19a…作動油戻り配管、21…供給配管接続回路、21a…分岐点、22…チェックバルブ、23…戻り配管接続回路、23a…分岐点、24…戻り方向切替弁、24a…開閉弁、25…作動油吸込接続回路、26…セルフシールカップリング、31…第1の緊急脱出装置、32…脱出用油圧ポンプ、32a…吐出管、32b…吸込管、33…エンジン、34…セルフシールカップリング、41…油圧ホース、51…第2の緊急脱出装置、52…油圧回路、53…エンジン、54…油圧ポンプ、55…油圧モータ、56…油圧シリンダ、57…油圧制御部、58…作動油タンク、61…作動油供給回路、62…作動油戻り回路、62a,62b…戻り側回路、63…作動油供給回路、64…作動油戻り回路、65…セルフシールカップリング DESCRIPTION OF SYMBOLS 11 ... Pile driver, 12 ... Hydraulic circuit, 13 ... Engine, 14 ... Hydraulic pump, 14a ... Discharge piping, 15 ... Hydraulic motor, 16 ... Hydraulic cylinder, 17 ... Hydraulic control part, 18 ... Hydraulic oil tank, 19, 19a ... hydraulic oil return pipe, 21 ... supply pipe connection circuit, 21a ... branch point, 22 ... check valve, 23 ... return pipe connection circuit, 23a ... branch point, 24 ... return direction switching valve, 24a ... on-off valve, 25 ... operation Oil suction connection circuit, 26 ... self-sealing coupling, 31 ... first emergency escape device, 32 ... hydraulic pump for escape, 32a ... discharge pipe, 32b ... suction pipe, 33 ... engine, 34 ... self-sealing coupling, 41 DESCRIPTION OF SYMBOLS ... Hydraulic hose, 51 ... Second emergency escape device, 52 ... Hydraulic circuit, 53 ... Engine, 54 ... Hydraulic pump, 55 ... Hydraulic motor, 56 ... Hydraulic cylinder, 57 ... Hydraulic control unit, 8 ... hydraulic oil tank, 61 ... hydraulic oil supply circuit, 62 ... hydraulic oil return circuit, 62a, 62b ... back-side circuit, 63 ... hydraulic oil supply circuit, 64 ... hydraulic oil return circuit, 65 ... self-sealing coupling

Claims (2)

エンジンにより駆動される油圧ポンプから油圧制御部を有する油圧回路を介して供給される作動油により作動する油圧式作業機において、前記油圧回路は、前記油圧ポンプから前記油圧制御部に作動油を供給する吐出配管から分岐した供給配管接続回路と、該供給配管接続回路の分岐点と前記油圧ポンプとの間の配管に設けられて油圧ポンプ方向への作動油の流れを規制する手段と、使用後の作動油を作動油タンクに戻す作動油戻り配管から分岐した戻り配管接続回路と、該戻り配管接続回路の分岐点に設けられて作動油の戻り方向を前記作動油タンク方向と前記戻り配管接続回路方向とに切り替える戻り方向切替弁と、作動油タンク内の作動油を吸い込む作動油吸込接続回路とを備え、
該油圧式作業機が故障したときに、該油圧式作業機の作動油タンク内の作動油を使用する第1の緊急脱出装置を用いて該油圧式作業機を緊急脱出させるときには、前記第1の緊急脱出装置の油圧ポンプから吐出された作動油を前記供給配管接続回路を介して前記油圧制御部に供給するとともに、前記戻り方向切替弁により使用後の作動油の戻り方向を前記作動油戻り配管に設定して使用後の作動油を該油圧式作業機の作動油タンクに戻し、該作動油タンク内の作動油を前記作動油吸込接続回路を介して前記第1の緊急脱出装置の油圧ポンプで吸い込むように設定し、
該油圧式作業機が故障したときに、第2の緊急脱出装置の作動油タンク内の作動油を使用する第2の緊急脱出装置を用いて該油圧式作業機を緊急脱出させるときには、前記第2の緊急脱出装置の油圧ポンプから吐出された作動油を前記供給配管接続回路を介して前記油圧制御部に供給するとともに、前記戻り方向切替弁により使用後の作動油の戻り方向を戻り配管接続回路に設定し、前記作動油戻り配管を介して前記第2の緊急脱出装置の作動油タンクに前記使用後の作動油を戻し、該作動油タンク内の作動油を前記作動油吸込接続回路を介して前記第2の緊急脱出装置の油圧ポンプで吸い込むように設定することを特徴とする油圧式作業機。
In a hydraulic working machine operated by hydraulic oil supplied from a hydraulic pump driven by an engine via a hydraulic circuit having a hydraulic control unit, the hydraulic circuit supplies hydraulic oil from the hydraulic pump to the hydraulic control unit A supply piping connection circuit branched from the discharge piping, a means provided in a piping between the branch point of the supply piping connection circuit and the hydraulic pump to restrict the flow of hydraulic oil in the direction of the hydraulic pump; A return pipe connection circuit branched from the hydraulic oil return pipe returning the hydraulic oil to the hydraulic oil tank, and the return direction of the hydraulic oil provided at the branch point of the return pipe connection circuit is connected to the hydraulic oil tank direction and the return pipe connection. A return direction switching valve for switching to the circuit direction and a hydraulic oil suction connection circuit for sucking hydraulic oil in the hydraulic oil tank,
When the hydraulic work machine breaks down, the first emergency escape device using the hydraulic oil in the hydraulic oil tank of the hydraulic work machine is used to make the hydraulic work machine emergency escape. The hydraulic oil discharged from the hydraulic pump of the emergency escape device is supplied to the hydraulic control unit via the supply piping connection circuit, and the return direction of the hydraulic oil after use is returned by the return direction switching valve. The hydraulic oil set in the pipe is returned to the hydraulic oil tank of the hydraulic work machine after use, and the hydraulic oil in the hydraulic oil tank is supplied to the hydraulic oil of the first emergency escape device via the hydraulic oil suction connection circuit. Set to inhale with a pump,
When the hydraulic work machine is in trouble, the second emergency escape device using the hydraulic oil in the hydraulic oil tank of the second emergency escape device is used to make an emergency escape using the second emergency escape device. The hydraulic oil discharged from the hydraulic pump of the emergency escape device 2 is supplied to the hydraulic control unit via the supply pipe connection circuit, and the return direction of the used hydraulic oil is connected to the return pipe by the return direction switching valve. The hydraulic oil after use is returned to the hydraulic oil tank of the second emergency escape device through the hydraulic oil return pipe, and the hydraulic oil in the hydraulic oil tank is connected to the hydraulic oil suction connection circuit. Via a hydraulic pump of the second emergency escape device.
前記供給配管接続回路、前記戻り配管接続回路及び前記作動油吸込接続回路は、前記緊急脱出装置の油圧回路に接続するための油圧ホースとの接続部にセルフシールカップリングをそれぞれ備えていることを特徴とする請求項1記載の油圧式作業機。   The supply pipe connection circuit, the return pipe connection circuit, and the hydraulic oil suction connection circuit each include a self-seal coupling at a connection portion with a hydraulic hose for connecting to the hydraulic circuit of the emergency escape device. The hydraulic working machine according to claim 1, characterized in that:
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