JP2017003183A - Heat insulation box body - Google Patents

Heat insulation box body Download PDF

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JP2017003183A
JP2017003183A JP2015116710A JP2015116710A JP2017003183A JP 2017003183 A JP2017003183 A JP 2017003183A JP 2015116710 A JP2015116710 A JP 2015116710A JP 2015116710 A JP2015116710 A JP 2015116710A JP 2017003183 A JP2017003183 A JP 2017003183A
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inner box
box
heat insulating
heat insulation
space
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JP6694243B2 (en
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隆明 吉田
Takaaki Yoshida
隆明 吉田
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Toshiba Lifestyle Products and Services Corp
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Toshiba Lifestyle Products and Services Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a refrigerator which includes a vacuum heat insulation panel and a foam insulation material in a heat insulation space of a cabinet, makes a cavity, which is not filled with the foam insulation material, less likely to occur, and achieves excellent manufacturability.SOLUTION: A heat insulation box body includes: an inner box 3 having a left side surface 3a, a right side surface 3b, an upper surface 3c, a bottom surface 3d, and a back surface 3e; an outer box which is provided at the outer side of the inner box 3 and forms a heat insulation space with the inner box 3; and a foam insulation material provided in the heat insulation space. Gas drainage holes 3e-1, which discharge a gas when the heat insulation space is filled with the foam insulation material, are provided on at least one of the left side surface 3a, the right side surface 3b, the upper surface 3c, the bottom surface 3d, and the back surface 3e of the inner box 3. Air permeable sheets 32a, 32b, 34 are bonded to heat insulation space sides of surfaces of the inner box 3 which do not have the gas drainage holes 3e-1.SELECTED DRAWING: Figure 3

Description

本発明の実施形態は、断熱箱体に関するものである。   Embodiment of this invention is related with a heat insulation box.

従来、冷蔵庫などの断熱箱体は、外箱と内箱との間に形成された断熱空間に発泡断熱材を充填して構成され、その内部に貯蔵空間が形成されている。このような断熱箱体では、外箱と内箱との間に充填する発泡断熱材の一部を発泡断熱材より断熱性能に優れた真空断熱材に置き換えることで、貯蔵空間を区画する壁厚の薄型化を図り貯蔵空間の容積を拡張しているが、断熱箱体の壁厚の薄型化に伴い剛性が低下する問題がある。これに対して、剛性の高い真空断熱材を採用したり、発泡断熱材中にグラスファイバを混合したり、外箱の各部位に補強板を設置したりするなどの種々の対策がとられている。   Conventionally, a heat insulating box such as a refrigerator is configured by filling a heat insulating space formed between an outer box and an inner box with a foam heat insulating material, and a storage space is formed therein. In such a heat insulation box, the wall thickness that partitions the storage space by replacing a part of the foam insulation filled between the outer box and the inner box with a vacuum insulation better in insulation performance than the foam insulation. However, there is a problem that the rigidity is lowered as the wall thickness of the heat insulating box is reduced. In response to this, various measures have been taken, such as adopting highly rigid vacuum heat insulating materials, mixing glass fibers in foam heat insulating materials, and installing reinforcing plates in each part of the outer box. Yes.

特開2008−101791号公報JP 2008-101791 A

本発明が解決しようとする課題は、前記の薄壁化に伴う内箱の剛性の低下を解決することができる断熱箱体を提供することである。   The problem to be solved by the present invention is to provide a heat insulating box that can solve the decrease in rigidity of the inner box due to the thinning of the wall.

本実施形態の断熱箱体は、左側面、右側面、上面、底面、及び背面を有する内箱と、前記内箱の外側に設けられ前記内箱との間で断熱空間を形成する外箱と、前記断熱空間に設けられた発泡断熱材とを備え、前記内箱の左側面、右側面、上面、底面、背面の少なくともいずれか1つの面に前記発泡断熱材の充填時にガスを排出するガス抜き孔が設けられ断熱箱体であって、前記内箱の前記ガス抜き孔を有さない面の断熱空間側に通気性シートが貼付されているものである。   The heat insulation box of this embodiment includes an inner box having a left side surface, a right side surface, an upper surface, a bottom surface, and a back surface, and an outer box that is provided outside the inner box and forms a heat insulation space between the inner box and the inner box. And a foam heat insulating material provided in the heat insulating space, and a gas that exhausts gas when filling the foam heat insulating material on at least one of the left side surface, the right side surface, the top surface, the bottom surface, and the back surface of the inner box It is a heat insulation box provided with a vent hole, and a breathable sheet is stuck on the heat insulation space side of the surface of the inner box that does not have the gas vent hole.

本発明の一実施形態に係る断熱箱体の断面図である。It is sectional drawing of the heat insulation box which concerns on one Embodiment of this invention. 図1のA−A断面図である。It is AA sectional drawing of FIG. 内箱を背面から見た斜視図である。It is the perspective view which looked at the inner box from the back. 断熱箱体の分解斜視図である。It is a disassembled perspective view of a heat insulation box. 発泡断熱材の発泡原液の広がり状態を示す図である。It is a figure which shows the spreading state of the foaming undiluted | stock solution of a foam heat insulating material.

以下、図面に基づいて本発明の一実施形態について説明する。   Hereinafter, an embodiment of the present invention will be described with reference to the drawings.

本実施形態に係る断熱箱体1は、左側壁、右側壁、天井壁、底壁及び背壁を備えた前面に開口する箱状をなしており、その内部に区画された貯蔵室を冷却する冷凍サイクルとともに前面開口部を閉塞する扉が設けられ冷蔵庫を構成する。   The heat insulation box 1 according to the present embodiment has a box shape that opens to the front surface provided with a left side wall, a right side wall, a ceiling wall, a bottom wall, and a back wall, and cools a storage room partitioned inside the box. A door that closes the front opening together with the refrigeration cycle is provided to constitute a refrigerator.

断熱箱体1は、鋼板製の外箱2と合成樹脂製の内箱3との間に断熱空間4を形成し、この断熱空間4にウレタンフォーム等の発泡断熱材20や真空断熱パネル22が設けられている。内箱3の内側には、複数の貯蔵室が設けられており、具体的には、図1に示すように、上段から順に、冷蔵室6、野菜室7が設けられ、その下方に製氷室8と小冷凍室9が左右に並べて設けられ、これらの下方に冷凍室10が設けられている。   The heat insulation box 1 forms a heat insulating space 4 between an outer box 2 made of steel plate and an inner box 3 made of synthetic resin, and a foam heat insulating material 20 such as urethane foam or a vacuum heat insulating panel 22 is formed in the heat insulating space 4. Is provided. A plurality of storage rooms are provided inside the inner box 3. Specifically, as shown in FIG. 1, a refrigeration room 6 and a vegetable room 7 are provided in order from the top, and an ice making room is provided below the storage room 6. 8 and a small freezer compartment 9 are provided side by side, and a freezer compartment 10 is provided below them.

冷蔵室6及び野菜室7は、いずれも冷蔵温度帯(例えば、1〜4℃)に冷却される貯蔵室であり、それらの間は、合成樹脂製の仕切板11により上下に仕切られている。   The refrigerator compartment 6 and the vegetable compartment 7 are both storage compartments cooled to a refrigeration temperature zone (for example, 1 to 4 ° C.), and the space between them is partitioned up and down by a partition plate 11 made of synthetic resin. .

野菜室7の下方は、内部に断熱材が設けられた断熱仕切壁12によって仕切られ、冷凍温度帯(例えば、−10〜−20℃)に冷却される冷凍空間が形成されている。この冷凍空間は、仕切板13によって上下に区画され、その上方空間が更に仕切板14によって左右に分割され製氷室8及び小冷凍室9が設けられ、仕切板13の下方に冷凍室10が設けられている。   Below the vegetable compartment 7 is partitioned by a heat insulating partition wall 12 provided with a heat insulating material inside, and a refrigerated space cooled to a refrigeration temperature zone (for example, −10 to −20 ° C.) is formed. This freezing space is partitioned vertically by a partition plate 13, and the upper space is further divided into left and right by a partition plate 14 to provide an ice making chamber 8 and a small freezing chamber 9, and a freezing chamber 10 is provided below the partition plate 13. It has been.

断熱箱体1の外郭を構成する外箱2は、左側面2a、右側面2b、天面2c、底面2d及び背面2eを有する前面に開口した箱状をなしている。左側面2a、右側面2b、天面2cは、一枚の長尺な鋼板をほぼU字状に折曲することにより形成されている。底面2d及び背面2eは、左側面2a、右側面2b、及び天面2cと別個に設けられた鋼板を所定形状に成形した部材であり、底面2dには、冷凍サイクルの一部を構成する圧縮機や凝縮器が収納される機械室15を形成するための段差部2d−1が折曲形成されている(図4及び図5参照)。   The outer box 2 constituting the outer shell of the heat insulating box 1 has a box shape opened to the front surface having the left side surface 2a, the right side surface 2b, the top surface 2c, the bottom surface 2d and the back surface 2e. The left side surface 2a, the right side surface 2b, and the top surface 2c are formed by bending a single long steel plate into a substantially U shape. The bottom surface 2d and the back surface 2e are members in which steel plates provided separately from the left side surface 2a, the right side surface 2b, and the top surface 2c are formed into a predetermined shape. The bottom surface 2d is a compression that forms part of the refrigeration cycle. A step 2d-1 is formed to form a machine room 15 in which a machine and a condenser are accommodated (see FIGS. 4 and 5).

図2に示すように、左側面2a及び右側面2bの前端部には、幅方向内方に突出するフランジ部2a−1、2b−1が形成され、左側面2a及び右側面2bの後端部には、前方に指向するフランジ部2a−2、2b−2が形成されている。更に、背面2eの左右の両端部には、左側面2a及び右側面2bのフランジ部2a−2、2b−2に挿入係合されるフランジ部2e−1、2e−2が形成されている。   As shown in FIG. 2, flange portions 2a-1 and 2b-1 projecting inward in the width direction are formed at the front end portions of the left side surface 2a and the right side surface 2b, and the rear ends of the left side surface 2a and the right side surface 2b. The part is formed with flanges 2a-2 and 2b-2 which are directed forward. Furthermore, flange portions 2e-1 and 2e-2 that are inserted and engaged with the flange portions 2a-2 and 2b-2 of the left side surface 2a and the right side surface 2b are formed at the left and right ends of the back surface 2e.

外箱2の左側面2a、右側面2b、天面2c、底面2d及び背面2eの断熱空間4側には、平板状の真空断熱パネル22が熱可塑性接着剤(ホットメルト)などの接着剤で貼り付けられ、これにより、内箱3との間に形成される断熱空間4に真空断熱パネル22を配設している。   On the heat insulation space 4 side of the left side surface 2a, right side surface 2b, top surface 2c, bottom surface 2d and back surface 2e of the outer box 2, a flat vacuum heat insulation panel 22 is formed with an adhesive such as a thermoplastic adhesive (hot melt). The vacuum heat insulation panel 22 is arrange | positioned in the heat insulation space 4 formed by sticking and the inner box 3 by this.

また、背面2eの左右両側部には、図2及び図4に示すように、上下方向の中央付近に発泡断熱材20の発泡原液Pを断熱空間4へ注入するための注入孔16が穿設されている。   Further, as shown in FIGS. 2 and 4, injection holes 16 for injecting the foaming stock solution P of the foam heat insulating material 20 into the heat insulating space 4 are formed in the left and right sides of the back surface 2 e as shown in FIGS. 2 and 4. Has been.

内箱3は、合成樹脂材を真空成形機によって成形したもので、外箱2の左側面2a、右側面2b、天面2c、底面2d及び背面2eとそれぞれ対向する左側面3a、右側面3b、天面3c、底面3d及び背面3eを有する前面に開口した箱状をなしており、外箱2との間で断熱空間4を形成する。   The inner box 3 is formed by molding a synthetic resin material with a vacuum molding machine. The left side surface 3a and the right side surface 3b are respectively opposed to the left side surface 2a, the right side surface 2b, the top surface 2c, the bottom surface 2d, and the back surface 2e of the outer box 2. A box shape is formed in the front surface having the top surface 3c, the bottom surface 3d, and the back surface 3e, and the heat insulating space 4 is formed between the outer box 2 and the outer surface 2.

外箱2及び内箱3で形成された断熱空間4には、外箱2に貼付された真空断熱パネル22が設けられ、真空断熱パネル22以外の箇所に発泡断熱材20や冷凍サイクルの一部を構成する放熱パイプなどの冷媒パイプ(不図示)が配設されている。本実施形態では、外箱2に貼付された真空断熱パネル22と内箱3の左側面3a、右側面3b、天面3c、底面3d及び背面3eとの間には発泡断熱材20が設けられており、この発泡断熱材20によって外箱2と内箱3とが一体化している。   The heat insulating space 4 formed by the outer box 2 and the inner box 3 is provided with a vacuum heat insulating panel 22 affixed to the outer box 2. A refrigerant pipe (not shown) such as a heat radiating pipe is provided. In the present embodiment, a foam heat insulating material 20 is provided between the vacuum heat insulating panel 22 affixed to the outer box 2 and the left side surface 3a, right side surface 3b, top surface 3c, bottom surface 3d and back surface 3e of the inner box 3. The outer box 2 and the inner box 3 are integrated by the foam heat insulating material 20.

内箱3の左側面3a及び右側面3bには、貯蔵室6、7、8、9、10へ突出するビード17が設けられている。ビード17は、図1に示すように、左右の側面3a、3bの対向する位置に設けられた前後方向に延びる突条形状をなしており、不図示の棚板や引出容器を支持する。   A bead 17 is provided on the left side surface 3a and the right side surface 3b of the inner box 3 so as to project into the storage chambers 6, 7, 8, 9, and 10. As shown in FIG. 1, the bead 17 has a ridge shape extending in the front-rear direction provided at a position where the left and right side surfaces 3a and 3b face each other, and supports a shelf plate and a drawer container (not shown).

内箱3の左側面3a及び右側面3bの前端部には、外箱2の左側面2a及び右側面2bのフランジ部2a−1、2b−1に挿入係合されるフランジ部3a−1、3b−1が形成されている。   At the front end portions of the left side surface 3a and the right side surface 3b of the inner box 3, flange portions 3a-1, which are inserted and engaged with the flange portions 2a-1, 2b-1 of the left side surface 2a and the right side surface 2b of the outer case 2, 3b-1 is formed.

内箱3の背面3eには、断熱仕切壁12を形成する仕切部3fが内箱3の前面開口部に向けて突出している。図3に示すように、この仕切部3fは内箱3の左側面3a、右側面3b、及び背面3eに開口し、この開口を介して外箱2と内箱3との間に形成される断熱空間4が断熱仕切壁12の内部と連通している。   On the back surface 3 e of the inner box 3, a partition portion 3 f that forms the heat insulating partition wall 12 protrudes toward the front opening of the inner box 3. As shown in FIG. 3, the partition portion 3f opens on the left side surface 3a, the right side surface 3b, and the back surface 3e of the inner box 3, and is formed between the outer box 2 and the inner box 3 through this opening. The heat insulating space 4 communicates with the inside of the heat insulating partition wall 12.

また、内箱3の背面3eには、貯蔵室から断熱空間へ貫通するガス抜き孔3e−1が設けられており、断熱空間4に発泡断熱材20を充填する際に断熱空間4の空気をガス抜き孔3e−1から外部へ排出する。この例では、内箱3の背面3eの左右側部に複数個のガス抜き孔3e−1が上下方向に間隔をあけて設けられている。なお、本実施形態では、ガス抜き孔3e−1は、内箱3の背面3eに設けられ、左側面3a、右側面3b、天面3c、及び底面3dに設けられていない。   Further, the back surface 3e of the inner box 3 is provided with a gas vent hole 3e-1 penetrating from the storage chamber to the heat insulation space, and when the heat insulation space 4 is filled with the foam heat insulating material 20, the air in the heat insulation space 4 is discharged. The gas is discharged to the outside through the vent hole 3e-1. In this example, a plurality of gas vent holes 3e-1 are provided in the left and right sides of the back surface 3e of the inner box 3 at intervals in the vertical direction. In the present embodiment, the vent hole 3e-1 is provided on the back surface 3e of the inner box 3, and is not provided on the left side surface 3a, the right side surface 3b, the top surface 3c, and the bottom surface 3d.

内箱3の底面3dには、外箱2の底面2dの段差部2d−1に対応して機械室15を形成するための段差部3d−1が形成されている。   On the bottom surface 3d of the inner box 3, a step portion 3d-1 for forming the machine room 15 corresponding to the step portion 2d-1 of the bottom surface 2d of the outer box 2 is formed.

また、内箱3の左側面3a、右側面3b、天面3c、及び底面3dには、断熱空間4から貯蔵室6、7、8、9、10へ陥没する凹溝18a、18bが設けられている。左側面3a及び右側面3bに設けられた凹溝18a、18bは上下方向に沿って直線状に設けられ、天面3c及び底面3dに設けられた凹溝18a、18bは左右方向に沿って直線状に設けられており、この例では、内箱3の隣接する面に設けられた凹溝18a、18bの端部が接続され、凹溝18a、18bが左側面3a、天面3c、右側面3b、及び底面3dを周回するように一続きに設けられている。このような内箱3の左側面3a、天面3c、右側面3b、及び底面3dを周回するように設けられた凹溝18a、18bは、内箱3の前部と後部に前後方向に間隔をあけて複数設けられてもよい。   Further, the left side surface 3a, the right side surface 3b, the top surface 3c, and the bottom surface 3d of the inner box 3 are provided with concave grooves 18a and 18b that are recessed from the heat insulating space 4 into the storage chambers 6, 7, 8, 9, and 10, respectively. ing. The concave grooves 18a and 18b provided on the left side surface 3a and the right side surface 3b are provided linearly along the vertical direction, and the concave grooves 18a and 18b provided on the top surface 3c and the bottom surface 3d are linear along the horizontal direction. In this example, the ends of the concave grooves 18a and 18b provided on the adjacent surfaces of the inner box 3 are connected, and the concave grooves 18a and 18b are connected to the left side surface 3a, the top surface 3c, and the right side surface. 3b and the bottom surface 3d are provided in a row so as to go around. The concave grooves 18a and 18b provided around the left side surface 3a, the top surface 3c, the right side surface 3b, and the bottom surface 3d of the inner box 3 are spaced in the front-rear direction at the front and rear portions of the inner box 3. A plurality may be provided with a gap.

このような内箱3には、図2及び図3に示すように、背面3eに設けられたガス抜き孔3e−1を外側から覆うように背面3eの断熱空間4側に帯状の通気性シート30が内箱3の背面3eの左右側部に1つずつ貼付されている。通気性シート30は、背面3eの上端から下端まで背面3eに開口する仕切部3fを跨いで上下方向に沿って設けられ、上下方向に間隔をあけて設けられた複数のガス抜き孔3e−1を1つの通気性シート30が覆っている。   As shown in FIGS. 2 and 3, the inner box 3 has a belt-like breathable sheet on the heat insulating space 4 side of the back surface 3e so as to cover the gas vent hole 3e-1 provided on the back surface 3e from the outside. 30 are attached to the left and right sides of the back surface 3e of the inner box 3 one by one. The breathable sheet 30 is provided along the vertical direction across the partition portion 3f that opens from the upper end to the lower end of the rear surface 3e, and is provided with a plurality of gas vent holes 3e-1 provided at intervals in the vertical direction. Is covered with one breathable sheet 30.

また、内箱3の断熱空間4側には、ガス抜き孔3e−1を覆う通気性シート30以外にも、複数の通気性シート32a、32b、34、36が貼付されている。   In addition to the breathable sheet 30 covering the gas vent hole 3e-1, a plurality of breathable sheets 32a, 32b, 34, and 36 are attached to the heat insulating space 4 side of the inner box 3.

具体的には、通気性シート32a、32b、34は、内箱3においてガス抜き孔3e−1が設けられていない面に貼付されている帯状の通気性シートであり、内箱3を構成する複数の面にわたって設けられている。   Specifically, the air permeable sheets 32 a, 32 b, and 34 are belt-like air permeable sheets attached to the surface of the inner box 3 where the gas vent holes 3 e-1 are not provided, and constitute the inner box 3. It is provided over a plurality of surfaces.

通気性シート32a、32bは、内箱3に設けられた凹溝18a、18bの底面に貼付され、内箱3の左側面3a、天面3c、右側面3b、及び底面3dに設けられている。なお、本実施形態では、内箱3の左側面3a及び右側面3bの断熱空間4側に開口する仕切部3fやビード17が形成されているが、通気性シート32a、32bは、仕切部3fやビード17を跨いで設けられ、内箱3の左側面3a、天面3c、右側面3b、及び底面3dを途切れること無く周回するように設けられている。   The breathable sheets 32a and 32b are affixed to the bottom surfaces of the concave grooves 18a and 18b provided in the inner box 3, and are provided on the left side surface 3a, the top surface 3c, the right side surface 3b, and the bottom surface 3d of the inner box 3. . In addition, in this embodiment, although the partition part 3f and the bead 17 which open to the heat insulation space 4 side of the left side surface 3a and the right side surface 3b of the inner box 3 are formed, the air permeable sheets 32a and 32b are the partition part 3f. Or the bead 17 and is provided so as to circulate without breaking the left side surface 3a, the top surface 3c, the right side surface 3b, and the bottom surface 3d of the inner box 3.

凹溝18a、18bに設けられた通気性シート32a、32bの厚みは、図2に例示すように、凹溝18の深さより大きく、凹溝18a、18bに設けられた通気性シート32a、32bが左側面3a、天面3c、右側面3b、及び底面3dより断熱空間4側へ飛び出している。   As shown in FIG. 2, the thickness of the air permeable sheets 32a and 32b provided in the concave grooves 18a and 18b is larger than the depth of the groove 18 and the air permeable sheets 32a and 32b provided in the concave grooves 18a and 18b. Protrudes from the left side surface 3a, the top surface 3c, the right side surface 3b, and the bottom surface 3d to the heat insulating space 4 side.

通気性シート34は、内箱3の左右の側面3a、3bに貼付された通気性シートであり、内箱3の前部から後方へ向けて延び凹溝18a、18bに設けられた通気性シート32a、32bと交差している。上記のように凹溝18a、18bに設けられた通気性シート32a、32bは左右の側面3a、3bから断熱空間4側へ飛び出ているため、前後方向に沿って延びる通気性シート34が、凹溝18a、18bに設けられた通気性シート32a、32bと交差する箇所において接触状態で重なっている。通気性シート34の後端部は、左右の側面3a、3bの後端で幅方向内方へ折れ曲がり背面3eの側部まで延びて、ガス抜き孔3e−1を覆う上下方向に延びる通気性シート30と交差し接触状態で重なっている。このような通気性シート34は、上下方向に間隔をあけて複数枚設けられており、内箱3の左右の側面3a、3bにおいて上下方向に延びる通気性シート30と格子状に設けられている。   The breathable sheet 34 is a breathable sheet attached to the left and right side surfaces 3a, 3b of the inner box 3, and extends from the front portion of the inner box 3 to the rear and is provided in the recessed grooves 18a, 18b. Crosses 32a and 32b. As described above, since the air permeable sheets 32a and 32b provided in the concave grooves 18a and 18b protrude from the left and right side surfaces 3a and 3b to the heat insulating space 4 side, the air permeable sheets 34 extending along the front-rear direction are recessed. It overlaps in the contact state in the location which cross | intersects the air permeable sheets 32a and 32b provided in the grooves 18a and 18b. The rear end portion of the breathable sheet 34 is bent inward in the width direction at the rear ends of the left and right side surfaces 3a and 3b, extends to the side portion of the back surface 3e, and extends in the vertical direction to cover the gas vent hole 3e-1. Crossing 30 and overlapping in contact. A plurality of such air-permeable sheets 34 are provided at intervals in the vertical direction, and are provided in a lattice pattern with the air-permeable sheets 30 extending in the vertical direction on the left and right side surfaces 3 a and 3 b of the inner box 3. .

通気性シート36は内箱3の背面3eに貼付された帯状の通気性シートであり、2つの通気性シート36が背面3eの斜めに対向する角部を結ぶ対角線状に貼付され、背面3eの略中央部で交差し接触状態で重なっている。   The breathable sheet 36 is a belt-shaped breathable sheet affixed to the back surface 3e of the inner box 3. The two breathable sheets 36 are affixed in a diagonal line connecting diagonally opposite corners of the back surface 3e. It intersects at approximately the center and overlaps in contact.

内箱3の断熱空間4側に貼付された各通気性シート30、32a、32b、34、36は、通気性を持つ柔軟なシート材であれば素材は特に限定されず、例えば、連続気泡のウレタンフォームあるいはゴムの発泡シートや、不織布あるいは織物などの繊維シートを用いることができる。通気性シート30、32a、32b、34、36の厚みは、断熱空間4に注入される発泡原液Pが通気性シート30、32a、32b、34、36の内部まで浸透可能な厚みであることが好ましい。   The breathable sheets 30, 32a, 32b, 34, and 36 affixed to the heat insulating space 4 side of the inner box 3 are not particularly limited as long as they are flexible sheet materials having breathability. A foam sheet of urethane foam or rubber, or a fiber sheet such as a nonwoven fabric or a woven fabric can be used. The thickness of the air permeable sheets 30, 32 a, 32 b, 34, 36 is such that the foaming stock solution P injected into the heat insulating space 4 can penetrate into the air permeable sheets 30, 32 a, 32 b, 34, 36. preferable.

また、内箱3に貼付された各通気性シート30、32a、32b、34、36の厚みは、全て同一であっても良いが、本実施形態では、通気性シート32a、32bの厚みが、通気性シート30、34、36と異なっている。具体的には、凹溝18a内に設けられた通気性シート32aが最も肉厚に設けられ、凹溝18b内に設けられた通気性シート32bが凹溝18a内に設けられた通気性シート32aより肉薄に設けられ、内箱3の背面3eに設けられた通気性シート30、34、36が最も肉薄に設けられており、ガス抜き孔3e−1から離れた位置に貼付される通気性シートが、ガス抜き孔3e−1に近接する通気性シートより肉厚に設けられている。   Further, the thickness of each of the breathable sheets 30, 32a, 32b, 34, and 36 affixed to the inner box 3 may be the same, but in the present embodiment, the thickness of the breathable sheets 32a and 32b is Different from the breathable sheets 30, 34, 36. Specifically, the breathable sheet 32a provided in the concave groove 18a is provided with the largest thickness, and the breathable sheet 32b provided in the concave groove 18b is provided in the concave groove 18a. The air-permeable sheet 30, 34, 36 provided on the back surface 3 e of the inner box 3 is provided with the thinnest wall, and is attached to a position away from the gas vent hole 3 e-1. Is provided thicker than the breathable sheet adjacent to the gas vent 3e-1.

ここで通気性シート30、32a、32b、34、36の厚みの一例を挙げると、通気性シート30、32a、32b、34、36が連続気泡のウレタンフォームからなるシート材を使用する場合、凹溝18a内に設けられた通気性シート32aの厚みを10mm、凹溝18b内に設けられた通気性シート32bの厚みを7mm、内箱3の背面3eに設けられた通気性シート30、34、36の厚みを5mmに設けることができる。   Here, as an example of the thickness of the breathable sheets 30, 32a, 32b, 34, and 36, when the breathable sheets 30, 32a, 32b, 34, and 36 use a sheet material made of open cell urethane foam, The thickness of the air permeable sheet 32a provided in the groove 18a is 10 mm, the thickness of the air permeable sheet 32b provided in the recessed groove 18b is 7 mm, and the air permeable sheets 30, 34 provided on the back surface 3e of the inner box 3; The thickness of 36 can be provided at 5 mm.

次に、上記構成の断熱箱体1の製造方法について図4及び図5に基づいて説明する。   Next, the manufacturing method of the heat insulation box 1 of the said structure is demonstrated based on FIG.4 and FIG.5.

まず、外箱2の左側面2a、右側面2b、天面2c、底面2d及び背面2eの断熱空間4側に両面接着テープ或いはホットメルトなどの接着剤により真空断熱パネル22を接着する。   First, the vacuum heat insulating panel 22 is bonded to the heat insulating space 4 side of the left side surface 2a, right side surface 2b, top surface 2c, bottom surface 2d and back surface 2e of the outer box 2 with an adhesive such as double-sided adhesive tape or hot melt.

また、内箱3の断熱空間4側に両面接着テープなどの接着剤により通気性シート30、32a、32b、34、36を上述した所定の位置に貼付する。   Further, the breathable sheets 30, 32a, 32b, 34, and 36 are attached to the above-described predetermined positions on the heat insulating space 4 side of the inner box 3 with an adhesive such as a double-sided adhesive tape.

次いで、図4に示すように、真空断熱パネル22を設けた外箱2の左側面2a、右側面2b及び天面2cの内側に通気性シート30、32a、32b、34、36を貼付した内箱3を配置して、内箱3の左側面3aおよび右側面3bのフランジ部3a−1a、3b−1aを外箱2の左側面2aおよび右側面2bのフランジ部2a−1、2b−1に挿入係合する。   Next, as shown in FIG. 4, a breathable sheet 30, 32 a, 32 b, 34, 36 is affixed to the inside of the left side surface 2 a, the right side surface 2 b and the top surface 2 c of the outer box 2 provided with the vacuum heat insulation panel 22. The box 3 is arranged, and the flange portions 3a-1a and 3b-1a of the left side surface 3a and the right side surface 3b of the inner box 3 are connected to the flange portions 2a-1 and 2b-1 of the left side surface 2a and the right side surface 2b of the outer case 2. To be inserted and engaged.

そして、外箱2と内箱3の間に形成された断熱空間4において、真空断熱パネル22が存在しない箇所に冷凍サイクルを構成する放熱パイプなどの冷媒パイプや、断熱箱体1に設けられた電気部品から延びるリード線を配設した後、外箱2の底面2dを外箱2の左側面2a及び右側面2bに取り付け、更に、外箱2の背面2eを左側面2a、右側面2b、底面2dに取り付ける。   And in the heat insulation space 4 formed between the outer box 2 and the inner box 3, it was provided in the heat insulation box 1 or the refrigerant pipe such as a heat radiation pipe constituting the refrigeration cycle in a place where the vacuum heat insulation panel 22 does not exist. After arranging the lead wires extending from the electrical components, the bottom surface 2d of the outer box 2 is attached to the left side surface 2a and the right side surface 2b of the outer case 2, and the back surface 2e of the outer case 2 is further connected to the left side surface 2a, the right side surface 2b, Attach to the bottom 2d.

そして、図5に示すように、外箱2および内箱3の前面開口部を下方に向けつつ内箱3内に不図示の発泡治具を嵌め込んだ状態で、外箱2の背面2eに設けられた注入孔16に注入ノズル24を挿入し、注入ノズル24から吐出される発泡断熱材20の発泡原液Pを注入孔16より断熱空間4へ注入する。   Then, as shown in FIG. 5, with a foaming jig (not shown) fitted in the inner box 3 with the front openings of the outer box 2 and the inner box 3 facing downward, The injection nozzle 24 is inserted into the provided injection hole 16, and the foaming stock solution P of the foam insulation 20 discharged from the injection nozzle 24 is injected into the heat insulation space 4 through the injection hole 16.

注入孔16から断熱空間4へ注入された発泡原液Pは、外箱2および内箱3の前面開口部のフランジ部2a−1、2b−1、3a−1、3b−1で受けられた後、発泡により膨張して断熱箱体1の左側壁、右側壁、天井壁、及び底壁の内部を断熱箱体1の前側から後側へ充填され、その後、断熱箱体1の背面角部を回り込んで断熱箱体1の背壁に流れ込み背壁内部へ充填される。このような発泡断熱材20の充填の際に、内箱3の断熱空間4側に貼付された通気性シート30、32a、32b、34、36に発泡原液Pが浸み込み通気性シート30、32a、32b、34、36を含浸硬化させ、密度の高い強固な樹脂層が形成される。   After the foaming stock solution P injected into the heat insulating space 4 from the injection hole 16 is received by the flange portions 2a-1, 2b-1, 3a-1, 3b-1 of the front opening portions of the outer box 2 and the inner box 3. The inside of the left side wall, the right side wall, the ceiling wall, and the bottom wall of the heat insulation box 1 is expanded by foaming, and the inside of the heat insulation box 1 is filled from the front side to the rear side. It goes around and flows into the back wall of the heat insulation box 1 and fills the back wall. At the time of filling with the foam heat insulating material 20, the foaming stock solution P is immersed in the air permeable sheets 30, 32 a, 32 b, 34, 36 attached to the heat insulating space 4 side of the inner box 3, and the air permeable sheets 30, 32a, 32b, 34, and 36 are impregnated and hardened to form a strong resin layer having a high density.

そして、発泡断熱材20が断熱空間4全体に充填されると、外箱2の断熱空間4側に固定された真空断熱パネル22が発泡断熱材20によって内箱3に接着固定された断熱箱体1が得られる。   And when the foam insulation 20 is filled in the whole heat insulation space 4, the heat insulation box body in which the vacuum insulation panel 22 fixed to the heat insulation space 4 side of the outer box 2 is bonded and fixed to the inner box 3 by the foam insulation 20 1 is obtained.

以上のような本実施形態の断熱箱体1では、内箱3のガス抜き孔3e−1が設けられた背面3eだけでなく、ガス抜き孔3e−1が設けられていない面3a、3b、3c、3dにも通気性シート32a、32b、34が貼付されているため、これらの通気シート32a、32b、34も発泡断熱材20によって含浸硬化し、内箱3全体を補強することができ断熱箱体1の剛性を向上することができる。   In the heat insulation box 1 of this embodiment as described above, not only the back surface 3e of the inner box 3 where the gas vent holes 3e-1 are provided, but also the surfaces 3a, 3b where the gas vent holes 3e-1 are not provided. Since the air permeable sheets 32a, 32b, and 34 are also affixed to 3c and 3d, these air permeable sheets 32a, 32b, and 34 are also impregnated and cured by the foam heat insulating material 20, and the entire inner box 3 can be reinforced. The rigidity of the box 1 can be improved.

本実施形態では、前後方向に沿って延びる通気性シート34が、上下方向に延びる通気性シート32や通気性シート30と接触状態で交差したり、通気性シート36が対角線状に貼付され背面3eの略中央部において接触状態で交差しており、通気性シートが他の通気性シートの一部と重なるように設けられているため、重なり合った通気性シートが、発泡断熱材20によって含浸硬化することで内箱3を支え合いながら補強することができ、内箱3の剛性を向上することができる。   In the present embodiment, the breathable sheet 34 extending in the front-rear direction intersects with the breathable sheet 32 and the breathable sheet 30 extending in the up-down direction, or the breathable sheet 36 is pasted diagonally to the back surface 3e. Since the air-permeable sheet is provided so as to overlap a part of another air-permeable sheet, the overlapping air-permeable sheets are impregnated and cured by the foam heat insulating material 20. Thus, the inner box 3 can be reinforced while supporting each other, and the rigidity of the inner box 3 can be improved.

本実施形態では、通気性シート34、36は、内箱3の複数の面にわたって設けられているため、発泡断熱材20によって含浸硬化した通気性シートが立体的に配置され内箱3のねじれや面同士の歪みを抑えることができ、内箱3の剛性をより一層向上することができる。   In the present embodiment, since the breathable sheets 34 and 36 are provided over a plurality of surfaces of the inner box 3, the breathable sheet impregnated and hardened by the foam heat insulating material 20 is arranged three-dimensionally to twist the inner box 3. The distortion between the surfaces can be suppressed, and the rigidity of the inner box 3 can be further improved.

本実施形態では、通気性シート34が、内箱3の左側面3a及び右側面3bに設けられたビード17を跨ぐように内箱3に貼付されており、ビード17の位置で通気性シート34を切断して内箱3に貼付する必要がなく作業性に優れる。   In the present embodiment, the breathable sheet 34 is affixed to the inner box 3 so as to straddle the beads 17 provided on the left side surface 3 a and the right side surface 3 b of the inner box 3, and the breathable sheet 34 is located at the position of the bead 17. It is not necessary to cut and stick to the inner box 3 and the workability is excellent.

本実施形態では、内箱3に設けた凹溝18a、18b内に通気性シート34を設けているため、凹溝18a、18bによって内箱3を補強することができるとともに、内箱3に対する通気性シート34の位置決めが容易となる。   In the present embodiment, since the air permeable sheet 34 is provided in the concave grooves 18a and 18b provided in the inner box 3, the inner box 3 can be reinforced by the concave grooves 18a and 18b, and the ventilation to the inner box 3 can be performed. Positioning of the adhesive sheet 34 is facilitated.

また、本実施形態では、凹溝18a内に設けられた通気性シート32aが最も肉厚に設けられ、凹溝18b内に設けられた通気性シート32bが凹溝18a内に設けられた通気性シート32aより肉薄に設けられ、内箱3の背面に設けられた通気性シート30、34、36が最も肉薄に設けられており、内箱3に貼付される位置によって通気性シートの厚みが異なっている。外箱2の注入孔16から注入された発泡原液Pは、断熱空間4の前面側から背面側へと順に発泡充填されるため、凹溝18a内に設けられた通気性シート32aでは、発泡開始直後に充填される断熱空間4の前面部分に位置することとなり、発泡原液Pの発泡圧が比較的高く通気性シート32a内部まで発泡原液Pが含浸しやすいが、内箱3の背面3eに設けられた通気性シート30、34、36では、発泡充填の終結部分に位置するため、発泡原液Pの発泡圧が比較的低く通気性シート30、34、36内部まで発泡原液Pが含浸しにくい。   Moreover, in this embodiment, the air permeable sheet 32a provided in the concave groove 18a is provided with the largest thickness, and the air permeable sheet 32b provided in the concave groove 18b is provided in the concave groove 18a. The breathable sheets 30, 34, and 36 provided on the back surface of the inner box 3 are thinner than the sheet 32 a, and the thickness of the breathable sheet varies depending on the position to be attached to the inner box 3. ing. Since the foaming stock solution P injected from the injection hole 16 of the outer box 2 is foamed and filled in order from the front side to the back side of the heat insulating space 4, foaming starts in the breathable sheet 32a provided in the concave groove 18a. It is located in the front part of the heat insulating space 4 to be filled immediately after, and the foaming pressure of the foaming stock solution P is relatively high, and the foaming stock solution P is easily impregnated into the breathable sheet 32a, but is provided on the back surface 3e of the inner box 3. Since the air-permeable sheets 30, 34, and 36 are positioned at the end of foam filling, the foaming pressure of the foaming stock solution P is relatively low, and the foaming stock solution P is difficult to be impregnated into the air-permeable sheets 30, 34, and 36.

したがって、凹溝18a内に設けられた通気性シート32aを肉厚に設けることで、断熱空間4内に強固で厚みのある樹脂層を設けて内箱3前側の補強性能を上げつつ、内箱3の背面3eに貼付された通気性シート30、34、36が肉厚であると、通気性シートの深部まで発泡原液Pが浸透されず通気性シートを含浸硬化させることができないおそれがあることから、断熱空間4において発泡原液Pの発泡圧の低い位置に貼付された通気性シートほど肉薄に設けることで、確実に内箱3に貼付した全ての通気性シートを含浸硬化させることができる。   Therefore, by providing a thick air-permeable sheet 32a provided in the concave groove 18a, a strong and thick resin layer is provided in the heat insulating space 4 to increase the reinforcing performance on the front side of the inner box 3, and the inner box If the breathable sheets 30, 34, and 36 affixed to the back surface 3e of No. 3 are thick, the foaming stock solution P may not penetrate into the deep portion of the breathable sheet and the breathable sheet may not be impregnated and cured. Thus, by providing a thinner air-permeable sheet attached to a position where the foaming pressure of the foaming stock solution P is lower in the heat insulating space 4, all the air-permeable sheets attached to the inner box 3 can be reliably impregnated and cured.

なお、上記した実施形態では、内箱3に帯状の通気性シート30、32a、32b、34、36を貼付し内箱3の一部分に通気性シート30、32a、32b、34、36を設ける場合について説明したが、内箱3の断熱空間4側全面に通気性シートを設けてもよく、これにより、内箱3全体を発泡原液Pにより含浸硬化した通気性シートで補強することができ断熱箱体1の剛性を向上することができる。   In the above-described embodiment, the belt-like breathable sheets 30, 32 a, 32 b, 34, and 36 are attached to the inner box 3, and the breathable sheets 30, 32 a, 32 b, 34, and 36 are provided on a part of the inner box 3. As described above, a breathable sheet may be provided on the entire surface of the inner box 3 on the heat insulating space 4 side, whereby the entire inner box 3 can be reinforced with a breathable sheet impregnated and cured with the foaming stock solution P. The rigidity of the body 1 can be improved.

以上、本発明の実施形態を説明したが、これらの実施形態は例として提示したものであり、発明の範囲を限定することを意図していない。これらの実施形態は、その他の様々な形態で実施されることが可能であり、発明の趣旨を逸脱しない範囲で、種々の省略、置き換え、変更を行うことができる。これらの実施形態やその変形は、発明の範囲や要旨に含まれると同様に、特許請求の範囲に記載された発明とその均等の範囲に含まれるものである。   As mentioned above, although embodiment of this invention was described, these embodiment was shown as an example and is not intending limiting the range of invention. These embodiments can be implemented in various other forms, and various omissions, replacements, and changes can be made without departing from the spirit of the invention. These embodiments and modifications thereof are included in the invention described in the claims and equivalents thereof as well as included in the scope and gist of the invention.

1…断熱箱体、2…外箱、3…内箱、3e−1…ガス抜き孔、3f…仕切部、4…断熱空間、15…機械室、17…ビード、18a…凹溝、18b…凹溝、20…発泡断熱材、30…通気性シート、32a…通気性シート、32b…通気性シート、34…通気性シート、36…通気性シート、P…発泡原液 DESCRIPTION OF SYMBOLS 1 ... Thermal insulation box body, 2 ... Outer box, 3 ... Inner box, 3e-1 ... Gas vent hole, 3f ... Partition part, 4 ... Thermal insulation space, 15 ... Machine room, 17 ... Bead, 18a ... Concave groove, 18b ... Groove, 20 ... Foam insulation, 30 ... Breathable sheet, 32a ... Breathable sheet, 32b ... Breathable sheet, 34 ... Breathable sheet, 36 ... Breathable sheet, P ... Foam stock solution

Claims (8)

左側面、右側面、上面、底面、及び背面を有する内箱と、
前記内箱の外側に設けられ前記内箱との間で断熱空間を形成する外箱と、
前記断熱空間に設けられた発泡断熱材とを備え、
前記内箱の左右側面、上面、底面、背面の少なくともいずれか1つの面に前記発泡断熱材の充填時にガスを排出するガス抜き孔が設けられ断熱箱体であって、
前記内箱の前記ガス抜き孔を有さない面の断熱空間側に通気性シートが貼付されている断熱箱体。
An inner box having a left side surface, a right side surface, a top surface, a bottom surface, and a back surface;
An outer box provided outside the inner box and forming a heat insulating space with the inner box;
A foam heat insulating material provided in the heat insulating space,
A heat-insulating box body provided with a gas vent hole for discharging gas when filling with the foam heat insulating material on at least one of the left and right side surfaces, the top surface, the bottom surface, and the back surface of the inner box,
The heat insulation box which the air permeable sheet is affixed on the heat insulation space side of the surface which does not have the said vent hole of the said inner box.
左側面、右側面、上面、底面、及び背面を有する内箱と、
前記内箱の外側に設けられ前記内箱との間で断熱空間を形成する外箱と、
前記断熱空間に設けられた発泡断熱材とを備えた断熱箱体であって、
前記内箱の断熱空間側に貼付された複数の通気性シートを備え、
複数の前記通気性シートの少なくとも1つの前記通気性シートは、他の前記通気性シートの一部と重なっている断熱箱体。
An inner box having a left side surface, a right side surface, a top surface, a bottom surface, and a back surface;
An outer box provided outside the inner box and forming a heat insulating space with the inner box;
A heat insulating box provided with a foam heat insulating material provided in the heat insulating space,
A plurality of breathable sheets affixed to the heat insulating space side of the inner box,
The heat insulating box body in which at least one of the plurality of breathable sheets overlaps a part of the other breathable sheet.
前記内箱の複数の面にわたって貼付された前記通気性シートが、他の前記通気性シートの一部と重なっている請求項2に記載の断熱箱体。   The heat-insulating box according to claim 2, wherein the breathable sheet affixed across a plurality of surfaces of the inner box overlaps with a part of another breathable sheet. 前記内箱は、貯蔵空間側に突出し直線状に延びるビードを備え、
前記通気性シートが、前記ビードを跨ぐように設けられている請求項1〜3のいずれか1項に記載の断熱箱体。
The inner box includes a bead that protrudes toward the storage space and extends linearly,
The heat insulation box of any one of Claims 1-3 in which the said air permeable sheet is provided so that the said bead may be straddled.
前記内箱は、貯蔵空間側に凹んだ凹溝を備え、
前記通気性シートが、前記凹溝内に設けられている請求項1〜4のいずれか1項に記載の断熱箱体。
The inner box includes a recessed groove recessed on the storage space side,
The heat insulating box according to any one of claims 1 to 4, wherein the breathable sheet is provided in the concave groove.
厚みの異なる複数種類の前記通気性シートが、前記内箱の断熱空間側に貼付されている請求項1〜5のいずれか1項に記載の断熱箱体。   The heat insulating box body according to any one of claims 1 to 5, wherein a plurality of types of the breathable sheets having different thicknesses are attached to the heat insulating space side of the inner box. 前記通気性シートが、前記内箱の断熱空間側全面を覆うように貼付されている請求項1〜6のいずれか1項に記載の断熱箱体。   The heat insulation box body of any one of Claims 1-6 by which the said air permeable sheet is stuck so that the heat insulation space side whole surface of the said inner box may be covered. 前記通気性シートが、連続気泡構造のウレタンフォームからなる請求項1〜7のいずれか1項に記載の断熱箱体。   The heat insulating box according to any one of claims 1 to 7, wherein the breathable sheet is made of urethane foam having an open cell structure.
JP2015116710A 2015-06-09 2015-06-09 Insulation box Expired - Fee Related JP6694243B2 (en)

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JPS57186491U (en) * 1981-05-22 1982-11-26
JPS58127083A (en) * 1982-01-25 1983-07-28 シャープ株式会社 Manufacture of inner box of heat insulating box body
JPS59139888U (en) * 1983-03-09 1984-09-18 株式会社日立製作所 Vacuum insulation material arrangement structure
JPS6144278A (en) * 1984-08-08 1986-03-03 松下冷機株式会社 Manufacture of heat-insulating box body
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JP2003042652A (en) * 2001-07-26 2003-02-13 Matsushita Refrig Co Ltd Heat insulation box, and refrigerator equipped therewith
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* Cited by examiner, † Cited by third party
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JPS4612267Y1 (en) * 1967-08-12 1971-04-28
JPS4612774Y1 (en) * 1968-05-25 1971-05-07
JPS4828351B1 (en) * 1970-06-27 1973-08-31
JPS5434169A (en) * 1978-03-29 1979-03-13 Hitachi Ltd Manufacturing of refrigerator box
JPS57186491U (en) * 1981-05-22 1982-11-26
JPS58127083A (en) * 1982-01-25 1983-07-28 シャープ株式会社 Manufacture of inner box of heat insulating box body
JPS59139888U (en) * 1983-03-09 1984-09-18 株式会社日立製作所 Vacuum insulation material arrangement structure
JPS6144278A (en) * 1984-08-08 1986-03-03 松下冷機株式会社 Manufacture of heat-insulating box body
JPS61265483A (en) * 1985-05-17 1986-11-25 松下冷機株式会社 Heat-insulating box body and manufacture thereof
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JP2003042652A (en) * 2001-07-26 2003-02-13 Matsushita Refrig Co Ltd Heat insulation box, and refrigerator equipped therewith
JP2012007755A (en) * 2010-06-22 2012-01-12 Toshiba Corp Refrigerator
JP2012057838A (en) * 2010-09-07 2012-03-22 Toshiba Corp Refrigerator
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