JP6189621B2 - Cooling storage - Google Patents

Cooling storage Download PDF

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JP6189621B2
JP6189621B2 JP2013083467A JP2013083467A JP6189621B2 JP 6189621 B2 JP6189621 B2 JP 6189621B2 JP 2013083467 A JP2013083467 A JP 2013083467A JP 2013083467 A JP2013083467 A JP 2013083467A JP 6189621 B2 JP6189621 B2 JP 6189621B2
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plate
box
partition wall
heat insulating
heat insulation
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JP2014206314A (en
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加藤 貴芳
貴芳 加藤
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HOSHIZAKI KABUSHIKI KAISHA
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HOSHIZAKI KABUSHIKI KAISHA
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本発明は、断熱箱体内に仕切壁を設けることで複数の貯蔵室に区画形成した冷却貯蔵庫に関する。   The present invention relates to a cooling storage compartment that is partitioned into a plurality of storage chambers by providing a partition wall in a heat insulating box.

従来、この種の冷却貯蔵庫の一例である冷凍冷蔵庫として、下記特許文献1に記載のものが知られている。このものは、金属板製の外箱と内箱とを間隔を開けて配した外殻体内に断熱材を充填してなる前面開口の断熱箱体に仕切壁を装着することにより、同仕切壁を挟んだ両側に冷蔵室と冷凍室とを区画形成した構造となっている。そして、仕切壁の端面を、断熱箱体の奥面や底面等の内面に当てる部分では、仕切壁の端面にシール材を貼った上で断熱箱体の所定の内面に当てた構造とすることにより、冷気洩れを防ぐようにしている。   Conventionally, the thing of the following patent document 1 is known as a refrigerator-freezer which is an example of this kind of cooling storage. This is done by attaching a partition wall to a heat insulating box body with a front opening formed by filling a heat insulating material in an outer shell body in which an outer box and an inner box made of metal plates are arranged at intervals. It has a structure in which a refrigerator compartment and a freezer compartment are partitioned on both sides of the wall. And in the part where the end surface of the partition wall is applied to the inner surface such as the back surface or the bottom surface of the heat insulation box, a structure in which the seal material is applied to the end surface of the partition wall and then applied to the predetermined inner surface of the heat insulation box. Therefore, it is designed to prevent leakage of cold air.

特開平9−72652号公報JP-A-9-72652

しかるに上記従来のものでは、仕切壁の端面に貼ったシール材を断熱箱体の内面に当てたとしても、部分的に隙間ができる等によって未だ冷気洩れが生じるおそれがあり、また、断熱箱体の内面を構成する金属板は冷蔵室と冷凍室とに亘って連続したいわゆる一枚物であるため、熱伝導による冷気洩れも無視できなかった。
本発明は上記のような事情に基づいて完成されたものであって、その目的は、隣り合う貯蔵室間での冷気洩れをより確実に防ぐところにある。
However, in the above-mentioned conventional one, even if the sealing material affixed to the end face of the partition wall is applied to the inner surface of the heat insulation box, there is still a possibility that cold air leakage may still occur due to a gap being partially formed, etc. Since the metal plate constituting the inner surface is a so-called single piece continuous across the refrigerator compartment and the freezer compartment, leakage of cold air due to heat conduction could not be ignored.
The present invention has been completed based on the above circumstances, and an object of the present invention is to more reliably prevent cold air leakage between adjacent storage rooms.

本発明は、金属板製の外箱と内箱とを間隔を開けて配した外殻体内に断熱材を充填してなる前面開口の断熱箱体と、この断熱箱体内を複数の貯蔵室に区画形成するべく前記断熱箱体内に装着される仕切壁と、が具備された冷却貯蔵庫において、前記断熱箱体の内面における前記仕切壁の端面と対向する領域には、前記仕切壁の端部が嵌る凹面が形成されているとともに、前記凹面が、前記内箱を構成する前記金属板の分断された端縁の間に合成樹脂製の介在部材を介在させた形態で形成されているところに特徴を有する。   The present invention provides a heat insulating box body having a front opening formed by filling a heat insulating material in an outer shell body in which an outer box and an inner box made of metal plates are arranged at intervals, and the heat insulating box body includes a plurality of storage chambers. A partition wall mounted in the heat insulation box to form a partition, and an end portion of the partition wall is provided in a region facing an end surface of the partition wall on an inner surface of the heat insulation box. A concave surface to be fitted is formed, and the concave surface is formed in a form in which an intermediate member made of synthetic resin is interposed between the divided edges of the metal plate constituting the inner box. Have

仕切壁の端部を断熱箱体の内面に設けた凹面に嵌めることにより隙間が生じることが阻止され、同内面に沿った流通による冷気洩れが防がれる。また、凹面の途中位置に合成樹脂製の介在部材が介在されて断熱されていることにより、熱伝導による冷気洩れも防止される。結果、隣り合う貯蔵室間の冷気洩れをより確実に防ぐことができる。   By fitting the end portion of the partition wall into the concave surface provided on the inner surface of the heat insulating box, a gap is prevented from being generated, and cold air leakage due to circulation along the inner surface is prevented. Further, since a synthetic resin interposition member is interposed in the middle of the concave surface and insulated, cold air leakage due to heat conduction is prevented. As a result, it is possible to prevent cold air leakage between adjacent storage chambers more reliably.

また、以下のような構成としてもよい。
(1)前記金属板の分断された各端縁が、裏面側と相手側とに二度直角曲げされたL字端縁として形成されている一方、前記介在部材が、一定幅の帯状をなす本体板の裏面側に、先端縁に係止部を有する一対の係止板が背中合わせの姿勢で弾性変位可能に設けられ、前記各L字端縁における互い対応する方向に突出した突出板が、前記各係止板と前記本体板との間に挿入可能とされ、かつ、前記各突出板には、前記L字端縁における裏側に直角曲げされた突当板が、前記本体板の側縁に当たる正規位置まで押し込まれたところで、前記係止部に係止して抜け止めされる被係止部が設けられている。
The following configuration may also be used.
(1) Each divided edge of the metal plate is formed as an L-shaped edge that is bent twice at right angles to the back side and the other side, while the interposition member forms a band with a constant width. On the back side of the main body plate, a pair of locking plates having locking portions at the front end edges are provided so as to be elastically displaceable in a back-to-back posture, and protruding plates protruding in the corresponding directions at the respective L-shaped end edges, An abutting plate that is insertable between each locking plate and the main body plate and is bent at a right angle to the back side of the L-shaped end edge is provided on each side edge of the main body plate. A locked portion that is locked to the locking portion and is prevented from coming off when it is pushed to a normal position corresponding to the above is provided.

金属板の分断されたL字端縁における互いに対向した突出板が、介在部材の本体板の裏面側の両側縁に係止板を弾性変位させつつ差し込まれ、各L字端縁における突当板が、本体板の側縁に当たる正規位置まで押し込まれたところで、各係止板が復元変位してその係止部に被係止部が係止されて抜け止めされることにより、凹面が形成される。
分断された各L字端縁の突出板を介在部材の本体板の側縁部に正規量差し込むだけで、凹面の正規の幅寸法が確保される。また、凹面を形成しつつ内箱を組み付けたのち、発泡治具にセットするまでの間に、介在部材がL字端縁から外れることが確実に防止される。
Projecting plates facing each other at the L-shaped edge of the divided metal plate are inserted into both side edges of the back side of the main body plate of the interposition member while elastically displacing the locking plate, and the abutting plate at each L-shaped edge However, when it is pushed to the normal position where it hits the side edge of the main body plate, each locking plate is restored and displaced, and the locked portion is locked to the locking portion to prevent it from coming off, thereby forming a concave surface. The
The normal width dimension of the concave surface is ensured only by inserting a normal amount of the divided protruding plate of each L-shaped edge into the side edge of the main body plate of the interposition member. In addition, after the inner box is assembled while forming the concave surface, the interposition member is reliably prevented from coming off from the L-shaped end edge until it is set on the foaming jig.

(2)前記断熱箱体の底面に前記凹面が形成される一方、前記仕切壁の上面と前記断熱箱体の天井面との間に、一対の板材を対向して配設することにより発泡断熱材を収容可能な断熱材収容室が形成されている。
断熱箱体の底面に凹面が形成されている場合、既存の背の高さを持った仕切壁を凹面に嵌めると、同仕切壁の上面と、断熱箱体の天井面との間に隙間ができる。そこで、その隙間に対して一対の板材を配設して断熱材収容室を形成し、同断熱材収容室に発泡断熱材が収容され、これにより天井部にできた隙間が発泡断熱材で埋められた形態となる。既存の仕切壁を使用しながらも、隣り合う貯蔵室間の天井部での冷気洩れを防止できる。
(2) While the concave surface is formed on the bottom surface of the heat insulation box, a pair of plate members are disposed to face each other between the upper surface of the partition wall and the ceiling surface of the heat insulation box, thereby insulating the foam. A heat insulating material accommodation chamber capable of accommodating the material is formed.
When a concave surface is formed on the bottom surface of the heat insulation box, a gap between the top surface of the heat insulation box and the ceiling surface of the heat insulation box is created by fitting an existing partition wall with a tall height into the concave surface. it can. Therefore, a pair of plate members are arranged in the gap to form a heat insulating material accommodation chamber, and the foam heat insulating material is accommodated in the heat insulation material accommodation chamber, thereby filling the gap formed in the ceiling portion with the foam heat insulating material. It will be in the form While using an existing partition wall, it is possible to prevent cold air leakage at the ceiling between adjacent storage rooms.

本発明によれば、隣り合う貯蔵室間での冷気洩れをより確実に防ぐことができる。   According to the present invention, it is possible to prevent cold air leakage between adjacent storage chambers more reliably.

本発明の実施形態1に係る冷凍冷蔵庫の正面図Front view of the refrigerator-freezer according to Embodiment 1 of the present invention. その扉を外した状態の正面図Front view with the door removed 本体の分解斜視図Disassembled perspective view of the main body 断熱箱体内の凹面の形成部分を示す斜視図The perspective view which shows the formation part of the concave surface in a heat insulation box 凹面の形成部分の拡大断面図Enlarged sectional view of the concave part 図5のX−X線で切断した断熱箱体の前面開口部の下面側の構造を示す断面図Sectional drawing which shows the structure of the lower surface side of the front opening part of the heat insulation box cut | disconnected by the XX line of FIG. 断熱材収容室の形成部分の構造を示す斜視図The perspective view which shows the structure of the formation part of a heat insulating material storage chamber 実施形態2に係る断熱箱体内の凹面の形成部分を示す斜視図The perspective view which shows the formation part of the concave surface in the heat insulation box which concerns on Embodiment 2. FIG. 凹面の形成部分の拡大断面図Enlarged sectional view of the concave part 関連技術における断熱箱体内の凹面の形成部分を示す斜視図The perspective view which shows the formation part of the concave surface in the heat insulation box in related technology 凹面の形成部分の拡大断面図Enlarged sectional view of the concave part

<実施形態1>
本発明の実施形態1を図1ないし図7によって説明する。本実施形態では、4ドア式の冷凍冷蔵庫を例示している。
冷凍冷蔵庫の概略構造を図1ないし図3によって説明すると、内部に貯蔵室を有する本体10の上面に機械室11が設けられ、本体10の底面の四隅に設けられた脚体12により支持されている。
<Embodiment 1>
A first embodiment of the present invention will be described with reference to FIGS. In the present embodiment, a four-door refrigerator-freezer is illustrated.
The schematic structure of the refrigerator-freezer will be described with reference to FIGS. 1 to 3. A machine room 11 is provided on the upper surface of a main body 10 having a storage chamber inside, and is supported by legs 12 provided at four corners of the bottom surface of the main body 10. Yes.

本体10は、前面が開口された縦長の方形の断熱箱体20を有しており、この断熱箱体20内が間口方向の中間位置において断熱性の仕切壁21で仕切られ、この仕切壁21を挟んだ左右両側に、冷蔵室22Rと冷凍室22Fとが形成されるようになっている。冷蔵室22Rと冷凍室22Fのそれぞれの天井壁には、図示しない冷凍ユニットを取り付けるための取付開口23が形成されている。断熱箱体20の前面開口部24には、十字形に組まれた断熱製の仕切枠25が装着され、4個の出入口26が区画形成されている。各出入口26には、上段側と下段側とでそれぞれ一対ずつの断熱扉27が、観音開き式の揺動開閉可能に装着されている。   The main body 10 has a vertically long rectangular heat insulating box 20 having an open front surface, and the heat insulating box 20 is partitioned by a heat insulating partition wall 21 at an intermediate position in the frontage direction. A refrigerator compartment 22R and a freezer compartment 22F are formed on the left and right sides of the wall. An attachment opening 23 for attaching a refrigeration unit (not shown) is formed in the ceiling wall of each of the refrigerator compartment 22R and the freezer compartment 22F. A heat insulating partition frame 25 assembled in a cross shape is attached to the front opening 24 of the heat insulating box 20, and four doorways 26 are defined. Each doorway 26 is provided with a pair of heat insulating doors 27 on the upper side and the lower side so as to be able to swing open and close in a double door manner.

断熱箱体20は、外殻体30内に、発泡ウレタン樹脂等の発泡樹脂からなる断熱材(図示せず)が発泡充填されることで形成されるようになっている。
外殻体30は、図3に示すように、共にステンレス鋼板等の金属板を組み付けた外箱31と、内箱32とを備えている。外箱31は、前面開口の大型の方形箱状に形成され、一方、内箱32は、上記の外箱31よりも一回り小さい前面開口の小型の方形箱状に形成されている。
The heat insulation box 20 is formed by foaming and filling a heat insulating material (not shown) made of foamed resin such as foamed urethane resin in the outer shell 30.
As shown in FIG. 3, the outer shell 30 includes an outer box 31 and an inner box 32, both of which are assembled with a metal plate such as a stainless steel plate. The outer box 31 is formed in a large rectangular box shape with a front opening, while the inner box 32 is formed in a small rectangular box shape with a front opening that is slightly smaller than the outer box 31.

外箱31と内箱32における4辺の開口縁同士の間には、図6に示すように、化粧板40が装着されて塞がれており、この化粧板40が、断熱箱体20の前面開口部24における4辺の周面を構成するようになっている。
化粧板40は、合成樹脂材の押出成形によって形成され、帯状の本体板41の裏面に突設された支持板42の突出端に、先端縁に係止爪44を有する一対の係止板43が、本体板41と平行をなす背中合わせの姿勢で弾性変位可能に設けられた構造である。
As shown in FIG. 6, a decorative board 40 is attached and closed between the opening edges of the four sides of the outer box 31 and the inner box 32, and the decorative board 40 is attached to the heat insulating box 20. The peripheral surface of 4 sides in the front opening part 24 is comprised.
The decorative plate 40 is formed by extrusion molding of a synthetic resin material, and has a pair of locking plates 43 each having a locking claw 44 at the leading edge at the protruding end of the support plate 42 protruding from the back surface of the band-shaped main body plate 41. However, the structure is provided so as to be elastically displaceable in a back-to-back posture parallel to the main body plate 41.

一方、外箱31と内箱32の開口縁には互いに向き合うようにフランジ34が形成され、各フランジ34の先端から折曲板35が裏側に直角曲げされて形成されている。そして、上記した化粧板40の本体板41が両フランジ34にわたる外表面に当接されるとともに、裏面に突設された一対の係止板43の係止爪44が、各折曲板35の先端に係止されることで、外箱31と内箱32の開口縁同士の間を塞ぐようにして、化粧板40が装着されるようになっている。   On the other hand, flanges 34 are formed at the opening edges of the outer box 31 and the inner box 32 so as to face each other, and a bent plate 35 is bent at a right angle from the front end of each flange 34 to the back side. Then, the main body plate 41 of the decorative plate 40 is brought into contact with the outer surface over both flanges 34, and the locking claws 44 of the pair of locking plates 43 projecting from the back surface are provided on the bent plates 35. By being locked at the tip, the decorative plate 40 is mounted so as to close between the opening edges of the outer box 31 and the inner box 32.

仕切壁21の装着部分の構造について説明する。仕切壁21は断熱性であって、ステンレス鋼板等の金属板を組み付けた外殻体内に、発泡樹脂からなる断熱材が充填されて形成されている。
この仕切壁21は、図3に示すように、断熱箱体20の厚さと同程度の厚さ寸法を有するとともに、断熱箱体20内の高さに匹敵する高さ寸法と、同断熱箱体20の奥行に匹敵する奥行寸法とを備えた外形長方形に形成されている。
The structure of the mounting portion of the partition wall 21 will be described. The partition wall 21 is heat-insulating, and is formed by filling a heat insulating material made of foamed resin into an outer shell body assembled with a metal plate such as a stainless steel plate.
As shown in FIG. 3, the partition wall 21 has a thickness dimension comparable to the thickness of the heat insulation box body 20, a height dimension comparable to the height in the heat insulation box body 20, and the heat insulation box body. It is formed in a rectangular shape with a depth dimension comparable to 20 depths.

一方、断熱箱体20の内面のうち底面20Aと奥面20Bとには、間口方向の中間位置において、上記した仕切壁21の下端部と奥端部とがそれぞれ略緊密に嵌合する凹面50が形成されている。
この凹面50の構造を、図5によって説明する。断熱箱体20の底面20Aと奥面20Bにおける間口方向の中間位置では、それらの底面20Aと奥面20Bとを構成する内箱32の金属板52が分断されている。以下適宜に、同図の左側の金属板52を冷蔵側金属板52R、右側の金属板52を冷凍側金属板52Fと称する。
両金属板52R,52Fの分断された端縁には、裏面側と相手側とに二度直角曲げされたL字端縁53が形成され、さらにL字端縁53の互いに向き合った先端には、裏側に直角曲げされた折曲板56が形成されている。
On the other hand, the bottom surface 20A and the back surface 20B of the inner surface of the heat insulation box 20 are concave surfaces 50 into which the lower end portion and the back end portion of the partition wall 21 are fitted approximately closely at the intermediate position in the frontage direction. Is formed.
The structure of the concave surface 50 will be described with reference to FIG. At an intermediate position between the bottom surface 20A and the back surface 20B of the heat insulation box 20 in the frontage direction, the metal plate 52 of the inner box 32 constituting the bottom surface 20A and the back surface 20B is divided. In the following, the left metal plate 52 in the figure is referred to as a refrigeration side metal plate 52R and the right metal plate 52 is referred to as a refrigeration side metal plate 52F.
An L-shaped edge 53 that is bent twice at right angles to the back side and the other side is formed on the divided edges of both the metal plates 52R and 52F, and the L-shaped edge 53 is formed at the opposite ends of the L-shaped edge 53. A bent plate 56 bent at a right angle is formed on the back side.

両金属板52R,52Fの端縁の間には、介在板60が装着されている。この介在板60は、合成樹脂材の押出成形により形成されており、上記した化粧板40と同じ形状に形成されている。介在板60の形状を繰り返すと、帯状の本体板41の裏面に突設された支持板42の突出端に、先端縁に係止爪44を有する一対の係止板43が、本体板41と平行をなす背中合わせの姿勢で弾性変位可能に設けられている。
この介在板60の本体板41が、両L字端縁53における互い対応する方向に突出した突出板54の外表面に当接されるとともに、裏面側に配された係止板43の係止爪44が、各折曲板56の先端に係止されている。これにより、介在板60の本体板41が溝底に張られた溝状をなす所定幅の凹面50が形成されている。
Between the end edges of both metal plates 52R and 52F, an intervening plate 60 is mounted. The interposition plate 60 is formed by extrusion molding of a synthetic resin material, and is formed in the same shape as the decorative plate 40 described above. When the shape of the intervening plate 60 is repeated, a pair of locking plates 43 having locking claws 44 at the leading edge at the protruding end of the support plate 42 protruding from the back surface of the belt-shaped main body plate 41 and the main body plate 41. It is provided so that it can be elastically displaced in a parallel back-to-back posture.
The main body plate 41 of the interposition plate 60 is brought into contact with the outer surface of the protruding plate 54 protruding in the corresponding direction at both L-shaped end edges 53, and the locking plate 43 disposed on the back side is locked. A claw 44 is locked to the tip of each bent plate 56. Thus, a concave surface 50 having a predetermined width is formed in a groove shape in which the main body plate 41 of the interposed plate 60 is stretched on the groove bottom.

上記の仕切壁21は、後記するように、その下端部が断熱箱体20の底面20Aの凹面50に嵌められて装着されるために、断熱箱体20内の高さに匹敵する高さ寸法を有する仕切壁21では、同仕切壁21の上面と、断熱箱体20の天井面20Cとの間に隙間ができる。
この隙間を塞ぐために、図3及び図7に示すように、左右一対の側板62が備えられている。各側板62は、上記の隙間の高さよりも少し大きい縦寸法と、断熱箱体20の奥行に匹敵する横寸法を持った横長の長方形に形成されているとともに、その上縁には、互いに向き合う方向に直角曲げされた屈曲部62Aが形成されている。
As described later, the partition wall 21 has a lower end portion fitted to the concave surface 50 of the bottom surface 20 </ b> A of the heat insulation box body 20, and thus has a height dimension comparable to the height in the heat insulation box body 20. In the partition wall 21 having a gap, a gap is formed between the upper surface of the partition wall 21 and the ceiling surface 20 </ b> C of the heat insulation box 20.
In order to close this gap, a pair of left and right side plates 62 is provided as shown in FIGS. Each side plate 62 is formed in a horizontally long rectangle having a vertical dimension slightly larger than the height of the gap and a horizontal dimension comparable to the depth of the heat insulation box 20, and faces each other on the upper edge thereof. A bent portion 62A that is bent at right angles to the direction is formed.

両側板62は、上記の隙間の左右両側を塞ぐようにして、仕切壁21の左右両側面の上端部と、断熱箱体20の天井面20Cとの間に配され、これにより仕切壁21の上方に前面開口の断熱材収容室64が形成される。この断熱材収容室64内に、発泡樹脂によって予め角棒状に形成された断熱材65が収容されるようになっている。
より具体的には、例えば右側の側板62が、上縁の屈曲部62Aを天井面20Cに当てて図示しないねじにより、下縁を仕切壁21の右側面の上端部に当ててねじ66により固定され、続いて仕切壁21の上面と天井面20Cとの間に、断熱材65が左方の開口から緊密に挿入される。最後に、左側の側板62が、上縁の屈曲部62Aを天井面20Cに当てつつ、下縁を仕切壁21の左側面の上端部に当て、同下縁が図示しないねじで固定されることにより、断熱材収容室64内に断熱材65が緊密に収容された構造が構築される。
なお、断熱箱体20の天井面20Cにおける仕切壁21の配設位置の直上領域では、熱伝導を抑制するべく前後方向を向いた長孔67が、2列に亘って形成されている。
The both side plates 62 are arranged between the upper end portions of the left and right side surfaces of the partition wall 21 and the ceiling surface 20C of the heat insulating box 20 so as to close both the left and right sides of the gap. A heat insulating material storage chamber 64 having a front opening is formed above. In this heat insulating material storage chamber 64, a heat insulating material 65 formed in a square bar shape in advance by foamed resin is stored.
More specifically, for example, the right side plate 62 is fixed by screws 66 with the upper edge bent portion 62 </ b> A applied to the ceiling surface 20 </ b> C by screws (not shown) and the lower edge applied to the upper end portion of the right side surface of the partition wall 21. Subsequently, the heat insulating material 65 is tightly inserted from the left opening between the upper surface of the partition wall 21 and the ceiling surface 20C. Finally, the left side plate 62 has its upper edge bent portion 62A applied to the ceiling surface 20C and its lower edge applied to the upper end portion of the left side surface of the partition wall 21, and the lower edge is fixed with a screw (not shown). Thus, a structure in which the heat insulating material 65 is tightly accommodated in the heat insulating material accommodation chamber 64 is constructed.
In the region directly above the position where the partition wall 21 is disposed on the ceiling surface 20C of the heat insulating box 20, long holes 67 facing in the front-rear direction are formed in two rows to suppress heat conduction.

本実施形態は上記のような構造であって、続いて本体10の製造の手順の一例を説明する。
まず、内箱32が前面開口の方形箱状に組み付けられ、そのとき内箱32の底面20Aと奥面20Bとでは、一部既述したように、冷蔵側金属板52Rの分断端縁と冷凍側金属板52Fとの分断端縁同士が介在板60を介して接続される。繰り返すと、介在板60の本体板41が、両金属板52R,52FのL字端縁53における互い対応する方向に突出した突出板54の外表面に当接されるとともに、裏面側に配された各係止板43の係止爪44が、対応する折曲板35の先端に係止されて装着される。これにより、内箱32の底面20Aと奥面20Bにおいて、介在板60の本体板41が溝底に張られた凹面50が形成される。
The present embodiment has the structure as described above. Next, an example of a procedure for manufacturing the main body 10 will be described.
First, the inner box 32 is assembled in a square box shape with a front opening. At that time, as described above, the bottom surface 20A and the back surface 20B of the inner box 32 are separated from the dividing edge of the refrigeration side metal plate 52R. The dividing edges with the freezing side metal plate 52F are connected to each other through the interposed plate 60. If it repeats, while the main body board 41 of the interposition board 60 will contact | abut to the outer surface of the protrusion board 54 protruded in the direction corresponding to the L-shaped edge 53 of both metal plates 52R and 52F, it is distribute | arranged to the back surface side. The locking claw 44 of each locking plate 43 is locked and attached to the tip of the corresponding bent plate 35. Thereby, the concave surface 50 in which the main body plate 41 of the interposition plate 60 is stretched on the groove bottom is formed on the bottom surface 20A and the back surface 20B of the inner box 32.

外箱31は、内箱32よりも一回り大きい前面開口の方形箱状に形成され、この外箱31内に内箱32が一定間隔開けて嵌合され、外箱31と内箱32における4辺の開口縁同士の間には、合成樹脂製の化粧板40が装着されて塞がれる。これにより外殻体30が形成される。
形成された外殻体30は発泡治具にセットされ、同外殻体30内に発泡樹脂からなる断熱材が発泡充填されることで断熱箱体20が形成される。
The outer box 31 is formed in a rectangular box shape with a front opening that is slightly larger than the inner box 32, and the inner box 32 is fitted into the outer box 31 with a predetermined interval. Between the opening edges of the sides, a synthetic resin decorative board 40 is attached and closed. Thereby, the outer shell 30 is formed.
The formed outer shell 30 is set on a foaming jig, and the heat insulating box 20 is formed by filling the outer shell 30 with a heat insulating material made of foamed resin.

次に、上記のように形成された断熱箱体20内に、予め形成された仕切壁21が装着される。仕切壁21は、その下端部と奥端部とを、断熱箱体20の内面のうち底面20Aと奥面20Bとにそれぞれ形成された凹面50にそれぞれ嵌めて、断熱箱体20内を左右に仕切るようにして装着される。このとき、仕切壁21の下端面と奥端面とにコーキング材等を塗布して隙間を埋めるとよい。   Next, the partition wall 21 formed in advance is mounted in the heat insulating box 20 formed as described above. The partition wall 21 is fitted with the lower end portion and the rear end portion thereof on the concave surfaces 50 formed on the bottom surface 20A and the rear surface 20B, respectively, of the inner surface of the heat insulation box body 20, and the inside of the heat insulation box body 20 left and right. It is mounted so as to partition. At this time, a caulking material or the like may be applied to the lower end surface and the rear end surface of the partition wall 21 to fill the gap.

続いて、上記のように装着された仕切壁21の上面と、断熱箱体20の天井面20Cとの間の隙間を塞ぐべく、既述した要領により断熱材収容室64が形成されつつ、同断熱材収容室64内に発泡樹脂によって予め形成された断熱材65が緊密に収容された構造が構築される。
その後、断熱箱体20の前面開口部24に十字形をなす断熱製の仕切枠25が装着される等により、本体10の製造が完了する。
Subsequently, in order to close the gap between the upper surface of the partition wall 21 mounted as described above and the ceiling surface 20C of the heat insulating box 20, the heat insulating material accommodation chamber 64 is formed in the same manner as described above. A structure in which the heat insulating material 65 formed in advance by the foamed resin is tightly stored in the heat insulating material storage chamber 64 is constructed.
Thereafter, the manufacture of the main body 10 is completed, for example, by attaching a cross-shaped insulating partition frame 25 to the front opening 24 of the heat insulating box 20.

このように製造された本体10を備えた冷凍冷蔵庫は、稼動時には、冷凍ユニットで生成された冷気が個別に循環供給されることで、冷蔵室22Rと冷凍室22Fとが高低異なった温度に冷却される。
ここで、断熱箱体20内を後から装着した仕切壁21により冷却温度が異なる冷蔵室22Rと冷凍室22Fとに区画した場合、特に仕切壁21の周縁部において両室22R,22F間での冷気洩れが生じるおそれがある。
In the refrigerator-freezer including the main body 10 manufactured in this way, the cold air generated by the refrigeration unit is individually circulated and supplied at the time of operation, so that the refrigerator compartment 22R and the refrigerator compartment 22F are cooled to different temperatures. Is done.
Here, when the inside of the heat insulating box 20 is partitioned into a refrigerating chamber 22R and a freezing chamber 22F having different cooling temperatures by a partition wall 21 mounted later, particularly in the peripheral portion of the partition wall 21 between the two chambers 22R and 22F. There is a risk of cold air leakage.

断熱箱体20の内面のうち底面20Aと奥面20Bにおいては、仕切壁21の下端部及び奥端部がそれぞれ底面20Aと奥面20Bに形成された凹面50に嵌められていることにより、ラビリンス構造を採って実質的に隙間が塞がれた形態となっているから、底面20Aや奥面20Bに沿った流通による冷気洩れが防がれる。また、凹面50の途中位置に合成樹脂製の介在板60が介在されて断熱が図られているから、熱伝導による冷気洩れも防止される。   Of the inner surface of the heat insulation box 20, the bottom surface 20 </ b> A and the back surface 20 </ b> B are fitted with a concave surface 50 formed on the bottom surface 20 </ b> A and the back surface 20 </ b> B. Since the gap is substantially closed by adopting the structure, it is possible to prevent leakage of cold air due to circulation along the bottom surface 20A and the back surface 20B. Further, since the synthetic resin intervening plate 60 is interposed in the middle of the concave surface 50 for heat insulation, it is possible to prevent cold air leakage due to heat conduction.

天井部において、仕切壁21の上面と断熱箱体20の天井面20Cとの間にできた隙間には、2枚の側板62により断熱材収容室64が形成され、その中に予め形成された断熱材65が緊密に収容された構造となっているから、天井面20Cに沿った流通による冷気洩れ、並びに天井部における熱交換(熱伝導)による冷気洩れが防がれる。また、断熱箱体20の天井面20Cのうち断熱材収容室64の天井面に相当する領域には、内箱32を構成する金属板52に対して長孔67が開口されているから、天井面20Cにおける熱伝導による冷気洩れも最小限に抑えられる。
トータルして、冷蔵室22Rと冷凍室22Fの間の冷気洩れをより確実に防ぐことができる。
In the ceiling portion, a heat insulating material accommodating chamber 64 is formed by two side plates 62 in a gap formed between the upper surface of the partition wall 21 and the ceiling surface 20C of the heat insulating box 20, and is formed in advance therein. Since the heat insulating material 65 is tightly accommodated, it is possible to prevent cold air leakage due to circulation along the ceiling surface 20C and cold air leakage due to heat exchange (heat conduction) in the ceiling portion. In addition, in the area corresponding to the ceiling surface of the heat insulating material storage chamber 64 in the ceiling surface 20C of the heat insulating box 20, a long hole 67 is opened with respect to the metal plate 52 constituting the inner box 32. Cold air leakage due to heat conduction on the surface 20C is also minimized.
In total, it is possible to more reliably prevent cold air leakage between the refrigerator compartment 22R and the freezer compartment 22F.

なお、上記実施形態のように、断熱箱体20の底面20Aに凹面50が形成されている場合、既存の背の高さを持った仕切壁21の下端部を凹面50に嵌めると、同仕切壁21の上面と断熱箱体20の天井面20Cとの間に隙間ができるのであるが、上記のように、その隙間に対して断熱材収容室64を形成して断熱材65を緊密に収容することで、同隙間が断熱材65で埋められた構造とされている。したがって、既存の仕切壁21を使用することによりコスト低減を図りながらも、隣り合う冷蔵室22Rと冷凍室22Fの間の天井部での冷気洩れを防止することができる。   In addition, when the concave surface 50 is formed in the bottom face 20A of the heat insulation box 20 like the said embodiment, when the lower end part of the existing partition wall 21 with the height of the back is fitted in the concave surface 50, the same partition A gap is formed between the upper surface of the wall 21 and the ceiling surface 20C of the heat insulation box 20. As described above, the heat insulation material storage chamber 64 is formed in the gap to closely accommodate the heat insulation material 65. By doing so, the gap is filled with the heat insulating material 65. Therefore, by using the existing partition wall 21, it is possible to prevent cold air leakage at the ceiling portion between the adjacent refrigerator compartment 22R and freezer compartment 22F while reducing the cost.

<実施形態2>
次に、本発明の実施形態2を図8及び図9によって説明する。この実施形態2では、介在板70の形状並びに同介在板70を用いた凹面50Aの形成構造が、実施形態1とは異なっている。以下、実施形態1との相違部分を主に説明する。また、実施形態1と同一機能を有する部材、部位については、適宜に同一符号を付すことによって、重複した説明を簡略化または割愛する。
<Embodiment 2>
Next, a second embodiment of the present invention will be described with reference to FIGS. In the second embodiment, the shape of the interposed plate 70 and the formation structure of the concave surface 50A using the interposed plate 70 are different from those in the first embodiment. Hereinafter, differences from the first embodiment will be mainly described. Moreover, about the member and site | part which have the same function as Embodiment 1, the overlapping description is simplified or omitted by attaching | subjecting the same code | symbol suitably.

介在板70は、同じく合成樹脂材の押出成形により形成されており、平板の帯状をなす本体板71を備えている。特に本体板71の幅が、形成されるべき凹面50Aの幅寸法Wと同一寸法に設定されている。
本体板71の裏面には、中央幅位置において支持リブ72が突出形成され、同支持リブ72には、先端縁に係止部74を有する一対の係止板73が、本体板71と平行な背中合わせの姿勢で弾性変位可能に設けられている。係止部74は、各係止板73の先端部において本体板71の裏面に達するまで直角曲げされて形成され、同係止部74の先端からは、本体板71から次第に離間するように斜め姿勢をなしてガイド部75が形成されている。
The intervening plate 70 is also formed by extrusion molding of a synthetic resin material, and includes a main body plate 71 having a flat band shape. In particular, the width of the main body plate 71 is set to the same dimension as the width dimension W of the concave surface 50A to be formed.
On the back surface of the main body plate 71, a support rib 72 is formed so as to project at the center width position. A pair of locking plates 73 having a locking portion 74 at the leading edge is parallel to the main body plate 71. It is provided to be elastically displaceable in a back-to-back posture. The locking portion 74 is formed by being bent at a right angle at the front end portion of each locking plate 73 until reaching the back surface of the main body plate 71, and obliquely separated from the main body plate 71 from the front end of the locking portion 74. A guide portion 75 is formed in a posture.

一方、冷蔵側金属板52Rと冷凍側金属板52Fの分断された端縁には、裏面側と相手側とに二度直角曲げされたL字端縁53が形成されている。各L字端縁53の突出板54は、係止部74との間を通って本体板71の裏面に沿って挿入され、突当板55が本体板71の側縁に当たったところで挿入が停止されるようになっている。
ここで、各L字端縁53の突出板54には、上記した突出板54が正規位置まで挿入された場合における係止部74と対応する位置よりも内側の位置において、係止部74に係止する被係止部であるボス58が、裏面側への叩き出しによって突出形成されている。このボス58は、複数個が長さ方向に沿って所定間隔を開けて形成されている。
On the other hand, an L-shaped edge 53 that is bent twice at right angles to the back surface side and the mating side is formed at the divided edges of the refrigeration side metal plate 52R and the freezing side metal plate 52F. The protruding plate 54 of each L-shaped edge 53 is inserted along the back surface of the main body plate 71 through the engagement portion 74, and is inserted when the abutting plate 55 hits the side edge of the main body plate 71. It is supposed to be stopped.
Here, the protruding plate 54 of each L-shaped edge 53 has a locking portion 74 at a position inside the position corresponding to the locking portion 74 when the protruding plate 54 is inserted to the normal position. A boss 58, which is a locked portion to be locked, is formed so as to protrude by being knocked toward the back surface side. A plurality of the bosses 58 are formed at predetermined intervals along the length direction.

実施形態2における凹面50Aの形成工程を説明する。同凹面50Aは、同様に内箱32の組み付け工程において併せて形成されるようになっており、図9に詳細に示すように、内箱32の底面20Aと奥面20Bでは、冷蔵側金属板52Rと冷凍側金属板52Fの分断されたL字端縁53における互いに対向した突出板54が、介在板70の本体板71の裏面側の両側縁に挿入される。突出板54は、ボス58がガイド部75で案内されたのち係止板73を弾性変位させて係止部74と本体板71との間に割って入るように差し込まれ、各L字端縁53における突当板55が、本体板71の各側縁に当たる正規位置まで押し込まれたところで、ボス58が係止部74を通過して復元変位し、その係止部74にボス58が係止されて抜け止めされることにより凹面50Aが形成される。   A process of forming the concave surface 50A in the second embodiment will be described. Similarly, the concave surface 50A is formed together in the assembling process of the inner box 32. As shown in detail in FIG. 9, the bottom surface 20A and the inner surface 20B of the inner box 32 have a refrigeration side metal plate. The protruding plates 54 facing each other at the L-shaped edge 53 of the divided 52R and the freezing side metal plate 52F are inserted into both side edges of the back surface of the main body plate 71 of the interposition plate 70. After the boss 58 is guided by the guide portion 75, the protruding plate 54 is inserted so as to elastically displace the locking plate 73 and split between the locking portion 74 and the main body plate 71, and each L-shaped edge. When the abutting plate 55 in 53 is pushed to the normal position where it hits each side edge of the main body plate 71, the boss 58 passes through the locking portion 74 and is restored and displaced, and the boss 58 is locked to the locking portion 74. Thus, the concave surface 50A is formed by being prevented from coming off.

そののち、実施形態1と同様に、上記のように形成された内箱32が、外箱31内に一定間隔開けて嵌合されるとともに、外箱31と内箱32における4辺の開口縁同士の間に化粧板40が装着されて塞がれることにより外殻体30が形成され、この外殻体30が発泡治具にセットされたのち、外殻体30内に発泡樹脂からなる断熱材が発泡充填されることで、断熱箱体20が形成されることになる。   After that, as in the first embodiment, the inner box 32 formed as described above is fitted into the outer box 31 with a predetermined interval, and the four edges of the outer box 31 and the inner box 32 are opened. The outer shell 30 is formed by mounting the decorative plate 40 between the two to close the outer shell 30. After the outer shell 30 is set on the foaming jig, the outer shell 30 is insulated from the foamed resin. The heat insulating box 20 is formed by foam filling the material.

この実施形態2では、上記実施形態1と同様に、断熱箱体20の内面のうち底面20Aと奥面20Bにおいて、仕切壁21の下端部及び奥端部がそれぞれ底面20Aと奥面20Bに形成された凹面50Aに嵌められた構造とされることで、底面20Aや奥面20Bに沿った流通による冷気洩れが防がれるとともに、凹面50Aの途中位置に合成樹脂製の介在板70が介在されて断熱が図られることで、熱伝導による冷気洩れも防止される。   In the second embodiment, similarly to the first embodiment, the lower end portion and the rear end portion of the partition wall 21 are formed on the bottom surface 20A and the rear surface 20B on the bottom surface 20A and the rear surface 20B, respectively, of the inner surface of the heat insulating box 20. By adopting a structure fitted to the concave surface 50A, the cold air leakage due to the flow along the bottom surface 20A and the back surface 20B is prevented, and an intervening plate 70 made of synthetic resin is interposed in the middle of the concave surface 50A. As a result of the heat insulation, cold air leakage due to heat conduction is also prevented.

それに加え、凹面50Aを形成する工程において、分断された金属板52R,52Fの各L字端縁53の突出板54を、介在板70の本体板71の裏面側に側縁から正規量差し込むだけで、凹面50Aの正規の幅寸法Wが確保される。また、各金属板52R,52FのL字端縁53の突出板54に設けたボス58を、介在板70の係止板73の係止部74に係止して抜け止めする構造を採用したから、上記のように凹面50Aを形成しつつ内箱32を組み付けたのち、外殻体30として発泡治具にセットするまでの間に、介在板70が分断された金属板52R,52FのL字端縁53から外れることが防止される。   In addition, in the step of forming the concave surface 50A, the protruding plate 54 of each L-shaped edge 53 of the divided metal plates 52R and 52F is simply inserted into the back side of the main body plate 71 of the interposition plate 70 from the side edge by a regular amount. Thus, the regular width dimension W of the concave surface 50A is secured. Further, a structure is adopted in which the boss 58 provided on the protruding plate 54 of the L-shaped edge 53 of each metal plate 52R, 52F is locked to the locking portion 74 of the locking plate 73 of the interposition plate 70 to prevent the metal plate 52R, 52F from coming off. From the time when the inner box 32 is assembled while the concave surface 50A is formed as described above and before the outer shell 30 is set in the foaming jig, the metal plates 52R and 52F of the metal plates 52R and 52F separated It is prevented from coming off from the character edge 53.

<関連技術>
図10及び図11は関連技術を示している。この関連技術では、断熱箱体20の内面のうち底面20Aと奥面20Bとにおいて、仕切壁21の下端部と奥端部とがそれぞれ略緊密に嵌合する凹面100を形成するに当たり、同底面20Aと奥面20Bとを構成する内箱32の金属板102の所定位置を直接に凹み形成することによって凹面100が形成されている。また、同凹面100の溝底には、適宜に長孔104が開口されている。
この関連技術においても、凹面100に仕切壁21の端部を嵌めることで流通による冷気洩れが防がれ、また凹面100の溝底に長孔104を設けたことで、熱伝導による冷気洩れも抑制できる。
<Related technologies>
10 and 11 show related technologies. In this related technology, the bottom surface 20A and the back surface 20B of the inner surface of the heat insulation box 20 are formed with the bottom surface 100 and the bottom surface of the partition wall 21 in close contact with each other. The concave surface 100 is formed by directly denting a predetermined position of the metal plate 102 of the inner box 32 constituting the 20A and the back surface 20B. A long hole 104 is appropriately opened at the groove bottom of the concave surface 100.
Also in this related technique, the end of the partition wall 21 is fitted into the concave surface 100 to prevent cold air leakage due to circulation, and the provision of the long hole 104 at the groove bottom of the concave surface 100 prevents cold air leakage due to heat conduction. Can be suppressed.

<他の実施形態>
本発明は上記記述及び図面によって説明した実施形態に限定されるものではなく、例えば次のような実施形態も本発明の技術的範囲に含まれる。
(1)上記実施形態では、断熱箱体の内面のうち底面と奥面とに凹面を形成した場合を例示したが、天井面にも凹面を形成するようにしてもよい。さらに、底面、奥面及び天井面のうち任意の1面または2面に凹面を形成するようにしてもよい。
(2)冷蔵室と冷凍室とが水平姿勢をなす仕切壁によって上下に区画形成されたものであってもよく、その場合は、断熱箱体の奥面と左右の側面のうち任意の面に凹面を形成すればよい。
<Other embodiments>
The present invention is not limited to the embodiments described with reference to the above description and drawings. For example, the following embodiments are also included in the technical scope of the present invention.
(1) In the above embodiment, the case where the concave surfaces are formed on the bottom surface and the back surface of the inner surface of the heat insulating box is illustrated, but the concave surface may also be formed on the ceiling surface. Furthermore, you may make it form a concave surface in arbitrary 1 surface or 2 surfaces among a bottom surface, a back surface, and a ceiling surface.
(2) The refrigerator compartment and the freezer compartment may be vertically partitioned by a partition wall having a horizontal posture. In that case, on the rear surface of the heat insulating box and the left and right side surfaces A concave surface may be formed.

(3)上記実施形態では、断熱箱体の底面に凹面を設けて、その凹面に既存の背の高さの仕切壁を嵌めた構造としたことにより、同仕切壁の上面と断熱箱体の天井面との間に断熱材収容室を設けたのであるが、仕切壁が、凹面に嵌めた場合にも天井面に達するだけの背の高さを有するものであれば、断熱材収容室を形成することは不要にできる。
(4)本発明は冷凍冷蔵庫に限らず、冷却温度が互いに異なる2以上の複数の貯蔵室が仕切壁により区画形成された冷却貯蔵庫全般に広く適用することができる。
(3) In the said embodiment, it was set as the structure which provided the concave surface in the bottom face of the heat insulation box, and fitted the partition wall of the existing height in the concave surface, and the upper surface of the same partition wall and the heat insulation box body An insulation material storage chamber is provided between the ceiling surface and the insulation wall as long as the partition wall is tall enough to reach the ceiling surface even when fitted to a concave surface. It can be made unnecessary.
(4) The present invention is not limited to a refrigerator-freezer, and can be widely applied to all cooling storages in which two or more storage rooms having different cooling temperatures are partitioned by a partition wall.

20…断熱箱体 20A…底面 20B…奥面 20C…天井面 24…前面開口部 30…外殻体 31…外箱 32…内箱 50,50A…凹面 52,52R,52F…金属板 53…L字端縁 54…突出板 55…突当板 56…ボス(被係止部) 60…介在板(介在部材) 62…側板(板材) 64…断熱材収容室 65…断熱材 70…介在板(介在部材) 71…本体板 73…係止板 74…係止部   DESCRIPTION OF SYMBOLS 20 ... Thermal insulation box 20A ... Bottom 20B ... Back 20C ... Ceiling 24 ... Front opening 30 ... Outer shell 31 ... Outer box 32 ... Inner box 50, 50A ... Concave surface 52, 52R, 52F ... Metal plate 53 ... L Character edge 54 ... Projection plate 55 ... Abutting plate 56 ... Boss (locked portion) 60 ... Interposition plate (interposition member) 62 ... Side plate (plate material) 64 ... Heat insulation material accommodation chamber 65 ... Heat insulation material 70 ... Interposition plate ( Intervening member) 71 ... Main body plate 73 ... Locking plate 74 ... Locking part

Claims (2)

金属板製の外箱と内箱とを間隔を開けて配した外殻体内に断熱材を充填してなる前面開口の断熱箱体と、この断熱箱体内を複数の貯蔵室に区画形成するべく前記断熱箱体内に装着される仕切壁と、が具備された冷却貯蔵庫において、
前記断熱箱体の内面における前記仕切壁の端面と対向する領域には、前記仕切壁の端部が嵌る凹面が形成されているとともに、
前記凹面が、前記内箱を構成する前記金属板の分断された端縁の間に合成樹脂製の介在部材を介在させた形態で形成され
前記金属板の分断された各端縁が、裏面側と相手側とに二度直角曲げされたL字端縁として形成されている一方、
前記介在部材が、一定幅の帯状をなす本体板の裏面側に、先端縁に係止部を有する一対の係止板が背中合わせの姿勢で弾性変位可能に設けられ、
前記各L字端縁における互い対応する方向に突出した突出板が、前記各係止板と前記本体板との間に挿入可能とされ、
かつ、前記各突出板には、前記L字端縁における裏側に直角曲げされた突当板が、前記本体板の側縁に当たる正規位置まで押し込まれたところで、前記係止部に係止して抜け止めされる被係止部が設けられていることを特徴とする冷却貯蔵庫。
In order to form a heat insulating box body with a front opening formed by filling a heat insulating material in an outer shell body in which an outer box and an inner box made of metal plates are spaced apart, and to divide the heat insulating box into a plurality of storage chambers. In a cooling storage provided with a partition wall mounted in the heat insulation box,
In the region facing the end face of the partition wall on the inner surface of the heat insulation box, a concave surface is formed into which the end of the partition wall is fitted, and
The concave surface is formed in a form in which an interposed member made of synthetic resin is interposed between the divided edges of the metal plate constituting the inner box ,
While each divided edge of the metal plate is formed as an L-shaped edge that is bent at a right angle twice on the back side and the other side,
The interposition member is provided on the back side of the body plate having a band shape with a constant width, and a pair of locking plates having a locking portion at the tip edge is provided so as to be elastically displaceable in a back-to-back posture,
Protruding plates protruding in directions corresponding to each other at the L-shaped end edges can be inserted between the locking plates and the main body plate,
Each of the protruding plates has a stopper plate bent at a right angle on the back side of the L-shaped edge, and is pushed to a normal position where it hits the side edge of the main body plate. A cooling storage, wherein a locked portion to be prevented from being provided is provided .
前記断熱箱体の底面に前記凹面が形成される一方、前記仕切壁の上面と前記断熱箱体の天井面との間に、一対の板材を対向して配設することにより発泡断熱材を収容可能な断熱材収容室が形成されていることを特徴とする請求項1記載の冷却貯蔵庫。While the concave surface is formed on the bottom surface of the heat insulation box, a pair of plate materials are disposed opposite to each other between the upper surface of the partition wall and the ceiling surface of the heat insulation box to accommodate the foam heat insulation. The cooling storage according to claim 1, wherein a possible heat insulating material storage chamber is formed.
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