JP2016215224A - Coil material processing apparatus - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a processing apparatus and a processing method of coil material in which a metal product having various dimensions, shapes and piercing positions can be produced at low cost and efficiently.SOLUTION: Strip-like coil material drawn from an uncoiler 1 is supplied to a press machine 5, the coil material in the press machine 5 is moved back and forth by a desired distance to decide a processing point, width direction positions of piercing metal dies 11 to 14 also are changed, piercing processing is implemented at each processing point, and the coil material is cut into the desired length by using a cutting metal die. As waste in material taking is removed and piercing can be implemented at the desired processing point because of using the coil material, the processing apparatus of the invention can be adapted to multiproduct production and can produce metal products of metal fittings and others at low cost.SELECTED DRAWING: Figure 1

Description

  The present invention relates to a coil material processing facility and a processing method. More specifically, the present invention relates to a processing facility for processing a metal product such as a mounting bracket having a through hole or the like in a metal plate from a coil material, and a processing method using the same.

  Conventionally, production of mounting brackets and the like made of perforated metal plates has been started by taking a material by shearing using a square plate having a standard size that is commercially available. In addition to the press processing, tap processing, drilling processing, etc. were applied to the material after material removal to finish a perforated metal plate.

However, as described above, when the material is taken from the quadrangular plate material, surplus material is generated on the four sides of the material, resulting in a large material loss and a high product price.
In addition, since each of the individually separated plate materials is subjected to press processing and drilling processing, the work required for feeding and fixing the materials is complicated, and the number of manufacturing steps is large.
In addition, a dedicated die is required for each of tapping and drilling, which increases the manufacturing cost.

Then, in order to eliminate problems, such as a material loss at the time of processing from a square board material, using a coil material like patent document 1 was proposed.
The technique of this patent document 1 is to run a strip-shaped metal plate fed from an uncoiler in the longitudinal direction, pass the metal plate through a leveler to correct the entire undulation, and perform cutting and pressing by a press. It is.

However, although it is described that the bolt through hole formed in the mounting bracket is formed by pressing, a specific method is not described.
Therefore, even if the technique of Patent Document 1 is applied, if the molds are individually provided corresponding to the different hole positions and hole diameters for the respective mounting brackets, the manufacturing cost is still increased.

JP 2002-219516 A

  In view of the above circumstances, an object of the present invention is to provide a coil material processing facility and a processing method capable of efficiently producing metal products having various sizes, shapes, and drilling positions at low cost.

The coil material processing facility according to the first aspect of the present invention includes an uncoiler that feeds the coil material, a feeder that moves the strip-shaped coil material fed from the uncoiler forward and backward by a desired distance, and drills holes at appropriate positions in the coil material. It is characterized by comprising a press device for cutting into lengths.
The coil material processing facility of the second invention is characterized in that, in the first invention, the coil material processing facility is incorporated on the exit side of the leveler for correcting the coil material.
A coil material processing facility according to a third aspect of the present invention includes, in the second aspect of the present invention, a drilling die for drilling a coil material on the feed line of the coil material and a cutting die for cutting the coil material at a desired length. It is characterized by being.
A coil material processing facility according to a fourth invention is characterized in that, in the third invention, a plurality of units are provided along the feed line, and can be fixed by being laterally moved in a direction perpendicular to the feed line. And
According to a fifth aspect of the present invention, there is provided a processing method of a coil material, wherein a strip-shaped coil material fed from an uncoiler is supplied to a press device, the coil material in the press device is moved forward and backward by a desired distance, and a processing point is positioned. Then, drilling is performed using a drilling die, and then the coil material is cut to a desired length using a cutting die.

According to the first invention, when the coil material wound up from the uncoiler is drilled by the press device, the coil material is moved forward and backward by the feeder, so that the press device can perform the drilling process at a desired processing point and the desired length. In addition, the coil material can be cut to make a perforated metal product. In this way, by using the coil material, it is possible to perform drilling to a desired processing point while eliminating the waste of material collection, so that it is possible to support multi-product production and produce metal products such as mounting brackets at low cost. .
According to the second invention, the coil material can be corrected by the leveler before being processed by the press device, and the feeder is incorporated in the leveler, so that the entire processing equipment can be made compact.
According to the third invention, since the punching die and the cutting die are operated by the press, the punching and cutting can be performed on the coil material on the feed line. Moreover, even if the coil material has various thicknesses and widths, it can be drilled as long as it does not exceed the capacity of the press device by being supplied to the press device.
According to the fourth invention, when a plurality of drilling dies are provided along the feed line, a plurality of machining points exist, and the machining points can be selected by moving the coil material back and forth by the feeder. As a result, it is possible to manufacture metal products with various drilling positions. Moreover, if the punching die is moved laterally in the direction perpendicular to the feed line, the punching position in the width direction of the coil material can be changed, so that various metal products can be manufactured both in the length direction and in the width direction. it can.
According to the fifth invention, when the coil material wound up from the uncoiler is drilled by the press device, the coil material is moved forward and backward by the feeder, and the press device can perform the drilling process at a desired processing point and has a desired length. In addition, the coil material can be cut to make a perforated metal product. In this way, by using the coil material, it is possible to perform drilling to a desired processing point while eliminating the waste of material collection, so that it is possible to support multi-product production and produce metal products such as mounting brackets at low cost. .

It is a whole side view of the coil processing equipment concerning one embodiment of the present invention. It is an expansion front drawing of the press shown in FIG. It is the III-III line side view of the punch apparatus shown in FIG. It is the IV-IV line side view which shows the cutting device shown in FIG. It is explanatory drawing of the processing method of a coil material.

Next, an embodiment of the present invention will be described with reference to the drawings.
First, based on FIG. 1, the whole structure of a processing facility is demonstrated.
The processing equipment of the present invention comprises an uncoiler 1, a leveler 2, and a press 5. A coil material C is supported on the uncoiler 1 so as to be freely wound.

  The leveler 2 includes a straightening roll unit 3 and a feeder 4. A band-shaped coil material 2 fed from the uncoiler 1 is passed through the leveler 2. In the straightening roll unit 3, the coil material C is straightened. The feeder 4 includes a pair of rollers sandwiched between the coil materials C, and feeds the coil materials C. The feed direction and feed distance can be freely selected by programming in the control unit, and both forward and reverse movements are possible, and the feed amount can also be arbitrarily selected.

  The press device 5 includes a bed 6 and a lifting slide 7 that moves up and down. To the bed 6, drilling dies 11 to 14 and a cutting die 31 described later are fixed. The elevating slide 7 is moved up and down by hydraulic drive or motor drive, and the timing, speed, operation interval, etc. of the elevating operation are arbitrarily controlled by a programmable control unit.

A feed line L passes between the bed 6 and the lift slide 7, and a strip-shaped coil material C is fed along the feed line L.
And along the feed line L, the drilling part 10 is provided in the entrance side, and the cutting part 30 is provided in the exit side.

Based on FIG. 2, the detail of the press apparatus 5 is demonstrated.
(Drilling part 10)
The drilling unit 10 is provided with four drilling dies, that is, a first drilling die 11, a second drilling die 12, a third drilling die 13, and a fourth drilling die 14. The number of punching dies used is arbitrary, and may be one, three without two, or five or more.
These punching dies are arbitrarily selected according to the number of punches and the drilling position of the metal product to be produced.

  The illustrated punching dies 11 to 14 are all fixed on the bed 6. Specifically, a base 8 is installed on the bed 6, and a plurality of slide bases 9 are attached on the base 8. The sliding direction of the slide base 9 is a direction orthogonal to the material feeding direction L. Each drilling die 11 to 14 is fixed on each slide base 9.

  Four press fittings 15, 16, 17, and 18 are disposed above each of the punching dies 11 to 14 and attached to the lower surface of the elevating slide 7. When the elevating slide 7 is lowered and the press fittings 15 to 18 push down the punching pins of the punching dies 11 to 14, the punching dies 11 to 14 are operated to make holes in the coil material C.

  The pressing brackets 15 to 18 can be moved in a direction orthogonal to the feed line L by the slide devices 20a to 20d. Details thereof will be described later.

(Cutting section 30)
The cutting unit 30 is composed of one cutting die 31. The cutting die 31 includes a lower die 32 and an upper die 33. The lower die 32 is fixed on the base plate 8, and the upper die 33 is supported to be movable up and down with respect to the lower die 32.
A pressing bracket 19 is attached to the lower surface of the elevating slide 7. When the elevating slide 7 is lowered and the pressing die 19 pushes down the upper die 33, the cutting die 31 works so that the coil material C can be cut. It has become. Details thereof will also be described later.

  Guide rollers 51 and 52 are installed on the entry side and the center of the base plate 8. Each of the guide rollers 51 and 52 guides both sides of the coil material C with a pair of rollers, prevents lateral shaking of the coil material C and performs chamfering.

(Details of drilling section)
Based on FIG. 3, the detail of the drilling part 10 is demonstrated. Since the essential mechanisms of the punching dies 11 to 14 are the same even if the punching dimensions are different, the punching die 11 will be described as a representative.

  3A is a C-shaped member in a side view, and includes a lower portion 61, an upper portion 62, and a support portion 63 that connects them. A pin 64 passes through the upper portion 62, and a pin receiver 65 formed in a concave portion or a convex portion exists on the upper surface of the lower portion 61. When the pin 64 is pushed down with the coil material C placed on the upper surface of the lower portion 61, a hole is made in the coil material C. When the pressing force is released, the pin 64 returns to the original position by the elasticity of rubber or a spring.

  3A, the perforating mold 11 can be moved along the slide base 9a, and the slide base can be fixed by bolting or other known means at an arbitrary position moved. It can be fixed to 9a. Since this moving direction is the width direction of the coil material C, the drilling position can be changed by changing the movement fixing position of the drilling die 11. This also applies to the remaining drilling dies 12-14.

Next, a sliding mechanism of the pressing metal 15 will be described.
The upper surface of the pressing metal 15 is fixed to a slide plate 71, and both sides of the slide plate 71 are guided by slide guides 72. The slide guide 72 is fixed to the lower surface of the elevating slide 7. An air cylinder 73 is connected to the slide plate 71.
FIG. 3A shows a state in which the air cylinder 73 is retracted, and the punch 15 is separated from the pin 64 of the punching die 11, so that the punching process is not performed even when the lifting slide 7 is lowered.
On the other hand, as shown in FIG. 5B, when the air cylinder 73 is advanced, the pusher 15 comes directly above the pin 64. Therefore, when the elevating slide 7 is lowered, the pin 64 is pressed down and the coil is moved. Drilling is performed on the material C.

Based on the above configuration, the drilling position can be selected by combining the following means.
a) Drilling position in the width direction of the coil material C The drilling position in the direction orthogonal to the material feeding direction is changed by changing the fixing position of the drilling dies 11 to 14 on the slide base 9a.
b) Selection of the feed amount of the coil material C in the forward direction by the punching position feeder 3 in the length direction of the coil material C, and selection of the reverse amount after the advancement c) Actuating the movable / non-movable selection air cylinder 73 Selection of whether or not to perform drilling by bringing the metal fitting 15 to the movable position or retracting it to the non-movable position d) Drilling diameter The drilling diameters 11 to 14 having different pin diameters are installed, and Among them, a punching die having a pin having a desired diameter is selected by moving the metal fitting forward and backward.

(Details of cutting section 30)
Next, the cutting unit 30 will be described in detail with reference to FIG.
The cutting die 31 is fixed on a die base 34 fixed on the base plate 8 with bolts or other means.
The cutting die 31 has a lower die holder 34 for holding the lower die 32 and an upper die holder 35 for holding the upper die 33. The upper die holder 35 is supported to the lower die holder 34 via a spring or the like, It can move up and down. A comb-shaped receiving metal fitting 36 is mounted on the upper mold holder 35.
On the other hand, it is formed in a comb tooth shape of the pressing metal 19 and is attached to a slide plate 71 (see FIG. 2) sandwiched between slide guides 72.
When the press fitting 19 is moved forward and backward by the air cylinder 73, the coil member C is moved in the width direction, and a position where it contacts the receiving fitting 36 and a position away from the receiving fitting 36 can be selected.

As shown in FIG. 4 (A), when the positions of the pressing metal 19 and the receiving metal 36 are misaligned, the cutting die 31 does not move even when the elevating slide 7 is lowered.
As shown in FIG. 4B, when the air cylinder 73 is advanced to place the pressing metal 19 on the receiving metal 36, the cutting die 31 can be operated by lowering the lifting slide 7. That is, the coil material C can be cut in the width direction in the state shown in FIG.

Based on FIG. 5, an example of the processing method using the said processing equipment is demonstrated.
In this example, the processing proceeds in the order of symbols I, II, III, IV, and V in the drawing. Moreover, the code | symbol 11, 12, 13, 14 has shown the installation position of each drilling metal mold | die.
In the small circle drawn on the coil material C, the thick solid circle means a hole that has been drilled, and the thin circle does not have a hole and only shows the drilling position.

I: Shows a state in which the coil material C has been supplied into the press apparatus by the feeder, and the coil material C is positioned in the width direction by the guide roller 51.
In this I state, the first small hole h1 is drilled.
At this time, in the drilling process, only the first drilling die 11 is aligned with the pressing metal 15 and drilling is performed, but the other drilling molds (12, 13, 14) are not drilled because the pressing metal 15 is retracted. .

II: The coil material C is further advanced.
A second small hole h2 is drilled by the second drilling die 12.
The other punching dies (11, 13, 14) are not punched because the pusher 15 is retracted.

III: The coil material C is further advanced.
A third hole h4 (a slightly larger hole) is drilled by the fourth drilling die 14.
The other punching dies (11, 12, 13) are not punched because the pusher 15 is retracted.

IV: The coil material C is slightly retracted.
A fourth hole h3 (a slightly larger hole) is drilled by the third drilling die 13.
The other punching dies (11, 12, 14) are not punched because the pusher 15 is retracted.

V: The coil material C is advanced.
The coil material C is cut into a desired dimension by the cutting metal fitting 31.

Through the above steps, a metal product P such as a mounting bracket having two small holes h1 and h2 and two large holes h3 and h4 is obtained.
And metal product P can be mass-produced efficiently by repeating said process.

The advantages of the processing method of the present invention will be described below.
1) The drilling position in the width direction of the coil material C (that is, the width direction of the metal product P) can be arbitrarily changed by replacing the drilling dies 11 to 14 on the slide base 9.
2) The drilling position in the length direction of the coil material C (that is, the length direction of the metal product P) can be arbitrarily changed by adjusting the feed amount including both forward and backward movements by the feeder 3.
3) The diameter of the hole can be arbitrarily changed by arbitrarily selecting a punching die having pins with different outer diameters and setting it in the press device.
4) The length dimension of the metal product P can be arbitrarily set by changing the feed amount of the coil material C.
5) The width dimension and thickness dimension of the metal product P can be arbitrarily set by arbitrarily selecting a coil material to be placed on the uncoiler 1.

DESCRIPTION OF SYMBOLS 1 Uncoiler 2 Leveler 4 Feeder 5 Press apparatus 6 Bed 7 Elevating slide 10 Drilling part 11-14 Drilling die 15-18 Push metal 30 Cutting part 31 Cutting metal 32 Lower mold 33 Upper mold 36 Receiving metal

The coil material processing facility according to the first aspect of the present invention includes an uncoiler that feeds the coil material, a feeder that moves the strip-shaped coil material fed from the uncoiler forward and backward by a desired distance, and drills holes at appropriate positions in the coil material. It comprises a pressing device that cuts into length, and the pressing device is provided with a guide roller that prevents lateral shaking of the coil material and chamfers the coil material .
In the coil material processing facility according to a second aspect of the present invention, in the first aspect, the press device includes a plurality of perforation molds for perforating the coil material on the coil material feed line, and the perforation mold is provided. Can be fixed by being moved laterally in a direction perpendicular to the feed line .
Processing equipment coil material of the third invention, in the second invention, the pre-Symbol pressing device, for at least one of the guide rollers, on the feed line, the drilling mold 1 or the uncoiler side One or more punching dies are disposed in the direction opposite to the uncoiler side on the feed line .

According to the first invention, when the coil material wound up from the uncoiler is drilled by the press device, the coil material is moved forward and backward by the feeder, so that the press device can perform the drilling process at a desired processing point and the desired length. In addition, the coil material can be cut to make a perforated metal product. In this way, by using the coil material, it is possible to perform drilling to a desired processing point while eliminating the waste of material collection, so that it is possible to support multi-product production and produce metal products such as mounting brackets at low cost. .
According to the second invention, when a plurality of drilling dies are provided along the feed line, a plurality of machining points exist, and the machining points can be selected by moving the coil material back and forth by the feeder. As a result, it is possible to manufacture metal products with various drilling positions. Moreover, if the punching die is moved laterally in the direction perpendicular to the feed line, the punching position in the width direction of the coil material can be changed, so that various metal products can be manufactured both in the length direction and in the width direction. it can.

Claims (5)

An uncoiler that feeds the coil material,
A feeder for moving the strip-shaped coil material fed from the uncoiler forward and backward by a desired distance;
A coil material processing facility comprising a press device for drilling a desired position of the coil material and cutting to a desired length. 2. The coil material processing facility according to claim 1, wherein the feeder is incorporated on the exit side of a leveler for correcting the coil material. 3. The coil according to claim 2, wherein the press includes a punching die for punching a coil material on the feed line of the coil material and a cutting die for cutting the coil material at a desired length. Material processing equipment. 4. The coil material according to claim 3, wherein a plurality of the punching dies are provided along the feed line and can be fixed by being laterally moved in a direction perpendicular to the feed line. Processing facilities. Supply the strip-shaped coil material fed from the uncoiler to the press machine,
Move the coil material in the press machine back and forth by the desired distance to position the processing point,
Drilling using a drilling die at each processing point,
Next, a coil material processing method comprising cutting a coil material to a desired length using a cutting die.

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