JP2016208843A - Molded food product manufacturing method, and molded food product manufacturing apparatus - Google Patents
Molded food product manufacturing method, and molded food product manufacturing apparatus Download PDFInfo
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- 235000013305 food Nutrition 0.000 title claims abstract description 107
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 64
- 238000000034 method Methods 0.000 claims abstract description 39
- 238000000465 moulding Methods 0.000 claims abstract description 29
- 238000010438 heat treatment Methods 0.000 claims description 13
- 238000004806 packaging method and process Methods 0.000 claims description 12
- 230000002093 peripheral effect Effects 0.000 claims description 10
- 230000015572 biosynthetic process Effects 0.000 claims description 4
- 239000011148 porous material Substances 0.000 abstract 1
- 235000020993 ground meat Nutrition 0.000 description 69
- 235000013372 meat Nutrition 0.000 description 43
- 235000021067 refined food Nutrition 0.000 description 21
- 235000015220 hamburgers Nutrition 0.000 description 12
- 239000000463 material Substances 0.000 description 11
- 239000004615 ingredient Substances 0.000 description 9
- 238000012986 modification Methods 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
- 235000015278 beef Nutrition 0.000 description 2
- 230000008014 freezing Effects 0.000 description 2
- 238000007710 freezing Methods 0.000 description 2
- 238000004898 kneading Methods 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 241000251468 Actinopterygii Species 0.000 description 1
- 235000002568 Capsicum frutescens Nutrition 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 235000019688 fish Nutrition 0.000 description 1
- 235000013611 frozen food Nutrition 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 235000015255 meat loaf Nutrition 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 235000015277 pork Nutrition 0.000 description 1
- 244000144977 poultry Species 0.000 description 1
- 235000013594 poultry meat Nutrition 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
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- Processing Of Meat And Fish (AREA)
- Formation And Processing Of Food Products (AREA)
Abstract
Description
本発明は、成形食品を製造する方法および当該方法に用いる成形食品製造装置に関する。 The present invention relates to a method for producing a molded food and a molded food production apparatus used in the method.
ハンバーグ、ミートボール、メンチカツなどの成形食品は、柔らかな食感を持つため、子供からお年寄りまで幅広い年代層に人気の食品であり、外食産業および食料量販店においても欠かせない食品の一つである。成形食品を工業的に生産する場合、その製造工程の一つに、例えば、挽肉およびみじん切りの野菜などを混ぜ合わせた練状物を成形する工程がある。ハンバーグを例に挙げると、手作り感あふれる丸味を帯びた小判状のハンバーグを成形するために、成形工程において、展圧ローラを用いて略一定の厚さに成形し、その後に、搬送ベルト上の成形品の上方から駆動ローラを接触させる方法が知られている(特許文献1を参照)。 Molded foods such as hamburger, meatballs, and chili cutlets are popular foods for a wide range of ages from children to the elderly because of their soft texture, and are also indispensable for the food service industry and food mass retailers. is there. When producing shaped foods industrially, one of the manufacturing processes is a process of forming a kneaded mixture of, for example, ground meat and minced vegetables. Taking a hamburg as an example, in order to form a rounded oval hamburger full of handmade feeling, in the molding process, it is molded to a substantially constant thickness using a pressure roller, and then on the conveyor belt. A method of bringing a driving roller into contact with the molded product from above is known (see Patent Document 1).
また、上記の成形に加えて、更なる成形を必要とする場合もある。挽肉を含む成形食品(挽肉含有成形品)としてハンバーグ成形品を例に挙げると、ハンバーグ成形品を加熱したときに、その中心部分は最も熱が伝わりにくい部位であることが知られている。このため、家庭でハンバーグを作るときには、経験的に、その成形時に中心部分を凹ませることにより、中心部分まで確実に熱が伝わるような工夫がなされている。このような工夫により、中心まで熱が通り、かつスムーズにガスが抜けて所望の形状を保持したハンバーグが出来上がる。ハンバーグを工業的に生産する場合においても、同様に、成形工程において、練状成形品の中央に凹部を形成する方法が知られている(特許文献2を参照)。 Further, in addition to the above molding, further molding may be required. Taking a hamburger molded product as an example of a molded food containing minced meat (a minced meat-containing molded product), it is known that when the hamburger molded product is heated, its central part is the part where heat is hardly transmitted. For this reason, when making a hamburger at home, empirically, the center portion is recessed at the time of molding so that heat is surely transmitted to the center portion. By such a device, a hamburger is obtained in which heat passes to the center and gas is smoothly discharged to maintain a desired shape. Similarly, in the case of industrially producing hamburgers, a method of forming a recess at the center of a kneaded molded product in the molding step is also known (see Patent Document 2).
しかし、工業生産の流れ作業の工程において、挽肉含有成形品の中央部分に均一の面積で均一の深さを有する凹部を形成するのは難しい。凹部の位置が挽肉含有成形品の中心からずれ、あるいは凹部の深さもばらつくからである。上記特許文献2に開示される方法のように、成形型を用いて、中央に均一な形態の凹部を形成することも可能である。しかし、そのような方法は家庭や店舗における人手による作業に限られ、量産工程において、成形型を使う工程を入れるのは、工程増加に伴う製造コストの上昇につながるので、好ましくない。これは、挽肉の有無を問わず、成形食品に共通する問題である。 However, it is difficult to form a recess having a uniform area and a uniform depth in the central portion of the ground meat-containing molded product in the process of industrial production. This is because the position of the recess is shifted from the center of the molded product containing ground meat, or the depth of the recess varies. As in the method disclosed in Patent Document 2, it is possible to form a concave portion having a uniform shape at the center using a mold. However, such a method is limited to manual work at home or in a store, and it is not preferable to include a process using a mold in a mass production process, because this leads to an increase in manufacturing cost accompanying an increase in the process. This is a problem common to molded foods with or without minced meat.
本発明は、かかる課題を解決するためになされたものであり、低コストにて、中心部まで熱が伝わりやすい新規な形態の成形食品を提供することを目的とする。 This invention is made | formed in order to solve this subject, and it aims at providing the molded food of the novel form which heat is easy to be transmitted to a center part at low cost.
本発明者は、上記目的を達成するために鋭意、研究開発を重ねてきた結果、加熱前の成形食品の一例である挽肉含有成形品が流れる製造ライン上に特定の器具を取り付けることによって上記目的を達成するに至った。より詳細には、本発明者は、挽肉含有成形品の中央部に1つの凹部を形成する従来から公知の方法に代え、ライン状に並ぶ複数個の孔を挽肉含有成形品に形成する新たな方法にて目的を達成した。特に、挽肉含有成形品に上記複数個の孔を設けても、焼いた後にはその孔の痕跡が残らないという実証を得たため、挽肉含有成形品の成形工程において上記複数個の孔を形成する方法を採用するに至った。その具体的な手段は、次のとおりである。 As a result of intensive research and development to achieve the above object, the present inventor has installed the specific object on a production line through which a molded product containing minced meat, which is an example of a molded food product before heating, flows. It came to achieve. More specifically, the present inventor replaces the conventionally known method of forming one recess in the center of the minced meat-containing molded product, and newly forms a plurality of holes arranged in a line in the minced meat-containing molded product. The method achieved its purpose. In particular, even if the plurality of holes are provided in the minced meat-containing molded product, it has been proved that no traces of the holes remain after baking, so the plurality of holes are formed in the molding process of the minced meat-containing molded product. The method has been adopted. The specific means is as follows.
上記目的を達成するための本発明の一実施の形態に係る成形食品の製造方法では、加熱前の成形食品の成形工程において、その成形食品を運ぶ経路上、成形食品の進行方向と反対方向から、外周に突出部を備える孔形成用ローラを接触せしめ、その孔形成用ローラの回転によって、成形食品の平面視にて中心を通るように、成形食品に複数個の孔から成るラインを形成する。 In the method for producing a molded food according to an embodiment of the present invention for achieving the above object, in the molding process of the molded food before heating, from the direction opposite to the advancing direction of the molded food on the path for carrying the molded food Then, a hole forming roller having a projecting portion on the outer periphery is brought into contact, and by rotation of the hole forming roller, a line composed of a plurality of holes is formed in the molded food so as to pass through the center in a plan view of the molded food. .
本発明の別の実施の形態に係る成形食品の製造方法において、さらに、孔形成用ローラとして、1つの円板の外側周面に突出部を複数個備えるローラを用いても良い。 In the method for manufacturing a molded food product according to another embodiment of the present invention, a roller having a plurality of protrusions on the outer peripheral surface of one disk may be used as the hole forming roller.
本発明の別の実施の形態に係る成形食品の製造方法において、また、複数個の孔を、成形食品の厚さ方向の中心を超える深さに形成しても良い。 In the method for manufacturing a shaped food according to another embodiment of the present invention, the plurality of holes may be formed to a depth exceeding the center in the thickness direction of the shaped food.
本発明の別の実施の形態に係る成形食品の製造方法において、また、成形食品を少なくとも扁平形状に成形する第一成形工程を含み、その第一成形工程後に、孔形成用ローラを用いて複数個の孔を形成しても良い。 In the method for manufacturing a shaped food according to another embodiment of the present invention, the method further includes a first forming step of forming the formed food into at least a flat shape, and a plurality of holes are formed using the hole forming roller after the first forming step. Individual holes may be formed.
本発明の一実施の形態に係る成形食品製造装置は、加熱前の成形食品を製造可能な成形食品製造装置であって、成形食品を運ぶ走行レーンと、その走行レーンの走行方向の途上に固定され、外周に突出部を備える孔形成用ローラと、を少なくとも備え、成形食品を運ぶ走行レーン上において、成形食品の進行方向と反対方向から孔形成用ローラを接触せしめ、孔形成用ローラの回転によって、成形食品の平面視にて中心を通るように、成形食品に複数個の孔から成るラインを形成する装置である。 A molded food production apparatus according to an embodiment of the present invention is a molded food production apparatus capable of producing a molded food before heating, and is fixed to a traveling lane carrying the molded food and a traveling lane of the traveling lane. A hole forming roller having a protrusion on the outer periphery, and the hole forming roller is brought into contact with the hole forming roller in a direction opposite to the traveling direction of the formed food on the traveling lane carrying the formed food. Is a device for forming a line composed of a plurality of holes in the molded food so as to pass through the center in a plan view of the molded food.
本発明の別の実施の形態に係る成形食品製造装置は、さらに、孔形成用ローラとして、1つの円板の外側周面に突出部を複数個備えるローラを使用しても良い。 The molded food manufacturing apparatus according to another embodiment of the present invention may further use a roller having a plurality of protrusions on the outer peripheral surface of one disk as the hole forming roller.
本発明の別の実施の形態に係る成形食品製造装置は、また、突出部の長さを、成形食品の一方の面からその厚さ方向の中心を超える長さとしても良い。 In the molded food manufacturing apparatus according to another embodiment of the present invention, the length of the protruding portion may be a length exceeding the center in the thickness direction from one surface of the molded food.
本発明の別の実施の形態に係る成形食品製造装置は、また、包餡機を搭載し、その包餡機と、孔形成用ローラに成形食品を接触させる位置との間に、成形食品を少なくとも扁平に成形する成形部材を備えても良い。 The molded food manufacturing apparatus according to another embodiment of the present invention also includes a packaging machine, and the molded food is placed between the packaging machine and a position where the molded food is brought into contact with the hole forming roller. You may provide the shaping | molding member shape | molded at least flatly.
本発明によれば、低コストにて、中心部まで熱が伝わりやすい新規な形態の成形食品を提供することができる。 ADVANTAGE OF THE INVENTION According to this invention, the molded food of the novel form which heat is easy to be transmitted to a center part at low cost can be provided.
次に、本発明に係る成形食品の製造方法および成形食品製造装置の実施の形態について、図面を参照しながら説明する。なお、以下に説明する実施の形態は、本発明を限定するものではなく、また、実施の形態の中で説明されている諸要素およびその組み合わせの全てが本発明の解決手段に必須であるとは限らない。 Next, an embodiment of a method for producing a molded food and an apparatus for producing a molded food according to the present invention will be described with reference to the drawings. Note that the embodiments described below do not limit the present invention, and that all the elements and combinations thereof described in the embodiments are essential for the solution means of the present invention. Is not limited.
1.定義
本願における「成形食品」は、牛肉、豚肉、鳥肉あるいは魚肉などの挽肉を原料として含むハンバーグ、ミートボール、つくね、ミートローフ、ハンバーガーパティなどの加工食品に加え、挽肉の一部若しくは全部を植物性蛋白質に代替させた上記例示の加工食品も含むように広義に解釈される。また、「成形食品」は、加熱工程を経た可食状態のもののみならず、加熱前の冷蔵若しくは冷凍状態のもの、あるいは成形前後若しくは成形途上のものをも含むように広義に解釈される。この実施の形態では、加熱処理前の状態の成形食品に対する新規の成形方法を開示する。また、ここでいう「加熱」は、可食状態に至らしめるために意図的に熱を加えることを意味し、単に、工程途上で外気に触れて温度が上昇したような想定外の熱供与の場合を含まない。また、成形食品の好適な例は、挽肉含有成形品、およびそれにさらなる加工(加熱など)を施した挽肉加工食品である。
1. Definitions “Formed food” as used herein refers to processed foods such as hamburger, meatballs, meatballs, meat loaf, hamburger patties that contain ground beef such as beef, pork, poultry or fish, as well as some or all of the ground meat. It is interpreted broadly to include the above-exemplified processed foods substituted for sex proteins. In addition, “molded food” is broadly interpreted to include not only edible foods that have undergone a heating process, but also refrigerated or frozen foods before heating, or foods before and after molding or in the middle of molding. In this embodiment, a novel molding method for a molded food in a state before heat treatment is disclosed. In addition, “heating” here means intentionally applying heat in order to reach an edible state, and simply providing an unexpected heat supply such as when the temperature rises by touching the outside air during the process. Does not include cases. Moreover, the suitable example of a molded food is a ground meat containing molded article and the ground meat processed food which performed the further process (heating etc.) to it.
また、本願における「成形食品」は、上述の通り、その成形途中あるいは成形後のものをも意味することから、例えば、包餡機を搭載する成形食品製造装置を用いる場合、包餡機から出た直後から成形が完全に完了するまでの間の如何なる状態のものをも意味する。 In addition, as described above, “molded food” in the present application means a product in the middle of molding or after molding, so that, for example, when using a molded food production apparatus equipped with a packaging machine, the product is removed from the packaging machine. It means any state between immediately after and until the molding is completely completed.
本願における「成形食品製造装置」は、挽肉等を含み如何なる種類の原料を成形可能な装置であれば、混合工程、練り工程などの成形前の諸工程をも、さらには冷蔵若しくは冷凍工程、加熱工程あるいは蒸し工程などの成形後の諸工程を行う装置であっても良い。例えば、成形食品製造装置に、好ましくは、包餡機を搭載することができる。成形食品製造装置の好適な例は、挽肉加工食品製造装置である。 The “molded food production device” in the present application is a device capable of molding any kind of raw material including minced meat and the like, and also performs various processes before molding such as a mixing process and a kneading process, and further a refrigeration or freezing process, heating It may be an apparatus for performing various processes after molding such as a process or a steaming process. For example, a packaging machine can be preferably mounted on the molded food manufacturing apparatus. A suitable example of the molded food manufacturing apparatus is a ground meat processed food manufacturing apparatus.
本願における「成形食品の平面視にて中心を通る」は、成形食品をその厚さと平行な方向から見たときのその成形食品の中心を通ることを意味する。この詳細については後述するが、複数個の孔の一部が成形食品の平面視にて中心に接触しなくても、当該複数個の孔から構成される所定幅のライン内に、当該中心が含まれる限り、「成形食品の平面視にて中心を通る」ことを意味する。 In the present application, “passing through the center in a plan view of the shaped food” means passing through the center of the shaped food when the shaped food is viewed from a direction parallel to its thickness. Although details will be described later, even if a part of the plurality of holes does not contact the center in the plan view of the molded food, the center is within a line having a predetermined width constituted by the plurality of holes. As long as it is included, it means “through the center in a plan view of the shaped food”.
2.成形食品製造装置 2. Molded food production equipment
図1は、本発明の実施の形態に係る成形食品製造装置の概略図を示す。図2は、図1の走行レーンの上方から挽肉含有成形品が成形されながら流れる状況を示す。 FIG. 1 shows a schematic view of a molded food manufacturing apparatus according to an embodiment of the present invention. FIG. 2 shows a situation where the ground meat containing molded product flows while being formed from above the traveling lane of FIG.
(1)装置の概略構成
この実施の形態に係る成形食品製造装置の一例である挽肉加工食品製造装置1は、包餡機2を備えており、成形食品の一例である挽肉加工食品の材料の投入から成形までを行う装置である。挽肉加工食品製造装置1は、好ましくは、包餡機2を構成するインナー具材投入部3とアウター具材投入部4と包餡盤5とを備えると共に、包餡盤5の下方から一方向に延出するコンベア6を備える。コンベア6は、包餡盤5の下方に供給された挽肉含有成形品(成形食品の一例)20をコンベア6の長さ方向に運ぶためのベルト状の走行レーン7を備える。挽肉加工食品製造装置1は、コンベア6における包餡盤5の直下から走行レーン7の進行方向に向かって、好ましくは、扁平成形用コンベアベルト9および孔形成用ローラ12を備える。包餡盤5から走行レーン7上に供給されたボール状の挽肉含有成形品20は、走行レーン7の進行に伴い、扁平成形用コンベアベルト9と走行レーン7との間にて上下方向の圧を受け、小判形状の挽肉含有成形品(成形食品の一例)21へと成形され、続いて、回転する孔形成用ローラ12に接触して、複数個の孔をライン状に有する挽肉含有成形品(成形食品の一例)22へと成形される。また、挽肉加工食品製造装置1は、装置の稼働条件を入力するための操作パネル10を備え、操作パネル10からの入力を受け付けて、所望の条件にて練り工程および成形工程を実行する。
(1) Schematic structure of apparatus The ground meat processed food manufacturing apparatus 1 which is an example of the molded food manufacturing apparatus which concerns on this embodiment is provided with the wrapping machine 2, and is the material of the ground meat processed food which is an example of molded food. It is a device that performs from injection to molding. The ground meat processed food manufacturing apparatus 1 preferably includes an inner ingredient input part 3, an outer ingredient input part 4, and a wrapping board 5 constituting the wrapping machine 2, and is unidirectional from below the wrapping board 5. A conveyor 6 is provided. The conveyor 6 includes a belt-like traveling lane 7 for transporting a minced meat-containing molded product (an example of a molded food product) 20 supplied below the baling board 5 in the length direction of the conveyor 6. The ground meat processed food manufacturing apparatus 1 is preferably provided with a belt-shaped conveyor belt 9 and a hole forming roller 12 from the position immediately below the packaging board 5 in the conveyor 6 toward the traveling direction of the traveling lane 7. The ball-shaped minced meat-containing molded product 20 supplied from the wrapping board 5 onto the traveling lane 7 has a vertical pressure between the belt-shaped conveyor belt 9 and the traveling lane 7 as the traveling lane 7 advances. And then formed into an oval-shaped ground meat-containing molded product (an example of molded food) 21 and then comes into contact with the rotating hole forming roller 12 and has a plurality of holes in a line shape. (Example of molded food) Moreover, the ground meat processed food manufacturing apparatus 1 is provided with the operation panel 10 for inputting the operating conditions of the apparatus, receives input from the operation panel 10, and executes the kneading process and the molding process under desired conditions.
(2)各構成部の詳細
インナー具材投入部3は、包餡盤5から走行レーン7に向かって供給されるボール状の挽肉含有成形品20の内側部位を形成するインナー具材を投入する構成部である。また、アウター具材投入部4は、上記ボール状の挽肉含有成形品20の外側部位を形成するアウター具材を投入する構成部である。包餡盤5は、2枚のディスクを備え、それらディスクの回転によって、インナー具材とアウター具材とを包餡成形する構成部である。この実施の形態では、挽肉加工食品の一例であるハンバーグを内側から外側にかけて2層の構造とするため、各層を構成する具材を、それぞれ、インナー具材投入部3およびアウター具材投入部4から投入するようにしている。インナー具材投入部3から投入されたインナー具材およびアウター具材投入部4から投入されたアウター具材は、図1中の破線Iおよび破線Oで示すように流れていき、途中で合流し、包餡盤5にて2層構造を持つボール状の挽肉含有成形品20へと成形される。
(2) Details of each component The inner material input unit 3 inputs the inner material forming the inner portion of the ball-shaped ground meat containing molded product 20 supplied from the packaging board 5 toward the traveling lane 7. It is a component. Moreover, the outer tool material input part 4 is a structure part which inputs the outer tool material which forms the outer side part of the said ball-shaped ground meat containing molded product 20. FIG. The wrapping board 5 includes two disks, and is a component that wraps and molds the inner tool material and the outer tool material by the rotation of the disks. In this embodiment, since the hamburger which is an example of the ground meat processed food has a two-layer structure from the inside to the outside, the ingredients constituting each layer are the inner ingredient feeding part 3 and the outer ingredient feeding part 4 respectively. I am trying to input from. The inner ingredient material introduced from the inner ingredient material introduction part 3 and the outer ingredient material introduced from the outer ingredient material introduction part 4 flow as shown by broken lines I and O in FIG. Then, it is formed into a ball-shaped ground meat containing molded product 20 having a two-layer structure by the packaging machine 5.
コンベア6は、その上面に、ベルト状の走行レーン7を露出させた状態で備える。走行レーン7は、コンベア6の内部および外部にて複数個の駆動ローラ8,8等により張設され、挽肉加工食品製造装置1内のモータ(不図示)によって一方向(図中の矢印M)あるいはその逆方向をも含めた両方向に走行可能である。 The conveyor 6 is provided with a belt-like traveling lane 7 exposed on the upper surface thereof. The traveling lane 7 is stretched inside and outside the conveyor 6 by a plurality of drive rollers 8, 8, etc., and is unidirectionally (arrow M in the figure) by a motor (not shown) in the ground meat processed food manufacturing apparatus 1. Alternatively, the vehicle can travel in both directions including the opposite direction.
扁平成形用コンベアベルト9は、走行レーン7の上方に、走行レーン7と所定間隔をあけて1個備えられている。扁平成形用コンベアベルト9は、好ましくは、走行レーン7の走行方向に向かって間隔を徐々に狭くする。扁平成形用コンベアベルト9の出口近傍における間隔は、小判形状の挽肉含有成形品21の厚さに設定されている。このため、ボール状の挽肉含有成形品20は、扁平成形用コンベアベルト9を通過する間、扁平成形用コンベアベルト9と走行レーン7とから圧力を継続的に受けながら、徐々に薄くなり、最終的に、小判形状の挽肉含有成形品21に成形される。扁平成形用コンベアベルト9は、モータ等の駆動手段によって回転しても良いが、この実施の形態では、駆動手段に接続されておらず、走行レーン7によって移動するボール状の挽肉含有成形品20に接触することによって、矢印S方向に回転可能に構成されている(図1を参照)。 One Heisei-shaped conveyor belt 9 is provided above the traveling lane 7 with a predetermined distance from the traveling lane 7. The belt-shaped conveyor belt 9 preferably has an interval that gradually decreases in the traveling direction of the traveling lane 7. The interval in the vicinity of the outlet of the flat belt conveyor belt 9 is set to the thickness of the oval-shaped ground meat containing molded product 21. For this reason, the ball-shaped ground meat containing molded product 20 is gradually thinned while continuously receiving pressure from the belt-shaped conveyor belt 9 and the traveling lane 7 while passing through the belt-shaped conveyor belt 9. Thus, it is formed into an oval-shaped molded product 21 containing ground meat. The Heisei-shaped conveyor belt 9 may be rotated by driving means such as a motor, but in this embodiment, it is not connected to the driving means and is moved by the traveling lane 7 in a ball-shaped ground meat containing molded product 20. It is comprised so that it can rotate in the arrow S direction by contacting (refer FIG. 1).
なお、この実施の形態では、挽肉加工食品製造装置1は、包餡盤5と孔形成用ローラ12との間に、扁平成形用コンベアベルト9のみを備えるが、それ以外に、ボール状の挽肉含有成形品20の幅を小判形状の挽肉含有成形品21の幅近傍まで狭くするためのローラ、コンベアベルトあるいは壁等の成形部材を備えても良い。 In this embodiment, the ground meat processed food manufacturing apparatus 1 includes only the Heisei-shaped conveyor belt 9 between the packing board 5 and the hole forming roller 12, but in addition to this, the ball-shaped ground meat You may provide forming members, such as a roller, a conveyor belt, or a wall, for narrowing the width | variety of the containing molded product 20 to the width | variety vicinity of the oval-shaped ground meat containing molded product 21. FIG.
操作パネル10は、好ましくは、押圧型スイッチ機構あるいは静電容量型スイッチ機構を有するタッチパネルと、各種表示部とを備える。操作パネル10は、例えば、運転のオン/オフスイッチの他、包餡機2における攪拌速度、走行レーン7の速度などの運転条件を操作して決める構成部である。 The operation panel 10 preferably includes a touch panel having a pressing switch mechanism or a capacitive switch mechanism, and various display units. The operation panel 10 is, for example, a component that operates and determines operation conditions such as the stirring speed in the packaging machine 2 and the speed of the traveling lane 7 in addition to the operation on / off switch.
孔形成用ローラ12は、走行レーン7から上方に浮かせた状態になるように、固定バー11を介して挽肉加工食品製造装置1の本体に接続されている。より具体的には、孔形成用ローラ12は、円板30の中心を貫く軸13の両端を固定バー11の一端側に固定し、固定バー11の他端を挽肉加工食品製造装置1の本体に接続している。孔形成用ローラ12は、円板30の側周面を走行レーン7に向け、走行レーン7の幅方向に略平行に延びる軸13を円板30の厚さ方向に貫通させた状態で、その軸13を中心に自転可能な形態を有する。 The hole forming roller 12 is connected to the main body of the ground meat processed food manufacturing apparatus 1 via the fixed bar 11 so as to float upward from the traveling lane 7. More specifically, the hole forming roller 12 fixes both ends of the shaft 13 passing through the center of the disk 30 to one end side of the fixed bar 11, and the other end of the fixed bar 11 is the main body of the ground meat processed food manufacturing apparatus 1. Connected to. The hole forming roller 12 has a side surface of the disk 30 facing the traveling lane 7, and a shaft 13 extending substantially parallel to the width direction of the traveling lane 7 is penetrated in the thickness direction of the disk 30. It has a form that can rotate around the shaft 13.
円板30は、その側周面に沿って、複数の突出部31を備える。孔形成用ローラ12は、突出部31の先端を走行レーン7に接触させず、かつ挽肉含有成形品21の上面に接触可能な高さにて、挽肉加工食品製造装置1の本体に接続されている。走行レーン7の進行に伴い、その上にある小判形状の挽肉含有成形品21が孔形成用ローラ12の突出部31に接触すると、その抵抗により円板30が矢印Rの方向に回転する(図1を参照)。突出部31は、小判形状の挽肉含有成形品21の上方からその移動方向に孔23をあけていく。この結果、図2に示すように、複数個の孔23のラインを備える挽肉含有成形品22が成形される。この実施の形態では、小判形状の挽肉含有成形品21は、その長径方向を走行レーン7の進行方向に向けて運ばれる。このため、複数個の孔23のラインは、挽肉含有成形品21の当該長径方向に形成される。 The disc 30 includes a plurality of protrusions 31 along the side peripheral surface thereof. The hole forming roller 12 is connected to the main body of the ground meat processed food manufacturing apparatus 1 at a height that does not allow the tip of the protrusion 31 to contact the traveling lane 7 and can contact the upper surface of the ground meat containing molded product 21. Yes. As the traveling lane 7 progresses, when the oval-shaped ground meat-containing molded product 21 on the lane 7 comes into contact with the protruding portion 31 of the hole forming roller 12, the disk 30 rotates in the direction of arrow R due to the resistance (see FIG. 1). The protrusion 31 opens the hole 23 in the moving direction from above the oval-shaped ground meat containing molded product 21. As a result, as shown in FIG. 2, a minced meat-containing molded product 22 having a plurality of holes 23 is formed. In this embodiment, the oval-shaped ground meat containing molded product 21 is conveyed with its major axis direction in the traveling direction of the traveling lane 7. For this reason, the lines of the plurality of holes 23 are formed in the major axis direction of the minced meat-containing molded product 21.
このように、挽肉加工食品製造装置1は、加熱前の挽肉含有成形品22を製造可能な装置であって、挽肉含有成形品20,21,22を運ぶ走行レーン7と、走行レーン7の走行方向の途上に固定され、外周に突出部31を備える孔形成用ローラ12と、を少なくとも備え、挽肉含有成形品21を運ぶ走行レーン7上において、挽肉含有成形品21の進行方向と反対方向から孔形成用ローラ12を接触せしめ、孔形成用ローラ12の回転によって、挽肉含有成形品21の平面視にて中心を通るように、挽肉含有成形品21に複数個の孔23から成るラインを形成する装置である。このような構成の挽肉加工食品製造装置1を用いることにより、低コストにて、中心部まで熱が伝わりやすい新規な形態の挽肉加工食品を提供することができる。 Thus, the ground meat processed food manufacturing apparatus 1 is an apparatus that can manufacture the ground meat containing molded product 22 before heating, and the traveling lane 7 that carries the ground meat containing molded products 20, 21, and 22, and the traveling lane 7 traveling. On the traveling lane 7 that includes at least the hole forming roller 12 that is fixed in the direction of the direction and that has the protrusion 31 on the outer periphery, and carries the ground meat-containing molded product 21, from the direction opposite to the traveling direction of the ground meat-containing molded product 21. The hole forming roller 12 is brought into contact, and by rotation of the hole forming roller 12, a line composed of a plurality of holes 23 is formed in the ground meat containing molded product 21 so as to pass through the center in plan view of the ground meat containing molded product 21. It is a device to do. By using the ground meat processed food manufacturing apparatus 1 having such a configuration, it is possible to provide a ground meat processed food with a novel form that allows heat to be transmitted to the central portion at low cost.
また、孔形成用ローラ12は、1つの円板30の外側周面に突出部31を複数個備えるので、孔形成用ローラ12の円板30を、移動中の挽肉含有成形品21上で回転させるだけで、複数個の孔23をライン状に簡単に形成できる。さらに、挽肉加工食品製造装置1は、包餡機2を搭載し、包餡機2と、孔形成用ローラ12に挽肉含有成形品21を接触させる位置との間に、挽肉含有成形品20を少なくとも扁平に成形する成形部材(扁平成形用コンベアベルト9)を備える。このため、包餡機2から走行レーン7上に供給された挽肉含有成形品20に対して外形上の成形を完了後に、複数個の孔23を形成することができる。したがって、複数個の孔23がそれ以降の成形の影響を受けることがないので、孔形成用ローラ12によって形成された孔23の形態および大きさを維持したまま、次の工程(例えば、冷凍工程)に移行できる。 Further, since the hole forming roller 12 includes a plurality of protrusions 31 on the outer peripheral surface of one disk 30, the disk 30 of the hole forming roller 12 is rotated on the moving meat containing molded product 21. The plurality of holes 23 can be easily formed in a line shape simply by making them. Further, the ground meat processed food manufacturing apparatus 1 is equipped with a wrapping machine 2, and the ground meat containing molded product 20 is placed between the wrapping machine 2 and a position where the ground meat containing molded product 21 is brought into contact with the hole forming roller 12. At least a molding member (flat belt conveyor belt 9) for flat molding is provided. For this reason, the plurality of holes 23 can be formed after the outer shape of the ground meat-containing molded product 20 supplied from the baling machine 2 onto the traveling lane 7 has been formed. Accordingly, since the plurality of holes 23 are not affected by the subsequent molding, the next step (for example, a freezing step) is performed while maintaining the shape and size of the holes 23 formed by the hole forming roller 12. ).
3.成形食品の製造方法
この実施の形態に係る成形食品の製造方法は、加熱前の成形食品である挽肉含有成形品21の成形工程において、その挽肉含有成形品21を運ぶ経路上、挽肉含有成形品21の進行方向と反対方向から、外周に突出部31を備える孔形成用ローラ12を接触せしめ、その孔形成用ローラ12の回転によって、挽肉含有成形品21の平面視にて中心を通るように、挽肉含有成形品21に複数個の孔23から成るラインを形成する方法である。
3. Method for Producing Shaped Food The method for producing a shaped food according to this embodiment is such that, in the molding process of the ground meat containing molded product 21 that is the molded food before heating, the ground meat containing molded product 21 is on the path for carrying the ground meat containing molded product 21. From the direction opposite to the traveling direction of 21, the hole forming roller 12 having the protruding portion 31 on the outer periphery is brought into contact, and the rotation of the hole forming roller 12 passes through the center in the plan view of the ground meat containing molded product 21. In this method, a line composed of a plurality of holes 23 is formed in the ground meat containing molded product 21.
また、この製造方法では、1つの円板30の外側周面に突出部31を複数個備える孔形成用ローラ12を用いる。さらには、この製造方法は、挽肉含有成形品20を、少なくとも、その上から扁平成形用コンベアベルト9を当てて扁平形状に成形する第一成形工程を含み、その第一成形工程後に、孔形成用ローラ12を用いて複数個の孔23を形成する。 In this manufacturing method, the hole forming roller 12 having a plurality of protrusions 31 on the outer peripheral surface of one disk 30 is used. Furthermore, this manufacturing method includes a first molding step in which the minced meat-containing molded product 20 is molded into a flat shape by applying the flat belt-shaped conveyor belt 9 from above, and after the first molding step, hole formation is performed. A plurality of holes 23 are formed using the roller 12.
図3は、孔形成用ローラによって、小判形状の挽肉含有成形品上に複数個の孔のラインが形成される状況を拡大して示す。 FIG. 3 is an enlarged view showing a state in which a plurality of hole lines are formed on the oval ground meat-containing molded product by the hole forming roller.
この実施の形態では、孔形成用ローラ12の突出部31の先端は、走行レーン7の上面から距離Qを隔てて上方に存在する。これによって、挽肉含有成形品22に形成される複数個の孔23は、挽肉含有成形品22の厚さ方向に貫通しない深さに形成可能である。距離Qは、挽肉含有成形品21の厚さに応じて適宜変更可能であり、この実施の形態では、好ましくは2〜8mm、より好ましくは、3〜6mmである。突出部31の長さ(L)は、好ましくは、挽肉含有成形品21の厚さ(T)よりも短い。この実施の形態では、長さLは、好ましくは9〜17mm、より好ましくは11〜15mmである。また、厚さTは、好ましくは11〜20mm、より好ましくは13〜18mmである。 In this embodiment, the tip of the protruding portion 31 of the hole forming roller 12 is present at a distance Q from the upper surface of the traveling lane 7. Thus, the plurality of holes 23 formed in the minced meat-containing molded product 22 can be formed to a depth that does not penetrate in the thickness direction of the minced meat-containing molded product 22. The distance Q can be appropriately changed according to the thickness of the minced meat-containing molded product 21. In this embodiment, the distance Q is preferably 2 to 8 mm, and more preferably 3 to 6 mm. The length (L) of the protrusion 31 is preferably shorter than the thickness (T) of the minced meat-containing molded product 21. In this embodiment, the length L is preferably 9 to 17 mm, more preferably 11 to 15 mm. The thickness T is preferably 11 to 20 mm, more preferably 13 to 18 mm.
図4は、この実施の形態に係る成形食品の製造方法により複数個の孔を形成した挽肉含有成形品の平面図(4A)、および複数個の孔の形成状況を説明するための平面図とそのK−K線断面図(4B)をそれぞれ示す。 FIG. 4 is a plan view (4A) of a ground meat-containing molded product in which a plurality of holes are formed by the method for manufacturing molded food according to this embodiment, and a plan view for explaining the formation status of the plurality of holes. The KK line sectional view (4B) is shown, respectively.
図4(4A)に示すように、この実施の形態では、挽肉含有成形品22は、その長径方向に6個の孔23を備える。孔形成用ローラ12は、走行レーン7上の挽肉含有成形品21に接触した際の抵抗によって自転する円板30を備える。このため、円板30は、挽肉含有成形品22の長径方向の長さに相当する外周面の長さに6個の突出部31を備える。挽肉含有成形品22に形成される孔23の数および径は特に制約されるものではなく、挽肉含有成形品22がその中心を通る長径方向に分割されず、焼いたときに挽肉含有成形品22の中心まで熱が通る限り、如何なる数および径でも良い。この実施の形態では、孔23の径と、隣り合う2つの孔23間の距離とを略同一になるように、孔23の数と径を選択している。例えば、最も多く流通している大きさのハンバーグを例に挙げると、ハンバーグの長径方向に6個の孔23を形成し、2つの孔23の間隔と孔23の径とをほぼ等しくしたい場合には、孔形成用ローラ12は、それを構成する円板30の径を好ましくは60〜90mm、より好ましくは65〜85mm; 突出部31の径を好ましくは7〜13mm、より好ましくは9〜11mmにする。 As shown in FIG. 4 (4A), in this embodiment, the minced meat-containing molded product 22 includes six holes 23 in the major axis direction. The hole forming roller 12 includes a disk 30 that rotates by resistance when it comes into contact with the ground meat containing molded product 21 on the traveling lane 7. For this reason, the disc 30 includes six protrusions 31 in the length of the outer peripheral surface corresponding to the length in the major axis direction of the minced meat-containing molded product 22. The number and diameter of the holes 23 formed in the minced meat-containing molded product 22 are not particularly limited, and the minced meat-containing molded product 22 is not divided in the major axis direction passing through the center thereof, and when baked, the minced meat-containing molded product 22 is obtained. Any number and diameter may be used as long as the heat passes to the center. In this embodiment, the number and diameter of the holes 23 are selected so that the diameter of the holes 23 and the distance between two adjacent holes 23 are substantially the same. For example, in the case of a hamburger having the largest distribution size, when six holes 23 are formed in the major axis direction of the hamburger and it is desired to make the interval between the two holes 23 and the diameter of the hole 23 substantially equal to each other. The hole forming roller 12 preferably has a diameter of the disk 30 constituting the hole 30 of 60 to 90 mm, more preferably 65 to 85 mm; a diameter of the protrusion 31 is preferably 7 to 13 mm, and more preferably 9 to 11 mm. To.
図4(4B)に示すように、挽肉含有成形品22上に形成された複数個の孔23のラインは、点A1、点B1、点C1および点D1にて囲まれた領域A1−B1−C1−D1である。挽肉含有成形品22の平面視における中心(X)は、領域A1−B1−C1−D1に含まれる。中心(X)は、理想的には、領域A1−B1−C1−D1の幅方向および長さ方向の各中心に位置する。しかし、後述のように、複数個の孔23のラインと中心(X)との関係は、かかる理想的な関係でなくとも良い。 As shown in FIG. 4 (4B), the line of the plurality of holes 23 formed on the minced meat-containing molded product 22 is a region A1-B1- surrounded by points A1, B1, C1, and D1. C1-D1. The center (X) in plan view of the minced meat-containing molded product 22 is included in the region A1-B1-C1-D1. The center (X) is ideally positioned at each center in the width direction and the length direction of the region A1-B1-C1-D1. However, as will be described later, the relationship between the lines of the plurality of holes 23 and the center (X) may not be such an ideal relationship.
挽肉含有成形品22の表面から内部に向かって形成される孔23の深さ(D)は、特に制約されるものではないが、好ましくは、挽肉含有成形品22の厚さ(T)の半分の位置(H)よりも深い。複数個の孔23を、挽肉含有成形品22の厚さ方向の中心を超える深さに形成することにより、挽肉含有成形品22を焼いたときに、その中心まで熱が通りやすくなるからである。さらに、孔23の深さ(D)は、挽肉含有成形品22の厚さ(T)との関係において、T/2<D<Tであるのがより好ましい。挽肉含有成形品22の中心まで熱を通りやすくすることに加えて、挽肉含有成形品22の製造後の工程において、挽肉含有成形品22が孔23のラインから半分に裂けるのを防止する観点からである。 The depth (D) of the hole 23 formed from the surface of the minced meat-containing molded product 22 toward the inside is not particularly limited, but is preferably half the thickness (T) of the minced meat-containing molded product 22. It is deeper than the position (H). This is because, when the plurality of holes 23 are formed to a depth exceeding the center in the thickness direction of the minced meat-containing molded product 22, when the minced meat-containing molded product 22 is baked, heat easily passes to the center. . Further, the depth (D) of the hole 23 is more preferably T / 2 <D <T in relation to the thickness (T) of the minced meat-containing molded product 22. In addition to facilitating the passage of heat to the center of the minced meat-containing molded product 22, from the viewpoint of preventing the minced meat-containing molded product 22 from splitting in half from the line of the holes 23 in the process after the production of the minced meat-containing molded product 22. It is.
図5は、図4に示す挽肉含有成形品とは異なる複数個の孔のラインを形成した挽肉含有成形品の変形例(5A,5B,5C)を示す。 FIG. 5 shows a modified example (5A, 5B, 5C) of the ground meat containing molded product in which a plurality of hole lines different from the ground meat containing molded product shown in FIG. 4 are formed.
図5(5A)に示す変形例は、挽肉含有成形品22の平面視における中心Xが、複数個の孔23のラインで構成される領域A2−B2−C2−D2に含まれるものの、該領域の幅方向中心から外れている例である。また、図5(5B)に示す別の変形例は、挽肉含有成形品22の平面視における中心Xが、複数個の孔23のラインで構成される領域A3−B3−C3−D3に含まれ、かつ該領域の幅方向中心にあるが、当該ラインが挽肉含有成形品22の長径に対して斜めに形成されている例である。このように、複数個の孔23から構成されるラインが挽肉含有成形品22の長径と一致していなくとも、中心Xが領域A2−B2−C2−D2あるいはA3−B3−C3−D3に含まれる場合には、本発明の目的を達成することができる。 In the modification shown in FIG. 5 (5A), the center X in the plan view of the minced meat-containing molded product 22 is included in the region A2-B2-C2-D2 constituted by the lines of the plurality of holes 23. This is an example of deviating from the center in the width direction. Further, another modification shown in FIG. 5 (5B) is included in a region A3-B3-C3-D3 in which the center X in the plan view of the minced meat-containing molded product 22 is constituted by a line of a plurality of holes 23. In this example, the line is formed obliquely with respect to the major axis of the minced meat-containing molded product 22 at the center in the width direction of the region. Thus, even if the line constituted by the plurality of holes 23 does not coincide with the major axis of the minced meat-containing molded product 22, the center X is included in the region A2-B2-C2-D2 or A3-B3-C3-D3. In this case, the object of the present invention can be achieved.
また、図5(5C)に示すさらなる別の変形例は、挽肉含有成形品22をその短径方向に移動させ、短径方向に複数個の孔23のラインを形成した例である。この場合においても、当該ラインで構成される領域A4−B4−C4−D4に、挽肉含有成形品22の平面視における中心Xが含まれる場合には、本発明の目的を達成することができる。 Still another modification shown in FIG. 5 (5C) is an example in which the minced meat-containing molded product 22 is moved in the minor axis direction to form a line of a plurality of holes 23 in the minor axis direction. Even in this case, the object of the present invention can be achieved when the region A4-B4-C4-D4 configured by the line includes the center X in the plan view of the minced meat-containing molded product 22.
上記(5A)、(5B)および(5C)は互いに組み合わせても良く、例えば、上記(5B)において、上記(5A)のように、挽肉含有成形品22の平面視における中心(X)が領域A2−B2−C2−D2の幅方向中心から外れていても良い。また、上記(5C)において、挽肉含有成形品22の平面視における中心(X)が領域A4−B4−C4−D4の幅方向中心から外れていても良い。さらには、上記(5C)において、挽肉含有成形品22の平面視における中心Xが、複数個の孔23のラインで構成される領域A4−B4−C4−D4に含まれ、かつ該領域の幅方向中心にあるが、当該ラインが挽肉含有成形品22の短径に対して斜めに形成されていても良い。 The above (5A), (5B) and (5C) may be combined with each other. For example, in (5B) above, the center (X) in plan view of the ground meat containing molded product 22 is the region as in (5A) above. You may remove | deviate from the width direction center of A2-B2-C2-D2. In (5C) above, the center (X) in plan view of the ground meat containing molded product 22 may be deviated from the center in the width direction of the region A4-B4-C4-D4. Furthermore, in the above (5C), the center X in plan view of the minced meat-containing molded product 22 is included in the region A4-B4-C4-D4 formed by the lines of the plurality of holes 23, and the width of the region Although in the center of the direction, the line may be formed obliquely with respect to the minor axis of the minced meat-containing molded product 22.
4.その他の実施の形態
以上、本発明に係る成形食品の製造方法およびそれに用いる成形食品製造装置のそれぞれ好適な実施の形態について説明したが、本発明は、上記実施の形態に限定されず、種々変形を施した形態にて実施可能である。
4). Other Embodiments While the preferred embodiments of the method for producing molded food and the molded food production apparatus used therefor according to the present invention have been described above, the present invention is not limited to the above-described embodiments, and various modifications are possible. It is possible to implement in the form that has been subjected to.
例えば、成形食品製造装置の一例である挽肉加工食品製造装置1は、走行レーン7と、孔形成用ローラ12とを少なくとも備える限り、包餡機2、成形部材としての扁平成形用コンベアベルト9を備えていなくとも良い。例えば、第一成形工程を行わずに、包餡機2から供給された挽肉含有成形品20に対して孔形成用ローラ12を接触せしめ、挽肉含有成形品20の表面に複数個の孔23のラインを形成しても良い。 For example, the ground meat processed food manufacturing apparatus 1 which is an example of the molded food manufacturing apparatus is provided with the wrapping machine 2 and the Heisei-shaped conveyor belt 9 as a molded member as long as the traveling lane 7 and the hole forming roller 12 are provided. It is not necessary to have it. For example, without performing the first molding step, the hole forming roller 12 is brought into contact with the ground meat containing molded product 20 supplied from the packaging machine 2, and a plurality of holes 23 are formed on the surface of the ground meat containing molded product 20. A line may be formed.
また、孔形成用ローラ12は、走行レーン7上の挽肉含有成形品21に接触したときの抵抗で回転するのではなく、モータ等の駆動を受けて回転しても良い。孔形成用ローラ12は、円板30に代えて、突出部31を備える球体であっても良い。孔形成用ローラ12は、その外側周面上の幅方向に1個ずつ突出部31を備えるが、当該幅方向に2以上の突出部31を備え、外側周面に沿って2列以上で突出部31を配置しても良い。 Further, the hole forming roller 12 may be rotated by receiving a drive from a motor or the like instead of rotating by resistance when the hole forming roller 12 contacts the ground meat containing molded product 21 on the traveling lane 7. The hole forming roller 12 may be a sphere provided with a protruding portion 31 instead of the disc 30. The hole forming roller 12 includes one protrusion 31 in the width direction on the outer peripheral surface, but includes two or more protrusions 31 in the width direction and protrudes in two or more rows along the outer peripheral surface. The part 31 may be arranged.
突出部31の長さは、挽肉含有成形品21の一方の面からその厚さ方向の半分の位置(H)までの任意の長さとすることもできる。また、孔形成用ローラ12は、走行レーン7上、扁平成形用コンベアベルト9よりも川上側に備えても良い。 The length of the protrusion 31 may be an arbitrary length from one surface of the ground meat containing molded product 21 to the half position (H) in the thickness direction. Further, the hole forming roller 12 may be provided on the traveling lane 7 and on the upstream side of the Heisei-shaped conveyor belt 9.
本発明は、成形食品の製造に利用できる。 The present invention can be used for the production of molded foods.
1 挽肉加工食品製造装置(成形食品製造装置の一例)
2 包餡機
7 走行レーン
9 扁平成形用コンベアベルト(成形部材の一例)
12 孔形成用ローラ
20,21,22 挽肉含有成形品(成形食品の一例)
23 孔
30 円板
31 突出部
X 中心
1 Ground meat processed food production equipment (an example of molded food production equipment)
2 Packing machine 7 Travel lane 9 Heisei shape conveyor belt (an example of a molded member)
12 Hole forming rollers 20, 21, 22 Molded products containing minced meat (an example of molded food)
23 hole 30 disc 31 protrusion X center
Claims (8)
その成形食品を運ぶ経路上、前記成形食品の進行方向と反対方向から、外周に突出部を備える孔形成用ローラを接触せしめ、その孔形成用ローラの回転によって、前記成形食品の平面視にて中心を通るように、前記成形食品に複数個の孔から成るラインを形成する成形食品の製造方法。 In the molding process of molded food before heating,
A hole forming roller provided with a protrusion on the outer periphery is brought into contact with the outer periphery of the molded food in a direction opposite to the traveling direction of the molded food. A method for producing molded food, wherein a line composed of a plurality of holes is formed in the molded food so as to pass through the center.
その第一成形工程後に、前記孔形成用ローラを用いて前記複数個の孔を形成する請求項1から請求項3のいずれか1項に記載の成形食品の製造方法。 Including a first forming step of forming the molded food into at least a flat shape,
The method for producing a shaped food according to any one of claims 1 to 3, wherein the plurality of holes are formed using the hole forming roller after the first forming step.
前記成形食品を運ぶ走行レーンと、
その走行レーンの走行方向の途上に固定され、外周に突出部を備える孔形成用ローラと、
を少なくとも備え、
前記成形食品を運ぶ前記走行レーン上において、前記成形食品の進行方向と反対方向から前記孔形成用ローラを接触せしめ、前記孔形成用ローラの回転によって、前記成形食品の平面視にて中心を通るように、前記成形食品に複数個の孔から成るラインを形成する成形食品製造装置。 A molded food production apparatus capable of producing molded food before heating,
A traveling lane carrying the molded food;
A hole-forming roller that is fixed in the traveling direction of the traveling lane and has a protrusion on the outer periphery;
Comprising at least
On the traveling lane for carrying the molded food, the hole forming roller is brought into contact with the traveling direction of the molded food from the opposite direction, and passes through the center in the plan view of the molded food by the rotation of the hole forming roller. Thus, the molded food manufacturing apparatus which forms the line which consists of a some hole in the said molded food.
その包餡機と、前記孔形成用ローラに前記成形食品を接触させる位置との間に、前記成形食品を少なくとも扁平に成形する成形部材を備える請求項5から請求項7のいずれか1項に記載の成形食品製造装置。 Equipped with a packaging machine,
The molding member which shape | molds the said molded food at least flatly between the packaging machine and the position which makes the said molded food contact the said roller for hole formation in any one of Claims 5-7. The molded food manufacturing apparatus as described.
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