JP2016181732A - Board processing system - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a board processing system that enables increase of the number of boards to be fed per unit time.SOLUTION: A transfer device transfers a board housed in a first housing part to a second housing part when the processing based on a first board processing unit is performed without passing through the processing based on a second board processing unit, and feeds a board housed in the first housing part to the second board processing unit when the processing based on the first board processing unit is performed after the processing based on the second board processing unit. The transfer device picks up a board housed in the second housing part and feeds the board to the first board processing unit when the processing based on the first board processing unit is performed without passing through the passing based on the second board processing unit, and feeds a board housed in the second board processing unit to the first board processing unit when the processing based on the first board processing unit is performed after the processing based on the second board processing unit.SELECTED DRAWING: Figure 6

Description

  The disclosed embodiments relate to a substrate processing system.

  2. Description of the Related Art Conventionally, a substrate processing system that performs substrate processing such as liquid processing using a processing liquid and gas processing using a processing gas on a substrate such as a semiconductor wafer is known.

  For example, a substrate processing system described in Patent Document 1 includes a plurality of substrate processing units stacked in multiple stages, a substrate storage unit that can store a plurality of substrates loaded from the outside, and an upper group in the plurality of substrate processing units. And two substrate transfer devices that are stacked one above the other so as to correspond to each of the lower group, take out the substrate accommodated in the substrate accommodating portion and carry it into the substrate processing unit, and accommodate the substrate accommodated in the substrate accommodating portion A substrate transfer device for transferring to another position in the unit.

  In such a substrate processing system, a substrate carried in from the outside is accommodated in an accommodation position on the lower side of the substrate accommodation portion. Thereafter, the substrate to be processed by the substrate processing unit of the lower group is taken out by the substrate transfer device corresponding to the lower group and carried into the substrate processing unit of the lower group. On the other hand, the substrate to be processed by the substrate processing unit of the upper group is transferred to the upper storage position in the substrate storage unit by the substrate transfer device, and is then taken out by the substrate transfer device corresponding to the upper group and is transferred to the upper group. It is carried into the substrate processing unit.

  Further, the substrate processing system described in Patent Document 1 includes a reversing mechanism that reverses the front and back of the substrate, and the substrate accommodated in the substrate accommodating portion is reversed as necessary after being taken out by the substrate transport device. It is carried into the mechanism, and after being turned upside down by the reversing mechanism, it is carried into the substrate processing unit.

Japanese Patent No. 5000627

  However, in the substrate processing system described in Patent Document 1, since the substrate transport apparatus performs both transport of the substrate to the substrate processing unit and transport of the substrate from the substrate housing unit to the reversing mechanism, Processing load is heavy. For this reason, it has been difficult to increase the number of transported sheets per unit time in the substrate processing system.

  Such a problem is not limited to the reversing mechanism, and may be a problem that may occur in the same manner when the substrate transport apparatus is made to access another processing unit such as an inspection apparatus.

  An object of one embodiment is to provide a substrate processing system that can increase the number of transported sheets per unit time.

  A substrate processing system according to an aspect of an embodiment includes a first transfer device, a first storage unit, a plurality of first substrate processing units, a second storage unit, a second transfer device, and a second substrate processing unit. And a transfer device. The first transport device takes out and transports the substrate from a cassette that accommodates a plurality of substrates. The first storage unit stores the substrate transported by the first transport device. The plurality of first substrate processing units performs a predetermined process on the substrate. The second accommodating portion is arranged side by side with the first accommodating portion in the height direction and accommodates the substrate. The second transfer device takes out the substrate from the second container and transfers it to the first substrate processing unit. The second substrate processing unit is arranged side by side with the first storage unit and the second storage unit in the height direction, and performs a predetermined process on the substrate. The transfer apparatus transports the substrate from the first storage unit to the second storage unit or the second substrate processing unit. The transfer device transfers the substrate accommodated in the first accommodating portion to the second accommodating portion when the processing by the first substrate processing unit is performed without the processing by the second substrate processing unit. When processing by the first substrate processing unit is performed after processing by the second substrate processing unit, the substrate accommodated in the first accommodation unit is transferred to the second substrate processing unit. The second transfer device takes out the substrate stored in the second storage unit and transfers it to the first substrate processing unit when the processing by the first substrate processing unit is performed without going through the processing by the second substrate processing unit. When the processing by the first substrate processing unit is performed after the processing by the second substrate processing unit, the substrate accommodated in the second substrate processing unit is transferred to the first substrate processing unit.

  According to one aspect of the embodiment, the number of transported sheets per unit time can be increased by reducing the processing load of the second transport apparatus.

FIG. 1 is a diagram illustrating a configuration of a substrate processing system according to the present embodiment. FIG. 2 is a layout diagram of the first storage unit, the second storage unit, the inversion processing unit, and the cleaning processing unit. FIG. 3A is a diagram illustrating a configuration of the first housing portion. FIG. 3B is a diagram illustrating a configuration of the first housing portion. FIG. 4 is a layout diagram of the first transfer device, the transfer device, and the second transfer device. FIG. 5 is an explanatory diagram of the substrate transport process when the process by the cleaning process unit is performed without the process by the inversion process unit. FIG. 6 is an explanatory diagram of the substrate transport process when the cleaning process unit is performed after the reversal process unit. FIG. 7 is an explanatory diagram of substrate transport processing when processing by the inversion processing unit is performed before and after processing by the cleaning processing unit. FIG. 8 is an explanatory diagram of substrate transport processing in a conventional substrate processing system.

  Hereinafter, embodiments of a substrate processing system disclosed in the present application will be described in detail with reference to the accompanying drawings. In addition, this invention is not limited by embodiment shown below.

  FIG. 1 is a diagram illustrating a configuration of a substrate processing system according to the present embodiment. In the following, in order to clarify the positional relationship, the X axis, the Y axis, and the Z axis that are orthogonal to each other are defined, and the positive direction of the Z axis is the vertically upward direction.

  As shown in FIG. 1, the substrate processing system 1 includes a carry-in / out station 2, a delivery station 3, and a processing station 4.

  The carry-in / out station 2 includes a carrier placement unit 11 and a transport unit 12. A plurality of cassettes C for accommodating a plurality of substrates, in the present embodiment, a plurality of semiconductor wafers (hereinafter referred to as wafers W) in a horizontal state, are placed on the carrier placement unit 11.

  The transport unit 12 is disposed adjacent to the carrier placement unit 11 and includes a first transport device 13 therein. The first transfer device 13 transfers the wafer W between the cassette C and the delivery station 3.

  The delivery station 3 is disposed adjacent to the carry-in / out station 2 and includes a delivery block 14 and a plurality of transfer devices 15a and 15b.

  In the delivery block 14, a first storage unit and a second storage unit that store the wafers W in multiple stages, and an inversion processing unit that reverses the front and back of the wafers W are arranged in a stacked state. A specific configuration of the delivery block 14 will be described later.

  The transfer devices 15 a and 15 b are arranged adjacent to the delivery block 14. Specifically, the transfer device 15a is disposed adjacent to the delivery block 14 on the Y axis positive direction side, and the transfer device 15b is disposed adjacent to the delivery block 14 on the Y axis negative direction side. The transfer devices 15a and 15b transfer the wafer W between the first storage unit, the second storage unit, and the inversion processing unit arranged in the delivery block 14.

  The processing station 4 is disposed adjacent to the delivery station 3 and includes a plurality of cleaning processing units 16 and a plurality of second transfer devices 17. The plurality of cleaning processing units 16 are disposed adjacent to the Y-axis positive direction side and the Y-axis negative direction side of the second transport device 17.

  The plurality of second transfer devices 17 are stacked in two upper and lower stages, and each transfer the wafer W between the delivery block 14 and the cleaning processing unit 16.

  In the present embodiment, the cleaning processing unit 16 has a brush mechanism inside, and performs cleaning processing by bringing a brush into contact with the wafer W transferred by the second transfer device 17. Further, the cleaning processing unit 16 may perform a cleaning process using a chemical solution such as SC1 (mixed solution of ammonia and hydrogen peroxide solution). The cleaning unit 16 is an example of a “first substrate processing unit”.

  Further, the substrate processing system 1 includes a control device 5. The control device 5 is a computer, for example, and includes a control unit 18 and a storage unit 19. The storage unit 19 stores a program for controlling various processes executed in the substrate processing system 1. The control unit 18 controls the operation of the substrate processing system 1 by reading and executing the program stored in the storage unit 19.

  Such a program may be recorded on a computer-readable storage medium and may be installed in the storage unit 19 of the control device 5 from the storage medium. Examples of the computer-readable storage medium include a hard disk (HD), a flexible disk (FD), a compact disk (CD), a magnetic optical disk (MO), and a memory card.

  Next, specific configurations of the delivery station 3 and the processing station 4 will be described. First, the arrangement of the first storage unit, the second storage unit and the inversion processing unit provided in the delivery block 14 of the delivery station 3 and the cleaning processing unit 16 provided in the processing station 4 will be described with reference to FIG. FIG. 2 is a layout diagram of the first storage unit, the second storage unit, the inversion processing unit, and the cleaning processing unit.

  In FIG. 2, the cleaning processing unit 16 is “SCR”, the first accommodating portions 41 a and 41 b are “SBU”, the second accommodating portions 42 a and 42 b are “TRS”, and the inversion processing units 43 a and 43 b are “RVS”. Describe. The inversion processing units 43a and 43b are examples of “second substrate processing unit”.

  As shown in FIG. 2, the plurality of cleaning processing units 16 are arranged side by side in the height direction. The plurality of cleaning processing units 16 are divided into two groups arranged in the height direction (Z-axis direction). Specifically, the upper two cleaning processing units 16a belong to the upper group G1, and the lower two cleaning processing units 16b belong to the lower group G2.

  The cleaning processing unit 16 shown in FIG. 2 corresponds to the cleaning processing unit 16 arranged on the Y axis negative direction side of the second transport device 17 shown in FIG. Although not shown here, the cleaning processing unit 16 disposed on the Y axis positive direction side of the second transport device 17 has the same configuration as the cleaning processing unit 16 shown in FIG. Accordingly, a total of eight cleaning processing units 16 a and 16 b are arranged in the processing station 4 on the Y-axis negative direction side and the Y-axis positive direction side of the second transfer device 17, respectively.

  In the delivery block 14, two first accommodating portions 41a and 41b, two second accommodating portions 42a and 42b, and two inversion processing units 43a and 43b are arranged in a stacked state. The first accommodating portions 41a and 41b are configured to temporarily store the wafer W carried into the substrate processing system 1 by the first transfer device 13 (see FIG. 1) or the wafer W unloaded from the substrate processing system 1 by the first transfer device 13. It is a place to be accommodated.

  Here, the configuration of the first accommodating portions 41a and 41b will be described with reference to FIGS. 3A and 3B. 3A and 3B are diagrams illustrating the configuration of the first accommodating portions 41a and 41b. 3A shows the configuration of the first storage portion 41a as an example, the configuration of the first storage portion 41b is the same as that of the first storage portion 41a.

  As illustrated in FIG. 3A, the first housing portion 41 a includes a base portion 141 and three support portions 142, 143, and 144 that are erected on the base portion 141. The three support portions 142, 143, and 144 are arranged at intervals of about 120 degrees in the circumferential direction, and hold the outer peripheral portion of the wafer W at the tip. A plurality of support portions 142, 143, and 144 are provided along the height direction (see, for example, the plurality of support portions 142 shown in FIG. 3B). Thereby, the 1st accommodating part 41a can accommodate a plurality of wafers W in multiple stages.

  The first transport device 13 and the transfer device 15a access the first storage unit 41a from different directions. Specifically, the first transport device 13 enters the first housing portion 41a from the X-axis negative direction side of the first housing portion 41a through the support portion 142 and the support portion 144. Further, the transfer device 15a enters the first housing portion 41a from the positive Y-axis direction side of the first housing portion 41a through the space between the support portion 142 and the support portion 143.

  As shown in FIG. 2, the first accommodating portions 41a and 41b, the second accommodating portions 42a and 42b, and the inversion processing units 43a and 43b are arranged in order from the bottom, the inversion processing unit 43b, the second accommodating portion 42b, and the first accommodating portion. 41b, the 1st accommodating part 41a, the 2nd accommodating part 42a, and the inversion processing unit 43a are laminated | stacked in order.

  Among these, the 1st accommodating part 41a, the 2nd accommodating part 42a, and the inversion processing unit 43a which are arrange | positioned at the upper side correspond to the upper stage group G1, and the 1st accommodating part 41b and the 2nd accommodating part 42b which are arrange | positioned below. The inversion processing unit 43b corresponds to the lower group G2.

  Specifically, the wafers W processed or processed by the cleaning unit 16a belonging to the upper group G1 are stored in the first container 41a, the second container 42a, and the inversion processing unit 43a corresponding to the upper group G1. It is brought in. Further, the wafers W processed or processed by the cleaning processing unit 16b belonging to the lower group G2 are loaded into the first storage unit 41b, the second storage unit 42b, and the inversion processing unit 43b corresponding to the lower group G2. .

  Here, it is assumed that each of the groups G1 and G2 is provided with a first storage unit, a second storage unit, and an inversion processing unit, but the first storage unit, the second storage unit, and the inversion processing unit are: A plurality of groups G1 and G2 may be provided.

  Next, the arrangement of the first transfer device 13, the transfer devices 15a and 15b, and the second transfer device 17 will be described with reference to FIG. FIG. 4 is a layout diagram of the first transport device 13, the transfer devices 15 a and 15 b, and the second transport device 17.

  The transfer device 15a is arranged adjacent to the delivery block 14 on the Y axis positive direction side, and the transfer device 15b is arranged adjacent to the delivery block 14 on the Y axis negative direction side (see FIG. 1). ). The second transfer device 17 is disposed between the cleaning processing unit 16 disposed on the Y axis positive direction side of the processing station 4 and the Y axis positive direction side disposed on the Y axis negative direction side (FIG. 1). In addition, you may arrange | position both the transfer apparatus 15a and the transfer apparatus 15b collectively to either the Y-axis positive direction side or the Y-axis negative direction side of the delivery block 14.

  As shown in FIG. 4, the first transfer device 13 includes a plurality (here, five) of wafer holding mechanisms 131 that hold the wafer W. Further, the first transfer device 13 can move in the horizontal direction and the vertical direction, and can turn around the vertical axis, and the wafer holding mechanism 131 is used between the cassette C and the first accommodating portions 41a and 41b. Thus, a plurality of wafers W can be transferred simultaneously.

  The transfer devices 15a and 15b are connected between the first housing portions 41a and 41b and the second housing portions 42a and 42b shown in FIG. 2 or between the first housing portions 41a and 41b and the inversion processing units 43a and 43b. Wafers W are transferred between them.

  Specifically, the transfer device 15a corresponds to the upper group G1, uses the wafer holding mechanism 151a, and between the first storage unit 41a and the second storage unit 42a corresponding to the upper group G1, or the first The wafer W is transferred between the 1-accommodating section 41a and the inversion processing unit 43a. The transfer device 15b corresponds to the lower group G2 and uses the wafer holding mechanism 151b, and between the first storage portion 41b and the second storage portion 42b corresponding to the lower group G2, or the first storage portion. The wafer W is transferred between 41b and the inversion processing unit 43b.

  Note that the transfer device 15a is disposed above the transfer device 15b. Specifically, the transfer device 15a corresponding to the upper group G1 is disposed at substantially the same height as the first storage unit 41a, the second storage unit 42a, and the inversion processing unit 43a corresponding to the upper group G1. . In addition, the transfer device 15b corresponding to the lower group G2 is disposed at substantially the same height as the first storage unit 41b, the second storage unit 42b, and the inversion processing unit 43b corresponding to the lower group G2.

  The second transfer devices 17a and 17b are stacked in two upper and lower stages. The second transfer device 17a includes a plurality (here, two) of wafer holding mechanisms 171a that hold the wafer W. Similarly, the second transfer device 17b includes a plurality of (here, two) wafer holding mechanisms 171b that hold the wafer W. Each of the second transfer devices 17a and 17b can move in the horizontal direction and the vertical direction, and the wafer holding mechanisms 171a and 171b can be used to connect the second accommodating portions 42a and 42b and the cleaning processing units 16a and 16b. The wafer W is transferred between the reversal processing units 43a and 43b and the cleaning processing units 16a and 16b. The second transfer devices 17a and 17b use the lower wafer holding mechanisms 171a and 171b when carrying the wafer W into the inside of each unit, and the upper wafer holding mechanism when taking out the wafer W from each unit. 171a and 171b are used.

  The second transfer device 17a arranged on the upper side among the plurality of second transfer devices 17a and 17b corresponds to the upper group G1, and the second accommodating portion 42a and the cleaning processing unit 16a corresponding to the upper group G1, or Then, the wafer W is transferred between the inversion processing unit 43a and the cleaning processing unit 16a. The second transfer device 17b disposed on the lower side among the plurality of second transfer devices 17a and 17b corresponds to the lower group G2, and the second storage portion 42b and the cleaning processing unit 16b corresponding to the lower group G2. Alternatively, the wafer W is transferred between the inversion processing unit 43b and the cleaning processing unit 16b.

  Next, a processing procedure of substrate transport processing by the substrate processing system 1 according to the present embodiment will be described. First, a processing procedure of substrate transport processing when processing by the cleaning processing units 16a and 16b is performed without going through processing by the inversion processing units 43a and 43b will be described with reference to FIG.

  FIG. 5 is an explanatory diagram of substrate transport processing when processing by the cleaning processing unit is performed without going through processing by the reversal processing units 43a and 43b. Note that the substrate transfer process shown in FIG. 5 is performed when, for example, only the surface of the wafer W is cleaned.

  Here, in FIG. 5, the first transport device 13 is described as “CRA”, the transfer devices 15 a and 15 b are described as “MPRA”, and the second transport devices 17 a and 17 b are described as “PRA”. Further, in FIG. 5, in order to facilitate understanding, the transfer devices 15 a and 15 b are disposed between the first transfer device 13 and the delivery block 14, and the transfer devices 15 a and 15 b are disposed between the delivery block 14 and the cleaning processing units 16 a and 16 b. 2 Conveyors 17a and 17b are described for convenience.

  As shown in FIG. 5, in the substrate processing system 1, first, the first transfer device 13 collects five unprocessed wafers W from the cassette C and stores them in the first storage portion 41a corresponding to the upper group G1. (Step S01). In addition, the first transfer device 13 takes out the five unprocessed wafers W from the cassette C together and stores them in the first storage portion 41b corresponding to the lower group G2 (step S11). Thus, the 1st conveyance apparatus 13 performs alternately the process which accommodates the unprocessed wafer W taken out from the cassette C in the 1st accommodating part 41a, and the process accommodated in the 1st accommodating part 41b.

  Subsequently, the transfer device 15a corresponding to the upper group G1 takes out the unprocessed wafers W one by one from the first storage unit 41a corresponding to the upper group G1 to the second storage unit 42a corresponding to the upper group G1. Transfer (step S02). Further, the transfer device 15b corresponding to the lower group G2 takes out the unprocessed wafers W one by one from the first container 41b corresponding to the lower group G2, and moves them to the second container 42b corresponding to the lower group G2. Change (step S12).

  As shown in FIG. 5, the first accommodating portions 41 a and 41 b are arranged at an intermediate height between the upper group G1 and the lower group G2 adjacent to each other. Since the system of the present embodiment includes only these two groups, the intermediate height position matches the middle position in the delivery block 14. Specifically, the first accommodating portions 41a and 41b are a second accommodating portion 42a and an inversion processing unit 43a corresponding to the upper group G1, and a second accommodating portion 42b and the inversion processing unit 43b corresponding to the lower group G2. In between, they are stacked in two upper and lower stages. In this embodiment, it arrange | positions so that the bottom face of the 1st accommodating part 41a may become the same height as the bottom face of the upper stage group G1, and the upper surface of the 2nd accommodating part 41b may become the same height as the upper surface of the upper stage group G2.

  In addition, the second accommodating portion 42a corresponding to the upper group G1 is disposed above the first accommodating portion 41a corresponding to the upper group G1, and the second accommodating portion 42b corresponding to the lower group G2 corresponds to the lower group G2. It arrange | positions at the lower part of the 1st accommodating part 41b to do.

  As described above, the first accommodating portions 41a and 41b are disposed at the middle position of the delivery block 14, and the second accommodating portions 42a and 42b are disposed above and below the first accommodating portions 41a and 41b, so that the wafer W is removed from the first accommodating portions 41a and 41b. The moving distance of the transfer devices 15a and 15b when transferring to the second accommodating portions 42a and 42b can be shortened. Further, by configuring as described above, the moving distance of the transfer device 15a corresponding to the upper group G1 can be made equal to the moving distance of the transfer device 15b corresponding to the lower group G2, and the groups G1, G2 It is possible to make it difficult to cause uneven processing time.

  Subsequently, unprocessed wafers W accommodated in the second accommodating portion 42a are taken out from the second accommodating portion 42a one by one by the second transfer device 17a corresponding to the upper group G1, and the cleaning process of the upper group G1 is performed. It is transported to the unit 16a (step S03). Similarly, unprocessed wafers W accommodated in the second accommodating portion 42b are taken out from the second accommodating portion 42b one by one by the second transfer device 17b corresponding to the lower group G2, and the cleaning process for the lower group G2 is performed. It is transported to the unit 16b (step S13). The wafer W transferred to the cleaning processing units 16a and 16b is subjected to cleaning processing by the cleaning processing units 16a and 16b.

  Thereafter, the wafers W processed by the cleaning processing units 16a and 16b are accommodated in the cassette C in the reverse order of the loading. For example, the wafers W that have been subjected to the cleaning processing by the cleaning processing unit 16a of the upper group G1 are taken out from the cleaning processing unit 16a one by one by the second transfer device 17a corresponding to the upper group G1, and correspond to the upper group G1. It is conveyed to the 2nd accommodating part 42a. Then, after the transfer device 15a corresponding to the upper group G1 takes out the wafers W one by one from the second storage portion 42a and transfers them to the first storage portion 41a, the first transfer device 13 changes to the first storage portion. Five wafers W are taken out from 41a and transferred to the cassette C. The same applies to the lower group G2. Among the operations described above, the substrate transfer and transfer operations from the placement in the first accommodation portion 41a for the upper group G1 to the placement in the first accommodation portion 41a again, and the first accommodation portion for the lower group G2 Substrate transport and transfer operations from the placement on 41b to the placement on the first storage portion 41b again are performed in parallel.

  Next, a processing procedure of substrate transport processing when processing by the cleaning processing units 16a and 16b is performed after processing by the inversion processing units 43a and 43b will be described with reference to FIG.

  FIG. 6 is an explanatory diagram of substrate transport processing when processing by the cleaning processing units 16a and 16b is performed after processing by the inversion processing units 43a and 43b. 6 is performed when, for example, the back surface of the wafer W is cleaned.

  As shown in FIG. 6, first, the first transfer device 13 collects five unprocessed wafers W from the cassette C and stores them in the first storage portion 41a corresponding to the upper group G1 (step S21). In addition, the first transfer device 13 takes out five unprocessed wafers W from the cassette C together and stores them in the first storage portion 41b corresponding to the lower group G2 (step S31).

  Subsequently, the transfer device 15a corresponding to the upper group G1 takes out the unprocessed wafers W accommodated in the first accommodating portion 41a corresponding to the upper group G1 one by one, and the inversion processing unit corresponding to the upper group G1. It is transported to 43a (step S22). Further, the transfer device 15b corresponding to the lower group G2 takes out the unprocessed wafers W accommodated in the first accommodating part 41b corresponding to the lower group G2 one by one, and the inversion processing unit 43b corresponding to the lower group G2. (Step S32). The wafer W transferred to the inversion processing units 43a and 43b is inverted by the inversion processing units 43a and 43b.

  Then, the second transfer device 17a corresponding to the upper group G1 takes out the wafers W after the reversal processing one by one from the reversal processing unit 43a corresponding to the upper group G1, and transports them to the cleaning processing unit 16a belonging to the upper group G1. (Step S23). The second transfer device 17b corresponding to the lower group G2 takes out the wafers W after the reversal processing one by one from the reversal processing unit 43b corresponding to the lower group G2, and transports them to the cleaning processing unit 16b belonging to the lower group G2. (Step S33).

  The wafers W after the cleaning processing are taken out from the cleaning processing units 16a and 16b one by one by the second transfer devices 17a and 17b, and transferred to the second storage portions 42a and 42b. Subsequently, the wafers W are transferred one by one by the transfer devices 15 a and 15 b from the second storage portions 42 a and 42 b to the first storage portions 41 a and 41 b, and then are transferred to the first storage portions 41 a and 41 b by the first transfer device 13. The five sheets from 41b are conveyed together to cassette C. Among the operations described above, the substrate transfer and transfer operations from the placement in the first accommodation portion 41a for the upper group G1 to the placement in the first accommodation portion 41a again, and the first accommodation portion for the lower group G2 Substrate transport and transfer operations from the placement on 41b to the placement on the first storage portion 41b again are performed in parallel.

  As described above, in the substrate processing system 1 according to the present embodiment, the transfer of the wafer W from the first accommodating portions 41a and 41b to the reversal processing units 43a and 43b is not the second transfer devices 17a and 17b, but the transfer device 15a. , 15b. Thereby, since the processing load of the second transfer devices 17a and 17b is reduced, the number of transferred sheets per unit time can be increased even when the reversing process is performed.

  Further, in the substrate processing system 1 according to the present embodiment, the reversal processing unit 43a corresponding to the upper group G1 is disposed above the second accommodating portion 42a corresponding to the upper group G1, and the reversal processing corresponding to the lower group G2. The unit 43b is disposed below the second housing part 42b corresponding to the lower group G2.

  Thus, the inversion processing units 43a and 43b are arranged at positions farther from the first accommodating portions 41a and 41b than the second accommodating portions 42a and 42b corresponding to the same group G1 and G2. For this reason, compared with the case where reversal processing unit 43a, 43b is arrange | positioned between 1st accommodating part 41a, 41b and 2nd accommodating part 42a, 42b, it is 2nd accommodating part from 1st accommodating part 41a, 41b. When the wafer W is transferred to 42a and 42b, the moving distance of the transfer devices 15a and 15b can be shortened.

  Here, by placing the reversal processing units 43a and 43b between the first housing portions 41a and 41b and the second housing portions 42a and 42b, the wafers are transferred from the first housing portions 41a and 41b to the reversal processing units 43a and 43b. It is also conceivable to shorten the moving distance of the transfer devices 15a and 15b when transferring W.

  However, the second accommodating portions 42a and 42b are used in any case of cleaning only the front surface of the wafer W, cleaning only the back surface, and cleaning both surfaces described later. There are cases where the units 43a and 43b are not used, for example, as shown in FIG.

  Therefore, the second accommodating portions 42a and 42b are arranged closer to the first accommodating portions 41a and 41b than the inversion processing units 43a and 43b, and the wafer W is transferred from the first accommodating portions 41a and 41b to the second accommodating portions 42a and 42b. In order to increase the number of transported sheets per unit time of the substrate transport processing, it is effective to shorten the moving distance of the transfer devices 15a and 15b.

  In addition, as shown in FIG. 5 and the like, the reversal processing units 43a and 43b are larger in height than the second accommodating portions 42a and 42b. For this reason, if the reversal processing units 43a and 43b are interposed between the first housing portions 41a and 41b and the second housing portions 42a and 42b, the first housing portions 41a and 41b to the second housing portions 42a and 42b. When the wafer W is transferred, the moving distance of the transfer devices 15a and 15b is significantly increased. Also from this point, it is preferable to arrange the reversal processing units 43a and 43b at a position farther from the first accommodating portions 41a and 41b than the second accommodating portions 42a and 42b, and by doing so, conveyance per unit time is performed. The number of sheets can be increased.

  Next, a processing procedure of substrate transport processing when processing by the reversal processing units 43a and 43b is performed before and after processing by the cleaning processing units 16a and 16b will be described with reference to FIG.

  FIG. 7 is an explanatory diagram of substrate transport processing when processing by the reversal processing units 43a and 43b is performed before and after processing by the cleaning processing units 16a and 16b. The substrate transfer process shown in FIG. 7 is performed when, for example, both surfaces of the wafer W are cleaned. In the present embodiment, the cleaning unit 16a is assigned two of the four units for the front side and two for the back side. The cleaning processing unit 16b has the same assignment.

  Steps S41 to S43 and Steps S51 to S53 shown in FIG. 7 are processing procedures until the unprocessed wafer W is transferred to the cleaning processing units 16a and 16b after the front and back sides are reversed. The steps shown in FIG. This is the same as S21 to S23 and steps S31 to S33.

  The wafers W whose back surface has been cleaned by the cleaning processing unit 16a belonging to the upper group G1 are taken out from the cleaning processing unit 16a one by one by the second transfer device 17a corresponding to the upper group G1, and then correspond to the upper group G1. It is conveyed again to the reversal processing unit 43a (step S44). The wafers W transferred to the reversal processing unit 43a are turned upside down by the reversal processing unit 43a, taken out one by one by the second transport device 17a, and transported again to the cleaning processing unit 16a (step S45). The surface is cleaned by the processing unit 16a.

  Similarly, the wafers W whose back surfaces are cleaned by the cleaning processing unit 16b belonging to the lower group G2 are once taken out from the cleaning processing unit 16b one by one by the second transfer device 17b and transferred to the reversing processing unit 43b (step S54). . Thereafter, the wafer W is turned upside down by the reversing processing unit 43b, and then transferred to the cleaning processing unit 16b one by one by the second transport device 17b (step S55), and the surface is cleaned by the cleaning processing unit 16b. .

  Thus, the transfer of the wafer W between the cleaning processing units 16a and 16b and the reversal processing units 43a and 43b is performed by the second transfer devices 17a and 17b. Among the operations described above, the substrate transfer and transfer operations from the placement in the first accommodation portion 41a for the upper group G1 to the placement in the first accommodation portion 41a again, and the first accommodation portion for the lower group G2 Substrate transport and transfer operations from the placement on 41b to the placement on the first storage portion 41b again are performed in parallel.

  Next, a comparison between the substrate transfer process performed in the conventional substrate processing system and the substrate processing system 1 according to the present embodiment will be described. FIG. 8 is an explanatory diagram of substrate transport processing in a conventional substrate processing system. FIG. 8 shows a processing procedure for substrate transport processing when processing by the cleaning processing units 16 a ′ and 16 b ′ is performed after processing by the reversal processing units 43 a ′ and 43 b ′.

  As shown in FIG. 8, in the conventional substrate processing system 1 ′, the second accommodating portions 42a ′ and 42b ′ and the inversion processing units 43a ′ and 43b ′ are arranged in order from the bottom, the second accommodating portion 42b ′ and the second accommodating portion 42b ′. The two accommodating portions 42b ′, the inversion processing unit 43b ′, the inversion processing unit 43a ′, the second accommodating portion 42a ′, and the second accommodating portion 42a ′ are stacked in this order. Further, the conventional substrate processing system 1 ′ includes one transfer device 15 ′.

  In the conventional substrate processing system 1 ′, first, the first transfer device 13 ′ takes out the unprocessed wafer W from the cassette C and stores it in the second storage portion 42 b corresponding to the lower group (step S 61). The first transfer device 13 ′ repeats the above processing regardless of whether the wafer W is processed by the upper group cleaning processing unit 16 a ′ or the lower group cleaning processing unit 16 b ′.

  Subsequently, the transfer device 15 ′ takes out the wafer W to be processed by the cleaning processing unit 16a ′ of the upper group from the second accommodating portion 42b ′ corresponding to the lower group, and the second accommodating portion 42a ′ corresponding to the upper group. (Step S62).

  As described above, in the conventional substrate processing system 1 ′, one transfer device 15 ′ accesses both the second housing portion 42b ′ of the lower group and the second housing portion 42a ′ of the upper group. Therefore, the moving distance of the transfer device 15 ′ is long. This is one of the factors that hinder the increase in the number of transported sheets per unit time.

  On the other hand, the substrate processing system 1 according to the present embodiment includes the transfer device 15a corresponding to the upper group G1 and the transfer device 15b corresponding to the lower group G2, and the first accommodating portions 41a and 41b are further provided. Arranged at the middle position of the delivery block 14, the second accommodating portion 42a is disposed above the first accommodating portion 41a, and the second accommodating portion 42b is disposed below the first accommodating portion 41b. Thereby, in the substrate processing system 1 according to the present embodiment, the moving distance of the transfer devices 15a and 15b can be shortened, so that the number of transported sheets per unit time can be increased.

  Subsequently, the second transfer device 17a ′ corresponding to the upper group takes out the wafer W from the second container 42a ′ corresponding to the upper group and transfers it to the reversal processing unit 43a ′ corresponding to the upper group (step S63). . Thereafter, the second transfer device 17a 'takes out the wafer W whose front and back are reversed by the reversal processing unit 43a' from the reversal processing unit 43a 'and transports it to the cleaning processing unit 16a' belonging to the upper group (step S64).

  Similarly, the second transfer device 17b ′ corresponding to the lower group takes out the wafer W from the second container 42b ′ corresponding to the lower group and transfers it to the reversal processing unit 43b ′ corresponding to the lower group (step S71). . Thereafter, the second transfer device 17b 'takes out the wafer W whose front and back are reversed by the reversal processing unit 43b' from the reversal processing unit 43b 'and transports it to the cleaning processing unit 16b' belonging to the lower group (step S72).

  As described above, in the conventional substrate processing system 1 ′, the second transfer devices 17 a ′ and 17 b ′ transfer the wafer W from the second accommodating portions 42 a ′ and 42 b ′ to the inversion processing units 43 a ′ and 43 b ′. Therefore, the processing load on the second transfer devices 17a ′ and 17b ′ is large.

  In contrast, in the substrate processing system 1 according to the present embodiment, the transfer devices 15a and 15b transfer the wafers W accommodated in the first accommodating portions 41a and 41b to the inversion processing units 43a and 43b. Thereby, in the substrate processing system 1 according to the present embodiment, the processing load of the second transfer apparatuses 17a and 17b can be reduced, and thus the number of transferred sheets per unit time can be increased.

  As described above, the substrate processing system 1 according to the present embodiment includes the first transfer device 13, the first storage units 41 a and 41 b, and the plurality of cleaning processing units 16 a and 16 b (“first substrate processing unit”). Equivalent to an example), a plurality of second accommodating portions 42a and 42b, a plurality of second transfer devices 17a and 17b, and a plurality of reversing processing units 43a and 43b (corresponding to an example of a “second substrate processing unit”), And transfer devices 15a and 15b.

  The first transfer device 13 takes out the wafer W from the cassette C that accommodates a plurality of wafers W and transfers it. The first storage units 41 a and 41 b store the wafer W transferred by the first transfer device 13. The plurality of cleaning processing units 16 a and 16 b are stacked in multiple stages and divided into at least two groups arranged in the height direction, and perform cleaning processing on the wafer W. The plurality of second accommodating portions 42a and 42b correspond to each of the above groups, are arranged side by side at positions overlapping with the first accommodating portions 41a and 41b in the height direction, and accommodate the wafer W. The plurality of second transfer devices 17a and 17b correspond to each of the above groups, take out the wafer W from the second storage portions 42a and 42b corresponding to the same group, and transfer them to the cleaning processing units 16a and 16b belonging to the same group. Transport. The plurality of inversion processing units 43a and 43b correspond to each of the above groups, and are arranged side by side at positions overlapping with the first accommodating portions 41a and 41b and the second accommodating portions 42a and 42b in the height direction. The process of reversing the front and back is performed. The transfer devices 15a and 15b transfer the wafers W accommodated in the first accommodating portions 41a and 41b to the second accommodating portions 42a and 42b or transfer them to the reversal processing units 43a and 43b.

  Thereby, since the processing load of the 2nd conveyance apparatuses 17a and 17b can be made small, the conveyance number of sheets per unit time can be increased.

  Further, in the substrate processing system 1 according to the present embodiment, the first accommodation is performed in the middle position of the delivery block 14 (corresponding to an example of “processing block”) including the first accommodation portions 41a and 41b and the second accommodation portions 42a and 42b. The parts 41a and 41b are arranged, and the second accommodating parts 42a and 42b corresponding to different groups are arranged above and below the first accommodating parts 41a and 41b, respectively.

  Thereby, since the moving distance of the transfer apparatuses 15a and 15b can be shortened, the number of transported sheets per unit time can be increased.

  In the embodiment described above, an example in which a plurality of cleaning processing units 16 are divided into two groups of an upper group G1 and a lower group G2 has been described. However, the cleaning processing units 16 are divided into three or more groups. May be. In that case, the number of transported sheets per unit time can be increased by performing the arrangement, transfer, and transporting operations described in the above embodiment for at least two adjacent groups.

  In the embodiment described above, an example in which the second substrate processing unit is the reversal processing units 43a and 43b for reversing the front and back of the wafer W has been described. However, the second substrate processing unit is other than the reversal processing unit. The substrate processing unit may be used. For example, the second substrate processing unit may be an inspection processing unit that inspects the surface state of the wafer W, or may be a UV irradiation unit that irradiates the wafer W with ultraviolet rays.

  In the above-described embodiment, the substrate processing system 1 has been described with respect to an example in which the first storage unit 41a corresponding to the upper group G1 and the first storage unit 41b corresponding to the lower group G2 are provided. The processing system 1 may include one first accommodating portion shared by the upper group G1 and the lower group G2.

  Further effects and modifications can be easily derived by those skilled in the art. Thus, the broader aspects of the present invention are not limited to the specific details and representative embodiments shown and described above. Accordingly, various modifications can be made without departing from the spirit or scope of the general inventive concept as defined by the appended claims and their equivalents.

DESCRIPTION OF SYMBOLS 1 Substrate processing system 2 Loading / unloading station 3 Delivery station 4 Processing station 5 Control apparatus 11 Carrier mounting part 12 Transfer part 13 1st transfer apparatus 14 Delivery block 15a, 15b Transfer apparatus 16a, 16b Cleaning process unit 17a, 17b 2nd Conveying devices 41a and 41b First accommodating portions 42a and 42b Second accommodating portions 43a and 43b Inversion processing unit

Claims (4)

A first transfer device for removing and transferring a substrate from a cassette containing a plurality of substrates;
A first accommodating portion for accommodating a substrate conveyed by the first conveying device;
A plurality of first substrate processing units for performing predetermined processing on the substrate;
A second accommodating portion that is arranged side by side in the height direction with the first accommodating portion and accommodates the substrate;
A second transfer device for taking out the substrate from the second storage unit and transferring the substrate to the first substrate processing unit;
A second substrate processing unit that is arranged side by side in the height direction with the first storage unit and the second storage unit, and performs a predetermined process on the substrate;
A transfer device for transporting a substrate from the first container to the second container or the second substrate processing unit,
The transfer device is
When the processing by the first substrate processing unit is performed without the processing by the second substrate processing unit, the substrate accommodated in the first accommodating portion is transferred to the second accommodating portion, and the second When the processing by the first substrate processing unit is performed after the processing by the substrate processing unit, the substrate accommodated in the first accommodating portion is transferred to the second substrate processing unit,
The second transport device is
When processing by the first substrate processing unit is performed without performing processing by the second substrate processing unit, the substrate stored in the second storage unit is taken out and transferred to the first substrate processing unit, When the processing by the first substrate processing unit is performed after the processing by the second substrate processing unit, the substrate accommodated in the second substrate processing unit is transported to the first substrate processing unit. Substrate processing system. The plurality of first substrate processing units are divided into at least two groups arranged in a height direction,
The substrate processing according to claim 1, wherein the second storage unit, the second transfer device, the second substrate processing unit, and the transfer device are provided corresponding to one group. system. The second substrate processing unit includes:
The substrate processing system according to claim 1, wherein the substrate processing system is disposed at a position farther from the first housing portion than the second housing portion. The second substrate processing unit includes:
The substrate processing system according to claim 1, wherein the substrate processing system is an inversion processing unit that inverts the front and back of the substrate.

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