JP2016161107A - Airtight jig for opening part - Google Patents

Airtight jig for opening part Download PDF

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JP2016161107A
JP2016161107A JP2015042756A JP2015042756A JP2016161107A JP 2016161107 A JP2016161107 A JP 2016161107A JP 2015042756 A JP2015042756 A JP 2015042756A JP 2015042756 A JP2015042756 A JP 2015042756A JP 2016161107 A JP2016161107 A JP 2016161107A
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opening
pressing plate
sealing jig
pipe
base plate
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JP6047603B2 (en
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満 松尾
Mitsuru Matsuo
満 松尾
久男 岡野
Hisao Okano
久男 岡野
成良 松田
Seira Matsuda
成良 松田
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Pipeseal Co Ltd
Kawasaki Thermal Engineering Co Ltd
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Pipeseal Co Ltd
Kawasaki Thermal Engineering Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide an airtight jig for an opening part in which the opening part such as a pipe end can be airtightly closed in a safe manner with a simple configuration, a high airtightness can be held and the jig can be removed fast.SOLUTION: This invention relates to an airtight jig 1 for an opening part for airtightly closing an opening part 52 such as an end part of a pipe 50. The jig comprises: a cover member including a base plate 11 and a supporting piece 12; a hose band 20 for fixing the supporting piece 12 near the opening part 52; a pressing plate 30 applied with a pressing force through screwing of a bolt B; and a resilient member 40 disposed between the pressing plate 30 and the opening part 52. The supporting piece 12 is fixed with the hose band 20 in such a way that the base plate 11 is arranged at a position where it is spaced apart from and oppositely faces the opening part 52, the resilient member 40 is resiliently deformed by the pressing plate 30 and making closely contact with the circumferential edge of the opening part 52, thereby the opening part 52 is airtightly closed.SELECTED DRAWING: Figure 5

Description

本発明は、パイプ端部等の開口部を密閉するための開口部用密閉治具に関する。   The present invention relates to an opening sealing jig for sealing an opening such as a pipe end.

従来、パイプ端部等の開口部を密閉するための開口部用密閉治具が種々開発されている。このような開口部用密閉治具を示す従来技術として、下記特許文献1がある。   Conventionally, various sealing jigs for openings have been developed to seal openings such as pipe ends. As a prior art showing such a sealing jig for an opening, there is Patent Document 1 below.

実開平2−63440号公報Japanese Utility Model Publication No. 2-63440

上記特許文献1はパイプ端密閉治具に関する発明で、弾性材料からなるキャップ14と、このキャップ14を収納し開口端がキャップ14の開口端によって密閉される空気供給孔21を有するケース12とを備え、空気供給孔21よりキャップ14とケース12との間に形成された密閉空間内に圧縮空気を封入し、キャップ14の周壁部を収縮させパイプ4の外周面に圧着する構成が開示されている。
また上記特許文献1には、パイプ端密閉装置の従来技術として、対向配置された左右一対の保持プレート2、3を備え、これら両保持プレート2、3間に被試験体である両端開放のパイプ4を、シール用ウレタンゴム5、6を介して配設し、シリンダ7等の適宜手段により一方の保持プレート3を他方の保持プレート2に向けて前進させ、ウレタンゴム5、6をパイプ4の各開口端面に押付けるようにしたパイプ端密閉装置が開示されている。
しかし、上記特許文献1のパイプ端密閉治具においては、治具を取り付ける作業工程が煩雑で、作業効率が悪いという問題があった。
また上記特許文献1で従来技術として開示されるパイプ端密閉装置においては、パイプの両端を一体的に密閉する構成であることから、片側のパイプの端部だけを密閉する場合に用いることができないという問題があった。
また従来、大型商業施設や駅舎等に設置される冷暖房機械(いわゆる吸収冷温水機等)は非常に大型で重量も大きい(40冷凍トン〜700冷凍トン程度)ことから、仕様に沿って分割して設置場所まで運搬し、再び組み立てることが慣例的に行われていた。そして冷暖房機械を分解、運搬する方法として、パイプの途中位置で切断し、切断部を密閉した状態で運搬することが一般的に行われていた。更に、このような冷暖房機械は高い気密性が要求されることから、切断部のグラインダー仕上げを行った後、切断部に蓋板を本溶接で固定密閉し、窒素やヘリウム等で加圧して漏洩検査を行い、その後で密閉部への空気浸入防止の為の窒素加圧を行って出荷するものが一般的であった。従って、このような冷暖房機械のパイプ端部の開口部(いわゆる開口端部)を密閉する作業は、作業工程が一段と煩雑であると共に、グラインダー作業や本溶接作業等の危険性の高い作業が伴うことから、作業の効率面及び安全面での改善が特に望まれるところであった。また設置場所で再び冷暖房機械を組み立てる際にも蓋板を取り外す作業が煩雑で作業効率が悪いことから、迅速に取り外すことができる密閉治具の開発が望まれるところであった。
The above Patent Document 1 is an invention related to a pipe end sealing jig, and includes a cap 14 made of an elastic material, and a case 12 that houses the cap 14 and has an air supply hole 21 whose opening end is sealed by the opening end of the cap 14. A configuration is disclosed in which compressed air is enclosed in a sealed space formed between the cap 14 and the case 12 through the air supply hole 21 and the peripheral wall portion of the cap 14 is contracted to be crimped to the outer peripheral surface of the pipe 4. Yes.
In addition, the above-mentioned Patent Document 1 includes a pair of left and right holding plates 2 and 3 that are opposed to each other as a prior art of a pipe end sealing device. 4 is disposed through sealing urethane rubbers 5 and 6, one holding plate 3 is advanced toward the other holding plate 2 by appropriate means such as a cylinder 7, and the urethane rubbers 5 and 6 are connected to the pipe 4. A pipe end sealing device is disclosed which is pressed against each open end face.
However, the pipe end sealing jig of Patent Document 1 has a problem that the work process for attaching the jig is complicated and the work efficiency is poor.
Further, the pipe end sealing device disclosed as the prior art in Patent Document 1 has a configuration in which both ends of the pipe are integrally sealed, and therefore cannot be used when sealing only one end of the pipe on one side. There was a problem.
Conventionally, air-conditioning machines (so-called absorption chiller / heaters, etc.) installed in large commercial facilities and station buildings are very large and heavy (about 40 refrigeration tons to 700 refrigeration tons). It was customary to transport to the installation site and reassemble. And as a method of disassembling and transporting an air-conditioning machine, it has been generally carried out by cutting the pipe at an intermediate position and sealing the cut portion. Furthermore, since such an air-conditioning machine is required to have high airtightness, after the grinder finish of the cut part is performed, the cover plate is fixed and sealed to the cut part by main welding and leaked by pressurizing with nitrogen or helium. It was common to inspect and then ship with nitrogen pressurization to prevent air from entering the sealed part. Therefore, the operation of sealing the opening (so-called opening end) of the pipe end of such an air conditioning / heating machine has a more complicated operation process and is accompanied by an operation with high risk such as a grinder operation or a main welding operation. Therefore, improvement in work efficiency and safety has been particularly desired. Also, when assembling the air-conditioning machine again at the installation site, the work of removing the cover plate is complicated and the work efficiency is poor, and therefore, it has been desired to develop a sealing jig that can be quickly removed.

そこで本発明は上記従来における問題点を解決し、パイプ端部等の開口部を簡易な構成で安全に密閉できると共に、高い気密性を保持でき、また迅速に取り外すことができる開口部用密閉治具の提供を課題とする。   Accordingly, the present invention solves the above-described problems of the prior art, and it is possible to safely seal the opening of the pipe end or the like with a simple configuration, maintain high airtightness, and quickly remove the sealing for the opening. Providing ingredients is an issue.

上記課題を達成するため、本発明の開口部用密閉治具は、パイプ端部等の開口部を密閉するための開口部用密閉治具であって、ナットを介してボルトをねじ込むための1乃至複数のボルト用貫通穴を備える基台板と、該基台板の周縁より延出されて設けられる1乃至複数の支持片とからなるカバー部材と、前記支持片を前記開口部の近傍に固定するための固定手段と、前記ボルトのねじ込みによって押圧力を付与される押圧板と、該押圧板と前記開口部との間に配置される弾性部材とから構成され、前記開口部と離間対向する位置に前記基台板が配置されるように前記支持片を前記固定手段で固定すると共に、前記押圧板で前記弾性部材を弾性変形させて少なくとも前記開口部の周縁に密着させ、これによって前記開口部を密閉することを第1の特徴としている。
また本発明の開口部用密閉治具は、上記第1の特徴に加えて、支持片は基台板と直交する方向に延出される複数本からなると共に、押圧板は複数本の前記支持片の内面に一体的に当接する大きさであることを第2の特徴としている。
また本発明の開口部用密閉治具は、上記第1又は第2の特徴に加えて、固定手段はホースバンドであることを第3の特徴としている。
また本発明の開口部用密閉治具は、上記第1〜第3の何れか1つの特徴に加えて、押圧板はバルブ付きの配管を備えると共に、開口部と対向する側の端面に開口を備える中空体で構成され、且つ弾性部材は前記押圧板の開口と連通する貫通穴を備えることを第4の特徴としている。
In order to achieve the above object, an opening sealing jig of the present invention is an opening sealing jig for sealing an opening such as a pipe end, and is used for screwing a bolt through a nut. A cover member comprising a base plate having a plurality of through holes for bolts, one or more support pieces provided extending from the periphery of the base plate, and the support piece in the vicinity of the opening. A fixing means for fixing, a pressing plate to which a pressing force is applied by screwing of the bolt, and an elastic member disposed between the pressing plate and the opening, are spaced apart from the opening. The support piece is fixed by the fixing means so that the base plate is disposed at a position where the base plate is disposed, and the elastic member is elastically deformed by the pressing plate so as to be in close contact with the periphery of the opening, thereby To seal the opening It is characterized of.
In addition to the first feature described above, the opening sealing jig according to the present invention includes a plurality of support pieces extending in a direction orthogonal to the base plate, and a plurality of the support plates. The second feature is that it is a size that comes into contact with the inner surface of the body integrally.
In addition to the first or second feature, the opening sealing jig of the present invention has a third feature that the fixing means is a hose band.
Moreover, in addition to any one of the first to third features described above, the opening sealing jig of the present invention includes a pressure plate with a pipe with a valve, and an opening on the end surface facing the opening. A fourth feature is that the elastic member is provided with a through hole communicating with the opening of the pressing plate.

上記第1の特徴による開口部用密閉治具によれば、パイプ端部等の開口部を密閉するための開口部用密閉治具であって、ナットを介してボルトをねじ込むための1乃至複数のボルト用貫通穴を備える基台板と、該基台板の周縁より延出されて設けられる1乃至複数の支持片とからなるカバー部材と、前記支持片を前記開口部の近傍に固定するための固定手段と、前記ボルトのねじ込みによって押圧力を付与される押圧板と、該押圧板と前記開口部との間に配置される弾性部材とから構成され、前記開口部と離間対向する位置に前記基台板が配置されるように前記支持片を前記固定手段で固定すると共に、前記押圧板で前記弾性部材を弾性変形させて少なくとも前記開口部の周縁に密着させ、これによって前記開口部を密閉することから、パイプ端部等の開口部を簡易な構成で密閉することができる。また、ボルトとナットを使用する構成であることから、簡易な構成で高い気密性を保持することができる。   The opening sealing jig according to the first feature is an opening sealing jig for sealing an opening such as a pipe end, and one or more for screwing a bolt through a nut. A cover plate comprising a base plate having through holes for bolts, one or more support pieces provided extending from the periphery of the base plate, and fixing the support pieces in the vicinity of the opening. And a pressing plate to which a pressing force is applied by screwing in the bolt, and an elastic member disposed between the pressing plate and the opening, and a position facing the opening. The supporting piece is fixed by the fixing means so that the base plate is disposed on the elastic plate, and the elastic member is elastically deformed by the pressing plate so as to be in close contact with the periphery of the opening, thereby the opening. Seal the pie It is possible to seal the opening of the end portion and the like with a simple structure. Moreover, since it is the structure which uses a volt | bolt and a nut, it can hold | maintain high airtightness with a simple structure.

また上記第2の特徴による開口部用密閉治具によれば、上記第1の特徴による作用効果に加えて、支持片は基台板と直交する方向に延出される複数本からなると共に、押圧板は複数本の前記支持片の内面に一体的に当接する大きさであることから、支持片で押圧板をガイドしながらボルトのねじ込みによる押圧力を付与することができる。よってボルトの押圧力を押圧板に効率的に伝達させることができ、一段と精度良く開口部を密閉することができる。   Further, according to the opening sealing jig according to the second feature, in addition to the function and effect of the first feature, the support piece is composed of a plurality of pieces extending in a direction orthogonal to the base plate and is pressed. Since the plate is sized so as to abut against the inner surfaces of the plurality of support pieces, it is possible to apply a pressing force by screwing a bolt while guiding the press plate with the support pieces. Therefore, the pressing force of the bolt can be efficiently transmitted to the pressing plate, and the opening can be sealed with higher accuracy.

また上記第3の特徴による開口部用密閉治具によれば、上記第1又は第2の特徴による作用効果に加えて、固定手段はホースバンドであることから、開口部を一段と簡易な構成で安全に密閉することができる。また開口部用密閉治具を取り外す際には、ホースバンドを緩めるだけで迅速に取り外すことができ、作業効率の良い開口部用密閉治具とすることができる。   Further, according to the opening sealing jig according to the third feature, in addition to the function and effect of the first or second feature, the fixing means is a hose band. It can be safely sealed. Moreover, when removing the sealing jig for openings, it can be quickly removed just by loosening the hose band, and the sealing jig for openings with good work efficiency can be obtained.

また上記第4の特徴による開口部用密閉治具によれば、上記第1〜第3の何れか1つの特徴による作用効果に加えて、押圧板はバルブ付きの配管を備えると共に、開口部と対向する側の端面に開口を備える中空体で構成され、且つ弾性部材は前記押圧板の開口と連通する貫通穴を備えることから、開口部を密閉した状態でバルブ付きの配管を介して液抜き作業やガス注入作業等が可能な開口部用密閉治具とすることができる。   According to the opening sealing jig according to the fourth feature, in addition to the function and effect of any one of the first to third features, the pressing plate includes a pipe with a valve, and the opening and Since the elastic member is provided with a through-hole communicating with the opening of the pressing plate, the liquid is drained through a pipe with a valve in a state where the opening is sealed. It can be set as the opening | closing part sealing jig which can perform a work | work, a gas injection | pouring work, etc.

本発明の第1の実施形態に係る開口部用密閉治具を示す分解斜視図である。It is a disassembled perspective view which shows the sealing jig for openings which concerns on the 1st Embodiment of this invention. 本発明の第1の実施形態に係る開口部用密閉治具をパイプに取り付けた状態を示す斜視図である。It is a perspective view which shows the state which attached the sealing jig for openings which concerns on the 1st Embodiment of this invention to the pipe. 本発明の第1の実施形態に係る開口部用密閉治具におけるカバー部材を示す図で、(a)はカバー部材の平面図、(b)はカバー部材の底面図である。It is a figure which shows the cover member in the sealing jig for openings which concerns on the 1st Embodiment of this invention, (a) is a top view of a cover member, (b) is a bottom view of a cover member. 本発明の第1の実施形態に係る開口部用密閉治具をパイプに取り付ける工程を示す図である。It is a figure which shows the process of attaching the sealing jig for openings which concerns on the 1st Embodiment of this invention to a pipe. 本発明の第1の実施形態に係る開口部用密閉治具をパイプに取り付ける工程を示す図である。It is a figure which shows the process of attaching the sealing jig for openings which concerns on the 1st Embodiment of this invention to a pipe. 本発明の第1の実施形態に係る開口部用密閉治具の変形例を示す図で、(a)は変形例1の側面図、(b)は変形例2の側面図である。It is a figure which shows the modification of the sealing jig for openings which concerns on the 1st Embodiment of this invention, (a) is a side view of the modification 1, (b) is a side view of the modification 2. FIG. 本発明の第1の実施形態に係る開口部用密閉治具の変形例3を示す斜視図である。It is a perspective view which shows the modification 3 of the sealing jig for openings which concerns on the 1st Embodiment of this invention. 本発明の第1の実施形態に係る開口部用密閉治具の変形例を示す図で、(a)は変形例4の斜視図、(b)は変形例5の斜視図である。It is a figure which shows the modification of the sealing jig for openings which concerns on the 1st Embodiment of this invention, (a) is a perspective view of the modification 4, (b) is a perspective view of the modification 5. FIG. 本発明の第2の実施形態に係る開口部用密閉治具を示す図で、(a)は平面図、(b)は(a)のA−A線方向における断面図である。It is a figure which shows the sealing jig for openings which concerns on the 2nd Embodiment of this invention, (a) is a top view, (b) is sectional drawing in the AA line direction of (a). 本発明の第2の実施形態に係る開口部用密閉治具の変形例1を示す図で、(a)は平面図、(b)は(a)のB−B線方向における断面図である。It is a figure which shows the modification 1 of the sealing jig for openings which concerns on the 2nd Embodiment of this invention, (a) is a top view, (b) is sectional drawing in the BB line direction of (a). . 本発明の第2の実施形態に係る開口部用密閉治具の変形例2を示す図で、(a)は平面図、(b)は(a)のC−C線方向における断面図である。It is a figure which shows the modification 2 of the sealing jig for openings which concerns on the 2nd Embodiment of this invention, (a) is a top view, (b) is sectional drawing in the CC line direction of (a). .

以下、各図面を参照して、本発明の実施形態に係る開口部用密閉治具を説明し、本発明の理解に供する。しかし、以下の説明は特許請求の範囲に記載の本発明を限定するものではない。   Hereinafter, with reference to each drawing, an opening sealing jig according to an embodiment of the present invention will be described for understanding of the present invention. However, the following description does not limit the present invention described in the claims.

先ず図1〜図7を参照して、本発明の第1の実施形態に係る開口部用密閉治具を説明する。
本発明の第1の実施形態に係る開口部用密閉治具1は、筒状部材である断面円形のパイプ50の端部51に取り付けて、開口部52を密閉するための治具である。この開口部用密閉治具1は、カバー部材10と、ホースバンド20と、押圧板30と、弾性部材40とで構成される。
First, an opening sealing jig according to a first embodiment of the present invention will be described with reference to FIGS.
The opening sealing jig 1 according to the first embodiment of the present invention is a jig for sealing the opening 52 by being attached to the end 51 of a pipe 50 having a circular cross section which is a cylindrical member. The opening sealing jig 1 includes a cover member 10, a hose band 20, a pressing plate 30, and an elastic member 40.

前記カバー部材10は、開口部用密閉治具1のいわゆる本体をなすもので、図1〜図3に示すように、基台板11と、支持片12とで構成される。   The cover member 10 constitutes a so-called main body of the opening sealing jig 1 and includes a base plate 11 and a support piece 12 as shown in FIGS.

前記基台板11は、ナットNを介してボルトBをねじ込むための複数のボルト用貫通穴11aを備える板状部材である。本実施形態においては、図1に示すように、パイプ50の断面よりもやや大きい円形の板状部材で基台板11を形成する構成としてある。また図3(b)に示すように、基台板11の中央にボルト用貫通穴11aを1つ設けると共に、中央に設けたボルト用貫通穴11aを中心として同心円状で且つ基台板11の周方向に4つのボルト用貫通穴11aを等間隔に設ける構成としてある。より具体的には、図3(b)に2点鎖線で示すように、基台板11の中心とボルト用貫通穴11aの中心とを結ぶ線が、隣接するボルト用貫通穴11a間において90度で交わる間隔で同一形状、同一大きさのボルト用貫通穴11aを4つ設ける構成としてある。また基台板11の中央に設けるボルト用貫通穴11aの大きさを、基台板11の周方向に4つ設けるボルト用貫通穴11aの大きさよりも大きくする構成としてある。   The base plate 11 is a plate-like member provided with a plurality of bolt through holes 11 a for screwing bolts B through nuts N. In the present embodiment, as shown in FIG. 1, the base plate 11 is formed of a circular plate-like member that is slightly larger than the cross section of the pipe 50. Further, as shown in FIG. 3B, a single bolt through hole 11a is provided in the center of the base plate 11, and is concentric with the bolt through hole 11a provided in the center as a center. The four bolt through holes 11a are provided at equal intervals in the circumferential direction. More specifically, as shown by a two-dot chain line in FIG. 3B, a line connecting the center of the base plate 11 and the center of the bolt through hole 11a is 90 to between the adjacent bolt through holes 11a. Four bolt through-holes 11a having the same shape and the same size are provided at intervals that intersect each other. Further, the size of the bolt through holes 11 a provided in the center of the base plate 11 is set to be larger than the size of the four bolt through holes 11 a provided in the circumferential direction of the base plate 11.

なお、基台板11としては、圧延鋼材(例えばSS400等)を用いることができる。また基台板11の厚みは、6mm〜9mm程度とすることが望ましい。また基台板11の直径は、パイプ50の直径に合わせて適宜変更可能である。
また基台板11の中央に設けるボルト用貫通穴11aの直径は、12mm〜16mm程度、基台板11の周方向に4つ設けるボルト用貫通穴11aの直径は、8mm〜10mm程度とすることが望ましい。更に、基台板11の周方向に4つ設けるボルト用貫通穴11aの中心から基台板11の径方向における外周までの距離は、20mm程度とすることが望ましい。
なお本実施形態においては、複数(5本)のボルトBの長手方向の長さを同じ長さとする構成としてある。このボルトBは図1に示す工具嵌合用凹所B1に工具(例えば六角レンチ)を嵌合させることで、パイプ50側へねじ込むことが可能である。
またボルト用貫通穴11aの数や配置位置、基台板11の周方向に隣接するボルト用貫通穴11aの間隔は本実施形態のものに限るものではなく、適宜変更可能である。但し、少なくとも基台板11の中央にボルト用貫通穴11aを1つ設ける構成であることが望ましい。また基台板11の周方向に複数設けるボルト用貫通穴11aは、基台板11の中央に設けるボルト用貫通穴11aを中心として同心円状で且つ基台板11の周方向に等間隔に設けることが望ましい。
In addition, as the base plate 11, a rolled steel material (for example, SS400 etc.) can be used. The thickness of the base plate 11 is preferably about 6 mm to 9 mm. Further, the diameter of the base plate 11 can be appropriately changed according to the diameter of the pipe 50.
The diameter of the bolt through hole 11a provided in the center of the base plate 11 is about 12 mm to 16 mm, and the diameter of the four bolt through holes 11a provided in the circumferential direction of the base plate 11 is about 8 mm to 10 mm. Is desirable. Furthermore, the distance from the center of the four bolt through holes 11a provided in the circumferential direction of the base plate 11 to the outer periphery in the radial direction of the base plate 11 is preferably about 20 mm.
In the present embodiment, a plurality of (five) bolts B have the same length in the longitudinal direction. The bolt B can be screwed into the pipe 50 side by fitting a tool (for example, a hexagon wrench) into the tool fitting recess B1 shown in FIG.
Further, the number and arrangement positions of the bolt through holes 11a and the interval between the bolt through holes 11a adjacent to each other in the circumferential direction of the base plate 11 are not limited to those of the present embodiment, and can be changed as appropriate. However, it is desirable that at least one bolt through hole 11a is provided at the center of the base plate 11. Further, a plurality of bolt through holes 11 a provided in the circumferential direction of the base plate 11 are concentric with respect to the bolt through hole 11 a provided in the center of the base plate 11 and are provided at equal intervals in the circumferential direction of the base plate 11. It is desirable.

前記支持片12は、基台板11の周縁より基台板11と直交する方向(パイプ50の軸方向)に延出されて設けられる板状部材である。この支持片12は、治具の装着時においては押圧板30、弾性部材40、パイプ50をカバー部材10に挿入する際のガイド部材となると共に、治具の装着後においては主として押圧板30、弾性部材40、パイプ50の損傷を防止するための保護部材となるものである。本実施形態においては図1〜図3に示すように、基台板11の周縁に4つの支持片12を等間隔に設ける構成としてある。より具体的には、4つ設けるボルト用貫通穴11aと対応する位置に4つの支持片12を設ける構成としてある。
勿論、支持片12の数や配置位置は本実施形態のものに限るものでではなく、適宜変更可能である。例えば基台板11の周縁を一体的に囲むように1つの支持片12を設ける構成としてもよい。なお、基台板11の周縁に複数の支持片12を設ける場合は、等間隔に設ける構成とすることが望ましい。
The support piece 12 is a plate-like member that extends from the periphery of the base plate 11 in a direction orthogonal to the base plate 11 (the axial direction of the pipe 50). The support piece 12 serves as a guide member for inserting the pressing plate 30, the elastic member 40, and the pipe 50 into the cover member 10 when the jig is mounted, and mainly the pressing plate 30 after mounting the jig. This is a protective member for preventing damage to the elastic member 40 and the pipe 50. In this embodiment, as shown in FIGS. 1-3, it is set as the structure which provides the four support pieces 12 in the periphery of the baseplate 11 at equal intervals. More specifically, the four support pieces 12 are provided at positions corresponding to the four bolt through holes 11a.
Of course, the number and arrangement positions of the support pieces 12 are not limited to those of the present embodiment, and can be changed as appropriate. For example, one support piece 12 may be provided so as to integrally surround the periphery of the base plate 11. In addition, when providing the some support piece 12 in the periphery of the baseplate 11, it is desirable to set it as the structure provided at equal intervals.

また本実施形態においては、図3(b)に示すように、4つの支持片12の内面12aを、内向きに湾曲した湾曲面として形成する構成としてある。更に4つ内面12aを、基台板11の中央を中心として同心円上に配置する構成としてある。なお、ここで「内向き」とは、基台板11の中心に向かう方向を意味するもので、それとは反対の基台板11の中心から離れる方向を「外向き」とする。   Moreover, in this embodiment, as shown in FIG.3 (b), it is set as the structure which forms the inner surface 12a of the four support pieces 12 as a curved surface curved inward. Further, the four inner surfaces 12 a are arranged concentrically around the center of the base plate 11. Here, “inward” means a direction toward the center of the base plate 11, and a direction away from the center of the base plate 11 opposite to the center is referred to as “outward”.

また支持片12の厚みは、3mm程度であることが望ましい。また図4(b)に示す支持片12の長手方向の長さLは、50mm〜100mm程度、短手方向の長さMは、15mm〜100mm程度とすることが望ましい。
なお当然のことであるが、図4(a)に示す4つ支持片12の内面12aを結ぶ円の直径Pは、パイプ50の外径Qと同一若しくはそれよりも大きいものであることが必要である。
また支持片12としては、圧延鋼材(例えばSS400等)を用いることができる。本実施形態においては、基台板11と支持片12とを圧延鋼材で一体的に形成する構成としてある。
The thickness of the support piece 12 is preferably about 3 mm. Further, the length L in the longitudinal direction of the support piece 12 shown in FIG. 4B is desirably about 50 mm to 100 mm, and the length M in the lateral direction is preferably about 15 mm to 100 mm.
As a matter of course, the diameter P of the circle connecting the inner surfaces 12a of the four support pieces 12 shown in FIG. 4A needs to be equal to or larger than the outer diameter Q of the pipe 50. It is.
Moreover, as the support piece 12, rolled steel materials (for example, SS400 etc.) can be used. In this embodiment, it is set as the structure which forms the base plate 11 and the support piece 12 integrally with a rolled steel material.

前記ホースバンド20は、開口部52(端部51)近傍のパイプ50の外周に支持片12を固定するための固定手段となるものである。
本実施形態においては、図1に示すように、ハウジング22に設けたねじ23で帯バンド21を締め付けることで、4つの支持片12をパイプ50の外周に一体的に固定することができるホースバンド20を用いる構成としてある。なお、ホースバンド20の構成、数は本実施形態のものに限るものではなく、開口部52(端部51)近傍のパイプ50の外周に支持片12を固定することができるものであれば、如何なる構成であってもよい。
なお当然のことではあるが、ホースバンド20は締付ける前において、図4(b)に示す内径Rが4つの支持片12の外径Sよりも大きいことが必要である。
The hose band 20 serves as a fixing means for fixing the support piece 12 to the outer periphery of the pipe 50 in the vicinity of the opening 52 (end 51).
In the present embodiment, as shown in FIG. 1, a hose band capable of integrally fixing the four support pieces 12 to the outer periphery of the pipe 50 by tightening the band band 21 with a screw 23 provided on the housing 22. 20 is used. Note that the configuration and number of the hose band 20 are not limited to those of the present embodiment, as long as the support piece 12 can be fixed to the outer periphery of the pipe 50 in the vicinity of the opening 52 (end 51). Any configuration may be used.
As a matter of course, the inner diameter R shown in FIG. 4B needs to be larger than the outer diameter S of the four support pieces 12 before the hose band 20 is tightened.

前記押圧板30は、ボルトBのねじ込みによって、開口部52(開口部端面52a)と直交する方向(パイプ50の軸方向)に押圧力を付与されるものである。本実施形態においては、図1に示すように、円形の板状部材で押圧板30を形成する構成としてある。
なお図4(a)に示す押圧板30の直径Tは、4つの支持片12の内面12aを結んで形成される円の直径Pと同一若しくはそれよりも小さいものであることが必要である。本実施形態においては、押圧板30の直径Tを、4つの支持片12の内面12aを結んで形成される円の直径Pと同一に形成する構成としてある。つまり、湾曲面として形成される4つの内面12aに一体的に当接する大きさ且つ外周形状で押圧板30を形成する構成としてある。
なお押圧板30の厚みは6mm程度とすることが望ましい。
また押圧板30としては、厚延鋼材(例えばSS400)を用いることができる。
The pressing plate 30 is provided with a pressing force in a direction (axial direction of the pipe 50) perpendicular to the opening 52 (opening end surface 52a) by screwing in the bolt B. In this embodiment, as shown in FIG. 1, it is set as the structure which forms the press board 30 with a circular plate-shaped member.
The diameter T of the pressing plate 30 shown in FIG. 4A needs to be equal to or smaller than the diameter P of a circle formed by connecting the inner surfaces 12 a of the four support pieces 12. In this embodiment, the diameter T of the pressing plate 30 is configured to be the same as the diameter P of a circle formed by connecting the inner surfaces 12 a of the four support pieces 12. In other words, the pressing plate 30 is formed to have a size and an outer peripheral shape that are integrally in contact with the four inner surfaces 12a formed as curved surfaces.
The thickness of the pressing plate 30 is preferably about 6 mm.
Further, as the pressing plate 30, a thick rolled steel material (for example, SS400) can be used.

前記弾性部材40は、押圧板30とパイプ50の開口部52との間に配置されて、ボルトBによって押圧力を付与された押圧板30を介して、開口部52の周縁である開口部端面52aに押し付けられて弾性変形する部材である。
本実施形態においては、図1に簡略化して示すように、円形の板状部材で弾性部材40を形成する構成としてある。
なお弾性部材40の直径は、4つの支持片12の内面12aを結んで形成される円の直径Pと同一若しくはそれよりも小さいものであることが必要である。本実施形態においては、押圧板30と同一形状、同一大きさで弾性部材40を形成する構成としてある。つまり、湾曲面として形成される4つの内面12aに一体的に当接する大きさ且つ外周形状で弾性部材40を形成する構成としてある。
The elastic member 40 is disposed between the pressing plate 30 and the opening 52 of the pipe 50, and the opening end surface that is the periphery of the opening 52 via the pressing plate 30 to which the pressing force is applied by the bolt B. It is a member that is elastically deformed by being pressed against 52a.
In the present embodiment, as shown in a simplified manner in FIG. 1, the elastic member 40 is formed of a circular plate-like member.
The diameter of the elastic member 40 needs to be equal to or smaller than the diameter P of a circle formed by connecting the inner surfaces 12a of the four support pieces 12. In the present embodiment, the elastic member 40 is formed in the same shape and size as the pressing plate 30. That is, the elastic member 40 is formed to have a size and an outer peripheral shape that are integrally contacted with the four inner surfaces 12a formed as curved surfaces.

また本実施形態においては、詳しくは図示していないが、押圧板30と弾性部材40とを接着剤を介して貼り合せる構成としてある。勿論、押圧板30と弾性部材40とを接着剤を介して張り合わせる構成は必須の構成ではなく、押圧板30と弾性部材40とを貼り合わせない構成としてもよい。
なお弾性部材40の厚みは4mm〜6mm程度とすることが望ましい。
また弾性部材40としては、天然ゴム等のゴムを用いることが望ましい。
In the present embodiment, although not shown in detail, the pressing plate 30 and the elastic member 40 are configured to be bonded via an adhesive. Of course, the configuration in which the pressing plate 30 and the elastic member 40 are bonded together with an adhesive is not an essential configuration, and the pressing plate 30 and the elastic member 40 may not be bonded to each other.
The thickness of the elastic member 40 is preferably about 4 mm to 6 mm.
As the elastic member 40, it is desirable to use rubber such as natural rubber.

次に図4、図5を参照して本発明の第1の実施形態に係る開口部用密閉治具1をパイプ50の端部51に取り付ける工程を説明する。   Next, a process of attaching the opening sealing jig 1 according to the first embodiment of the present invention to the end 51 of the pipe 50 will be described with reference to FIGS.

まず図4を参照して、押圧板30に接着されている弾性部材40と、パイプ50の開口部端面52aとの仮合わせを行う。
次に図5(a)を参照して、押圧板30、弾性部材40、パイプ50の端部51をカバー部材10に挿入する。
次に図5(b)を参照して、ホースバンド20を締め付けることで開口部52の近傍のパイプ50の外周に支持片12を固定する。この際、開口部52と離間対向する位置(開口部端面52からパイプ50の軸方向に離間した位置)に基台板11が配置されるように支持片12を固定することが必要である。より具体的には、ボルトBをねじ込むことで、押圧板30に押圧力を付与することができる共に、押圧板30を介して弾性部材40を開口部端面52aに弾性変形させて密着させることができる位置(ボルトBの、いわゆるねじ込み代を確保できる位置)に支持片12を固定することが必要である。
First, referring to FIG. 4, provisional alignment between the elastic member 40 bonded to the pressing plate 30 and the opening end face 52a of the pipe 50 is performed.
Next, referring to FIG. 5A, the pressing plate 30, the elastic member 40, and the end portion 51 of the pipe 50 are inserted into the cover member 10.
Next, referring to FIG. 5B, the support piece 12 is fixed to the outer periphery of the pipe 50 in the vicinity of the opening 52 by tightening the hose band 20. At this time, it is necessary to fix the support piece 12 so that the base plate 11 is disposed at a position facing the opening 52 apart (a position spaced apart from the opening end face 52 in the axial direction of the pipe 50). More specifically, it is possible to apply a pressing force to the pressing plate 30 by screwing in the bolt B, and to elastically deform the elastic member 40 to the opening end surface 52a via the pressing plate 30 to bring it into close contact. It is necessary to fix the support piece 12 at a position where the bolt B can be secured (a position where a so-called screwing allowance can be secured).

次に図5(c)を参照して、ナットNを介してボルトBを開口部52側へとねじ込むことで、ボルトBによって押圧板30が開口部52へと押圧移動される。そして押圧板30を介して弾性部材40が開口部端面52aに押圧され、更に各ボルトBをねじ込むことで弾性変形した状態で開口部端面52aに密着する。これによって、弾性部材40で開口部52が密閉される。
なお、ボルトBのねじ込み方法としては、基台板11の中央に配置するボルトBを最初にねじ込んだ後、基台板11の周方向に配置する4つのボルトBをたすき掛けにねじ込むことが望ましい。
Next, referring to FIG. 5C, the screw B is screwed into the opening 52 side through the nut N, whereby the pressing plate 30 is pressed and moved to the opening 52 by the bolt B. The elastic member 40 is pressed against the opening end face 52a through the pressing plate 30, and is further in close contact with the opening end face 52a in a state of being elastically deformed by screwing each bolt B. Thereby, the opening 52 is sealed with the elastic member 40.
As a method for screwing the bolts B, it is desirable to screw the bolts B arranged in the center of the base plate 11 first, and then screw the four bolts B arranged in the circumferential direction of the base plate 11 into the rack. .

以上の工程により、図2に示すように、開口部用密閉治具1でパイプ50の開口部52が密閉される。   Through the above steps, the opening 52 of the pipe 50 is sealed with the opening sealing jig 1 as shown in FIG.

このような構成からなる開口部用密閉治具1は以下の効果を奏する。   The opening sealing jig 1 having such a configuration has the following effects.

開口部用密閉治具1に押圧板30、弾性部材40、パイプ50の端部51を挿入し、ボルトBの押圧力を付与された押圧板30を介して弾性部材40を弾性変形させて開口部52を密閉する構成とすることで、本溶接作業等の危険性の高い作業を行うことなく、パイプ50の開口部52を簡易な構成で密閉することができる。よって作業効率が良いと共に、安全に取り付けることができる開口部用密閉治具1とすることができる。
従って特に、分割して運搬されて設置場所で再び組み立てられると共に、高い気密性が要求される大型の冷暖房機械(40冷凍トン〜700冷凍トン程度)のパイプ端部用密閉治具として開口部用密閉治具1を用いる場合には、従来の本溶接作業を伴う密閉作業に対して、作業効率を大幅に向上させることができると共に、作業期間の大幅な短縮化、低コスト化を図ることができ、特に有益な治具とすることができる。更に冷暖房機械の設置場所において再び機械を組み立てる際には、ホースバンド20を緩めるだけで迅速に開口部用密閉治具1を端部51から取り外すことができ、作業効率の良い開口部用密閉治具1とすることができる。加えて、パイプ内部に溶接屑などの異物が混入することを効果的に防止することができる。
The pressing plate 30, the elastic member 40, and the end portion 51 of the pipe 50 are inserted into the opening sealing jig 1, and the elastic member 40 is elastically deformed through the pressing plate 30 to which the pressing force of the bolt B is applied. By adopting a configuration in which the portion 52 is sealed, the opening 52 of the pipe 50 can be sealed with a simple configuration without performing a highly dangerous operation such as a main welding operation. Therefore, it is possible to provide the opening-use sealing jig 1 that has good working efficiency and can be safely attached.
Therefore, in particular, for the opening portion as a sealing jig for the pipe end portion of a large-scale air-conditioning and heating machine (about 40 refrigeration tons to 700 refrigeration tons) that is divided and transported and reassembled at the installation site and requires high airtightness When the sealing jig 1 is used, the working efficiency can be greatly improved as compared with the conventional sealing work involving the main welding work, and the work period can be greatly shortened and the cost can be reduced. Can be a particularly useful jig. Further, when reassembling the machine at the place where the air-conditioning machine is installed, the opening sealing jig 1 can be quickly removed from the end 51 simply by loosening the hose band 20, and the opening sealing jig with high work efficiency can be obtained. Tool 1 can be obtained. In addition, it is possible to effectively prevent foreign matters such as welding scraps from entering the pipe.

またボルトBとナットNを使用して密閉する構成とすることで、簡易な構成で高い気密性を保持することができる開口部用密閉治具1とすることができる。   Moreover, by using the structure which seals using the volt | bolt B and the nut N, it can be set as the opening | closing part sealing jig 1 which can maintain high airtightness by simple structure.

またボルト用貫通穴11aの構成として、基台板11の中央に1つと、中央に設けたボルト用貫通穴11aを中心として同心円状で且つ基台板11の周方向に同一形状、同一大きさの4つのボルト用貫通穴11aを等間隔に設ける構成とすることで、複数のボルトBで押圧板30に効率良く押圧力を付与することができる。よって弾性部材40を開口部端面52aに効率良く密着させて、パイプ50の開口部52を精度良く密閉することができる。
またボルトBを複数用いる構成とすることで、各ボルトで押圧力にバリエーションを持たせることが可能となる。よって開口部端面52aの平滑度が均一でない場合でも、各ボルトBの押圧力を異ならせることで、開口部端面52aに弾性部材40を効果的に追従させて密閉可能な開口部用密閉治具1とすることができる。
Further, the bolt through hole 11a has a configuration in which one is in the center of the base plate 11, concentric with the bolt through hole 11a provided in the center, and the same shape and size in the circumferential direction of the base plate 11. By providing the four bolt through holes 11a at equal intervals, a plurality of bolts B can efficiently apply a pressing force to the pressing plate 30. Therefore, the elastic member 40 can be efficiently brought into close contact with the opening end face 52a, and the opening 52 of the pipe 50 can be accurately sealed.
In addition, by using a plurality of bolts B, it is possible to give variations to the pressing force of each bolt. Therefore, even when the smoothness of the opening end face 52a is not uniform, the opening sealing jig can be sealed by making the elastic member 40 effectively follow the opening end face 52a by making the pressing force of each bolt B different. 1 can be used.

また基台板11の周方向に4つ設けるボルト用貫通穴11aの中心から基台板11の径方向における外周までの距離を20mm程度とすることで、基台板11の周方向に設けるボルト用貫通穴11aを基台板11の外周の近傍に設けることができる。よって開口部端面52aに弾性部材40を精度良く密着させることができる。   Moreover, the bolt provided in the circumferential direction of the base plate 11 by setting the distance from the center of four through holes 11a for bolts provided in the circumferential direction of the base plate 11 to the outer periphery in the radial direction of the base plate 11 to about 20 mm. The through-hole 11a for use can be provided in the vicinity of the outer periphery of the base plate 11. Therefore, the elastic member 40 can be brought into close contact with the opening end face 52a with high accuracy.

また基台板11の周縁より基台板11と直交する方向(パイプ50の軸方向)に延出させて設ける支持片12を備えることで、治具の装着時においては、押圧板30、弾性部材40、パイプ50をカバー部材10に挿入する際のガイド部材として支持片12を用いることができる。また治具の装着後においては、主として押圧板30、弾性部材40、パイプ50、ボルトBの損傷を防止するための保護部材として支持片12を用いることができる。更に4つ設けるボルト用貫通穴11aと対応する位置に4つの支持片12を設ける構成とすることで、一段と効率的にボルトBの損傷を防止するための保護部材として支持片12を用いることができる。   In addition, the support plate 12 is provided so as to extend from the peripheral edge of the base plate 11 in the direction orthogonal to the base plate 11 (the axial direction of the pipe 50). The support piece 12 can be used as a guide member when the member 40 and the pipe 50 are inserted into the cover member 10. Further, after the jig is mounted, the support piece 12 can be used mainly as a protective member for preventing damage to the pressing plate 30, the elastic member 40, the pipe 50, and the bolt B. Further, by providing the four support pieces 12 at positions corresponding to the four through-holes 11a for bolts, the support piece 12 can be used as a protective member for preventing damage to the bolt B more efficiently. it can.

また支持片12の長手方向の長さLを50mm〜100mm程度とする構成とすれば、特に、分割して運搬され、設置場所で再び組み立てられる大型の冷暖房機械のパイプ端部用密閉治具として開口部用密閉治具1を用いる場合に、設置場所での限られたスペースでも容易且つ迅速に開口部用密閉治具1を取り外すことができる。従って、特に大型の冷暖房機械のパイプ端部用密閉治具として用いる場合に作業性の良い治具とすることができる。   Moreover, if it is set as the structure which makes the length L of the longitudinal direction of the support piece 12 about 50 mm-100 mm, especially as a sealing jig for the pipe end parts of the large sized air-conditioning machine conveyed separately and reassembled in an installation place. When the opening sealing jig 1 is used, the opening sealing jig 1 can be removed easily and quickly even in a limited space at the installation location. Therefore, when using as a sealing jig for the pipe end part of a large sized air-conditioning machine, it can be set as a jig with good workability.

また基台板11と支持片12とを圧延鋼材で一体的に形成する構成とすることで、製造効率の良いカバー部材10とすることができる。   Moreover, it can be set as the cover member 10 with sufficient manufacturing efficiency by setting it as the structure which forms the base plate 11 and the support piece 12 integrally with a rolled steel material.

また押圧板30を、4つの支持片12の内面12aに一体的に当接する大きさで形成すると共に、弾性部材40を押圧板30と同一形状、同一大きさで形成する構成とすることで、押圧板30、弾性部材40を一段と効率良く支持片12でガイドしながらボルトBのねじ込みによる押圧力を付与することができる。よって、ボルトBの押圧力を押圧板30及び弾性部材40に効率的に伝達させることができる。従って、一段と精度良く開口部52を開口部用密閉治具1で密閉することができる。また、押圧板30と弾性部材40とを貼り合せる構成とすることで、押圧板30と弾性部材40との位置合わせが不要となり、一段と作業効率の良い開口部用密閉治具1とすることができる。   In addition, by forming the pressing plate 30 with a size that abuts on the inner surfaces 12 a of the four support pieces 12, the elastic member 40 has the same shape and the same size as the pressing plate 30. While pressing the pressing plate 30 and the elastic member 40 with the support piece 12 more efficiently, a pressing force by screwing the bolt B can be applied. Therefore, the pressing force of the bolt B can be efficiently transmitted to the pressing plate 30 and the elastic member 40. Accordingly, the opening 52 can be sealed with the opening sealing jig 1 with higher accuracy. Further, by adopting a configuration in which the pressing plate 30 and the elastic member 40 are bonded together, it is not necessary to align the pressing plate 30 and the elastic member 40, and the opening sealing jig 1 can be further improved in work efficiency. it can.

次に図6〜図8を参照して、本発明の第1の実施形態に係る開口部用密閉治具1の変形例1〜変形例5を説明する。   Next, with reference to FIGS. 6 to 8, modified examples 1 to 5 of the opening sealing jig 1 according to the first embodiment of the present invention will be described.

まず図6(a)を参照して、本発明の第1の実施形態に係る開口部用密閉治具1の変形例1を説明する。本変形例1は、既述した本発明の第1の実施形態に対してボルトBの長さに長短を設けたものである。その他の構成は既述した本発明の第1の実施形態と同一であることから、同一部材、同一機能を果たすものには同一番号を付し、詳細な説明は省略するものとする。   First, with reference to FIG. 6A, a first modification of the opening sealing jig 1 according to the first embodiment of the present invention will be described. In the first modification, the length of the bolt B is longer or shorter than the first embodiment of the present invention described above. Since other configurations are the same as those of the first embodiment of the present invention described above, the same members and the same functions are denoted by the same reference numerals, and detailed description thereof will be omitted.

このような構成とすることで、図6(a)に示すように、複数のボルトBのねじ込み深さに深浅を設けることができる。よって、押圧板30及び弾性部材40をパイプ50の軸方向に傾斜させてボルトBで押圧することができる。従って、開口部端面52aがパイプ50の軸方向に傾斜している場合であっても、開口部用密閉治具1で開口部52を精度良く密閉することができる。またカバー部材10や押圧板30、弾性部材40の仕様を変更することなく、ボルトBの長さを変更するだけで、バリエーションの変更が可能な開口部用密閉治具1とすることができる。
なお、複数のボルトBのねじ込み深さに深浅を設ける構成としては、本変形例1の構成に限るものではなく、同じ長さで構成される複数のボルトBのねじ込み量を調節することで、複数のボルトBのねじ込み深さに深浅を設けるような構成としてもよい。
By setting it as such a structure, as shown to Fig.6 (a), the shallowness can be provided in the screwing depth of the some volt | bolt B. FIG. Therefore, the pressing plate 30 and the elastic member 40 can be inclined with respect to the axial direction of the pipe 50 and pressed with the bolt B. Therefore, even when the opening end face 52a is inclined in the axial direction of the pipe 50, the opening 52 can be accurately sealed by the opening sealing jig 1. Moreover, it is possible to provide the opening sealing jig 1 in which variations can be changed only by changing the length of the bolt B without changing the specifications of the cover member 10, the pressing plate 30, and the elastic member 40.
In addition, as a structure which provides the shallowness in the screwing depth of the several volt | bolt B, it is not restricted to the structure of this modification 1, By adjusting the screwing amount of the several volt | bolt B comprised by the same length, It is good also as a structure which provides shallowness in the screwing depth of the some volt | bolt B. FIG.

次に図6(b)を参照して、本発明の第1の実施形態に係る開口部用密閉治具1の変形例2を説明する。本変形例2は、既述した本発明の第1の実施形態に対して弾性部材40の構成を変化させたものである。
より具体的には、図6(b)に示すように、弾性部材40における開口部端面52aとの当接面41をパイプ50の軸方向に傾斜させた形状とするものである。その他の構成は既述した本発明の第1の実施形態と同一であることから、同一部材、同一機能を果たすものには同一番号を付し、詳細な説明は省略するものとする。
Next, with reference to FIG.6 (b), the modification 2 of the sealing jig 1 for openings which concerns on the 1st Embodiment of this invention is demonstrated. In the second modification, the configuration of the elastic member 40 is changed with respect to the first embodiment of the present invention described above.
More specifically, as shown in FIG. 6B, the contact surface 41 of the elastic member 40 with the opening end surface 52 a is inclined in the axial direction of the pipe 50. Since other configurations are the same as those of the first embodiment of the present invention described above, the same members and the same functions are denoted by the same reference numerals, and detailed description thereof will be omitted.

このような構成とすることで、図6(b)に示すように、開口部端面52aがパイプ50の軸方向に傾斜している場合であっても、開口部用密閉治具1で開口部52を精度良く密閉することができる。またカバー部材10や押圧板30、ボルトBの仕様を変更することなく、弾性部材40の形状を変更するだけで、バリエーションの変更が可能な開口部用密閉治具1とすることができる。   With such a configuration, even if the opening end face 52a is inclined in the axial direction of the pipe 50 as shown in FIG. 52 can be accurately sealed. Moreover, it is possible to provide the opening sealing jig 1 in which variations can be changed only by changing the shape of the elastic member 40 without changing the specifications of the cover member 10, the pressing plate 30, and the bolt B.

次に図7を参照して、本発明の第1の実施形態に係る開口部用密閉治具1の変形例3を説明する。本変形例3は、既述した本発明の第1の実施形態に対して、押圧板30及び弾性部材40の構成を変化させたものである。
より具体的には、図7に示すように、押圧板30の側面31にバルブ60を有する配管61を一つ備えると共に、押圧板30の下面32に開口32aを備える中空体で押圧板30を構成するものである。また押圧板30の水平方向に延出させて配管61を設ける構成とするものである。更に、押圧板30の開口32aと連通する貫通穴42を弾性部材40に設ける構成とするものである。その他の構成は既述した本発明の第1の実施形態と同一であることから、同一部材、同一機能を果たすものには同一番号を付し、詳細な説明は省略するものとする。
Next, with reference to FIG. 7, a modified example 3 of the opening sealing jig 1 according to the first embodiment of the present invention will be described. In the third modification, the configuration of the pressing plate 30 and the elastic member 40 is changed with respect to the first embodiment of the present invention described above.
More specifically, as shown in FIG. 7, the pressure plate 30 is made of a hollow body having one pipe 61 having a valve 60 on the side surface 31 of the pressure plate 30 and having an opening 32 a on the lower surface 32 of the pressure plate 30. It constitutes. In addition, the piping 61 is provided by extending the pressing plate 30 in the horizontal direction. Further, the elastic member 40 is provided with a through hole 42 communicating with the opening 32 a of the pressing plate 30. Since other configurations are the same as those of the first embodiment of the present invention described above, the same members and the same functions are denoted by the same reference numerals, and detailed description thereof will be omitted.

なお、ここで「押圧板30の下面」とは、押圧板30において、開口部52と対向する側の端面のことを意味するもので、その反対側の端面は上面とする。
また、この押圧板30を用いる場合は、隣接する支持片12の間に配管61が配置されるように押圧板30を位置決めすることが必要である。
Here, “the lower surface of the pressing plate 30” means an end surface of the pressing plate 30 on the side facing the opening 52, and the opposite end surface is the upper surface.
Moreover, when using this press plate 30, it is necessary to position the press plate 30 so that the piping 61 may be arrange | positioned between the adjacent support pieces 12. FIG.

このような構成とすることで、開口部52を密閉した状態で液抜き作業やガス注入作業等が可能な開口部用密閉治具1とすることができる。   By setting it as such a structure, it can be set as the opening part sealing jig 1 which can perform a liquid draining operation | work, a gas injection | pouring operation | work, etc. in the state which sealed the opening part 52. FIG.

次に図8(a)を参照して、本発明の第1の実施形態に係る開口部用密閉治具1の変形例4を説明する。本変形例4は、既述した本発明の第1の実施形態に対して、基台板11、押圧板30及び弾性部材40の構成を変化させたものである。
より具体的には、図8(a)に示すように、押圧板30の上面33にバルブ60を有する配管61を1つ備えると共に、押圧板30の下面32に開口32aを備える中空体で押圧板30を構成するものである。また押圧板30と直交する方向に延びる配管61を押圧板30の外周近傍に設ける構成とするものである。また押圧板30の開口32aと連通する貫通穴42を弾性部材40に設ける構成とするものである。更に基台板11の外周に配管61を挿通させるための配管挿通用切欠き部11bを設ける構成とするものである。その他の構成は既述した本発明の第1の実施形態と同一であることから、同一部材、同一機能を果たすものには同一番号を付し、詳細な説明は省略するものとする。
Next, with reference to Fig.8 (a), the modification 4 of the sealing jig 1 for openings which concerns on the 1st Embodiment of this invention is demonstrated. In the fourth modification, the configurations of the base plate 11, the pressing plate 30, and the elastic member 40 are changed with respect to the first embodiment of the present invention described above.
More specifically, as shown in FIG. 8 (a), a single pipe 61 having a valve 60 is provided on the upper surface 33 of the pressing plate 30, and pressing is performed by a hollow body having an opening 32 a on the lower surface 32 of the pressing plate 30. The plate 30 is configured. Further, a pipe 61 extending in a direction orthogonal to the pressing plate 30 is provided in the vicinity of the outer periphery of the pressing plate 30. In addition, the elastic member 40 is provided with a through hole 42 communicating with the opening 32 a of the pressing plate 30. Further, a pipe insertion notch 11 b for inserting the pipe 61 is provided on the outer periphery of the base plate 11. Since other configurations are the same as those of the first embodiment of the present invention described above, the same members and the same functions are denoted by the same reference numerals, and detailed description thereof will be omitted.

このような構成とすることで、開口部52を密閉した状態で液抜き作業やガス注入作業等が可能な開口部用密閉治具1とすることができる。また押圧板30と直交する方向に延びる配管61を備える構成であっても、カバー部材10を所望の位置に配置することができる。   By setting it as such a structure, it can be set as the opening part sealing jig 1 which can perform a liquid draining operation | work, a gas injection | pouring operation | work, etc. in the state which sealed the opening part 52. FIG. Moreover, even if it is the structure provided with the piping 61 extended in the direction orthogonal to the press plate 30, the cover member 10 can be arrange | positioned in a desired position.

次に図8(b)を参照して、本発明の第1の実施形態に係る開口部用密閉治具1の変形例5を説明する。本変形例5は、既述した変形例4に対して、基台板11、配管61、配管挿通用切欠き部11bの構成を変化させたものである。
より具体的には、基台板11の中央にボルト用貫通穴11aを設けない構成としたものである。また上面33から押圧板30と直交する方向に延びる配管61を押圧板30の中央に設けると共に、その途中位置で略90度に配管61を屈曲させる構成としたものである。また配管挿通用切欠き部11bを、基台板11の中央まで延びる切り欠きとしたものである。その他の構成は既述した変形例4と同一であることから、同一部材、同一機能を果たすものには同一番号を付し、詳細な説明は省略するものとする。
Next, with reference to FIG.8 (b), the modification 5 of the sealing jig 1 for openings which concerns on the 1st Embodiment of this invention is demonstrated. In the fifth modification, the configuration of the base plate 11, the pipe 61, and the pipe insertion notch 11b is changed with respect to the above-described fourth modification.
More specifically, the base plate 11 is not provided with the bolt through hole 11a in the center. In addition, a pipe 61 extending from the upper surface 33 in a direction orthogonal to the pressing plate 30 is provided at the center of the pressing plate 30 and the pipe 61 is bent at approximately 90 degrees at an intermediate position. Further, the pipe insertion notch 11 b is a notch extending to the center of the base plate 11. Since the other configuration is the same as that of the modified example 4 described above, the same members and the same functions are denoted by the same reference numerals, and detailed description thereof is omitted.

このような構成とすることで、開口部52を密閉した状態で液抜き作業やガス注入作業等が可能な開口部用密閉治具1とすることができる。また押圧板30と直交する方向に延びる配管61を備える構成であっても、カバー部材10を所望の位置に配置することができると共に、配管61の敷設方向にバリエーションを持たせることが可能となる。   By setting it as such a structure, it can be set as the opening part sealing jig 1 which can perform a liquid draining operation | work, a gas injection | pouring operation | work, etc. in the state which sealed the opening part 52. FIG. Moreover, even if it is a structure provided with the piping 61 extended in the direction orthogonal to the press plate 30, while being able to arrange | position the cover member 10 in a desired position, it becomes possible to give a variation in the laying direction of the piping 61. FIG. .

次に図9を参照して、本発明の第2の実施形態に係る開口部用密閉治具2を説明する。   Next, an opening sealing jig 2 according to a second embodiment of the present invention will be described with reference to FIG.

本発明の第2の実施形態に係る開口部用密閉治具2は、中空状の本体70の任意の位置に設けた開口部71を密閉するための治具であり、基台板110と支持片120とからなるカバー部材100と、固定手段たるタック溶接部200と、押圧板300と、弾性部材400とから構成される。
なお、ここで「中空状の本体」とは、開口部用密閉治具2で密閉可能な開口部を有する中空状の構造体を意味するものである。例えば、気密性を要する大型の冷暖房機械の本体や、気密性を要する各種大型容器等である。
また以下においては、本発明の第2の実施形態に係る開口部用密閉治具2のうち、既述した本発明の第1の実施形態に係る開口部用密閉治具1と同一構成、同一機能を果たすものの説明は省略し、異なる部分のみを説明することとする。
The opening sealing jig 2 according to the second embodiment of the present invention is a jig for sealing the opening 71 provided at an arbitrary position of the hollow main body 70, and supports the base plate 110. The cover member 100 is composed of a piece 120, a tack welded portion 200 as a fixing means, a pressing plate 300, and an elastic member 400.
Here, the “hollow main body” means a hollow structure having an opening that can be sealed with the opening sealing jig 2. For example, it is the main body of a large-scale air conditioning machine that requires airtightness, various large containers that require airtightness, and the like.
In the following description, the same configuration and the same as the opening sealing jig 1 according to the first embodiment of the present invention described above in the opening sealing jig 2 according to the second embodiment of the present invention. Description of what fulfills the function is omitted, and only different parts are described.

図9に示すように、本発明の第2の実施形態に係る開口部用密閉治具2は、基台板110の中央にボルト用貫通穴110aを1つ設ける構成としたものである。またタック溶接を用いて形成したタック溶接部200で支持片120を本体70の開口部端面71aに固定する構成としたものである。また開口部71に嵌合する凸部310を押圧板300に設ける構成としたものである。更に凸部310に嵌合する貫通穴を中央に備える弾性部材400を、押圧板300の下面320に接着剤を介して貼り付ける構成としたものである。   As shown in FIG. 9, the opening sealing jig 2 according to the second embodiment of the present invention has a configuration in which one bolt through hole 110 a is provided at the center of the base plate 110. Further, the support piece 120 is fixed to the opening end surface 71a of the main body 70 by the tack welded portion 200 formed by tack welding. Further, the pressing plate 300 is provided with a convex portion 310 that fits into the opening 71. Further, the elastic member 400 having a through-hole fitted in the convex portion 310 at the center is attached to the lower surface 320 of the pressing plate 300 via an adhesive.

このような構成とすることで、パイプとは異なる中空状の本体70の開口部71に対しても簡易な構成で安全に密閉できると共に、高い気密性を保持でき、また迅速に取り外すことができる開口部用密閉治具2とすることができる。また凸部310を開口部71に嵌合させるだけで、開口部用密閉治具2の位置合わせを行うことができると共に、開口部71の周縁に効率的に弾性部材400を配置することができる。よって一段と取付け作業の効率化を図ることができると共に、高い気密性を保持することができる開口部用密閉治具2とすることができる。更に固定手段としてタック溶接を用いることで、本溶接を用いる場合に比べて、より安全で作業性の良い開口部用密閉治具2とすることができる。   By adopting such a configuration, it is possible to safely seal the opening 71 of the hollow main body 70 different from the pipe with a simple configuration, maintain high airtightness, and quickly remove it. It can be set as the sealing jig 2 for openings. In addition, it is possible to align the opening sealing jig 2 simply by fitting the protrusion 310 to the opening 71, and to efficiently dispose the elastic member 400 on the periphery of the opening 71. . Therefore, it is possible to make the opening sealing jig 2 capable of further improving the efficiency of the mounting operation and maintaining high airtightness. Furthermore, by using tack welding as the fixing means, it is possible to make the opening sealing jig 2 safer and more workable than when using the main welding.

なお本構成においては、図9(a)に示すように、押圧板300及び弾性部材400と、支持片120との間に隙間Vを設けることが望ましい。このような構成とすることで、タック溶接を用いる場合でも、押圧板300及び弾性部材400の焼付けに伴う損傷を効果的に防止することができる。なお、隙間Vは3mm〜5mm程度とすることが望ましい。   In this configuration, as shown in FIG. 9A, it is desirable to provide a gap V between the pressing plate 300 and the elastic member 400 and the support piece 120. By setting it as such a structure, even when using tack welding, the damage accompanying baking of the press board 300 and the elastic member 400 can be prevented effectively. The gap V is desirably about 3 mm to 5 mm.

次に図10、図11を参照して、本発明の第2の実施形態に係る開口部用密閉治具2の変形例1、2を説明する。   Next, modified examples 1 and 2 of the opening sealing jig 2 according to the second embodiment of the present invention will be described with reference to FIGS.

まず図10を参照して、本発明の第2の実施形態に係る開口部用密閉治具2の変形例1を説明する。本変形例1は既述した本発明の第2の実施形態に係る開口部用密閉治具2に対して、押圧板300の構成を変化させたものである。
より具体的には、図10(b)に示すように、押圧板300の下面320を、本体70の開口部端面71aの湾曲に沿う形状としたものである。その他の構成は既述した本発明の第2の実施形態に係る開口部用密閉治具2と同一であることから、同一部材、同一機能を果たすものには同一番号を付し、詳細な説明は省略するものとする。
First, with reference to FIG. 10, a modification 1 of the opening sealing jig 2 according to the second embodiment of the present invention will be described. The first modification is obtained by changing the configuration of the pressing plate 300 with respect to the opening sealing jig 2 according to the second embodiment of the present invention described above.
More specifically, as shown in FIG. 10B, the lower surface 320 of the pressing plate 300 has a shape that follows the curvature of the opening end surface 71 a of the main body 70. Since other configurations are the same as those of the opening sealing jig 2 according to the second embodiment of the present invention described above, the same members and the same functions are denoted by the same reference numerals, and detailed description will be given. Shall be omitted.

このような構成とすることで、密閉対象の開口部71が湾曲面に形成されている場合でも、押圧板300で弾性部材400を湾曲面に沿わせて精度良く密着させることがきる。よって、簡易な構成で安全に密閉できると共に、高い気密性を保持でき、また迅速に取り外すことができる開口部用密閉治具2とすることができる。   With such a configuration, even when the opening 71 to be sealed is formed on the curved surface, the elastic member 400 can be closely adhered to the curved surface with the pressing plate 300 with high accuracy. Therefore, it is possible to provide the opening sealing jig 2 that can be safely sealed with a simple configuration, can maintain high airtightness, and can be quickly removed.

次に図11を参照して、本発明の第2の実施形態に係る開口部用密閉治具2の変形例2を説明する。本変形例2は既述した本発明の第2の実施形態に係る開口部用密閉治具2に対して、支持片120の構成を変化させたものである。
より具体的には、図11に示すように、支持片120を基台板110の周縁から本体70の開口部端面71aに向けて外方に傾斜させて延出させる構成としたものである。その他の構成は既述した本発明の第2の実施形態に係る開口部用密閉治具2と同一であることから、同一部材、同一機能を果たすものには同一番号を付し、詳細な説明は省略するものとする。
Next, with reference to FIG. 11, a modified example 2 of the opening sealing jig 2 according to the second embodiment of the present invention will be described. In the second modification, the configuration of the support piece 120 is changed with respect to the opening sealing jig 2 according to the second embodiment of the present invention described above.
More specifically, as shown in FIG. 11, the support piece 120 is configured to extend outwardly from the peripheral edge of the base plate 110 toward the opening end surface 71 a of the main body 70. Since other configurations are the same as those of the opening sealing jig 2 according to the second embodiment of the present invention described above, the same members and the same functions are denoted by the same reference numerals, and detailed description will be given. Shall be omitted.

このような構成とすることで、押圧板300及び弾性部材400と、支持片120との間に十分な隙間を設けることができる。よってタック溶接を用いる構成であっても、押圧板300及び弾性部材400の焼付けに伴う損傷を効果的に防止することができる。   With such a configuration, a sufficient gap can be provided between the pressing plate 300 and the elastic member 400 and the support piece 120. Therefore, even if it is the structure which uses tack welding, the damage accompanying baking of the press plate 300 and the elastic member 400 can be prevented effectively.

なお本実施形態においては、押圧板と弾性部材とをそれぞれ1枚用いる構成としたが、必ずしもこのような構成に限るものではなく、押圧板、弾性部材の数は適宜変更可能である。   In addition, in this embodiment, it was set as the structure which uses one each of a press plate and an elastic member, However, It is not necessarily restricted to such a structure, The number of a press plate and an elastic member can be changed suitably.

また本発明の第1の実施形態においては、ホースバンド20で支持片12をパイプ50に固定する構成としたが、この構成に加えて、支持片12の端部をタック溶接で固定する構成としてもよい。このような構成とすることで、一段と固定強度を高めることができる。   Moreover, in 1st Embodiment of this invention, although it was set as the structure which fixes the support piece 12 to the pipe 50 with the hose band 20, in addition to this structure, it is set as the structure which fixes the edge part of the support piece 12 by tack welding. Also good. With such a configuration, the fixing strength can be further increased.

本発明によれば、パイプ端部等の開口部を簡易な構成で安全に密閉できると共に、高い気密性を保持でき、また迅速に取り外すことができる開口部用密閉治具を実現することができることから、特に大型商業施設や駅舎等に設置される大型の冷暖房機械を分割して運搬する際に用いる開口部用密閉治具として、産業上の利用性が高い。   According to the present invention, it is possible to realize an opening sealing jig that can safely seal an opening such as a pipe end with a simple configuration, can maintain high airtightness, and can be quickly removed. Therefore, industrial applicability is high as a sealing jig for an opening used when a large-scale air conditioning machine installed in a large commercial facility or station building is divided and transported.

1 開口部用密閉治具
2 開口部用密閉治具
10 カバー部材
11 基台板
11a ボルト用貫通穴
11b 配管挿通用切欠き部
12 支持片
12a 内面
12b ホースバンド用嵌合溝
20 ホースバンド
21 帯バンド
22 ハウジング
23 ねじ
30 押圧板
31 側面
32 下面
32a 開口
33 上面
40 弾性部材
41 当接面
42 貫通穴
50 パイプ
51 端部
52 開口部
52a 開口部端面
60 バルブ
61 配管
70 本体
71 開口部
71a 開口部端面
100 カバー部材
110 基台板
120 支持片
200 タック溶接部
300 押圧板
310 凸部
320 端面
400 弾性部材
B ボルト
B1 工具嵌合用凹所
L 長さ
M 長さ
N ナット
P 直径
Q 外形
R 内径
S 外径
T 直径
V 隙間
DESCRIPTION OF SYMBOLS 1 Sealing jig for opening part 2 Sealing jig for opening part 10 Cover member 11 Base plate 11a Through hole for bolt 11b Notch part for piping insertion 12 Support piece 12a Inner surface 12b Hose band fitting groove 20 Hose band 21 Band Band 22 Housing 23 Screw 30 Pressure plate 31 Side surface 32 Lower surface 32a Opening 33 Upper surface 40 Elastic member 41 Contact surface 42 Through hole 50 Pipe 51 End portion 52 Opening portion 52a Opening end surface 60 Valve 61 Pipe 70 Main body 71 Opening portion 71a Opening portion End surface 100 Cover member 110 Base plate 120 Support piece 200 Tack welded portion 300 Press plate 310 Convex portion 320 End surface 400 Elastic member B Bolt B1 Tool fitting recess L Length M Length N Nut P Diameter Q External shape R Internal diameter S Out Diameter T Diameter V Clearance

Claims (4)

パイプ端部等の開口部を密閉するための開口部用密閉治具であって、ナットを介してボルトをねじ込むための1乃至複数のボルト用貫通穴を備える基台板と、該基台板の周縁より延出されて設けられる1乃至複数の支持片とからなるカバー部材と、前記支持片を前記開口部の近傍に固定するための固定手段と、前記ボルトのねじ込みによって押圧力を付与される押圧板と、該押圧板と前記開口部との間に配置される弾性部材とから構成され、前記開口部と離間対向する位置に前記基台板が配置されるように前記支持片を前記固定手段で固定すると共に、前記押圧板で前記弾性部材を弾性変形させて少なくとも前記開口部の周縁に密着させ、これによって前記開口部を密閉することを特徴とする開口部用密閉治具。   An opening sealing jig for sealing an opening such as an end of a pipe, the base plate having one or more bolt through holes for screwing bolts through nuts, and the base plate A cover member comprising one or a plurality of support pieces provided extending from the peripheral edge of the cover, a fixing means for fixing the support piece in the vicinity of the opening, and a pressing force is applied by screwing the bolt. And the elastic plate disposed between the pressing plate and the opening, and the support plate is disposed so that the base plate is disposed at a position facing the opening. An opening sealing jig characterized by being fixed by a fixing means and elastically deforming the elastic member with the pressing plate so as to be in close contact with at least the periphery of the opening, thereby sealing the opening. 支持片は基台板と直交する方向に延出される複数本からなると共に、押圧板は複数本の前記支持片の内面に一体的に当接する大きさであることを特徴とする請求項1に記載の開口部用密閉治具。   The support piece is composed of a plurality of pieces extending in a direction orthogonal to the base plate, and the pressing plate is sized to abut on the inner surfaces of the plurality of support pieces. Sealing jig for opening as described. 固定手段はホースバンドであることを特徴とする請求項1又は請求項2に記載の開口部用密閉治具。   The opening sealing jig according to claim 1 or 2, wherein the fixing means is a hose band. 押圧板はバルブ付きの配管を備えると共に、開口部と対向する側の端面に開口を備える中空体で構成され、且つ弾性部材は前記押圧板の開口と連通する貫通穴を備えることを特徴とする請求項1〜3の何れか1項に記載の開口部用密閉治具。   The pressing plate includes a pipe with a valve, and is configured by a hollow body having an opening on an end surface facing the opening, and the elastic member includes a through hole communicating with the opening of the pressing plate. The sealing jig for openings according to any one of claims 1 to 3.
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