JP2016153119A5 - - Google Patents

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JP2016153119A5
JP2016153119A5 JP2015214236A JP2015214236A JP2016153119A5 JP 2016153119 A5 JP2016153119 A5 JP 2016153119A5 JP 2015214236 A JP2015214236 A JP 2015214236A JP 2015214236 A JP2015214236 A JP 2015214236A JP 2016153119 A5 JP2016153119 A5 JP 2016153119A5
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果菜自動選別装置Fruit and vegetable automatic sorting device

本発明は胡瓜、茄子、ゴーヤ、ズッキーニのような各種果菜をサイズ別、形状別といった規格別(等階級別)に自動的に選別する果菜自動選別装置に関するものであり、横寸法(幅)或いは直径に比して縦寸法(長さ)が大きな果菜(本願において「長物果菜」という)の自動選別に特に適した果菜自動選別装置に関するものである。   The present invention relates to an automatic fruit vegetable sorting device that automatically sorts various fruit vegetables such as pepper, eggplant, bitter gourd and zucchini by size (by class), such as by size, by shape, and the horizontal dimension (width) or The present invention relates to an automatic fruit vegetable sorting apparatus that is particularly suitable for automatic sorting of fruit vegetables (referred to as “long fruit vegetables” in the present application) having a large vertical dimension (length) as compared with a diameter.

長物果菜をサイズ別、形状等を計測し、その計測データに基づいて等階級別に選別する果菜自動選別装置として、本件発明者が先に開発した果菜自動選別装置(特許文献1、2)がある。この果菜自動選別装置は胡瓜を横に寝かせて載せる果菜受体に貫通させたバーを無端回転チェーンに取り付けて、無端回転チェーンの走行により果菜受体を移動させ、移動中の果菜受体の上に作業員が胡瓜を横向きに載せて胡瓜を搬送し、搬送中に胡瓜のサイズ、形状等を計測して等階級別に判別し、判別結果に基づいて数列の搬送路に振り分け、一部の搬送路の胡瓜(例えば、A等級の胡瓜)をそのままの高さの引継ぎ体で引き継いで搬送し、他の果菜受体(例えば、B等級の果菜)を前記A等級の果菜よりも上方の上段搬送体で引き継いで搬送し、前記そのままの高さで搬送される果菜と、上段搬送体で搬送される果菜を一人の作業員が、別々の箱に箱詰めできるようにして、作業性の向上を図ったものである。   As an automatic fruit vegetable sorting device that measures long fruit vegetables by size, shape, etc., and sorts them according to equal classes based on the measurement data, there is an automatic fruit vegetable sorting device developed previously by the present inventors (Patent Documents 1 and 2). . This fruit vegetable automatic sorting device attaches a bar penetrating the fruit vegetable receiver on which pepper is laid down to the endless rotating chain, moves the fruit vegetable receiver by running the endless rotating chain, An operator places pepper on the side and transports the pepper. During the transportation, the size and shape of the pepper are measured and distinguished according to the same class. Carrying the pepper on the road (for example, A grade pepper) with the transfer body of the same height, and transporting other fruit vegetable receivers (for example, B grade fruit vegetables) above the A grade fruit vegetables. In order to improve workability, one worker can pack the fruits and vegetables transported by the body at the same height and the fruits and vegetables transported by the upper transport body in separate boxes. It is a thing.

特開2002−96028号公報JP 2002-96028 A 特許第4602527号公報Japanese Patent No. 4602527

前記特許文献1記載の果菜自動選別装置は、作業効率のよい装置として広く採用されている。特許文献1記載の果菜自動選別装置は格別な難点はないものの、作業性の向上や選別スピードの向上、メンテナンス性の向上といった点で改善の余地が残されていた。   The automatic vegetable vegetable sorting device described in Patent Document 1 is widely adopted as a device with high work efficiency. Although there is no particular difficulty in the fruit vegetable automatic sorting apparatus described in Patent Document 1, there remains room for improvement in terms of improving workability, improving sorting speed, and improving maintainability.

本発明の解決課題は、従来の果菜自動選別装置のメリットを維持しつつ、従来の果菜自動選別装置よりも構造が簡潔でメンテナンスし易く、作業性に優れる果菜自動選別装置を提供することにある。   The problem to be solved by the present invention is to provide an automatic fruit vegetable sorting apparatus that is simpler and easier to maintain than the conventional fruit vegetable automatic sorting apparatus and has excellent workability while maintaining the advantages of the conventional fruit vegetable automatic sorting apparatus. .

本発明の果菜自動選別装置は、果菜搬送ライン(果菜搬送体)を備え、果菜搬送体は少なくとも間隔をあけて対向配置された二以上の無端状のドライブチェーン(以下「チェーン」という)と、それらチェーンの間に配置されてチェーンの走行と共に移動する細長の支持バーと、果菜を載せることができる果菜受体を備え、多数の果菜受体は前記支持バーに一個ずつ支持バーの軸方向にスライド(横スライド)可能に取り付けられている。これら多くの果菜受体を一列に整列させて移動させ、その一列の果菜受体の上に作業者が手作業で果菜を一個ずつ載せて搬送し、計測判別部において果菜の形状、大きさ等を計測して等階級別に判別し、判別データに基づいて果菜受体を横スライドさせて、支持バーの軸方向二以上の箇所の振り分け進行路のいずれかに振り分け可能な振り分け部を備えた果菜自動選別装置である。   The fruit and vegetable automatic sorting apparatus of the present invention includes a fruit and vegetable transport line (fruit and vegetable transport body), and the fruit and vegetable transport body is at least two endless drive chains (hereinafter referred to as “chains”) that are opposed to each other with an interval therebetween. Equipped with an elongated support bar that is placed between the chains and moves along with the running of the chain, and a fruit vegetable receiver that can carry fruit vegetables, and a large number of fruit vegetable receivers one by one in the axial direction of the support bar It is attached so that it can slide. Many of these fruit vegetable acceptors are arranged and moved in a row, and the operator manually loads and conveys the fruits and vegetables one by one on the row of fruit vegetable acceptors, and the shape and size of the fruit vegetables in the measurement discriminator Fruit vegetables with a sorting part that can be sorted into one of the sorting progress paths in two or more axial directions of the support bar by horizontally sliding the fruit vegetable receiver based on the discrimination data. It is an automatic sorting device.

果菜搬送体のチェーンは駆動スプロケットと従動スプロケットの外周に巻回されて一方のスプロケットの外周を上方から下方へ回転し、他方のスプロケットの外周を下方から上方へ回転する無端回転体である。   The chain of the fruit and vegetable carrier is an endless rotating body that is wound around the outer periphery of the drive sprocket and the driven sprocket, rotates the outer periphery of one sprocket from above to below, and rotates the outer periphery of the other sprocket from below to above.

前記支持バーはパイプ状又は棒状の細長材であり、多数本の支持バーが、対向配置されたチェーン間に架設されて、チェーンと共に移動するようにしてある。果菜受体は二本以上を一組とした支持バーに、その軸方向にスライド可能に取付けられている。   The support bar is an elongated material in the form of a pipe or a rod, and a large number of support bars are constructed between chains opposed to each other so as to move together with the chain. The fruit vegetable receiver is attached to a support bar that is a pair of two or more so as to be slidable in the axial direction.

果菜搬送体は上段搬送部とそれよりも一段低い下段搬送部を備える。上段搬送部と下段搬送部は上下に二段以上とすることもできる。   The fruit vegetable transporter includes an upper transport unit and a lower transport unit that is one level lower than the upper transport unit. The upper transport unit and the lower transport unit may be two or more stages up and down.

上段搬送部は、果菜受体を水平(略水平を含む:以下同じ)に搬送する手前水平搬送部の先に振り分け部があり、振り分け部の先に果菜受体を斜め下向き搬送する下り傾斜部が連続し、下り傾斜部の先であって手前水平搬送部よりも一段低い位置に先方水平搬送部が連続している。振り分け部は果菜受体を二列以上の振り分け進行路のいずれかの進行路に振り分ける。   The upper transport unit has a sorting unit at the front of the front horizontal transport unit that transports the fruit and vegetable receiver horizontally (including substantially horizontal: the same applies hereinafter), and the down-tilt unit that transports the fruit and vegetable receiver diagonally downward from the sorting unit Is continuous, and the front horizontal conveyance part is continued at a position one step lower than the front horizontal conveyance part at the tip of the downward inclined part. The distribution unit distributes the fruit and vegetable acceptor to any one of the two or more distribution paths.

上段搬送部には二列以上の振り分け進行路が設定されている。これら進行路のうち最も作業者側(手前側)一列の進行路は果菜を載せて搬送する果菜載せ進行路とし、手前側二列目から奥側(作業者側と反対側)の数列の進行路は果菜を等階級別に振り分けて搬送する振り分け進行路としてある。   In the upper transport section, two or more sorting traveling paths are set. Among these travel paths, the most-advanced-worker-side (front-side) travel path is a fruit-pasting stage that transports fruits and vegetables, and several rows from the front-side second line to the back-side (opposite to the worker side). The road is a sorting route for sorting and transporting fruits and vegetables by equal class.

手前水平搬送部の上には計測判別部があり、計測判別部は果菜受体の上に載せられて搬送されてくる果菜の形状、大きさ等を計測し、その計測データに基づいて等階級(例えば、A級、B級・・・)に判別するものである。   There is a measurement discriminator on the front horizontal transport unit. The measurement discriminator measures the shape, size, etc. of the fruit vegetables that are carried on the fruit vegetable receiver and classifies them according to the measurement data. (For example, class A, class B, etc.).

振り分け部は果菜載せ進行路を一列に並んで搬送されてくる果菜受体を、計測判別部での判別データに基づいて、支持バーの軸方向に横スライドさせて、予め設定されている二列以上の振り分け進行路のいずれかに振り分けるものである。果菜受体の横スライドは果菜受体の下方に突出しているガイドピンを果菜搬送体の下方に配置されているガイドレールで案内して行うことができる。   The sorting unit slides the fruit and vegetable receivers that are transported in a row along the fruit and vegetables traveling path in the axial direction of the support bar based on the discrimination data in the measurement discrimination unit, and sets two rows that are set in advance. It distributes to one of the above distribution progress paths. The side slide of the fruit vegetable receiver can be performed by guiding a guide pin protruding below the fruit vegetable receiver with a guide rail disposed below the fruit vegetable carrier.

下り傾斜部は上段搬送部の振り分け進行路で搬送されてくる果菜受体を斜めに下げて下段搬送部に移送させるものである。下り傾斜部の傾斜角度は任意に設定できるが、搬送中の果菜が果菜受体の上から滑落しない程度の緩やかな角度が望ましい。   The downward sloping part is for lowering the fruit vegetable receiver conveyed in the sorting path of the upper conveyance part obliquely and transferring it to the lower conveyance part. Although the inclination angle of the downward inclined portion can be arbitrarily set, a gentle angle is preferable so that the fruit vegetables being conveyed do not slide down from the fruit vegetable receiver.

下り傾斜部のうち、いずれかの列の振り分け進行路の先には、振り分け進行路で搬送されて下り傾斜部に差し掛かる果菜受体の上の果菜を取り出す果菜取出し機が配置されている。   A fruit take-out machine for picking up the fruit vegetables on the fruit and vegetable receiver that is transported in the sorting advancement path and reaches the down-tilt part is arranged at the tip of any of the down-tilt sections.

前記果菜取出し機の先には、その果菜取り出し機から果菜を引き継いで搬送する引き継ぎ搬送体が配置されている。   At the tip of the fruit vegetable take-out machine, a take-up conveyance body that takes over and conveys the fruit vegetables from the fruit vegetable take-out machine is arranged.

下段搬送部は下り傾斜部の先にあり、いずれかの列の振り分け進行路を搬送されてきた果菜受体を、前記計測判別部での判別データに基づいて支持バーの軸方向に横スライドさせて、予め設定されているいずれかの振り分け進行路に振り分ける振り分け部と、振り分け部の先方に配置されて果菜受体の上の果菜を取り出す果菜取り出し機と、果菜取り出し機から果菜を引き継いで搬送する引き継ぎ搬送体を備えている。   The lower transport part is located at the tip of the downward slope part, and the fruit vegetable receiver that has been transported through the sorting progress path of any row is slid horizontally in the axial direction of the support bar based on the determination data in the measurement determination part. A sorter that sorts to one of the preset sorting paths, a fruit picker that is placed at the end of the sorter to pick up the fruit on the fruit receiver, and carries the fruit from the fruit picker A take-up carrier is provided.

必要であれば、下段搬送部にも下り傾斜部を設けて、下段搬送部で搬送される果菜受体を更に一段下の搬送部に移動することもできる。下り搬送部への移動は、下り傾斜部を多段に設けることにより必要段数行うことができる。段数を多くすることにより振り分け回数が多くなり細かな等階級判別を行うことができる。   If necessary, it is also possible to provide a downward inclined portion in the lower transport section so that the fruit and vegetable receiver transported by the lower transport section can be moved further to the lower transport section. The movement to the downward conveyance part can be performed by the required number of stages by providing the downward inclined part in multiple stages. By increasing the number of stages, the number of times of distribution increases and fine class classification can be performed.

下段搬送部での振り分けは上段搬送部に設けた計測判別部での判別データに基づいて行うことができるが、必要であれば下段搬送部にも計測判別部(下段計測判別部)を設けて、その計測判別部により下段搬送部で搬送される果菜の等階級を計測判別することもできる。   Sorting in the lower transport unit can be performed based on the discrimination data in the measurement discriminating unit provided in the upper transport unit, but if necessary, a measurement discriminating unit (lower measurement discriminating unit) is also provided in the lower transport unit The measurement classifying unit can also measure and discriminate the equal classes of fruit vegetables conveyed by the lower conveyance unit.

果菜が取り出されて空になった果菜受体は、チェーンの回転走行により、果菜を載せる前の元の箇所(果菜載せ列)に戻る前に支持バーの軸方向に戻りスライドして、果菜載せ列に一列に整列させるようにしてある。果菜受体の戻りスライドは果菜受体の下方に突出しているガイドピンを、果菜搬送体の下に配置されている戻りガイドレールで案内して行う。   After the fruit and vegetables have been removed, the fruit and vegetable receiver is slid back in the axial direction of the support bar before returning to the original place (fruit and vegetables mounting row) before placing the fruit and vegetables by rotating the chain. They are arranged in a line. The return slide of the fruit vegetable receiver is performed by guiding a guide pin protruding below the fruit vegetable receiver with a return guide rail disposed under the fruit vegetable carrier.

前記果菜取り出し機は、果菜受体の空間部に差し込み可能な横幅のベルトコンベアとすることができる。引き継ぎ搬送体も果菜を載せて搬送できるベルトコンベアとすることができる。引き継ぎ搬送体で搬送される果菜は作業者が手作業で取り上げて箱詰、袋詰め等の包装をすることができる。   The fruit vegetable take-out machine can be a horizontal belt conveyor that can be inserted into the space of the fruit vegetable receiver. The takeover carrier can also be a belt conveyor on which fruit vegetables can be placed and conveyed. The fruits and vegetables transported by the takeover transport body can be picked up manually by an operator and packed in a box or bag.

果菜搬送体の幅方向に二列以上設けられた振り分け進行路は、それらの先端位置を果菜載せ進行路側のものを奥側のものよりも搬送方向手前までにして搬送方向に段階状にし、振り分け進行路の先端部の先方に作業スペースを確保することもできる。   The distribution path provided in two or more rows in the width direction of the fruit vegetable transporter is stepped in the transport direction with the tip position of the fruit vegetable transfer path side closer to the transport direction than the back side. A work space can be secured ahead of the tip of the traveling path.

前記引き継ぎ搬送体の搬送速度(走行速度)は、果菜取り出し機の搬送速度(走行速度)よりも遅くして、果菜取り出し機で間隔をあけて取り出される果菜が引き継ぎ搬送体で間隔をつめて搬送されるようにすることができる。引き継ぎ搬送体の搬送速度(走行速度)を果菜取り出し機の搬送速度(走行速度)よりも遅くして、果菜取り出し機で間隔をあけて取り出される果菜が、引き継ぎ搬送体で間隔をつめて搬送されるようにすることもできる。   The transfer speed (running speed) of the takeover carrier is lower than the transfer speed (running speed) of the fruit vegetable take-out machine, and the fruit vegetables taken out at intervals by the fruit take-out machine are carried at intervals by the takeover carrier. Can be done. Fruit vegetables that are picked up at intervals by the vegetable picking machine are transported at intervals by the takeover carrier, with the transport speed (traveling speed) of the takeover transport body being slower than the transport speed (traveling speed) of the fruit vegetable picking machine. You can also make it.

前記果菜受体は果菜取り出し機のベルトが通過することのできる横幅と深さであり、果菜搬送方向に開通されている空間部を備えている。   The fruit vegetable receiver has a width and a depth through which the belt of the fruit vegetable take-out machine can pass, and has a space portion opened in the fruit vegetable conveying direction.

前記計測判別部は少なくとも果菜撮影用のカメラを備え、必要に応じて、果菜の重量を計測する重量計、糖度を計測する糖度計等を付加することができる。計測判別部は計測精度を高めるためには果菜の真上から撮影できるように果菜搬送体の真上に設置するのがよい。可能であれば果菜の上方斜め側方から計測することもできる。糖度は果菜の真下から計測することもできる。計測判別部にはカメラで撮影された画像を処理する画像処理部、演算処理部を設けて計測データに基づいて果菜を等階級別に判別する判別機能を備える。
計測判別部は計測部と判別部を別々にすることもできる。
The measurement discriminating unit is provided with at least a camera for photographing fruit vegetables, and a scale for measuring the weight of fruit vegetables, a sugar meter for measuring sugar content, and the like can be added as necessary. In order to improve the measurement accuracy, the measurement discriminating unit is preferably installed directly above the fruit vegetable carrier so that it can be photographed from right above the fruit vegetable. If possible, it can also be measured from diagonally above the fruit vegetables. The sugar content can also be measured directly under the fruit vegetables. The measurement discriminating unit is provided with an image processing unit for processing an image photographed by the camera, and an arithmetic processing unit, and has a discriminating function for discriminating fruit vegetables by equal class based on measurement data.
The measurement discriminating unit can separate the measuring unit and the discriminating unit.

本発明の果菜自動選別装置は次の効果を奏する。
(1)作業員が、果菜載せ進行路の果菜受体に果菜を一個ずつ手作業で載せるだけで果菜が一列に整列して搬送され、搬送中に自動的に計測されて等階級が判別され、その判別データ(情報)に基づいて、上段又は下段の振り分け部により二以上の振り分け進行路に振り分けられるので、二つとして同じ形状、大きさのものがない果菜を等階級別に自動選別できる。
(2)果菜を上段搬送部と下段搬送部上の上下二段にして搬送するため、一人の作業者が両搬送部で搬送される果菜を取り出して箱詰めや袋詰め(包装)することができ、一段の高さで搬送する果菜を包装する場合よりも多くの果菜を一人で効率よく包装することができる。
(3)果菜を上方に引き上げるのではなく、下り傾斜部で一段低く下げるので、作業者が果菜を載せる位置で、上下の果菜を取り出して包装することができ、踏み台が必要ない。
(4)上段搬送部と下段搬送部を複数段設ければ、幅(奥行)が狭い小型の果菜自動選別機で多くの等階級に選別して細かな等階級判別が可能となる。この場合、搬送部を次第に下げるので、段数を多くしても最上段の搬送部は格別高くならず、最上段の搬送部で搬送される果菜も、最下段の搬送部で搬送される果菜も同じ高さの位置で包装作業をすることができる。
(5)下り傾斜部の傾斜開始箇所に果菜取り出し機が配置されているので、果菜受体からの果菜の取り出しが円滑に行われる。
(6)果菜載せ進行路を一列に搬送されてくる果菜受体を、作業者の手が届く範囲内の二列以上の振り分け進行路に振り分けるので、振り分け進行路の数が多くなっても、一人の作業者で包装作業をすることができる。
(7)搬送されてくる果菜を上方に引き上げるのではなく、下り傾斜部で引き下げるため果菜が下り傾斜部で滑落しにくくなり、下り傾斜部の上に落下防止具を設ける必要もない。
The fruit vegetable automatic sorting apparatus of the present invention has the following effects.
(1) Just by manually placing fruit and vegetables one by one on the fruit acceptor on the fruit-carrying path, the fruit and vegetables are transported in a row and automatically measured during transportation to determine the equal class. Based on the discriminating data (information), the upper and lower sorting units are assigned to two or more sorting progress paths, so that fruits and vegetables having the same shape and size can be automatically sorted by equal class.
(2) Since the fruits and vegetables are transported in the upper and lower stages on the upper transport section and the lower transport section, one worker can take out the fruit vegetables transported by both transport sections and pack them in a box or in a bag (packaging). More fruit vegetables can be efficiently packaged alone than when fruit vegetables transported at a single height are packaged.
(3) Since the fruit vegetables are not raised upwards but lowered one step at the descending inclined part, the upper and lower fruit vegetables can be taken out and packaged at the position where the operator places the fruit vegetables, and no step platform is required.
(4) If a plurality of upper transport units and lower transport units are provided, it is possible to classify into many equal classes with a small fruit vegetable automatic sorting machine with a narrow width (depth) and to make fine equal class discrimination. In this case, since the transport unit is gradually lowered, even if the number of stages is increased, the uppermost transport unit is not particularly high, and neither fruit vegetables transported by the uppermost transport unit nor fruit vegetables transported by the lowermost transport unit Packaging can be done at the same height.
(5) Since the fruit vegetable take-out machine is arranged at the inclination start position of the downward inclined portion, the fruit vegetables are smoothly taken out from the fruit vegetable receiver.
(6) Since the fruit and vegetable receivers that are transported in a row along the fruit and vegetables traveling path are sorted into two or more sorting and traveling paths within the reach of the operator's hand, even if the number of sorting and traveling paths increases, One worker can do the packaging work.
(7) The transported fruit vegetables are not lifted upward, but are pulled down at the descending inclined part, so that the fruit vegetables are less likely to slide down at the descending inclined part, and it is not necessary to provide a fall prevention tool on the descending inclined part.

本発明の果菜自動選別装置の全体斜視図。1 is an overall perspective view of an automatic fruit vegetable sorting apparatus according to the present invention. 本発明の果菜自動選別装置における振り分け部の平面図であって、(a)は搬送される果菜受体が押さえローラに干渉しないように、両チェーンの間隔を広げた場合の説明図、(b)は搬送される果菜受体が押さえローラに干渉しないように、押さえローラ設置部を通過するレールを内側に迂回させた場合の説明図。It is a top view of the distribution part in the fruit vegetable automatic selection apparatus of this invention, Comprising: (a) is explanatory drawing when the space | interval of both chains is expanded so that the conveyed fruit vegetable acceptor may not interfere with a pressing roller, (b) ) Is an explanatory diagram in the case where the rail passing through the pressing roller installation portion is detoured inward so that the conveyed fruit vegetable receiver does not interfere with the pressing roller. 本発明の果菜自動選別装置における振り分け部の平面図。The top view of the distribution part in the fruit vegetable automatic selection apparatus of this invention. (a)は本発明の果菜自動選別装置における果菜受体の一例を示す斜視図、(b)は(a)の果菜受体が下り傾斜部から下段搬送部に移行する際の側面図。(A) is a perspective view which shows an example of the fruit vegetable acceptor in the fruit vegetable automatic selection apparatus of this invention, (b) is a side view at the time of the fruit vegetable acceptor of (a) moving to a lower stage conveyance part from a downward inclination part. 本発明の果菜自動選別装置のフレームと果菜搬送体の概要平面図。The outline top view of the frame of the fruit vegetable automatic sorter of the present invention, and a fruit vegetable conveyance body. 本発明の果菜自動選別装置の側面図。The side view of the fruit vegetable automatic sorter of the present invention. 本発明の果菜自動選別装置における下段搬送部の詳細図。The detail drawing of the lower stage conveyance part in the fruit vegetable automatic selection apparatus of this invention. 本発明の果菜自動選別装置における果菜取り出し機の一例を示す斜視図。The perspective view which shows an example of the fruit and vegetables extraction machine in the fruit and vegetables automatic selection apparatus of this invention. (a)は本発明の果菜自動選別装置における果菜受体の他例を示す斜視図、(b)は(a)の果菜受体が下り傾斜部から下段搬送部に移行する際の側面図。(A) is a perspective view which shows the other example of the fruit vegetable acceptor in the fruit vegetable automatic selection apparatus of this invention, (b) is a side view at the time of the fruit vegetable acceptor of (a) moving to a lower stage conveyance part from a downward inclination part. 本発明の果菜自動選別装置の全体平面図。The whole plan view of the fruit vegetable automatic sorter of the present invention.

(果菜自動選別装置)
本発明の果菜自動選別装置は各種形状の果菜の自動選別に使用可能であるが、実施形態として果菜が胡瓜の場合を一例として説明する。
(Fruit vegetables automatic sorting device)
The fruit vegetable automatic selection apparatus of the present invention can be used for automatic selection of fruit vegetables of various shapes. As an embodiment, a case where fruit vegetables are pepper is described as an example.

(果菜搬送体)
本発明の果菜自動選別装置は果菜搬送ライン(果菜搬送体)1(図1)を備える。果菜搬送体1は少なくとも、間隔をあけて対向配置された二本のチェーン2(図1、図2)と、それらチェーン2の間に架設された細長の支持バー3(図1、図2)と、支持バー3に取り付けられた果菜受体4(図1、図2)を備える。
(Fruit vegetable carrier)
The fruit vegetable automatic sorting apparatus of the present invention includes a fruit vegetable conveyance line (fruit vegetable conveyance body) 1 (FIG. 1). The fruit and vegetable carrier 1 includes at least two chains 2 (FIGS. 1 and 2) arranged to face each other with a gap therebetween, and an elongated support bar 3 (FIGS. 1 and 2) installed between the chains 2. And a fruit vegetable receiver 4 (FIGS. 1 and 2) attached to the support bar 3.

果菜受体4は図3に示すように、一組の二本の支持バー3に一個ずつ取り付けられて、支持バー3の軸方向(横方向:図3のa−b方向)にスライド可能としてある。また、チェーン2が図3のX方向に走行すると支持バー3が同方向に移動し、その移動により果菜受体4が同方向に移動して、果菜受体4の上に横向きに載せてある果菜A(図4)が同方向に搬送されるようにしてある。   As shown in FIG. 3, the fruit vegetable receiver 4 is attached one by one to a pair of two support bars 3 and is slidable in the axial direction of the support bar 3 (lateral direction: ab direction in FIG. 3). is there. Further, when the chain 2 travels in the X direction in FIG. 3, the support bar 3 moves in the same direction, and the movement causes the fruit vegetable receiver 4 to move in the same direction and is placed on the fruit vegetable receiver 4 sideways. Fruit vegetables A (FIG. 4) are conveyed in the same direction.

(チェーン)
二本のチェーン2は図5のように対向配置された二枚のフレーム5の内側に取り付けられた駆動回転体(例えば駆動スプロケットギア)6と従動回転体(例えば従動スプロケット)7の外周に巻回して無端状にしてあり、図6のように駆動回転体6の回転により駆動回転体6の外周を下から上に回転し、従動回転体7の外周を上から下に回転して周回できるようにしてある。
(chain)
The two chains 2 are wound around the outer periphery of a drive rotator (for example, a drive sprocket gear) 6 and a driven rotator (for example, a driven sprocket) 7 that are attached to the inside of two frames 5 that are arranged opposite to each other as shown in FIG. As shown in FIG. 6, the outer periphery of the drive rotator 6 is rotated from the bottom to the upper side, and the outer periphery of the driven rotator 7 is rotated from the top to the bottom. It is like that.

(支持バー)
支持バー3(図3)はパイプ状又は棒状の細長材であり、二本一組として一つの果菜受体4に貫通して、果菜受体4が支持バー3にその軸方向にスライド可能に取付けられている。支持バー3の軸方向両端部はチェーン2のコマ同士を連結する連結ピンと同軸でチェーン2に取り付けてチェーン2に架設され、チェーン2の走行に伴ってチェーン2と同方向に移動すると共にチェーン2が駆動回転体6(図6)の外周を下から上に回転する場合も、従動回転体7(図6)の外周を上から下に回転する場合も、隣接する支持バー3の間隔が水平移動する場合と変わらないようにしてある。図示は省略してあるが、支持バー3の近傍(例えば、支持バー3の下方)には、支持バー3の撓みを防止するための支持具(テンション付与具)を設けることもできる。対向配置された両チェーン2の間隔が広い場合は、支持バー3が長くなって撓みが生じ易くなるが、支持具を設けることで支持バー3の撓みを防止して、果菜受体4が支持バー3の軸方向へスムーズに横スライドできるようにすることができる。
(Support bar)
The support bar 3 (FIG. 3) is an elongated material in the form of a pipe or a rod, penetrates one fruit vegetable receiver 4 as a pair, so that the fruit vegetable receiver 4 can slide on the support bar 3 in the axial direction thereof. Installed. Both ends in the axial direction of the support bar 3 are attached to the chain 2 coaxially with the connecting pins for connecting the frames of the chain 2 and are mounted on the chain 2, and move in the same direction as the chain 2 as the chain 2 travels. Even when the outer periphery of the drive rotator 6 (FIG. 6) rotates from the bottom to the top and when the outer periphery of the driven rotator 7 (FIG. 6) rotates from the top to the bottom, the interval between the adjacent support bars 3 is horizontal. It is the same as when moving. Although illustration is omitted, a support tool (tension applying tool) for preventing the support bar 3 from being bent may be provided in the vicinity of the support bar 3 (for example, below the support bar 3). When the distance between the two chains 2 arranged opposite to each other is wide, the support bar 3 becomes long and is likely to be bent. However, the support bar 3 is prevented from being bent by providing a support, and the fruit vegetable receiver 4 is supported. It is possible to smoothly slide horizontally in the axial direction of the bar 3.

(果菜搬送体)
果菜搬送体1は図1、図6に示すように、上段搬送部8と、その先の下り傾斜部9と、その先の下段搬送部10を備える。下段搬送部10は上段搬送部8よりも一段低くなっている。ここで、一段とは、上段搬送部8を移動する果菜受体4の底面が接触しない程度である。
(Fruit vegetable carrier)
As shown in FIG. 1 and FIG. 6, the fruit and vegetable carrier 1 includes an upper conveyance unit 8, a downward inclined portion 9 ahead thereof, and a lower conveyance unit 10 beyond the upper conveyance unit 8. The lower transport unit 10 is one step lower than the upper transport unit 8. Here, the term “one stage” refers to the extent that the bottom surface of the fruit vegetable receiver 4 that moves in the upper conveyance section 8 does not come into contact.

(上段搬送部)
上段搬送部8は図1、図6に示すように手前水平搬送部11の先に振り分け部12を備える。
(Upper transport section)
As shown in FIGS. 1 and 6, the upper transport unit 8 includes a sorting unit 12 at the tip of the front horizontal transport unit 11.

手前水平搬送部11は作業者が果菜受体4に果菜Aを手作業で一本ずつ載せる領域であり、果菜Aを載せた果菜受体4を水平(略水平を含む:以下同じ)に搬送する領域である。手前水平搬送部11には多数列の進行路13(図1)が設定されている。それら進行路13のうち果菜載せ台14側の列の進行路13aを作業者が手作業で果菜を一個ずつ載せる果菜載せ進行路とし、それよりも奥側の進行路13b、13c、・・・を振り分け進行路としてある。図1のように果菜載せ進行路13aの個々の果菜受体4に載せた果菜Aは一列に整列して搬送され、搬送中に計測判別部15(図1)において形状、大きさ等が計測され、等階級が判別される。   The front horizontal conveyance unit 11 is an area where the worker manually places the fruit vegetables A one by one on the fruit vegetable receiver 4, and conveys the fruit vegetable receptor 4 loaded with the fruit vegetables A horizontally (including substantially horizontal: the same applies hereinafter). It is an area to do. Multiple rows of traveling paths 13 (FIG. 1) are set in the front horizontal transport unit 11. Among the traveling paths 13, the traveling paths 13a in the row on the side of the fruit vegetables 14 are set as fruit-pasting traveling paths on which the workers manually place the fruit vegetables one by one, and the traveling paths 13b, 13c,. Is the distribution route. As shown in FIG. 1, the fruit vegetables A placed on the individual fruit receivers 4 of the fruit vegetable loading path 13a are conveyed in a line, and the shape, size, etc. are measured by the measurement discriminating unit 15 (FIG. 1) during the conveyance. The equal class is determined.

振り分け部12は計測判別部15(図1)で形状、大きさ等が計測判別された果菜Aが載っている果菜受体4を、判別データに基づいて果菜載せ進行路13aから振り分け進行路13b、13c、・・・のいずれかに振り分ける領域である。   The distribution unit 12 distributes the fruit vegetable receiving body 4 on which the fruit vegetables A whose shape, size, etc. have been measured and determined by the measurement determination unit 15 (FIG. 1) from the fruit vegetable loading progress path 13a to the distribution progress path 13b based on the determination data. , 13c,...

果菜載せ進行路13aの上には計測判別部15が配置され、振り分け進行路13b、13c、・・・の夫々の先の下り傾斜部9の上には果菜取り出し機16(図1)が配置され、果菜取り出し機16の先であって下段搬送部10の上には果菜引き継ぎ体17(図1)が配置されている。果菜取り出し機16、果菜引き継ぎ体17は水平に配置されている。   A measurement discriminating unit 15 is arranged on the fruit-pasting loading path 13a, and a fruit-pickup machine 16 (FIG. 1) is arranged on the descending slope part 9 ahead of the sorting path 13b, 13c,. Then, the fruit vegetable takeover body 17 (FIG. 1) is disposed at the tip of the fruit vegetable take-out machine 16 and on the lower conveyance unit 10. The fruit vegetable take-out machine 16 and the fruit vegetable takeover body 17 are arranged horizontally.

果菜取り出し機16は下り傾斜部9において、図8のように、果菜受台4の上の果菜Aを一本ずつ取り出す機器である。引き継ぎ搬送体17は果菜取り出し機16で取り出した果菜Aを引き継いで水平に搬送するものである。   The fruit vegetable take-out machine 16 is an apparatus for taking out the fruit vegetables A on the fruit vegetable receiving tray 4 one by one in the downward inclined portion 9 as shown in FIG. The takeover carrier 17 takes over the fruit vegetables A taken out by the fruit vegetable take-out machine 16 and conveys them horizontally.

(果菜受体)
果菜受体4は図4(a)(b)に示すように横長の果菜Aを載せることができるように横長にしてあり、下部に支持バー3に取り付ける取付け部20が、上部に果菜Aを支持可能な搭載部21が形成されている。取付け部20にはその長さ方向に平行に貫通された二つ貫通孔22が開口されている。果菜受体4の取付け部20の下面にはガイドピン23が下方に向けて突設されている。
(Fruit vegetable acceptor)
As shown in FIGS. 4 (a) and 4 (b), the fruit vegetable receiver 4 is horizontally long so that a horizontally long fruit vegetable A can be placed thereon, and a mounting portion 20 attached to the support bar 3 at the bottom and the fruit vegetable A at the top. A supportable mounting portion 21 is formed. The attachment portion 20 has two through holes 22 that are penetrated in parallel to the length direction. A guide pin 23 projects downward from the lower surface of the attachment portion 20 of the fruit vegetable receiver 4.

図4(a)の果菜受体4の搭載部21は、中央部材24の両外側に空間部25をあけてサイド部材26を設けてある。空間部25の横幅は図8のように、果菜取り出し機16(図8)の幅の細いコンベアベルト27を差し込み可能となっている。図4に示すように、中央部材24及びサイド部材26の上面は果菜Aを横に寝かせて載せることができる幅と奥行きがあり、中央部材24の上面には果菜Aが転がらないようにするための二つの転がり防止突起28が前後に対向して突設されている。果菜受体4は樹脂製が適し、転がり防止突起28は果菜Aが傷付かないようにゴム製やウレタン製とするとか、角を丸めておくのが好ましい。   The mounting portion 21 of the fruit vegetable receiver 4 in FIG. 4A is provided with a side member 26 with a space 25 formed on both outer sides of the central member 24. As shown in FIG. 8, the width of the space 25 can be inserted into the narrow conveyor belt 27 of the fruit vegetable picking machine 16 (FIG. 8). As shown in FIG. 4, the upper surfaces of the central member 24 and the side member 26 have a width and depth that allow the fruit vegetables A to be placed on the side, so that the fruit vegetables A do not roll on the upper surface of the central member 24. Are provided so as to face each other in the front-rear direction. The fruit vegetable receiver 4 is preferably made of resin, and the rolling prevention protrusion 28 is preferably made of rubber or urethane so that the fruit vegetables A are not damaged, or the corners are preferably rounded.

図4(a)(b)の果菜受体4の中央部材24、サイド部材26は周壁が垂直であるが、周壁は図9(a)(b)のように下方から上方に向けて細く(肉薄に)なる傾斜面とすることもできる。図4(a)(b)のように周壁が垂直の場合は、図4(b)に示すように、果菜受体4が下り傾斜部9を移動する際に、前後の果菜受体4の上部が接触して移動が阻害されることがある。接触しないようにするためには果菜受体4の取り付け間隔を広くする必要がある。広くすると支持バー3に取り付ける果菜受体4の数が少なくなって選別作業の効率が低下する。図9(a)(b)のように周壁を斜面にすると果菜受体4の上部間隔が下部間隔よりも広くなるため、支持バー3への果菜受体4の取り付け間隔を狭くしても図9(b)に示すように果菜受体4が下り傾斜部9を移動する際に、果菜受体4の上部同士が接触することがなく円滑に移動できる。   The central member 24 and the side member 26 of the fruit vegetable receiver 4 in FIGS. 4 (a) and 4 (b) have peripheral walls that are vertical, but the peripheral walls are narrowed from below to above as shown in FIGS. 9 (a) and 9 (b). It can also be a slanted surface. When the peripheral wall is vertical as shown in FIGS. 4 (a) and 4 (b), as shown in FIG. 4 (b), when the fruit vegetable receiver 4 moves down the inclined portion 9, the front and rear fruit vegetable receivers 4 The upper part touches and movement may be inhibited. In order not to contact, it is necessary to widen the attachment interval of the fruit vegetable receiver 4. If it is widened, the number of fruit vegetable receivers 4 attached to the support bar 3 is reduced, and the efficiency of the sorting operation is lowered. 9A and 9B, when the peripheral wall is inclined, the upper space between the fruit vegetable receivers 4 becomes wider than the lower space, so that the interval between the attachment of the fruit vegetable receivers 4 to the support bar 3 can be reduced. As shown in 9 (b), when the fruit vegetable receiver 4 moves down the inclined portion 9, the upper parts of the fruit vegetable receiver 4 can move smoothly without contacting each other.

果菜受体4の中央部材24の両側壁面29(図4(a))と、両側壁面29と対向するサイド部材26の内側壁面30(図4(a))は上方に向けて僅かに外広がりになるように傾斜させて、果菜受体4にその上方から垂直に照射される計測判別器15(図1)から照射される計測光が、それら傾斜面で反射されて計測判別部15に適度に戻るようにすることもできる。そのようにすると計測判別部15で得られる画像に空間部25による影ができにくくなって、精度の高い等階級判別を行うことができる。   Both side wall surfaces 29 (FIG. 4 (a)) of the central member 24 of the fruit vegetable receiver 4 and the inner wall surface 30 (FIG. 4 (a)) of the side member 26 facing the both side wall surfaces 29 slightly extend outward. The measurement light emitted from the measurement discriminator 15 (FIG. 1) that irradiates the fruit vegetable receiver 4 vertically from above is reflected by the inclined surfaces and is appropriate for the measurement discriminator 15. You can also return to. By doing so, an image obtained by the measurement discriminating unit 15 is less likely to be shaded by the space unit 25, and high-accuracy class discrimination can be performed.

果菜受体4は図9(a)(b)に示すように中央部材24とサイド部材26の上面に上方に突出する転がり防止突起28を設けて果菜Aが不用意に落下しないようにすることもできる。中央部材24及びサイド部材26の上面には、当該上面よりも一段低い横長凹陥状の果菜受け部を横長に設けて、その果菜受け部に果菜Aを載せて果菜が安定するようにすることもできる。   As shown in FIGS. 9 (a) and 9 (b), the fruit vegetable receiver 4 is provided with a rolling prevention protrusion 28 protruding upward on the upper surface of the central member 24 and the side member 26 so that the fruit vegetable A does not fall inadvertently. You can also. On the upper surface of the central member 24 and the side member 26, a horizontally long concave-shaped fruit vegetable receiving portion that is one step lower than the upper surface is provided horizontally, and fruit vegetables A are placed on the fruit vegetable receiving portion so that the fruit vegetables are stabilized. it can.

(計測判別部)
計測判別部15(図1)は搬送中の果菜Aの形状、大きさ等を計測し、その計測データに基づいて果菜Aの等階級を判別するものであり、果菜受体4に載せた果菜Aに計測光を投射する光源と、果菜Aを撮影する電子カメラ(CCDカメラ)と、電子カメラの画像データを電算処理して果菜Aの形状(例えば、曲がり)、長さ、太さ等から果菜Aの等階級を判別する処理回路等を備えている。それらはケース内に収容されている。計測判別部15には必要に応じて、果菜Aの重量を計測する重量計、糖度を計測する糖度計等を付加することができる。計測判別部15は計測精度を高めるためには果菜Aの真上から撮影できるように果菜搬送体1(図1)の真上に設置するのが望ましい。果菜Aの糖度は果菜Aの真下から計測することもできる。計測判別部15は果菜受体4に果菜Aが載っていない場合は、載っていないことを検出できるようにしてある。電子カメラは二台以上設けて二以上の角度から撮影して、精度の高い等級判別ができるようにすることもできる。
(Measurement discrimination part)
The measurement discriminating unit 15 (FIG. 1) measures the shape, size, etc. of the fruit vegetable A being transported, discriminates the equal class of the fruit vegetable A based on the measurement data, and the fruit vegetables placed on the fruit vegetable receiver 4 A light source for projecting measurement light onto A, an electronic camera (CCD camera) that captures fruit vegetables A, and image processing data of the electronic camera is subjected to computer processing to determine the shape (eg, bend), length, and thickness of fruit vegetables A A processing circuit for discriminating the equal classes of fruit vegetables A is provided. They are housed in a case. A scale for measuring the weight of the fruit vegetable A, a sugar meter for measuring the sugar content, and the like can be added to the measurement determination unit 15 as necessary. In order to improve the measurement accuracy, the measurement discriminating unit 15 is preferably installed directly above the fruit vegetable carrier 1 (FIG. 1) so that it can be photographed from right above the fruit vegetable A. The sugar content of fruit vegetable A can also be measured from directly under fruit vegetable A. The measurement discriminating unit 15 can detect that the fruit vegetable receiver 4 is not loaded when the fruit vegetable A is not loaded on the fruit vegetable receiver 4. Two or more electronic cameras can be provided and photographed from two or more angles so that highly accurate classification can be performed.

前記処理回路は果菜AをAM、AL、2S、B、C、・・・といったいくつかの等階級に判別し、得られた等階級データが電気信号(制御信号)を出力して、振り分け部12を制御して、果菜Aを等階級別に二以上の振り分け進行路13b、13c、・・・に振り分けることができるようにしてある。   The processing circuit discriminates fruit vegetables A into several equal classes such as AM, AL, 2S, B, C,..., And the obtained equal class data outputs an electrical signal (control signal), and a distribution unit 12, fruit vegetables A can be distributed to two or more distribution progress paths 13b, 13c,.

(振り分け部)
図1の振り分け部12は支持バー3の移動によって搬送される果菜受体4の進路を、計測判別部15からの判別情報(制御信号)に基づいて、等階級別に振り分け進行路13b、13c、・・・に振り分ける領域である。判別結果に基づいて果菜受体4を横スライドさせて、予め定めてある二以上の振り分け進行路13b、13c、・・・のいずれかに振り分ける。振り分け部12は果菜受体4を横スライドさせるために、果菜搬送体1の下にガイドレール31(図2)を二本以上(振り分け進行路13b、13c、・・・と同じ数)配置してある。夫々のガイドレール31は果菜載せ進行路13a(図1)から振り分け進行路13b、13c、・・・に向けて斜めに配置されている。この構成とすることにより、最も手前の果菜載せ進行路13a(図2の右側の進行路)を移動してくる果菜受体4の下方に突出しているガイドピン23(図4)が、計測判別部15での判別データに基づいていずれかのガイドレール31に案内されて横移動し、それに伴って果菜受体4が判別データに対応したいずれかの振り分け進行路13b、13c、・・・に振り分けられるようにしてある。
(Sorting part)
The sorting unit 12 in FIG. 1 distributes the course of the fruit and vegetable receiver 4 conveyed by the movement of the support bar 3 according to the class based on the discrimination information (control signal) from the measurement discrimination unit 15. ... Based on the determination result, the fruit vegetable receiver 4 is horizontally slid and distributed to one of two or more predetermined distribution paths 13b, 13c,. The sorting unit 12 arranges two or more guide rails 31 (FIG. 2) under the fruit vegetable carrier 1 (the same number as the sorting traveling paths 13b, 13c,...) In order to slide the fruit vegetable receiver 4 sideways. It is. Each of the guide rails 31 is disposed obliquely from the fruit and vegetables placing traveling path 13a (FIG. 1) toward the sorting traveling paths 13b, 13c,. By adopting this configuration, the guide pin 23 (FIG. 4) protruding below the fruit vegetable receiver 4 moving in the foremost fruit vegetable traveling path 13a (the right traveling path in FIG. 2) is measured and discriminated. On the basis of the discrimination data in the section 15, it is guided by one of the guide rails 31 and moves laterally, and accordingly, the fruit vegetable receiver 4 moves to one of the sorting progress paths 13 b, 13 c,... Corresponding to the discrimination data. It is supposed to be distributed.

振り分け部12では主レール32(図3)の斜め先方にガイドレール31が配置され、ガイドレール31の手前に切り替え片33(図3)が配置されている。切り替え片33は計測判別部15(図1)の判別データに基づいて首振りして、主レール32とガイドレール31を切り替える。振り分ける果菜受体4が到来したときのみ、ガイドピン23(図4)がガイドレール31に案内され、振り分ける必要のない他の果菜受体4が到来したときは、その果菜受体4はガイドレール31を通過(素通り)して直進するようにしてある。詳細には次のようにしてある。   In the distribution unit 12, a guide rail 31 is disposed obliquely ahead of the main rail 32 (FIG. 3), and a switching piece 33 (FIG. 3) is disposed in front of the guide rail 31. The switching piece 33 swings based on the discrimination data of the measurement discrimination unit 15 (FIG. 1) to switch between the main rail 32 and the guide rail 31. The guide pin 23 (FIG. 4) is guided to the guide rail 31 only when the sorting fruit acceptor 4 arrives, and when another fruit accepting body 4 that does not need to be sorted arrives, the fruit accepting body 4 becomes the guide rail. Pass through (pass) 31 and go straight. The details are as follows.

主レール32とガイドレール31との分岐部に切り替え片33をピン34(図3)により首振り自在に設け、その切り替え片33を電磁石(図示しない)により横方向に首振りさせて、主レール32側とガイドレール31側とに切り替え可能としてある。切り替え片33は通常は図3のA部の仮想線で示す方向に待機していてガイドレール31の入口を閉じ、主レール32の入口を開いている。この状態では、搬送されてくる果菜受体4のガイドピン23が主レール32を直進して果菜受体4が直進する。切り替え片33を電磁石により図3のA部の実線で示す方向に首振りさせると、主レール32の入口が閉じ、ガイドレール31の入口が開いて、移動してくる果菜受体4のガイドピン23がガイドレール31に進入し果菜受体4が同方向に横移動して振り分け進行路13b、13c、・・・に振り分けられるようにしてある。電磁石は果菜搬送体1の下方に設置されており、電磁石への電流供給が計測判別部15から出力される制御信号により行われて、前記のように首振りするようにしてある。   A switching piece 33 is provided at a branching portion of the main rail 32 and the guide rail 31 so as to be swingable by a pin 34 (FIG. 3), and the switching piece 33 is swung horizontally by an electromagnet (not shown). Switching between the 32 side and the guide rail 31 side is possible. The switching piece 33 normally waits in the direction indicated by the phantom line in part A of FIG. 3 to close the entrance of the guide rail 31 and open the entrance of the main rail 32. In this state, the guide pin 23 of the transported fruit vegetable receiver 4 goes straight on the main rail 32 and the fruit vegetable receiver 4 goes straight. When the switching piece 33 is swung by an electromagnet in the direction indicated by the solid line in part A of FIG. 3, the entrance of the main rail 32 is closed, the entrance of the guide rail 31 is opened, and the guide pin of the fruit vegetable receiver 4 moving 23 enters the guide rail 31 and the fruit vegetable receiver 4 is laterally moved in the same direction so as to be distributed to the distribution traveling paths 13b, 13c,. The electromagnet is installed below the fruit vegetable carrier 1, and the current supply to the electromagnet is performed by the control signal output from the measurement discriminating unit 15 and swings as described above.

主レール32及びガイドレール31は上向きコ字状であり、移動してくる果菜受体4のガイドピン23(図4)が自動的に進入できるようにしてある。   The main rail 32 and the guide rail 31 are upwardly U-shaped so that the moving guide pin 23 (FIG. 4) of the fruit vegetable receiver 4 can automatically enter.

(下り傾斜部)
下り傾斜部9(図1、図6)は振り分け部12の先方に設けられており、ガイドレール31(図2、図3)により所定の振り分け進行路13b、13c、・・・に振り分けられた果菜受体4が果菜Aを載せたまま斜め下方に移動するようにしてある。
(Down slope)
The downward inclined portion 9 (FIGS. 1 and 6) is provided at the front of the distributing portion 12, and is distributed to predetermined distribution traveling paths 13b, 13c,... By the guide rail 31 (FIGS. 2 and 3). The fruit vegetable receiver 4 is moved obliquely downward with the fruit vegetables A mounted thereon.

下り傾斜部9は、チェーン2を下り傾斜させることにより下り傾斜にしてある。具体的には図6、図7に示すようにチェーン2の内側に支持ギヤ35を配置してチェーン2を下から支持し、チェーン2の上に配置した押しギヤ36でチェーン2を押し下げて斜め下向き(下り傾斜)にしてある。   The downward inclined portion 9 is inclined downward by inclining the chain 2 downward. Specifically, as shown in FIGS. 6 and 7, a support gear 35 is disposed inside the chain 2 to support the chain 2 from below, and the chain 2 is pushed down by a push gear 36 disposed on the chain 2 to be inclined. It faces downward (down slope).

下り傾斜部9の上方には、布などの脱落防止具(押さえ具)37を配置しておき、下り傾斜部9を移動する果菜受体4の上の果菜Aが果菜受体4から滑落しないようにするのが好ましい。押さえ具37として布を用いる場合、図7に示すように、中央部が垂れ下がるような状態で両端を固定し、当該垂れ下がった部分を果菜Aに接触させて果菜Aが落下しないようにすることができる。押さえ具37は果菜Aの転がりを防止できるものであれば布以外の材質であってもよく、薄板やベルトコンベア等で押し当ててもよい。   A drop-off prevention tool (presser) 37 such as a cloth is disposed above the downward inclined portion 9 so that the fruit vegetables A on the fruit vegetable receiver 4 moving on the downward inclined portion 9 do not slide off from the fruit vegetable receiver 4. It is preferable to do so. When a cloth is used as the presser 37, as shown in FIG. 7, both ends are fixed in a state where the central portion hangs down, and the hanging portion is brought into contact with the fruit vegetables A so that the fruit vegetables A do not fall. it can. The presser 37 may be made of a material other than cloth as long as it can prevent the fruit vegetables A from rolling, and may be pressed by a thin plate or a belt conveyor.

(果菜取り出し機)
多数の振り分け進行路13b、13c、・・・(図1)の先の下り傾斜部9の傾斜開始部の先には、果菜取り出し機16が傾斜開始部と同じ(略同じ)高さで水平に配置されている。この果菜取り出し機16は下り傾斜部9を斜め下方に移動する果菜受体4の上の果菜Aを一本ずつ取り出すものである。一例として図8に示す果菜取り出し機16は幅の狭いベルト27を数本(5本)配置し、内側二本のベルト27を他の3本のべルト27よりも手前に突出させて、その突出部が、斜め下方に移動してくる果菜受体4の空間部25内に進入し、果菜受体4の斜め下方への移動が進行すると、果菜受体4の上の果菜Aが内側二本のベルト27で掬われて5本のベルト27に載り移るようにしてある。
(Fruit extractor)
The fruit vegetable take-out machine 16 is horizontal at the same (substantially the same) height as the inclination start part at the tip of the inclination start part of the descending inclination part 9 at the end of the numerous distribution traveling paths 13b, 13c,... (FIG. 1). Is arranged. The fruit vegetable take-out machine 16 takes out the fruit vegetables A on the fruit vegetable receiver 4 moving diagonally downward in the downward inclined portion 9 one by one. As an example, the fruit vegetable take-out machine 16 shown in FIG. 8 has several narrow belts 27 (five) arranged, and the inner two belts 27 project forward from the other three belts 27. When the projecting portion enters the space 25 of the fruit vegetable receiver 4 that moves diagonally downward, and the fruit vegetable receiver 4 moves obliquely downward, the fruit vegetables A on the fruit vegetable receiver 4 are moved inward. The belt 27 is rubbed and placed on the five belts 27.

(引き継ぎ搬送体)
果菜取り出し機16の先に水平に配置されている引き継ぎ搬送体17(図1、図6)は、図8のように果菜取り出し機16で取り出された果菜Aを引き継いで水平に搬送するものである。引き継ぎ搬送体17にはベルトコンベア(図8)を使用することができる。引き継ぎ搬送体17で搬送される果菜Aは、包装作業者が果菜Aを一本ずつ取り出して作業台H(図1)の上の包装箱に箱詰めしたり、図示しない包装袋に袋詰めしたり、或いは図示しない自動包装機により包装したりすることができる。
(Transfer carrier)
The takeover transport body 17 (FIGS. 1 and 6) disposed horizontally at the tip of the fruit vegetable take-out machine 16 takes over the fruit vegetables A taken out by the fruit vegetable take-out machine 16 as shown in FIG. is there. A belt conveyor (FIG. 8) can be used for the takeover carrier 17. The fruit and vegetables A conveyed by the takeover carrier 17 can be picked up one by one by the packaging operator and packed in a packaging box on the work table H (FIG. 1), or packed in a packaging bag (not shown). Or, it can be packaged by an automatic packaging machine (not shown).

(下段搬送部)
下段搬送部10は、上段搬送部8の果菜載せ進行路13aを移動し、その先の振り分け進行路13b、13c、・・・に振り分けられることなく直進して、その先の下り傾斜部9を移動してくる果菜受体4を先方に移動し、その移動中に、果菜受体4を前記計測判別部15の判別データに基づいて、等階級別に振り分ける領域である。そのため、図1の最も手前側に直進進行路41a(図1)があり、その奥側に振り分け進行路41b、・・・があり、移動中の果菜受体4を前記計測判別部15の判別データに基づいて前記それら振り分け進行路41b、・・・に等階級別に振り分けるようにしてある。この場合、振り分け進行路41b、・・・の先には果菜受体4の上の果菜Aを取り出す果菜取り出し機16が水平に配置され、その先に、果菜取り出し機16から果菜Aを引き継いで搬送する引き継ぎ搬送体17が水平に配置されている。
(Lower transport section)
The lower transport unit 10 moves along the fruit and vegetables progressing path 13a of the upper transport unit 8 and proceeds straight without being distributed to the further distribution progress paths 13b, 13c,... This is an area in which the moving fruit vegetable receiver 4 is moved forward, and during the movement, the fruit vegetable receiver 4 is sorted by class based on the discrimination data of the measurement discriminating unit 15. Therefore, there is a straight traveling path 41a (FIG. 1) on the foremost side in FIG. 1, and a sorting traveling path 41b,... On the far side, and the measurement discriminating unit 15 identifies the moving fruit vegetable receiver 4 as moving. Based on the data, the distribution paths 41b,... Are distributed according to equal classes. In this case, a fruit vegetable take-out machine 16 for taking out the fruit vegetables A on the fruit vegetable receiver 4 is horizontally disposed at the tip of the sorting progress path 41b,... A takeover carrier 17 to be conveyed is arranged horizontally.

下段搬送部10の前記直進進行路41a、振り分け進行路41b、・・・、振り分け部、果菜取り出し機16、引き継ぎ搬送体17等の構成、動作は上段搬送部8のそれらと同じにしてある。下段搬送部10には、必要であれば上段搬送部8と同様に下り傾斜部を設けて、更に、一段下り傾斜させて、その先に下段搬送部10よりもさらに一段低い下段搬送部を設けることもできる。下り傾斜部の段数は所望数とすることができる。下り傾斜部の段数多くすれば、振り分け数を多くすることができるので、細かな等階級を振り分け(選別)が可能となる。しかも、段数が下方に増加するため、果菜搬送体1の奥行幅が格別広くなることもない。必要であれば、いずれの下段搬送部10にも、計測判別部を設けて、それら計測判別部からの判別データに基づいて、果菜受体4を振り分けることもできる。   The configuration and operation of the straight traveling path 41a, the sorting progress path 41b,..., The sorting section, the fruit vegetable take-out machine 16, the takeover transport body 17 and the like of the lower transport section 10 are the same as those of the upper transport section 8. If necessary, the lower transport unit 10 is provided with a downward inclined portion as in the case of the upper transport unit 8, further inclined downward by one step, and further provided with a lower transport unit that is one step lower than the lower transport unit 10. You can also. The number of steps of the downward inclined portion can be set to a desired number. If the number of steps in the downward slope is increased, the number of distributions can be increased, so that it is possible to distribute (select) fine equal classes. Moreover, since the number of steps increases downward, the depth width of the fruit and vegetable carrier 1 does not become particularly wide. If necessary, any lower conveyance unit 10 can be provided with a measurement discrimination unit, and the fruit vegetable receivers 4 can be distributed based on discrimination data from these measurement discrimination units.

(果菜受体の戻り)
果菜Aが取り出されて空になった果菜受体4は、チェーン2の移動により移動が継続されて、チェーン2の折り返し部で下方に回り込み、チェーン2の下側を搬送されてチェーン2の上方に戻る。果菜受体4が振り分け部12で横移動されて振り分け進行路13b、13c、・・・に振り分けられている場合は、その果菜受体4は前記の戻る間に、戻りガイドレール(図示せず)に沿って移動して(戻されて)、振り分け前の元の位置(果菜載せ進行路13a:図1)に戻されて一列に整列するようにしてある。戻りガイドレールは果菜搬送体1の下に配置されており、ガイドレール31と逆向き斜めに配置してある。
(Return of fruit vegetable acceptor)
The fruit vegetable receiver 4 that has been emptied from the extraction of the fruit vegetables A is continuously moved by the movement of the chain 2, wraps downward at the folded portion of the chain 2, and is conveyed below the chain 2 to be above the chain 2. Return to. When the fruit vegetable receiver 4 is laterally moved by the distribution unit 12 and distributed to the distribution progress paths 13b, 13c,..., The fruit vegetable receiver 4 is returned to the return guide rail (not shown). ) (Returned), and returned to the original position before distribution (fruit and vegetables placing traveling path 13a: FIG. 1) to align in a line. The return guide rail is disposed below the fruit vegetable carrier 1 and is disposed obliquely in the direction opposite to the guide rail 31.

(作業スペース)
図1のように多数列の引き継ぎ搬送体17は手前側のものより奥のものを長くして、多数列の引き継ぎ搬送体17の先端が階段状にして、奥の列の引き継ぎ搬送体17の手前側に作業スペース40(図1)が確保されるようにしてある。
(Work space)
As shown in FIG. 1, the multi-row takeover carrier 17 is longer than the front side, and the leading edge of the multi-row takeover carrier 17 has a stepped shape, so that A work space 40 (FIG. 1) is secured on the front side.

(移動速度)
引き継ぎ搬送体17は、その回転速度を、果菜取り出し機16の回転速度よりも遅くして、果菜取り出し機16で間隔をあけて取出された果菜Aが果菜取り出し機16の上に間隔を詰めて送り込まれるようにすることもできる。これにより、引き継ぎ搬送体17に無駄な間隔が発生しにくくなり、引き継ぎ搬送体17を効率よく使用することができる。
(Moving Speed)
The takeover carrier 17 has a rotation speed slower than the rotation speed of the fruit and vegetable picking machine 16, and the fruit and vegetables A taken out at intervals by the fruit and vegetable picking machine 16 are packed on the fruit and vegetable picking machine 16 at intervals. It can also be sent in. Thereby, it becomes difficult to generate a useless space | interval in the takeover conveyance body 17, and the takeover conveyance body 17 can be used efficiently.

果菜取り出し機16、引き継ぎ搬送体17はベルトコンベアではなく、フリーフローの搬送機構(図示せず)とすることもできる。それは、前方に果菜Aがつまっているときその果菜Aの後ろに続き、前の果菜Aが先方に移動するとそれに続いて後の果菜Aも移動するものである。   The fruit vegetable take-out machine 16 and the takeover conveyance body 17 may be a free flow conveyance mechanism (not shown) instead of a belt conveyor. That is, when the fruit vegetable A is jammed in the front, it follows the fruit vegetable A, and when the previous fruit vegetable A moves forward, the subsequent fruit vegetable A also moves.

引き継ぎ搬送体17の先方には自動包装装置を配置して、搬送されてくる果菜Aが自動包装装置により自動的に包装されるようにすることもできる。   An automatic packaging device can be arranged at the front of the takeover carrier 17 so that the fruit vegetables A being conveyed can be automatically packaged by the automatic packaging device.

本発明の果菜自動選別装置は、胡瓜以外の果菜Aの自動選別にも用いることができ、ナスやゴーヤといった各種長物果菜Aの自動選別に特に好適に用いることができる。   The fruit vegetable automatic selection apparatus of the present invention can be used for automatic selection of fruit vegetables A other than pepper, and can be particularly preferably used for automatic selection of various long fruit vegetables A such as eggplant and bitter gourd.

1 果菜搬送体
2 チェーン
3 支持バー
4 果菜受体
5 フレーム
6 駆動回転体
7 従動回転体
8 上段搬送部
9 下り傾斜部
10 下段搬送部
11 手前水平搬送部
12 振り分け部
13 進行路
13a 果菜載せ進行路
13b、13c・・・ 振り分け進行路
14 果菜載せ台
15 計測判別部
16 果菜取り出し機
17 引き継ぎ搬送体
20 (果菜受体の)取付け部
21 搭載部
22 貫通孔
23 ガイドピン
24 中央部材
25 空間部
26 サイド部材
27 コンベアベルト
28 転がり防止突起
29 (中央部材の)側壁面
30 (サイド部材の)内側壁面
31 ガイドレール
32 主レール
33 切り替え片
34 ピン
35 支持ギヤ
36 押しギヤ
37 脱落防止具(押さえ具)
40 作業スペース
41a 直進進行路
41b・・・ 振り分け進行路
A 果菜
H 作業台
DESCRIPTION OF SYMBOLS 1 Fruit and vegetable conveyance body 2 Chain 3 Support bar 4 Fruit and vegetable receiving body 5 Frame 6 Drive rotary body 7 Followed rotation body 8 Upper stage conveyance part 9 Down inclination part 10 Lower stage conveyance part 11 Front horizontal conveyance part 12 Sorting part 13 Progress path 13a Fruits carrying progress Road 13b, 13c ... Sorting progress path 14 Fruit and vegetables mounting table 15 Measurement discriminating part 16 Fruit and vegetable picking machine 17 Takeover transport body 20 (Installation part of fruit and vegetable receiver) 21 Mounting part 22 Through hole 23 Guide pin 24 Central member 25 Space part 26 Side member 27 Conveyor belt 28 Rolling prevention protrusion 29 Side wall surface (center member) 30 Inner wall surface (side member) 31 Guide rail 32 Main rail 33 Switching piece 34 Pin 35 Support gear 36 Push gear 37 Falling prevention tool (presser) )
40 Working space 41a Straight traveling path 41b ... Sorting traveling path A Fruit vegetables H Worktable

Claims (3)

果菜搬送体の果菜受体に果菜を載せて搬送し、搬送中に果菜を計測し、計測結果に基づいて当該果菜を等階級別に判別し、判別済み果菜を等階級別に振り分けて等階級別に選別する果菜自動選別装置において、
前記果菜搬送体は果菜を載せることのできる果菜受体を多数備えており、上段搬送部と、その先方に設けた振り分け部と、振り分け部の先方に設けた下り傾斜部と、下り傾斜部の先方であって上段搬送部よりも低い位置に設けた下段搬送部を備え、これら上段搬送部と、振り分け部と、下り傾斜部と、下段搬送部は無端状に形成されて循環回転して前記果菜受体を搬送可能であり、
前記振り分け部は、判別結果に基づいて果菜受体を等階級別に振り分けることができ、
前記下り傾斜部は、前記振り分け部の先方から前記下段搬送部に向けて次第に下り傾斜になっており、当該振り分け部で振り分けられて搬送されてくる果菜受体を下方に搬送することができ、
前記下段搬送部は、前記下り傾斜部で搬送されてくる果菜受体を等階級別に二以上に振り分けて搬送することができる、
ことを特徴とする果菜自動選別装置。
Fruit vegetables are transported by placing them on the fruit receiver of the fruit vegetable carrier, and the fruit vegetables are measured during the transportation, and the fruit vegetables are classified by class based on the measurement results, and the identified fruit vegetables are sorted by class and sorted by class. In the fruit vegetable automatic sorting device
The fruit and vegetable carrier comprises a large number of fruit and vegetable receivers on which fruit and vegetables can be placed, and includes an upper conveyance part, a distribution part provided at the front thereof, a downward inclination part provided at the front of the distribution part, and a downward inclination part. A lower conveyance unit provided at a position lower than the upper conveyance unit is provided on the other side, and the upper conveyance unit, the distributing unit, the downward inclined unit, and the lower conveyance unit are formed in an endless shape and rotated and rotated. Can transport fruit receiver
The sorting unit can sort the fruit acceptors according to the classification result according to equal classes,
The downward inclined portion is gradually downwardly inclined from the front of the distributing unit toward the lower conveyance unit, and can convey the fruit and vegetable receptor that is distributed and conveyed by the distributing unit downward,
The lower transport section can transport the fruit vegetable receivers transported by the descending inclined section in two or more equal classes.
Fruit vegetable automatic sorting device characterized by that.
請求項1記載の果菜自動選別装置において、
振り分け部の搬送方向先方であって少なくとも下り傾斜部の上方に、果菜取り出し機があり、この果菜取り出し機は前記振り分け部で搬送される果菜受体が前記下り傾斜部に差し掛かると、当該果菜受体の上から果菜を取り出すことができる、
ことを特徴とする果菜自動選別装置。
In the fruit vegetable automatic sorting device according to claim 1,
There is a fruit vegetable take-out machine that is ahead of the sorting section in the transport direction and at least above the descending slope section, and when the fruit vegetable acceptor transported by the sorting section reaches the descending slope section, the fruit vegetables Fruit vegetables can be taken out from the receiver,
Fruit vegetable automatic sorting device characterized by that.
請求項1又は請求項2記載の果菜自動選別装置において、
上段搬送部と、振り分け部と、下り傾斜部と、下段搬送部は、間隔をあけて設けた無端状のドライブチェーン間に細長の支持バーが架設され、それら支持バーに果菜を載せることができる果菜受体が取り付けられて無端状に形成されて循環回転可能であり、
果菜受体は、前記ドライブチェーンの走行により移動する支持バーの移動に伴って支持バーと同方向に移動でき、
前記振り分け部は、判別結果に基づいて果菜受体を支持バーに沿って横スライドさせて等階級別に振り分けることができ、
前記下り傾斜部はドライブチェーンを下り傾斜にして、当該ドライブチェーンに架設されている支持バーをも下り傾斜にして構成された、
ことを特徴とする果菜自動選別装置。
In the fruit vegetable automatic sorting device according to claim 1 or claim 2,
In the upper transport unit, the sorting unit, the descending slope unit, and the lower transport unit, elongated support bars are installed between endless drive chains provided at intervals, and fruit vegetables can be placed on these support bars. The fruit vegetable receiver is attached and formed into an endless shape that can circulate and rotate.
The fruit vegetable acceptor can move in the same direction as the support bar as the support bar moves as the drive chain travels.
The sorting unit can sort the fruit and vegetable receivers according to the same class by sliding them sideways along the support bar based on the discrimination result,
The downward inclined portion is configured with the drive chain as the downward inclination, and the support bar erected on the drive chain is also as the downward inclination.
Fruit vegetable automatic sorting device characterized by that.
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