JP2016133723A - Manufacturing method of heating member, and manufacturing device of heating member - Google Patents

Manufacturing method of heating member, and manufacturing device of heating member Download PDF

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JP2016133723A
JP2016133723A JP2015009595A JP2015009595A JP2016133723A JP 2016133723 A JP2016133723 A JP 2016133723A JP 2015009595 A JP2015009595 A JP 2015009595A JP 2015009595 A JP2015009595 A JP 2015009595A JP 2016133723 A JP2016133723 A JP 2016133723A
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adhesive
convex surface
bobbin
manufacturing
induction heating
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JP6394412B2 (en
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田中 崇文
Takafumi Tanaka
崇文 田中
浩 野々山
Hiroshi Nonoyama
浩 野々山
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Fujifilm Business Innovation Corp
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Fuji Xerox Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To prevent adhesive from being extruded or come off at the foot part of a convex surface, the adhesive applied to the convex surface whose cross section in a main body is curved into an arc shape.SOLUTION: A manufacturing method includes a process of applying adhesive so that on a convex surface that is formed in a main body extending in one direction and whose cross section in a vertical direction to the one direction is curved into an arc shape, a plurality of pieces of linear adhesive in the one direction is arranged with intervals from the apex side of the convex surface to a foot part side. The adhesive has processes of: making a thickness at the apex thicker than that at the foot part and an interval at the apex wider than that at the foot part; and compressing a coil on the convex surface to which the adhesive is applied.SELECTED DRAWING: Figure 4

Description

本発明は、加熱部材の製造方法、及び加熱部材の製造装置に関する。   The present invention relates to a heating member manufacturing method and a heating member manufacturing apparatus.

特許文献1には、発熱回転体の軸方向に沿って配されるコイルボビンと、導線を巻回してなり、コイルボビンのコイル保持面に接着剤により貼着されてなる励磁コイルと、を備え、接着剤が、固化状態で弾性を有すると共に、コイル保持面の予め定められた領域に部分的に塗布された誘導加熱ユニットが開示されている。   Patent Document 1 includes a coil bobbin disposed along the axial direction of the heat generating rotating body and an excitation coil formed by winding a conductive wire and adhered to the coil holding surface of the coil bobbin with an adhesive. An induction heating unit is disclosed in which the agent has elasticity in a solidified state and is partially applied to a predetermined region of the coil holding surface.

特開2012−118391号公報JP 2012-118391 A

本体としてのボビンに形成され断面が円弧状に湾曲する凸状面に、接着剤を塗布してコイルを接着する構成では、接着剤の塗布量が多いと、接着剤が凸状面の麓部ではみ出す場合がある。また、前述の構成において、接着剤の塗布量が少ないと、凸状面で接着剤の抜け(接着剤が塗布されていない部分が形成されること)が発生する場合がある。   In a configuration in which the coil is bonded to the convex surface that is formed on the bobbin as the main body and the cross-section is curved in an arc shape, if the adhesive is applied in a large amount, the adhesive will protrude from the convex surface It may stick out. Further, in the above-described configuration, if the amount of the adhesive applied is small, the adhesive may be removed from the convex surface (a portion where no adhesive is applied) may occur.

本発明は、本体における断面が円弧状に湾曲する凸状面の頂部と麓部とで接着剤の太さが同じ、かつ、接着剤の間隔が頂部と麓部とで同じである場合に比べ、凸状面に塗布した接着剤の凸状面の麓部でのはみ出し及び抜けを抑制することを目的とする。   Compared to the case where the thickness of the adhesive is the same at the top and the flange of the convex surface whose cross section of the main body is curved in an arc shape, and the distance between the adhesives is the same at the top and the flange. An object of the present invention is to suppress the protrusion and detachment of the convex surface of the adhesive applied to the convex surface.

請求項1の発明は、一方向に延びる本体に形成され該一方向に対する垂直方向の断面が円弧状に湾曲する凸状面に、該一方向に沿った線状の接着剤が該凸状面の頂部側から麓部側へ間隔をあけて複数配置されるように接着剤を塗布する工程であって、該接着剤は、太さが該頂部よりも該麓部で細くかつ該間隔が該頂部よりも該麓部で狭い該工程と、該接着剤が塗布された凸状面にコイルを加圧する工程と、を有する。   The invention according to claim 1 is a convex surface formed in a main body extending in one direction and having a cross section perpendicular to the one direction curved in an arc shape, and a linear adhesive along the one direction is formed on the convex surface. The adhesive is applied in such a manner that a plurality of adhesives are arranged at intervals from the top side to the buttock side, and the adhesive is thinner at the buttock than the top and the gap is The step is narrower at the flange than the top, and the step of pressing the coil on the convex surface coated with the adhesive.

請求項2の発明における、前記接着剤を塗布する工程では、前記凸状面上で周回するように前記接着剤を塗布する。   In the invention of claim 2, in the step of applying the adhesive, the adhesive is applied so as to circulate on the convex surface.

請求項3の発明における、前記接着剤を塗布する工程では、一筆書きで前記接着剤を塗布する。   In the step of applying the adhesive in the invention of claim 3, the adhesive is applied with a single stroke.

請求項4の発明は、一方向に延びる本体に形成され該一方向に対する垂直方向の断面が円弧状に湾曲する凸状面に、該一方向に沿った線状の接着剤が該凸状面の頂部から麓部へ間隔をあけて複数配置されるように接着剤を塗布する塗布装置であって、該接着剤は、太さが頂部よりも麓部で細く、かつ、該間隔が該頂部よりも該麓部で狭い塗布装置と、該接着剤が塗布された凸状面に該コイルを加圧する加圧装置と、を有する。   The invention according to claim 4 is a convex surface formed in a main body extending in one direction and having a cross section perpendicular to the one direction curved in an arc shape, and a linear adhesive along the one direction is the convex surface. An application device that applies an adhesive so that a plurality of the adhesives are arranged at intervals from the top to the heel, wherein the adhesive is thinner at the heel than the top, and the interval is at the top. An application device that is narrower than the collar, and a pressurizing device that presses the coil against the convex surface to which the adhesive is applied.

請求項5の発明では、前記塗布装置は、前記凸状面上で周回するように前記接着剤を塗布する。   In the invention of claim 5, the coating device applies the adhesive so as to circulate on the convex surface.

請求項6の発明では、前記塗布装置は、一筆書きで前記接着剤を塗布する。   In the invention of claim 6, the coating device applies the adhesive by one stroke.

本発明の請求項1の製造方法によれば、本体における断面が円弧状に湾曲する凸状面の頂部と麓部とで接着剤の太さが同じ、かつ、接着剤の間隔が頂部と麓部とで同じである場合に比べ、凸状面に塗布した接着剤の凸状面の麓部でのはみ出し及び抜けを抑制できる。   According to the manufacturing method of the first aspect of the present invention, the thickness of the adhesive is the same between the top and the flange of the convex surface whose cross section in the main body is curved in an arc shape, and the distance between the adhesives is the top and the flange. Compared with the case where it is the same for each part, it is possible to suppress the protrusion and detachment of the adhesive applied to the convex surface at the collar part of the convex surface.

本発明の請求項2の製造方法によれば、接着剤が一方向に沿った線状にのみ塗布される場合に比べ、1回の塗布動作で塗布できる範囲が広い。   According to the manufacturing method of Claim 2 of this invention, compared with the case where an adhesive agent is apply | coated only to the linear form along one direction, the range which can be apply | coated by one application | coating operation | movement is wide.

本発明の請求項3の製造方法によれば、1回の塗布動作で接着剤を塗布できる。   According to the manufacturing method of Claim 3 of this invention, an adhesive agent can be apply | coated by one application | coating operation | movement.

本発明の請求項4の製造装置によれば、本体における断面が円弧状に湾曲する凸状面の頂部と麓部とで接着剤の太さが同じ、かつ、接着剤の間隔が頂部と麓部とで同じである場合に比べ、凸状面に塗布した接着剤の凸状面の麓部でのはみ出し及び抜けを抑制できる。   According to the manufacturing apparatus of the fourth aspect of the present invention, the thickness of the adhesive is the same between the top and the flange of the convex surface whose cross section in the main body is curved in an arc shape, and the distance between the adhesives is the top and the flange. Compared with the case where it is the same for each part, it is possible to suppress the protrusion and detachment of the adhesive applied to the convex surface at the collar part of the convex surface.

本発明の請求項5の製造装置によれば、接着剤が一方向に沿った線状にのみ塗布される場合に比べ、1回の塗布動作で塗布できる範囲が広い。   According to the manufacturing apparatus of claim 5 of the present invention, compared to the case where the adhesive is applied only in a line along one direction, the range that can be applied by one application operation is wide.

本発明の請求項6の製造装置によれば、1回の塗布動作で接着剤を塗布できる。   According to the manufacturing apparatus of the sixth aspect of the present invention, the adhesive can be applied by a single application operation.

誘導加熱装置が適用された定着装置を示す正断面図である。It is a front sectional view showing a fixing device to which an induction heating device is applied. 誘導加熱装置を示す側断面図である。It is a sectional side view which shows an induction heating apparatus. 塗布装置を示す斜視図である。It is a perspective view which shows a coating device. 塗布装置による接着剤の塗布パターンを示す図である。It is a figure which shows the application pattern of the adhesive agent by a coating device. 加圧装置を示す斜視図である。It is a perspective view which shows a pressurization apparatus. 加圧装置による加圧動作を示す動作図である。It is an operation | movement figure which shows the pressurization operation | movement by a pressurization apparatus. 図4に示す塗布パターンの第1変形例を示す図である。It is a figure which shows the 1st modification of the application pattern shown in FIG. 図4に示す塗布パターンの第2変形例を示す図である。It is a figure which shows the 2nd modification of the application pattern shown in FIG.

本発明に係る実施形態の一例を図面に基づき説明する。以下では、まず、誘導加熱装置(加熱部材の一例)が適用された定着装置について説明する。次いで、誘導加熱装置の製造装置、及び誘導加熱装置の製造方法について説明する。なお、下記の説明で用いるX方向、−X方向、Y方向、−Y方向は、図中に示す矢印方向である。   An example of an embodiment according to the present invention will be described with reference to the drawings. Hereinafter, a fixing device to which an induction heating device (an example of a heating member) is applied will be described first. Next, an induction heating device manufacturing apparatus and an induction heating device manufacturing method will be described. In addition, the X direction, -X direction, Y direction, and -Y direction used in the following description are the arrow directions shown in the figure.

(定着装置200)
図1に示す定着装置200は、例えば、電子写真式の画像形成装置に用いられる。この定着装置200は、図1に示されるように、発熱層(図示省略)を有する無端状の定着ベルト202と、加圧ロール204と、誘導加熱装置100と、を有している。定着装置200では、誘導加熱装置100が定着ベルト202の発熱層を加熱する。そして、定着装置200では、誘導加熱装置100によって加熱された定着ベルト202の熱と、加圧ロール204による加圧とによって、記録媒体Pに転写されたトナー画像Tを当該記録媒体Pに定着する。具体的には、定着装置200は、以下のように構成されている。
(Fixing device 200)
A fixing device 200 shown in FIG. 1 is used, for example, in an electrophotographic image forming apparatus. As shown in FIG. 1, the fixing device 200 includes an endless fixing belt 202 having a heat generating layer (not shown), a pressure roll 204, and an induction heating device 100. In the fixing device 200, the induction heating device 100 heats the heat generating layer of the fixing belt 202. In the fixing device 200, the toner image T transferred to the recording medium P is fixed to the recording medium P by the heat of the fixing belt 202 heated by the induction heating device 100 and the pressurization by the pressure roll 204. . Specifically, the fixing device 200 is configured as follows.

定着ベルト202の内側には、非磁性体であるアルミニウムで構成された角柱状の支柱214が配置されている。支柱214は、定着ベルト202の幅方向(図1における紙面の前後方向)に長さを有している。支柱214の長さ方向両端部が、定着装置200の装置本体201(フレーム)に固定されている。支柱214の下部には、下面が定着ベルト202の内周面と接触するパッド216が固定されている。   Inside the fixing belt 202, prismatic pillars 214 made of aluminum which is a nonmagnetic material are arranged. The support post 214 has a length in the width direction of the fixing belt 202 (the front-rear direction of the paper surface in FIG. 1). Both ends in the length direction of the column 214 are fixed to the apparatus main body 201 (frame) of the fixing apparatus 200. A pad 216 whose lower surface is in contact with the inner peripheral surface of the fixing belt 202 is fixed to the lower portion of the column 214.

なお、定着ベルト202の内側における支柱214の上方には、後述する略半円筒状の発熱体118が設けられている。発熱体118は、支柱214に固定された一対の支持部材222によって支持されている。   A substantially semi-cylindrical heating element 118, which will be described later, is provided above the support post 214 inside the fixing belt 202. The heating element 118 is supported by a pair of support members 222 fixed to the support column 214.

定着ベルト202は、その内側に配置された支柱214、パッド216、一対の支持部材222及び発熱体118によって、矢印D方向に回転可能に支持されている。   The fixing belt 202 is supported so as to be rotatable in the direction of arrow D by a support post 214, a pad 216, a pair of support members 222, and a heating element 118 disposed inside the fixing belt 202.

加圧ロール204は、定着ベルト202をパッド216側へ加圧しており、記録媒体Pを挟み込むニップ部Nを定着ベルト202との間に形成している。そして、加圧ロール204は、図示しないモータにより矢印E方向に回転する。定着ベルト202は、加圧ロール204の回転に従動して、矢印D方向に回転する。   The pressure roll 204 presses the fixing belt 202 toward the pad 216, and a nip portion N that sandwiches the recording medium P is formed between the pressure roller 204 and the fixing belt 202. The pressure roll 204 is rotated in the direction of arrow E by a motor (not shown). The fixing belt 202 rotates in the arrow D direction following the rotation of the pressure roll 204.

<誘導加熱装置100>
誘導加熱装置100(加熱部材の一例)は、ボビン120(本体の一例)と、誘導加熱コイル110(コイルの一例)と、磁路形成部材112と、を有している。
<Induction heating apparatus 100>
The induction heating device 100 (an example of a heating member) includes a bobbin 120 (an example of a main body), an induction heating coil 110 (an example of a coil), and a magnetic path forming member 112.

ボビン120は、定着ベルト202の外周面に対向する位置で、定着ベルト202の外周面に沿って配置されている。このボビン120は、絶縁性を有する材料(例えば、樹脂材料)で構成されている。   The bobbin 120 is disposed along the outer peripheral surface of the fixing belt 202 at a position facing the outer peripheral surface of the fixing belt 202. The bobbin 120 is made of an insulating material (for example, a resin material).

また、ボビン120は、定着ベルト202の幅方向(一方向の一例)に延びており、定着ベルト202の幅方向に長さを有している。このボビン120は、定着ベルト202の外周面に倣った略円弧状に形成されており、ボビン120の長さ方向(図1における紙面の前後方向)に対する垂直方向の断面が円弧状に湾曲する凸状面122を有している。   The bobbin 120 extends in the width direction (an example of one direction) of the fixing belt 202, and has a length in the width direction of the fixing belt 202. The bobbin 120 is formed in a substantially arc shape that follows the outer peripheral surface of the fixing belt 202, and a cross section in a direction perpendicular to the length direction of the bobbin 120 (the front-rear direction of the drawing in FIG. 1) is curved in an arc shape. It has a shaped surface 122.

凸状面122の頂部122Aでは、定着ベルト202とは反対側(図1における上側)に向けて凸部125が突出している。なお、凸部125は、平面視にて(図1における上方側から見て)、定着ベルト202の幅方向を長辺とする長方形状をしている。凸状面122の麓部122Bのそれぞれには、定着ベルト202とは反対側(図1における左右側)に張り出した張出部127が形成されている。なお、ボビン120における凸状面122とは反対側の面は、ボビン120の長さ方向に対する垂直方向の断面が円弧状に湾曲する凹状面124とされている。   At the top portion 122A of the convex surface 122, a convex portion 125 projects toward the side opposite to the fixing belt 202 (the upper side in FIG. 1). Note that the convex portion 125 has a rectangular shape having a long side in the width direction of the fixing belt 202 in a plan view (viewed from the upper side in FIG. 1). Each of the flange portions 122B of the convex surface 122 is formed with a protruding portion 127 that protrudes on the opposite side (left and right sides in FIG. 1) from the fixing belt 202. Note that the surface of the bobbin 120 opposite to the convex surface 122 is a concave surface 124 whose cross section in the direction perpendicular to the length direction of the bobbin 120 is curved in an arc.

誘導加熱コイル110は、凸部125周りを複数回巻き回されるように配置された状態で、凸状面122に接着剤により固定されている。この誘導加熱コイル110は、通電によって磁界Hを発生させる機能を有している。   The induction heating coil 110 is fixed to the convex surface 122 with an adhesive while being arranged so as to be wound around the convex portion 125 a plurality of times. The induction heating coil 110 has a function of generating a magnetic field H by energization.

磁路形成部材112は、定着ベルト202と反対側(図1における上側)で誘導加熱コイル110と対向する位置に配置されている。磁路形成部材112は、ボビン120の円弧状に倣って略円弧状に形成されたフェライト等の磁性体で構成されている。この磁路形成部材112は、周方向中央部がボビン120の凸部125上に取り付けられ、周方向両端部のそれぞれがボビン120の張出部127に取り付けられている。   The magnetic path forming member 112 is disposed at a position opposite to the induction heating coil 110 on the side opposite to the fixing belt 202 (upper side in FIG. 1). The magnetic path forming member 112 is made of a magnetic material such as ferrite formed in a substantially arc shape following the arc shape of the bobbin 120. The magnetic path forming member 112 is attached to the convex portion 125 of the bobbin 120 at the center in the circumferential direction, and is attached to the overhanging portion 127 of the bobbin 120 at both ends in the circumferential direction.

磁路形成部材112は、図2に示されるように、定着ベルト202の幅方向に沿って複数配置されており、定着ベルト202の幅方向に沿って設けられた非磁性体で構成された保持部材113によって保持されている。なお、磁路形成部材112は、保持部材113の長さ方向中央部では等間隔に配置され、長さ方向両端部では、間隔を詰めて、あるいは、接触して配置されている。このように磁路形成部材112を配置することで、定着ベルト202の幅方向の磁界Hの分布を調整している。   As shown in FIG. 2, a plurality of magnetic path forming members 112 are arranged along the width direction of the fixing belt 202, and the magnetic path forming member 112 is formed of a nonmagnetic material provided along the width direction of the fixing belt 202. It is held by the member 113. Note that the magnetic path forming members 112 are arranged at equal intervals in the central portion in the length direction of the holding member 113, and are arranged at close intervals or in contact at both ends in the length direction. By arranging the magnetic path forming member 112 in this way, the distribution of the magnetic field H in the width direction of the fixing belt 202 is adjusted.

定着ベルト202の発熱層、及び発熱体118は、前述の磁界Hを打ち消す磁界を生成するように渦電流が流れる電磁誘導作用により発熱する金属材料で構成される。なお、発熱体118は、表面(凸状面)が定着ベルト202の内面と接触するように配置されている。   The heat generating layer of the fixing belt 202 and the heat generator 118 are made of a metal material that generates heat by an electromagnetic induction effect in which an eddy current flows so as to generate a magnetic field that cancels the magnetic field H described above. The heating element 118 is arranged so that the surface (convex surface) is in contact with the inner surface of the fixing belt 202.

そして、誘導加熱装置100では、誘導加熱コイル110に交流電流が供給されると、誘導加熱コイル110の周囲に磁気回路としての磁界Hが生成消滅を繰り返す。そして、磁界Hが定着ベルト202の発熱層を横切ると、磁界Hの変化を妨げる磁界が生じるように当該発熱層に渦電流が発生する。当該発熱層は、当該発熱層の表皮抵抗、及び当該発熱層を流れる渦電流の大きさに比例して発熱し、これによって定着ベルト202が加熱される。   In the induction heating apparatus 100, when an alternating current is supplied to the induction heating coil 110, the magnetic field H as a magnetic circuit is repeatedly generated and extinguished around the induction heating coil 110. When the magnetic field H crosses the heat generating layer of the fixing belt 202, an eddy current is generated in the heat generating layer so as to generate a magnetic field that prevents the magnetic field H from changing. The heat generating layer generates heat in proportion to the skin resistance of the heat generating layer and the magnitude of eddy current flowing through the heat generating layer, whereby the fixing belt 202 is heated.

また、同様にして、磁界Hの電磁誘導作用により、発熱体118が発熱し、定着ベルト202が加熱される。このように、誘導加熱装置100では、定着ベルト202の発熱層と発熱体118とを誘導加熱コイル110で発熱させることで、定着ベルト202を加熱する。   Similarly, due to the electromagnetic induction effect of the magnetic field H, the heating element 118 generates heat and the fixing belt 202 is heated. As described above, in the induction heating device 100, the fixing belt 202 is heated by causing the heat generating layer of the fixing belt 202 and the heating element 118 to generate heat with the induction heating coil 110.

(製造装置10)
製造装置10は、ボビン120の凸状面122に接着剤を塗布する塗布装置20(図3参照)と、接着剤が塗布された凸状面122に誘導加熱コイル110を加圧する加圧装置70(図5参照)と、を有している。
(Manufacturing apparatus 10)
The manufacturing apparatus 10 includes a coating device 20 (see FIG. 3) that applies an adhesive to the convex surface 122 of the bobbin 120, and a pressurizing device 70 that pressurizes the induction heating coil 110 to the convex surface 122 to which the adhesive is applied. (See FIG. 5).

<塗布装置20>
塗布装置20は、図3に示されるように、接着剤を吐出する吐出部としてのディスペンサー22と、ボビン120をディスペンサー22に対して相対移動させる移動機構30と、を有している。
<Coating device 20>
As shown in FIG. 3, the coating apparatus 20 includes a dispenser 22 as a discharge unit that discharges an adhesive, and a moving mechanism 30 that moves the bobbin 120 relative to the dispenser 22.

ディスペンサー22は、塗布装置20の図示しない装置本体(フレーム)に固定された支持部材24に支持されている。このディスペンサー22は、定位置で、予め定められた凸状面122における吐出位置にノズル22Aから接着剤を線状に吐出する。ディスペンサー22には、ディスペンサー22の駆動を制御する制御部90が接続されている。   The dispenser 22 is supported by a support member 24 fixed to an apparatus main body (frame) (not shown) of the coating apparatus 20. The dispenser 22 linearly discharges the adhesive from the nozzle 22A to a predetermined discharge position on the convex surface 122 at a fixed position. A controller 90 that controls driving of the dispenser 22 is connected to the dispenser 22.

本実施形態では、制御部90は、ディスペンサー22の駆動及び駆動停止のみを制御する。ディスペンサー22は、制御部90によって駆動されることで、予め定められた一定の吐出量(単位時間当たりの吐出量)で接着剤を吐出する。   In the present embodiment, the control unit 90 controls only driving and stopping of the dispenser 22. The dispenser 22 is driven by the controller 90 to discharge the adhesive with a predetermined fixed discharge amount (discharge amount per unit time).

移動機構30は、ボビン120を支持する支持体40と、支持体40を回転させる回転装置50と、支持体40を直動させる直動装置60と、を有している。   The moving mechanism 30 includes a support body 40 that supports the bobbin 120, a rotating device 50 that rotates the support body 40, and a linear motion device 60 that linearly moves the support body 40.

支持体40は、X方向に長さを有し上下方向に厚みを有するプレート42と、プレート42上面の長さ方向両端部に設けられボビン120の長さ方向両端部を支持する支持部材44と、を有している。   The support 40 includes a plate 42 having a length in the X direction and a thickness in the vertical direction, and a support member 44 provided at both ends in the length direction of the upper surface of the plate 42 and supporting both ends in the length direction of the bobbin 120. ,have.

回転装置50は、プレート42における下面の長さ方向両端部に固定された回転部材52、53と、駆動軸56が回転部材52に固定された駆動部54と、回転軸57を介して回転部材53を回転可能に支持する支持部55と、を有している。   The rotating device 50 includes rotating members 52 and 53 fixed to both ends in the length direction of the lower surface of the plate 42, a driving unit 54 having a driving shaft 56 fixed to the rotating member 52, and a rotating member via the rotating shaft 57. And a support portion 55 that rotatably supports 53.

駆動部54は、支持体40に支持されたボビン120の凸状面122の一方の麓部122Bから他方の麓部122Bまでを、ディスペンサー22の吐出位置に位置させる範囲で、回転部材52、53を回転させる。   The drive unit 54 is a rotating member 52, 53 within a range in which one flange 122B to the other flange 122B of the convex surface 122 of the bobbin 120 supported by the support body 40 are positioned at the discharge position of the dispenser 22. Rotate.

駆動部54には、駆動部54の駆動を制御する制御部90が接続されている。本実施形態では、制御部90は、駆動部54の駆動及び駆動停止を制御すると共に、駆動部54による回転部材52、53の駆動量(回転量)、駆動方向(正転又は逆転)及び駆動速度(回転速度)を制御する。   A controller 90 that controls the driving of the drive unit 54 is connected to the drive unit 54. In the present embodiment, the control unit 90 controls the drive and drive stop of the drive unit 54, and also drives the rotation members 52 and 53 by the drive unit 54 (rotation amount), drive direction (forward or reverse), and drive. Control the speed (rotational speed).

直動装置60は、回転装置50が載せられた台62と、台62をX方向に移動可能に支持する支持部64と、台62を直動する駆動部68と、を有している。   The linear motion device 60 includes a base 62 on which the rotation device 50 is placed, a support part 64 that supports the base 62 so as to be movable in the X direction, and a drive part 68 that linearly moves the base 62.

台62は、X方向に長さを有し上下方向に厚みを有する板状に形成されている。台62の上面の長さ方向一端部に回転装置50の駆動部54が固定され、台62の上面の長さ方向他端部に回転装置50の支持部55が固定されている。   The base 62 is formed in a plate shape having a length in the X direction and a thickness in the vertical direction. The driving unit 54 of the rotating device 50 is fixed to one end of the upper surface of the table 62 in the length direction, and the supporting unit 55 of the rotating device 50 is fixed to the other end of the upper surface of the table 62 in the length direction.

支持部64は、X方向に延びるレール(図示省略)によって、台62の底部をX方向及び−X方向に移動可能に支持している。駆動部68は、台62をX方向及び−X方向に直動させる。駆動部68には、駆動部68の駆動を制御する制御部90が接続されている。本実施形態では、制御部90は、駆動部68の駆動及び駆動停止を制御すると共に、駆動部68による台62の駆動量(直動量)及び駆動速度(直動速度)を制御する。   The support portion 64 supports the bottom portion of the table 62 so as to be movable in the X direction and the −X direction by rails (not shown) extending in the X direction. The drive unit 68 moves the table 62 linearly in the X direction and the −X direction. A control unit 90 that controls the driving of the driving unit 68 is connected to the driving unit 68. In the present embodiment, the control unit 90 controls driving and stopping of the driving unit 68, and controls the driving amount (linear movement amount) and driving speed (linear movement speed) of the table 62 by the driving unit 68.

塗布装置20では、ディスペンサー22が定位置でボビン120へ接着剤14を吐出すると共に、回転装置50及び直動装置60によって、ボビン120を移動させることで、図4に示されるように、ボビン120の凸状面122に接着剤14を塗布する。   In the coating device 20, the dispenser 22 discharges the adhesive 14 to the bobbin 120 at a fixed position, and the bobbin 120 is moved by the rotating device 50 and the linear motion device 60, as shown in FIG. The adhesive 14 is applied to the convex surface 122.

なお、図4に示す接着剤14の塗布パターンは、ボビン120の凸状面122を平面状に展開した状態での塗布パターンを示す。また、図4に示すボビン120では、張出部127の図示を省略している。なお、塗布装置20による具体的な接着剤の塗布動作については、誘導加熱装置100の後述する製造方法において説明する。   In addition, the application pattern of the adhesive 14 shown in FIG. 4 shows the application pattern in a state where the convex surface 122 of the bobbin 120 is developed in a planar shape. Further, in the bobbin 120 shown in FIG. 4, the overhanging portion 127 is not shown. The specific adhesive application operation by the application device 20 will be described in the manufacturing method described later of the induction heating device 100.

<加圧装置70>
加圧装置70は、図5に示されるように、誘導加熱コイル110が配置される配置台72と、ボビン120を誘導加熱コイル110へ押す押し部材76と、を有している。
<Pressurizing device 70>
As shown in FIG. 5, the pressurizing device 70 includes an arrangement table 72 on which the induction heating coil 110 is arranged, and a pressing member 76 that pushes the bobbin 120 toward the induction heating coil 110.

配置台72の上面は、誘導加熱コイル110が配置される配置面72Aとされている。この配置面72Aは、円弧状に湾曲する凹状面で構成されている。   An upper surface of the placement table 72 is a placement surface 72A on which the induction heating coil 110 is placed. The arrangement surface 72A is a concave surface that is curved in an arc shape.

配置面72Aには、開口71が形成されている。この開口71には、配置面72Aの上方へ突出する突出部73が、配置台72に上下動可能に設けられている。突出部73は、具体的には、配置面72Aの上方へ突出する突出位置と、開口71内に退避する退避位置との間で移動可能に配置台72に取り付けられている。突出部73は、圧縮ばね等の弾性部材75(図6参照)によって上側へ押されて、無負荷において突出位置に位置している。   An opening 71 is formed in the placement surface 72A. The opening 71 is provided with a projecting portion 73 projecting upward from the placement surface 72 </ b> A so as to be movable up and down on the placement base 72. Specifically, the projecting portion 73 is attached to the placement table 72 so as to be movable between a projecting position projecting upward from the placement surface 72A and a retracted position retracted into the opening 71. The protruding portion 73 is pushed upward by an elastic member 75 (see FIG. 6) such as a compression spring, and is positioned at the protruding position under no load.

加圧装置70では、誘導加熱コイル110の中心に形成された空洞部分110A内に突出部73が位置するように、配置面72Aに対して誘導加熱コイル110が配置される。さらに、配置面72Aに配置された誘導加熱コイル110上に、凸部125が突出部73に対向(接触)するように、ボビン120が配置される。   In the pressurizing device 70, the induction heating coil 110 is arranged with respect to the arrangement surface 72A so that the protrusion 73 is positioned in the hollow portion 110A formed at the center of the induction heating coil 110. Further, the bobbin 120 is arranged on the induction heating coil 110 arranged on the arrangement surface 72 </ b> A so that the convex part 125 faces (contacts) the protruding part 73.

押し部材76の下面は、ボビン120の凹状面124に沿った凸状面76Aとされている。押し部材76は、下降機構(図示省略)によって下降して、配置面72Aに配置された誘導加熱コイル110へボビン120を押して、接着剤が塗布された凸状面122へ誘導加熱コイル110を加圧する。   The lower surface of the pressing member 76 is a convex surface 76 </ b> A along the concave surface 124 of the bobbin 120. The pushing member 76 is lowered by a lowering mechanism (not shown), pushes the bobbin 120 to the induction heating coil 110 arranged on the arrangement surface 72A, and adds the induction heating coil 110 to the convex surface 122 coated with the adhesive. Press.

(誘導加熱装置100の製造方法)
本製造方法は、ボビン120の凸状面122に接着剤を塗布する塗布工程と、接着剤が塗布された凸状面122に誘導加熱コイル110を加圧する加圧工程と、を有している。
(Method for manufacturing induction heating apparatus 100)
This manufacturing method includes an application step of applying an adhesive to the convex surface 122 of the bobbin 120 and a pressurizing step of pressing the induction heating coil 110 onto the convex surface 122 to which the adhesive is applied. .

<塗布工程>
塗布工程では、塗布装置20が、図4に示されるように、凸状面122上で凸部125周りに周回するように接着剤14を塗布する。具体的には、塗布工程では、塗布装置20のディスペンサー22、回転装置50及び直動装置60の駆動が、制御部90によって制御され、例えば、以下のように、ディスペンサー22、回転装置50及び直動装置60が動作する。
<Application process>
In the coating step, the coating apparatus 20 applies the adhesive 14 so as to go around the convex portion 125 on the convex surface 122 as shown in FIG. Specifically, in the coating process, the driving of the dispenser 22, the rotation device 50, and the linear motion device 60 of the coating device 20 is controlled by the control unit 90. For example, as described below, the dispenser 22, the rotation device 50, and the linear motion device 60 are controlled. The moving device 60 operates.

まず、ボビン120の凸状面122における凸部125に対するY方向側の部分で、且つ凸部125に対する−X方向側の部分であって、凸状面122の麓部122Bよりも頂部122Aに近い部分123(図4参照)が、ディスペンサー22の吐出位置に位置する状態で、ディスペンサー22からの接着剤14の吐出が開始される。なお、図4において、接着剤14の塗布開始端部が符号14Aで示されている。   First, the portion of the convex surface 122 of the bobbin 120 on the Y direction side with respect to the convex portion 125 and the portion on the −X direction side with respect to the convex portion 125, closer to the top portion 122A than the flange portion 122B of the convex surface 122. With the portion 123 (see FIG. 4) positioned at the discharge position of the dispenser 22, the discharge of the adhesive 14 from the dispenser 22 is started. In FIG. 4, the application start end portion of the adhesive 14 is indicated by reference numeral 14A.

ディスペンサー22がボビン120への接着剤14の吐出を開始すると、直動装置60がボビン120を−X方向に移動させる。これにより、ボビン120の長さ方向(X方向)に沿った線状の接着剤14Bが塗布される。   When the dispenser 22 starts to discharge the adhesive 14 onto the bobbin 120, the linear motion device 60 moves the bobbin 120 in the -X direction. Thereby, the linear adhesive agent 14B along the length direction (X direction) of the bobbin 120 is apply | coated.

接着剤14Bが予め定められた長さに達すると、直動装置60がボビン120の−X方向への移動を停止し、次いで、回転装置50がボビン120をY方向へ回転(正転)させる。これにより、ボビン120の短手方向(−Y方向)に沿った線状の接着剤14Cが塗布される。   When the adhesive 14B reaches a predetermined length, the linear motion device 60 stops the movement of the bobbin 120 in the -X direction, and then the rotation device 50 rotates (forward rotation) the bobbin 120 in the Y direction. . Thereby, the linear adhesive 14 </ b> C along the short direction (−Y direction) of the bobbin 120 is applied.

さらに、接着剤14Cが予め定められた長さに達すると、回転装置50がボビン120のY方向への回転(正転)を停止し、直動装置60がボビン120をX方向へ移動させる。これにより、ボビン120の長さ方向(−X方向)に沿った線状の接着剤14Dが塗布される。   Further, when the adhesive 14C reaches a predetermined length, the rotation device 50 stops the rotation (forward rotation) of the bobbin 120 in the Y direction, and the linear motion device 60 moves the bobbin 120 in the X direction. Thereby, the linear adhesive 14 </ b> D along the length direction (−X direction) of the bobbin 120 is applied.

さらに、接着剤14Dが予め定められた長さに達すると、直動装置60がボビン120のX方向への移動を停止し、次いで、回転装置50がボビン120を−Y方向へ回転(逆転)させる。そして、接着剤14Eが予め定められた長さに達すると、回転装置50がボビン120の−Y方向への回転(逆転)を停止する。これにより、ボビン120の短手方向(Y方向)に沿った線状の接着剤14Eが塗布される。このように、線状の接着剤14B、14C、14D、14Eが凸状面122に塗布されることで、凸部125周りに1周目の接着剤14が塗布される。   Further, when the adhesive 14D reaches a predetermined length, the linear motion device 60 stops the movement of the bobbin 120 in the X direction, and then the rotation device 50 rotates (reverses) the bobbin 120 in the -Y direction. Let When the adhesive 14E reaches a predetermined length, the rotating device 50 stops the rotation (reverse rotation) of the bobbin 120 in the -Y direction. Thereby, the linear adhesive agent 14E along the short direction (Y direction) of the bobbin 120 is apply | coated. As described above, the linear adhesives 14 </ b> B, 14 </ b> C, 14 </ b> D, and 14 </ b> E are applied to the convex surface 122, whereby the first round of the adhesive 14 is applied around the convex portion 125.

この1周目の接着剤14に続いて、前述のように、塗布装置20を動作させることで、凸部125周りに2周目、3周目、4周目及び5周目の接着剤14を塗布する。このように、接着剤14における内周側の端部14Aが塗布開始端部となるように、うず巻状に周回して、一筆書きで接着剤14を塗布する。   Subsequent to the first round adhesive 14, as described above, the coating device 20 is operated, so that the second round, the third round, the fourth round, and the fifth round adhesive 14 around the convex portion 125. Apply. In this manner, the adhesive 14 is applied in a single stroke by swirling so that the inner peripheral end 14A of the adhesive 14 becomes the application start end.

このとき、各周回で接着剤14が交わらないように、前の周回(例えば、1周目)の接着剤14に対して、間隔をあけて、その次の周回(例えば、2周目)の接着剤14が塗布される。   At this time, in order to prevent the adhesive 14 from crossing in each round, the adhesive 14 of the previous round (for example, the first round) is spaced apart and the next round (for example, the second round). Adhesive 14 is applied.

これにより、ボビン120の長さ方向(X方向)に沿った線状の接着剤14B、14G、14D、14Hが凸状面122の頂部122A側から麓部122B側へ間隔をあけて複数配置される。   Thereby, a plurality of linear adhesives 14B, 14G, 14D, and 14H along the length direction (X direction) of the bobbin 120 are arranged at intervals from the top portion 122A side of the convex surface 122 to the flange portion 122B side. The

また、直動装置60によるボビン120の直動量及び、回転装置50によるボビン120の回転量を制御することで、1周目の接着剤14と2周目の接着剤14との間隔が最も広く、2周目、3周目、4周目及び5周目と周回するごとに、徐々に間隔が狭くされる。   Further, by controlling the amount of linear motion of the bobbin 120 by the linear motion device 60 and the amount of rotation of the bobbin 120 by the rotation device 50, the distance between the first round adhesive 14 and the second round adhesive 14 is the widest. The interval is gradually narrowed every time the second, third, fourth and fifth laps are circulated.

従って、ボビン120の長さ方向(X方向)に沿った線状の接着剤14B、14G、14D、14H同士の間隔は、凸状面122の頂部122Aよりも麓部122Bで狭くなる。   Therefore, the distance between the linear adhesives 14B, 14G, 14D, and 14H along the length direction (X direction) of the bobbin 120 is narrower at the flange portion 122B than at the top portion 122A of the convex surface 122.

さらに、直動装置60によるボビン120の直動速度及び、回転装置50によるボビン120の回転速度は、1周目における接着剤14の塗布動作よりも、2周目における接着剤14の塗布動作で速く、2周目、3周目、4周目及び5周目と周回するごとに徐々に速くなる。これにより、接着剤14の太さは、1周目で最も太く、2周目、3周目、4周目及び5周目と周回するごとに、徐々に細くなる。なお、本実施形態では、接着剤14の太さは、接着剤14の断面積で比較し、接着剤14の断面積が広い場合を接着剤14の太さが太いとする。   Further, the linear motion speed of the bobbin 120 by the linear motion device 60 and the rotational speed of the bobbin 120 by the rotation device 50 are greater in the coating operation of the adhesive 14 in the second round than in the coating operation of the adhesive 14 in the first round. It is faster and gradually increases with each lap of the second, third, fourth and fifth laps. As a result, the thickness of the adhesive 14 is the largest in the first round, and gradually decreases with each round of the second, third, fourth, and fifth rounds. In the present embodiment, the thickness of the adhesive 14 is compared with the cross-sectional area of the adhesive 14, and the thickness of the adhesive 14 is large when the cross-sectional area of the adhesive 14 is wide.

従って、ボビン120の長さ方向(X方向)に沿った線状の接着剤14B、14G、14D、14Hの太さは、凸状面122の頂部122Aよりも麓部122Bで細くなる。   Therefore, the thickness of the linear adhesives 14B, 14G, 14D, and 14H along the length direction (X direction) of the bobbin 120 is thinner at the flange portion 122B than the top portion 122A of the convex surface 122.

<加圧工程>
そして、加圧工程では、図5及び図6(A)(B)に示されるように、誘導加熱コイル110の中心に形成された空洞部分110A内に突出部73が位置するように、誘導加熱コイル110が配置面72Aに配置される。次に、図6(C)に示されるように、配置面72Aに配置された誘導加熱コイル110上に、凸部125が突出部73に対向(接触)するように、ボビン120が配置される。
<Pressurization process>
In the pressurizing step, as shown in FIGS. 5 and 6A and 6B, induction heating is performed such that the protrusion 73 is positioned in the hollow portion 110A formed at the center of the induction heating coil 110. The coil 110 is arranged on the arrangement surface 72A. Next, as shown in FIG. 6C, the bobbin 120 is arranged on the induction heating coil 110 arranged on the arrangement surface 72 </ b> A so that the convex part 125 faces (contacts) the protruding part 73. .

次に、図6(D)に示されるように、ボビン120の凹状面124が押し部材76によって、誘導加熱コイル110へ押される。これにより、突出部73が凸部125で押されて、開口71内の退避位置へ退避すると共に、接着剤14が塗布された凸状面122に誘導加熱コイル110が加圧される。なお、図6(C)(D)においては、ボビン120の張出部127の図示を省略している。   Next, as shown in FIG. 6D, the concave surface 124 of the bobbin 120 is pushed to the induction heating coil 110 by the pushing member 76. As a result, the protrusion 73 is pushed by the protrusion 125 and retreats to the retreat position in the opening 71, and the induction heating coil 110 is pressed against the convex surface 122 coated with the adhesive 14. 6C and 6D, illustration of the overhanging portion 127 of the bobbin 120 is omitted.

このように、接着剤14が塗布された凸状面122に誘導加熱コイル110が加圧されることで、誘導加熱コイル110がボビン120の凸状面122に接着される。   In this way, the induction heating coil 110 is pressed against the convex surface 122 to which the adhesive 14 is applied, whereby the induction heating coil 110 is bonded to the convex surface 122 of the bobbin 120.

そして、磁路形成部材112をボビン120に取り付けることで(図1参照)、誘導加熱装置100が製造される。   And the induction heating apparatus 100 is manufactured by attaching the magnetic path formation member 112 to the bobbin 120 (refer FIG. 1).

(本実施形態に係る作用)
本実施形態では、ボビン120の長さ方向(X方向)に沿った線状の接着剤14B、14G、14D、14Hの太さは、凸状面122の頂部122Aよりも麓部122Bで細い。このため、誘導加熱コイル110がボビン120の凸状面122に加圧されて、接着剤14B、14G、14D、14Hが押し広げられた際に、接着剤14B、14G、14D、14Hは、頂部122Aよりも麓部122Bで広がりにくい。
(Operation according to this embodiment)
In the present embodiment, the thickness of the linear adhesives 14 </ b> B, 14 </ b> G, 14 </ b> D, 14 </ b> H along the length direction (X direction) of the bobbin 120 is narrower at the flange portion 122 </ b> B than the top portion 122 </ b> A of the convex surface 122. For this reason, when the induction heating coil 110 is pressed against the convex surface 122 of the bobbin 120 and the adhesives 14B, 14G, 14D, 14H are spread out, the adhesives 14B, 14G, 14D, 14H It is harder to spread at the flange 122B than at 122A.

したがって、本実施形態では、接着剤14B、14G、14D、14Hの太さが、凸状面122の頂部122Aと麓部122Bとで同じである場合に比べ、凸状面122に塗布された接着剤14が麓部122Bで、張出部127へはみ出しにくい。   Therefore, in this embodiment, the adhesives 14B, 14G, 14D, and 14H are bonded to the convex surface 122 as compared with the case where the thicknesses of the top portion 122A and the flange portion 122B of the convex surface 122 are the same. It is difficult for the agent 14 to protrude from the overhanging portion 127 by the flange portion 122B.

このように、張出部127への接着剤14のはみ出しが抑制されるので、張出部127へはみ出して固化した接着剤14によって、磁路形成部材112がボビン120に対して位置ずれした状態で張出部127に取り付けられることが抑制される。また、磁路形成部材112が位置ずれした状態で張出部127に取り付けることを防止するために、磁路形成部材112をボビン120に取り付ける前に行うはみ出した接着剤14のボビン120からの除去作業も不要となる。   As described above, since the protrusion of the adhesive 14 to the overhanging portion 127 is suppressed, the magnetic path forming member 112 is displaced with respect to the bobbin 120 by the adhesive 14 that protrudes into the overhanging portion 127 and solidifies. The attachment to the overhanging portion 127 is suppressed. Further, in order to prevent the magnetic path forming member 112 from being attached to the overhanging portion 127 in a misaligned state, the protruding adhesive 14 is removed from the bobbin 120 before the magnetic path forming member 112 is attached to the bobbin 120. Work is also unnecessary.

また、本実施形態では、接着剤14B、14G、14D、14H同士の間隔は、凸状面122の頂部122Aよりも麓部122Bで狭い。このため、接着剤14が塗布されていない部分の面積が、頂部122Aよりも麓部122Bで小さい。したがって、接着剤14の太さが麓部122Bで細く、接着剤14が加圧された際に広がりにくくても、接着剤14の凸状面122の麓部122Bでの抜け(接着剤が塗布されていない部分が形成されること)が抑制される。   In the present embodiment, the distance between the adhesives 14B, 14G, 14D, and 14H is narrower at the flange 122B than at the top 122A of the convex surface 122. For this reason, the area of the portion where the adhesive 14 is not applied is smaller at the flange portion 122B than at the top portion 122A. Therefore, even if the thickness of the adhesive 14 is thin at the flange 122B and it is difficult to spread when the adhesive 14 is pressurized, the adhesive 14 is removed at the flange 122B of the convex surface 122 (the adhesive is applied). The formation of a portion that is not performed) is suppressed.

すなわち、本実施形態では、接着剤14B、14G、14D、14H同士の間隔が、凸状面122の頂部122Aと麓部122Bとで同じである場合に比べ、凸状面122に塗布された接着剤14の麓部122Bでの抜けが抑制される。このように、凸状面122に塗布された接着剤14の麓部122Bでの抜けが抑制されるので、誘導加熱コイル110の凸状面122への接着不良が抑制される。   That is, in the present embodiment, the adhesive 14B, 14G, 14D, and 14H are bonded to the convex surface 122 as compared with the case where the distance between the top portion 122A and the flange portion 122B of the convex surface 122 is the same. The agent 14 is prevented from coming off at the flange 122B. As described above, the adhesive 14 applied to the convex surface 122 is suppressed from coming off at the flange portion 122B, so that poor adhesion of the induction heating coil 110 to the convex surface 122 is suppressed.

また、本実施形態では、ボビン120の凸部125周りに接着剤14を周回させて、凸状面122に、一筆書きで接着剤14を塗布する。   In this embodiment, the adhesive 14 is circulated around the convex portion 125 of the bobbin 120, and the adhesive 14 is applied to the convex surface 122 with a single stroke.

このため、塗布装置20における1回の塗布動作で接着剤14が塗布される。すなわち、塗布装置20におけるディスペンサー22の駆動及び駆動停止の制御が1回で済む。   For this reason, the adhesive 14 is applied by one application operation in the application apparatus 20. In other words, the dispenser 22 can be driven and stopped only once in the coating apparatus 20.

(第1変形例)
接着剤14は、図7に示されるように塗布してもよい。図7に示す塗布パターンでは、接着剤14が、各周回ごとに枠状に塗布されている。図7に示す塗布パターンにおいても、直動装置60によるボビン120の直動量及び、回転装置50によるボビン120の回転量を制御することで、1周目の接着剤14と2周目の接着剤14との間隔が最も広く、2周目、3周目、4周目及び5周目と周回するごとに、徐々に間隔が狭くされる。
(First modification)
The adhesive 14 may be applied as shown in FIG. In the application pattern shown in FIG. 7, the adhesive 14 is applied in a frame shape for each turn. Also in the coating pattern shown in FIG. 7, by controlling the linear movement amount of the bobbin 120 by the linear motion device 60 and the rotation amount of the bobbin 120 by the rotation device 50, the first round adhesive 14 and the second round adhesive are controlled. 14 is the widest, and the intervals are gradually narrowed every time the second, third, fourth, and fifth turns.

従って、ボビン120の長さ方向(X方向)に沿った線状の接着剤14B、14G、14D、14H同士の間隔は、凸状面122の頂部122Aよりも麓部122Bで狭くなっている。   Accordingly, the distance between the linear adhesives 14B, 14G, 14D, and 14H along the length direction (X direction) of the bobbin 120 is narrower at the flange portion 122B than at the top portion 122A of the convex surface 122.

また、直動装置60によるボビン120の直動速度及び、回転装置50によるボビン120の回転速度は、1周目における接着剤14の塗布動作よりも、2周目における接着剤14の塗布動作で速く、2周目、3周目、4周目及び5周目と周回するごとに徐々に速くなる。これにより、接着剤14の太さは、1周目で最も太く、2周目、3周目、4周目及び5周目と周回するごとに、徐々に細くなる。従って、ボビン120の長さ方向(X方向)に沿った線状の接着剤14B、14G、14D、14Hの太さは、凸状面122の頂部122Aよりも麓部122Bで細くなる。   Further, the linear motion speed of the bobbin 120 by the linear motion device 60 and the rotational speed of the bobbin 120 by the rotation device 50 are greater in the coating operation of the adhesive 14 in the second round than in the coating operation of the adhesive 14 in the first round. It is faster and gradually increases with each lap of the second, third, fourth and fifth laps. As a result, the thickness of the adhesive 14 is the largest in the first round, and gradually decreases with each round of the second, third, fourth, and fifth rounds. Therefore, the thickness of the linear adhesives 14B, 14G, 14D, and 14H along the length direction (X direction) of the bobbin 120 is thinner at the flange portion 122B than the top portion 122A of the convex surface 122.

このように、第1変形例では、ボビン120の凸部125周りに接着剤14を周回させて、凸状面122に接着剤14を塗布する。このため、一方向に沿った線状の接着剤でのみ塗布される場合に比べ、塗布装置20における1回の塗布動作で塗布される範囲が広くなる。したがって、一方向に沿った線状の接着剤でのみ塗布される場合に比べ、塗布装置20におけるディスペンサー22の駆動及び駆動停止の制御する回数が少なくされる。   As described above, in the first modification, the adhesive 14 is circulated around the convex portion 125 of the bobbin 120 and the adhesive 14 is applied to the convex surface 122. For this reason, compared with the case where it apply | coats only with the linear adhesive agent along one direction, the range apply | coated by one application | coating operation | movement in the coating device 20 becomes wide. Therefore, the number of times of controlling the driving and stopping of the dispenser 22 in the coating device 20 is reduced as compared with the case where the coating is performed only with the linear adhesive along one direction.

(第2変形例)
接着剤14は、図8に示されるように塗布してもよい。図8に示す塗布パターンでは、ボビン120の長さ方向(X方向)に沿った線状の接着剤14のみで形成されている。
(Second modification)
The adhesive 14 may be applied as shown in FIG. In the coating pattern shown in FIG. 8, it is formed only by the linear adhesive 14 along the length direction (X direction) of the bobbin 120.

図8に示す塗布パターンにおいても、回転装置50によるボビン120の回転量を制御することで、線状の接着剤14同士の間隔は、凸状面122の頂部122Aよりも麓部122Bで狭くされる。   Also in the coating pattern shown in FIG. 8, by controlling the amount of rotation of the bobbin 120 by the rotating device 50, the interval between the linear adhesives 14 is made narrower at the flange 122 </ b> B than the top 122 </ b> A of the convex surface 122. The

また、直動装置60によるボビン120の直動速度を制御することで、線状の接着剤14の太さが、凸状面122の頂部122Aよりも麓部122Bで細くなっている。   Further, by controlling the linear motion speed of the bobbin 120 by the linear motion device 60, the thickness of the linear adhesive 14 is thinner at the flange portion 122 </ b> B than the top portion 122 </ b> A of the convex surface 122.

(他の変形例)
本実施形態では、定着装置200に適用された誘導加熱装置100について説明したが、これに限られず、誘導加熱装置100としては、他の装置に適用してもよい。
(Other variations)
In this embodiment, the induction heating device 100 applied to the fixing device 200 has been described. However, the present invention is not limited to this, and the induction heating device 100 may be applied to other devices.

本実施形態では、ディスペンサー22が定位置でボビン120へ接着剤14を吐出すると共に、回転装置50及び直動装置60によって、ボビン120を移動させることで、ボビン120の凸状面122に接着剤14を塗布していたが、これに限られない。例えば、ボビン120を移動させることに替えて、又は、加えて、ディスペンサー22を移動させて凸状面122に接着剤14を塗布する構成であってもよい。   In this embodiment, the dispenser 22 discharges the adhesive 14 to the bobbin 120 at a fixed position, and the bobbin 120 is moved by the rotating device 50 and the linear motion device 60, whereby the adhesive is applied to the convex surface 122 of the bobbin 120. However, the present invention is not limited to this. For example, instead of or in addition to moving the bobbin 120, the dispenser 22 may be moved to apply the adhesive 14 to the convex surface 122.

また、本実施形態では、直動装置60によるボビン120の直動速度及び、回転装置50によるボビン120の回転速度を制御することで、接着剤14の太さを変化させていたが、これに限られない。例えば、ボビン120の直動速度及び回転速度の制御に替えて、又は、加えて、ディスペンサー22からの吐出量を変えることで、接着剤の太さを変化させる構成であってもよい。   In this embodiment, the thickness of the adhesive 14 is changed by controlling the linear motion speed of the bobbin 120 by the linear motion device 60 and the rotational speed of the bobbin 120 by the rotation device 50. Not limited. For example, the thickness of the adhesive may be changed by changing the discharge amount from the dispenser 22 instead of or in addition to the control of the linear motion speed and the rotation speed of the bobbin 120.

また、接着剤14の塗布パターンとしては、前述の本実施形態の塗布パターン(図4に示すパターン)、第1変形例の塗布パターン(図7に示すパターン)及び第2変形例の塗布パターン(図8に示すパターン)に限られない。接着剤14の塗布パターンとしては、例えば、つづら折り状に接着剤14を塗布する塗布パターンであってもよい。つづら折り状の塗布パターンの場合でも、一筆書きで接着剤14を塗布することが可能である。   Also, as the application pattern of the adhesive 14, the application pattern of the present embodiment (pattern shown in FIG. 4), the application pattern of the first modification (pattern shown in FIG. 7), and the application pattern of the second modification ( It is not limited to the pattern shown in FIG. The application pattern of the adhesive 14 may be, for example, an application pattern in which the adhesive 14 is applied in a zigzag manner. Even in the case of a zigzag application pattern, the adhesive 14 can be applied with a single stroke.

また、本実施形態では、接着剤14を内周側から外周側へ向かうようにうず巻状に周回させて塗布したが、これに限られず、接着剤14を外周側から内周側へ向かうようにうず巻状に周回させて塗布してもよい。   In the present embodiment, the adhesive 14 is spirally wound and applied from the inner peripheral side to the outer peripheral side. However, the present invention is not limited to this, and the adhesive 14 is directed from the outer peripheral side to the inner peripheral side. You may make it wrap around in a spiral form and apply | coat.

本実施形態では、凸部125に対する−X方向側及びX方向側に複数配置されたY方向に沿った線状の接着剤14(接着剤14C、14Eを含む)においても、接着剤14同士の間隔が、外周側へ周回するごとに徐々に狭くなっているが、この構成に限られない。凸部125に対する−X方向側及びX方向側に複数配置されたY方向に沿った線状の接着剤14については、接着剤14同士の間隔が同じであってもよいし、外周側へ周回するごとに徐々に広くなってもよい。   In the present embodiment, even in the linear adhesives 14 (including the adhesives 14C and 14E) along the Y direction that are arranged in plural on the −X direction side and the X direction side with respect to the convex portion 125, The interval is gradually narrowed every time it goes around to the outer peripheral side, but is not limited to this configuration. For the linear adhesives 14 along the Y direction that are arranged on the −X direction side and the X direction side with respect to the convex portion 125, the distance between the adhesives 14 may be the same, or the outer circumference side may be circulated. You may gradually widen as you do.

本発明は、上記の実施形態に限るものではなく、その主旨を逸脱しない範囲内において種々の変形、変更、改良が可能である。例えば、上記に示した変形例は、適宜、複数を組み合わせて構成してもよい。   The present invention is not limited to the above-described embodiment, and various modifications, changes, and improvements can be made without departing from the spirit of the present invention. For example, the modification examples described above may be appropriately combined.

10 製造装置
14 接着剤
20 塗布装置
70 加圧装置
100 誘導加熱装置(加熱部材の一例)
110 誘導加熱コイル(コイルの一例)
120 ボビン(本体の一例)
122 凸状面
122A 頂部
122B 麓部
DESCRIPTION OF SYMBOLS 10 Manufacturing apparatus 14 Adhesive 20 Application | coating apparatus 70 Pressurizing apparatus 100 Induction heating apparatus (an example of a heating member)
110 Induction heating coil (an example of a coil)
120 bobbins (an example of the main body)
122 convex surface 122A top 122B collar

Claims (6)

一方向に延びる本体に形成され該一方向に対する垂直方向の断面が円弧状に湾曲する凸状面に、該一方向に沿った線状の接着剤が該凸状面の頂部側から麓部側へ間隔をあけて複数配置されるように接着剤を塗布する工程であって、該接着剤は、太さが該頂部よりも該麓部で細くかつ該間隔が該頂部よりも該麓部で狭い該工程と、
該接着剤が塗布された凸状面にコイルを加圧する工程と、
を有する加熱部材の製造方法。
A convex surface formed in a main body extending in one direction and having a cross section perpendicular to the one direction curved in an arc shape, and a linear adhesive along the one direction from the top side of the convex surface to the buttock side A step of applying an adhesive such that a plurality of the adhesives are arranged at a distance from each other, wherein the adhesive is thinner at the collar than at the top and the gap is at the collar at the collar more than the top. The narrow process;
Pressing the coil onto the convex surface coated with the adhesive;
The manufacturing method of the heating member which has this.
前記接着剤を塗布する工程では、前記凸状面上で周回するように前記接着剤を塗布する請求項1に記載の加熱部材の製造方法。   The method for manufacturing a heating member according to claim 1, wherein in the step of applying the adhesive, the adhesive is applied so as to circulate on the convex surface. 前記接着剤を塗布する工程では、一筆書きで前記接着剤を塗布する請求項1又は2に記載の加熱部材の製造方法。   The manufacturing method of the heating member according to claim 1 or 2, wherein in the step of applying the adhesive, the adhesive is applied with a single stroke. 一方向に延びる本体に形成され該一方向に対する垂直方向の断面が円弧状に湾曲する凸状面に、該一方向に沿った線状の接着剤が該凸状面の頂部から麓部へ間隔をあけて複数配置されるように接着剤を塗布する塗布装置であって、該接着剤は、太さが頂部よりも麓部で細く、かつ、該間隔が該頂部よりも該麓部で狭い塗布装置と、
該接着剤が塗布された凸状面に該コイルを加圧する加圧装置と、
を有する加熱部材の製造装置。
A convex surface formed in a main body extending in one direction and having a cross section perpendicular to the one direction curved in an arc shape, and a linear adhesive along the one direction is spaced from the top of the convex surface to the heel portion A coating apparatus that applies an adhesive so that a plurality of the adhesives are arranged with a gap between each other, wherein the adhesive is thinner at the butt than the top and the interval is narrower at the butt than the top A coating device;
A pressurizing device for pressurizing the coil onto the convex surface coated with the adhesive;
An apparatus for manufacturing a heating member.
前記塗布装置は、前記凸状面上で周回するように前記接着剤を塗布する請求項4に記載の加熱部材の製造装置。   The said coating apparatus is a manufacturing apparatus of the heating member of Claim 4 which apply | coats the said adhesive so that it may circulate on the said convex surface. 前記塗布装置は、一筆書きで前記接着剤を塗布する請求項4又は5に記載の加熱部材の製造装置。   The said coating apparatus is a manufacturing apparatus of the heating member of Claim 4 or 5 which apply | coats the said adhesive agent with one stroke drawing.
JP2015009595A 2015-01-21 2015-01-21 Heating member manufacturing method and heating member manufacturing apparatus Expired - Fee Related JP6394412B2 (en)

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US20080149621A1 (en) * 2006-11-30 2008-06-26 Konica Minolta Business Technologies, Inc. Induction heating unit, fixing device and method for attaching coil for induction heating unit
JP2009279538A (en) * 2008-05-23 2009-12-03 Duplo Seiko Corp Foil transfer method and foil transfer apparatus
JP2010231096A (en) * 2009-03-27 2010-10-14 Fuji Xerox Co Ltd Fixing device and image forming device
JP2012118391A (en) * 2010-12-02 2012-06-21 Konica Minolta Business Technologies Inc Induction heat unit, fixing device, and image forming apparatus

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004167432A (en) * 2002-11-21 2004-06-17 Shin Etsu Polymer Co Ltd Adhesive coater and adhesive coating method
JP2007036074A (en) * 2005-07-29 2007-02-08 Toshiba Corp Method for manufacturing semiconductor device
US20080149621A1 (en) * 2006-11-30 2008-06-26 Konica Minolta Business Technologies, Inc. Induction heating unit, fixing device and method for attaching coil for induction heating unit
JP2009279538A (en) * 2008-05-23 2009-12-03 Duplo Seiko Corp Foil transfer method and foil transfer apparatus
JP2010231096A (en) * 2009-03-27 2010-10-14 Fuji Xerox Co Ltd Fixing device and image forming device
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