JP2016131931A - Coating jig - Google Patents

Coating jig Download PDF

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Publication number
JP2016131931A
JP2016131931A JP2015008241A JP2015008241A JP2016131931A JP 2016131931 A JP2016131931 A JP 2016131931A JP 2015008241 A JP2015008241 A JP 2015008241A JP 2015008241 A JP2015008241 A JP 2015008241A JP 2016131931 A JP2016131931 A JP 2016131931A
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Prior art keywords
jig
coating
painting
coated
rail
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曜 山▲崎▼
Akira Yamazaki
曜 山▲崎▼
広之 青木
Hiroyuki Aoki
広之 青木
和田 聡
Satoshi Wada
聡 和田
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JFE Metal Products and Engineering Inc
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JFE Metal Products and Engineering Inc
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Priority to JP2015008241A priority Critical patent/JP2016131931A/en
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Abstract

PROBLEM TO BE SOLVED: To provide a coating jig which can hook many coating objects at once on a coating line rail and facilitate the work of removing coated objects performed outside the coating line.SOLUTION: A coating jig for hooking many copings 6 as coating objects on a coating line rail 7 consists of a jig body 1 consisting of a pair of parallel muntins 2 and a plurality of horizontal rails 3 fixed in parallel with each other between the muntins 2 and stoppers 4 stretched in parallel with the horizontal rails 3 between muntins 2 between horizontal rails 3. Copings 6 are hooked on the horizontal rails 3 via hooks 5 with predetermined intervals, and the topmost horizontal rail 3a is hooked on the rail 7, and the copings 6 come into contact with stoppers 4 when the jig body 1 s tilted horizontally after coating ends.SELECTED DRAWING: Figure 1

Description

この発明は、塗装用治具、特に、一度に多数の被塗装品を塗装ラインのレールに掛けることができ、しかも、塗装ライン外において行う、塗装終了後の被塗装品の取り外し作業が容易に行える塗装用治具に関するものである。   The present invention can apply a coating jig, in particular, a large number of objects to be coated at once to the rails of the painting line, and also facilitates the work of removing the objects to be painted after the painting is completed outside the painting line. The present invention relates to a paint jig that can be used.

被塗装品を塗装ラインのレールに掛けるための塗装用治具の一例を、図面を参照しながら説明する。以下、この塗装用治具を従来塗装用治具という。   An example of a coating jig for hanging the article to be coated on the rail of the coating line will be described with reference to the drawings. Hereinafter, this painting jig is referred to as a conventional painting jig.

以下、従来塗装用治具により、被塗装品としての、高欄の笠木を塗装ラインで塗装する場合を例にあげて説明する。なお、笠木とは、高欄の端部を塞ぐための鋼板製部材である。   In the following, a case where a handrail as a product to be coated is coated with a conventional painting jig on a painting line will be described as an example. In addition, coping is a steel plate member for closing the end of the railing.

図5は、従来塗装用治具を示す正面図、図6は、従来塗装用治具に掛けられた笠木を示す斜視図である。   FIG. 5 is a front view showing a conventional painting jig, and FIG. 6 is a perspective view showing a headboard hung on the conventional painting jig.

図5および図6に示すように、従来塗装用治具は、塗装ラインのレールに掛けられる係止部11aが上端に形成された棒状の治具本体11と、治具本体11にその長手方向に間隔をあけて固定された、先端に笠木12が掛けられるフック13aが上向きに形成された複数本の係止部材13とからなっている。   As shown in FIGS. 5 and 6, the conventional painting jig includes a rod-shaped jig body 11 having a locking portion 11 a that is hung on a rail of a painting line at the upper end, and the longitudinal direction of the jig body 11. And a plurality of locking members 13 with hooks 13a, which are fixed upwardly and on which the caps 12 are hung, formed upward.

上記従来塗装用治具により笠木12を塗装ラインに乗せて塗装するには、係止部材13のフック13aを笠木12に形成された開口12aに通して、笠木12を治具本体11に掛ける。   In order to apply the cap 12 to the coating line using the conventional coating jig, the hook 13 a of the locking member 13 is passed through the opening 12 a formed in the cap 12 and the cap 12 is hung on the jig main body 11.

次いで、このようにして、複数個の笠木12が掛けられた従来塗装用治具を、その治具本体11のフック11aを塗装ラインのレールに掛けることによって、塗装ラインに乗せる。   Next, the conventional coating jig on which the plurality of headboards 12 are hung in this manner is placed on the painting line by hanging the hook 11a of the jig body 11 on the rail of the painting line.

そして、笠木12の塗装が終了したら、従来塗装用治具を人手によって塗装ラインのレールから離脱させ、塗装ライン外にて治具本体11から塗装が終了した笠木12を手で取り外す。   When the coating of the caps 12 is completed, the conventional coating jig is manually detached from the rails of the coating line, and the coated caps 12 are removed from the jig main body 11 by hand outside the coating line.

このようにして、従来塗装用治具により笠木12に塗装が施される。   In this manner, the headboard 12 is painted by the conventional painting jig.

なお、ここでは、被塗装品として、笠木12を例にあげたが、係止部材13のフック13aに掛けられる程度の大きさの被塗装品であれば、笠木12以外の被塗装品であっても同様に塗装することができる。   Here, the caps 12 are taken as an example of the products to be coated. However, any products other than the caps 12 may be coated as long as the products can be hung on the hooks 13 a of the locking members 13. But it can be painted in the same way.

上述した従来塗装用治具によれば、一度に複数個の被塗装品に塗装ラインのレールに掛けことができるが、以下のような問題があった。   According to the above-mentioned conventional jig for painting, a plurality of articles to be coated can be hung on the rail of the painting line at a time, but there are the following problems.

(a)従来塗装用治具の治具本体11は、棒状をなし、笠木12は、治具本体11に縦一列に掛けられるので、一本の従来塗装用治具に掛けられる笠木12の数は限られる(図5に示す例では、5本)。この結果、従来塗装用治具の一本当たりの塗装効率が悪い。   (A) Since the jig main body 11 of the conventional coating jig has a rod shape and the caps 12 are hung in a vertical line on the jig main body 11, the number of the caps 12 to be hung on a single conventional coating jig. Is limited (5 in the example shown in FIG. 5). As a result, the coating efficiency per one conventional coating jig is poor.

(b)塗装が終了した笠木12を従来塗装用治具から取り外すには、複数個の笠木12が掛けられた従来塗装用治具を塗装ラインのレールから離脱させ、塗装ライン外にて治具本体11から塗装終了後の笠木12を手で取り外すが、一つの従来塗装用治具に掛けられた被塗装品の数は少ないので、従来塗装用治具を数多く塗装ラインに掛けるため、従来塗装用治具を塗装ラインから離脱させる間隔が短い。また、塗装ラインから離脱させた従来塗装用治具から笠木12を取り外す作業を前記離脱作業と人手によって同時に行う必要があるため、作業が煩雑となる。   (B) To remove the caps 12 that have been painted from the conventional coating jig, the conventional coating jigs on which a plurality of the caps 12 are hung are detached from the rails of the coating line, and the jigs are moved outside the coating line. Remove the cap 12 after painting from the main body 11 by hand, but since there are only a small number of products to be coated on one conventional coating jig, the conventional coating is applied to many coating jigs on the painting line. The interval for removing the jig from the painting line is short. Further, since it is necessary to simultaneously remove the headboard 12 from the conventional painting jig that has been detached from the painting line by the separation work and manually, the work becomes complicated.

従って、この発明の目的は、一度に多数の被塗装品を塗装ラインのレールに掛けることができ、しかも、塗装ライン外において行う、塗装終了後の被塗装品の取り外し作業が容易に行える塗装用治具を提供することにある。   Therefore, the object of the present invention is to apply a large number of articles to be painted to the rail of the painting line at one time, and to easily remove the article to be painted after the painting is completed outside the painting line. To provide a jig.

この発明は、上記目的を達成するためになされたものであって、下記を特徴とする。   The present invention has been made to achieve the above object, and is characterized by the following.

請求項1に記載の発明は、多数の被塗装品を塗装ラインのレールに掛けるための塗装用治具において、一対の平行な縦桟と、前記縦桟間に互いに平行に固定された複数本の横桟とからなる治具本体と、前記横桟間における前記縦桟間に、前記横桟と平行に張り渡されたストッパーとからなり、前記被塗装品は、フックを介して前記横桟に所定の間隔をあけて掛けられ、最上段の前記横桟は、前記レールに掛けられ、前記被塗装品は、塗装終了後、前記治具本体を水平に倒した際に、前記ストッパーに当接することに特徴を有するものである。   The invention according to claim 1 is a painting jig for hanging a large number of articles to be coated on a rail of a painting line, and a plurality of parallel bars fixed in parallel between the pair of vertical bars. A jig body composed of a horizontal beam and a stopper extending in parallel with the horizontal beam between the vertical beams between the horizontal beams, and the article to be coated is connected to the horizontal beam via a hook. The horizontal rail at the uppermost stage is hung on the rail, and the article to be coated hits the stopper when the jig body is tilted horizontally after the painting is finished. It is characterized by touching.

請求項2に記載の発明は、請求項1に記載の発明において、前記フックは、S字状に形成され、上端は、前記横桟に掛けられ、下端は、前記被塗装品に掛けられることに特徴を有するものである。   The invention according to claim 2 is the invention according to claim 1, wherein the hook is formed in an S shape, an upper end is hung on the horizontal rail, and a lower end is hung on the article to be coated. It has the characteristics.

請求項3に記載の発明は、請求項1または2に記載の発明において、前記被塗装品は、前記フックが通される開口が形成されていることに特徴を有するものである。   The invention described in claim 3 is characterized in that, in the invention described in claim 1 or 2, the article to be coated is formed with an opening through which the hook is passed.

請求項4に記載の発明は、請求項1から3の何れか1つに記載の発明において、前記被塗装品は、高欄の笠木からなることに特徴を有するものである。   The invention according to claim 4 is characterized in that, in the invention according to any one of claims 1 to 3, the article to be coated is made of a balustrade of a balustrade.

この発明によれば、塗装用治具がユニット化されているので、複数本の横桟の各々に被塗装品を掛けることができ、一度に多数の被塗装品を塗装ラインのレールに掛けることができる。この結果、塗装用治具の一台当たりの塗装効率が高い。   According to the present invention, since the painting jig is unitized, it is possible to hang the article to be coated on each of the plurality of horizontal rails, and to hang a large number of objects to be coated on the rail of the painting line at one time. Can do. As a result, the coating efficiency per unit of the coating jig is high.

また、塗装用治具は、塗装終了後、塗装ライン内で水平に倒されることにより、自動にて塗装ライン外に離脱される。この後、塗装ライン外にて被塗装品の塗装用治具から取り外し作業ができるため、作業効率が向上する。   The painting jig is automatically detached from the painting line by being tilted horizontally in the painting line after the painting is completed. Thereafter, the work efficiency can be improved because the work can be removed from the paint jig for painting the product outside the paint line.

この発明によれば、一つの塗装用治具に多数の被塗装品が掛けられるようにユニット化されているので、レールに掛けられた塗装用治具係止部の間隔は長い。この結果、余裕を持って塗装用治具を塗装ラインのレールから離脱されるため、被塗装品の塗装用治具から取り外しについても余裕を持って作業できる。   According to the present invention, since the unit is formed so that a large number of articles to be coated can be hung on a single coating jig, the interval between the coating jig locking portions hung on the rail is long. As a result, the coating jig is detached from the rail of the painting line with a margin, so that the work can be performed with a margin for removing the coated article from the coating jig.

この発明によれば、塗装用治具がユニット化されており、水平に倒された状態にて、被塗装品を安定保持できるので、塗装ライン外の別作業で手による被塗装品の取り外し作業が容易に行える。   According to the present invention, the painting jig is unitized, and the article to be coated can be stably held in a state where it is tilted horizontally. Can be done easily.

また、この発明によれば、被塗装品は、塗装用治具が水平に倒された際に、ストッパーに当接するので、被塗装品は、被塗装品をフックから取り外しやすい状態に維持される。この点からも、手による被塗装品の取り外し作業が容易に行える。   Further, according to the present invention, the article to be coated comes into contact with the stopper when the painting jig is tilted horizontally, so that the article to be coated is maintained in a state in which the article to be coated can be easily detached from the hook. . Also from this point, the removal work of the article to be painted by hand can be easily performed.

笠木が掛けられた、この発明の塗装用治具を示す正面図である。It is a front view which shows the jig | tool for painting of this invention with which the head was hung. 笠木が掛けられた、この発明の塗装用治具を示す側面図である。It is a side view which shows the jig | tool for painting of this invention with which the head was hung. この発明の塗装用治具に使用するフックを示す正面図である。It is a front view which shows the hook used for the jig | tool for painting of this invention. 笠木が掛けられた、この発明の塗装用治具が水平に倒された状態を示す側面図である。It is a side view which shows the state in which the jig for coating of this invention with which the scab was hung was fallen down horizontally. 従来塗装用治具を示す正面図である。It is a front view which shows the jig | tool for conventional coating. 従来塗装用治具に掛けられた笠木を示す斜視図である。It is a perspective view which shows the headboard hung on the jig | tool for coating conventionally.

この発明の塗装用治具の一実施態様を、被塗装品として高欄の笠木を例にあげて、図面を参照しながら説明する。   An embodiment of a coating jig according to the present invention will be described with reference to the drawings, taking a balustrade as an example to be coated.

なお、被塗装品としては、後述する横桟に掛けられる程度の大きさの被塗装品であれば、笠木以外の被塗装品であっても良いことは勿論である。   Of course, the article to be coated may be an article to be coated other than the headboard as long as it is a article to be coated on a horizontal rail described later.

図1は、笠木が掛けられた、この発明の塗装用治具を示す正面図、図2は、笠木が掛けられた、この発明の塗装用治具を示す側面図である。   FIG. 1 is a front view showing a coating jig of the present invention on which a cap is hung, and FIG. 2 is a side view showing the coating jig of the present invention on which a cap is hung.

図1および図2において、1は、治具本体である。治具本体1は、一対の平行な縦桟2と、縦桟2間に互いに平行に固定された複数本(この例では、7本)の横桟3となっている。4は、横桟3間における縦桟2間に、横桟3と平行に張り渡されたストッパーである。ストッパー4は、棒材あるいはワイヤーからなっている。   In FIG. 1 and FIG. 2, 1 is a jig | tool main body. The jig body 1 is composed of a pair of parallel vertical bars 2 and a plurality of (in this example, seven) horizontal bars 3 fixed in parallel between the vertical bars 2. Reference numeral 4 denotes a stopper stretched in parallel with the horizontal beam 3 between the vertical beams 2 between the horizontal beams 3. The stopper 4 is made of a bar material or a wire.

5は、図3に示すように、S字状に形成されたフックである。被塗装品としての笠木6は、フック5を介して横桟3に所定の間隔をあけて掛けられる。すなわち、フック5の上端は、横桟3に掛けられ、下端は、笠木6に形成された開口6aに通され、これによって、笠木6は、横桟3に掛けられる。   Reference numeral 5 denotes a hook formed in an S shape as shown in FIG. The headboard 6 as the article to be coated is hung on the horizontal rail 3 through the hook 5 at a predetermined interval. That is, the upper end of the hook 5 is hung on the horizontal rail 3, and the lower end is passed through the opening 6 a formed in the headboard 6, whereby the headboard 6 is hung on the horizontal rail 3.

最上段の横桟3aには、係止部8が設けられ、治具本体1は、係止部8を介して塗装ラインのレール7(図1参照)に掛けられる。笠木6は、笠木6の塗装終了後、水平に倒されることにより、自動的にレール7から外され、その際、被塗装品は治具本体1のストッパー4に当接し、安定保持される。これによって、笠木6は、笠木6をフック5から取り外しやすい状態に維持される。この結果、手による笠木6の取り外し作業が容易に行える。   The uppermost horizontal rail 3 a is provided with a locking portion 8, and the jig body 1 is hung on the rail 7 (see FIG. 1) of the painting line via the locking portion 8. The cap 6 is automatically removed from the rail 7 by being tilted horizontally after the coating of the cap 6 is finished, and at that time, the article to be coated abuts against the stopper 4 of the jig body 1 and is stably held. Thereby, the headboard 6 is maintained in a state where the headboard 6 can be easily detached from the hook 5. As a result, it is possible to easily remove the headboard 6 by hand.

この発明の塗装用治具により笠木6を塗装ラインに乗せて塗装するには、治具本体1の、一本の横桟3にフック5を介して複数個(この例では、4個)の笠木6が掛けられた塗装用治具を塗装ラインのレール7に掛ける。   In order to place the headboard 6 on the painting line using the painting jig of the present invention and paint it, a plurality of (four in this example) of the jig main body 1 via the hook 5 on one horizontal rail 3. Hang the painting jig with the caps 6 on the rails 7 of the painting line.

笠木6の塗装終了後、塗装用治具は、水平に倒されることにより、塗装ラインから離脱し、ライン外に移動する。塗装用治具が水平に倒されると、図4に示すように、笠木6は、その背面がストッパー4に当接する。これによって、笠木6は、安定保持されフック5から取り外しやすい状態に維持される。この結果、手による笠木6の取り外し作業が容易に行える。   After finishing the coating of the headboard 6, the coating jig is detached from the coating line by moving down horizontally, and moves out of the line. When the painting jig is tilted horizontally, as shown in FIG. 4, the back surface of the headboard 6 comes into contact with the stopper 4. As a result, the headboard 6 is stably maintained and is easily removed from the hook 5. As a result, it is possible to easily remove the headboard 6 by hand.

このようにして、この発明の塗装用治具により笠木6に塗装が施される。   Thus, the cap 6 is coated with the coating jig of the present invention.

以上説明したように、この発明によれば、複数本の横桟3の各々に被塗装品としての笠木6を掛けることができるので、一度に多数の笠木6を塗装ラインのレール7に掛けることができる。この結果、塗装用治具の一台当たりの塗装効率が高い。   As described above, according to the present invention, the headboard 6 as the article to be coated can be hung on each of the plurality of horizontal rails 3, so that a large number of headboards 6 can be hung on the rail 7 of the painting line at a time. Can do. As a result, the coating efficiency per unit of the coating jig is high.

また、塗装用治具は、塗装終了後、水平に倒されることにより塗装ラインのレール7から自動的に外され、塗装ライン外に移動される。この結果、余裕を持って手による笠木6の取り外し作業が行える。   Further, the painting jig is automatically removed from the rail 7 of the painting line by being tilted horizontally after the painting is finished, and is moved out of the painting line. As a result, it is possible to remove the headboard 6 by hand with a margin.

また、この発明によれば、笠木6は、塗装用治具が水平に倒された際に、ストッパー4に当接するので、笠木6は、笠木6をフック5から取り外しやすい状態に維持される。この点からも、手による笠木6の取り外し作業が容易に行える。   Further, according to the present invention, the headboard 6 abuts against the stopper 4 when the coating jig is tilted horizontally, so that the headboard 6 is maintained in a state in which the headboard 6 can be easily detached from the hook 5. Also from this point, the operation of removing the headboard 6 by hand can be easily performed.

1:治具本体
2:縦桟
3:横桟
3a:最上段の横桟
4:ストッパー
5:フック
6:笠木
6a:開口
7:レール
8:係止部
11:治具本体
11a:係止部
12:笠木
12a:開口
13:係止部材
13a:フック
1: Jig body 2: Vertical beam 3: Horizontal beam 3a: Top horizontal beam 4: Stopper 5: Hook 6: Kasagi 6a: Opening 7: Rail 8: Locking part 11: Jig body 11a: Locking part 12: Kasagi 12a: Opening 13: Locking member 13a: Hook

Claims (4)

多数の被塗装品を塗装ラインのレールに掛けるための塗装用治具において、
一対の平行な縦桟と、前記縦桟間に互いに平行に固定された複数本の横桟とからなる治具本体と、前記横桟間における前記縦桟間に、前記横桟と平行に張り渡されたストッパーとからなり、前記被塗装品は、フックを介して前記横桟に所定の間隔をあけて掛けられ、最上段の前記横桟は、前記レールに掛けられ、前記被塗装品は、塗装終了後、前記治具本体を水平に倒した際に、前記ストッパーに当接することを特徴とする塗装用治具。
In the painting jig to hang a large number of objects to be painted on the rail of the painting line,
A jig body composed of a pair of parallel vertical bars and a plurality of horizontal bars fixed in parallel to each other between the vertical bars, and between the vertical bars between the horizontal bars, is stretched in parallel with the horizontal bars. The article to be coated is hung on the horizontal beam via a hook at a predetermined interval, the uppermost horizontal beam is hung on the rail, and the article to be coated is The coating jig, which comes into contact with the stopper when the jig body is tilted horizontally after finishing the painting.
前記フックは、S字状に形成され、上端は、前記横桟に掛けられ、下端は、前記被塗装品に掛けられることを特徴とする、請求項1に記載の塗装用治具。   2. The coating jig according to claim 1, wherein the hook is formed in an S shape, an upper end is hung on the horizontal rail, and a lower end is hung on the article to be coated. 前記被塗装品は、前記フックが通される開口が形成されていることを特徴とする、請求項1または2に記載の塗装用治具。   The coating jig according to claim 1, wherein the article to be coated is formed with an opening through which the hook is passed. 前記被塗装品は、高欄の笠木からなることを特徴とする、請求項1から3の何れか1つに記載の塗装用治具。   4. The coating jig according to claim 1, wherein the article to be coated is made of a balustrade.
JP2015008241A 2015-01-20 2015-01-20 Coating jig Pending JP2016131931A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111686967A (en) * 2019-03-13 2020-09-22 成都飞机工业(集团)有限责任公司 Part sprays paint and hangs and spouts frock

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111686967A (en) * 2019-03-13 2020-09-22 成都飞机工业(集团)有限责任公司 Part sprays paint and hangs and spouts frock

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