JP2016115510A - Electrical line, shield wire and multicore cable using it - Google Patents

Electrical line, shield wire and multicore cable using it Download PDF

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JP2016115510A
JP2016115510A JP2014252781A JP2014252781A JP2016115510A JP 2016115510 A JP2016115510 A JP 2016115510A JP 2014252781 A JP2014252781 A JP 2014252781A JP 2014252781 A JP2014252781 A JP 2014252781A JP 2016115510 A JP2016115510 A JP 2016115510A
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electric wire
insulating layer
conductor
layer
covering
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堀 賢治
Kenji Hori
賢治 堀
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Sumitomo Electric Industries Ltd
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Sumitomo Electric Industries Ltd
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Priority to JP2014252781A priority Critical patent/JP2016115510A/en
Priority to CN201510926444.2A priority patent/CN105702357B/en
Publication of JP2016115510A publication Critical patent/JP2016115510A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • H01B7/24Devices affording localised protection against mechanical force or pressure
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • H01B3/44Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins
    • H01B3/441Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins from alkenes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B5/00Non-insulated conductors or conductive bodies characterised by their form
    • H01B5/08Several wires or the like stranded in the form of a rope
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • H01B7/182Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring comprising synthetic filaments
    • H01B7/183Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring comprising synthetic filaments forming part of an outer sheath
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • H01B7/1875Multi-layer sheaths
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/29Protection against damage caused by extremes of temperature or by flame
    • H01B7/295Protection against damage caused by extremes of temperature or by flame using material resistant to flame
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B9/00Power cables
    • H01B9/02Power cables with screens or conductive layers, e.g. for avoiding large potential gradients

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  • Insulated Conductors (AREA)
  • Physics & Mathematics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Laminated Bodies (AREA)
  • Organic Insulating Materials (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide fire-resistant electrical line having all of sufficient voltage endurance, mechanical property and wear resistance.SOLUTION: There is provided an electrical line 1 comprising conductor 2, first insulation layer (inner layer) 3 covering the conductor 2, and second insulation layer (outer layer) 4 covering the first insulation layer 3. The first insulation layer 3 contains polyethylene and adhesive agent. The second insulation layer 4 contains engineering plastic and flame retardant. All of the first insulation layer 3 and second insulation layer 4 are crosslinked.SELECTED DRAWING: Figure 1

Description

本発明は、電線、それを用いたシールド電線及び多芯ケーブルに関する。   The present invention relates to an electric wire, a shielded electric wire using the same, and a multicore cable.

特許文献1には、複数の絶縁被覆層を有する絶縁電線であって、前記複数の絶縁被覆層の内層または外層にポリフェニレンエーテル系樹脂を含有し、耐外傷性、耐摩耗性に優れ、自動車の用途に好適な、難燃性の絶縁電線が記載されている。   Patent Document 1 discloses an insulated wire having a plurality of insulating coating layers, containing a polyphenylene ether-based resin in the inner layer or the outer layer of the plurality of insulating coating layers, and having excellent damage resistance and wear resistance. A flame retardant insulated wire suitable for use is described.

特開2009−301766号公報JP 2009-301766 A

しかしながら、特許文献1に記載のような電線では、耐電圧性、機械特性、耐摩耗性の全てを満足することはできなかった。
本発明は、耐電圧性、機械特性、耐摩耗性の全てを満足できる、難燃性の電線を提供することを目的とする。
However, the electric wire as described in Patent Document 1 cannot satisfy all of voltage resistance, mechanical properties, and wear resistance.
An object of the present invention is to provide a flame-retardant electric wire that can satisfy all of voltage resistance, mechanical properties, and wear resistance.

本発明の一態様に係る電線は、導体、前記導体を被覆する第1絶縁層、及び前記第1絶縁層を被覆する第2絶縁層を有する電線であって、前記第1絶縁層が、ポリエチレンと接着剤とを含有し、前記第2絶縁層が、エンジニアリングプラスチックと難燃剤とを含有し、前記第1絶縁層及び第2絶縁層のいずれもが架橋されている、電線である。
本発明の別の一態様に係るシールド電線は、前記電線と、外部導体と、それらの周囲の外被とを有するシールド電線である。
本発明の他の別の一態様に係る多芯ケーブルは、前記電線を複数本有し、複数本の前記電線の周囲を覆う一括シールド層と、前記一括シールド層の周囲を覆う外被とを有する多芯ケーブルである。
The electric wire according to one aspect of the present invention is an electric wire having a conductor, a first insulating layer covering the conductor, and a second insulating layer covering the first insulating layer, wherein the first insulating layer is made of polyethylene. And an adhesive, the second insulating layer contains an engineering plastic and a flame retardant, and both the first insulating layer and the second insulating layer are cross-linked.
The shielded electric wire which concerns on another one aspect | mode of this invention is a shielded electric wire which has the said electric wire, an external conductor, and the jacket of those circumference | surroundings.
A multi-core cable according to another aspect of the present invention includes a plurality of the electric wires, a collective shield layer that covers the periphery of the plurality of electric wires, and a jacket that covers the periphery of the collective shield layer. It is a multicore cable.

本発明によれば、耐電圧性、機械特性、耐摩耗性の全てを満足できる、難燃性の電線を提供することが可能となる。   According to the present invention, it is possible to provide a flame-retardant electric wire that can satisfy all of voltage resistance, mechanical properties, and wear resistance.

本発明の電線の一例を示す概略断面図である。It is a schematic sectional drawing which shows an example of the electric wire of this invention. 本発明の電線を用いたシールド電線の一例を示す概略断面図である。It is a schematic sectional drawing which shows an example of the shielded electric wire using the electric wire of this invention. 本発明の電線を用いた多芯ケーブルの一例を示す概略断面図である。It is a schematic sectional drawing which shows an example of the multi-core cable using the electric wire of this invention.

[本願発明の実施形態の説明]
本発明の一態様に係る電線は、(1)導体、前記導体を被覆する第1絶縁層、及び前記第1絶縁層を被覆する第2絶縁層を有する電線であって、
前記第1絶縁層が、ポリエチレンと接着剤とを含有し、
前記第2絶縁層が、エンジニアリングプラスチックと難燃剤とを含有し、
前記第1絶縁層及び第2絶縁層のいずれもが架橋されている。
[Description of Embodiment of Present Invention]
The electric wire according to one aspect of the present invention is (1) an electric wire having a conductor, a first insulating layer covering the conductor, and a second insulating layer covering the first insulating layer,
The first insulating layer contains polyethylene and an adhesive;
The second insulating layer contains an engineering plastic and a flame retardant;
Both the first insulating layer and the second insulating layer are cross-linked.

電線の耐電圧性の要求を満たすために、導体を被覆する絶縁層を複数層とし、その導体側、すなわち内側の層にポリエチレン(以下、PEとも記す)が使用される。
また、電線の機械特性、耐摩耗性の要求を満たすために、複数層の絶縁層の外側の層にアミド結合、エステル結合またはウレタン結合のいずれか一つ以上を有する熱可塑性樹脂等のエンジニアプラスチック(以下、エンプラとも記す)が使用される。
しかしながら、PEを含む内側の層とエンジニアリングプラスチックを含む外側の層とで構成された絶縁層を有する電線は、耐摩耗性が低下するという問題が生じた。
そこで、本実施形態では、PEを含む内側の層、即ち、第1絶縁層に接着剤を含ませたことにより、耐電圧性、機械特性、耐摩耗性の全てを満足できる、難燃性の電線とすることができた。
In order to satisfy the voltage resistance requirement of the electric wire, a plurality of insulating layers covering the conductor are used, and polyethylene (hereinafter also referred to as PE) is used on the conductor side, that is, the inner layer.
In addition, in order to satisfy the requirements of mechanical properties and wear resistance of electric wires, engineer plastics such as thermoplastic resins having one or more of an amide bond, an ester bond or a urethane bond on the outer layer of a plurality of insulating layers (Hereinafter also referred to as engineering plastic) is used.
However, an electric wire having an insulating layer composed of an inner layer containing PE and an outer layer containing engineering plastic has a problem that wear resistance is lowered.
Therefore, in this embodiment, by including an adhesive in the inner layer containing PE, that is, the first insulating layer, it is possible to satisfy all of the voltage resistance, mechanical properties, and wear resistance, and the flame-retardant property. It was possible to use an electric wire.

(2)前記第1絶縁層が含有するポリエチレンと接着剤の質量比(ポリエチレン:接着剤)が、4:6〜6:4であることが好ましい。この質量比範囲であれば、耐摩耗性と耐電圧性がより好ましい状態になる。
(3)前記第2絶縁層におけるエンジニアリングプラスチックの含有量が50〜86質量%であることが好ましい。この含有量範囲であれば、耐摩耗性がより好ましい状態になる。
(2) It is preferable that mass ratio (polyethylene: adhesive) of polyethylene and an adhesive contained in the first insulating layer is 4: 6 to 6: 4. Within this mass ratio range, the wear resistance and the voltage resistance are more preferable.
(3) It is preferable that content of the engineering plastic in the said 2nd insulating layer is 50-86 mass%. If it is this content range, it will be in a state with more preferable abrasion resistance.

(4)前記導体の断面積が0.5mm以上2.0mm以下であることが好ましい。車輌に搭載される電線として好適な大きさである。
(5)前記第1絶縁層の厚さが0.04mm以上0.06mm以下であることが好ましい。前記車輌に搭載される電線として好適な大きさであり、耐電圧性、機械特性、耐摩耗性の全てを満足できる。
(6)上記本実施形態の電線は、該電線と、外部導体と、それらの周囲に外被とを設けることにより、シールド電線とすることができる。
(7)また、上記本実施形態の電線は、該電線の複数本と、複数本の前記電線の周囲を覆う一括シールド層と、前記一括シールド層の周囲を覆う外被と設けることにより、多芯ケーブルとすることができる。
(4) It is preferable that the cross-sectional area of the conductor is 0.5 mm 2 or more and 2.0 mm 2 or less. It is a suitable size as an electric wire mounted on a vehicle.
(5) It is preferable that the thickness of the first insulating layer is 0.04 mm or more and 0.06 mm or less. It is a suitable size as an electric wire mounted on the vehicle, and can satisfy all of voltage resistance, mechanical properties, and wear resistance.
(6) The electric wire of the present embodiment can be a shielded electric wire by providing the electric wire, an external conductor, and a jacket around them.
(7) Moreover, the electric wire of the said embodiment is provided with a plurality of the electric wires, a collective shield layer covering the periphery of the plural electric wires, and a jacket covering the periphery of the collective shield layer. It can be a core cable.

[本願発明の実施形態の詳細]
以下、本発明の実施形態について、詳細に説明する。
(電線の概要)
以下、本発明の実施形態について、図1を参照して詳細に説明する。
(絶縁電線の概要)
図1は、本発明の一形態である電線の一例を示す概略断面図である。
電線1は、導体2と、導体2の外周に、少なくとも第1絶縁層(以下、内層とも記す)3と第2絶縁層(以下、外層とも記す)4の2層の絶縁層とを有する。第1絶縁層3は導体2と第2絶縁層4に密着する。
[Details of the embodiment of the present invention]
Hereinafter, embodiments of the present invention will be described in detail.
(Outline of electric wire)
Hereinafter, an embodiment of the present invention will be described in detail with reference to FIG.
(Outline of insulated wire)
FIG. 1 is a schematic cross-sectional view illustrating an example of an electric wire that is an embodiment of the present invention.
The electric wire 1 has a conductor 2 and at least two insulating layers of a first insulating layer (hereinafter also referred to as an inner layer) 3 and a second insulating layer (hereinafter also referred to as an outer layer) 4 on the outer periphery of the conductor 2. The first insulating layer 3 is in close contact with the conductor 2 and the second insulating layer 4.

(内層)
内層3はポリエチレンと接着剤とを含有する。
内層3に使用するポリエチレンは、特に限定されず、高密度ポリエチレン(HDPE)及び低高密度ポリエチレン(LDPE)のいずれであってもよく、電線1の仕様に応じて適切なものを選択すれば良い。
内層3に使用する接着剤は、特に限定されないが、例えば、グリシジルメタクリレート(GMA)、酢酸ビニル(VA)、またはアクリル酸メチル(MA)のコポリマー等が挙げられる。この接着剤についても、電線1の仕様、内層3に使用するポリエチレン、後述の外層3に使用する樹脂との相性等に応じて適切なものを選択すれば良い。
内層3が含有するポリエチレンと接着剤の質量比(ポリエチレン:接着剤)は、特に限定されないが、4:6〜6:4であることが好ましい。
内層3には、酸化防止剤を含有していてもよい。
内層3の厚さとしては、0.04mm〜0.06mmであることが好ましい。電線の太さには制限があり、内層を厚くした場合は、その分、後述の外層を薄くせざるを得ないことがある。本発明の電線において外層が薄くなると耐摩耗性、難燃性が十分でなくなる場合がある。このため、内層の厚さの上限は0.06mmであることが好ましい。詳細には、電線1の仕様、前述の内層3に使用するポリエチレン、接着剤、後述の外層4に使用する樹脂、難燃剤に応じて適切な厚さを選択すれば良い。
(Inner layer)
The inner layer 3 contains polyethylene and an adhesive.
The polyethylene used for the inner layer 3 is not particularly limited, and may be either high-density polyethylene (HDPE) or low-density polyethylene (LDPE), and an appropriate one may be selected according to the specifications of the electric wire 1. .
The adhesive used for the inner layer 3 is not particularly limited, and examples thereof include glycidyl methacrylate (GMA), vinyl acetate (VA), or a copolymer of methyl acrylate (MA). An appropriate adhesive may be selected according to the specifications of the electric wire 1, polyethylene used for the inner layer 3, compatibility with a resin used for the outer layer 3 described later, and the like.
The mass ratio (polyethylene: adhesive) of polyethylene and adhesive contained in the inner layer 3 is not particularly limited, but is preferably 4: 6 to 6: 4.
The inner layer 3 may contain an antioxidant.
The thickness of the inner layer 3 is preferably 0.04 mm to 0.06 mm. There is a limit to the thickness of the electric wire, and when the inner layer is thickened, the outer layer described later may have to be made thinner accordingly. In the electric wire of the present invention, when the outer layer becomes thin, the wear resistance and flame retardancy may not be sufficient. For this reason, the upper limit of the thickness of the inner layer is preferably 0.06 mm. In detail, what is necessary is just to select suitable thickness according to the specification of the electric wire 1, the polyethylene used for the above-mentioned inner layer 3, an adhesive agent, the resin used for the below-mentioned outer layer 4, and a flame retardant.

(外層)
外層4は、エンジニアリングプラスチックと難燃剤とを含有する。
外層4に使用するエンジニアリングプラスチックは、アミド結合、エステル結合またはウレタン結合のいずれか一つ以上を有する熱可塑性樹脂であることが好ましい。アミド結合、エステル結合またはウレタン結合のいずれか一つ以上を有する熱可塑性エラストマーであることがさらに好ましい。
外層4が含有するエンジニアリングプラスチックの含有量は、50〜86質量%であることが好ましく、72〜86質量%であることがより好ましい。
(Outer layer)
The outer layer 4 contains an engineering plastic and a flame retardant.
The engineering plastic used for the outer layer 4 is preferably a thermoplastic resin having any one or more of an amide bond, an ester bond and a urethane bond. It is more preferable that the thermoplastic elastomer has any one or more of an amide bond, an ester bond, and a urethane bond.
The content of the engineering plastic contained in the outer layer 4 is preferably 50 to 86% by mass, and more preferably 72 to 86% by mass.

外層4に使用する難燃剤は、例えば、金属水酸化物、窒素系難燃剤、リン系難燃剤、イントメッセント難燃剤が挙げられる。この難燃剤についても、電線1の仕様、前述の内層3に使用するポリエチレン、接着剤、外層4に使用するエンジニアリングプラスチックとの相性等に応じて適切なものを選択すれば良い。その中でも窒素系難燃剤やリン系難燃剤が好ましい。   Examples of the flame retardant used for the outer layer 4 include metal hydroxides, nitrogen-based flame retardants, phosphorus-based flame retardants, and intumescent flame retardants. As for the flame retardant, an appropriate one may be selected according to the specifications of the electric wire 1, the polyethylene used for the inner layer 3, the adhesive, the compatibility with the engineering plastic used for the outer layer 4, and the like. Of these, nitrogen-based flame retardants and phosphorus-based flame retardants are preferred.

また外層4には、酸化防止剤、イオン補足剤、加水分解抑制剤、エステル系滑剤、架橋助剤、色材等を含有していてもよい。
外層4の厚さは、導体外径により決まる絶縁層厚さから内層の厚さを引いた厚さである。
Further, the outer layer 4 may contain an antioxidant, an ion scavenger, a hydrolysis inhibitor, an ester lubricant, a crosslinking aid, a coloring material, and the like.
The thickness of the outer layer 4 is a thickness obtained by subtracting the thickness of the inner layer from the insulating layer thickness determined by the conductor outer diameter.

(導体)
導体2としては、一般的な銅線や銅合金線などが使用できる。
また導体2のサイズとしては、特に限定されず、電線1の使用形態、目的等により適宜選択されるべきものであるが、断面積として0.5〜2mmのものが好ましい。
(conductor)
As the conductor 2, a general copper wire, a copper alloy wire, or the like can be used.
As the size of the conductor 2 is not particularly limited, use form of the electric wire 1, but is to be appropriately selected depending on the purpose or the like, those 0.5 to 2 mm 2 is preferred as the cross-sectional area.

(その他)
本発明の一形態である電線の用途としては、鉄道車両用の制御線に適用することが好ましい。
また、図1に示す実施形態の電線1においては、単線または撚線の導体2をコアとし、その周囲に内層3と外層4とを有するものとしたが、その他の形態を採っても良い。
例えば、図2に示すような、前述の実施形態の電線1と、電線1の周囲を覆う外部導体11と、前記外部導体11の周囲を覆う外被12とを有するシールド電線10の形態や、図3に示すような、前述の電線1を複数本有し、複数本の電線1の周囲を覆う一括シールド層21と、前記一括シールド層21の周囲を覆う外被22とを有する多芯ケーブル20の形態とすることもできる。
(Other)
As a use of the electric wire which is one form of this invention, it is preferable to apply to the control line for rail vehicles.
Moreover, in the electric wire 1 of embodiment shown in FIG. 1, although the conductor 2 of the single wire or the strand wire was used as the core and it had the inner layer 3 and the outer layer 4 in the circumference | surroundings, you may take another form.
For example, as shown in FIG. 2, the form of the shielded electric wire 10 having the electric wire 1 of the above-described embodiment, the outer conductor 11 that covers the periphery of the electric wire 1, and the jacket 12 that covers the outer periphery of the outer conductor 11, As shown in FIG. 3, a multicore cable having a plurality of the above-described electric wires 1 and having a collective shield layer 21 covering the periphery of the plurality of electric wires 1 and an outer cover 22 covering the periphery of the collective shield layer 21. Twenty forms are also possible.

以下、本発明に係る実施例及び比較例を用いた評価試験の結果を示し、本発明をさらに詳細に説明する。なお、本発明はこれら実施例に限定されるものではない。
[電線の作製]
導体に、下記表1の構成になるように、絶縁層を被覆して電線を作製した。
導体は、0.254mm径の錫メッキ軟銅線を19本撚ったものであり、外径が1.270mm、断面積が0.963mmであった。
この寸法の電線に対する絶縁層の厚さとしては、2層構造とする場合には、内層が0.050mm、外層が0.175mmとし、単層構造とする場合には、0.225mmとした。
Hereinafter, the results of evaluation tests using examples and comparative examples according to the present invention will be shown, and the present invention will be described in more detail. The present invention is not limited to these examples.
[Production of electric wire]
An electric wire was produced by covering the conductor with an insulating layer so as to have the configuration shown in Table 1 below.
The conductor was 19 twisted tin-plated annealed copper wires with a diameter of 0.254 mm, and had an outer diameter of 1.270 mm and a cross-sectional area of 0.963 mm 2 .
The thickness of the insulating layer for the electric wire having this dimension was set to 0.050 mm for the inner layer and 0.175 mm for the outer layer in the case of the two-layer structure, and 0.225 mm in the case of the single-layer structure.

[電線の評価]
作製した電線について、以下の方法で耐摩耗性、耐電圧性、難燃性を評価した。結果を下記表1に示す。
(耐摩耗性)
スクレープ摩耗試験:ISO6722:2006の規定に基づいてスクレープ摩耗試験を実施した。ブレード材料は、φ0.45mmのピアノ線とし、荷重は9Nとした。導体が露出するまでのブレードの往復移動回数を観察し、150回以上を合格、150回未満を不合格とした。結果を下記表1に示す。
(耐電圧性)
直流安定性(D.C.stability):85℃、3%NaCl水溶液中でDC300Vを240時間課電し、24時間ごとに電流を計測し、さらにAC2kVの電圧を1分間かけ、絶縁破壊のないものをA、絶縁破壊のあったものをBとした。結果を下記表1に示す。
(難燃性)
1条難燃試験:ISO6722に準拠した45度傾斜試験。自己消火したものを合格とした。結果を下記表1に示す。
なお、下記表1中、No.1〜9が実施例で、No.10〜12が比較例である。
[Evaluation of electric wires]
About the produced electric wire, abrasion resistance, withstand voltage property, and a flame retardance were evaluated with the following method. The results are shown in Table 1 below.
(Abrasion resistance)
Scrape abrasion test: A scrape abrasion test was performed based on the provisions of ISO 6722: 2006. The blade material was a piano wire of φ0.45 mm, and the load was 9N. The number of reciprocating movements of the blade until the conductor was exposed was observed, and 150 times or more was passed and less than 150 times was rejected. The results are shown in Table 1 below.
(Withstand voltage)
DC stability (DC stability): DC 300V is applied for 240 hours in 85% C, 3% NaCl aqueous solution, current is measured every 24 hours, voltage of AC 2 kV is applied for 1 minute, and there is no dielectric breakdown One was A, and one with dielectric breakdown was B. The results are shown in Table 1 below.
(Flame retardance)
1 flame retardant test: 45 degree inclination test based on ISO6722. Those that self-extinguished were considered acceptable. The results are shown in Table 1 below.
In Table 1 below, no. Nos. 1 to 9 are examples. 10 to 12 are comparative examples.

Figure 2016115510
Figure 2016115510

*:表1中の絶縁層組成は、下記表2及び3に示す通りである。   *: The composition of the insulating layer in Table 1 is as shown in Tables 2 and 3 below.

Figure 2016115510
Figure 2016115510

Figure 2016115510
Figure 2016115510

表2及び表3において、数値の単位は、全て質量部である。   In Tables 2 and 3, all numerical units are parts by mass.

No.1〜9(実施例)は、耐摩耗性、耐電圧性、難燃性のいずれにおいても優れていた。No.10(比較例)は内層に接着剤がない例であり、耐電圧性及び難燃性に優れていたが耐摩耗性が劣っていた。No.11(比較例)は絶縁層を単層構造としてエンジニアリングプラスチックを使用した例であり、耐摩耗性及び難燃性に優れていたが耐電圧性が劣っていた。比較例3は絶縁層を単層構造としてポリエチレンを使用した例であり、耐電圧性に優れていたが耐摩耗性及び難燃性が劣っていた。   No. 1 to 9 (Examples) were excellent in all of wear resistance, voltage resistance and flame retardancy. No. No. 10 (Comparative Example) was an example in which there was no adhesive in the inner layer, and was excellent in voltage resistance and flame retardancy but inferior in wear resistance. No. 11 (Comparative Example) was an example in which an engineering plastic was used with an insulating layer having a single layer structure, which had excellent wear resistance and flame retardancy but was inferior in voltage resistance. Comparative Example 3 was an example in which polyethylene was used with an insulating layer having a single layer structure, and was excellent in voltage resistance but inferior in wear resistance and flame retardancy.

1 電線
2 導体
3 内層
4 外層
10 シールド電線
11 外部導体
12 外被
20 多芯ケーブル
21 一括シールド層
22 外被
DESCRIPTION OF SYMBOLS 1 Electric wire 2 Conductor 3 Inner layer 4 Outer layer 10 Shielded electric wire 11 Outer conductor 12 Outer sheath 20 Multi-core cable 21 Collective shield layer 22 Outer sheath

Claims (7)

導体、前記導体を被覆する第1絶縁層、及び前記第1絶縁層を被覆する第2絶縁層を有する電線であって、
前記第1絶縁層が、ポリエチレンと接着剤とを含有し、
前記第2絶縁層が、エンジニアリングプラスチックと難燃剤とを含有し、
前記第1絶縁層及び第2絶縁層のいずれもが架橋されている、電線。
A conductor, a first insulating layer covering the conductor, and a second insulating layer covering the first insulating layer,
The first insulating layer contains polyethylene and an adhesive;
The second insulating layer contains an engineering plastic and a flame retardant;
An electric wire in which both the first insulating layer and the second insulating layer are cross-linked.
前記第1絶縁層が含有するポリエチレンと接着剤の質量比(ポリエチレン:接着剤)が、4:6〜6:4である請求項1に記載の電線。   The electric wire according to claim 1, wherein a mass ratio (polyethylene: adhesive) of polyethylene and adhesive contained in the first insulating layer is 4: 6 to 6: 4. 前記第2絶縁層におけるエンジニアリングプラスチックの含有量が50〜86質量%である請求項1又は請求項2に記載の電線。   The electric wire according to claim 1 or 2, wherein the content of the engineering plastic in the second insulating layer is 50 to 86 mass%. 前記導体の断面積が0.5mm以上2.0mm以下である請求項1から3のいずれか一項に記載の電線。 The electric wire according to any one of claims 1 to 3, wherein a cross-sectional area of the conductor is 0.5 mm 2 or more and 2.0 mm 2 or less. 前記第1絶縁層の厚さが0.04mm以上0.06mm以下である請求項1から4のいずれか一項に記載の電線。   The electric wire according to any one of claims 1 to 4, wherein the first insulating layer has a thickness of 0.04 mm to 0.06 mm. 請求項1〜請求項5のいずれか1項に記載の電線と、外部導体と、それらの周囲の外被とを有するシールド電線。   A shielded electric wire comprising the electric wire according to any one of claims 1 to 5, an outer conductor, and a jacket around them. 請求項1〜請求項5のいずれか1項に記載の電線を複数本有し、複数本の前記電線の周囲を覆う一括シールド層と、前記一括シールド層の周囲を覆う外被とを有する多芯ケーブル。   A plurality of electric wires according to any one of claims 1 to 5, comprising a collective shield layer covering the periphery of the plurality of electric wires and an outer covering covering the periphery of the collective shield layer. Core cable.
JP2014252781A 2014-12-15 2014-12-15 Electrical line, shield wire and multicore cable using it Pending JP2016115510A (en)

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CN107833688B (en) * 2016-09-15 2021-07-20 日立金属株式会社 Insulated wire
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