JP2016107325A5 - - Google Patents

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JP2016107325A5
JP2016107325A5 JP2014249544A JP2014249544A JP2016107325A5 JP 2016107325 A5 JP2016107325 A5 JP 2016107325A5 JP 2014249544 A JP2014249544 A JP 2014249544A JP 2014249544 A JP2014249544 A JP 2014249544A JP 2016107325 A5 JP2016107325 A5 JP 2016107325A5
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rolling
shaft portion
outer diameter
axial direction
ring
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JP6287792B2 (en
JP2016107325A (en
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Priority claimed from JP2014249544A external-priority patent/JP6287792B2/en
Priority to JP2014249544A priority Critical patent/JP6287792B2/en
Priority to US15/505,689 priority patent/US10583475B2/en
Priority to CN201580044818.6A priority patent/CN106573289B/en
Priority to EP15833635.4A priority patent/EP3184192B1/en
Priority to PCT/JP2015/073437 priority patent/WO2016027871A1/en
Publication of JP2016107325A publication Critical patent/JP2016107325A/en
Publication of JP2016107325A5 publication Critical patent/JP2016107325A5/ja
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リング状部材の製造方法及び製造装置、並びに、ラジアル転がり軸受の製造方法及び製造装置Manufacturing method and manufacturing apparatus for ring-shaped member, and manufacturing method and manufacturing apparatus for radial rolling bearing

この発明は、例えば、ラジアル転がり軸受用の軌道輪等のリング状部材の製造方法及びこの製造方法の実施に直接使用できるリング状部材の製造装置の改良に関する。   The present invention relates to, for example, a method for manufacturing a ring-shaped member such as a bearing ring for a radial rolling bearing, and an improvement of a ring-shaped member manufacturing apparatus that can be directly used for carrying out this manufacturing method.

各種回転機器の回転支持部に、図9に示す様なラジアル玉軸受1が組み込まれている。このラジアル玉軸受1は、単列深溝型であって、互いに同心に配置された外輪2と内輪3との間に複数個の玉4、4を設置して成る。このうちの外輪2の内周面の軸方向中間部に深溝型の外輪軌道5を、内輪3の外周面の軸方向中間部に深溝型の内輪軌道6を、それぞれ全周に亙って形成している。前記各玉4、4は、保持器7により保持された状態で、前記外輪軌道5と前記内輪軌道6との間に転動自在に配置している。そして、この構成により、前記外輪2と前記内輪3との相対回転を自在としている。   A radial ball bearing 1 as shown in FIG. 9 is incorporated in a rotation support portion of various rotating devices. This radial ball bearing 1 is of a single-row deep groove type, and has a plurality of balls 4, 4 installed between an outer ring 2 and an inner ring 3 arranged concentrically with each other. Of these, a deep groove type outer ring raceway 5 is formed on the axially intermediate portion of the inner peripheral surface of the outer ring 2, and a deep groove type inner ring raceway 6 is formed on the entire outer periphery of the inner ring 3. doing. The balls 4 and 4 are arranged so as to roll between the outer ring raceway 5 and the inner ring raceway 6 while being held by a cage 7. With this configuration, the outer ring 2 and the inner ring 3 can be freely rotated relative to each other.

上述の様なラジアル玉軸受1を構成する、前記外輪2や前記内輪3等の軌道輪を低コストで造る方法として、例えば特許文献1に記載された方法が知られている。この方法では、図10(A)に示したビレット8の下端部の外径を拘束した状態でこのビレット8を軸方向に押し潰す据え込み加工を施す事により、図10(B)に示した様な、小径部9と大径部10とから成る、第一中間素材11を形成する。次いで、このうちの小径部9に前方押出加工を施してこの小径部9を小径の第二円筒部12に加工する事により、図10(C)に示した第二中間素材13とする。次いで、前記大径部10に後方押出加工を施して、この大径部10を大径の第一円筒部14に加工する事により、図10(D)に示した第三中間素材15とする。次いで、この第三中間素材15に打ち抜き加工を施して、この第三中間素材15の底板部16を打ち抜き、図10(E)に示した第四中間素材17とする。次いで、図10(F)に示す様に、この第四中間素材17に打ち抜き加工を施して、この第四中間素材17から、前記第二円筒部12に相当する部分を打ち抜き小径円筒部材18とする。最後に、図10(G)に示す様に、前記第一円筒部14に相当する部分から内向鍔部19を打ち抜いて、大径円筒部材20とする。これら小径、大径各円筒部材18、20は、何れも特許請求の範囲に記載した円環状の金属素材に相当する部材である。   For example, a method described in Patent Document 1 is known as a method for producing the race rings such as the outer ring 2 and the inner ring 3 constituting the radial ball bearing 1 as described above at low cost. In this method, as shown in FIG. 10 (B), by performing an upsetting process that crushes the billet 8 in the axial direction in a state where the outer diameter of the lower end portion of the billet 8 shown in FIG. 10 (A) is constrained. Thus, the first intermediate material 11 composed of the small diameter portion 9 and the large diameter portion 10 is formed. Next, a forward extrusion process is performed on the small-diameter portion 9 and the small-diameter portion 9 is processed into a small-diameter second cylindrical portion 12 to obtain the second intermediate material 13 shown in FIG. Next, the large-diameter portion 10 is subjected to a backward extrusion process, and the large-diameter portion 10 is processed into a large-diameter first cylindrical portion 14, whereby the third intermediate material 15 shown in FIG. . Next, the third intermediate material 15 is punched, and the bottom plate portion 16 of the third intermediate material 15 is punched to obtain the fourth intermediate material 17 shown in FIG. Next, as shown in FIG. 10 (F), the fourth intermediate material 17 is punched, and a portion corresponding to the second cylindrical portion 12 is punched out from the fourth intermediate material 17 with the small diameter cylindrical member 18. To do. Finally, as shown in FIG. 10G, the inward flange portion 19 is punched out from the portion corresponding to the first cylindrical portion 14 to obtain a large-diameter cylindrical member 20. Each of these small-diameter and large-diameter cylindrical members 18 and 20 is a member corresponding to an annular metal material described in the claims.

上述の様な工程により得られる小径、大径各円筒部材18、20は、前記外輪2又は前記内輪3の素材となるものであり、この状態では、内径寸法、外径寸法、軸方向寸法、及び内外両周面の形状が、前記外輪2又は前記内輪3の寸法及び形状となっていない。そこで、この様な小径、大径各円筒部材18、20を、前記外輪2又は前記内輪3の形状に加工する作業を、圧延転造加工により行う事が、前記特許文献1及び特許文献2に記載される等して従来から知られている。以下、前記小径、大径各円筒部材18、20等の金属素材を、圧延転造加工により、前記外輪2又は前記内輪3の形状に加工する作業に就いて、図11、12を参照しつつ簡単に説明する。   The small-diameter and large-diameter cylindrical members 18 and 20 obtained by the process as described above are materials of the outer ring 2 or the inner ring 3, and in this state, the inner diameter dimension, the outer diameter dimension, the axial dimension, And the shape of both inner and outer peripheral surfaces is not the size and shape of the outer ring 2 or the inner ring 3. Therefore, in Patent Document 1 and Patent Document 2, it is possible to perform the work of processing such small diameter and large diameter cylindrical members 18 and 20 into the shape of the outer ring 2 or the inner ring 3 by rolling and rolling. It is conventionally known as described. Hereinafter, with reference to FIGS. 11 and 12, the metal material such as the small diameter and large diameter cylindrical members 18 and 20 is processed into the shape of the outer ring 2 or the inner ring 3 by rolling and rolling. Briefly described.

図11、12は、特許文献2に記載されたリング状部材の製造装置21を示している。この製造装置21は、圧延転造加工により前記小径、大径各円筒部材18、20等の金属素材26を加工後のリング状部材22{仕上げ加工(切削加工及び研削加工)前の内輪3の状態}に加工する為の装置であり、マンドレル23と、成形ロール24と、サポートロール25とを備えている。   11 and 12 show a ring-shaped member manufacturing apparatus 21 described in Patent Document 2. FIG. This manufacturing apparatus 21 includes a ring-shaped member 22 {the inner ring 3 before finishing (cutting and grinding) after the metal material 26 such as the small diameter and large diameter cylindrical members 18 and 20 is processed by rolling and rolling. Device}, and includes a mandrel 23, a forming roll 24, and a support roll 25.

このうちのマンドレル23は、外周面の軸方向中間部に形成された、前記金属素材26の内周面に転造加工を施す為の第一転造面27と、この第一転造面27の軸方向両側に設けられた円筒面状の1対のマンドレル側規制面28、28とを有している。この様な第一転造面27は、軸方向中間部が軸方向に関して外径が変化しない円筒面状(断面直線状)であり、軸方向両端寄り部分が、軸方向両端に向かう程、外径が大きくなる断面円弧状に形成されている。この様なマンドレル23は、軸方向(図11、12の上下方向)の変位、及び自身の中心軸を中心とした回転を可能な状態で受け台29に支持されている。   Among these, the mandrel 23 includes a first rolling surface 27 formed at an intermediate portion in the axial direction of the outer peripheral surface for rolling the inner peripheral surface of the metal material 26, and the first rolling surface 27. A pair of mandrel-side regulating surfaces 28 and 28 having a cylindrical surface provided on both sides in the axial direction. Such a first rolling surface 27 has a cylindrical surface shape in which the outer diameter in the axial direction does not change with respect to the axial direction (straight cross section), and the portion closer to both ends in the axial direction moves toward the both ends in the axial direction. It is formed in a circular arc shape with a large diameter. Such a mandrel 23 is supported by the cradle 29 in such a manner that it can be displaced in the axial direction (vertical direction in FIGS. 11 and 12) and rotated around its own central axis.

又、前記成形ロール24は、円筒状であり、外周面の軸方向中間部に形成された、前記金属素材26の外周面に転造加工を施す為の第二転造面30と、この第二転造面30の軸方向両側に形成された円筒面状の1対の成形ロール側規制面31、31とを有する。このうちの第二転造面30は、軸方向両端寄り部分が軸方向に関して外径が変化しない円筒面状(断面直線状)であり、軸方向中央寄り部分が、軸方向中央に向かう程外径が大きくなる断面半円弧状に形成されている。前記成形ロール24は、その中心軸が前記マンドレル23の中心軸と平行な状態で、前記第二転造面30を、このマンドレル23の第一転造面27と対向させている。この様な成形ロール24は、回転しながら水平方向(図11、12の左右方向)に変位(マンドレル23に遠近動)可能である。   The forming roll 24 has a cylindrical shape, a second rolling surface 30 formed on the outer peripheral surface of the metal material 26, which is formed in an axially intermediate portion of the outer peripheral surface, and the second rolling surface 30. It has a pair of cylindrical roll-shaped regulation surfaces 31 and 31 formed on both sides in the axial direction of the two rolling surfaces 30. Of these, the second rolling surface 30 has a cylindrical surface shape (a cross-sectional linear shape) whose outer diameter does not change with respect to the axial direction at the axially opposite end portions, and the axially central portion is more outward toward the axial center. It is formed in a semicircular arc shape with a large diameter. The molding roll 24 has the second rolling surface 30 opposed to the first rolling surface 27 of the mandrel 23 with its central axis parallel to the central axis of the mandrel 23. Such a forming roll 24 can be displaced in the horizontal direction (left and right directions in FIGS. 11 and 12) while rotating (moves to and from the mandrel 23).

又、前記サポートロール25は、軸方向に関して所定の間隔を設けて配置された1対のローラ32、32を備えている。この様なサポートロール25は、前記マンドレル23の中心軸に関して前記成形ロール24と反対側に、その中心軸がこのマンドレル23の中心軸と平行な状態に設けられている。この状態で、前記両ローラ32、32の外周面の一部と、前記両マンドレル側規制面28、28とが対向している。尚、前記成形ロール24の回転軸と、前記サポートロール25の回転軸とは、同期機構33により連結されている。従って、これら成形ロール24とサポートロール25とは、電動モータ34の回転運動に基づいて、同期して回転する事ができる。   The support roll 25 includes a pair of rollers 32 and 32 arranged at a predetermined interval in the axial direction. Such a support roll 25 is provided on the opposite side of the forming roll 24 with respect to the central axis of the mandrel 23, and the central axis thereof is parallel to the central axis of the mandrel 23. In this state, a part of the outer peripheral surface of the rollers 32, 32 and the mandrel side regulating surfaces 28, 28 face each other. The rotating shaft of the forming roll 24 and the rotating shaft of the support roll 25 are connected by a synchronization mechanism 33. Therefore, the forming roll 24 and the support roll 25 can rotate synchronously based on the rotational motion of the electric motor 34.

次に、上述の様な構成を有するリング状部材の製造装置21により、前記金属素材26に圧延転造加工を施して前記リング状部材22を造る手順に就いて、図12を参照しつつ説明する。
先ず、図12(A)に示す様に、前記金属素材26の内径側に前記マンドレル23を挿通した状態で、この金属素材26の円周方向一部を、このマンドレル23の第一転造面27と前記成形ロール24の第二転造面30との間に配置する。この状態で前記サポートロール25を構成する両ローラ32、32の外周面の円周方向一部を、前記マンドレル23の両マンドレル側規制面28、28に近接対向させておく。
Next, a procedure for producing the ring-shaped member 22 by rolling and rolling the metal material 26 by the ring-shaped member manufacturing apparatus 21 having the above-described configuration will be described with reference to FIG. To do.
First, as shown in FIG. 12A, in a state where the mandrel 23 is inserted into the inner diameter side of the metal material 26, a part of the metal material 26 in the circumferential direction is used as the first rolling surface of the mandrel 23. 27 and the second rolling surface 30 of the forming roll 24. In this state, a part in the circumferential direction of the outer peripheral surfaces of the rollers 32, 32 constituting the support roll 25 is made to face the mandrel-side regulating surfaces 28, 28 of the mandrel 23 close to each other.

次いで、前記電動モータ34の回転運動に基づいて、前記成形ロール24と前記サポートロール25とを回転駆動した状態で、この成形ロール24を、前記マンドレル23に近付く方向(図11、12の左側)に変位させる。すると、この成形ロール24が、前記金属素材26に当接して、この金属素材26が連れ回される。
次いで、この状態から更に、前記成形ロール24を、前記マンドレル23に近付く方向に変位させると、このマンドレル23が、前記金属素材26を介して押圧されて、前記サポートロール25の両ローラ32、32に当接する。すると、これら両ローラ32、32の回転に伴い、前記マンドレル23が連れ回される。尚、この状態で、前記サポートロール25は、このマンドレル23が、図11、12の左側に変位しない様にサポートしている。
Next, in a state in which the forming roll 24 and the support roll 25 are rotationally driven based on the rotational motion of the electric motor 34, the forming roll 24 approaches the mandrel 23 (left side in FIGS. 11 and 12). Displace to. Then, the forming roll 24 comes into contact with the metal material 26 and the metal material 26 is rotated.
Next, when the forming roll 24 is further displaced in the direction approaching the mandrel 23 from this state, the mandrel 23 is pressed through the metal material 26, and both rollers 32, 32 of the support roll 25. Abut. Then, as the rollers 32 and 32 rotate, the mandrel 23 is rotated. In this state, the support roll 25 supports the mandrel 23 so as not to be displaced to the left in FIGS.

上述の状態から更に、前記成形ロール24を、前記マンドレル23に近付く方向に変位させると、この成形ロール24と、前記サポートロール25にサポートされた前記マンドレル23との間で、前記金属素材26の円周方向一部が押圧されて、この金属素材26の内周面にこのマンドレル23の第一転造面27が、同じく外周面に前記成形ロール24の第二転造面30が、それぞれ転造される。又、これに伴い、前記金属素材26の外径寸法及び軸方向寸法が大きくなる。尚、前記成形ロール24は、前記両成形ロール側規制面31、31が、前記マンドレル23の両マンドレル側規制面28、28に当接すると、このマンドレル23に向かう方向の変位が停止されて、圧延転造加工が終了する。そして、この様にして造られたリング状部材22に対して、切削加工及び研削加工等の仕上げ加工を施す事により、前記内輪3とする。   When the forming roll 24 is further displaced in the direction approaching the mandrel 23 from the above-described state, the metal material 26 is placed between the forming roll 24 and the mandrel 23 supported by the support roll 25. A part of the circumferential direction is pressed, and the first rolling surface 27 of the mandrel 23 is rolled on the inner circumferential surface of the metal material 26, and the second rolling surface 30 of the forming roll 24 is rolled on the outer circumferential surface. Built. As a result, the outer diameter and the axial dimension of the metal material 26 increase. In addition, when the molding roll side regulating surfaces 31 and 31 are in contact with the mandrel side regulating surfaces 28 and 28 of the mandrel 23, the displacement in the direction toward the mandrel 23 is stopped. The rolling and rolling process ends. Then, the inner ring 3 is formed by subjecting the ring-shaped member 22 thus manufactured to finishing such as cutting and grinding.

上述の様な製造方法によれば、前記金属素材26に鍛造加工を施して前記リング状部材22を造る場合と比べて、加工装置の小型化を図る事ができると共に、後の仕上げ加工(切削、旋削加工)の際の取り代を小さくできる為、設備コスト及び材料コストの低減を図る事ができる。但し、上述の製造方法の場合、前記リング状部材22の外径寸法(加工中の金属素材の外周面)を規制する手段が設けられていない。この為、前記金属素材26の寸法形状のばらつき、又は、転造装置へのこの金属素材26の組み付け状態のばらつき等によって、前記リング状部材22の形状(外径寸法及び軸方向寸法)にばらつきが生じる可能性がある。この様なばらつきが生じると、仕上げ加工(切削加工及び研削加工)が面倒になり、製造コストが嵩んでしまう可能性がある。   According to the manufacturing method as described above, it is possible to reduce the size of the processing apparatus as compared with the case where the ring-shaped member 22 is manufactured by forging the metal material 26, and the subsequent finishing process (cutting) The machining allowance for turning) can be reduced, so that the equipment cost and material cost can be reduced. However, in the case of the manufacturing method described above, there is no means for regulating the outer diameter of the ring-shaped member 22 (the outer peripheral surface of the metal material being processed). For this reason, the shape (outer diameter size and axial size) of the ring-shaped member 22 varies due to variations in the size and shape of the metal material 26 or variations in the assembly state of the metal material 26 to the rolling device. May occur. When such a variation occurs, finishing (cutting and grinding) becomes troublesome and the manufacturing cost may increase.

一方、特許文献3には、マンドレルと、転造加工後のリング状部材の外径寸法及び軸方向寸法を規制する為の拘束型とを備えた金型を用いた圧延転造加工に関する技術が記載されている。この技術によれば、リング状部材の形状にばらつきが生じる事の防止を図れる。但し、使用する金属素材の体積が所定値よりも大きい場合には、成形ロールによる押圧が終了するよりも早い段階で、前記金型の成形空間が前記金属素材により満たされて、この金属素材の内部応力が高くなり過ぎてしまい、前記マンドレル又は前記拘束型に傷が生じる可能性がある。具体的には、前記金属素材から前記拘束型に対して軸方向の押圧力が加わった場合、この拘束型の内周面(金属素材の外周面を拘束する部分)の軸方向中央部に引っ張り応力が生じて亀裂が発生する可能性がある。又、前記マンドレル又は前記拘束型が損傷しない場合でも、前記金型の成形空間内で行き場のない金属素材が歪んでしまい、加工後のリング状部材の真円度が悪化してしまう可能性がある。尚、この様な問題は、金型の温度変化に基づく、前記金属素材の体積変化によっても生じる可能性がある。   On the other hand, Patent Document 3 discloses a technique related to rolling and rolling using a die having a mandrel and a constraining die for regulating the outer diameter and axial dimensions of the ring-shaped member after rolling. Have been described. According to this technique, it is possible to prevent variation in the shape of the ring-shaped member. However, when the volume of the metal material to be used is larger than the predetermined value, the molding space of the mold is filled with the metal material at an earlier stage than the end of pressing by the molding roll, and the metal material Internal stress becomes too high, and the mandrel or the constraining mold may be damaged. Specifically, when an axial pressing force is applied from the metal material to the constraining die, it is pulled to the axially central portion of the inner peripheral surface of the constraining die (the portion constraining the outer peripheral surface of the metal material). Stress can occur and cracks can occur. Further, even when the mandrel or the constraining die is not damaged, the metal material having no destination in the molding space of the die may be distorted, and the roundness of the ring-shaped member after processing may be deteriorated. is there. Such a problem may also be caused by a volume change of the metal material based on a temperature change of the mold.

特開2009−279611号公報JP 2009-279611 A 特開昭59−212142号公報JP 59-212142 A 特開平7−275990号公報JP 7-275990 A

本発明は、上述の様な事情に鑑みて、マンドレル及び外径拘束型に損傷が生じる事を防止すると共に、金属素材の体積のばらつきに拘わらず、加工後のリング状部材の形状の精度の向上を図れるリング状部材の製造方法及び製造装置を実現するものである。   In view of the circumstances as described above, the present invention prevents the mandrel and the outer diameter constraining type from being damaged, and the accuracy of the shape of the ring-shaped member after processing regardless of variations in the volume of the metal material. A ring-shaped member manufacturing method and manufacturing apparatus that can be improved are realized.

本発明のリング状部材の製造方法及び製造装置のうち、請求項1に記載したリング状部材の製造装置は、それぞれの中心軸が互いに平行な状態で配置された、マンドレルと、外径拘束型とを備えている。
このうちのマンドレルは、軸方向に離隔した状態で互いに同心に設けられた1対の支持軸部と、軸方向に関してこれら両支持軸部同士の間に、これら両支持軸部と同心に設けられた転造軸部とを有している。
このうちの両支持軸部は、前記転造軸部よりも大径で、支持部に対して支持されるものである。
又、前記転造軸部は、その外周面に、円環状の金属素材の内周面に転造加工を施す為の第一転造面が形成されている。
前記外径拘束型は、円環状であり、その内周面に少なくとも前記金属素材の外周面に転造加工を施す為の第二転造面が形成されている。この様な外径拘束型は、その内径側に前記マンドレルの転造軸部を挿通し、且つ、この第二転造面を前記第一転造面に対向した状態で配置されている。
上述の様なリング状部材の製造装置は、前記マンドレルの第一転造面と、前記外径拘束型の第二転造面と、前記両支持軸部の前記転造軸部側の端面とにより形成される成形空間に、前記金属素材の円周方向一部を配置した状態で、自身の中心軸を中心として回転する前記マンドレルの前記第一転造面と、自身の中心軸を中心として回転する前記外径拘束型の前記第二転造面との間で、この金属素材を押圧して、この金属素材の内周面及び外周面に転造加工を施す事によりリング状部材を形成するものである。
Among the ring-shaped member manufacturing method and manufacturing apparatus of the present invention, the ring-shaped member manufacturing apparatus according to claim 1 includes a mandrel and an outer diameter constraining type in which respective central axes are arranged in parallel to each other. And.
Among these, the mandrel is provided concentrically with the two support shafts between the pair of support shafts provided concentrically with each other in the axial direction and between the two support shafts in the axial direction. And a rolled shaft portion.
Of these, both support shafts have a larger diameter than the rolling shaft and are supported by the support.
Further, the rolling shaft portion is formed with a first rolling surface on the outer peripheral surface thereof for rolling the inner peripheral surface of the annular metal material.
The outer diameter constraining die has an annular shape, and a second rolling surface for rolling at least the outer peripheral surface of the metal material is formed on the inner peripheral surface thereof. Such an outer diameter constraining type is disposed in such a manner that the rolling shaft portion of the mandrel is inserted into the inner diameter side thereof, and the second rolling surface is opposed to the first rolling surface.
The ring-shaped member manufacturing apparatus as described above includes a first rolling surface of the mandrel, a second rolling surface of the outer diameter restraining type, and an end surface of the both supporting shaft portions on the rolling shaft portion side. The first rolling surface of the mandrel that rotates about its own central axis in a state where a part of the metal material in the circumferential direction is disposed in the forming space formed by A ring-shaped member is formed by pressing the metal material between the rotating second constraining surface of the outer diameter and rotating the inner and outer peripheral surfaces of the metal material. To do.

特に本発明のリング状部材の製造装置に於いては、前記マンドレルを構成する両支持軸部のうちの少なくとも一方の支持軸部が、前記転造軸部と別体で構成されている。
又、前記外径拘束型は、複数個の円環状の外径拘束型素子を、軸方向に並べて配置する事により構成されている。又、前記外径拘束型の第二転造面は、前記各外径拘束型素子の内周面により構成されている。この様な第二転造面は、前記金属素材の外周面に加えて、この金属素子の外周面と、この金属素子の軸方向両端面との連続部である角部に、面取り部を転造加工する為のものである。
又、前記一方の支持軸部が、前記金属素材から所定の軸方向の押圧力を受けた場合に、前記転造軸部から軸方向に離れる方向に変位可能である。
更に、前記外径拘束型が、前記金属素材から所定の軸方向の押圧力を受けた場合に、前記各外径拘束型素子が、互いに離れる方向に変位可能である。尚、互いに離れる方向に変位可能な状態とは、これら各外径拘束型素子のうちの何れか一方の外径拘束型素子のみが、他方の外径拘束型素子に対して離れる方向に変位する場合や、両方の外径拘束型素子がそれぞれ互いに離れる方向に変位する場合がある。
Particularly in the ring-shaped member manufacturing apparatus of the present invention, at least one of the support shaft portions constituting the mandrel is configured separately from the rolling shaft portion.
The outer diameter restraining type is configured by arranging a plurality of annular outer diameter restraining elements side by side in the axial direction. Further, the second rolling surface of the outer diameter constraining type is constituted by an inner peripheral surface of each outer diameter constraining type element. In addition to the outer peripheral surface of the metal material, such a second rolling surface is formed by rolling the chamfered portion to a corner portion that is a continuous portion between the outer peripheral surface of the metal element and both end surfaces in the axial direction of the metal element. It is for manufacturing.
The one support shaft portion can be displaced in a direction away from the rolling shaft portion in the axial direction when receiving a pressing force in a predetermined axial direction from the metal material.
Further, when the outer diameter constraining die receives a pressing force in a predetermined axial direction from the metal material, the outer diameter constraining elements can be displaced in directions away from each other. In addition, the state displaceable in the direction away from each other means that only one of the outer diameter constraining elements is displaced in a direction away from the other outer diameter constraining element. In some cases, both outer diameter constrained elements may be displaced in directions away from each other.

本発明のリング状部材の製造装置を実施する場合には、付加的に、請求項2に記載した発明の様に、前記外径拘束型が、円環状の外周保持部材を備える様に構成する。そして、この外周保持部材を、前記各外径拘束型素子の外周面に、これら各外径拘束型素子の軸方向への変位を許容する状態で外嵌する。
本発明のリング状部材の製造装置を実施する場合には、付加的に、請求項3に記載した発明の様に、少なくとも1個の外径拘束型素子を、円周方向に分割可能なものとする。具体的には例えば、外径拘束型素子を円周方向に関して2分割した如き構成とする事ができる。この場合には、外径拘束型を1対の半円輪状部材を円周方向に並べて構成する。これら両半円輪状部材同士は、連結した状態、或いは、分離した状態で配置する事ができる。この他、外径拘束型素子を複数個(3個以上)の部分円輪状部材を、円周方向に並べて構成する事もできる。
When implementing the manufacturing apparatus of the ring-shaped member of the present invention, the outer diameter constraining die is additionally configured to include an annular outer peripheral holding member as in the invention described in claim 2. . And this outer periphery holding member is externally fitted in the outer peripheral surface of each said outer diameter constrained type element in the state which accept | permits the displacement to the axial direction of these each outer diameter constrained type element.
When the ring-shaped member manufacturing apparatus of the present invention is implemented, in addition, as in the invention described in claim 3, at least one outer-constrained element can be divided in the circumferential direction. And Specifically, for example, the outer diameter constrained element can be divided into two parts in the circumferential direction. In this case, the outer diameter restriction type is configured by arranging a pair of semi-annular members in the circumferential direction. These semi-annular members can be arranged in a connected state or in a separated state. In addition, a plurality of (three or more) partial annular members having outer diameter restraining elements can be arranged in the circumferential direction.

本発明のリング状部材の製造装置を実施する場合には、付加的に、請求項4に記載した発明の様に、前記外径拘束型の軸方向に関する位置決めを、この外径拘束型の軸方向両端面と、前記両支持軸部の、前記転造軸部側端面との係合により図る様に構成する。   When the ring-shaped member manufacturing apparatus of the present invention is carried out, additionally, as in the invention described in claim 4, positioning in the axial direction of the outer diameter constraining type is performed using this outer diameter constraining type shaft. It is configured so as to be achieved by engaging both end surfaces in the direction and the rolling shaft portion side end surfaces of the both support shaft portions.

本発明のリング状部材の製造装置を実施する場合には、付加的に、請求項5に記載した発明の様に、前記両支持軸部のうちの他方の支持軸部を、前記転造軸部と別体で構成する。そして、この他方の支持軸部を、前記金属素材から所定の軸方向の押圧力が加わった場合に、前記転造軸部から軸方向に離れる方向に変位可能とする。   When the ring-shaped member manufacturing apparatus of the present invention is implemented, in addition, as in the invention described in claim 5, the other support shaft portion of the both support shaft portions is used as the rolling shaft. Consists of separate parts. The other support shaft portion can be displaced in a direction away from the rolling shaft portion in the axial direction when a predetermined axial pressing force is applied from the metal material.

本発明のリング状部材の製造装置を実施する場合には、付加的に、請求項6に記載した発明の様に、前記両支持軸部のうち、前記転造軸部から軸方向に離れる方向に変位可能に支持された支持軸部を、前記転造軸部に対して、付勢手段(例えば、バネ等の機械式、油圧式、ガス圧式、又は空圧式等)により押し付ける様に構成する。   When the ring-shaped member manufacturing apparatus of the present invention is implemented, in addition, as in the invention described in claim 6, a direction away from the rolling shaft portion in the axial direction among the both support shaft portions. The support shaft portion supported in a displaceable manner is configured to be pressed against the rolling shaft portion by a biasing means (for example, a mechanical type such as a spring, a hydraulic type, a gas pressure type, or a pneumatic type). .

本発明のリング状部材の製造装置を実施する場合には、付加的に、請求項7に記載した発明の様に、前記両支持軸部のうち、前記転造軸部から軸方向に離れる方向に変位可能に支持された支持軸部に前記金属素材から加わる軸方向の押圧力が閾値以下の場合には、この支持軸部が前記転造軸部から軸方向に離れる方向に変位する事を阻止し、前記軸方向の押圧力が閾値を超えた場合には、前記支持軸部が当該方向に変位する事を許容する変位規制手段(例えば、油圧式、ガス圧式、又は空圧式等のアクチュエータ、サーボモータ等)を設ける。
上述した様な本発明のリング状部材の製造装置を実施する場合には、例えば請求項8に記載した発明に様に、前記両支持軸部のうちの他方の支持軸部を、前記転造軸部と別体で構成する。又、この他方の支持軸部を、前記支持部に対して軸方向の変位を不能な状態で支持する。更に、前記転造軸部に、前記金属素材から所定の軸方向荷重が加わった場合に、この転造軸部が、この他方の支持軸部から離れる方向に変位可能となる様に構成する。
When the ring-shaped member manufacturing apparatus of the present invention is carried out, in addition, as in the invention described in claim 7, the direction of the both support shaft portions away from the rolling shaft portion in the axial direction. When the axial pressing force applied from the metal material to the support shaft portion supported in a displaceable manner is below a threshold value, the support shaft portion is displaced in a direction away from the rolling shaft portion in the axial direction. Displacement restricting means (for example, an actuator such as a hydraulic type, a gas pressure type, or a pneumatic type) that prevents the support shaft portion from being displaced in the direction when the axial pressing force exceeds a threshold value. , Servo motor, etc.).
When implementing the manufacturing apparatus of the ring-shaped member of the present invention as described above, for example, as in the invention described in claim 8, the other support shaft portion of the both support shaft portions is formed by the rolling. It is configured separately from the shaft. Further, the other support shaft portion is supported in a state in which axial displacement with respect to the support portion is impossible. Furthermore, when a predetermined axial load is applied to the rolling shaft portion from the metal material, the rolling shaft portion can be displaced in a direction away from the other support shaft portion.

本発明のリング状部材の製造方法及び製造装置のうち、請求項9に記載したリング状部材の製造方法で使用するリング状部材の製造装置は、上述の様な本発明のリング状部材の製造装置である。   Among the ring-shaped member manufacturing method and manufacturing apparatus of the present invention, the ring-shaped member manufacturing apparatus used in the ring-shaped member manufacturing method according to claim 9 is the above-described ring-shaped member manufacturing method of the present invention. Device.

特に本発明のリング状部材の製造方法に於いては、前記両支持軸部のうち、前記転造軸部から軸方向に離れる方向に変位可能に支持された支持軸部が、この金属素材から所定の軸方向荷重を受けた場合に、この支持軸部を前記転造軸部から離れる方向に変位させる事により、前記金属素材の余肉を、この支持軸部側に逃がす。
更に、前記外径拘束型が、前記金属素材から所定の軸方向の押圧力を受けた場合に、前記各外径拘束型素子を、互いに離れる方向に変位させる。尚、この際、前記金属素材の余肉を、これら各外径拘束型素子の変位に伴い、これら各外径拘束型素子間に形成された隙間に逃がす事もできる。
In particular, in the method of manufacturing a ring-shaped member of the present invention, a support shaft portion that is supported so as to be displaceable in a direction away from the rolling shaft portion in the axial direction out of the both support shaft portions is formed from the metal material. When a predetermined axial load is received, the support shaft portion is displaced in a direction away from the rolling shaft portion, so that the surplus metal material is released to the support shaft portion side.
Further, when the outer diameter restricting die receives a pressing force in a predetermined axial direction from the metal material, the outer diameter restricting elements are displaced in directions away from each other. At this time, the surplus of the metal material can be released to the gap formed between the outer diameter restraining elements as the outer diameter restraining elements are displaced.

又、上述の様な本発明のリング状部材の製造方法を実施する場合に、具体的には、請求項10に記載した発明の様に、加工後のリング状部材の軸方向に関する寸法を、前記各外径側拘束型同士が隙間なく配置された状態での、これら各外径拘束型素子の軸方向に関する寸法の総和よりも大きくする。   Moreover, when the manufacturing method of the ring-shaped member of the present invention as described above is carried out, specifically, the dimension in the axial direction of the ring-shaped member after processing, as in the invention described in claim 10, It is made larger than the sum total of the dimension regarding the axial direction of these each outer diameter constrained type element in the state where each said outer diameter side constrained type | mold is arrange | positioned without gap.

上述した様な構成を有する本発明によれば、マンドレル及び外径拘束型に損傷が生じる事を防止すると共に、金属素材の体積のばらつきに拘わらず、加工後のリング状部材の形状の精度の向上を図れる。
即ち、本発明の場合、前記マンドレルを構成する一方の支持軸部が、金属素材から所定の軸方向の押圧力を受けた場合に、この一方の支持軸部が、転造軸部から軸方向に離れる方向に変位できる様に構成している。この為、加工中に、成形空間内の金属素材の内部応力が高くなった場合でも、前記一方の支持軸部が前記転造軸部から離れる方向に変位して、前記成形空間内のこの一方の支持軸部側を解放する事により、当該部分から前記金属素材の余肉を逃がす事ができる。この結果、成形空間内での前記金属素材の内部応力が低くなり、前記マンドレルに加わる応力を小さくできる。
According to the present invention having the above-described configuration, it is possible to prevent the mandrel and the outer diameter constraining type from being damaged, and to improve the accuracy of the shape of the ring-shaped member after processing regardless of variations in the volume of the metal material. Improvements can be made.
That is, in the case of the present invention, when one support shaft portion constituting the mandrel receives a pressing force in a predetermined axial direction from the metal material, the one support shaft portion is axially moved from the rolling shaft portion. It can be displaced in the direction away from For this reason, even when the internal stress of the metal material in the forming space becomes high during processing, the one supporting shaft portion is displaced in a direction away from the rolling shaft portion, and this one in the forming space. By releasing the support shaft side, the metal material surplus can be released from the portion. As a result, the internal stress of the metal material in the forming space is reduced, and the stress applied to the mandrel can be reduced.

又、本発明の場合、前記外径拘束型を、軸方向に並べて配置した複数個の円環状の外径拘束型素子により構成する事で、前記外径拘束型が、前記金属素材から所定の軸方向の押圧力を受けた場合に、前記各外径拘束型素子が、互いに離れる方向に変位できる様に構成している。この為、加工中に、成形空間内の金属素材の内部応力が高くなって、前記外径拘束型を構成する各外径拘束型素子に軸方向の押圧力が加わった場合でも、前記外径拘束型に、引っ張り応力に基づく亀裂等の損傷が発生する事を防止できる。尚、前記各外径拘束型素子が、軸方向に関して互いに離れる方向に変位する事により、これら各外径拘束型素子同士の間部分から前記金属素材の余肉を逃がす事もできる。   Further, in the case of the present invention, the outer diameter constraining mold is configured by a plurality of annular outer diameter constraining elements arranged side by side in the axial direction. When receiving an axial pressing force, the outer diameter restraining elements are configured to be displaceable in directions away from each other. For this reason, even when the internal stress of the metal material in the forming space is increased during processing and an axial pressing force is applied to each outer diameter constraint type element constituting the outer diameter constraint type, the outer diameter is increased. It is possible to prevent the constraining mold from being damaged such as a crack based on the tensile stress. In addition, when each said outer diameter constrained type element displaces in the direction which mutually leaves | separates regarding an axial direction, the surplus of the said metal raw material can also be escaped from the part between these each outer diameter constrained type elements.

又、上述した様に、加工中の金属素材の内部応力を解放する事ができる為、成形空間内で金属素材が歪む事を防止できる。この結果、加工後のリング状部材の真円度が悪化する事を防止できる。
尚、上述した様に、加工中に、成形空間内の金属素材の内部応力が高くなる場合とは、金属素材の体積のばらつきに基づいて、この金属素材の体積が所定の大きさ(目標とするリング状部材の体積)よりも大きい場合が考えられる。本発明は、この様な場合に、前記金属素材の内部応力を低くして(金属部材の余肉を一方の支持軸部側及び各外径拘束型素子同士の間部分に逃がして)、前記マンドレル及び外径拘束型(各外径拘束型素子)に加わる応力を小さくすると共に、成形空間内で金属素材が歪む事を防止する事ができる。
Further, as described above, since the internal stress of the metal material being processed can be released, the metal material can be prevented from being distorted in the forming space. As a result, it is possible to prevent the roundness of the ring-shaped member after processing from deteriorating.
As described above, when the internal stress of the metal material in the forming space becomes high during processing, the volume of the metal material has a predetermined size (target and target) based on the variation in the volume of the metal material. It is conceivable that the volume is larger than the volume of the ring-shaped member. In such a case, the present invention lowers the internal stress of the metal material (releases the surplus of the metal member to one support shaft side and the part between the outer diameter restraining elements), It is possible to reduce the stress applied to the mandrel and the outer diameter constraint type (each outer diameter constraint type element) and to prevent the metal material from being distorted in the molding space.

本発明の実施の形態の第1例のリング状部材の製造装置を示す断面図。Sectional drawing which shows the manufacturing apparatus of the ring-shaped member of the 1st example of embodiment of this invention. 図1のA部に相当する拡大断面図。FIG. 2 is an enlarged cross-sectional view corresponding to part A in FIG. 1. 図2のB部に相当する拡大断面図。The expanded sectional view equivalent to the B section of FIG. 本発明の実施の形態の第2例を示す、外径拘束型の断面図(a)と、(a)の下方から見た側面図(b)。Sectional drawing (a) of an outer diameter restraining type | mold which shows the 2nd example of embodiment of this invention, and the side view (b) seen from the downward direction of (a). 本発明の実施の形態の第3例を示す、図1と同様の図。The figure similar to FIG. 1 which shows the 3rd example of embodiment of this invention. 同第4例を示す、図1と同様の図。The figure similar to FIG. 1 which shows the 4th example. 同第5例を示す、図1と同様の図。The figure similar to FIG. 1 which shows the same 5th example. 同じく、図2のC部に相当する拡大断面図であって、加工開始前の状態を示す図(a)と、加工後の状態を示す図(b)。Similarly, it is the expanded sectional view equivalent to the C section of Drawing 2, and is a figure (a) showing the state before processing start, and the figure (b) showing the state after processing. 本発明の製造方法の対象となる外輪及び内輪を組み込んだ転がり軸受の1例を示す、部分切断斜視図。The partial cut perspective view which shows an example of the rolling bearing incorporating the outer ring | wheel and inner ring | wheel used as the object of the manufacturing method of this invention. 従来から知られている、円環状の金属素材を形成する工程の1例を示す断面図。Sectional drawing which shows one example of the process of forming the annular | circular shaped metal raw material known conventionally. 従来から使用されている転造装置を示す図。The figure which shows the rolling apparatus conventionally used. 従来構造の転造装置を使用して金属素材をリング状部材に加工する手順を説明する為の図。The figure for demonstrating the procedure which processes a metal raw material into a ring-shaped member using the rolling apparatus of conventional structure.

[実施の形態の第1例]
本発明の実施の形態の第1例に就いて、図1〜3により説明する。尚、本例のリング状部材の製造方法及び製造装置の特徴は、加工後のリング状部材35の外径寸法を規制する構造、及び、金属素材26{図8(a)参照}の余肉を特定の方向に逃がす事ができる構造を設けた点にある。その他の部分の構成及び作用は、前述の図11、12に示した従来の製造方法及び製造装置と同様であるから、同等部分に関する図示並びに説明は省略若しくは簡略にし、以下、本例の特徴部分を中心に説明する。尚、本例は、本発明を、前記金属素材26に圧延転造加工を施して外輪用のリング状部材を造る為の製造方法及び製造装置に適用した例を示している。但し、本発明のリング状部材の製造方法及び製造装置は、前述した図11、12に示した従来構造と同様に、その構造によっては内輪用のリング状部材を対象とする事ができる場合もある。
[First example of embodiment]
A first example of the embodiment of the present invention will be described with reference to FIGS. In addition, the manufacturing method and manufacturing apparatus of the ring-shaped member of the present example are characterized by a structure that regulates the outer diameter of the ring-shaped member 35 after processing, and a surplus of the metal material 26 {see FIG. 8A}. It is in the point which provided the structure which can escape in a specific direction. Since the configuration and operation of the other parts are the same as those of the conventional manufacturing method and manufacturing apparatus shown in FIGS. 11 and 12, the illustration and description of the equivalent parts are omitted or simplified. The explanation will be focused on. This example shows an example in which the present invention is applied to a manufacturing method and a manufacturing apparatus for producing a ring-shaped member for an outer ring by subjecting the metal material 26 to rolling and rolling. However, the manufacturing method and manufacturing apparatus for the ring-shaped member of the present invention may be able to target the ring-shaped member for the inner ring depending on the structure, similarly to the conventional structure shown in FIGS. is there.

本例のリング状部材の製造装置21aは、マンドレル23aと、外径拘束型36と、成形ロール24aと、サポートロール25aとを備えている。
このうちの、マンドレル23aは、軸方向に離隔した状態で互いに同心に設けられた1対の金属製(例えば、ダイス鋼、ハイス鋼、超硬合金等)の支持軸部37a、37bと、軸方向に関してこれら両支持軸部37a、37b同士の間に同心に設けられた金属製(例えば、ダイス鋼、ハイス鋼、超硬合金等)の転造軸部38とを有している。
The ring-shaped member manufacturing apparatus 21a of the present example includes a mandrel 23a, an outer diameter constraining die 36, a forming roll 24a, and a support roll 25a.
Of these, the mandrel 23a includes a pair of metal support shafts 37a, 37b (for example, die steel, high-speed steel, cemented carbide) provided concentrically with each other in a state of being separated in the axial direction, A rolling shaft 38 made of metal (for example, die steel, high-speed steel, cemented carbide) provided concentrically between the two support shafts 37a and 37b with respect to the direction.

前記両支持軸部37a、37bのうち、一方(図1の上方)の支持軸部37aは、その中心に軸方向両端が開口した中心孔39aを有する中空軸状である。この中心孔39aのうち、軸方向一端部(図1の上端部)は、ねじ孔40aが形成されている。一方、この中心孔39aのうち、軸方向他端部(図1の下端部)には、軸方向中間部よりも大径な嵌合孔41aが形成されている。又、前記一方の支持軸部37aの外周面のうち、軸方向一方側半部には、軸方向他方側半部よりも小径で軸方向に関して外径が変化しない小径円筒部42aが形成されている。又、本例の場合、前記一方の支持軸部37aの外周面のうち、他方側半部をマンドレル側規制面43aとしている。尚、上述の中心孔39aは、後述する転造軸部38を前記一方の支持軸部37aから取り外す際に、杆状のノックアウト治具を挿通する為に利用する事もできる。   Of the support shaft portions 37a and 37b, one (upper side in FIG. 1) of the support shaft portion 37a has a hollow shaft shape having a center hole 39a having both axial ends open at the center thereof. A screw hole 40a is formed at one end in the axial direction (upper end in FIG. 1) of the center hole 39a. On the other hand, in the center hole 39a, a fitting hole 41a having a diameter larger than that of the intermediate portion in the axial direction is formed at the other axial end portion (lower end portion in FIG. 1). Further, of the outer peripheral surface of the one support shaft portion 37a, a small-diameter cylindrical portion 42a that has a smaller diameter than the other half portion in the axial direction and does not change the outer diameter in the axial direction is formed in the one-side half portion in the axial direction. Yes. In the case of this example, the other half of the outer peripheral surface of the one support shaft portion 37a is a mandrel-side regulating surface 43a. The above-described center hole 39a can also be used for inserting a hook-shaped knockout jig when a rolling shaft portion 38, which will be described later, is removed from the one support shaft portion 37a.

又、前記両支持軸部37a、37bのうちの、他方(図1の下方)の支持軸部37bは、上述の一方の支持軸部37aと図1の上下方向に関して対称な形状としている。
即ち、前記他方の支持軸部37bは、その中心に軸方向両端に開口した中心孔39bを有する中空軸状である。又、この中心孔39bの軸方向一端部(図1の上端)には、軸方向中間部よりも大径な嵌合孔41bが形成されている。一方、前記中心孔39bの軸方向他端部には、ねじ孔40bが形成されている。更に、前記他方の支持軸部37bの外周面のうち、軸方向他方側半部には、軸方向一方側半部よりも小径で軸方向に関して外径が変化しない小径円筒部42bが形成されている。又、本例の場合、前記他方の支持軸部37bの外周面のうち、軸方向一方側半部をマンドレル側規制面43bとしている。
尚、上述の様な支持軸部37a、37bは、例えば、超硬合金等の様な剛性が高い金属製とするのが好ましい。又、前記両支持軸部37a、37bの外径寸法は、適宜設定する事ができる。これら両支持軸部37a、37bの外径寸法を小さくした場合には、割れ難い鋼製(例えば、ダイス鋼、ハイス鋼)とするのが好ましい。
The other support shaft portion 37b (downward in FIG. 1) of the support shaft portions 37a and 37b has a symmetrical shape with respect to the one support shaft portion 37a described above in the vertical direction of FIG.
That is, the other support shaft portion 37b has a hollow shaft shape having center holes 39b opened at both ends in the axial direction at the center thereof. A fitting hole 41b having a larger diameter than that of the intermediate portion in the axial direction is formed at one axial end portion (the upper end in FIG. 1) of the central hole 39b. On the other hand, a screw hole 40b is formed at the other axial end of the center hole 39b. Further, in the outer peripheral surface of the other support shaft portion 37b, a small-diameter cylindrical portion 42b that has a smaller diameter than the one-side half portion in the axial direction and does not change the outer diameter in the axial direction is formed in the other half portion in the axial direction. Yes. Further, in the case of this example, of the outer peripheral surface of the other support shaft portion 37b, the one half portion in the axial direction is the mandrel side regulating surface 43b.
The support shaft portions 37a and 37b as described above are preferably made of a metal having high rigidity such as cemented carbide. Further, the outer diameters of the support shaft portions 37a and 37b can be set as appropriate. When the outer diameter dimensions of both the support shaft portions 37a and 37b are reduced, it is preferable that the support shaft portions 37a and 37b are made of steel (for example, die steel or high-speed steel) that is difficult to break.

又、前記転造軸部38は、上述の両支持軸部37a、37bよりも軸方向寸法が小さく、中実状の杆状部材であり、軸方向両端寄り部分に設けられた1対の嵌合部44a、44bと、軸方向に関してこれら両嵌合部44a、44b同士の間に設けられた転造面部45とから成る。このうちの両嵌合部44a、44bは、それぞれが軸方向に関して外径が変化しない円柱状である。この様な両嵌合部44a、44bのうち、一方の嵌合部44aの外径寸法は、前記一方の支持軸部37aの嵌合孔41aの内径寸法よりも僅かに大きい。一方、前記両嵌合部44a、44bのうち、他方の嵌合部44bの外径寸法は、前記他方の支持軸部37bの嵌合孔41bの内径寸法よりも僅かに小さい。   The rolling shaft portion 38 is a solid bowl-shaped member having a smaller axial dimension than the above-described both supporting shaft portions 37a and 37b, and is a pair of fittings provided at both ends in the axial direction. It consists of the parts 44a and 44b and the rolling surface part 45 provided between both these fitting parts 44a and 44b regarding the axial direction. Among these, both fitting parts 44a and 44b are each cylindrical shapes whose outer diameter does not change in the axial direction. Of these two fitting portions 44a and 44b, the outer diameter size of one fitting portion 44a is slightly larger than the inner diameter size of the fitting hole 41a of the one support shaft portion 37a. On the other hand, the outer diameter size of the other fitting portion 44b out of the both fitting portions 44a and 44b is slightly smaller than the inner diameter size of the fitting hole 41b of the other support shaft portion 37b.

又、前記転造面部45は、外周面に、前記金属素材26の内周面に転造加工を施す為の第一転造面46が形成されている。
この第一転造面46は、前記金属素材26に圧延転造加工を施して得られるリング状部材35の内周面の形状に見合った形状を有しており、軸方向中間部に形成された軌道形成部47と、この軌道形成部47の軸方向両側に形成された1対の円筒面部48、48と、軸方向両端寄り部分に形成された溝形成部49、49とから成る。
このうちの軌道形成部47は、前記金属素材26の内周面に外輪軌道を形成(転造)する為のものであり、前記マンドレル23aの中心軸を通る仮想平面に関する断面形状(母線形状)が、軸方向中央部に向かう程外径が大きくなる断面半円弧状である。又、前記両溝形成部49、49は、前記金属素材26の内周面の軸方向両端寄り部分にシールリングの外端縁を係止する為の係止溝を形成(転造)する為のものであり、前記仮想平面に関する断面形状(母線形状)が、前記軌道形成部47側に形成された凸部と、軸方向両端側に形成された凹部とを滑らかに連続させた断面略S字形である。
Further, the rolling surface portion 45 is formed with a first rolling surface 46 on the outer peripheral surface for subjecting the inner peripheral surface of the metal material 26 to rolling.
The first rolling surface 46 has a shape commensurate with the shape of the inner peripheral surface of the ring-shaped member 35 obtained by subjecting the metal material 26 to rolling and rolling, and is formed in the intermediate portion in the axial direction. The track forming portion 47, a pair of cylindrical surface portions 48 and 48 formed on both sides of the track forming portion 47 in the axial direction, and groove forming portions 49 and 49 formed at portions near both ends in the axial direction.
Of these, the track forming portion 47 is for forming (rolling) an outer ring track on the inner peripheral surface of the metal material 26, and has a cross-sectional shape (bus shape) with respect to a virtual plane passing through the central axis of the mandrel 23a. However, it has a semicircular arc shape whose outer diameter increases toward the center in the axial direction. The groove forming portions 49, 49 are for forming (rolling) a locking groove for locking the outer end edge of the seal ring at the axially opposite ends of the inner peripheral surface of the metal material 26. The cross-sectional shape (bus shape) related to the virtual plane is a cross-section approximately S in which a convex portion formed on the track forming portion 47 side and a concave portion formed on both axial ends are smoothly continuous. It is a letter shape.

この様な転造軸部38は、前記一方の嵌合部44aを前記一方の支持軸部37aの嵌合孔41aに締り嵌めで内嵌する事により、この一方の支持軸部37aに対する軸方向の変位及び傾斜を規制された状態で支持固定されている。
一方、前記転造軸部38は、前記他方の嵌合部44bを前記他方の支持軸部37bの嵌合孔41bに隙間嵌めで内嵌されている。この状態で、この他方の支持軸部37bは、前記転造軸部38に対して軸方向に変位する事ができる。尚、この他方の支持軸部37bに対する、前記転造軸部38の径方向のがたつき及び傾斜の大きさが最小限となる様に、前記他方の嵌合部44bの外径寸法と、前記他方の支持軸部37bの嵌合孔41bの内径寸法とを規制する。
Such a rolling shaft portion 38 is configured such that the one fitting portion 44a is fitted into the fitting hole 41a of the one supporting shaft portion 37a by an interference fit so that the axial direction relative to the one supporting shaft portion 37a is increased. It is supported and fixed in a state in which the displacement and inclination are restricted.
On the other hand, the rolling shaft portion 38 has the other fitting portion 44b fitted in the fitting hole 41b of the other support shaft portion 37b with a clearance fit. In this state, the other support shaft portion 37 b can be displaced in the axial direction with respect to the rolling shaft portion 38. The outer diameter dimension of the other fitting portion 44b is such that the radial shakiness and inclination of the rolling shaft portion 38 with respect to the other support shaft portion 37b are minimized. The inner diameter dimension of the fitting hole 41b of the other support shaft portion 37b is regulated.

上述した様なマンドレル23aを構成する一方の支持軸部37aは、小径円筒部42aに外嵌した複列のラジアル円すいころ軸受50aを介して、例えばハウジング等の固定部分に支持固定された固定支持部51aに回転可能な状態で支持されている。この様な固定支持部51aは、加工中以外は、前記金属素材26の着脱の為に、例えば軸方向に退避させる事ができる。又、前記ラジアル円すいころ軸受50aを構成する、内輪の軸方向他端面は、前記小径円筒部42aの軸方向他端部と前記マンドレル側規制面43aの軸方向一端部とを連続する段部53aに当接している。一方、前記内輪の軸方向一端面は、前記一方の支持軸部37aの軸方向一端部に組み付けられた抑え部材54aの軸方向他端面に当接している。この様にして、前記ラジアル円すいころ軸受50aの軸方向に関する位置決めを図っている。尚、前記抑え部材54aは、円板状であり、中心部に形成された通孔55aを挿通したボルト56aを、前記一方の支持軸部37aのねじ孔40aに螺合する事により、この一方の支持軸部37aの軸方向一端部に組み付けられている。上述した様に、前記一方の支持軸部37aを、前記ラジアル円すいころ軸受50aを介して前記固定支持部51aに支持する事により、この一方の支持軸部37aの軸方向他端部(転造軸部38側の端部)の振れを小さくする事ができる。 One of the support shaft portion 37a constituting the mandrel 23a, such as described above, through the radial tapered roller bearing 50a of the double row fitted into the small diameter cylindrical portion 42a, for example, which is supported by and fixed to the fixed portion of the housing such It is supported by the fixed support part 51a in a rotatable state. Such a fixed support portion 51a can be retracted in the axial direction, for example, in order to attach and detach the metal material 26 except during processing. The other end surface in the axial direction of the inner ring constituting the radial tapered roller bearing 50a is a stepped portion 53a in which the other end portion in the axial direction of the small diameter cylindrical portion 42a and one end portion in the axial direction of the mandrel side regulating surface 43a are continuous. Abut. On the other hand, one end surface in the axial direction of the inner ring is in contact with the other end surface in the axial direction of the holding member 54a assembled to one end portion in the axial direction of the one support shaft portion 37a. In this way, the radial tapered roller bearing 50a is positioned in the axial direction. The holding member 54a has a disk shape, and a bolt 56a inserted through a through hole 55a formed at the center is screwed into the screw hole 40a of the one support shaft portion 37a. It is assembled | attached to the axial direction one end part of this support shaft part 37a. As described above, by supporting the one support shaft portion 37a on the fixed support portion 51a via the radial tapered roller bearing 50a, the other end portion in the axial direction of the one support shaft portion 37a (rolling) The deflection of the end portion on the shaft portion 38 side can be reduced.

一方、前記マンドレル23aを構成する他方の支持軸部37bは、小径円筒部42bに外嵌した複列のラジアル円すいころ軸受50bを介して、変位可能支持部52aに回転可能な状態で支持されている。この変位可能支持部52aは、受け台等の固定部分57に対して軸方向の変位を可能な状態で支持されており、加工中以外は、前記金属素材26の着脱の為に、例えば軸方向に退避させる事ができる。   On the other hand, the other support shaft portion 37b constituting the mandrel 23a is rotatably supported by the displaceable support portion 52a via a double row radial tapered roller bearing 50b fitted on the small diameter cylindrical portion 42b. Yes. The displaceable support portion 52a is supported in a state in which it can be displaced in the axial direction with respect to a fixed portion 57 such as a cradle. Can be evacuated.

又、前記ラジアル円すいころ軸受50bを構成する内輪の軸方向一端面は、前記小径円筒部42bの軸方向一端部と前記マンドレル側規制面43bの軸方向他端部とを連続する段部53bに当接している。一方、前記内輪の軸方向他端面は、前記他方の支持軸部37bの軸方向他端部に組み付けられた抑え部材54bの軸方向一端面に当接している。この様にして、前記ラジアル円すいころ軸受50bの、軸方向に関する位置決めを図っている。尚、前記抑え部材54bは、円柱状であり、中心部に形成された段付き形状の通孔55bを挿通したボルト56bを、前記他方の支持軸部37bのねじ孔40bに螺合する事により、この他方の支持軸部37bの軸方向他端部に組み付けられている。   Further, one end surface in the axial direction of the inner ring constituting the radial tapered roller bearing 50b is a stepped portion 53b in which the one end portion in the axial direction of the small diameter cylindrical portion 42b and the other end portion in the axial direction of the mandrel side regulating surface 43b are continuous. It is in contact. On the other hand, the other end surface in the axial direction of the inner ring is in contact with one end surface in the axial direction of the holding member 54b assembled to the other end portion in the axial direction of the other support shaft portion 37b. In this way, the radial tapered roller bearing 50b is positioned in the axial direction. The holding member 54b has a cylindrical shape, and a bolt 56b inserted through a stepped through hole 55b formed at the center is screwed into the screw hole 40b of the other support shaft portion 37b. The other support shaft portion 37b is assembled to the other axial end portion.

又、本例の場合、前記変位可能支持部52aと、前記固定部分57との間に、特許請求の範囲に記載した付勢手段及び変位規制手段に相当する、例えば、バネ等の機械式、油圧式、ガス圧式、又は空圧式等の弾性部材58、58を設けている。そして、これら各弾性部材58、58により、前記他方の支持軸部37bを、前記転造軸部38に向けて(図1の上方に向けて)付勢している。この状態で、前記他方の支持軸部37b及び前記変位可能支持部52aは、前記一方の支持軸部37a及び前記転造軸部38に対して軸方向に変位する事ができる。前記弾性部材58、58の弾性力(他方の支持軸部37bを付勢する力)は、適宜設定するものであるが、後述する加工の際、成形空間内が前記金属材26で満たされた状態で、この金属材26が前記他方の支持軸部37bを軸方向に押圧する押圧力よりは小さく設定しておく。
尚、前記一方の支持軸部37aと、前記他方の支持軸部37bとの水平方向(図1の左右方向)の動きを同調させる観点から、前記固定支持部51aと前記変位可能支持部52aとを、共通の固定部分57に支持するのが好ましい。
Further, in the case of this example, between the displaceable support portion 52a and the fixed portion 57, for example, a mechanical type such as a spring, which corresponds to the biasing means and the displacement regulating means described in the claims, Elastic members 58, 58 such as a hydraulic type, a gas pressure type, or a pneumatic type are provided. The elastic members 58, 58 urge the other support shaft portion 37b toward the rolling shaft portion 38 (upward in FIG. 1). In this state, the other support shaft portion 37 b and the displaceable support portion 52 a can be displaced in the axial direction with respect to the one support shaft portion 37 a and the rolling shaft portion 38. Elastic force of the elastic member 58, 58 (the force for urging the other of the supporting shaft portion 37b) is should be appropriately set according to the time of processing to be described later, is filled in the molding space in the metal-containing material 26 in state, it is set smaller than the pressing force which the metal-containing material 26 to press the other of the supporting shaft portion 37b in the axial direction.
From the viewpoint of synchronizing the movement in the horizontal direction (left-right direction in FIG. 1) of the one support shaft portion 37a and the other support shaft portion 37b, the fixed support portion 51a and the displaceable support portion 52a Is preferably supported by a common fixing portion 57.

又、前記外径拘束型36は、軸方向に並べて配置された1対の外径拘束型素子59a、59bと、これら両外径拘束型素子59a、59bの外径側に配置された外周保持部材60とを備えている。
このうちの両外径拘束型素子59a、59bは、それぞれが金属製(例えば、ダイス鋼、ハイス鋼、超硬合金等)の円環状部材である。前記両外径拘束型素子59a、59bのうちの一方(図1の上方)の外径拘束型素子59aの外周面は、軸方向に関して外径が変化しない円筒面状である。一方、前記一方の外径拘束型素子59aの内周面は、円筒面部61aと、曲面部62aとにより構成されている。このうちの円筒面部61aは、前記一方の外径拘束型素子59aの内周面のうち、軸方向一端寄り部分から軸方向他端縁に掛けて、軸方向に関して内径が変化しない円筒面状に形成されている。又、前記曲面部62aは、前記一方の外径拘束型素子59aの内周面のうちの軸方向一端部に、断面形状が、軸方向一方に進むほど内径が小さくなる曲面状に形成されている。尚、前記円筒面部61aの軸方向一端縁と、前記曲面部62aの軸方向他端縁とは、滑らかに連続している。
The outer diameter restricting die 36 has a pair of outer diameter restricting elements 59a and 59b arranged side by side in the axial direction, and an outer periphery holding member arranged on the outer diameter side of both outer diameter restricting elements 59a and 59b. And a member 60.
Of these, both outer diameter restraining elements 59a and 59b are annular members made of metal (for example, die steel, high-speed steel, cemented carbide, etc.). The outer peripheral surface of one of the outer diameter constraining elements 59a and 59b (upper side in FIG. 1) is a cylindrical surface whose outer diameter does not change in the axial direction. On the other hand, the inner peripheral surface of the one outer diameter constraining element 59a includes a cylindrical surface portion 61a and a curved surface portion 62a. Among these, the cylindrical surface portion 61a is formed in a cylindrical surface shape in which the inner diameter does not change in the axial direction from the inner peripheral surface of the one outer diameter restraining element 59a to the other axial end edge portion. Is formed. In addition, the curved surface portion 62a is formed in a curved surface shape in which the cross-sectional shape of the inner peripheral surface of the one outer diameter constraining element 59a is smaller in the inner diameter as it advances in one axial direction. Yes. The one end edge in the axial direction of the cylindrical surface portion 61a and the other edge in the axial direction of the curved surface portion 62a are smoothly continuous.

一方、前記両外径拘束型素子59a、59bのうちの他方(図1の下方)の外径拘束型素子59bの外周面は、軸方向に関して外径が変化しない円筒面状である。又、前記他方の外径拘束型素子59bの内周面は、円筒面部61bと、曲面部62bとにより構成されている。このうちの円筒面部61bは、前記他方の外径拘束型素子59bの内周面のうち、軸方向他端寄り部分から軸方向一端縁に掛けて、軸方向に関して内径が変化しない円筒面状に形成されている。又、前記曲面部62bは、前記他方の外径拘束型素子59bの内周面のうち、軸方向他端部に、断面形状が、軸方向他方に進むほど内径が小さくなる曲面状に形成されている。尚、前記円筒面部61bの軸方向他端縁と、前記曲面部62bの軸方向一端縁とは、滑らかに連続している。
以上の様に前記両外径拘束型素子59bは、軸方向に直交する仮想平面に関して、対称な形状に形成されている。
On the other hand, the outer peripheral surface of the other outer diameter constraining element 59b of the both outer diameter constraining elements 59a and 59b (downward in FIG. 1) is a cylindrical surface whose outer diameter does not change in the axial direction. The inner peripheral surface of the other outer diameter constraining element 59b is composed of a cylindrical surface portion 61b and a curved surface portion 62b. Among these, the cylindrical surface portion 61b is formed in a cylindrical surface shape in which the inner diameter does not change in the axial direction from the inner peripheral surface of the other outer diameter restraining element 59b to the one end edge in the axial direction from the portion near the other end in the axial direction. Is formed. Further, the curved surface portion 62b is formed on the other end portion in the axial direction of the inner peripheral surface of the other outer diameter constraining element 59b in a curved surface shape in which the cross-sectional shape becomes smaller in the axial direction. ing. The other end edge in the axial direction of the cylindrical surface portion 61b and the one end edge in the axial direction of the curved surface portion 62b are smoothly continuous.
As described above, the both outer diameter constrained elements 59b are formed in a symmetric shape with respect to a virtual plane orthogonal to the axial direction.

上述した様な構成を有する両外径拘束型素子59a、59bは、軸方向に並べて配置されており、これら両外径拘束型素子59a、59bの内周面により、前記金属素材26の外周面に転造加工を施す為の第二転造面63を構成している。即ち、前記両外径拘束型素子59a、59b同士が軸方向に隙間なく配置された状態で、前記第二転造面63は、軸方向一端部が、前記一方の外径拘束型素子59aの曲面部62aにより構成されており、軸方向他端部が、前記他方の外径拘束型素子59bの曲面部62bにより構成されており、軸方向両端部同士の間部分である軸方向中間部が、前記第一、第二両外径拘束型素子59a、59bの各円筒面部61a、61bにより構成されている。   The both outer diameter constraining elements 59a and 59b having the above-described configuration are arranged side by side in the axial direction, and the outer peripheral surface of the metal material 26 is formed by the inner peripheral surfaces of the both outer diameter constraining elements 59a and 59b. The 2nd rolling surface 63 for performing a rolling process is comprised. That is, in a state where the both outer diameter constraining elements 59a and 59b are arranged without gaps in the axial direction, the second rolling surface 63 has one axial end portion of the one outer diameter constraining element 59a. The other end portion in the axial direction is formed by the curved surface portion 62b of the other outer diameter constraining element 59b, and the intermediate portion in the axial direction that is a portion between the two end portions in the axial direction is formed. The first and second outer diameter constraining elements 59a and 59b are constituted by the cylindrical surface portions 61a and 61b.

前記外周保持部材60は、金属製(例えば、ダイス鋼、ハイス鋼、超硬合金等)の円環状部材である。この様な外周保持部材60の外周面は、軸方向に関して外径が変化しない円筒面状である。又、この外周保持部材60の内周面は、軸方向に関して内径が変化しない円筒面状に形成されている。又、前記外周保持部材60の軸方向寸法は、前記両外径拘束型素子59a、59bのそれぞれの軸方向寸法H(図8参照)の2倍である。即ち、これら両外径拘束型素子59a、59bを軸方向に隙間なく並べた状態での軸方向寸法2Hが、前記外周保持部材60の軸方向寸法と等しい。この様な構成を有する外周保持部材60は、前記両外径拘束型素子59a、59bの外周面に、これら両外径拘束型素子59a、59bの、前記外周保持部材60に対する軸方向変位を許容した状態で、外嵌されている。 The outer periphery holding member 60 is an annular member made of metal (for example, die steel, high-speed steel, cemented carbide). The outer peripheral surface of such an outer periphery holding member 60 has a cylindrical surface shape whose outer diameter does not change in the axial direction. The inner peripheral surface of the outer peripheral holding member 60 is formed in a cylindrical surface shape whose inner diameter does not change in the axial direction. The axial dimension of the outer periphery holding member 60 is twice the axial dimension H 1 (see FIG. 8) of each of the outer diameter restraining elements 59a and 59b. That is, these Ryosoto径constrained device 59a, the axial dimension 2H 1 of 59b in a state of arranging no gap in the axial direction, equal to the axial dimension of the outer peripheral holding member 60. The outer periphery holding member 60 having such a configuration allows the outer peripheral surfaces of the both outer diameter constraining elements 59a and 59b to allow axial displacement of the both outer diameter constraining elements 59a and 59b with respect to the outer periphery holding member 60. In the state that has been done.

上述した様な構成を有する外径拘束型36は、内径側に前記マンドレル23aの転造軸部38を挿通すると共に、前記第二転造面63を前記第一転造面46に対向させた状態で配置されている。又、この状態で、前記一方の外径拘束型素子59aの軸方向一端面、及び外周保持部材60の軸方向一端面の径方向内端寄り部分から径方向内端縁に掛けての部分は、前記一方の支持軸部37aの軸方向他端面と当接している。一方、前記他方の外径拘束型素子59bの軸方向他端面、及び外周保持部材60の軸方向他端面の径方向内端寄り部分から径方向内端縁に掛けての部分は、前記他方の支持軸部37bの軸方向一端面と当接している。この様にして、前記外径拘束型36(両外径拘束型素子59a、59b及び外周保持部材60)の軸方向に関する位置決めを図っている。又、上述した様な組み付け状態で、前記外径拘束型36の中心軸は、前記マンドレル23aの中心軸と平行である。   The outer diameter constraining die 36 having the above-described configuration has the rolling shaft portion 38 of the mandrel 23a inserted through the inner diameter side, and the second rolling surface 63 is opposed to the first rolling surface 46. Arranged in a state. Also, in this state, the one end surface in the axial direction of the one outer diameter constraining element 59a and the portion extending from the radially inner end portion of the one axial end surface of the outer periphery holding member 60 to the radially inner end edge are The one support shaft portion 37a is in contact with the other axial end surface. On the other hand, the other end surface in the axial direction of the other outer diameter restricting element 59b and the portion on the other end surface in the axial direction of the outer peripheral holding member 60 extending from the radially inner end portion to the radially inner end edge are It is in contact with one axial end surface of the support shaft portion 37b. In this way, the positioning of the outer diameter restricting die 36 (both outer diameter restricting elements 59a and 59b and the outer peripheral holding member 60) in the axial direction is achieved. In the assembled state as described above, the central axis of the outer diameter restricting die 36 is parallel to the central axis of the mandrel 23a.

又、前記成形ロール24aは、1個の金属製のローラ66と、このローラ66の中心孔に挿通された回転軸67とから成り、この回転軸67(ローラ66の中心軸)が前記マンドレル23a及び外径拘束型36の中心軸と平行となる状態で前記外径拘束型36を構成する外周保持部材60の外径側に配置されている。この様な成形ロール24aは、前述した図11、12に示した従来構造と同様に、電動モータ34(図11参照)の回転により回転駆動された状態で、図示しない油圧シリンダ等のアクチュエータにより、前記外径拘束型36に対する遠近動{水平方向(図1の左右方向)の変位}を可能としている。   The forming roll 24a is composed of a single metal roller 66 and a rotating shaft 67 inserted through the central hole of the roller 66. The rotating shaft 67 (the central axis of the roller 66) is the mandrel 23a. The outer peripheral holding member 60 constituting the outer diameter restricting die 36 is disposed on the outer diameter side in a state parallel to the central axis of the outer diameter restricting die 36. Like the conventional structure shown in FIGS. 11 and 12 described above, such a forming roll 24a is rotated by the rotation of the electric motor 34 (see FIG. 11) and is not shown by an actuator such as a hydraulic cylinder (not shown). Perspective movement {displacement in the horizontal direction (left and right direction in FIG. 1)} relative to the outer diameter restricting die 36 is enabled.

又、前記サポートロール25aは、前述した図11、12に示した従来構造と同様に、1対の金属製のローラ68a、68bと、これら両ローラ68a、68bの中心孔に挿通された回転軸69とから成る。この様なサポートロール25aは、この回転軸69(両ローラ68a、68bの中心軸)が前記マンドレル23a、前記外径拘束型36、及び前記成形ロール24aの中心軸と平行な状態で、前記マンドレル23aの中心軸に関して、この成形ロール24aと反対側に配置されている。又、前記サポートロール25aは、前記電動モータ34の回転に基づいて、前記成形ロール24aと同期して回転駆動される。この様なサポートロール25aは、加工中に、前記両ローラ68a、68bの外周面の一部を、それぞれ前記マンドレル23aのマンドレル側規制面43a、43bに当接させる事により、このマンドレル23aの前記サポートロール25a側への変位を規制する為のものである。尚、本例の場合、前記サポートロール25aは、加工中に、水平方向に変位しない様に規制されている。従って、このサポートロール25aが、前記マンドレル23aを前記成形ロール24a側に押圧する事はない。但し、加工中に、前記サポートロール25aを、前記成形ロール24a側に変位する様に構成して、前記マンドレル23aをこの成形ロール24a側に押圧する事もできる。この様な構成を採用した場合には、上述した様に前記成形ロール24aが水平方向に変位する構成としても良いし、水平方向に変位しない構成とする事もできる。   The support roll 25a has a pair of metal rollers 68a and 68b and a rotating shaft inserted through the center holes of both the rollers 68a and 68b, as in the conventional structure shown in FIGS. 69. Such a support roll 25a has the rotating shaft 69 (the central axis of both rollers 68a and 68b) in parallel with the central axes of the mandrel 23a, the outer diameter restricting die 36, and the forming roll 24a. With respect to the central axis of 23a, it is arrange | positioned on the opposite side to this forming roll 24a. The support roll 25a is driven to rotate in synchronization with the forming roll 24a based on the rotation of the electric motor 34. Such a support roll 25a makes a part of the outer peripheral surfaces of the rollers 68a and 68b abut against the mandrel-side regulating surfaces 43a and 43b of the mandrel 23a during processing, so that the mandrel 23a This is for restricting displacement toward the support roll 25a. In the case of this example, the support roll 25a is regulated so as not to be displaced in the horizontal direction during processing. Accordingly, the support roll 25a does not press the mandrel 23a toward the forming roll 24a. However, the support roll 25a can be configured to be displaced toward the forming roll 24a during processing, and the mandrel 23a can be pressed toward the forming roll 24a. When such a configuration is adopted, as described above, the forming roll 24a may be configured to be displaced in the horizontal direction, or may be configured not to be displaced in the horizontal direction.

以下、上述した様な構成を有するリング状部材の製造装置21aを使用して、前記金属素材26に圧延転造加工を施して、前記リング状部材35を造る手順に就いて説明する。
先ず、前記金属素材26を、内径側に前記マンドレル23aを挿通した状態で、この金属素材26の円周方向一部を、このマンドレル23aの第一転造面46と、前記外径拘束型36の第二転造面63と、前記両支持軸部37a、37bの前記転造軸部38側の端面との間に形成された成形空間内に配置する。
Hereinafter, a procedure for manufacturing the ring-shaped member 35 by rolling and rolling the metal material 26 using the ring-shaped member manufacturing apparatus 21a having the above-described configuration will be described.
First, in a state where the mandrel 23a is inserted into the inner diameter side of the metal material 26, a part of the metal material 26 in the circumferential direction is divided into the first rolling surface 46 of the mandrel 23a and the outer diameter restraining die 36. The second rolling surface 63 is disposed in a molding space formed between the support shaft portions 37a and 37b and the end surface on the rolling shaft portion 38 side.

この状態で、前記サポートロール25aを回転駆動すると共に、このサポートロール25aの両ローラ68a、68bの外周面の一部を、前記マンドレル23aの各マンドレル側規制面43a、43bに近接対向させておく。
次いで、前記成形ロール24aを、前記サポートロール25と同期して回転駆動しながら、前記外径拘束型36を構成する外周保持部材60に近付く様に水平方向に変位させて、前記成形ロール24aのローラ66の外周面を、前記外周保持部材60の外周面に当接させる。すると、前記成形ロール24aの回転に伴い、この外径拘束型36全体(両外径拘束型素子59a、59b及び外周保持部材60)が連れ回る。尚、前記両外径拘束型素子59a、59bに関しては、この外周保持部材60が回転すると、これら両外径拘束型素子59a、59bの外周面と、この外周保持部材60の内周面との係合(当接)により、この外周保持部材60に連れ回される様にして回転する。
In this state, the support roll 25a is driven to rotate, and a part of the outer peripheral surfaces of the rollers 68a and 68b of the support roll 25a are made to face each mandrel-side regulating surfaces 43a and 43b of the mandrel 23a. .
Next, while the molding roll 24a is rotationally driven in synchronization with the support roll 25, the molding roll 24a is displaced in the horizontal direction so as to approach the outer peripheral holding member 60 constituting the outer diameter constraining die 36. The outer peripheral surface of the roller 66 is brought into contact with the outer peripheral surface of the outer peripheral holding member 60. Then, with the rotation of the forming roll 24a, the entire outer diameter restricting die 36 (both outer diameter restricting elements 59a and 59b and the outer peripheral holding member 60) are rotated. As for the both outer diameter restraining elements 59a and 59b, when the outer peripheral holding member 60 rotates, the outer peripheral surface of both outer diameter restricting elements 59a and 59b and the inner peripheral surface of the outer peripheral holding member 60 By engaging (contacting), the outer peripheral holding member 60 is rotated so as to be rotated.

この状態から更に、前記成形ロール24aを前記外径拘束型36(外周保持部材60)に向けて変位(押圧)させると、この外径拘束型36(外周保持部材60)及び前記金属素材26を介して前記マンドレル23aが図1の左側に向けて押圧されて、前記サポートロール25aの両ローラ68a、68bの外周面が、前記マンドレル23aの両マンドレル側規制面43a、43bに強く当接する。すると、前記サポートロール25aの両ローラ68a、68bの回転に伴い、前記マンドレル23aが連れ回る。又、この状態では、前記外径拘束型36とこのマンドレル23aとが、同期して回転しており、これら両部材36、23aの回転に伴い、前記金属素材26が回転する。   When the forming roll 24a is further displaced (pressed) toward the outer diameter restraining die 36 (outer peripheral holding member 60) from this state, the outer diameter restricting die 36 (outer peripheral holding member 60) and the metal material 26 are moved. Thus, the mandrel 23a is pressed toward the left side in FIG. 1, and the outer peripheral surfaces of the rollers 68a and 68b of the support roll 25a strongly abut against the mandrel-side regulating surfaces 43a and 43b of the mandrel 23a. Then, the mandrel 23a is rotated with the rotation of the rollers 68a and 68b of the support roll 25a. Further, in this state, the outer diameter restricting die 36 and the mandrel 23a rotate synchronously, and the metal material 26 rotates with the rotation of both the members 36 and 23a.

この状態から更に、前記成形ロール24aを前記外径拘束型36(外周保持部材60)に向けて変位(押圧)させると、先ず、前記金属素材26の軸方向両端面が、前記両支持軸部37a、37bの前記転造軸部38側の端面に当接するまで、前記金属素材26の軸方向寸法が大きくなる様に塑性変形する。そして、この金属素材26の軸方向両端面が、前記両支持軸部37a、37bの前記転造軸部38側の端面に当接すると、前記金属素材26の外周面が、前記外径拘束型36の内周面に全周に亙り当接するまで、外径が大きくなる様に塑性変形する。この状態では、前記成形空間が、前記金属素材26により満たされた状態となる。
尚、上述の様に前記金属素材26の軸方向両端面のうち、前記他方の支持軸部37b側の端面が、この他方の支持軸部37bに当接した状態では、前記金属素材26からこの他方の支持軸部37bに対して軸方向の押圧力が加わる。本例の場合、この状態で加わる押圧力よりも、前記各弾性部材58、58の弾性力(各弾性部材58、58が他方の支持軸部37bを付勢する力)を大きく設定している為、上述の状態ではこの他方の支持軸部37bは、軸方向に変位する事はない。
From this state, when the forming roll 24a is further displaced (pressed) toward the outer diameter restraining die 36 (outer peripheral holding member 60), first, both end surfaces in the axial direction of the metal material 26 are the both supporting shaft portions. The metal material 26 is plastically deformed so that the axial dimension of the metal material 26 increases until it abuts against the end face of the rolling shaft portion 38 of 37a and 37b. Then, when both end surfaces in the axial direction of the metal material 26 come into contact with the end surfaces of the support shaft portions 37a and 37b on the rolling shaft portion 38 side, the outer peripheral surface of the metal material 26 becomes the outer diameter restraining type. Until the inner periphery of 36 is in contact with the entire periphery, it is plastically deformed so that the outer diameter increases. In this state, the forming space is filled with the metal material 26.
As described above, in the state where the end surface on the other support shaft portion 37b side of both end surfaces in the axial direction of the metal material 26 is in contact with the other support shaft portion 37b, An axial pressing force is applied to the other support shaft portion 37b. In the case of this example, the elastic force of each of the elastic members 58, 58 (the force by which each elastic member 58, 58 urges the other support shaft portion 37b) is set larger than the pressing force applied in this state. Therefore, in the above-described state, the other support shaft portion 37b is not displaced in the axial direction.

この状態から更に、前記成形ロール24aを前記外径拘束型36に向けて変位(押圧)させると、前記金属素材26の内部応力が高まり、前記成形空間を構成する、周囲の部材(マンドレル23a、外径拘束型36、及び両支持軸部37a、37b)を押圧する。そして、前記金属素材26の押圧力のうち、前記他方の支持軸部37bの前記転造軸部38側の端面に加わる押圧力が、所定の値(各弾性部材58、58の弾性力)を超えると、この他方の支持軸部37bが、図3に示す様に、前記各弾性部材58、58の弾性力に抗して、前記転造軸部38から離れる方向(図1〜3の下方)に向けて変位する。又、この際、前記両外径拘束型素子59a、59bには、これら両外径拘束型素子59a、59bの各曲面部62a、62bと、前記金属素材26の外周面の軸方向両端部との係合により、軸方向の押圧力(両外径拘束型素子59a、59b同士を離す方向の押圧力)が加わる。この為、前記他方の支持軸部37bの変位に伴い、前記両外径拘束型素子59a、59bのうちの他方の外径拘束型素子59bが、前記転造軸部38から離れる方向(図1〜3の下方)に向けて変位する。尚、前記一方の外径拘束型素子59bは、前記一方の支持軸部37aの軸方向他端面により軸方向の変位が規制されている為、変位しない。上述した様に前記他方の外径拘束型素子59bが変位すると、前記一方の外径拘束型素子59aの軸方向他端面と、前記他方の外径拘束型素子59bの軸方向一端面との間には、軸方向隙間64が形成される。この様にして、前記成形空間の軸方向他端部及びこの軸方向隙間64部分が解放されて、当該各部分から前記金属素材26の余肉を逃がす事ができる。尚、上述の圧延転造加工により得られるリング状部材35に、必要に応じて切削加工、研削加工等の仕上げ加工を施して外輪とする。   When the forming roll 24a is further displaced (pressed) toward the outer diameter constraining die 36 from this state, the internal stress of the metal material 26 is increased, and surrounding members (mandrel 23a, The outer diameter restraining die 36 and both support shaft portions 37a and 37b) are pressed. Of the pressing force of the metal material 26, the pressing force applied to the end surface on the rolling shaft portion 38 side of the other support shaft portion 37b has a predetermined value (elastic force of the elastic members 58 and 58). If it exceeds, the other support shaft portion 37b moves away from the rolling shaft portion 38 against the elastic force of each of the elastic members 58, 58 as shown in FIG. ). At this time, both the outer diameter constraining elements 59a and 59b include the curved surface portions 62a and 62b of the both outer diameter constraining elements 59a and 59b, and both axial ends of the outer peripheral surface of the metal material 26. As a result of this engagement, a pressing force in the axial direction (a pressing force in the direction of separating both outer diameter constraining elements 59a and 59b) is applied. For this reason, with the displacement of the other support shaft portion 37b, the other outer diameter constraining type element 59b out of the both outer diameter constraining type elements 59a and 59b is separated from the rolling shaft portion 38 (FIG. 1). (Downward to 3). The one outer diameter restricting element 59b is not displaced because the axial displacement is restricted by the other axial end surface of the one support shaft portion 37a. As described above, when the other outer diameter constraining element 59b is displaced, the other end face in the axial direction of the one outer diameter constraining element 59a and the one end face in the axial direction of the other outer diameter constraining element 59b. Is formed with an axial gap 64. In this manner, the other axial end portion of the molding space and the axial gap 64 portion are released, and the excess metal material 26 can be released from the respective portions. The ring-shaped member 35 obtained by the rolling and rolling process described above is subjected to a finishing process such as a cutting process or a grinding process as necessary to obtain an outer ring.

上述した様に構成される本例のリング状部材の製造方法及び製造装置によれば、前記マンドレル23a及び前記外径拘束型36に損傷が生じる事を防止すると共に、加工後のリング状部材35の形状の精度の向上を図れる。
即ち、本例の場合、前記マンドレル23aを構成する前記他方の支持軸部37bが、前記金属素材26から所定の軸方向(転造軸部38から離れる方向)の押圧力を受けた場合に、この他方の支持軸部37bが、前記転造軸部38から軸方向に離れる方向に変位できる様に構成している。この為、加工中に、前記成形空間内の金属素材26の内部応力が高くなった場合でも、前記他方の支持軸部37bが前記転造軸部38から離れる方向に変位して、前記成形空間内のこの他方の支持軸部37b側を解放する事により、当該部分から前記金属素材26の余肉を逃がす事ができる。この結果、前記成形空間内での前記金属素材26の内部応力が低くなり、前記マンドレル23aに加わる応力を小さくできる。
又、上述の様に、加工中の金属素材26の内部応力を解放する事ができる為、成形空間内でこの金属素材26が歪む事を防止できる。この結果、加工後のリング状部材35の真円度が悪化する事を防止できる。
According to the manufacturing method and the manufacturing apparatus of the ring-shaped member of the present example configured as described above, the mandrel 23a and the outer diameter restraining die 36 are prevented from being damaged, and the processed ring-shaped member 35 is also processed. The accuracy of the shape can be improved.
That is, in the case of this example, when the other support shaft portion 37b constituting the mandrel 23a receives a pressing force in a predetermined axial direction (a direction away from the rolling shaft portion 38) from the metal material 26, The other support shaft portion 37b is configured to be displaceable in a direction away from the rolling shaft portion 38 in the axial direction. For this reason, even when the internal stress of the metal material 26 in the molding space increases during processing, the other support shaft portion 37b is displaced in a direction away from the rolling shaft portion 38, and the molding space By releasing the other support shaft portion 37b side of the inside, the surplus thickness of the metal material 26 can be released from the portion. As a result, the internal stress of the metal material 26 in the molding space is reduced, and the stress applied to the mandrel 23a can be reduced.
Further, as described above, since the internal stress of the metal material 26 being processed can be released, the metal material 26 can be prevented from being distorted in the forming space. As a result, it is possible to prevent the roundness of the ring-shaped member 35 after processing from being deteriorated.

又、本例の場合、前記外径拘束型36を、軸方向に並べて配置した前記1対の両外径拘束型素子59a、59bにより構成している。この為、前記外径拘束型36が、前記金属素材26から所定の軸方向の押圧力を受けた場合に、前記各外径拘束型素子59a、59bのうちの他方の外径拘束型素子59bが、軸方向他方に変位できる。この結果、加工中に、成形空間内の前記金属素材26の内部応力が高くなって、前記外径拘束型36を構成する両外径拘束型素子59a、59bに軸方向の押圧力が加わった場合でも、前記外径拘束型36に、引っ張り応力に基づく亀裂等の損傷が発生する事を防止できる。又、前記各外径拘束型素子59a、59bが、軸方向に関して離れる方向に変位する事により、これら各外径拘束型素子59a、59b同士の間部分に形成される前記隙間64から、前記金属素材26の余肉を逃がす事ができる。尚、この様に前記金属素材26の余肉を逃がす事により加工後のリング状部材の外周面の軸方向中央部には、凸部が形成される場合がある。この場合には、転造加工後に、トリミング加工を施す様にする。但し、このトリミング加工は、小さな設備で行う事ができる為、加工コストが徒に嵩む事はない。余肉により形成される凸部が小さい場合には、そのまま仕上げ工程へと移動して、そこで削り取る様にしても良い。   In the case of this example, the outer diameter restricting die 36 is constituted by the pair of both outer diameter restricting elements 59a and 59b arranged side by side in the axial direction. For this reason, when the outer diameter constraining die 36 receives a pressing force in a predetermined axial direction from the metal material 26, the other outer diameter constraining element 59a, 59b of the other outer diameter constraining elements 59b. However, it can be displaced in the other axial direction. As a result, during processing, the internal stress of the metal material 26 in the forming space is increased, and axial pressing force is applied to the both outer diameter constraining elements 59a and 59b constituting the outer diameter constraining mold 36. Even in this case, it is possible to prevent the outer diameter constraining die 36 from being damaged such as a crack based on the tensile stress. Further, when the outer diameter restraining elements 59a and 59b are displaced in the direction away from each other in the axial direction, the metal 64 is formed from the gap 64 formed between the outer diameter restraining elements 59a and 59b. The surplus of the material 26 can be escaped. In addition, a convex part may be formed in the axial direction center part of the outer peripheral surface of the ring-shaped member after processing by letting out the surplus of the metal material 26 in this way. In this case, trimming is performed after the rolling process. However, since this trimming process can be performed with a small equipment, the processing cost does not increase easily. When the convex part formed by the surplus is small, it may be moved to the finishing process as it is and scraped off there.

又、本例の場合、加工の終盤で、前記外径拘束型36により金属素材26の外径を拘束すると共に、前記一方の支持軸部37aの前記転造軸部38側の端面により前記金属素材26の軸方向一端面を拘束する事ができる。この為、加工後のリング状部材35の外周面と軸方向一端面には切削加工を施さなくて済むか、或いは施す場合でも僅かな加工で済む。一方、前記リング状部材35の前記他方の支持軸部37b側の端面は、余肉の移動が多い場合には、切削加工を施す。但し、余肉の移動が無い場合或いは僅かである場合には、切削加工を省略する事もできる。この様に、本例の場合、切削加工の工程を短くしたり、切削加工を施す位置を限定して、生産効率の向上を図れる。尚、製品によっては、仕上げ加工を施す事なく、本例の製造方法により製造されたリング状部材35が、最終製品となる場合もある。又、前記リング状部材35の外周面の軸方向他端部と軸方向他端面との連続部に形成されるR部は、他の部分と比べて許容される寸法公差が大きい為、前記他方の外径拘束型素子59bが軸方向他方に変位する事により、前記R部の形状が多少変動した場合でも、切削加工を省略する事が可能である。   In the case of this example, the outer diameter of the metal material 26 is constrained by the outer diameter constraining die 36 at the final stage of processing, and the end surface of the one support shaft portion 37a on the rolling shaft portion 38 side is used. One end surface of the material 26 in the axial direction can be restrained. For this reason, it is not necessary to cut the outer peripheral surface of the ring-shaped member 35 and the one end surface in the axial direction after processing, or a slight amount of processing is required. On the other hand, the end surface of the ring-shaped member 35 on the side of the other support shaft portion 37b is subjected to cutting processing when there is a lot of surplus movement. However, when there is no movement of the surplus or when there is little movement, cutting can be omitted. Thus, in the case of this example, it is possible to improve the production efficiency by shortening the cutting process or limiting the position where the cutting process is performed. Depending on the product, the ring-shaped member 35 manufactured by the manufacturing method of this example may be a final product without finishing. Further, since the R portion formed in the continuous portion between the other axial end portion and the other axial end portion of the outer peripheral surface of the ring-shaped member 35 has a larger dimensional tolerance than the other portion, When the outer diameter restraining element 59b is displaced in the other axial direction, the cutting process can be omitted even when the shape of the R portion slightly varies.

又、本例の場合、前記マンドレル23aを、それぞれ別体に設けた1対の支持軸部37a、37bと、転造軸部38とにより構成している。この為、この転造軸部38が損傷した場合に、この転造軸部38のみの交換で済む。この結果、修理コストを抑える事ができる。
又、本例の様に、短い転造軸部38の軸方向両端部を、剛性の高い前記両支持軸部37a、37bにより支持する構成は、この転造軸部38を支持する位置が、前記金属素材26に近くなる為、この金属素材26から加わる曲げ応力を低減する事ができる。この結果、前記マンドレル23aの耐久性の向上を図れる。
In the case of this example, the mandrel 23a is constituted by a pair of support shaft portions 37a and 37b and a rolling shaft portion 38 provided separately. For this reason, when the rolling shaft portion 38 is damaged, only the rolling shaft portion 38 can be replaced. As a result, the repair cost can be reduced.
Further, as in this example, the configuration in which both axial end portions of the short rolling shaft portion 38 are supported by the both support shaft portions 37a and 37b having high rigidity, the position for supporting the rolling shaft portion 38 is as follows. Since it is close to the metal material 26, the bending stress applied from the metal material 26 can be reduced. As a result, the durability of the mandrel 23a can be improved.

又、本例の場合、上述した様な圧延転造加工により、前記リング状部材22の外周面、内周面、及び前記一方の支持軸部37a側の端面を、同時に仕上げる事ができる。この為、前記リング状部材22の前記一方の支持軸部37b側の端面から、外輪軌道及びシールリング用の係止溝までの軸方向距離の精度の向上を図れる。この結果、リング状部材の軸方向端面を基準として行う研削加工の前準備としての切削加工を不要にするか、或いは切削加工を行う場合でも簡単に済ませる事ができる。   In the case of this example, the outer peripheral surface and inner peripheral surface of the ring-shaped member 22 and the end surface on the one support shaft portion 37a side can be simultaneously finished by the rolling and rolling process as described above. Therefore, it is possible to improve the accuracy of the axial distance from the end surface of the ring-shaped member 22 on the one support shaft portion 37b side to the outer ring raceway and the locking groove for the seal ring. As a result, it is possible to eliminate the need for a cutting process as a pre-preparation for the grinding process performed with the axial end face of the ring-shaped member as a reference, or to easily perform the cutting process.

[実施の形態の第2例]
本発明の実施の形態の第2例に就いて、図4により説明する。本例のリング状部材の製造装置の場合、外径拘束型36aを構成する1対の外径拘束型素子59a、59cのうちの他方(図1、4の下方)の外径拘束型素子59cを、前述した実施の形態の第1例の他方の外径拘束型素子59bを円周方向に2分割した如き構造としている。即ち、本例の場合、前記他方の外径拘束型素子59cを、円周方向に連結する事なく並べた(それぞれの円周方向端面同士を単に付き合わせた)1対の半円輪状部材65、65により構成している。尚、一方の外径拘束型素子59aは、前記実施の形態の第1例の一方の外径拘束型素子59aと同様の構造である。但し、本例の一方の外径拘束型素子59aを、前記他方の外径拘束型素子59cと同様に、円周方向に2分割した構造とする事もできる。又、前記両半円輪状部材65、65を、例えば円周方向端面同士の係合等の連結手段により連結した構造とする事もできる。この場合には、前記両半円輪状部材65、65同士の係合を容易に解除できる構造とするのが好ましい。
この様な本例の場合、加工後に、外周保持部材60の内径側から両外径拘束型素子59a、59c及びリング状部材35(図1参照)を抜き出した状態で、先ず、前記他方の外径拘束型素子59cをリング状部材35から容易に取り外す事ができる。その後、一方の外径拘束型素子59aの内径側から前記リング状部材35を取り外す作業も容易に行う事ができる。その他の構成及び作用効果に就いては、上述した実施の形態の第1例の場合と同様である。
[Second Example of Embodiment]
A second example of the embodiment of the present invention will be described with reference to FIG. In the case of the ring-shaped member manufacturing apparatus of this example, the other (outside of FIGS. 1 and 4) of the pair of outer diameter constraining elements 59a and 59c constituting the outer diameter constraining mold 36a (downward in FIGS. 1 and 4). Is configured such that the other outer diameter constraining element 59b of the first example of the above-described embodiment is divided into two in the circumferential direction. In other words, in the case of this example, the other outer diameter constraining element 59c is arranged without being connected in the circumferential direction (a pair of semi-annular members 65 in which the respective circumferential end faces are simply attached). , 65. One outer diameter constraining element 59a has the same structure as one outer diameter constraining element 59a in the first example of the embodiment. However, one outer diameter constraining element 59a in this example may be divided into two in the circumferential direction, like the other outer diameter constraining element 59c. Further, the semi-annular members 65 and 65 may be connected by connecting means such as engagement between circumferential end faces. In this case, it is preferable to adopt a structure in which the engagement between the semicircular members 65 and 65 can be easily released.
In the case of this example, after processing, both the outer diameter restraining elements 59a and 59c and the ring-shaped member 35 (see FIG. 1) are extracted from the inner diameter side of the outer peripheral holding member 60. The diameter-constrained element 59c can be easily removed from the ring-shaped member 35. Thereafter, the work of removing the ring-shaped member 35 from the inner diameter side of one outer diameter restraining element 59a can be easily performed. About another structure and an effect, it is the same as that of the case of the 1st example of embodiment mentioned above.

[実施の形態の第3例]
本発明の実施の形態の第3例に就いて、図5により説明する。本例のリング状部材の製造装置21bは、前述した実施の形態の第1例と同様に、マンドレル23bを、1対の支持軸部37c、37dと、転造軸部38aとにより構成している。
本例の場合、一方(図5の上方)の支持軸部37cの中心孔39cのうち、軸方向他端部に形成された嵌合孔41cの内径寸法を、前記転造軸部38aの一方の嵌合部44aの外径寸法よりも僅かに大きくしている。又、前記一方の支持軸部37cは、外周面の軸方向一方側半部に形成された小径円筒部42aのうち、軸方向一端部に雄ねじ部70aが形成されている。そして、この雄ねじ部70aに螺合したナット状の抑え部材71aの先端部(軸方向他端部)を、ラジアル円すいころ軸受50aを構成する内輪の軸方向一端面に当接させている。尚、この内輪の軸方向他端面は、前記小径円筒部42aの軸方向他端部とマンドレル側規制面43aの軸方向一端部とを連続する段部53aに当接している。又、本例の場合、前記一方の支持軸部37cの中心孔39cの軸方向一端部に、ねじ孔を形成していない。
[Third example of embodiment]
A third example of the embodiment of the present invention will be described with reference to FIG. In the ring-shaped member manufacturing apparatus 21b of this example, the mandrel 23b is configured by a pair of support shaft portions 37c and 37d and a rolling shaft portion 38a, as in the first example of the embodiment described above. Yes.
In the case of this example, the inner diameter dimension of the fitting hole 41c formed in the other axial end portion of the center hole 39c of one (upper side in FIG. 5) of the support shaft portion 37c is set to one of the rolling shaft portions 38a. Is slightly larger than the outer diameter of the fitting portion 44a. The one support shaft portion 37c has a male screw portion 70a at one axial end portion of the small-diameter cylindrical portion 42a formed on one half of the outer peripheral surface in the axial direction. And the front-end | tip part (axial direction other end part) of the nut-shaped holding member 71a screwed together by this external thread part 70a is made to contact | abut to the axial direction one end surface of the inner ring | wheel which comprises the radial tapered roller bearing 50a. The other end surface in the axial direction of the inner ring is in contact with a stepped portion 53a in which the other end portion in the axial direction of the small diameter cylindrical portion 42a and one end portion in the axial direction of the mandrel-side regulating surface 43a are continuous. In the case of this example, no screw hole is formed at one axial end portion of the center hole 39c of the one support shaft portion 37c.

又、前記一方の支持軸部37cは、前記ラジアル円すいころ軸受50aを介して、変位可能支持部52bに回転可能な状態で支持されている。特に、本例の場合、この変位可能支持部52bと、受け台等の固定部分57との間に、例えば、バネ等の機械式、油圧式、ガス圧式、又は空圧式等の弾性部材58、58を設けている。そして、これら各弾性部材58、58により、前記一方の支持軸部37cを、前記転造軸部38aに向けて(図5の下方に向けて)付勢している。この状態で、前記一方の支持軸部37cは、前記転造軸部38aに対して軸方向に変位する事ができる。尚、前記弾性部材58、58の弾性力(一方の支持軸部37cを付勢する力)は、前述した実施の形態の第1例と同様に適宜設定する。本例の場合、一方の支持軸部37cを付勢する弾性部材58、58の弾性力と、後述する他方の支持軸部37dを付勢する弾性部材58、58の弾性力とを同じとしている。   The one support shaft portion 37c is rotatably supported by the displaceable support portion 52b via the radial tapered roller bearing 50a. In particular, in the case of this example, an elastic member 58 such as a mechanical type such as a spring, a hydraulic type, a gas pressure type, or a pneumatic type is provided between the displaceable support portion 52b and a fixing portion 57 such as a cradle. 58 is provided. The elastic members 58 and 58 urge the one support shaft portion 37c toward the rolling shaft portion 38a (downward in FIG. 5). In this state, the one support shaft portion 37c can be displaced in the axial direction with respect to the rolling shaft portion 38a. The elastic force of the elastic members 58, 58 (the force that biases one of the support shaft portions 37c) is set as appropriate as in the first example of the embodiment described above. In the case of this example, the elastic force of the elastic members 58 and 58 that urge one support shaft portion 37c is the same as the elastic force of the elastic members 58 and 58 that urge the other support shaft portion 37d described later. .

一方、前記両支持軸部37c、37dのうち、他方の支持軸部37dは、前述した一方の支持軸部37cと図5の上下方向に関して対称な形状としている。
即ち、この様な一方の支持軸部37dの外周面の軸方向他方側半部に形成された小径円筒部42bのうち、軸方向他端部に雄ねじ部70bが形成されている。そして、この雄ねじ部70bに螺合したナット状の抑え部材71aの先端部(軸方向一端部)を、ラジアル円すいころ軸受50bを構成する内輪の軸方向他端面に当接させている。尚、この内輪の軸方向一端面は、前記小径円筒部42bの軸方向一端部とマンドレル側規制面43bの軸方向他端部とを連続する段部53bに当接している。又、本例の場合、前記他方の支持軸部37dの中心孔39dのうち、軸方向他端寄り部分に、ねじ孔を形成していない。その他の、前記他方の支持軸部37dの構造及び支持態様は、前述した実施の形態の第1例の場合と同様である。
On the other hand, of the support shaft portions 37c and 37d, the other support shaft portion 37d has a symmetrical shape with respect to the one support shaft portion 37c described above in the vertical direction of FIG.
That is, a male screw portion 70b is formed at the other axial end portion of the small-diameter cylindrical portion 42b formed on the other axial half of the outer peripheral surface of the one support shaft portion 37d. And the front-end | tip part (one axial direction end part) of the nut-shaped holding member 71a screwed together by this external thread part 70b is made to contact | abut to the axial direction other end surface of the inner ring | wheel which comprises the radial tapered roller bearing 50b. One end surface in the axial direction of the inner ring is in contact with a stepped portion 53b in which the one end portion in the axial direction of the small diameter cylindrical portion 42b and the other end portion in the axial direction of the mandrel side regulating surface 43b are continuous. In the case of this example, no screw hole is formed in the portion near the other end in the axial direction of the center hole 39d of the other support shaft portion 37d. The other structure and support mode of the other support shaft portion 37d are the same as those in the first example of the embodiment described above.

又、前記転造軸部38aは、軸方向両端面の中心部に、この軸方向両端面から軸方向に延出した状態で1対の連結軸部72a、72bが設けられている。これら両連結軸部72a、72bは、前記両支持軸部37c、37dの中心孔39c、39dに挿通された状態で、それぞれの先端部を、固定部分57に支持固定されている。この様にして、前記転造軸部38aの軸方向に関する位置決めを図っている。
尚、外径拘束型36の構造は、前述した実施の形態の第1例の構造と同様である。但し、外径拘束型として実施の形態の第2例の構造を採用する事もできる。
Further, the rolling shaft portion 38a is provided with a pair of connecting shaft portions 72a and 72b at the center portion of both axial end surfaces in a state of extending axially from both axial end surfaces. These connecting shaft portions 72a and 72b are supported and fixed to the fixing portion 57 with their respective tip portions being inserted through the center holes 39c and 39d of the both supporting shaft portions 37c and 37d. In this way, the rolling shaft portion 38a is positioned in the axial direction.
Note that the structure of the outer diameter restricting die 36 is the same as the structure of the first example of the embodiment described above. However, the structure of the second example of the embodiment can also be adopted as the outer diameter constraint type.

上述の様な構成を有する本例の場合、加工中に、成形空間が金属素材26{図8(a)参照}により満たされた状態で、この金属素材26から前記両支持軸部37c、37dに加わる軸方向の押圧力が所定の値を超えた場合に、これら両支持軸部37c、37dが、それぞれ前記各弾性部材58、58の弾性力に抗して、前記転造軸部38aから離れる方向に向けて変位する。又、前記両支持軸部37c、37dの変位に伴い、外径拘束型36を構成する両外径拘束型素子59a、59bが、これら両外径拘束型素子59a、59b同士が離れる方向に変位可能となる。この為、前記成形空間の軸方向両端部及び一方の外径拘束型素子59aの軸方向他端面と、他方の外径拘束型素子59bの軸方向一端面との間に形成される軸方向隙間64(図3参照)部分が解放されて、当該両部分から金属素材26の余肉を逃がす事ができる。その他の構成及び作用効果に就いては、前述した実施の形態の第1例の場合と同様である。   In the case of this example having the above-described configuration, both the supporting shaft portions 37c and 37d are formed from the metal material 26 in a state where the forming space is filled with the metal material 26 {see FIG. 8A} during processing. When the pressing force in the axial direction applied to the shaft exceeds a predetermined value, both the support shaft portions 37c and 37d resist the elastic force of the elastic members 58 and 58 from the rolling shaft portion 38a, respectively. Displacement toward the direction of leaving. Further, in accordance with the displacement of both the support shaft portions 37c and 37d, both the outer diameter constraining elements 59a and 59b constituting the outer diameter constraining mold 36 are displaced in the direction in which these outer diameter constraining elements 59a and 59b are separated from each other. It becomes possible. Therefore, an axial gap formed between both axial ends of the molding space and the other axial end surface of one outer diameter constraining element 59a and one axial end surface of the other outer diameter constraining element 59b. The 64 (refer FIG. 3) part is released and the surplus of the metal raw material 26 can be escaped from the said both parts. About another structure and an effect, it is the same as that of the case of the 1st example of embodiment mentioned above.

[実施の形態の第4例]
本発明の実施の形態の第4例に就いて、図6により説明する。本例のリング状部材の製造装置21cの場合、マンドレル23cを構成する両支持軸部37e、37bのうちの一方の支持軸部37eの中心孔39eのうち、軸方向他端部に設けられた嵌合孔41c以外の部分の内径を、実施の形態の第1例の場合よりも大きくしている。尚、この嵌合孔41cの内径寸法は、前述した実施の形態の第3例と同様に、転造軸部38bの一方の嵌合部44aの外径寸法よりも僅かに大きい。そのほか、前記一方の支持軸部37eの構造は、前述した実施の形態の第3例の構造と同様であり、その支持態様は、前述した実施の形態の第1例と同様である。
又、前記両支持軸部37e、37bのうちの他方の支持軸部37bの構造及び支持態様は、前述した実施の形態の第1例の場合と同様である。
[Fourth Example of Embodiment]
A fourth example of the embodiment of the present invention will be described with reference to FIG. In the case of the ring-shaped member manufacturing apparatus 21c of this example, the ring-shaped member manufacturing apparatus 21c is provided at the other axial end portion of the center hole 39e of one of the support shaft portions 37e and 37b constituting the mandrel 23c. The inner diameter of the portion other than the fitting hole 41c is made larger than that in the first example of the embodiment. The inner diameter dimension of the fitting hole 41c is slightly larger than the outer diameter dimension of one fitting portion 44a of the rolled shaft portion 38b, as in the third example of the embodiment described above. In addition, the structure of the one support shaft portion 37e is the same as the structure of the third example of the embodiment described above, and the support mode is the same as the first example of the embodiment described above.
The structure and support mode of the other support shaft portion 37b out of the both support shaft portions 37e and 37b are the same as those in the first example of the embodiment described above.

又、本例の場合、転造軸部38bの軸方向一端面に、この転造軸部38bの一方の嵌合部44aよりも小径であり、当該端面から軸方向一方に延出した連結軸部72cを設けている。この連結軸部72cは、前記一方の支持軸部37eの中心孔39eに挿通された状態で、その先端部を、例えば、バネ等の機械式、油圧式、ガス圧式、又は空圧式等の弾性部材58aを介して固定部分57に支持されている。この弾性部材58aは、前記転造軸部38bに対して、前記一方の支持軸部37eに近付く方向(図6の上方)の弾性力を付与している。尚、前記弾性部材58aに弾力を付与された状態で、前記転造軸部38bは、前記一方の嵌合部44aの軸方向一端面と、前記一方の支持軸部37eの嵌合孔41cの底部との係合(当接)により、軸方向一方側への変位を規制されている。従って、前記転造軸部38bは、この転造軸部38bに所定の軸方向(一方の支持軸部37eから離れる方向)の押圧力が加わった場合に、前記弾性部材58aの弾性力に抗して、前記一方の支持軸部37eから離れる方向(図6の下方)に変位する事ができる。
尚、外径拘束型36の構造は、前述した実施の形態の第1例の構造と同様である。但し、外径拘束型として実施の形態の第2例の構造を採用する事もできる。
Further, in the case of this example, a connecting shaft that is smaller in diameter than one fitting portion 44a of the rolling shaft portion 38b on one axial end surface of the rolling shaft portion 38b and extends from the end surface in one axial direction. A portion 72c is provided. The connecting shaft portion 72c is inserted into the center hole 39e of the one support shaft portion 37e, and the tip portion thereof is elastic, for example, a mechanical type such as a spring, a hydraulic type, a gas pressure type, or a pneumatic type. It is supported by the fixed portion 57 via the member 58a. The elastic member 58a applies an elastic force in a direction approaching the one support shaft portion 37e (upward in FIG. 6) to the rolling shaft portion 38b. In addition, in a state in which elasticity is applied to the elastic member 58a, the rolling shaft portion 38b has one end surface in the axial direction of the one fitting portion 44a and the fitting hole 41c of the one support shaft portion 37e. Displacement to one side in the axial direction is restricted by engagement (contact) with the bottom. Accordingly, the rolling shaft portion 38b resists the elastic force of the elastic member 58a when a pressing force in a predetermined axial direction (a direction away from one support shaft portion 37e) is applied to the rolling shaft portion 38b. Then, it can be displaced in a direction away from the one support shaft portion 37e (downward in FIG. 6).
Note that the structure of the outer diameter restricting die 36 is the same as the structure of the first example of the embodiment described above. However, the structure of the second example of the embodiment can also be adopted as the outer diameter constraint type.

以上の様な構成を有する本例の場合、圧延転造加工の際、金属素材26の軸方向に関する流動をバランス良く行う事ができる。
即ち、前記転造軸部38bには、軌道形成部47及び溝形成部49、49等の凹凸部が形成されている。この為、これら凹凸部と前記金属素材26{図8(a)参照}とが係合して、成形空間内でのこの金属素材26の、前記一方の支持軸部37e側から他方の支持軸部37b側への流動がスムーズに行われない可能性がある。本例の場合、前記転造軸部38bを、前記一方の支持軸部37eに対して軸方向他方への変位を可能な状態で支持している。この為、前記転造軸部38bの凹凸部と前記金属素材26との係合に基づいて、この転造軸部38bに前記一方の支持軸部37eから離れる方向の押圧力が加わった場合に、この転造軸部38bが、前記金属素材26と共に軸方向他方に変位して、この金属素材26の、前記一方の支持軸部37e側から他方の支持軸部37b側への流動を妨げない様にする事ができる。この結果、軸方向に関してバランスが良い高品質なリング状部材を得る事ができる。その他の構成及び作用効果に就いては、前述した実施の形態の第1例の場合と同様である。
In the case of this example having the above-described configuration, the flow of the metal material 26 in the axial direction can be performed in a balanced manner during the rolling and rolling process.
That is, the rolling shaft portion 38b is provided with uneven portions such as a track forming portion 47 and groove forming portions 49 and 49. For this reason, these uneven | corrugated | grooved parts and the said metal raw material 26 {refer Fig.8 (a)} are engaged, and the other support shaft of this metal raw material 26 in the shaping | molding space from the said one support shaft part 37e side. There is a possibility that the flow toward the portion 37b is not performed smoothly. In the case of this example, the rolling shaft portion 38b is supported in a state in which it can be displaced in the other axial direction with respect to the one support shaft portion 37e. For this reason, when a pressing force in a direction away from the one support shaft portion 37e is applied to the rolling shaft portion 38b based on the engagement between the uneven portion of the rolling shaft portion 38b and the metal material 26. The rolling shaft portion 38b is displaced in the other axial direction together with the metal material 26, so that the flow of the metal material 26 from the one support shaft portion 37e side to the other support shaft portion 37b side is not hindered. Can be done. As a result, a high-quality ring-shaped member having a good balance in the axial direction can be obtained. About another structure and an effect, it is the same as that of the case of the 1st example of embodiment mentioned above.

[実施の形態の第5例]
本発明の実施の形態の第5例に就いて、図7、8により説明する。本例のリング状部材の製造装置21dは、マンドレル23bを構成する両支持軸部37c、37dを、送りねじ機構73、73により、軸方向に関して変位できる様に設けている。
以下、前記両支持軸部37c、37dの構造及び支持態様に就いて説明するが、これら両支持軸部37c、37dの構造及び支持態様は、これら両支持軸部37c、37d同士で図7の上下方向に関して対称である為、一方(図7の上方)の支持軸部37cに就いてのみ説明する。
尚、外径拘束型36の構造は、前述した実施の形態の第1例の構造と同様である。但し、外径拘束型として実施の形態の第2例の構造を採用する事もできる。
[Fifth Example of Embodiment]
A fifth example of the embodiment of the present invention will be described with reference to FIGS. In the ring-shaped member manufacturing apparatus 21d of this example, both support shaft portions 37c and 37d constituting the mandrel 23b are provided so as to be displaced in the axial direction by feed screw mechanisms 73 and 73.
Hereinafter, the structure and the support mode of both the support shaft portions 37c and 37d will be described. The structure and the support mode of both the support shaft portions 37c and 37d are shown in FIG. Since it is symmetrical with respect to the vertical direction, only one of the support shaft portions 37c (upper side in FIG. 7) will be described.
Note that the structure of the outer diameter restricting die 36 is the same as the structure of the first example of the embodiment described above. However, the structure of the second example of the embodiment can also be adopted as the outer diameter constraint type.

本例のマンドレル23bは、前述した実施の形態の第3例と同様の構造を有している。この様なマンドレル23bを構成する両支持軸部37c、37dのうちの一方の支持軸部37cは、ラジアル円すいころ軸受50aを介して、変位可能支持部52cに対して、回転可能な状態で支持されている。
前記変位可能支持部52cは、前記マンドレル23bの中心軸を通る仮想平面に関する断面形状が、転造軸部38a側(図7の下方)に開口した断面略コ字形である有底円筒状に形成されている。この様な変位可能支持部52cは、前記送りねじ機構73により、固定部分57に対する軸方向の変位を可能な状態に支持されている。
The mandrel 23b of this example has the same structure as the third example of the embodiment described above. One of the support shaft portions 37c and 37d constituting the mandrel 23b is supported in a rotatable state with respect to the displaceable support portion 52c via a radial tapered roller bearing 50a. Has been.
The displaceable support portion 52c is formed in a bottomed cylindrical shape in which a cross-sectional shape related to a virtual plane passing through the central axis of the mandrel 23b is a substantially U-shaped cross-section opened on the rolling shaft portion 38a side (downward in FIG. 7). Has been. Such a displaceable support portion 52c is supported by the feed screw mechanism 73 so as to be capable of axial displacement with respect to the fixed portion 57.

前記送りねじ機構73は、サーボモータ74と、減速機75と、ボールねじ76と、ナット77とから成る。
このうちの、サーボモータ74は、前記固定部分57の前記転造軸部38aと反対側に固定されている。
又、前記減速機75は、前記サーボモータ74の出力軸(図示省略)と、前記ボールねじ76との間に設けられている。
前記ボールねじ76は、その一端部を前記減速機75に接続している。又、このボールねじ76は、軸方向中間部を前記固定部分57の貫通孔78に挿通した状態で、その軸方向他半部を、前記固定部分57の前記転造軸部38a側に配置している。
更に、前記ナット77は、前記ボールねじ76の軸方向他端寄り部分に螺合された状態で、前記変位可能支持部52cの底部のうち、前記転造軸部38aと反対側面(図7の上面)に支持固定されている。
上述の様な構成を有する送りねじ機構73は、前記サーボモータ74の駆動に基づいて、前記変位可能支持部52c及び一方の支持軸部37cを軸方向に変位させる事ができる。
The feed screw mechanism 73 includes a servo motor 74, a speed reducer 75, a ball screw 76, and a nut 77.
Of these, the servo motor 74 is fixed to the opposite side of the fixed portion 57 to the rolling shaft portion 38a.
The speed reducer 75 is provided between the output shaft (not shown) of the servo motor 74 and the ball screw 76.
One end of the ball screw 76 is connected to the speed reducer 75. Further, the ball screw 76 is disposed in the axially intermediate portion thereof in the through hole 78 of the fixed portion 57, and the other half portion in the axial direction is disposed on the rolling shaft portion 38a side of the fixed portion 57. ing.
Further, the nut 77 is screwed into a portion near the other end in the axial direction of the ball screw 76, and the side surface of the bottom of the displaceable support portion 52c opposite to the rolling shaft portion 38a (see FIG. 7). It is supported and fixed on the upper surface.
The feed screw mechanism 73 having the above-described configuration can displace the displaceable support portion 52c and the one support shaft portion 37c in the axial direction based on the drive of the servo motor 74.

尚、本例の場合、前記一方の支持軸部37c側に設けたサーボモータ74に加わるトルク{金属素材26(図8参照)から一方の支持軸部37aに加わる軸方向の押圧力}、及び、他方の支持軸部37d側に設けたサーボモータ74に加わるトルク(金属素材26から他方の支持軸部に加わる軸方向の押圧力)が、所定の値を超えた場合にのみ、前記両サーボモータ74、74を同時に駆動して、前記両支持軸部37c、37dを前記転造軸部38aから離れる方向に同じだけ変位させる様に構成している。従って、前記金属素材26が、その軸方向寸法が大きくなる様に塑性変形している状態で、この金属素材26の軸方向一端面のみが前記一方の支持軸部37aの前記転造軸部38a側の端面に当接して、この一方の支持軸部37a側に設けられたサーボモータ74に加わるトルクのみが増加した場合、又は、これとは逆に、前記他方の支持軸部37d側に設けられたサーボモータ74に加わるトルクのみが増加した場合には、前記両サーボモータ74、74を駆動しない様に規制している。   In the case of this example, the torque applied to the servo motor 74 provided on the one support shaft portion 37c side {the axial pressing force applied to the one support shaft portion 37a from the metal material 26 (see FIG. 8)}, and Only when the torque applied to the servo motor 74 provided on the other support shaft portion 37d side (the axial pressing force applied from the metal material 26 to the other support shaft portion) exceeds a predetermined value, the both servos. The motors 74 and 74 are simultaneously driven to displace the both support shaft portions 37c and 37d by the same amount in the direction away from the rolling shaft portion 38a. Therefore, in a state where the metal material 26 is plastically deformed so that its axial dimension is increased, only one end surface in the axial direction of the metal material 26 is the rolling shaft portion 38a of the one support shaft portion 37a. In the case where only the torque applied to the servo motor 74 provided on the one support shaft portion 37a side is increased, or on the contrary, provided on the other support shaft portion 37d side. When only the torque applied to the servo motor 74 is increased, the servo motors 74 and 74 are restricted from being driven.

以下、上述した様な構成を有するリング状部材の製造装置21dを使用して、金属素材26に圧延転造加工を施して、リング状部材35を造る手順に就いて説明する。
先ず、前記金属素材26を、リング状部材の製造装置21dにセットする。
この状態で、前記外径拘束型36を構成する両外径拘束型素子59a、59bのそれぞれの軸方向寸法をHとした場合に、これら両外径拘束型素子59a、59bを軸方向に関して隙間なく並べた状態でのこれら両外径拘束型素子59a、59bの長さ寸法2Hは、前記両支持軸部37c、37dの軸方向に対向する面同士の距離H2aと等しい(2H=H2a)。従って、一方の外径拘束型素子59aの軸方向一端面は、一方の支持軸部37cの軸方向他端面と、他方の外径拘束型素子59bの軸方向他端面は、他方の支持軸部37dの軸方向一端面と当接している。又、この状態での金属素26の軸方向寸法Hは、前記両外径拘束型素子59a、59bの長さ寸法2H、及び、前記両支持軸部37c、37dの軸方向に対向する面同士の距離H2aよりも小さい(H<2H、H<H)。
上述した様な状態で、サポートロール25aを回転させると共に、このサポートロール25aの両ローラ68a、68bの外周面の一部を、それぞれ前記マンドレル23bのマンドレル側規制面43a、43bに近接対向させておく。
Hereinafter, a procedure for producing the ring-shaped member 35 by rolling and rolling the metal material 26 using the ring-shaped member manufacturing apparatus 21d having the above-described configuration will be described.
First, the metal material 26 is set in a ring-shaped member manufacturing apparatus 21d.
In this state, Ryosoto径constrained element 59a constituting the outer diameter constrained 36, each of the axial dimension of 59b when the H 1, these Ryosoto径constrained device 59a, a 59b in the axial direction The length dimension 2H 1 of the both outer diameter constraining elements 59a and 59b in a state where they are arranged without a gap is equal to the distance H 2a between the surfaces of the support shaft portions 37c and 37d facing in the axial direction (2H 1 = H2a ). Therefore, one end surface in the axial direction of one outer diameter constraining element 59a is the other end surface in the axial direction of one support shaft portion 37c, and the other end surface in the axial direction of the other outer diameter constraining element 59b is the other support shaft portion. It is in contact with one axial end surface of 37d. Further, the axial dimension H 3 metal Material 26 in this state is opposite the Ryosoto径restraining element 59a, the length dimension 2H 1 of 59b, and the both supporting shaft portion 37c, the axial direction of 37d smaller than the distance H 2a face each other to (H 3 <2H 1, H 3 <H 3).
In the state as described above, the support roll 25a is rotated, and a part of the outer peripheral surface of both rollers 68a and 68b of the support roll 25a is made to face the mandrel side regulating surfaces 43a and 43b of the mandrel 23b, respectively. deep.

次いで、前記成形ロール24aを回転させながら、外径拘束型36を構成する外周保持部材60に近付く様に水平方向に変位させて、前記成形ロール24aのローラ66の外周面を前記外周保持部材60の外周面に当接させる。すると、前記成形ロール24aの回転に伴い、この外周保持部材60が連れ回る。又、この外周保持部材60の回転に伴い、両外径拘束型素子59a、59bも連れ回る。   Next, while rotating the forming roll 24 a, the outer peripheral surface of the roller 66 of the forming roll 24 a is displaced in the horizontal direction so as to approach the outer peripheral holding member 60 constituting the outer diameter restraining die 36. It is made to contact | abut to the outer peripheral surface. Then, the outer periphery holding member 60 is rotated with the rotation of the forming roll 24a. As the outer periphery holding member 60 rotates, both outer diameter restraining elements 59a and 59b are also rotated.

この状態から更に、前記成形ロール24aを前記外径拘束型36(外周保持部材60)に向けて変位(押圧)させると、この外径拘束型36及び前記金属素材26を介して前記マンドレル23bが図7の左側に向けて押圧されて、前記サポートロール25aの両ローラ68a、68bの外周面が、それぞれ前記マンドレル23bの両マンドレル側規制面43a、43bに当接する。すると、前記サポートロール25aの両ローラ68a、68bの回転に伴い、前記マンドレル23bが連れ回る。又、この状態では、前記外径拘束型36(両外径拘束型素子59a、59b、外周保持部材60)とこのマンドレル23bとが、同期して回転しており、これら両部材36(59a。59b、60)、23aの回転に伴い、前記金属素材26が回転する。   When the forming roll 24a is further displaced (pressed) toward the outer diameter restricting die 36 (outer peripheral holding member 60) from this state, the mandrel 23b is moved through the outer diameter restricting die 36 and the metal material 26. When pressed toward the left side of FIG. 7, the outer peripheral surfaces of both rollers 68a and 68b of the support roll 25a abut against both mandrel side regulating surfaces 43a and 43b of the mandrel 23b, respectively. Then, the mandrel 23b is rotated with the rotation of both rollers 68a and 68b of the support roll 25a. In this state, the outer diameter restricting die 36 (both outer diameter restricting elements 59a and 59b, the outer peripheral holding member 60) and the mandrel 23b are rotated in synchronization with each other, and both the members 36 (59a. 59b, 60) and 23a, the metal material 26 rotates.

この状態から更に、前記成形ロール24aを前記外径拘束型36(外周保持部材60)に向けて変位(押圧)させると、先ず、前記金属素材26の軸方向両端面が、前記両支持軸部37c、37dの前記転造軸部38a側の端面に当接するまで、軸方向寸法が大きくなる様に塑性変形する。そして、前記金属素材26の軸方向両端面が、前記両支持軸部37c、37dの前記転造軸部38a側の端面に当接すると、前記金属素材26の外周面が、前記外径拘束型36を構成する両外径側拘束型素子59a、59bの内周面に全周に亙り当接するまで、外径が大きくなる様に塑性変形する。この状態では、前記成形空間が、前記金属素材26により満たされた状態となる。   From this state, when the forming roll 24a is further displaced (pressed) toward the outer diameter restraining die 36 (outer peripheral holding member 60), first, both end surfaces in the axial direction of the metal material 26 are the both supporting shaft portions. It plastically deforms so that the axial dimension becomes large until it abuts against the end face of the rolling shaft portion 38a side of 37c, 37d. Then, when both end surfaces in the axial direction of the metal material 26 come into contact with the end surfaces of the support shaft portions 37c and 37d on the side of the rolling shaft portion 38a, the outer peripheral surface of the metal material 26 becomes the outer diameter restraining type. The outer diameter is plastically deformed so that the outer diameter becomes large until the outer peripheral side constraining elements 59a and 59b constituting the portion 36 come into contact with the inner peripheral surface of the element 36 over the entire circumference. In this state, the forming space is filled with the metal material 26.

この状態から更に、前記成形ロール24aを前記外径拘束型36(外周保持部材60)に向けて変位(押圧)させると、前記金属素材26の内部応力が高まり、この金属素材26が前記成形空間を構成する周囲の部材{マンドレル23b、外径拘束型36(両外径拘束型素子59a、59b、外周保持部材60)、両支持軸部37c、37d}を押圧する。そして、前記金属素材26の押圧力のうち、これら両支持軸部37c、37dに加わる軸方向の押圧力(両サーボモータ74、74に加わるトルク)が所定の値を超えると、これら両サーボモータ74、74が駆動して、前記両支持軸部37c、37dを、前記転造軸部38aから離れる方向に向けて同じ量だけ変位させる。すると、図8(b)に示す様に、前記両支持軸部37c、37dの軸方向に対向する面同士の距離H2bが、図8(a)に示す状態に於ける、前記両支持軸部37c、37dの軸方向に対向する面同士の距離H2aよりも大きくなる。そして、前記成形空間の軸方向両端部が解放されて、当該両部分から前記金属素材26の余肉を逃がす事ができる。又、この様な前記両支持軸部37c、37dの変位に伴い、前記外径拘束型36を構成する両外径拘束型素子59a、59bが、軸方向に関して互いに離れる方向に変位可能となる。そして、前記両外径拘束型素子59a、59bの内周面の一方、他方の各面部62a、62bに対して、前記金属素材26の外周面の両端部から、軸方向の押圧力が加わると、前記両外径拘束型素子59a、59b同士が、軸方向に離れる方向に変位する。この様にして完成した加工後のリング状部材35の軸方向寸法Hは、前記両外径拘束型素子59a、59bの長さ寸法2H、及び、前記両支持軸部37c、37dの軸方向に対向する面同士の距離H2aよりも大きい(H>2H、H>H2a)。尚、上述した様な金属素材26、リング状部材35、及び両外径拘束型素子59a、59bの軸方向寸法、並びに、前記両支持軸部37c、37dの軸方向に対向する面同士の距離に関しては、前述した実施の形態の各例も同様である。 When the forming roll 24a is further displaced (pressed) toward the outer diameter restraining die 36 (outer peripheral holding member 60) from this state, the internal stress of the metal material 26 increases, and the metal material 26 becomes the forming space. The surrounding members {mandrel 23b, outer diameter constraining type 36 (both outer diameter constraining elements 59a and 59b, outer periphery holding member 60), and both supporting shaft portions 37c and 37d} are configured. When the pressing force of the metal material 26 in the axial direction (torque applied to both servomotors 74, 74) applied to the support shaft portions 37c, 37d exceeds a predetermined value, the two servomotors. 74 and 74 are driven to displace the both support shaft portions 37c and 37d by the same amount in a direction away from the rolling shaft portion 38a. Then, as shown in FIG. 8B, the distance H 2b between the opposing surfaces of the two support shaft portions 37c and 37d in the axial direction is the both support shafts in the state shown in FIG. It becomes larger than the distance H2a between the surfaces of the portions 37c and 37d facing in the axial direction. And the axial direction both ends of the said shaping | molding space are released, and the surplus thickness of the said metal raw material 26 can be escaped from the said both parts. Further, along with such displacement of both the support shaft portions 37c and 37d, both the outer diameter restricting elements 59a and 59b constituting the outer diameter restricting die 36 can be displaced in directions away from each other in the axial direction. Then, the Ryosoto径restraining element 59a, one of the inner peripheral surface of the 59b, the other of each song surface portion 62a, with respect to 62b, from both ends of the outer peripheral surface of the metallic material 26, the pressing force in the axial direction is applied Then, both the outer diameter constraining elements 59a and 59b are displaced in a direction away from each other in the axial direction. The axial dimension H 4 in this way to be ring-shaped member 35 after processing was completed, the Ryosoto径restraining element 59a, 59b of the length dimension 2H 1, and the both supporting shaft portions 37c, 37d axis It is larger than the distance H 2a between the faces facing each other (H 4 > 2H 1 , H 4 > H 2a ). In addition, the axial direction dimensions of the metal material 26, the ring-shaped member 35, and the both outer diameter restraining elements 59a and 59b as described above, and the distance between the surfaces facing both the supporting shaft portions 37c and 37d in the axial direction. The same applies to each example of the embodiment described above.

又、上述の工程は、所望のリング状部材の形状が得られるまで、必要に応じて複数回繰り返す事もできる。具体的には、上述した様に、前記両支持軸部37c、37dが、前記転造軸部38aから離れる方向に変位して、前記金属素材26から、前記両支持軸部37c、37dに加わる軸方向の押圧力の大きさが所定値よりも小さくなった場合には、両サーボモータ74、74の駆動を停止する。この状態で加工を続けて、再び、前記金属素材26の内部応力が高まり、この金属素材26が前記両支持軸部37c、37dを押圧する軸方向の押圧力(両サーボモータ74、74に加わるトルク)が所定の値を超えた場合に、これら両サーボモータ74、74が駆動して、前記両支持軸部37c、37dを、前記転造軸部38aから離れる方向に向けて同じ量だけ変位させる様にする。
又、本例を実施する場合に、変位可能支持部を軸方向に変位させる為の送りねじ機構の構造は、前述の構造に限定されるものではない。又、前記両サーボモータ74、74は、1つのサーボモータにより共通化を図る事もできる。その他の構成及び作用効果に就いては、前述した実施の形態の第3例の場合と同様である。
Moreover, the above-mentioned process can also be repeated several times as needed until the shape of a desired ring-shaped member is obtained. Specifically, as described above, both the support shaft portions 37c and 37d are displaced in a direction away from the rolling shaft portion 38a, and are added from the metal material 26 to the both support shaft portions 37c and 37d. When the magnitude of the axial pressing force is smaller than a predetermined value, the drive of both servo motors 74 and 74 is stopped. Processing continues in this state, and the internal stress of the metal material 26 increases again, and the metal material 26 applies axial pressing force that presses the support shaft portions 37c and 37d (applies to both servomotors 74 and 74). When the torque) exceeds a predetermined value, both the servo motors 74 and 74 are driven to displace the both support shafts 37c and 37d by the same amount in the direction away from the rolling shaft 38a. Let it be.
Further, in the case of implementing this example, the structure of the feed screw mechanism for displacing the displaceable support portion in the axial direction is not limited to the above-described structure. The servo motors 74 and 74 can be shared by a single servo motor. About another structure and an effect, it is the same as that of the case of the 3rd example of embodiment mentioned above.

本発明の製造方法及び製造装置の対象となるリング状部材には、仕上げ加工(切削加工又は研削加工)を施す必要があるリング状部材だけでなく、仕上げ加工が不要なリング状部材(内輪、外輪)も含まれる。
又、本発明を実施する場合には、前述した実施の形態の各例の構造を、適宜組み合わせて実施する事も可能である。
又、前述の各実施の形態では、加工中に、サポートロールを水平方向に変位させる事なく、成形ロールのみを水平方向(マンドレル側)に変位させる構成を採用している。但し、これとは逆に、成形ロールを水平方向に変位させる事なく、サポートロールのみを水平方向(マンドレル側)に変位させる構成とする事もできる。又、サポートロールと成形ロールとの両方を、水平方向に変位させる構成を採用する事もできる。
又、前述の実施の形態の第5例を実施する場合に、マンドレルを構成する両支持軸部のうち、一方の支持軸部の軸方向変位を規制して、他方の支持軸部のみを送りねじ機構により軸方向に変位させる構成を採用する事もできる。即ち、前述した実施の形態の第1例の構造に於いて、他方の支持軸部を軸方向に変位可能に支持する構造の代わりに、前述の実施の形態の第5例の送りねじ機構の構成を採用する事もできる。
The ring-shaped member that is the object of the manufacturing method and the manufacturing apparatus of the present invention is not only a ring-shaped member that needs to be finished (cutting or grinding), but also a ring-shaped member that does not require finishing (an inner ring, Outer ring) is also included.
Moreover, when implementing this invention, it is also possible to implement combining suitably the structure of each example of embodiment mentioned above.
Further, in each of the above-described embodiments, a configuration is adopted in which only the forming roll is displaced in the horizontal direction (mandrel side) without displacing the support roll in the horizontal direction during processing. However, on the contrary, it is also possible to adopt a configuration in which only the support roll is displaced in the horizontal direction (mandrel side) without displacing the forming roll in the horizontal direction. Moreover, the structure which displaces both a support roll and a forming roll to a horizontal direction is also employable.
Further, when the fifth example of the above-described embodiment is carried out, the axial displacement of one of the support shafts constituting the mandrel is restricted and only the other support shaft is fed. It is also possible to employ a configuration in which the screw mechanism is displaced in the axial direction. That is, in the structure of the first example of the above-described embodiment, instead of the structure of supporting the other support shaft portion so as to be displaceable in the axial direction, the feed screw mechanism of the fifth example of the above-described embodiment is used. A configuration can also be adopted.

1 ラジアル玉軸受
2 外輪
3 内輪
4 玉
5 外輪軌道
6 内輪軌道
7 保持器
8 ビレット
9 小径部
10 大径部
11 第一中間素材
12 第二円筒部
13 第二中間素材
14 第一円筒部
15 第三中間素材
16 底
17 第四中間素材
18 小径円筒部材
19 内向鍔部
20 大径円筒部材
21、21a、21b、21c、21d リング状部材の製造装置
22 リング状部材
23、23a、23b、23c マンドレル
24、24a 成形ロール
25、25a サポートロール
26 金属素材
27 第一転造面
28 マンドレル側規制面
29 受け台
30 第二転造面
31 成形ロール側規制面
32 ローラ
33 同期機構
34 電動モータ
35 リング状部材
36、36a 外径拘束型
37a、37b、37c、37d、37e 支持軸部
38、38a、38b 転造軸部
39a、39b、39c、39d、39e 中心孔
40a、40b ねじ孔
41a、41b、41c 嵌合孔
42a、42b 小径円筒部
43a、43b マンドレル側規制面
44a、44b 嵌合部
45 転造面部
46 第一転造面
47 軌道形成部
48 円筒面部
49 溝形成部
50a、50b ラジアル円すいころ軸受
51a、51b 固定支持部
52a、52b、52c 変位可能支持部
53a、53b 段部
54a、54b 抑え部材
55a、55b 通孔
56a、56b ボルト
57 固定部分
58、58a 弾性部材
59a、59b、59c 外径拘束型素子
60 外周保持部材
61a、61b 一方の円筒面部
62a、62b 一方の曲面部
63 第二転造面
64 軸方向隙間
65 半円輪状部材
66 ローラ
67 回転軸
68a、68b ローラ
69 回転軸
70a、70b 雄ねじ部
71a、71b 抑え部材
72a、72b、72c 連結軸部
73 送りねじ機構
74 サーボモータ
75 減速機
76 ボールねじ
77 ナット
78 貫通孔
DESCRIPTION OF SYMBOLS 1 Radial ball bearing 2 Outer ring 3 Inner ring 4 Ball 5 Outer ring raceway 6 Inner ring raceway 7 Cage 8 Billet 9 Small diameter part 10 Large diameter part 11 First intermediate material 12 Second cylindrical part 13 Second intermediate material 14 First cylindrical part 15 First Three intermediate materials 16 Bottom plate portion 17 Fourth intermediate material 18 Small-diameter cylindrical member 19 Inward flange portion 20 Large-diameter cylindrical member 21, 21a, 21b, 21c, 21d Ring-shaped member manufacturing apparatus 22 Ring-shaped members 23, 23a, 23b, 23c Mandrel 24, 24a Forming roll 25, 25a Support roll 26 Metal material 27 First rolling surface 28 Mandrel side regulating surface 29 Receiving base 30 Second rolling surface 31 Forming roll side regulating surface 32 Roller 33 Synchronizing mechanism 34 Electric motor 35 Ring-shaped member 36, 36a Outer diameter restraint type 37a, 37b, 37c, 37d, 37e Support shaft 38, 3 a, 38b Rolled shaft portion 39a, 39b, 39c, 39d, 39e Center hole 40a, 40b Screw hole 41a, 41b, 41c Fitting hole 42a, 42b Small diameter cylindrical portion 43a, 43b Mandrel side regulating surface 44a, 44b Fitting portion 45 Rolling surface portion 46 First rolling surface 47 Track forming portion 48 Cylindrical surface portion 49 Groove forming portion 50a, 50b Radial tapered roller bearings 51a, 51b Fixed support portions 52a, 52b, 52c Displaceable support portions 53a, 53b Step portions 54a, 54b Holding member 55a, 55b Through hole 56a, 56b Bolt 57 Fixed portion 58, 58a Elastic member 59a, 59b, 59c Outer diameter restraining element 60 Outer peripheral holding member 61a, 61b One cylindrical surface portion 62a, 62b One curved surface portion 63 First Two rolling surfaces 64 Axial clearance 65 Semi-annular member 66 Roller 67 Rotating shaft 68a, 68b Roller 69 Rotating shaft 70a, 70b Male thread portion 71a, 71b Holding member 72a, 72b, 72c Connecting shaft portion 73 Feed screw mechanism 74 Servo motor 75 Reducer 76 Ball screw 77 Nut 78 Through hole

Claims (12)

それぞれの中心軸が互いに平行な状態で配置された、マンドレルと、外径拘束型とを備え、
このうちのマンドレルは、軸方向に離隔した状態で互いに同心に設けられた1対の支持軸部と、軸方向に関してこれら両支持軸部同士の間に、これら両支持軸部と同心に設けられた転造軸部とを有しており、このうちの両支持軸部は、前記転造軸部よりも大径で、支持部に対して支持されるものであり、前記転造軸部は、その外周面に、円環状の金属素材の内周面に転造加工を施す為の第一転造面が形成されており、
前記外径拘束型は、円環状であり、その内周面に少なくとも前記金属素材の外周面に転造加工を施す為の第二転造面が形成されており、その内径側に前記マンドレルの転造軸部を挿通し、且つ、この第二転造面を前記第一転造面に対向させた状態で配置されており、
前記マンドレルの第一転造面と、前記外径拘束型の第二転造面と、前記両支持軸部の前記転造軸部側の端面とにより形成される成形空間に、前記金属素材の円周方向一部を配置した状態で、自身の中心軸を中心として回転する前記マンドレルの第一転造面と、自身の中心軸を中心として回転する前記外径拘束型の第二転造面との間で、この金属素材を押圧して、この金属素材の内周面及び外周面に転造加工を施す事によりリング状部材を形成する、リング状部材の製造装置であって、
前記マンドレルを構成する両支持軸部のうちの少なくとも一方の支持軸部は、前記転造軸部と別体で構成されており、
前記外径拘束型は、複数個の円環状の外径拘束型素子を、軸方向に並べて配置する事により構成されており、前記外径拘束型の第二転造面は、前記各外径拘束型素子の内周面により構成されており、この第二転造面は、前記金属素材の外周面に加えて、この金属素子の外周面と、この金属素子の軸方向両端面との連続部である角部に、面取り部を転造加工するものであり、
前記一方の支持軸部が、前記金属素材から所定の軸方向の押圧力を受けた場合に、前記転造軸部から軸方向に離れる方向に変位可能であり、
前記外径拘束型が、前記金属素材から所定の軸方向の押圧力を受けた場合に、前記各外径拘束型素子が、互いに離れる方向に変位可能である、リング状部材の製造装置。
Each center axis is arranged in a state parallel to each other, and includes a mandrel and an outer diameter constraint type,
Among these, the mandrel is provided concentrically with the two support shafts between the pair of support shafts provided concentrically with each other in the axial direction and between the two support shafts in the axial direction. And both of the support shaft portions are larger in diameter than the rolling shaft portion and are supported with respect to the support portion, and the rolling shaft portion is The first rolling surface is formed on the outer circumferential surface of the annular metal material for rolling the inner circumferential surface.
The outer diameter constraining type is an annular shape, and a second rolling surface for forming a rolling process on at least the outer peripheral surface of the metal material is formed on the inner peripheral surface of the mandrel. It is disposed in a state where the rolling shaft portion is inserted and the second rolling surface is opposed to the first rolling surface,
In the forming space formed by the first rolling surface of the mandrel, the second rolling surface of the outer diameter restraining type, and the end surface of the both supporting shaft portions on the rolling shaft portion side, the metal material A first rolling surface of the mandrel that rotates about its own central axis in a state where a part of the circumferential direction is arranged, and a second rolling surface of the outer diameter constraining type that rotates about its own central axis A ring-shaped member manufacturing apparatus for forming a ring-shaped member by pressing the metal material and rolling the inner peripheral surface and the outer peripheral surface of the metal material,
At least one support shaft portion of the both support shaft portions constituting the mandrel is configured separately from the rolling shaft portion,
The outer diameter constraining type is configured by arranging a plurality of annular outer diameter constraining elements side by side in the axial direction, and the second rolling surface of the outer diameter constraining type has the outer diameters described above. The second rolling surface is a continuous surface of the outer peripheral surface of the metal element and both end surfaces in the axial direction of the metal element, in addition to the outer peripheral surface of the metal material. The chamfered part is rolled into the corner that is a part,
When the one support shaft portion receives a pressing force in a predetermined axial direction from the metal material, the one support shaft portion can be displaced in a direction away from the rolling shaft portion in the axial direction;
The outer diameter constraint type, when subjected to a pressing force of a predetermined axially from the metallic material, wherein the outer diameter constrained element is displaceable away from each other, the manufacturing apparatus of the-ring-shaped member.
前記外径拘束型が、円環状の外周保持部材を有しており、
この外周保持部材が、前記各外径拘束型素子の外周面に、これら各外径拘束型素子の軸方向への変位を許容する状態で外嵌されている、請求項1に記載したリング状部材の製造装置。
The outer diameter restraint type has an annular outer periphery holding member,
2. The ring shape according to claim 1, wherein the outer peripheral holding member is externally fitted on the outer peripheral surface of each outer diameter constraining element in a state allowing the displacement of each outer diameter constraining element in the axial direction. Manufacturing equipment for members.
少なくとも1個の外径拘束型素子が、円周方向に分割可能である、請求項1〜2のうちの何れか1項に記載したリング状部材の製造装置。   The apparatus for manufacturing a ring-shaped member according to any one of claims 1 to 2, wherein at least one outer-diameter constrained element can be divided in a circumferential direction. 前記外径拘束型の軸方向に関する位置決めを、この外径拘束型の軸方向両端面と、前記両支持軸部の、前記転造軸部側端面との係合により図っている、請求項1〜3のうちの何れか1項に記載したリング状部材の製造装置。   The positioning in the axial direction of the outer diameter constraint type is achieved by engagement between both axial end surfaces of the outer diameter constraint type and the end surfaces of the support shafts on the rolling shaft side. The manufacturing apparatus of the ring-shaped member described in any one of -3. 前記両支持軸部のうちの他方の支持軸部が、前記転造軸部と別体で構成されており、この他方の支持軸部が、前記金属素材から所定の軸方向の押圧力が加わった場合に、前記転造軸部から軸方向に離れる方向に変位可能である、請求項1〜4のうちの何れか1項に記載したリング状部材の製造装置。   The other support shaft portion of the both support shaft portions is configured separately from the rolling shaft portion, and the other support shaft portion is subjected to a predetermined axial pressing force from the metal material. The ring-shaped member manufacturing apparatus according to any one of claims 1 to 4, wherein the ring-shaped member can be displaced in a direction away from the rolling shaft portion in the axial direction. 前記両支持軸部のうち、前記転造軸部から軸方向に離れる方向に変位可能に支持された支持軸部が、前記転造軸部に対して、付勢手段により押し付けられている、請求項1〜5のうちの何れか1項に記載したリング状部材の製造装置。   The support shaft portion supported so as to be displaceable in a direction away from the rolling shaft portion in the axial direction among the both support shaft portions is pressed against the rolling shaft portion by an urging means. Item 6. The ring-shaped member manufacturing apparatus according to any one of Items 1 to 5. 前記両支持軸部のうち、前記転造軸部から軸方向に離れる方向に変位可能に支持された支持軸部に前記金属素材から加わる軸方向の押圧力が閾値以下の場合には、この支持軸部が前記転造軸部から軸方向に離れる方向に変位する事を阻止し、前記軸方向の押圧力が閾値を超えた場合には、前記支持軸部が当該方向に変位する事を許容する変位規制手段を備えている、請求項1〜6のうちの何れか1項に記載したリング状部材の製造装置。   If the axial pressing force applied from the metal material to the support shaft portion that is supported so as to be displaceable in the axial direction away from the rolling shaft portion of the both support shaft portions is less than a threshold value, this support shaft portion is supported. The shaft portion is prevented from being displaced in the axial direction away from the rolling shaft portion, and the support shaft portion is allowed to be displaced in the direction when the axial pressing force exceeds a threshold value. The manufacturing apparatus of the ring-shaped member described in any one of Claims 1-6 provided with the displacement control means to do. 前記両支持軸部のうちの他方の支持軸部が、前記転造軸部と別体で構成されており、この他方の支持軸部が前記支持部に対して軸方向の変位を不能な状態で支持されており、
加工時に、前記転造軸部に、前記金属素材から所定の軸方向荷重が加わった場合に、この他方の支持軸部から離れる方向に変位可能である、請求項1〜7の何れか1項に記載したリング状部材の製造装置。
The other support shaft portion of the both support shaft portions is configured separately from the rolling shaft portion, and the other support shaft portion is incapable of axial displacement with respect to the support portion. Supported by
8. When machining, when a predetermined axial load is applied from the metal material to the rolling shaft portion, the rolling shaft portion can be displaced in a direction away from the other support shaft portion. The manufacturing apparatus of the ring-shaped member described in 2.
請求項1〜8のうちの何れか1項に記載したリング状部材の製造装置を使用するリング状部材の製造方法であって、
前記両支持軸部のうち、前記転造軸部から軸方向に離れる方向に変位可能に支持された支持軸部が、この金属素材から所定の軸方向荷重を受けた場合に、この支持軸部が前記転造軸部から離れる方向に変位する事により、前記金属素材の余肉を、この支持軸部側に逃がすと共に、前記外径拘束型が、前記金属素材から所定の軸方向の押圧力を受けた場合に、前記各外径拘束型素子が、互いに離れる方向に変位する、リング状部材の製造方法。
A ring-shaped member manufacturing method using the ring-shaped member manufacturing apparatus according to any one of claims 1 to 8,
When the support shaft portion supported so as to be displaceable in the direction away from the rolling shaft portion in the axial direction among the both support shaft portions receives a predetermined axial load from the metal material, the support shaft portion Is displaced in a direction away from the rolling shaft portion, so that the surplus of the metal material is released to the support shaft portion side, and the outer diameter restraining die is pressed from the metal material in a predetermined axial direction. when subjected to said each outer diameter constraining element is displaced in a direction away from each other, the production method of the-ring-shaped member.
加工後のリング状部材の軸方向に関する寸法が、前記各外径側拘束型同士が隙間なく配置された状態での、これら各外径拘束型の軸方向に関する寸法の総和よりも大きい、請求項9に記載したリング状部材の製造方法。   The dimension in the axial direction of the ring-shaped member after processing is larger than the sum total of the dimensions in the axial direction of the outer diameter restraining molds in a state where the outer diameter restraining molds are arranged without gaps. 9. A method for producing a ring-shaped member according to 9. 内周面に外輪軌道を有する外輪と、An outer ring having an outer ring raceway on the inner peripheral surface;
外周面に内輪軌道を有する内輪と、An inner ring having an inner ring raceway on the outer peripheral surface;
前記外輪軌道とこの内輪軌道との間に転動自在に配置された複数個の転動体とを備えるラジアル転がり軸受の製造方法であって、A method of manufacturing a radial rolling bearing comprising a plurality of rolling elements arranged in a freely rolling manner between the outer ring raceway and the inner ring raceway,
前記外輪と前記内輪とのうちの少なくとも一方の軌道輪を、請求項9〜10のうちの何れか1項に記載したリング状部材の製造方法により製造する、ラジアル転がり軸受の製造方法。A manufacturing method of a radial rolling bearing which manufactures at least one raceway ring of the outer ring and the inner ring by a manufacturing method of a ring-shaped member given in any 1 paragraph of Claims 9-10.
それぞれの中心軸が互いに平行な状態で配置された、マンドレルと、外径拘束型とを備え、Each center axis is arranged in a state parallel to each other, and includes a mandrel and an outer diameter constraint type,
このうちのマンドレルは、軸方向に離隔した状態で互いに同心に設けられた1対の支持軸部と、軸方向に関してこれら両支持軸部同士の間に、これら両支持軸部と同心に設けられた転造軸部とを有しており、このうちの両支持軸部は、前記転造軸部よりも大径で、支持部に対して支持されるものであり、前記転造軸部は、その外周面に、円環状の金属素材の内周面に転造加工を施す為の第一転造面が形成されており、Among these, the mandrel is provided concentrically with the two support shafts between the pair of support shafts provided concentrically with each other in the axial direction and between the two support shafts in the axial direction. And both of the support shaft portions are larger in diameter than the rolling shaft portion and are supported with respect to the support portion, and the rolling shaft portion is The first rolling surface is formed on the outer circumferential surface of the annular metal material for rolling the inner circumferential surface.
前記外径拘束型は、円環状であり、その内周面に少なくとも前記金属素材の外周面に転造加工を施す為の第二転造面が形成されており、その内径側に前記マンドレルの転造軸部を挿通し、且つ、この第二転造面を前記第一転造面に対向させた状態で配置されており、The outer diameter constraining type is an annular shape, and a second rolling surface for forming a rolling process on at least the outer peripheral surface of the metal material is formed on the inner peripheral surface of the mandrel. It is disposed in a state where the rolling shaft portion is inserted and the second rolling surface is opposed to the first rolling surface,
前記マンドレルの第一転造面と、前記外径拘束型の第二転造面と、前記両支持軸部の前記転造軸部側の端面とにより形成される成形空間に、前記金属素材の円周方向一部を配置した状態で、自身の中心軸を中心として回転する前記マンドレルの第一転造面と、自身の中心軸を中心として回転する前記外径拘束型の第二転造面との間で、この金属素材を押圧して、この金属素材の内周面及び外周面に転造加工を施す事により、ラジアル転がり軸受用の内輪又は外輪を形成する、ラジアル転がり軸受の製造装置であって、In the forming space formed by the first rolling surface of the mandrel, the second rolling surface of the outer diameter restraining type, and the end surface of the both supporting shaft portions on the rolling shaft portion side, the metal material A first rolling surface of the mandrel that rotates about its own central axis in a state where a part of the circumferential direction is arranged, and a second rolling surface of the outer diameter constraining type that rotates about its own central axis The radial rolling bearing manufacturing apparatus that forms an inner ring or an outer ring for a radial rolling bearing by pressing the metal material between the inner and outer surfaces and rolling the inner circumferential surface and the outer circumferential surface of the metal material. Because
前記マンドレルを構成する両支持軸部のうちの少なくとも一方の支持軸部は、前記転造軸部と別体で構成されており、At least one support shaft portion of the both support shaft portions constituting the mandrel is configured separately from the rolling shaft portion,
前記外径拘束型は、複数個の円環状の外径拘束型素子を、軸方向に並べて配置する事により構成されており、前記外径拘束型の第二転造面は、前記各外径拘束型素子の内周面により構成されており、この第二転造面は、前記金属素材の外周面に加えて、この金属素子の外周面と、この金属素子の軸方向両端面との連続部である角部に、面取り部を転造加工するものであり、The outer diameter constraining type is configured by arranging a plurality of annular outer diameter constraining elements side by side in the axial direction, and the second rolling surface of the outer diameter constraining type has the outer diameters described above. The second rolling surface is a continuous surface of the outer peripheral surface of the metal element and both end surfaces in the axial direction of the metal element, in addition to the outer peripheral surface of the metal material. The chamfered part is rolled into the corner that is a part,
前記一方の支持軸部が、前記金属素材から所定の軸方向の押圧力を受けた場合に、前記転造軸部から軸方向に離れる方向に変位可能であり、When the one support shaft portion receives a pressing force in a predetermined axial direction from the metal material, the one support shaft portion can be displaced in a direction away from the rolling shaft portion in the axial direction;
前記外径拘束型が、前記金属素材から所定の軸方向の押圧力を受けた場合に、前記各外径拘束型素子が、互いに離れる方向に変位可能である、ラジアル転がり軸受の製造装置。An apparatus for manufacturing a radial rolling bearing, wherein, when the outer diameter constraining die receives a pressing force in a predetermined axial direction from the metal material, the outer diameter constraining elements can be displaced in directions away from each other.
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