JP2016098569A - Basin and method of manufacturing the same - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a basin capable of inhibiting water leakage by reducing stains on a boundary between components of the basin, and a method of manufacturing the same.SOLUTION: A basin includes: a bowl part 31 that has a drain outlet 41 and an overflow hole 42; a drain pipe part 5 that is extended downward from the drain outlet 41; and a connection part 51 that connects the drain pipe part 5 and an overflow pipe communicating with the bowl part 31 in the overflow hole 42. The bowl part 31, the drain pipe part 5 and the connection part 51 are integrally molded.SELECTED DRAWING: Figure 5

Description

  The present invention relates to a washbasin and a method for manufacturing the same.

  The basin generally includes a bowl having a drainage port and an overflow hole, a drainage pipe extending downward from the drainage port, an overflow pipe that communicates the overflow hole and the drainage pipe, etc. 2).

Japanese Patent No. 5046633 Japanese Patent No. 4839458

  However, dirt easily accumulates at the joints of the respective members, and water leakage tends to occur. There is a need for a basin that can reduce contamination at the boundaries of the components of the basin and suppress water leakage.

  An object of this invention is to provide the washbasin which can reduce the stain | pollution | contamination in the boundary of the component of a washbasin, and can suppress a water leak, and its manufacturing method.

  The present invention connects a bowl portion having a drain port and an overflow hole, a drain pipe portion extending downward from the drain port, and an overflow pipe communicating with the bowl portion in the overflow hole and the drain pipe portion. And a bowl portion, the drain pipe portion, and the connection portion are integrally formed.

  In addition, it is preferable that a bowl front cover part formed integrally with the bowl part is further provided in front of the bowl part.

  Moreover, it is preferable to further include a faucet region portion formed integrally with the bowl portion, and a faucet-related member fixing hole is provided in the faucet region portion.

  Moreover, it is preferable to shape | mold by the thermoplastic resin which consists of an acrylic resin to which the rubber component was added.

  The present invention also relates to a method of manufacturing the basin, wherein the basin, the drainage pipe, and the connection are integrally formed by injection molding.

  ADVANTAGE OF THE INVENTION According to this invention, the washbasin which can reduce the stain | pollution | contamination in the boundary of the component of a washbasin, and can suppress a water leak, and its manufacturing method can be provided.

It is a perspective view which shows the whole structure of the vanity table 1 which concerns on embodiment of this invention. It is the figure which looked at the vanity table 1 which concerns on embodiment of this invention from the upper side. It is a perspective view which shows the structure of the washbasin 3 of the vanity table 1 which concerns on embodiment of this invention. It is sectional drawing which shows the structure of the drain pipe 5 and the overflow pipe 6 of the vanity table 1 which concerns on embodiment of this invention. It is a perspective sectional view showing the integral formation part in washbasin 3 concerning an embodiment.

  Hereinafter, preferred embodiments of the vanity of the present invention will be described with reference to the drawings. FIG. 1 is a perspective view showing an overall configuration of a vanity 1 according to an embodiment of the present invention. Drawing 2 is a figure which looked at vanity stand 1 concerning the embodiment of the present invention from the upper part. FIG. 3 is a perspective view showing a configuration of the wash basin 3 of the vanity table 1 according to the embodiment of the present invention. FIG. 4 is a cross-sectional view showing configurations of the drain pipe 5 and the overflow pipe 6 of the vanity 1 according to the embodiment of the present invention. FIG. 5 is a perspective cross-sectional view showing an integrally molded portion in the wash basin 3 according to the embodiment.

First, the whole structure of the vanity 1 of this embodiment is demonstrated.
As shown in FIGS. 1 to 4, the vanity table 1 of the present embodiment includes a lower cabinet 2, a washbasin 3, and a mirror cabinet 11.

  As shown in FIG. 1, the lower cabinet 2 constitutes the lower part of the vanity 1 and is formed in a box shape having an open / close door on the front surface. A storage space for storing small items and the like is formed inside the lower cabinet 2. A drain pipe 5 connected to a drain port 41 (described later) of the basin 3 is disposed on the back side of the storage space.

  As shown in FIGS. 1 and 2, the basin 3 is disposed on the upper part of the lower cabinet 2. The wash basin 3 includes a bowl portion 31 formed in a concave shape, a bowl front cover portion 32, a first upper surface portion 33 as a faucet region portion disposed on the back side of the wash basin 3, and one end in the width direction. It has the 2nd upper surface part 34 arrange | positioned at the side, the drain pipe 5 as a drain pipe part, the overflow pipe 6, the flange pipe 60, and the faucet part 7. FIG.

  The bowl portion 31 is formed in a shape in which a substantially rectangular shape and a shape extending from one end of the substantially rectangular shape (the right end when facing the bathroom vanity 1) to the back side in a plan view are continuous. The bowl portion 31 is a portion sandwiched between the first upper surface portion 33, the second upper surface portion 34, and the outer frame in plan view.

  The bowl part 31 receives the water discharged from the faucet part 7 described later. As shown in FIG. 3, the bowl portion 31 includes a drain port 41, an overflow hole 42, a water discharge pipe fixing hole 43 as a fixing hole for a faucet-related member, and a fixing hole for a faucet-related member. And an operation unit fixing hole 44. The water discharge pipe fixing hole 43 and the operation part fixing hole 44 are provided in the first upper surface part 33.

  The bowl front cover part 32 is formed integrally with the bowl part 31 in front of the bowl part 31, and is exposed to the front side. The first upper surface portion 33 and the second upper surface portion 34 are formed integrally with the bowl portion 31.

  As shown in FIGS. 3 and 4, the drain port 41 is provided at the bottom of a portion extending from the substantially rectangular one end (the right end when facing the vanity 1) in the bowl portion 31 to the back side. The drain port 41 penetrates the bottom part of the bowl part 31 in the up-down direction. The bottom portion of the bowl portion 31 is formed in a flat shape and is inclined toward the drain port 41 side. The drain port 41 drains the water discharged from the faucet part 7 and once received by the bowl part 31 through the drain pipe 5 to the outside. The drain pipe 5 is connected to the lower part of the drain port 41 and extends downward from the drain port 41.

As shown in FIG. 4, a hair catcher 8 is detachably installed inside the drain port 41. As shown in FIGS. 4 and 5, a rotation preventing protrusion 45 is provided inside the drain outlet 41. The detent ridge 45 is a ridge extending in the vertical direction, and is fitted into a detent recess 82 b (described later) of the hair catcher 8 and functions as a detent of the hair catcher 8 with respect to the drain port 41.
As shown in FIGS. 2 and 4, a drain plug 9 that can open and close the drain port 41 is disposed at the drain port 41 above the hair catcher 8.
Details of the hair catcher 8 and the drain plug 9 will be described later.

  As shown in FIG. 3, the overflow hole 42 is provided on the side surface on the second upper surface portion 34 side of the portion extending from the substantially rectangular one end (the right end when facing the vanity 1) in the bowl portion 31. It is done. The overflow hole 42 penetrates the side surface of the bowl portion 31 in the width direction. The overflow hole 42 is provided at a predetermined height from the bottom of the bowl portion 31. When the drain hole 41 is closed by the drain plug 9 and the water is accumulated in the basin 3 and the water level rises to the position of the overflow hole 42, the overflow hole 42 passes through the overflow pipe 6 described later, Discharge water to the outside. Thereby, it is suppressed that water overflows from bowl part 31.

  The flange pipe 60 connects the bowl portion 31 of the basin 3 and one end portion of the overflow pipe 6 at the overflow hole 42. The flange tube 60 has a flange portion 61 and a tubular portion 62.

  The flange portion 61 is formed at one end of the flange tube 60. The flange portion 61 is located on the inner surface side of the bowl portion 31 of the basin 3 in the overflow hole 42, and contacts the inner surface of the bowl portion 31.

  The cylindrical portion 62 is formed continuously with the flange portion 61. The cylindrical part 62 is formed in a cylindrical shape. The cylindrical part 62 is connected to one end of an upper L-shaped pipe 63 (described later) of the overflow pipe 6 on the outer surface side of the bowl part 31 of the basin 3. A ball chain fixing member 10 (described later) is fixed inside the cylindrical portion 62 on the outer surface side of the bowl portion 31 of the basin 3. A flange pipe threaded portion 621 is formed on the outer surface of the tubular portion 62. The flange tube screw portion 621 of the tubular portion 62 is screwed into an upper L tube screw portion 63 a formed on the inner surface of one end portion of the upper L tube 63.

  The ball chain fixing member 10 is fitted and fixed inside the cylindrical portion 62 of the flange tube 60. The other end of the ball chain member 15 is connected to the ball chain fixing member 10. That is, the other end portion of the ball chain member 15 is connected to the ball chain fixing member 10 inside the cylindrical portion 62 of the flange tube 60. The ball chain fixing member 10 is fixed to the flange pipe 60 inside the overflow hole 42.

  The ball chain fixing member 10 closes a part of the flange tube 60 and has a function of capturing foreign matter that enters the overflow hole 42.

  The overflow pipe 6 connects the flange pipe 60 and the drain pipe 5. The overflow pipe 6 communicates with the bowl portion 31 at the overflow hole 42. The overflow pipe 6 includes an upper L-shaped pipe 63, an upper and lower pipe 64, and a lower L-shaped pipe 65.

The upper L-shaped tube 63 is formed in a substantially L shape as a whole. One end portion of the upper L-shaped tube 63 is connected to the cylindrical portion 62 of the flange tube 60.
The upper L-shaped tube 63 extends in a substantially horizontal direction by a predetermined length in a direction away from the bowl portion 31 from the other end of the flange tube 60, bends downward, and extends downward by a predetermined length. The other end of the upper L-shaped tube 63 is connected to the upper end of the upper and lower tubes 64.

  The upper and lower pipes 64 are formed extending in the vertical direction. The upper end of the upper and lower pipes 64 is extrapolated to the other end of the upper L-shaped pipe 63. The lower end portion of the upper and lower tubes 64 is extrapolated to one end portion of the lower L-shaped tube 65.

The lower L-shaped tube 65 is formed in a substantially L shape as a whole. One end of the lower L-shaped tube 65 is connected to the lower end of the upper and lower tubes 64. The lower L-shaped pipe 65 extends downward from the lower end of the upper and lower pipes 64 by a predetermined length, bends in a direction approaching the bowl part 31 of the basin 3, and from the bent part toward the drain pipe 5 of the basin 3. A predetermined length extends in the horizontal direction.
In the bent portion of the lower L-shaped tube 65, a wall portion 67 that protrudes from the inner surface of the lower L-shaped tube 65 on the bowl portion 31 side of the basin 3 is formed.

  A connecting tube portion 66 is attached to the other end portion of the lower L-shaped tube 65. A cylindrical threaded portion 66 a is formed on the inner surface on the distal end side of the connecting cylindrical portion 66. The tube thread portion 66 a is screwed into a connection tube screw portion 51 a formed at one end of the connection tube 51. Thereby, the other end portion of the lower L-shaped tube 65 is connected to one end portion of the connection tube 51.

  The connecting pipe 51 functions as a connecting portion that connects the lower L-shaped pipe 65 of the overflow pipe 6 and the drain pipe 5. The other end of the connection pipe 51 is connected to the side surface of the drain pipe 5. Thereby, the lower L-shaped pipe 65 is connected to the drain pipe 5 via the connecting pipe 51. In this embodiment, the bowl part 31, the drain pipe 5, and the connection pipe 51 are integrally molded.

  The faucet part 7 has a water discharge pipe 71 and an operation part 72 as shown in FIG. The water discharge pipe 71 is attached to the first upper surface portion 33 of the basin 3 through the water discharge pipe fixing hole 43 (see FIG. 3). The operation portion 72 is attached to the first upper surface portion 33 of the basin 3 through the operation portion fixing hole 44 (see FIG. 3). In the faucet unit 7, water is discharged from the water discharge pipe 71 by operating the operation unit 72.

  The mirror cabinet 11 is formed in a plate shape extending in the vertical direction. The mirror cabinet 11 extends upward from the rear end of the basin 3. The mirror cabinet 11 includes a makeup mirror 12, a plurality of storage trays 13, and an illumination unit 14.

  The makeup mirror 12 is attached to the upper side of the wash basin 3 at the approximate center in the width direction of the mirror cabinet 11. The makeup mirror 12 is formed in a planar shape. The makeup mirror 12 is disposed so as to be inclined so that the lower end portion is on the near side.

  The illumination unit 14 is disposed above the makeup mirror 12. One illumination unit 14 is arranged. The illumination part 14 has the light bulb part 14a and the cover member 14b which covers the light bulb part 14a. The cover member 14b transmits light from the light bulb portion 14a, illuminates the front via the front surface of the cover member 14b, and illuminates the lower portion via the lower surface of the cover member 14b. Therefore, the illumination part 14 has a function as a front irradiation part which irradiates light toward the front, and also has a function as a lower irradiation part which irradiates light downward while being provided on the lower surface thereof. That is, the illumination unit 14 also illuminates downward by irradiating light downward with the lower irradiation unit. The cover member 14b is formed of a translucent resin material.

  The plurality of storage trays 13 are arranged below the makeup mirror 12 and on both sides of the makeup mirror 12.

Next, a material of a molded member (also referred to as “integrated molded member”) in which at least the bowl portion 31, the drain pipe 5, and the connecting pipe 51 are integrally molded will be described. In the present embodiment, in the integrally molded member, the bowl front cover portion 32 and the first upper surface portion 33 as the faucet region portion are also integrally formed.
As a material, a thermoplastic resin made of an acrylic resin is preferably used. More preferably, a rubber component is added to the acrylic resin. Examples of the rubber include acrylic rubber, silicone rubber, and butadiene rubber.

  The integrally molded member is preferably formed by injection molding of a thermoplastic resin. The shapes of the water discharge pipe fixing hole 43 and the operation part fixing hole 44, which are provided in the first upper surface portion 33 as the faucet region portion, are fixed by changing the nesting. be able to.

According to the washbasin 3 of this embodiment demonstrated above, there exist the following effects, for example.
The basin 3 of this embodiment includes a bowl portion 31 having a drain port 41 and an overflow hole 42, a drain pipe 5 extending downward from the drain port 41, and an overflow pipe 6 communicating with the bowl portion 31 at the overflow hole 42. And a connecting pipe 51 for connecting the drain pipe 5 to each other, and the bowl portion 31, the drain pipe 5 and the connecting pipe 51 are integrally formed.
Therefore, it is possible to reduce contamination at the boundary between the components of the basin, and the cleaning property is high. Moreover, water leakage can be suppressed. Moreover, the design property is high. The number of parts of the basin can be reduced, and costs (material costs, assembly costs, management costs, etc.) can be reduced.

  The wash basin 3 according to the present embodiment further includes a bowl front cover portion 32 formed integrally with the bowl portion 31 in front of the bowl portion 31. Therefore, dirt can be reduced at the boundary between the bowl portion 31 and the bowl front cover portion 32, and the cleaning property is high. Moreover, water leakage can be suppressed.

  The basin 3 according to the present embodiment further includes a first upper surface portion 33 that is integrally formed with the bowl portion 31. The first upper surface portion 33 has a water discharge pipe fixing hole 43 for the water discharge pipe 71 and an operation. An operation portion fixing hole 44 for the portion 72 is provided. Therefore, the post-processing process for forming the water discharge pipe fixing hole 43 and the operation part fixing hole 44 can be reduced, and the cost can be reduced.

Moreover, the washbasin 3 of this embodiment is shape | molded with the thermoplastic resin which consists of an acrylic resin to which the rubber component was added. Since the acrylic resin to which rubber is added can lower the elastic modulus as compared with the acrylic resin to which rubber is not added, the generated stress based on molding strain, water absorption strain, and cold thermal strain is low. Therefore, cracks are unlikely to occur when a solvent such as alcohol is touched or an impact is applied. Moreover, hardness can be improved.
In the injection molding as in the manufacturing method of the present embodiment, a thermoplastic resin is generally used, but the thermoplastic resin has lower solvent resistance than a thermosetting resin generally used in press molding. Therefore, in the case where a wash basin is formed by injection molding of a thermoplastic resin made of an acrylic resin, it is particularly preferable to use an acrylic resin to which a rubber component is added because the solvent resistance is improved.

  Moreover, the manufacturing method of the washbasin of this embodiment shape | molds at least the bowl part 31, the drain pipe 5, and the connection pipe 51 by injection molding integrally. Therefore, the number of parts of the wash basin 3 can be reduced, and costs (member costs, assembly costs, management costs, etc.) can be reduced. Moreover, compared with the case where a washbasin is shape | molded by press formation, the washbasin of a complicated shape can be shape | molded and cycle time can be shortened.

As mentioned above, although embodiment of this invention was described, this invention is not restrict | limited to embodiment mentioned above, It can change suitably.
For example, in the embodiment, the bowl front cover portion 32, the water discharge tube fixing hole 43, and the operation portion fixing hole 44 are integrally formed in the bowl portion 31, the drain pipe 5 and the connecting pipe 51. Not limited to. Part or all of the bowl front cover part 32, the water discharge pipe fixing hole 43, and the operation part fixing hole 44 may not be integrally formed.

3 Basin 41 Drain outlet 42 Overflow hole 31 Bowl part 5 Drain pipe (drain pipe part)
6 Overflow pipe 51 Connection pipe (connection part)
32 Bowl front cover 33 First upper surface (water faucet area)
43 Water discharge pipe fixing hole (fixing hole for faucet-related members)
44 Operation part fixing holes (fixing holes for faucet related parts)

Claims (5)

  A bowl portion having a drain port and an overflow hole, a drain pipe portion extending downward from the drain port, a connection portion connecting the overflow pipe communicating with the bowl portion in the overflow hole and the drain pipe portion; A wash basin in which the bowl part, the drain pipe part and the connection part are integrally formed. In front of the bowl part, further comprising a bowl front cover part formed integrally with the bowl part,
The basin according to claim 1. The basin according to claim 1 or 2, further comprising a faucet region portion formed integrally with the bowl portion, wherein the faucet region portion is provided with a fixing hole for a faucet-related member. Molded with a thermoplastic resin consisting of an acrylic resin with a rubber component added,
The basin according to any one of claims 1 to 3. It is a manufacturing method of the washbasin of Claim 1, Comprising:
A method of manufacturing a basin, wherein at least the bowl part, the drain pipe part, and the connection part are integrally formed by injection molding.

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