JP2016095065A - Combustible gas supply device - Google Patents

Combustible gas supply device Download PDF

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JP2016095065A
JP2016095065A JP2014230554A JP2014230554A JP2016095065A JP 2016095065 A JP2016095065 A JP 2016095065A JP 2014230554 A JP2014230554 A JP 2014230554A JP 2014230554 A JP2014230554 A JP 2014230554A JP 2016095065 A JP2016095065 A JP 2016095065A
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valve
pressure
shut
gas supply
combustible gas
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JP6420633B2 (en
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三瓶 均
Hitoshi Sanpei
均 三瓶
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JFE Steel Corp
Kobe Steel Ltd
Nippon Steel Corp
Nippon Steel Nisshin Co Ltd
Nippon Steel Engineering Co Ltd
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JFE Steel Corp
Kobe Steel Ltd
Nippon Steel and Sumitomo Metal Corp
Nisshin Steel Co Ltd
Nippon Steel and Sumikin Engineering Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To perform a fast detection of a leakage at a cutoff valve used for cutting off combustible gas and restrict an amount of combustible gas flowing into a demand location even if gas leakages occur at each of the double cutoff valves.SOLUTION: A combustible gas supply device 1 including a first cutoff valve 11 and a second cutoff valve 12 arranged in series against a combustible gas supply pipe 10 comprises an inert gas supply pipe 20 for supplying inert gas between the first cutoff valve 11 and the second cutoff valve 12; a pressure adjuster valve 21 arranged at the inert gas supply pipe 20; pressure detection means 22 for detecting a pressure in the pipes in a region A enclosed by the first cutoff valve 11, the second cutoff valve 12 and the pressure adjuster valve 21; flow rate detection means 23 arranged at the inert gas supply pipe 20; and control means 30 for controlling a degree of opening of the pressure adjustor valve 21 in such a way that the inert gas is supplied under the second pressure higher than the first pressure that is pressure of the combustible gas.SELECTED DRAWING: Figure 1

Description

本発明は、二重遮断弁を用いて可燃性ガスを供給または遮断、保持するガス供給装置に関するものである。   The present invention relates to a gas supply device that supplies, blocks, or holds a combustible gas using a double shutoff valve.

従来、製鉄所においては、例えば高炉やコークス炉から、副生ガスとして可燃性ガスである高炉ガス(BFG)やコークス炉ガス(COG)が得られる。これらの可燃性ガスは、例えばボイラやコークス炉といった燃焼設備に供給され、燃料として用いられる。   Conventionally, in a steel mill, for example, blast furnace gas (BFG) or coke oven gas (COG), which is a combustible gas, is obtained as a by-product gas from a blast furnace or a coke oven. These combustible gases are supplied to a combustion facility such as a boiler or a coke oven, and used as fuel.

これら可燃性ガスを燃焼設備などの需要先に供給する可燃性ガスの供給配管には、当該可燃性ガスの供給を遮断する遮断弁が設けられるが、万が一、遮断弁からガス漏れが生じていた場合、需要先で火災、爆発、ガス中毒といった重大な事象を招く危険性が存在する。そのため、特に厳重な遮断が必要な箇所では、万が一の遮断弁からのガス漏れを想定して、可燃性ガス供給配管に遮断弁が直列に二つ設けられる場合がある。   The flammable gas supply piping that supplies these flammable gases to customers such as combustion facilities is provided with a shut-off valve that shuts off the supply of the flammable gas, but in the unlikely event that a gas leaks from the shut-off valve In such a case, there is a risk of causing a serious event such as a fire, explosion, or gas poisoning at the customer site. For this reason, there may be a case where two shutoff valves are provided in series in the combustible gas supply pipe, assuming that gas leaks from the shutoff valve in the event of a particularly severe shutoff.

また、例えば需要先が燃焼設備である場合、もしも遮断弁からガス漏れが生じると、燃焼設備の燃焼炉内に可燃性ガスが充満し、その状態でガス燃焼用のバーナを点火すると炉内で爆発が起こる危険性も存在する。そのため、これら可燃性ガスを遮断する遮断弁においては、漏れの有無を確認する、いわゆるリークチェックが行われる。   In addition, for example, when the demand destination is a combustion facility, if a gas leak occurs from the shut-off valve, the combustion furnace of the combustion facility is filled with combustible gas, and the burner for gas combustion is ignited in that state. There is also a risk of explosion. Therefore, in the shutoff valve that shuts off these flammable gases, a so-called leak check is performed to confirm the presence or absence of a leak.

例えば特許文献1には、遮断弁が直列に設けられた二重遮断弁のリークチェックを行う装置が提案されている。特許文献1の装置は、二重(直列)に設けられた遮断弁の間の圧力を変位させる手段と、当該遮断弁の間の圧力を検出する手段を有している。そして、二重遮断弁を閉操作した後に、当該二重遮断弁の間の圧力を所定の圧力値に設定し、圧力の検出値が所定の時間内に規定値よりも低下した場合に漏れありと判断する。   For example, Patent Document 1 proposes a device for performing a leak check of a double shutoff valve in which shutoff valves are provided in series. The device of Patent Document 1 has means for displacing the pressure between the shutoff valves provided in double (in series) and means for detecting the pressure between the shutoff valves. Then, after closing the double shut-off valve, the pressure between the double shut-off valves is set to a predetermined pressure value, and there is a leak when the detected pressure value falls below the specified value within a predetermined time. Judge.

特開平2−180392号公報JP-A-2-180392

しかしながら、特許文献1の装置では、実際に遮断弁に漏れが発生していても、漏れを検出するためには所定の時間が経過するまで待つ必要があった。換言すれば、遮断弁の漏れを、直ちに検出することはできなかった。   However, in the apparatus of Patent Document 1, it is necessary to wait until a predetermined time elapses in order to detect a leak even if a leak has actually occurred in the shut-off valve. In other words, the leakage of the shut-off valve could not be detected immediately.

また、直列に設けられた二重遮断弁の上流側と下流側の双方の遮断弁にガス漏れが発生した場合、可燃性ガスが各遮断弁を通り抜けて、需要先に可燃性ガスが流出し続けるという問題もある。   In addition, if a gas leak occurs in both the upstream and downstream shutoff valves of the double shutoff valve provided in series, the combustible gas passes through each shutoff valve and the combustible gas flows out to the customer. There is also the problem of continuing.

本発明はかかる点に鑑みてなされたものであり、可燃性ガスの遮断に用いられる遮断弁の漏れを迅速に検知し、且つ二重遮断弁の各遮断弁に共にガス漏れが発生した場合でも、需要先に流入する可燃性ガス量を最小限に抑えることを目的としている。   The present invention has been made in view of such a point, and even when a leak of a shutoff valve used for shutting off a flammable gas is detected quickly and a gas leak occurs in each shutoff valve of the double shutoff valve. The purpose is to minimize the amount of combustible gas flowing into customers.

前記の目的を達成するための本発明は、可燃性ガスを供給する可燃性ガス供給管に対して直列に設けられた第1の遮断弁と第2の遮断弁を有する可燃性ガス供給装置において、前記可燃性ガス供給管における前記第1の遮断弁と前記第2の遮断弁の間に不活性ガスを供給する不活性ガス供給管と、前記不活性ガス供給管に設けられ、前記可燃性ガス供給管に供給する不活性ガスの圧力を制御する圧力調節弁と、前記第1の遮断弁、前記第2の遮断弁及び前記圧力調節弁で囲まれた可燃性ガス供給管又は不活性ガス供給管の少なくともいずれかの内部の圧力を検出する圧力検出手段と、前記不活性ガス供給管を流れる不活性ガスの流量を検出する流量検出手段と、前記第1の遮断弁と前記第2の遮断弁が閉止した際に、前記可燃性ガスの圧力である第1の圧力より高い第2の圧力で前記不活性ガスを供給するように、前記圧力検出手段の圧力検出値に基づいて前記圧力調節弁の開度を制御する制御手段と、を有していることを特徴としている。   To achieve the above object, the present invention provides a combustible gas supply apparatus having a first shutoff valve and a second shutoff valve provided in series with a combustible gas supply pipe for supplying a combustible gas. An inert gas supply pipe for supplying an inert gas between the first shut-off valve and the second shut-off valve in the combustible gas supply pipe, and the inert gas supply pipe. A pressure control valve that controls the pressure of an inert gas supplied to the gas supply pipe; and a combustible gas supply pipe or an inert gas surrounded by the first shut-off valve, the second shut-off valve, and the pressure control valve Pressure detecting means for detecting the pressure inside at least one of the supply pipes, flow rate detecting means for detecting the flow rate of the inert gas flowing through the inert gas supply pipe, the first shut-off valve, and the second shut-off valve When the shut-off valve is closed, the pressure of the combustible gas Control means for controlling the opening of the pressure control valve based on a pressure detection value of the pressure detection means so as to supply the inert gas at a second pressure higher than the first pressure. It is characterized by having.

本発明によれば、第1の遮断弁と前記第2の遮断弁が閉止した際に、可燃性ガスの圧力である第1の圧力より高い第2の圧力で不活性ガスを供給するように、圧力検出手段の圧力検出値に基づいて圧力調節弁の開度を制御する制御手段を有している。そのため、第1の遮断弁又は第2の遮断弁の少なくともいずれかに漏れが発生して圧力検出手段の圧力検出値が低下する場合には、この圧力低下を補償するように圧力調節弁を介して不活性ガスが供給される。そうすると、不活性ガス供給管に設けられた流量検出手段により流量が検出されるので、流量検出手段による流量検出値が所定の閾値を超えた場合、第1の遮断弁又は第2の遮断弁の少なくともいずれかに漏れが発生しているものと、直ちに判定することができる。したがって、従来と比較して、遮断弁の漏れの判定のために要する時間を大幅に短縮することができる。   According to the present invention, when the first shut-off valve and the second shut-off valve are closed, the inert gas is supplied at a second pressure higher than the first pressure that is the pressure of the combustible gas. The control means for controlling the opening degree of the pressure control valve based on the pressure detection value of the pressure detection means. Therefore, when a leak occurs in at least one of the first shut-off valve and the second shut-off valve and the pressure detection value of the pressure detecting means decreases, the pressure control valve is used to compensate for this pressure drop. An inert gas is supplied. Then, since the flow rate is detected by the flow rate detection means provided in the inert gas supply pipe, when the flow rate detection value by the flow rate detection means exceeds a predetermined threshold value, the first cutoff valve or the second cutoff valve It can be immediately determined that at least one of the leaks has occurred. Therefore, the time required for determining the leakage of the shut-off valve can be greatly shortened as compared with the conventional case.

また、例えば第1の遮断弁及び第2の遮断弁の双方に漏れが発生している場合であっても、圧力調節弁により、可燃性ガスの圧力である第1の圧力より高い第2の圧力で不活性ガスを供給することで、第1の遮断弁と第2の遮断弁との間の可燃性ガスの流れを不活性ガスにより遮断し、需要先に流れる可燃性ガスの流量を最小限に抑えることができる。   Further, for example, even when leakage occurs in both the first shut-off valve and the second shut-off valve, the second pressure higher than the first pressure that is the pressure of the combustible gas by the pressure control valve. By supplying inert gas under pressure, the flow of combustible gas between the first shut-off valve and the second shut-off valve is shut off by the inert gas, and the flow rate of combustible gas flowing to the customer is minimized. To the limit.

前記制御手段は、前記圧力検出手段が前記第2の圧力到達を検出した後に、前記流量検出手段が所定の閾値を超える流量を検出した場合、前記第1の遮断弁又は前記第2の遮断弁の少なくともいずれかに漏れが発生していると判定してもよい。   When the flow rate detection unit detects a flow rate exceeding a predetermined threshold after the pressure detection unit detects the arrival of the second pressure, the control unit detects the first cutoff valve or the second cutoff valve. It may be determined that at least one of the leaks has occurred.

前記第1の遮断弁は、前記第2の遮断弁の上流側に設けられ、前記可燃性ガス供給管における前記第1の遮断弁の上流側、又は前記可燃性ガス供給管における前記第2の遮断弁の下流側の少なくともいずれかには、当該可燃性ガス供給管の内部の圧力を検出する他の圧力検出手段がさらに設けられていてもよい。   The first shut-off valve is provided on the upstream side of the second shut-off valve, and is located upstream of the first shut-off valve in the combustible gas supply pipe or the second shut-off valve in the combustible gas supply pipe. Other pressure detection means for detecting the pressure inside the combustible gas supply pipe may be further provided at least on the downstream side of the shutoff valve.

前記第1の遮断弁及び前記第2の遮断弁はフローティング型ボール弁であり、前記第1の遮断弁及び前記第2の遮断弁は、前記不活性ガス供給管から前記可燃性ガス供給管に対して可燃性ガスよりも高い圧力で不活性ガスを供給した際に、前記第1の遮断弁の弁体及び前記第2の遮断弁の弁体が、それぞれ2次側のシートに押し付けられるように配置されていてもよい。   The first shut-off valve and the second shut-off valve are floating ball valves, and the first shut-off valve and the second shut-off valve are connected from the inert gas supply pipe to the combustible gas supply pipe. On the other hand, when the inert gas is supplied at a pressure higher than that of the combustible gas, the valve body of the first shut-off valve and the valve body of the second shut-off valve are pressed against the secondary side seat, respectively. May be arranged.

可燃性ガスの遮断に用いられる遮断弁の漏れを迅速に検知し、且つ二重遮断弁の各遮断弁に共にガス漏れが発生した場合でも、需要先に流入する可燃性ガス量を最小限に抑えることができる。   Quickly detect the leakage of the shutoff valve used to shut off the combustible gas, and minimize the amount of combustible gas flowing into the customer even if both of the shutoff valves of the double shutoff valve leak gas. Can be suppressed.

本実施の形態にかかる可燃性ガス供給装置の構成の概要を示す系統図である。It is a systematic diagram which shows the outline | summary of a structure of the combustible gas supply apparatus concerning this Embodiment. 可燃性ガス供給装置の各機器の動作状態を示すタイムチャートである。It is a time chart which shows the operation state of each apparatus of a combustible gas supply apparatus. 他の実施の形態にかかる可燃性ガス供給装置の構成の概要を示す系統図である。It is a systematic diagram which shows the outline | summary of a structure of the combustible gas supply apparatus concerning other embodiment.

以下、本発明の実施の形態について説明する。図1は、本実施の形態にかかる可燃性ガス供給装置1の構成の概要を示す系統図である。なお、本実施の形態では、例えばガスホルダ2に貯留された、コークス炉からの副生ガスであるコークス炉ガスを、例えば触媒改質装置3に供給する場合を例にして説明する。   Embodiments of the present invention will be described below. FIG. 1 is a system diagram showing an outline of the configuration of the combustible gas supply device 1 according to the present embodiment. In the present embodiment, a case where coke oven gas, which is a byproduct gas from a coke oven, stored in the gas holder 2, for example, is supplied to the catalyst reformer 3, for example, will be described as an example.

可燃性ガス供給装置1は、例えばガスホルダ2に貯留されたコークス炉ガスを触媒改質装置3に供給する可燃性ガス供給管10と、当該可燃性ガス供給管10の上流側(ガスホルダ2側)から下流側(触媒改質装置3側)にこの順で直列に設けられた第1の遮断弁11及び第2の遮断弁12を有している。第1の遮断弁11と第2の遮断弁12は、二重遮断弁を構成している。なお、第1の遮断弁11及び第2の遮断弁12としては、例えばフローティング型のボール弁が用いられる。また、第1の遮断弁11は、当該第1の遮断弁11の触媒改質装置3側の圧力がガスホルダ2側の圧力よりも高くなった場合に、ボール弁の弁体が当該ボール弁の2次側のシートに押し付けられるように配置されている。第2の遮断弁12については、ガスホルダ2側の圧力が触媒改質装置3側の圧力よりも高くなった場合に、ボール弁の弁体が当該ボール弁の2次側のシートに押し付けられるように配置されている。   The combustible gas supply device 1 includes, for example, a combustible gas supply pipe 10 that supplies coke oven gas stored in the gas holder 2 to the catalyst reformer 3, and an upstream side (gas holder 2 side) of the combustible gas supply pipe 10 The first shut-off valve 11 and the second shut-off valve 12 are provided in series in this order on the downstream side (catalyst reformer 3 side). The first cutoff valve 11 and the second cutoff valve 12 constitute a double cutoff valve. As the first cutoff valve 11 and the second cutoff valve 12, for example, a floating ball valve is used. The first shut-off valve 11 is configured such that when the pressure on the catalyst reforming device 3 side of the first shut-off valve 11 is higher than the pressure on the gas holder 2 side, the valve body of the ball valve It arrange | positions so that it may press on the sheet | seat of a secondary side. As for the second shut-off valve 12, when the pressure on the gas holder 2 side becomes higher than the pressure on the catalyst reforming device 3, the valve body of the ball valve is pressed against the secondary side seat of the ball valve. Is arranged.

可燃性ガス供給管10における第1の遮断弁11と第2の遮断弁12の間には、可燃性ガス供給管10に対して図示しない不活性ガス供給源から不活性ガスを供給する、不活性ガス供給管20が合流点Qにおいて接続されている。なお、不活性ガスとしては、例えば窒素などを用いることが好ましいが、助燃性を有しないものであれば任意の気体を用いることができる。   Between the first shutoff valve 11 and the second shutoff valve 12 in the combustible gas supply pipe 10, an inert gas is supplied to the combustible gas supply pipe 10 from an inert gas supply source (not shown). An active gas supply pipe 20 is connected at the junction Q. As the inert gas, it is preferable to use, for example, nitrogen or the like, but any gas can be used as long as it does not have auxiliary combustion properties.

不活性ガス供給管20には、可燃性ガス供給管10に供給する不活性ガスの圧力を制御する圧力調節弁21が設けられている。また、不活性ガス供給管20には、当該不活性ガス供給管20内部の圧力を検出する圧力検出手段22が設けられている。   The inert gas supply pipe 20 is provided with a pressure control valve 21 that controls the pressure of the inert gas supplied to the combustible gas supply pipe 10. The inert gas supply pipe 20 is provided with pressure detection means 22 for detecting the pressure inside the inert gas supply pipe 20.

なお、圧力検出手段22は、第1の遮断弁11、第2の遮断弁12及び圧力調節弁21で囲まれた領域Aにおいて、可燃性ガス供給管10又は不活性ガス供給管20の少なくともいずれかの内部の圧力を検出できればよい。そのため、圧力検出手段22の設置位置は不活性ガス供給管20に限らず、可燃性ガス供給管10における第1の遮断弁11と第2の遮断弁12の間に設置してもよい。なお、圧力調節弁21の配置は、圧力調節弁21の開度の変化に対する圧力変化(圧力検出手段22の圧力検出値の変化)の応答性をよくするために、合流点Qに極力近い位置に設けることが好ましい。   Note that the pressure detection means 22 has at least one of the combustible gas supply pipe 10 and the inert gas supply pipe 20 in the region A surrounded by the first cutoff valve 11, the second cutoff valve 12, and the pressure control valve 21. It is only necessary to detect the internal pressure. Therefore, the installation position of the pressure detection means 22 is not limited to the inert gas supply pipe 20 and may be installed between the first cutoff valve 11 and the second cutoff valve 12 in the combustible gas supply pipe 10. The arrangement of the pressure control valve 21 is a position as close as possible to the confluence point Q in order to improve the responsiveness of the pressure change (change in the pressure detection value of the pressure detection means 22) with respect to the change in the opening degree of the pressure control valve 21. It is preferable to provide in.

不活性ガス供給管20における圧力調節弁21の上流側には、当該不活性ガス供給管20を流れる不活性ガスの流量を検出する流量検出手段23が設けられている。なお、流量検出手段23は、圧力調節弁21の下流側に設けられていてもよく、圧力調節弁21を通過する不活性ガスの流量を正確に測ることができれば不活性ガス供給管20の任意の位置に設置できる。また、不活性ガス供給管20には、必要に応じて可燃性ガス供給管10から不活性ガス供給管20への可燃性ガスの逆流を防止する逆止弁24が設けられる。   On the upstream side of the pressure control valve 21 in the inert gas supply pipe 20, a flow rate detecting means 23 for detecting the flow rate of the inert gas flowing through the inert gas supply pipe 20 is provided. The flow rate detection means 23 may be provided on the downstream side of the pressure control valve 21. If the flow rate of the inert gas passing through the pressure control valve 21 can be accurately measured, the flow rate detection means 23 is optional in the inert gas supply pipe 20. It can be installed at the position. Further, the inert gas supply pipe 20 is provided with a check valve 24 for preventing the backflow of the combustible gas from the combustible gas supply pipe 10 to the inert gas supply pipe 20 as necessary.

可燃性ガス供給装置1には、制御手段30が設けられており、例えば圧力検出手段22や流量検出手段23での検出結果や、第1の遮断弁11、第2の遮断弁12の開閉状態を検出するリミットスイッチ(図示せず)などの信号が入力されている。制御手段30からは、これら入力された信号に基づいて、圧力調節弁21や第1の遮断弁11、第2の遮断弁12などを操作するための信号が出力される。   The combustible gas supply device 1 is provided with a control means 30, for example, the detection results of the pressure detection means 22 and the flow rate detection means 23, and the open / close state of the first cutoff valve 11 and the second cutoff valve 12. A signal such as a limit switch (not shown) is detected. The control means 30 outputs a signal for operating the pressure control valve 21, the first cutoff valve 11, the second cutoff valve 12 and the like based on these input signals.

本実施の形態にかかる可燃性ガス供給装置1は以上のように構成されている。次に、本実施の形態にかかる可燃性ガス供給装置1の具体的な運用について説明する。   The combustible gas supply apparatus 1 concerning this Embodiment is comprised as mentioned above. Next, a specific operation of the combustible gas supply device 1 according to the present embodiment will be described.

可燃性ガスをガスホルダ2から触媒改質装置3へのコークス炉ガスの供給にあたっては、第2の遮断弁12及び第1の遮断弁11を開操作する。これにより可燃性ガスが、可燃性ガス供給管10内をガスホルダ2から触媒改質装置3に向けて、例えば第1の圧力Pで供給される。この際、圧力調節弁21は全閉の状態としておく。なお、制御手段30には、第1の遮断弁11及び第2の遮断弁12が全閉状態でなければ圧力調節弁21が開操作できないようなインターロックが設けられていてもよい。 In supplying the combustible gas from the gas holder 2 to the catalyst reformer 3, the second cutoff valve 12 and the first cutoff valve 11 are opened. Thus combustible gas, the combustible gas feed pipe 10 toward the gas holder 2 to the catalytic reformer 3, for example, is supplied at a first pressure P 1. At this time, the pressure control valve 21 is fully closed. The control means 30 may be provided with an interlock that prevents the pressure control valve 21 from being opened unless the first cutoff valve 11 and the second cutoff valve 12 are fully closed.

可燃性ガスを遮断する場合には、先ず第2の遮断弁12及び第1の遮断弁11を閉操作する。これにより、可燃性ガス供給管10及び不活性ガス供給管20における、第1の遮断弁11、第2の遮断弁12及び圧力調節弁21で囲まれた領域Aは、第1の遮断弁11、第2の遮断弁12に漏れが生じていなければ、密閉された状態となる。   When shutting off the combustible gas, first, the second shutoff valve 12 and the first shutoff valve 11 are closed. Thereby, in the combustible gas supply pipe 10 and the inert gas supply pipe 20, the region A surrounded by the first cutoff valve 11, the second cutoff valve 12, and the pressure control valve 21 is the first cutoff valve 11. If there is no leakage in the second shut-off valve 12, it is in a sealed state.

第1の遮断弁11及び第2の遮断弁12を全閉状態とした後は、例えば制御手段30により第1の遮断弁11及び第2の遮断弁12からの漏れの有無を確認するリークチェックが行われる。このリークチェックについて、図2に示すタイムチャートと共に説明する。   After the first shut-off valve 11 and the second shut-off valve 12 are fully closed, for example, a leak check for confirming the presence or absence of leak from the first shut-off valve 11 and the second shut-off valve 12 by the control means 30 Is done. This leak check will be described with reference to the time chart shown in FIG.

リークチェックにあたっては、先ず、圧力検出手段22の圧力検出値が所定の圧力に到達するように、制御手段30により圧力調節弁21の自動制御が開始される(図2の時間T)。この際、圧力調節弁21の制御設定値としての所定の圧力は、可燃性ガスの供給圧力であるPよりも高い第2の圧力Pに設定される。これにより、不活性ガス供給管20から可燃性ガス供給管10に不活性ガスが供給され、領域A内の圧力が第2の圧力Pに到達し(図2の時間T)、その後は当該第2の圧力Pに維持される。なお、第1の圧力Pと第2の圧力Pとの圧量差は、例えば圧力検出手段22の精度などを考慮し、例えば何らかの理由により不活性ガスの圧力がハンチングしたりしても、圧力検出手段22での圧力検出値が第1の圧力P以下とならない程度の値に設定することが好ましい。但し、圧力差が過剰に大きくなると、換言すれば不活性ガスの供給圧力が過剰であると、例えば不活性ガス供給源(図示せず)側の機器動力等が増大することが考えられるので、圧力差の設定は、これらの観点を考慮して適宜設定することが好ましい。 In the leak check, first, automatic control of the pressure control valve 21 is started by the control means 30 so that the pressure detection value of the pressure detection means 22 reaches a predetermined pressure (time T 0 in FIG. 2). At this time, the predetermined pressure as the control set value of the pressure control valve 21 is set to a second pressure P 2 higher than P 1 that is the supply pressure of the combustible gas. As a result, the inert gas is supplied from the inert gas supply pipe 20 to the combustible gas supply pipe 10, the pressure in the region A reaches the second pressure P 2 (time T 1 in FIG. 2), and thereafter It is maintained in the second pressure P 2. The first pressure P 1 and the amount of pressure difference between the second pressure P 2, for example, considering the accuracy of the pressure detection means 22, for example, be a pressure of the inert gas for some reason is or hunting it is preferable that the pressure detection value by the pressure detector 22 is set to a value enough not first pressure P 1 follows. However, if the pressure difference becomes excessively large, in other words, if the supply pressure of the inert gas is excessive, for example, it is considered that the device power on the side of the inert gas supply source (not shown) increases. The pressure difference is preferably set appropriately in consideration of these viewpoints.

圧力検出手段22の圧力検出値が第2の圧力Pに到達すると、その後、図2に実線で示すように圧力調節弁21は全閉となり、これにより領域Aの圧力が第2の圧力Pに維持される。それと共に、制御手段30により、第1の遮断弁11、第2の遮断弁12からの漏れの有無が判定される。制御手段30による、第1の遮断弁11、第2の遮断弁12からの漏れの有無の判定方法について具体的に説明する。 When the pressure detection value of the pressure detecting means 22 reaches the second pressure P 2, then the pressure regulating valve 21 as indicated by the solid line in FIG. 2 is fully closed, thereby the pressure in the region A second pressure P 2 is maintained. At the same time, the control means 30 determines whether there is leakage from the first cutoff valve 11 and the second cutoff valve 12. A method for determining the presence or absence of leakage from the first cutoff valve 11 and the second cutoff valve 12 by the control means 30 will be specifically described.

例えば第1の遮断弁11、第2の遮断弁12に漏れが生じていなければ、圧力検出手段22の圧力検出値が第2の圧力Pに到達した後(図2の時間T以降)は圧力調節弁21が全閉となり、不活性ガス供給管20には不活性ガスが流れない状態となる。この場合、流量検出手段23の流量検出値は図2に実線で示すようにゼロとなる。 For example, the first shut-off valve 11, if no leakage occurs in the second shut-off valve 12, after the pressure detection value of the pressure detecting means 22 has reached the second pressure P 2 (time T 1 after the Figure 2) The pressure control valve 21 is fully closed, and the inert gas does not flow through the inert gas supply pipe 20. In this case, the flow rate detection value of the flow rate detection means 23 is zero as shown by the solid line in FIG.

しかしながら、第1の遮断弁11、第2の遮断弁12の少なくともいずれかに漏れが生じていると、領域Aの圧力である第2の圧力Pは可燃性ガスの供給圧力である第1の圧力Pよりも高いため、領域A内のガスは第1の遮断弁11や第2の遮断弁12を通って、可燃性ガス供給管10における第1の遮断弁11の上流側の管路10aや第2の遮断弁12の下流側の管路10bに漏れ出す。かかる場合、領域A内の圧力、即ち圧力検出手段22の圧力検出値は、例えば図2に破線で示すように、第1の圧力Pに向けて低下する。そうすると、領域A内の圧力を制御設定値である第2の圧力Pに回復させるために、制御手段30により圧力調節弁21が開操作されて不活性ガスが供給される。 However, the first shut-off valve 11, when at least leak in one of the second shut-off valve 12 is occurring, a second pressure P 2 is the pressure of the region A is the supply pressure of the combustible gas 1 higher than the pressure P 1 in the regions gas in a passes through the first shut-off valve 11 and the second shut-off valve 12, the upstream side of the tube of the first shut-off valve 11 in the flammable gas supply pipe 10 It leaks out to the line 10a and the pipe line 10b on the downstream side of the second shut-off valve 12. In such a case, the pressure in the area A, that the pressure detection value of the pressure detecting means 22, for example, as shown by the broken line in FIG. 2, decreases toward the first pressure P 1. Then, in order to restore the pressure in the region A to the second pressure P 2 that is the control set value, the pressure adjusting valve 21 is opened by the control means 30 and the inert gas is supplied.

この際、流量検出手段23では、例えば図2に破線で示すように、第1の遮断弁11や第2の遮断弁12からの漏れ量に応じて供給される不活性ガスの流量が検出される。そして制御手段30では、第1の遮断弁11及び第2の遮断弁12が全閉の状態で且つ圧力検出手段22の圧力検出値が第2の圧力Pに到達した後に、流量検出手段23での流量検出値が所定の閾値を超えた場合は、少なくとも第1の遮断弁11や第2の遮断弁12で漏れが発生していると判定する。なお、図2に実線で示されるように、第1の遮断弁11及び第2の遮断弁12に漏れが生じていない場合であっても、流量検出手段23で検出される流量は、圧力検出手段22の圧力検出値が第2の圧力Pに到達するのと同時にゼロになるのではなく、数秒程度の若干の遅れをもってゼロになる。したがって、例えば圧力検出手段22の圧力検出値が第2の圧力Pに到達してから数秒後(図2の時間T)以降に第1の遮断弁11、第2の遮断弁12での漏れの判定を行うようにしてもよい。あるいは、流量検出手段23での流量検出値が、所定の閾値を連続して超える時間が所定の期間を超えた場合に、第1の遮断弁11、第2の遮断弁12での漏れ有りとの判定を行うようにしてもよい。 At this time, the flow rate detection means 23 detects the flow rate of the inert gas supplied in accordance with the leakage amount from the first shut-off valve 11 or the second shut-off valve 12, for example, as indicated by a broken line in FIG. The Then the control unit 30, after and the pressure detection value of the pressure detection means 22 in the first shut-off valve 11 and the second shut-off valve 12 is fully closed reaches the second pressure P 2, flow rate detecting means 23 When the flow rate detection value at 1 exceeds a predetermined threshold, it is determined that at least the first cutoff valve 11 and the second cutoff valve 12 are leaking. As shown by the solid line in FIG. 2, the flow rate detected by the flow rate detection means 23 is the pressure detection even when there is no leakage in the first cutoff valve 11 and the second cutoff valve 12. rather than zero at the same time that the pressure detection value of the unit 22 reaches the second pressure P 2, it becomes zero with a slight delay of several seconds. Therefore, for example, after several seconds (time T 2 in FIG. 2 ) after the pressure detection value of the pressure detection means 22 reaches the second pressure P 2 , the first shut-off valve 11 and the second shut-off valve 12 Leakage determination may be performed. Alternatively, if the flow rate detection value at the flow rate detection means 23 continuously exceeds a predetermined threshold exceeds a predetermined period, there is leakage at the first cutoff valve 11 and the second cutoff valve 12. You may make it perform determination of.

また、例えば本実施の形態のように、第1の遮断弁11や第2の遮断弁12で遮断する流体が気体である場合、JIS(JIS B2005−4:2008年版)に規定される最も漏れ量の少ない「クラスVI」の弁であっても、所定の漏れ量が存在する。したがって、第1の遮断弁11や第2の遮断弁12の漏れを判定する際の閾値には、例えばこのJISに規定される漏れ量の値、またはそこに流量検出手段23の精度などを考慮して決定した値を採用することが好ましい。   For example, when the fluid shut off by the first shut-off valve 11 or the second shut-off valve 12 is a gas as in the present embodiment, the most leak specified in JIS (JIS B2005-4: 2008 edition) Even a “Class VI” valve with a small amount has a predetermined amount of leakage. Therefore, the threshold value for determining the leakage of the first cutoff valve 11 and the second cutoff valve 12 takes into account, for example, the value of the leakage amount defined in this JIS or the accuracy of the flow rate detection means 23 therefor. It is preferable to adopt the value determined as described above.

リークチェックが終了した後、例えば第1の遮断弁11や第2の遮断弁12で漏れが発生していると判定された場合、図2に破線で示すように、制御手段30は圧力調節弁21により不活性ガスの供給を継続する。それにより、可燃性ガスの供給圧力である第1の圧力Pよりも高い圧力である第2の圧力Pで不活性ガスが供給されるため、可燃性ガス供給管10における気体の流れは、領域Aから管路10a、10bへ向かう不活性ガスの流れとなる。換言すれば、管路10aから管路10bへ向かう可燃性ガスの流れは第2の圧力Pで供給される不活性ガスの流れにより遮断される。そのため、例えば第2の遮断弁12に漏れが生じていた場合、例えばリークチェック当初に領域Aに封入されていた可燃性ガスは管路10a側に流出する可能性があるものの、領域A内の可燃性ガスが全て流出した後は不活性ガス供給管20から供給される不活性ガスのみが管路10a側に流れる。したがって、管路10aへの可燃性ガスの漏れは、領域Aに封入されていた最小限の量に抑えられ、例えば流出した可燃性ガスが需要先で助燃性のガスと混合して発火する危険性を最小限にすることができる。 When it is determined that a leak has occurred in the first shut-off valve 11 or the second shut-off valve 12, for example, after the leak check is finished, as shown by a broken line in FIG. 21 continues the supply of the inert gas. Accordingly, since the inert gas is supplied at the second pressure P 2 that is higher than the first pressure P 1 that is the supply pressure of the combustible gas, the gas flow in the combustible gas supply pipe 10 is , The flow of the inert gas from the region A toward the pipes 10a and 10b. In other words, the flow of the combustible gas flowing from the conduit 10a to conduit 10b is blocked by the flow of inert gas supplied by the second pressure P 2. Therefore, for example, when a leak has occurred in the second shut-off valve 12, for example, although the combustible gas sealed in the region A at the beginning of the leak check may flow out to the pipe line 10a side, After all the combustible gas has flowed out, only the inert gas supplied from the inert gas supply pipe 20 flows to the pipe line 10a side. Therefore, the leakage of the combustible gas to the pipe line 10a is suppressed to the minimum amount enclosed in the region A. For example, the danger that the combustible gas that has flowed out mixes with the auxiliary combustible gas at the demand destination and ignites. Sex can be minimized.

また、例えば第1の遮断弁11及び第2の遮断弁12の双方に漏れが生じていた場合であっても、可燃性ガスが管路10aから管路10bへ向けて流れることはないため、ガス漏れに対する対応を直ちに行わずとも、需要先などでの可燃性ガスの発火の危険性を大幅に低減することができる。   In addition, for example, even when leakage occurs in both the first cutoff valve 11 and the second cutoff valve 12, the combustible gas does not flow from the pipeline 10a toward the pipeline 10b. The risk of ignition of flammable gas at the customer or the like can be greatly reduced without immediately dealing with gas leakage.

一方、リークチェックの結果、例えば第1の遮断弁11及び第2の遮断弁12に漏れが発生していないと判定された場合、例えば制御手段30は、圧力調節弁21の制御を停止する(図2の時間T)。より具体的には、圧力調節弁21の開度を全閉に維持する。これにより、不活性ガスの供給が完全に停止すると共に、可燃性ガスも第1の遮断弁11及び第2の遮断弁12により遮断された状態となる。なお、 On the other hand, as a result of the leak check, for example, when it is determined that no leakage has occurred in the first cutoff valve 11 and the second cutoff valve 12, for example, the control means 30 stops the control of the pressure control valve 21 ( Time T 3 in FIG. 2). More specifically, the opening degree of the pressure control valve 21 is kept fully closed. As a result, the supply of the inert gas is completely stopped, and the combustible gas is also shut off by the first shut-off valve 11 and the second shut-off valve 12. In addition,

以上の実施の形態によれば、第1の遮断弁11と前記第2の遮断弁12が閉止した際に、制御手段30により、可燃性ガスの圧力である第1の圧力Pより高い第2の圧力Pで不活性ガスを供給するように、圧力検出手段22の圧力検出値に基づいて圧力調節弁21を制御するので、第1の遮断弁11又は第2の遮断弁12の少なくともいずれかに漏れが発生して圧力検出手段22の圧力検出値が低下する場合には、この低下する圧力を第2の圧力Pに回復させるように圧力調節弁21を介して不活性ガスが供給される。そうすると、不活性ガス供給管20に設けられた流量検出手段23により流量が検出されるので、流量検出手段23による流量検出値が所定の閾値を超えた場合、第1の遮断弁11又は第2の遮断弁12の少なくともいずれかに漏れが発生しているものと、直ちに判定することができる。したがって、従来と比較して、遮断弁の漏れの判定のために要する時間を大幅に短縮することができる。 According to the above embodiment, when the first shut-off valve 11 and the second shut-off valve 12 is closed, the control unit 30, a higher than the first pressure P 1 is the pressure of the combustible gas Since the pressure control valve 21 is controlled based on the pressure detection value of the pressure detection means 22 so as to supply the inert gas at the pressure P 2 of 2 , at least of the first cutoff valve 11 or the second cutoff valve 12 when the leak occurs in either decreases the pressure detection value of the pressure detecting means 22, the inert gas through the pressure regulating valve 21 so as to restore the pressure to the lowered to the second pressure P 2 is Supplied. Then, since the flow rate is detected by the flow rate detection means 23 provided in the inert gas supply pipe 20, when the flow rate detection value by the flow rate detection means 23 exceeds a predetermined threshold value, the first shut-off valve 11 or the second It can be immediately determined that at least one of the shut-off valves 12 is leaking. Therefore, the time required for determining the leakage of the shut-off valve can be greatly shortened as compared with the conventional case.

特に、従来のように、可燃性ガス供給管10における第1の遮断弁11と前記第2の遮断弁12の間に不活性ガスを供給する手段を有していない場合、例えば第1の遮断弁に漏れが発生しても、第1の遮断弁11と前記第2の遮断弁12で囲まれる領域Aの圧力は、第1の遮断弁11の上流側の圧力である第1の圧力Pに維持されるため、漏れを検出することが困難であった。それに対して本実施の形態のように、領域Aの圧力に第1の圧力Pよりも高い第2の圧力Pで不活性ガスを供給する不活性ガス供給管20に流量検出手段23を設けていれば、第1の遮断弁11から漏れが発生した場合に、低下した圧力を補うために供給される不活性ガスの流れを当該流量検出手段23により検出できる。したがって、二重遮断弁を構成する第1の遮断弁11と前記第2の遮断弁12のうち、従来では検出が困難であった、上流側の第1の遮断弁11の漏れを容易に検出することができる。 In particular, when there is no means for supplying an inert gas between the first shutoff valve 11 and the second shutoff valve 12 in the combustible gas supply pipe 10 as in the prior art, for example, the first shutoff valve Even if leakage occurs in the valve, the pressure in the region A surrounded by the first shut-off valve 11 and the second shut-off valve 12 is the first pressure P, which is the pressure upstream of the first shut-off valve 11. Since it was maintained at 1 , it was difficult to detect leakage. On the other hand, as in the present embodiment, the flow rate detecting means 23 is provided in the inert gas supply pipe 20 that supplies the inert gas at the second pressure P 2 higher than the first pressure P 1 as the pressure in the region A. If provided, when a leak occurs from the first shut-off valve 11, the flow of the inert gas supplied to compensate for the reduced pressure can be detected by the flow rate detection means 23. Therefore, it is easy to detect the leakage of the upstream first shut-off valve 11, which is conventionally difficult to detect, between the first shut-off valve 11 and the second shut-off valve 12 constituting the double shut-off valve. can do.

また、例えば第1の遮断弁11及び第2の遮断弁12の双方に漏れが生じている場合であっても、圧力調節弁21により、可燃性ガスの圧力である第1の圧力Pより高い第2の圧力Pで不活性ガスを供給することで、第1の遮断弁11と第2の遮断弁12との間の可燃性ガスの流れを不活性ガスにより遮断できる。したがって、需要先に流れる可燃性ガスの流量を最小限に抑えることができる。 Further, even when the leakage occurs, for example, in both the first shut-off valve 11 and the second shut-off valve 12, the pressure regulating valve 21, than the first pressure P 1 is the pressure of the combustible gas by supplying an inert gas at a second higher pressure P 2, the first shut-off valve 11 the flow of combustible gas between the second shut-off valve 12 can be blocked by the inert gas. Therefore, the flow rate of the combustible gas flowing to the customer can be minimized.

なお、可燃性ガスを厳重に遮断する場合、水封弁を用いることがあるが、水封弁はその原理上、高温のガスや高圧のガスを遮断することができない。この点、本発明の可燃性ガス供給装置1によれば、コークス炉ガスのような高温高圧のガスであっても、適切に遮断することができる。   Note that when a flammable gas is severely shut off, a water seal valve may be used. However, the water seal valve cannot shut off a high-temperature gas or a high-pressure gas due to its principle. In this regard, according to the combustible gas supply device 1 of the present invention, even a high-temperature and high-pressure gas such as coke oven gas can be appropriately shut off.

また、以上の実施の形態では、第1の遮断弁11と第2の遮断弁12にフローティング型ボール弁を用い、第1の遮断弁11は、領域Aの圧力が当該第1の遮断弁11の上流側の管路10aの圧力よりも高くなった場合に、ボール弁の弁体が当該ボール弁の2次側(下流側)のシートに押し付けられるように配置されているので、第1の遮断弁11と第2の遮断弁12を全閉とし、領域A内に第2の圧力P2で不活性ガスを供給した際に、第1の遮断弁11と第2の遮断弁12の弁体がそれぞれ2次側のシートに押し付けられる。したがって、効果的にガス漏れを抑制することができる。   In the above embodiment, floating ball valves are used for the first shut-off valve 11 and the second shut-off valve 12, and the first shut-off valve 11 has a pressure in the region A corresponding to the first shut-off valve 11. Since the valve body of the ball valve is arranged to be pressed against the secondary (downstream) seat of the ball valve when the pressure in the upstream pipe line 10a becomes higher, the first When the shutoff valve 11 and the second shutoff valve 12 are fully closed and the inert gas is supplied into the region A at the second pressure P2, the valve bodies of the first shutoff valve 11 and the second shutoff valve 12 are used. Are pressed against the secondary sheet. Therefore, gas leakage can be effectively suppressed.

なお、以上の実施の形態では、圧力調節弁21による圧力の制御設定値を第2の圧力Pとしたが、第2の圧力Pの数値を設定するにあたり、例えば図3に示すように、可燃性ガス供給管10における第1の遮断弁11の上流側の管路10aに、他の圧力検出手段としての第2の圧力検出手段40を、第2の遮断弁12の下流側の管路10bに、他の圧力検出手段としての第3の圧力検出手段41をそれぞれ設置し、第2の圧力検出手段40と第3の圧力検出手段41で連続的に圧力を監視しつつ、圧力検出値が高い方の値に所定の値を加算した値を第2の圧力Pとして設定するようにしてもよい。かかる場合、供給元であるガスホルダ2側や需要先である触媒改質装置3側で何らかの要因により圧力が上昇した場合であっても、第1の遮断弁11と第2の遮断弁12で囲まれた領域Aの圧力を、管路10a、10bの圧力よりも常に高く維持し、不活性ガスによる可燃性ガスの遮断を維持することができる。 In the above embodiment, the control set value of the pressure by the pressure control valve 21 is the second pressure P 2. However, when setting the numerical value of the second pressure P 2 , for example, as shown in FIG. In the combustible gas supply pipe 10, the second pressure detection means 40 as another pressure detection means is connected to the pipe line 10 a upstream of the first cutoff valve 11, and the pipe downstream of the second cutoff valve 12. A third pressure detecting means 41 as another pressure detecting means is installed in the passage 10b, and the pressure is detected while the second pressure detecting means 40 and the third pressure detecting means 41 continuously monitor the pressure. the value obtained by adding a predetermined value to the value of the higher values may be set second as the pressure P 2. In such a case, even if the pressure rises due to some factor on the gas holder 2 side which is a supplier or the catalyst reformer 3 side which is a demand destination, the first shut-off valve 11 and the second shut-off valve 12 are surrounded. The pressure in the region A thus maintained can always be kept higher than the pressure in the pipes 10a and 10b, and the shutoff of the combustible gas by the inert gas can be maintained.

以上の実施の形態では、第1の遮断弁11と第2の遮断弁12を全閉とし、且つ圧力検出手段22の圧力検出値が第2の圧力Pに到達した後に、制御手段30により第1の遮断弁11、第2の遮断弁12からの漏れの有無を判定していたが、漏れの判定については、必ずしも圧力検出手段22の圧力検出値が第2の圧力Pに到達した後に行う必要はない。例えば、第1の遮断弁11や第2の遮断弁12からの漏れ量が多かったり、第1の遮断弁11と第2の遮断弁12の双方から漏れが生じていたりした場合、領域Aの圧力が第2の圧力Pに到達しなかったり、第2の圧力Pに到達するまで通常より長い時間を要する場合がある。かかる場合、例えば圧力調節弁21の自動制御を開始する時間Tから所定の時間経過しても、圧力検出手段22の圧力検出値が第2の圧力Pに到達していない場合は、第1の遮断弁11と第2の遮断弁12の少なくともいずれかに漏れが生じているものと判定してもよい。 In the above embodiment, the first shut-off valve 11 and the second shut-off valve 12 is fully closed, and after the pressure detection value of the pressure detecting means 22 has reached the second pressure P 2, the control unit 30 the first shut-off valve 11, had been determining the presence or absence of leakage from the second shut-off valve 12, the determination of the leak is not necessarily a pressure detection value of the pressure detecting means 22 has reached the second pressure P 2 There is no need to do it later. For example, if there is a large amount of leakage from the first cutoff valve 11 or the second cutoff valve 12, or if leakage has occurred from both the first cutoff valve 11 and the second cutoff valve 12, or not the pressure reaches the second pressure P 2, it may take a longer time than usual to reach the second pressure P 2. In this case, for example, even after the lapse of the time T 0 for starting the automatic control of the pressure regulating valve 21 a predetermined time, if the pressure detection value of the pressure detecting means 22 has not reached the second pressure P 2, the first It may be determined that at least one of the first cutoff valve 11 and the second cutoff valve 12 is leaking.

実施例として、本実施の形態に係る可燃性ガス供給装置1を、例えば可燃性ガス供給管10、第1の遮断弁11及び第2の遮断弁12の口径が100mmである、可燃性ガスの供給系統に適用してリークチェックを行う場合の一例について説明する。   As an example, the combustible gas supply device 1 according to the present embodiment is made of, for example, a combustible gas supply pipe 10, a first shut-off valve 11, and a second shut-off valve 12 having a diameter of 100 mm. An example of performing a leak check by applying to a supply system will be described.

可燃性ガスの供給圧力(第1の圧力P)は約5kPa(ゲージ圧)であり、第1の遮断弁11及び第2の遮断弁12を全閉とし、圧力調節弁21の自動制御を開始していない状態においては、圧力検出手段22の圧力検出値は供給圧力と概ね同様の約5kPaを示すものとする。第2の圧力Pは、可燃性ガスの供給圧力を確実に上回るように、例えば30kPaに設定するものとする。 The supply pressure of the combustible gas (first pressure P 1 ) is about 5 kPa (gauge pressure), the first cutoff valve 11 and the second cutoff valve 12 are fully closed, and the pressure control valve 21 is automatically controlled. In a state where it has not started, the pressure detection value of the pressure detecting means 22 is assumed to be about 5 kPa, which is substantially the same as the supply pressure. Second pressure P 2 shall be set to exceed ensure the supply pressure of the combustible gas, for example, 30 kPa.

また、第1の遮断弁11及び第2の遮断弁12としては、漏れ量がJISの「クラスVI」を満足するものを選定し、その場合の最大漏れ量は、弁1台あたり概ね0.153mL/minであるものとする。なお、制御手段30により漏れの有無を判定する際の閾値は、弁2台分の最大漏れ量の合計である0.306mL/minに若干の余裕を考慮して、例えば0.310mL/minとした。   In addition, as the first shut-off valve 11 and the second shut-off valve 12, those having a leak amount satisfying “Class VI” of JIS are selected, and the maximum leak amount in that case is approximately 0. 0 per valve. It shall be 153 mL / min. The threshold for determining the presence or absence of leakage by the control means 30 is, for example, 0.310 mL / min, taking into account a slight margin to 0.306 mL / min, which is the sum of the maximum leakage amounts for two valves. did.

第1の遮断弁11及び第2の遮断弁12を全閉とした後に、圧力調節弁21の自動制御を開始すると、圧力検出手段22の圧力検出値が30kPaに到達するまで圧力調節弁21を介して不活性ガスが供給される。この際、流量検出手段23では所定量の流量が検出されるが、この時点では制御手段30は漏れの有無を判定しない。   When automatic control of the pressure control valve 21 is started after the first shut-off valve 11 and the second shut-off valve 12 are fully closed, the pressure control valve 21 is turned on until the pressure detection value of the pressure detection means 22 reaches 30 kPa. Inert gas is supplied through At this time, a predetermined amount of flow is detected by the flow rate detection means 23, but at this point, the control means 30 does not determine the presence or absence of leakage.

その後、圧力検出手段22の圧力検出値が30kPaに到達すると、圧力調節弁21が閉方向に動作する。ここで、第1の遮断弁11、第2の遮断弁12に漏れが生じていなければ、流量検出手段23による流量検出値は閾値よりも小さい0.256mL/m程度に収まる。一方、流量検出値が閾値を超えた場合は、少なくとも第1の遮断弁11または第2の遮断弁12のいずれかに漏れが生じているものと判定される。   Thereafter, when the pressure detection value of the pressure detection means 22 reaches 30 kPa, the pressure control valve 21 operates in the closing direction. Here, if there is no leakage in the first shut-off valve 11 and the second shut-off valve 12, the flow rate detection value by the flow rate detection means 23 falls within about 0.256 mL / m, which is smaller than the threshold value. On the other hand, when the detected flow rate value exceeds the threshold value, it is determined that at least one of the first cutoff valve 11 and the second cutoff valve 12 is leaking.

以上、添付図面を参照しながら本発明の好適な実施の形態について説明したが、本発明はかかる例に限定されない。本発明の可燃性ガス供給装置は、二重遮断弁を用いて可燃性ガスを供給または遮断する際に有用であるが、当業者であれば、特許請求の範囲に記載された思想の範疇内において、各種の変更例または修正例に想到し得ることは明らかであり、それらについても当然に本発明の技術的範囲に属するものと了解される。特に、本発明の可燃性ガス供給装置は、供給、遮断する流体が気体ではなく、液体である場合であっても、本発明のように不活性ガスを用いたリークチェック及び流体の遮断を行うことができる。また、流体の種類についても、可燃性ガス以外の流体にも適用可能であり、例えば毒性を有するガスや液体といった危険物等、厳重な遮断が要求される箇所にも好適に用いることができる。   The preferred embodiments of the present invention have been described above with reference to the accompanying drawings, but the present invention is not limited to such examples. The combustible gas supply device of the present invention is useful when supplying or shutting off the combustible gas using the double shutoff valve. However, those skilled in the art will be within the scope of the idea described in the claims. However, it is obvious that various changes or modifications can be conceived, and these are naturally understood to belong to the technical scope of the present invention. In particular, the combustible gas supply device of the present invention performs leak check using an inert gas and shuts off the fluid as in the present invention even when the fluid to be supplied and shut off is not a gas but a liquid. be able to. Also, the type of fluid can be applied to fluids other than flammable gases, and can be suitably used in places where strict shutoff is required, such as dangerous substances such as toxic gases and liquids.

1 可燃性ガス供給装置
2 ガスホルダ
3 触媒改質装置
10 可燃性ガス供給管
11 第1の遮断弁
12 第2の遮断弁
20 不活性ガス供給管
21 圧力調節弁
22 圧力検出手段
23 流量検出手段
24 逆止弁
30 制御手段
DESCRIPTION OF SYMBOLS 1 Combustible gas supply apparatus 2 Gas holder 3 Catalytic reformer 10 Combustible gas supply pipe 11 1st shut-off valve 12 2nd shut-off valve 20 Inert gas supply pipe 21 Pressure control valve 22 Pressure detection means 23 Flow rate detection means 24 Check valve 30 Control means

Claims (4)

可燃性ガスを供給する可燃性ガス供給管に対して直列に設けられた第1の遮断弁と第2の遮断弁を有する可燃性ガス供給装置において、
前記可燃性ガス供給管における前記第1の遮断弁と前記第2の遮断弁の間に不活性ガスを供給する不活性ガス供給管と、
前記不活性ガス供給管に設けられ、前記可燃性ガス供給管に供給する不活性ガスの圧力を制御する圧力調節弁と、
前記第1の遮断弁、前記第2の遮断弁及び前記圧力調節弁で囲まれた可燃性ガス供給管又は不活性ガス供給管の少なくともいずれかの内部の圧力を検出する圧力検出手段と、
前記不活性ガス供給管を流れる不活性ガスの流量を検出する流量検出手段と、
前記第1の遮断弁と前記第2の遮断弁が閉止した際に、前記可燃性ガスの圧力である第1の圧力より高い第2の圧力で前記不活性ガスを供給するように、前記圧力検出手段の圧力検出値に基づいて前記圧力調節弁の開度を制御する制御手段と、を有していることを特徴とする、可燃性ガス供給装置。
In the combustible gas supply apparatus having the first shut-off valve and the second shut-off valve provided in series with the combustible gas supply pipe for supplying the combustible gas,
An inert gas supply pipe for supplying an inert gas between the first cutoff valve and the second cutoff valve in the combustible gas supply pipe;
A pressure control valve that is provided in the inert gas supply pipe and controls the pressure of the inert gas supplied to the combustible gas supply pipe;
Pressure detecting means for detecting a pressure inside at least one of the combustible gas supply pipe and the inert gas supply pipe surrounded by the first shut-off valve, the second shut-off valve, and the pressure control valve;
A flow rate detecting means for detecting a flow rate of the inert gas flowing through the inert gas supply pipe;
When the first shut-off valve and the second shut-off valve are closed, the pressure is set such that the inert gas is supplied at a second pressure higher than the first pressure that is the pressure of the combustible gas. And a control means for controlling an opening degree of the pressure control valve based on a pressure detection value of the detection means.
前記制御手段は、前記圧力検出手段が前記第2の圧力到達を検出した後に、前記流量検出手段が所定の閾値を超える流量を検出した場合、前記第1の遮断弁又は前記第2の遮断弁の少なくともいずれかに漏れが発生していると判定することを特徴とする、請求項1に記載の可燃性ガス供給装置。 When the flow rate detection unit detects a flow rate exceeding a predetermined threshold after the pressure detection unit detects the arrival of the second pressure, the control unit detects the first cutoff valve or the second cutoff valve. The combustible gas supply device according to claim 1, wherein it is determined that at least one of the leaks has occurred. 前記第1の遮断弁は、前記第2の遮断弁の上流側に設けられ、
前記可燃性ガス供給管における前記第1の遮断弁の上流側、又は前記可燃性ガス供給管における前記第2の遮断弁の下流側の少なくともいずれかには、当該可燃性ガス供給管の内部の圧力を検出する他の圧力検出手段がさらに設けられていることを特徴とする、請求項1または2のいずれか一項に記載の可燃性ガス供給装置。
The first shut-off valve is provided upstream of the second shut-off valve;
At least one of the upstream side of the first shut-off valve in the combustible gas supply pipe or the downstream side of the second shut-off valve in the combustible gas supply pipe is provided inside the combustible gas supply pipe. The combustible gas supply apparatus according to any one of claims 1 and 2, further comprising another pressure detection means for detecting pressure.
前記第1の遮断弁及び前記第2の遮断弁はフローティング型ボール弁であり、
前記第1の遮断弁及び前記第2の遮断弁は、前記不活性ガス供給管から前記可燃性ガス供給管に対して可燃性ガスよりも高い圧力で不活性ガスを供給した際に、前記第1の遮断弁の弁体及び前記第2の遮断弁の弁体が、それぞれ2次側のシートに押し付けられるように配置されていることを特徴とする、請求項1または2のいずれか一項に記載の可燃性ガス供給装置。
The first shut-off valve and the second shut-off valve are floating ball valves;
The first shut-off valve and the second shut-off valve are configured so that the inert gas is supplied from the inert gas supply pipe to the combustible gas supply pipe at a pressure higher than that of the combustible gas. 3. The valve body of the first shut-off valve and the valve body of the second shut-off valve are arranged so as to be pressed against the secondary seat, respectively. 3. The combustible gas supply device described in 1.
JP2014230554A 2014-11-13 2014-11-13 Combustible gas supply device Active JP6420633B2 (en)

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* Cited by examiner, † Cited by third party
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JPS519333U (en) * 1974-07-09 1976-01-23
JPH0626645A (en) * 1992-03-26 1994-02-04 Ngk Insulators Ltd Safety device for kiln
JPH10185749A (en) * 1996-12-24 1998-07-14 Gas Mitsukusu Kogyo Kk Method and apparatus for leak inspection
JP2000009251A (en) * 1998-06-22 2000-01-11 Yazaki Corp Automatic gas shutoff structure for gas meter
JP2002013418A (en) * 2000-06-29 2002-01-18 Mitsubishi Heavy Ind Ltd Abnormality detection method for gas turbine fuel supply device
JP2014199147A (en) * 2013-03-29 2014-10-23 三菱重工業株式会社 Device and method for checking gas leakage of gas internal combustion engine

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS519333U (en) * 1974-07-09 1976-01-23
JPH0626645A (en) * 1992-03-26 1994-02-04 Ngk Insulators Ltd Safety device for kiln
JPH10185749A (en) * 1996-12-24 1998-07-14 Gas Mitsukusu Kogyo Kk Method and apparatus for leak inspection
JP2000009251A (en) * 1998-06-22 2000-01-11 Yazaki Corp Automatic gas shutoff structure for gas meter
JP2002013418A (en) * 2000-06-29 2002-01-18 Mitsubishi Heavy Ind Ltd Abnormality detection method for gas turbine fuel supply device
JP2014199147A (en) * 2013-03-29 2014-10-23 三菱重工業株式会社 Device and method for checking gas leakage of gas internal combustion engine

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