JP2016088039A - Fluororesin composite sheet and method for bonding fluororesin film - Google Patents

Fluororesin composite sheet and method for bonding fluororesin film Download PDF

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JP2016088039A
JP2016088039A JP2014228595A JP2014228595A JP2016088039A JP 2016088039 A JP2016088039 A JP 2016088039A JP 2014228595 A JP2014228595 A JP 2014228595A JP 2014228595 A JP2014228595 A JP 2014228595A JP 2016088039 A JP2016088039 A JP 2016088039A
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fiber
fluororesin
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composite sheet
fibers
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陽平 渡邊
Yohei Watanabe
陽平 渡邊
隆浩 山本
Takahiro Yamamoto
隆浩 山本
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Starlite Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a fluororesin composite sheet that has a backing material capable of suppressing deterioration in adhesive strength with time even due to ultraviolet rays and temperature change as much as possible in adhesively bonding a fluororesin film to an object surface using an adhesive and has versatility and to provide a method for bonding a fluororesin film.SOLUTION: A fluororesin composite sheet is used, which is produced by thermally welding, on the rear face of a molten fluororesin film, a backing material having at least a molten fluororesin fiber made of the same material as the molten fluororesin film integrated with one kind or two or more kinds of base material fibers selected from among a glass fiber, a carbon fiber, a metal fiber, an aramid fiber, a polyimide fiber and a polyester fiber. The backing material is produced by thermally welding an outer layer material formed of a woven fabric or a nonwoven fabric composed of the molten fluororesin fiber and the base material fiber or formed of a woven fabric composed of the base material fiber and an intermediate layer material formed of a nonwoven fabric composed of the molten fluororesin fiber and a thermoplastic resin fiber capable of being thermally welded to the base material fiber.SELECTED DRAWING: Figure 1

Description

本発明は、フッ素樹脂複合シート及びフッ素樹脂フィルムの接合方法に係わり、更に詳しくはフッ素樹脂フィルムを物体表面に接着するため、あるいはそれ自体をテント用シート材として使用するためのフッ素樹脂複合シートに関し、またフッ素樹脂フィルムを物体表面に接着するフッ素樹脂フィルムの接合方法に関するものである。   The present invention relates to a fluororesin composite sheet and a method for joining a fluororesin film, and more particularly to a fluororesin composite sheet for adhering a fluororesin film to an object surface or using itself as a sheet material for a tent. Further, the present invention relates to a method for joining a fluororesin film in which the fluororesin film is adhered to the object surface.

従来、非粘着なフッ素樹脂フィルムを他の物体表面に接着する際、化学的あるいはプラズマ照射により、フッ素樹脂フィルム表面に親水基を付与する表面改質を行ってから接着する方法が一般的であるが、紫外線の多い海洋等や日々の温度変化を繰り返す屋外においては、接着界面の変質による接着強度低下が起こり易い。ここで、化学的な表面改質には、金属ナトリウム溶液を用いた湿式エッチングによりフィルムの片面を処理する方法を用いるが、この方法は環境負荷が大き過ぎ、取り扱いが難しいという問題がある。また、プラズマ照射による表面改質は、プラズマ処理装置が大掛かりになり、装置コストが高いという欠点がある。更に、フッ素樹脂フィルムの表面改質後から接着施工までの間の保管管理が必要となり、改質面のばらつきによる接着の品質に不安があるばかりでなく、時間経過に伴い表面改質の効果が薄れるという問題もある。   Conventionally, when a non-adhesive fluororesin film is adhered to another object surface, a method of performing a surface modification by imparting a hydrophilic group to the fluororesin film surface by chemical or plasma irradiation is generally used. However, in the ocean where there is a lot of ultraviolet rays or outdoors where the temperature changes every day, the adhesive strength tends to decrease due to the deterioration of the adhesive interface. Here, for the chemical surface modification, a method of treating one side of the film by wet etching using a metal sodium solution is used. However, this method has a problem that it is difficult to handle due to excessive environmental load. Further, the surface modification by plasma irradiation has a drawback that the plasma processing apparatus becomes large and the apparatus cost is high. In addition, storage management from the surface modification of the fluororesin film to the bonding work is required, and not only is there concern about the quality of adhesion due to variations in the modified surface, but also the effect of surface modification over time. There is also a problem of fading.

特許文献1には、フッ素樹脂フィルムと、分枝を有するフッ素樹脂ステープルファイバーを含む熱融着性ウェブと、織布または編布からなる基布とがこの順で結合した複合シートであって、該フッ素樹脂フィルムと熱融着性ウェブとの結合が熱融着による結合であり、該ウェブと基布との結合がウェブ中の繊維が基布に投錨的に交絡した結合であり、かつ基布に交絡したウェブ中の繊維同士が熱融着することにより形成されている空気不透過性フッ素系複合シートが開示されている。また、分枝を有するフッ素樹脂ステープルファイバー、すなわち熱融着する前の分枝を有するフッ素樹脂ステープルファイバーとしては、半焼成PTFEのステープルファイバー、焼成または半焼成のビニルエーテル変性PTFEのステープルファイバーまたはエチレン−テトラフルオロエチレン共重合体(ETFE)のステープルファイバーが挙げられ、熱融着前の熱融着性ウェブは、分枝を有するフッ素樹脂ステープルファイバーのみから構成されていてもよいし、分枝を有するフッ素樹脂ステープルファイバー以外のフッ素樹脂繊維および/または非フッ素樹脂繊維を含んでいてもよいとされている。また、基布を構成する繊維としては、ガラス繊維、カーボン繊維、金属繊維、ポリイミド繊維、パラアラミド繊維、メタアラミド繊維、これらを複合した複合繊維またはこれらの混合繊維が好ましいとする。   Patent Document 1 is a composite sheet in which a fluororesin film, a heat-fusible web including a fluororesin staple fiber having a branch, and a base fabric made of a woven fabric or a knitted fabric are combined in this order, The bond between the fluororesin film and the heat-sealable web is a bond by heat-seal, the bond between the web and the base fabric is a bond in which fibers in the web are thrown into the base fabric, and the base An air-impermeable fluorine-based composite sheet formed by heat-sealing fibers in a web entangled with a fabric is disclosed. Further, as the fluororesin staple fiber having a branch, that is, the fluororesin staple fiber having a branch before heat fusion, a staple fiber of semi-fired PTFE, a staple fiber of fired or semi-fired vinyl ether-modified PTFE, or ethylene- Examples include tetrafluoroethylene copolymer (ETFE) staple fibers, and the heat-fusible web before heat-sealing may be composed only of fluororesin staple fibers having branches, or has branches. It is said that a fluororesin fiber and / or a non-fluororesin fiber other than the fluororesin staple fiber may be included. Further, as the fibers constituting the base fabric, glass fibers, carbon fibers, metal fibers, polyimide fibers, para-aramid fibers, meta-aramid fibers, composite fibers obtained by combining these, or mixed fibers thereof are preferable.

特許文献2には、鋼板の表面に、フッ素樹脂と耐熱性樹脂との混合樹脂による下地処理層を介在させて、熱可塑性フッ素樹脂フィルムの熱融着皮膜を形成してなるフッ素樹脂フィルム被覆鋼板が開示されている。下地処理皮膜を介在させると、フッ素樹脂フィルム被覆鋼板の耐熱耐久密着性、フィルム密着性、耐摩耗性などが改善される理由は、耐熱性樹脂を構成するS=Oや−O−結合基が鋼板表面と強固な結合をもたらし、かつ上層フッ素樹脂フィルムとは、下地処理層に含有するフッ素樹脂との親和性により強固な密着性が得られるからであるとする。   Patent Document 2 discloses a fluororesin film-coated steel sheet in which a heat-sealing film of a thermoplastic fluororesin film is formed on a surface of a steel sheet by interposing a base treatment layer made of a mixed resin of a fluororesin and a heat-resistant resin. Is disclosed. The reason why the heat treatment durability adhesion, film adhesion, wear resistance, etc. of the fluororesin film-coated steel sheet is improved by interposing the base treatment film is because the S═O or —O— bonding group constituting the heat resistance resin is used. Suppose that it brings about strong bond with the steel sheet surface, and the upper fluororesin film provides strong adhesion due to the affinity with the fluororesin contained in the base treatment layer.

特開2002−160332号公報JP 2002-160332 A 特開平5−162243号公報JP-A-5-162243

しかしながら、特許文献1に記載のものは、ウェブと基布との結合がウェブ中の繊維が基布に投錨的に交絡した結合であるので、接合強度に問題があるとともに、経年変化によりウェブと基布とが剥離する恐れがある。また、特許文献2に記載のものは、鋼板の表面に下地としてフッ素樹脂と耐熱性樹脂との混合樹脂を介在させ、その上に熱可塑性フッ素樹脂フィルムを載せて、全体を熱処理する必要があるため、鋼板が大型である場合や、立体形状である場合にはライニング作業が困難になる。   However, since the connection between the web and the base fabric is a connection in which the fibers in the web are thrown into the base fabric in a thrown-in manner, there is a problem in the bonding strength, and the web and the fabric due to secular change. There is a risk of peeling from the base fabric. Moreover, the thing of patent document 2 needs to interpose the mixed resin of a fluororesin and a heat resistant resin as a base | substrate on the surface of a steel plate, and to mount the thermoplastic fluororesin film on it, and to heat-process the whole Therefore, when the steel plate is large or has a three-dimensional shape, the lining operation becomes difficult.

そこで、本発明が前述の状況に鑑み、解決しようとするところは、フッ素樹脂フィルムを物体表面に接着剤を用いて接着するに際して、紫外線や温度変化によっても経年的な接着強度低下を極力抑えることが可能なバッキング材を備えた汎用性のあるフッ素樹脂複合シート及びフッ素樹脂フィルムの接合方法を提供する点にある。   Therefore, in view of the above-mentioned situation, the present invention intends to solve the problem that when a fluororesin film is bonded to an object surface using an adhesive, a decrease in adhesive strength over time is suppressed as much as possible even by ultraviolet rays or temperature changes. It is in the point which provides the joining method of the versatile fluororesin composite sheet | seat provided with the backing material which can be used, and a fluororesin film.

本発明は、前述の課題解決のために、溶融フッ素樹脂フィルムの裏面に、少なくとも該溶融フッ素樹脂フィルムと同材質の溶融フッ素樹脂繊維と、ガラス繊維、炭素繊維、金属繊維、アラミド繊維、ポリイミド繊維及びポリエステル繊維のうちから選択した1種又は2種以上の基材繊維とが一体となったバッキング材を熱溶着してなることを特徴とするフッ素樹脂複合シートを構成した(請求項1)。尚、本発明において、「溶融フッ素樹脂繊維と基材繊維とが一体となった」とは、物理的に繊維同士が絡み合った状態を示し、溶融フッ素樹脂フィルムに溶融フッ素樹脂繊維が熱溶着した際には、基材繊維も溶融フッ素樹脂フィルムと間接的に接合されることを意味している。   In order to solve the above-mentioned problems, the present invention provides at least a molten fluororesin fiber of the same material as the molten fluororesin film, glass fiber, carbon fiber, metal fiber, aramid fiber, polyimide fiber on the back surface of the molten fluororesin film. And the fluororesin composite sheet | seat characterized by heat-welding the backing material integrated with the 1 type (s) or 2 or more types of base fiber selected from polyester fiber was comprised (Claim 1). In the present invention, “the molten fluororesin fiber and the base fiber are integrated” means that the fibers are physically intertwined, and the molten fluororesin fiber is thermally welded to the molten fluororesin film. In that case, the base fiber is also indirectly bonded to the molten fluororesin film.

ここで、前記溶融フッ素樹脂が、PFA、PVDF、FEP、ETFE、PCTFEの内から選択した1種であることが好ましい(請求項2)。   Here, the molten fluororesin is preferably one selected from PFA, PVDF, FEP, ETFE, and PCTFE (Claim 2).

また、前記バッキング材が、溶融フッ素樹脂連続繊維と基材繊維の連続繊維からなる織布の単層又は複数層であるより好ましい(請求項3)。   Further, the backing material is more preferably a single layer or a plurality of layers of a woven fabric composed of a continuous fluororesin fiber and a base fiber (Claim 3).

そして、前記溶融フッ素樹脂連続繊維と基材繊維の連続繊維からなる織布が、溶融フッ素樹脂連続繊維と基材繊維の連続繊維を交互に配置した平織布若しくは綾織布であるとより好ましい(請求項4)。   And it is more preferable that the woven fabric composed of the continuous fibers of the molten fluororesin continuous fiber and the base fiber is a plain woven fabric or a twill woven fabric in which the continuous fibers of the molten fluororesin continuous fiber and the base fiber are alternately arranged ( Claim 4).

また、前記バッキング材が、溶融フッ素樹脂長繊維と基材繊維の長繊維からなる不織布若しくは綾織布であることも好ましい(請求項5)。   Moreover, it is also preferable that the backing material is a non-woven fabric or a twill woven fabric made of a molten fluororesin long fiber and a base fiber long fiber (Claim 5).

更に、前記バッキング材が、中間層材と外層材とからなり、前記外層材は、基材繊維の連続繊維からなる織布の単層又は複数層であり、前記中間層材は、前記溶融フッ素樹脂フィルムと同材質の溶融フッ素樹脂長繊維と、前記基材繊維に熱溶着可能な熱可塑性樹脂長繊維とからなる不織布であり、前記溶融フッ素樹脂フィルムの裏面に前記中間層材と外層材を熱溶着してなることも好ましい(請求項6)。   Further, the backing material is composed of an intermediate layer material and an outer layer material, and the outer layer material is a single layer or a plurality of layers of a woven fabric composed of continuous fibers of a base fiber, and the intermediate layer material is the molten fluorine. A non-woven fabric comprising a molten fluororesin long fiber of the same material as the resin film and a thermoplastic resin long fiber that can be thermally welded to the base fiber, and the intermediate layer material and the outer layer material are disposed on the back surface of the molten fluororesin film. It is also preferable to heat weld (Claim 6).

ここで、前記中間層材の熱可塑性樹脂長繊維が、PET長繊維であることが好ましい(請求項7)。   Here, it is preferable that the thermoplastic resin long fibers of the intermediate layer material are PET long fibers.

また、前記外層材は、基材繊維の連続繊維からなる平織布であるとより好ましい(請求項8)。   The outer layer material is more preferably a plain woven fabric made of continuous fibers of base fibers (claim 8).

そして本発明は、前述のフッ素樹脂複合シートを物体表面に接着剤にて接着することにより、溶融フッ素樹脂フィルムを物体表面にバッキング材を介して接着することを特徴とするフッ素樹脂フィルムの接合方法を提供する(請求項9)。   And this invention adheres the above-mentioned fluororesin composite sheet to the object surface with an adhesive, and thereby adheres the molten fluororesin film to the object surface via a backing material. (Claim 9).

以上にしてなる本発明のフッ素樹脂複合シートは、溶融フッ素樹脂フィルムの裏面に、少なくとも該溶融フッ素樹脂フィルムと同材質の溶融フッ素樹脂繊維と、ガラス繊維、炭素繊維、金属繊維、アラミド繊維、ポリイミド繊維及びポリエステル繊維のうちから選択した1種又は2種以上の基材繊維とが一体となったバッキング材を熱溶着してなるものであるので、溶融フッ素樹脂フィルムと溶融フッ素樹脂繊維及び溶融フッ素樹脂繊維同士の接触部とが熱溶着することにより、溶融フッ素樹脂フィルムとバッキング材とは強固に一体化され、そしてバッキング材を接着剤で他の物体表面に接着した場合、基材繊維と接着剤とは相性が良いので強固に接着することができ、それにより接着性に乏しい溶融フッ素樹脂フィルムを、バッキング材を介して物体表面に良好に接着できるのである。また、溶融フッ素樹脂繊維と基材繊維で構成したバッキング材に接着剤を塗布した場合、バッキング材の内部の繊維の隙間まで接着剤が浸入するので、接着性がより向上するのである。この接着による接合方法は、エッチング処理した接着界面と違い、紫外線や温度変化による影響を受けず、また基材繊維もフッ素樹脂繊維も屋外での劣化がほぼないので、屋外や温度変化の大きい環境下においてもフッ素樹脂フィルムの接着力の低下を極力抑えることができ、耐候性に優れたものとなる。更に、基材繊維がガラス繊維、炭素繊維、金属繊維である場合には、該基材繊維の存在により、熱溶着時の収縮を抑えることができる。   The fluororesin composite sheet of the present invention formed as described above has a molten fluororesin fiber of at least the same material as the molten fluororesin film, glass fiber, carbon fiber, metal fiber, aramid fiber, polyimide on the back surface of the molten fluororesin film. Since a backing material in which one or two or more base fibers selected from fibers and polyester fibers are integrated together is heat-welded, a molten fluororesin film, a molten fluororesin fiber, and a molten fluorine The molten fluororesin film and the backing material are firmly integrated by heat-welding the contact parts between the resin fibers, and when the backing material is bonded to another object surface with an adhesive, it adheres to the base fiber. Because it has good compatibility with the agent, it can be firmly bonded, and as a result, a molten fluororesin film with poor adhesion can be used as a backing material. It can adhere well to the surface of the object through. In addition, when an adhesive is applied to a backing material composed of molten fluororesin fibers and substrate fibers, the adhesive penetrates to the gap between the fibers inside the backing material, so that the adhesiveness is further improved. This bonding method is not affected by ultraviolet rays or temperature changes, unlike the etched adhesive interface, and the substrate fibers and fluororesin fibers are hardly deteriorated outdoors. Even underneath, a decrease in the adhesive strength of the fluororesin film can be suppressed as much as possible, and the weather resistance is excellent. Further, when the base fiber is glass fiber, carbon fiber, or metal fiber, shrinkage during heat welding can be suppressed due to the presence of the base fiber.

また、溶融フッ素樹脂繊維と基材繊維とが物理的に絡み合った不織布あるいは織布でバッキング材を構成することにより、溶融フッ素樹脂フィルムの裏面に熱溶着した場合に、溶融フッ素樹脂フィルムと溶融フッ素樹脂繊維及び溶融フッ素樹脂繊維同士の接触部とが強固に接合するのである。そして、流体との表面摩擦抵抗低減のために、フッ素樹脂フィルム表面にリブレット状の凹凸を賦形する際に、バッキング材により凹凸形状を保持することができる。   In addition, when the backing material is composed of a nonwoven fabric or a woven fabric in which the molten fluororesin fiber and the base fiber are physically entangled, the molten fluororesin film and the molten fluoro The resin fiber and the contact portion between the molten fluororesin fibers are firmly bonded. And in order to reduce surface frictional resistance with a fluid, when forming a riblet-like unevenness | corrugation on the fluororesin film surface, an uneven | corrugated shape can be hold | maintained with a backing material.

また、前記バッキング材が、溶融フッ素樹脂連続繊維と基材繊維の連続繊維からなる織布の単層又は複数層であると、特に平織布で構成した場合、引張り強度が高くなるので、フッ素樹脂複合シート自体を引き裂き強度の高いテントフィルムとして各種構造物の幕体に使用することも可能である。また、物体表面にフッ素樹脂複合シートを接着した場合、織布からなるバッキング材のウェブによる凹凸に応じて溶融フッ素樹脂フィルムに凹凸形状が現れる。   In addition, when the backing material is a single layer or a plurality of layers of a woven fabric composed of a continuous fiber of a molten fluororesin and a base fiber, the tensile strength is increased particularly when it is composed of a plain woven fabric. It is also possible to use the resin composite sheet itself for curtains of various structures as a tent film having high tear strength. In addition, when the fluororesin composite sheet is bonded to the object surface, a concavo-convex shape appears on the molten fluororesin film in accordance with the concavo-convex due to the web of the backing material made of woven fabric.

また、前記バッキング材が、中間層材と外層材とからなり、前記外層材は、基材繊維の連続繊維からなる織布の単層又は複数層であり、前記中間層材は、前記溶融フッ素樹脂フィルムと同材質の溶融フッ素樹脂長繊維と、前記基材繊維に熱溶着可能な熱可塑性樹脂長繊維とからなる不織布であり、前記溶融フッ素樹脂フィルムの裏面に前記中間層材と外層材を熱溶着してなる場合には、溶融フッ素樹脂フィルムに中間層材と外層材を積層した状態で熱溶着することにより、溶融フッ素樹脂フィルムと中間層材の溶融フッ素樹脂繊維及び溶融フッ素樹脂繊維同士の接触部とが熱溶着すると同時に、中間層材の熱可塑性樹脂長繊維と外層材の基材繊維及び熱可塑性樹脂長繊維同士の接触部とが熱溶着するので、簡単に溶融フッ素樹脂フィルム、中間層材及び外層材を相互に溶着一体化させることができる。勿論、この場合も最外層に基材繊維が存在するので、他の物体表面に接着剤にて強固に接着することができる。   Further, the backing material is composed of an intermediate layer material and an outer layer material, and the outer layer material is a single layer or a plurality of layers of a woven fabric composed of continuous fibers of a base fiber, and the intermediate layer material is the molten fluorine. A non-woven fabric comprising a molten fluororesin long fiber of the same material as the resin film and a thermoplastic resin long fiber that can be thermally welded to the base fiber, and the intermediate layer material and the outer layer material are disposed on the back surface of the molten fluororesin film. When heat-welded, the molten fluororesin film and the molten fluororesin fiber of the intermediate layer material are fused together by heat welding in a state where the intermediate layer material and the outer layer material are laminated on the molten fluororesin film. At the same time, the thermoplastic resin long fibers of the intermediate layer material and the base fiber of the outer layer material and the contact portions of the thermoplastic resin long fibers are thermally welded, so that the molten fluororesin film, During ~ It can be integrally welded layer material and the outer layer material to each other. Of course, in this case as well, since the base fiber is present in the outermost layer, it can be firmly adhered to the surface of another object with an adhesive.

本発明のフッ素樹脂複合シートを、船舶等の海水浸漬構造物の表面に接着した場合、フジツボ等の水生生物の付着を抑制することができ、また水生生物が付着しても容易に剥がすことができるのでメンテナンス性も向上する。更に、鋼材の表面にフッ素樹脂複合シートを接着することにより、該鋼材の腐食を防止することができる。   When the fluororesin composite sheet of the present invention is adhered to the surface of a seawater immersion structure such as a ship, it can suppress the attachment of aquatic organisms such as barnacles and can be easily peeled off even if aquatic organisms adhere. This improves the maintainability. Furthermore, corrosion of the steel material can be prevented by adhering the fluororesin composite sheet to the surface of the steel material.

本発明のフッ素樹脂複合シートを示し、(a)は溶融フッ素樹脂フィルムとバッキング材とを積層した基本形態の断面図、(b)はバッキング材が中間層材と外層材とからなる形態の断面図である。1 shows a fluororesin composite sheet of the present invention, wherein (a) is a cross-sectional view of a basic form in which a molten fluororesin film and a backing material are laminated, and (b) is a cross-section of a form in which the backing material is composed of an intermediate layer material and an outer layer material. FIG. 本発明のフッ素樹脂フィルムの接合方法を示し、(a)は図1(a)のフッ素樹脂複合シートを被接着物に接着した状態の部分断面図、(b)は図1(b)のフッ素樹脂複合シートを被接着物に接着した状態の部分断面図である。1 shows a method for bonding a fluororesin film of the present invention, wherein (a) is a partial cross-sectional view of a state in which the fluororesin composite sheet of FIG. 1 (a) is bonded to an adherend, and (b) is a fluorine of FIG. 1 (b). It is a fragmentary sectional view of the state where the resin compound sheet was bonded to the adherend. 実施例1のフッ素樹脂複合シートの製造方法を示す簡略説明図である。It is a simplified explanatory view showing a method for manufacturing the fluororesin composite sheet of Example 1. 溶融フッ素樹脂連続繊維とガラス連続繊維からなる織布の例を模式的に示した平面図である。It is the top view which showed typically the example of the woven fabric which consists of a molten fluororesin continuous fiber and a glass continuous fiber. 実施例1のフッ素樹脂複合シートを模式的に示した断面図である。3 is a cross-sectional view schematically showing the fluororesin composite sheet of Example 1. FIG. 実施例2のフッ素樹脂複合シートの製造方法を示す簡略説明図である。6 is a simplified explanatory view showing a method for producing a fluororesin composite sheet of Example 2. FIG. 比較例のフッ素樹脂複合シートの製造方法を示す簡略説明図である。It is simplified explanatory drawing which shows the manufacturing method of the fluororesin composite sheet of a comparative example. フッ素樹脂フィルムに織布2層からなるバッキング材を熱溶着したフッ素樹脂複合シートを、被接着物に接着剤にて接着した状態を模式的に示した部分断面図である。It is the fragmentary sectional view which showed typically the state which adhere | attached the fluororesin composite sheet which heat-welded the backing material which consists of two layers of woven fabrics on the fluororesin film to the adherend with the adhesive agent.

本発明は接着性に乏しいフッ素樹脂フィルムを他の物体表面に良好に接着することを可能にする接合技術である。本発明のフッ素樹脂複合シートAは、図1(a)に示すように、溶融フッ素樹脂フィルム1の裏面に、少なくとも該溶融フッ素樹脂フィルム1と同材質の溶融フッ素樹脂繊維と、ガラス繊維、炭素繊維、金属繊維、アラミド繊維、ポリイミド繊維及びポリエステル繊維のうちから選択した1種又は2種以上の基材繊維とが一体となったバッキング材2を熱溶着した構造である。本実施形態では、前記基材繊維としてガラス繊維を用いたが、他の炭素繊維、金属繊維、アラミド繊維、ポリイミド繊維又はポリエステル繊維を単独で、あるいはそれらを組み合わせて若しくは混紡して用いても良い。   The present invention is a joining technique that enables a fluororesin film having poor adhesion to be favorably adhered to another object surface. As shown in FIG. 1 (a), the fluororesin composite sheet A of the present invention has at least a molten fluororesin fiber of the same material as the molten fluororesin film 1, glass fiber, carbon on the back surface of the molten fluororesin film 1. This is a structure in which a backing material 2 in which one or more base fibers selected from fiber, metal fiber, aramid fiber, polyimide fiber and polyester fiber are integrated is heat-welded. In the present embodiment, glass fiber is used as the base fiber, but other carbon fiber, metal fiber, aramid fiber, polyimide fiber, or polyester fiber may be used alone or in combination or in combination. .

ここで、前記溶融フッ素樹脂が、PFA(溶融タイプの四フッ化エチレン樹脂)、PVDF(ポリフッ化ビニリデン樹脂)、FEP(四フッ化エチレンと六フッ化プロピレンの共重合体)、ETFE(四フッ化エチレンとエチレンの共重合体)、PCTFE(ポリクロロ三フッ化エチレン樹脂)の内から選択した1種であると良好に使用できる。融点は、PFAが310℃、PVDFが151〜178℃、FEPが260℃、ETFEが270℃、PCTFEが220℃である。   Here, the molten fluororesin is PFA (melting type tetrafluoroethylene resin), PVDF (polyvinylidene fluoride resin), FEP (copolymer of tetrafluoroethylene and hexafluoropropylene), ETFE (tetrafluoroethylene). Ethylene copolymer of ethylene and ethylene) and PCTFE (polychlorotrifluorinated ethylene resin) can be used favorably. Melting | fusing point is 310 degreeC for PFA, 151-178 degreeC for PVDF, 260 degreeC for FEP, 270 degreeC for ETFE, and 220 degreeC for PCTFE.

前記溶融フッ素樹脂フィルム1の裏面にバッキング材2を積層し、上下から加圧しながら溶融フッ素樹脂の融点以上の温度に加熱することにより、溶融フッ素樹脂フィルム1とバッキング材2中の溶融フッ素樹脂繊維とが熱溶着するとともに、バッキング材2中の溶融フッ素樹脂繊維同士の接触部も熱溶着してフッ素樹脂複合シートAを製造する。この溶着による接合は、エッチング処理した接着界面とは異なり、紫外線や温度変化による影響を受けない。また、フッ素樹脂繊維もガラス繊維も屋外での劣化がほぼ無い素材であるため、耐候性に優れたものとなる。ここで、フッ素樹脂複合シートAにおけるバッキング材2中のガラス繊維は、裏面に部分的に露出した形態となり、ガラス繊維が他の物体表面に接着するためのアンカーとなるのである。ガラス繊維は、接着に非常に適した材料であり、通常の各種の接着剤が使用できる。ここで、フッ素樹脂複合シートAを接着する他の物体表面(被接着物)は、鋼材等の鉄系材料以外にも、接着剤にて接着可能なその他金属材料、コンクリート、木材等であっても構わない。   The molten fluororesin fiber in the molten fluororesin film 1 and the backing material 2 is formed by laminating the backing material 2 on the back surface of the molten fluororesin film 1 and heating it to a temperature higher than the melting point of the molten fluororesin while pressing from above and below. And the contact portion between the molten fluororesin fibers in the backing material 2 are also thermally welded to produce the fluororesin composite sheet A. This bonding by welding is not affected by ultraviolet rays or temperature changes, unlike the etched adhesion interface. Moreover, since both the fluororesin fiber and the glass fiber are materials that are hardly deteriorated outdoors, they have excellent weather resistance. Here, the glass fiber in the backing material 2 in the fluororesin composite sheet A is in a form partially exposed on the back surface, and serves as an anchor for bonding the glass fiber to the surface of another object. Glass fiber is a material that is very suitable for bonding, and various ordinary adhesives can be used. Here, the other object surface (bonded object) to which the fluororesin composite sheet A is bonded is not only an iron-based material such as a steel material but also other metal materials that can be bonded with an adhesive, concrete, wood, and the like. It doesn't matter.

また、代表的な実施形態では、前記バッキング材2が、溶融フッ素樹脂連続繊維とガラス連続繊維からなる織布の単層又は複数層である。ここで、前記溶融フッ素樹脂連続繊維とガラス連続繊維からなる織布が、溶融フッ素樹脂連続繊維とガラス連続繊維を交互に配置した平織布であるとより好ましい。織布とすることにより、溶融フッ素樹脂繊維とガラス繊維が物理的に絡まった形態となり、接着剤による接着効果を更に高めるとともに、接着剤が繊維間の隙間に浸入するので、更に接着力が高まる。また、平織りの他に、綾織りやその他の織物でも良いが、表面に露出する溶融フッ素樹脂繊維とガラス繊維の比率が1対1になるようにすることが望ましい。   Moreover, in typical embodiment, the said backing material 2 is a single layer or multiple layers of the woven fabric which consists of a fusion | melting fluororesin continuous fiber and a glass continuous fiber. Here, it is more preferable that the woven fabric composed of the molten fluororesin continuous fiber and the glass continuous fiber is a plain woven fabric in which the molten fluororesin continuous fiber and the glass continuous fiber are alternately arranged. By using a woven fabric, the molten fluororesin fiber and the glass fiber are physically entangled, further enhancing the adhesive effect of the adhesive, and the adhesive penetrates into the gaps between the fibers, further increasing the adhesive force. . In addition to plain weave, twill weave and other woven fabrics may be used, but it is desirable that the ratio of the molten fluororesin fiber and glass fiber exposed on the surface is 1: 1.

他の実施形態では、前記バッキング材2が、溶融フッ素樹脂長繊維とガラス長繊維からなる不織布であることも好ましい。不織布は厚さの調整が容易であり、熱溶着によって不織布中の溶融フッ素樹脂長繊維同士の接触部が溶着するので、比較的強度的も高く、他の物体表面に接着した後には、ガラス繊維に対する直接的な接着に加えて接着剤が繊維間にも浸入するので、不織布を介して溶融フッ素樹脂フィルム1を確実に接着することができる。   In another embodiment, it is also preferable that the backing material 2 is a nonwoven fabric made of molten fluororesin long fibers and glass long fibers. The thickness of the non-woven fabric is easy to adjust, and the contact part between the molten fluororesin long fibers in the non-woven fabric is welded by heat welding, so it is relatively high in strength, and after adhering to other object surfaces, glass fibers In addition to direct adhesion to the adhesive, the adhesive also penetrates between the fibers, so that the molten fluororesin film 1 can be reliably adhered via the nonwoven fabric.

更に、図1(b)に示すように、前記バッキング材2が、中間層材3と外層材4とからなり、前記外層材4は、ガラス連続繊維からなる織布の単層又は複数層であり、前記中間層材3は、前記溶融フッ素樹脂フィルムと同材質の溶融フッ素樹脂長繊維と、前記ガラス繊維に熱溶着可能な熱可塑性樹脂長繊維とからなる不織布であり、前記溶融フッ素樹脂フィルム1の裏面に前記中間層材3と外層材4を熱溶着してフッ素樹脂複合シートBを製造する。   Further, as shown in FIG. 1B, the backing material 2 is composed of an intermediate layer material 3 and an outer layer material 4, and the outer layer material 4 is a single layer or a plurality of layers of woven fabric composed of continuous glass fibers. The intermediate layer material 3 is a nonwoven fabric composed of a molten fluororesin long fiber made of the same material as the molten fluororesin film and a thermoplastic resin long fiber that can be thermally welded to the glass fiber, and the molten fluororesin film The fluororesin composite sheet B is manufactured by thermally welding the intermediate layer material 3 and the outer layer material 4 to the back surface of 1.

この場合も前記同様に、前記溶融フッ素樹脂フィルム1の裏面にバッキング材2として中間層材3と外層材4を積層し、上下から加圧しながら溶融フッ素樹脂の融点以上且つ熱可塑性樹脂の融点以上の温度に加熱することにより、溶融フッ素樹脂フィルム1と中間層材3の溶融フッ素樹脂繊維及び溶融フッ素樹脂繊維同士の接触部とが熱溶着すると同時に、中間層材3の熱可塑性樹脂長繊維と外層材4のガラス繊維及び熱可塑性樹脂長繊維同士の接触部とが熱溶着して、前記溶融フッ素樹脂フィルム1、中間層材3及び外層材4を相互に溶着一体化した前記フッ素樹脂複合シートAを製造する。この場合、溶融フッ素樹脂と熱可塑性樹脂の融点が近い組み合わせが好ましい。   Also in this case, similarly to the above, the intermediate layer material 3 and the outer layer material 4 are laminated as the backing material 2 on the back surface of the molten fluororesin film 1, and the melting point of the molten fluororesin and the melting point of the thermoplastic resin or higher are applied while pressing from above and below. When the molten fluororesin film 1 and the molten fluororesin fiber of the intermediate layer material 3 and the contact portion between the molten fluororesin fibers are thermally welded, the thermoplastic resin long fiber of the intermediate layer material 3 and The fluororesin composite sheet in which the glass fiber of the outer layer material 4 and the contact portion between the thermoplastic resin long fibers are thermally welded, and the molten fluororesin film 1, the intermediate layer material 3, and the outer layer material 4 are welded and integrated with each other. A is manufactured. In this case, a combination in which the melting point of the molten fluororesin and the thermoplastic resin is close is preferable.

ここで、前記中間層材の熱可塑性樹脂長繊維が、PET(ポリエチレンテレフタレート)長繊維であることが好ましい。尚、PET樹脂の融点は264℃である。PET樹脂は、耐候性に非常に優れていることから特に好ましいが、溶融フッ素樹脂の融点に応じて他の熱可塑性樹脂でも良い。   Here, it is preferable that the thermoplastic resin long fibers of the intermediate layer material are PET (polyethylene terephthalate) long fibers. The melting point of the PET resin is 264 ° C. The PET resin is particularly preferable because it is very excellent in weather resistance, but other thermoplastic resins may be used depending on the melting point of the molten fluororesin.

また、前記外層材4は、ガラス連続繊維からなる平織布であるとより好ましい。ガラス連続繊維からなる平織布は、熱溶着の際に前記溶融フッ素樹脂フィルム1の収縮を抑制し、引き裂き強度も高く、耐候性にも優れている。   The outer layer material 4 is more preferably a plain woven fabric made of continuous glass fibers. A plain woven fabric made of continuous glass fibers suppresses the shrinkage of the molten fluororesin film 1 during heat welding, has high tear strength, and is excellent in weather resistance.

そして、本発明のフッ素樹脂フィルムの接合方法は、図2に示すように、前述のフッ素樹脂複合シートA又はBを被接着物5(物体表面)に接着剤にて接着することにより、溶融フッ素樹脂フィルム1を被接着物5にバッキング材2を介して接着することを特徴としている。図2(a)は図1(a)のフッ素樹脂複合シートAを被接着物5に接着した状態を示し、図2(b)は図1(b)のフッ素樹脂複合シートBを被接着物5に接着した状態を示している。   Then, as shown in FIG. 2, the fluororesin film bonding method of the present invention is obtained by adhering the aforementioned fluororesin composite sheet A or B to an adherend 5 (object surface) with an adhesive, so The resin film 1 is bonded to the adherend 5 via the backing material 2. 2A shows a state in which the fluororesin composite sheet A of FIG. 1A is adhered to the adherend 5, and FIG. 2B shows the fluororesin composite sheet B of FIG. 5 shows a bonded state.

このように、溶融フッ素樹脂フィルム1の裏面にバッキング材2を熱溶着して構成したフッ素樹脂複合シートは、引張強度、引き裂き強度が高く、それ自体で単独のテントフィルムとして使用可能である。   Thus, the fluororesin composite sheet formed by thermally welding the backing material 2 to the back surface of the molten fluororesin film 1 has high tensile strength and tear strength, and can be used as a single tent film by itself.

次に、図3に基づき本発明の実施例1を説明する。表1に使用する材料と加圧・加熱条件を示している。溶融フッ素樹脂フィルム1として、厚さ50μmのFEPフィルムを用いた。バッキング材2は、FEP連続繊維6(50wt%)とガラス連続繊維7(50wt%)を交互に配置して平織布としたものである。バッキング材2とする平織布は、縦・横の繊維密度が共に25.4本/インチ、目付け重量は82.3g/mである。図4には、FEP連続繊維6とガラス連続繊維7の平織布からなるバッキング材2の模式的に示している。 Next, Embodiment 1 of the present invention will be described with reference to FIG. Table 1 shows the materials used and the pressure and heating conditions. As the molten fluororesin film 1, an FEP film having a thickness of 50 μm was used. The backing material 2 is a plain woven fabric in which FEP continuous fibers 6 (50 wt%) and glass continuous fibers 7 (50 wt%) are alternately arranged. The plain woven fabric used as the backing material 2 has a vertical and horizontal fiber density of 25.4 fibers / inch and a basis weight of 82.3 g / m 2 . FIG. 4 schematically shows a backing material 2 made of plain woven fabric of FEP continuous fibers 6 and glass continuous fibers 7.

Figure 2016088039
Figure 2016088039

そして、図3に示すように、前記FEPフィルム1の裏面にバッキング材2を積層し、その上下に離型用化粧板(SUS製)8,8を配置し、盤面温度を270℃に加熱したプレス機9,9で2.5MPa、10min挟み込んで、FEPフィルム1とバッキング材2を熱溶着してフッ素樹脂複合シートAを製造する。図5は、このように製造したフッ素樹脂複合シートAを模式的に示した断面図である。   And as shown in FIG. 3, the backing material 2 is laminated | stacked on the back surface of the said FEP film 1, the decorative board for mold release (product made from SUS) 8 and 8 is arrange | positioned on the upper and lower sides, and the board surface temperature was heated to 270 degreeC. The fluororesin composite sheet A is manufactured by thermally welding the FEP film 1 and the backing material 2 while being sandwiched by pressing machines 9 and 2.5 MPa for 10 minutes. FIG. 5 is a cross-sectional view schematically showing the fluororesin composite sheet A manufactured as described above.

次に、図6に基づき本発明の実施例2を説明する。表2に使用する材料と加圧・加熱条件を示している。溶融フッ素樹脂フィルム1として、厚さ50μmのFEPフィルムを用いた。バッキング材2は、中間層材3と外層材4とからなる。中間層材3は、FEP長繊維(50wt%)とPET長繊維(50wt%)とからなる不織布である。外層材4は、ガラス連続繊維からなる平織布であり、縦・横の繊維密度が縦18本/25mm、横10本/25mm、目付け重量は707g/mである。 Next, a second embodiment of the present invention will be described with reference to FIG. Table 2 shows the materials used and the pressure and heating conditions. As the molten fluororesin film 1, an FEP film having a thickness of 50 μm was used. The backing material 2 includes an intermediate layer material 3 and an outer layer material 4. The intermediate layer material 3 is a nonwoven fabric composed of FEP long fibers (50 wt%) and PET long fibers (50 wt%). The outer layer material 4 is a plain woven fabric made of continuous glass fibers. The fiber density in the vertical and horizontal directions is 18/25 mm in length, 10/25 mm in width, and the basis weight is 707 g / m 2 .

Figure 2016088039
Figure 2016088039

そして、図6に示すように、前記FEPフィルム1の裏面にバッキング材2として中間層材3と外層材4を積層し、その上下に離型用化粧板(SUS製)8,8を配置し、盤面温度を270℃に加熱したプレス機9,9で2.5MPa、10min挟み込んで、FEPフィルム1と中間層材3及び中間層材3と外層材4を熱溶着してフッ素樹脂複合シートBを製造する。   And as shown in FIG. 6, the intermediate | middle layer material 3 and the outer layer material 4 are laminated | stacked as the backing material 2 on the back surface of the said FEP film 1, and the decorative sheet for mold release (made from SUS) 8 and 8 is arrange | positioned on the upper and lower sides. The FEP film 1 and the intermediate layer material 3 and the intermediate layer material 3 and the outer layer material 4 are thermally welded by sandwiching 2.5 MPa for 10 minutes with a press machine 9 and 9 heated to 270 ° C., and the fluororesin composite sheet B Manufacturing.

<比較例>
また、図7に基づき比較例を説明する。表3に使用する材料と加圧・加熱条件を示している。溶融フッ素樹脂フィルム1として、厚さ50μmのFEPフィルムを用いた。バッキング材2は、ガラス連続繊維からなる平織布であり、その基材に熱硬化性エポキシ樹脂を含浸させたプレプレグである。ガラス繊維織物は、縦・横の繊維密度が縦44本/25mm、横22本/25mm、目付け重量は240g/mである。FEPフィルムは、片面をコロナ放電処理法にて表面を改質したものを用いた。
<Comparative example>
A comparative example will be described with reference to FIG. Table 3 shows the materials used and the pressure and heating conditions. As the molten fluororesin film 1, an FEP film having a thickness of 50 μm was used. The backing material 2 is a plain woven fabric made of continuous glass fibers, and is a prepreg in which a base material is impregnated with a thermosetting epoxy resin. The glass fiber fabric has a vertical / horizontal fiber density of 44/25 mm in length, 22/25 mm in width, and a weight per unit area of 240 g / m 2 . As the FEP film, one whose surface was modified by a corona discharge treatment method was used.

Figure 2016088039
Figure 2016088039

そして、図7に示すように、前記FEPフィルム1の裏面にバッキング材2(プレプレグ)を積層し、その上下に離型用化粧板(SUS製)8,8を配置し、盤面温度を160℃に加熱したプレス機9,9で5MPa、10min挟み込んで、FEPフィルム1とバッキング材2を接着してフッ素樹脂複合シートCを製造する。   And as shown in FIG. 7, the backing material 2 (prepreg) is laminated | stacked on the back surface of the said FEP film 1, the decorative board for mold release (product made from SUS) 8 and 8 is arrange | positioned on the upper and lower sides, and the board surface temperature is 160 degreeC. The FEP film 1 and the backing material 2 are adhered to each other with a press machine 9, 9 heated between 5 MPa and 10 min to produce a fluororesin composite sheet C.

<評価試験>
これら実施例1,2及び比較例のフッ素樹脂複合シートに対して耐候性試験を行った。測定機器はサンシャインウエザーメーター(スガ試験機械株式会社製、WEL−SUN−HCH−B型)を用いた。試験時間は500時間、試験条件はブラックパネル温度63℃±3℃、降雨条件(1)降雨時間率12min/60min、(2)降雨量2100ml±100mlである。各フッ素樹脂複合シートの評価材寸法は100mm×300mmで、それぞれ3枚用いた。
<Evaluation test>
A weather resistance test was performed on the fluororesin composite sheets of Examples 1 and 2 and Comparative Example. The measuring instrument used was a sunshine weather meter (Suga Test Machine Co., Ltd., WEL-SUN-HCH-B type). The test time is 500 hours, the test conditions are black panel temperature 63 ° C. ± 3 ° C., rainfall conditions (1) rainfall rate 12 min / 60 min, and (2) rainfall 2100 ml ± 100 ml. The evaluation material size of each fluororesin composite sheet was 100 mm × 300 mm, and three sheets were used for each.

評価項目は、外観、汚染、剥離接着強さ、付着性である。   Evaluation items are appearance, contamination, peel adhesion strength, and adhesion.

外観は、目視にて試験前後の変化を観察した。   The appearance was visually observed for changes before and after the test.

汚染は、汚染用グレースケールにて試験前後の変化を判定した(JIS L 0805準拠)。表4に汚染の判定基準を示す。   Contamination was determined by a gray scale for contamination before and after the test (conforms to JIS L 0805). Table 4 shows the criteria for contamination.

Figure 2016088039
Figure 2016088039

剥離接着強さは、T型はく離試験片にて試験前後のフッ素樹脂フィルムの接着強さを確認した(JIS K 6854準拠)。評価方法は、接着していない端部を試験機のつかみ部でつかみ、接着面の90度の方向に10mm/minの速度で引張り、接着面の引き裂かれた時の荷重を求めることによる。試験片寸法は、長さ300mm(接着部225mm)×幅25mmであり、前記耐候性試験に用いた評価材から各5枚切り出した。   As for the peel adhesive strength, the adhesive strength of the fluororesin film before and after the test was confirmed with a T-type peel test piece (based on JIS K 6854). The evaluation method is based on obtaining the load when the bonded surface is torn by holding the unbonded end with the gripping portion of the testing machine, pulling it at a speed of 10 mm / min in the 90-degree direction of the bonded surface. The test piece dimensions were 300 mm long (225 mm bonded portion) × 25 mm wide, and 5 pieces were cut out from the evaluation materials used in the weather resistance test.

付着性は、碁盤目テープ法にて試験前後のフッ素フィルムの付着性を評価した(JIS K 5400準拠)。表5に付着性の判定基準を示す。   Adhesiveness evaluated the adhesiveness of the fluorine film before and behind a test by the cross cut tape method (JISK5400 conformity). Table 5 shows the criteria for adhesion.

Figure 2016088039
Figure 2016088039

これらの評価項目に対する評価結果を表6に示す。   Table 6 shows the evaluation results for these evaluation items.

Figure 2016088039
Figure 2016088039

実施例1及び実施例2のフッ素樹脂複合シートは、接合方法がフッ素樹脂の熱溶着であるため、耐侯性試験前後で変化はなく接合は維持されていることがわかる。比較例のフッ素樹脂複合シートは、フッ素樹脂フィルムの片面にプラズマ処理法やコロナ放電処理法、薬液処理にて表面を改質したとしても、耐侯性試験にて、紫外線によりエポキシ樹脂が劣化し、フィルム接着部にて剥がれが生じる。実施例1及び実施例2のフッ素樹脂複合シートは、耐候性試験後にも外観は変化せず、また汚染もほとんど認められず、勿論、剥離接着強さも十分強く、付着性も最も高い評価であった。   In the fluororesin composite sheets of Example 1 and Example 2, since the joining method is thermal welding of fluororesin, it can be seen that there is no change before and after the weather resistance test and the joining is maintained. Even if the surface of the fluororesin composite sheet of the comparative example is modified by plasma treatment or corona discharge treatment or chemical treatment on one side of the fluororesin film, the epoxy resin deteriorates due to ultraviolet rays in the weather resistance test, Peeling occurs at the film adhesion part. The fluororesin composite sheets of Example 1 and Example 2 did not change in appearance after the weather resistance test, and almost no contamination was observed. Of course, the peel adhesion strength was sufficiently strong and the adhesion was the highest. It was.

図8は、本発明の他の実施形態を示し、溶融フッ素樹脂フィルム1の裏面に、溶融フッ素樹脂連続繊維とガラス連続繊維からなる織布を2層積層したバッキング材2を熱溶着したフッ素樹脂複合シートAを、被接着物5の表面に接着剤10にて接着した状態を模式的に示した部分断面図である。   FIG. 8 shows another embodiment of the present invention, in which a fluororesin in which a backing material 2 in which two layers of a woven fabric made of molten fluororesin continuous fiber and glass continuous fiber are laminated on the back surface of the molten fluororesin film 1 is heat-welded. 3 is a partial cross-sectional view schematically showing a state in which the composite sheet A is bonded to the surface of the adherend 5 with an adhesive 10. FIG.

A,B フッ素樹脂複合シート
1 溶融フッ素樹脂フィルム
2 バッキング材
3 中間層材
4 外層材
5 物体
6 FEP連続繊維
7 ガラス連続繊維
8 離型用化粧板
9 プレス機
A, B Fluororesin composite sheet 1 Molten fluororesin film 2 Backing material 3 Intermediate layer material 4 Outer layer material 5 Object 6 FEP continuous fiber 7 Glass continuous fiber 8 Mold release decorative plate 9 Press machine

Claims (9)

溶融フッ素樹脂フィルムの裏面に、少なくとも該溶融フッ素樹脂フィルムと同材質の溶融フッ素樹脂繊維と、ガラス繊維、炭素繊維、金属繊維、アラミド繊維、ポリイミド繊維及びポリエステル繊維のうちから選択した1種又は2種以上の基材繊維とが一体となったバッキング材を熱溶着してなることを特徴とするフッ素樹脂複合シート。   One or two selected from at least a molten fluororesin fiber of the same material as the molten fluororesin film, glass fiber, carbon fiber, metal fiber, aramid fiber, polyimide fiber, and polyester fiber on the back surface of the molten fluororesin film A fluororesin composite sheet obtained by heat-welding a backing material in which at least one kind of base fiber is integrated. 前記溶融フッ素樹脂が、PFA、PVDF、FEP、ETFE、PCTFEの内から選択した1種である請求項1記載のフッ素樹脂複合シート。   The fluororesin composite sheet according to claim 1, wherein the molten fluororesin is one selected from PFA, PVDF, FEP, ETFE, and PCTFE. 前記バッキング材が、溶融フッ素樹脂連続繊維と基材繊維の連続繊維からなる織布の単層又は複数層である請求項1又は2記載のフッ素樹脂複合シート。   The fluororesin composite sheet according to claim 1 or 2, wherein the backing material is a single layer or a plurality of layers of a woven fabric composed of continuous fibers of molten fluororesin and base fibers. 前記溶融フッ素樹脂連続繊維と基材繊維の連続繊維からなる織布が、溶融フッ素樹脂連続繊維とガラス連続繊維を交互に配置した平織布若しくは綾織布である請求項3記載のフッ素樹脂複合シート。   4. The fluororesin composite sheet according to claim 3, wherein the woven fabric comprising continuous molten fluororesin continuous fibers and base fibers is a plain woven fabric or twill woven fabric in which molten fluororesin continuous fibers and glass continuous fibers are alternately arranged. . 前記バッキング材が、溶融フッ素樹脂長繊維と基材繊維の長繊維からなる不織布である請求項1又は2記載のフッ素樹脂複合シート。   The fluororesin composite sheet according to claim 1 or 2, wherein the backing material is a non-woven fabric composed of a melted fluororesin long fiber and a base fiber. 前記バッキング材が、中間層材と外層材とからなり、前記外層材は、基材繊維の連続繊維からなる織布の単層又は複数層であり、前記中間層材は、前記溶融フッ素樹脂フィルムと同材質の溶融フッ素樹脂長繊維と、前記基材繊維に熱溶着可能な熱可塑性樹脂長繊維とからなる不織布であり、前記溶融フッ素樹脂フィルムの裏面に前記中間層材と外層材を熱溶着してなる請求項1又は2記載のフッ素樹脂複合シート。   The backing material comprises an intermediate layer material and an outer layer material, and the outer layer material is a single layer or a plurality of layers of a woven fabric made of continuous fibers of base fibers, and the intermediate layer material is the molten fluororesin film. A non-woven fabric comprising a molten fluororesin long fiber of the same material and a thermoplastic resin long fiber that can be thermally welded to the base fiber, and the intermediate layer material and the outer layer material are thermally welded to the back surface of the molten fluororesin film. The fluororesin composite sheet according to claim 1 or 2. 前記中間層材の熱可塑性樹脂長繊維が、PET長繊維である請求項6記載のフッ素樹脂複合シート。   The fluororesin composite sheet according to claim 6, wherein the thermoplastic resin long fibers of the intermediate layer material are PET long fibers. 前記外層材は、基材繊維の連続繊維からなる平織布若しくは綾織布である請求項6又は7記載のフッ素樹脂複合シート。   The fluororesin composite sheet according to claim 6 or 7, wherein the outer layer material is a plain woven fabric or a twill woven fabric made of continuous fibers of base fibers. 請求項1〜8何れか1項に記載のフッ素樹脂複合シートを物体表面に接着剤にて接着することにより、溶融フッ素樹脂フィルムを物体表面にバッキング材を介して接着することを特徴とするフッ素樹脂フィルムの接合方法。   The fluorine resin composite sheet according to any one of claims 1 to 8 is adhered to the object surface with an adhesive, whereby the molten fluororesin film is adhered to the object surface via a backing material. Resin film bonding method.
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CN106541629A (en) * 2016-10-19 2017-03-29 南通鼎沣新材料有限公司 A kind of waterproof geotextiles and preparation method thereof
WO2018168167A1 (en) * 2017-03-17 2018-09-20 バンドー化学株式会社 Conveyor belt
JP2019014605A (en) * 2017-03-17 2019-01-31 バンドー化学株式会社 Transport belt
JPWO2018168167A1 (en) * 2017-03-17 2019-04-11 バンドー化学株式会社 Conveyor belt
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US11969987B2 (en) 2019-03-18 2024-04-30 Ricoh Company, Ltd. Contacting member, drying device, and printing apparatus
JP2020175511A (en) * 2019-04-15 2020-10-29 フクビ化学工業株式会社 Metal foil-cfrp laminated sheet
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