JP2016076403A - Light source unit and lighting fixture using the same - Google Patents

Light source unit and lighting fixture using the same Download PDF

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JP2016076403A
JP2016076403A JP2014206603A JP2014206603A JP2016076403A JP 2016076403 A JP2016076403 A JP 2016076403A JP 2014206603 A JP2014206603 A JP 2014206603A JP 2014206603 A JP2014206603 A JP 2014206603A JP 2016076403 A JP2016076403 A JP 2016076403A
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light source
cover
source unit
bottom wall
attachment member
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JP6489469B2 (en
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清剛 渡邉
Seigo Watanabe
清剛 渡邉
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Panasonic Intellectual Property Management Co Ltd
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Panasonic Intellectual Property Management Co Ltd
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  • Securing Globes, Refractors, Reflectors Or The Like (AREA)
  • Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)

Abstract

PROBLEM TO BE SOLVED: To reduce intrusion of a foreign substance into a space surrounded by a mounting member and a cover.SOLUTION: A mounting member 21 includes: a bottom wall part 211 which is formed in a rectangular plate shape and in which an LED module 22 is mounted; and a pair of side wall parts 212 for protruding in a direction orthogonal to the bottom wall part 211 from both end parts in the width direction of the bottom wall part 211 and to the opposite side from the LED module 22. A cover 23 has: a translucent part 231 arranged oppositely from the bottom wall part 211 so as to cover the LED module 22; and a pair of extension parts 232 extending in the direction approaching with each other from both end parts in the width direction of the translucent part 231. At each of the pair of extension parts 232, an elastic part 234 is provided protruding further to the mounting member 21 side than a portion opposing to the bottom wall part 211, and coming into contact with the bottom wall part 211 in a state where the cover 23 is mounted on the mounting member 21.SELECTED DRAWING: Figure 1

Description

本発明は、一般に光源ユニット及びそれを用いた照明器具に関し、より詳細には長尺状に形成された光源ユニット及びそれを用いた照明器具に関する。   The present invention generally relates to a light source unit and a lighting fixture using the same, and more particularly to a light source unit formed in a long shape and a lighting fixture using the same.

従来、天井に取り付けられる天井直付け型の照明器具が提供されている(例えば特許文献1参照)。特許文献1に記載された照明器具は、吊ボルトを用いて天井に直付けされる長尺の器具本体と、器具本体に対して着脱自在に取り付けられる光源部とを備え、器具本体の下面側には光源部を収容するための凹部が全長に亘って設けられている。   2. Description of the Related Art Conventionally, ceiling-mounted lighting fixtures that are attached to the ceiling have been provided (see, for example, Patent Document 1). The lighting fixture described in Patent Document 1 includes a long fixture body that is directly attached to the ceiling using a suspension bolt, and a light source portion that is detachably attached to the fixture body, and the lower surface side of the fixture body Is provided with a recess for accommodating the light source part over its entire length.

光源部は、複数の発光素子が実装された基板と、基板を器具本体に取り付けるための取付部材と、複数の発光素子を覆うようにして取付部材に取り付けられるカバー部材とを有する。カバー部材は、例えばアクリルを押出成形することで器具本体及び取付部材と同じ長尺状に形成され、取付部材の幅方向における両側に設けた各切り起こし片を、カバー部材の幅方向における両側に設けた各嵌合溝に嵌合させることで、取付部材に取り付けられる。   The light source unit includes a substrate on which a plurality of light emitting elements are mounted, an attachment member for attaching the substrate to the instrument body, and a cover member attached to the attachment member so as to cover the plurality of light emitting elements. The cover member is formed in the same long shape as the instrument body and the mounting member by extruding acrylic, for example, and the cut and raised pieces provided on both sides in the width direction of the mounting member are arranged on both sides in the width direction of the cover member. It is attached to an attachment member by making it fit in each provided fitting groove.

特開2012−3993号公報JP 2012-3993 A

ところで、上述の特許文献1に示した照明器具のように、長尺のカバー部材を押出成形した場合、専用の成形型を用いる場合に比べてコストを抑えることができるものの、寸法バラツキや反りが大きくなりやすい。そのため、カバー部材を取付部材に取り付けた際に両者の間に隙間が生じ、この隙間を通って虫や塵埃などの異物が取付部材とカバー部材とで囲まれる空間に侵入する可能性があった。   By the way, when the long cover member is extrusion-molded as in the lighting apparatus shown in Patent Document 1 described above, the cost can be reduced as compared with the case where a dedicated mold is used, but there is dimensional variation and warpage. Easy to grow. Therefore, when the cover member is attached to the attachment member, a gap is formed between them, and there is a possibility that foreign matters such as insects and dust enter the space surrounded by the attachment member and the cover member through the gap. .

本発明は上記問題点に鑑みて為されており、取付部材とカバーとで囲まれる空間への異物の侵入を低減することを目的とする。   The present invention has been made in view of the above problems, and an object of the present invention is to reduce entry of foreign matter into a space surrounded by an attachment member and a cover.

本発明の光源ユニットは、長尺状に形成された取付部材と、前記取付部材に取り付けられる光源部と、透光性を有し、前記光源部を覆うようにして前記取付部材に取り付けられるカバーとを備え、前記取付部材は、矩形板状に形成されて前記光源部が取り付けられる底壁部と、前記底壁部の幅方向における両端から前記底壁部と交差する方向で且つ前記光源部と反対側に突出する一対の側壁部とを有し、前記カバーは、前記光源部を覆うようにして前記底壁部と対向配置される透光部と、前記透光部の幅方向における両端から互いに近づく方向に延出する一対の延出部とを有し、前記一対の延出部の各々には、前記底壁部と対向する部位より前記取付部材側に突出し、前記カバーを前記取付部材に取り付けた状態で前記底壁部に接触する弾性部が設けられていることを特徴とする。   The light source unit of the present invention has a long mounting member, a light source unit attached to the mounting member, and a light-transmitting cover that covers the light source unit and covers the light source unit. The mounting member is formed in a rectangular plate shape to which the light source unit is attached, and the light source unit is in a direction intersecting the bottom wall unit from both ends in the width direction of the bottom wall unit. And a pair of side wall portions projecting to the opposite side of the light source portion, and the cover includes a light transmissive portion disposed to face the bottom wall portion so as to cover the light source portion, and both ends in the width direction of the light transmissive portion. A pair of extending portions extending in a direction approaching each other, and each of the pair of extending portions protrudes toward the mounting member from a portion facing the bottom wall portion, and the cover is attached to the mounting portion. Elasticity that contacts the bottom wall when attached to a member Wherein the is provided.

本発明の照明器具は、上記の光源ユニットと、前記光源ユニットが取り付けられる器具本体とを備えていることを特徴とする。   The lighting fixture of this invention is equipped with said light source unit and the fixture main body to which the said light source unit is attached, It is characterized by the above-mentioned.

本発明の構成によれば、取付部材とカバーとで囲まれる空間への異物の侵入を低減することができるという効果がある。   According to the configuration of the present invention, there is an effect that it is possible to reduce the intrusion of foreign matter into the space surrounded by the attachment member and the cover.

本発明の実施形態に係る光源ユニットの断面図である。It is sectional drawing of the light source unit which concerns on embodiment of this invention. 本発明の実施形態に係る照明器具の分解斜視図である。It is a disassembled perspective view of the lighting fixture which concerns on embodiment of this invention. 本発明の実施形態に係る照明器具の全体斜視図である。It is a whole perspective view of the lighting fixture which concerns on embodiment of this invention. 本発明の実施形態に係る照明器具の断面図である。It is sectional drawing of the lighting fixture which concerns on embodiment of this invention. 本発明の実施形態に係る光源ユニットに用いられるカバーの側面図である。It is a side view of the cover used for the light source unit which concerns on embodiment of this invention. 本発明の実施形態に係る光源ユニットに用いられるカバーの一部省略せる斜視図である。It is a perspective view which can omit a part of cover used for the light source unit concerning the embodiment of the present invention. 図7A〜図7Dは本発明の実施形態に係る光源ユニットに用いられるカバーのバリエーションを示す要部拡大図である。7A to 7D are enlarged views of main parts showing variations of the cover used in the light source unit according to the embodiment of the present invention. 本発明の実施形態に係る光源ユニットに用いられるカバーの別の例を示す要部拡大図である。It is a principal part enlarged view which shows another example of the cover used for the light source unit which concerns on embodiment of this invention.

本発明の実施形態に係る光源ユニット2及び照明器具10について、図面を参照しながら具体的に説明する。但し、以下に説明する構成は、本発明の一例に過ぎず、本発明は下記の実施形態に限定されることなく、この実施形態以外であっても、本発明に係る技術的思想を逸脱しない範囲であれば、設計等に応じて種々の変更が可能である。   The light source unit 2 and the lighting fixture 10 according to the embodiment of the present invention will be specifically described with reference to the drawings. However, the configuration described below is merely an example of the present invention, and the present invention is not limited to the following embodiment, and the technical idea according to the present invention is not deviated from other embodiments. Within the range, various changes can be made according to the design and the like.

なお、以下の説明では特に断りがない限り、図2において前後・左右・上下の各方向を規定する。したがって、本実施形態では、器具本体1の長手方向が前後方向、器具本体1の短手方向(幅方向)が左右方向、器具本体1の高さ方向が上下方向となる。但し、これらの方向は照明器具10の取付方向を規定するものではない。   In the following description, unless otherwise specified, front / rear, left / right, and upper / lower directions are defined in FIG. Therefore, in the present embodiment, the longitudinal direction of the instrument body 1 is the front-rear direction, the short direction (width direction) of the instrument body 1 is the left-right direction, and the height direction of the instrument body 1 is the up-down direction. However, these directions do not define the mounting direction of the lighting fixture 10.

本実施形態の照明器具10は、図2に示すように天井直付け型の照明器具である。この照明器具10は、吊ボルト200及びナット201を用いて天井板100の下面に取り付けられる器具本体1と、器具本体1に対して着脱自在に取り付けられる光源ユニット2とを備える。   The lighting fixture 10 of this embodiment is a ceiling-mounted lighting fixture as shown in FIG. The lighting fixture 10 includes a fixture main body 1 that is attached to the lower surface of the ceiling plate 100 using a suspension bolt 200 and a nut 201, and a light source unit 2 that is detachably attached to the fixture main body 1.

器具本体1は、板金に曲げ加工することにより、前後方向に長く且つ上面が開口する扁平な箱形に形成されている。器具本体1の上下方向における天井板100と反対側(下側)には、光源ユニット2を収容するための凹部11が器具本体1の全長に亘って設けられている。また、凹部11の左右方向における両側には、凹部11の開口端縁から延出し、且つ外側に行くほど上向きに傾斜する傾斜部12,12がそれぞれ設けられている(図4参照)。   The instrument body 1 is formed into a flat box shape that is long in the front-rear direction and has an upper surface opened by bending a sheet metal. On the opposite side (lower side) of the ceiling plate 100 in the vertical direction of the instrument body 1, a recess 11 for accommodating the light source unit 2 is provided over the entire length of the instrument body 1. Further, on both sides in the left-right direction of the concave portion 11, inclined portions 12, 12 that extend from the opening edge of the concave portion 11 and incline upward toward the outside are provided (see FIG. 4).

凹部11は、前後方向に長い矩形板状に形成された底壁部111と、底壁部111の左右方向における両端から下向きに突出する一対の側壁部112とで矩形状に形成されている。底壁部111には、電線を通すための孔1111が前後方向に沿って複数(図2では2個)設けられるとともに、吊ボルト200を通すための孔1112が前後方向における両端寄りの位置にそれぞれ1個ずつ設けられている。   The concave portion 11 is formed in a rectangular shape by a bottom wall portion 111 formed in a rectangular plate shape long in the front-rear direction and a pair of side wall portions 112 protruding downward from both ends in the left-right direction of the bottom wall portion 111. The bottom wall portion 111 is provided with a plurality of holes 1111 (two in FIG. 2) for passing the electric wires along the front-rear direction, and the holes 1112 for passing the suspension bolt 200 are located at positions near both ends in the front-rear direction. One each is provided.

また、底壁部111には、天井板100を通して室内側に露出する電源ケーブル4が接続される端子台13が取り付けられている。この端子台13は、直方体状に形成された本体部131を有し、本体部131には、接地線を含む3本の電線133が接続されている。また、これらの電線133の先端には、レセプタクルコネクタ132が接続されている。   A terminal block 13 to which the power cable 4 exposed to the indoor side through the ceiling plate 100 is connected is attached to the bottom wall portion 111. The terminal block 13 has a main body 131 formed in a rectangular parallelepiped shape, and three electric wires 133 including a ground wire are connected to the main body 131. In addition, a receptacle connector 132 is connected to the ends of these electric wires 133.

さらに、凹部11の右側の側壁部112には、後述の引掛片41,41がそれぞれ引っ掛けられる孔1121,1121が、前後方向における両端寄りの位置にそれぞれ設けられている。また、凹部11の左側の側壁部112には、後述の引掛ばね42,42がそれぞれ引っ掛けられる引掛金具43,43が、前後方向における両端寄りの位置にそれぞれ取り付けられている。   Furthermore, the right side wall 112 of the recess 11 is provided with holes 1121 and 1121 to be hooked with hooks 41 and 41, which will be described later, at positions near both ends in the front-rear direction. In addition, hook metal fittings 43 and 43 to which hook springs 42 and 42 to be described later are hooked are attached to the left side wall portion 112 of the concave portion 11 at positions near both ends in the front-rear direction, respectively.

さらに、凹部11には、各側壁部112から底壁部111に跨るように形成された開口部1122(図2では片側の開口部1122のみ図示)が、底壁部111に取り付けられた端子台13の近傍に設けられている。各開口部1122は、側壁部112及び側壁部112から連続する傾斜部12で囲まれる空間121(図4参照)と凹部11とをつなぎ、空間121は、例えば照明器具10を前後方向に並設した場合に施工される送り配線を通す配線空間を形成する。   Further, in the recess 11, an opening 1122 (only one opening 1122 is shown in FIG. 2) formed so as to extend from each side wall 112 to the bottom wall 111 is a terminal block attached to the bottom wall 111. 13 is provided in the vicinity. Each opening 1122 connects the side wall 112 and a space 121 (see FIG. 4) surrounded by the inclined portion 12 continuous from the side wall 112 and the concave portion 11. For example, the space 121 includes the lighting fixtures 10 arranged in parallel in the front-rear direction. In this case, a wiring space through which the feed wiring to be constructed is passed is formed.

器具本体1の前後方向における両端部には、図2及び図3に示すようにエンドカバー3がそれぞれ取り付けられる。各エンドカバー3は、器具本体1の前後方向における断面形状と略同じ外形形状に形成され、器具本体1の前後方向における両端部の開口を閉塞するように取り付けられる。また、各エンドカバー3は、左右方向における両端寄りの位置にノックアウト孔31,31を有している。そして、これらのノックアウト孔31,31を開けることで、空間121に通した送り配線を外部へ引き出すことができる。   End covers 3 are attached to both ends of the instrument body 1 in the front-rear direction, as shown in FIGS. Each end cover 3 is formed to have substantially the same outer shape as the cross-sectional shape in the front-rear direction of the instrument body 1 and is attached so as to close the openings at both ends in the front-rear direction of the instrument body 1. Each end cover 3 has knock-out holes 31 and 31 at positions near both ends in the left-right direction. Then, by opening these knockout holes 31, 31, the feed wiring passed through the space 121 can be drawn to the outside.

光源ユニット2は、図1、図2及び図4に示すように、LEDモジュール22(光源部)と、LEDモジュール22が取り付けられる取付部材21と、LEDモジュール22を覆うようにして取付部材21に取り付けられるカバー23とを有する。また、光源ユニット2は、LEDモジュール22に電源を供給する電源装置24と、天井板100を通して室内側に露出する信号ケーブル5が接続される端子台25とを有する。   As shown in FIGS. 1, 2, and 4, the light source unit 2 is attached to the attachment member 21 so as to cover the LED module 22, the attachment member 21 to which the LED module 22 is attached, and the LED module 22. And a cover 23 to be attached. The light source unit 2 includes a power supply device 24 that supplies power to the LED module 22 and a terminal block 25 to which the signal cable 5 exposed to the indoor side through the ceiling plate 100 is connected.

LEDモジュール22は、前後方向に長い矩形板状に形成された基板221を有する。基板221の下面には、複数のLED222(発光素子)が前後方向(長手方向)に沿って実装されている。また、基板221の前端部には、電源装置24との間を電気的に接続するコネクタ(図示せず)が実装されている。このコネクタには電線(図示せず)が接続されており、電線の端部を電源装置24に接続することでLEDモジュール22と電源装置24とが電気的に接続される。   The LED module 22 includes a substrate 221 formed in a rectangular plate shape that is long in the front-rear direction. A plurality of LEDs 222 (light emitting elements) are mounted on the lower surface of the substrate 221 along the front-rear direction (longitudinal direction). A connector (not shown) that electrically connects the power supply device 24 is mounted on the front end of the substrate 221. An electric wire (not shown) is connected to this connector, and the LED module 22 and the power supply device 24 are electrically connected by connecting the end of the electric wire to the power supply device 24.

取付部材21は、板金に曲げ加工することによりU字状に形成され、前後方向に長い矩形板状に形成された底壁部211と、底壁部211の左右方向(幅方向)における両端から上向き(底壁部211と交差する方向)に突出する一対の側壁部212とを有する。各側壁部212の先端(上端)には、円形に折り曲げることにより形成された引掛部2121が全長に亘って設けられている(図1及び図4参照)。   The attachment member 21 is formed into a U shape by bending a sheet metal, and a bottom wall portion 211 formed in a rectangular plate shape that is long in the front-rear direction, and from both ends in the left-right direction (width direction) of the bottom wall portion 211. A pair of side wall portions 212 projecting upward (in a direction intersecting the bottom wall portion 211). A hook portion 2121 formed by bending in a circular shape is provided over the entire length (see FIGS. 1 and 4) at the tip (upper end) of each side wall portion 212.

また、底壁部211の左端部には、器具本体1の引掛金具43,43にそれぞれ引っ掛けられる引掛ばね42,42が、前後方向における両端寄りの位置にそれぞれ設けられている。さらに、底壁部211の右端部には、器具本体1の孔1121,1121にそれぞれ引っ掛けられる引掛片41,41が、前後方向における両端寄りの位置にそれぞれ設けられている。   In addition, hook springs 42 and 42 that are respectively hooked on the hook metal fittings 43 and 43 of the instrument body 1 are provided at positions near the both ends in the front-rear direction at the left end portion of the bottom wall portion 211. Furthermore, hook pieces 41, 41 that are respectively hooked in the holes 1121, 1121 of the instrument body 1 are provided at positions near both ends in the front-rear direction at the right end portion of the bottom wall portion 211.

カバー23は、拡散性を有する材料(例えば乳白色のアクリル樹脂)からなり、前後方向に長く且つ上面(取付部材21側の面)が開口する箱形に形成されている。また、カバー23は、左右方向(幅方向)において両端部から中央部に近づくほど下側への突出量が大きくなるような凸レンズ形状の透光部231を有している(図1及び図5参照)。   The cover 23 is made of a diffusible material (for example, milky white acrylic resin), and is formed in a box shape that is long in the front-rear direction and has an upper surface (surface on the mounting member 21 side) opened. Further, the cover 23 has a translucent portion 231 having a convex lens shape in which the amount of protrusion downward increases as it approaches the center from both ends in the left-right direction (width direction) (FIGS. 1 and 5). reference).

透光部231の左右方向における両端部には、図5及び図6に示すように、互いに近づく方向に延出する一対の延出部232が全長に亘って設けられている。各延出部232は、透光部231の先端から水平且つ内向きに延出する第1延出部2321と、第1延出部2321の先端から斜め下向きに傾斜する傾斜部2322と、傾斜部2322の先端から水平且つ内向きに延出する第2延出部2323とで構成される。   As shown in FIGS. 5 and 6, a pair of extending portions 232 that extend in directions approaching each other are provided at both ends in the left-right direction of the light transmitting portion 231 over the entire length. Each extending portion 232 includes a first extending portion 2321 that extends horizontally and inward from the distal end of the light transmitting portion 231, an inclined portion 2322 that is inclined obliquely downward from the distal end of the first extending portion 2321, and an inclined portion. The second extending portion 2323 extends horizontally and inward from the tip of the portion 2322.

各第1延出部2321の左右方向における中間部には、上向き(取付部材21側)に突出する突壁部233が全長に亘って設けられている。また、各突壁部233の先端(上端)には、内向きに突出する突起部2331が設けられている。   A protruding wall portion 233 that protrudes upward (on the attachment member 21 side) is provided over the entire length of the intermediate portion of each first extending portion 2321 in the left-right direction. In addition, a protruding portion 2331 that protrudes inward is provided at the tip (upper end) of each protruding wall portion 233.

電源装置24は、板金に曲げ加工することにより、前後方向に長く且つ下面が開口する箱形に形成されたケース241を有する。ケース241の左側面部には、左向きに突出し且つその先端が上向きに突出するL字状の延出部243が一体に設けられている。そして、ケース241の左側面部と延出部243とでU字状の溝部246が形成され、例えば配線スペースとして利用される(図1参照)。   The power supply device 24 includes a case 241 that is formed in a box shape that is long in the front-rear direction and has an open bottom surface by bending the sheet metal. An L-shaped extending portion 243 that protrudes leftward and protrudes upward is integrally provided on the left side surface portion of the case 241. A U-shaped groove 246 is formed by the left side surface portion of the case 241 and the extending portion 243, and is used as, for example, a wiring space (see FIG. 1).

このケース241の内部には、LEDモジュール22への供給電源を生成するための電源回路を構成する電子部品が実装された基板(図示せず)が収納される。また、基板の入力端には、接地線を含む3本の電線243が接続されており、これらの電線243の先端には、レセプタクルコネクタ132に接続されるプラグコネクタ242が接続されている(図2参照)。   Inside the case 241 is housed a board (not shown) on which electronic components constituting a power supply circuit for generating power supply to the LED module 22 are mounted. In addition, three electric wires 243 including a ground wire are connected to the input end of the substrate, and a plug connector 242 connected to the receptacle connector 132 is connected to the tip of these electric wires 243 (see FIG. 2).

ところで、上述のカバー23を成形する場合、専用の成形型を用いる方法と押出成形する方法とがある。押出成形の場合、専用の成形型を用いる場合に比べてコストを抑えることができるものの、寸法バラツキや反りが大きくなりやすい。そのため、カバー23を取付部材21に取り付けた状態で両者の間に隙間が生じ、虫や塵埃などの異物が上記隙間を通って取付部材21とカバー23とで囲まれる空間に侵入する可能性がある。   By the way, when the above-described cover 23 is molded, there are a method using a dedicated mold and a method of extrusion molding. In the case of extrusion molding, the cost can be reduced as compared with the case of using a dedicated molding die, but dimensional variation and warpage tend to increase. Therefore, there is a possibility that a gap is generated between the cover 23 and the attachment member 21 when the cover 23 is attached, and a foreign matter such as an insect or dust may enter the space surrounded by the attachment member 21 and the cover 23 through the gap. is there.

そこで、本実施形態では、取付部材21とカバー23との間に生じる隙間を塞ぐために、カバー23を取付部材21に取り付けた状態で取付部材21の底壁部211に接触する弾性部234をカバー23に設けている。以下、弾性部234について、図1、図5及び図6を参照しながら具体的に説明する。   Therefore, in the present embodiment, in order to close the gap generated between the attachment member 21 and the cover 23, the elastic portion 234 that contacts the bottom wall portion 211 of the attachment member 21 with the cover 23 attached to the attachment member 21 is covered. 23. Hereinafter, the elastic part 234 will be specifically described with reference to FIGS. 1, 5, and 6.

弾性部234は、図5及び図6に示すように、カバー23とは異なる弾性材料(例えばシリコーンゴムなどのエラストマー)を用い、所謂二色成形(ダブルモールド)によってカバー23と一体に成形される。この弾性部234は、カバー23の突壁部233、第1延出部2321及び傾斜部2322に沿って形成された支持部2341と、支持部2341の先端から斜め上向きに傾斜する接触部2342とを有する。接触部2342は、カバー23を取付部材21に取り付けた状態で底壁部211の下面に接触する部位であり、上下方向に弾性変形する。   As shown in FIGS. 5 and 6, the elastic portion 234 is formed integrally with the cover 23 by so-called two-color molding (double molding) using an elastic material (for example, an elastomer such as silicone rubber) different from the cover 23. . The elastic portion 234 includes a support portion 2341 formed along the protruding wall portion 233 of the cover 23, the first extension portion 2321, and the inclined portion 2322, and a contact portion 2342 inclined obliquely upward from the tip of the support portion 2341. Have The contact portion 2342 is a portion that comes into contact with the lower surface of the bottom wall portion 211 in a state where the cover 23 is attached to the attachment member 21 and elastically deforms in the vertical direction.

ここで、接触部2342と第2延出部2323とがなす角度が大きすぎると、接触部2342の先端が底壁部211に接触することで接触部2342が中折れする可能性がある。また、接触部2342と第2延出部2323とがなす角度が小さすぎると、接触部2342による底壁部211への密着度が低くなる。そのため、接触部2342と第2延出部2323とがなす角度は30°〜70°に設定するのが好ましく、より好ましくは60°に設定するのがよい。   Here, if the angle formed by the contact portion 2342 and the second extension portion 2323 is too large, the contact portion 2342 may be bent by the tip of the contact portion 2342 coming into contact with the bottom wall portion 211. Moreover, when the angle which the contact part 2342 and the 2nd extension part 2323 make is too small, the contact | adhesion degree to the bottom wall part 211 by the contact part 2342 will become low. Therefore, the angle formed by the contact portion 2342 and the second extending portion 2323 is preferably set to 30 ° to 70 °, and more preferably 60 °.

また、本実施形態では、カバー23の各突壁部233の先端側から突起部2331にかけて弾性部235を一体成形している。この弾性部235も、弾性部234と同じ弾性材料を用い、二色成形によってカバー23と一体に成形される。そして、カバー23を取付部材21に取り付けた状態では、各弾性部235が各側壁部212の引掛部2121に密着するため、カバー23を押出成形することで取付部材21とカバー23との間に隙間が生じた場合でも、上記隙間を塞ぐことができる(図1参照)。   In the present embodiment, the elastic portion 235 is integrally formed from the tip side of each protruding wall portion 233 of the cover 23 to the protruding portion 2331. This elastic portion 235 is also formed integrally with the cover 23 by two-color molding using the same elastic material as the elastic portion 234. In the state in which the cover 23 is attached to the attachment member 21, each elastic portion 235 is in close contact with the hook portion 2121 of each side wall portion 212, so that the cover 23 is formed between the attachment member 21 and the cover 23 by extrusion molding. Even when a gap is generated, the gap can be closed (see FIG. 1).

次に、光源ユニット2の組立手順について説明する。まず最初に、作業者は、取付部材21の上面側に電源装置24を取り付けるとともに、LED222が下側を向くようにして取付部材21の底壁部211の下面にLEDモジュール22を取り付ける。このとき、作業者は、例えば取付部材21の底壁部211の一部を切り起こすことで形成された爪(図示せず)を用いて、取付部材21の底壁部211にLEDモジュール22を固定する。   Next, the assembly procedure of the light source unit 2 will be described. First, the worker attaches the power supply device 24 to the upper surface side of the attachment member 21 and attaches the LED module 22 to the lower surface of the bottom wall portion 211 of the attachment member 21 so that the LEDs 222 face downward. At this time, the operator uses, for example, a claw (not shown) formed by cutting and raising a part of the bottom wall portion 211 of the attachment member 21 to attach the LED module 22 to the bottom wall portion 211 of the attachment member 21. Fix it.

さらに、作業者は、LEDモジュール22の基板221に実装されたコネクタ(図示せず)より引き出された電線(図示せず)を電源装置24に接続する。そして最後に、作業者は、開口側を上向きにした状態でカバー23を取付部材21に取り付ける。このとき、カバー23の各突壁部233の突起部2331が、取付部材21の対応する側壁部212の引掛部2121に引っ掛かることで、カバー23が取付部材21に取り付けられる。   Further, the worker connects an electric wire (not shown) drawn from a connector (not shown) mounted on the substrate 221 of the LED module 22 to the power supply device 24. Finally, the operator attaches the cover 23 to the attachment member 21 with the opening side facing upward. At this time, the projections 2331 of the respective protruding wall portions 233 of the cover 23 are hooked on the hooking portions 2121 of the corresponding side wall portions 212 of the mounting member 21, so that the cover 23 is attached to the mounting member 21.

またこのとき、図1に示すように、カバー23の各弾性部234が取付部材21の底壁部211の下面に密着する。これにより、カバー23を取付部材21に取り付けた状態で両者の間に隙間が生じた場合でも、この隙間を各弾性部234により塞ぐことができ、取付部材21とカバー23とで囲まれる空間への異物(虫や塵埃など)の侵入を低減することができる。   At this time, as shown in FIG. 1, the elastic portions 234 of the cover 23 are in close contact with the lower surface of the bottom wall portion 211 of the mounting member 21. Thus, even when a gap is generated between the cover 23 and the attachment member 21 in a state where the cover 23 is attached, the gap can be closed by the elastic portions 234, and the space surrounded by the attachment member 21 and the cover 23 can be obtained. Intrusion of foreign matter (such as insects and dust) can be reduced.

ここに、カバー23を取付部材21に取り付けた状態では、底壁部211への接触時に生じる接触部2342の反力を傾斜部2322が受けることにより力的にバランスが取れた状態になる。また、弾性部234を弾性材料により形成していることから、例えば施工時にカバー23を取付部材21に歪んだ状態で取り付けたとしても、接触部2342によりバラツキを補正することができ、異物の侵入を低減することができる。以上の手順に従って、光源ユニット2が組み立てられる。   Here, in the state where the cover 23 is attached to the attachment member 21, the inclined portion 2322 receives a reaction force of the contact portion 2342 generated when contacting the bottom wall portion 211, so that a balanced state is achieved. Further, since the elastic portion 234 is formed of an elastic material, for example, even if the cover 23 is attached to the attachment member 21 in a distorted state at the time of construction, the contact portion 2342 can correct the variation, and foreign matter can enter. Can be reduced. The light source unit 2 is assembled according to the above procedure.

さらに、弾性部234の長さ寸法は、図1に示すようにカバー23を取付部材21に取り付けた状態で、上下方向(取付部材21の長手方向及び幅方向と直交する方向)において基板221と重ならない寸法に設定するのが好ましい。これにより、基板221に実装されたLED222より放射される光が弾性部234によって遮光されるのを抑えることができる。   Further, the length of the elastic portion 234 is the same as that of the substrate 221 in the vertical direction (a direction orthogonal to the longitudinal direction and the width direction of the mounting member 21) in a state where the cover 23 is mounted to the mounting member 21 as shown in FIG. It is preferable to set the dimensions so that they do not overlap. Thereby, it is possible to suppress the light emitted from the LED 222 mounted on the substrate 221 from being blocked by the elastic portion 234.

続けて、照明器具10の施工手順について説明する。なお、以下では、端子台13が予め器具本体1に取り付けられているものとして説明する。   Then, the construction procedure of the lighting fixture 10 is demonstrated. In the following description, it is assumed that the terminal block 13 is attached to the instrument body 1 in advance.

まず最初に、施工者は、天井板100を通して室内側に露出する電源ケーブル4及び信号ケーブル5をそれぞれ器具本体1の孔1111,1111に通すとともに、天井板100を通して室内側に露出する吊ボルト200,200を孔1112,1112に通す。さらに、施工者は、各吊ボルト200にワッシャー202を通した後、ナット201を各吊ボルト200にねじ込んで器具本体1を天井板100の下面に固定する。   First, the installer passes the power cable 4 and the signal cable 5 exposed to the indoor side through the ceiling plate 100 through the holes 1111 and 1111 of the appliance body 1 respectively, and the suspension bolt 200 exposed to the indoor side through the ceiling plate 100. , 200 is passed through holes 1112 and 1112. Further, the installer passes the washer 202 through each suspension bolt 200 and then screws the nut 201 into each suspension bolt 200 to fix the instrument body 1 to the lower surface of the ceiling plate 100.

その後、施工者は、電源ケーブル4の端部を端子台13に接続するとともに、光源ユニット2の各引掛片41を器具本体1の対応する孔1121に引っ掛けて、光源ユニット2を器具本体1に仮保持させる。次に、施工者は、光源ユニット2を器具本体1に仮保持させた状態のまま、端子台13のレセプタクルコネクタ132を電源装置24のプラグコネクタ242に接続するとともに、信号ケーブル5を端子台25に接続する。   Thereafter, the installer connects the end of the power cable 4 to the terminal block 13, hooks each hooking piece 41 of the light source unit 2 into the corresponding hole 1121 of the instrument body 1, and attaches the light source unit 2 to the instrument body 1. Temporarily hold. Next, the installer connects the receptacle connector 132 of the terminal block 13 to the plug connector 242 of the power supply device 24 while temporarily holding the light source unit 2 on the instrument main body 1, and connects the signal cable 5 to the terminal block 25. Connect to.

そして最後に、施工者は、器具本体1の孔1121,1121を支点として光源ユニット2を左右方向に回転させ、光源ユニット2を器具本体1に取り付ける。このとき、光源ユニット2の各引掛ばね42が器具本体1の対応する引掛金具43に引っ掛かることで、光源ユニット2が器具本体1に取り付けられる。以上の手順に従って、照明器具10の施工が完了する(図3及び図4参照)。   Finally, the installer rotates the light source unit 2 in the left-right direction using the holes 1121 and 1121 of the instrument body 1 as fulcrums, and attaches the light source unit 2 to the instrument body 1. At this time, each of the hook springs 42 of the light source unit 2 is hooked on the corresponding metal fitting 43 of the instrument body 1, so that the light source unit 2 is attached to the instrument body 1. The construction of the lighting fixture 10 is completed according to the above procedure (see FIGS. 3 and 4).

図7A〜図7Dは本実施形態の光源ユニット2に用いられるカバー23のバリエーションを示す要部拡大図であり、これらの構成を採用した場合でも、同様に取付部材21とカバー23とで囲まれる空間への異物の侵入を低減することができる。   7A to 7D are enlarged views of main parts showing variations of the cover 23 used in the light source unit 2 of the present embodiment. Even when these configurations are adopted, the mounting member 21 and the cover 23 are similarly surrounded. Invasion of foreign matter into the space can be reduced.

図7Aに示すように、弾性部234の接触部2342の途中位置に窪み2342aを設けた場合には、接触部2342を撓みやすくすることもできる。また、図7Aに示すように、接触部2342の厚みが先端に近づくほど薄くなるようにした場合には、接触部2342を底壁部211に沿わせやすくなるという利点もある。   As shown in FIG. 7A, when a recess 2342a is provided in the middle of the contact portion 2342 of the elastic portion 234, the contact portion 2342 can be easily bent. In addition, as shown in FIG. 7A, when the thickness of the contact portion 2342 is made thinner as it approaches the tip, there is an advantage that the contact portion 2342 can be easily along the bottom wall portion 211.

なお、上述の図5に示した弾性部234や後述の図7C及び図7Dに示す弾性部234において、弾性部234の厚みが先端に近づくほど薄くなるようにしてもよいことは言うまでもない。   Needless to say, in the elastic part 234 shown in FIG. 5 and the elastic part 234 shown in FIGS. 7C and 7D described later, the thickness of the elastic part 234 may be reduced as it approaches the tip.

さらに、図7Bに示すように、第2延出部2323の上面から上向き(取付部材21側)に突出し、且つ第2延出部2323の全長に亘って形成された突起により弾性部234を構成してもよい。この場合も、カバー23と取付部材21との間に隙間が生じた場合でも、弾性部234を底壁部211の下面に密着させることで上記隙間を塞ぐことができる。   Further, as shown in FIG. 7B, the elastic portion 234 is configured by a protrusion that protrudes upward (on the attachment member 21 side) from the upper surface of the second extension portion 2323 and is formed over the entire length of the second extension portion 2323. May be. Also in this case, even when a gap is generated between the cover 23 and the attachment member 21, the gap can be closed by bringing the elastic portion 234 into close contact with the lower surface of the bottom wall portion 211.

さらに、図7Cに示すように、第2延出部2323の上面から左右方向に階段状に延出する弾性部234を形成してもよい。但しこの場合、図7Cに示すように、弾性部234の先端と第2延出部2323の先端とを結ぶ平面P1よりも弾性部234が上側となるように、弾性部234の高さ寸法(上下寸法)を設定するのが好ましい。これにより、基板221に実装されたLED222からの光が弾性部234により遮光されるのを抑えることもできる。   Furthermore, as shown in FIG. 7C, an elastic portion 234 that extends stepwise in the left-right direction from the upper surface of the second extension portion 2323 may be formed. However, in this case, as shown in FIG. 7C, the height of the elastic portion 234 (the height dimension of the elastic portion 234 is set so that the elastic portion 234 is above the plane P1 connecting the tip of the elastic portion 234 and the tip of the second extending portion 2323. It is preferable to set the vertical dimension). Thereby, it is possible to suppress the light from the LED 222 mounted on the substrate 221 from being blocked by the elastic portion 234.

また、図7Dに示すように、第2延出部2323の上面から上向きに突出し且つその先端を外向きに突出させたL字状の弾性部234であってもよい。この場合も、カバー23と取付部材21との間に隙間が生じた場合でも、弾性部234を底壁部211の下面に密着させることで上記隙間を塞ぐことができる。   Moreover, as shown to FIG. 7D, it may be the L-shaped elastic part 234 which protruded upwards from the upper surface of the 2nd extension part 2323, and made the front-end | tip protrude outward. Also in this case, even when a gap is generated between the cover 23 and the attachment member 21, the gap can be closed by bringing the elastic portion 234 into close contact with the lower surface of the bottom wall portion 211.

さらに、上述の弾性部234は、白色系の材料やカバー23と同色(例えば乳白色)の材料により形成するのが好ましく、これにより弾性部234に向けてLEDモジュール22から放射される光を透過させることができ、照射光量の低下を抑えることができる。また、カバー23を通して照射される光の配光に影響を与えなければ、濃色系(例えば黒色など)の材料により弾性部234を形成してもよい。   Further, the elastic part 234 is preferably formed of a white material or a material having the same color as the cover 23 (for example, milky white), thereby transmitting light emitted from the LED module 22 toward the elastic part 234. And a decrease in the amount of irradiation light can be suppressed. Further, the elastic portion 234 may be formed of a dark color material (for example, black) as long as the light distribution through the cover 23 is not affected.

ところで、上述の実施形態では弾性部234を二色成形したが、カバー23と同じ材料を用いて同時成形してもよい。この場合も、弾性部234を取付部材21の底壁部211に密着させることで、取付部材21とカバー23とで囲まれる空間への異物の侵入を低減することができる。   By the way, in the above-mentioned embodiment, although the elastic part 234 was formed in two colors, it may be formed simultaneously using the same material as the cover 23. Also in this case, the intrusion of foreign matter into the space surrounded by the attachment member 21 and the cover 23 can be reduced by bringing the elastic portion 234 into close contact with the bottom wall portion 211 of the attachment member 21.

但し、例えばポリカーボネートやアクリルのような硬質樹脂によりカバー23を成形した場合、弾性部234の形状によっては接触時の応力が一か所に集中し、経年劣化により応力の集中する部位で破損する虞がある。したがって、弾性部の形状は応力を分散できる形状であるのが好ましく、例えば図8に示すように波状に形成するのがよい。   However, for example, when the cover 23 is formed of a hard resin such as polycarbonate or acrylic, depending on the shape of the elastic portion 234, the stress at the time of contact is concentrated in one place, and there is a risk of damage at a portion where the stress is concentrated due to deterioration over time. There is. Therefore, the shape of the elastic portion is preferably a shape that can disperse the stress, and for example, it may be formed in a wave shape as shown in FIG.

なお、本実施形態では、LED222が実装された基板221を有するLEDモジュール22を光源部としたが、光源部は照明空間に向けて光を放射するものであればよく、本実施形態に限定されない。また、本実施形態では、各突壁部233の突起部2331にも弾性部235を設けたが、少なくとも弾性部234が設けられていればよく、本実施形態に限定されない。   In the present embodiment, the LED module 22 having the substrate 221 on which the LEDs 222 are mounted is used as the light source unit. However, the light source unit is not limited to the present embodiment as long as it emits light toward the illumination space. . Further, in the present embodiment, the elastic portion 235 is also provided in the projection portion 2331 of each protruding wall portion 233, but it is sufficient that at least the elastic portion 234 is provided, and the present invention is not limited to this embodiment.

さらに、上述の図7Bに示す突起は2列である必要はなく、1列であってもよいし、3列以上であってもよい。   Further, the protrusions shown in FIG. 7B described above do not have to be two rows, and may be one row or three or more rows.

以上説明したように、本実施形態の光源ユニット2は、長尺状に形成された取付部材21と、取付部材21に取り付けられるLEDモジュール22(光源部)と、カバー23とを備える。カバー23は、透光性を有し、LEDモジュール22を覆うようにして取付部材21に取り付けられる。取付部材21は、矩形板状に形成されてLEDモジュール22が取り付けられる底壁部211と、底壁部211の幅方向における両端から底壁部211と交差する方向で且つLEDモジュール22と反対側に突出する一対の側壁部212とを有する。カバー23は、LEDモジュール22を覆うようにして底壁部211と対向配置される透光部231と、透光部231の幅方向における両端から互いに近づく方向に延出する一対の延出部232とを有する。一対の延出部232の各々には、底壁部211と対向する部位より取付部材21側に突出し、カバー23を取付部材21に取り付けた状態で底壁部211に接触する弾性部234が設けられている。   As described above, the light source unit 2 of the present embodiment includes the attachment member 21 formed in a long shape, the LED module 22 (light source unit) attached to the attachment member 21, and the cover 23. The cover 23 has translucency and is attached to the attachment member 21 so as to cover the LED module 22. The mounting member 21 is formed in the shape of a rectangular plate and has a bottom wall portion 211 to which the LED module 22 is mounted. The mounting member 21 intersects the bottom wall portion 211 from both ends in the width direction of the bottom wall portion 211 and is opposite to the LED module 22. And a pair of side wall portions 212 projecting from each other. The cover 23 covers the LED module 22 so as to face the bottom wall portion 211 and a pair of extending portions 232 extending in a direction approaching each other from both ends in the width direction of the light transmitting portion 231. And have. Each of the pair of extending portions 232 is provided with an elastic portion 234 that protrudes from the portion facing the bottom wall portion 211 toward the attachment member 21 and contacts the bottom wall portion 211 in a state where the cover 23 is attached to the attachment member 21. It has been.

上記構成によれば、例えばカバー23を押出成形することで取付部材21とカバー23との間に隙間が生じた場合でも、カバー23の弾性部234が取付部材21の底壁部211に接触することで上記隙間を塞ぐことができる。その結果、取付部材21とカバー23とで囲まれる空間への異物の侵入を低減することができる。   According to the above configuration, the elastic portion 234 of the cover 23 comes into contact with the bottom wall portion 211 of the mounting member 21 even when a gap is generated between the mounting member 21 and the cover 23 by, for example, extruding the cover 23. Thus, the gap can be closed. As a result, it is possible to reduce entry of foreign matter into the space surrounded by the attachment member 21 and the cover 23.

また、本実施形態の光源ユニット2のように、LEDモジュール22は、LED222(発光素子)が実装された基板221を有するのが好ましい。この場合、弾性部234は、取付部材21の長手方向及び幅方向と直交する方向において、底壁部211に取り付けられた基板221と重ならないように長さ寸法が設定されるのが好ましい。   Moreover, it is preferable that the LED module 22 has the board | substrate 221 with which LED222 (light emitting element) was mounted like the light source unit 2 of this embodiment. In this case, it is preferable that the length of the elastic portion 234 is set so as not to overlap the substrate 221 attached to the bottom wall portion 211 in the direction orthogonal to the longitudinal direction and the width direction of the attachment member 21.

上記構成によれば、基板221に実装されたLED222より放射される光が弾性部234によって遮光されるのを抑えることができる。   According to the above configuration, it is possible to suppress the light emitted from the LED 222 mounted on the substrate 221 from being blocked by the elastic portion 234.

また、本実施形態の光源ユニット2のように、弾性部234は、先端に近づくほど薄くなるように厚み寸法が設定されるのが好ましい。   Further, like the light source unit 2 of the present embodiment, it is preferable that the thickness dimension of the elastic portion 234 is set so as to become thinner as it approaches the tip.

上記構成によれば、取付部材21の底壁部211に弾性部234を沿わせやすくなるという利点がある。   According to the said structure, there exists an advantage that it becomes easy to let the elastic part 234 follow the bottom wall part 211 of the attachment member 21. FIG.

また、本実施形態の光源ユニット2のように、弾性部234は、白色系の材料又はカバー23と同色の材料により形成されるのが好ましい。   Further, like the light source unit 2 of the present embodiment, the elastic part 234 is preferably formed of a white material or a material having the same color as the cover 23.

上記構成によれば、弾性部234に向けてLEDモジュール22より放射される光を透過させることができ、照射光量の低下を抑えることができる。   According to the said structure, the light radiated | emitted from the LED module 22 can be permeate | transmitted toward the elastic part 234, and the fall of the irradiation light quantity can be suppressed.

本実施形態の照明器具10は、光源ユニット2と、光源ユニット2が取り付けられる器具本体1とを備えている。   The lighting fixture 10 of this embodiment includes a light source unit 2 and a fixture body 1 to which the light source unit 2 is attached.

上記構成によれば、取付部材21とカバー23とで囲まれる空間への異物の侵入を低減させた照明器具10を提供することができる。   According to the above configuration, it is possible to provide the luminaire 10 in which entry of foreign matter into the space surrounded by the attachment member 21 and the cover 23 is reduced.

1 器具本体
2 光源ユニット
10 照明器具
21 取付部材
22 LEDモジュール(光源部)
23 カバー
211 底壁部
212 側壁部
221 基板
222 LED(発光素子)
231 透光部
232 延出部
234 弾性部
DESCRIPTION OF SYMBOLS 1 Appliance main body 2 Light source unit 10 Lighting fixture 21 Mounting member 22 LED module (light source part)
23 Cover 211 Bottom wall 212 Side wall 221 Substrate 222 LED (light emitting device)
231 Light transmission part 232 Extension part 234 Elastic part

Claims (5)

長尺状に形成された取付部材と、
前記取付部材に取り付けられる光源部と、
透光性を有し、前記光源部を覆うようにして前記取付部材に取り付けられるカバーとを備え、
前記取付部材は、矩形板状に形成されて前記光源部が取り付けられる底壁部と、前記底壁部の幅方向における両端から前記底壁部と交差する方向で且つ前記光源部と反対側に突出する一対の側壁部とを有し、
前記カバーは、前記光源部を覆うようにして前記底壁部と対向配置される透光部と、前記透光部の幅方向における両端から互いに近づく方向に延出する一対の延出部とを有し、
前記一対の延出部の各々には、前記底壁部と対向する部位より前記取付部材側に突出し、前記カバーを前記取付部材に取り付けた状態で前記底壁部に接触する弾性部が設けられていることを特徴とする光源ユニット。
A mounting member formed in a long shape;
A light source attached to the attachment member;
A cover that has translucency and is attached to the attachment member so as to cover the light source part;
The mounting member is formed in a rectangular plate shape to which the light source unit is mounted, and from both ends in the width direction of the bottom wall unit in a direction intersecting the bottom wall unit and on the side opposite to the light source unit. A pair of protruding side walls,
The cover includes a light-transmitting portion disposed to face the bottom wall portion so as to cover the light source portion, and a pair of extending portions extending in directions approaching each other from both ends in the width direction of the light-transmitting portion. Have
Each of the pair of extending portions is provided with an elastic portion that protrudes from the portion facing the bottom wall portion toward the attachment member and contacts the bottom wall portion with the cover attached to the attachment member. A light source unit characterized by that.
前記光源部は、発光素子が実装された基板を有し、
前記弾性部は、前記取付部材の長手方向及び幅方向と直交する方向において、前記底壁部に取り付けられた前記基板と重ならないように長さ寸法が設定されていることを特徴とする請求項1記載の光源ユニット。
The light source unit has a substrate on which a light emitting element is mounted,
The length of the elastic portion is set so as not to overlap the substrate attached to the bottom wall portion in a direction orthogonal to a longitudinal direction and a width direction of the attachment member. The light source unit according to 1.
前記弾性部は、先端に近づくほど薄くなるように厚み寸法が設定されていることを特徴とする請求項1又は2記載の光源ユニット。   3. The light source unit according to claim 1, wherein a thickness dimension of the elastic portion is set so that the elastic portion becomes thinner toward the tip. 4. 前記弾性部は、白色系の材料又は前記カバーと同色の材料により形成されていることを特徴とする請求項1〜3の何れか1項に記載の光源ユニット。   The light source unit according to claim 1, wherein the elastic portion is formed of a white material or a material having the same color as the cover. 請求項1〜4の何れか1項に記載の光源ユニットと、前記光源ユニットが取り付けられる器具本体とを備えていることを特徴とする照明器具。   An illumination fixture comprising: the light source unit according to any one of claims 1 to 4; and a fixture main body to which the light source unit is attached.
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JP2022022820A (en) * 2020-07-07 2022-02-07 深セン市兆馳照明股▲フン▼有限公司 Cover member for light source unit

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