JP2016067520A - Antibacterial deodorant, antibacterial deodorant dispersion, and antibacterial and deodorizing chemical fiber material - Google Patents

Antibacterial deodorant, antibacterial deodorant dispersion, and antibacterial and deodorizing chemical fiber material Download PDF

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JP2016067520A
JP2016067520A JP2014198692A JP2014198692A JP2016067520A JP 2016067520 A JP2016067520 A JP 2016067520A JP 2014198692 A JP2014198692 A JP 2014198692A JP 2014198692 A JP2014198692 A JP 2014198692A JP 2016067520 A JP2016067520 A JP 2016067520A
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antibacterial
antibacterial deodorant
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JP5961234B2 (en
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嘉文 上埜
Yoshifumi Ueno
嘉文 上埜
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Elm Japan Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide an antibacterial deodorant having a remarkable antibacterial and deodorizing effect against various odors and bacteria, and an antibacterial and deodorizing chemical fiber material whose antibacterial and deodorizing effect does not decrease with time.SOLUTION: An antibacterial deodorant comprises 10 or more kinds of inorganic particles selected from the group consisting of silica, alumina, titania, zinc oxide, tourmaline, zeolite, granite porphyry, iou-seki, talc, serpentine, dolomite, chlorite, calcite, cordierite, andalusite, and sillimanite. An antibacterial deodorant dispersion contains the antibacterial deodorant. An antibacterial and deodorizing chemical fiber material has the antibacterial deodorant mixed into filament yarn or spun yarn.SELECTED DRAWING: Figure 1

Description

本発明は、抗菌消臭剤、抗菌消臭剤分散体及び当該抗菌消臭剤を含有する抗菌消臭化学繊維材に関する。   The present invention relates to an antibacterial deodorant, an antibacterial deodorant dispersion, and an antibacterial deodorant chemical fiber material containing the antibacterial deodorant.

近年、生活環境に関する快適化の要求が高まっており、抗菌及び脱臭等を目的とした組成物や製品が盛んに研究開発されている。   In recent years, there has been a growing demand for comfort related to the living environment, and compositions and products aimed at antibacterial and deodorizing have been actively researched and developed.

ここで、一般家庭における臭気は、トイレ、冷蔵庫、生ごみ、靴箱等から発する臭気、人やペットの体臭など多岐にわたるが、トリメチルアミン、メチルメルカプタン、アンモニア、及び硫化水素が4大悪臭とされている。これらの臭気成分は人に不快感を与え、かつ成分によっては健康上有害な影響を与えることから、種々の脱臭剤や脱臭機器が提案されており、一般家庭においては活性炭を主剤とした脱臭剤が広い用途に用いられている(例えば、特許文献1:特開2001−321426号公報)。   Here, there are a wide variety of odors in general households such as odors generated from toilets, refrigerators, garbage, shoe boxes, etc., body odors of people and pets, etc., but trimethylamine, methyl mercaptan, ammonia, and hydrogen sulfide are the four major odors. . Since these odor components cause unpleasantness to humans and have harmful effects on health depending on the components, various deodorizers and deodorization equipment have been proposed. Is used for a wide range of applications (for example, Patent Document 1: Japanese Patent Laid-Open No. 2001-321426).

また、脱臭機能付き寝具や衣料品も種々提案されており、紳士物の下着及び寝たきりの高齢者や長期入院患者を対象にした寝具等に幅広く利用されている。ここで、特許文献2(特開2002−266235号公報)では、珪酸アルミニウムの粉末と、酸化チタン含有セラミックスの粉末と、遠赤外線放射性鉱石の粉末と、アクリル酸樹脂とを、水を介して繊維製品に含浸させた脱臭機能付き繊維製品が提案されている。   In addition, various beddings and clothing with a deodorizing function have been proposed, and they are widely used in underwear for gentlemen, bedridden elderly people, and long-term hospitalized patients. Here, in patent document 2 (Unexamined-Japanese-Patent No. 2002-266235), an aluminum silicate powder, a titanium oxide containing ceramic powder, a far-infrared radioactive ore powder, and an acrylic resin are made of fibers through water. A fiber product with a deodorizing function impregnated in the product has been proposed.

前記特許文献2に記載の繊維製品においては、各種臭気成分のうち酸性側に強い吸着力を有する珪酸アルミニウムとアルカリ性側に強い吸着力を有する酸化チタン含有セラミックスを用いたことで、広範囲の臭気ガスに対して高い吸着力を示すことから、繊維加工品としての寝具や衣類、その他の身装品の素材として利用することができ、身の回りにおける脱臭とともに、遠赤外線放射成分を含んでいることで人の健康維持にも寄与することができる、としている。   In the fiber product described in Patent Document 2, a wide range of odor gas is obtained by using aluminum silicate having strong adsorption power on the acidic side and titanium oxide-containing ceramics having strong adsorption power on the alkaline side among various odor components. Because of its high adsorptive power, it can be used as a material for bedding, clothing, and other accessories as processed textiles. It can also contribute to the maintenance of health.

特開2001−321426号公報JP 2001-321426 A 特開2002−266235号公報JP 2002-266235 A

しかしながら、上記特許文献1に記載されている脱臭剤及び上記特許文献2に記載されている繊維製品は一定の消臭効果を有するものの、4大悪臭であるトリメチルアミン、メチルメルカプタン、アンモニア、硫化水素に関する消臭力にばらつきがあり、特に硫化水素については消臭効果が不十分である。また、従来の脱臭剤は基本的に脱臭・消臭を目的としており、雑菌の抑制効果については殆ど検討されていない。   However, although the deodorizer described in Patent Document 1 and the fiber product described in Patent Document 2 have a certain deodorizing effect, they are related to trimethylamine, methyl mercaptan, ammonia, and hydrogen sulfide, which are four major odors. There are variations in deodorizing power, and in particular, the deodorizing effect is insufficient for hydrogen sulfide. Further, conventional deodorizers are basically aimed at deodorization and deodorization, and little effect has been studied on the effect of suppressing germs.

更に、上記特許文献2に記載されている繊維製品においては、脱臭効果を有する珪酸アルミニウム及び酸化チタン含有セラミックスが繊維表面に付着しているのみであることから、洗濯等に伴って消臭効果が経時的に低下してしまうという問題がある。   Furthermore, in the fiber product described in the above-mentioned Patent Document 2, since the aluminum silicate and titanium oxide-containing ceramics having a deodorizing effect are only attached to the fiber surface, the deodorizing effect is obtained with washing and the like. There is a problem that it decreases with time.

以上のような従来技術における問題点に鑑み、本発明は、種々の悪臭及び雑菌に対する顕著な抗菌消臭効果を有する抗菌消臭剤、抗菌消臭剤分散体及び経時的に抗菌消臭効果が低下しない抗菌消臭化学繊維材を提供することを目的とする。   In view of the problems in the prior art as described above, the present invention has an antibacterial deodorant, an antibacterial deodorant dispersion having a remarkable antibacterial deodorant effect against various malodors and bacteria, and an antibacterial deodorant effect over time. It aims at providing the antibacterial deodorant chemical fiber material which does not fall.

上述の課題を解決すべく、本発明者らは鋭意実験を繰り返して検討した結果、種々の悪臭及び雑菌に対して顕著な抗菌消臭効果を発揮させるためには、適当な金属酸化物及び天然鉱石を複数(特に10種以上)組み合わせた抗菌消臭剤を調整することが極めて効果的であり、経時的に抗菌消臭効果が低下しない抗菌消臭化学繊維材を得るためには、当該抗菌消臭剤をフィラメント糸又はスパン糸に混練することが極めて効果的であることを見出し、本発明を完成するに至った。   In order to solve the above-mentioned problems, the present inventors have repeatedly conducted intensive experiments. As a result, in order to exert a remarkable antibacterial and deodorizing effect against various malodors and various germs, an appropriate metal oxide and natural In order to obtain an antibacterial deodorant chemical fiber material in which it is extremely effective to adjust an antibacterial deodorant combined with a plurality of ores (especially 10 types or more), and the antibacterial deodorant effect does not deteriorate over time, the antibacterial It has been found that it is extremely effective to knead the deodorant into the filament yarn or the spun yarn, and the present invention has been completed.

即ち、本発明は、金属酸化物及び/又は天然鉱石の無機粒子10種以上を含むこと、を特徴とする抗菌消臭剤に関し、前記金属酸化物が、シリカ、アルミナ、チタニア及び酸化亜鉛から選択され、前記天然鉱石が、トルマリン、ゼオライト、麦飯石、医王石、滑石、蛇紋石、苦灰石、緑泥石、方解石、菫青石、紅柱石及び珪線石から選択されること、が好ましい。   That is, the present invention relates to an antibacterial deodorant characterized by containing 10 or more kinds of metal oxide and / or natural ore inorganic particles, wherein the metal oxide is selected from silica, alumina, titania and zinc oxide. Preferably, the natural ore is selected from tourmaline, zeolite, barley stone, meiolite, talc, serpentine, dolomite, chlorite, calcite, cordierite, syenite and wollastonite.

シリカ、アルミナ、チタニア、酸化亜鉛、トルマリン、ゼオライト、麦飯石、医王石、滑石、蛇紋石、苦灰石、緑泥石、方解石、菫青石、紅柱石、珪線石は、それぞれ異なる分子及び雑菌に対して有効な吸着・分解効果を有しており、これらの無機物質から10種類以上の物質を選択して水性エマルジョンに攪拌混合することで、種々の悪臭及び雑菌に対する顕著な抗菌消臭効果を有する抗菌消臭剤分散体を得ることができる。   Silica, Alumina, Titania, Zinc Oxide, Tourmaline, Zeolite, Barley Stone, Ioishi, Tallite, Serpentine, Dolosite, Chlorite, Calcite, Cordierite, Hypophyllite, Wollastonite Against Different Molecules and Bacteria It has an effective adsorption / decomposition effect, and it has a remarkable antibacterial and deodorant effect against various malodors and bacteria by selecting 10 or more kinds of these inorganic substances and mixing them in an aqueous emulsion. An antibacterial deodorant dispersion can be obtained.

例えば、臭いの基となる10種類の分子が存在する場合、当該分子の幾つかは対応する無機物質に接触した時点で吸着・分解される。次に、残りの分子及び分解された分子は対応する別の無機物質に接触した時点で吸着・分解され、これを繰り返すことで臭いを感じない程度にまで当初存在していた分子が消失する。いわば、本発明は、複数の無機物質による連続吸着・分解(触媒)効果を利用するものとも言える。ここで、少なくとも10種類以上の効果的な無機粒子が共存することで、生活環境で問題となる悪臭を網羅的に吸着・分解することができる。   For example, when there are 10 types of molecules that become odor groups, some of the molecules are adsorbed and decomposed when they come into contact with the corresponding inorganic substance. Next, the remaining molecules and the decomposed molecules are adsorbed and decomposed when they come into contact with another corresponding inorganic substance, and by repeating this, the molecules that were initially present disappear to the extent that no odor is felt. In other words, the present invention can be said to utilize the continuous adsorption / decomposition (catalyst) effect by a plurality of inorganic substances. Here, when at least 10 types of effective inorganic particles coexist, it is possible to exhaustively absorb and decompose bad odors that are problematic in the living environment.

本発明の抗菌消臭剤は、前記無機粒子の平均粒径が1μm以下であること、が好ましい。平均粒径を1μm以下とすることで無機粒子の表面積を十分に確保することができ、臭いの基となる分子及び雑菌を効率的に吸着・分解等することができる。   In the antibacterial deodorant of the present invention, the average particle size of the inorganic particles is preferably 1 μm or less. By setting the average particle size to 1 μm or less, the surface area of the inorganic particles can be sufficiently secured, and molecules and germs that become odor groups can be efficiently adsorbed and decomposed.

また、本発明の抗菌消臭剤分散体は、前記無機粒子の含有量が2〜23重量%であること、が好ましい。無機粒子の含有量を2重量%以上とすることで、臭いの基となる分子及び雑菌を吸着・分解等するために十分な量の無機粒子を分散させることができ、無機粒子の含有量を23重量%以下とすることで、抗菌消臭剤を塗布等する場合の取扱いが容易になる。   Moreover, it is preferable that content of the said inorganic particle is 2 to 23 weight% in the antibacterial deodorant dispersion of this invention. By setting the content of inorganic particles to 2% by weight or more, a sufficient amount of inorganic particles can be dispersed to adsorb / decompose odor-based molecules and germs. By setting the content to 23% by weight or less, handling when an antibacterial deodorant is applied is facilitated.

本発明は、本発明の抗菌消臭剤がフィラメント糸又はスパン糸に混練されていること、を特徴とする抗菌消臭化学繊維材も提供する。抗菌消臭剤をフィラメント糸又はスパン糸に混練することで、抗菌消臭剤の脱離等による抗菌消臭特性の経時的な低下を抑制することができる。   The present invention also provides an antibacterial deodorant chemical fiber material characterized in that the antibacterial deodorant of the present invention is kneaded into a filament yarn or a spun yarn. By kneading the antibacterial deodorant into the filament yarn or the spun yarn, it is possible to suppress the deterioration of the antibacterial deodorant characteristics over time due to the removal of the antibacterial deodorant and the like.

本発明の抗菌消臭化学繊維材においては前記消臭抗菌剤(無機粒子)の含有量が1〜23g/mであること、が好ましい。消臭抗菌剤の含有量を1g/m以上とすることで、4大悪臭であるトリメチルアミン、メチルメルカプタン、アンモニア、硫化水素等の悪臭に対して最大効率の消臭効果を発揮することができ、23g/m以下とすることで、化学繊維材が本来有する特性(強度、柔軟性及び肌触り等)を維持することができる。 In the antibacterial deodorant chemical fiber material of the present invention, the content of the deodorant antibacterial agent (inorganic particles) is preferably 1 to 23 g / m 2 . By setting the content of the deodorizing antibacterial agent to 1 g / m 2 or more, the maximum deodorizing effect can be exerted against the four major malodors such as trimethylamine, methyl mercaptan, ammonia and hydrogen sulfide. , 23 g / m 2 or less, the properties (strength, flexibility, touch, etc.) inherent to the chemical fiber material can be maintained.

本発明の抗菌消臭化学繊維材においては、前記フィラメント糸又は前記スパン糸が着色されていてもよい。抗菌消臭剤が化学繊維材の表面に付着しているのみの場合、着色工程における抗菌消臭剤の脱離等によって抗菌消臭効果が大幅に低下してしまう。これに対し、本発明の抗菌消臭化学繊維材では抗菌消臭剤がフィラメント糸又はスパン糸に混練されていることから、着色工程における当該抗菌消臭剤の脱離等を効果的に抑制することができる。   In the antibacterial deodorant chemical fiber material of the present invention, the filament yarn or the spun yarn may be colored. When the antibacterial deodorant is only attached to the surface of the chemical fiber material, the antibacterial deodorant effect is greatly reduced due to the detachment of the antibacterial deodorant in the coloring process. On the other hand, in the antibacterial deodorant chemical fiber material of the present invention, since the antibacterial deodorant is kneaded into the filament yarn or the spun yarn, the removal of the antibacterial deodorant in the coloring process is effectively suppressed. be able to.

本発明によれば、種々の悪臭及び雑菌に対する顕著な抗菌消臭効果を有する抗菌消臭剤、抗菌消臭分散体及び経時的に抗菌消臭効果が低下しない抗菌消臭化学繊維材を提供することができる。   ADVANTAGE OF THE INVENTION According to this invention, the antibacterial deodorant which has the remarkable antibacterial deodorant effect with respect to various malodors and various germs, an antibacterial deodorant dispersion, and the antibacterial deodorant chemical fiber material which an antibacterial deodorant effect does not fall with time are provided. be able to.

本発明の抗菌消臭化学繊維材の概略断面図である。It is a schematic sectional drawing of the antibacterial deodorant chemical fiber material of this invention. 本発明の一実施形態における抗菌消臭化学繊維材フィラメント糸の外観写真である。It is an external appearance photograph of the antibacterial deodorant chemical fiber material filament yarn in one embodiment of the present invention. 本発明の一実施形態における抗菌消臭化学繊維材フィラメント糸の断面写真である。It is a cross-sectional photograph of the antibacterial deodorant chemical fiber filament yarn in one embodiment of the present invention.

以下、図面を参照しながら本発明の抗菌消臭剤、抗菌消臭剤分散体及び当該抗菌消臭剤を含有する抗菌消臭化学繊維材の代表的な実施形態について詳細に説明するが、本発明はこれらのみに限定されるものではない。なお、以下の説明では、同一または相当部分には同一符号を付し、重複する説明は省略する場合がある。また、図面は、本発明を概念的に説明するためのものであるから、表された各構成要素の寸法やそれらの比は実際のものとは異なる場合もある。   Hereinafter, representative embodiments of the antibacterial deodorant, the antibacterial deodorant dispersion, and the antibacterial deodorant chemical fiber material containing the antibacterial deodorant of the present invention will be described in detail with reference to the drawings. The invention is not limited to these examples. In the following description, the same or corresponding parts are denoted by the same reference numerals, and redundant description may be omitted. Further, since the drawings are for conceptually explaining the present invention, the dimensions and ratios of the components shown may be different from the actual ones.

(1)抗菌消臭剤及び抗菌消臭剤分散体
本発明の抗菌消臭剤は、シリカ、アルミナ、チタニア、酸化亜鉛、トルマリン、ゼオライト、麦飯石、医王石、滑石、蛇紋石、苦灰石、緑泥石、方解石、菫青石、紅柱石、珪線石の群から選ばれる10種類以上の無機粒子を含み、本発明の抗菌消臭剤分散体は、前記抗菌消臭剤と、水性エマルジョンと、を含む。
(1) Antibacterial deodorant and antibacterial deodorant dispersion The antibacterial deodorant of the present invention includes silica, alumina, titania, zinc oxide, tourmaline, zeolite, barley stone, Ioishi, talc, serpentine, dolomite , Including 10 or more kinds of inorganic particles selected from the group of chlorite, calcite, cordierite, pyroxenite, and silica wire, and the antibacterial deodorant dispersion of the present invention includes the antibacterial deodorant, an aqueous emulsion, including.

シリカ(SiO)、アルミナ(Al)、チタニア(TiO)、酸化亜鉛(ZnO)は金属酸化物であり、本発明の効果を損なわない範囲で従来公知の種々の製造方法で得られた粉末を用いることができる。 Silica (SiO 2 ), alumina (Al 2 O 3 ), titania (TiO 2 ), and zinc oxide (ZnO) are metal oxides and can be obtained by various conventionally known production methods as long as the effects of the present invention are not impaired. The obtained powder can be used.

トルマリン(ケイ酸塩鉱物の一種)、ゼオライト(アルミノケイ酸塩のなかで結晶構造中に比較的大きな空隙を持つものの総称)、麦飯石(花崗斑岩又は石英斑岩の一種)、医王石(斜方輝石を主とした安山岩)、滑石(ケイ酸塩鉱物の一種)、蛇紋石(ケイ酸塩鉱物の一種)、苦灰石(炭酸塩鉱物の一種)、緑泥石(ケイ酸塩鉱物の一種)、方解石(炭酸塩鉱物の一種)、菫青石(ケイ酸塩鉱物の一種)、紅柱石(アルミニウムのケイ酸塩)、珪線石(アルミニウムのケイ酸塩)は天然鉱石であり、各地で採掘されるものを適宜用いることができる。   Tourmaline (a kind of silicate mineral), zeolite (a generic name for aluminosilicates with relatively large voids in the crystal structure), barley stone (a kind of granite porphyry or quartz porphyry), meiolite ( Andesite (mainly orthopyroxene), talc (a kind of silicate mineral), serpentine (a kind of silicate mineral), dolomite (a kind of carbonate mineral), chlorite (a kind of silicate mineral) 1), calcite (a type of carbonate mineral), cordierite (a type of silicate mineral), columbite (aluminum silicate), silicalite (aluminum silicate) are natural ores, What is mined can be used as appropriate.

無機粒子の平均粒径は1μm以下であること、が好ましい。平均粒径を1μm以下とすることで無機粒子の表面積を十分に確保することができ、臭いの基となる分子及び雑菌を効率的に吸着・分解等することができる。平均粒径の調整方法は特に限定されず、本発明の効果を損なわない範囲で従来公知の種々の方法を用いることができる。例えば、粉砕した無機粒子を各種篩で分別することで、平均粒径を1μm以下とすることができる。   The average particle size of the inorganic particles is preferably 1 μm or less. By setting the average particle size to 1 μm or less, the surface area of the inorganic particles can be sufficiently secured, and molecules and germs that become odor groups can be efficiently adsorbed and decomposed. The method for adjusting the average particle diameter is not particularly limited, and various conventionally known methods can be used as long as the effects of the present invention are not impaired. For example, the average particle diameter can be 1 μm or less by separating the pulverized inorganic particles with various sieves.

ここで、無機粒子の平均粒径は、動的光散乱法、小角X線散乱法、広角X線回折法等を用いて測定することができる。   Here, the average particle diameter of the inorganic particles can be measured using a dynamic light scattering method, a small-angle X-ray scattering method, a wide-angle X-ray diffraction method, or the like.

本発明の抗菌消臭剤分散体における無機粒子の含有量は2〜23重量%であること、が好ましい。無機粒子の含有量を2重量%以上とすることで、臭いの基となる分子及び雑菌を吸着・分解等するために十分な量の無機粒子を分散させることができ、無機粒子の含有量を23重量%以下とすることで、抗菌消臭剤分散体を塗布等する場合の取扱いが容易になる。   The content of the inorganic particles in the antibacterial deodorant dispersion of the present invention is preferably 2 to 23% by weight. By setting the content of inorganic particles to 2% by weight or more, a sufficient amount of inorganic particles can be dispersed to adsorb / decompose odor-based molecules and germs. By setting the content to 23% by weight or less, handling when applying the antibacterial deodorant dispersion becomes easy.

水性エマルジョンは本発明の効果を損なわない範囲で従来公知の種々の水性エマルジョンを用いることができ、例えば、水系アクリル樹脂である株式会社村山化学研究所製のバインダーELM−S等を用いることができる。   As the aqueous emulsion, various conventionally known aqueous emulsions can be used as long as the effects of the present invention are not impaired. For example, a binder ELM-S manufactured by Murayama Chemical Laboratory Co., Ltd., which is an aqueous acrylic resin, can be used. .

本発明の抗菌消臭剤分散体は、上記無機粒子を上記水性エマルジョンに攪拌混合することで得ることができる。10種類以上の無機粒子が水性エマルジョンに均等分散されることで、最大効率の相乗消臭機能を引き出すことが可能となり、トリメチルアミン、メチルメルカプタン、アンモニアのみならず、硫化水素に対しても顕著な消臭効果を得ることができる。本発明の抗菌消臭剤においては、複数種の無機物質で臭いの基となる分子及び雑菌が10種類以上の無機粒子によって連続吸着・分解されることによって、種々の悪臭及び雑菌に対する顕著な抗菌消臭効果が発現される。   The antibacterial deodorant dispersion of the present invention can be obtained by stirring and mixing the inorganic particles into the aqueous emulsion. By uniformly dispersing 10 or more types of inorganic particles in an aqueous emulsion, it is possible to bring out the maximum synergistic deodorization function, and not only trimethylamine, methyl mercaptan, ammonia but also hydrogen sulfide. An odor effect can be obtained. In the antibacterial deodorant of the present invention, the molecules and bacteria that become odor groups of a plurality of kinds of inorganic substances are continuously adsorbed and decomposed by 10 or more kinds of inorganic particles, thereby remarkably antibacterial against various malodors and bacteria. Deodorizing effect is expressed.

本発明の抗菌消臭剤及び抗菌消臭剤分散体は周囲の明暗に影響されず、酸化還元作用を介して悪臭の基となる分子の吸着及び分解を長期間維持することができる。加えて、抗菌作用も備えるという格別な効果を奏する。   The antibacterial deodorant and antibacterial deodorant dispersion of the present invention are not affected by surrounding light and darkness, and can maintain adsorption and decomposition of molecules that are a basis of malodor through a redox action for a long period of time. In addition, it has a special effect of having antibacterial action.

更に、本発明の抗菌消臭剤及び抗菌消臭剤分散体によれば、抗菌消臭剤を使用用途に適応する各種水性エマルジョンと組み合わせることで、当該抗菌消臭剤の有効成分を各種基材に容易に付着及び/又は含有させることが可能となり、その結果として、極めて汎用性のある抗菌消臭剤を安価かつ簡単に市場に普及させることができる。   Furthermore, according to the antibacterial deodorant and the antibacterial deodorant dispersion of the present invention, the antibacterial deodorant is combined with various aqueous emulsions adapted to the intended use, so that the active ingredient of the antibacterial deodorant can be applied to various base materials. As a result, an extremely versatile antibacterial deodorant can be spread on the market easily and inexpensively.

本発明の抗菌消臭剤は繊維材、樹脂材、不織布、紙製造の紙透き行程時の紙材等に好適に付着及び/又は含有させることができる。   The antibacterial deodorant of the present invention can be suitably attached to and / or contained in a fiber material, a resin material, a non-woven fabric, a paper material in the paper production process of paper manufacture, and the like.

(2)抗菌消臭化学繊維材
本発明の抗菌消臭化学繊維材は、本発明の抗菌消臭剤がフィラメント糸又はスパン糸に混練されていること、を特徴とする。図1に、本発明の抗菌消臭化学繊維材がフィラメント糸から構成されている場合について、抗菌消臭化学繊維材の概略断面図を示す。抗菌消臭化学繊維材1は複数のフィラメント糸2から構成されており、フィラメント糸2の内部に抗菌消臭剤の有効成分である無機粒子凝集体4が分散されている。ここで、無機粒子凝集体4はフィラメント糸2の内部及び表面に存在している。
(2) Antibacterial deodorant chemical fiber material The antibacterial deodorant chemical fiber material of the present invention is characterized in that the antibacterial deodorant of the present invention is kneaded into a filament yarn or a spun yarn. FIG. 1 shows a schematic cross-sectional view of an antibacterial deodorant chemical fiber material when the antibacterial deodorant chemical fiber material of the present invention is composed of filament yarn. The antibacterial deodorant chemical fiber material 1 is composed of a plurality of filament yarns 2, and inorganic particle aggregates 4 that are active ingredients of the antibacterial deodorant are dispersed inside the filament yarn 2. Here, the inorganic particle aggregate 4 is present inside and on the surface of the filament yarn 2.

無機粒子凝集体4は平均粒径が1μm以下である10種類以上の無機粒子から構成されている。ここで、一つの無機粒子凝集体4が10種類以上の無機粒子を全て含んでいる必要はなく、抗菌消臭化学繊維材1全体として略均一に10種類以上の無機粒子が練り込まれていればよい。   The inorganic particle aggregate 4 is composed of 10 or more types of inorganic particles having an average particle size of 1 μm or less. Here, it is not necessary that one inorganic particle aggregate 4 contains all of 10 or more kinds of inorganic particles, and 10 or more kinds of inorganic particles are kneaded almost uniformly as a whole of the antibacterial deodorant chemical fiber material 1. That's fine.

10種類以上の無機粒子がフィラメント糸2に混練されていることで、当該無機粒子の脱離等による抗菌消臭特性の経時的な低下を抑制することができる。   Since ten or more kinds of inorganic particles are kneaded in the filament yarn 2, it is possible to suppress a decrease in antibacterial and deodorant characteristics over time due to the detachment of the inorganic particles.

抗菌消臭化学繊維材1においては消臭抗菌剤(無機粒子凝集体4)の含有量が1〜23g/mであること、が好ましい。消臭抗菌剤(無機粒子凝集体4)の含有量を1g/m以上とすることで、4大悪臭であるトリメチルアミン、メチルメルカプタン、アンモニア、硫化水素等の悪臭に対して最大効率の消臭効果を発揮することができ、23g/m以下とすることで、抗菌消臭化学繊維材1が本来有する特性(強度、柔軟性及び肌触り等)を維持することができる。 In the antibacterial deodorant chemical fiber material 1, the content of the deodorant antibacterial agent (inorganic particle aggregate 4) is preferably 1 to 23 g / m 2 . Deodorizing antibacterial agent (inorganic particle aggregate 4) with a content of 1 g / m 2 or more, maximum deodorization against bad odors such as trimethylamine, methyl mercaptan, ammonia, hydrogen sulfide, etc. An effect can be exhibited and the characteristic (strength, a softness | flexibility, a touch, etc.) which the antibacterial deodorant chemical fiber material 1 originally has can be maintained by setting it as 23 g / m < 2 > or less.

抗菌消臭化学繊維材1においては、フィラメント糸2が着色されていてもよい。無機粒子凝集体4がフィラメント糸2の表面のみに付着している場合、着色工程における無機粒子凝集体4の脱離等によって抗菌消臭効果が大幅に低下してしまう。これに対し、抗菌消臭化学繊維材1では無機粒子凝集体4がフィラメント糸2の内部に混練されていることから、着色工程における無機粒子凝集体4の脱離等を効果的に抑制することができる。   In the antibacterial deodorant chemical fiber material 1, the filament yarn 2 may be colored. When the inorganic particle aggregate 4 adheres only to the surface of the filament yarn 2, the antibacterial deodorizing effect is significantly reduced due to the detachment of the inorganic particle aggregate 4 in the coloring step. On the other hand, in the antibacterial deodorant chemical fiber material 1, since the inorganic particle aggregate 4 is kneaded inside the filament yarn 2, it effectively suppresses the detachment of the inorganic particle aggregate 4 in the coloring process. Can do.

フィラメント糸2には、本発明の効果を損なわない範囲で従来公知の種々の化学繊維を用いることができ、例えば、アクリル繊維、ナイロン繊維、レーヨン繊維、ポリエステル繊維等を好適に用いることができる。   For the filament yarn 2, various conventionally known chemical fibers can be used as long as the effects of the present invention are not impaired. For example, acrylic fibers, nylon fibers, rayon fibers, polyester fibers, and the like can be suitably used.

10種類以上の無機粒子をフィラメント糸2に混練する方法は特に制限されないが、例えば、本発明の抗菌消臭剤とフィラメント糸2の原料(紡糸原液)とをビーズミル等で混合し、適宜粘度調整を行った後に紡糸すればよい。ただし、本発明の抗菌消臭剤と紡糸原液の混合の際には、均質に混合攪拌できるように、各種の分散剤を適宜用いればよい。   The method for kneading 10 or more types of inorganic particles into the filament yarn 2 is not particularly limited. For example, the antibacterial deodorant of the present invention and the filament yarn 2 raw material (spinning stock solution) are mixed by a bead mill or the like, and the viscosity is adjusted appropriately. Spinning may be performed after performing the above. However, when mixing the antibacterial deodorant of the present invention and the spinning dope, various dispersants may be appropriately used so that they can be mixed and stirred uniformly.

以上、本発明の代表的な実施形態について説明したが、本発明はこれらのみに限定されるものではなく、種々の設計変更が可能であり、それら設計変更は全て本発明の技術的範囲に含まれる。   As mentioned above, although typical embodiment of this invention was described, this invention is not limited only to these, Various design changes are possible and these design changes are all contained in the technical scope of this invention. It is.

以下において、上述した抗菌消臭剤、抗菌消臭剤分散体及び抗菌消臭化学繊維材について、実施例を用いて更に具体的に説明する。   Hereinafter, the antibacterial deodorant, the antibacterial deodorant dispersion, and the antibacterial deodorant chemical fiber material described above will be described more specifically with reference to examples.

(1)抗菌消臭剤及び抗菌消臭剤分散体
それぞれ1μm以下の平均粒径に調整した10種類の無機粒子(シリカ、アルミナ、チタニア、酸化亜鉛、トルマリン、ゼオライト、麦飯石、医王石、滑石、蛇紋石)を、略同率の重量混合比で混合して、本発明の抗菌消臭剤を得た。次に、汎用水性エマルジョン(株式会社村山化学研究所製のバインダーELM−S)と攪拌混合し、本発明の抗菌消臭剤分散体を得た。無機粒子の含有量は10重量%とし、得られた抗菌消臭剤分散体を20%に希釈して繊維で形成された面状基材に18g/mで塗布・乾燥させた。
(1) Antibacterial deodorant and antibacterial deodorant dispersion Ten types of inorganic particles (silica, alumina, titania, zinc oxide, tourmaline, zeolite, barley stone, Ioishi stone, talc, each adjusted to an average particle size of 1 μm or less , Serpentine) were mixed at a weight mixing ratio of approximately the same rate to obtain the antibacterial deodorant of the present invention. Next, the mixture was stirred and mixed with a general-purpose aqueous emulsion (binder ELM-S manufactured by Murayama Chemical Laboratory Co., Ltd.) to obtain an antibacterial deodorant dispersion of the present invention. The content of the inorganic particles was 10% by weight, and the obtained antibacterial deodorant dispersion was diluted to 20% and applied to a planar substrate formed of fibers at 18 g / m 2 and dried.

[評価試験]
社団法人繊維評価技術協議会、消臭加工繊維製品認証基準、機器分析実施マニュアル(検知管法)に基づき、アンモニア、硫化水素、トリメチルアミン、メチルメルカプタンに関する抗菌消臭剤の消臭効果を評価した。アンモニア、硫化水素、トリメチルアミン、メチルメルカプタンの初期濃度をそれぞれ100ppm(10×10cm)、4ppm(10×10cm)、28ppm(10×10cm)、8ppm(10×10cm)とし、抗菌消臭剤を塗布・乾燥させた面状基材を配置した状態における2時間経過後の各濃度を計測した(試験場所:財団法人日本紡績検査協会、大阪事業所)。計測した濃度から減少率(%)を求め、結果を表1に示した。
[Evaluation test]
The deodorizing effect of antibacterial deodorants related to ammonia, hydrogen sulfide, trimethylamine, and methyl mercaptan was evaluated based on the Japan Textile Evaluation Technology Council, deodorant processed fiber product certification standards, and instrument analysis manual (detector tube method). The initial concentrations of ammonia, hydrogen sulfide, trimethylamine, and methyl mercaptan are 100 ppm (10 × 10 cm), 4 ppm (10 × 10 cm), 28 ppm (10 × 10 cm), and 8 ppm (10 × 10 cm), respectively. Each concentration after 2 hours in the state where the dried planar substrate was arranged was measured (test place: Japan Spinning Inspection Association, Osaka Works). The reduction rate (%) was determined from the measured concentration, and the results are shown in Table 1.

アンモニア、硫化水素、トリメチルアミンについては略完全に消臭され、メチルメルカプタンについても約半分の濃度となっている。当該結果より、本発明の抗菌消臭剤が4大悪臭に対して顕著な消臭効果を有することが分かる。   Ammonia, hydrogen sulfide, and trimethylamine are almost completely deodorized, and methyl mercaptan is also about half the concentration. From the results, it can be seen that the antibacterial deodorant of the present invention has a remarkable deodorizing effect against the four major odors.

本発明の抗菌消臭剤を塗布・乾燥させる基材を100cmの人工芝生にした以外は上記方法と同じ方法で、アンモニアに対する抗菌消臭剤の消臭効果を評価した(試験場所:一般財団法人日本繊維製品品質技術センター,神戸試験センター)。得られた減少率は86%であり、本発明の抗菌消臭剤は人工芝生に対しても効果的であることが確認された。 The deodorizing effect of the antibacterial deodorant on ammonia was evaluated by the same method as described above except that the substrate on which the antibacterial deodorant of the present invention was applied and dried was an artificial lawn of 100 cm 2 (Test place: General Foundation) Japan Textile Products Quality Technology Center, Kobe Test Center). The obtained reduction rate was 86%, and it was confirmed that the antibacterial deodorant of the present invention is also effective for artificial grass.

本発明の抗菌消臭剤に関し、JIS L 1902(ハロー法)に準拠して抗菌性試験を行った(試験場所:財団法人化学物質評価研究機構,大阪事業所)。上述と同じ方法で得られた抗菌消臭剤を20%に希釈して繊維で形成された面状基材に18g/mで塗布・乾燥させ、試料とした。なお、供試菌は白癬菌(Trichophyton mentagrophytes NBRC 6202)であり、白い斑点のある面を測定面とした。 With respect to the antibacterial deodorant of the present invention, an antibacterial test was conducted in accordance with JIS L 1902 (Hello method) (test place: Chemical Substance Evaluation Research Organization, Osaka Office). The antibacterial deodorant obtained by the same method as described above was diluted to 20% and applied to a planar substrate formed of fibers at 18 g / m 2 and dried to prepare a sample. The test bacterium was trichophyton mentagrophytes NBRC 6202, and the surface with white spots was used as the measurement surface.

白癬菌を36℃で24時間培養し、試料周囲に発育阻止帯(ハロー)が形成されるか否かを観察したところ、試料周囲には幅が1.0mmの発育阻止帯が形成された。当該結果は、白癬菌が死滅を嫌い、試料(抗菌消臭剤)に寄りつかないことを示しており、本発明の抗菌消臭剤は良好な抗菌性を有していることが確認された。   Ringworms were cultured at 36 ° C. for 24 hours, and it was observed whether or not a growth inhibition zone (halo) was formed around the sample. A growth inhibition zone having a width of 1.0 mm was formed around the sample. The results indicate that ringworms dislike death and do not approach the sample (antibacterial deodorant), and it was confirmed that the antibacterial deodorant of the present invention has good antibacterial properties.

また、本発明の抗菌消臭剤に関し、JIS L 1902(ハロー法)に準拠して上記と同様に抗かび性試験を行った(試験場所:一般財団法人日本繊維製品品質技術センター,西部事業所)。なお、供試菌は白癬菌(Trichophyton mentagrophytes NBRC 32409)であり、試験胞子懸濁液濃度を1.4×10個/mLとし、平板培地としてポテト・デキストロース(PDA)寒天培地を用いた。 Moreover, regarding the antibacterial deodorant of the present invention, an antifungal property test was performed in the same manner as described above in accordance with JIS L 1902 (Hello method) (Test place: Japan Textile Products Quality Technology Center, Western Office) ). The test bacterium was Trichophyton mentagrophytes NBRC 32409, the test spore suspension concentration was 1.4 × 10 6 cells / mL, and potato-dextrose (PDA) agar medium was used as the plate medium.

白癬菌を25℃で2週間培養し、試料周囲に発育阻止帯(ハロー)が形成されるか否かを観察したところ、試料周囲には幅が0.8mmの発育阻止帯が形成された。当該結果は、白癬菌が死滅を嫌い、試料(抗菌消臭剤)に寄りつかないことを示しており、本発明の抗菌消臭剤は良好な抗かび性を有していることが確認された。   Ringworms were cultured at 25 ° C. for 2 weeks, and it was observed whether or not a growth inhibitory zone (halo) was formed around the sample. A growth inhibitory zone having a width of 0.8 mm was formed around the sample. The results show that ringworms dislike death and do not approach the sample (antibacterial deodorant), and it was confirmed that the antibacterial deodorant of the present invention has good antifungal properties. .

(2)抗菌消臭化学繊維材
それぞれ1μm以下の平均粒径に調整した10種類の無機粒子(シリカ、アルミナ、チタニア、酸化亜鉛、トルマリン、ゼオライト、麦飯石、医王石、滑石、蛇紋石)を、略同率の重量混合比で混合し、本発明の抗菌消臭剤を得た。抗菌消臭剤の含有量が1.6重量%となるように、抗菌消臭剤と繊維原料とをビーズミルで混合し、分散剤を用い、粘度調整を行った後に紡糸原液と混合することで、本発明の実施例である抗菌消臭アクリル繊維を得た。また、ポリエステルは抗菌消臭剤16%マスターバッチから1.2重量%となるように希釈し抗菌消臭ポリエステル繊維材を得た。ナイロンは抗菌消臭剤12%マスターバッチから1.2重量%となるように希釈し抗菌消臭ナイロン繊維材を得た。抗菌消臭レーヨン繊維材は抗菌消臭剤を1.4重量%として耐薬性を付与した。
(2) Antibacterial deodorant chemical fiber material 10 types of inorganic particles (silica, alumina, titania, zinc oxide, tourmaline, zeolite, barley stone, Ioishi, talc, serpentine) each adjusted to an average particle size of 1 μm or less The antibacterial deodorant of the present invention was obtained by mixing at a weight mixing ratio of approximately the same rate. By mixing the antibacterial deodorant and the fiber raw material with a bead mill so that the content of the antibacterial deodorant is 1.6% by weight, adjusting the viscosity using a dispersant, and then mixing with the spinning dope. The antibacterial deodorant acrylic fiber which is an Example of this invention was obtained. Further, the polyester was diluted so as to be 1.2% by weight from a 16% master batch of the antibacterial deodorant to obtain an antibacterial deodorant polyester fiber material. Nylon was diluted from an antibacterial deodorant 12% masterbatch to 1.2% by weight to obtain an antibacterial deodorant nylon fiber material. The antibacterial deodorant rayon fiber material imparted chemical resistance with an antibacterial deodorant at 1.4% by weight.

得られた抗菌消臭アクリル繊維材を構成するフィラメント糸の外観写真及び断面拡大写真を図2及び図3にそれぞれ示す。外観写真においてフィラメント糸に欠陥等は存在せず、断面写真においてフィラメント糸の内部に分散された無機粒子凝集体(矢印で示した明るい色の領域)が確認できる。   The appearance photograph and the cross-sectional enlarged photograph of the filament yarn constituting the obtained antibacterial deodorant acrylic fiber material are shown in FIGS. 2 and 3, respectively. There are no defects or the like in the filament yarn in the appearance photograph, and in the cross-sectional photograph, inorganic particle aggregates (bright colored areas indicated by arrows) dispersed inside the filament yarn can be confirmed.

[評価試験]
得られた各種抗菌消臭化学繊維材につき、一般社団法人繊維評価技術協会のSEKマーク繊維製品認証基準(消臭性試験)に準拠して、アンモニアに対する消臭性を評価した(試験場所:富山県工業技術センター)。なお、評価は抗菌消臭化学繊維材及び抗菌消臭化学繊維材生地について行った。アンモニアの初期濃度を100ppmとし、ガス導入直後及び2時間経過後のアンモニア濃度を測定し、得られた結果を表2に示した。
[Evaluation test]
The various antibacterial deodorant chemical fiber materials obtained were evaluated for deodorization against ammonia in accordance with the SEK mark fiber product certification standard (deodorant test) of the Japan Fiber Evaluation Technology Association (test location: Toyama). Prefectural Industrial Technology Center). In addition, evaluation was performed about the antibacterial deodorant chemical fiber material and the antibacterial deodorant chemical fiber material cloth. The initial concentration of ammonia was 100 ppm, and the ammonia concentration was measured immediately after gas introduction and after 2 hours. The results obtained are shown in Table 2.

本発明の抗菌消臭化学繊維材は化学繊維の種類に関係なく、全て良好な消臭特性を有していることが分かる。また、生地にしても良好な消臭特性が維持されている。加えて、抗菌消臭特性を有さない一般的な繊維と混合して生地にした場合であっても、十分な消臭特性が認められる。   It can be seen that the antibacterial and deodorant chemical fiber materials of the present invention all have good deodorant characteristics regardless of the type of chemical fiber. In addition, good deodorizing characteristics are maintained even for fabrics. In addition, sufficient deodorizing properties are recognized even when mixed with general fibers that do not have antibacterial deodorizing properties.

抗菌消臭ポリエステル繊維材で構成された生地につき、抗菌性を評価した。黄色ぶどう球菌(Staphylococcus aureus NBRC 12732)、肺炎かん菌(Klebsiella pneumoniae NBRC 13277)、大腸菌(Escherichia coli NBRC 3301)について殺菌活性値を測定し、結果を表3に示した。   Antibacterial properties were evaluated for fabrics composed of antibacterial and deodorant polyester fiber materials. Bactericidal activity values were measured for Staphylococcus aureus NBRC 12732, Klebsiella pneumoniae NBRC 13277, and Escherichia coli NBRC 3301. The results are shown in Table 3.

殺菌活性値は社団法人繊維評価技術協議会で定められている基準(接種直後の標準布の生菌数を18時間培養後の加工布の生菌数で除した値)であり、値が0以上で殺菌活性効果があるとされる。各種菌に対する殺菌活性値は3.0又は3.0以上であり、本発明の抗菌消臭ポリエステル繊維材は全ての菌種に対して明瞭な殺菌活性効果が認められる。   The bactericidal activity value is a standard (value obtained by dividing the number of viable bacteria in the standard cloth immediately after inoculation by the number of viable bacteria in the processed cloth after 18 hours of incubation) set by the Japan Textile Evaluation Technology Council. It is said that there is a bactericidal activity effect. The bactericidal activity value with respect to various bacteria is 3.0 or 3.0 or more, and the antibacterial deodorant polyester fiber material of the present invention has a clear bactericidal activity effect against all bacterial species.

繊維材は人体に対して接触刺激物質でないことが求められるため、本発明の抗菌消臭ポリエステル繊維材に関してパッチテストを行った。具体的には、白人25人、ヒスパニック系米国人4人、アジア人2人、アフリカ系米国人19人で構成される計50人の被験者(男性5人,女性45人)の皮膚に20×20mmの抗菌消臭ポリエステル繊維材生地を直接貼付け、48時間経過後の当該皮膚の状態を観察した。   Since the fiber material is required not to be a contact stimulating substance for the human body, a patch test was conducted on the antibacterial deodorant polyester fiber material of the present invention. Specifically, the skin of 20 subjects (5 men, 45 women) consisting of 25 whites, 4 Hispanic Americans, 2 Asians, and 19 African Americans is 20 × on the skin. A 20 mm antibacterial deodorant polyester fiber material fabric was directly pasted, and the state of the skin after 48 hours was observed.

試験部位(皮膚)を熟練技術者が観察した結果、被験者全員について接触刺激の陽性反応は観察されず、本発明の抗菌消臭ポリエステル繊維材は皮膚に対して無刺激性物質であることが確認された。   As a result of observation of the test site (skin) by a skilled engineer, no positive reaction of contact irritation was observed for all subjects, and it was confirmed that the antibacterial deodorant polyester fiber material of the present invention is a non-irritating substance for the skin. It was done.

1・・・抗菌消臭化学繊維材、
2・・・フィラメント糸、
4・・・無機粒子凝集体。


1. Antibacterial deodorant chemical fiber material,
2 ... Filament yarn,
4 ... inorganic particle aggregate.


Claims (7)

金属酸化物及び/又は天然鉱石の無機粒子10種以上を含むこと、を特徴とする抗菌消臭剤。   An antibacterial deodorant characterized by containing 10 or more types of inorganic particles of metal oxide and / or natural ore. 前記金属酸化物が、シリカ、アルミナ、チタニア及び酸化亜鉛から選択され、前記天然鉱石が、トルマリン、ゼオライト、麦飯石、医王石、滑石、蛇紋石、苦灰石、緑泥石、方解石、菫青石、紅柱石及び珪線石から選択されること、を特徴とする請求項1に記載の抗菌消臭剤。   The metal oxide is selected from silica, alumina, titania and zinc oxide, and the natural ore is tourmaline, zeolite, barley stone, iolite, talc, serpentine, dolomite, chlorite, calcite, cordierite, The antibacterial deodorant according to claim 1, wherein the antibacterial deodorant is selected from beryl and silica wire. 前記無機粒子の平均粒径が1μm以下であること、を特徴とする請求項1又は2に記載の抗菌消臭剤。   The antibacterial deodorant according to claim 1 or 2, wherein an average particle size of the inorganic particles is 1 µm or less. 請求項1〜3のうちのいずれかに記載の抗菌消臭剤組成物と、水性エマルジョンと、を含み、前記無機粒子の含有量が2〜23重量%であること、を特徴とする抗菌消臭剤分散体。   An antibacterial deodorant composition according to any one of claims 1 to 3 and an aqueous emulsion, wherein the content of the inorganic particles is 2 to 23% by weight. Odorant dispersion. 請求項1〜3のいずれかに記載の消臭抗菌剤がフィラメント糸又はスパン糸に混練されていること、を特徴とする抗菌消臭化学繊維材。   An antibacterial deodorant chemical fiber material, wherein the deodorant antibacterial agent according to any one of claims 1 to 3 is kneaded with a filament yarn or a spun yarn. 前記消臭抗菌剤組成物の含有量が1〜23g/mであること、を特徴とする請求項5に記載の抗菌消臭化学繊維材。 Antibacterial deodorant chemical fiber material according to claim 5 in which the content of the deodorant antimicrobial composition to be 1~23g / m 2, and wherein. 前記フィラメント糸又は前記スパン糸が着色されていること、を特徴とする請求項5又は6に記載の抗菌消臭化学繊維材。   The antibacterial deodorant chemical fiber material according to claim 5 or 6, wherein the filament yarn or the spun yarn is colored.
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