JP2016022393A - Separation membrane structure - Google Patents

Separation membrane structure Download PDF

Info

Publication number
JP2016022393A
JP2016022393A JP2014145731A JP2014145731A JP2016022393A JP 2016022393 A JP2016022393 A JP 2016022393A JP 2014145731 A JP2014145731 A JP 2014145731A JP 2014145731 A JP2014145731 A JP 2014145731A JP 2016022393 A JP2016022393 A JP 2016022393A
Authority
JP
Japan
Prior art keywords
separation membrane
membrane structure
covering portion
sealing
main body
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2014145731A
Other languages
Japanese (ja)
Other versions
JP6212001B2 (en
Inventor
由紀 廣部
Yuki Hirobe
由紀 廣部
武憲 澤村
Takenori Sawamura
武憲 澤村
洋一郎 水谷
Yoichiro Mizutani
洋一郎 水谷
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Niterra Co Ltd
Original Assignee
NGK Spark Plug Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NGK Spark Plug Co Ltd filed Critical NGK Spark Plug Co Ltd
Priority to JP2014145731A priority Critical patent/JP6212001B2/en
Publication of JP2016022393A publication Critical patent/JP2016022393A/en
Application granted granted Critical
Publication of JP6212001B2 publication Critical patent/JP6212001B2/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Abstract

PROBLEM TO BE SOLVED: To provide a technology of adequately sealing one end of a separation membrane structure main body.SOLUTION: A separation membrane structure includes: a separation membrane structure main body having a base material formed of a tubular porous inorganic material and a separation membrane formed on an inner surface or an outer surface of the base material; and a seal member which seals one end part of the separation membrane structure main body and is formed of an elastic material. The seal member includes an opening covering part which covers an opening of the one end part of the separation membrane structure main body, and a surface covering part which covers at least a part of a surface with the separation membrane formed out of the inner surface and the outer surface of the separation membrane structure main body. The opening covering part and the surface covering part are integrally formed.SELECTED DRAWING: Figure 1

Description

本発明は、分離膜を備える分離膜構造体に関する。   The present invention relates to a separation membrane structure including a separation membrane.

分離膜構造体には、管状の多孔質無機材料からなる基材と、基材の表面に形成されたゼオライト膜等の分離膜と、を備えるものがある。この分離膜構造体は、一端を封止して使用される(例えば、特許文献1,2参照)。   Some separation membrane structures include a base material made of a tubular porous inorganic material, and a separation membrane such as a zeolite membrane formed on the surface of the base material. This separation membrane structure is used with one end sealed (see, for example, Patent Documents 1 and 2).

特開平10−180060JP-A-10-180060 特開2006−88079JP 2006-88079 A

特許文献1では、ガラス粉末とアルミナ粉末の混合物を用い、500℃以上で融着して封止する技術が提案されている。分離膜としてゼオライト膜を使用する場合に、特許文献1の技術を用いると、融着時のゼオライト膜と支持体との膨張率の差異に由来したゼオライト膜のひび割れを生じる可能性があった。特許文献2では、基材と同じ外径の金属栓を、基材と分離膜とを備える分離膜構造体本体の一端に配置して、分離膜構造体本体の端部と金属栓の側面を、フッ素系エラストマーを介して帯ゼンマイで被覆し、加熱により封止する技術が提案されている。特許文献2の技術では、金属栓と帯ゼンマイとの界面から被処理流体がリークする可能性があった。このような課題は、ゼオライト膜に限らず、種々の分離膜を用いた分離膜構造体に共通する。そこで、分離膜構造体本体の一端を適切に封止する技術が望まれていた。   Patent Document 1 proposes a technique in which a mixture of glass powder and alumina powder is used and fused and sealed at 500 ° C. or higher. When using the zeolite membrane as the separation membrane, if the technique of Patent Document 1 is used, the zeolite membrane may crack due to the difference in expansion coefficient between the zeolite membrane and the support during fusion. In Patent Document 2, a metal plug having the same outer diameter as that of the base material is arranged at one end of a separation membrane structure body including the base material and the separation membrane, and the end portion of the separation membrane structure body and the side surface of the metal plug are attached. A technique of coating with a band spring through a fluorine-based elastomer and sealing by heating has been proposed. In the technique of Patent Document 2, there is a possibility that the fluid to be processed leaks from the interface between the metal plug and the band spring. Such problems are not limited to zeolite membranes, but are common to separation membrane structures using various separation membranes. Therefore, a technique for appropriately sealing one end of the separation membrane structure main body has been desired.

本発明は、上記の課題を解決するためになされたものであり、以下の形態として実現することができる。   The present invention has been made to solve the above-described problems, and can be realized as the following forms.

(1)本発明の一形態によれば、分離膜構造体が提供される。この分離膜構造体は、管状の多孔質無機材料からなる基材と、前記基材の内表面又は外表面に形成された分離膜と、を備える分離膜構造体本体と、前記分離膜構造体本体の一方の端部を封止する、弾性材料から成るシール部材と、を備え、前記シール部材は、前記分離膜構造体本体の前記一方の端部の開口を被覆する開口被覆部と、前記分離膜構造体本体の内表面および外表面のうち、少なくとも前記分離膜が形成された面の一部を被覆する表面被覆部と、を備えてもよい。 (1) According to one aspect of the present invention, a separation membrane structure is provided. This separation membrane structure comprises a separation membrane structure body comprising a substrate made of a tubular porous inorganic material, and a separation membrane formed on the inner surface or outer surface of the substrate, and the separation membrane structure A sealing member made of an elastic material that seals one end of the main body, and the sealing member covers an opening of the one end of the separation membrane structure main body, and You may provide the surface coating part which coat | covers at least one part of the surface in which the said separation membrane was formed among the inner surface and outer surface of a separation membrane structure main body.

この形態の分離膜構造体によれば、シール部材が、界面がない1つの部材として形成されているため、分離膜構造体本体の一端を複数の部材を用いて封止する場合に比べて、界面からの漏洩を抑制することができ、シール性を向上させることができる。また、シール部材は、弾性体から形成されているため、分離膜構造体本体との密着性が良好であり、金属製の封止材を用いる場合に比べて、シール性を向上させることができる。さらに高温条件下(例えば400℃以上)でシール部材を処理する必要がないので、分離膜と基材との膨張率の差異に由来した分離膜のひび割れ等も防止することができる。そのほか、低コスト化、省資源化、製造の容易化、性能の向上のうち、少なくとも1つを解決することができる。   According to the separation membrane structure of this embodiment, since the sealing member is formed as one member having no interface, compared to a case where one end of the separation membrane structure body is sealed using a plurality of members, Leakage from the interface can be suppressed and sealing performance can be improved. Moreover, since the sealing member is formed of an elastic body, the adhesiveness with the separation membrane structure main body is good, and the sealing performance can be improved as compared with the case where a metal sealing material is used. . Furthermore, since it is not necessary to treat the sealing member under high temperature conditions (for example, 400 ° C. or higher), it is possible to prevent the separation membrane from being cracked due to the difference in expansion coefficient between the separation membrane and the substrate. In addition, at least one of cost reduction, resource saving, ease of manufacturing, and improvement of performance can be solved.

(2)上記形態の分離膜構造体において、前記シール部材の前記表面被覆部は、前記分離膜構造体本体の前記内表面の一部と前記外表面の一部を被覆してもよい。このようにすると、シール部材によって、分離膜構造体本体の内径側および外径側共に、面で封止されるため、良好なシール性を得ることができる。 (2) In the separation membrane structure according to the above aspect, the surface covering portion of the sealing member may cover a part of the inner surface and a part of the outer surface of the separation membrane structure body. If it does in this way, since both the inner diameter side and outer diameter side of a separation membrane structure main body are sealed with a surface by a sealing member, favorable sealing performance can be obtained.

(3)上記形態の分離膜構造体において、前記分離膜と前記表面被覆部との間に配置される封止材を、さらに備えてもよい。分離膜は多孔質膜であるため、微視的には、表面に凹凸がある。封止材が分離膜表面の凹凸に入り込み、シール部材と分離膜との間にさらに封止材を備えるため、シール部材と分離膜との間のシール性を向上させることができる。また、シール部材と分離膜との間に隙間が存在していたとしても、確実にシールすることができる。 (3) The separation membrane structure of the above aspect may further include a sealing material disposed between the separation membrane and the surface covering portion. Since the separation membrane is a porous membrane, microscopically there are irregularities on the surface. Since the sealing material enters the irregularities on the surface of the separation membrane and further includes the sealing material between the sealing member and the separation membrane, the sealing property between the sealing member and the separation membrane can be improved. Further, even if there is a gap between the sealing member and the separation membrane, the sealing can be surely performed.

(4)上記形態の分離膜構造体において、前記シール部材の少なくとも一部を被覆する補助部材を、さらに備えてもよい。このようにすると、補助部材によりシール部材が分離膜構造体本体の内側方向に締め付けられるため、シール部材と分離膜構造体本体との密着性が向上され、分離膜構造体本体の一方の端部のシール性が向上される。 (4) The separation membrane structure according to the above aspect may further include an auxiliary member that covers at least a part of the seal member. In this case, the sealing member is tightened in the inner direction of the separation membrane structure body by the auxiliary member, so that the adhesion between the sealing member and the separation membrane structure body is improved, and one end of the separation membrane structure body is provided. The sealing performance is improved.

本発明は、種々の形態で実現することが可能であり、例えば、分離膜構造体モジュール、分離膜構造体を備えた装置、分離膜構造体の製造方法、分離膜構造体モジュールの製造方法等の形態で実現することができる。   The present invention can be realized in various forms. For example, a separation membrane structure module, a device including the separation membrane structure, a method for manufacturing a separation membrane structure, a method for manufacturing a separation membrane structure module, and the like Can be realized.

本発明の第1実施形態としての分離膜構造体の構成を模式的に示す断面図である。It is sectional drawing which shows typically the structure of the separation membrane structure as 1st Embodiment of this invention. 第1実施形態の分離膜構造体を用いた分離装置の構成を模式的に示す説明図である。It is explanatory drawing which shows typically the structure of the separation apparatus using the separation membrane structure of 1st Embodiment. 第2実施形態としての分離膜構造体の構成を模式的に示す断面図である。It is sectional drawing which shows typically the structure of the separation membrane structure as 2nd Embodiment. 第1変形例のシール部材の断面形状を模式的に示す断面図である。It is sectional drawing which shows typically the cross-sectional shape of the sealing member of a 1st modification. 第2変形例の分離膜構造体の構成を模式的に示す断面図である。It is sectional drawing which shows typically the structure of the separation membrane structure of a 2nd modification.

A.第1実施形態:
A−1.分離膜構造体の構造:
図1は、本発明の第1実施形態としての分離膜構造体の構成を模式的に示す断面図である。図1は、略円管状に形成された分離膜構造体100の中心軸を含む切断面を図示している。図1に示すように、分離膜構造体100は、分離膜構造体本体20と、シール部材40と、封止材50と、補助部材60と、を備える。
A. First embodiment:
A-1. Structure of separation membrane structure:
FIG. 1 is a cross-sectional view schematically showing a configuration of a separation membrane structure as a first embodiment of the present invention. FIG. 1 illustrates a cut surface including a central axis of a separation membrane structure 100 formed in a substantially circular tubular shape. As shown in FIG. 1, the separation membrane structure 100 includes a separation membrane structure body 20, a seal member 40, a sealing material 50, and an auxiliary member 60.

図1に示すように、分離膜構造体本体20は、基材22と、分離膜24と、を備える。基材22は、略円管状に形成されたアルミナ製の多孔質体である。基材22を形成する材料は、アルミナに限定されず、例えば、ムライト、チタニア、ジルコニア等のセラミックを用いてもよいし、ステンレス、チタン等の金属材料を用いてもよい。分離膜24としては、ゼオライト膜を用いている。本実施形態では、基材22の外表面に、水熱合成法により分離膜24を形成している。分離膜24を形成する材料はゼオライトに限定されず、例えば、炭素膜、シリカ膜、MOF(Metal−Organic Framework)膜等を用いてもよい。
ここで、本発明に用いるゼオライトとしては従来公知の合成ゼオライト、天然ゼオライトを用いることができる。また、通常ゼオライトは狭義には結晶性アルミノシリケートであるが、これに限定するものではなく、Alを含まないシリカライト、結晶性アルミノシリケートフォスフェート(SAPO)、結晶性アルミノシフォスフェート(ALPO)、結晶性チタノシリケート(TS)、ゼオライトの骨格にTi、Mn、Co、FeおよびZnなどの多様な金属元素を一部置換させて得た類似ゼオライトなども用いることができる。本発明で分離膜として形成されるゼオライトの具体的な種類は特に限定されるものではなく、あらゆるゼオライトを膜として形成することが可能である。
As shown in FIG. 1, the separation membrane structure main body 20 includes a base material 22 and a separation membrane 24. The base material 22 is a porous body made of alumina formed in a substantially circular tubular shape. The material for forming the base material 22 is not limited to alumina. For example, a ceramic such as mullite, titania, zirconia, or a metal material such as stainless steel or titanium may be used. As the separation membrane 24, a zeolite membrane is used. In the present embodiment, the separation membrane 24 is formed on the outer surface of the substrate 22 by a hydrothermal synthesis method. The material for forming the separation membrane 24 is not limited to zeolite, and for example, a carbon membrane, a silica membrane, a MOF (Metal-Organic Framework) membrane or the like may be used.
Here, as the zeolite used in the present invention, conventionally known synthetic zeolite and natural zeolite can be used. In addition, zeolite is usually crystalline aluminosilicate in a narrow sense, but is not limited to this. Silicalite not containing Al, crystalline aluminosilicate phosphate (SAPO), crystalline aluminophosphate (ALPO) Crystalline titanosilicate (TS), similar zeolite obtained by partially substituting various metal elements such as Ti, Mn, Co, Fe and Zn into the skeleton of the zeolite can also be used. The specific kind of zeolite formed as a separation membrane in the present invention is not particularly limited, and any zeolite can be formed as a membrane.

シール部材40は、開口被覆部42と第1の表面被覆部44と、第2の表面被覆部43とが、シリコーン樹脂により一体的に形成されている。図1では、説明のために開口被覆部42と第1の表面被覆部44および第2の表面被覆部43との仮想的な境界を一点鎖線で示している。   In the sealing member 40, the opening covering portion 42, the first surface covering portion 44, and the second surface covering portion 43 are integrally formed of silicone resin. In FIG. 1, a virtual boundary between the opening covering portion 42, the first surface covering portion 44, and the second surface covering portion 43 is indicated by an alternate long and short dash line for explanation.

開口被覆部42は、分離膜構造体本体20の外径と略同一の直径の略円柱状を成す。開口被覆部42は、分離膜構造体本体20の一方の端部の開口を被覆して封止する。   The opening covering portion 42 has a substantially cylindrical shape having a diameter substantially the same as the outer diameter of the separation membrane structure body 20. The opening covering portion 42 covers and seals the opening at one end of the separation membrane structure body 20.

第1の表面被覆部44は、内径が開口被覆部42の外径と同一の略円管状を成す。第1の表面被覆部44は、封止材50を介して分離膜構造体本体20の外表面の一部を被覆する。すなわち、第1の表面被覆部44は、分離膜構造体本体20の端部の分離膜24が形成された面の一部を被覆する。   The first surface covering portion 44 has a substantially circular tubular shape whose inner diameter is the same as the outer diameter of the opening covering portion 42. The first surface covering portion 44 covers a part of the outer surface of the separation membrane structure body 20 via the sealing material 50. That is, the first surface covering portion 44 covers a part of the surface of the separation membrane structure body 20 on which the separation membrane 24 is formed.

第2の表面被覆部43は、分離膜構造体本体20内径と略同一の直径の略円柱状を成す。第2の表面被覆部43は、分離膜構造体本体20の内表面の一部を被覆する。本実施形態では、シリコーン樹脂製のシール部材40を例示したが、シール部材40を形成する材料は本実施形態に限定されない。例えば、軟質フッ素樹脂、シリコーンゴム、フッ素ゴム等の種々の弾性体を用いることができる。本実施形態における第1の表面被覆部44および第2の表面被覆部43が、請求項における表面被覆部に相当する。   The second surface covering portion 43 has a substantially cylindrical shape having a diameter substantially the same as the inner diameter of the separation membrane structure body 20. The second surface covering portion 43 covers a part of the inner surface of the separation membrane structure body 20. In the present embodiment, the silicone resin seal member 40 is illustrated, but the material forming the seal member 40 is not limited to this embodiment. For example, various elastic bodies such as a soft fluororesin, silicone rubber, and fluororubber can be used. The first surface covering portion 44 and the second surface covering portion 43 in the present embodiment correspond to the surface covering portion in the claims.

封止材50は、シリコーン系のグリスであり、分離膜構造体本体20の一方の端部の外表面に塗布されて、分離膜構造体本体20の分離膜24と、シール部材40の第1の表面被覆部44との間に充填された状態になっている。封止材50により、シール部材40による分離膜構造体本体20の一端のシール性が向上される。なお、図1では、説明の容易化のために、シール部材40の第1の表面被覆部44と分離膜構造体本体20との間隙を大きく表示している。   The sealing material 50 is silicone-based grease, which is applied to the outer surface of one end of the separation membrane structure body 20, so that the separation membrane 24 of the separation membrane structure body 20 and the first of the seal member 40 are used. It is in a state of being filled with the surface covering portion 44. The sealing material 50 improves the sealing performance of one end of the separation membrane structure main body 20 by the sealing member 40. In FIG. 1, the gap between the first surface covering portion 44 of the seal member 40 and the separation membrane structure body 20 is shown large for ease of explanation.

補助部材60は、ポリオレフィンから成り、加熱により内径が分離膜構造体本体20の外径よりも小さくなる、略円管状の熱収縮チューブである。補助部材60は、シール部材40の外周面と、分離膜構造体本体20の外表面の一部を被覆している。分離膜構造体本体20の一方の端部の表面に封止材50を塗布して、シール部材40を嵌入し、その上に、補助部材60を被覆して、150℃で加熱することにより、図1に示す分離膜構造体100が形成される。補助部材60が加熱により分離膜構造体本体20の内側方向に収縮すると、補助部材60によりシール部材40が分離膜構造体本体20の内側方向に締め付けられるため、分離膜構造体本体20の一方の端部のシール性が向上される。また、150℃の加熱では、分離膜24と基材22の熱膨張はほとんどなく、分離膜24にひび割れが発生することはない。補助部材60は、ポリオレフィン製に限定されず、熱により収縮する部材であればよく、フッ素系ポリマー、熱可塑性エラストマー等種々の樹脂製の熱収縮部材を用いることができる。   The auxiliary member 60 is a substantially heat-shrinkable tube made of polyolefin and having an inner diameter that is smaller than the outer diameter of the separation membrane structure body 20 by heating. The auxiliary member 60 covers the outer peripheral surface of the seal member 40 and a part of the outer surface of the separation membrane structure body 20. By applying the sealing material 50 to the surface of one end of the separation membrane structure body 20, inserting the sealing member 40, covering the auxiliary member 60 thereon, and heating at 150 ° C. A separation membrane structure 100 shown in FIG. 1 is formed. When the auxiliary member 60 is shrunk in the inner direction of the separation membrane structure main body 20 by heating, the seal member 40 is tightened in the inner direction of the separation membrane structure main body 20 by the auxiliary member 60. The sealing performance at the end is improved. Further, with heating at 150 ° C., there is almost no thermal expansion of the separation membrane 24 and the base material 22, and no cracks are generated in the separation membrane 24. The auxiliary member 60 is not limited to polyolefin, and may be any member that shrinks by heat, and various heat-shrinkable members made of various resins such as fluoropolymers and thermoplastic elastomers can be used.

A−2.分離膜構造体を用いた分離装置:
図2は、第1実施形態の分離膜構造体100を用いた分離装置200の構成を模式的に示す説明図である。分離装置200は、クロスフロー方式の分離装置であり、分離膜構造体100と、タンク120と、恒温器140と、冷却トラップ160と、真空ポンプ180と、を主に備える。
A-2. Separation device using separation membrane structure:
FIG. 2 is an explanatory view schematically showing a configuration of a separation apparatus 200 using the separation membrane structure 100 of the first embodiment. The separation device 200 is a cross-flow separation device, and mainly includes the separation membrane structure 100, a tank 120, a thermostat 140, a cooling trap 160, and a vacuum pump 180.

恒温器140は、内部に分離膜構造体100が格納される筐体であり、内部温度を、一定に保持する。タンク120は、内部に被処理流体を貯留し、配管124を介して被処理流体を、分離膜構造体100に供給する。配管124は、恒温器140内でコイル状に形成されているため、分離膜構造体100に供給される被処理流体の温度が恒温器140の内部温度相当の温度に保たれる。分離膜構造体100にて分離処理された後の被処理流体は、配管122を介してタンク120に戻される。   The thermostat 140 is a housing in which the separation membrane structure 100 is housed, and keeps the internal temperature constant. The tank 120 stores the fluid to be processed therein, and supplies the fluid to be processed to the separation membrane structure 100 via the pipe 124. Since the pipe 124 is formed in a coil shape in the thermostat 140, the temperature of the fluid to be processed supplied to the separation membrane structure 100 is maintained at a temperature corresponding to the internal temperature of the thermostat 140. The fluid to be processed after being subjected to the separation process in the separation membrane structure 100 is returned to the tank 120 via the pipe 122.

また、分離膜構造体100の開口端は、配管162を介して、冷却トラップ160に接続され、冷却トラップ160は、配管164を介して真空ポンプ180に接続されている。真空ポンプ180は、冷却トラップ160を介して、分離膜構造体100の内部を吸引し、2kPa程度に減圧する。これにより、被処理流体に含まれる成分のうち、分離膜構造体100の分離膜24および基材22を通過可能な成分が、基材22の内部に吸引され、配管162を介して冷却トラップにて捕集される。   The open end of the separation membrane structure 100 is connected to a cooling trap 160 via a pipe 162, and the cooling trap 160 is connected to a vacuum pump 180 via a pipe 164. The vacuum pump 180 sucks the inside of the separation membrane structure 100 through the cooling trap 160 and reduces the pressure to about 2 kPa. As a result, of the components contained in the fluid to be treated, the components that can pass through the separation membrane 24 and the base material 22 of the separation membrane structure 100 are sucked into the base material 22 and supplied to the cooling trap through the pipe 162. To be collected.

被処理流体として水を含むバイオエタノールを用いて、上述の分離装置200によるバイオエタノールの脱水処理について説明する。バイオエタノールは、タンク120から送出され、配管124を通って恒温器140内で所定の温度に保たれて、分離膜構造体100に供給される。分離膜構造体100の内部は、減圧されているため、バイオエタノール中の水は分離膜構造体100の分離膜24および基材22を通過して分離膜構造体100内に吸引され、配管162を介して冷却トラップ160にて捕集される。分離膜構造体100により一部脱水されたバイオエタノールが、配管122を介してタンク120に戻される。この処理を繰り返し行うことにより、分離装置200を用いたバイオエタノールの脱水を行うことができる。   The bioethanol dehydration process by the separation device 200 described above is described using bioethanol containing water as the fluid to be processed. Bioethanol is delivered from the tank 120, maintained at a predetermined temperature in the thermostat 140 through the pipe 124, and supplied to the separation membrane structure 100. Since the inside of the separation membrane structure 100 is depressurized, water in bioethanol passes through the separation membrane 24 and the base material 22 of the separation membrane structure 100 and is sucked into the separation membrane structure 100, and the pipe 162. Through the cooling trap 160. The bioethanol partially dehydrated by the separation membrane structure 100 is returned to the tank 120 via the pipe 122. By repeating this treatment, bioethanol can be dehydrated using the separation apparatus 200.

上記では、分離装置200を用いたバイオエタノールの脱水について説明したが、分離膜構造体100を用いて、種々の被処理流体を処理することができる。例えば、水と有機物の混合物を被処理流体とすることができる。有機物としては、アルコール、エーテル、エステル、有機酸等種々の有機物を対象とすることができる。   In the above, dehydration of bioethanol using the separation apparatus 200 has been described. However, various separation fluids can be processed using the separation membrane structure 100. For example, a mixture of water and an organic substance can be used as the fluid to be treated. Examples of organic substances include various organic substances such as alcohols, ethers, esters and organic acids.

A−3.第1実施形態の効果:
エタノール90%、水10%の混合液を被処理流体(供給液)として、上述の分離装置200を用いて水の分離を行い、分離係数を算出した。分離係数は、以下の(式1)を用いて算出した。
分離係数=(透過液中の水量(%)/透過液中のエタノール量(%))/(供給液中の水量(%)/供給液中のエタノール量(%))…(式1)
ここで、透過液とは、冷却トラップ160にて捕集された液である。
上記供給液に対して分離装置200を用いて水の分離(脱水)を行い、冷却トラップ160に捕集された透過液を回収し、ガスクロマトグラフィーによって分析した結果、水99.5%、エタノール0.5%であった。上記(式1)によって分離係数を算出すると1790であった。一般に、分離係数が1000以上であれば、十分に封止されているといえるため、本実施形態の分離膜構造体100は、分離膜構造体本体20の一端が漏れなく封止されているといえる。
A-3. Effects of the first embodiment:
Water was separated using the separation device 200 described above using a mixed liquid of 90% ethanol and 10% water as a fluid to be treated (feed liquid), and a separation coefficient was calculated. The separation factor was calculated using the following (Equation 1).
Separation factor = (Amount of water in permeate (%) / Amount of ethanol in permeate (%)) / (Amount of water in feed (%) / Amount of ethanol in feed (%)) (Equation 1)
Here, the permeated liquid is a liquid collected by the cooling trap 160.
Water was separated (dehydrated) from the supply liquid using the separation device 200, and the permeate collected in the cooling trap 160 was collected and analyzed by gas chromatography. As a result, water was 99.5%, ethanol 0.5%. The separation factor calculated by the above (Equation 1) was 1790. In general, if the separation factor is 1000 or more, it can be said that the separation membrane structure 100 of the present embodiment is sufficiently sealed, so that one end of the separation membrane structure body 20 is sealed without leakage. I can say that.

第1実施形態の分離膜構造体100によれば、シール部材40が、1つの部材として形成されているため、分離膜構造体本体20の一端を複数の部材を用いて封止する場合に比べて、界面からの漏洩を抑制することができ、シール性を向上させることができる。また、シール部材40は、弾性体から形成されているため、分離膜構造体本体20との密着性が良好であり、金属製の封止材を用いる場合に比べて、シール性を向上させることができる。   According to the separation membrane structure 100 of the first embodiment, since the sealing member 40 is formed as one member, compared to a case where one end of the separation membrane structure body 20 is sealed using a plurality of members. Thus, leakage from the interface can be suppressed and the sealing performance can be improved. Moreover, since the sealing member 40 is formed of an elastic body, the adhesiveness with the separation membrane structure main body 20 is good, and the sealing performance is improved as compared with the case where a metal sealing material is used. Can do.

第1実施形態のシール部材40は、開口被覆部42が端部の開口を被覆すると共に、第2の表面被覆部43が分離膜構造体本体20の内側に嵌入して、分離膜構造体本体20の内表面の一部を被覆し、第1の表面被覆部44が分離膜構造体本体20の外表面の一部を被覆する。すなわち、シール部材40によって、分離膜構造体本体20の内径側および外径側共に、面で封止されるため、良好なシール性を得ることができる。   In the seal member 40 of the first embodiment, the opening covering portion 42 covers the opening at the end portion, and the second surface covering portion 43 is fitted inside the separation membrane structure body 20, so that the separation membrane structure body The first surface covering portion 44 covers a part of the outer surface of the separation membrane structure body 20. That is, since both the inner diameter side and the outer diameter side of the separation membrane structure main body 20 are sealed with a surface by the sealing member 40, good sealing performance can be obtained.

第1実施形態の分離膜構造体100によれば、シール部材40と分離膜24との間に封止材50を備える。分離膜24は多孔質膜であるため、微視的には、表面に凹凸がある。封止材50としてのグリスは半固体であるため、分離膜24表面の凹凸に入り込み、シール部材40と分離膜24との間のシール性を向上させることができる。   According to the separation membrane structure 100 of the first embodiment, the sealing material 50 is provided between the seal member 40 and the separation membrane 24. Since the separation membrane 24 is a porous membrane, the surface is microscopically uneven. Since the grease as the sealing material 50 is semi-solid, it can penetrate into the irregularities on the surface of the separation membrane 24 and improve the sealing performance between the seal member 40 and the separation membrane 24.

第1実施形態の分離膜構造体100は補助部材60を備え、補助部材60が加熱により分離膜構造体本体20の内側方向に収縮すると、補助部材60によりシール部材40が分離膜構造体本体20の内側方向に締め付けられるため、シール部材40と分離膜構造体本体20の外表面との密着性が向上され、分離膜構造体本体20の一方の端部のシール性が向上される。また、補助部材60は、シール部材40だけでなく分離膜構造体本体20の一部まで被覆している。そのため、さらに、シール部材40と分離膜24との間への被処理流体の流入が抑制され、シール性が向上される。   The separation membrane structure 100 of the first embodiment includes an auxiliary member 60. When the auxiliary member 60 contracts inward of the separation membrane structure main body 20 by heating, the sealing member 40 is separated from the separation membrane structure main body 20 by the auxiliary member 60. Therefore, the adhesion between the sealing member 40 and the outer surface of the separation membrane structure main body 20 is improved, and the sealing performance of one end of the separation membrane structure main body 20 is improved. Further, the auxiliary member 60 covers not only the seal member 40 but also a part of the separation membrane structure main body 20. Therefore, the inflow of the fluid to be processed between the seal member 40 and the separation membrane 24 is further suppressed, and the sealing performance is improved.

B.第2実施形態:
B−1.分離膜構造体の構造:
図3は、第2実施形態としての分離膜構造体の構成を模式的に示す断面図である。図3は、図1と同様に略円管状に形成された分離膜構造体100Aの中心軸を含む切断面を図示している。図3に示すように、分離膜構造体100Aは、分離膜構造体本体20Aと、シール部材40Aと、封止材50と、補助部材60Aと、を備える。
B. Second embodiment:
B-1. Structure of separation membrane structure:
FIG. 3 is a cross-sectional view schematically showing the configuration of the separation membrane structure as the second embodiment. FIG. 3 illustrates a cut surface including the central axis of the separation membrane structure 100A formed in a substantially circular tube shape as in FIG. As shown in FIG. 3, the separation membrane structure 100A includes a separation membrane structure body 20A, a seal member 40A, a sealing material 50, and an auxiliary member 60A.

図3に示すように、分離膜構造体本体20Aは、基材22と、分離膜24と、を備える。第2実施形態の分離膜構造体本体20Aは、分離膜24が基材22の内表面に形成されている点が第1実施形態の分離膜構造体本体20と異なる。本実施形態における分離膜構造体本体20Aも、第1実施形態と同様に、水熱合成法により分離膜24を形成している。   As shown in FIG. 3, the separation membrane structure body 20 </ b> A includes a base material 22 and a separation membrane 24. The separation membrane structure main body 20A of the second embodiment is different from the separation membrane structure main body 20 of the first embodiment in that the separation membrane 24 is formed on the inner surface of the substrate 22. Similarly to the first embodiment, the separation membrane structure main body 20A in the present embodiment also forms the separation membrane 24 by a hydrothermal synthesis method.

シール部材40Aは、開口被覆部42Aと第1の表面被覆部44Aとが、シリコーン樹脂により一体的に形成されている。図3では、説明のために開口被覆部42Aと第1の表面被覆部44Aとの仮想的な境界を一点鎖線で示している。   In the sealing member 40A, the opening covering portion 42A and the first surface covering portion 44A are integrally formed of silicone resin. In FIG. 3, a virtual boundary between the opening covering portion 42 </ b> A and the first surface covering portion 44 </ b> A is indicated by a one-dot chain line for explanation.

開口被覆部42Aは、分離膜構造体本体20Aの外径と略同一の直径の略円柱状を成す。開口被覆部42Aは、分離膜構造体本体20Aの一方の端部の開口を被覆する。   The opening covering portion 42A has a substantially cylindrical shape having a diameter substantially the same as the outer diameter of the separation membrane structure body 20A. The opening covering portion 42A covers the opening at one end of the separation membrane structure body 20A.

第1の表面被覆部44Aは、分離膜構造体本体20Aの内径と略同一の直径の略円柱形状を成す。第1の表面被覆部44Aは、封止材50を介して分離膜構造体本体20Aの内表面の一部を被覆する。すなわち、第1の表面被覆部44Aは、分離膜構造体本体20Aの端部の分離膜24が形成された面の一部を被覆する。本実施形態における第1の表面被覆部44Aが、請求項における表面被覆部に相当する。   The first surface covering portion 44A has a substantially cylindrical shape having a diameter substantially the same as the inner diameter of the separation membrane structure body 20A. The first surface covering portion 44A covers a part of the inner surface of the separation membrane structure main body 20A via the sealing material 50. That is, the first surface covering portion 44A covers a part of the surface of the separation membrane structure body 20A on which the separation membrane 24 is formed. 44 A of 1st surface coating parts in this embodiment correspond to the surface coating part in a claim.

封止材50は、第1実施形態と同様のグリスであり、分離膜構造体本体20Aの一方の端部の内表面に塗布されて、分離膜構造体本体20Aの分離膜24と、シール部材40Aの第1の表面被覆部44Aとの間に充填された状態になっている。図3でも、説明の容易化のために、シール部材40Aの第1の表面被覆部44Aと分離膜構造体本体20Aとの間隙を大きく表示している。   The sealing material 50 is the same grease as that of the first embodiment, and is applied to the inner surface of one end of the separation membrane structure main body 20A, and the separation membrane 24 of the separation membrane structure main body 20A and the seal member The space between the first surface covering portion 44A of 40A is filled. In FIG. 3 as well, the gap between the first surface covering portion 44A of the seal member 40A and the separation membrane structure main body 20A is shown large for ease of explanation.

補助部材60Aは、シール部材40Aと分離膜構造体本体20Aの一方の端部の一部を覆う蓋状に形成されている。補助部材60Aは、第1実施形態と同様のポリオレフィンから成り、加熱により収縮する部材である。分離膜構造体本体20Aの一方の端部の内表面に封止材50を塗布して、シール部材40Aを嵌入し、補助部材60を被覆して、加熱することにより、図3に示す分離膜構造体100Aが形成される。補助部材60Aが加熱により分離膜構造体本体20Aの内側方向に収縮すると、補助部材60Aによりシール部材40Aが分離膜構造体本体20Aの内側方向に締め付けられるため、シール部材40Aの開口被覆部42Aと分離膜構造体本体20Aの一方の端面との密着性が向上され、分離膜構造体本体20Aの一方の端部のシール性が向上される。   The auxiliary member 60A is formed in a lid shape that covers a part of one end of the seal member 40A and the separation membrane structure body 20A. The auxiliary member 60A is a member made of polyolefin similar to that of the first embodiment, and contracts by heating. The separation membrane structure shown in FIG. 3 is obtained by applying the sealing material 50 to the inner surface of one end of the separation membrane structure body 20A, inserting the seal member 40A, covering the auxiliary member 60, and heating. A structure 100A is formed. When the auxiliary member 60A contracts in the inner direction of the separation membrane structure main body 20A by heating, the sealing member 40A is tightened in the inner direction of the separation membrane structure main body 20A by the auxiliary member 60A, and therefore the opening covering portion 42A of the seal member 40A Adhesiveness with one end surface of the separation membrane structure main body 20A is improved, and the sealing performance of one end portion of the separation membrane structure main body 20A is improved.

基材22の内表面に分離膜24が形成された分離膜構造体100Aを用いて被処理流体を処理する場合、第1実施形態とは異なり、被処理流体を分離膜構造体100Aの内部に供給し、分離膜構造体100Aの外環境を真空にする。補助部材60Aは、開口被覆部42Aの外周面だけでなく、開口被覆部42Aの全体と分離膜構造体本体20Aの一部を被覆しており、シール部材40Aを、分離膜構造体本体20Aの内側方向に締め付けている。そのため、分離膜構造体100Aの外環境の真空化による分離膜構造体本体20Aとシール部材40Aとの間の空隙の発生を抑制し、シール性能が低下するのを抑制することができる。   Unlike the first embodiment, when processing a fluid to be processed using the separation membrane structure 100A in which the separation membrane 24 is formed on the inner surface of the base material 22, the fluid to be processed is placed inside the separation membrane structure 100A. Then, the external environment of the separation membrane structure 100A is evacuated. The auxiliary member 60A covers not only the outer peripheral surface of the opening covering portion 42A but also the entire opening covering portion 42A and a part of the separation membrane structure body 20A, and the sealing member 40A is attached to the separation membrane structure body 20A. Tightened inward. Therefore, generation | occurrence | production of the space | gap between the separation membrane structure main body 20A and the sealing member 40A by vacuuming of the external environment of the separation membrane structure 100A can be suppressed, and it can suppress that sealing performance falls.

第2実施形態の分離膜構造体100Aを用いて、第1実施形態と同様にエタノール90%、水10%の混合液を被処理流体(供給液)として分離係数を算出した。第1実施形態と同様に、上記供給液に対して分離装置200を用いて水の分離(脱水)を行い、冷却トラップに捕集された透過液を回収し、ガスクロマトグラフィーによって分析した結果、水99.5%、エタノール0.5%であった。上記(式1)によって分離係数を算出すると1790であった。すなわち、本実施形態の分離膜構造体100Aも、第1実施形態の分離膜構造体100と同様に、分離膜構造体本体20Aの一端が漏れなく封止されているといえる。第2実施形態の分離膜構造体100Aにおいても、分離膜構造体本体20Aの分離膜24が形成された内表面の一部を第1の表面被覆部44によって被覆しており、分離膜構造体本体20Aの内径側が面で封止されるため、良好なシール性を得ることができる。   Using the separation membrane structure 100A of the second embodiment, the separation coefficient was calculated using a liquid mixture of 90% ethanol and 10% water as the fluid to be treated (supply liquid) as in the first embodiment. As in the first embodiment, water separation (dehydration) is performed on the supply liquid using the separation device 200, and the permeate collected in the cooling trap is collected and analyzed by gas chromatography. It was 99.5% water and 0.5% ethanol. The separation factor calculated by the above (Equation 1) was 1790. That is, in the separation membrane structure 100A of the present embodiment, it can be said that one end of the separation membrane structure main body 20A is sealed without leakage, similarly to the separation membrane structure 100 of the first embodiment. Also in the separation membrane structure 100A of the second embodiment, a part of the inner surface on which the separation membrane 24 of the separation membrane structure body 20A is formed is covered by the first surface covering portion 44, and the separation membrane structure Since the inner diameter side of the main body 20A is sealed with a surface, good sealing properties can be obtained.

C.変形例:
本発明は、上述の実施形態に限られるものではなく、その趣旨を逸脱しない範囲において種々の構成で実現することができる。例えば、発明の概要の欄に記載した各形態中の技術的特徴に対応する実施形態中の技術的特徴は、上述の課題の一部または全部を解決するために、あるいは、上述の効果の一部または全部を達成するために、適宜、差し替えや組み合わせを行うことが可能である。また、その技術的特徴が本明細書中に必須なものとして説明されていなければ、適宜、削除することが可能である。例えば、次のような変形も可能である。
C. Variation:
The present invention is not limited to the above-described embodiment, and can be realized with various configurations without departing from the spirit of the present invention. For example, the technical features in the embodiments corresponding to the technical features in each embodiment described in the summary section of the invention are intended to solve some or all of the above-described problems, or one of the above-described effects. In order to achieve part or all, replacement and combination can be appropriately performed. Further, if the technical feature is not described as essential in the present specification, it can be deleted as appropriate. For example, the following modifications are possible.

C−1.第1変形例:
分離膜構造体本体の一端を封止するシール部材の形状は、上記実施形態に限定されない。分離膜構造体本体の一方の端部を封止すると共に、分離膜24が形成されている表面の一部を被覆する形状であればよい。例えば、図4に示すような形状であってもよい。図4は、第1変形例のシール部材40Bの断面形状を模式的に示す断面図である。図4は、シール部材40Bの中心軸を含む切断面を図示している。変形例のシール部材40Bは、開口被覆部42Bと、第1の表面被覆部44Bと、第2の表面被覆部43Bと、を備え、断面形状が宀(ベン)型を成す。図4に矢印Yで示すように第1の表面被覆部44Bを引っ繰り返すと、第1実施形態のシール部材40と同様の形状になる。シール部材40Bを用いて、第1実施形態と同様に分離係数を算出したら、第1実施形態と同様に、分離係数は1790となった。すなわち、第1変形例のシール部材40Bを用いても、上記第1実施形態と同様の効果を得ることができる。なお、上記第1実施形態のシール部材40や、第1変形例のシール部材40Bを用いて分離膜構造体本体の一方の端部を封止すると、分離膜構造体本体の内表面も外表面も面で被覆されるため、分離膜24が基材22の内表面に形成される場合も外表面に形成される場合も、どちらに用いても、適切に分離膜構造体本体20の一方の端部を封止することができる。
C-1. First modification:
The shape of the seal member that seals one end of the separation membrane structure main body is not limited to the above embodiment. Any shape that seals one end of the separation membrane structure body and covers a part of the surface on which the separation membrane 24 is formed may be used. For example, the shape shown in FIG. 4 may be used. FIG. 4 is a cross-sectional view schematically showing a cross-sectional shape of the seal member 40B of the first modification. FIG. 4 illustrates a cut surface including the central axis of the seal member 40B. The sealing member 40B according to the modification includes an opening covering portion 42B, a first surface covering portion 44B, and a second surface covering portion 43B, and the cross-sectional shape is a bent shape. When the first surface covering portion 44B is repeated as indicated by an arrow Y in FIG. 4, the shape is similar to that of the seal member 40 of the first embodiment. When the separation factor was calculated using the seal member 40B as in the first embodiment, the separation factor was 1790 as in the first embodiment. That is, even if the seal member 40B of the first modification is used, the same effect as that of the first embodiment can be obtained. When one end of the separation membrane structure body is sealed using the sealing member 40 of the first embodiment or the sealing member 40B of the first modification, the inner surface of the separation membrane structure body is also the outer surface. Since the separation membrane 24 is formed on the inner surface or the outer surface of the base material 22, either one of the separation membrane structure body 20 is appropriately used regardless of whether the separation membrane 24 is formed on the inner surface or the outer surface. The end can be sealed.

C−2.第2変形例:
上記実施形態において、補助部材は、シール部材の外周面全面を被覆する例を示したが、補助部材はシール部材の少なくとも一部を被覆すればよい。また、封止材50を備えない構成にしてもよい。図5は、第2変形例の分離膜構造体の構成を模式的に示す断面図である。図5は、図1と同様に、分離膜構造体100Cの中心軸を含む切断面を図示している。図5では、分離膜構造体100Cのシール部材40C近傍を示し、分離膜構造体本体20の一部の図示を省略している。第2変形例の分離膜構造体100Cでは、シール部材40Cの形状、補助部材60Cの形状が上記実施形態と異なると共に、封止材50を備えない点が上記実施形態と異なる。
C-2. Second modification:
In the said embodiment, although the auxiliary member showed the example which coat | covers the outer peripheral surface whole surface of a sealing member, the auxiliary member should just coat | cover at least one part of a sealing member. Further, the sealing material 50 may not be provided. FIG. 5 is a cross-sectional view schematically showing the configuration of the separation membrane structure of the second modified example. FIG. 5 illustrates a cut surface including the central axis of the separation membrane structure 100C as in FIG. 5, the vicinity of the seal member 40C of the separation membrane structure 100C is shown, and a part of the separation membrane structure body 20 is not shown. In the separation membrane structure 100C of the second modified example, the shape of the sealing member 40C and the shape of the auxiliary member 60C are different from those of the above embodiment, and the sealing material 50 is not provided.

シール部材40Cは、開口被覆部42Cと第1の表面被覆部44Cとが、シリコーン樹脂により一体的に形成されている。図5では、説明のために開口被覆部42Cと第1の表面被覆部44Cとの仮想的な境界を一点鎖線で示している。開口被覆部42Cは、分離膜構造体本体20の外径と略同一の直径の略円柱状を成す。開口被覆部42Cは、分離膜構造体本体20の一方の端部の開口を被覆して封止する。第1の表面被覆部44Cは、内径が開口被覆部42Cの外径と同一の略円管状を成す。第1の表面被覆部44Cは、分離膜構造体本体20Cの外表面の一部を被覆する。すなわち、第1の表面被覆部44Cは、分離膜構造体本体20の端部の分離膜24が形成された面を被覆する。シール部材40Cは、第1実施形態のシール部材40から第2の表面被覆部43を抜いた構成を成す。補助部材60Cは、シール部材40Cの一部を被覆する管状に形成されている。このようにしても、補助部材60Cによってシール部材40Cが分離膜構造体本体20の内側方向に締め付けられるため、シール部材40Cと分離膜構造体本体20との密着性が向上し、分離膜構造体100Cの一方の端部のシール性が向上する。   In the sealing member 40C, the opening covering portion 42C and the first surface covering portion 44C are integrally formed of silicone resin. In FIG. 5, a virtual boundary between the opening covering portion 42C and the first surface covering portion 44C is indicated by an alternate long and short dash line for explanation. The opening covering portion 42 </ b> C has a substantially cylindrical shape having a diameter substantially the same as the outer diameter of the separation membrane structure body 20. The opening covering portion 42C covers and seals the opening at one end of the separation membrane structure body 20. The first surface covering portion 44C has a substantially circular tubular shape whose inner diameter is the same as the outer diameter of the opening covering portion 42C. The first surface covering portion 44C covers a part of the outer surface of the separation membrane structure body 20C. That is, the first surface covering portion 44C covers the surface of the end portion of the separation membrane structure body 20 on which the separation membrane 24 is formed. The seal member 40C is configured by removing the second surface covering portion 43 from the seal member 40 of the first embodiment. The auxiliary member 60C is formed in a tubular shape that covers a part of the seal member 40C. Even in this case, since the sealing member 40C is tightened in the inner direction of the separation membrane structure body 20 by the auxiliary member 60C, the adhesion between the sealing member 40C and the separation membrane structure body 20 is improved, and the separation membrane structure is improved. The sealing performance at one end of 100C is improved.

第2変形例の分離膜構造体100Cを用いて、第1実施形態と同様に分離係数を算出した。上記供給液に対して分離装置200を用いて水の分離(脱水)を行い、冷却トラップ160に捕集された透過液を回収し、ガスクロマトグラフィーによって分析した結果、水99.4%、エタノール0.6%であった。上記(式1)によって分離係数を算出すると1490であった。すなわち、このようにしても、分離膜構造体本体20の分離膜24が形成された外表面の一部が面で封止されているため、良好なシール性を得ることができる。但し、上記実施形態の分離膜構造体は、第2変形例の分離膜構造体100Cに比較して分離係数が高い。すなわち、分離膜とシール部材との間に封止材を備える構成にするとシール性をさらに向上させることができるため、好ましい。   Using the separation membrane structure 100C of the second modification, the separation coefficient was calculated in the same manner as in the first embodiment. Water was separated (dehydrated) from the supply liquid using the separation device 200, and the permeate collected in the cooling trap 160 was collected and analyzed by gas chromatography. As a result, water was 99.4%, ethanol It was 0.6%. The separation factor calculated by the above (Equation 1) was 1490. That is, even in this way, a part of the outer surface on which the separation membrane 24 of the separation membrane structure body 20 is formed is sealed with a surface, so that a good sealing property can be obtained. However, the separation membrane structure of the above embodiment has a higher separation coefficient than the separation membrane structure 100C of the second modified example. That is, it is preferable to provide a sealing material between the separation membrane and the sealing member because the sealing performance can be further improved.

C−3.第3変形例:
上記実施形態において、孔径や材料の異なる複数の層を有する多層構造の基材を用いてもよい。例えば、上記実施形態の基材22と同一形状の支持体において、その支持体の分離膜24が形成される表面に、孔径が支持体よりも小さく、分離膜24よりも大きい多孔質構造の中間層を設けた2層構造の基材を用いてもよい。中間層は、支持体と同一の材料で形成してもよいし、異なる材料で形成してもよい。また、中間層を、支持体と同一の孔径で、支持体と異なる材料で形成してもよい。さらに、中間層を2層以上とし、3層以上の層を有する基材を形成してもよい。
C-3. Third modification:
In the above embodiment, a multi-layer base material having a plurality of layers having different pore diameters and materials may be used. For example, in the support having the same shape as that of the base material 22 of the above-described embodiment, an intermediate portion of a porous structure having a pore diameter smaller than that of the support and larger than that of the separation membrane 24 on the surface of the support on which the separation membrane 24 is formed You may use the base material of the 2 layer structure which provided the layer. The intermediate layer may be formed of the same material as the support, or may be formed of a different material. Further, the intermediate layer may be formed of a material having the same pore diameter as that of the support and a material different from that of the support. Furthermore, the intermediate layer may be two or more layers, and a base material having three or more layers may be formed.

C−4.第4変形例:
上記実施形態において、基材22の形状として、断面形状(基材22の軸線と垂直な切断面)が円形状の円管状を例示したが、基材の形状はこれに限定されない。例えば、断面形状が楕円形を成す円管状であってもよい。さらに、断面形状が多角形状(三角形、四角形、五角形、六角形等)の多角形管状であってもよい。シール部材の形状を、基材の断面形状に合わせて形成することにより、上記実施形態と同様の効果を得ることができる。
C-4. Fourth modification:
In the said embodiment, although the cross-sectional shape (cut surface perpendicular | vertical to the axis line of the base material 22) illustrated circular shape as a shape of the base material 22, the shape of the base material is not limited to this. For example, it may be a circular tube having an elliptical cross section. Furthermore, the cross-sectional shape may be a polygonal tube having a polygonal shape (triangle, quadrangle, pentagon, hexagon, etc.). The effect similar to the said embodiment can be acquired by forming the shape of a sealing member according to the cross-sectional shape of a base material.

C−5.第5変形例:
上記実施形態において、分離膜構造体が補助部材を備える例を示したが、補助部材を備えない構成にしてもよい。このようにしても、シール部材が、分離膜構造体本体の一方の端部の開口を被覆する開口被覆部と、分離膜構造体本体の分離膜が形成された面の一部を被覆する表面被覆部とを備えるため、分離膜構造体本体の一方の端部を良好に封止することができる。
C-5. Fifth modification:
In the said embodiment, although the separation membrane structure showed the example provided with an auxiliary member, you may make it the structure which does not provide an auxiliary member. Even in this case, the sealing member covers the opening covering portion that covers the opening at one end of the separation membrane structure main body, and the surface that covers part of the surface of the separation membrane structure main body on which the separation membrane is formed. Since the covering portion is provided, it is possible to satisfactorily seal one end portion of the separation membrane structure body.

C−6.第6変形例:
上記実施形態において、封止材50としてシリコーン系のグリスを例示したが、これに限定されず、フッ素系のグリス、グリス以外の半固体ペースト状の封止材を用いてもよい。また、封止材50として接着剤を用いてもよい。封止材50として接着剤を用いた場合、分離膜構造体において封止材50は固体の層になるが、接着剤は、分離膜24に塗布される際は半固体(または液状)であり、分離膜24表面の凹凸に入り込む。そして、接着剤が固まると分離膜24とシール部材とが接着されるため、シール性が向上される。また、封止材50として、ブチルゴム、シリコーン等のシーリング剤を用いて形成しても、接着剤を用いた場合と同様に、シール性が向上される。但し、封止材50として、グリス等の半固体ペースト状の封止材を用いると、例えば、シール部材が破損した場合等に分離膜構造体本体とシール部材とを容易に分離することができるため、メンテナンスの容易化に資する。
C-6. Sixth modification:
In the said embodiment, although the silicone type grease was illustrated as the sealing material 50, it is not limited to this, You may use semisolid paste-like sealing materials other than a fluorine-type grease and grease. Further, an adhesive may be used as the sealing material 50. When an adhesive is used as the sealing material 50, the sealing material 50 becomes a solid layer in the separation membrane structure, but the adhesive is semi-solid (or liquid) when applied to the separation membrane 24. Then, it enters into the irregularities on the surface of the separation membrane 24. When the adhesive is hardened, the separation membrane 24 and the sealing member are bonded to each other, so that the sealing performance is improved. Moreover, even if it forms using sealing agents, such as a butyl rubber and silicone, as the sealing material 50, a sealing performance is improved like the case where an adhesive agent is used. However, when a semi-solid paste-like sealing material such as grease is used as the sealing material 50, for example, when the sealing member is damaged, the separation membrane structure body and the sealing member can be easily separated. Therefore, it contributes to easy maintenance.

20,20A…分離膜構造体本体
22…基材
24…分離膜
40,40A,40B,40C…シール部材
42,42A,42B,42C…開口被覆部
43,43B…第2の表面被覆部
44,44A,44B,44C…第1の表面被覆部
50…封止材
60,60A,60C…補助部材
100,100A,100C…分離膜構造体
120…タンク
122,124…配管
140…恒温器
160…冷却トラップ
162,164…配管
180…真空ポンプ
200…分離装置
20, 20A ... separation membrane structure body 22 ... base material 24 ... separation membrane 40, 40A, 40B, 40C ... sealing member 42, 42A, 42B, 42C ... opening covering part 43, 43B ... second surface covering part 44, 44A, 44B, 44C ... 1st surface coating | coated part 50 ... Sealing material 60, 60A, 60C ... Auxiliary member 100, 100A, 100C ... Separation membrane structure 120 ... Tank 122, 124 ... Piping 140 ... Constant temperature device 160 ... Cooling Trap 162,164 ... Piping 180 ... Vacuum pump 200 ... Separator

Claims (4)

管状の多孔質無機材料からなる基材と、前記基材の内表面又は外表面に形成された分離膜と、を備える分離膜構造体本体と、
前記分離膜構造体本体の一方の端部を封止する、弾性材料から成るシール部材と、
を備え、
前記シール部材は、
前記分離膜構造体本体の前記一方の端部の開口を被覆する開口被覆部と、
前記分離膜構造体本体の内表面および外表面のうち、少なくとも前記分離膜が形成された面の一部を被覆する表面被覆部と、を備え、
前記開口被覆部と前記表面被覆部とは、一体的に形成されている、分離膜構造体。
A separation membrane structure main body comprising a substrate made of a tubular porous inorganic material, and a separation membrane formed on the inner surface or outer surface of the substrate;
A sealing member made of an elastic material for sealing one end of the separation membrane structure body;
With
The sealing member is
An opening covering portion covering the opening of the one end of the separation membrane structure body;
A surface covering portion that covers at least a part of the surface on which the separation membrane is formed among the inner surface and the outer surface of the separation membrane structure main body,
The said opening coating | coated part and the said surface coating | coated part are the separation membrane structures formed integrally.
請求項1に記載の分離膜構造体において、
前記シール部材の前記表面被覆部は、前記分離膜構造体本体の前記内表面の一部と前記外表面の一部を被覆する、分離膜構造体。
In the separation membrane structure according to claim 1,
The separation membrane structure, wherein the surface covering portion of the sealing member covers a part of the inner surface and a part of the outer surface of the separation membrane structure main body.
請求項1または請求項2に記載の分離膜構造体において、
前記分離膜と前記表面被覆部との間に配置される封止材を、さらに備える、分離膜構造体。
In the separation membrane structure according to claim 1 or 2,
A separation membrane structure further comprising a sealing material disposed between the separation membrane and the surface covering portion.
請求項1から請求項3のいずれか一項に記載の分離膜構造体において、
前記シール部材の少なくとも一部を被覆する補助部材を、さらに備える、分離膜構造体。
In the separation membrane structure according to any one of claims 1 to 3,
The separation membrane structure further comprising an auxiliary member that covers at least a part of the seal member.
JP2014145731A 2014-07-16 2014-07-16 Separation membrane structure Expired - Fee Related JP6212001B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2014145731A JP6212001B2 (en) 2014-07-16 2014-07-16 Separation membrane structure

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2014145731A JP6212001B2 (en) 2014-07-16 2014-07-16 Separation membrane structure

Publications (2)

Publication Number Publication Date
JP2016022393A true JP2016022393A (en) 2016-02-08
JP6212001B2 JP6212001B2 (en) 2017-10-11

Family

ID=55269684

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2014145731A Expired - Fee Related JP6212001B2 (en) 2014-07-16 2014-07-16 Separation membrane structure

Country Status (1)

Country Link
JP (1) JP6212001B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017202449A (en) * 2016-05-11 2017-11-16 国立大学法人岐阜大学 Method for separating solvent mixed liquor, and metal organic structure separation membrane used therefor

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS53140749U (en) * 1977-04-12 1978-11-07
JPS6054710A (en) * 1983-09-02 1985-03-29 Asahi Chem Ind Co Ltd Fluid separator
JPH0361922U (en) * 1989-10-24 1991-06-18
JPH0615148A (en) * 1992-07-06 1994-01-25 Ngk Insulators Ltd Sealing structure of filter and ceramic membrane filter
JPH10184919A (en) * 1996-12-26 1998-07-14 Ngk Insulators Ltd Seal cap
JP2009066503A (en) * 2007-09-12 2009-04-02 Hitachi Zosen Corp Separation membrane module

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS53140749U (en) * 1977-04-12 1978-11-07
JPS6054710A (en) * 1983-09-02 1985-03-29 Asahi Chem Ind Co Ltd Fluid separator
JPH0361922U (en) * 1989-10-24 1991-06-18
JPH0615148A (en) * 1992-07-06 1994-01-25 Ngk Insulators Ltd Sealing structure of filter and ceramic membrane filter
JPH10184919A (en) * 1996-12-26 1998-07-14 Ngk Insulators Ltd Seal cap
JP2009066503A (en) * 2007-09-12 2009-04-02 Hitachi Zosen Corp Separation membrane module

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017202449A (en) * 2016-05-11 2017-11-16 国立大学法人岐阜大学 Method for separating solvent mixed liquor, and metal organic structure separation membrane used therefor

Also Published As

Publication number Publication date
JP6212001B2 (en) 2017-10-11

Similar Documents

Publication Publication Date Title
US10427103B2 (en) Separation membrane module and repairing method thereof
AU2014371714B2 (en) Hollow-fiber membrane module
BR112018076949A2 (en) compound air filters and their methods
JP2006312140A (en) Deaerator
CN109806775B (en) Underwater super-oleophobic and oil-super-hydrophobic separation membrane and preparation method and application thereof
JPWO2018180095A1 (en) Method for inspecting separation membrane module and method for manufacturing separation membrane module
JP6212001B2 (en) Separation membrane structure
JP2011152507A (en) Pipe connection structure, zeolite separation membrane module
WO2018179959A1 (en) Test method for separation membrane structure, manufacturing method for separation membrane module, and manufacturing method for separation membrane structure
JP2019081141A (en) Ceramic porous support body for separation membrane
JP2015142886A (en) Cartridge type hollow fiber membrane module, molding tool for potting part of hollow fiber membrane cartridge, and method for producing cartridge type hollow fiber membrane module
CN103611421A (en) Immersed type ultra-filtration membrane assembly
JP2006061816A (en) Hollow fiber membrane module and its manufacturing method
RU2018138382A (en) RING FILTER, IN PARTICULAR, FOR GAS FILTRATION, AND A FILTER DEVICE
JP6767876B2 (en) Separation film structure and its manufacturing method
JP6464810B2 (en) Separation membrane module
JP6449859B2 (en) Separation membrane structure and separation membrane structure module
JP5278933B2 (en) Zeolite membrane solvent-resistant sealing structure
JP6541644B2 (en) Monolith-type substrate, monolithic separation membrane structure and method for producing monolithic-type substrate
JP2002349739A (en) Valve box
KR20160060344A (en) Pressurized hollow fiber membrane module and filtration apparatus comprising the same
JP2014202237A (en) Seal structure of ceramic porous body
JP2014147919A (en) Membrane filtration system
JP2012145182A (en) Pipe member, fluid transport pipe, and fluid transport unit
CN209166965U (en) Protein desalter

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20170303

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20170726

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20170905

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20170914

R150 Certificate of patent or registration of utility model

Ref document number: 6212001

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

LAPS Cancellation because of no payment of annual fees