JP2016001311A - Electro-optic substrate, electro-optic device, manufacturing method, and electronic apparatus - Google Patents

Electro-optic substrate, electro-optic device, manufacturing method, and electronic apparatus Download PDF

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JP2016001311A
JP2016001311A JP2015130213A JP2015130213A JP2016001311A JP 2016001311 A JP2016001311 A JP 2016001311A JP 2015130213 A JP2015130213 A JP 2015130213A JP 2015130213 A JP2015130213 A JP 2015130213A JP 2016001311 A JP2016001311 A JP 2016001311A
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substrate
flexible substrate
resin
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JP6020669B2 (en
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宗英 西面
Munehide Nishiomote
宗英 西面
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Seiko Epson Corp
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Abstract

PROBLEM TO BE SOLVED: To simplify a sealing process for a connection part between each flexible substrate and each mount terminal in an electro-optic substrate in which a plurality of data line control circuits are mounted by a COF system, and to avoid an increase in thickness of the entire electro-optic substrate.SOLUTION: A terminal part is provided along one side of an electro-optic substrate in a scanning line direction, and first and second mount terminals 12-1 and 12-2 for connecting first and second flexible substrates 30-1 and 30-2 mounted with data line control circuits respectively are arranged in a direction of drawing data lines. In a sealing step of applying resin 50-1 to 50-3 for sealing a bonding part between the first flexible substrate 30-1 and the first mount terminal 12-1 and a bonding part between the second flexible substrate 30-2 and the second mount terminal 12-2, the resin is applied so that parts of the former bonding part and the latter bonding part that face each other are sealed with a common resin member 50-2.

Description

本発明は、電気光学基板の端子部に複数枚のTCP(tape carrier package)、FPC(flexible printed circuit)、COF(Chip On Film)等の配線基板が重畳して配置される電気光学基板に関し、特に、データ線制御回路または走査線制御回路等の駆動回路がCOF方式で実装される電気光学基板に好適なものに関する。   The present invention relates to an electro-optic board in which a plurality of wiring boards such as TCP (tape carrier package), FPC (flexible printed circuit), COF (Chip On Film), etc. are superimposed on a terminal portion of the electro-optic board, In particular, the present invention relates to a circuit suitable for an electro-optical substrate on which a driving circuit such as a data line control circuit or a scanning line control circuit is mounted by a COF method.

COF方式とは、ポリイミドなどでフィルム状に形成された可撓性基板にデータ線制御回路または走査線制御回路を実装し、この可撓性基板を異方性導電膜を介して電気光学基板の端子部に設けられた端子(以下、実装端子)に熱圧着する方式である。また、COF方式で電気光学基板にデータ線制御回路または走査線制御回路を実装する場合、電気光学基板側の実装端子と可撓性基板側の端子との接続部分を樹脂等により封止(モールド)することも一般に行われる。これは、電気光学基板側の実装端子と可撓性基板との接続部分を湿気や塵などから保護し、また接続部分の補強を図るためである。
また、データ線制御回路または走査線制御回路は、TCP方式で実装する構成とすることもできる(例えば、特許文献1参照)。また、データ線制御回路または走査線制御回路を別の基板上に配置して、電気光学基板とFPCで接続する構成とすることもできる。
In the COF method, a data line control circuit or a scanning line control circuit is mounted on a flexible substrate formed in a film shape with polyimide or the like, and the flexible substrate is mounted on an electro-optical substrate through an anisotropic conductive film. This is a method of thermocompression bonding to a terminal (hereinafter, mounted terminal) provided in the terminal portion. In addition, when a data line control circuit or a scanning line control circuit is mounted on an electro-optic board by the COF method, the connection portion between the mounting terminal on the electro-optic board side and the terminal on the flexible board side is sealed (molded). ) Is also commonly done. This is to protect the connection portion between the mounting terminal on the electro-optic substrate side and the flexible substrate from moisture and dust, and to reinforce the connection portion.
In addition, the data line control circuit or the scanning line control circuit can be configured to be mounted by a TCP method (see, for example, Patent Document 1). Alternatively, the data line control circuit or the scanning line control circuit may be arranged on another substrate and connected to the electro-optical substrate by FPC.

特開2000−242194号公報JP 2000-242194 A

例えばデータ線制御回路をCOF方式で実装する場合、データ線を例えば左半分に属するものと右半分に属するものなどの複数のグループに分け、グループ毎にデータ線制御回路を実装することが一般に行われている。これは、1つのデータ線制御回路によって全てのデータ線の駆動制御を行う態様に比較して、コスト面、および精度面の何れにおいても優れているからである。複数のデータ線制御回路(或いは走査線制御回路)を実装する態様では、各データ線制御回路(或いは各走査線制御回路)が搭載された可撓性基板を接続するための実装端子が、電気光学基板の一辺に沿った端子部に並設されていることが多い。また、液晶テレビジョン受像機用など大型の電気光学基板の中には、実装端子を端子部にマトリクス状に配列して構成されているものもある。   For example, when the data line control circuit is implemented by the COF method, it is generally performed to divide the data line into a plurality of groups, for example, those belonging to the left half and those belonging to the right half, and to implement the data line control circuit for each group. It has been broken. This is because both the cost and the accuracy are superior to the mode in which the drive control of all the data lines is performed by one data line control circuit. In an embodiment in which a plurality of data line control circuits (or scanning line control circuits) are mounted, mounting terminals for connecting a flexible substrate on which each data line control circuit (or each scanning line control circuit) is mounted are electrically connected. In many cases, it is arranged in parallel with the terminal portion along one side of the optical substrate. Some large electro-optic substrates such as for liquid crystal television receivers are configured by mounting terminals arranged in a matrix at the terminal portions.

しかし、データ線(或いは走査線)をグループ分けし、グループ毎にデータ線制御回路(或いは走査線制御回路)を実装する態様では、実装端子の数が増えるほど封止工程に手間がかかり、製造コストが増加する。また、データ線制御回路(或いは走査線制御回路)が搭載された可撓性基板を接続するための実装端子を2×2などのマトリクス状に配列する態様では、電気光学基板全体の厚みが増すといった問題もある。これは、可撓性基板の引き出し方向に並んだ実装端子に接続される電気光学基板は互いに重畳するため、上側の可撓性基板が下側の可撓性基板と実装端子との接続部分を封止する樹脂部材の盛り上がりの分だけ、これら可撓性基板を積層した際の厚みが増すからである。   However, in the aspect in which the data lines (or scanning lines) are grouped and the data line control circuit (or scanning line control circuit) is mounted for each group, the sealing process takes time and effort as the number of mounting terminals increases. Cost increases. Further, in the aspect in which the mounting terminals for connecting the flexible substrate on which the data line control circuit (or the scanning line control circuit) is mounted are arranged in a matrix of 2 × 2, the thickness of the entire electro-optical substrate is increased. There is also a problem. This is because the electro-optic substrates connected to the mounting terminals arranged in the direction of drawing out the flexible substrate overlap each other, so that the upper flexible substrate serves as a connection portion between the lower flexible substrate and the mounting terminals. This is because the thickness when these flexible substrates are laminated is increased by the rise of the resin member to be sealed.

本発明は上記課題に鑑みて為されたものであり、データ線制御回路または走査線制御回路等の駆動回路をがCOF方式、TCP方式等またはFPC等を介して実装される電気光学基板において、可撓性基板と実装端子の接続部分の封止工程を簡略化し、併せて可撓性基板を積層した際の厚みが増すことを回避する技術を提供することを目的とする。   The present invention has been made in view of the above problems, and in an electro-optical substrate on which a driving circuit such as a data line control circuit or a scanning line control circuit is mounted via a COF method, a TCP method, or an FPC, It is an object of the present invention to provide a technique for simplifying a sealing process of a connection portion between a flexible substrate and a mounting terminal and avoiding an increase in thickness when the flexible substrate is laminated.

上記課題を解決するために本発明は、当該電気光学基板の少なくとも一辺に設けられる端子部と、前記端子部に配置され、前記一辺に交差する方向に並べて配置される第1および第2実装端子と、前記第1実装端子に接続される第1可撓性基板と、前記第2実装端子に接続される第2可撓性基板であって、前記第1可撓性基板と重畳して配置される第2可撓性基板と、前記第1実装端子の第1側面を覆う第1樹脂部材と、前記第1実装端子の第1側面に対向する第2側面を覆うとともに、当該第2側面に対向する前記第2実装端子の第3側面を覆う第2樹脂部材と、前記第3側面に対向する前記第2実装端子の第4側面を覆う第3樹脂部材と、を有し、前記第1樹脂部材は、前記第1可撓性基板および当該電気光学基板の前記第1側面に連続する部分を覆い、前記第2樹脂部材は、前記第1可撓性基板および当該電気光学基板の前記第2側面に連続する部分と前記第2可撓性基板および当該電気光学基板の前記第3側面に連続する部分とを覆い、前記第3樹脂部材は、前記第2可撓性基板および当該電気光学基板の前記第4側面に連続する部分を覆うことを特徴とする電気光学基板、を提供する。   In order to solve the above-described problem, the present invention provides a terminal portion provided on at least one side of the electro-optic substrate, and first and second mounting terminals arranged on the terminal portion and arranged side by side in a direction intersecting the one side. A first flexible substrate connected to the first mounting terminal and a second flexible substrate connected to the second mounting terminal, wherein the first flexible substrate overlaps with the first flexible substrate. The second flexible substrate, the first resin member covering the first side surface of the first mounting terminal, the second side surface facing the first side surface of the first mounting terminal, and the second side surface A second resin member covering the third side surface of the second mounting terminal facing the second side, and a third resin member covering the fourth side surface of the second mounting terminal facing the third side surface, One resin member is continuous with the first flexible substrate and the first side surface of the electro-optic substrate. The second resin member includes a portion that is continuous with the second flexible substrate and the second side surface of the electro-optic substrate, the second flexible substrate, and the third portion of the electro-optic substrate. And an electro-optic substrate characterized in that the third resin member covers the second flexible substrate and a portion that continues to the fourth side surface of the electro-optic substrate. To do.

このような電気光学基板においては、第1可撓性基板と電気光学基板の第1実装端子の第2側面に連なる部分、および第2可撓性基板と電気光学基板の第2実装端子の第3側面に連なる部分が共通の樹脂部材(第2樹脂部材)によって封止され、これらの部分に対する防湿、防塵および補強が実現される。また、第1可撓性基板と電気光学基板の第1実装端子の第2側面に連なる部分、および第2可撓性基板と電気光学基板の第2実装端子の第3側面に連なる部分を共通の樹脂部材によって封止するため、これら各部分を別個の樹脂部材によって封止する態様に比較して封止工程が簡略化される。つまり、本発明によれば、封止工程の簡略化に応じて同工程の工程作業時間(タクト)が短縮され、製造コストを
引き下げることができる。
In such an electro-optical substrate, the first flexible substrate and a portion connected to the second side surface of the first mounting terminal of the electro-optical substrate, and the second flexible substrate and the second mounting terminal of the electro-optical substrate. Portions connected to the three side surfaces are sealed by a common resin member (second resin member), and moisture proofing, dust proofing and reinforcement are realized for these portions. In addition, the first flexible substrate and the portion connected to the second side surface of the first mounting terminal of the electro-optic substrate, and the second flexible substrate and the portion connected to the third side surface of the second mounting terminal of the electro-optic substrate are shared. Therefore, the sealing process is simplified as compared with an embodiment in which these portions are sealed with separate resin members. That is, according to the present invention, the process work time (tact) of the same process can be shortened according to the simplification of the sealing process, and the manufacturing cost can be reduced.

また、第1可撓性基板と電気光学基板の第1実装端子の第2側面に連なる部分、および第2可撓性基板と電気光学基板の第2実装端子の第3側面に連なる部分を各々別個の樹脂部材によって封止する態様では、前者の部分を封止する樹脂部材の盛り上りによって第2可撓性基板が持ち上がり、電気光学基板全体の厚みが増してしまうのであるが、本発明によれば電気光学基板全体の厚みが増すことを回避することもできる。したがって、本発明によれば、データ線または走査線の駆動制御を行う駆動制御回路を搭載した可撓性基板がCOF方式で実装される電気光学基板において、可撓性基板と実装端子の接続部分の封止工程を簡略化して製造コストを引き下げ、併せて電気光学基板の厚みが増すことを回避することが可能になる。   In addition, a portion connected to the second side surface of the first mounting terminal of the first flexible substrate and the electro-optical substrate, and a portion connected to the third side surface of the second mounting terminal of the second flexible substrate and the electro-optical substrate, respectively. In the aspect of sealing with a separate resin member, the second flexible substrate is lifted by the rise of the resin member that seals the former part, and the thickness of the entire electro-optical substrate is increased. Accordingly, it is possible to avoid an increase in the thickness of the entire electro-optic substrate. Therefore, according to the present invention, in the electro-optic board on which the flexible board on which the drive control circuit for controlling the driving of the data line or the scanning line is mounted is mounted by the COF method, the connection portion between the flexible board and the mounting terminal The manufacturing process can be reduced by simplifying the sealing process, and an increase in the thickness of the electro-optic substrate can be avoided.

より好ましい態様においては、前記電気光学基板は、前記一辺の方向において前記第1実装端子と並べて前記端子部に配置される第3実装端子と、前記一辺の方向において前記第2実装端子と並べて前記端子部に配置される第4実装端子と、前記第3実装端子に接続される第3可撓性基板と、前記第4実装端子に接続される第4可撓性基板であって、前記第3可撓性基板と重畳して配置される第4可撓性基板と、をさらに備え、前記第1樹脂部材は、前記第3実装端子の第1側面を覆うとともに、第1樹脂部材とともに前記第3可撓性基板および当該電気光学基板の当該第1側面に連続する部分を覆い、前記第2樹脂部材は、第3実装端子の第1側面に対向する第2側面と当該第2側面に対向する前記第4実装端子の第3側面とを覆うとともに、前記第3可撓性基板および当該電気光学基板の当該第2側面に連続する部分と前記第4可撓性基板および当該電気光学基板の当該第3側面に連続する部分とを覆い、前記第3樹脂部材は、前記第3実装端子の第3側面に対向する前記第2実装端子の第4側面を覆うとともに、前記第2可撓性基板および当該電気光学基板の当該第4側面に連続する部分を覆うことを特徴とする。このような態様によれば、前記一辺の方向に並んだ実装端子と当該実装端子に接続される可撓性基板との接続部分が共通の樹脂部材で封止され、封止工程をさらに簡略化して製造コストを引き下げることができる。   In a more preferred aspect, the electro-optic board is arranged in the direction of the one side with the first mounting terminal and arranged in the terminal portion, and in the direction of the one side, the second mounting terminal is arranged in the direction of the one side. A fourth mounting terminal disposed in the terminal portion; a third flexible substrate connected to the third mounting terminal; and a fourth flexible substrate connected to the fourth mounting terminal. A fourth flexible substrate disposed so as to overlap with the three flexible substrates, the first resin member covering the first side surface of the third mounting terminal and the first resin member together with the first resin member Covering the third flexible substrate and the portion of the electro-optic substrate continuous with the first side surface, the second resin member is formed on the second side surface and the second side surface facing the first side surface of the third mounting terminal. Covering the third side surface of the fourth mounting terminal opposite to the fourth mounting terminal Covering the third flexible substrate and the portion of the electro-optic substrate continuous with the second side surface and the fourth flexible substrate and the portion of the electro-optic substrate continuous with the third side surface, The three resin member covers the fourth side surface of the second mounting terminal facing the third side surface of the third mounting terminal and is continuous with the fourth side surface of the second flexible substrate and the electro-optical substrate. It is characterized by covering the part. According to such an aspect, the connection part of the mounting terminal arranged in the direction of the one side and the flexible substrate connected to the mounting terminal is sealed with the common resin member, further simplifying the sealing process. Manufacturing costs can be reduced.

さらに好ましい態様においては、前記第2樹脂部材は、前記第1樹脂部材および前記第3樹脂部材に比較して粘性が低い樹脂により形成されていることを特徴とする。このような態様によれば、第1可撓性基板と電気光学基板の前記第1実装端子の第2側面に連なる部分上記樹脂を塗布すると、当該樹脂が第2可撓性基板と電気光学基板の前記第2実装端子の第3側面に連なる部分まで流れ、これにより上記第2樹脂部材が形成される。このため、第2可撓性基板を大きく持上げることなく第2樹脂部材を形成することができる。つまり、このような態様によれば、第2樹脂部材を形成する工程において、第2可撓性基板が第2実装端子から剥離して電気光学基板が破損することを回避することができる。   In a further preferred aspect, the second resin member is formed of a resin having a lower viscosity than the first resin member and the third resin member. According to such an aspect, when the resin is applied to the first flexible substrate and the part of the electro-optical substrate that is continuous with the second side surface of the first mounting terminal, the resin is applied to the second flexible substrate and the electro-optical substrate. To the portion connected to the third side surface of the second mounting terminal, whereby the second resin member is formed. For this reason, the second resin member can be formed without greatly lifting the second flexible substrate. That is, according to such an aspect, in the step of forming the second resin member, it can be avoided that the second flexible substrate is peeled off from the second mounting terminal and the electro-optical substrate is damaged.

さらに好ましい態様においては、前記電気光学基板においては、樹脂を連続して塗布することにより前記第1、第2および第3樹脂部材が形成されていることを特徴とする。ここで、樹脂を連続して塗布するとは、いわゆる一筆書きであり、樹脂を途切れることなく連続して塗ることを意味する。このような態様によれば、樹脂の塗布軌跡が簡略化され、封止工程をさらに簡略化してコスト削減を図ることが可能になる。   In a further preferred aspect, the electro-optic substrate is characterized in that the first, second and third resin members are formed by continuously applying a resin. Here, applying the resin continuously is so-called one-stroke writing, and means applying the resin continuously without interruption. According to such an aspect, the application trajectory of the resin is simplified, and the cost can be reduced by further simplifying the sealing process.

また、本発明の別の態様にあっては、上記電気光学基板を有する電気光学装置、この電気光学装置を表示ユニットとして備えた電子機器を提供する態様も考えられる。前述したように、本発明の電気光学基板によれば、封止工程の簡略化によって製造コストを引き下げることができるため、この電気光学基板を含む電気光学装置、或いはこの電気光学装置を表示ユニットとして備える電子機器についても同様に製品コストを引き下げることができる。   Further, in another aspect of the present invention, an aspect in which an electro-optical device having the electro-optical substrate and an electronic apparatus including the electro-optical device as a display unit are also conceivable. As described above, according to the electro-optical substrate of the present invention, the manufacturing cost can be reduced by simplifying the sealing process. Therefore, the electro-optical device including the electro-optical substrate, or the electro-optical device as a display unit. Similarly, the product cost can be reduced for the electronic devices provided.

本発明の一実施形態である電気光学基板1の左側面図である。1 is a left side view of an electro-optical substrate 1 according to an embodiment of the present invention. 同電気光学基板1の斜視図である。2 is a perspective view of the same electro-optical substrate 1. FIG. 樹脂による封止を施した状態の電気光学基板1の左側面図である。2 is a left side view of the electro-optical substrate 1 in a state where sealing with resin is performed. FIG. 本実施形態の効果を説明するための図である。It is a figure for demonstrating the effect of this embodiment. 封止樹脂の塗布軌跡を説明するための図である。It is a figure for demonstrating the application locus | trajectory of sealing resin. 同塗布軌跡のバリエーションを説明するための図である。It is a figure for demonstrating the variation of the application locus. 同塗布軌跡のバリエーションを説明するための図である。It is a figure for demonstrating the variation of the application locus. 樹脂部材50−j(j=1〜3)を形成するためのディスペンサー装置、およびこのディスペンサー装置を用いた封止工程を説明するための図である。It is a figure for demonstrating the dispenser apparatus for forming resin member 50-j (j = 1-3), and the sealing process using this dispenser apparatus. 同ディスペンサー装置のバリエーションを説明するための図である。It is a figure for demonstrating the variation of the dispenser apparatus. 本発明の変形例(1)に係る電気光学基板を説明するための図である。It is a figure for demonstrating the electro-optical board | substrate which concerns on the modification (1) of this invention. 同変形例(1)に係る電気光学基板の封止工程における封止樹脂の塗布軌跡を説明するための図である。It is a figure for demonstrating the application | coating locus | trajectory of sealing resin in the sealing process of the electro-optical board | substrate which concerns on the modification (1). 同塗布軌跡のバリエーションを説明するための図である。It is a figure for demonstrating the variation of the application locus. 同電気光学装置を適用したパソコンの構成を示す斜視図である。It is a perspective view which shows the structure of the personal computer to which the same electro-optical apparatus is applied. 同電気光学装置を適用した携帯電話機の構成を示す斜視図である。It is a perspective view which shows the structure of the mobile telephone to which the same electro-optical apparatus is applied. 同電気光学装置を適用した情報携帯端末の構成を示す斜視図である。It is a perspective view which shows the structure of the portable information terminal to which the electro-optical device is applied. 同電気光学装置を適用した投射型表示装置の構成を示す斜視図である。It is a perspective view which shows the structure of the projection type display apparatus to which the same electro-optical apparatus is applied.

以下、図面を参照しつつ本発明の実施形態を説明する。
(A.実施形態)
(A−1:構成)
図1は、本発明の一実施形態である電気光学基板1の側面図であり、図2は同電気光学基板1の斜視図である。この電気光学基板1は、例えば投射型プロジェクターなどの小型の電子機器の表示ユニットを為すアクティブマトリクス型の液晶表示装置を構成するものであり、図1に示すように、素子基板10に対向基板20(図2では図示省略)を載置して構成されている。素子基板10と対向基板20との隙間には液晶などの電気光学物質(図1および図2では図示略)が充填されている。素子基板10の表面のうち対向基板20と重なり合う部分には、画素電極(図示略)と3端子のうちの1つの端子が当該画素電極に接続されたTFT(Thin Film Transistor)素子(図示略)とがマトリクス状に配列されている。TFT素子の3端子のうちの残りの2端子は、画素電極を囲んで格子状に配置された走査線(図示略)とデータ線(図示略)とに接続されている。各走査線は図2のX方向に沿って延在し、同X方向引き出されて走査線制御回路(図示略)に接続されている。一方、各データ線は図2のY方向に沿って延在し、同Y方向に引き出され、素子基板10の端子部12において実装端子12−1、12−2、12−3および12−4の何れかに接続されている。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
(A. Embodiment)
(A-1: Configuration)
FIG. 1 is a side view of an electro-optical substrate 1 according to an embodiment of the present invention, and FIG. 2 is a perspective view of the electro-optical substrate 1. The electro-optical substrate 1 constitutes an active matrix type liquid crystal display device that forms a display unit of a small electronic device such as a projection type projector. For example, as shown in FIG. (Not shown in FIG. 2) is placed. A gap between the element substrate 10 and the counter substrate 20 is filled with an electro-optical material such as liquid crystal (not shown in FIGS. 1 and 2). A portion of the surface of the element substrate 10 that overlaps the counter substrate 20 has a pixel electrode (not shown) and a TFT (Thin Film Transistor) element (not shown) in which one of the three terminals is connected to the pixel electrode. Are arranged in a matrix. The remaining two terminals among the three terminals of the TFT element are connected to scanning lines (not shown) and data lines (not shown) arranged in a grid pattern surrounding the pixel electrode. Each scanning line extends along the X direction in FIG. 2, is pulled out in the X direction, and is connected to a scanning line control circuit (not shown). On the other hand, each data line extends along the Y direction in FIG. 2 and is drawn out in the Y direction. In the terminal portion 12 of the element substrate 10, the mounting terminals 12-1, 12-2, 12-3, and 12-4 are provided. It is connected to either.

図2に示すように、端子部12は素子基板10の一辺(図2に示す例では、X方向の一辺)に沿って設けられている。図1に示すように、この端子部12には、対向基板20に近い側から、実装端子12−2と実装端子12−1が上記1辺と交差する方向(すなわち、図2のY方向)に短い間隔(例えば1mmなど)を開けて並んでいる。図2に示すように、実装端子12−3は上記一辺の方向に実装端子12−1と並べて、実装端子12−4は上記一辺の方向に実装端子12−2と並べて設けられている。図1および図2では詳細な図示を省略したが、実装端子12−1には素子基板10にマトリクス状に配置されるTFT素子のうちの左下半分のものに各々接続されるデータ線が接続されており、同実装端子12−2には同左上半分に配置されるTFT素子の各々に接続されるデータ線が接続されている。そして、実装端子12−3には同右下半分に配置されるTFT素子の各々に接続される至るデータ線が接続されており、同実装端子12−4には同右上半分に配置されるTFT素子の各々に接続されるデータ線が接続されている。   As shown in FIG. 2, the terminal portion 12 is provided along one side of the element substrate 10 (one side in the X direction in the example shown in FIG. 2). As shown in FIG. 1, the terminal portion 12 has a direction in which the mounting terminal 12-2 and the mounting terminal 12-1 cross the one side from the side close to the counter substrate 20 (that is, the Y direction in FIG. 2). Are arranged with a short interval (for example, 1 mm). As shown in FIG. 2, the mounting terminal 12-3 is arranged side by side with the mounting terminal 12-1 in the direction of the one side, and the mounting terminal 12-4 is arranged side by side with the mounting terminal 12-2 in the direction of the one side. Although not shown in detail in FIGS. 1 and 2, the mounting terminals 12-1 are connected to data lines connected to the lower left half of the TFT elements arranged in a matrix on the element substrate 10, respectively. The mounting terminals 12-2 are connected to data lines connected to the TFT elements arranged in the upper left half. The mounting terminal 12-3 is connected to data lines connected to the TFT elements arranged in the lower right half, and the mounting terminal 12-4 is connected to the TFT element arranged in the upper right half. A data line connected to each of these is connected.

実装端子12−k(k=1〜4)の各々には、異方性導電膜40−k(k=1〜4)を介して可撓性基板30−k(k=1〜4)が熱圧着される。可撓性基板30−kは例えばポリイミドをフィルム状に形成したものであり、データ線制御回路(図示略)が搭載されている。図1には、異方性導電膜40−1を介して実装端子12−1に可撓性基板30−1が接続されている様子と、異方性導電膜40−2を介して実装端子12−2に可撓性基板30−2が接続されている様子とが示されている。図1に示すように、実装端子12−2に接続される可撓性基板30−2は、実装端子12−1に接続される可撓性基板30−1の上に重畳するように配置される。同様に、実装端子12−4に接続される可撓性基板30−4は、実装端子12−3に接続される可撓性基板30−3の上に重畳するように配置される。   Each of the mounting terminals 12-k (k = 1 to 4) has a flexible substrate 30-k (k = 1 to 4) through an anisotropic conductive film 40-k (k = 1 to 4). Thermocompression bonded. The flexible substrate 30-k is, for example, formed of polyimide in a film shape, and a data line control circuit (not shown) is mounted thereon. In FIG. 1, the flexible substrate 30-1 is connected to the mounting terminal 12-1 through the anisotropic conductive film 40-1 and the mounting terminal through the anisotropic conductive film 40-2. 12-2 shows a state in which the flexible substrate 30-2 is connected. As shown in FIG. 1, the flexible substrate 30-2 connected to the mounting terminal 12-2 is disposed so as to overlap the flexible substrate 30-1 connected to the mounting terminal 12-1. The Similarly, the flexible substrate 30-4 connected to the mounting terminal 12-4 is disposed so as to overlap the flexible substrate 30-3 connected to the mounting terminal 12-3.

図1および図2では、詳細な図示を省略したが、実装端子12−k(k=1〜4)と可撓性基板30−k(k=1〜4)の接続部分は、防湿、防塵および補強のために樹脂部材によって封止される。本実施形態の電気光学基板1の特徴は当該樹脂部材を形成する樹脂の塗布の仕方にある。   Although detailed illustration is omitted in FIGS. 1 and 2, the connection portion between the mounting terminal 12-k (k = 1 to 4) and the flexible substrate 30-k (k = 1 to 4) is moisture and dust proof. And it is sealed with a resin member for reinforcement. The electro-optical substrate 1 according to the present embodiment is characterized in that a resin is applied to form the resin member.

図3は、実装端子12−k(k=1〜4)と可撓性基板30−k(k=1〜4)の接続部分に樹脂部材による封止を施した状態の電気光学基板1の側面図である。図3に示すように、本実施形態の電気光学基板1は、実装端子12−1のX方向に延在する2つの側面のうち、対向基板20から遠い方の側面である側面121−1を覆う樹脂部材50−1、上記2つの側面のうちの他方(側面121−1に対向する側面)である側面122−1と、実装端子12−2の同X方向に延在する2つの側面のうちの側面122−1に対向する側面(側面123−2)とを覆う樹脂部材50−2と、実装端子12−2において側面123−2に対向する側面(側面124−2)を覆う樹脂部材50−3と、を有している。図3に示すように、樹脂部材50−1は、素子基板10および可撓性基板30−1の各々の側面121−1に連なる部分を覆うように形成されている。樹脂部材50−2は、素子基板10および可撓性基板30−1の各々の側面122−1に連なる部分と、素子基板10および可撓性基板30−2の各々の側面123−2に連なる部分とを覆うように形成されている。そして、樹脂部材50−3は、素子基板10および可撓性基板30−2の各々の側面124−2に連なる部分を覆うように形成されている。   FIG. 3 shows the electro-optical substrate 1 in a state in which the connecting portion of the mounting terminal 12-k (k = 1 to 4) and the flexible substrate 30-k (k = 1 to 4) is sealed with a resin member. It is a side view. As shown in FIG. 3, the electro-optical substrate 1 of the present embodiment has a side surface 121-1 that is a side surface farther from the counter substrate 20 among the two side surfaces extending in the X direction of the mounting terminal 12-1. The covering resin member 50-1, the side surface 122-1 which is the other (side surface facing the side surface 121-1) of the two side surfaces, and the two side surfaces extending in the same X direction of the mounting terminal 12-2. Resin member 50-2 covering the side surface (side surface 123-2) facing the side surface 122-1, and the resin member covering the side surface (side surface 124-2) facing the side surface 123-2 in the mounting terminal 12-2. 50-3. As shown in FIG. 3, the resin member 50-1 is formed so as to cover a portion that continues to the side surface 121-1 of each of the element substrate 10 and the flexible substrate 30-1. The resin member 50-2 is continuous with a portion continuous with each side surface 122-1 of the element substrate 10 and the flexible substrate 30-1, and with each side surface 123-2 of the element substrate 10 and the flexible substrate 30-2. It is formed so as to cover the part. And the resin member 50-3 is formed so that the part connected to each side surface 124-2 of the element substrate 10 and the flexible substrate 30-2 may be covered.

樹脂部材50−1、50−2および50−3の各々については全て同じ物性のものを用いても勿論良いが、樹脂部材50−2については、樹脂部材50−1および50−3よりも粘性の低い(すなわち、流動性の高い)樹脂の塗布により形成することが好ましい。本実施形態では、素子基板10および可撓性基板30−1の側面122−1に連なる部分にディスペンサー等によって樹脂を塗布し、素子基板10および可撓性基板30−2の側面123−2に連なる部分まで当該樹脂が充分に流れた後に紫外線照射などによって当該樹脂を硬化させて樹脂部材50−2を形成する。このため、樹脂部材50−2については、樹脂部材50−1および50−3よりも粘性の低い樹脂を用いることが好ましいのである。   Of course, all of the resin members 50-1, 50-2 and 50-3 may have the same physical properties, but the resin member 50-2 is more viscous than the resin members 50-1 and 50-3. It is preferably formed by applying a resin having a low (that is, high fluidity) resin. In the present embodiment, a resin is applied to the element substrate 10 and the side surface 122-1 of the flexible substrate 30-1 by a dispenser or the like, and the element substrate 10 and the side surface 123-2 of the flexible substrate 30-2 are applied. After the resin sufficiently flows to the continuous portion, the resin is cured by ultraviolet irradiation or the like to form the resin member 50-2. For this reason, it is preferable to use a resin having a lower viscosity than the resin members 50-1 and 50-3 for the resin member 50-2.

このように、本実施形態の電気光学基板1は、図2のY方向(データ線の延在方向)に並んだ実装端子12−1および12−2の各々と可撓性基板30−1および30−2の各々との接続部分のうち、互いに対向する部分を共通の樹脂部材50−2によって封止したことに特徴がある。仮に、図4に示すように、素子基板10および可撓性基板30−1の各々の側面122−1に連なる部分を樹脂部材52−1により封止し、かつ、素子基板10および可撓性基板30−2の各々の側面123−2に連なる部分を樹脂部材52−2により封止すると、樹脂の塗布回数が本実施形態に比較して増加する。また、図4に示す態様では、可撓性基盤30−1および30−2を積層した場合の厚みが樹脂部材52−1の厚みの分だけ増すこととなる。換言すれば、本実施形態によれば、図4に示す態様で各可撓性基板と実装端子の接続部分の封止を行う場合に比較して、封止工程を簡略化し、併せて可撓性基板を積層した際の厚みが増すことを回避することが可能になるのである。   As described above, the electro-optic substrate 1 of the present embodiment includes the mounting terminals 12-1 and 12-2 arranged in the Y direction (data line extending direction) in FIG. Of the connecting portions with each of 30-2, the portions facing each other are characterized in that they are sealed with a common resin member 50-2. Temporarily, as shown in FIG. 4, the part which continues to each side 122-1 of the element substrate 10 and the flexible substrate 30-1 is sealed with the resin member 52-1, and the element substrate 10 and the flexibility are provided. If the part which continues to each side 123-2 of the board | substrate 30-2 is sealed with the resin member 52-2, the frequency | count of application | coating of resin will increase compared with this embodiment. Moreover, in the aspect shown in FIG. 4, the thickness at the time of laminating | stacking flexible base | substrates 30-1 and 30-2 will increase by the part | minute of the thickness of the resin member 52-1. In other words, according to the present embodiment, the sealing process is simplified and flexible as compared with the case where the connection portion between each flexible substrate and the mounting terminal is sealed in the mode shown in FIG. It is possible to avoid an increase in thickness when the conductive substrates are stacked.

加えて、本実施形態では、端子部12においてX方向に並んだ各実装端子と可撓性基板との接合部分を共通の樹脂部材によって封止することで、さらに樹脂の塗布回数を減らし、封止工程の簡略化を実現している。例えば、樹脂部材50−1は、実装端子12−3の側面121−3を覆うように形成され、この樹脂部材50−1によって、素子基板10の側面121−3および可撓性基板30−1の各々の側面121−3に連なる部分が覆われる。樹脂部材50−2は、実装端子12−3の側面122−3と、実装端子12−4の側面123−4とを覆うように形成され、この樹脂部材50−2によって、素子基板10および可撓性基板30−3の各々の側面122−3に連なる部分が覆われ、かつ素子基板10および可撓性基板30−4の各々の側面123−4に連なる部分が覆われる。そして、樹脂部材50−3は、実装端子12−4の側面124−4を覆うように形成され、この樹脂部材50−3によって、素子基板10および可撓性基板30−4の各々の側面124−4に連なる部分が覆われる。
以上が電子光学基板1の構成である。
In addition, in the present embodiment, the joint portion of each mounting terminal and the flexible substrate arranged in the X direction in the terminal portion 12 is sealed with a common resin member, thereby further reducing the number of times of resin application and sealing. The stopping process is simplified. For example, the resin member 50-1 is formed so as to cover the side surface 121-3 of the mounting terminal 12-3, and the resin member 50-1 allows the side surface 121-3 of the element substrate 10 and the flexible substrate 30-1 to be covered. The part which continues to each side 121-3 is covered. The resin member 50-2 is formed so as to cover the side surface 122-3 of the mounting terminal 12-3 and the side surface 123-4 of the mounting terminal 12-4. A portion continuous with each side surface 122-3 of the flexible substrate 30-3 is covered, and a portion continuous with each side surface 123-4 of the element substrate 10 and the flexible substrate 30-4 is covered. The resin member 50-3 is formed so as to cover the side surface 124-4 of the mounting terminal 12-4, and the side surface 124 of each of the element substrate 10 and the flexible substrate 30-4 is formed by the resin member 50-3. -4 is covered.
The above is the configuration of the electro-optical substrate 1.

(A−2:製造方法および製造装置)
次いで、電気光学基板1を製造するための製造方法および製造装置について説明する。なお、電気光学基板1の製造方法には、素子基板10の製造工程、および異方性導電膜40−k(k=1〜4)の各々を介して実装端子12−k(k=1〜4)の各々に可撓性基板30−k(k=1〜4)を熱圧着する工程等が含まれるが、これらの工程については本願発明との関連が薄いため詳細な説明を省略し、以下では、樹脂部材50−j(j=1〜3)を形成する封止工程、およびこの封止工程の実行に好適な製造装置について説明する。
(A-2: Manufacturing method and manufacturing apparatus)
Next, a manufacturing method and a manufacturing apparatus for manufacturing the electro-optical substrate 1 will be described. In addition, the manufacturing method of the electro-optic substrate 1 includes the mounting terminals 12-k (k = 1 to 1) through the manufacturing process of the element substrate 10 and the anisotropic conductive films 40-k (k = 1 to 4). 4) includes a step of thermocompression bonding the flexible substrate 30-k (k = 1 to 4), etc., but since these steps are not related to the present invention, a detailed description thereof is omitted. Below, the sealing process which forms resin member 50-j (j = 1-3) and the manufacturing apparatus suitable for execution of this sealing process are demonstrated.

図1および図2に示すように、異方性導電膜40−k(k=1〜4)の各々を介して実装端子12−k(k=1〜4)の各々に可撓性基板30−k(k=1〜4)を熱圧着させた状態の電気光学基板1に対して、樹脂部材50−1、50−2および50−3を形成するための樹脂を塗布する際の塗布軌跡としては種々の態様が考えられる。例えば、図5に示す3本の塗布軌跡R11、R12およびR13の各々を描くように樹脂を塗布して、樹脂部材50−1、50−2および50−3の各々を別個に形成する態様と、図6或いは図7に示すように、樹脂を連続して(いわゆる一筆書きで)塗布することで樹脂部材50−1、50−2および50−3を形成する態様とが考えられる。   As shown in FIGS. 1 and 2, the flexible substrate 30 is mounted on each of the mounting terminals 12-k (k = 1 to 4) through each of the anisotropic conductive films 40-k (k = 1 to 4). Application locus when applying the resin for forming the resin members 50-1, 50-2 and 50-3 to the electro-optic substrate 1 in a state where -k (k = 1 to 4) is thermocompression bonded. Various modes are conceivable. For example, with the aspect which apply | coats resin so that each of three application | coating locus | trajectories R11, R12, and R13 shown in FIG. 5 may be drawn, and to form each of resin member 50-1, 50-2, and 50-3 separately As shown in FIG. 6 or FIG. 7, it is conceivable that the resin members 50-1, 50-2 and 50-3 are formed by applying the resin continuously (so-called with a single stroke).

例えば、図6に示す態様では、塗布軌跡R21、R22、R23、R24およびR25をこの順に描くように、樹脂を途切れさせることなく連続して塗布することで、樹脂部材50−3、50−2および50−1がこの順に形成される。一方、図7に示す態様では、塗布軌跡R31、R32、R33、R34、R35、R36およびR37をこの順に描くように、樹脂を途切れさせることなく連続して塗布することで、樹脂部材50−3、50−2および50−1がこの順に形成される。また、図7において、R34、R35、R36およびR37をこの順に描き、その後、図7に示す例とは逆向きにR33、R32およびR31を描くように樹脂を塗布することで、樹脂部材50−2、50−1および50−3の順に各樹脂部材を形成することができる。図6および図7に示す態様では、図5に示す態様に比較して接続部分のY方向に延在する側面の幾つかにも樹脂と塗布が行われるため、図5に示す態様に比較して当該接続部分に対する防湿、防塵および補強効果が高まり信頼性が向上すると考えられるが、Y方向に延在する側面に対する樹脂の塗布は必ずしも必須ではない。   For example, in the embodiment shown in FIG. 6, resin members 50-3 and 50-2 are applied by continuously applying the resin without interrupting the application trajectories R21, R22, R23, R24 and R25 in this order. And 50-1 are formed in this order. On the other hand, in the embodiment shown in FIG. 7, by continuously applying the resin without interrupting the resin so as to draw the application trajectories R31, R32, R33, R34, R35, R36, and R37 in this order, the resin member 50-3. , 50-2 and 50-1 are formed in this order. In FIG. 7, R34, R35, R36 and R37 are drawn in this order, and then resin is applied so as to draw R33, R32 and R31 in the opposite direction to the example shown in FIG. Each resin member can be formed in the order of 2, 50-1, and 50-3. In the embodiment shown in FIG. 6 and FIG. 7, resin and application are performed on some of the side surfaces extending in the Y direction of the connection portion as compared with the embodiment shown in FIG. 5. Thus, it is considered that the moisture-proof, dust-proof and reinforcing effects on the connecting portion are increased and the reliability is improved. However, it is not always essential to apply the resin to the side surface extending in the Y direction.

樹脂部材50−1、50−2および50−3の形成順についても種々の態様が考えられるが、樹脂部材50−2と50−3との関係では、樹脂部材50−2を先に形成することが好ましい。その理由は以下の通りである。前述したように、本実施形態の電気光学基板1では、可撓性基板30−2は可撓性基板30−1の上に重畳しており、可撓性基板30−4は可撓性基板30−3の上に重畳している。このため、樹脂部材50−2を形成する際には可撓性基板30−2および可撓性基板30−4を持上げて樹脂の塗布を行う必要がある。仮に、樹脂部材50−2の形成に先立って樹脂部材50−3を形成すると、可撓性基板30−2(或いは可撓性基板30−4)を持上げた際に樹脂部材50−3が実装端子12−2(或いは、実装端子12−4)から剥離してしまう虞がある。このため、樹脂部材50−3の形成に先立って樹脂部材50−2を形成しておくことが好ましいのである。   Although various aspects can be considered about the formation order of the resin members 50-1, 50-2, and 50-3, the resin member 50-2 is formed first in relation to the resin members 50-2 and 50-3. It is preferable. The reason is as follows. As described above, in the electro-optical substrate 1 of the present embodiment, the flexible substrate 30-2 is superimposed on the flexible substrate 30-1, and the flexible substrate 30-4 is a flexible substrate. It is superimposed on 30-3. For this reason, when forming the resin member 50-2, it is necessary to lift the flexible substrate 30-2 and the flexible substrate 30-4 and apply the resin. If the resin member 50-3 is formed prior to the formation of the resin member 50-2, the resin member 50-3 is mounted when the flexible substrate 30-2 (or the flexible substrate 30-4) is lifted. There is a risk of peeling from the terminal 12-2 (or the mounting terminal 12-4). For this reason, it is preferable to form the resin member 50-2 prior to the formation of the resin member 50-3.

また、樹脂部材50−1を形成する際には、電気光学基板1の裏面側から樹脂を塗布することが好ましい。仮に、電気光学基板1の表面側から樹脂を塗布しようとすると、可撓性基板30−k(k=1〜4)を全て持上げる必要があり、可撓性基板30−kの剥離が発生する虞があるからである。このように、樹脂部材50−1を形成する際には、電気光学基板1の裏面側から樹脂を塗布することが好ましいため、例えば、電気光学基板1を水平に保持し鉛直下向き方向にのみ樹脂を吐出する従来の製造装置を用いて樹脂の塗布を行う場合には、電気光学基板1を裏返して樹脂部材50−1を形成する必要がある。このため、従来の製造装置を用いて樹脂の塗布を行う場合には、樹脂部材50−1は最初、または最後に形成することが好ましい。樹脂部材50−2および50−3は電気光学基板1の表面側から樹脂を塗布して形成する必要があり、仮に樹脂部材50−1を2番目に形成するとしたならば、電気光学基板1の表裏を逆転させる作業が2回発生するからである。   Moreover, when forming the resin member 50-1, it is preferable to apply | coat resin from the back surface side of the electro-optical board | substrate 1. FIG. If the resin is applied from the surface side of the electro-optic substrate 1, it is necessary to lift all the flexible substrates 30-k (k = 1 to 4), and the flexible substrate 30-k is peeled off. It is because there is a possibility of doing. As described above, when forming the resin member 50-1, it is preferable to apply the resin from the back side of the electro-optic substrate 1. For example, the electro-optic substrate 1 is held horizontally and the resin is only in the vertically downward direction. When the resin is applied using a conventional manufacturing apparatus that discharges the resin, it is necessary to turn the electro-optical substrate 1 over to form the resin member 50-1. For this reason, when applying resin using the conventional manufacturing apparatus, it is preferable to form the resin member 50-1 first or last. The resin members 50-2 and 50-3 need to be formed by applying resin from the surface side of the electro-optical substrate 1, and if the resin member 50-1 is formed second, the electro-optical substrate 1 This is because the work to reverse the front and back occurs twice.

以上説明したように、従来の製造装置を用いて樹脂部材50−j(j=1〜3)を形成する態様では、樹脂部材50−1を形成する際に電気光学基板1を少なくとも1回は裏返して作業する必要がある。このため、図6または図7にように一筆書きで樹脂を塗布する態様で樹脂部材50−j(j=1〜3)を形成することはできない。以下では、図6または図7に示す一筆書きで樹脂を塗布して樹脂部材50−j(j=1〜3)を形成することが可能な製造装置の具体例について図面を参照しつつ説明する。   As described above, in the aspect in which the resin member 50-j (j = 1 to 3) is formed using a conventional manufacturing apparatus, the electro-optical substrate 1 is attached at least once when the resin member 50-1 is formed. It is necessary to work upside down. For this reason, the resin member 50-j (j = 1 to 3) cannot be formed in such a manner that the resin is applied by one stroke as shown in FIG. 6 or FIG. Hereinafter, a specific example of a manufacturing apparatus capable of forming the resin member 50-j (j = 1 to 3) by applying the resin with one stroke shown in FIG. 6 or FIG. 7 will be described with reference to the drawings. .

図8に示す製造装置は、電気光学基板1を水平に固定するパネル吸着ステージ200と、樹脂の吐出角度を調整可能で細長い管状の吐出口を有する吐出ノズル220と、可撓性基盤30−2および30−4を緩やかに持上げて保持する支え板部材230と、を有している。図8に示す製造装置においては、例えば、以下の手順で、図6に示す塗布軌跡を描くように樹脂を塗布することで樹脂部材50−j(j=1〜3)を一筆書きで形成することができる。まず、支え板部材230によって可撓性基盤30−2および30−4を緩やかに持上げて保持する。吐出ノズル220の吐出口は細長い管状に形成されているため、可撓性基盤30−2および30−4を大きく持上げなくても樹脂部材50−2を形成することができる。可撓性基盤30−2および30−4を大きく持上げてしまうと電気光学基板1が破損する(可撓性基盤30−2や30−4が実装端子から剥離する)虞があることは前述した通りである。本実施形態では、可撓性基盤30−2および30−4を大きく持上げることなく樹脂部材50−2の形成が可能であるため、樹脂部材50−2の形成工程における電気光学基板1の破損が発生し難いといった特徴がある。なお、本実施形態では、支え板部材230によって可撓性基盤30−2および30−4を下から支えるように持上げるが、支え板部材230と対を成す板状部材と支え板部材230とによって可撓性基盤30−2および30−4を挟持して持上げるようにしても良い。   The manufacturing apparatus shown in FIG. 8 includes a panel suction stage 200 for fixing the electro-optic substrate 1 horizontally, a discharge nozzle 220 having an elongated tubular discharge port capable of adjusting the discharge angle of the resin, and a flexible substrate 30-2. And a support plate member 230 that gently lifts and holds 30-4. In the manufacturing apparatus shown in FIG. 8, for example, the resin member 50-j (j = 1 to 3) is formed with a single stroke by applying resin so as to draw the application locus shown in FIG. be able to. First, the flexible bases 30-2 and 30-4 are gently lifted and held by the support plate member 230. Since the discharge port of the discharge nozzle 220 is formed in an elongated tubular shape, the resin member 50-2 can be formed without lifting the flexible substrates 30-2 and 30-4 greatly. As described above, if the flexible substrates 30-2 and 30-4 are lifted greatly, the electro-optic substrate 1 may be damaged (the flexible substrates 30-2 and 30-4 may be peeled off from the mounting terminals). Street. In this embodiment, since the resin member 50-2 can be formed without greatly lifting the flexible substrates 30-2 and 30-4, the electro-optical substrate 1 is damaged in the process of forming the resin member 50-2. It is difficult to generate. In this embodiment, the flexible base plates 30-2 and 30-4 are lifted from below by the support plate member 230. However, the plate member and the support plate member 230, which form a pair with the support plate member 230, are supported. Alternatively, the flexible substrates 30-2 and 30-4 may be sandwiched and lifted.

次いで、図6の塗布軌跡R21の始点に向けて鉛直下向きに樹脂を吐出するように吐出ノズル220の稼動位置を位置決めし、吐出ノズル220に樹脂を吐出させつつ、図6の塗布軌跡R21の終点まで(図8に示す例では、図中X方向の手前側から奥側に向けて)吐出ノズル220を移動させる。これにより、樹脂部材50−3が形成される。次いで、図6の塗布軌跡R21の終点から同図6の塗布軌跡R23の始点まで、図6の塗布軌跡R22を描くように樹脂を吐出させつつ吐出ノズル220を振り(図8に示す例では、時計周りに角度φ1だけ振る)、さらに、図6の塗布軌跡R23を描くように、吐出ノズル220を樹脂を吐出させつつ、図6の塗布軌跡R23を描くように(図8に示す例では、図中X方向の奥側から手前側)吐出ノズル220を移動させる。これにより、樹脂部材50−2が形成される。そして、図6の塗布軌跡R24を描くように、樹脂を吐出させつつ吐出ノズル220の吐出角度を時計周りにさらに角度φ2だけ振り(図8参照)、図6の塗布軌跡R25を描くように、吐出ノズル220を樹脂を吐出させつつ図8のX方向の手前側から奥側に移動させる。これにより、樹脂部材50−1が形成される。   Next, the operating position of the discharge nozzle 220 is positioned so as to discharge the resin vertically downward toward the start point of the application locus R21 in FIG. 6, and the end point of the application locus R21 in FIG. (In the example shown in FIG. 8, the discharge nozzle 220 is moved from the near side to the far side in the X direction in the figure). Thereby, the resin member 50-3 is formed. Next, from the end point of the application trajectory R21 in FIG. 6 to the start point of the application trajectory R23 in FIG. 6, the discharge nozzle 220 is swung while discharging the resin so as to draw the application trajectory R22 in FIG. 6 (in the example shown in FIG. 8, 6, while discharging the resin from the discharge nozzle 220 so as to draw the application trajectory R23 in FIG. 6, so as to draw the application trajectory R23 in FIG. 6 (in the example shown in FIG. 8, In the drawing, the discharge nozzle 220 is moved from the rear side in the X direction to the front side. Thereby, the resin member 50-2 is formed. Then, as the application locus R24 of FIG. 6 is drawn, the discharge angle of the discharge nozzle 220 is further swung clockwise by the angle φ2 while discharging the resin (see FIG. 8), and the application locus R25 of FIG. The discharge nozzle 220 is moved from the front side in the X direction in FIG. 8 to the back side while discharging the resin. Thereby, the resin member 50-1 is formed.

このように、図8に示す製造装置によれば、樹脂部材50−2(或いは50−3)を形成する各工程と樹脂部材50−1を形成する工程とを電気光学基板1を裏返すことなく実行することができ、一筆書きで樹脂を塗布して樹脂部材50−j(j=1〜3)を形成することが可能になる。また、吐出ノズル220の吐出角度の調整をコンピューター制御により行うようにすれば、電子光学基板1の封止工程を自動化することが可能になる。   As described above, according to the manufacturing apparatus shown in FIG. 8, the process of forming the resin member 50-2 (or 50-3) and the process of forming the resin member 50-1 are performed without turning over the electro-optical substrate 1. The resin member 50-j (j = 1 to 3) can be formed by applying resin with a single stroke. If the discharge angle of the discharge nozzle 220 is adjusted by computer control, the sealing process of the electro-optical substrate 1 can be automated.

図9に示す製造装置は、樹脂を鉛直下向きに吐出する吐出ノズル310と、水平面に対して任意の角度を為した状態で固定可能なパネル吸着ステージ320と、可撓性基盤30−2および30−4を持上げる支え板230と、を有している。このような製造装置によれば、図9(A)および(B)に示すように、樹脂部材50−j(j=1〜3)を形成する工程毎に、吐出ノズル310による樹脂の吐出方向と当該樹脂を塗布する電気光学基板1の部分とが向き合うように電気光学基板1が固定されたパネル吸着ステージ320と水平面Hの為す角度αを調整することで、電気光学基板1を裏返すことなく各工程を実行することができる。このため、図9に示す製造装置によっても、一筆書きで樹脂を塗布して樹脂部材50−j(j=1〜3)を形成することが可能になる。また、図9に示す製造装置においても、パネル吸着ステージ310と水平面Hの為す角度の調整をコンピューター制御により行うようにすれば、電子光学基板1の封止工程を自動化することが可能になる。   The manufacturing apparatus shown in FIG. 9 includes a discharge nozzle 310 that discharges resin vertically downward, a panel suction stage 320 that can be fixed at an arbitrary angle with respect to a horizontal plane, and flexible substrates 30-2 and 30. And a support plate 230 for lifting -4. According to such a manufacturing apparatus, as shown in FIGS. 9A and 9B, the resin discharge direction by the discharge nozzle 310 is provided for each step of forming the resin member 50-j (j = 1 to 3). By adjusting the angle α between the panel suction stage 320 to which the electro-optical substrate 1 is fixed and the horizontal plane H so that the portion of the electro-optical substrate 1 to which the resin is applied faces each other, the electro-optical substrate 1 is not turned over. Each step can be performed. For this reason, even with the manufacturing apparatus shown in FIG. 9, it is possible to apply the resin with a single stroke to form the resin member 50-j (j = 1 to 3). In the manufacturing apparatus shown in FIG. 9 as well, if the angle between the panel suction stage 310 and the horizontal plane H is adjusted by computer control, the sealing process of the electro-optical substrate 1 can be automated.

(B.変形例)
以上、本発明の実施形態について説明したが、この実施形態に以下に述べる変形を加えても勿論良い。
(B−1)上記実施形態では、各々に可撓性基板が接合される4つの実装端子が電気光学基板1の端子部12に2×2のマトリクス状に並べられていたが、図10に示すように3×3などのマトリクス状に実装端子を並べても良く、また、M×N(Mはデータ線の延在所方向の実装端子の配列数,Nは走査線の延在方向の同配列数:Nは任意の自然数、Mは2以上の任意の自然数)のマトリクス状に実装端子を並べても良い。また、図10に示すように3×3などのマトリクス状に実装端子を並べる態様においては、実装端子と可撓性基板との接続部分を保護する樹脂部材を、図11に示す塗布軌跡R41〜R43を描くように樹脂を塗布して各々別個に、或いは図12に示す塗布軌跡R51〜R59をこの順に描くように一筆書きで樹脂を塗布して形成するようにすれば良い。
(B. Modification)
Although the embodiment of the present invention has been described above, it is needless to say that the following modifications may be added to this embodiment.
(B-1) In the above embodiment, the four mounting terminals to which the flexible substrate is bonded are arranged in a 2 × 2 matrix on the terminal portion 12 of the electro-optical substrate 1. As shown, the mounting terminals may be arranged in a matrix of 3 × 3 or the like, and M × N (M is the number of mounting terminals arranged in the direction in which the data lines extend, and N is the same in the direction in which the scanning lines extend). The mounting terminals may be arranged in a matrix of arrangement number: N is an arbitrary natural number and M is an arbitrary natural number of 2 or more. Moreover, in the aspect which arrange | positions a mounting terminal in matrix shape, such as 3x3 as shown in FIG. 10, the resin member which protects the connection part of a mounting terminal and a flexible board | substrate applies application | coating locus | trajectory R41-shown in FIG. The resin is applied so as to draw R43, and each may be formed separately or by applying the resin with a single stroke so as to draw the application trajectories R51 to R59 shown in this order.

(B−2)上述した実施形態では、データ線制御回路を搭載した可撓性基板の実装に対する本発明の適用例を説明したが、走査線制御回路を搭載した可撓性基板の実装に本発明を適用しても勿論良い。 (B-2) In the above-described embodiment, the application example of the present invention to the mounting of the flexible substrate on which the data line control circuit is mounted has been described. However, the present embodiment is not limited to the mounting on the flexible substrate on which the scanning line control circuit is mounted. Of course, the invention may be applied.

(B−3)上述した実施の形態にあっては、画素回路のスイッチング素子として、TFTで代表される3端子素子を用いる場合について説明したが、ダイオード等の2端子素子で構成しても良い。ただし、画素回路のスイッチング素子として2端子素子を用いる場合には、走査線を一方の基板に形成し、データ線を他方の基板に形成するとともに、2端子素子を、走査線2又はデータ線3のいずれか一方と、画素電極との間に形成する必要がある。この場合、画素回路は、走査線とデータ線との間に直列接続された二端子素子と、液晶とから構成されることとなる。 (B-3) In the above-described embodiment, the case where a three-terminal element typified by TFT is used as the switching element of the pixel circuit has been described. However, a two-terminal element such as a diode may be used. . However, when a two-terminal element is used as the switching element of the pixel circuit, the scanning line is formed on one substrate, the data line is formed on the other substrate, and the two-terminal element is connected to the scanning line 2 or the data line 3. It is necessary to form between any one of these and a pixel electrode. In this case, the pixel circuit includes a two-terminal element connected in series between the scanning line and the data line, and a liquid crystal.

(B−4)また、上述した実施形態では、電気光学基板1を含む電気光学装置の一例として、アクティブマトリクス型の液晶表示装置を取り上げて説明したが、これに限られず、STN(Super Twisted Nematic)液晶などを用いたパッシィブ型にも適用可能である。また、電気光学物質として、有機EL(Electro Luminescent)を用いた有機発光ダイオード素子を発光行素子として有する電気光学装置に上述した実施形態を適用してもよい。また、有機EL以外の電気光学物質を用いた電気光学パネルにも本発明は適用される。電気光学物質とは、電気信号(電流信号または電圧信号)の供給によって透過率や輝度といった光学的特性が変化する物質である。例えば、液晶や発光ポリマーなどを電気光学物質として用いた表示パネルや、着色された液体と当該液体に分散された白色の粒子とを含むマイクロカプセルを電気光学物質として用いた電気泳動表示パネル、極性が相違する領域ごとに異なる色に塗り分けられたツイストボールを電気光学物質として用いたツイストボールディスプレイパネル、黒色トナーを電気光学物質として用いたトナーディスプレイパネル、あるいはヘリウムやネオンなどの高圧ガスを電気光学物質として用いたプラズマディスプレイパネルなど各種の電気光学パネルに対しても上述した各実施形態と同様に本発明が適用され得る。 (B-4) In the above-described embodiment, an active matrix type liquid crystal display device has been described as an example of an electro-optical device including the electro-optical substrate 1. However, the present invention is not limited thereto, and STN (Super Twisted Nematic). ) It can also be applied to a passive type using a liquid crystal or the like. Further, the above-described embodiment may be applied to an electro-optical device having an organic light-emitting diode element using an organic EL (Electro Luminescent) as a light-emitting row element as an electro-optical material. The present invention is also applied to an electro-optical panel using an electro-optical material other than the organic EL. An electro-optical material is a material whose optical characteristics such as transmittance and luminance change when an electric signal (current signal or voltage signal) is supplied. For example, a display panel using a liquid crystal or a light emitting polymer as an electro-optical material, an electrophoretic display panel using a microcapsule containing a colored liquid and white particles dispersed in the liquid as an electro-optical material, polarity Twisted ball display panels using twist balls that are painted in different colors for different areas as electro-optical materials, toner display panels using black toner as electro-optical materials, or high-pressure gas such as helium or neon The present invention can be applied to various electro-optical panels such as a plasma display panel used as an optical material as in the above-described embodiments.

(C.応用例)
次に、上述した実施形態及び変形例に係る電気光学基板1を有する電気光学装置1000を適用した電子機器について説明する。図13に、電気光学装置1000を適用したモバイル型のパソコンの構成を示す。パソコン2000は、表示ユニットとしての電気光学装置1000と本体部2010を備える。本体部2010には、電源スイッチ2001及びキーボード2002が設けられている。
(C. Application examples)
Next, an electronic apparatus to which the electro-optical device 1000 including the electro-optical substrate 1 according to the above-described embodiments and modifications is applied will be described. FIG. 13 shows a configuration of a mobile personal computer to which the electro-optical device 1000 is applied. The personal computer 2000 includes an electro-optical device 1000 as a display unit and a main body 2010. The main body 2010 is provided with a power switch 2001 and a keyboard 2002.

図14に、電気光学装置1000を適用した携帯電話機の構成を示す。携帯電話機3000は、複数の操作ボタン3001及びスクロールボタン3002、並びに表示ユニットとしての電気光学装置1000を備える。スクロールボタン3002を操作することによって、電気光学装置1000に表示される画面がスクロールされる。   FIG. 14 shows a configuration of a mobile phone to which the electro-optical device 1000 is applied. A cellular phone 3000 includes a plurality of operation buttons 3001, scroll buttons 3002, and an electro-optical device 1000 as a display unit. By operating the scroll button 3002, the screen displayed on the electro-optical device 1000 is scrolled.

図15に、電気光学装置1000を適用した情報携帯端末(PDA:Personal Digital Assistants)の構成を示す。情報携帯端末4000は、複数の操作ボタン4001及び電源スイッチ4002、並びに表示ユニットとしての電気光学装置1000を備える。電源スイッチ4002を操作すると、住所録やスケジュール帳といった各種の情報が電気光学装置1000に表示される。   FIG. 15 shows a configuration of a portable information terminal (PDA: Personal Digital Assistants) to which the electro-optical device 1000 is applied. The information portable terminal 4000 includes a plurality of operation buttons 4001, a power switch 4002, and the electro-optical device 1000 as a display unit. When the power switch 4002 is operated, various types of information such as an address book and a schedule book are displayed on the electro-optical device 1000.

図16は、電気光学装置1000を適用した投射型表示装置(3板式のプロジェクタ)4000の模式図である。投射型表示装置5000は、相異なる表示色(赤色,緑色,青色)に対応する3個の電気光学装置1000(1000R,1000G,1000B)を含んで構成される。照明光学系4001は、照明装置(光源)4002からの出射光のうち赤色成分rを電気光学装置1000Rに供給し、緑色成分gを電気光学装置1000Gに供給し、青色成分bを電気光学装置1000Bに供給する。各電気光学装置1000は、照明光学系4001から供給される各単色光を表示画像に応じて変調する光変調器(ライトバルブ)として機能する。投射光学系4003は、各電気光学装置100からの出射光を合成して投射面4004に投射する。   FIG. 16 is a schematic diagram of a projection display device (three-plate projector) 4000 to which the electro-optical device 1000 is applied. The projection display device 5000 includes three electro-optical devices 1000 (1000R, 1000G, and 1000B) corresponding to different display colors (red, green, and blue). The illumination optical system 4001 supplies the red component r of the light emitted from the illumination device (light source) 4002 to the electro-optical device 1000R, the green component g to the electro-optical device 1000G, and the blue component b to the electro-optical device 1000B. To supply. Each electro-optical device 1000 functions as a light modulator (light valve) that modulates each monochromatic light supplied from the illumination optical system 4001 in accordance with a display image. The projection optical system 4003 synthesizes the emitted light from each electro-optical device 100 and projects it on the projection surface 4004.

なお、電気光学装置1000が適用される電子機器としては、図13〜16に示すものの他、デジタルスチルカメラ、液晶テレビ、ビューファインダー型、モニター直視型のビデオテープレコーダー、カーナビゲーション装置、ページャー、電子手帳、電卓、ワープロ、ワークステーション、テレビ電話、POS端末、タッチパネルを備えた機器等などが挙げられる。そして、これらの各種電子機器の表示部として、前述した電気光学装置が適用可能である。   Electronic devices to which the electro-optical device 1000 is applied include those shown in FIGS. 13 to 16, digital still cameras, liquid crystal televisions, viewfinder type, monitor direct-view type video tape recorders, car navigation devices, pagers, and electronic devices. Examples include notebooks, calculators, word processors, workstations, videophones, POS terminals, and devices equipped with touch panels. The electro-optical device described above can be applied as a display unit of these various electronic devices.

1…電気光学基板、10…素子基板、20…対向基板、12…端子部、12−k(k=1〜4)…実装端子、30−k(k=1〜4)…可撓性基板、40−k(k=1〜4)…異方性導電膜、50−j(j=1〜3)…樹脂部材、1000…電気光学装置、2000…パソコン、3000…携帯電話機、4000…情報携帯端末、4000…情報携帯端末。   DESCRIPTION OF SYMBOLS 1 ... Electro-optical board | substrate, 10 ... Element board | substrate, 20 ... Opposite board | substrate, 12 ... Terminal part, 12-k (k = 1-4) ... Mounting terminal, 30-k (k = 1-4) ... Flexible board | substrate , 40-k (k = 1 to 4) ... anisotropic conductive film, 50-j (j = 1 to 3) ... resin member, 1000 ... electro-optical device, 2000 ... personal computer, 3000 ... mobile phone, 4000 ... information Mobile terminal, 4000 ... Information mobile terminal.

Claims (6)

当該電気光学基板の少なくとも一辺に設けられる端子部と、
前記端子部に配置され、前記一辺に交差する方向に並べて配置される第1および第2実装端子と、
前記第1実装端子に接続される第1可撓性基板と、
前記第2実装端子に接続される第2可撓性基板であって、前記第1可撓性基板に重畳して配置される第2可撓性基板と、
前記第1実装端子の第1側面を覆う第1樹脂部材と、
前記第1実装端子の第1側面に対向する第2側面を覆うとともに、前記第2側面に対向する前記第2実装端子の第3側面を覆う第2樹脂部材と、
前記第3側面に対向する前記第2実装端子の第4側面を覆う第3樹脂部材と、
を有し、
前記第1樹脂部材は、前記第1可撓性基板および当該電気光学基板の各々の前記第1側面に連なる部分を覆い、
前記第2樹脂部材は、前記第1可撓性基板および当該電気光学基板の各々の前記第2側面に連なる部分と、前記第2可撓性基板および当該電気光学基板の各々の前記第3側面に連なる部分と、を覆い、
前記第3樹脂部材は、前記第2可撓性基板および当該電気光学基板の各々の前記第4側面に連なる部分を覆う
ことを特徴とする電気光学基板。
A terminal portion provided on at least one side of the electro-optic substrate;
First and second mounting terminals arranged in the terminal portion and arranged side by side in the direction intersecting the one side;
A first flexible substrate connected to the first mounting terminal;
A second flexible substrate connected to the second mounting terminal, wherein the second flexible substrate is disposed so as to overlap the first flexible substrate;
A first resin member covering a first side surface of the first mounting terminal;
A second resin member that covers the second side surface facing the first side surface of the first mounting terminal and covers the third side surface of the second mounting terminal facing the second side surface;
A third resin member covering a fourth side surface of the second mounting terminal facing the third side surface;
Have
The first resin member covers a portion connected to the first side surface of each of the first flexible substrate and the electro-optic substrate;
The second resin member includes a portion connected to the second side surface of each of the first flexible substrate and the electro-optical substrate, and the third side surface of each of the second flexible substrate and the electro-optical substrate. Covering the part connected to
The third resin member covers a portion connected to the fourth side surface of each of the second flexible substrate and the electro-optic substrate.
前記一辺の方向において前記第1実装端子と並べて前記端子部に配置される第3実装端子と、
前記一辺の方向において前記第2実装端子と並べて前記端子部に配置される第4実装端子と、
前記第3実装端子に接続される第3可撓性基板と、
前記第4実装端子に接続される第4可撓性基板であって、前記第3可撓性基板に重畳して配置される第4可撓性基板と、をさらに備え、
前記第1樹脂部材は、前記第3実装端子の第1側面を覆うとともに、前記第3可撓性基板および当該電気光学基板の各々の当該第1側面に連なる部分を覆い、
前記第2樹脂部材は、前記第3実装端子の第1側面に対向する第2側面と当該第2側面に対向する前記第4実装端子の第3側面とを覆うとともに、前記第3可撓性基板および当該電気光学基板の各々の当該第2側面に連なる部分と前記第4可撓性基板および当該電気光学基板の各々の当該第3側面に連なる部分とを覆い、
前記第3樹脂部材は、前記第4実装端子の第3側面に対向する前記第4実装端子の第4側面を覆うとともに、前記第4可撓性基板および当該電気光学基板の各々の当該第4側面
に連なる部分を覆う
ことを特徴とする請求項1に記載の電気光学基板。
A third mounting terminal arranged in the terminal portion side by side with the first mounting terminal in the direction of the one side;
A fourth mounting terminal arranged in the terminal portion side by side with the second mounting terminal in the direction of the one side;
A third flexible substrate connected to the third mounting terminal;
A fourth flexible substrate connected to the fourth mounting terminal, the fourth flexible substrate being disposed to overlap the third flexible substrate,
The first resin member covers a first side surface of the third mounting terminal, covers a portion connected to the first side surface of each of the third flexible substrate and the electro-optic substrate,
The second resin member covers a second side surface facing the first side surface of the third mounting terminal and a third side surface of the fourth mounting terminal facing the second side surface, and the third flexibility Covering a portion connected to the second side surface of each of the substrate and the electro-optical substrate and a portion connected to the third side surface of the fourth flexible substrate and the electro-optical substrate;
The third resin member covers a fourth side surface of the fourth mounting terminal facing the third side surface of the fourth mounting terminal, and the fourth flexible substrate and the fourth of the electro-optical substrate. The electro-optic substrate according to claim 1, wherein a portion connected to the side surface is covered.
前記第2樹脂部材は、前記第1樹脂部材および前記第3樹脂部材に比較して粘性が低い樹脂により形成されることを特徴とする請求項1または2に記載の電気光学基板。   3. The electro-optic substrate according to claim 1, wherein the second resin member is formed of a resin having a lower viscosity than the first resin member and the third resin member. 前記第1、第2および第3樹脂部材は、樹脂を連続して塗布することにより形成されることを特徴とする請求項1〜3の何れか1項に記載の電気光学基板。   The electro-optic substrate according to claim 1, wherein the first, second, and third resin members are formed by continuously applying a resin. 請求項1〜4の何れか1項に記載の電気光学基板を含む電気光学装置。   An electro-optical device including the electro-optical substrate according to claim 1. 請求項5に記載の電気光学装置を備えた電子機器。   An electronic apparatus comprising the electro-optical device according to claim 5.
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