JP2015536260A5 - - Google Patents
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- Publication number
- JP2015536260A5 JP2015536260A5 JP2015539596A JP2015539596A JP2015536260A5 JP 2015536260 A5 JP2015536260 A5 JP 2015536260A5 JP 2015539596 A JP2015539596 A JP 2015539596A JP 2015539596 A JP2015539596 A JP 2015539596A JP 2015536260 A5 JP2015536260 A5 JP 2015536260A5
- Authority
- JP
- Japan
- Prior art keywords
- layers
- laminate
- stack
- consolidation
- consolidated
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 claims description 53
- 238000007596 consolidation process Methods 0.000 claims description 37
- 229920001169 thermoplastic Polymers 0.000 claims description 33
- 239000004416 thermosoftening plastic Substances 0.000 claims description 32
- 239000002131 composite material Substances 0.000 claims description 24
- 239000000463 material Substances 0.000 claims description 20
- 238000000748 compression moulding Methods 0.000 claims description 16
- 238000002844 melting Methods 0.000 claims description 15
- 230000008018 melting Effects 0.000 claims description 15
- 238000010438 heat treatment Methods 0.000 claims description 14
- 238000004519 manufacturing process Methods 0.000 claims description 12
- 230000008569 process Effects 0.000 claims description 9
- 239000012815 thermoplastic material Substances 0.000 claims description 6
- 230000007246 mechanism Effects 0.000 claims description 4
- 238000003825 pressing Methods 0.000 claims description 2
- 239000010410 layer Substances 0.000 description 155
- 238000000465 moulding Methods 0.000 description 11
- 239000000835 fiber Substances 0.000 description 6
- 238000012423 maintenance Methods 0.000 description 6
- 239000011159 matrix material Substances 0.000 description 6
- 230000009467 reduction Effects 0.000 description 6
- 238000011038 discontinuous diafiltration by volume reduction Methods 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 239000012783 reinforcing fiber Substances 0.000 description 3
- 229920005992 thermoplastic resin Polymers 0.000 description 3
- 229920000049 Carbon (fiber) Polymers 0.000 description 2
- 239000004696 Poly ether ether ketone Substances 0.000 description 2
- 239000004697 Polyetherimide Substances 0.000 description 2
- 239000004917 carbon fiber Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 229920001652 poly(etherketoneketone) Polymers 0.000 description 2
- 229920002530 polyetherether ketone Polymers 0.000 description 2
- 229920001601 polyetherimide Polymers 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 230000037303 wrinkles Effects 0.000 description 2
- 238000013475 authorization Methods 0.000 description 1
- JUPQTSLXMOCDHR-UHFFFAOYSA-N benzene-1,4-diol;bis(4-fluorophenyl)methanone Chemical compound OC1=CC=C(O)C=C1.C1=CC(F)=CC=C1C(=O)C1=CC=C(F)C=C1 JUPQTSLXMOCDHR-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 229920002492 poly(sulfone) Polymers 0.000 description 1
- 239000002952 polymeric resin Substances 0.000 description 1
- 238000009419 refurbishment Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
Images
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US13/663,660 | 2012-10-30 | ||
| US13/663,660 US9248613B2 (en) | 2012-10-30 | 2012-10-30 | Method for forming thick thermoplastic composite structures |
| PCT/US2013/058670 WO2014070305A1 (en) | 2012-10-30 | 2013-09-09 | Method and apparatus for forming thick thermoplastic composite structures |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| JP2015536260A JP2015536260A (ja) | 2015-12-21 |
| JP2015536260A5 true JP2015536260A5 (enExample) | 2018-02-15 |
| JP6329160B2 JP6329160B2 (ja) | 2018-05-23 |
Family
ID=49304308
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2015539596A Active JP6329160B2 (ja) | 2012-10-30 | 2013-09-09 | 厚い熱可塑性複合構造を成形するための方法及び装置 |
Country Status (10)
| Country | Link |
|---|---|
| US (2) | US9248613B2 (enExample) |
| EP (1) | EP2914415B1 (enExample) |
| JP (1) | JP6329160B2 (enExample) |
| KR (1) | KR102102667B1 (enExample) |
| CN (1) | CN104755252B (enExample) |
| BR (1) | BR112015009406B1 (enExample) |
| CA (1) | CA2886216C (enExample) |
| ES (1) | ES2770400T3 (enExample) |
| PT (1) | PT2914415T (enExample) |
| WO (1) | WO2014070305A1 (enExample) |
Families Citing this family (21)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9248613B2 (en) | 2012-10-30 | 2016-02-02 | The Boeing Company | Method for forming thick thermoplastic composite structures |
| GB2510340B (en) * | 2013-01-30 | 2017-12-06 | Rtl Mat Ltd | Apparatus and method for manufacturing a composite product from plural components |
| KR102452591B1 (ko) * | 2014-06-16 | 2022-10-07 | 사빅 글로벌 테크놀러지스 비.브이. | 라미네이트 제조 방법, 에너지 흡수 장치, 에너지 흡수 장치 조성물 및 성형 도구 |
| US9994008B2 (en) | 2014-09-19 | 2018-06-12 | The Boeing Company | Method and system for compacting composite part layup utilizing a single release film layer |
| US10124546B2 (en) | 2015-03-04 | 2018-11-13 | Ebert Composites Corporation | 3D thermoplastic composite pultrusion system and method |
| US10449737B2 (en) | 2015-03-04 | 2019-10-22 | Ebert Composites Corporation | 3D thermoplastic composite pultrusion system and method |
| US9616623B2 (en) * | 2015-03-04 | 2017-04-11 | Ebert Composites Corporation | 3D thermoplastic composite pultrusion system and method |
| US9963978B2 (en) | 2015-06-09 | 2018-05-08 | Ebert Composites Corporation | 3D thermoplastic composite pultrusion system and method |
| KR101888358B1 (ko) | 2016-12-28 | 2018-08-14 | 한국국제대학교 산학협력단 | 상하형 금형의 맥동모션을 이용한 제품 생산방법 |
| US10618213B2 (en) | 2017-02-17 | 2020-04-14 | The Boeing Company | Method and apparatus for continuously fabricating a composite sandwich structure |
| US10821651B2 (en) * | 2017-02-17 | 2020-11-03 | The Boeing Company | Method and apparatus for continuously fabricating a composite sandwich structure |
| US10773430B2 (en) * | 2017-04-25 | 2020-09-15 | The Boeing Company | Thermoplastic composite part manufacturing system and method |
| JP6778817B2 (ja) | 2017-04-28 | 2020-11-04 | 株式会社Ｓｕｂａｒｕ | 複合材成形治具及び複合材成形方法 |
| WO2019046218A1 (en) | 2017-08-28 | 2019-03-07 | Web Industries, Inc. | MASTERLY SHEETS AND BANDS OF THERMOPLASTIC COMPOSITE AND PROCESS |
| US20190210338A1 (en) * | 2018-01-09 | 2019-07-11 | The Boeing Company | Thermoplastic Composite Laminate with Ultraviolet Protection and Method of Forming the Same |
| FR3077759B1 (fr) * | 2018-02-09 | 2020-03-06 | Institut De Recherche Technologique Jules Verne | Procede de fabrication d'une piece preimpregnee en materiau composite |
| FR3081369B1 (fr) | 2018-05-28 | 2020-05-08 | Stelia Aerospace | Dispositif et procede de mise en forme d'une piece d'ebauche pour la formation d'une piece thermoplastique structurelle |
| US11104085B2 (en) * | 2018-11-20 | 2021-08-31 | The Boeing Company | Composite laminate structure having a cellular core formed using a continuous compression molding process |
| DE102020114894A1 (de) * | 2020-06-04 | 2021-12-09 | Broetje-Automation Gmbh | Vorrichtung zur Verarbeitung von faserverstärktem Kunststoff |
| US20230150212A1 (en) * | 2021-11-12 | 2023-05-18 | Spirit Aerosystems, Inc. | Method for control of semi-crystalline thermoplastic melt front in out of autoclave processing |
| US11904510B2 (en) * | 2022-02-10 | 2024-02-20 | The Boeing Company | Continuous compression molding machines and methods of continuous compression molding a consolidated thermoplastic matrix composite material |
Family Cites Families (27)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3545370A (en) * | 1968-07-01 | 1970-12-08 | Weyerhaeuser Co | Continuous press for laminating materials |
| DE2421955A1 (de) * | 1974-05-07 | 1975-12-04 | Sandco Ltd | Bandpresse, insbesondere hydraulische doppelbandpresse, fuer fortlaufend zu behandelndes material |
| GB2160467B (en) * | 1984-06-22 | 1987-09-23 | Rolls Royce | Moulding of composite materials |
| GB8519297D0 (en) * | 1985-07-31 | 1985-09-04 | Smith Tech Dev | Laminate production |
| DE3739611A1 (de) | 1987-11-23 | 1989-06-01 | Basf Ag | Verfahren und vorrichtung zur herstellung von hohlprofilen aus faserverstaerkten kunststoffen |
| DE4017978C2 (de) | 1990-06-05 | 1993-09-30 | Dornier Luftfahrt | Herstellung profilierter Stringer |
| US5078821A (en) * | 1990-08-13 | 1992-01-07 | The United States Of America As Represented By The United States Department Of Energy | Method and apparatus for producing composites of materials exhibiting thermoplastic properties |
| US5328744A (en) * | 1990-10-09 | 1994-07-12 | E. I. Du Pont De Nemours And Company | Panel having a core with thermoplastic resin facings |
| US5236646A (en) * | 1991-02-28 | 1993-08-17 | The United States Of America As Represented By The Secretary Of The Navy | Process for preparing thermoplastic composites |
| DE4342279C2 (de) * | 1993-12-11 | 2002-04-18 | Siempelkamp Gmbh & Co Kg G | Kontinuierliche Presse für die Herstellung von Spanplatten, Faserplatten, Laminatplatten und ähnlichen Preßgutplatten |
| JP3672043B2 (ja) * | 1994-10-13 | 2005-07-13 | 東洋紡績株式会社 | 熱可塑性コンポジットの連続成形品および連続成形方法 |
| US6312247B1 (en) * | 1999-01-29 | 2001-11-06 | Alliant Techsystems Inc. | Vacuum debulking table for thermoplastic materials |
| WO2002009935A1 (en) * | 2000-07-28 | 2002-02-07 | Hypercar, Inc. | Process and equipment for manufacture of advanced composite structures |
| US7249943B2 (en) * | 2003-08-01 | 2007-07-31 | Alliant Techsystems Inc. | Apparatus for forming composite stiffeners and reinforcing structures |
| EP1802465B1 (en) * | 2004-10-08 | 2013-03-27 | Bell Helicopter Textron Inc. | Method for ultrasonic processing of laminates |
| US7429305B2 (en) * | 2004-12-08 | 2008-09-30 | Hossein Borazghi | Process and machine for producing lightweight thermoplastic composite products in a continuous manner |
| US7906176B2 (en) * | 2004-12-17 | 2011-03-15 | Flexform Technologies, Llc | Methods of manufacturing a fire retardant structural board |
| US7807005B2 (en) * | 2006-02-02 | 2010-10-05 | The Boeing Company | Fabrication process for thermoplastic composite parts |
| US8491745B2 (en) | 2007-02-03 | 2013-07-23 | The Boeing Company | Method and material efficient tooling for continuous compression molding |
| US9102103B2 (en) | 2006-02-02 | 2015-08-11 | The Boeing Company | Thermoplastic composite parts having integrated metal fittings and method of making the same |
| US8333858B2 (en) | 2006-02-02 | 2012-12-18 | The Boeing Company | Method for fabricating curved thermoplastic composite parts |
| US8691137B2 (en) | 2009-03-04 | 2014-04-08 | The Boeing Company | Method of molding partus using a tool sleeve for mold die |
| US7871553B2 (en) | 2007-09-21 | 2011-01-18 | The Boeing Company | Process for forming curved thermoplastic composite material |
| FR2929167B1 (fr) * | 2008-03-27 | 2010-04-23 | Airbus France | Procede de fabrication d'un flan en materiau composite thermoplastique, outillage de fabrication associe et application du procede a la realisation de pieces de structure d'aeronef |
| GB0903805D0 (en) * | 2009-03-05 | 2009-04-22 | Airbus Uk Ltd | Method of manufacturing composite parts |
| US10821653B2 (en) | 2010-02-24 | 2020-11-03 | Alexander M. Rubin | Continuous molding of thermoplastic laminates |
| US9248613B2 (en) | 2012-10-30 | 2016-02-02 | The Boeing Company | Method for forming thick thermoplastic composite structures |
-
2012
- 2012-10-30 US US13/663,660 patent/US9248613B2/en active Active
-
2013
- 2013-09-09 KR KR1020157008893A patent/KR102102667B1/ko active Active
- 2013-09-09 EP EP13773445.5A patent/EP2914415B1/en active Active
- 2013-09-09 CN CN201380055107.XA patent/CN104755252B/zh active Active
- 2013-09-09 CA CA2886216A patent/CA2886216C/en active Active
- 2013-09-09 BR BR112015009406-6A patent/BR112015009406B1/pt active IP Right Grant
- 2013-09-09 PT PT137734455T patent/PT2914415T/pt unknown
- 2013-09-09 JP JP2015539596A patent/JP6329160B2/ja active Active
- 2013-09-09 WO PCT/US2013/058670 patent/WO2014070305A1/en not_active Ceased
- 2013-09-09 ES ES13773445T patent/ES2770400T3/es active Active
-
2016
- 2016-02-01 US US15/012,423 patent/US10207466B2/en active Active
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