JP2015215134A - Storage type water heater - Google Patents

Storage type water heater Download PDF

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JP2015215134A
JP2015215134A JP2014098690A JP2014098690A JP2015215134A JP 2015215134 A JP2015215134 A JP 2015215134A JP 2014098690 A JP2014098690 A JP 2014098690A JP 2014098690 A JP2014098690 A JP 2014098690A JP 2015215134 A JP2015215134 A JP 2015215134A
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heat insulating
insulating material
hot water
water storage
component
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JP6237455B2 (en
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久枝 阿久津
Hisae Akutsu
久枝 阿久津
忠明 柳
Tadaaki Yanagi
忠明 柳
千恵 清水
Chie Shimizu
千恵 清水
古川 浩勝
Hirokatsu Furukawa
浩勝 古川
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Mitsubishi Electric Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a storage type water heater that can improve the degree of freedom of arrangement of components while reliably restraining damage to a vacuum heat insulating material that covers a hot water storage tank.SOLUTION: A storage type water heater according to the present invention comprises: a hot water storage tank 1; a vacuum heat insulating material 20 that covers the hot water storage tank 1; a molded heat insulating material (an outside body part molded heat insulating material 17) that covers the hot water storage tank 1 from the outside of the vacuum heat insulating material 20; and protective parts (a first protective part 50, a second protective part 60, and a third protective part 70) attached to parts (a first opening part 17a, a second opening part 17c, a third opening part 17f) in which the molded heat insulating material does not cover the vacuum heat insulating material, and including a material different from the molded heat insulating material.

Description

本発明は、貯湯式給湯機に関する。   The present invention relates to a hot water storage type water heater.

ヒートポンプなどの加熱手段により水を加熱して得られた高温の湯を貯湯タンクに貯留し、この貯湯タンクから必要時に浴槽やシャワー、台所や洗面所の蛇口などの必要箇所に湯を供給するように構成された貯湯式給湯機が広く用いられている。貯湯タンクの湯を保温するため、貯湯タンクの周囲には断熱材が配置される。この断熱材として、真空断熱材が用いられることがある。真空断熱材は、極めて優れた断熱性を有するが、外皮材が傷つくことで内部の真空状態が失われると、断熱性が大きく低下する。このため、真空断熱材を覆う成形断熱材と組み合わせて配置することで、真空断熱材が露出しないようにし、真空断熱材の破損を抑制する技術が従来より提案されている。   Hot water obtained by heating water with a heating means such as a heat pump is stored in a hot water storage tank, and hot water is supplied from this hot water storage tank to necessary places such as a bathtub, shower, kitchen or washroom faucet when necessary. A hot water storage type water heater configured in the above is widely used. In order to keep the hot water in the hot water storage tank, a heat insulating material is arranged around the hot water storage tank. A vacuum heat insulating material may be used as this heat insulating material. The vacuum heat insulating material has an extremely excellent heat insulating property, but if the internal vacuum state is lost due to damage to the outer skin material, the heat insulating property is greatly deteriorated. For this reason, the technique which prevents the vacuum heat insulating material from exposing by arrange | positioning in combination with the shaping | molding heat insulating material which covers a vacuum heat insulating material, and suppresses the failure | damage of a vacuum heat insulating material is proposed conventionally.

特許文献1及び特許文献3には、真空断熱材を覆う部分の成形断熱材に開口部を設け、当該開口部から真空断熱材を目視または触診することで真空断熱材の破損の有無を確認できるとともに、当該開口部に嵌合可能な蓋部材を設けた構成が開示されている。特許文献2には、成形断熱材の開口部に嵌合する蓋部材に真空断熱材を設けた構成が開示されている。   In patent document 1 and patent document 3, the opening part is provided in the shaping | molding heat insulating material of the part which covers a vacuum heat insulating material, and the presence or absence of damage of a vacuum heat insulating material can be confirmed by visually or palpating a vacuum heat insulating material from the said opening part. And the structure which provided the cover member which can be fitted to the said opening part is disclosed. Patent Document 2 discloses a configuration in which a vacuum heat insulating material is provided on a lid member that fits into an opening of a molded heat insulating material.

特開2013−88079号公報JP2013-88079A 特開2011−149580号公報JP 2011-149580 A 特開2012−112606号公報JP 2012-112606 A

貯湯タンクを覆う断熱材の外側には、配管、ポンプ、バルブ、熱交換器などの機器が配置される。これらの機器の設置スペースが成形断熱材と干渉する場合、当該機器を避けるように成形断熱材の形状の一部を削除する必要がある。しかしながら、削除した部分の成形断熱材が真空断熱材を覆っていた場合、真空断熱材が露出し、真空断熱材の破損を抑制できなくなる。   Equipment such as pipes, pumps, valves, and heat exchangers are arranged outside the heat insulating material covering the hot water storage tank. When the installation space of these devices interferes with the molded heat insulating material, it is necessary to delete a part of the shape of the molded heat insulating material so as to avoid the device. However, when the deleted part of the molded heat insulating material covers the vacuum heat insulating material, the vacuum heat insulating material is exposed, and breakage of the vacuum heat insulating material cannot be suppressed.

本発明は、上述のような課題を解決するためになされたもので、貯湯タンクを覆う真空断熱材の破損を確実に抑制しつつ、構成機器の配置の自由度を向上できる貯湯式給湯機を提供することを目的とする。   The present invention has been made in order to solve the above-described problems, and provides a hot water storage type water heater capable of improving the degree of freedom of arrangement of constituent devices while reliably suppressing damage to the vacuum heat insulating material covering the hot water storage tank. The purpose is to provide.

本発明に係る貯湯式給湯機は、貯湯タンクと、貯湯タンクを覆う真空断熱材と、真空断熱材の外側から貯湯タンクを覆う成形断熱材と、成形断熱材が真空断熱材を覆わない箇所に取り付けられ、成形断熱材とは異なる材質を有する保護部品と、を備えたものである。   The hot water storage type water heater according to the present invention includes a hot water storage tank, a vacuum heat insulating material that covers the hot water storage tank, a molded heat insulating material that covers the hot water storage tank from the outside of the vacuum heat insulating material, and a place where the molded heat insulating material does not cover the vacuum heat insulating material. And a protection component having a material different from that of the molded heat insulating material.

本発明によれば、貯湯タンクを覆う真空断熱材の破損を確実に抑制しつつ、構成機器の配置の自由度を向上することが可能となる。   ADVANTAGE OF THE INVENTION According to this invention, it becomes possible to improve the freedom degree of arrangement | positioning of a component apparatus, suppressing the damage of the vacuum heat insulating material which covers a hot water storage tank reliably.

本発明の実施の形態1の貯湯式給湯機を示す構成図(前面図)である。It is a block diagram (front view) which shows the hot water storage type water heater of Embodiment 1 of this invention. 本発明の実施の形態1の貯湯式給湯機が備える貯湯タンク及び断熱材の構成を示す分解斜視図である。It is a disassembled perspective view which shows the structure of the hot water storage tank with which the hot water storage type water heater of Embodiment 1 of this invention is equipped, and a heat insulating material. 本発明の実施の形態1において断熱材を貯湯タンクに装着した状態を示す斜視図である。It is a perspective view which shows the state which mounted | wore the hot water storage tank with the heat insulating material in Embodiment 1 of this invention. 本発明の実施の形態1において断熱材を貯湯タンクに装着した状態を示す断面図である。It is sectional drawing which shows the state which mounted | wore the hot water storage tank with the heat insulating material in Embodiment 1 of this invention. 本発明の実施の形態1における外側胴部成形断熱材の第一開口部に第一保護部品を取り付ける前の状態を示す斜視図である。It is a perspective view which shows the state before attaching a 1st protection component to the 1st opening part of the outer side trunk | drum molded heat insulating material in Embodiment 1 of this invention. 本発明の実施の形態1における第一保護部品の斜視図である。It is a perspective view of the 1st protection component in Embodiment 1 of this invention. 本発明の実施の形態1における外側胴部成形断熱材の第一開口部に第一保護部品を取り付けた後の状態を示す斜視図である。It is a perspective view which shows the state after attaching a 1st protection component to the 1st opening part of the outer side trunk | mold molded heat insulating material in Embodiment 1 of this invention. 図7中のA−A線断面図である。It is the sectional view on the AA line in FIG. 図7中のB−B線断面図である。It is the BB sectional view taken on the line in FIG. 本発明の実施の形態1における外側胴部成形断熱材を内周面側から見た斜視図である。It is the perspective view which looked at the outer side trunk | drum molded heat insulating material in Embodiment 1 of this invention from the inner peripheral surface side. 本発明の実施の形態1における第二保護部品の斜視図である。It is a perspective view of the 2nd protection component in Embodiment 1 of this invention. 本発明の実施の形態1における外側胴部成形断熱材の第二開口部に第二保護部品を取り付ける前の状態を示す斜視図である。It is a perspective view which shows the state before attaching a 2nd protection component to the 2nd opening part of the outer side trunk | drum molded heat insulating material in Embodiment 1 of this invention. 本発明の実施の形態1における外側胴部成形断熱材及び第二保護部品の変形例を示す斜視図である。It is a perspective view which shows the modification of the outer trunk | drum molded heat insulating material and 2nd protection component in Embodiment 1 of this invention. 本発明の実施の形態1における外側胴部成形断熱材の第三開口部に第三保護部品を取り付ける前の状態を示す斜視図である。It is a perspective view which shows the state before attaching a 3rd protection component to the 3rd opening part of the outer side trunk | drum molded heat insulating material in Embodiment 1 of this invention. 本発明の実施の形態1における第三保護部品の斜視図である。It is a perspective view of the 3rd protection component in Embodiment 1 of this invention. 本発明の実施の形態1における第三保護部品を外側胴部成形断熱材に固定するために用いられる補助部品を裏面側から見た斜視図である。It is the perspective view which looked at the auxiliary | assistant component used in order to fix the 3rd protection component in Embodiment 1 of this invention to an outer trunk | drum molded heat insulating material from the back surface side. 本発明の実施の形態2の貯湯式給湯機が備える第一保護部品の斜視図である。It is a perspective view of the 1st protection component with which the hot water storage type water heater of Embodiment 2 of this invention is provided. 本発明の実施の形態2において、外側胴部成形断熱材に固定された第一保護部品の位置に、構成機器を配置する前の状態を示す斜視図である。In Embodiment 2 of this invention, it is a perspective view which shows the state before arrange | positioning a component apparatus in the position of the 1st protection component fixed to the outer trunk | drum molded heat insulating material.

以下、図面を参照して本発明の実施の形態について説明する。なお、各図において共通する要素には、同一の符号を付して、重複する説明を省略する。   Embodiments of the present invention will be described below with reference to the drawings. In addition, the same code | symbol is attached | subjected to the element which is common in each figure, and the overlapping description is abbreviate | omitted.

実施の形態1.
図1は、本発明の実施の形態1の貯湯式給湯機を示す構成図(前面図)である。図1に示すように、本実施の形態1の貯湯式給湯機100は、貯湯タンク1を内蔵した貯湯タンクユニット30と、水を加熱して高温の湯を生成する加熱手段4とを有する。貯湯タンクユニット30と加熱手段4との間は、入水配管3および出湯配管5により接続されている。また、貯湯タンクユニット30には、外部の水道等の水源からの水を供給する給水配管2と、風呂給湯配管6と、給湯配管7とが接続されている。貯湯タンク1内に貯留された水は、貯湯タンク1の下部から導出され、入水配管3を通って加熱手段4へ搬送される。加熱手段4は、例えば、冷凍サイクルを用いて水を加熱するヒートポンプユニットで構成される。加熱手段4に搬送された水は、加熱されて高温の湯となる。この高温の湯は、出湯配管5を通って貯湯タンクユニット30に戻り、貯湯タンク1の上部から貯湯タンク1内に流入して貯留される。貯湯タンク1内には、上側が高温で下側が低温になる温度成層を形成して、湯水が貯留される。貯湯タンクユニット30内には、貯湯タンク1内から取り出された高温の湯と、給水配管2から供給される水とを混合して温度調節するための混合弁が設けられている。混合弁により温度調節された湯水は、風呂給湯配管6を介して、風呂の浴槽200へ供給され、あるいは、給湯配管7を介して、シャワー、台所及び洗面所の蛇口などの給湯端末へ供給される。なお、本発明における加熱手段は、上述した構成に限定されるものではなく、例えば電気ヒータ等の加熱手段を貯湯タンク1内に配置したものであってもよい。
Embodiment 1 FIG.
FIG. 1 is a configuration diagram (front view) showing a hot water storage type water heater according to Embodiment 1 of the present invention. As shown in FIG. 1, a hot water storage type hot water supply apparatus 100 according to the first embodiment includes a hot water storage tank unit 30 in which a hot water storage tank 1 is incorporated, and a heating unit 4 that heats water to generate high temperature hot water. The hot water storage tank unit 30 and the heating means 4 are connected by a water inlet pipe 3 and a hot water outlet pipe 5. The hot water storage tank unit 30 is connected to a water supply pipe 2 for supplying water from a water source such as an external water supply, a bath hot water supply pipe 6, and a hot water supply pipe 7. The water stored in the hot water storage tank 1 is led out from the lower part of the hot water storage tank 1 and is conveyed to the heating means 4 through the incoming water pipe 3. The heating means 4 is comprised with the heat pump unit which heats water using a refrigerating cycle, for example. The water conveyed to the heating means 4 is heated to become hot water. The hot water returns to the hot water storage tank unit 30 through the hot water piping 5 and flows into the hot water storage tank 1 from the upper part of the hot water storage tank 1 and is stored therein. Hot water is stored in the hot water storage tank 1 by forming a temperature stratification in which the upper side is hot and the lower side is low. The hot water storage tank unit 30 is provided with a mixing valve for adjusting the temperature by mixing hot hot water taken out from the hot water storage tank 1 and water supplied from the water supply pipe 2. The hot water adjusted in temperature by the mixing valve is supplied to the bath tub 200 through the bath hot water supply pipe 6, or is supplied to the hot water supply terminals such as a shower, a kitchen and a bathroom faucet through the hot water supply pipe 7. The The heating means in the present invention is not limited to the above-described configuration, and for example, a heating means such as an electric heater may be disposed in the hot water storage tank 1.

貯湯タンクユニット30は、外郭ケース底板9、外郭ケース側板10、外郭ケース天板11等により構成される略直方体の箱状の外郭ケース(筐体)を備える。外郭ケース側板10と外郭ケース天板11との間、および、外郭ケース側板10と外郭ケース底板9との間は、ネジなどの締結部品でそれぞれ締結されている。貯湯タンク1は、放熱を抑制するため、後述する断熱材に覆われた状態で、上記外郭ケース内に収納されている。外郭ケースの下方には複数本のタンクユニット脚12が設置されている。これらのタンクユニット脚12により貯湯タンクユニット30が地面または台座に対し支持固定されている。外郭ケース側板10は、前面、後面、右側面および左側面の4面に設けられているが、図1は、前面の外郭ケース側板10を取り外した状態を示している。貯湯タンク1を覆う断熱材と、外郭ケースとの間の空間には、配管、ポンプ、バルブ、熱交換器などの各種の機器が配置される。   The hot water storage tank unit 30 includes a substantially rectangular parallelepiped box-shaped outer case (housing) constituted by the outer case bottom plate 9, the outer case side plate 10, the outer case top plate 11, and the like. The outer case side plate 10 and the outer case top plate 11 and the outer case side plate 10 and the outer case bottom plate 9 are fastened with fastening parts such as screws. The hot water storage tank 1 is housed in the outer case in a state covered with a heat insulating material to be described later in order to suppress heat dissipation. A plurality of tank unit legs 12 are installed below the outer case. The hot water storage tank unit 30 is supported and fixed to the ground or the pedestal by these tank unit legs 12. The outer case side plate 10 is provided on four surfaces, ie, the front surface, the rear surface, the right side surface, and the left side surface. FIG. 1 shows a state where the front case case side plate 10 is removed. Various devices such as pipes, pumps, valves, and heat exchangers are arranged in a space between the heat insulating material that covers the hot water storage tank 1 and the outer case.

図2は、本発明の実施の形態1の貯湯式給湯機100が備える貯湯タンク1及び断熱材の構成を示す分解斜視図である。図2に示すように、貯湯タンク1は、複数本のタンク脚8で、外郭ケース底板9上に支持されている。外郭ケース底板9の下に前述したタンクユニット脚12が設置される。貯湯タンク1は、内側上部成形断熱材13、下部成形断熱材14、内側胴部成形断熱材15、内側胴部成形断熱材16、外側胴部成形断熱材17、外側胴部成形断熱材18、外側上部成形断熱材19、及び真空断熱材20により覆われる。各成形断熱材13〜19は、例えば発泡ポリスチレンで構成された発泡性成形断熱材、または発泡ポリスチレン以上の断熱性能を有する材料で構成された発泡性成形断熱材であることが望ましい。   FIG. 2 is an exploded perspective view showing configurations of the hot water storage tank 1 and the heat insulating material provided in the hot water storage type hot water heater 100 according to Embodiment 1 of the present invention. As shown in FIG. 2, the hot water storage tank 1 is supported on the outer case bottom plate 9 by a plurality of tank legs 8. The tank unit leg 12 described above is installed under the outer case bottom plate 9. The hot water storage tank 1 includes an inner upper molded heat insulating material 13, a lower molded heat insulating material 14, an inner trunk molded heat insulating material 15, an inner trunk molded heat insulating material 16, an outer trunk molded heat insulating material 17, an outer trunk molded heat insulating material 18, It is covered with an outer upper molded heat insulating material 19 and a vacuum heat insulating material 20. Each of the molded heat insulating materials 13 to 19 is preferably a foamable molded heat insulating material made of, for example, foamed polystyrene, or a foamable molded heat insulating material made of a material having a heat insulating performance equal to or higher than that of foamed polystyrene.

真空断熱材20は、発泡体、粉体、繊維体等をシート状に加工してなる芯材(コア材)を、ガスバリア性フィルム(プラスチックフィルム、プラスチック金属ラミネートフィルム等)からなる外皮材で包んで内部を真空状態とし、外皮材の周縁部を熱溶着して密閉した構成となっている。真空断熱材20は極めて高い断熱性能を有する。しかしながら、真空断熱材20の外皮材が傷つくことで内部の真空状態が失われると、断熱性能が著しく低下する。以下の説明では、真空断熱材20の外皮材が傷つくことで内部の真空状態が失われることを、真空断熱材20が破損する、と称する。   The vacuum heat insulating material 20 wraps a core material (core material) formed by processing foam, powder, fiber, or the like into a sheet with an outer skin material made of a gas barrier film (plastic film, plastic metal laminate film, etc.). The inside of the casing is in a vacuum state, and the peripheral portion of the outer skin material is thermally welded and sealed. The vacuum heat insulating material 20 has extremely high heat insulating performance. However, if the inner vacuum state is lost due to damage to the outer skin material of the vacuum heat insulating material 20, the heat insulating performance is significantly lowered. In the following description, the loss of the internal vacuum state due to damage to the outer skin material of the vacuum heat insulating material 20 is referred to as the vacuum heat insulating material 20 being damaged.

内側上部成形断熱材13は、貯湯タンク1の上部を覆う。内側上部成形断熱材13は、貯湯タンク1の上部に密着することが望ましい。下部成形断熱材14は、貯湯タンク1の下部を覆う。下部成形断熱材14は、貯湯タンク1の下部に密着することが望ましい。内側胴部成形断熱材15及び内側胴部成形断熱材16は、貯湯タンク1の胴部を覆う。内側胴部成形断熱材15及び内側胴部成形断熱材16は、貯湯タンク1の胴部に密着することが望ましい。真空断熱材20は、内側胴部成形断熱材15及び内側胴部成形断熱材16の外側から、貯湯タンク1の胴部を覆う。真空断熱材20は、円筒面をなすように配置される。真空断熱材20は、内側胴部成形断熱材15及び内側胴部成形断熱材16に密着することが望ましい。本実施の形態1では、2枚の真空断熱材20を設け、各真空断熱材20がほぼ半周ずつ覆うことで、貯湯タンク1の胴部をほぼ全周に渡り覆う。本発明における真空断熱材20の数は、2枚に限定されるものではなく、1枚で構成しても良いし、3枚以上に分割しても良い。   The inner upper molded heat insulating material 13 covers the upper part of the hot water storage tank 1. It is desirable that the inner upper molded heat insulating material 13 is in close contact with the upper part of the hot water storage tank 1. The lower molded heat insulating material 14 covers the lower part of the hot water storage tank 1. It is desirable that the lower molded heat insulating material 14 is in close contact with the lower part of the hot water storage tank 1. The inner body molded heat insulating material 15 and the inner body molded heat insulating material 16 cover the body of the hot water storage tank 1. It is desirable that the inner body portion molded heat insulating material 15 and the inner body portion molded heat insulating material 16 are in close contact with the body portion of the hot water storage tank 1. The vacuum heat insulating material 20 covers the body of the hot water storage tank 1 from the outside of the inner body forming heat insulating material 15 and the inner body forming heat insulating material 16. The vacuum heat insulating material 20 is arrange | positioned so that a cylindrical surface may be made. It is desirable that the vacuum heat insulating material 20 be in close contact with the inner body molded heat insulating material 15 and the inner body molded heat insulating material 16. In the first embodiment, two vacuum heat insulating materials 20 are provided, and each vacuum heat insulating material 20 covers almost half of the circumference, thereby covering the trunk of the hot water storage tank 1 over almost the entire circumference. The number of the vacuum heat insulating materials 20 in the present invention is not limited to two, and may be constituted by one or may be divided into three or more.

外側胴部成形断熱材17及び外側胴部成形断熱材18は、真空断熱材20の外側から、貯湯タンク1の胴部を覆う。外側胴部成形断熱材17及び外側胴部成形断熱材18は、真空断熱材20に密着することが望ましい。外側上部成形断熱材19は、環状をなし、内側上部成形断熱材13の外周を覆う。外側上部成形断熱材19は、内側上部成形断熱材13に密着することが望ましい。   The outer body molded heat insulating material 17 and the outer body molded heat insulating material 18 cover the body of the hot water storage tank 1 from the outside of the vacuum heat insulating material 20. It is desirable that the outer body molded heat insulating material 17 and the outer body molded heat insulating material 18 are in close contact with the vacuum heat insulating material 20. The outer upper molded heat insulating material 19 has an annular shape and covers the outer periphery of the inner upper molded heat insulating material 13. The outer upper molded heat insulating material 19 is preferably in close contact with the inner upper molded heat insulating material 13.

外側胴部成形断熱材17は、第一開口部17a、第二開口部17c、及び第三開口部17fを有する。第一開口部17a、第二開口部17c、及び第三開口部17fは、外側胴部成形断熱材17の内周側と外周側とを貫通する穴(窓)である。第一開口部17a、第二開口部17c、及び第三開口部17fは、真空断熱材20が外側胴部成形断熱材17に覆われない箇所である。第一開口部17a、第二開口部17c、及び第三開口部17fには、後述する第一保護部品50、第二保護部品60、及び第三保護部品70がそれぞれ取り付けられる。   The outer body molded heat insulating material 17 has a first opening 17a, a second opening 17c, and a third opening 17f. The 1st opening part 17a, the 2nd opening part 17c, and the 3rd opening part 17f are the holes (window) which penetrate the inner peripheral side and outer peripheral side of the outer trunk | drum molded heat insulating material 17. FIG. The first opening 17a, the second opening 17c, and the third opening 17f are places where the vacuum heat insulating material 20 is not covered with the outer body forming heat insulating material 17. A first protection component 50, a second protection component 60, and a third protection component 70, which will be described later, are attached to the first opening 17a, the second opening 17c, and the third opening 17f, respectively.

図3は、上述した断熱材を貯湯タンク1に装着した状態を示す斜視図である。図4は、上述した断熱材を貯湯タンク1に装着した状態を示す断面図である。図4では、断熱材を断面で表し、貯湯タンク1は断面にせずに表す。図3に示すように、第一開口部17a、第二開口部17c、及び第三開口部17fの位置に、真空断熱材20を保護する第一保護部品50、第二保護部品60、及び第三保護部品70がそれぞれ取り付けられている。第一保護部品50、第二保護部品60、及び第三保護部品70は、外側胴部成形断熱材17とは異なる材質を有する。第一保護部品50、第二保護部品60、及び第三保護部品70の材質は、外側胴部成形断熱材17の材質より硬質であることが望ましい。すなわち、第一保護部品50、第二保護部品60、及び第三保護部品70の材質の弾性率が外側胴部成形断熱材17の材質の弾性率より高いことが望ましい。第一保護部品50、第二保護部品60、及び第三保護部品70の材質は、例えば、樹脂材料(プラスチック)が好ましいが、金属材料でも良い。本実施の形態1では、第一保護部品50、第二保護部品60、及び第三保護部品70は、薄い板状に形成される。   FIG. 3 is a perspective view showing a state where the above-described heat insulating material is attached to the hot water storage tank 1. FIG. 4 is a cross-sectional view showing a state where the above-described heat insulating material is attached to the hot water storage tank 1. In FIG. 4, a heat insulating material is represented by a cross section, and the hot water storage tank 1 is represented without a cross section. As shown in FIG. 3, the first protective component 50, the second protective component 60, and the first protective component 50 that protect the vacuum heat insulating material 20 at the positions of the first opening 17a, the second opening 17c, and the third opening 17f. Three protective parts 70 are respectively attached. The first protection component 50, the second protection component 60, and the third protection component 70 have a material different from that of the outer body portion molded heat insulating material 17. The material of the first protective component 50, the second protective component 60, and the third protective component 70 is preferably harder than the material of the outer body molded heat insulating material 17. That is, it is desirable that the elastic modulus of the material of the first protective component 50, the second protective component 60, and the third protective component 70 is higher than the elastic modulus of the material of the outer body molded heat insulating material 17. The material of the first protective component 50, the second protective component 60, and the third protective component 70 is preferably, for example, a resin material (plastic), but may be a metal material. In the first embodiment, the first protection component 50, the second protection component 60, and the third protection component 70 are formed in a thin plate shape.

第一保護部品50、第二保護部品60、及び第三保護部品70は、それぞれ、第一開口部17a、第二開口部17c、及び第三開口部17fにて、真空断熱材20を覆う。これにより、真空断熱材20は、第一開口部17a、第二開口部17c、及び第三開口部17fにおいて露出しない。第一開口部17a、第二開口部17c、及び第三開口部17fにて、配管、ポンプ、バルブ、熱交換器などの構成機器が真空断熱材20に直接接触したり、あるいは作業者が真空断熱材20に直接触れたりすることが第一保護部品50、第二保護部品60、及び第三保護部品70によりそれぞれ防止される。このため、真空断熱材20の外皮を傷つけることによる真空断熱材20の破損を確実に抑制できる。特に、第一保護部品50、第二保護部品60、及び第三保護部品70が外側胴部成形断熱材17とは異なる材質を有することで、真空断熱材20をより確実に保護できる。よって、真空断熱材20の破損をより確実に抑制できる。   The first protective component 50, the second protective component 60, and the third protective component 70 cover the vacuum heat insulating material 20 with the first opening 17a, the second opening 17c, and the third opening 17f, respectively. Thereby, the vacuum heat insulating material 20 is not exposed in the 1st opening part 17a, the 2nd opening part 17c, and the 3rd opening part 17f. In the first opening 17a, the second opening 17c, and the third opening 17f, components such as pipes, pumps, valves, heat exchangers, etc. are in direct contact with the vacuum heat insulating material 20, or the operator vacuums. Direct contact with the heat insulating material 20 is prevented by the first protection component 50, the second protection component 60, and the third protection component 70, respectively. For this reason, the damage of the vacuum heat insulating material 20 by damaging the outer skin of the vacuum heat insulating material 20 can be suppressed reliably. In particular, since the first protective component 50, the second protective component 60, and the third protective component 70 are made of a material different from the outer body molded heat insulating material 17, the vacuum heat insulating material 20 can be more reliably protected. Therefore, damage to the vacuum heat insulating material 20 can be more reliably suppressed.

第一保護部品50に隣接する部分の外側胴部成形断熱材17の外面に対し、第一保護部品50の外面が凹部をなす領域を有する。この凹部に、配管、ポンプ、バルブ、熱交換器などの構成機器の一部分を配置できる。これにより、当該機器の設置スペースと外側胴部成形断熱材17との干渉を防止でき、当該機器を省スペースで配置できる。この場合、当該機器と真空断熱材20との接触が第一保護部品50で確実に防止されるので、真空断熱材20を破損するおそれはない。   The outer surface of the first protective component 50 has a region that forms a recess with respect to the outer surface of the outer body molding heat insulating material 17 adjacent to the first protective component 50. A part of components such as a pipe, a pump, a valve, and a heat exchanger can be disposed in the recess. Thereby, interference with the installation space of the said apparatus and the outer trunk | drum molded heat insulating material 17 can be prevented, and the said apparatus can be arrange | positioned in space saving. In this case, contact between the device and the vacuum heat insulating material 20 is surely prevented by the first protective component 50, so there is no possibility of damaging the vacuum heat insulating material 20.

第二保護部品60に隣接する部分の外側胴部成形断熱材17の外面に対し、第二保護部品60の外面が凹部をなす領域を有する。この凹部に、配管、ポンプ、バルブ、熱交換器などの構成機器の一部分を配置できる。これにより、当該機器の設置スペースと外側胴部成形断熱材17との干渉を防止でき、当該機器を省スペースで配置できる。この場合、当該機器と真空断熱材20との接触が第二保護部品60で確実に防止されるので、真空断熱材20を破損するおそれはない。   The outer surface of the second protective component 60 has a concave portion with respect to the outer surface of the outer body forming heat insulating material 17 adjacent to the second protective component 60. A part of components such as a pipe, a pump, a valve, and a heat exchanger can be disposed in the recess. Thereby, interference with the installation space of the said apparatus and the outer trunk | drum molded heat insulating material 17 can be prevented, and the said apparatus can be arrange | positioned in space saving. In this case, since the contact between the device and the vacuum heat insulating material 20 is reliably prevented by the second protective component 60, there is no possibility of damaging the vacuum heat insulating material 20.

第三保護部品70に隣接する部分の外側胴部成形断熱材17の外面に対し、第三保護部品70の外面が凹部をなす領域を有する。この凹部に、配管、ポンプ、バルブ、熱交換器などの構成機器の一部分を配置できる。これにより、当該機器の設置スペースと外側胴部成形断熱材17との干渉を防止でき、当該機器を省スペースで配置できる。この場合、当該機器と真空断熱材20との接触が第三保護部品70で確実に防止されるので、真空断熱材20を破損するおそれはない。   The outer surface of the third protective component 70 has a region that forms a recess with respect to the outer surface of the outer body forming heat insulating material 17 in the portion adjacent to the third protective component 70. A part of components such as a pipe, a pump, a valve, and a heat exchanger can be disposed in the recess. Thereby, interference with the installation space of the said apparatus and the outer trunk | drum molded heat insulating material 17 can be prevented, and the said apparatus can be arrange | positioned in space saving. In this case, contact between the device and the vacuum heat insulating material 20 is surely prevented by the third protective component 70, so there is no possibility of damaging the vacuum heat insulating material 20.

真空断熱材20が破損していない場合、真空断熱材20の断熱性能は極めて高い。第一開口部17a、第二開口部17c、及び第三開口部17fの位置では外側胴部成形断熱材17が貯湯タンク1を覆わないが、真空断熱材20の高い断熱性能によって、第一開口部17a、第二開口部17c、及び第三開口部17fからの熱漏洩を確実に抑制できる。   When the vacuum heat insulating material 20 is not damaged, the heat insulating performance of the vacuum heat insulating material 20 is extremely high. Although the outer body forming heat insulating material 17 does not cover the hot water storage tank 1 at the positions of the first opening 17a, the second opening 17c, and the third opening 17f, the high heat insulating performance of the vacuum heat insulating material 20 allows the first opening to be opened. Heat leakage from the portion 17a, the second opening 17c, and the third opening 17f can be reliably suppressed.

図5は、外側胴部成形断熱材17の第一開口部17aに第一保護部品50を取り付ける前の状態を示す斜視図である。図6は、第一保護部品50の斜視図である。図7は、外側胴部成形断熱材17の第一開口部17aに第一保護部品50を取り付けた後の状態を示す斜視図である。図8は、図7中のA−A線断面図である。図9は、図7中のB−B線断面図である。   FIG. 5 is a perspective view showing a state before the first protective component 50 is attached to the first opening 17 a of the outer body molded heat insulating material 17. FIG. 6 is a perspective view of the first protective component 50. FIG. 7 is a perspective view showing a state after the first protective component 50 is attached to the first opening 17 a of the outer body molded heat insulating material 17. 8 is a cross-sectional view taken along line AA in FIG. 9 is a cross-sectional view taken along line BB in FIG.

図5に示すように、外側胴部成形断熱材17を真空断熱材20の外側から貯湯タンク1に組み付けた後、外側胴部成形断熱材17の外面側から、第一保護部品50を第一開口部17aに圧入することで、第一保護部品50を取り付けできる。圧入の際、第一保護部品50が弾性変形し、圧入後に第一保護部品50の変形が元に戻ることで、第一保護部品50が固定される。   As shown in FIG. 5, after assembling the outer body molded heat insulating material 17 to the hot water storage tank 1 from the outside of the vacuum heat insulating material 20, the first protective component 50 is first inserted from the outer surface side of the outer body molded heat insulating material 17. The first protective component 50 can be attached by press-fitting into the opening 17a. During the press-fitting, the first protective component 50 is elastically deformed, and the first protective component 50 is fixed by the deformation of the first protective component 50 returning to the original after the press-fitting.

図6に示すように、第一保護部品50は、保護面50aと、保護面50aの四辺にそれぞれ設けられたツバ50bとを有する。保護面50aは、第一開口部17aとほぼ同じ形状の面状をなす。保護面50aが第一開口部17aにて真空断熱材20を覆うことで、第一開口部17aにおける真空断熱材20を保護できる。図示の構成のように、保護面50aは、円筒状に配置される真空断熱材20の外周面に沿うように湾曲していても良い。ツバ50bは、保護面50aの外面側に向かって、ひさし状に突出する。   As shown in FIG. 6, the first protective component 50 includes a protective surface 50a and a flange 50b provided on each of the four sides of the protective surface 50a. The protective surface 50a has a surface shape substantially the same as that of the first opening 17a. Since the protective surface 50a covers the vacuum heat insulating material 20 with the first opening 17a, the vacuum heat insulating material 20 in the first opening 17a can be protected. Like the structure of illustration, the protective surface 50a may be curving so that the outer peripheral surface of the vacuum heat insulating material 20 arrange | positioned cylindrically may be followed. The flange 50b protrudes in an eaves shape toward the outer surface side of the protective surface 50a.

図8及び図9に示すように、外側胴部成形断熱材17は、第一開口部17aの内周に形成された段差17bを有する。ツバ50bの先端が段差17bに止められることで、第一保護部品50が第一開口部17aから外れることがないように固定される。第一保護部品50が固定された状態では、保護面50aが真空断熱材20に接触または近接する。   As shown in FIGS. 8 and 9, the outer body molded heat insulating material 17 has a step 17 b formed on the inner periphery of the first opening 17 a. By fixing the tip of the flange 50b to the step 17b, the first protective component 50 is fixed so as not to be detached from the first opening 17a. In a state where the first protective component 50 is fixed, the protective surface 50a contacts or approaches the vacuum heat insulating material 20.

第一保護部品50を第一開口部17aに圧入する際には、ツバ50bが内側に倒れるように第一保護部品50が弾性変形することで、第一保護部品50を第一開口部17aに挿入(圧入)できる。挿入された第一保護部品50のツバ50bの先端が段差17bの位置に達すると、ツバ50bが元の形状に復元し、ツバ50bが段差17bに噛み合う状態(図8及び図9に示す状態)になることで、第一保護部品50が固定される。   When the first protective component 50 is press-fitted into the first opening 17a, the first protective component 50 is elastically deformed so that the flange 50b is tilted inward, whereby the first protective component 50 is inserted into the first opening 17a. Can be inserted (press-fit). When the tip of the flange 50b of the inserted first protective component 50 reaches the position of the step 17b, the flange 50b is restored to its original shape, and the flange 50b is engaged with the step 17b (the state shown in FIGS. 8 and 9). Thus, the first protective component 50 is fixed.

ツバ50b及び段差17bは、外側胴部成形断熱材17に第一保護部品50を固定する固定部に相当する。本実施の形態1では、当該固定部を外側胴部成形断熱材17及び第一保護部品50に備えたことで、例えば粘着テープなどの固定部材を用いることなく、外側胴部成形断熱材17に第一保護部品50を固定できる。   The flange 50 b and the step 17 b correspond to a fixing portion that fixes the first protective component 50 to the outer body portion molded heat insulating material 17. In the first embodiment, since the fixing portion is provided in the outer body molding heat insulating material 17 and the first protective component 50, the outer body molding heat insulating material 17 is used without using a fixing member such as an adhesive tape. The first protective component 50 can be fixed.

なお、本発明では、固定部として機能する形状を外側胴部成形断熱材17及び第一保護部品50のいずれか一方に設けることで外側胴部成形断熱材17に第一保護部品50を固定するように構成しても良い。また、本発明では、例えば粘着テープなどの固定部材を用いることで、外側胴部成形断熱材17に第一保護部品50を固定しても良い。   In the present invention, the first protective component 50 is fixed to the outer body molded heat insulating material 17 by providing the outer body molded heat insulating material 17 and the first protective component 50 with a shape that functions as a fixing portion. You may comprise as follows. Moreover, in this invention, you may fix the 1st protection component 50 to the outer trunk | drum shaping | molding heat insulating material 17 by using fixing members, such as an adhesive tape, for example.

本実施の形態1では、上述のようにして第一保護部品50が外側胴部成形断熱材17に固定された後は、外側胴部成形断熱材17の外面側から第一保護部品50を取り外すことはできない。このため、例えば地震による振動などの影響を受けても、第一保護部品50が第一開口部17aから脱落することを長期に渡り確実に防止できる。   In the first embodiment, after the first protective component 50 is fixed to the outer body molded heat insulating material 17 as described above, the first protective component 50 is removed from the outer surface side of the outer body molded heat insulating material 17. It is not possible. For this reason, even if it receives the influence of the vibration etc. by an earthquake, for example, it can prevent reliably that the 1st protection component 50 falls out from the 1st opening part 17a for a long period of time.

本実施の形態1では、第一保護部品50の厚さ(保護面50aの厚さ)が外側胴部成形断熱材17の厚さ(第一保護部品50に隣接する部分の外側胴部成形断熱材17の厚さ)より小さい。このように、第一保護部品50の厚さを薄くすることで、外側胴部成形断熱材17の外面に対して第一保護部品50の保護面50aの外面が形成する凹部の深さを深くできる。よって、この凹部に、配管、ポンプ、バルブ、熱交換器などの構成機器の一部分を配置する場合、当該機器の設置スペースをさらに大きくできる。   In the first embodiment, the thickness of the first protective component 50 (the thickness of the protective surface 50a) is equal to the thickness of the outer trunk molded heat insulating material 17 (the outer trunk molded thermal insulation of the portion adjacent to the first protective component 50). Smaller than the thickness of the material 17. Thus, by reducing the thickness of the first protective component 50, the depth of the recess formed by the outer surface of the protective surface 50 a of the first protective component 50 is increased with respect to the outer surface of the outer body molded heat insulating material 17. it can. Therefore, when a part of constituent devices such as pipes, pumps, valves, and heat exchangers are arranged in the recess, the installation space for the devices can be further increased.

図10は、外側胴部成形断熱材17を内周面側から見た斜視図である。図11は、第二保護部品60の斜視図である。図12は、外側胴部成形断熱材17の第二開口部17cに第二保護部品60を取り付ける前の状態を示す斜視図である。図10に示すように、外側胴部成形断熱材17の内周面の、第二開口部17cの周囲には、保護部品受け溝17d及び突起17eが複数個所に形成されている。   FIG. 10 is a perspective view of the outer body molded heat insulating material 17 as viewed from the inner peripheral surface side. FIG. 11 is a perspective view of the second protective component 60. FIG. 12 is a perspective view showing a state before the second protective component 60 is attached to the second opening 17 c of the outer body molded heat insulating material 17. As shown in FIG. 10, protective component receiving grooves 17 d and protrusions 17 e are formed at a plurality of locations around the second opening 17 c on the inner peripheral surface of the outer body portion molded heat insulating material 17.

図11に示すように、第二保護部品60は、保護面60aと、保護面60aの四辺にそれぞれ設けられたツバ60bとを有する。保護面60aは、第二開口部17cとほぼ同じ形状の面状をなす。保護面60aが第二開口部17cにて真空断熱材20を覆うことで、第二開口部17cにおける真空断熱材20を保護できる。図示の構成のように、保護面60aは、円筒状に配置される真空断熱材20の外周面に沿うように湾曲していても良い。図示の構成では、保護面60aの各辺につきツバ60bが2個設けられている。ツバ60bは、保護面60aの各辺から外周側に向かって突出している。ツバ60bは、保護面60aに対し、小さい段差を介して接続している。ツバ60bには、外側胴部成形断熱材17の突起17eに固定するための穴60cが形成されている。   As shown in FIG. 11, the second protective component 60 has a protective surface 60a and a flange 60b provided on each of the four sides of the protective surface 60a. The protective surface 60a has a surface shape that is substantially the same shape as the second opening 17c. Since the protective surface 60a covers the vacuum heat insulating material 20 with the second opening 17c, the vacuum heat insulating material 20 in the second opening 17c can be protected. Like the structure of illustration, the protective surface 60a may be curving so that the outer peripheral surface of the vacuum heat insulating material 20 arrange | positioned cylindrically may be followed. In the illustrated configuration, two flanges 60b are provided for each side of the protective surface 60a. The flange 60b protrudes from each side of the protective surface 60a toward the outer peripheral side. The flange 60b is connected to the protective surface 60a through a small step. The flange 60b is formed with a hole 60c for fixing to the protrusion 17e of the outer body part molded heat insulating material 17.

図12に示すように、貯湯式給湯機100の製造時において、外側胴部成形断熱材17を真空断熱材20の外側から貯湯タンク1に組み付ける前に、予め、外側胴部成形断熱材17の内周面側から第二開口部17cに第二保護部品60を取り付ける。保護部品受け溝17dは、ツバ60bの位置及び大きさに対応した形状になっている。突起17eは、保護部品受け溝17dの底から突出している。第二保護部品60を取り付ける際には、ツバ60bを保護部品受け溝17dに密着させるようにして、突起17eを穴60cに圧入する。突起17eの直径を穴60cの内径より僅かに大きくしておくことで、圧入後にはツバ60bの穴60cが突起17eに固定される。   As shown in FIG. 12, during the manufacture of the hot water storage type hot water heater 100, before the outer body molded heat insulating material 17 is assembled to the hot water storage tank 1 from the outside of the vacuum heat insulating material 20, The second protective component 60 is attached to the second opening 17c from the inner peripheral surface side. The protective component receiving groove 17d has a shape corresponding to the position and size of the flange 60b. The protrusion 17e protrudes from the bottom of the protective component receiving groove 17d. When attaching the second protective component 60, the protrusion 17e is press-fitted into the hole 60c so that the flange 60b is in close contact with the protective component receiving groove 17d. By making the diameter of the protrusion 17e slightly larger than the inner diameter of the hole 60c, the hole 60c of the flange 60b is fixed to the protrusion 17e after press-fitting.

ツバ60b、穴60c及び段差17bは、外側胴部成形断熱材17に第二保護部品60を固定する固定部に相当する。本実施の形態1では、当該固定部を外側胴部成形断熱材17及び第二保護部品60に備えたことで、例えば粘着テープなどの固定部材を用いることなく、外側胴部成形断熱材17に第二保護部品60を固定できる。   The flange 60b, the hole 60c, and the step 17b correspond to a fixing portion that fixes the second protective component 60 to the outer body molded heat insulating material 17. In this Embodiment 1, since the said fixing | fixed part was equipped in the outer trunk | drum shaping | molding heat insulating material 17 and the 2nd protection component 60, without using fixing members, such as an adhesive tape, for example, the outer trunk | drum shaping | molding heat insulation 17 is used. The second protective component 60 can be fixed.

なお、本発明では、固定部として機能する形状を外側胴部成形断熱材17及び第二保護部品60のいずれか一方に設けることで外側胴部成形断熱材17に第二保護部品60を固定するように構成しても良い。また、本発明では、例えば粘着テープなどの固定部材を用いることで、外側胴部成形断熱材17に第二保護部品60を固定しても良い。   In addition, in this invention, the shape which functions as a fixing | fixed part is provided in either the outer trunk | die molded heat insulating material 17 or the 2nd protective component 60, and the 2nd protective component 60 is fixed to the outer trunk molded heat insulating material 17. You may comprise as follows. Moreover, in this invention, you may fix the 2nd protection component 60 to the outer side trunk | molding heat insulation 17 by using fixing members, such as an adhesive tape, for example.

本実施の形態1では、上述のようにして第二保護部品60が外側胴部成形断熱材17に固定されるので、外側胴部成形断熱材17の外面側から第二保護部品60を取り外すことはできない。このため、例えば地震による振動などの影響を受けても、第二保護部品60が第二開口部17cから脱落することを長期に渡り確実に防止できる。   In the first embodiment, since the second protective component 60 is fixed to the outer body molded heat insulating material 17 as described above, the second protective component 60 is removed from the outer surface side of the outer body molded heat insulating material 17. I can't. For this reason, even if it receives the influence of the vibration etc. by an earthquake, for example, it can prevent reliably that the 2nd protection component 60 falls out from the 2nd opening part 17c for a long period of time.

本実施の形態1では、第二保護部品60の厚さ(保護面60aの厚さ)が外側胴部成形断熱材17の厚さ(第二保護部品60に隣接する部分の外側胴部成形断熱材17の厚さ)より小さい。このように、第二保護部品60の厚さを薄くすることで、外側胴部成形断熱材17の外面に対して第二保護部品60の保護面60aの外面が形成する凹部の深さを深くできる。よって、この凹部に、配管、ポンプ、バルブ、熱交換器などの構成機器の一部分を配置する場合、当該機器の設置スペースをさらに大きくできる。   In the first embodiment, the thickness of the second protective component 60 (the thickness of the protective surface 60a) is equal to the thickness of the outer trunk molded heat insulating material 17 (the outer trunk molded heat insulating portion adjacent to the second protective component 60). Smaller than the thickness of the material 17. In this way, by reducing the thickness of the second protective component 60, the depth of the recess formed by the outer surface of the protective surface 60 a of the second protective component 60 is increased with respect to the outer surface of the outer body molded heat insulating material 17. it can. Therefore, when a part of constituent devices such as pipes, pumps, valves, and heat exchangers are arranged in the recess, the installation space for the devices can be further increased.

図13は、外側胴部成形断熱材17及び第二保護部品60の変形例を示す斜視図である。図13に示す変形例は、外側胴部成形断熱材17の成形時に第二保護部品60をインサート成形することで第二保護部品60を外側胴部成形断熱材17に取り付けたものである。すなわち、外側胴部成形断熱材17を成形する金型の内部に第二保護部品60を配置した状態で材料を注入することで、外側胴部成形断熱材17及び第二保護部品60を一体に成形することができる。このようにすることで、第二保護部品60を外側胴部成形断熱材17へ組み付ける工程が軽減されるという利点がある。   FIG. 13 is a perspective view showing a modified example of the outer body forming heat insulating material 17 and the second protective component 60. In the modified example shown in FIG. 13, the second protective component 60 is attached to the outer trunk molded heat insulating material 17 by insert molding of the second protective component 60 when the outer trunk molded heat insulating material 17 is molded. That is, by injecting the material in a state where the second protective component 60 is disposed inside the mold for molding the outer trunk molded heat insulating material 17, the outer trunk molded heat insulating material 17 and the second protective component 60 are integrated. Can be molded. By doing in this way, there exists an advantage that the process of assembling the 2nd protection component 60 to the outer trunk | drum molded heat insulating material 17 is reduced.

図14は、外側胴部成形断熱材17の第三開口部17fに第三保護部品70を取り付ける前の状態を示す斜視図である。図15は、第三保護部品70の斜視図である。図16は、第三保護部品70を外側胴部成形断熱材17に固定するために用いられる補助部品80を裏面側から見た斜視図である。図14に示すように、補助部品80は、外側胴部成形断熱材17の外面側から第三開口部17fの周囲に取り付けられる枠状の部品である。補助部品80は、第三開口部17fに重なる開口部80aを有する。補助部品80は、裏面側に突起80bを有する。外側胴部成形断熱材17は、第三開口部17fの周囲に、補助部品80の突起80bが圧入により挿入可能な補助部品受け溝17gを有する。補助部品受け溝17gは、第三開口部17fの四辺にそれぞれ設けられている。   FIG. 14 is a perspective view showing a state before the third protective component 70 is attached to the third opening 17 f of the outer body molded heat insulating material 17. FIG. 15 is a perspective view of the third protective component 70. FIG. 16 is a perspective view of the auxiliary component 80 used for fixing the third protective component 70 to the outer body portion molded heat insulating material 17 as viewed from the back surface side. As shown in FIG. 14, the auxiliary component 80 is a frame-shaped component that is attached to the periphery of the third opening 17 f from the outer surface side of the outer body molding heat insulating material 17. The auxiliary component 80 has an opening 80a that overlaps the third opening 17f. The auxiliary component 80 has a protrusion 80b on the back surface side. The outer body molding heat insulating material 17 has an auxiliary component receiving groove 17g around the third opening 17f, into which the protrusion 80b of the auxiliary component 80 can be inserted by press fitting. The auxiliary component receiving grooves 17g are provided on the four sides of the third opening 17f, respectively.

図15に示すように、第三保護部品70は、保護面70aと、保護面70aの四辺にそれぞれ設けられたツバ70bとを有する。保護面70aは、第三開口部17fとほぼ同じ形状の面状をなす。保護面70aが第三開口部17fにて真空断熱材20を覆うことで、第三開口部17fにおける真空断熱材20を保護できる。保護面70aは、円筒状に配置される真空断熱材20の外周面に沿うように湾曲していても良い。ツバ70bは、保護面70aの各辺から外周側に向かって突出している。ツバ70bは、保護面70aに対し、段差を介して接続している。ツバ70bには、補助部品80の突起80bが挿入する長穴70cが形成されている。   As shown in FIG. 15, the third protective component 70 has a protective surface 70a and a flange 70b provided on each of the four sides of the protective surface 70a. The protective surface 70a has a surface shape substantially the same as the third opening 17f. Since the protective surface 70a covers the vacuum heat insulating material 20 with the third opening 17f, the vacuum heat insulating material 20 in the third opening 17f can be protected. The protective surface 70a may be curved along the outer peripheral surface of the vacuum heat insulating material 20 arranged in a cylindrical shape. The flange 70b protrudes from each side of the protective surface 70a toward the outer peripheral side. The collar 70b is connected to the protective surface 70a through a step. A slot 70c into which the protrusion 80b of the auxiliary component 80 is inserted is formed in the collar 70b.

図16に示すように、補助部品80の裏面側の突起80bは、開口部80aの周囲に設けられている。突起80bは、開口部80aの四辺に沿ってそれぞれ設けられている。本実施の形態1の補助部品80の材質は、発泡性成形断熱材と同様の材質である。あるいは、補助部品80を樹脂成形部品または板金部品等で構成しても良い。   As shown in FIG. 16, the protrusion 80b on the back surface side of the auxiliary component 80 is provided around the opening 80a. The protrusions 80b are provided along the four sides of the opening 80a. The material of the auxiliary component 80 of the first embodiment is the same material as the foamable molded heat insulating material. Or you may comprise the auxiliary | assistant component 80 with a resin molding component or a sheet metal component.

図14において、外側胴部成形断熱材17の第三開口部17fに第三保護部品70を取り付ける際には、まず、外側胴部成形断熱材17の補助部品受け溝17gの周囲にツバ70bを密着させるようにして第三保護部品70を第三開口部17fにはめ込む。このようにすることで、補助部品受け溝17gの位置にツバ70bの長穴70cが重なる。続いて、突起80bを補助部品受け溝17gに圧入するようにして補助部品80を外側胴部成形断熱材17に固定する。ツバ70bが外側胴部成形断熱材17と補助部品80との間に挟まれることで第三保護部品70が外側胴部成形断熱材17に固定される。   In FIG. 14, when attaching the third protective component 70 to the third opening 17 f of the outer body molded heat insulating material 17, first, the flange 70 b is placed around the auxiliary component receiving groove 17 g of the outer body molded heat insulating material 17. The third protective component 70 is fitted into the third opening 17f so as to be in close contact. By doing in this way, the long hole 70c of the collar 70b overlaps with the position of the auxiliary component receiving groove 17g. Subsequently, the auxiliary component 80 is fixed to the outer body portion molded heat insulating material 17 so that the protrusion 80b is press-fitted into the auxiliary component receiving groove 17g. The third protective component 70 is fixed to the outer body molding heat insulating material 17 by the flange 70b being sandwiched between the outer body molding heat insulating material 17 and the auxiliary component 80.

ツバ70b、長穴70c及び補助部品受け溝17gは、外側胴部成形断熱材17に第三保護部品70を固定する固定部に相当する。本実施の形態1では、当該固定部を外側胴部成形断熱材17及び第三保護部品70に備えたことで、例えば粘着テープなどの固定部材を用いることなく、外側胴部成形断熱材17に第三保護部品70を固定できる。   The flange 70 b, the long hole 70 c and the auxiliary part receiving groove 17 g correspond to a fixing part for fixing the third protective part 70 to the outer body forming heat insulating material 17. In the first embodiment, since the fixing portion is provided in the outer body molding heat insulating material 17 and the third protective component 70, the outer body molding heat insulating material 17 is used without using a fixing member such as an adhesive tape. The third protective component 70 can be fixed.

なお、本発明では、固定部として機能する形状を外側胴部成形断熱材17及び第三保護部品70のいずれか一方に設けることで外側胴部成形断熱材17に第三保護部品70を固定するように構成しても良い。また、本発明では、例えば粘着テープなどの固定部材を用いることで、外側胴部成形断熱材17に第三保護部品70を固定しても良い。   In the present invention, the third protective component 70 is fixed to the outer body molded heat insulating material 17 by providing the outer body molded heat insulating material 17 and the third protective component 70 with a shape that functions as a fixing portion. You may comprise as follows. Moreover, in this invention, you may fix the 3rd protection component 70 to the outer trunk | drum molded heat insulating material 17 by using fixing members, such as an adhesive tape, for example.

本実施の形態1では、第三保護部品70の厚さ(保護面70aの厚さ)が外側胴部成形断熱材17の厚さ(第三保護部品70に隣接する部分の外側胴部成形断熱材17の厚さ)より小さい。このように、第三保護部品70の厚さを薄くすることで、外側胴部成形断熱材17の外面に対して第三保護部品70の保護面70aの外面が形成する凹部の深さを深くできる。よって、この凹部に、配管、ポンプ、バルブ、熱交換器などの構成機器の一部分を配置する場合、当該機器の設置スペースをさらに大きくできる。   In the first embodiment, the thickness of the third protective component 70 (thickness of the protective surface 70a) is equal to the thickness of the outer trunk molded heat insulating material 17 (the outer trunk molded thermal insulation of the portion adjacent to the third protective component 70). Smaller than the thickness of the material 17. In this way, by reducing the thickness of the third protective component 70, the depth of the recess formed by the outer surface of the protective surface 70 a of the third protective component 70 is increased with respect to the outer surface of the outer body molded heat insulating material 17. it can. Therefore, when a part of constituent devices such as pipes, pumps, valves, and heat exchangers are arranged in the recess, the installation space for the devices can be further increased.

以上、本発明の実施の形態1について説明したが、本発明の貯湯式給湯機は、上述した第一保護部品50、第二保護部品60、及び第三保護部品70をすべて備える構成に限定されるものではなく、第一保護部品50、第二保護部品60、及び第三保護部品70のうちの少なくとも一つを備えるものであれば良い。また、本実施の形態1では、成形断熱材(外側胴部成形断熱材17)が真空断熱材を覆わない箇所の形状が開口(第一開口部17a、第二開口部17c、第三開口部17f)である場合について説明したが、本発明は、そのような構成に限定されるものではなく、当該箇所の形状が例えば切欠き状でも良い。   As mentioned above, although Embodiment 1 of this invention was demonstrated, the hot water storage type water heater of this invention is limited to the structure provided with all the 1st protection components 50, the 2nd protection components 60, and the 3rd protection components 70 which were mentioned above. What is necessary is just to provide at least one of the 1st protection component 50, the 2nd protection component 60, and the 3rd protection component 70 instead of a thing. Moreover, in this Embodiment 1, the shape of the location where a shaping | molding heat insulating material (outside trunk | drum molded heat insulating material 17) does not cover a vacuum heat insulating material is opening (1st opening part 17a, 2nd opening part 17c, 3rd opening part). 17f), the present invention is not limited to such a configuration, and the shape of the part may be, for example, a notch.

実施の形態2.
次に、図17及び図18を参照して、本発明の実施の形態2について説明するが、上述した実施の形態1との相違点を中心に説明し、同一部分または相当部分は同一符号を付し説明を省略する。図17は、本実施の形態2の貯湯式給湯機100が備える第一保護部品90の斜視図である。図18は、本実施の形態2において、外側胴部成形断熱材17に固定された第一保護部品90の位置に、構成機器95を配置する前の状態を示す斜視図である。
Embodiment 2. FIG.
Next, the second embodiment of the present invention will be described with reference to FIG. 17 and FIG. 18. The difference from the above-described first embodiment will be mainly described, and the same or corresponding parts are denoted by the same reference numerals. The description is omitted. FIG. 17 is a perspective view of the first protective component 90 provided in the hot water storage type hot water heater 100 of the second embodiment. FIG. 18 is a perspective view showing a state before the component device 95 is arranged at the position of the first protective component 90 fixed to the outer body part molded heat insulating material 17 in the second embodiment.

本実施の形態2の貯湯式給湯機100は、実施の形態1の第一保護部品50に代えて図17の第一保護部品90を有する。外側胴部成形断熱材17の第一開口部17aに第一保護部品90を固定する方法は、実施の形態1で述べた方法のうちのいずれの方法でも良い。図17及び図18に示すように、第一保護部品90は、外面側に凹凸形状90aを有する。第一保護部品90は、例えば樹脂材料(プラスチック)などの材質で、薄板状に成形されることが好ましい。凹凸形状90aは、第一保護部品90の外側に配置される構成機器95の形状に対応している。構成機器95は、例えば、配管、ポンプ、バルブ、熱交換器などである。   A hot water storage type water heater 100 of the second embodiment has a first protective component 90 of FIG. 17 instead of the first protective component 50 of the first embodiment. The method of fixing the first protective component 90 to the first opening 17a of the outer body molded heat insulating material 17 may be any of the methods described in the first embodiment. As shown in FIG.17 and FIG.18, the 1st protection component 90 has the uneven | corrugated shape 90a on the outer surface side. The first protective component 90 is preferably formed of a material such as a resin material (plastic) into a thin plate shape. The uneven shape 90 a corresponds to the shape of the component device 95 disposed outside the first protective component 90. The component device 95 is, for example, a pipe, a pump, a valve, a heat exchanger, or the like.

本実施の形態2では、第一保護部品90は、第一開口部17aにおける真空断熱材20を保護する機能に加えて、構成機器95の取り付け位置を適正な位置に位置決めする機能を有する。すなわち、構成機器95を取り付ける際に、第一保護部品90の凹凸形状90aに合わせて構成機器95の取り付け位置を調整することで、構成機器95の適正な位置に容易に位置決めすることができる。これにより、組立作業を効率的に行うことができる。   In the second embodiment, the first protection component 90 has a function of positioning the mounting position of the component device 95 at an appropriate position in addition to the function of protecting the vacuum heat insulating material 20 in the first opening 17a. That is, when the component device 95 is attached, the component device 95 can be easily positioned at an appropriate position by adjusting the attachment position of the component device 95 according to the uneven shape 90 a of the first protective component 90. Thereby, assembly work can be performed efficiently.

以上、本発明の実施の形態について説明したが、本発明は、上述した構成に限定されるものではない。例えば、第一保護部品50、第二保護部品60、第三保護部品70、第一保護部品90のうちの少なくとも一つを透明な材質で構成しても良い。第一保護部品50、第二保護部品60、第三保護部品70、第一保護部品90の少なくとも一つを透明にすることで、真空断熱材20が視認できるので、真空断熱材20の破損の有無を保護部品の外側から目視で確認できる。その場合、保護部品の少なくとも一部(特に保護面)が透明であれば良い。   As mentioned above, although embodiment of this invention was described, this invention is not limited to the structure mentioned above. For example, at least one of the first protection component 50, the second protection component 60, the third protection component 70, and the first protection component 90 may be made of a transparent material. Since at least one of the first protective component 50, the second protective component 60, the third protective component 70, and the first protective component 90 is made transparent, the vacuum heat insulating material 20 can be visually recognized. The presence or absence can be confirmed visually from the outside of the protective component. In that case, it is only necessary that at least a part of the protective component (particularly the protective surface) is transparent.

1 貯湯タンク、2 給水配管、3 入水配管、4 加熱手段、5 出湯配管、6 風呂給湯配管、7 給湯配管、8 タンク脚、9 外郭ケース底板、10 外郭ケース側板、11 外郭ケース天板、12 タンクユニット脚、13 内側上部成形断熱材、14 下部成形断熱材、15,16 内側胴部成形断熱材、17,18 外側胴部成形断熱材、17a 第一開口部、17b 段差、17c 第二開口部、17d 保護部品受け溝、17e 突起、17f 第三開口部、17g 補助部品受け溝、19 外側上部成形断熱材、20 真空断熱材、30 貯湯タンクユニット、50 第一保護部品、50a 保護面、50b ツバ、60 第二保護部品、60a 保護面、60b ツバ、60c 穴、70 第三保護部品、70a 保護面、70b ツバ、70c 長穴、80 補助部品、80a 開口部、80b 突起、90 第一保護部品、90a 凹凸形状、95 構成機器、100 貯湯式給湯機、200 浴槽 DESCRIPTION OF SYMBOLS 1 Hot water storage tank, 2 Water supply piping, 3 Water supply piping, 4 Heating means, 5 Hot water piping, 6 Bath hot water supply piping, 7 Hot water supply piping, 8 Tank leg, 9 Outer case bottom plate, 10 Outer case side plate, 11 Outer case top plate, 12 Tank unit legs, 13 Inner upper molded heat insulating material, 14 Lower molded heat insulating material, 15, 16 Inner body molded heat insulating material, 17, 18 Outer body molded heat insulating material, 17a First opening, 17b Step difference, 17c Second opening Part, 17d protective part receiving groove, 17e protrusion, 17f third opening, 17g auxiliary part receiving groove, 19 outer upper molded heat insulating material, 20 vacuum heat insulating material, 30 hot water storage tank unit, 50 first protective part, 50a protective surface, 50b collar, 60 second protective component, 60a protective surface, 60b collar, 60c hole, 70 third protective component, 70a protective surface, 70b collar, 70 Long hole, 80 an auxiliary component, 80a opening, 80b projections 90 first protection part, 90a irregularities, 95 construction equipment, 100 water storage type water heater, 200 bathtubs

Claims (8)

貯湯タンクと、
前記貯湯タンクを覆う真空断熱材と、
前記真空断熱材の外側から前記貯湯タンクを覆う成形断熱材と、
前記成形断熱材が前記真空断熱材を覆わない箇所に取り付けられ、前記成形断熱材とは異なる材質を有する保護部品と、
を備える貯湯式給湯機。
A hot water storage tank,
A vacuum insulation covering the hot water storage tank;
Molded heat insulating material covering the hot water storage tank from the outside of the vacuum heat insulating material,
The molded heat insulating material is attached to a location that does not cover the vacuum heat insulating material, and a protective component having a material different from the molded heat insulating material,
Hot water storage type water heater equipped with.
前記保護部品に隣接する部分の前記成形断熱材の外面に対し、前記保護部品の外面が凹部をなす領域を有する請求項1に記載の貯湯式給湯機。   The hot water storage type hot water supply device according to claim 1, wherein an outer surface of the protective component has a concave portion with respect to an outer surface of the molded heat insulating material adjacent to the protective component. 前記保護部品の少なくとも一部が透明である請求項1または請求項2に記載の貯湯式給湯機。   The hot water storage type water heater according to claim 1 or 2, wherein at least a part of the protective component is transparent. 前記保護部品は、前記保護部品の外側に配置される機器の形状に対応した凹凸形状を有する請求項1から請求項3のいずれか一項に記載の貯湯式給湯機。   The hot water storage type water heater according to any one of claims 1 to 3, wherein the protective component has an uneven shape corresponding to a shape of a device arranged outside the protective component. 前記保護部品が前記成形断熱材にテープで固定される請求項1から請求項4のいずれか一項に記載の貯湯式給湯機。   The hot water storage type hot water supply apparatus according to any one of claims 1 to 4, wherein the protective component is fixed to the molded heat insulating material with a tape. 前記成形断熱材に前記保護部品を固定する固定部を、前記成形断熱材と前記保護部品との一方または両方に備える請求項1から請求項4のいずれか一項に記載の貯湯式給湯機。   The hot-water storage type hot water supply apparatus as described in any one of Claims 1-4 provided with the fixing | fixed part which fixes the said protection component to the said shaping | molding insulation material in one or both of the said shaping | molding insulation material and the said protection component. 前記成形断熱材の外面側から前記保護部品が取り外しできないように前記保護部品が前記成形断熱材に固定される請求項1から請求項6のいずれか一項に記載の貯湯式給湯機。   The hot water storage type hot water supply apparatus according to any one of claims 1 to 6, wherein the protective component is fixed to the molded heat insulating material so that the protective component cannot be removed from an outer surface side of the molded heat insulating material. 前記保護部品の厚さが前記成形断熱材の厚さより小さい請求項1から請求項7のいずれか一項に記載の貯湯式給湯機。   The hot water storage type hot water supply device according to any one of claims 1 to 7, wherein a thickness of the protective component is smaller than a thickness of the molded heat insulating material.
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